Winter Bedienungsanleitung englisch Maxi Single und Maxi Twin
Contents
1. 10 4 3 Installation amp Adjustment 12 4 4 Operation of Machine 13 5 Maintenance of Machine 13 6 Electric Safety 14 6 1 Safety Guidelines for Electric System 14 6 2 Electric Schematic Diagram 17 7 Common Failures amp Shooting Methods 19 8 Fragile Parts 19 9 Packing List 20 10 Factory Address 21 D 5 i E i u N a Lai D ames E T C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 1 Safety Instructions 1 1 Instructions All people related to the use of2. A Checker Date 18
3. C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 2 3 Structure of Machine Stainless Steel Feeding Al alloy Frame synchro lifting Mechanism Roller Motor Glue Spreading Roller Glue Basin Control Cabinet Seat Main Power Switch I D Lo yan r E il ajaa N lai er am E T C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 2 4 Overall Dimension See Figure 2 1 MH6106B 1650 1100 910 Figure 2 1 Overall Dimension 3 Operating Environment Lifting Installation and Storage 3 1 Operating Environment See Figure 3 1 Figure 3 1 Operating Environment Less than 90 RH 2 T pa a 4 D aun N E T lama 7 dm I No corrosive or inflammable gas or oil mist indoor C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin Elevation Less than 1000m 3 2 Lifting This machine can be shipped partially or wholly Generally it is shipped wholly During the transportation please take necessary measures to protect the machine from sunshine and rainfall When unloading professional workers are required to unload this machine 1 During loading and unloading effective safety protection devices should be in place and no people is allowed to stay around the site except related workers 2 Use the capable crane or fork lift and make sure that the machine can r
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5. ase aST O e O NAWI m AA YST LS Y OVAOT 3 ono 40 Z lan wz VI ss NAGI JL NAET aus h SSD W dd ET cI TI OVAOB8E LJ 8 L 9 G y g E I ahi koata Bi Lal taik aiei n Eia iaiT H C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 7 Failures and Troubleshooting Methods lf the following failures are found when checking you may refer to the troubleshooting methods given below for preliminary treatment If failure still exists after doing so please consult with the manufacturer for technical support Open phase of power or short circuit Check and correct When power on the Damaged control AC contactor or Check the AC contactor and motor unable to start the thermal relay in open circuit thermal relay Fuse burnt Check and replace t he fuse Uneven spreading both in the left and The left and right adjusting wheels Adjust the two wheels in right sides of the are not well adjusted consistence workpiece No matter how to adjust the glue can Glue roller damaged Replace the glue roller not spread evenly 8 Fragile Parts sw Name arty 9 Packing List Packing List Model No Weideli W king Machi lal Co Ltd eideli Woodworking Machinery Industrial Co Ltd MH6106B S N Name amp Specification Quantity Remarks i Certificate of Compliance 1 a Warranty Card PI NIN ar D 5 x z i E q y N a ake La he
6. C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin WINTER Single side Glue Spreader Maxi Single WINTER Double side Glue Spreader Maxi Twin User Manual Read this User Manual carefully before use Keep it in a proper way for future reference Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 L E 5 U 0 qua N a aka Las 0 den E A Email info winter holztechnik de Internet www henrik winter de L ta 5 E ae La a aba L ame C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin Contents 1 Safety Instructions 2 1 1 Instructions 2 1 2 Responsibilities 2 1 3 Safety Devices amp Precautions 2 1 4 Safety Warnings amp Labeling 3 1 5 Nameplate 4 2 Speci
7. aining glue Open the clearance between the glue roller and the glue level adjusting roller to discharge the water 5 Shut down the machine and turn the main power switch to ON position 6 Take down the two copper glue stoppers on both sides and clean them and the bearing with the warm water 7 Ifthe surface and groove of the glue roller need to be cleaned first take down the glue roller and clean it using long handle brush and warm water Note do not use any sharp or hard tools dirty cloth or cotton waste for cleaning Before assembly clean the shaft and bearing first 5 3 In process Maintenance 1 Operate this machine with the correct method It is not allowed that the pressing is our of the designed capacity of this machine 2 No maintenance is allowed to be conducted when working When the machine is running the operator should not leave away until the machine is shut down as required 3 Before repairing and replacing the spare parts or assembly and reassembly of motor the D E 5 jani kd ated La o Lai U mah T power should be shut down 14 D E 5 ale kd ated La o La U mah T C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 5 4 Periodic Maintenance 1 Before each processing first check the driving parts and safety devices are properly installed and run this machine without putting on the workpiece
