warnings for the installer
Contents
1. Leggere completamente questo manuale di istruzioni prima di iniziare l installazione del prodotto Il simbolo evidenzia le note importanti per la sicurezza delle persone e l integrit dell automazione L Il simbolo richiama l attenzione sulle note riguardanti le caratteristiche od il funzionamento del prodotto Read this instruction manual to the letter before you begin to install the product Symbol highlights notes that are important for people s safety and for the good condition of the automated system L Symbol draws your attention to the notes about the product s characteristics or operation Lire ce manuel d instructions dans son entier avant de commencer l installation du produit Le symbole met en vidence les remarques pour la s curit des personnes et le parfait tat de l automatisme EC Le symbole attire l attention sur les remarques concernant les caract ristiques ou le fonctionnement du produit Vor der Installation des Produkts sind die Anweisungen vollst ndig zu lesen Mit dem Symbol sind wichtige Anmerkungen f r die Sicherheit der Personen und den st rungsfreien Betrieb der Auto mation gekennzeichnet L Mit dem Symbol wird auf Anmerkungen zu den Eigenschaften oder dem Betrieb des Produkts verwiesen Lean completamente este manual de instrucciones antes de empezar la instalaci n del producto El s mbolo identifica notas importantes para la seguridad de las personas y para la integridad de la automaci n AC EI s2. mbolo llama la atenci n sobre las notas relativas a las caracter sticas o al funcionamiento del producto Lees deze instructiehandleiding helemaal door alvorens het product te installeren A Het symbool is een aanduiding van opmerkingen die belangrijk zijn voor de veiligheid van personen en voor een goede automatische werking AS Het symbool vestigt de aandacht op opmerkingen over de eigenschappen of de werking van het product FAAC FAAC ENGLISH ENGLISH INDEX CE DECLARATION OF CONFORMITY FOR MACHINES nek 2 Nd ele RE 2 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS 1 1 iesiesieeee eene nennen nennen nnn nnn h hn hhn nnn nnn h anna nnus ausa sanae nnns 3 1 1 MAXIMUM USE CORE 3 2 ELECTRIC PREPARATIONS standard sysfem 1 41 1 lee ries isses aep a haha nhau aar EE E ENEE hahaha aa Rak Rak a4 pupa una u a4 4 S DIMENSIONS C 4 4 INSTALLING THE AUTOMATED SYSTEM 1 1 leise eee R ENER RENE REENEN RENE REN REE REENEN REENEN EE EIER 24044 au Iu 024 4 mm La NEU dee om n 4 H 42 MASONRY FOR FOUNDATION PLATE E d d Z9 INSTALLING THE E 4 Z 4 4 B I IEB CEU IIIS ensemenar E EEA EENE RE ERIAS AAEREN EE AEAEE EAT OE 4 Ln 4 5 INSTALLING AND ADJUSTING THE BALANCING SPRING AANEREN 4 3 BALANCING SP RIN ege 6 5 1 SPRINGS FOR R
3. FOUNDATION PLATE Dimensions are in mm To position the foundation plate of the fork support refer to fig 16 where Pl barrier foundation plate P2 fork support foundation plate L beam length in mm A L 195 in mm FAAC ENGLISH ARTICULATION KIT fig 17 The articulation kit makes it possible to articulate a rigid beam to a maximum ceiling height of 3 m see specific instructions If the articulated kit is installed the balancing spring must be adapted END FOOT fig 18 The end foot allows the beam to rest when closed and thus prevents the profile bending downward A If a foot is installed the balancing spring must be readjusted fig 18 10 MAINTENANCE Whenever doing maintenance always check correct settings of the by pass screws system balancing and efficiency of safety devices The automated system does not require any type of oil topping up 11 REPAIRS For any repairs contact FAAC s authorised Repair Centres Le descrizioni e le illustrazioni del presente manuale non sono impegnative La FAAC si riserva il diritto lasciando inal terate le caratteristiche essenziali dell apparecchiatura di apportare in qualunque momento e senza impegnarsi ad aggiornare la presente pubblicazione le modifiche che essa ritiene convenienti per miglioramenti tecnici o per qualsiasi altra esigenza di carattere costruttivo o commerciale The descriptions and illustrations contained in the present manual a
4. pause times Calculation formula ale Duty cycle Fr quence Yo d Ta Ic F Ta Tc Tp Ti X 100 where Ta opening time Te closing time Tp pause time Ti interval time between one complete cycle and another 1 2 3 4 5 6 7 8 9 10 11 12 Tempo h Time h Temps h Zeit Std Tiempo h L T S 0 Z TT FAAC FAAC ENGLISH ENGLISH 2 ELECTRIC PREPARATIONS standard system Operator 615BPR 4 2 MASONRY FOR FOUNDATION PLATE Photocells Key operated push button 1 Make a foundation plate as shown in fig 4 referred to Flashing lamp clayey soil Receiver 2 Wall the foundation plate as shown in fig 4 supplying loop detector one or more sheaths for routing electrical cables Using a e spirit level check if the plate is perfectly level Wait for the cement to set HI H A LE Hi hl H D Bd Lf LH HTH HH ps aes E LH fH os FLT m H fe li E j SS To lay cables use adequate rigid and or flexible tubes Always separate connection cables of low voltage accessories from those operating at 230v To prevent any interference whatever use separate sheaths L T S 0 Z TT 3 DIMENSIONS Dimensions are in mm 4 3 INSTALLING THE UPRIGHT 1 Remove the cover unscrewing the screws securing it to the upright 2 Using the four nufs and washers supplied
