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1. 10 2 Notes 0 10 2 1 Inverter Test Test E4 Ensure that the DC isolator is in the OFF position From powering on the inverter for the first time the installer has ten minutes to change the country and language settings before these are locked The Powador 2002 manual must be referred to and followed to ensure correct inverter installation and configuration Follow the instructions in section 7 8 2 of the Powador 2002 manual but with the DC isolator in the OFF position e Check that the OK light comes on as soon as the inverter is connected to the grid De e Enter the country and language settings as described in section 7 8 2 of the the Powador 2002 manual default is German 10 2 3 ao e After several minutes check that the grid connection indicator is green as shown in section 7 8 3 10 2 4 e Press keys 1 and 2 simultaneously as explained in section 8 3 of the Powador 2002 manual and write down the DSP and MC software versions in ID0019 e f all of the electrical tests have been passed the electrical section of the commissioning sheet can now be signed off Page 35 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 11 Fitting of Rotor and Nose Cone Notes e Lock the DC isolator in the OFF position whi
2. e Install brackets and mast SC0026 Mounting system e Fit nacelle to mast SC0026 E1 test results e Fit mast cable e Carry out brake release test and DC voltage test Test E1 Continued on next page Page 13 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential Section Actions Supporting Docs Record Results 8 e Fit fins and booms to nacelle 5C0026 e Connect SWA from mast to DC SC0026 e 2 test results isolator Test DC wiring Test E2 e Test function of DC isolator Test SC0026 E3 test results E3 e Test the DC installation Test E4 E4 test results Mount the inverter Kaco Powador 2002 Connect the DC isolator to the Manual inverter Install the AC isolator E5 test results e Connect and test AC wiring from Electrical distribution board to inverter system requires qualified electrician e Inverter Test Test E5 e Fit rotor SC0026 e Rotor e Fit nose cone installation Observe turbine function Provide customer with Owners PD0017 Manual ID0019 e Return ID0019 amp SSEG Sheet to SSEG Sheet Renewable Devices e Send SSEG Sheet to the DNO N A e Continue to check and monitor turbine performance Page 14 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 33
3. e Attach the lower mounting bracket to the spacer bracket e Fix three of these part completed assemblies to the bottom three sets of Fischer resin anchors e Fix the entire top bracket assembly to the pole at the position shown in the wall mounting diagram on sheet 3 of SC0026 oe e Once the top bracket is secured and the bolts correctly tightened it can be used as a lifting point e Use an appropriate lifting arrangement to lift the pole so that the top bracket assembly can be fitted to the top pair of Fischer M12 Anchor bolts e Fit the M12 Nylock nuts to secure the pole 5 3 3 e The mast should now be in position on the remaining 3 clamps e Bolt on the front parts of the clamps to secure it to the wall e Ensure threadlock is applied and all nuts and bolts are tightened to the correct torque settings as detailed on sheet 1 of SC0026 e Sign off the mounting installation section of the commissioning sheet ID0019 Page 21 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 6 Notes 6 1 Notes Nacelle Assembly See sheets 1 and 5 of SC0026 for details of the nacelle assembly and tightening torques Lifting the Nacelle It is the installer s responsibility to ensure that all lifting is carried out safely The mass of the nace
4. 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential Continue the 10mm earth down the pole attaching the cable with brass staples at 0 5m intervals Strip back insulation on the bottom 2m of earth cable free of insulation Coil the excess cable at the base of the pole and attach with staples Attach the junction box Terminate the mast cable using a 20mm IP68 rated gland at the junction box Glands must be on the underside of the junction box 16 4 Wooden Pole Brake Release and DC Voltage Test Test E1 This test must be carried out with the nacelle and mast cable installed and before the SWA is connected to the junction box on the wooden pole See sheet 5 of SC0018 for a diagram of the test set up Rotate the shaft of the turbine clockwise The shaft should rotate with a pulsed resistance confirming that the brake is applied Set a multimeter to read DC voltage and connect it between the DC positive 2 L and negative 1 L lines at the junction box Using a 12V battery or 12V regulated PSU apply 12V DC between the DC negative 1 L and signal line 3 S It is advisable to have short lengths of cable suitably terminated for connecting the chosen power supply to the terminal block prepared for this test Check that the brake releases while the voltage is applied Rotate the shaft There should be a smooth action indicating that the brak
5. SWA has the correct colours for DC wiring harmonised regulations The black core should be taped or heat shrunk in yellow at both ends to indicate that it is the signal cable e The gland for the SWA MUST be below the lowest bracket any other position will compromise the integrity of the turbine pole oat e Mount the DC Isolator on a wall close to the intended position of the grid tie inverter 8 2 2 e Decide on an appropriate position on the mast for the SWA gland CW 205 e The gland MUST be below the lowest bracket 8 2 3 e Drill and tap for the gland For a 20S brass gland thread is normally M20x1 5 e Strip back the sheath and armour so that there is sufficient length for the cores to be dropped and connected at the bottom of the pole 8 2 4 e Connect the cores of the SWA cable to the connector block at the bottom of the mast e Once the connections are complete push the connector block back up into the pole and fit the end cap provided 8 2 5 e Connect the three cores of the SWA cable to the T T and TS terminals of the DC isolator Page 26 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 8 3 Continuity Testing DC Wiring Test E2 Notes This test MUST be carried out before the connection is made to the inverter A
6. earthing arrangement for the turbine nacelle and mast is dependant on site specific factors See sheet 7 of SC0026 for earthing notes e All earthing should be in accordance with BS 5176 17 Edition e The recommendations in CE72 Installing small wind powered electricity generating systems guidance for installers and specifiers should be followed to comply with the UK MCS requirements e A mast earth must be provided in accordance with CE72 and all applicable local regulations e As general guidance the shielding of the DC SWA should be bonded to the mast e If a Lightning Protection System LPS is installed or the appropriate earthing arrangement is ambiguous then advice should be sought from a qualified electrical contractor Page 25 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 8 2 Connection of Mast and Mast Cable to DC Isolator Notes The DC isolator is supplied with the Swift Turbine This is not a standard isolator and should not be substituted with any other isolator See sheets 7 and 9 of SC0026 for an overview of the DC wiring Incorrect wiring can cause irreparable damage to the systems electronics All DC wiring to be rated minimum 600V DC to earth 1000V DC between conductors and rated for a minimum of 10A e Three phase
7. short circuit in the DC wires can cause permanent damage to the inverter or electronics in the nacelle DO NOT use a megger tester for this test as it will damage the turbine electronics 8 3 1 8 3 2 8 3 3 8 3 4 Prior to commencing this test the following should be confirmed The wiring from the DC isolator to the nacelle is complete The wiring from the DC isolator to the inverter is not connected The DC isolator is in the OFF position Using a multimeter check the resistance across the three DC wires T T TS on the turbine side of the DC isolator and between these three wires and the turbine earth There should be no continuity between any pair of wires or between the wires and the mast earth The resistance value seen on the multimeter may not be stable but in all cases should be greater than 0 7MQ apart from to earth which should show a stable open loop Additionally check for continuity between the DC wiring and earth using a multimeter There should be no continuity between any of the DC wiring and earth Record the results of the test Test E2 on the commissioning certificate ID0019 Page 27 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 8 4 DC Installation Test Test E3 Notes e This test mus
