Leuze ASM1, ASM1E, ASM2E AS-i Safety Monitor User Manual
Contents
1. amp Leuze electronic the sensor people 4773 Web www ctiautomatio Information on the use of the connecting and operating instructions These connecting and operating instructions contain informa tion on the proper and effective use of the AS i safety monitor Safety and warning notices are labelled with the symbol Leuze electronic GmbH Co KG is not liable for dam ages caused by improper use Knowledge of these instructions is an element of proper use Reprinting and duplication including excerpts are permis sible only with the express approval of Leuze electronic GmbH Co KG Liebigstrasse 4 82256 Fuerstenfeldbruck Germany Phone 49 8141 53 50 0 Telefax 49 8141 53 50 190 This short version of the connecting and operating instruc tions is part of the delivery contents amp Leuze electronic ASM 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net The AS i safety monitor is only suitable for use in electrical operating rooms switch cabinets with minimum protection class IP54 The connection commissioning and replacement of the AS i safety monitor requires knowledge of the connecting and operating instructions as well as of the user manual for the asimon configuration and diagnostics software see accesso ries order guide Warning a Dangerous electrical voltage May result in electrical shock and burns Before begin2. info ctiautomation net 3 Specifications Electrical data Operating voltage Up Residual ripple Rated operating current Peak switch on current Reaction time safety relevant Delay before start up AS interface data AS i profile AS i voltage range AS i current consumption Mechanical data Dimensions WxHxD Housing material Weight Mounting Connection amp Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 24V DC 15 lt 15 ASM1 1 and ASM1E 1 150mA ASM1 2 ASM1E 2 and ASM2 1 200mA ASM2E 2 250mA All types 600 mA lt 40ms lt 10s Monitor 7 F 18 5 31 6V lt 45mA 45mm x 105mm x 120mm Polyamide PA 66 ASM1 1 and ASM1E 1 ASM2E 1 approx 350g approx 420g ASM1 2 ASM1E 2 and ASM2E 2 approx 450g Snap on mounting on top hat rail acc to EN 50022 0 8 1 2 Nm 5 6mm Pz2 7 10 3 LB IN at 1 x 0 5 4 0 mm i 2x 0 5 2 5 mm l0 1 x 0 5 2 5 mm oa 2x 05 1 5 mm AWG 2x20 14 ASM 27 Configuration interface RS 232 Inputs and outputs Start input Input of external device monitoring circuit EDM Message output safety on Safety output Continuous thermal current max Safeguarding Overvoltage category Environmental data Operating temperature Storage temperature Protection class 28 9600 baud no parity 1 start bit 1 stop bit
3. added Please note that additional reaction times may likewise arise through the configuration of the safety monitor The system reaction times of the daisy chained AS interface components are added up when coupling AS interface networks amp Leuze electronic ASM 29 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 Electrical installation Attention Electrical installation may only be performed by trained specialist technicians Attention Each safe AS interface slave is to be activated at least once per year and the switching behaviour of the output circuits of the AS interface safety monitor visually inspected After replacing a safe AS i slave the new slave must be checked for proper function after replacing an AS i safety monitor the new AS i safety monitor must be checked for proper function Supply lines signal lines and the AS i bus line are to be laid separately from power supply lines Suitable spark extinction must be used with contactors in the switch cabinet For drive motors and brakes observe the installation notices in the corresponding operating instructions Maximum line length for the AS i bus line is 100 m For longer line lengths use AS i repeaters AN Attention l The AS interface power supply unit for supplying the AS interface A components must demonstrate safe mains separation acc to IEC 60742 and the ability to
