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Round and square bale wrapper Hybrid X Operator`s Manual 2015

1. TE UQ ITTTTI e a 7 d a a O FID T LISTE DE PI CES LISTE DE PI CES ITEM QTE PI CE DESCRIPTION ITEMIQT PI CE DESCRIPTION 1 1 315332 REMOTE CONTROL 15 1 900566 RED LED 2 1 315160 LIMIT SWITCH 16 1 900564 YELOW LED 3 1 315155 4 CONTROL PANEL 17 1 315189 HARNESS TO WHEEL SENSOR 4 1 900606 RELAIS 12V WEATHERPROOF 18 1 315089 CONTROLLER AUTOPILOT 5 1 315133 CONTROL REMOTE STERING 19 1 315101 OPTICAL SENSOR 6 1 315152 CAB 4F 8 AM 20 1 P ROGRAM ENTRY CONNECTION 7 1 315156 HARNESS TO ELECTRICAL VALVE 21 1 315103 WHEEL ANGLE SENSOR 8 1 315192 HARNESS TO CONTROL 22 1 315097 BALE COUNTER SENSOR 9 1 315096 BALE COUNTER 23 1 465923 MAIN VALVE 10 1 315158 3 HARNESS EMERGENCY STOP 24 1 315191 CABLE FOR DISTANCE SENSOR 11 1 315162 HARNESS ELECTRIC START 12 1
2. 5 B Ps HIA T wx n d ol 9 w Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 11 8 REAR FRAME ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 158 501024 HEX FLANGE NUT GR2 1 2 13 Z 2 28 500501 CARRIAGE BOLT GR5 1 2 13X 1 1 4 Z 3 2 242111 PUSHER CYLINDER PIN 4 1 242112 TRANSVERSE R INFORCMENT 5 1 242113 1 LEFT PLATE 6 1 242114 1 RIGHT PLATE 7 1 500328 HEX BOLT GR51 8 X 3 1 2Z 8 1 242115 LEFT TOGGLE PLATE 9 1 242116 THROTTLE 10 1 242117 1 IRELEASE PLATE 11 1 242118 RIGHT TOGGLE PLATE 12 1 501057 HEX HALF NUT GR5 1 8 Z 13 1 242119 RIGHT BALE GUIDE 14 1 242120 LEFT BALE GUIDE 15 1 320082 HITCH PIN 16 1 492042 TEFLON 13 6 7 12 9 5 a o e gt gt ee gt 5 We xr y S e 8 m A 14 gt S y o o 4 0 10 4 0 o 15 0 o
3. Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 14 8 REAR FRAME ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 153 501024 FLANGE NUT 2 1 242094 FRAME REINFORCMENT 3 44 501022 FLANGE NUT 4 11 500084 BOLT 5 24 501032 NYLON NUT 6 19 501034 NYLON NUT 7 2 500177 BOLT 8 7 501031 NYLON NUT 9 1 500050 BOLT 10 10 502006 FLAT WASHER 11 97 500500 CARRIAGE BOLT 12 8 500442 CARRIAGE BOLT 13 7 501030 NYLON NUT 14 8 500006 BOLT 15 4 507054 FLAT SOCKET CAP SCREW 16 2 308009 TIVAR 17 2 451265 HYDRAULIC FITTING 18 5 500088 BOLT 19 4 500057 BOLT 20 7 500086 BOLT 21 2 210311 PIVOT 22 1 242004 LOCK ACTIVATOR 23 1 242005 LOCK SHAFT 24 1 242006 LOCK SUPPORT 25 1 500108 BOLT 26 1 242007 LOCK 27 1 242008 LOCK LINK 28 1 492024 SPACER 29 1 304001 SPRING 30 16 500440 CARRIAGE BOLT 31 2 500184 BOLT 32 1 466014 RELIEF VALVE 33 4 500509 CARRIAGE BOLT 34 1 242009 1 COVER 35 2 502072 FLAT WASHER 36 2 242011 GUIDE 37 1 242012 REAR LEFT ADJUSTMENT 38 4 308015 SPACER 39 1 242013 FRONT LEFT ADJUSTMENT 40 1 242014 FRONT RIGHT ADJUSTMENT 41 1 242015 REAR RIGHT ADJUSTMENT 42 4 500181 BOLT 43 1 4511
4. 22 HOOP ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 304013 SPRING 2 1 242054 WHEEL TENSIONER 3 1 xxx HOOP WHEEL 4 4 STRETCHER HOOP SECTION 5 8 W i HOOP SECTION 6 1 242055 WHEEL ROD ADJUSTMENT 7 1 500193 HEX BOLT GR5 1 2 13 X 5 Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 38 23 HOOP SECTION ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 492002 CASTER 2 1 492003 SPACER 3 2 303989 1 BEARING 4 1 492011 SPACER 5 1 492012 BOLT 6 1 322299 GREASE FITTING 7 1 242121 STRETCHER SECTION FRAME 8 1 501034 1 NYLON NUT 9 1 322107 COMPLETE CASTER Ge Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 39 ANDERSON 24 STRETCHER HOOP SECTION HT C Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 40 Email service grpanderson com 24 STRETCHER HOOP SECTION Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 279005 BLACK ROLLER ON STRETCHER 2 1 279004 STRETC
5. PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 450717 HYDRAULIC FITTING 2 1 450712 HYDRAULIC FITTING 3 1 467290 HYDRAULIC CYLINDER Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 30 31 20 HOOP SHIELD ANDERSON RIGHT SHIELD ATTACHMENT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 32 20 HOOP SHIELD Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 242057 1 RIGHT SHIELD 2 1 210304 SHIELD SUPPORT 3 1 idi ATTACHMENT PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 500006 BOLT 2 1 304021 SPRING 3 1 501030 NYLON NUT 4 1 242056 1 SHIELD HANDLE 5 1 210809 1 CASING PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 210304 SHEILD SUPPORT 2 1 242058 1 LEFT SHIELD 3 1 242059 SHIELD SIDE SUPPORT 4 2 500440 CARRIAGE BOLT 5 2 501032 NYLON NUT 6 2 500104 BOLT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 33 34 21 VALVE AND SUPPORT ANDERSON DETAIL A ep o 9 TRR ki NS A DNNE 55577 52 oy PLY L D amp DEN QQ Si E D
6. QQ D 2 DETAIL B Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 35 21 VALVE AND SUPPORT ANDERSON aS N 2 0 e Au Fach T Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 170 Email service grpanderson com 36 21 VALVE AND SUPPORT Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 6 500500 CARRIAGE BOLT 2 10 501024 FLANGE NUT 3 4 501030 NYLON NUT 4 4 501031 NYLON NUT 5 2 500017 BOLT 6 1 4507 12 HYDRAULIC FITTING 7 1 465879 CHECK VALVE 8 1 325120 MANUAL CASE 9 2 325121 CLAMP 10 1 450877 HYDRAULIC FITTING 11 2 451265 HYDRAULIC FITTING 12 1 465065 1 HYDRAULIC VALVE 13 2 451356 HYDRAULIC FITTING 14 1 451173 HYDRAULIC FITTING 15 1 451097 HYDRAULIC FITTING 16 1 450243 HYDRAULIC FITTING 17 1 450242 HYDRAULIC FITTING 18 1 450994 HYDRAULIC FITTING 19 1 470006 PRESSURE GAUGE 20 1 450196 HYDRAULIC FITTING 21 1 465983 VALVE 22 1 450008 HYDRAULIC FITTING 23 2 450716 HYDRAULIC FITTING 24 6 501020 FLANGE NUT 25 2 500016 BOLT 26 1 465877 HYDRAULIC VALVE
7. Figure 46 Adjusting the pusher trigger for round bales nuts The trigger is now adjusted for round bales Restart the engine and push the hydraulic stop button so that the pusher returns to the home position Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 77 ANDERSON Adjustning the height of the trigger for square bales It is important to always adjust the height of the trigger for round bales before making an adjustment for square bales NOTE To adjust the space between the pusher bar and the trigger for square bales proceed as follows Figure 45 1 Unscrew or screw in the two nuts Figure 47 wether you are raising or lowering the trigger Figure 45 This adjustment can be found under the back part of the NOTE 1 Be sure that the trigger is about 1 2cm from the bottom of the bar Figure 45 Figure 47 Adjusting the square bale trigger nuts The trigger for square bales is now adjusted Restart the engine and pull on the Hydraulic stop button so that the pusher bar comes back to its home position 78 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Adjusting the limit stop end of cycle for the pusher This adjustment is necessary when the engine continues to force as if the pusher had not returned to the end of its cycle This usually happens after years of use To adjust the limit
8. 2 X 5405 6 8 CYL POUSSOIR PUSHER CYL DROIT RIGHT O CYLINDRE X TRACTOR CYLINDER be 466999 VALVE A BILLE 1 2 H P CR PINE 1 1 2 X 1 11 2 X 1 STRAINER 2 e 9 BALL VALVE 1 2 HIGH PRESSURE o lo oj 9100 12 12 5707 12 5315 12 10 5405 12 08 5706 12 9515 06 06 m 5605 08 06 66 66 lt a TN F 5205 8 8 66 07 66 04 K E a A 66 31 L FILTRE FILTER 66 08 5515 8 8 R SERVOIR HYDRAULIQUE LIMITEUR DE PRESSION HYDRAULIC TANK 465917 Gegen I 5715 08 10 5315 8 8 66 05 Groupe Anderson 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 28 DIAGRAMME HYDRAULIQUE HYDRAULIC DIAGRAM ANDERSON VALVE PRINCIPALE MAIN VALVE CONT LEUR DE VITESSE DU CERCEAU LIGNE D VIATRICE DE D BIT 2 X 5315 8 8 HOOP SPEED CONTOLLER POWER BEYOND LINE 9706 8 5515 8
9. Operator s Manual Anderson Group ANDERSON 3 Preparation and start up 3 1 Before you start Before you start wrapping you should first e Check to make sure that the hydraulic oil tank is full The oil level should be 5cms 2in from the cap see figure 5 Add hydraulic oil AW 32 if needed Besure that your engine s gas tank is full sure that your machine has been well lubricated See section 6 2 The oil level for the wrapper engine is full Figure 6 Figure 6 Engine oil cap location Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 29 ANDERSON 3 2 Site Selection Choose the place where you will be wrapping your bales Easily accessible all year round Take into account the possible snow coverage of the place you have chosen during winter Flat clean and drained well If need be mow and treat the area with weed killer ex round up to avoid rodents that may settle there during the winter This could damage the plastic film If your ground is slightly sloping begin wrapping your bale tube at the bottom You will then reverse the wrapper up the hill giving you a much more compressed tube and more air will be forced out NOTE 3 3 Starting the Engine To start the Honda engine please follow the below procedure 1 30 Close the safety gate figure 1 Pull the emergency stop button figure 2 and turn the Honda engine key to the ON position The en
10. Rear dd X Tractor nee trigger d Pusher Left side Square bale trigger PE Security gate Work lights voan KIS Control dic J gt Panel MGR Drive wheel d Es KO spear Front for hoop gt aste Right side Guide roller Figure 1 Main components of an Anderson Hybrid X Wrapper Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 11 ANDERSON The following table shows and describes the stickers of the wrapper excluding the ones you will find on the control panel Those stickers can be found in Table 2 Pusher Bypass Pusher LL Bypass Deactivate the plastic watch How to install the plastic film Right side bale guide Left side bale guide 404151 2 Lubrication point Oil Grease point With grease gun Table 1 Stickers on the wrapper 12 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 1 2 Control Panel The below image shows the control panel of the wrapper Pressure gauge Plastic watch Hydraulic Stop Emergency stop button Start up button Levers for Work Light Pivot front axle Front gate Front traction X Tractor Steering Hoop speed control Selection valve Move wrap bale Hydraulic bale compression Figure 2 Control panel Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 13 ANDERSON The following
11. Pusher bypass You can deactivate the pusher if you need to change plastic rolls when a bale is on the pusher trigger You will still be able to activate the hoop so that you will have access to the stretchers To do this you will just have to turn off the ball valve located beside the hydraulic oil tank When you turn this handle to the off position Figure 22 the pusher will then be deactivated Deactivating the pusher still allows you to activate the NOTE hoop even if a bale is on the trigger Pusher Bypass Figure 22 Pusher bypass 54 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 5 Common Adjustments To create a bale row that corresponds to the characteristics of your bales you have to proceed with various adjustments These adjustments can be modified at any time during the wrapping process to adapt better to your needs You can modify the following adjustments Bale type round or square Width of your bales Bale guides Guide rollers Pusher return at the end of its cycle Hoop start Pusher height Bale compression Number of plastic layers 5 1 Bale type round or square The front table rollers must be placed at different heights for the discharge of different types of bales If the bales are round turn the handle clockwise until the table drops inward creating a V If the bales are square turn the handle counter clockwise until the table is level
12. QUIT DD This section will explain certain operations that may be necessary during the wrapping of your bales You will learn how to run your wrapper and avoid obstacles section 4 7 and also how to wrap with only one roll of film when one of the stretchers are empty section 4 6 4 1 Adjustments To wrap a bale row that corresponds to the characteristics of your bale and your preferences of wrapping you will have to adjust the wrapper These adjustments can be modified at any time during the wrapping process to adapt the wrapper to fit your needs NOTE Consult chapter 5 to better understand these adjustments You can adjust the following components e of bale round or square Bale width bale guides Guide rollers Pusher return at the end of its cycle Hoop starting position Pusher height Bale compression Number of plastic layers 4 2 Leveling the wrapper Level the wrapper so that the first bales wrapped do not slide off the machine To level the wrapper proceed as follows 1 Start the engine of the wrapper 2 Level the wrapper by using the front axle Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 45 ANDERSON 4 3 Compressing bales To be sure to have good quality silage the wrapped bales must contain the least amount of air possible When you wrap your first bale you have to use bales in front of it to compress the tube and force the air out For bales of 1 52m
13. on the ends of the plastic film and attach them to the hoop see figure 16 to see film installation sure that the manual hoop lever is in the back position e Open the hydraulic bypass Nothing should move e With the control lever for the speed of the hoop slowly turn the hoop and apply at least two layers of plastic film e Close the hydraulic bypass e Reactivate the pusher Figure 22 e Move the hoop speed lever to the speed 6 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group NOTE ANDERSON Open the hydraulic bypass The Pusher will complete its cycle and the hoop will automatically start to wrap With bales of 1 2m 4ft if we use the adjustment for the return of the pusher see the Table 6 The pusher will stop its cycle at the moment that the bale reaches the middle of the spears The first layers of plastic film may be applied without deactivating the pusher by using the manual control of the hoop 4 5 Wrapping a row of bales When the first wrapped bale comes to the end of the cycle of the pusher and the pusher returns to its hope position it is time to start the automatic wrapping of the bales To do this proceed as follows 1 Be sure that the wrapper is ready to start the wrapping process Both rolls of plastic film are installed See section Installing plastic film rolls The selection valve is in the position Wrap The control lever for the manual control o