8. 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 device S Confidential 16 The drawing SC0018 within Appendix F Installation Certificate ID0019 01 Complete one certificate per turbine and return to Renewable Devices Ltd within 28 days of commissioning Incomplete or absent Installation Certificates will void the manufacturers warrantee The installer is responsible for ensuring that the most up to date installation specification Is Used Install Manual Section Contact name Address INSTALLATION SITE DETAILS Address INSTALLER Site survey reference number Site survey approved by l YES NO SITE SURVEY Renewable Devices Site survey read and understood by installer Turbine installed os US detailed in site survey confirm that all goods were inspected on arrival GOODS RECEIVED l E and deemed in good condition SERIAL NUMBERS Turbine number Rotor Fins and Booms Page 50 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 devices Confidential f 1 MOUNTING SYSTEM Mast Flat Roof Stand Stand Alone Mast TEST M1 ACCEPTABLE NOT HYDRAULIC LOAD TEST All studs tested to 13kN ACCEPTABLE RESULTS TO BS 5080 1 confirm that the mou
9. 03 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 4 Unpacking and Inspection of System Notes e Prior to commencing with the installation all of the components of the system should be inspected for signs of shipping damage and the serial numbers recorded on Appendix F Installation Certificate ID0019 01 e lfa component is damaged in shipping the warranty will be void 4 1 Electrical Component Check Test El Notes e This test confirms that the Swift nacelle has not been damaged in transit and the 12V power supply is functioning correctly e Making incorrect connections during this test may result in false positives and irreparable damage to the on board electronics e This test should be performed with the nacelle still in its original polystyrene packaging on a level surface if performed at an angle the on board acceleration switch will lock the turbine brake on requiring a reset Page 15 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 4 1 1 PSU 12V test llow S Gr Ye me Connect a lead and socket to the 12V PSU but do n dd A NOT connect to the mains ee f Connect leads to the PSU pr ti j e Grey 1 5mm to PSU negative e Yellow
10. 1 5mm to PSU positive Connect these to a terminal block with appropriate test points attached as indicated in the photo Connect a multimeter set to read dc voltage across the ve and ve test points from the 12V PSU grey and yellow wires respectively Briefly connect the 12V PSU to the mains to confirm that it outputs 12V Brake test set up Connect the mast cable to the terminal bock Connect the positive output of the 12V PSU to the signal line Lead 3 the negative to the DC negative of the nacelle Lead 1 and the positive of the nacelle Lead 2 to the remaining test point on the terminal block Connect a multimeter set to read DC voltage to the DC negative and positive of the nacelle at the test points connected to the terminal block Page 16 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Device Confidential Page 17 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential Brake release test G e Confirm that the brake is active by turning the shaft of the nacelle a pulsing resistance should be felt e Connect the 12V PSU to the mains e Con
11. 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 19 Appendix G SC0026 SC0018 amp Technical Drawings Page 66 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com
12. 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 3 1 3 2 Appendix G SC0026 SC0018 amp Technical Drawings give an overview of the components of the turbine Unless otherwise agreed in writing with Renewable Devices all aspects of the installation must conform to these drawings and to this installation procedure The user manual PD0017 describes the operation of an installed Swift Rooftop Wind Energy System Before proceeding with the installation check that your Swift Rooftop Energy System has been shipped with a Kaco Powador 2002 inverter If this is not the case consult Appendix C Alternative Inverter installation procedure Prior to commencing any work confirm that the documentation used is the current version for the Swift system to be installed For the warranty to be valid all the documentation specified in a completed Appendix F Installation Certificate ID0019 01 must be returned within 28 days of commissioning the turbine Installer Training No installation of the Swift Rooftop Energy System should be carried out without prior accreditation to or similar to those required by the UK MCS accreditation Scheme Energy Savings trust or LCBP Experience in wind turbine resource assessment Wind turbine siting and installing and com
13. 6 11 evices Confidential 12 Commissioning and Handover Notes e The warranty for the turbine is not valid unless the commissioning sheet ID0019 has been completed correctly and returned LT Switch the DC isolator to the BRAKE and then the ON position El See the Owners Manual PD0017 for a description of the functioning of the turbine and inverter e If the wind is sufficient for the turbine to generate check power generation Ke e Explain the functioning of the turbine to the customer e Hand over the Owners Manual PD0017 to the customer e Hand over the Kaco Powador 2002 User 4 Installation manual to the customer Penal e Ensure that the commissioning sheet ID0019 is complete e Complete the SSEG commissioning sheet and return this to the DNO and Renewable Devices e Return a copy of the commissioning sheet ID0019 to Renewable Devices Page 37 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Device S Confidential 13 Appendix A Tools and Consumables This list is not exhaustive Common tools found in an electrical and general tool kit will be required Page 38 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure
14. 8 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 devices Confidential MAME __ Le et IA E LEE A Brake Release OK YES NO DC Installation Test DC Voltage generated YES 7 NO DC ISOLATOR LOCATION confirm that Earth and DC wiring have been 8 9 DC WIRING INSTALLATION installed according to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 attach a copy of the AC wiring test certificate AC WIRING I confirm that the AC wiring has been installed according to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 Switch on and YES NO INVERTER TEST countdown ok Goit confirm that the inverter has been installed INVERTER INSTALLATION according to Renewable Devices drawing number SC0016 and the Installation Manual IP0001 pe confirm that the rotor has been installed according ROTOR to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 NOTE the turbine is only deemed to have been fully TURBINE FUNCTION installed once the total energy generated has been seen to increase from the initial value Was the turbine observed generating power on day of install YES NO depends on wind availability Page 9 of 56 Renewable Devices Ltd Bush E
15. Kaco Powador 2002 User amp Installation manual supplied with the inverter only NOT replace it Read the complete Powador 2002 manual before installing the inverter Mount the inverter in accordance with the Powador 2002 manual Mounting The procedure to install the inverter is described in section 7 of the Kaco Powador 2002 manual The exact position of the inverter should be discussed with the customer and must comply with the recommendations made in section 7 1 of the Powador 2002 manual Consideration should also be made to accessibility for service Inverter Connections to the DC Isolator e Unless otherwise specified cable used should be of the same CSA as used for the run between the Turbine and DC isolator as specified in SC0026 sheet 7 e If the printed markings on the switch are different to those indicated here contact Renewable Devices before proceeding Page 31 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 9 2 1 e Ensure that the top side of the isolator which has the T and I terminals is wired as indicated o T turbine positive to the turbine DC positive o TS turbine signal to the turbine signal o T turbine negative to the turbine DC negative e Make a connection between o l inverter positive a