4. another and press the service button again amp Leuze electronic ASM 39 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 7 Order guides Part No Article Description 580020 ASM1 1 AS i safety monitor 1 OSSD 580021 ASM1 2 AS i safety monitor 2 OSSDs 580024 ASM1E 1 AS i safety monitor 1 OSSD expanded functionality 580025 ASM1E 2 AS i safety monitor 2 OSSDs expanded functionality 580028 ASM2E 1 AS i safety monitor 1 OSSD 1 safe AS i output expanded functionality 580029 ASM2E 2 AS i safety monitor 2 OSSDs 1 safe AS i output expanded functionality 580055 ASM1E m 1 AS i safety monitor 1 OSSD expanded functionality Muting 580056 ASM1E m 2 AS i safety monitor 2 OSSDs expanded functionality Muting 580057 ASM2E m 1 AS i safety monitor 1 OSSD 1 safe AS i output expanded functionality Muting 580058 ASM2E m 2 AS i safety monitor 2 OSSDs 1 safe AS i output expanded functionality Muting 40 ASM Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 Order guides Accessories Part No Article Description 580032 ASM SWC_ ASM commissioning set for ASM1 ASM1E and ASM2E Contains asimon configuration and diagnostics software connecting and operating instructions user manual for the software on CD configuration cable device re
5. 3 OFF asimon software FAULT per out put circuit amp Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ASM 31 not used LED AS i 1 Jj ig i AS pE LED AS i 1 safe AS i output LED AS i 2 TE Ly LED AS i 2 safe AS i output mi 0 mer Output circuit 1 oe 1 READY af Output circuit 2 Bs 3 OFF FAULT 3s Il Fig 4 0 1 LED indicators in the device Terminal assignments of AS i safety monitors ASM1 1 and ASM1E 1 Terminal Signal description Electrical connection AS i Connection to the AS interface AS i bus L 24V DC supply voltage M GND reference ground FE Functional earth 1 Y1 EDM 1 input of external device monitoring circuit 1 Y2 Start 1 start input 1 13 1 Output switching element 1 1 14 4 23 Output switching element 2 1 24 1 32 Message output safety on 1 Safeguard according to technical data 32 ASM amp Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Terminal assignments of AS i safety monitors ASM1 2 and ASM1E 2 Terminal Signal description Elect
6. 8 data bits Optical coupling input high active input current approx 10mA at 24V DC Optical coupling input high active input current approx 10mA at 24V DC PNP transistor output 200mA short circuit and polarity reversal protection Potential free make contact max contact load 1ADC 13 at 24V DC 3A AC 15 at 230V AC ASM 1 ASM1E 1 and ASM2E 1 max total current for all output switching ele ments 6A i e output circuit 1 3A per output switching el ement ASM 2 ASM1E 2 and ASM2E 2 max total current for all output switching ele ments 8A i e output circuit 1 3A per output switching element output circuit 2 1A per output switching element or output circuit 1 2A per output switching element output circuit 2 2A per output switching element External with max 4A slow blow 3 for rated operating voltage 300V AC acc to VDE 0110 part 1 20 60 C 30 70 C IP 20 ASM Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Attention Be certain to maintain the specified safeguards only in this way is safe shutdown ensured in the case of failure Attention In addition to the system reaction time of max 40ms the reaction times of the safe AS interface sensor slave of the sensor being used for monitoring of the safe AS interface actuator slave and of the actuator used for this purpose must still be
7. age M GND reference ground lo o FE Functional earth DPO e TE Tyi EDM 1 input of external de D n 238 vice monitoring circuit output ps e r circuit 1 Toe 1 Y2 Start 1 start input output circuit 1 1 13 1 Output switching element 1 1 14 output circuit 1 1 23 1 Output switching element 2 1 24 output circuit 1 4 1 32 Message output 1 Safety on output circuit 4 z ONLY ASM2 2 2 Y1 EDM 2 input of external de K vice monitoring circuit output circuit 2 k D i 2 Y2 Start 2 start input output NS ZF circuit 2 7 2 131 Output switching element 1 214 output circuit 2 E only ASM2E 2 2 23 1 Output switching element 2 output circuit 2 ASM2E 2 only 2 24 2 32 Message output 2 Safety on output circuit 2 34 ASM amp Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 Safeguard according to technical data AS i AS i AS i network 1 e AS interface brown AS interface blue Coupled AS i network 2 AS interface brown AS interface blue Fig 4 0 3 Coupling for AS i networks amp Leuze electronic ASM 35 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 Mounting The safety monitor is mounted by clipping onto a standard 35 mm rail acc to EN 50022 gt To remove firmly press the monitor against the upper rail guide and lift ou
