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1. 36 19 No of pin Signal No of pin Signal 1 10 Output 19 4x10 Output 2 2x09 Output 20 8x10 Output 3 4x10 Output 21 1x10 Output 4 8x10 Output 22 2x NO Output 5 1x10 Output 23 4x10 Output 6 2 10 Output 24 ellos Output 7 4 10 Output 25 1x10 Output 8 8x10 Output 26 Output 9 1x10 Output 27 4x10 Output 10 21005 Output 28 EOS Output 11 4x10 Output 29 VALID Output 12 8x10 Output 30 COMMAND Input 13 1x10 Output 31 ACCEFT Input 14 2 Output 32 READY Output 15 4x10 Output 33 5V Output 16 Sx Output 24 SIGN Output 17 1x10 Output 35 ALL ZERO Output 18 210 Output 36 GND Output Do not use this 5V current as an external power 4 circuits Input Conforming to CMOS S4050 Output Conforming to CMOS 74HC574 f l 1000uF l l 1 Output of display values in the Interval Mode At the predetermined intervals counter display values will be output to the external device 2 Output of display values in the Trigger Mode Trigger Counter mode Output axis Touch signal probe Nonal mode All axes HOLD mode Specified axis only COMMAND signal Nomal mode from sequencer or external load box Axes that correspond to the command Signal or that are specified by the ext load box HOLD mode Axes tha
2. MO Photo 3 axis type Dimensions Unit mm inch 187 7 36 13 5T 335 13 19 3 12 288888888 388888888 T 288888888 1 2 3 Lol 9 CJ POWER Optional accessory One of these Interfaces Code Out Units can be installed optional SPECIFICATIONS Model KC Counter Type 1 25 4mm mm inch Number of scale inputs 1 2 3 axis 1 2 3 axis Order no 100V AC 174 121 11 174 123 11 174 125 11 174 122 11 174 124 11 174 126 11 Each order number suffix denotes the AC power cord type included 174 121 13 2 174 121 14 174 121 15 174 121 16 174 123 13 174 123 14 174 123 15 174 123 16 174 125 13 174 125 14 174 125 15 174 125 16 174 122 13 2 174 122 14 3 174 122 15 174 122 16 174 124 13 174 124 14 174 124 15 174 124 16 174 126 13 174 126 14 174 126 15 174 126 16 120V 174 121 174 123A 174 125 174 122A 174 124A 174 126A 230 220V AC 174 121D 174 1230 174 125D 174 122D 174 124D 174 126D 240V AC UK 174 121E 174 123E 174 125E 174 122E 174 124E 174 126E 240V AC Australia 174 121F 174 123F 174 125F 174 122F 174 124F 174 126F Resolution 0 0005mm 0 001mm 0 002mm 0 9005m
3. SPECIFICATIONS Model KLL Counter Type mm inch Number of scale inputs 3 axis Order no 100V AC 174 167B Each order number 20V AC 174 167A suffix denotes the AC 230 220V AC 174 167D d foe ae 240V AC UK 174 167E 240V AC Australia 174 167F Resolution X axis 0 001mm 0 002mm 0 01mm 0001 0002 7 001 in DIA mode Zu axis Z axis 0 001mm 0 005mm 0 01mm 0001 7 005 7 001 in RAD mode Maximum counting digits digits with a negative sign and a floating decimal point Display LED green Maximum response speed 100kHz The maximum response speed of each model of the AT100 Series linear scales acceptable Power consumption Approx 25VA at maximum Power supply 100V 240V AC 50 60Hz Operation temperature 0 C to 40 C Dimensions WxDxH 2 6x177x100mm 10 87 6 97 3 94 Mass 2 21105 Standard accessories Power cord 2m grounding lead wire 4m dust cover user s manual warranty multi functional counter equipped with various functions convenient for various machine tools such as lathes milling machines and grinding machines One touch operation of various functions using the macro keys Preset value can be easily entered using the numeric keys Multi fun Unit mm inch Dimensions 376 14 80 362 14 25 signal setting the part program setting function
4. 60 2 36 90 3 54 7 28 Spar mounting surface 7mm through hole x 2pcs 01 1mm hole on both EN sides 6 5mm deep 4 120 4 72 248 9 76 268 10 55 3 9 8 1 5 3 30 150 67 170 6 69 PESE 318 12 52 9 8 1 6 3 52 200 8 220 8 66 348 13 70 368 14 49 3 9 8 1 7 3 74 250 10 270 10 63 398 15 67 418 16 46 9 8 1 8 3 96 300 12 330 12 99 458 18 03 478 18 82 3 9 8 1 9 4 18 350 14 380 14 96 508 20 00 528 20 79 9 8 2 0 4 40 400 16 430 16 93 558 21 97 578 22 76 3 9 8 2 1 4 62 450 18 480 18 90 608 23 94 628 24 72 3 9 8 2 2 4 84 500 20 540 21 26 668 26 30 688 27 09 9 8 2 3 5 06 600 24 650 25 59 778 30 63 798 31 42 9 8 2 6 5 72 700 28 760 29 92 888 34 96 908 35 75 3 9 8 2 8 6 16 750 30 810 31 89 938 36 93 958 37 72 9 8 2 9 6 38 800 32 860 33 86 988 38 90 1008 39 69 3 9 8 3 0 6 60 900 36 960 37 79 1088 42 83 1108 43 62 3 9 8 3 3 7 26 1000 40 1060 41 73 1188 46 77 1208 47 56 594 23 39 5 16 4 3 7 8 14 1100 44 1160 45 67 1288 50 71 1308 51 50 644 25 35 5 16 4 4 0 8 80 1200 48 1
5. Coordinate data transfer Zero approach machining ABS mode CA Zero approach machining INC mode Direct data entry with Digimatic gage Datum point registration using scale reference point v Datum point recall Same using scale reference point Select Tool 1 Select Tool 2 Select Tool 3 Too Select Tool 4 Zero approach machining ABS mode Zero approach machining INC mode Direct data entry with Digimatic gage SPECIAL FUNCTIONS One touch macro keys Eight frequently used functions are registered to the touch keys called one touch macro keys Each of these functions can easily be executed at a single touch Four groups of functions are provided for use with lathes milling machines grinding machines etc Only one of the groups which should be selected so that it is suitable for application is iesisriered to One touch operation keys at a time The one touch operation keys can be easily customized by replacing unnecessary functions with others so that the counter can be operated as effectively as possible The milling functions are fedistered to the one touch macro keys of the KM KC Counter prior to shipment Part program setting The part program setting function is convenient in such cases where multiple workpieces of the same type must be machined Sequences of machining operations
6. value displayed on the counter are printed out PM Optional accessories CK 2 936937 Connecting cable 1m 155 t3 30us 965014 Connecting cable 2m 100us lt t4 lt 200us 965465 RS 232C cable for data output rlu 100us lt t5 200us t4 t5 16 lt 100us AT115 Type Slim spar MIN range 100mm 4 MAX range 1 500mm 60 AT102 Type Standard size spar MIN range 100mm 4 MAX range 6 000mm 240 AT 171 Type Slim spar MIN range 100mm 4 MAX range 1 500mm 60 AT112 Type Super slim spar MIN range 50mm 4 MAX range 1 020mm 40 181 Plunger MIN range 100mm 4 MAX range 600mm 24 APPLICATIONS O Electrical discharge machine AT100 Series Scale Units FEATURES 1 Low priced model AT115 The low priced version of Mitutoyo Linear Scale AT115 series are available The mounting dimensions of all the AT1 15 models the same as those of the 11 series Most suitable for mounting on a milling machine or an XY table 2 Joint Structure of Detector The ball joint structure is employed at the joint of the detector head and the slider sensor unit inside the scale This structure prevents the slider movement from deviating from the normal moving directions when Sens the detector head shifts to right and left thus providing a norma
7. 1296 51 02 430 16 93 5 16 4 1 8 3 96 1200 48 1240 1498 82 1378 54 25 1362 53 62 1396 5422071 460 18 117 5 16 4 1 9 4 18 ym 1340 52 76 1478 58 197 1462 57 56 1496 58 90 490 5 16 4 LD IS 1400 567 1440 50 69 1578 02 15 1562 61 50 1596 62 837 530 120 87 5 16 4 2 0 4 4 1500 607 540 60 63 1678 6606 1662 60543 1696 60677 560 22 05 5 16 4 20 Mounting parts provided as standard Note When selecting the size of a Linear Scale for your application make sure that the maximum travel range of the Linear Scale L1 is larger than the Items included Hex socket head screw M6x1x25 2 pcs maximum travel range of the machine Also take into consideration in Hex socket head screw M4x0 7x25 2 pcs selecting a size that the accuracy of the Linear Scale is guaranteed only Hex socket head screw M4x0 7x8 6 pcs within the range of the effective measuring length Lo Plain washer 4mm nominal 2 pcs Plain washer 6mm nomina 2 pcs Cable clip 5 pcs Connector clamp pc Spacer 0 3mm 1 pc Spacer 0 4mm 1 pc Spacer 0 5mm pc Spacer 0 6mm 1 pc x 37 5 1 476 1 5 059 36 Mounting dimensions 1 42 1 949 Air supply mouth M5 13 05 o um f am deep E 7 28 12 6 11 6 457
8. 150 4000mm 160 The detector of each scale unit consists of a light source LED and a 4250mm 170 photoelectric device phototransistor which face each other with the main scale 4500mm 180 and index scale between them When the main scale moves relative to the index scale the quantity of light that is transmitted through the gratings on the 4 50mm 1907 index scale varies with the same period as the grating pitch This variation of 5000mm 2007 light intensity is converted into electrical signals and output as two phase A and waves with a phase difference of 90 The display unit divides these signals to 5250 210 determine the direction of the scale movement and digitally displays the 5500mim 2205 displ t of th le isplacement of the scale 5750mm 230 6000mm 240 24 Standard size Extra long Slim Spar type Super slim AT102 AT102 AT111 Model AT112 Accuracy at 20 C 5 510 1000 3 310 1000 5 810 1000 5 510 1000 3 310 1000 Lo Effective range 54 5Lo 1000 3 310 1000 2m min 2m min 50m min 2m min 7 ZR eU Maximum response 50m min 50m min 236ft min 236ft min 164ft min 236ft min 236ft min speed 164ft min 164ft min Order no depending on Lo 539 111 539 111