16. R Site survey reference number Site survey Ps dona by SITE SURVEY NETOS U amet Devices Site survey read JE understood by installer Turbine installed as detailed in site survey YES NO confirm that all eine were inspected on arrival GOODS RECEIVED and deemed in eine condition Toren Rim IE Fom mm pooo Page 62 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 devices Confidential MOUNTING SYSTEM Mast Flat Roof Stand Stand Alone Mast TEST M1 HYDRAULIC LOAD TEST All studs tested to 13kN RESULTS TO BS 5080 1 ACCEPTABLE NOT ACCEPTABLE confirm that the mounting system has been MOUNTING SYSTEM installed and tested according to Renewable Devices Installation Manual confirm that the nacelle fins and booms have been installed and tested according to Renewable NACELLE FINS BOOMS l l Devices drawing number SC0016 and the Installation Manual IPO001 TEST E1 12V PSU Functioning OK YES NO ELECTRICAL COMPONENT Brake Release OK YES NO CHECK DC Voltage generated YES NO STEEL WIRE ARMOUR CABLE DETAILS DC WIRING CHECK TEST E3 DC ISOLATOR CHECK Page 63 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www Ren
17. S detailed in site survey confirm that all goods were inspected on arrival GOODS RECEIVED l E and deemed in good condition SERIAL NUMBERS Turbine number Rotor Fins and Booms Page 7 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 devices Confidential f 1 MOUNTING SYSTEM Mast Flat Roof Stand Stand Alone Mast TEST M1 ACCEPTABLE NOT HYDRAULIC LOAD TEST All studs tested to 13kN ACCEPTABLE RESULTS TO BS 5080 1 confirm that the mounting system has been MOUNTING SYSTEM installed and tested according to Renewable Devices Installation Manual confirm that the nacelle fins and booms have been installed and tested according to Renewable 7 8 NACELLE FINS BOOMS Devices drawing number SC0016 and the Installation Manual IPO001 TEST E1 12V PSU Functioning OK YES NO ELECTRICAL COMPONENT Brake Release OK YES NO EREGR DC Voltage generated YES NO SWA length in metres STEEL WIRE ARMOUR CABLE DETAILS SWA cable size in mm Min reading e L Acceptable Not Acceptable TEST E3 Turbine Inverter Closed Actual DC ISOLATOR CHECK side site TS IS Off I I I N gt Mm UU I Q D j N gt gt gt Page
18. SWIFT SWIFT ROOFTOP WIND ENERGY SYSTEM Installation Procedure TO BE INSTALLED BY COMPETENT PERSONNEL ONLY Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Device p Confidential Document Issue Record Document IP0011 5 Originally Renewable Devices prepared by Versi n Date Purpose of issue amp amendment Released by 01 27 06 11 Initial Issue Renewable Devices Ltd Page 2 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com Table of Contents 1 Definitions and Apbrevi HNoNnsaaa4vvvarvvsssdea ene 5 2 N testo nstallorS sssr aaa aa aA a aAa aa 6 20 TE NPE 6 22 MSN Tre 6 23 DOCUMENTACION ri A A 7 3 Installation Procedure Overview rmsrnnnnnnnnrnnnnnnnnnnnnnsnnennnennnennnennnnnnnnennnnnnnevnnennnnnnnennsnnnnnnnnnennnnnnn 8 4 Unpacking and Inspection Of System rrserrsrrnnvrnnvnnnvnnnvnnvennennnvnnvrnnvnnnvennvnnernnennnennernnennnnennrnnnenner 10 4 1 Electrical Component Check Test EL sicsisssasia aa 10 5 Installation of Wall Mounting System rerssrssvnnvvnnvnnnvnnvnnvennvnnvnnvennvnnvnnernnnnnensvennennensnennerseennvnnenr 14 5 1 Bracket Positions and Marking Up errsvrnnvnnvnnvenvrnvvnvvnnvnnennevnnvsnvsnvnnernnvnnennvv
19. Wiring Regulations 17th Edition or the relevant local regulations The following forms must be completed and returned to the relevant organisations Without the return of these documents the Swift turbine warranty is invalid and the installation bay be illegal e Appendix E SSEG Commissioning Sheet to the local DNO e Appendix F Installation Certificate ID0019 01 to Renewable Devices Ltd Page 12 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential Installation Procedure Overview Notes e The table below and on the following pages gives an overview of the installation process and refers to the documentation that must be completed at each stage in the process e Unless otherwise specified all results should be recorded on ID0019 Section Actions Supporting Docs Record Results N A e Perform a Site survey e Check that the turbine can be SC0026 installed as described in the site survey and this procedure e Check all components are present SC0026 Site details and in good condition Serial numbers e Test nacelle and power supply E1 test results e Record serial numbers e Install mounting studs amp wait for SC0026 cure up to 24 hours BS 5080 1 temperature dependant e Carry out hydraulic load test to BS M1 test results 5080 1 Test M1
20. ableDevices com IP0011 05 Installation Procedure Issue Date 27 06 11 Confidential fenewable Devices SSEG Commissioning Confirmation SSEG INSTALLATION COMMISSIONING CONFIRMATION G83 1 Appendix 3 SITE DETAILS Property address inc post code Telephone number Customer supply number MPAN Distribution Network Operator DNO Contact Details Contact person Contact telephone number SSEG DETAILS Manufacturer and model type Type of prime mover and fuel source Serial number version numbers of software where appropriate SSEG rating A and power factor under normal running conditions Maximum peak short circuit current A Serial number of SSEG Turbine Number Location of SSEG within the installation Location of multi pole isolator Swift Turbine Renewable Devices Ltd Mark 2 Code DSP 335A Amps 7 2 Volts 230 and power factor 2 0 99 Or 1 65kW 8A Page 59 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 devices Confidential INSTALLER DETAILS Accreditation Qualification mr Contact person Telephone Number E mail address INFORMATION TO BE ENCLOSED Final copy of circuit diagram SSEG Test Report Computer print out where possible or other schedule of protection settings Electr
21. an 0 7MQ Record the results of the test Test E2 on the commissioning certificate ID0001 14 5 Alternative Inverter DC Isolator Switch Function Test Test E3 Check the following connections across the DC isolator to ensure that it has been wired correctly This test must be carried out before the DC wiring is connected to the inverter CN A sey e oy fo CA Position Off O 5 Enter the results of the test in the commissioning sheet ID0001 Sign off the DC installation section TS TE T TS E T TS T T TS T T TS 7 of the commissioning sheet ID0001 Page 45 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 14 6 Alternative Inverter Connections to the DC Isolator The Alternative Inverter provides its own signal so the additional power supply is not necessary for these installations and the signal line comes directly from the S in the inverter Connect the SWA to the inverter side of the DC isolator switch as shown Complete the connection of the earth cable through the DC isolator switch A Brown T Top side Ensure that the top side of the switch which has the T and I terminals is wired as shown Inverter positive To inverter side T Turbine positive Turbine signal To turbine sid
22. bsite www RenewableDevices com IP0011 05 Installation Procedure Issue Date 27 06 11 Confidential fenewable 13 1 Appendix B Consumable Items Spares General Brackets and Pole Electrical PART Loctite threadlock medium strength 243 Fischer A4 RGM M12 nominal length 300mm SS studding anchors x 8 M12 A4 SS nuts and washers provided with anchors x 8 Fischer FIS V 360 S resin usually Nozzle for Fischer resin tubes and nozzle extenders 16mm Mesh sleeve for Fischer resin fixing x 8 1 5 mm Brown tri rated cable 1 5 mm Grey tri rated cable 1 5 mm Yellow tri rated cable 2 5 mm Brown tri rated cable 2 5 mm Grey tri rated cable 2 5 mm Yellow tri rated cable 4mm earth cable 3 core Brown Grey Black steel wire armour sized per sheet 5 of SC0026 Use harmonised 3 phase wire grey Insulation tape Brown yellow and green yellow Two M20 Steel wire armour glands suitable for above SWA CW 205 Range of crimps and banjos M6 nuts and bolts Page 40 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH evices USE Threadlocking fixings during external installation Bracket Bracket Bracket Bracket Bracket L in DC wiring L in DC wiring Signal in DC wiring T in DC wiring T in DC wiring Signal in DC wiring All earth wiring Mounting mast to DC Isolator wiring General wiring Mast wiring Earthing connections ma
