Overview of RediSTATION
Contents
1. Color State Indication None Off No power Solid Unrecoverable fault Red Flashing Output error or configuration error Solid Normal runtime operation Green The RediSTATION device is operating as a slave to the master controller Flashing Device is idle or not allocated to a master The LED is visible when the cover of the enclosure is removed The RediSTATION has one 10 position DIP switch for setting DeviceNet Node Address DeviceNet Data Rate Output Fault State Off or Last State Output Flash Rate The DIP switch is located on the circuit board inside the enclosure The switch settings and functions are shown below The default setting for each switch or group of switches is underlined Default Configuration 9 8 UAN 76543 i OFF ON 1 Zaal DeviceNet Address 000000 111111 0 to 63 DeviceNet Data Rate 00 125K BPS 01 250K BPS 10 500K BPS 11 Invalid Output Fault State 0 Outputs Turn Off on Fault 1 Outputs Hold Last State on Fault Hz 0 5 sec On 0 5 sec Off Hz 0 25 sec On 0 25 sec Off Output Flash Rate 0 1 1 5 Chapter 1 Overview of RediS TATION 1 0 Connector Bulletin 800T devices connect to the 12 pin I O connector on the circuit board The connector supports 4 inputs and 2 outputs The standard configuration uses 2 inputs and 1 output A separate cable attaches each 800T input or output device to the I O c2. 0 0 0 0 cece eee eee 1 8 DeviceNet Components VY Y FFF FF ee 1 9 Replacement Parts sien doo Siew er a eee ae et we 1 9 Catalog Number Configurations 0 0 00 eee ee ee eee 1 10 Installation and Mounting Chapter 2 Chapter Objectives isses ease ede e ER bale beca 2 1 DeviceNet Guidelines ae ei R E tise nia syed wide dade d Eus 2 1 Equipment Needed 0es eee rre n mL eae 2 1 Removing Enclosure Cover V FFF FF Y Y 2 2 Setting the DIP Switches YY FF Y Y E 2 2 Setting the DeviceNet Node Address VV iu 2 3 Setting the DeviceNet Data Rate VY YY uu 2 4 Setting the Output Fault State x e e e K 2 4 Setting the Output Flash Rate arara 2 5 DeviceNet Termination 0 0 0 0 Y FF eh 2 5 RediSTATION Dimensions Y FFF cece ee eee eee 2 6 Mounting the RediSTATION Y FFF FF Y ee eee 2 7 Securing Enclosure Cover 1 0 0 cece YF eee eee 2 8 Connecting to the DeviceNet Network lt Y Y Y uu 2 9 Table of Contents Bulletin 2705 RediS TATION User Manual Operations Troubleshooting and Maintenance Building a Custom Station Specifications DeviceNet Information User Defined Configuration BN NO Chapter 3 Chapter Objectives Modes of Operation Powerup or Reset Mode YY Y YY uu Run Mode Error Mode Resetting the Device DeviceNet Ope
3. Enclosure Type 1 Die Cast DeviceNet Connector A Sealed B Terminal Block 1 10 The following catalog number configuration shows how to order standard or custom built RediSTATION units 2705 T3DN1A42A XXXXX Custom Layout see Publication 2705 3 5 1 Configuration Type A Standard 1 Pilot Light 1 Start Button 1 Stop Button X Custom Z Unpopulated Board Type 42 4 Inputs 2 outputs Chapter Installation and Mounting Chapter Objectives This chapter describes how to install and mount a standard or custom RediSTATION It contains the following sections Section Page DeviceNet Guidelines 2 1 Equipment Needed 2 1 Removing the Enclosure Cover 2 2 Setting the DIP Switches 2 2 DeviceNet Termination 2 5 RediS TATION Dimensions 2 6 Mounting the RediS TATION 2 1 Securing the Enclosure Cover 2 8 Connecting to the DeviceNet Network 2 9 DeviceNet Guidelines It is your responsibility to install and implement the DeviceNet network and supported devices according to the DeviceNet guidelines Equipment Needed Install the RediS TATION using standard electricians tools Wire strippers Slotted screwdriver Chapter 2 Installation and Mounting Removing the Enclosure Cover Setting the DIP Switches 2 2 To set the configuration parameters of the RediSTATION and mount the enclosure you must remove the enclosure cover To remove the enclosure cov
4. Access Rule Value 3 0 OFF 1 ON 4 Status 0 20K 1 fault 5 Fault State DIP Switch 9 Defines 0 use fault value 1 hold last state 6 Fault Value 0 OFF 7 Idle State 0 use idle state 8 Idle Value 0 OFF 10 Flash Output 0 no flash 1 flash 11 Get Flash Rate USINT DIP Switch 10 defines 1 1HZ OFF 2 2 HZ ON Common Services Service Implemented for Code Class Instance OE hex Service Name Get Attribute Single Kit Contents Appendix User Defined Configuration An unpopulated configuration is available for customer configuration and installation of operator devices This appendix provides information on Kit Contents DeviceNet Interface Board Specifications Mounting Dimensions of Board Connecting Devices to Board The unpopulated configuration consists of DeviceNet Interface Board Six I O Connector Cables supporting 4 inputs and 2 outputs DeviceNet PCB Terminal Block Mounting Hardware 2 Circuit Board T Mounting Screws Interface Board BN lt O Connector DeviceNet Terminal Block o ua m 4 Circuit Board Spacers 2 sizes provided Six I O Connector Cables Appendix C User Defined Configuration Specifications of DeviceNet Interface Board Electrical Supply Voltage Power Consumption Inputs Maximum Number Type Voltage Current Isolation Outputs Maximum Number Voltage C
5. wy Allen Bradley RediSTATION Operator User Interface Manual File Name AB RediStation 800T user D1094 Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will the Allen Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation the Allen Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part
6. Get Transport Class Trigger USINT 82hex 4 Get Produced Connection ID UINT 0111Do0000tpinary XXXXXX lt node address 5 Get Consumed Connection ID INT 1000000101 binary XXXXXX lt node address 6 Get Initial Comm USINT Olhex Characteristics 7 Get Produced UINT Connection Size 8 Get Consumed Connection Size UINT 9 Get Set Expected Packet Rate UINT 2500 TTE msec with timer resolution of 10 msec 12 Get Watchdog Timeout Action USINT 0 timeout default 1 auto delete 2 auto reset 13 Get Produced Connection Path USINT 6 Length 14 Get Produced Connection Path Structure of Logical Segment Class USINT 20hex Class Number USINT 04hex Logical Segment Instance USINT 24hex Instance Number USINT Olhex Logical Segment Attribute USINT 30hex Attribute Number USINT O3hex 15 Get Consumed Connection Path USINT 6 Length 16 Get Consumed Connection Path Structure of Logical Segment Class USINT 20hex Class Number USINT 04hex Logical Segment Instance USINT 24hex Instance Number USINT O2hex Logical Segment Attribute USINT 30hex Attribute Number USINT O3hex Common Services Service Implemented for Service Code Class Instance Name O5hex Yes Yes Reset UE Lav Yes Yes Get_Attribute Single 10hex No Yes Set Attribute Single Q For Class resets all connections to nonexistent For Instance resets connection timer and if applicable changes the