9. 19 GP IB Interface With the use of the GP IB Interface a maximum of 15 counters can be connected within one system It is a standard interface that facilitates construction of a measuring system KC Counter 12 0000000000000 0000000000000 24 13 Note The matching connector plug and cable are not provided No of pin Signal No of pin Signal DIO1 19 DIO5 2 DIO2 20 DIO6 3 DIO3 21 DIO7 4 DIO4 22 DIO8 5 EOI 23 REN 6 DAV 24 GND 7 NRFD 25 GND 8 NDAC 26 GND 9 27 GND 10 SRO 28 GND 11 ATN 29 GND 2 Sealed 30 GND ificati 1 Subset of GP IB SHI Source handshake Acceptor handshake Ta Talker without a secondary readaress L4 Listener without a secondary readdress and listen only mode SRI Service request RLO Does not use Remote local function DCI Device clear DII Device trigger CO Does not use Controller function PPO Does not use Parallel poll function 2 Occurrence of SRQ An SRO interruption occurs the following conditions When an external trigger signal is issued by a touch signal probe or by an external load box ii When the counter displays an error code SRO status byte Bit 7 Bit 0 jm When SRO has occured When SRO has not occured When data is latched by an external trigger signal When a serial poll or IFC has been
10. 875 8332 Note All information regarding our products and in particular the illustrations drawings dimensional and performance data contained 777 in this pamphlet as well as other technical data are to be regarded as approximate average values We therefore reserve the right to make ee changes to the corresponding designs dimensions and weights The stated standards similar technical regulations descriptions and Ds illustrations of the products were valid at the time of printing In addition the latest applicable version of our General Trading Conditions will apply Only quotations submitted by ourselves may be regarded as definitive
11. Vy ATH 0 2 G T e 5894 1 10 0087 Mounting dimensions 80 0 2 i 0095 94 32703 Head cable Length 0 3m 127 M6 through hole x 2 9mm hole on both sides 4 5mm deep G machine guide Kea Fixed Spar mounting surface 7mm through hole x 2pcs 14mm hole on both Sides 6 5mm deep 4 120 4 72 258 10 16 242 9 53 276 10 87 3 9 8 1 0 2 2 150 6 17 0 15 69 308 12413 292 1 1 50 326 12 83 3519 9 200 87 220 8 66 358 14 09 342 13 46 376 14 807 3 9 8 1 0 2 2 250501 Z7051056531 408 16 06 392 15 43 4 26 16 77 3 9 3 dell 242 300 12 330 12 99 468 18 43 452 17 80 486 19 13 3 9 8 1 1 2 42 50 360 1496 516 20 39 502 19 76 DEO ZAMON 201958 li 2 42 400 16 430 16 93 568 22 36 55212127327 586 23 077 3 9 8 1 2 2 64 460 18 90 61S 2433 500227100 635 25 020 3 9 8 l2 2 64 500 20 540 21 26 678 26 69 662 26 06 696 27 40 339 13354 331 13 03 3 9 8 1 2 2 64 640 25 20 77915901555 762 30 007 ENGNG SAE 389 15 31 2361 15 008 3 9 8 1 3 2 86 700 28 740 29 13 878 34 57 862 33 94 896 35 28 439 17 28 431 16 97 3 9 8 1 3 2 86 75018 08 7905190771 918 B614 QOIS
12. b contact 28 30 Limit signal 7 28 a contact 29 common 30 b contact 31 33 Limit signal 8 31 a contact 32 common 33 b contact 34 60 Not connected Notes on the connection of relay signal output Circuit inside the counter Connection example Motor Relay Surge absorber DSP1 DC5V Do not use the limit signal output through the relay of the KLD Counter to directly control other devices such as motors Always route the relay output through another relay at the external device side as shown in the diagram above Although the relay contact circuit of the counter has varistors threshold voltage 300V provide a surge absorber on the external device to be connected which may generate surge current For example a varistor is recommended for an AC circuit and an appropriate diode is recommended for a DC circuit Capacity of relay contact inside the counter 5V 30V AC 500mA 30V DC 500mA Select an external control device which does not exceed the contact capacity described above Photocoupler signal output connector OUT B This connector is used for outputting the photocoupler signals which use the same logic as the relay signals 1 Receptacle used female Manufacturer Honda Tsushin I d Vy 5 00000000000000000 09600000000000000 1 1 90000000000000000 L When an error occurs the alarm outpu
13. inch m feet 3250 130 3350 131588 347011364517 5 pcs 135 5 32 3200 125 98 800 31 50 10 32 8 10 8 123 76 50 6 M dion 3600 141 73 3720 146 46 5 pcs 3400 133 86 850 Ss 10 32 8 i 1 4 25 06 3750 150 3850 1151 57 3 3970 1156 50 5 pcs 125 4 92 3720 14646 230 35 61 10 32 8 12 0 26 40 4000 160 4100 161 42 4220 166 14 5 065 10 4 33 4000 157 48 100051997574 10 92 9 2 27 72 4250 170 4350 171 26 4470 175 98 5 pcs 135 5 32 4200 165 35 1050 41 34 10 32 8 13 2 29 04 4500 180 4600 181 10 4720 1805 83 5 pcs 15061301 4400 173 23 i 100 43 31 00 32 8 136 30 36 4750 190 4850 191 944 4970 1195 67 7 pcs 85 3 39 4800 188 98 800 31 50 15 49 2 15 2 33 44 5000 200 5100 2 0 5220 205 51 7 DES 120 472 Abe XO 9606 830 32 68 29021 158 34 76 5250 210 5350 210 63 5470 1215 35 7 pcs 125 4 92 5220 205 51 870 34 25 15 49 2 16 4 36 08 5500127098 DAGO 21A A 910 35 83 2 TEOR STO 5750 230 5850 230 31 5970 1235 21 7 PCs 135 5 3Z2 5700 224 41 250 3740 15 49 2 17 6 38 72 6000 240 6100 240 16 6220 244 86 i 10 4 33 0001256221 0001291374 15 49 2 18 2 40 04 Note When selecting the size of a Linear Scale for your application make sure that the maximum travel range of the Linear Scale Li is larger
14. 1F 174 103 1F 174 105F 174 102 1F 174 104 1F 174 106F Resolution 0 0005mm 0 001mm 0 002mm 0 005mm 0 0005mm 0 001mm 0 002mm 0 005mm 00002 00005 0001 0002 0005 Maximum counting digits 8 digits with a negative sign and a floating decimal point Display Luminous fluorescence tube green Maximum response speed 100kHz The maximum response speed of each model of the AT 100 Series linear scales are acceptable Power consumption Approx 30VA at maximum Power supply 100 120V 200 240V AC 50 60Hz Operation temperature 0PC 40 C Dimensions WxDxH 235x100x1 15mm 9 25 X3 94 x4 53 235x100x1 15mm 9 25 63 94 x4 Do 235x100x155mm 9 25 X3 904 x6 22 235x100x1 15mm 19 25 X3 94 X53 235x100x1 15mm 9 25 94 4 53 235x100x158mm 9 25 X3 94 x6 22 Mass 1 9kg 4 18 Ibs 2 0kg 4 18 Ibs 2 2kg 4 84 165 1 9kg 4 18 165 2 0kg 4 18 165 2 2kg 4 84 165 Standard accessories 14 User s manual power cord 2m grounding lead wire 4m spare fuze dust cover mounting bracket set warran A 1 counter dedicated to sending signals when a linear scale displacement value and a preset limit value coincide Three types of limit settings are available 2 steps 4 steps steps Photo 4 step limit setting type With Limit Signal Outputs Dimensions 3
15. 9 6 38 450 18 480 18 90 605 23 82 620 24 41 3 9 8 3 1 6 82 500 20 530 20 87 655 25 79 670 26 38 3 9 8 3 3 7 26 550 22 580 22 83 705 27 76 720 28 35 3 9 8 3 5 7 70 600 24 630 24 83 755 29 72 770 30 31 3 9 8 3 7 8 14 C um Note When selecting the size of a Linear Scale for your application make sure that the maximum travel range of the Linear Scale Li is larger than the maximum travel range of the machine Also take into consideration in selecting a size that the accuracy of the Linear Scale is guaranteed only within the range of the effective measuring length Lo DRO System X 5 Q 8 lt Caution in mounting and handling Linear Scales Take note of the following four points when determining the scale unit mounting position and orientation Ease of mounting Mount the scale unit making sure that the unit including the detector head and the cables does not interfere with any part of the machine To facilitate mounting mount the scale unit and the brackets on machined surfaces wherever possible Protection from machining fluids and swarf mounting orientation The scale unit is constructed in such a way that machining fluids and swarf cannot easily enter into the interior of the unit However since the openings are protected from entry of foreign material wit
16. Cable clip 5 pcs Connector clamp 1 pc Spacer 0 3mm 1 pc Spacer 0 4mm 1 pc Spacer 0 5mm pc Spacer 0 6mm 1 pc DRO System 29 Super slim Spars Mounting dimensions 6 24 Li CHEN 5 i BE 2 Or Om Hole on both sides 5mm deep 44 5 1 752 LL MU i 20 lc 143 5 63 155 107 3 9 8 0 72 1 58 70 2 57 163 642 175 10 89 3 9 8 0 74 1621 120 4 5 21315277 225 8 867 3 9 8 0 80 1 76 170 6 5 263 10 35 27 10 63 3 9 8 SEES 220 8 5 313 12 32 325 12 80 3 9 8 0 90 1 98 270 10 5 363 14 29 375 767 37 8 0 95 2 09 320 12 5 413 16 26 425 116 73 3 9 8 1 00 2 20 370 14 5 463 18 23 ALT 18 70 3 9 8 1 95 420 16 5 513 Z0 20 525120067 3 9 8 1 10 2 42 470 118 5 5659 22220 T 575 2264 3 9 8 l 15 2 53 520 207 613 24 13 625 24 61 3 9 8 1 20 2 64 22 959512091011 675 26 57 3 9 8 5 620 24 713 28 07 725 28 54 3 9 8 1 30 2 86 670 26 7165999021 204505051 3 98 1235 12 97 Note When selecting the size of a Linear Scale for your 72041287 813 32 017 825 32 48 3198 1 40 3 08 application make sure that the maximum travel range 770 30 863 33 98 875 34 45 3 9 8 1 45