8. bridge brief mains failures of up to 20ms The power supply unit for 24 V supply must also demonstrate safe mains separation acc to IEC 60742 and the ability to bridge brief mains failures of up to 20 ms r NS e gt S 30 ASM amp Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net LED indicators ASM LED Colour Meaning AS i 1 off no supply green continuous AS interface supply present AS i 2 off normal operation red continuous communication error AS iS 1 off no supply green continuous AS interface supply present AS iS 2 off normal operation red continuous communication error 1 READY off per out yellow continuous start up restart disable active put circuit yellow flashing external test necessary acknowledge ment delay before start up active 2 ON off contacts of the output switching element per out open put circuit green continuous contacis of the output switching element close green flashing delay time runs in event of Stop Category 1 3 OFF off contacts of the output switching element FAULT closed per out red continuous contacts of the output switching element put circuit open red flashing error on level of the monitored AS interface components 1 READY simultaneously internal device error 2 ON flashing rapidly error message can be queried by means of
9. ning work disconnect the system and device from voltage N Depending on the safety components selected for use the 1 complete safety system may be classified as belonging to a lower safety category AN LISTED QR 24 ASM Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 Range of application Monitoring of safe AS i slaves e g emergency shutdown switches within an AS i system as assigned with the ASiMon configuration software Depending on the device variant the second OSSD is available as safe AS i output with or without relay For full system expansion in protective operation safe shutdown with a response time of maximum 40 ms It is possible here to integrate up to 31 safe AS i slaves Mixed operation of standard and safe AS i components is possible Multiple AS i safety monitors can be used within an AS i system if necessary they can together monitor a safe AS i slave Approved for safety applications up to Category 4 acc to ISO 13849 1 PLe amp Leuze electronic ASM 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 Dimensioned drawing 45 105 9 37x139 26 ASM amp Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email
10. placement data cable 50104078 ASM1 PK ASMi1 configuration cable 50104079 ASM1 DK ASM1 device replacement data cable amp Leuze electronic ASM 41 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
11. rical connection AS i Connection to the AS interface AS i bus L 24V DC supply voltage M GND reference ground FE Functional earth 1 Y1 EDM 1 input of external de vice monitoring circuit output circuit 1 1 Y2 Start 1 start input output circuit 1 1 13 1 Output switching element 1 1 14 output circuit 1 1 23 1 Output switching element 2 124 output circuit 1 1 32 Message output 1 Safety on output circuit 1 2 Y1 EDM 2 input of external de Ki Lf vice monitoring circuit output circuit 2 ui v 2 Y2 Start 2 start input output circuit 2 on ane 2 131 Output switching element 1 ad A output circuit 2 J rm 7 2 14 ta g 2 23 1 Output switching element 2 output circuit 2 2 24 2 32 Message output 2 Safety on output circuit 2 1 Safeguard according to technical data amp Leuze electronic ASM 33 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Terminal assignments of AS i safety monitors ASM2E 1 and ASM2E 2 Terminal Signal description Electrical connection AS i Connection to the AS interface AS i bus AS iS Safe AS interface output for AS iS actuator monitoring or coupling of another AS interface net work L 24V DC supply volt
12. t Fig 5 0 1 Mounting the safety monitor gt To remove the encoded connection terminals push back the safety spring a and pull the terminal away towards the front gt When mounting the connection terminal must audibly lock into place 36 ASM Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Fig 5 0 2 Removing and mounting encoded connection terminals gt Mount cap and seal in steps 1 5 amp Leuze electronic ASM 37 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net a Sealable cap for safeguarding against unauthorised adjustment and for ESD protection part of the delivery contents Fig 5 0 3 Mounting and sealing the cap For further information see the connecting and operating instructions for the AS i safety monitor 38 ASM amp Leuze electronic Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 Replacing an AS i safety monitor J 24 V DC 24 V DC 24 V DC 1 Disconnect the defective a AS i 2 Connect the defective a and the safety monitor from the supply and new b AS i safety monitor via the connect the new monitor b RJ45 RJ45 cable and press the serv ice button c on the new b AS i safety monitor Paa 24 V DC 2 Disconnect the two AS i safety mon itors from one
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