14. 4 Figure 50 Adjusting the automatic system spool position 5 Measure the distance from the snap ring and the valve body If the distance is at 3mm 1 8 in Figure 51 The valve is adjusted correctly Figure 51 Adjusting the automatic system spool measurement Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 81 ANDERSON 6 the measurement is not 3mm 1 8 in proceed as follows to make the adjustment Unscrew slightly the two bolts from the plate Figure 52 Move the plate forward Figure 52 by using the handle of the manual start of the hoop Until you have a space of 3 mm 1 8 in Figure 51 do this while leaving the plate at the end of the slot that it sits in Figure 50 e Tighten the two bolts again Figure 52 Plate of automatic system Figure 52 Adjusting the automatic system Moving the plate 7 This is a very precise adjustment repeat the steps 1 to 5 to verify that the adjustment was done correctly and the space is ok 82 Round and square bale wrapper Hybrid X Operator s Manud Anderson Group ANDERSON Adjusting the spring on the automatic system This adjustment may be necessary if the pusher moves all of the way forward but does not return at the end of the cycle and you have tried all other adjustments To adjust the spring proceed as follows 1 Verify the position of the spring bracket It should be at a 45 angle with the bed of the wrapper
15. These adjustments are only necessary if the trigger does not engage the pusher when a bale is placed on the wrapper There are two triggers One for round and one for square bales You should follow these steps when changing from one NOTE bale type to another Place the pusher bar over the trigger To move the pusher bar over the trigger to adjust it proceed it as follows Turn the hoop speed control to 0 Push the emergency stop button Start the engine Press the pedal by the engine to manually engage the pusher Figure 43 Move to a position where you can see the trigger and the pusher bar at the same time Figure 45 Pull on the hydraulic stop button Let the pusher go to the front of the wrapper and when it is on its return and over the trigger For round or square bales Figure 45 7 Stop the engine Gc Dee Figure 45 Adjusting the pusher trigger example with the trigger set for round bales 76 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Adjusting the height of the trigger for round bales To adjust the height of the trigger of the pusher Figure 45 proceed as follows 1 Screw or unscrew the nuts Figure 46 if you want to raise or lower the trigger for the pusher Figure 45 This adjustment is found on the right hand side of the NOTE wrapper 2 Be sure that the trigger is about 2 5cm 1in from the bottom of the pusher bar Figure 45
16. A NOTE PARTS LIST z 2 c c pn LL LL Y c z Ez 5 amp 3 O 20 a Q 5 Je 035 lt 09 lt lt IO lt X lt azu z c Q xez 59858222546 cc z 2151512 91 S io Lolo S 6468568 505 lt N OR OT No o 89 18888555 S A QI N gt N N NIN 2 COMPLETE FRONT SECTION DETAIL A SN y q 7 N 4 A dg 7 A Of Y H fy ZZ A gt y O J N y 7 Z Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 3 FRONT GATE ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 6 210517 0 FRONT GATE ROLL 2 12 279002 PLASTIC BUSHING 3 1 242098 FRONT GATE FRAME 4 1 242099 ROLL LOCK 5 10 501022 FLANGE NUT 6 10 500442 CARRIAGE BOLT 7 1 320039 HITCH PIN 8 1 210260 FRONT GATE CYLINDER LOCKING PIN 9 1 501031 NYLON NUT 10 1 500044 BOLT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 5 4 FRAME FRONT SECTION ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 500338 BOLT 2 1 501057 HALF NYLON NUT 3 2 500295 BOLT 4 6 501036 NYLON NUT 5 2 2421
17. Control panel with remote steering option Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 99 ANDERSON Receiver The receiver of the remote steering allows the remote control to manage the wrapper The receiver is installed inside the right frame at the rear of the wrapper to protect it from impacts and weather conditions Figure 62 The receiver of the remote steering Figure 63 Control panel of the remote steering option 100 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Explaining of the LED signal lights Red LED Green LED Yellow LED Lit OFF OFF Connection problem output diagram Blinking Waiting for signal Blinking OFF Signal received Table 16 LED signal lights description Remote control The remote control allows you to manage the wrapper at a distance It allows you to use most of the operations for which the wrapper was conceived The remote control is supplied with three alkaline batteries AA Fonction Turn left Turn right Manual or Automatic section Automatic pilot Button to select which side of the wrapper the automatic pilot is to follow Pusher trigger on off Start engine Stop Engine D rm UJ LE Indication light Table 17 Functions of the remote control Button used only with the Hybrid EVO wrapper Anderson Group Round and square bale wrapper Hybrid X Operat
18. Functions of the remote Programming If your remote control was installed at the factory the remote is already configured If the starter was not installed in the factory or if you have replaced the remote you will have to program it To program the remote proceed as follows 1 Turn the engine Off 2 Hold in the red button on the remote C at the same time turn the ignition to and then OFF and then to ON again 3 Let go of the red button and press the green button The engine should start Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 97 ANDERSON Starting the engine with the remote To start the engine with the remote proceed as follows 1 Turn the ignition of the engine to On 2 Be sure that the emergency stop button is pulled out and the safety gate for the hoop is closed securely 00 To start the engine the safety gate for Pour d marrer le garde de cerceau doit tre ferm the hoop must be closed and the Honda et la cl du moteur doit tre en position ON engine key should be in the ON position Pour un d marrage froid utiliser l trangleur For a cold start use the choke 404148 1 Figure 60 Start engine and emergency stop sticker 3 Push on the green button B of the remote control Figure 59 If the engine does not start on the first attempt the system will automatically try two more times without you pressing the button again NOTE Trou
19. etc Wear safe clothing Avoid scarves and ample clothing loose fitting that can easily become stuck in the moving parts of the equipment Wear adequate hearing protection You will reduce the risk of hearing loss that could be provoked by continuous exposure of the noise from the wrapper Use a mask when working in dusty conditions If you work in the evening or at night be sure that the lighting is sufficient to operate safely Make sure to have a working fire extinguisher at your disposal Always leave all of the protective screens or other safety devices in position If these parts are removed or damaged do not use your wrapper until they have been fixed or replaced Before repairing or replacing anything on your wrapper Stop the engine Remove the key from the ignition of the engine to be sure that it cannot start accidentally while you are performing the maintenance Store the key to the engine in the plastic black box manual box on the side of the wrapper and lock it with a padlock Block the wheels when working under the machine Handling fuel Gasoline and diesel fuel are very flammable substances which must be handled with care in an approved container When finished filling the fuel tank firmly tighten the tank cap and wipe away any spilled fuel Never add gasoline when the engine is hot or operating Have a working fire extinguisher within arm s reach near the baling site Handling Hydraulic fluid Hydraulic flu
20. information at the time of printing this manual Group Anderson reserves the right to modify its machines without notice Engine The Hybrid X is equipped with a Honda Engine It can be replaced with the optional Kubota diesel engine which will improve the performance of the wrapper The user guide for the Honda or Kubota engine is supplied with the wrapper It contains all of the necessary information to maintain the engine as well as the safety regulations to be respected Before using your Anderson wrapper take time to read the manual respective to the engine on your wrapper Anderson holds no responsibility for the content in the manual of the Engine Important Notices Warning messages Provide information which must be read to avoid damaging the wrapper Danger messages Provide information which must be read to avoid injury to persons or animals Not following these instructions may lead to serious injury or even death These types of notes provide additional information about the topic in which they are found NOTE Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 9 ANDERSON 1 Introduction Congratulations You have just purchased yourself an Anderson wrapper Your wrapper is a quality piece of machinery built essentially to wrap round bales in a tube 1 1 General presentation of the wrapper The following illustration shows the main components of the Hybrid X Wrapper
21. which will normally give you the correct amount of tension on the automatic system Bracket 2 Figure 53 Adjusting the automatic system spring 2 Unscrew the bolt slightly for the spring support bracket and move it to stretch the spring a little more Tighten the bolt to secure it in the new position You do not want too much tension on the spring or the NOTE pusher will return before it is finished its cycle Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 83 ANDERSON Adjusting the tension of the outside hoop After a period of time the outside hoop may become a bit loose The stretchers that are attached to the outside hoop may then be in danger of hitting stationary parts of the wrapper and damage them The outside hoop is too loose if the space between the bottom part of the hoop and the wheels do not touch If this is the case you should adjust the tension of the outside hoop by adjusting the inside hoop accordingly To do this follow the below procedure NOTE The adjustment should be done on each side of the wrapper and the adjustment should be identical on each side 1 Loosen the 2 bolts that fix the plates of the inside hoop together Figure 54 Figure 54 Adjusting the tension of the outside hoop 84 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 2 Tighten the extension bolt between the two nuts to separate the sec
22. 1 S 2 y 11 o o 8 o 0 f 7 Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 12 Email service grpanderson com 13 8 REAR FRAME ANDERSON 9 22 8 DETAIL D 25 5 28 S 20 24 27 26 Z 5 29 3 12 9 3 E 5 5 23 45 21 46 3 4 30 3 18 DETAIL C
23. 210334 RIGHT GUARD 9 1 210339 LIGHT GUART 10 3 900565 GREEN LIGHT KIT 11 1 900566 RED LIGHT KIT 12 1 900564 YELLOW LIGHT KIT 13 22 500501 CARRIAGE BOLT GR5 1 2 13 X 1 1 4 Z 14 1 210338 LEFT SENSOR BOX 15 1 210335 LEFT GUARD 16 1 315133 RECEIVER 17 7 502002 FLAT WASHER 18 14 501030 NYLON NUT 19 1 900603 RELEY 20 1 500001 HEX BOLT GR5 1 4 20 X 1 2 21 1 315089 COMPUTER 22 1 210360 RECEIVER SUPPORT 23 1 210361 CONTROLER SUPPORT 24 2 500442 CARRIAGE BOLT GR5 3 8 16 X1Z 25 2 501022 HEX FLANGE NUT GR2 3 8 16 Z 26 2 500008 HEX BOLT GR5 1 4 20 X 1 1 4 27 2 500368 CARRIAGE BOLT GR5 1 4 20 X 2 3 4 Z 28 1 315103 SENSOR 29 5 500004 BOLT 30 2 500348 HEX BOLT GR5 10 24 X 1 1 4 STAINLESS 31 2 501049 HEX NYLON LOCKNUT GR5 M10 24 STAINLESS 32 2 502015 WASHER 33 1 210399 ACTIVATOR FOR SENSOR 34 1 242025 SENSOR FRAME SUPPORT 35 1 210333 SENSOR SUPPORT 36 1 315155 4 3 FONCTION REMOTE 37 1 315132 REMOTE CONTROL Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 54 29 AUTOMATED DRIVING OPTION ANDERSON b TER
24. 27 2 451261 HYDRAULIC FITTING 28 2 450548 HYDRAULIC FITTING 29 1 450381 HYDRAULIC FITTING 30 2 500055 BOLT 31 2 502014 FLAT WASHER 32 1 319880 LIGHT 33 1 315159 1 CONTROL 34 1 210348 EMERGENCY STOP SUPPORT 35 1 242134 FRONT GUARD SUPPORT 36 1 210305 ACTIVATION HOOK 37 8 501022 FLANGE NUT 38 1 465977 ELECTRIC HYDRAULIC VALVE 465976 MANUAL HYDRAULIC VALVE 39 3 451355 HYDRAULIC FITTING 40 1 451313 HYDRAULIC FITTING 41 1 451123 HYDRAULIC FITTING 42 6 451172 HYDRAULIC FITTING 43 2 450973 HYDRAULIC FITTING 44 4 500442 CARRIAGE BOLT 45 2 500052 BOLT 46 1 242039 HYD BREAK VALVE SUPPORT 47 1 210359 TRANSFERT ROD 2 48 1 320031 LOCK PIN 49 1 210358 TRANSFERT ROD 1 50 2 502035 SPRING 51 2 500572 SHOULDER SCREW 52 4 502002 FLAT WASHER 53 2 500004 BOLT 54 15 500599 FLANGE BOLT 55 5 507042 BUTTON HEAD SCREW 56 5 501050 NYLON NUT 57 1 315155 4 CONTROL 58 1 242042 VALVE SUPPORT 59 1 242040 RIGHT HOOP SUPPORT REINFORCMENT 60 1 242041 VALVE GUARD 61 6 451178 HYDRAULIC FITTING 62 2 450711 HYDRAULIC FITTING 63 1 450273 HYDRAULIC FITTING 64 1 450673 HYDRAULIC FITTING 65 2 451266 HYDRAULIC FITTING 66 1 465879 CHECK VALVE 67 1 465880 VALVE 68 1 210807 1 PIVOT 69 1 242135 1 BACK GUARD 70 1 210353 VALVE SUPPORT 71 1 242037 VALVE SUPPORT 72 1 242038 1 CONTROL PANEL 73 1 242141 REAR GUARD SUPPORT 74 1 210354 1 VALVE SUPPORT 75 1 501032 NYLON NUT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 3 7
25. 5ft you can use one bale For bales of 1 2m 4ft you will need two bales These bales are not wrapped at the beginning of your bale row They are used as a weight at the beginning of the bale row so that the first bales that you are wrapping do not slide on the ground When you have wrapped enough bales that the compression bales at the beginning of the row are no longer needed to keep the wrapped bales from sliding you can place them on the wrapper and wrap them in the row To place your compression bales proceed as follows 1 Unlock the front gate and lower it It is on this gate that the bales will slide off of the wrapper 2 Place the hoop speed control to the 0 position Figure 2 This will prevent the hoop from turning 3 Place an unwrapped bale on the table trigger horizontally and allow the pusher to push the bale to the end of the table without wrapping it For bales of 1 2m 4ft in diameter you will place another bale on the table the same way as the first Your pusher will come back to the home position Figure 17 NOTE Every time you place a bale on the trigger Figure 1 the pusher starts and the bale is pushed towards the front of the wrapper The first bales that you put through the wrapper serve to compress the tube You will wrap them at a later time 46 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Figure 17 Compression bales 4 4 Installing the first