7. Switch Settings DeviceNet Switch Settings DeviceNet Switch Settings Address 6 1 Address 6 1 Address 6 1 Address 6 1 0 000000 16 010000 32 100000 48 110000 1 000001 17 010001 33 100001 49 110001 2 000010 18 010010 34 100010 50 110010 3 000011 19 010011 35 100011 51 110011 4 000100 20 010100 36 100100 52 110100 5 000101 21 010101 37 100101 53 110101 6 000110 22 010110 38 100110 54 110110 7 000111 23 010111 39 100111 55 110111 8 001000 24 011000 40 101000 56 111000 9 001001 25 011001 41 101001 57 111001 10 001010 26 011010 42 101010 58 111010 11 001011 27 011011 43 101011 59 111011 12 001100 28 011100 44 101100 60 111100 13 001101 29 011101 45 101101 61 111101 14 001110 30 011110 46 101110 62 111110 15 001111 31 011111 41 101111 63 111111 y o Chapter 2 Installation and Mounting 2 4 Setting the Data Rate DIP switches 7 and 8 set the data rate at which the RediSTATION communicates on the DeviceNet network The factory default setting is 125K BPS Default Configuration sd LLL 109 87654321 Ll DeviceNet Data Rate 00 125K BPS 01 250K BPS 10 500K BPS 11 Unused The data rate determines the maximum length of the DeviceNet cable Data Rate Cable Length Maximum 125K BPS 500 meters 1600 feet 250K BPS 200 meters 600 feet 500K BPS 100 meters 300 feet To set the DeviceNet data rate 1 Refer to the table above to select the correct data rate 2 S
8. connector supports 2 outputs and 4 inputs 1 0 Connector I O Cable Up to 6 nM H To Output To Output d To Input Circuit Board To Input To Input pm TO Input Ht B ATTENTION Do not connect I O pins to standard control voltages See page C 2 for maximum input voltages I O pins are not electrically isolated from the DeviceNet circuitry Appendix C User Defined Configuration To simplify wiring input devices and output devices attach to opposite ends of the I O connector The following table defines pin functions on the I O connector Output devices connect to pins 1 2 and 3 4 Input devices connect to pins 5 6 7 8 9 10 and 11 12 Unused pins are left open VO Connector Pin Pin Label Function m 1 OUT1 B 2 OUTI Connects Output Device 3 OUT2 1 OUT2 Connects Output Device 5 N4 6 N4 Connects Input Device 7 N3 m 8 N3 Connects Input Device 9 N2 I 10 N2 Connects Input Device 11 N1 D NL Connects Input Device 2 Mount the circuit board using the spacers and mounting screws provided Tighten circuit board mounting screws to 14 in lbs 3 Attach the 6 DeviceNet cable leads to the DeviceNet removable terminal block connector Page 1 7 provides a description of the
9. 1 Duplicate DeviceNet node address Two 1 Reset DIP switches 1 through 6 using a valid nodes cannot have the same address address Page 2 3 provides a table of possible address settings Reset device Red Flashing 2 Pilotlight lamp is burnt out 2 Replace pilot lamp bulb 3 Pilotlightis not wired correctly to the I O connector 3 Check I O cable connections for the pilot light or the screw terminals of the device device 4 1 0 connection timeout 4 Reset device Green Solid 1 Normal operating state and device is allocated toa 1 No action required master device Green Flashing 1 Device is online but not allocated to master 1 Check DeviceNet master for correct RediS TATION configuration information node address input bytes output bytes 2 Device is in idle state 2 Check DeviceNet master for proper operation The LED does not indicate the following malfunctions Problem What it Means What to do Switch or button operators 1 Loose wiring 1 Check wiring and cable connections do not function 4 5 2 Incorrect address 3 Faulty contacts switch or button 2 3 Check address setting of the DIP switch Use an ohmmeter to verify opening closing of contacts Chapter 4 Troubleshooting and Maintenance Replacing To replace a RediSTATION device RediSTATION Devices ATTENTION To avoid electrical shock or unintended operation of the equipment remove power before servicing 1 Remove the 6 en
10. 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Rockwell Automation European Headquarters Avenue Hermann Debroux 46 1160 Brussels Belgium Tel 32 2 663 06 00 Fax 32 2 663 06 40 Rockwell Automation Asia Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 World Wide Web http www ab com Publication Number 2705 804 October 1994 40061 260 01 A Copyright 1994 Allen Bradley Company Inc Printed in USA
11. 800T A1A Flush Head Push Button green 1 NO contact 1 NC contact red 1 NO contact 1 NC contact Custom configurations can be ordered to include other 800T devices that are prewired or customer installed The RediSTATION supports direct connection to shallow contact blocks and 24 VDC incandescent lamps push buttons illuminated non illuminated selector switches illuminated non illuminated key switches pilot lights Other 800T devices are supported if the depth of the device is less than 1 92 inches 48 8 mm Measure the device from the front mounting surface to the back of the 800T device Device depth must not exceed 1 92 inches 48 8 mm 1 3 Chapter 1 Overview of RediS TATION Unpopulated Configuration An unpopulated configuration is available for customer configuration and installation of operator devices The unpopulated configuration includes DeviceNet Interface Board Six I O Connector Cables supporting 4 inputs and 2 outputs DeviceNet PCB Terminal Block Mounting Hardware Station Features RediSTATION features are visible when the cover of the enclosure is removed 1 0 Connector 1 0 Cables DeviceNet CF DIP Switch N DeviceNet Ad S Connector 1 4 LED Indicator DIP Switches Chapter 1 Overview of RediS TATION The RediSTATION has one bicolor LED red green to show its operating status The LED shows the following indications