17. E Natuced Data bit 7 or 8 ASCII code upper case 20 DTR Input Data terminal ready characters 211025 N d Parity bit 1 even 0 none Z Por Not used KL Counter KLL Counter i KLD Counter only Communication conditions Can be set using the respective parameters KLD Counter only 16 1 Data format When the counter displays 12345 678 When the counter displays 0 000 x 10 jojojo cenjur The output data format is fixed to either 7 or 8 digits without zero suppression 7 digits only for KL and KLL Counters If data is output from multiple axes a comma lt gt is used as a delimiter Example X 12345 678 Y 90123 456 CRLF Data is output in the same unit that is used on the counter mm or inch However the unit itself will not be output When a touch signal probe is used with a KLD Counter measurement data can be output only in the Hold Mode 2 Operation for data output Counter display values can be output in the following ways Be careful not to input more than one signal type simultaneously Trigger Counter mode Output axis Applicable counters Touch signal Nonal mode All axes KL KC KLD probe HOLD mode Specified axis only External load Nomal mode Axes that are selected by KG Ks KLD the external load box HOLD mode Axes that are specified for data hold an
18. connector provides data transfer to from a personal computer with an RS 232C Interface Unit Not only can coordinate data be output from this connector but it can also receive signals from the personal computer to perform zero presetting etc OUTPUT BCD Code Out Coordinate data can be converted into parallel BCD code and sent to the external printer etc Digimatic Code Out Unit The Digimatic Mini processor DP 1HS can be connected for easy coordinate data printout GP IB Interface Data can be transfered to from an external device with a GP IB Interface Not only can coordinate data be output using this interface but it can also be used to receive signals from an external device to perform zero setting presetting etc GP IB OUTPUT LIMIT Limit Signal Output If tolerances or the upper and lower limits have been preset the counter issues signals to turn on off tolerancing lamps on the external device according to the scale movement This function is usefull when scale units are mounted on the measuring machine to perform GO NG judgment on workpieces or dimensions The machine origin and the reference point for machining can easily reproduced using tae scale relerence Point signal Can be connected to a personal computer by installing an RS 232C Interface Unit optional Zero setting and 1 2 calculation of the displayed value can be performed by just a
19. is used for outputting the relay signals The limit signals will be output in the format of the relay s ON and OFF signals 1 Receptacle used MR 60RM female Manufacturer Honda Tsushin TI O OO0000000000000000 When an error message is displayed the alarm output will be set to ON When this happens all relay outputs are set to ON Limit signals numbered as many as the number of limit steps are existing each uses a corresponding set of pins 2 step type has up to limit signal 2 4 step type has up to limit signal 4 amp step type has up to limit signal 8 The other pins are not assigned Note A connector plug MR 60LF Honda Tsushin is provided as standard 2 Pin assignment Example of a counter with 8 limit steps No of pin Signal 1 3 Coincidence 1 a contact 2 common b contact 21210 Alarm 4 contact 5 common 6 b contact 7 9 Limit signal 0 7 a contact 8 common 9 b contact 10 12 Limit signal 1 10 a contact 11 common 12 b contact 13 15 Limit signal 2 132 a contact 14 common 15 b contact l6 16 Limit signal 3 16 a contact 17 common 18 b contact 19 21 Limit signal 4 19 a contact 20 common 21 b contact DRE Limit signal 5 22 contact 23 common 24 contact Zo 227 Limit signal 6 25 a contact 26 common 27
20. operation of Zero setting and 1 2 calculation mun Can be connected to a personal computer by installing an 25 2526 axis iy meds Functions included EAA Optional accessory Photo 2 axis type Basic Function Type for Equipment Surface Grinders Optional accessories 09 5 Zero set remote controller interface Unit Optional 9 762 RS 232C Interface Unit 937326 External load box 1 Unit mm inch 937327 External load box 2 axis 23519 25 5 20 100 3 94 13 51 965004 External load foot switch for all axes dL TT 936551 External zero set box 1 axis E 936552 External zero set box 2 axis SU BABERE Only available on the 1 or 2 axis KS Counter gt g RS 232C Interface Unit 09CAA762 is required cO LO s mi 31 SPECIFICATIONS Model KS Counter Type mm E 1 25 4 mm inch Number of scale inputs axis 2 axis 3 axis axis 2 axis 3 axis Order no 100V AC 174 101 1 174 103 1 174 105 174 102 1 174 104 1 174 106 Each order number 120V AC 174 101 1A 174 103 1A 174 105A 174 102 1A 174 104 1A 174 106A 230 220V 174 101 1D 174 103 1D 174 105D 174 102 1D 174 104 1D 174 106D included 240V AC UK 174 101 1E 174 103 1E 174 105E 174 102 1E 174 104 1E 174 106E 240V AC Australia 174 101
21. significant 2 digits 2 High impedance state If an error occurs in the high impedance mode the output lines of all the BCD output digits Pin 1 to 28 and the sign Pin 34 will be set to the high impedance state 3 All zero output If an error occurs in the all zero output mode all the BCD output digits Pin 1 to 28 will be set to the LOW state Note The selection of error output modes can be set with the parameter setting KC Counter KLD Counter 1 Receptacle used Amphenol 36 pin female 57 40360 D39 DDK 2 Applicable plug Amphenol 36 pin male 57 30360 D39 DDK or equivalent Note The connecting plug is not provided 3 Pin assignment Note The matching connector plug is not provided 18 Pin BCD Signal Pin BCD Signal Pin BCD Signal I O 1x10 Out 13 1x10 Out 25 1 10 Out 2 Ze Out 14 2x10 22 2 0 Out 3 4x10 Out 15 4x10 Out 27 4x10 Out 4 Slee ouw Out 5 1 10 Out 17 1 10 Out 29 VALID Out 6 2x01 Out IB 12x10 Out 51 COMMAND m 7 4x10 Out 19 4x10 Qut 31 ACCEPT In 8 6x10 oud 20 SX oud 25 READY Out 9 1x10 Out 21 1x10 Out 33 5V Out eu 2407712 Out 34 SIGN Out 11 4x102 Out 23 4x10 Out 35 ALL ZERO Out I2 18x10 Out 24 oud 260 Out 1 Do not use this 5V current as an external power 2 The selection of the BCD signal or BI
22. trouble OCCUIS Ine most of Ine pellonmance of the seale tim the scale unit must be mounted parallel to the machine guide machining axis Take note that incorrect mounting may cause the scale unit to bend or twist Checking parallelism Use a dial indicator as shown in the figure below To adjust the parallelism between the scale unit and the machine guide check the parallelism while manually moving the machine s movable part such as the slide table or measure the parallelism with reference to the guide rail of the machine SUNCE s Parallelism tolerance Refer to each figure on dimensions Checking direction Back forward direction on mounting surface and directions along mounting surface up and down Checking position Position of scale unit around the mounting blocks Stroke Dial indicator Dial test indicator p down Forward backward Adjusting parallelism Adjust the parallelism to within 0 2mm Spacers used in adjustment are not included in the accessories Please arrange for them as necessary Adjusting the mounting surface back forward Readjust the mounting positions of the brackets or place spacers between the scale unit mounting surface and the mounting blocks Adjusting along up and down the mounting surface Adjust the parallelism by sliding the mounting block on the mounting surface Forward lt bac
23. 0 005mm 0 01mm 00002 00005 0001 0002 0005 001 Maximum counting digits 8 digits with a negative sign and a floating decimal point Display Luminous fluorescence tube green Maximum response speed 100kHz The maximum response speed of each model of the AT100 Series linear scales are acceptable Power consumption Approx 30VA at maximum Power supply 100 1 20V 200 240V 50 60Hz Operation temperature 0 C to 40 C Dimensions WXxDxH 335x187x158mm 13 19 7 36 6 22 Mass 265 3 4kg 7 48 1 5 los 3 3kg 7 26 Ibs 3 4kg 7 48 Ibs 3 5kg 7 7 Ibs Standard accessories User s manual power cord 2m grounding lead wire 4m spare fuze macro key lables dust cover mounting brackets 1 set warranty TKM Counter is not available in the US market DRO System Equipped with similar functions to that of the KM Counter the KC Counter is a multi functional counter to which various interfacing units can be attached for data output Select an output specification from five types RS 232C GP IB BCD Digimatic and Limit Signal outputs Fn D 5 6 oO MES E c E RS 232C BCD GP IB Digimatic Limit Signal Outputs Available Functions included 0 001 legem E 47 E EZ 7 cho PROG 0 y M 577 LIMIT BCD 1234