8. chro lifting handle and glue level adjusting wheel according to the thickness of the workpiece so as to apply the glue evenly on the workpiece 7 Press down the red stop button to stop the machine and turn the main power switch to 1 position Note complete cleaning should be done before the machine is shut down pa a a e k aqu I La U E e 13 C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 5 Maintenance 5 1Daily Maintenance 1 Keep the machine clean and all driving parts and contacts should be well lubricated 2 Do not place any other things on the machine 3 As the glue will become hard which may seriously damage the glue roller you must clean off the glue in the glue basin glue rollers and the glue level adjusting roller using water if the machine stops for over 15 minutes 5 2 Cleaning 1 In order to keep the machine in good conditions it is necessary to clean the machine 2 When cleaning it is possible to hurt people so pay attention to the safety 3 Please try to use up all glue in the machine When cleaning please add 30 C water to mix with the glue and then open the clearance between the glue roller and other rollers to clean off the glue 4 Narrow the clearance between the glue roller and the two rolling sticks to the normal position and then add warm water with the maximum temperature of 30 C and mix with the rem
9. emain stable during the process 3 After unloading remove all tools and safety devices in time 3 3 Installation 3 3 1 Placement of Machine This tooling machine needs to be placed on the hard cement ground which should be flat and smooth enough Sufficient space should be preserved around the machine Level calibration should be done vertically and horizontally for this machine The calibrated value shall not be more than 0 5 mn 3 3 2 Requirements for Power Supply The required power supply is 3 phase AC power voltage 380V 400V and frequency 50Hz 3 3 3 External Power Connection 1 Power Distribution According to the requirements for power supply specified in the switchgear cabinet Connect the power supply with same voltage current and frequency at Position C on the incoming wire box 2 Running Direction of Motor The right running direction of motor is left motor runs counterclockwise and the right motor runs clockwise see from top to bottom 3 3 4 Wiring 1 Before wiring first make sure that the power supply required for the machine is same with the power supply provided by your factory 2 the external power lines should go through the automatic load switch before connecting with this tooling machine and then connect the power lines with L1 L3 L3 and PE 3 This machine should be properly grounded Pa e 5 Cc al T ap N Lai Uv ames E I C WINTER Single side Glue S
10. fication 5 2 1 Purpose and Applications 5 2 2 Main Technical Parameters 5 2 3 Structure of Machine 6 2 4 Overall Dimension 7 3 Operating Environment Lifting and Installation 7 3 1 Operating Environment 7 3 2 Lifting 8 3 3 Installation 8 3 4 Storage 22 2222 gt 9 4 Operation of Machine 9 4 1 Operating Position 9 4 2 Parts Description
11. ge of specification running speed and control method 7 Forcible disassembly or replacement of spare parts without obtaining the knowledge about the structure and control method of this machine 8 Safety precautions not well conducted when checking maintaining and repairing this machine 9 Insufficient monitoring over the wearing of parts and disasters brought by Act of God 1 3 Safety Devices amp Precautions 1 All safety devices must be installed properly before use of this machine in order to ensure a safe operation 2 Disassembly of the safety devices is only allowed when the power supply of the this machine is turned off 3 Operators should fully understand all safety guidelines and danger warnings specified in the markings 4 Please operate this machine only when all safety devices are under normal working conditions 5 Make sure that nobody will be injured because of the starting of this machine before startup 6 Sufficient attention should be drawn to any minor error or failure and regular check and inspection should be conducted at least once for this machine C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 7 Transportation installation commissioning and maintenance of this machine should be only done by the professional staffs 8 Installation and checking for electric system of this tooling machine shall be conducted by those electric technicians who have related
12. knowledge and experience and the background in mechanical driving field 9 Check the electric equipment regularly and handle all loose or damaged electric parts in time No checking or maintenance is allowed to be done when the machine is live When checking or maintenance the main switch shall be shut down and leave a man to watch over it 1 4 Safety Warnings amp Labeling Warning in this label requires the operator to strictly observe the specifications Any carelessness may lead to body injury The label indicates the correct power with ies T iray applicable voltage current and frequency Any gt Phase lt Hz carelessness may lead to a damaged machine or fire This mark indicates that the running direction of the main shaft must be correct otherwise it may lead to body injury This label tells you not to touch this part when power on otherwise it may lead to electric shock This label is for earthing direction indicating that this machine must be grounded and preserved the earthing line here Avoidance of this step may lead to electric shock or that the machine is burnt down This label is used to warn you not to open the protective cover when the machine is running otherwise it may lead to your hand injury aS ta 5 E a g La aba Lana g me x uku D E E Uv ap ix a Lai wv ames E r C WINTER Single side Glue Spreader MAXI Single Double side Glue Sp