23. ce with the most recent SWIFTTM installation specification as issued by Renewable Devices Ltd and all appropriate Health 8 Safety legislation hereby CERTIFY that all of the tests detailed in the SWIFT installation specification have been carried out that the above tests were carried out by me and that the results are as shown above hereby CERTIFY that the G83 1 SSEC Installation Commissioning Confirmation has been completed and submitted to the DNO Attach a copy of the SSEG Installation Commissioning Confirmation to this document when returning to Renewable Devices Ltd SIGNATURE NAME Please print full name COMPANY CONTRACTOR INSTALLATION DATE Returne to Installer Returns Renewable Devices Lid SAC Bush Estate Edinburgh EH26 OPH within 28 days of commissioning Page 53 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential Appendix G SC0026 SC0018 amp Technical Drawings Wooden Pole Mounted Installation Drawing gives an overview of the components of the turbine and how it is installed Unless otherwise agreed in writing with Renewable Devices all aspects of the installation must conform to this appendix SC0018 and then to the installation procedures above All sections and tests in the main body of the install p
24. cket Positions and Marking Up See sheet 3 of SC0026 for the correct bracket positions and for the rotor position relative to the top bracket and roof ridgeline The brackets are attached to the wall using a Fischer resin anchor system The resin anchors should be installed in accordance with the directions given in the Fischer documents these can be found through the Fischer website www fischer co uk and searching for details relating to injection cartridge FIS V on their online catalogue The Fischer document ETA 02 0024 should be read in its entirety prior to commencing an installation The depth and diameter requirements for the holes specified 14 mm diameter x 250 mm depth are typical for most masonry but may need to be modified following consultation with a structural engineer Contact Fischer if there is any doubt over the hole requirements or installation technique If the proposed siting of the turbine is not as described in the structural survey then it should be re examined before work proceeds e Mark out the positions of the holes for the resin anchors using a plumb line tape measure and spirit level e Pay close attention to sheet 3 of SC0026 It may be necessary to move a bracket position up or down within the given tolerances to ensure that the anchors are fixed to solid brick block stone and not into mortar e Install the Fischer resin anchors in accordance with the Fisher documentation Page 19 of 56 Renewab
25. den Pole Nacelle It is the installer s responsibility to ensure that all lifting is carried out safely The mass of the nacelle is 35K9 When fitting the nacelle take care not to trap wires or fingers between the base of the nacelle clamp and the top of the pole Ensure that no strain is put on the connectors Swivel the narrow base of the nacelle so the pre drilled hole in the metal pole is visible through the clamp and using threadlock fit the M10x20 retaining bolt The nacelle clamp should then be attached using threadlock and the 8 M6x40 capscrews Tighten all bolts lightly at first so that there is an even spacing on both sides of the nacelle clamp Remember to apply threadlock to all the bolts and to observe the correct torque sequence as illustrated on sheet 3 of SC0018 16 3 Wooden Pole Cable amp Earth Leave approx 0 5m of cable spare in the steel adaptor Fit and tighten the 20mm gland Use silicon sealant or another suitable waterproof flange sealant Attach a 10mm earth to the designated earthing point on the steel adaptor using the nut and bolt as shown on sheet 4 of drawing SC0018 Cut the earth to im longer than the pole Run the earth and mast cable down the pole in 20mm PVC conduit secured with pipe clamps at 0 5m intervals Leave 0 5m cable free to loop into the junction box Page 55 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535
26. dinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 7 Fitting the Fins and Booms Notes e See sheets 1 and 7 of SC0026 for details of the fin and boom assembly and tightening torques Felle Apply thread lock to all fixings e Fit each of the boom clamps with 2 M6x30 cap screws and 1 M6x60 cap screw with the M6 Staytite flanged nut to the booms e Tighten all bolts lightly so that there is an even spacing on both sides of the boom clamp and then tighten to the required torque holes e Attach each fin using 4 M6x16 bolts e Thread lock and tighten to the required torque oS e Fit the boom and fin assembly to the nacelle e The boom with the hinged furling mechanism MUST BE placed into the right hand slot on the nacelle as viewed from behind the nacelle e Check that fins are vertical before finally tightening the nacelle clamps to the required torque 7 1 4 e Oncompletion of the nacelle fin and boom installation sign off the relevant section of the commissioning sheet ID0019 Page 24 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 8 DC Connections 8 1 Earthing Notes e The correct
27. e Turbine negative Bottom side gt Grev Ensure that the bottom side of the switch is wired as shown Inverter signal To inverter side De Inverter negative N B If the printed markings on the switch are different to those y I Ai i shown here contact Renewable Devices before proceeding Wire the inverter as shown using appropriate glands and ferrules Ensure that the DC wiring tests E2 and E3 have been completed From DG isolator Inverter terminal Black yellow sleeve IS erT BS Som Page 46 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 14 7 Alternative Inverter Wireing amp Earthing See sheet 8 of SC0016 for a full earthing schematic Connect a 2 5mm earth cable to the banjo for the SWA cable Run i this earth to the inverter and consumer unit in conduit as shown in sheet 8 of SC0016 Yellow S In addition one of the following earthing options must be implemented Minimum 10mm earth from the mast to the building earth OR A 4mm earth in conduit from the DC isolator to any earthing point For this option the armour of the SWA or 2 x 4mm must be used as the earth connection between the mast and DC isolator Before the AC connections are made the DC tests described i
28. e has successfully released Page 56 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential If the brake is not released connect the positive power supply terminal to cable 1 L and the negative supply terminal to cable 3 S and then hold for thirty seconds to reset the brake Reapply 12V DC between the DC negative 1 L and signal line 3 S When the shaft is rotated by hand a voltage should be present between the DC lines which will show on the multimeter indicating correct operation Check polarity of DC voltage is in accordance with the wiring numbers names as shown in drawing SC0018 sheet 5 16 5 Wooden Pole DC Connections See sheet 7 of SC0018 for an overview of the DC wiring e All DC wiring to be rated minimum 1000V DC to earth and rated minimum 10A All DC conductors to be a minimum of 2 5mm CSA Due to the high earth leakage of between 10 and 20 mA min 4mm earth cable must be used in conduit throughout the installation The mast cable supplied does not have a 4mm earth as the nacelle is also earthed mechanically through the clamp to the 10 mm mast earth Armoured cable should be run between the junction box on the wooden pole and the DC Isolator Use 3 core SWA using the armour as earth Allow excess cable to allow for
29. e while the voltage is applied Rotate the shaft There should be a smooth action indicating that the brake has successfully released Page 42 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 3 If the brake is not released connect the positive power supply terminal to cable 1 L grey and the negative supply terminal to cable 3 S yellow and then hold for thirty seconds to reset the brake Reapply 12V DC between the DC negative 1 L grey and signal line 3 S yellow 4 When the shaft is rotated by hand a voltage should be present between the DC lines which will show on the multimeter indicating correct operation Check the polarity of the DC voltage is in accordance with the wiring numbers names as shown in drawing SC0016 sheet 6 14 3 Alternative Inverter Mounting The exact position of the inverter should be discussed with the customer There must be a minimum of 150mm of clear space around the inverter to allow for access and ventilation The grid tie inverter comes with a backing plate to facilitate wall mounting This is fitted with wall plugs and woodscrews as appropriate Page 43 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www R