12. DeviceNet connections CAN High VDC E GND Removable Terminal Block Connector ZR Rockwell Automation Rockwell Automation helps its customers receive a superior return on their investment by bringing together leading brands in industrial automation creating a broad spectrum of easy to integrate products These are supported by local technical resources available worldwide a global network of system solutions providers and the advanced technology resources of Rockwell Worldwide representation I Argentina e Australia e Austria e Bahrain e Belgium e Bolivia e Brazil e Bulgaria e Canada e Chile e China People s Republic of e Colombia e Costa Rica e Croatia e Cyprus Czech Republic e Denmark e Dominican Republic e Ecuador e Egypt e El Salvador e Finland e France e Germany e Ghana e Greece e Guatemala e Honduras e Hong Kong Hungary e Iceland e India e Indonesia e Iran e Ireland e Israel e Italy eJ amaica eJ apan eJ ordan e Korea e Kuwait e Lebanon e Macau e Malaysia e Malta e Mexico e Morocco The Netherlands e New Zealand e Nigeria e Norway e Oman e Pakistan e Panama e Peru ePhilippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic of e Spain s Sweden e Switzerland e Taiwan e Thailand e Trinidad e Tunisia e Turkey e United Arab Emirates United Kingdom e United States e Uruguay e Venezuela Rockwell Automation Headquarters
13. Each set of contacts or pilot light connects to an I O cable See page 1 6 for a description of the I O connector 1 0 Connector ATTENTION Do not connect I O pins to external devices or control circuits Connecting pins to these devices will damage the circuit board 9 Plug the DeviceNet terminal block connector into the circuit board 10 Secure cover with the 6 mounting screws Tighten screws to 20 in lbs 4 4 Replacing a Pilot Light Lamp Chapter 4 Troubleshooting and Maintenance Pilot light lamps can be replaced easily without opening enclosure To replace a pilot light lamp ATTENTION To avoid electrical shock or unintended operation of the equipment remove power E Remove lens cap from the pilot light N Remove lamp from socket ATTENTION Do not use a screwdriver or other metal object to remove lamp W Carefully insert new lamp in socket ATTENTION Before replacing the lens cap be sure the lamp is seated properly or a short may result A Replace the lens cap 5 Check for proper operation 4 5 Chapter Building a Custom RediSTATION Chapter Objectives This chapter describes how to create a custom RediSTATION Section Page Custom Build Components 5 1 Operators and Indicators 5 2 RediS TATION Assembly 5 3 Custom Build RediSTATION components can be ordered separately and customer installed Com ponenis 800T operators and indicators must be purchased sepa
14. ION device If a duplicate node error occurs the outputs turn off and the status led is set to blinking red You must cycle power to clear the error During a powerup or reset the LED is red If the powerup or reset is successful the RediSTATION enters run mode and the LED flashes green 3 1 Chapter 3 Operations Resetting the Device 3 2 Run Mode After a successful powerup or reset the RediSTATION enters run mode and operates as a slave device to a master device In run mode the controller scans switch inputs and writes lamp outputs station accepts output messages and poll messages from other nodes on the DeviceNet network station monitors outputs for underloads overloads If an output error is detected the RediS TATION sets the appropriate message bits and remains in run mode In run mode you can configure the outputs to turnon turn off e flash DIP switch 10 controls the rate of flashing for outputs The RediSTATION also supports DeviceNet configuration messages that are received over the network Error Mode In error mode LED turns red the RediSTATION monitors the error state for correct operation Errors are critical or noncritical Eme LED Suae Failure of diagnostic tests during powerup reset mode Over temperature condition of outputs during runtime Critical S Notrecoverable Changes to DIP switches during runtime Solid Red Duplicate node address d
15. K 100 meters 300 feet 9 500K 0 to55 C 32to 131 F 40 to 85 C 40 to 185 F 5 to 95 50 max at 40 C 104 F Appendix A Specifications Shock and Vibration Shock operating Impulse Shock non operating Vibration operating Vibration non operating 30G 50G 2 5G at 58 to 2000 Hz 5 to 57 Hz 0 38mm displacement peak to peak 5 0G at 58 to 2000 Hz 5 to 57 Hz 0 76mm displacement peak to peak Appendix DeviceNet Information The RediSTATION operates as a slave device on the DeviceNet network The RediSTATION supports Explicit Messages and Polled I O Messages of the predefined master slave connection set It does not support the Explicit Unconnected Message Manager UCMM This appendix defines the DeviceNet message types class services and objects that are supported by the RediSTATION device DeviceNet Message Types As a group 2 slave device the RediSTATION supports the following message types CAN Identifier Field Group 2 Message Type 10xxxxxxl11 Duplicate MAC ID Check Messages 10xxxxxx110 Unconnected Explicit Request Messages 10xxxxxx101 Master I O Poll Command Message 10xxxxxx100 Master Explicit Request Message XXXXXX RediSTATION Node Adrresss DeviceNet Class Services As a group 2 slave device the RediSTATION supports the following class services and instance services Service Name Service Code Reset 0x05 Get Attribute Single 0x0E Set Attribute Si
16. TATION 5 Plug the DeviceNet terminal block connector into the circuit board Plug Connector into Circuit Board Removable Terminal gt lt lt Block Connector ices Ground Wire EGND to Enclosure Ground Screw i5 Ground Screw Ground Wire 6 Connect ground wire E GND to enclosure ground screw 7 Secure the cover with the 6 mounting screws Tighten screws to 20 in Ibs Tighten 6 Screws to 20 in Ibs 5 6 Specifications Electrical Supply Voltage Power Consumption Inputs Maximum Number Type Voltage C urrent Isolation Outputs Maximum Number Voltage Current Isolation Mechanical Enclosure 2705 T3DN1B42A conduit entry 2705 T3DN1A42A Sealed connector LED Indicator Weight Dimensions Inches Millimeters Communications DeviceNet Data Rates Distance Max Environment Ambient Temperature Operating Storage Relative Humidity non condensing Appendix 11 to 25 VDC 7 Watts Maximum 4 Hard Contact Sourcing 24 VDC 24mA Maximum None 2 24 VDC 100mA Maximum None NEMA Type 4 12 13 UL Listed for Hazardous Location A196 Approved for Class I Groups A B C D Division 2 UL Listed Operating Status Green Red 3 1 lbs 1 4 kg 8 26 H x 3 81 W x 4 41 D 209 8 H x 96 8 W x 112 0 D 125K 250K 500K 500 meters 1600 feet 125K 200 meters 600 feet 250