24. 10 539 201 539 201 10 1297 539 251 539 251 10 539 112 539 112 10 539 202 539 202 10 TOMMA 222 539 252 539 252 10 539 113 539 113 10 539 203 539 203 10 120mm 4 57 539 253 539 253 10 539 114 539 114 10 539 204 539 204 10 Omm 6 55 539 254 539 254 10 539 115 539 115 10 539 205 539 205 10 220mm 8 5 539 255 539 255 10 539 116 539 116 10 539 206 539 206 10 ZO mam 539 256 539 256 10 539 117 539 117 10 539 207 539 207 10 320mm 12 5 539 257 539 257 10 539 118 539 118 10 539 208 539 208 10 TOMA 539 258 539 258 10 539 119 539 119 10 539 209 539 209 10 420mm 16 5 539 259 539 259 10 539 121 539 121 10 539 211 539 211 10 650 539 260 539 260 10 539 123 539 123 10 539 213 539 213 10 520mm 20 539 261 539 261 10 539 124 539 124 10 539 214 539 214 10 570mm 227 539 262 539 262 10 539 125 539 125 10 539 215 539 215 10 620mm 24 539 263 539 263 10 539 126 539 126 10 539 216 539 216 10 670mm 267 539 264 539 264 10 539 127 539 127 10 539 217 539 217 10 20mm 28 539 265 539 265 10 539 128 539 128 10 539 218 539 218 10 770mm 539 266 539 266 10 539 129 539 129 10 539 219 539 219 10 820mm 32 539 267 539 267 10 539 130 539 130 10 539 220 539 220 10 220mm 30 539 268 539 268 10 539 131 539 131 10 539 221 539 221 10 1020mm 40 539 269 539 269 10 539 132 539 132 10 539 222 539 222 10 539 133 539 133 10 539 134 539 134 10 539 135 539 135 10 539 136 539 136 10 Spar type Plunger construction 539 137 Model AT181 539 138 Ac
25. 15 Light source LED Accuracy at 20 C um STANDARD Receptor Phototransistor Photodiode Lo Effective range 5 510 1000 Output wave form 2 phase sine curves with a phase difference of 90 Maximum response 50m min Scale grating pitch 20um Speed 164ft min Resolution 0 0005mm 0 01 mm depending upon the counter connected Order no Scale reference point At every 50mm interval Not provided depending on Lo Coefficient of linear S21 LUNO 100mm 4 539 271 expansion 150mm 67 539 272 Power supply 5V 5 DC 200mm 8 539 273 Current consumption 7OMA at maximum 1 20mA at maximum 250mm 10 539 274 Sliding force or less 6N or less 300mm 12 539 275 Dust water protection Conforming to IP 53 Conforming to IP 54 350mm 14 539 276 Operating temperature 0 C to 45 C 400mm 16 539 277 Storage temperature 250mm 18 539 278 Relative humidity 20 to 80 no condensation 500mm 207 539 279 600mm 24 539 281 00mm 28 539 283 750mm 30 539 284 Detecting principle 800mm 32 539 285 900mm 36 539 286 Main scale 1000mm 407 539 287 539 288 1200mm 48 539 289 539 290 1400mm 56 539 291 1500mm 60 539 292 1700mm 68 1800mm 727 2000 80 2200 88 2400 96 Phase A 2500mm 100 2600mm 104 ee 2800mm 112 E 3000mm 120 Phase difference of 90 3250mm 130 SEU OMNE 3500mm 140 Scale reference point signal 3 50mm
26. 1kgf cm Air flow rate 10 to 20 liters min Recommended air supply system Linear Scale Air supply equipment Specifications 1 Air filter A Filterability 5um 2 Air filter B Filterability 0 3 Oil removal rate 99 996 or more 3 Air filter C Filterability 0 0 1 uum Oil removal rate 99 999906 or more 4 Differential pressure monitoring the life of the air filter gage 5 Air regulator Pressure setting 0 1 MPa 1kgf cm 6 Flow control valve Flow setting 10 to 20 liters min Gage Pressure 0 1MPa 1 kgf cm Note 1 Do not supply excessive amount of air since this may draw in the dust around the scale unit Note 2 When air in the air supply system contains humidity connect an air dryer to the front of 1 Air filter A and dry the air Each object has a natural frequency depending on its shape length and the type of material The Linear Scale frame is not an exception It has its natural frequency and thereby resonates at a certain frequency In general this will not cause a problem since a machine tool and the Linear Scale frame have different natural frequencies under normal machining conditions However when the natural frequency of the machine tool body and the Linear Scale coincide due to a special processing condition the following counter measures can be taken W hat to do when the machine and the Linear Scale have the same na
27. 260 49 60 1388 54 65 1408 55 43 694 27 32 5 16 4 4 2 9 24 1300 52 1360 53 54 1488 58 58 1508 59 37 744 29 29 5 16 4 4 4 9 68 1400 56 1460 57 48 1588 62 52 1608 63 31 794 31 26 5 16 4 4 6 10 12 1500 60 1560 61 41 1688 66 46 1708 67 24 844 33 23 5 16 4 4 8 10 56 1600 64 1690 66 53 1818 71 57 1838 72 36 610 24 02 5 16 4 5 1 11 22 1700 68 1790 70 47 1918 75 51 1938 76 30 650 25 59 5 16 4 5 3 11 66 1800 72 1890 74 41 2018 79 45 2038 80 24 670 26 38 5 16 4 5 5 12 10 2000 80 2100 82 67 2228 87 72 2248 88 50 740 29 13 5 16 4 6 0 13 20 2200 88 2300 90 55 2428 95 59 2448 96 38 800 31 50 5 16 4 6 4 14 08 2400 96 2500 98 42 2628 103 46 2648 104 25 1314 51 73 1300 51 18 650 25 59 7 22 9 7 1 15 62 2500 100 2600 102 36 2728 107 40 2748 108 19 1364 53 70 1340 52 76 670 25 38 7 22 9 7 3 16 06 2600 104 2700 106 30 2828 111 34 2848 112 13 1414 55 67 1400 55 12 700 27 56 7 22 9 7 5 16 50 2800 112 2900 114 17 3028 119 21 3048 120 00 1514 59 60 1500 59 06 750 29 53 7 22 9 7 9 17 38 3000 20 3100 118 11 3228 127 09 3248 127 87 1614 63 99 1600 62 99 800 31 50 7 22 9 8 3 18 26 Note When selecting the size of a Linear Scale for you
28. 3 t4 100ms 2 Trigger Mode Data output by commands from the computer t2 Y tl COMMAND LF DATA tl lt 100ms LF 200ms lt t2 100ms lt t3 Note 1 Limits are set for t2 and t3 of KL and KLL Counters to describe accurate timing Note 2 KC and KS Counters hold counts at the same timing described above also to output count value data X CR LF etc The timing of a response to the Zero setting command differs from the timing described above KC KS Counter 1 Interval Mode Automatic data output at a specified interval DATA LF LF tl lt 50ms 2 Trigger Mode Data output by a trigger signal from the touch signal probe or External Load Box TSP or tl t2 La 4 EXT LOAD I tq 20ms lt tl EE 7 3005 lt t2 1 Oms lt t3 t4 100ms 3 Trigger Mode Data output by commands from the computer tl 1000ms COMMAND DATA LF DRO System 17 BCD Code Out Unit The BCD Code Out Unit is an interface that performs conversion of measurement data to binary codes and the parallel output of these binary codes to an external device KC Counter 1 Receptacle used Amphenol 36 pin female 57 40360 751 DDK 2 Applicable plug Amphenol 36 pin male 57 30360 DDK or equivalent Note The connecting plug is not provided 3 Pin assignment 18
29. 3 19 ee 2 E 4 22 820 32 913 35 94 925 36 42 3 9 8 1 50 3 30 consideration in selecting a size that the accuracy of 920 36 1013 39 88 512102350 3 9 8 91223 the Linear Scale is guaranteed only within the range 1020 407 1113 43 82 1125 44 29 3 9 8 1 62 3 56 of the effective measuring length Lo Mounting parts provided as standard Items included Hex socket head screw M4x0 7x20 4 pcs Hex socket head screw M4xO 7x8 6 pcs Spring washer 4mm nominal 4 pcs Plain washer 4mm nomina 4 pcs Cable clip 5 pcs Connector clamp 1 pc Spacer 0 3mm 1 pc Spacer 0 4mm pc Spacer 0 5mm pc Spacer 0 6mm pc Plunger Type Spars De 221007 gt M6 nut x 2pcs Mounting block 1 T groove 8mm deep Vee pecs angle 360 Mounting dimensions D Mitutoyo LINEAR SCALE AT181 100 4 130 5 11 255 10 04 270 10 63 3 9 8 1 7 3 74 150 6 180 7 08 305 12 017 320 12 60 3 9 8 1 9 4 18 200 8 230 9 05 355 13 98 370 14 57 9 8 2 1 4 62 250 107 280 11 02 405 15 94 420 16 54 3 9 8 2 3 5 06 300 127 330 12 99 455 17 91 470 18 50 3 9 8 2 5 5 50 350 14 380 14 96 505 19 88 520 20 47 3 9 8 2 7 5 94 400 16 430 16 93 555 21 85 570 22 44 3 9 8 2
30. 32 13 07 x 166 6 54 For controlling a vertical position of an EDM or a grinding machine Can be connected to a personal computer or a sequencer by installing an RS 232C Interface Unit or a BCD Code Out unit Both interface units are optional accessories Functions included 0 001 7 I MAX ET DIA Xk 1 RS 232C BCD LIMIT Optional accessory Either of these units can be installed optional Unit mm inch Photo 8 step limit setting type 235 9 25 1 Optional accessories 907569 RS 232C Interface Unit 907570 BCD Code Out Unit 965004 External load foot switch 235 9 25 _ 937326 External load box 936551 External zero set box 938140 Touch signal probe shank dia 20mm 935094 Touch signal probe shank dia 32mm 902329 Touch signal probe shank dia 1 2 RS 232C Interface Unit 907569 is required SPECIFICATIONS Model KLD Counter Type mmp inch Number of scale inputs axis Limit signal output 2 step 4 step 8 step Order no 100V AC 174 141 174 143 174 145 174 141 174 143A 174 145A power cord type 230 770 AC 174 141D 174 143D 174 145D included 240V 174 141E 174 143E 174 145E Resolution 0 0005mm 0 001mm 0 002mm 0 005mm 0 01mm 00002 00005 0001 0002 0005 001 Maximum counting digits 9 di
31. Digital Scale and DRO Systems ud gt al EU D Bulletin No 1715 Linear Scales amp Counters Mitutoyo Accuracy yet Affordable DRO System is Available with Linear Scales and Counters ATITS 2ATIOZZ2ATIITZATII2Z AT181 KL Counter Counter KM Counter KC Counter KS Counter KLD Counter Mitutoyo s DRO Digital Readout system integrates the AT100 Series Linear Scales AT115 AT102 AT111 AT112 AT181 with the K Series dedicated digital counters KL KLL KM KC KS KLD Counter to offer accurate detection and display of axial displacements of machine tools and measuring equipment The DRO system can be configured to best meet your specific application such as turning milling or grinding Choose a suitable combination of scale unit and counter Scale units have diverse measuring length ranges and counters feature remote zero setting switchable resolution and multipurpose one touch macro keys The DRO system has superior ease of use and is reliable both of ln which dramatically improve machining accuracy and efficiency p 73 Mitutoyo strongly recommends implementation of the DRO system whatever possible With the DRO system you can 1 Simplify machining procedure Procedures such as layout and setup can be completely omitted and simplified 2 Shorten machining time In addition to simplifying machining procedure the operator is free from the drudgery of measuring di