30. ective conductor to be high integrity as per BS7671 section 607 02 04 i 17 Edition Page 33 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 10 1 AC Isolator Installation Notes e The AC isolator also houses the 12V PSU used during the previous tests e Connection from the AC isolator to the grid distribution board should only be competed once the DC Connections have been made and is described in section 10 10 1 1 e Mount the AC Isolator on the wall LE e Mount the 12V PSU on the Din rail to the right of the isolator e Make connections from the inverter side of the isolator to the PSU according to sheet 9 of SC0026 using 1 5mm appropriately coloured cables LIG Connect the isolator to the AC connections of the inverter according to sheet 9 of SC0026 e Connect the PSU DC negative to the top inverter DC Negative terminal using 1 5mm grey cable e Connect the PSU DC positive to the left Inverter ERR terminal using 1 5mmY yellow cable and the supplied connector Page 34 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential
31. enewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential Once the backing plate is attached the inverter can be mounted by fitting the slots in the back face of the casing over the tabs Drop out the base plate of the inverter by unscrewing the 5 screws shown With the base plate unscrewed the terminals are accessible 14 4 Alternative Inverter Continuity Testing DC Test E2 This test must be carried out with the wiring from the DC isolator to the nacelle complete without the wiring to the inverter connected with the DC isolator in the OFF position This test MUST be carried out before the connection is made to the inverter A short circuit in the DC wires can cause permanent damage to the inverter or electronics in the nacelle Page 44 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential DO NOT use a megger tester for this test as it will damage the turbine electronics Using a multimeter check the resistance across the four DC wires L L Signal and Earth on the turbine side of the DC isolator There should be no continuity between any pair of wires The resistance value seen on the multimeter may not be stable but in all cases should be greater th
32. enewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 device Confidential nm SSEG sheet sent to DNO YES NO and copy attached HANDOVER Owners Manual to YES NO customer DECLARATION I we being the person s responsible for the installation of the SWIFT Rooftop Wind Energy System s noted above hereby CERTIFY that I we have been trained and authorised by Renewable Devices Ltd to carry out this work and that the installation and commissioning has been carried out in complete compliance with the most recent SWIFTTM installation specification as issued by Renewable Devices Ltd and all appropriate Health amp Safety legislation hereby CERTIFY that all of the tests detailed in the SWIFT installation specification have been carried out that the above tests were carried out by me and that the results are as shown above hereby CERTIFY that the G83 1 SSEC Installation Commissioning Confirmation has been completed and submitted to the DNO Attach a copy of the SSEG Installation Commissioning Confirmation to this document when returning to Renewable Devices Ltd NAME Please print full name SIGNATURE COMPANY CONTRACTOR INSTALLATION DATE Returne to Installer Returns Renewable Devices Ltd SAC Bush Estate Edinburgh EH26 OPH within 28 days of commissioning Page 65 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax
33. er Wireing Earthing rrsersvvnnennvennvnnvnnvnnvnnnvnnvnnnennvnnenennnvnnvnnenneeseenvensernsvnsennens 42 14 8 Alternative Inverter Inverter Test Test E4 rnnnrnnvnnnvnnvnnvnnvnnnvnnvnnvvnvrnnvnnvnnnvnnvnnennvvnevnnernevnnvnnennenn 43 15 Appendix D Wooden Pole Installation rseravrnnvvnnvenvrnvvnnvennvnnnvnnvennvnnnvennvnnvennvennennvennernnveneennn 44 15 1 Wooden Pole lt Mastlable in 44 15 2 Wooden Pole Nacelle is 45 15 3 Wooden Pole Cable Ea EEEE RA EEES 45 15 4 Wooden Pole Brake Release and DC Voltage Test Test E1 rrnvravrnnvnnnvnnvnnvnnvrnvrnvvnnvennvnnvnnenn 46 15 5 Wooden Pole DC Conte cl Srs 47 16 Appendix E SSEG Commissioning Sheet errsrrsnvrnnvunvnnnvnnnvnnnvnnnvnnvnnnennnvennvnnernnvnnnvnnnnnnneennennn 48 SSEG Commissioning ContirmaloOl snm 49 17 Appendix F Installation Certificate ID0019 01 urrenvnnnvnnvrnnvnnnvennvnnnvnnvvnnvvnnvennennvennennnveneennn 52 18 Appendix G SC0026 SC0018 amp Technical Drawings rusernnvrnnvnnvnnnvvnnvvnnvnnnvennennvennennnvnnernnn 56 Page 4 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 1 Definitions and Abbreviations AC Alternating Current CSA Cross Sectional Area CWS Gland rating that must be used DC Direct Current DNO Distribution Network Operator l Inve
34. ewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 devices Confidential Acceptable Not Acceptable 12V PSU Functioning OK YES NO TEST E4 Brake Release OK YES NO DC Installation Test DC Voltage generated YES NO DC ISOLATOR LOCATION confirm that Earth and DC wiring have been DC WIRING INSTALLATION installed according to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 mn attach a copy of the AC wiring test certificate AC WIRING I confirm that the AC wiring has been installed according to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 Switch on and YES NO INVERTER TEST Me Goms of confirm that the inverter has been installed INVERTER INSTALLATION according to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 confirm that the rotor has been installed according ROTOR to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 NOTE the turbine is only deemed to have been fully TURBINE FUNCTION installed once the total energy generated has been seen to increase from the initial value Was the turbine observed generating power on day of install YES NO depends on wind availability Page 64 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www R
35. fenewable Issue Date 27 06 11 evice S Confidential TOOL TASK All aspects of turbine General Tools listed in sheet 1 of SC0026 installation All aspects of turbine Torque wrenches range 5 40Nm installation Slings gt 2 tonne shackles rope and other T Lifting pole and nacelle lifting equipment as required Full range of allen hex key and hex socket All aspects of turbine adapter for use with torque wrench installation All aspects of turbine Full range of ring spanners installation Mobile pull tester rated to 13kN e g Hydra Brackets Pull testing resin anchors jaws Fischer resin gun Resin anchors Laser level chalk line spirit level Vertical alignment 18 5mm HSS metal drill bit SWA cable gland M20 x 1 5 hand tap Armoured cable gland M16 amp M14 masonry drill bit and hammer drill Resin anchors gt 300mm Armoured cable 15mm Electrical Extra long 16 to 20 mm masonry drill bit OD through walls Electrical screwdrivers wire strippers crimping ae Electrical installation tools 2mm 2 5mm Allen hex key panel on inverter Fluke multimeter and spare battery Electrical tests socket and lead Electrical tests 46mm socket or ring spanner M30 Staytite shaft nut Deron A NOPE One Torque wrench capable of 250 Nm M30 Staytite shaft nut 2 x padlock Lock off isolators Page 39 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 We
36. firm that the brake has been released by turning the shaft of the nacelle very little resistance should be felt e Confirm that a voltage is produced across the DC negative and positive of the nacelle and that the polarity is as expected while turning the shaft of the nacelle e Disconnect the 12V PSU and confirm that the brake has been reapplied e Record the results on sheet ID0019 Test E1 Resetting the turbine If the brake is not released disconnect the 12V PSU from the mains Reverse the connections from the PSU at the terminal block so that the 12V PSU positive is connected to the nacelle negative 1 and the PSU negative to the nacelle signal 3 Brownt This reversal effectively provides a ve 12 signal which resets the nacelle safety systems Connect the 12V PSU to the mains for approximately 5 seconds Repeat 4 1 2 amp 4 1 3 the brake should now release and reapply If the break does not release ensure nacelle is laying flat in its packaging if the break does not reset return the turbine to your distributor and repeat the Reset Renewable Devices for advice Page 18 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 5 9 1 Notes 9 1 1 9 1 2 Installation of Wall Mounting System Bra