26. Page 56 The hydraulic oil level or Check the oil level Also check for pressure is too low leaks or holes Repair if necessary Add hydraulic oil 32 or TDH or hydraulic transmission fluid to the tank The trigger is not properly Adjust the trigger See section adjusted Adjusting the pusher triggers on page 76 The X Tractor cylinder is not Make sure that the X Tractor fully retracted cylinder is in the rearmost position The valve for deactivating the Close the valve pusher is open The bale guides are too close Adjust the bale guides so that they together are close enough together to keep the bales in line but not squeeze them See the section Width of your bales Bale guides on page 56 The bale is not tight enough You should not try to wrap bales that are not tight enough The pusher does The pusher does not make it all Adjust the spring so that its bracket not come back of the way to the stopper is approximately 45 in regards to after completing because the spring on the the table See section Adjusting the the cycle automatic system is too tight spring on the automatic system The pusher The hoop speed control is not Raise the hoop speed control to a advances at a adjusted properly higher setting normal speed The hoop control lever does not Adjust the pointer on the automatic but the hoop trigger the hoop system See section Adjusting the does not turn hoop activation lever pointer On fast enoug
27. and square bale wrapper Hybrid X Operator s Manud Anderson Group ANDERSON 7 Storage Before turning off the engine of the wrapper be sure that the pusher has returned to the home position If this is not done it may drain the battery of the wrapper Warning It is important to store the wrapper appropriately so that it does not wear prematurely When you store the wrapper make sure to follow all of the below steps e Be sure that all four wheels touching the ground e Block the wheels with wedges so that there is no way the machine moves while in storage e Raise the front gate so that nobody climbs on the wrapper e Close the gas line so that no fuel gets into the engine When storing the wrapper for long periods of time you NOTE should disconnect the battery Also when you store the wrapper for long periods of time you should grease the pusher guide bars This will avoid them from being stiff the next time you use the wrapper It is also strongly recommended to do a full maintenance check up and lubrication before storing for long periods see chapter 1 Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 87 ANDERSON 8 Troubleshooting The following table describes the most common problems that you may come across with the wrapper It also gives solutions to resolve them If your problem does not appear in this table or if you do not manage to resolve it by yourself com
28. front axle raise the wrapper from the ground You should raise the front of the wrapper on all rough ground 5 Place the control lever of the selection valve in the position move Figure 2 6 With the main valve levers Move the wrapper with the front traction To move forward or reverse also to turn the wheels Figure 2 7 When you have finished moving the wrapper replace the pin in the idle control handle Figure 8 This will allow the automatic control of the engine again Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 33 ANDERSON Moving the wrapper medium distances You can move your wrapper by connecting it to a tractor or truck for distances less than 50km Do not move the wrapper by pulling it with a tractor or truck any distances more than 50km Certain moving parts and tires will wear our _ prematurely To take the wrapper long distances Warning please use a trailer To move the wrapper by tractor or pickup truck please follow the below procedures 1 Lift the wrapper by activating the front axle pivot Figure 2 and then fix the tongue to the truck or tractor that you are using to pull the wrapper Figure 9 lt N Figure 9 Tongue helm During transport the front traction wheels should not be touching the ground You should raise the Warning front wheels completely when attaching it to a vehicle or tractor 34 Round and square bale wrapper Hybrid X Opera
29. of the engine also from time to time Rollers Always keep the rollers for the stretcher and the black rubber roller clean at all times By doing this you will avoid the stretchers from jamming and breaking your plastic If the rollers are clean but do not turn freely grease them and all of the mobile parts with an all use antifriction lubricant Eg Prolab PL 100 6 5 Verification of the wheels and tires For safe operation it is recommended that you verify the pressure of the tires every year Consult Table 4 to know the specific pressure recommended for each type of tire You should verify the wheel bolts often to ensure that they are tight Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 69 ANDERSON 6 6 Verification of stretchers Generally the stretchers do not require any maintenance If they are not working correctly verify that the rollers are clean and free of debris see section 6 4 We also recommend that you verify the stretch of the plastic film once per year Stretcher test To do a stretch test proceed as follows 1 First you must draw a horizontal line about 25cm 10in on the circumference of the roll with a felt tip marker on the roll of film Figure 40 Stretchers Wrap a bale normally by making two revolutions of the hoop Measure the distance between the lines on the bale If the distance is between 38cm 15in 1cm 5in the stretcher is working properly If t
30. stay good for at least one year the ideal level of humidity is around 50 for both grasses and legumes with a possible range of 40 to 55 Two easy and effective ways to determine the level of humidity in the hay are an easy well known test using a microwave or humidity tester If there is too much water in your baled hay the formation of butyric acid could prevent some of the fermentation necessary for conserving your silage from taking place Such hay must be used within 3 months 18 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON How to obtain a quality bale During baling the tractor driver has a large impact on the quality of the future silage We recommend proceeding slowly and keeping the tractor s power take off at high rpm to obtain high density bales You should also ensure that you bales are firm and even They will then be easier to wrap and will produce continuous bale rows that are more airtight and silage that has higher nutritional value When to wrap your silage bales It is advisable to wrap bales as soon as possible after baling because fermentation inside the bale begins as soon as it is produced We recommend a waiting period of no longer than 12 hours and a much shorter time period if the outside temperature is relatively high Studies on potential heating of the hay and the changes in the ph show significant differences between the quality of the hay wrapped the same da
31. stop proceed as follows 1 Stop the engine and push the hydraulic stop button 2 With the bolts you can adjust the space slightly as illustrated in Figure 48 The space should be about 2 5cms 1in Figure 48 Adjusting the limit stop for the pusher bar 3 Start the engine and let the pusher do a complete cycle to make sure that the problem has been resolved If the problem still has not been solved repeat the steps NOTE and add a little bit more space to the limit stop Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 79 ANDERSON Adjusting the automatic system This adjustment can be necessary if the hoop does not stop when the cycle of the pusher comes back to its home position or if the pusher does not return to its home position To adjust the automatic system proceed as follows 1 Stop the engine and push the emergency stop button and the hydraulic stop button 2 Push in the pedal for the manual start of the pusher Figure 49 Do not start the engine Figure 49 Adjusting the automatic system Pusher pedal 3 Pull the manual control lever for the hoop towards the back of the wrapper to completely extract the valve plunger 80 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group E ANDERSON 4 The push the handle forward until the plates touches slightly but do not move the valve spool Figure 50 Handle f ALI LE
32. the tube will be pushed farther than the cylinder of the X tractor Stopper for the pusher return Figure 20 Adjusting the stopper for the pusher Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 51 ANDERSON 2 Put the last bale to be wrapped in the bale bag and put it on the wrapper The end of the bag should be facing the rear of the wrapper Figure 21 When the cycle is complete the bale should be at the end of the X tractor push off cylinder NOTE The X Tractor system can only be used when the pusher has completely returned to its home position The pusher will only move once the X tractor is completely retracted to its home position End of X tractor San n Rae Wrapped bale T End of bale bag open Figure 21 Last bale position 3 Remove the locking pin from the idle control of the engine so that it runs at its highest RPM 4 Turn the Hydraulic brake knob so that it is at the minimum setting 5 Be sure that the traction wheels at the front of the wrapper are straight so that the machine does not turn during the extraction of the bales 52 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Be sure that the last bale is not on the pushing head of the X Tractor If the X tractor comes out of its housing and gets caught up in the bale you could damage the cylinder Warning Ending your bale row with
33. year 12months This specified period begins on the date the new equipment is sold to the customer Warranty is non transferable in the event of resale unless the resale is through an authorized Anderson dealer No warranty is extended to regular service items such as fluids paint tires Certain parts such as the Honda engine and battery are covered under warranties from their respective manufacturers Details on these warranties can be obtained from your dealer Warranty does not cover damage caused by harsh weather conditions or unstable ground conditions Such as frozen parts on the equipment or performance issues on inadequate terrain No warranty is issued for performance issues Including downtime and capacity issues How to process Warranty Fill out and submit a Warranty Request Form to your authorized Anderson dealer Be sure that the form is complete Ex has serial number list of defects etc If the unit to receive warranty service is dealer stock contact Anderson as soon as the defect has been identified Photos may be requested by Anderson to process determine the cause of the defect The use of photos attached to the warranty request form will help identify the condition of the part being repaired or replaced and thus assisting in the approval of the claim The warranty work must be completed within 30 days of the reported failure and the claim must be sent to Anderson with the appropriate documentation Ex Phot
34. 00 LOWER LINK 6 3 500050 BOLT 7 3 501031 NYLON NUT 8 3 279002 PLASTIC BUSHING 9 2 492019 SPACER 10 1 492021 LIFTING SHAFT 11 14 501024 FLANGE NUT 12 8 500501 CARRIAGE BOLT 13 2 500287 BOLT 14 4 502009 FLAT WASHER 15 2 242103 UPPER LINK 16 20 279001 PLASTIC BUSHING 17 10 242108 ROLL 18 1 242102 1 LIFTING HANDLE 19 1 242106 1 FRONT CENTER FRAME 20 1 242101 1 RIGHT OUTSIDE ROLL SUPPORT 21 1 242101 2 LEFT OUTSIDE ROLL SUPPORT 1 325132 PLASTIC HANDLE 15 7 14 13 DETAIL B Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 6 5 FRONT SPINDLE ANDERSON 17 e AWK D VA o9 9 E Vea uc LOT 1 5 D qp POOL DETAIL A Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 5 FRONT SPINDLE Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 242110 1 SPINDLE FRAME 2 2 210015 HUB WITH SPROCKET 3 12 507016 BOLT 4 2 322295 GREASE FITTING 5 2 303501 BEARING 6 2 303099 BEARING 7 2 303034 BEARING 8 2 303037 ROLLING BEARING CAGE 9 2 481005 CAP 10 2 481503 TIRE AND RIM 11 2 502011 FLAT WASHER 12 2 501076 CASTLE NUT 13 2 469159 HYD
35. 0558 HYDRAULIC FITTING 25 1 451265 HYDRAULIC FITTING 26 1 500180 BOLT 27 1 210148 WASHER 28 1 210781 POINT PLATE SUPPORT 29 2 210656 1 RACK AND PINION SUPPORT PLATE 30 2 210814 POINT PLATE SUPPORT 31 1 210655 1 RACK AND PINION POINT PLATE 32 2 310014 SPRING 33 2 500443 CARRIAGE BOLT 34 3 502004 FLAT WASHER 35 5 500500 CARRIAGE BOLT 36 1 500088 BOLT 37 1 242130 RACK IN PINION 38 1 210273 STOPPER SYSTEM 39 1 450716 HYDRAULIC FITTING 40 1 451120 2 _ HYDRAULIC FITTING 41 1 465880 1 VALVE 42 1 242000 1 VALVE SUPPORT 43 1 242002 1 RACK IN PINION SUPPORT 44 1 242131 1 MANUAL LEVER 45 1 500179 BOLT 46 1 501034 NYLON NUT 47 1 320121 HANDLE PIN 48 1 242001 MANUAL HOOP TRIGGER 49 1 325132 PLASTIC HANDLE 50 1 492039 SPACER Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 17 10 STEERING AXLE ANDERSON yi na f 22 s i nh q 20 ose 3 TP V 5 Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 18 10 STEERING AXLE Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 2 501036 NYLON NUT 2 2 320042 COTTER PIN
36. 1 PLASTIC ROLLER 9 1 310015 SPRING 10 1 320031 LOCK PIN 11 1 210775 1 ADJUSTABLE PLATE 12 1 242046 THROTTLE HANDLE 13 1 242047 ADJUSTABLE PLATE Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 25 A 16 FENDER ANBEHSOR LEFT GUARD DETAIL B RIGHT GUARD DETAIL A Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 26 16 FENDER Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 242061 LEFT REAR FENDER 2 1 242062 RLEFT FRONT FENDER 3 1 242060 FENDER UNION 4 8 500602 FLANGE BOLT 5 8 501022 FLANGE NUT PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 242063 RIGHT REAR FENDER 2 1 242060 FENDER UNION 3 1 242064 RIGHT FRONT FENDER 4 8 500602 FLANGE BOLT 5 8 501022 FLANGE NUT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 27 17 PUSHER CYLINDER ANDERSON PARTS LIST QTY PART DESCRIPTION NOTE 1 1 308007 CYLINDER WHEEL 2 1 308013 SPACER BUSHING 3 1 451178 HYDRAULIC FITTING 4 1 451179 HYDRAULIC FITTING 5 14 501034 NYLON NUT 6 14 507054 FLAT SOCKET CAP SCREW
37. 10 1 315158 3 HARNESS EMERGENCY STOP 11 1 315162 HARNESS ELECTRIC START 12 1 610006 ENGINE 13 1 465977 MAIN VALVE 14 1 315097 BALE COUNTER SENSOR Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 53 54