17. at least 3 inches 76 2 mm at the top of the enclosure for connecting the DeviceNet cable Figure 2 2 RediSTATION Mounting Allow 3 inch clearance for DeviceNet cable Lx y iin N 203 inch 5 2 mm Diameter YT lt 6 25 inch RediSTATION 158 7 mm Back Side d ig 3 00 inch __ 76 2 mm Sealed Mounting Hole Sealing Grommets 10 32 5mm screws Heads of screws must Ta be smaller than 3 8 inch to fit inside E mounting holes c g 2 7 Chapter 2 Installation and Mounting Securing Enclosure Cover After setting the DIP switches and mounting the enclosure secure the cover of the enclosure To secure the cover enclosure 1 Plug the DeviceNet terminal block connector into the circuit board 2 Secure the cover of the enclosure with the six cover screws Tighten screws to 20 in lbs to ensure proper seal Tighten 6 Screws to 20 in Ibs 2 8 Connecting to the DeviceNet Network Chapter 2 Installation and Mounting It is not necessary to disconnect incoming power from DeviceNet network before connecting the RediStation The DeviceNet cable connects directly to the connector on the top of the enclosure or through the conduit opening DeviceNet Cable DeviceNet cable wires connect to terminal block through the condu
18. closure cover screws 2 Disconnect DeviceNet terminal block connector from the circuit board 3 Remove circuit board from back of the 800T devices Remove the 2 circuit board screws and spacers mn i fant Ww Y i o w wl ew Spacers Ps D Circuit Board Circuit Board Mounting Screws 4 Disconnect wiring for the device you want to replace 5 Remove device from enclosure cover 6 Mount the replacement 800T device to the enclosure cover Refer to the instruction sheet that accompanies each device for mounting instructions All devices should have connection terminals on the same side Lamp m O Lamps only i O O N Gasket Locknut E Bonding Spring Thrust Washer i Gasket Trim Washer or Legend Plate Oz sS So SS C Cover with Gasket ZB o Orient device connection terminals as shown above 43 Chapter 4 Troubleshooting and Maintenance 7 Mount the circuit board to the back of the 800T devices with the DeviceNet terminal block oriented toward sealed connector conduit hole of enclosure Use the 2 screws and plastic spacers Tighten circuit board mounting screws to 14 in lbs 8 Connect the 800T device terminals to the I O connector using an I O cable An I O cable consists of a twisted wire pair
19. d Plate N 4 Cover with Gasket 2 o Orient device connection terminals as shown above 2 Connect the 800T device terminals to the I O connector using the I O cables An I O cable consists of a twisted red black wire pair Each set of contacts or pilot light connects to an I O cable 1 0 Connector UO Cable ATTENTION Do not connect I O pins to external devices or control circuits Connecting pins to these devices will damage the circuit board 5 3 Chapter 5 Building a Custom RediSTATION Every 2 consecutive pins on the I O connector connects to an I O cable connector The I O connector supports 2 outputs and 4 inputs 1 0 Connector I O Cable Up to 6 ae C H To Output Pilot Light To Output Pilot Light To Input Contact To Input Contact To Input Contact m To Input Contact O ey Circuit Board To simplify wiring input devices and output devices attach to opposite ends of the I O connector Table 5 A defines pin functions on the I O connector Output devices connect to pins 1 2 and 3 4 Input devices connect to pins 5 6 7 8 9 10 and 11 12 Unused pins are left open Table 5 A 1 0 Connector Pin Functions l O Connect
20. e following DeviceNet configuration shows a variety of sensors operating as slaves to a PLC 5 controller with a 1771 SDN DeviceNet Scanner Module PLC 5 Controller DeviceNet Scanner Module DeviceNet Network E Sensor EE E f 90 Block I O _ NG ZEN oo SM AN i l IS oo S S l Smart Motor Controller i Drive RediS TATION RediS TATION 1 8 DeviceNet Components Replacement Parts Chapter 1 Overview of RediS TATION DeviceNet cables and components are available from Allen Bradley as separate catalog numbers It is your responsibility to install and implement the DeviceNet network and supported devices according to the DeviceNet guidelines The Standard RediSTATION unit is completely assembled and does not have accessories Replacement parts for 800T components operators pilot lights legend plates are available as separate catalog numbers 1 9 Chapter 1 Overview of RediS TATION Catalog Number Configurations Bulletin Number Button Type T 800T Number of Operators 3 Network Type DN DeviceNet
21. er 1 Using a slotted screwdriver remove the 6 cover screws 2 Carefully remove the cover so as not to disconnect any wires 3 Remove the DeviceNet terminal block connector from the circuit board Do not disconnect any wiring Removable Terminal Block Connector Cover Assembly 4 Store the cover assembly in a safe location it is not required for mounting the enclosure The setting of the DIP switch on the circuit board determines DeviceNet node address DeviceNet data rate Output flash rate Output fault state The location of the DIP switch and the factory defaults are shown below e i DIP Switches Ni L5 7654 10 Chapter 2 Installation and Mounting Setting the DeviceNet Node Address DIP switches 1 to 6 set the node address 0 to 63 of the RediSTATION on the DeviceNet network The address is set using binary addressing HR us 10987654321 eS DeviceNet Address 000000 111111 0 to 63 The table below shows the switch settings for each address 0 to 63 To set the DeviceNet node address 1 Refer to the table below for switch settings of a specific address 2 Using your finger or a pointed object slide switches 1 to 6 to the appropriate ON OFF positions ATTENTION Do not use a pencil Graphite from the pencil is conductive and may damage DIP switch DeviceNet Switch Settings DeviceNet