37. icity meter s make and model DECLARATION TO BE COMPLETED BY INSTALLER The SSEG installation complies with Engineering Recommendation G83 1 Yes No Yes No Protection settings comply with Engineering Recommendation G83 1 Protection settings are protected from alteration except by prior written Yes No agreement between the DNO and the Customer or his agent Recommendation G83 1 certificate is attached Comments continue on separate sheet if necessary Page 60 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential Bureau Veritas Consumer Product Services GmbH Businesspark A96 86842 T rkheim Germany 49 0 8245 96810 0 cps tuerkheim de bur eauveritas com VERITAS Certificate of compliance Applicant Kaco new energy GmbH Carl Zeiss Str 1 74172 Neckarsulm Germany Product Automatic disconnection device between a generator and the public low voltage grid Model Powador 2002 Powador 3002 Powador 4202 Powador 5002 Powador 6002 Use in accordance with regulations Automatic disconnection device with single phase mains surveillance in accordance with Engineering Recommendation G83 1 for photovoltaic systems with a single phase parallel coupling via an inverter in the public mains suppl
38. le Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Confidential 9 2 Notes 9 2 1 Devices Hydraulic Pull Test Test M1 Once the stud has cured each stud should be tested using a portable tension tester hydraulic load tester Tests should be carried out to BS 5080 1 1993 Structural fixings in concrete and masonry Method of test for tensile loading e Test pull each stud to 13kN e If a stud fails 1 Grind the stud off 2 Reposition the bracket within the tolerances of sheet 3 of SC0026 3 Test again after curing e Record the test results on the commissioning sheet ID0019 Page 20 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 5 3 Installing the Brackets and Mast Notes e See sheets 1 and 4 of SC0026 for details of the bracket assembly and tightening torques e It is the installers responsibility to ensure that all lifting is carried out safely The mass of the pole is 40 kg e Depending on the lifting method used it is recommended to assemble 3 of the 4 brackets to the wall and one to the pole ile e Fit the rubber bushes to the lower mounting brackets
39. le installing the rotor and nosecone e See sheets 1 and 10 of SC0026 for the assembly method and tightening torques for the rotor e Do not install the rotor and nosecone until all of the electrical connections and tests are completed and signed off With the brake released the rotor can spin up freely and may generate up to 400V across the DC lines This can present a safety risk during connection as well as a risk of equipment damage if the lines are shorted Pedals Place the key into the slot on the shaft of the nacelle and tap it into place gently e Lift the rotor on to the shaft make sure the taper of the hole on the shaft adapter matches the taper of the shaft and push into place e Fit the M30 washer and Staytite nut and tighten to the torque shown on sheet 1 of SC0026 e Once the Staytite nut has been tightened to the required torque check that the key cannot be seen protruding from the nacelle side of the rotor and that the rotor is securely mounted on the shaft LEE e Fit the nose cone by clipping it over the front of the rotor e Excessive force will break the clips it should be gently pushed over the roots of the blades Miele Sign off the rotor installation section of the commissioning sheet ID0019 Page 36 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 0
40. lle is 35Kg The end of the mast cable should be lowered down the length of the mast Ensure that there is sufficient cable to reach the connector at the bottom of the mast with approx 300mm spare Adjust the working platform to a comfortable height before lifting the nacelle onto the pole Lower the nacelle taking care not to trap wires between the base of the nacelle clamp and the top of the pole Ensure that no strain is put on the mast cable 6 2 Fitting the Nacelle Clamp 6 2 1 Swivel the base of the nacelle so the pre drilled hole in the aluminium pole lines up with the hole provided in the nacelle base for the M10x20 retaining bolt The nacelle clamp is tightened using the 8 M6x40 cap screws Apply thread lock to all the bolts and observe the correct torque sequence as illustrated on sheet 5 of SC0026 Tighten all bolts lightly at first so that there is an even spacing on both sides of the nacelle clamp Page 22 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 6 3 Fitting the Mast Cable Connector Block 6 3 1 e At the base of the mast connect the mast cable to the connector block Part 150 0016 e Ensure that there is at least 300mm cable spare below the mast Page 23 of 56 Renewable Devices Ltd Bush Estate E
41. manoeuvring the mast into place after assembly of the turbine The cable sizing is shown on sheet 7 of SC0018 Strip back the sheath and armour so that there is sufficient length for the cores to be connected at the junction box Fit a CWS gland and connect the armour to the earth from the mast cable using earth link wire Connect the cores of the SWA cable to the junction box as shown in sheet 8 of SC0018 Note SWA has the correct colours for DC wiring harmonised regulations The black core should be taped or heat shrunk in yellow at both ends to indicate that it is the signal cable The DC isolator is supplied with the Swift Turbine This is a specially specified item and should not be substituted with other isolators Page 57 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 17 Appendix E SSEG Commissioning Sheet SSEG INSTALLATION COMMISSIONING CONFIRMATION of a SSEG unit connected in parallel with the publicdistribution Network in accordance with Engineering Recommendation G83 1 One Commissioning Pro forma per installation is to be submitted to the DNO A copy to be retained by the Turbine owner Page 58 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www Renew
42. missioning Grid tie inverters to the 17 edition of the UK IEE Wiring regulations are essential This installation procedure is intended as guidance for qualified installers only Site Survey Training Prior to installation a site survey including resource assessment and structural assessment must be carried out RD Energy Solutions a consultancy division in the Renewable Devices Group of companies can offer training site surveys and installation if requested Page 11 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 3 3 Documentation The following documents accompany the installation procedure e Owners Manual PD0017 e Appendix E SSEG Commissioning Sheet e Appendix F Installation Certificate ID0019 01 e Appendix G SC0026 SC0018 amp Technical Drawings The following documents are also required e ETA 02 0024 Fischer resin anchor instructions FIS V 360 resin system e Fischer resin data sheet e Fischer loadings and structure assessment docs e BS 5080 1 1993 Structural fixings in concrete and masonry Method of test for tensile loading e Kaco New Energy Powador 2002 User amp Installation manual Wind e CE72 Installing small wind powered electricity generating systems Guidance for installers and specifiers e BS 7671 IEE
43. n A rotary AC isolator must be fitted between the inverter and distribution board Dual supply warning stickers must be placed at the electrical consumer unit and the inverter so that anyone working on the turbine is aware of the need to isolate it in two places The labels are provided with the turbine Ensure that the appropriate 17 Edition certificate is provided and sign off the AC installation section of the commissioning sheet ID0001 14 8 Alternative Inverter Inverter Test Test E4 Ensure that the DC isolator is in the OFF position Switch the MCB RCD and AG isolator on and check that the inverter screen lights up and counts down from 300 seconds Check that the display sequence is as shown in the Owners Manual PD0001 Press the left hand display button until the status screen is shown Status OK and an asterisk are displayed If there is no asterisk present or the inverter has failed to complete its countdown sequence contact Renewable Devices Lock the DC isolator in the OFF position while installing the rotor and nosecone Page 48 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Device S Confidential 15 Appendix D Wooden Pole Installation Page 49 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44