38. 210587 STRETCHER REAR PLATE 6 1 210588 STRETCHER FRONT PLATE 7 1 210720 RETAINING ROD 8 4 279006 BEARING CUP 9 1 210589 COVER 10 1 501030 NYLON NUT 11 2 210590 WASHER 12 4 501022 FLANGE NUT 14 3 501020 FLANGE NUT 15 1 304005 SPRING 16 4 500004 BOLT 17 4 501000 NUT 18 1 500008 BOLT 19 2 500017 BOLT 20 4 303018 BEARING 21 2 224069 ROLL Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 43 Email service grpanderson com 26 INSIDE HOOP ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 20 500442 CARRIAGE BOLT GR5 3 8 16 X 1 Z 2 20 501022 HEX FLANGE NUT GR2 3 8 16 Z 3 2 242048 CENTER SECTION 4 2 242049 LEFT AND RIGHT BOTTOM SECTION 5 2 242050 LEFT UPPER SECTION 6 2 500246 HEX BOLT GR5 5 8 11 X2 7 4 501024 HEX FLANGE NUT GR2 1 2 13 Z 8 4 500506 CARRIAGE BOLT GR5 1 2 13 X 2 1 2 Z 9 1 242051 CENTER BOTTOM SECTION 10 1 242052 CENTER UPPER SECTION 11 2 242053 SPACER Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 44 Email service grpanderson com 27 HOOP REINFORCEMENT ANDERSON PARTS LIST QTY PART DESCRIPTION NOTE 1 1 242150 RIGHT HOOP REINFORCEMENT 2 5 501024 HEX FLANGE NUT GR2 1 2 13 Z 3 3 500500 CARRIAGE BOLT GR5 1 2 13 X 1 Z 4 2 500501 CARRIAGE BOLT GR5 1 2 13 X 1 1 4 Z Anderson Group 5125 de la Plaisance Cheste
39. 3 2 501076 CASTLE NUT 4 2 502011 FLAT WASHER 5 2 481507 TIRE AND RIM 6 2 322299 GREASE FITTING 7 1 242020 1 RIGID AXLE 8 1 242024 1 LINK AXLE 9 4 502009 FLAT WASHER 10 2 492038 SPACER 11 2 500285 BOLT 12 2 467502 CYLINDER PIN 13 4 467501 CYLINDER CLIP PIN 14 2 450711 HYDRAULIC FITTING 15 1 467215 HYDRAULIC CYLINDER 16 2 481450 HUB 17 2 481002 HUB CAP 18 2 303500 DUST CAP 19 2 303501 BEARING 20 2 303099 BEARING 21 1 303037 ROLLING BEARING CAGE 22 1 303034 BEARING 23 1 242021 1 LEFT AXLE 24 1 242019 1 RIGHT AXLE Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 19 11 TANK A ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION 1 1 210279 TANK 2 1 470109 PLUG 3 1 470990 STRAINER 4 1 470013 FILTER 5 1 470117 PLUG 6 1 465917 PILOT OPERATED CHECK VALVE 7 1 450548 HYDRAULIC FITTING 8 1 466999 HYDRAULIC VALVE 9 3 451000 12 F JIC 12 M NPT 10 1 450975 HYDRAULIC FITTING 11 1 450723 HYDRAULIC FITTING 12 1 450985 12 M JIC 12 F JIC 13 1 451189 12 M JIC 10 M ORB 14 1 451413 6M ORB 6 F NPSM 90 15 1 450828 8MJIC 6 M NPT 16 1 451313 1 8 M JIC 10 M ORB Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com A 12 POWER UNIT ANDERSON PARTS LIST I
40. 404642 3 ANDERSON Round and square bale wrapper Hybrid X Operator s Manual 2015 Table of Contents How to Reach Us Before You Start Group Anderson Limited Warranty About this Manual 1 Introduction 1 1 General presentation of the wrapper 1 2 Control Panel 1 3 Techincal Specifications 1 4 Tips and recommendations for high quality silage 2 Security 2 1 Safety stickers 3 Preparation and start up 3 1 3 2 3 3 3 4 3 5 Before you start Site Selection Starting the Engine Moving the wrapper Installing plastic film rolls 4 Wrapping your bale tube 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 Adjustments Leveling the wrapper Compressing bales Installing the first bale of a tube Wrapping a row of bales Wrapping with only one roll of plastic film Orientation of the bale tube Ending a bale tube 5 Common Adjustments Anderson Group Round and square bale wrapper Hybrid X Operator s Manual ANDERSON Ul UW UJ 11 11 13 16 18 21 25 29 29 30 30 31 36 45 45 45 46 47 49 50 51 51 55 ANDERSON 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 Bale type round or square Width of your bales Bale guides Guide rollers Pusher return at the end of its cycle Hoop starting point Pusher height Bale compression Number of plastic layers 6 Maintenance and advanced adjustments 6 1 Maintenance and adjustment schedule 6 2 Lubrication 6 3 Greasing points 6 4 Cleanin
41. 610006 ENGINE 13 1 315190 HARNESS INDICATOR LED LIGHT 14 1 900565 GREEN LED Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 52 29 REMOTE CONTROL DRIVING OPTION ANDERSON B W e fe si tor 9 LISTE DE PI CES ITEM QT PI CE DESCRIPTION 1 1 315132 REMOTE CONTROL 2 1 315160 LIMIT SWITCH SAFETY GATE 3 1 315155 4 DASHBOARD CONTROL PANEL 4 1 900606 RELAIS 12V WEATHERPROOF 5 1 315133 CONTROLLER REMOTE STEERING 6 1 315152 CAB 4F 8 4M 7 1 315156 HARNESS TO ELECTRIC VALVE 8 1 315188 HARNESS TO CONTROLLER REMOTE STEERING 9 1 315096 BALECOUNTER
42. 7 14 502006 FLAT WASHER 8 1 467317 X TRACTOR CYLINDER 9 8 501024 FLANGE NUT 10 1 210346 SPACER PLATE 11 1 308012 WHEEL ATTACHMENT 12 2 507053 1 FLAT SOCKET CAP SCREW 13 4 500501 CARRIAGE BOLT 14 2 500503 CARRIAGE BOLT 15 1 210345 PUSHER SUPPORT PLATE 16 1 242081 PUSHER PLATE 17 2 492029 OUTSIDE SKATE 18 2 492028 INSIDE SKATE 19 2 500179 BOLT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 28 18 PUSHER aun Eni PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 4 501030 NYLON NUT 2 2 210671 TEFLON 3 4 501032 NYLON NUT 4 4 500456 CARRIAGE BOLT 5 4 500026 BOLT 6 1 500177 BOLT 7 1 501034 NYLON NUT 8 6 501024 FLANGE NUT 9 6 500501 CARRIAGE BOLT 10 2 210183 CYLINDER LOCK PIN 11 2 320043 COTTER PIN 12 4 242132 TEFLON SUPPORT 13 1 242133 1 PUSHER 14 1 242140 PUSHER 15 1 210182 WEDGE 16 1 242045 1 WEDGE SUPPORT d lt TT To af Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 29 19 PUSHER GUIDE PUSHER CYLINDER ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 242075 1 RIGHT PUSHER GUIDE 2 8 500501 CARRIAGE BOLT 3 8 501024 FLANGE NUT 4 1 242076 1 LEFT PUSHER GUIDE
43. 78 HYDRAULIC FITTING 44 4 319877 LIGHT 45 1 242018 1 46 1 242016 1 TRIGGER LINK 47 1 WITH 325115 PRESSURE HOLDER 48 1 325115 PRESSURE HOLDER 49 1 451324 HYDRAULIC FITTING 50 1 210136 AMERICAN LIGHT KIT 51 1 210136 1 EUROPEAN LIGHT KIT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 15 9 AUTOMATIC SYSTEM ANDERSON EIA Ne e DETAIL D DETAIL C Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 16 9 AUTOMATIC SYSTEM ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 5 501024 FLANGE NUT 2 1 500578 SHOULDER SCREW 3 8 501032 NYLON NUT 4 5 500086 BOLT 5 8 501022 FLANGE NUT 6 2 500442 CARRIAGE BOLT 7 3 500057 BOLT 8 5 501031 NYLON NUT 9 2 500052 BOLT 10 1 242128 AUTOMATIC SYSTEM RETURN STOPPER 11 1 242129 PUSHER ACTIVATION PLATE 12 1 210784 ADJUSTMENT ROD 13 5 501004 NUT 14 3 451229 HYDRAULIC FITTING 15 1 500570 SHOULDER SCREW 16 1 465002 VALVE 17 1 451799 CROSS 18 1 451985 NIPPLE 19 2 451998 REDUCER 20 1 450548 HYDRAULIC FITTING 21 1 450827 HYDRAULIC FITTING 22 1 451179 HYDRAULIC FITTING 23 1 451124 HYDRAULIC FITTING 24 1 45
44. 8 6 X 5315 6 8 3069 8 8 2 X 5315 8 8 5755 8 8 7238 8 9405 8 8 3269 10 8 7238 8 5715 8 8 ANTI RETOUR CVT04 5205 8 8 Q ENTR E IN 2 A 2 5405 8 8 66 20 66 93 B C 66 79 D 2 5205 6 8 e 465916 e F 3449 10 8 5315 6 10 AL 66 77B SH 4 X 5515 8 10 Z 5205 6 6 d CTION MOTEUR DE CERCEAU 466998 i 5 GAUCHE LEFT HOOP MOTOR 3069 8 6 465906 LIMITEUR DE PRESSION 5205 6 8 D RELIEF VALVE i eee 5515 6 8 FREIN HYDRAULIQUE TRACTION HYDRAULIC BRAKE DROIT RIGHT gt o 66 1 n 5515 6 8 3709 8 e 5205 848 66 14 5515 8 8 66 10 5605 6 8 2269 10 10 66 11 NIPPLE GALV 2 x 5405 6 6 2X7238 10 3 4 1 1 2 3709 6 2 5515 8 10 5355 8 8 TUYAU GALV F 9100 6 6 3759 8 3 4 ACOTE 5315 6 10 465879 G 5405 8 8 3229 8 8 66 24 H Z REDUIT HEX GALV 1 2F 3 4M 5315 8 10 66 77 A 5405 8 8 J 5205 12 12 5515 8 8 I VALVE POUSSOIR SD11 3 X 5365 8 8 SD11 PUSHER VALVE 66 82 064 L 5315 8 8 5315 12 12 ARR T D URGENCE 2881 66 48 EMERGENCY D PART ARR T CERCEAU HOOP START STOP M e POMPE HYDRAULIQUE HYDRAULIC PUMP Groupe Anderson 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 28 DIAGRAMME HYDRAULIQUE HYDRAULIC DIAGRAM A ANDERSON LISTE DE BOYAUX HOSE LIST QTE QTY PI CE PART DESCRIPTION QT QTY PIECE PART DESCRIPTIO
45. AAA COGELLU 44 Cm EEFI TEER DAE ALL EL POMA mor LED Gr EZ EN KAFEN Du UL dch it Mil Figure 14 Supports for film rolls NOTE The rollers of the stretcher should always be clean and i should turn freely By taking care of the rollers you can avoid jams or tearing of the plastic film If you need to check section 6 4 to find out how to clean the stretcher rollers 40 Round and square bale wrapper Hybrid X Operator s Manud Anderson Group ANDERSON 3 Install the new roll of plastic film so that it is exactly as in the below diagram 1 Plastic film roll Bale Hoop Rotation Stretcher Plastic Watch Figure 15 Film installation 4 Replace the film support and insert the pin to lock it 5 Insert the film between the rollers of the stretcher see Figure 15 By first going around the black roller and then through the two aluminum rollers You want to have about 30cm 12in of plastic sticking out past the stretcher when finished 6 If your wrapper is equipped with a plastic watch see section 9 2 for more details of this option you will have to go around the plastic watch as well see above diagram Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 41 I z EY lt ANDERSON 7 Pull on the plastic film until you have enough to tie a knot at the end and attach it to the bale guide as shown in the below image To fi
46. HER 3 5 501022 HEX FLANGE NUT GR2 3 8 16 Z 4 9 501020 HEX FLANGE NUT GR2 1 4 20 Z 5 8 500004 BOLT 6 2 501030 NYLON 7 3 500008 HEX BOLT GR5 1 4 20 X 1 1 4 8 3 322299 GREASE FITTING 9 2 210585 RETAINING ROD 10 2 500042 HEX BOLT GR5 5 16 18 X 3 4 11 2 501031 NYLON NUT 12 3 501034 NYLON NUT 13 2 500177 BOLT 14 2 303012 BEARING 6204RS 750 15 2 320056 RETAINNING RING INT 2 16 1 320028 RETAINNING RING EXT 3 4 17 1 320039 HITCH PIN 5 32 X 3 5 16 18 2 224082 PLASTIC ROLL SUPPORT 19 1 501036 NYLON NUT 20 1 304022 SPRING 21 2 306034 FIXATION ROD 22 8 501032 NYLON NUT 23 1 242085 OUSIDE HALF MOON 24 1 242086 TRIPPING PLATE 25 1 242087 NYLATRON TUBE 26 1 242092 STRETCHER SECTION FRAME 27 1 492012 BOLT 28 1 492002 CASTER 29 1 492003 SPACER 30 2 303989 1 31 1 492011 BUSHING SPACER 22 1 242035 TENSIONNEUR FRAME 33 1 501034 1 NYLON NUT 34 1 308005 ADUSTABLE PIN 35 1 500084 BOLT 36 1 500092 BOLT 37 1 502004 FLAT WASHER 38 1 242149 STOPPER Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 41 25 STRETCHER ANDERSON Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 42 25 STRETCHER ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION 1 1 279102 SMALL GEAR 2 1 279100 LARGE GEAR 3 2 210591 SPACER TUBE 4 1 210586 RETAINING PLATE 5 1
47. N 1 224450 66 01 1 224473 66 28 1 224451 66 02 1 224474 66 29 1 224452 66 03 1 224475 66 29D 1 224453 66 04 1 224476 66 29G 1 224454 66 05 1 224477 1 66 31 1 224455 66 06 1 224478 66 32 1 224456 66 07 2 224479 66 33 1 224458 66 10 1 224480 66 34 1 224459 66 11 1 224481 66 35 1 224460 66 12 1 224482 66 36 1 224461 66 13 1 224483 66 48 1 224462 66 14 1 224484 66 50 1 224463 1 66 15 1 224485 66 66 1 224464 66 19 1 224486 66 67 1 224465 66 20 1 224487 66 77A 1 224466 66 23 1 224487 1 66 77B 1 224467 1 66 24 1 224489 66 78 1 224468 66 25 1 224490 66 79 1 224469 66 26 1 224491 66 81 1 224470 66 26D 1 224492 66 82 1 224471 66 26G 1 224493 66 93 1 224472 1 66 27 1 224494 66 95 Groupe Anderson 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 29 AUTOMATED DRIVING ANDERSON DETAIL A 35 DETAIL CV V 31 Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 Email service grpanderson com 90 29 AUTOMATED DRIVING Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 2 315101 SENSOR 2 1 210337 RIGHT SENSOR BOX 3 2 210336 PIN 4 16 501034 NYLON NUT 5 10 500175 HEX BOLT GR5 1 2 13 X 1 1 4 6 2 320010 HITCH PIN 3 16 7 2 467755 ORING 8 1
48. NDER SUPPORT 9 1 242070 RIGHT CYLINDER SUPPORT 10 1 242071 GUARD ATTACHMENT 11 1 210892 HOSE ATTACHMENT 12 2 500082 BOLT 13 4 500501 CARRIAGE BOLT 14 1 242072 SWITCH GUARD 15 2 501049 NYLON NUT 16 2 507080 MACHINE SCREW 17 1 315160 EMERGENCY STOPPER 18 1 242073 SPACER 19 1 242139 SPACER 20 1 466998 HYDRAULIC VALVE 21 1 450542 HYDRAULIC FITTING 22 1 450007 HYDRAULIC FITTING 23 1 465906 CHECK VALVE 24 1 450543 HYDRAULIC FITTING 25 1 304005 SPRING 26 1 304022 SPRING 27 1 501032 NYLON NUT 28 1 500086 BOLT 29 1 501022 FLANGE NUT 30 1 242137 TRIGGER SUPPORT 31 1 210199 TRIGGER 32 2 501037 NYLON NUT 33 2 500326 BOLT 34 4 500602 FLANGE BOLT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1J0 23 14 SPEAR 66 12001 gt 66 12400 ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 4 501024 FLANGE NUT 2 1 242043 SPEAR SUPPORT 3 1 210620 2 SPEAR 4 4 500511 CARRIAGE BOLT 5 1 500182 BOLT 6 1 501054 HALF NYLON NUT 0 Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 170 Email service grpanderson com 24 15 THROTTLE CONTROL ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 5 501030 NYLON 2 1 500004 BOLT 3 1 502002 FLAT WASHER 4 2 501021 FLANGE NUT 5 6 500006 BOLT 6 3 501020 FLANGE NUT 7 1 210624 2 PLATE 8 1 30603
49. RAULIC MOTOR 14 4 451266 HYDRAULIC FITTING 15 2 301010 ROUE DENT E 16 4 507003 ALLEN SET SCREW 17 1 242127 1 RIGHT CHAIN GUARD 18 1 242126 1 LEFT CHAIN GUARD 19 4 500600 FLANGE BOLT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 9 6 ROLLER SUPPORT Email service grpanderson com ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 224026 1 ROLLER SUPPORT 2 1 325112 PLASTIC CONE 3 2 303045 BEARING 4 2 320006 RETAINING RING 5 1 325107 CAP Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 10 7 REAR FRAME ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 s STEERING WHEEL 2 1 242108 1 RIGHT LINKING BEAM 3 1 242109 1 LEFT LINKING BEAM 4 1 eg AUTOMATIC SYSTEM 5 1 Mis OIL TANK 6 1 210620 2 SPEAR 7 1 Tm POWER UNIT 8 1 We HOOP SUPPORT 9 1 COMPLETE THROTTLE B m d Om C
50. TEM QTY PART DESCRIPTION NOTE 1 1 210652 BATTERY SUPPORT 2 1 210650 BATTERY ATTACHMENT 3 8 501032 NYLON NUT 4 2 500114 BOLT 5 1 322008 PUMP ADAPTOR 6 1 322020 INSERT 7 1 322050 COUPLING 8 1 451179 HYDRAULIC FITTING 9 1 451190 HYDRAULIC FITTING 10 4 507003 ALLEN SCREW 11 4 500084 BOLT 12 2 500088 BOLT 13 1 610006 ENGINE 14 1 468500 HYDRAULIC PUMP 15 4 502045 LOCK WASHER 16 1 210649 CRANK AIR FILTER 17 1 470113 BATTERY 18 4 500092 BOLT 19 4 502004 FLAT WASHER 20 1 242093 ENGINE SUPPORT Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 21 ANDERSON 13 HOOP SUPPORT DETAIL A Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO 22 Email service grpanderson com 13 HOOP SUPPORT Email service grpanderson com ANDERSON PARTS LIST QTY PART DESCRIPTION NOTE 1 1 Ke WHIT THE FRAME 2 1 242065 LEFT HOOP SUPPORT 3 1 242067 RIGHT HOOP SUPPORT 4 2 242068 FRONT PLATE ATTACHMENT 5 16 501024 FLANGE NUT 6 6 500511 CARRIAGE BOLT 7 6 500506 CARRIAGE BOLT 8 1 242069 LEFT CYLI