13. ll not work evenly which may result in the glue roller worn out 12 C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin and uneven spreading 4 Glue Filling Before fill the glue into the glue roller please first adjust the glue level wheel to allow a suitable distance between the glue roller and the upper rolling stick and then fill glue at the place where the black arrow points Right Figure Note before filling glue it is not allowed to start the machine when the glue roller is tightly close with the rolling stick otherwise it will damage the surface of the glue roller 5 Adjustment of Glue Level By adjusting the left and right adjusting hand wheel to adjust the thickness and evenness of glue The two wheels can t be interactive You need to adjust them respectively You can stop adjusting until the glue becomes even 4 4 Operation of Machine 1 Before starting make sure that nobody is touching the rollers or any other moving parts 2 Check each part is at right place and all safety devices are well fastened 3 Turn the main power switch to O position and press down the two green start buttons 4 Adjust the distance between the glue roller and the upper rolling stick until they get close with each other enough 5 Fill the glue When filling be careful for your safety Your body can t touch the glue rollers 6 After the glue is filled adjust the syn
14. preader MAXI Single Double side Glue Spreader MAXI Twin 3 4 Storage In order to prolong the service life the tooling machine please avoid the following gt Long time Direct Sunshine Stored at a humid place Violent Vibration Unauthorized Approaching 4 Operation of Machine 4 1Operating Position Fig 4 1 2000 mm Stainless Steel Glue Other Articles Level Adjusting Roller Glue Roller E Motor Sa Ay Control Cabinet 800 mm 800 mm Ni Other Articles 2000 mm H Winter Holztechnik Gmb Fig 4 1 Operating Position Figure I ka T E an i 4 wW oo N O am kasa a adem C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 4 2 Parts Description 1 Buttons on Control Cabinet Main Power Switch before use this switch should be turned on to 1 indicating the power is on and when turned to 0 it indicates the power is shut down Emergency Stop Button In the event that any accident or failure occurs when the machine is running press down this button and the machine will stop immediately Before starting this button must be at Reset position Glue Roller Start Button Once the main power switch is turn on press down this button to start the glue roller Glue Roller Start Button Once the main power switch is turn on press down this button and the glue roller will stop working Glue Spreading Roller Start Button Once the main power switch is
15. processing workpieces with different thickness you can get the precision distance by adjusting this handle 4 3 Installation and Commissioning 1 Installation Place this machine on the flat and hard ground and use a gradienter to adjust the level of machine and then connect the machine housing with the earthing and finally connect with the power same with the power required for this machine with applicable voltage current and frequency 2 Running Direction of Glue Roller Glue Spreading Roller Glue Level Adjusting Roller Z First start the machine to observe whether the running direction is correct The right direction is shown as the figure lf the direction is wrong exchange the position of any two power lines of L1 12 and L3 3 Adjustment of Workpiece Thickness There is a gauge opposite to the left side of the machine When the pointer is at O position the upper glue roller is just attached with the lower glue roller You can make adjustment at that time according to the thickness of the machine If the thickness is 10mm turn the pointer clockwise to 9mm Note In order to protect the glue roller from being worn out the distance between two rollers can t less than the thickness of the workpiece too much generally 0 5 1 5mm is better When spreading glue the workpiece should be applied at full length otherwise T D a C laa 4 D aa el N O aha La m me x the roller wi
16. reader MAXI Twin 1 5 Nameplate Check the model number serial number and production date to confirm whether they are in compliance with the purchase contract and check whether the machine is damaged or not or whether any part is lost or not 1 Model Number MH6 1 06 B Improvement Serial No Maxium Working Width 600mm Single side Glue Spreader 2 is double side Glue Spreader Code 2 Nameplate of Glue Spreader See Figure 1 1 Figure1 1 Nameplate 2 Specification 2 1 Applicable Range and Features This machine is mainly used for spreading UR glue PERNOL RESORCIONOL glue and PVAC glue and EPI glue by rolling applicable to the pre gluing of plywood This machine is made with detachable AL alloy framework allowing it beautiful in design and convenient Each roller is driven by a motor separately providing more reasonable power Roller positions are preserved for users to install backup rollers enabling it to be a double side glue spreader Copper glue stopper is adopted to prevent the glue from leaking Synchro lifting mechanism is used to satisfy the requirements for processing different thickness of boards Wheels installed under the seat to make the machine movable freely C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 2 2 Main Technical Parameters Max Thickness of 100 mm 100 mm Workpiece L DD 5 U apa N a aka La rr mah E I