22. etected Incorrect data rate eiie Pilot lamp burned out on Critica TET Recoverable Pilot lamp wired incorrectly Flashing Red 1 0 connection timeout See the troubleshooting chart on page 4 2 for details on how to recover from an error To reset the RediS TATION you must cycle power to the unit or disconnect the DeviceNet connector DeviceNet Operations Chapter 3 Operations The Allen Bradley 1747 SDN and 1771 SDN DeviceNet Scanner Modules are master devices on the DeviceNet network The RediSTATION supports the Master Slave Connection Set for master slave communications on the DeviceNet network To communicate with a RediSTATION the DeviceNet Scanner Module must be configured with the RediSTATION node address input bytes 1 output bytes 1 The DeviceNet Scanner Module e connects to the RediS TATION slave device performs the appropriate connection configuration polls the RediSTATION for inputs and outputs Response Times The RediS TATION responds to a DeviceNet Scanner poll within 1 millisecond The switch inputs are debounced for 50 milliseconds When a change of state is detected the inputs are not read for another 50 milliseconds 3 3 Chapter Troubleshooting and Maintenance Chapter Objectives This chapter contains the following sections Section Page Preventive Maintenance 4 1 Using the LED Indicator 4 2 Replacing RediSTATION devices 4 3 Replacing a Pilot Lig
23. fault bit 12 13 reserved always 0 bit 14 15 reserved always 0 Common Services Service Implemented for Service Code Class Instance Name OE hex Get Attribute Single O5hex Reset DeviceNet Object Appendix B DeviceNet Information Class Code 03hex Class Attributes Attribute Access DeviceNet Data ID Rule Data Type Value 1 UNT i Number of Instances 1 Instance Attributes Attribute DeviceNet Data ID Data Type Value 1 Get Node Address USINT DIP Switch 6 1 defines 2 Get Data Rate USINT DIP Switch 8 7 defines 3 Get Set BOI BOOL default 0 4 Get Set Bus Off Counter USINT range 0 2550 5 Get Special Allocation Information Structure of Allocation Choice Byte BYTE Allocation byte Master s Node Addr USINT 0 63 master address 255 unallocated Set attribute single service to Instance Attributes 4 resets count value to 0 regardless of the value Cannot preload this counter with nonzero value Allocation byte bit 0 explicit message supported 1 to allocate bit 1 polled supported 1 to allocate bit 2 bit strobe not supported always 0 bit 3 7 reserved always 0 Common Services Service Implemented for Service Code Class instance f Name OE hex Yes Yes Get Attribute Single hex No Yes Set Attribute Single Busy No Yes Allocate_Master Slave_Connection_Set AC hex No Yes Release Master Slave Connection Set Appendix B DeviceNet Informatio
24. guire termination If the RediSTATION is an end node you must provide network termination To terminate the RediSTATION install a 121 ohm 1 metal film resistor between the CAN_High and CAN_Low terminals on the DeviceNet terminal block DeviceNet Removable Terminal Block CAN_Low CAN High y Un Chapter 2 Installation and Mounting RediSTATION Dimensions Figure 2 1 shows the dimensions of the standard RediSTATION For custom built stations the depth may vary depending upon the 800T operators or pilot lights installed Figure 2 1 RediSTATION Dimensions 4 41 inch 112 0 mm M 322inch _ 81 8 mm A 3 81 inch 96 8 mm Y e 2N 8 26 inch max 209 8 mm 7 56 inch 192 0 mm 8 Y y el D 2 6 Mounting the RediSTATION Chapter 2 Installation and Mounting The RediSTATION mounts on a flat surface The back of the unit has 4 holes that accept a 10 32 Smm screw To maintain a watertight seal use sealing grommets with screws The screw length must be 1 2 inch 12 7 mm plus the depth of the material into which the screw is mounted The head of the screws must be 3 8 inch or less to fit in the sealed mounting holes For proper grounding mount the enclosure to a grounded metal plate Scrape the paint around the screw holes of the enclosure and plate to ensure good metal to metal contact Allow a clearance of
25. he RediSTATION The RediSTATION connects to the DeviceNet using the sealed connector on the top of the unit or the DeviceNet terminal block inside the enclosure DeviceNet Sealed Connector On standard units the DeviceNet cable attaches directly to the DeviceNet connector at the top of the enclosure The connector is wired to the DeviceNet terminal block on the circuit board DeviceNet Connector Pin Signal Function Color 1 SHIELD SHIELD Green 2 VDC Power Supply Red 3 COM Common Black 4 CAN_H Signal High White 5 CAN_L Signal Low Blue DeviceNet Terminal Block On stations without a sealed connector DeviceNet cable wires 2 communication 2 power shield connect to the terminal block through the conduit at the top of the unit Bener Terminal Signal Function Color 1 COM Common Black 2 CAN_L Signal Low Blue 3 SHIELD Shield Uninsulated 4 CAN_H Signal High White 5 VDC Power Supply Red 6 E GND Chassis Ground Green 1 7 Chapter 1 Overview of RediS TATION Typical A DeviceNet network supports multiple RediSTATION devices and allows pp p DeviceNet Configuration them to communicate with other network devices up to 64 The RediSTATION operates on the network as a slave device It does not initiate communications except for a duplicate node address check on powerup The master reads inputs from RediSTATION input devices and writes data to the output devices Th