51. bale of a tube To insure an airtight bale tube the first bale must first be packed in a bag To install the first bale in a bag proceed as follows 1 Slowly lower the front of the machine to the ground with the front axle You must do this slowly so that the bales that are on the machine do not move much 2 Move the control lever of the wrap move valve to the position wrap figure 2 3 Place the control lever for the hoop speed Figure 2 to the 0 speed setting to prevent the hoop from turning 4 Press on the hydraulic bypass valve Figure 2 to avoid the pusher from activating when you place the bale on the trigger 5 Take a bale and place it in a plastic bag The bottom of the bag will be at the end of your bale tube and will allow you to seal the tube tightly Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 47 ANDERSON 48 6 Place the bale in the bag on the trigger with the open end of the bag facing the rear of the machine A Be sure not to damage the bag when you put it on the wrapper Warning 7 Open the hydraulic bypass to allow the start of the hoop End of bag in the f middle of the spears End of bag 8 closed Wrapped bale Open end of bag Figure 18 Wrapping of first bale 8 Ho the bale reaches the middle of the spears Figure 1 start the wrapping Close the Hydraulic bypass to immobilize the pusher Deactivate the pusher Figure 22 e
52. bleshooting The remote start The ignition of the engine is in the Turn the ignition On does not work Off position The battery of the remote is low or Replace the battery and check is not installed correctly the connection The fuse of the engine has blown Replace the fuse Table 15 Troubleshooting the remote start and stop 98 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 9 5 Remote steering Thanks to the remote steering option you can operate the wrapper from your tractor with a remote control The functions of the remote control allow you to manage the wrapper as well start and stop the engine This option includes a remote control a receiver and an electric section on the main hydraulic valve The receiver and electric section on the valve are installed in factory and require no adjustment or maintenance The remote steering option offers the same functions as the remote start and stop and also allows you to manage the functions of the wrapper NOTE Control panel of the wrapper If the remote steering option is installed on your wrapper the control panel of the wrapper will contain two features 1 A blue button to turn on the receiver of the remote function 2 lever smaller than the four others to manage the drive wheels of the wrapper When this option is not installed the wrapper will have a lever that is the same as the four others Figure 61
53. e more space for the bale tube to pass through You can also place the guide rollers in different positions for certain circumstances for example if your wrapping area is on a slope traction wheels as they are coming off of the Make sure that the wrapped bales do not rub on the A wrapper This would cause damage to the wrapper Warning Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 57 ANDERSON To adjust the guide rollers proceed as follows 1 Remove the cotter pin that holds the guide roller in place Figure 25 Adjusting the guide rollers 2 Place the roller in the desired position on the outside for the square bales and on the inside for round bales 3 Putthe locking pin back in place 4 If needed follow the same procedure to change the other guide roller 58 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 5 4 Pusher return at the end of its cycle Adjusting the stopper will determine at what moment the pusher will stop and return to its home position Generally you should follow the table 3 below and the diagram Figure 26 These adjustments should give you enough space to load the next bale on the wrapper However if the bale does not have enough space because it is soft or not fully compacted you can adjust the stopper to give you enough space to load your next bale To make the pusher come back earlier move the stopper to
54. ear of the machine 1 2 m 4 ft Position D Ger Size of square bales Adjustment 0 9m x 0 8m 3ft x 3ft 0 9m x 1 2m 3ft x 4ft Table 7 Suggested settings Position of the pointer to start the hoop 60 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 5 6 Pusher height Generally it is recommended that you place the pusher as low as possible to make it easier for you to load the bales with your tractor However if the bales are not very tight the best way to push the bales is by raising the pusher so that you have more contact with the bale To raise the pusher unscrew the bolt to raise the height Figure 27 Figure 27 Adjusting the height of the pusher 5 7 Bale compression You can modify how the bales are compressed together in the bale tube with the hydraulic brake system The hydraulic brake serves to block the front wheels of the wrapper causing the bales to be compressed as they are pushed together by the pusher This will decrease the space needed for your bale rows and also push the maximal air from the tube This will also be useful if there is a slope where you are wrapping must be adjusted so that the wrapped bales do not slide on the ground If this is not done you risk At the beginning of the row the brake pressure damaging the plastic film Warning To modify the pressure on the hydraulic brake you will tighten the knob on the con
55. ed so that the front of the wrapper is not in danger of touching the ground Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 31 ANDERSON Locking of the front gate Before moving the wrapper lock the front gate in transport position as the below instructions 1 Raise the tailgate Figure 7 all of the way with the joystick Figure 2 2 Raise the arm to lock the tail gate and insert the arm to keep the gate in the upright position Figure 7 3 Insert the pin to lock the arm in place Figure 7 Front gate in Locking arm transport position Figure 7 Raising the front gate and locking into transport position Moving the wrapper short distances Your wrapper can move itself short distances up to a couple of hundred meters Moving the wrapper by its own traction drive 1 Close the gate Figure 1 Pull on the emergency stop button Figure 2 The engine will not start if the emergency button is pushed in 2 Start the Engine by pressing the start engine button on the control panel 3 Remove the pin from the idol control of the engine The engine will then run at top speed Figure 8 32 Round and square bale wrapper Hybrid X Operator s Manud Anderson Group ANDERSON When the pin is in the idol control the acceleration of the NOTE engine is automatically controlled Locking pin Figure 8 Engine idol control lever 4 With the lever to control the height of the
56. everal options The available options are described in the following sections 9 1 Work Lights This option includes two lights that are installed on the crossbar on the right hand side of the machine to facilitate operating the wrapper in the evening or even at night The lights are connected to the electric system of the wrapper To turn on the lights you just have to switch on the toggle switch that is installed near the starter of the machine The Honda engine must have an alternator of at least 10 amps so that this option works With a less powerful alternator your battery will lose its charge NOTE 9 2 Anderson Plastic Watch When added to the wrapper this option will automatically stop the hoop if the plastic film breaks or if one of the rolls is empty To activate the plastic watch 1 Remove the locking pin 2 Move the arm of the plastic detector and place the pin in the hole to activate or deactivate the plastic watch 3 Lock the pin in place Figure 56 Activation deactivation of the plastic watch Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 95 ANDERSON 9 3 High capacity gas tank 25liter 5gal This option includes a 25 litre capacity fuel tank and a control lever to select the reservoir The addition of this tank gives a larger autonomy to the wrapper Figure 57 25 liter fuel tank Using the fuel tanks With this option your wrapper will be equipped wi
57. f the hoop is in the position to wrap automatically The hydraulic bypass and the emergency shut off red button are released open Adjust the speed of the hoop to selection 76 this will give you approximately 6 layers of plastic film The machine is now ready to wrap 2 Place a bale on the trigger of the pusher Let the wrapper complete one cycle of wrapping let the pusher come all of the way back between each bale NOTE If needed you can interrupt the wrapping to adjust the wrapper see chapter Common Adjustments 5 or to adjust the direction of the wrapper see section 4 7 to avoid obstacles and align the bale row Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 49 ANDERSON 4 6 Wrapping with only roll of plastic film Even if both film rolls were installed at the same time and they both contain the same length of plastic sometimes one rol may empty before the other You can then replace the roll or keep wrapping with a single roll of film NOTE To finish wrapping with only one roll of plastic proceed as follows 1 If your wrapper is equipped with a plastic watch deactivate it by placing it in the OFF position see section 9 2 Figure 19 Deactivation of the plastic watch 2 Double the speed of the hoop For example if the speed is at 6 place the controller to the maximal speed The wrapper will then place twice as much film with a single roller to compensate f
58. g 6 5 Verification of the wheels and tires 6 6 Verification of stretchers 6 7 Advanced adjustments 7 Storage 8 Troubleshooting 9 Options 9 1 Work Lights 9 2 Anderson Plastic Watch 9 3 High capacity gas tank 25liter 5gal 9 4 Remote start and stop 9 5 Remote steering Round and square bale wrapper Hybrid X Operator s Manual 55 56 57 59 60 61 61 61 63 63 64 66 69 69 70 71 87 89 95 95 95 96 97 99 Anderson Group ANDERSON How to Reach Us When contacting Anderson please always provide us with the following information The product model and serial number Your name address and telephone number The purchase date and the invoice number The dealer name address telephone number and salesperson s name A precise and detailed description of the problem with the equipment You can contact our service department at the address below ADDRESS ANDERSON GROUP 5125 rue de la Plaisance Chesterville Qu bec CANADA 120 TELEPHONE 1 819 382 2952 FAX 1 819 382 2218 EMAIL service grpanderson com WEBSITE www grpanderson com Before You Start Before you start your Anderson wrapper we strongly recommend that you e Read and understand the information in this manual e Follow all security measures e Follow the starting and adjustment procedure in this manual This manual contains important information concerning the proper use of your Anderson wrapper Please give this manua
59. g the wrapper stand on it A DANGER Emergency hydraulic shut off Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 25 ANDERSON Caution before doing any maintenance or repairs on the machine stop the engine remove the key from the ignition and consult the operator s manual section Maintenance Important make sure that the battery has at least a 12 Volt charge before using the 12V 097 1 Attention carefully read and understand the contents of this operators manual before operating the wrapper Important Use only grade 32 hydraulic oil or better HUILE HYDRAULIQUE HYDRAULIC OIL 204053 1 26 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Danger of being caught in the drive chains Do not put your hands or any other body part close to a moving part of the wrapper Danger of being caught or crushed by the machine when in operation Keep a minimum distance of 5 meters from the wrapper when it is in operation Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 27 ANDERSON Danger to trip or fall Never climb on or let anyone else climb on the tailgate of the wrapper Danger of being caught or even crushed by the stretchers Moving parts Stay at a safe distance from the stretchers Table 5 Safety stickers of the wrapper 28 Round and square bale wrapper Hybrid X
60. ge The quality of the raw material also influences the quality of the silage To have good silage it is above all necessary to harvest the plants when they posses their best nutritional values So forage plants must be cut when the reach their maximum rate of sugar to ferment well and obtain their optimal level of proteins to be nourishing Plants are considered to be at their vegetative stage at this time For grasses timothy grass millet brome grass orchard grass etc you should cut at the beginning of ear emergence or just before maturity For legumes alfalfa red or white clover lotus etc you are to cut when the flower is about 10 developed Mature crops give a better return and contain more fibres However once wrapped they tend to deteriorate after just a few months Harvesting before maturity will give a great tasting crop and also allows a faster re growth giving you a 2 and 3 cut The quality of the product also depends on the methods of harvesting and also the methods of raking or curing the hay For example large regular field crops produce bales that are more solid and uniform It is also important to avoid contaminating the fodder with soil manure or other residues from previous harvests When is the best time for Baling After the drying period the decision of when to bale your fodder depends above all else on the time when the amount of humidity in the cut hay has decreased just enough You want your fodder to
61. gine will not start if the gate is open if the emergency stop button is pushed in or if the engine key is in the OFF position Push the start button Green on the control panel Figure 2 or turn the Honda engine key to the Start position NOTE If it is the first start of the day or year you will have to use the choke Consult the user manual of the engine for how to use this procedure Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 3 4 Moving the wrapper You will probably have to move your wrapper to the area of the field that you will be storing your wrapped bales When you move your wrapper make sure to follow all of the safety measures and the recommendations of this section Before you move your wrapper to where you will be wrapping mark the place of each row This will insure that you leave enough space between them and that you will easily be able to access them when you need to without damaging the bales in the row beside NOTE Security when moving your wrapper Whatever you choose as a transport method Nobody should be on the machine when it is moving Nobody should be within 5 meters 15 feet of the wrapper while you are moveing it Before any movement be sure that the front gate is locked in transport position Section Locking of the front gate When moving the wrapper long _ distances be sure that the axle that the front drive Warning pivots on is lift