17. s to check whether its action is correct flexible and reliable 2 Overall check should be made once per month focusing on the elements in the switchgear cabinet overtravel limit stop and pull string emergency stop as well as whether the driving parts are well lubricated and whether the safety protection devices are well fixed If necessary adjust or replace such devices 5 5 Storage Maintenance 1 If you do not use this machine please clean it and apply lubricating oil to all driving parts and pack it properly 2 This machine should be stored at a dry and well ventilated room to avoid the direct sunshine and rainfall 3 Selection of Lubricant for Electric Sliding Track Calcium based Lubricant or Caltex Meropa68 Lubricant Caltex Multifak Ep2 Lubricant 6 Electric Safety 6 1 Safety Guidelines for Electric System 1 Only well trained professional persons with professional knowledge are allowed to conduct the electric repairing or remove troubles 2 Do not modify or ignore the protection devices 3 Before starting have a careful reading of the User Manual and warnings 4 When the failure is confirmed do remember to shut down the power and the main switch should be locked 5 Be aware of the humid area to prevent the electric shock 6 Before the electric power is distributed to any equipment any person should be clean and 7 Do not open the switchgear cabinet except that it is necessary to check the elec
18. this tooling machine should have a careful reading of this User Manual so as to learn the operation procedures safe operation Knowledge and maintenance of this machine specified in this Manual You should also place this Manual near to this machine for your convenience The copyright of this User Manual is reserved by Weideli and this Manual is only provided for use by the purchaser and its employees All content specified in this Manual shall not be copied duplicated handed out or transferred in any way Otherwise we will claim against such person as breaks these principles 1 2 Responsibilities The regulations and conditions in relation to the use of this tooling machine is strictly binding and we Shall not be responsible for any personal injury or loss of properties caused by one or more of the following reasons 1 Failure to observe the regulations and provisions specified in this Manual for transportation installation commissioning operation warning and maintenance of this machine 2 Operation of a tooling machine with any safety hazard or faulty device 3 Improper installation or forcible removal of safety protection devices 4 Processing of workpiece exceeds the designed capacity of this machine or the cutters and spare parts used are out of the designed range of this machine 5 No reliable earthing device installed for this machine 6 Unauthorized change over the structure and control of this machine such as the chan
19. tric equipment 8 Do not change the circuit unless authorized by the qualified manufacturer 9 When replacing the electric parts first confirm the new parts are in compliance with the specification including the color code on the power cable 10 When operating the electric equipment do not wear any metal glasses necklace ring watch or bracelet etc 15 C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 6 2 Electric Schematic Diagram MH6106B lie sek Bh HY fep ek AEE VIH ENA cM e 1H Las c 1H oS SINA LIH LW MALE 0 MALE 0 MLE 0 EN ZN LIN EM Ea en ZM ZA len IM A N VI VI VI eH ZH LHA Zi us Z 91 9S 9H tL bS vu ZYS G ew ee A ZN A A LAA oA fea ae AA i LYS ed O 91 9S 9H Sl ss Su el es eu ys D YN edd IPN vr Vr vr vr Vr Vr vr vr vr X D VI LENA nq mq nm nq nm nm T nm mn sf amp 3 OVNO S S S SINS INS SiiS S zu mue TIH md y J0 LSO UE O Pa VAE9 yl LHA
20. turn on press down this button and the glue spreading roller will start working Glue Spreading Roller Start Button Once the main power switch is turn on press down this button and the glue spreading roller will stop working Glue Roller Stop Button Glue Roller Start Button Glue Spreading Roller Stop Button E stop Button Glue Spreading Roller Stop Button Main Power Switch A G 10 C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 2 Electric Control Cabinet breaker Main Power Switch Transformer fuse Thermal relay AC contactor 3 Glue Level Adjusting Device k GmbH T By adjusting the hand wheel show as the Figure above precision and even spreading effect will be obtained This device is used to adjust the distance between glue spreading rollers When spreading glue the spreading rollers should keep touch with the mixer Note The glue spreading roller can t be adjusted to be too close to the glue level adjusting roller otherwise the heat produced by friction may lead to temperature increase of the spreading roller ter Holztech or make the motor damaged because of overload H W 11 C WINTER Single side Glue Spreader MAXI Single Double side Glue Spreader MAXI Twin 4 Synchro lifting Adjusting Device By adjusting the handle shown in the left picture you can adjust the distance between the upper glue roller and the lower roller When
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