44. n section 8 must be completed The Alternative Inverter provides its own signal so the additional power supply is not necessary for these installations and the signal line comes directly from the S in the inverter The AC connections must be made as shown in sheet 8 of SC0016 AC wiring to be rated for normal 240V AC operation AC conductors to be rated for 10A rms and not less than 1 5 mm CSA IMPORTANT AC conductors to be sized for maximum 4 voltage drop Most cable suppliers can provide look up tables to allow cables to be sized correctly Circuit Protective Conductor to be high integrity as per BS7671 section 607 02 04 i 17 Edition The AC connections must be made and tested by a qualified electrician Page 47 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential The AC connections should be made at the inverter terminal block side before any connections are made to A neutral the Mains distribution board Complete the AC wiring of the inverter as shown the Mains Earth photograph DC ve to DC isolator DC ve to DC isolator Connection to the mains supply is made at the distribution board with a dedicated single pole MCB type C10 An ROD is not legally required but it is advisable to fit one for added protectio
45. nd the Kaco s lower DC terminal with brown cable dl On the bottom side of the isolator make connections between o IS inverter signal to the right ERR terminal in the Kaco using 1 5mm yellow cable and the supplied connector o l inverter negative to the Kaco s lower DC terminal with grey cable Page 32 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 10 Grid Tie Inverter AC Connection Notes e Before the AC connections are made the DC tests described in section 8 must be completed e All connections should be made in accordance with the Kaco Powador 2002 User amp Installation manual with the exception of the AC isolator as specified in section 10 1 this must be installed in addition to any other connection requirements specified by the Powador 2002 manual or local wiring regulations e The AC connections must be made and tested by a qualified electrician e The AC connections must be made as shown in sheets 7 and 9 of SC0026 AC wiring must be rated for normal 240V AC operation AC conductors must be rated for 10A rms and not less than 1 5 mm CSA IMPORTANT AC conductors to be sized for maximum 4 voltage drop Most cable suppliers can provide look up tables to allow cables to be sized correctly Circuit prot
46. nevvernnennesnennnennvenervernnennennenn 14 52 Hydraulic Pull Test T st VEU seende 15 53 Installing the Brackets and Mastin 16 6 Nacello ASSOMDIV Leese 17 6 1 Lifting the Nacelle APP PP A 17 6 2 Fitting the Nacelle Cl mpsausasasserinsaneneemienasesnaensomkeseneedensmnnnn 17 6 3 Fitting the Mast Cable Connector Block nernvrnnvnnvnnvnnnvnnennnnnnvnnennennvnnnennennnvnnennennevnnennennennnnnnennvennennener 18 7 Fitting the Fins and BOOM cd 19 o DE CONNECHODS nE eee 20 OL NN Led 20 8 2 Connection of Mast and Mast Cable to DC Isolator rusrrsernnvnnvnnvnnvnnvvnnvnnennnvnnennvvnvvnnvnnvnnennnvnnvenennr 21 8 3 Continuity Testing DC Wiring Test E2 J esasnnonnsnsnrnavnnnnnennnsnnnnnnnsnennennnnnnenenennnnnnnnnnennnnennsnnnnnnnnntnen 22 9 4 DE Installation Test TeSU ES ne 23 9 Grid Tie Inverter Mounting and DC Connection srrserssvrsvrsnvnnvnvnnnvnnennnvnnvennvnnvnnernnennnnseenner 26 dile MO A E P cas 26 9 2 Inverter Connections to the DC Isolator rrserssrnnvrnnvnnvennnvnnvennvnnvennvnnnvnnvennvnnvrnnvnnevnnvnnnennnvnnennnnnnvennenn 26 10 Grid Tie Inverter AC Connection nmssressnnnnnnnnnnsnnennnsnnnennnvnnnnnnnnennsrnnnnnnnnevnnnsnnennnnnnnnnnnnennnnnnner 28 10 1 ACISOlator Installation 29 10 2 Inverter Test Test EA ia 30 11 Fitting of Rotor and Nose Come sressrrnvvnvvnnvnnnvnnvnnnennennnvnnennennnvnnennnvnnennnvnnennennnvnnennennnvnnnennennenneee 31 12 COMMISSIONING and Handover sesrrssrssssrnanrsanen
47. nnernnsnnnnannnnnnsnnnssnanesanesnnenanennnnnsnssanssnnnsennnenen 32 13 Appendix A Tools and Consumables srnernnvrnnvnnvrnnvnnnvnnnnnnnvnnvnnnnvnnvennnnnvennennnennernnennnvennrnnnenner 33 13 1 Tools and Equip medicinas Error Bookmark not defined 13 2 Appendix B Consumable Items Spares rrsmerrarsasennnnnrsnrnnnnnnnnnnnnnennnnnennnnnnnnsnnsnsnnnsnnnnnsnrnnrnnnnnnnnnnnn 35 14 Appendix C Alternative Inverter cmssrsasrennrrasnsnannanennnnnnnnesnnnrsnnnnnnnnnennnnndannnrnnnnnnnnnnennnek annan 37 14 1 Alternative Inverter Mast Cable Connector s rssrrsvrnnvnnnvnnnnnnvnnnnnnennnennnvnneennvennennvnnnennvennvennvennener 37 14 2 Alternative Inverter Brake Release DC Voltage Test Test E1 J rnnvnnvrnvrnnvrnvrnnvnnnnnnvnnvenenn 37 14 3 Alternative Inverter Mounting asasinarea araea aiena anbi dN anaiena NNER 38 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Devices Confidential 14 4 Alternative Inverter Continuity Testing DC Test E2 rnsnrnnvnnvrnnvnnvnnvnnnvnnvnnvnnvenvvnnvnnvrnnvnnennens 39 14 5 Alternative Inverter DC Isolator Switch Function Test Test E3 J rrnnvravrnnvnnvrnvrnnvnnvnnnvnnvenenn 40 14 6 Alternative Inverter Connections to the DC Isolator rm rrsrrsrrnvrnvrnnvnnvnnnvnnvnnvnnvnnvnnnvnnvnnvenevnnennr 41 14 7 Alternative Invert
48. nting system has been MOUNTING SYSTEM installed and tested according to Renewable Devices Installation Manual confirm that the nacelle fins and booms have been installed and tested according to Renewable 7 8 NACELLE FINS BOOMS Devices drawing number SC0016 and the Installation Manual IPO001 TEST E1 12V PSU Functioning OK YES NO ELECTRICAL COMPONENT Brake Release OK YES NO EREGR DC Voltage generated YES NO SWA length in metres STEEL WIRE ARMOUR CABLE DETAILS SWA cable size in mm Min reading e L Acceptable Not Acceptable TEST E3 Turbine Inverter Closed Actual DC ISOLATOR CHECK side site TS IS Off I I I N gt Mm UU I Q D j N gt gt gt Page 51 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 devices Confidential MAME __ Le et IA E LEE A Brake Release OK YES NO DC Installation Test DC Voltage generated YES 7 NO DC ISOLATOR LOCATION confirm that Earth and DC wiring have been 8 9 DC WIRING INSTALLATION installed according to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 attach a copy of the AC wiring test certificate AC WIRING I confirm that the AC wi
49. on procedure All sections and tests in the main body of the install procedure must be completed unless specifically replaced by an alternative test procedure within this appendix 14 1 Alternative Inverter Mast Cable Connector At the base of the mast connect the mast cable to the connector block part number 150 0016 as shown on sheet 9 of SC0016 ensuring that there is at least 300mm cable spare 14 2 Alternative Inverter Brake Release amp DC Voltage Test Test E1 This test must be carried out with the nacelle and mast cable installed and before the SWA is connected to the connector block See sheet 6 of SC0016 for the test set up The Alternative Inverter provides its own signal so the additional power supply PSU is not necessary for these installations and the signal line comes directly from the S in the inverter 1 Rotate shaft of the turbine clockwise The shaft should rotate with a pulsed resistance confirming that the brake is applied 2 Set a multimeter to read DC voltage and connect it between the DC positive 2 L brown and negative 1 L lines grey at the connector block as shown in sheet 6 of SC0016 Using a 12V battery or 12V regulated PSU apply 12V DC using between the DC negative 1 L grey and signal line 3 S Yellow It is advisable to have short lengths of cable suitably terminated for connecting the chosen power supply to the terminal block prepared for this test This should release the brak
50. ring has been installed according to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 Switch on and YES NO INVERTER TEST countdown ok Goit confirm that the inverter has been installed INVERTER INSTALLATION according to Renewable Devices drawing number SC0016 and the Installation Manual IP0001 pe confirm that the rotor has been installed according ROTOR to Renewable Devices drawing number SC0016 and the Installation Manual IPO001 NOTE the turbine is only deemed to have been fully TURBINE FUNCTION installed once the total energy generated has been seen to increase from the initial value Was the turbine observed generating power on day of install YES NO depends on wind availability Page 52 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 device Confidential o a SSEG sheet sent to DNO YES NO and copy attached HANDOVER Owners Manual to YES NO customer DECLARATION I we being the person s responsible for the installation of the SWIFT Rooftop Wind Energy System s noted above hereby CERTIFY that I we have been trained and authorised by Renewable Devices Ltd to carry out this work and that the installation and commissioning has been carried out in complete complian