62. h page 71 90 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON The pusher does The automatic system may be Clean the automatic system not return to the dirty home position at the end of its The spring on the automatic Adjust the spring on the automatic system is not tight enough system See section Adjusting the cycle spring on the automatic system The pusher has The limit stop is not adjusted Adjust the limit stop for the pusher returned to its properly See section 6 7 home position but the engine is still forcing like it has not completed its cycle Table 10 Pusher trouble The X Tractor The pusher is not in its rearmost Verify that the pusher is fully system does not position or the sensor is not retracted and the sensor is in the work properly properly adjusted right position The sensor is located just under the pusher bar Just above the pedal for the manual operation of the pusher Table 11 X Tractor trouble Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 91 ANDERSON The hoop does The speed control is too low Raise the hoop speed control not turn or does Fhe hoop drive wheel is slipping 1 Tighten the hoop wheel spring not turn fast on the hoop See section 6 7 Advanced enough adjustments Verify the tire pressure See the section Verification of the wheels and tires Change the tire if it is
63. he distance is not within these guidelines you should clean the stretcher 4 Repeat the same test for the other stretcher pen po 70 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 6 7 Advanced adjustments This section describes the adjustments that may be necessary during the repair of the wrapper Adjusting the hoop activation lever pointer This adjustment is necessary if the hoop does not start when the automatic system is engaged by placing the control lever of the hoop in the back Before making this adjustment disengage the hoop A position manual mode Warning The hoop is disengaged if the pointer is at a 90 angle to its support plate 90 If you adjust the control lever pointer without disengaging the hoop you may damage the wrapper Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 71 ANDERSON To adjust the control lever for activating the hoop proceed as follows 1 Place the stopper for the return of the pusher in the 7th position from the back of the wrapper Figure 41 Figure 41 Adjustment of the hoop activation return of the pusher 2 the control panel you need to place the hoop speed control to the position 0 Figure 2 and press the button to stop the hydraulics 3 You should place the pointer for the hoop start as you see in the below illustration Figure 42 Manually push the pointer forwa
64. ically and turn the hoop manually until the plastic roll is in the correct position Then turn the valve to the horizontal position to insure that the hoop does not move while you change your plastic 3 38 Round and square bale wrapper Hybrid X Operator s Manud Anderson Group ANDERSON Installing the first roll of plastic film Figure 13 Hoop brake valve To install the 1st roll of film proceed as follows 1 Turn the hoop brake valve to 90 to activate the brake Figure 13 and be sure that the hoop does not turn during the installation of the plastic roll Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 39 ANDERSON 2 Remove the pin from the support before putting the film roll Figure 14 Then slide the support to allow your enough space to add the new roll or remove the old one AUIII Mil MANN Ron Tu TETTE III T 441 4444 Fr 4 D POR UPS here GO Lat IY LU Ger FEE RAA add b b CETTE RAA det RPE CELA 4144 Pry tees DA CHE mm DO ALL 41144 Ebr sadid t P PR DOE NA CARE Geet Lb BRS Lm EE CU aatrrer AFF HU RRA 4 04444 9717 Ott EGLI 1144 dater KEE 2 attr 0r K LEER nmm Preece HE ILL gd 444 DOE A LUE CLEAN Fondi ERE
65. id is a flammable substance keep it in an approved packaging and always be careful when you fill the tank Once you have finished filling the tank replace the cap on the tank and tighten firmly Wipe away any oil that may have spilled Never add oil when the engine is warm or working Keep a fire extinguisher with you at all times Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 23 ANDERSON the skin please consult a doctor right away This must be removed within hours Without intervention serious problems including Danger amputation may result case of contact with hydraulic fluid or under Storing the wrapper At the end of each working day close the stop fuel valve situated under the choke on the left hand side of the engine This is particularly important before a long period of storage ke K NC Figure 4 Closing the fuel valve Moving the bale Wrapper If you plan on moving your wrapper on the road you must respect the regulations for identification and lighting in your area We recommend that you always use safety chains when hooking the wrapper to any vehicle and lock the tongue of the machine with a pin 24 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 2 1 Safety stickers The following table shows labels on the wrapper and explains their significance Never stand on the wrapper or let anyone A DANGER usin
66. ill them at the same time 36 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON The plastic film can become soft and sticky if it is left for a long time in the heat of the sun You will notice when the film is being applied that it may break more often or holes begin to appear in the plastic when on the wrapped bale Make sure to store your rolls of plastic film in a cool dark place where they are shielded from the sun NOTE It is easier to load the first bales that you will be wrapping without attaching you plastic to the hook on the hoop We recommend that you load your bales first and then attach your plastic to the hook Figure 16 NOTE Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 37 ANDERSON Getting to your plastic rolls A Always stop the engine of the wrapper before opening the safety gate Warning To reach the plastic roll supports proceed as follows 1 While holding the safety guard so that it does not fall pull on the handle of the lock in the upper left corner of the guard Figure 12 When the handle is unlocked slide the grill to the front of the wrapper and lower it gently You now have access to the supports of the plastic film Figure 12 Figure 12 Unlocking the safety gate If one of the rolls is not at a good height to change release the hoop brake Figure 13 by turning the valve vert
67. ion 3 Front gate 4 Frame front section 5 Front spindle 6 Support of roller 7 Rear frame 8 Rear frame 9 Automatic system and valve 10 Steering axle 11 Tank 12 Power unit 13 Support hoop 14 Complete spear 15 Throttle control 16 Fender s 17 Pusher cylinder 18 Pusher 19 Pusher guide pusher cylinder 20 Hoop shield 21 Valve and support 22 Hoop 23 Stretcher hoop section 24 Stretcher hoop section with stretcher 25 Stretcher 26 Inside hoop Hoop driving wheel 27 Hoop reinforcement 28 Hydraulic diagram 29 Automated driving DU OM uM LS ILIUM UE iet e ue Mt uou quee 35 56 NS IER aa For any parts order please use the parts manual to find the item s you need and contact your dealer to order it or contact us directly at ANDERSON EQUIPMENT 5125 de la Plaisance Chesterville Qu bec CANADA 1J0 Fax 819 382 2218 Email service grpanderson com Visit our website gt www grpanderson com A 1 GENERAL VIEW ANDERSON PLASTIC WATCH DETAIL A CONTROL PANEL PUSHER AUTOMATIC SYSTEM WHEEL DRIVE TABLE HOOP HOOP DRIVING SYSTEM BALE GUIDE POWER UNIT PUSHER SPEAR IDLER ROLLER FRONT GATE Groupe Anderson 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com ANDERSON
68. ire to always improve on our products our company reserves the right to modify its machines their characteristics and their parts at any time without advance notice or obligation In no event will Anderson be liable for any incidental or consequential damages or injuries including but not limited to loss of profits rental of substitute equipment or other commercial or personal loss or damages arising as a result of a fundamental breach or breach of a fundamental term Except for conditions or warranties which may not be excluded by law the selling dealer makes no warranty of its own on any item warranted by Anderson Group unless it delivers to the purchaser a separate written warranty document specifically warranting the item The selling dealer has no authority to make any representation or promise on behalf of Anderson or to modify the terms or limitations of this warranty in any way Notwithstanding the foregoing Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 5 ANDERSON Warranty Policies Procedures amp Provisions Summary Purpose of Warranty The fundamental responsibility of warranty is to correct defects in material and workmanship of the products sold by Group Anderson Inc hereafter called Anderson This outline is intended to assist you in awareness of Anderson s Warranty Policies and to assure that you obtain the best service possible for your Anderson machine Warranty is limited to 1
69. l The remote is The remote is out of Move closer to the wrapper transmitting the range LED is blinking The receiver is not Verify that the LED address learn of the but the machine turned on receiver flashes and be sure that it is waiting is not responding for a signal Figure 63 The remote is no Associate the remote control to the receiver by longer associated to following the instructions of the section the receiver Association of the remote and the receiver There is a problem Verify the stop engine button on the remote with the remote and retry turn off engine button The battery on the Charge or replace the battery of the wrapper wrapper is not with one that has a charge of at least 12 5V charged enough Some functions of The wires are not Check the connections of each of the functions the wrapper do connected well that do not work correctly and clean the not work all of connections the time The engine will The security function Press the stop engine on the remote and then not start with the is activating on the retry the start engine remote control remote Table 19 Trouble with the remote steering 104 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group The NutriWra System O ANDERSON Parts manual SQUARE AND ROUND BALE WRAPPER HYBRID X ALWAYS KEEP THIS MANUAL WITH THE WRAPPER Content 1 General view 2 Complete front sect
70. l to the new owner if the machine is sold or lent NOTE Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 3 ANDERSON Group Anderson Limited Warranty The one year warranty period will begin on the date that the new equipment is sold to the customer If during the year following the purchase of a new machine your Anderson equipment fails to function properly due to defective design materials manufacturing or assembly our company will repair your equipment free of charge Keep your original invoice or a photocopy Please refer to your invoice whenever you order parts have questions about the operating procedures of your machine or for any questions you may have concerning your warranty Replacement or repair of equipment parts will be performed by the dealer or by our technician This includes parts and labour only All work must be preauthorized by the Anderson customer service department The customer will be responsible for transporting the equipment to from the authorized dealer The dealer will describe the terms of this warranty to the customer before the retail sale and will record the date of purchase the serial number and the equipment description To have equipment repaired under the warranty the customer must advise his dealer as soon as possible of the problem and request that the repairs be made according to the terms of the applicable warranty Understanding that it is our des
71. mes will be reviewed by Anderson and may be adjusted to average repair time required by other Dealers to make similar repairs Other Warranty Provisions These guidelines are to be followed when performing warranty repairs All parts removed during warranty repair should be held for a period of 60 days after the Warranty Claim has been submitted to Anderson These parts can be discarded If disposition or return request hasn t been made during this period Parts that are returned to Anderson for which credit has not been issued can be returned upon Dealer request within 30 days of claim disposition These parts will be discarded after the 30 day period Anderson reserves the rights to deny or reverse any and all Warranty Claims for parts labour or miscellaneous charges when errors are found or warranty provisions are abused or fraudulent claims are submitted Training Program and demo aftermarket provision To increase dealer s expertise about Anderson s product line we recommend that our dealers request a training or demo session You can obtain information on this from your local representative Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 7 ANDERSON About this Manual This manual is designed to familiarize you with your new wrapper and ensure you of the safe and proper methods of use Disclaimer Illustrations The illustrations in this manual are presented as references according to the available