32. Limit signal 2 5 collector 6 emitter Limit signal 3 leco 5 emer 9 10 Limit signal 4 9 collector 10 emitter Not connected 49 50 Alarm 49 collector 50 emitter DRO System zumatic Code Out Unit By connecting the Digimatic Code Out Unit to Mitutoyo s Mini processor DP 1HS measurement data can be printed out easily KC Counter If an REO signal is not input within 1 30ms after an RD signal this interface continues to alternate between HIGH and LOW 9 No of pin Signal status of RD line at 150ms intervals until an REO signal is input GND NES SES 2 Output 2 2 axis or 3 axis output E _ t t t t t A RD Output t 150ms REO input 5 ETET 10 2 6 9 Nobcompested _ 10 GND 2 Dat CK Digimatic data format consists of counting data of 13 hexadecimal digits 41 to 413 each of which consists of 4 After the output of 8th clock for d13 this interface continues to bits and is output serially starting from the LSB 2 of d1 to alternate between HIGH and LOW status of RD line at 150ms the 27 oF dl3 intervals until an REO signal is input Timeout is set to 2s When an error occurs will be output for all the digits of dito dts 3 Input timing of a touch signal or External Load signal a5 ao az att a12 a13 TUE ED 1 EXT LOAD T
33. N signal can be set with the DIP switches on the codeout unit 4 Electric specification Pin Signal Specifications 1 28 BCD code CMOS 74HC373 output positive logic 29 VALID TLP 521 photo coupler output negative logic 30 COMMAND CMOS 74HC14 input negative logic 21 ACCEPIT CMOS 74HC14 input negative logic 32 READY TLP 521 photo coupler output negative logic 34 SIGN CMOS 74HC373 output HIGH level for 35 ALL ZERO TLP 521 photo coupler output HIGH level for all zero 1 Receptacle used Female RM 12BRD 4S Hirose 2 Applicable plug Male RM 12BPG 4P Hirose Note The connecting plug is not provided 3 Pin assignment H No of pin Signal 4 1 GND a E 2 READY E 2 3 VALID 4 GND READY and VALID of the READY connector are connected to pins No 32 and No 29 of the BCD OUTPUT connector respectively Timi hart 1 Hold Mode When using a touch probe signal or COMMAND signal input COMMAND or T S F ACCEPT y t3 VALID READY tl lt 100ms 12 35ms T me DATA EN f COMMAND signal or a TSP signal is input and t1 for readying data output has elapsed READY output will remains LOW for a time interval of t2 Since the data output is latched while READY is in the LOW state the data should be received during this interval t2 Input of an ACCEPT signal cancels the READY state within 35ms It i
34. Programmable remote controller 09 402 RS 232C Interface Unit 09 412 Parallel BCD Code Out Unit 1 axis 09 424 Parallel BCD Code Out Unit 2 axis 09CAA430 Parallel BCD Code Out Unit 3 axis 09CAA462 Digimatic Code Out Unit 09 452 GFPHB Interface Unit 09CAA472 Limit Signal Output Unit 937326 External load box 1 axis 937327 External load box 2 axis 937328 External load box 3 axis 965004 External load foot switch for all axes 936551 External zero set box 1 axis 936552 External zero set box 2 936553 External zero set box 3 axis 938140 Touch signal probe shank dia 20mm 935094 Touch signal probe shank dia 32mm 902329 Touch signal probe shank dia 1 27 936937 SPC cable for connecting with DP 1HS 965014 SPC cable 2m for connecting with DP 1HS 264 503 DP 1HS Digimatic Mini processor 100V AC 264 503A DP IHS Digimatic Mini processor 120V 264 5030 DP IHS Digimatic Mini processor 230V 264 503E DP IHS Digimatic Mini processor 240V RS 232C Interface Unit BCD Code Out Unit Digimatic Code Out Unit or GP IB Interface Unit is required Limit Signal Output Unit 09CAA47 2 is required TEES Digimatic Code Out Unit 09 462 is required OU OT CAVE Z2 DRO System A counter with basic functions Suitable for reading displacement of measuring fixtures and an X Y table One touch
35. SN 936 36 65 459 18 07 3 9 8 3 2 86 800 32 840 33 07 978 38 50 962 137 87 296439 21 489 19 25 481 18 94 3 9 8 1 4 3 08 900 367 940 37 017 1078 42 44 1062 41 61 1096 143 15 539 21 22 Ss ZOI 526 152219303 1000 407 1040 40 94 1178 46 38 1162 45 75 1196 47 09 589 23 19 581 22 87 5 16 4 1 8 3 95 4468 1278 50 31 1262 69 69 1296 5d C29 430 16 93 5 16 4 5 96 1200 48 1240 48 82 1378 54 257 1362 53 62 1396 54 967 460 18 11 5 16 4 1 9 4 18 15905521 1340 NIME 1478 58 19 EY ORUM 015 85908 490 119 29 1400 56 1440 56 69 1578 62 13 1562 61 50 1596 62 93 530 20 87 5 16 4 2 0 4 4 1500 1509 1662 1696 66 77 560 72 05 5 16 4 240 GEEN Mounting parts provided as standard Note When selecting the size of a Linear Scale for your application make sure that the maximum travel range of the Linear Scale 11 is larger than the Items included Hex socket head screw M6x1 x25 z pcs maximum travel range of the machine Also take into consideration in Hex socket head screw M4x0 7x25 2 pcs selecting a size that the accuracy of the Linear Scale is guaranteed only Hex socket head screw M4x0 7x8 6 pcs within the range of the effective measuring length Lo Plain washer 4mm nominal 2 pcs Plain washer 6mm nomina 2 Pcs
36. a Mexicana St UK Neder f Miyazaki J Mess i Asia Malaysia Taiwan National Sub primary Sdn Bhd Standard Accredited ff Accredited i i i i i i i i i Accredited No 750 01 No D 01 No 0332 No 107 No DKD No SCS No 107 No SL No SAMM No 031 National Institute of Standards and Technology USA American Association for Laboratory Accreditation USA Mitutoyo Mitutoyo Tsukuba Mitutoyo Centro Nacional de Metrologia Mexico Lab No DII Calibration Center Kiyohara Plant i Accredited Lab No 0031 Accredited Lab No 0067 Sistema Nacional de Calibracion Mexico 633nm Stabilized 633nm lodine 633nm Stabilized Instituto Nacional de Metrologia Normalizao e Qualidade Industrial Brazil He Ne Laser Stabilized He Ne Laser He Ne Laser Rede Brasileira de Calibracao Brazil Secondary standard Secondary standard Secondary standard National Physical Laboratory UK Mitutoyo United Kingdom Accreditation Service UK Utsunomiya Nederlands Meetinstituu 1 The Netherlands ead Lab Nederlandse Kalibratie Organisatie The Netherlands ccreaited Lab NO Physikalisch Technische Bundesanstalt Germany 2 oo teenie Menke Deutscher Kalibrierdienst Germany y Working Standard OFMET Swiss Federal Office Metrology SAS Swiss Accreditation Service Reference IMGC Istituto di Metrologia GUSTAVO COLONNETTI Italy Gauge Block Standard Scale SIT Servizio di Taratura in Italia Italy Working Sta
37. anms Scale Units Linear Scale AT115 Slim Spar From 100mm up to 1 500mm Linear Scale AT102 Standard size Spar From 100mm up to 6 000mm La Linear Scale AT 1 1 Slim Spar From 100mm up to 1 500mm Linear Scale AT112 Super Slim Spar From 50mm up to 1 020mm H aka IN G Linear Scale AT181 Panger Type From 100mm up to 600mm Type At 2m 09 ate 5m 09 7m 09 20m at maximum 5 With water proof connectors Not available 1 15 Type B 2m 09AAA7 20A 5m 09AAA7 20B m 09AAA720C 8 20m at maximum Display Unit Functions 54 4 e X xe e e x OA OA SA Types of Display Units 9 QN Q RA Q 9 oy 2 9 C Functions GS 2 RA FL MA Q e Q Preset See page 6 mmf inch conversion See pada 6k 99257 Memory backup See page 6 EXpansten conttacion coefficient setting e o See page 6 Scale reference point setting 4 See page 7 Ie One touch macro key See page 8 Lost motion compensation See page 8 RS 232C DIGIMATIC I Ed Digimatic Code Qut See page 8 OUTPUT Limit signal output Seepage e Provided as standard Optional accessory Resoluti
38. ay values datum points and preset values from one tool to another Conventional method 1 Measure the diameter 12 340mm 2 Subtract the desired dimension from the measured value 3 Halve the difference 2 290 4 Feed the cutter by 1 145mm With KM KC Counter 1 Diameter of 12 340mm is automatically preset Press the appropriate button on the counter or Digimatic micrometer Feed the cutter until the counter displays the target dimension 10 050mm The diameter calculation function has been activated 2 DRO System Four groups of one touch macro keys oe Switch absolute incremental coordinate For milling machine Com Switch absolute incremental LES coordinate e Select coordinates 0 to 5 Zero approach machining ABS mode ES Bolt hole circle machining Datum point setting B with touch signal probe Centering B with touch signal probe Datum point registration using scale reference point v Datum point recall Same using scale reference point For grinding machine Switch absolute incremental coordinate Select coordinates 0 to 5 Zero approach machining ABS mode 2524 Zero approach machining INC mode Direct data entry with Digimatic gage 17 5 1 2 calculation Addition subtraction v Datum point recall ll using scale reference point ae Switch absolute incremental ZB coordinate LETA Select coordinates 0 to 5