26. ht Lamp 4 5 Preventive Maintenance e Prevent accumulation of dust and dirt by keeping enclosure clean keeping enclosure cover closed Periodically check for loose connections ATTENTION To avoid shock hazard remove incoming power before checking connections Chapter 4 Troubleshooting and Maintenance Using the LED Indicator LED The LED provides status information on RediSTATION operations The LED is visible when the enclosure cover is removed The troubleshooting chart shows LED indications It also shows how to use the LED to detect and correct common operating problems Color State What it Means What to do None 1 RediSTATION is not receiving input power 1 Check DeviceNet power and cable connections and the power connection on the DeviceNet terminal block Page 1 7 references this connection Red Solid 1 Diagnostics failed on powerup reset 1 Internal fault Reset device If fault still exists return RediS TATION for repair 2 DIP switch settings changed after powerup DIP 2 Power down RediSTATION Set DIP switch S witch settings are only read during a settings Reconnect power powerup reset 3 Over temperature error detected during runtime 3 Check ambient temperature rating Reset device touts turn off baia 4 Reset DIP switches 7 and 8 to a valid DeviceNet 4 Invalid data rate data rate See page 2 4 for valid data rates and cable lengths Reset device
27. ibutes DeviceNet Access Rule Data Type 1 UINT Attribute ID Number of Instances 4 Instance 1 Attributes Discrete Input Number 1 Access DeviceNet Rule Data Type Instance 2 Attributes Discrete Input Number 2 Access DeviceNet Rule Data Type Instance 3 Attributes Discrete Input Number 3 Access DeviceNet Rule Data Type Instance 4 Attributes Discrete Input Number 4 DeviceNet Access Rule Data Type 3 Input Value BOOL Common Services Attribute ID Attribute ID Attribute ID Attribute ID Service Implemented for Code Class Instance m Data Value Data Value 0 OFF 1 ON Data Value 0 OFF 1 ON Data Value 0 OFF 1 ON Data Value 0 OFF 1 ON Service Name Get Attribute Single Appendix B DeviceNet Information Discrete Output Point Objects Class Code 095 Class Attributes Attribute DeviceNet Data ID Data Type Value m UNT Number of Instances 2 Instance 1 Attributes Discrete Input Number 1 Attribute Access DeviceNet Data Rule Name Data Type Value 3 Get Output Value BOOL 0 OFF 1 0N 4 Status 0 0K 1 fault 5 Fault State DIP Switch 9 Defines 0 use fault value 1 hold last state 6 Fault Value 0 OFF I Idle State 0 use idle state 8 Idle Value 0 OFF 10 Flash Output 0 no flash 1 flash 11 Flash Rate DIP Switch 10 defines 1 1 HZ OFF 2 2 HZ ON
28. it opening Hole requires sealed fitting to maintain NEMA Type 4 environ mental rating rTe Important When connecting conduit to the enclosure use UL listed or recognized conduit hubs with the same environmental rating as the enclosure 2 9 Chapter Objectives Modes of Operation Chapter Operations This chapter contains the following sections Section Page Modes of Operations 3 1 Resetting the Device 3 2 DeviceNet Operations 3 3 The RediStation has 3 modes of operations Powerup Reset mode Run mode Error mode Powerup Reset Mode During a powerup or reset the RediSTATION 1 2 Clears outputs turns outputs off and sets the LED indicator to solid red Performs powerup diagnostic tests including EPROM checksum test RAM read write test Watchdog timer test Serial number verification If any test fails the outputs remain off and the LED remains solid red You must recycle power to recover from a power up diagnostic test failure Repeated failures indicate a faulty unit Reads and stores the DIP switch settings Important DIP switches are only read in powerup or reset mode Changes to DIP switch settings under power cause an error Performs a duplicate node address check to verify that another node is not assigned the same DeviceNet address as the RediSTAT
29. lide switches 7 and 8 to the appropriate ON OFF positions Setting the Output Fault State DIP switch 9 sets the state of the outputs pilot lights when the device detects an error The factory default setting is to turn the outputs off when an error is detected Default Configuration db LL LLEN 109 87654321 Lo Output Fault State 0 1 Outputs Turn Off on Fault Outputs Hold Last State on Fault Output Fault States Description When communications is lost the station stops sending sig Outputs Retain Last State nals The station ignores push button presses in the error state The outputs remain in their last state When communications is lost the station turns off outputs The Station ignores push button presses in the error state When communications is regained the station updates itself and resumes operations Outputs Turn Off on Error To change the fault state slide switch 9 to the appropriate ON OFF setting DeviceNet Termination Chapter 2 Installation and Mounting Setting the Output Flash Rate DIP switch 10 sets the flash rate of the outputs pilot lights The factory default setting is 1 Hz Default Configuration dbi LL LLEN 109 87654321 L Output Flash Rate 0 1 1 Hz 0 5 sec On 0 5 sec Off 2 Hz 0 25 sec On 0 25 sec Off To change the flash rate slide switch 10 to the appropriate ON OFF position Devices on end nodes of the DeviceNet network re
30. n Connection Object Class Code 05hex Class Attributes Data Attribute DeviceNet ID Data Type Value a el UNT i Number of Instances 2 Instance 1 Attributes Explicit Message Connection Attribute Access DeviceNet Data ID Rule Data Type Value 1 Get State USINT 0 nonexistent 3 established 2 Get Instance Type USINT 0 explicit message 3 Get Transport Class Trigger USINT 83hex 4 Get Produced Connection ID UINT 10x0000X011pinary XXXXXX lt node address 5 Get Consumed Connection ID UINT 10Xxxxxx100 binary XXXXXX lt node address 6 Get Initial Comm USINT 21 nex Characteristics 7 Get Produced UINT 7 Connection Size 8 Get Consumed Connection Size UINT 7 9 Get Set Expected Packet Rate UINT 2500 default msec with timer resolution of 10 msec 12 Get Watchdog Timeout Action USINT 1 autodelete 13 Get Produced Connection Path USINT 0 Length 14 Get Produced Connection Path null no data 15 Get Consumed Connection Path USINT 0 Length 16 Get Consumed Connection Path null no data B 4 Appendix B DeviceNet Information Instance 2 Attributes Polled I O Message Connection Attribute Access DeviceNet Data ID Data Type Value 1 Get State USINT 0 nonexistent 1 configuring 3 established 4 timed out 2 Get Instance Type USINT 0 message 3