5. ref C Rotate the rocker Position the piston from the left side and secure it with the screw fig 9 ref D and the seeger fig 9 rif E you had removed Tighten the connection fig 9 ref F Re lock the operator Dismantle the container of the control unit and re install it on the left of the hood using the existing holes Change over the connectors of the travel limit sensors J6 i fia 9 and J9 on the 596 615BPR board 9 FAAC ENGLISH 6 START UP 6 1 ADJUSTING THE TRANSMITTED TORQUE To set the hydraulic system controlling transmitted power turn the two by pass screws fig 10 The red screw controls closing movement torque The green screw controls opening movement torque To increase torque turn the screws clockwise To reduce torque turn the screws anti clockwise S BY PASS 6 2 ADJUSTING THE MECHANICAL TRAVEL LIMITS Adjust the position of the beam to maximum closing and opening positions using the travel limit mechanical stops as shown in fig 11 ref 1 6 3 ADJUSTING THE MAGNETIC TRAVEL LIMITS The point where the automated system begins fo make the slow down movement can be modified by moving the magnetic cylinder inside the seat located on the two arms of the rocker in the motion unit fig 11 ref 2 FAAC ENGLISH 6 4 AUTOMATED SYSTEM TEST After installation apply the danger warning sticker on the top of the upright Fig 12 Check operating efficiency of the automated sys
6. ECTANGULAR BEAMS WITH SKIR aa 6 5 2 SPRINGS FOR RECTANGULAR BEAMS WITH FOOT AND WITH SKIRT AND FOOT 6 5 9 SPRINGS FOR 615BPR RAPIDA RAPIDE ugeet 6 5 4 SPRINGS FOR ROUND BARS oii H M 6 5 5 TRANSFORMATION FROM RIGHT TO LEFT VERSION essessieseei seen nnne nnn nnn nnn nnn h nnn nun h annu nha nnus h anna hannah hanno 6 OSTAR pacts 7 6 4 ADJUSTING THE TRANSMITTED TOR QUE cede tse sensespiceasees candencacawcatanticsvaceeaaneeces sahenneeenereswebacesbeduseiacvenesehdeexecexterseeves 7 6 2 ADJUSTING THE MECHANICAL TRAVEL LIMITS EEN n nnne nnn hh nnn h hn nu hh nnns nhanh annuos 7 6 3 ADJUSTING THE MAGNETIC TRAVEL LIMITS leseieieeeeeiee eese eene nnne nnn nnn nnn nnn nnn EE nnus h nanus hann anas nnns hann 7 6 4 AUTOMATED SYSTEM TES T P 7 7 MANUAL MODE el de 7 8 RESTORING NORMAL OPERATION MODE uii iini akuirhusiuw ku uan M dX Ek Xu ad iE FU Fe Yu EA KENNARA Ea Un ERR ld o S ar Kt Peu e E aU d hir 7 EA 8 10 MAINTENANCE qe E H 8 77 E 8 Notes on reading the instruction Read this installation manual to the full before you begin installing the product The symbol A indicates notes that are important for the safety of persons and for the good condition of the automated system The symbol ts draws your attention to the notes on the characteristics and operat
7. am is balanced in that position accidental impact 4 Restore normal operation as described in chapter 7 FAAC ENGLISH IMPORTANT moderately tighten the pocketsecuring screw max 30Nm FAAC ENGLISH IMPORTANT moderately tighten the pocket securing screw max 30Nm FAAC FAAC ENGLISH ENGLISH 5 BALANCING SPRINGS The 615 BPR automated system requires a balancing spring for the beam which must be ordered separately The spring varies according to length and type of beam rigid skirt or articulated Consult the tables below to see if the spring matches 5 1 SPRINGS FOR RECTANGULAR BEAMS WITH SKIRT BALANCING SPRING rectangular beam beam with skirt 1315 2315 1315 2315 721008 5 2 SPRINGS FOR RECTANGULAR BEAMS WITH FOOT AND WITH SKIRT AND FOOT L T S 0 Z TT BALANCING SPRING with foot and foot 5 eae 721007 2816 3815 721018 5 3 FOR 615BPR RAPID BALANCING SPRING rectangular round beam beam 1315 2315 1315 2315 721008 5 4 SPRINGS FOR ROUND BARS BALANCING SPRING a eem RN 1500 3000 721008 3001 4000 721005 7 5 4001 5000 721006 5 5 TRANSFORMATION FROM RIGHT TO LEFT VERSION Procedure for converting a right hand version fo left hand Release the operator Loosen the connection fig 9 ref A Provisionally remove the piston securing screw fig 9 ref B and the seeger ring fig 9
8. ch of children as such materials are potential sources of danger Store these instructions for future reference This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines all liability caused by improper use or use other than that for which the automated system was intended Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 For non EU countries to obtain an adequate level of safety the Stand ards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised or for any defor mation that may occur during use The installation must conform to Standards EN 12453 and EN 12445 For non EU countries to obtain an adequate level of safety the Stand ards mentioned above must be observed in addition to national legal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3 mm or greater Use of a 6A thermal breaker