39. ction Type Functions included The machine origin and the reference point for machining can be easily reproduced using the scale reference point The optional Zero set Remote Controller allows wireless zero Measuring procedures can be stored in the memory using Photo 2 axis type EE EM Ws e D EZ UA E ra ga e N CTI 2722 lt RE o i i 335 13 19 215 Optional accessories _ 5 O9CAA335 Zero set remote contoller 288888888 09 84 Programmable remote controller BBBBBBBBB 938140 Touch signal probe shank dia 20mm 935094 Touch signal probe shank dia 32mm ir 902329 Touch signal probe shank dia 1 27 SPECIFICATIONS Model KM Counter Type mmvE 1 25 4 mm inch Number of scale inputs axis 2 axis 3 axis axis 2 axis 3 axis Order no 100V AC 174 111 174 113 174 115 174 112 174 114 174 116 Each order number 120V AC 174 111A 174 113A 174 115A 174 112A 174 114A 174 116A E um 230 220 AC 174 1110 174 1130 174 1150 174 1120 174 1140 174 1160 included 240V AC UK 174 111E 174 113E 174 115E 174 112E 174 114E 174 116E 240V AC Australia 174 111F 174 113F 174 115F 174 112F 174 114F 174 116F Resolution 0 0005mm 0 001mm 0 002mm 0 0005mm 0 001mm 0 002mm 0 005mm 0 01mm
40. curacy at 20 C 539 139 Lo Effective range 5 510 1000 3 310 1000 539 140 Maximum response 50m min 50m min 539 141 speed 164ft min 164ft min 539 142 Order no 539 143 depending on Lo 539 144 100mm 4 539 301 539 301 10 539 145 150mm 67 539 302 539 302 10 539 146 200mm 8 539 303 539 303 10 539 147 250mm 10 539 304 539 304 10 539 148 300mm 12 539 305 539 305 10 539 149 i 539 306 539 306 10 539 150 400mm 16 539 307 539 307 10 539 151 150mm ie 539 308 539 308 10 539 152 500mm 207 539 309 539 309 10 539 153 22 539 310 539 310 100 539 154 600mm 24 539 311 539 311 10 DRO System Economy Type Slim Spars L4 2S L2 _ 35 Spar mounting 28 1 10 Li surface 22 nj A LEZ 5 BR Ries vs IM IN 1 5202 both sides nae x 008 i 6 5mm dee 3 15 008 through hole x 2 5 059 0087 757 PN 94 3 70 9 hole on both sides 4 5mm deep Y QUUD uw Length 3 5m 1 1feets or 5m 16 4 feet M4 x 2pcs Mess G Machine guide D 07mm through hole x 2pcs 514mm hole both sides 3 6 5mm deep eN CN 7 7 7 p Fixed Fixed Fixed Cy Y ATTY Zi uu O e a7 s 6 a Da Mounting dimensio
41. d that are selected by the external load box Data request KL KLL KC command KS KLD X CR LF X axis Y CR LF Y axis Z CR LF Z axis A CR LF All axes Interval output All axes KC 3 Error code output If a data output command is issued when the counter is in an error status or when an incorrect command is issued the counter outputs a corresponding error code signal 4 Other commands The counter can be controlled externally by executing the following commands through a computer etc Command codes must be entered in upper case characters Function Axis Command code Applicable from PC counters Zero setting X axis RX CR LF KL KLL KC Sets the counter Y axis RY CR LF KLD display values to Z axis RZ CR LF zero All axes RA CR LF Error cancelation CIO TUE KL KUL KG Has the same effect KLD as the CANCEL key on the counter Preset X axis C1X400000000 CR LF KLD Presets the counter Y axis C1Y 01234567 CR LF display with the Z axis 12 99999999 CR LF specified value Key code KC Counter KC KLD By inputting the C6 00000 CR LF corresponding 5 digit key code code the counter KLD Counter can be controlled in KO00G0 GR EF the same way that L 5 digit key code the front panel key does KL KLL Counter minuti 1 Trigger Mode Data output by signals from the touch signal probe T S P rt gu i t4 LIE DATA 100ms lt tl 15 lt 12 100ms lt t
42. e diameter of a workpiece that results in a lathe cutting operation 2 UA it Addition of 2 scale data The sum of the displayed values of two axes can be displayed If a machine has two feed components fine feed and coarse feed each with its own scale this function can be used to sum the two feed values 3 6 b 0000 Direct data entry with Digimatic gage A Mitutoyo SPC gage such as the Digimatic Micrometer Digimatic Caliper etc can be connected to the counter requires an optional connecting cable Measurement data from the gage does not require data conversion This function can be used in conjunction with the diameter display function to greatly improve turning efficiency Cutting tool Workpiece Machining a diameter of 12 340mm down to 10 050mm dois Cutting tool selection Multiple absolute and incremental coordinates can be set for an axis If individual cutting tools installed on a lathe are assigned dedicated coordinates the tools can be used whenever necessary by simply selecting the tool without resetting the machining datum point each ume Up to 5 tools can be registered on the KM KC Counter Up to 10 tools can be registered on the KLL Counter 20 10 20 10 60 4 B 2 i eu Coordinate data copy Coordinates for cutting tools on a lathe can be set by copying the coordinate data displ
43. gits with a negative sign and a floating decimal point Display Luminous fluorescence tube green Limit value setting method Ten keyboard Digital swithch Digital swithch Maximum response speed 2 60m min with the Series linear scales Power consumption Approx 20VA at maximum Power supply 100 1 20V 200 240V AC 50 60Hz Operation temperature to 40 C Dimensions WxDxH 332x165 5x235mm 13 07 6 52 9 25 Mass OS Standard accessories User s manual power cord 2m grounding lead wire 4m spare fuze warranty DRO System Connection with External Devices System diagram Mitutoyo s Linear Scales accurately detect and display the displacement of machine tools or measuring equipment and output the measurement data to a peripheral device such as PC or Sequencer via an interface A variety of interfaces are available for various outputs such as RS 232C BCD GP IB limit signal and Digimatic outputs Each output board is optional Output connector Counter control Personal computer EL S External load foot switch Rear panel External load box Data transmission Sequencer Motion controller Limit signal GO xNG Touch signal probe Front panel T P Digimatic Mini processor External zero
44. h rubber lips only avoid directly exposing the scale unit to machining fluids and swarf Select the mounting orientation of the scale unit after carefully considering the direction in which machining fluids and swarf are sprayed and scattered Accuracy consideration The total system accuracy of the machine on which the scale unit is mounted is not only determined by the scale unit accuracy but by the machine accuracy as well Particularly for machines with side tables geometrical errors may occur depending on the straightness of moving parts Thus the scale unit must be mounted in a way that these errors are minimized If the slide table moves not linearly but curvilinearly errors occur in proportion to the distance L between the scale unit and the machining point cutter position Thus mount the scale unit in a position that minimizes 1 Machining point Cutting tool Y Table Motion of table Carriage Linear Scale Other considerations f the detector head moves the signal cables also move with the slide table Thus take note of this when laying out the signal cables It is therefore recommended to mount the scale unit on the moving part of the machine Mount the scale unit in place where it is not directly subjected to the airflow When removing swarf using an air gun be careful of flying swarf The scale unit must be mounted a place where maintenance can be easily performed in case unit
45. he counter display to zero workpiece centering and dimensional measurement detecting the workpiece end point and holding the counter display Touch Signal probe Offset value piece Machine table B Datum plane 0 Scale reference point setting The linear scale has scale reference points at 50mm intervals When one of the points is detected the linear scale issues a signal to hold restart counting If the distance from a scale reference point to the machine origin is registered as the offset value it will be retained even when the power is off hold function When the power is turned on the machine origin or machining datum can be easily recalled set function Workpiece T a Datum plane Machine table Touch signal probe xL 0 Scale reference point FOR SURFACE GRINDERS Addition subtraction A value can be added to subtracted from the display value by entering the value with the numeric keys Workpiece MAX Maximum minimum value hold The counters display values fluctuate in processes as electrical discharge machining during which the electrode volume is increased or decreased The maximum minimum value hold function allows the counter to hold maximum or minimum values thus allowing more precise controls of the machining position FOR LATHES Diameter display The doubled scale displacement can be displayed This convenient feature can be used to display th