72. municate with the service department of your dealer or with the Anderson Service department consult the section How to reach us at the beginning of the manual for our contact information For engine problems Consult the user manual for the Honda or Kubota engine that is supplied with the wrapper cac MN c s The engine does The fuel valve is closed Open the fuel valve and try to start not start again The gas tank is empty tank is gas tank is empty Refill the tank the tank The low engine oil sensor of the oil to the engine and try to start Honda engine is activated again The spark plug is clogged or Clean the spark plug or change it defective NOTE The engine is flooded because Remove the spark plug dry it the fuel valve was not closed out dry out the cylinder by during transportation activating the starter rank Put the spark plug back in and try to start again Change the oil Too much oil in the oil pan Adjust the oil level Table 9 Engine trouble Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 89 ANDERSON Problem Possible causes The pusher does The bale is not correctly placed Pick up the bale again and not move on the trigger rotate it a few degrees and re forward The bale may be soft and is not load it pushing enough on the trigger Widen the bale guides See section Width of your bales Bale guides
73. nish this step you will place a bale ready to wrap on the machine see section 4 4 CN n r Figure 16 Attaching the plastic film 8 Replace the black safety guard and lock it in place 42 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Installing the other rolls of Plastic Film To install the other film rolls proceed as follows 1 Turn the hoop so you have access to the send film supports Release the brake valve for the hoop Put the hoop speed control to the position O Place the selection valve of the control panel to the wrap selection Deactivate the plastic watch by placing the pin in the position Off Start the engine and put it in slow Increase the speed of the hoop to make it turn about half a turn so that you can reach the supports of the second stretcher Stop the hoop by placing the speed control to O Stop the engine 2 Repeat the steps for installing the film as for the first stretcher system When finished replace the guard and lock it Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 43 ANDERSON 4 Wrapping your bale tube This section describes the method recommended by Anderson Group to wrap your bales in rows The stages you must follow are Wrapper adjustments Level the wrapper Using bales to compress your row Installation of the first bale in a plastic bag Wrapping a row of bales Ending a bale tube
74. o start the engine If the engine is running when you press the blue button on the control panel the engine will automatically turn OFF 2 Turn the engine key on the wrapper to ON 3 sure that the Emergency shut off Red button is pulled out and the security gate is closed 4 Press the green button on the remote to start the engine If the engine was stopped without the remote control you will have to press the stop engine button on the remote control before you will be able to restart the engine with the remote control NOTE If the engine does not start press the stop engine button on the remote control and then try to start the engine again Always turn off the blue button on the control panel to be sure not to drain the battery of the wrapper Warning when is not in use Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 103 ANDERSON Steering the wrapper To steer the wrapper with the remote control press on the button left or right according to the direction that you would like to make The wheels of the wrapper move by pulses This avoids the wheels from turning completely in one direction when a button is pressed NOTE Troubleshooting The remote The battery is not Replace the battery of the remote control control does not charged or is dead When you press on a button the green LED work will flash to indicate that the remote control is passing on a signa
75. ocated on the side of the wrapper This will avoid any accidental starting of Danger the engine It is important that you respect all safety regulations during maintenance of your wrapper Consult the safety and maintenance chapter to follow these procedures properly Danger It is very important to respect maintenance and adjustment schedule Consult the section 6 Maintenance and advanced adjustments to know g what maintenance and required adjustments and Warning know how often you should follow these procedures To know how to maintain your Honda or Kubota engine consult the user guide supplied with this engine 6 1 Maintenance and adjustment schedule The following table shows the recommended maintenance schedule for your wrapper Stretcher verification verification Every Year Maintenance Ei MANN advanced When needed for changing the 6 7 adjustments functions of the wrapper Table 8 Recommended maintenance schedule and advanced adjustments Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 63 ANDERSON 6 2 Lubrication You must lubricate your wrapper with oil in the following places Figure 28 Lubrication points Figure 29 Drive chain Figure 30 Engine idle control 64 Round and square bale wrapper Hybrid X Operator s Manud Anderson Group ANDERSON Figure 32 Automatic system Anderson Group Round and square bale wra
76. or s Manual 101 ANDERSON LED light indications Blinking Normal signal Blinking Engine off waiting for command Table 18 Remote control led signals Association of the remote and the receiver The remote control and the receiver are associated together at the factory If you lose or break the remote control you will have to replace it and then have to associate it to the receiver To connect the remote to the receiver proceed as follows 1 Remove the Honda key from the ignition engine be started on its own This could cause If you leave the key in the ignition you risk that the A serious injury or even death to the operator Danger 2 Turn on the remote steering by pressing the blue button on the control panel Figure 61 3 Press and hold the start engine button on the remote control button 7 4 Press the Address Learn button Figure 63 on the receiver The led light Address Learn will blink green to indicate that the receiver has found a signal and the remote is now associated 5 Release the buttons 102 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Operation To start the wrapper with the remote control proceed as follows 1 Push the blue button on the control panel of the wrapper Figure 61 When the button is lit blue the remote steering function is activated When the remote steering is engaged only the remote NOTE control will be able t
77. or the fact that the other roller is empty 3 If the second roll is empty after you have finished this bale close the hydraulic bypass to end the wrapping cycle Figure 2 A As the plastic watch is deactivated you have watch for when the second roll runs out of film Warning OR If the second roll of plastic is not yet empty you can place another bale on the wrapper and wrap it as well Repeat this operation if there is still film on the stretcher If you placed both rolls of new plastic on the wrapper at the same time you should have no more than two bales to wrap manually NOTE 50 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 4 Once the second roll is empty replace both rolls of film see section 3 5 Installing plastic film rolls and reactivate the plastic watch see section 9 2 If your wrapper is equipped with this option 4 7 Orientation of the bale tube You can change the direction of the bale tube to avoid obstacles or so that the row is as straight as possible To do this simply move the control lever in the direction Figure 2 that you wish the wrapper to move 4 8 Ending a bale tube The X Tractor system allows you to finish the tube and empty the wrapper Preparation for finishing the bale row 1 Before you put the last bale on the wrapper adjust the stopper of the pusher to the Closest position to the hoop as possible Figure 20 So the last bale of
78. os list of parts needed for the repair invoices from contracted work etc Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Warranty Exemptions Your warranty may be voided if Anderson determines that the equipment has been subjected to bad treatment or negligence has been used inappropriately has not received necessary maintenance not been appropriately protected during storage damaged by vandalism bad weather natural elements collision or an accident Our warranty is void if your equipment has been modified in any way without our express authorization The warranty does not cover towing expenses or service calls Anderson s Responsibilities Reimbursement for parts used in warranty repair will be credited only when the parts are purchased from Anderson unless approved by Anderson prior to the warranty repair Parts will be credited at the Dealer s net cost No warranty will be allowed on parts that are past due In the event that parts must be shipped from Anderson freight will be paid by the Dealer and will be shipped by the most economical means to arrive in the shortest possible time Air Next Day Air Priority and other special shipment methods requested by the Dealer will be at the Customer s expense Warranty Labour Reimbursement for labour expense to the Dealer is made by payment of the Retail Labour Rate of 65 00 CAD per hour or as regulated by provincial statutes Repair ti
79. people children and animals from the site Neglecting this rule may result in serious Danger injuries or even death A 5 meter security perimeter 15ft around the Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 21 ANDERSON Basic Security measures Never walk on the front tail gate or let anyone else walk on this part of the equipment Walking on the machine or on the tail gate may cause injuries or even death This is one of the main causes of Danger accidents related to the use of the wrapper A DANGER A DANGER Before starting the wrapper 22 Locate and understand all warning stickers on the wrapper Know how to stop your wrapper with the emergency stop button Make sure that all options and levers are in the neutral position off before starting the Honda engine Remove any flammable material hay straw or other residue near the engine Remove any hay or other debris that may be stuck in any of the moving parts of the machine to be sure that they move freely when the wrapper is running Replace all worn or defective parts Consult chapter 6 Maintenance and advanced adjustments for a complete description of the maintenance and tune ups for the machine NOTE Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON While operating the wrapper Keep your hands and feet far from moving parts Hoop pusher chains and gears
80. pper Hybrid X Operator s Manual 65 ANDERSON Figure 33 Pusher guide rails Do not grease the two square metal tubes that are used as guide rails for the pusher are greased at the factory Adding grease to these may provoke an _ accumulation of dust and restrict the pusher from Warning moving freely Instead you should oil these tubes in the place indicated by the sticker This sticker is located behind the pusher when it is moved forward 6 3 Greasing points After every 200 bales you should grease your wrapper with a grease gun in the following places We recommend that you use synthetic grease NOTE 7 9 Figure 34 Grease points 66 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Figure 36 Both rear axels Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 67 ANDERSON Figure 37 The gears of the stretcher system Figure 39 Both pivots of the front axle 68 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 6 4 Cleaning Front traction sprocket Remove any debris or hay that may be stuck between the sprockets or around the axel You should check this after each day that you wrap Not taking care of this could cause stress on the hydraulic motors Engine Remove any flammable material near the engine Remove the dust that will accumulate around the air filter
81. r 1 2 to 1 68m 48 to 66in Plastic stretchers Plastic film Quantity 2 or option of 4 Length 76 cm 30in Size of roll 76 cm 30in Stretch Capacity 55 40 with optional gears Movable distance of pusher Up to 1 9m 75in Hoop Hydraulic system Exterior diameter 2 58m 101 5in Exterior height 2 43m 95 5in Interior diameter 2 05m 80 5in Interior height 2 01m 79in Rotation speed 28 RPM max Type Open Pressure 2100 psi max Flow 11 2 GPM 42 LPM Front Dimension 29X12 5 15 NHS Recommended pressure 30 psi Rear Dimension 11L 15 SL Recommended pressure 36 psi Hoop Dimension 480 4 00 8 Recommended pressure 45 psi Table 4 General specifications Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 17 ANDERSON 1 4 Tips and recommendations for high quality silage With the Anderson Round Bale Wrapper you have the ideal machine to make excellent silage bales However you must also know how and when to harvest and wrap your feed stock When to cut to have a quality harvest A good quality harvest starts with two conditions The right amount of sugar in the plants while growing and adequate degree of humidity once they have been cut When these conditions are combined there is nothing left to do but to wrap quickly and remove as much of the air as possible from the bales If you are able to do this correctly you will have excellent sila
82. rd on the machine the angle should be slightly lower than 90 Figure 42 72 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Trigger for hoop start Activation finger Figure 42 Adjusting the control of the hoop start position of the pointer e Start the engine Push the manual release for the pusher Figure 43 Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 73 Figure 43 Adjusting the control for the hoop manual start of the pusher e Move to a position near the wrapper where you can see the pointer that activates the hoop Push on the manual activation pedal of the pusher The pusher will move forward When the finger that is attached to the pusher arrives in front of the pointer push the emergency stop button Figure 42 e Stop the engine 74 Round and square bale wrapper Hybrid X Operator s Manud Anderson Group 4 ANDERSON Loosen the bolts on the finger that hold in place Adjust the position so that it slightly touches the pointer Figure 44 Trigger for hoop start Activation finger Figure 44 Adjustment of the hoop trigger The hoop actuator is now adjusted Restart the engine and pull on the hydraulic stop so that the pusher comes back to the start position Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 75 ANDERSON Adjusting the pusher triggers