9. gen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke andere productie of commerciele eisen waarbij de fundamentele eigenschappen van de apparaat gehandhaafd blijven zonder zich daardoor te verplichten deze publicatie bij te werken SINCERT FAAC S p A Via Calari 10 40069 Zola Predosa BO ITALIA Tel 0039 051 61724 Fax 0039 051 758518 www faac it www faacgroup com SISTEMA DI GESTIONE CERTIFICATO REG N 085 UNI EN ISO 9001 2000 732387 Rev E
10. ion of the product ENGLISH Address FAAC ENGLISH FAAC ENGLISH CE DECLARATION OF CONFORMITY FOR MACHINES DIRECTIVE 98 37 EC Manufacturer FAAC S p A Declares that Barrier mod 615BPR Via Calari 10 40069 Zola Predosa BOLOGNA MALY e is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 98 37 EC s conforms to the essential safety requirements of the other following EEC directives 2006 95 EC Low Voltage Directive 2004 108 EEC Electromagnetic Compatibility Directive Furthermore the manufacturer declares that the machinery must not be put into service until the machine into which it will be integrated or of which it will become a component has been identified and its conformity to the conditions of Directive 89 392 EEC and subsequent modifications assimilated in Italian National legislation under Presidential Decree No 459 of 24 July 1996 has been declared Bologna 155 September 2009 The Managing Director A Marcellan E WARNINGS FOR THE INSTALLER GENERAL SAFETY OBLIGATIONS ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Do not leave packing materials plastic polystyrene etc within rea
11. re not binding FAAC reserves the right whilst leaving the main features of the equipments unaltered to undertake any modifications it holds necessary for either technical or commercial reasons at any time and without revising the present publication Les descriptions et les illustrations du pr sent manuel sont fournies titre indicatif FAAC se r serve le droit d apporter tout mornent les modifications qu elle jugera utiles sur ce produit tout en conservant les caract ristiques essentielles sans devoir pour autant mettre jour cette publication Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich FAAC behalt sich das Recht vor ohne die wesentlichen Eigenschaften dieses Gerates zu verandern und ohne Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden Anleitungen technisch bzw konstruktiv kommerziell bedingte Verbesserungen vorzu nehmen Las descripciones y las ilustraciones de este manual no comportan compromiso alguno FAAC se reserva el derecho dejando inmutadas las caracter sticas esenciales de los aparatos de aportar en cualquier momento y sin compro meterse a poner al d a la presente publicaci n todas las modificaciones que considere oportunas para el perfec cionamiento t cnico o para cualquier otro tipo de exigencia de car cter constructivo o comercial De beschrijvingen in deze handleiding zijn niet bindend FAAC behoudt zich het recht voor op elk willekeurig moment de veranderin
12. rews double acting piston travel limit screw M12 nut blocking the tie rod rocker oil filling plug breather screw balancing spring spring adjustment tie rod hydraulic power pack travel limit sensors travel limit magnets 9 amp amp 9 9 O G 9 D Q Tab 1 Technical specifications Barrier 615BPR BARRIER MODEL 615BPR RAP Beam max length m 2 0 Pump flow rate l min Rectangular Rectangular skirt articulated Round Max consecutive cycles at 20 C Power supply 230V 6 10 26 50Hz Types of beam Absorbed power W Type of oil FAAC HP OIL Oil quantity Kg O 009 Thermal protection for winding 120 C Operating ambient temperature 40 55 C cataphoresis Polyester RAL 2004 IP 44 Hood protective treatment Hood paint Protection class Weight Kg Upright dimensions LXHxP mm Power supply 6 10 50Hz 1 1 MAXIMUM USE CURVE The curve makes it possible to establish maximum work time T according to use frequency F E g Ihe 615 BPR automated system can operate non stop at a use frequency of 50 To ensure efficient operation operate in the work range under the curve Important The curve is obtained ata temperature of 20 C Exposure to the direct sun rays can reduce use frequency down to 2026 Calculation of use frequency The percentage of effective work time opening closing compared to total time of cycle opening closing