51. rocedure must be completed unless specifically replaced by an alternative test procedure within this appendix The wooden pole should be delivered to site with the steel adaptor in place as shown in SC0018 sheet 2 Two levelling blocks are attached near the base of the pole which are pre set during manufacture to be aligned with the metal adapter Before proceeding with the installation check that the metal adaptor is correctly aligned to the wooden pole using these levelling points The recommended method of carrying out a wooden pole installation is to assemble and test the turbine with the pole in the horizontal position and then to lift it into the vertical position If it is not possible to carry out the installation in this way then suitable access and lifting equipment will be required and the turbine assembled on to the vertical pole The pole is planted into a hole to the dimensions shown on drawing SC0018 sheet 11 This hole is normally made using a truck mounted auger 16 1 Wooden Pole Mast Cable See sheets 1 and 3 of SC0018 for details of the nacelle assembly and tightening torques Feed the mast cable down the steel adaptor and through the 20mm gland hole Page 54 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evice S Confidential 16 2 Woo
52. rter positive l Inverter negative Is Inverter signal MCS Microgeneration Certification Scheme PSU Power Supply RD Renewable Devices Ltd SSEG Small Scale Embedded Generator SWA Steel Wire Armoured Cable S Signal line T Turbine positive T Turbine negative TS Turbine signal Page 5 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Device S Confidential 2 Notes to Installers Page 6 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 device S Confidential 3 Drawings in Appendix F Installation Certificate 1D0019 01 Complete one certificate per turbine and return to Renewable Devices Ltd within 28 days of commissioning Incomplete or absent Installation Certificates will void the manufacturers warrantee The installer is responsible for ensuring that the most up to date installation specification is Used Install Manual Section Contact name Address INSTALLATION SITE DETAILS Address INSTALLER Site survey reference number Site survey approved by l YES NO SITE SURVEY Renewable Devices Site survey read and understood by installer Turbine installed os U
53. st amp DC isolator Mast earthing connection Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 device S Confidential White flexible conduit and M20 glands e g All non SWA wiring Kopex or similar Appropriate wall fixings screws and rawl plugs Wall fixing of inverter etc MCB type C10 AC wiring Page 41 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 14 Appendix C Alternative Inverter The following Appendix gives an overview of the installation process for the Alternative SWIFT inverter installation which differs slightly from the Kaco installation above This appendix is only for the use of turbines supplied with a grey white inverter marked with the word with SWIFT written in Bold and provides edits for this inverter type only All other installation processes must be used in conjunction with this manual The drawing SC0016 Wall Mounted Installation Drawing gives an overview of the components of the turbine and how it is installed Unless otherwise agreed in writing with Renewable Devices all aspects of the alternative inverter installation must conform to this appendix first then to SC0016 and this installati
54. state Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 device Confidential o a SSEG sheet sent to DNO YES NO and copy attached HANDOVER Owners Manual to YES NO customer DECLARATION I we being the person s responsible for the installation of the SWIFT Rooftop Wind Energy System s noted above hereby CERTIFY that I we have been trained and authorised by Renewable Devices Ltd to carry out this work and that the installation and commissioning has been carried out in complete compliance with the most recent SWIFTTM installation specification as issued by Renewable Devices Ltd and all appropriate Health 8 Safety legislation hereby CERTIFY that all of the tests detailed in the SWIFT installation specification have been carried out that the above tests were carried out by me and that the results are as shown above hereby CERTIFY that the G83 1 SSEC Installation Commissioning Confirmation has been completed and submitted to the DNO Attach a copy of the SSEG Installation Commissioning Confirmation to this document when returning to Renewable Devices Ltd SIGNATURE NAME Please print full name COMPANY CONTRACTOR INSTALLATION DATE Returne to Installer Returns Renewable Devices Lid SAC Bush Estate Edinburgh EH26 OPH within 28 days of commissioning Page 10 of
55. t be carried out with the nacelle and mast cable installed and the SWA is connected to the connector block 8 4 1 Test set up e Connect a connector block via short lengths of correctly colour coded wire to the inverter side connections of the DC isolator e Signal IS yellow e DC positive l brown e DC negative I grey to nacelle 8 4 2 Brake confirmation e Rotate shaft of the turbine clockwise e The shaft should rotate with a pulsed resistance confirming that the brake is applied 8 4 3 Multimeter connection e Replace the cover of the DC isolator e Seta multimeter to read DC voltage e Connect it between the DC positive I and Negative l lines at the connector block Page 28 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 8 4 4 Brake release e Using the same configuration as in section 5 1 1 12V PSU test connect the 12V PSU e 12V PSU positive to signal e 12V PSU negative to DC negative e Set the DC isolator to ON e This should release the brake while the voltage is applied 8 4 5 Brake release confirmation e Rotate the shaft e There should be a smooth action indicating that the brake has successfully released 8 4 6 Brake reset e If the brake is not released e Rotate
56. the DC isolator to RESET and hold for 5 seconds e Return the isolator to ON e Repeat 9 4 5 6 4 7 Un braked operation check e When the shaft is rotated by hand a voltage should be present between the DC lines which will show on the multimeter indicating correct operation e Check the polarity of the DC voltage is correct e Return the DC isolator to the OFF position e Disconnect the test equipment 8 4 8 Result recording e If either Brake release conformation or Un braked operation check do not produce the expected results then the electrical tests should be repeated in reverse order to try Page 29 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 Device S Confidential and determine the location of the installation fault and remedial action taken as necessary e Record the results of the test Test E3 on the commissioning certificate ID0019 Page 30 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 evices Confidential 9 Notes 9 1 Notes 9 2 Notes Grid Tie Inverter Mounting and DC Connection This manual is intended to supplement the
57. y The automatic disconnection device is an integral part of the aforementioned inverter Applied rules and standards Engineering Recommendation G83 1 June 2008 Recommendations for the Connection of Small scale Embedded Generators Up to 16A per Phase in Parallel with Public Low Voltage Distribution Networks The Powador 4202 Powador 5002 and Powador 6002 are rated gt 16A per phase However all requirements of G83 1 are fulfilled The safety concept of an aforementioned representative product corresponds at the time of issue of this certificate of valid safety specifications for the specified use in accordance with regulations Report number 08TH0280 G83 Certificate nummer U10 013 Date of issue 2010 01 15 Valid until 2013 01 15 Andreas Aufmuth Page 61 of 56 Renewable Devices Ltd Bush Estate Edinburgh EH26 OPH Tel 44 0 131 535 3301 Fax 44 0 131 535 3303 Website www RenewableDevices com IP0011 05 Installation Procedure fenewable Issue Date 27 06 11 device S Confidential 18 Appendix F Installation Certificate ID0019 01 Complete one certificate per turbine and return to Renewable Devices Ltd within 28 days of commissioning Incomplete or absent Installation Certificates will void the manufacturers warrantee The installer is responsible for ensuring that the most up to date installation specification Is Used Install Manual Section Address INSTALLATION SITE DETAILS Address INSTALLE

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