83. rville Qu bec GOP 1JO Email service grpanderson com 45 27 HOOP REINFORCEMENT ANDERSON PARTS LIST ITEM QTY PART DESCRIPTION NOTE 1 1 242151 LEFT HOOP REINFORCEMENT 2 5 501024 HEX FLANGE NUT GR2 1 2 13 Z 3 3 500500 CARRIAGE BOLT GR5 1 2 13 12 4 2 500501 CARRIAGE BOLT GR5 1 2 13 X 1 1 42 Anderson Group 5125 de la Plaisance Chesterville Qu bec GOP 1JO Email service grpanderson com 46 28 DIAGRAMME HYDRAULIQUE HYDRAULIC DIAGRAM 66 26D LOCK VALVE CYL POUSSOIR PUSHER CYL GAUCHE LEFT ANDERSON CYLINDRE CRIC HYDRAULIQUE GAUCHE 66 26 HYDRAULIC JACK CYLINDER LEFT CYLINDRE DE PONT AVANT E 5 TAILGATE CYLINDER E 66 29G 0 d CYLINDRE CRIC HYDRAULIQUE DROITE 2 X 5405 6 6 HYDRAULIC JACK CYLINDER RIGHT 66 34 By 66 35 S 66 29D 66 26 CYLINDRE DE DIRECTION STEERING CYLINDER 2 X 5405 6 6 66 67 2 X 5924 8 2 X 5405 8 12 gt 5725 8 8 HH 5706 8 4 66 78 66 33
84. table shows the images seen on the control panel Description Control of X Tractor system Control of tail gate Control of front axle EP e Control of front traction tires lt w cy S K lt Steering control t Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Hoop speed control Selection of Wrapping or Moving wrapper mode Working light control switch Activation of the remote control Emergency Stop and Start engine To start the engine the safety gate for Pour d marrer le garde de cerceau doit tre ferm the hoop must be closed and the Honda et la cl du moteur doit tre en position ON engine key should be in the ON position Pour un d marrage froid utiliser l trangleur For a cold start use the choke 404148 1 Hydraulic brake for bale compression Table 2 Control panel stickers Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 15 ANDERSON 1 3 Techincal Specifications TD maw oo Table 3 Weight and dimensions 16 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON Product Specification Honda GX 390 gas powered Kubota optional OC 96 diesel powered Wrapping capacity capacity 120 120baes h _ dimensions T 1 2 to 1 52m 4ft to 5ft Diamete
85. th two fuel tanks As the optional 25 liter tank has a larger capacity than the tank of the Honda engine you should always use it first Keep the engine tank for emergencies when the optional tank is empty NOTE A selection valve situated near the engine and allows you to choose the tank that will supply the fuel to the engine To select the 25 liter tank Large tank place the control lever of the valve to the left hand side When this reservoir is empty place the control lever to the right hand side so you can select the tank for the engine Make sure to keep enough gas to allow you to finish your work Large tank Ke Engine tank Grand r servoir R servoir moteur Figure 58 Fuel tank selection 96 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 9 4 Remote start and stop This option serves to start and stop the engine from a distance This system includes a remote control as well as an electric box installed on the right side interior of the wrapper frame Your wrapper can also be equipped with a remote start and stop see section 9 5 This remote is not waterproof Warning NOTE The remote is equipped with two buttons and an indication light e The green button B allows you to start the engine e The red button C Turns off the engine e The red light A Blinks briefly when a button is pushed and the battery is working correctly Figure 59
86. the X Tractor system 1 Activate the X tractor with the control lever on the main valve 2 As soon as the pusher head of the X tractor comes in contact with the last bale you can manually activate the hoop to finish wrapping the bale 3 Once the last bale is completely wrapped Stop the Hoop and the X tractor cylinder You should try to stop the hoop in a position that the stretcher is easily accessible so that you can cut the plastic film 4 Cut the plastic at each stretcher If the machine has a plastic watch you should cut SO as not to have to pass the plastic film through the stretcher when you start your next bale row Completely push off the last bale 1 When the plastic has been cut from each stretcher activate the X tractor and push the row until the last bale is free of the wrapper 2 Retract the X Tractor so that it returns to its home position 3 Move the wrapper away from the last bale See section 0 So that you can close the end bag without having to climb on the front rollers of the wrapper Close the end bale bag Once the row is complete and free of the wrapper close the end bale bag tightly If the bag is tight and there are no holes in the plastic the bag will begin to inflate after about 20 to 30 minutes If the bag does not inflate it is because the bale tube is not air tight Find where the hole is and repair it Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 53 ANDERSON
87. tions of the interior hoop This will in turn put more tension on the outside hoop This must be done equally on all sections of the hoop To verify the adjustment of the hoop to be sure that it is ok Be sure that you do not have excessive movement when pulling on it by hand NOTE You should also verify the rotation of the hoop by moving it manually As the inside hoop is not a perfect circle the outside hoop should turn quite easily except when one of the hoop wheels are in the bend of the bottom inside hoop 3 Once the tension has been adjusted correctly insert the spacers provided by Anderson to fill in the spaces on the inside hoop plates Be sure that the spacers are flush with the adjustment plates round tube of the hoop If not you can damage the hoop wheels Attention 4 Unscrew the extension bolt until the plates are tight against the spacers Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 85 ANDERSON 5 Tighten the nuts on each end Hoop drive wheel The hoop may slow down or stop because the drive wheel is slipping on the hoop To adjust the wheel proceed as follows 1 Loosen the nut 1 that holds the spring of the wheel Figure 55 2 Tighten the nut at the end of the threaded rod 2 to put more tension on the spring of the drive wheel 3 Once the tension of the spring is correct tighten the nut 1 Figure 55 Adjusting the hoop drive wheel 86 Round
88. too worn out The hoop drive wheel does not Verify the hydraulic oil level turn and check for leaks and debris Repair if needed Add hydraulic fluid AW32 to the tank if needed Verify the hydraulic motor for the hoop drive wheel and change it if needed The lever that starts the hoop is Adjust the lever See section not fully engaged Adjusting the automatic system Table 12 Hoop trouble The hydraulic There may be residue on the Clean the spool with a solevent and stop activates by spool and the vibration of the tighten the components of the itself plastic watch engages the plastic watch system hydraulic stop Table 13 Diverse trouble 92 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON The plastic film The film is not tight enough 3 Check to make sure that the breaks at normal plastic film roll is installed as temperatures indicated in the diagram on the stretcher There may be some debris in Remove the debris and check the the gears of the stretcher stretchers The aluminum rollers are dirty Clean the rollers penetrating oil WD 40 The rubber roller is damaged iu this roller The spears have become rough Sand spears with light underneath Se ie Table 14 Wrapping trouble plastic film Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 93 ANDERSON 9 Options Your wrapper can be equipped with one or s
89. tor s Manud Anderson Group ANDERSON 2 Use Safety chains between the wrapper and the towing unit We strongly recommend the use of safety chains just in case the wrapper disconnects from the towing unit Without chains you may cause injury to others or damage to other vehicles Warning 3 Center the rear wheels by using the sticker on the axle Figure 10 Figure 10 Centering sticker Turn off the engine before you move the wrapper Close the fuel valve on the wrapper before you move it If the valve stays open the fuel can get into the cylinder and flood the engine Warning Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 35 ANDERSON Storing the tow bar Tongue To store the tongue follow the below directions 1 Pull out the pin that holds the tongue in the front of the wrapper 2 Pull out the tongue from the slot that it is in 3 Store the tongue in the holding area on the side of the wrapper Figure 11 4 Place the pin its slot to hold the tongue in its storage area Figure 11 Tongue Storage Parking the wrapper on a slope Use blocks or wheel stops when you are parking the wrapper on a slope This will remove the risk of the wrapper moving involuntarily 3 5 Installing plastic film rolls The Wrapper is equipped with two plastic film applicators with serve to wrap the bales You should always start with two new rolls of plastic film so that you can ref
90. trol panel Figure 2 The pressure should be set between 500 and 1000 psi This reading is located on the manometer gauge of the wrapper 5 8 Number of plastic layers You can adjust the number of layers of plastic film applied by the wrapper by changing the speed of the hoop As there are two rolls of film every complete turn of the hoop represents Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 61 ANDERSON two layers of film We recommend putting the hoop speed setting to 6 for a normal wrapping You should have approximately six layers of plastic at this setting The number of layers of film chosen on the hoop speed setting is only a rough guide To be sure of the number of layers you should count them as they are applied and adjust the speed of the hoop to obtain the desired number NOTE To increase the number of layers of film place the control lever for the speed of the hoop to a higher number To decrease the number of layers of film place the control lever for the speed of the hoop to a lower number 62 Round and square bale wrapper Hybrid X Operator s Manual Anderson Group ANDERSON 6 Maintenance and advanced adjustments This chapter explains how to maintain and adjust your wrapper to keep it running smooth and avoid it from wearing parts prematurely Before doing any maintenance or adjusting your wrapper remove the ignition key for the engine and put it in the black box l
91. wards the rear of the wrapper To make the pusher come back later move the stopper towards the front of the wrapper Size of round bales Adjustment Gg sam N Size of square bales Adjustment 0 9m x 0 8m 3ft x 3ft 0 9m x 1 2m 3ft x 4ft Table 6 Suggested adjustments Position of the Pusher return stopper Trigger Pusher return Hoop start Figure 26 Automatic system adjustments Hoop start and Pusher return Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 59 ANDERSON 5 5 Hoop starting point By adjusting the pointer for the hoop start you can determine when the hoop will begin to turn NOTE You must first adjust the stopper for the pusher return before you adjust the hoop start point Generally you should adjust the pointer to start the hoop so that it begins to turn when the bale is approximately 5cms 2in from the previously wrapped bale See Table 7 Suggested settings Position of the pointer to start the hoop and Figure 26 To make the hoop start earlier move the pointer towards the rear of the wrapper To make the hoop start later move the pointer towards the front of the wrapper For round bales of 1 2m 4ft You can also add one or NOTE two additional layers of film to the junction of the bales You will have tighter and a more air tight bale tube without having to add plastic film everywhere To do it you move the pointer towards the r
92. x N V as Square bales Round bales Figure 23 Adjusting the front table rollers Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 55 ANDERSON 5 2 Width of your bales Bale guides The bale guides serve to keep your bales aligned well during the pusher s cycle Adjust the bale guides according to the diameter of the bales to be wrapped 1 Lift the keys on both ends of each bale guide Bale guide adjustment keys Figure 24 Adjusting the bale guides 2 Place the bale guides in the appropriate position for the diameter or length of bales you are wrapping Use the outer position for your large bales the center position for medium size bales and the inside position for small bales A Place both bale guides in the same position Warning 3 Replace the locking keys at the ends of the bale guides in the correct position 56 Round and square bale wrapper Hybrid X Operator s Manud Anderson Group ANDERSON 5 3 Guide rollers Guide rollers serve to align the bales as they exit the wrapper From the factory we adjust the guides to the closest position so that when the bales come off of the machine they are as centered as possible Both guides should be adjusted to the same position on each side of the wrapper If the bales that you are wrapping have a larger diameter than the factory setting you can enlarge the distance between the guide rollers to leav
93. y as baling and hay that is wrapped the following day Anderson Group Round and square bale wrapper Hybrid X Operator s Manual 19 ANDERSON 2 Security Your Anderson Wrapper was conceived to minimize the risks to the operator However you never should use the wrapper for anything except the use that it was designed for This wrapper is equipped with a powerful hydraulic system moving metal parts and a gas engine Misuse of the machine may cause serious injury to yourself or others Operator Safety Get acquainted with the procedures of the use of the wrapper before you begin operation Also insist that the procedures in this manual are followed by all who use your wrapper You should be sure that all people using your wrapper are Responsible people that you trust Have received the necessary training to operate the wrapper in a safe way Know all emergency telephone numbers Are aware of the location of your first aid kit Use Only use the wrapper to wrap bales The wrapper can wrap bales of 1 2 up to 1 52 meters 4ft to 5ft in length and a diameter of 1 68m 66in and less Avoid all other uses also the machine is not to be used to transport anything such as people or livestock Security perimeter Do not allow yourself to be disturbed during the operation of this machine When you are operating this wrapper you must be the only person around the machine machine in operation must be respected Remove all other

Round and square bale wrapper Hybrid X Operator`s Manual 2015

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