13. secure the upright on the foundation plate as shown in fig 5 Remember that the hatch ofthe upright should normally face the building 4 4 INSTALLING THE BEAM The 615BPR automated system is always supplied in the right hand version for left hand installation see chapter 5 5 1 Makesurethattherod of the piston secured to the rocker is completely extended corresponding to the beam s vertical position 2 Remove and store the breather screw as shown in fig 6 3 Assemble the bar as in fig 7a for the rectangular version or as in fig 7b for the round version 4 INSTALLING THE AUTOMATED SYSTEM 4 1 PRELIMINARY CHECKS To ensure safety and an efficiently operating automated system make sure the following conditions are observed 4 5 INSTALLING AND ADJUSTING THE BALANCING e When moving the beam must not on any account SPRING meet any obstacles or overhead power cables 1 Checkifthebalancingspringmatchesthetype of beam e The soil must permit sufficient stability for the foundation installed see chapter 5 plinth 2 While keeping the beam in vertical position assemble e There must be no pipes or electrical cables in the plinth the tie rod and spring as shown in fig 8 excavation area 3 Release the operator see chapter 7 and position the e If the barrier body is exposed to passing vehicles install beam at 45 then adjust the tie rod andset the spring until if possible adequate means of protection against the weight of the be
14. tem and all accessories connected to it Hand the User s Manual to the Client explain correct operation and use of the barrier and indicate the potentially dangerous areas of the automated systern 7 MANUAL MODE OPERATION If the barrier has to be moved manually due to a power cut or fault of the automated system use the release device as follows BLOCCA LOCK BLOQUE VERRIEGEI BLOQUEAR VERGRE SBLOCCA UNLOCK DEBLOQUE ENTRIEGELT DESBLOQUEAR ONTGRENDEL Fit the standard triangular key Fig 13 in the lock and turn it anti clockwise through 1 turn Open and close the barrier manually 8 RESTORING NORMAL OPERATION MODE To prevent an involuntary impulse from activating the barrier during the manoeuvre before restoring normal operation switch off power to the system and turn the triangular key clockwise until it stops and then remove it ENGLISH L T S 0 Z TT FAAC ENGLISH 9 AVAILABLE ACCESSORIES SKIRT KIT fig 14 The skirt kit increases visibility of the beam It is available in lengths from 2m to 3 m A If a skirt kit is installed the balancing spring must be adapted EM FORK SUPPORT fig 15 The fork has two functions itpreventsthe beam when closed from bending or splitting if its end is stressed by extraneous forces it allows the beam to rest when closed and thus prevents the profile bending downward POSITIONING THE FORK SUPPORT
15. utomated system from being activated involuntarily Transit is permitted only when the automated system is idle The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only Check atleast every 6 months the efficiency of the system particularly the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permit ted FAAC ENGLISH FAAC ENGLISH AUTOMATED SYSTEM 615BPR The 615BPR automated system consists of an aluminium beam with reflex reflectors and a steel upright subjected to cataphoresis treatment and painted with polyester paint The upright housesthe hydraulic operator and the electronic control unit The operator which movesthe beam consists of a hydraulic power pack and a double acting cylinder The system is supplied with an adjustable torque limitation systern It also includes a device stopping the beam in any position and a handy manual release command for use in case of power cuts or faults Thebeamandtherelevant balancing spring must be ordered by referring to the sales price list The 615BPR automated system was designed and built for controlling vehicle access Do not use for any other purpose 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS foundation plate barrier upright control board emergency release torque adjustment sc
16. with all pole circuit break is recommended Make sure that a differential switch with threshold of 0 03 A is fitted upstream of the system 14 15 Make sure that the earthing system is perfectly constructed and con nect metal parts of the closure to it The automated system is supplied with an intrinsic anti crushing safety device consisting of a torque control Nevertheless its tripping thresh old must be checked as specified in the Standards indicated at point 10 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 16 FAAC declines all liability as concerns safety and efficient operation of the automated system if system components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do not in any way modify the components of the automated sys tem The installer shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep remote controls or other pulse generators away from children to prevent the a
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