46. including presetting zero setting zero approach etc can be registered and executed as necessary Up to 9 sequences programs can be regisitered by specifying operations with keys or by recording operations during machining which is called the teaching function rm Programmable remote RY controller The optional programmable remote controller 09 84 be used to edit registered part programs by deleting or inserting machining operations 09CAA384 ERROR COMPENSATION Linearity error compensation Machine errors caused due to workpiece weight inaccurate table adjustment etc are linearly compensated to reduce the positioning error Pitch error compensation The positioning error of a machine tool can be reduced by approximating the errors with a nine section graph This function provides more accurate compensation than linearity error compensation Error Li L2 Datum point gt Position Within 100um 2mm to 6000mm Lost motion compensation This function compensates for the forward and backward positioning errors that occur when the table is fed Lost motion Scale unit m gt Machine table 1234_ Smoothing Smoothing makes the display value easier to read when a minimum reading fluctuates due to machine vibration DATA OUTPUT RS 232C OUTPUT RS 232C Interface Unit RS 232C
47. inimal variations in temperature and humidity cts with CE Marking Jel of Mitutoyo Linear Scales and counters bears the CE mark CE stands rmit Europ enne It indicates that the product complies with the ents drawn up by the European Community for safety health ent and customer protection 2322 CODE DUT Eee 60 CE 2 1168088 Ec EON GONE NN CN Traceability System of Mitutoyo Mitutoyo a manufacturer of precision measuring instruments offers a wide range of measuring machines and instruments that are in full compliance with the national standards of various countries They are traceable to the national standards through the physical standards which are calibrated by specified secondary standards owned by Mitutoyo Our calibration laboratories are accredited to provide calibration services in three fields of length measurement length measuring laser units gauge blocks and line standards Traceability System of Calibration and Accredited Calibration Laboratories International 7 izati Mexico Brazil UK The Netherlands Germany Switzerland Italy Singapore Malaysia Taiwan Organization He Ne Laser u recognition 1 National Primary standard JQA Designed Calibration Organization ii Mitutoyo Mitutoyo Mitutoyo M Mitutoyo Mitutoyo M Mitutoyo Mitutoyo M Mitutoyo Mitutoyo eee Jame Stani Americ
48. kward lt Forward backward Take note of the following points when layouting signal cables When the cable is fixed The radius of curvature of the signal cable must be larger than 50MM Fixing Radius 50mm or larger Fixing When the cable is movable When the detector head is movable it carries the signal cable with it during operation Take care in such a case that the radius of curvature of the signal cable is not smaller than 100mm and excessive force is not applied to the cable It is a good idea to protect the cable with a flexible support cover Flexible cover rr Detector head Note Take care that the signal cables does not interfere or are not rubbed with any part of the machine B Other considerations The signal cable is durable enough to withstand repeated bending up to approximately 2 million times when the bending radius is 100mm When repeated bending exceeding 2 million times is expected the signal cable should be considered as a consumable part Have an extension cable ready in such a case so that the slider unit can be replaced to facilitate maintenance On the assembly type Linear Scale AT102 the dustproofing and splashproofing can be improved by supplying dry and clean air into the spar Pipe to either of the screw holes M5 located on the both ends of the main scale for the air supply Applicable Linear Scale AT 102 Supplied air pressure 0 1 MPa approx
49. l scale reading and increasing flexibility in the scale _ Spring installation In addition this structure is highly rigid and therefore has an excellent durability Joint bar 3 Water proof Connector Detector head A waterproof splash proof connector is used to enable separation of the signal cable Thus an installation and maintenance of the Linear Scale can be easily performed The signal cable in ATI 15 cannot be separated 4 Conduit armored type signal cable The signal cable is protected by the conduit system Its exterior is made of stainless steel which is free from rust and corrosion and withstands sustained use for many hours 5 Unique rubber lip openings The rubber lip openings are shaped like the bottom of a ship that plows the water 6 Excellent splash and dust proof rubber lip structure The rubber lips are made of a strong special urethane and wires are inserted in these lips to improve the splash proofing and dust proofing of the scale AT102 only Horizontal boring machine DRO System ORDER NUMBERS amp SPECIFICATIONS OF SCALE UNITS SPECIFICATIONS Model AT115 AT102 AT111 AT112 AT181 Spar type Slim Detecting method Photoelectric transparent linear encoder Model AT1
50. m Z0 OO0 1mm 0 002mm 0 O05 mim O 0 005mm 0 01mm 000027000057 0001 7 00027 00057 001 8 digits with a negative sign and a floating decimal point Luminous fluorescence tube green 100kHz The maximum response speed of each model of the AT100 Series linear scales are acceptable Approx 30VA at maximum 100 120V 200 240V AC 50 60Hz 339X SEMM 13219 X7 36 x6 22 O C to 40 C 7 92165 3 7kg 8 14 1 5 77 lbs 7 92 05 User s manual power cord 2m grounding lead wire 4m spare fuze macro key lables dust cover mounting bracket 1 set warranty Maximum counting digits Display Maximum response speed Power consumption Power supply Operation temperature Dimensions WxDxH Mass Standard accessories 3 5kg 7 7 165 3 7kg 8 14 Ibs 3 Provided with a GP IB Interface as standard Provided with Digimatic Code Out Unit as standard Provided with a parallel BCD Code Out Unit as standard Provided with a Limit Signal Output Unit as standard Provided with an RS 232C Interface Unit as standard 6 Data output unit is optional 938140 O20mm 935094 032mm 902329 020mm Counter Digimatic 31 D Limit Signal l Personal Computer 7 936937 1m 965014 2m Optional accessories 09CAA335 Zero set remote contoller 09 84
51. mensions positioning and calculating feeding lengths greatly shortening the time required for machining The more complicated the machining procedure the more effective the DRO system is as a time saver 3 Reduce errors The counter clearly displays the travel and the cutting depth thereby reducing such errors as misreading of graduation miscounting of knob rotation and miscalculation of dimensions Dimensions are always consistent and are independent of operators 4 Eliminate manual calculations The counters calculation function will display dimensions such as diameters of a rotating workpiece in design drawing notation if machine feed knob is turned 5 Reduce machining costs Streamlined labor saving and defective free machining drastically reduces machining costs Ultra Psrecision Manufacture Eleven Meters Underground Mitutoyo Kiyohara Plant which is a factory exclusively for the production of Linear Scales and other precision scales has a complete system for producing master be used in finished products such as CMM vision measuring system and measuring microscopes To improve the accuracy of scales y control technologies the integral laboratory of Kiyohara Plant was eleven meters underground It provides an optimum environment 5 factor 100 for the ultra precision manufacture and evaluation of scales design and construction isolate the laboratory from external vibrations re m
52. ndard Working Standard PSB Singapore Productivity and Standards Board Singapore SAC SINGLAS Singapore Accreditation Council Singapore Laboratory Accreditation Scheme Singapore SIRIM Standards and Industrial Research Institute of Malaysia Malaysia Calibration DSM Department of Standards Malaysia Malaysia Equipment NML National Measurement Laboratory Taiwan Working Standard CNLA Chinese National Laboratory Accreditation Taiwan NRLM National Research Laboratory of Metrology Japan JQA Japan Quality Assurance Organization Japan Gauge Block Laser source BIPM Bureau International des Poids et Mesures M ing Inst t EA European Cooperation for Accreditation easuring Instruments DRO System DRO System Using Mitutoyo Linear Scales KM Counter is not available in the US market Display Units KL Counter Standard Type for Milling Machine omine CAD GA KLL Counter Standard Type for Lathe KM Counter Multi function Type KC Counter Multi function Type with Data Output G AXIS KS Counter Basic Type KLD Counter Special Purpose Type with Limit Signal Output P2 sTEP Wa srEP We srEP E E E E E E E E E E E E va Ps sas Extension Cables ome 0 D mm f AT112 _ 112 NN
53. ns 26 100 4 120 4 72 258 10 16 242 9 53 276 10 87 3 9 8 1 0 2 2 150 6 SOS 292 1 50 326 1283 3 9 8 ROIZ 200 8 22018 66 358 114 09 342 13 467 376 14 80 349 8 1 0 2 2 ZO 210 10 639 408 16 06 392 1543 4 26 be 3 9 8 ll 2 42 300 12 330 12 99 468 18 43 452 17 80 486 19 13 3 9 8 1 1 2 42 380 14967 EO S 502 119 76 Deo ZAMON Suo WEZA 400 167 430 16 93 568 27 36 522121797 286 23 07 3 9 8 1 2 2 64 A50 16 480 18 90 618 2433 002 23 7 0s 25 3 9 8 1 2 2 64 500 20 540 21 26 678 26 69 662 26 06 696 27 407 339 13 35 331 115 03 3 9 8 1 2 2 64 600 24 640 25 20 773180103 762 30 00 369 15 31 361 15007 3 22 l3 700 28 740 129 137 8 8 34 57 862 33 94 896 35 28 439 17 28 431 16 977 3 9 8 1 3 2 86 150 B0 7501907219 918 36 14 907 35 5 936 36 65 459 18 07 17 7607 SIDES 1593202150 800 32 840 33 07 978 38 50 962 37 87 996 29 417 489 19 25 481 18 94 3 9 8 1 4 3 08 07 51071 940 37 01 1078 4315 539 21 22 SPIE ZOMIN 3 OS 102219505 1000 407 1040 140 94 1178 46 38 1162 45 75 1 1196 157 02 589 23 12 581 122 97 5 16 4 1 8 3 96 TOONT 1278 50 31 1262 69 69