31. ngle 0x10 Allocate_Group_2_lIdentifier_Set 0x4B Release Group 2 Identifier Set 0x4C DeviceNet Object Classes The RediS TATION device supports the following DeviceNet object classes Class Object 0x01 Identity 0x03 DeviceNet 0x04 Assembly 0x05 Connection 0x08 Discrete Input Point 0x09 Discrete Output P oint Appendix B DeviceNet Information Identity Object Class Code lues Class Attributes Attribute Access DeviceNet Data ID Rule Name Data Type Value d o UNT Number of Instances 1 Instance Attributes Attribute Access DeviceNet Data ID Rule Name Data Type Value 1 Get Vendor UINT 1 2 Get Product Type UINT 0 3 Get Product Code UINT 1 4 Get Revision Structure of Major Revision USINT 1 Minor Revision USINT 0 5 Get Status WORD Device_Status 6 Get Serial Number UDINT unique 32 bit number 7 Get Product Name Structure of String Length USINT 5 ASCII String STRING 5 2105T device status bit 0 owned O not owned 1 owned Group 2 allocated to master bit 1 reserved always 0 bit 2 configured always 0 out of box configuration bit 3 reserved always 0 bit 4 7 vendor specific all 0 bit 8 minor cfg fault 0 no fault 1 minor configuration fault bit 9 minor device fault 0 no fault 1 minor device fault bit 10 major cfg fault 0 no fault 1 major configuration fault bit 11 major device fault 0 no fault 1 major device
32. onnector The 2 wire end of the cable attaches to the screw terminals of the device The connector end of the cable connects to 2 pins on the I O connector Unused pins are left open The table below shows connections for the standard configuration The pilot light connects to pins 1 2 The start push button connects to pins 9 10 The stop push button connects to pins 11 12 Pins 3 8 are unused o E ctor Wire Color Terminal 800T Device Labels ode o Red L1 2 Black L2 Indicator 9 Red A3 10 Black M Start Push Button H Red A3 12 Black A4 Stop Push Button The illustration on the left shows the location of the I O connector on the circuit board The illustration on the right shows the terminal labels for each device in the standard configuration GO AIE TILE amp A I I I I hg rh alea Ehe N H2 7 YA CU TARU i UO Connector AA l F E rm ep E i l o Pin 1 Stop Start Indicator Push Button Push Button 1 6 DeviceNet Connection DeviceNet Connector Conduit for DeviceNet Cable Chapter 1 Overview of RediS TATION The RediSTATION receives all power and communications through the DeviceNet cable A separate power supply is not required This is the only external connection to t
33. or Pin Pin Label Function 1 OUT1 C Dei B 2 OUTI onnects Output Device I 3 OUT24 s KaR a 1 OUT2 onnects Output Device 5 4 Connects Input Device L 6 4 7 3 B 8 3 Connects Input Device n zi Connects Input Devi M 10 2 onnects Input Device D Connects Input Devi D L onnects Input Device 5 4 Chapter 5 Building a Custom RediS TATION 3 Mount the circuit board to the back of the 800T devices with the DeviceNet terminal block oriented toward sealed connector conduit hole of enclosure Use the two screws and plastic spacers provided 2 sizes provided for different 800T device depths Tighten circuit board mounting screws to 14 in lbs Spacers Toward sealed connector conduit hole of enclosure In Circuit Board Circuit Board Mounting Screws 4 If you are not using a prewired DeviceNet connector pull the DeviceNet cable through the conduit at the top of the enclosure Then attach the 6 DeviceNet cable leads to the removable terminal block connector Page 1 7 provides a description of the DeviceNet connections Common CAN Low Shield CAN High VDC E GND ATTENTION Use conduit fittings with proper seals on the DeviceNet cable to maintain a watertight enclosure 5 5 Chapter 5 Building a Custom RediS
34. rately 2 Circuit Board 6 Cover Mounting Screws Mounting Screws Circuit Board f DeviceNet D Se i Terminal Block e E 7 So Circuit Board 7 H Spacers sizes depend on device Cover with Gasket 1 0 Cables Prewired DeviceNet Connector or Conduit Hole Chapter 5 Building a Custom RediSTATION Operators and Indicators 5 2 The RediS TATION supports all Allen Bradley 800T operators and pilot lights including Maintained push buttons illuminated non illuminated Momentary push buttons illuminated non illuminated Interlocked push buttons illuminated non illuminated Push pull buttons illuminated non illuminated Selector switches illuminated non illuminated Pilot lights 2 3 4 way toggle switches All pilot lights must be rated for 24 VDC ATTENTION Only use Allen Bradley 800T devices in the RediSTATION 800T devices maintain the NEMA rating of the enclosure and allow for proper installation of the circuit board RediSTATION Assembly Chapter 5 Building a Custom RediS TATION To assemble a RediSTATION device 1 Mount the 800T devices to the enclosure cover Refer to the instruction sheet that accompanies each device for mounting instructions All of the devices should have the connection terminals on the same side Lamp En C Lamps only 7 O o P Gasket Lock HT Rat P4 Bonding Spring a Thrust Washer E Gasket Trim Washer T f gt or Legen
35. rations Chapter 4 Chapter Objectives Preventive Maintenance Using the LED Indicator Replacing RediSTATION Devices 0 00000 Y Y Y uu Replacing a Pilot Lamp Chapter 5 Chapter Objectives Custom Build Components 0 0 FF FFF Y eee Operators and Indicators RediSTATION Assembly Appendix A Appendix B Appendix C Figures RediSTATION Dimensions 0 00 00 0 cece ee eee RediSTATION Mounting Intended Audience Contents of Manual Preface Preface This manual gives an overview of the Bulletin 2705 RediSTATION operator interface and describes how to configure install operate and troubleshoot the device on the DeviceNet network This manual is for the individuals responsible for installing mounting and operating the RediSTATION in an industrial environment You should understand DeviceNet network operations including how slave devices operate on the network and communicate with a DeviceNet master This manual is organized as follows Chapter Title Description Preface Describes the purpose and contents of the manual and the intended audience 1 Overview Provides an overview of the RediS TATION Operator Interface and its features 2 Installation and Mounting Describes how to configure mount and install the RediSTATION device on the DeviceNet network 3 Operations Describes RediSTATION operations and other pertinent info
36. rmation 4 Troubleshooting Provides information on how to troubleshoot and and Maintenance maintain the device 5 Building Custom Units Describes how to assemble the separate components of a RediSTATION operator interface A Specifications Provides RediSTATION specifications B DeviceNet Information Describes DeviceNet message types class services and object classes supported by the RediS TATION C Unpopulated Configuration Describes components and instructions for installing the unpopulated configuration of the RediSTATION Preface Related Publications The following table lists DeviceNet Network related publications Publication Title Publication No DeviceNet Cable System Planning and Installation Manual DN 6 7 1 1771 SDN Scanner Module Installation Instructions 1771 2 29 p 2 Chapter Overview of RediSTATION Chapter Objectives This chapter provides an overview of the RediSTATION and its features It contains the following sections Section Page Description 1 2 Standard Configuration 1 3 Custom Configurations 1 3 Unpopulated Configurations 1 4 Station Features 1 4 LED Indicator 1 5 DIP Switches 1 5 O Connector 1 6 DeviceNet Connection 1 7 Typical DeviceNet Configuration 1 8 DeviceNet Components 1 9 Replacement Parts 1 9 Catalog Number Configurations 1 10 1 1 Chapter 1 Overview of RediS TATION Description The Bulletin 2705 RediSTATION is a three bu
37. state from timed out to established B 5 Appendix B DeviceNet Information Assembly Objects Class Code des Class Attributes Attribute DeviceNet Data ID Data Type Value m UNT i Number of Instances 2 Instance 1 Attributes Input Assembly Attribute DeviceNet Data ID Data Type Value A pa EL input data Input data bit 0 discrete input object instance 1 attribute 3 input value bit 1 lt discrete input object instance 2 attribute 3 input value bit 2 lt discrete input object instance 3 attribute 3 input value bit 3 discrete input object instance 4 attribute 3 input value bit 4 discrete output object instance 1 attribute 4 status bit 5 discrete output object instance 2 attribute 4 status bit 6 7 undefined 0 Instance 2 Attributes Output Assembly Attribute Access DeviceNet Data ID Rule Name Data Type Value IH TH E Ouput daa Q Output data bit 0 discrete output object instance 1 attribute 3 output value bit 1 lt discrete output object instance 1 attribute 10 flash output bit 2 lt discrete output object instance 2 attribute 3 output value bit 3 lt discrete output object instance 2 attribute 10 flash output bit 4 7 undefined 0 Common Services Service Implemented for Service Code Class Instance Name OE hex Yes Yes Get Attribute Single B 6 Discrete Input Point Objects Appendix B DeviceNet Information Class Code O08hex Class Attr
38. tton station that operates on the DeviceNet network The station receives power from the DeviceNet network A separate power supply is not required The station supports three 800T devices in a standard or custom configuration The standard unit includes two push buttons and one pilot light that are prewired for easy installation Custom configurations support a variety of 800T devices that are prewired or customer installed The die cast enclosure of the standard unit complies with NEMA Type 4 12 13 standards for operation in rugged industrial environments DeviceNet Connector Die Cast gt le lt Three 800T Devices Enclosure P Summary of Features Standard or custom configurations Surface mounting device NEMA Type 4 12 13 die cast enclosure Easy installation and startup DeviceNet compatibility Powered by DeviceNet connection no power supply required Status LED provides indication of network and device operation 1 2 Standard Configuration Custom Configurations Chapter 1 Overview of RediS TATION The standard RediS TATION unit Catalog No 2705 T3DN1A424A has 2 push buttons start and stop and 1 pilot light e Catalog No 800T A1A Flush Head Push Button e Catalog No 800T B6A Extended Head Push Button e Catalog No 800T O24R Pilot Light The devices are prewired 800T G24R Pilot Light red cap 24V incandescent lamp
39. urrent Isolation Communications DeviceNet Baud Rates Distance Max Environment Ambient Temperature Operating Storage Relative Humidity non condensing 11 to 25 VDC 7 Watts Maximum 4 Hard Contact Sourcing 24 VDC 24mA Maximum None 2 24 VDC 100mA Maximum None 125K 250K 500K 500 meters 1600 feet 125K 200 meters 600 feet 250K 100 meters 300 feet 500K 0to559C 32to 131 F 40 to 85 C 40 to 185 F 5 to 9596 50 max at 40 C 104 F Appendix C User Defined Configuration Mounting Dimensions Refer to the following dimensions when mounting the DeviceNet Interface Board inside an enclosure Doooooooong o 5 1 30 inch 33 0 mm 3 15 inch 80 0 mm 4 80 inch 121 9mm _ 0 205 inch Y 5 2 mm 2 45 inch 62 2 mm eer Appendix C User Defined Configuration Connecting Devices C4 This section shows how to connect devices to the DeviceNet Interface Board and connect the DeviceNet cable to the DeviceNet terminal block connector To install devices 1 Connect the device terminals to the I O connector using the I O cables An I O cable consists of a twisted red black wire pair Each set of contacts or pilot light connects to an I O cable 1 0 Connector UO Cable X CSS 1 ZZ puto to Device Terminals Every 2 consecutive pins on the I O connector connects to an I O cable connector The I O
40. without written permission of the Allen Bradley Company is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard avoid the hazard recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product PLC PLC PLC 3 PLC and RediSTATION are registered trademarks of Allen Bradley Company Inc Table of Contents Bulletin 2705 RediS TATION User Manual Preface Intended Audience 4 ee Fi eee yw FD ROF P 1 Contents of Manual 2000846800864 edad nae UR Re DLE repa P 1 Related Publications e e ie e e RE ud p 2 Overview of RediSTATION Chapter 1 Chapter Objectives cos odo b axe ee e rS e Ra 1 1 D seripti n iu ek bad Here Re we pee QUOI A eer p e aree 1 2 Standard Configuration 0 00 0 cece eee ees 1 3 Custom Configurations s cri g ER R R LR R eee FF uu 1 3 Unpopulated Configuration 0 0 0 0 YF FF FF ee eee 1 4 Station Features seen GG oe ceed coed ee ERE eee ede beaded 1 4 LED Indicator 12i t asd eedem eh Rx PR eR pure 1 5 DIP Switches eu ee ceed doy ERE RED RE REY LE 1 5 VO Connector eg be Ree aos Ri Rea RATE EA AU 1 6 DeviceNet Connection 0 0 FY FF FF es 1 7 Typical DeviceNet Configuration
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