54. ons to be set differ depending upon the type of Counters 2 6 absolute ABS coordinates 5 incremental INC coordinates are provided for the KM KC Counter absolute ABS coordinate and 1 incremental INC coordinate are provided for the KL KLL KS Counter Not available on the 1 Counters 4 Not available on the 1 Counters and the 2 axis KL Counter 5 5 cutting tools can be specified on the KM KC Counter 10 cutting tools can be specified on the KLL Counter DRO System BASIC FUNCTIONS ZERO Zero setting The display can be set to O zero at any scale position Workpiece Zero set remote controller ae eptional Zero set remote controller 09CAA335 allows the displayed value to be zero set 09CAA335 XB Preset This function allows the user to enter a numeric value on the counter display Any preset value can be retrieved whenever necessary Workpiece 12 345 12 345 12 345 Counts down 12 345 preset 4 0 12 345 preset 0 12 345 preset 0 001 Resolution setting The most easy to read resolution can be selected to meet measuring applications Available resolutions depend upon the Counter to be used Counting direction setting The counting up direction can be selected gt 2 Detector unit fixed Forward direction Counts up as the main spar moves right lt o v ZZ A v p Bern Reverse direction C
55. ounts up as the main spar moves left ZZ mm inch conversion The counting unit can be changed between and inch or between mm Lap Zorn depending on the model 7 2 1 2 calculation This function halves the display value ec Absolute incremental 4S coordinate selection For each axis the measured value can be obtained in either absolute ABS or incremental INC coordinate system This function is useful for example if the following operation is performed Set the datum point for a workpiece in the absolute mode Then after performing zero setting presetting etc in the incremental mode return to the absolute mode In this way the absolute distance from the datum point can be easily displayed Counts up it i 1 i it it i 1 ve Ys ofr qr A EH Mchining 7 f 10 ja 4 20 10 0 Jie ne 0 Recall Zero set Datum 80 plane Zero set Machining using incremental coordinate 11 12 12 12 12 Datum point Machining using absolute coordinate Lower digit blanking out Unnecessary lower digits up to 9 digits of the lowest digits can be blanked out Memory backup The backup battery retains the most recent display value even when the counter is off Expansion contraction coefficient setting This function compensates for the expansion cont
56. ptable Power consumption Approx 25VA at maximum Power supply 100 240V AC 50 60Hz Operation temperature 0 C to 40 C Dimensions W xDxH 276 177 100 10 87 x6 97 x3 94 Mass 2 4kg 5 28 Ibs Standard accessories Power cord 2m grounding lead wire 4m dust cover user s manual warranty DRO System With its design based on the KL Counter the KLL Counter is a dedicated lathe machining counter with convenient functions By the 2 scale data addition function a total value of readings by the two scales is displayed as a displacement on Can store offset values of a maximum of 10 different kinds of tools in the memory This eliminates tedious value inputs when changing tools Can be connected to a personal computer by installing an RS 232C Interface Unit optional the Z axis one scale is attached to the fine feed table and the other to the coarse feed table Dimensions 276 10 87 y 1 1 EE BE 88 x EE EB EE EE Eg BE 88 BE 2 3653 9 Eo 206 8 12 M5 tapped hole 2 177 100 3 94 Special Version Unit mm inch Functions included ZERO ES NI 4 RS 232C 234 OUTPUT Optional accessory Z axis Zu axis of KL Counter for Lathes Optional accessory 09CAA954 RS 232C Interface Unit
57. r application make sure that the maximum travel range of the Linear Scale Li is larger than the maximum travel range of the machine Also take into consideration in selecting a size that the accuracy of the Linear Scale is guaranteed only within the range of the effective measuring length Lo Mounting parts for the AT102 Series scale units standard accessories are shown on the next page DRO System 27 ATT 02 Extra long Spars L6 Le Le gt 32 5 a em 1 28 n M 91 5 M ny A m mi Set nl a x pc s 9 o 2 Y N ar XFS 69 AN 1520 2 36 059 008 1 427 h 0 1 z 4 4 75 ge B ee E EE Lom E i IS Viewed from X Mounting dimensions 2 36 0008 90 3 54 Lo Li 8mm through hole x 2pcs 0 216 block 7mm through hole x 2pcs 011mm hole on both sides 6 5mm deep Adjustable L4 Spar mounting E510 Spar mounting surface Detecting head mounting surface Effective range Travel range Overall length Mounting block Signal cable Mass Lo Li L3 Blocks L4 Ls Le length kg Ibs mm inch mm inch mm inch included mm inch mm inch mm
58. raTe All Polar sign Measurement data Decimal 6 digit point Unit Bre 0 mm NEM 1 inch RD RE Data on a desired axis or on all axes can be output to an DAIA X X X X external device by connecting the External Load Box to the CK KC Counter via an RS 232C Interface Unit BCD Code Out Unit LL GP IB Interface Unit or Digimatic Code Out Unit NON 155 lt t3 lt 30us th t2 t3 t4 t5 2 lt T us us 1 Pin assignment 100us 1 300ms lt 18 2 YLOAD 3 GND Applicable plug 4 ZLOAD 5 pin DIN connector 5 AILLOAD Digimatic Mini processor T DP 1HS 2 Inner circuit of External Load Box aay 264 503 w 100V AC adapter PIN i 264 503A 2 w 120V AC adapter E 264 5030 1000 w 220V AC adapter a 264 503E W 220 240V AC adapter When the DP 1HS is used with a two axis or three axis counter pressing the DATA key on the DP 1HS will print out data of all axes When a data printout of a specific axis is desired input the data with the External Load Box optional accessory after specifying the axis for the data output RD dM p a When connected to a KC Counter the DP 1HS cannot perform a statistical data processing REO When connected to a KC Counter only the last six digits of the
59. raction of a melted material in a mold within a range of 20 to 20 Zero approach machining INC mode Zero approach machining can be repeated at a preset interval without error Since the aeumiemkeepsihertotal displacement the absolute coordinate system the error is automatically compensated for at each tool position Zero approach machining ABS mode In milling the tool can be positioned with the following method first preset the distance from the current tool position to the machining position then feed the table until Hieweunicevallie reads zero This method of machining is called zero approach machining Since this method maintains consistency with the drawing effective machining operations can be made error free There are two zero approach machining modes incremental zero approach mode and absolute zero approach mode Counts up 1 1 1 L talet eus d cp cp qc 47 i y NN Machining tool Datum plane Eg Bolt hole circle machining In milling the drilling positions along the circumference of the base circle in the absolute zero approach mode can be easily displayed by entering the center coordinates diameter and number of divisions of the base circle Touch signal probe The optional touch signal probe makes it easy to perform such operations as datum point Setting detecting the workpiece edge and setting t
60. received Normal count When a serial poll or IFC has been received When an error has occured When a serial poll or IFC has been received W Dog Dep 3 Others The following specifications follow the RS 232C Interface Unit for KC Counter specifications 1 Data format 2 Operation for data output 3 Error code output 4 Other commands Timi hart 1 Interval Mode Talk Only 4 tl 5015 Both Talk Only and Normal Command are methods to export data from the Interface Talk Only simply export data without any control while Normal Command controls communications protocols 3 Trigger Mode Data output by a command from the personal computer AIN DAV ye eee ee UNL TA MLA UNL MLA DATA LF LF Counter External device External device Counter 4 Trigger Mode Data output by a trigger signal from the touch signal probe or External Load Box i tl ED t2 SRO es DAV UNL SPE MTA STB SPD UNT UNL MIA LA DATA Counter External device 20msst1 300msst2 10msst3 An interface that outputs signals to an external device when the measurement value of the Linear Scale is the same as the preset limit value Can be used for a GO NG judgment and for an automatic control of a machine tool KLD Counter Relay signal output connector OUT A This connector
61. s also possible to receive data at a timing VALID falls Display is on hold and output data are latched while COMMAND signal or a touch signal is being input When the data logging time is t2 or longer input data during t2 1 If an error occurs however data is output according to the output format 2 Data Mode When not using a touch signal or COMMAND signal input mao JL JL TL READY tl 2ms E t2 98ms t3 t3 100ms DATA thi 6 t2 Since the data output is latched while VALID is in the LOW state the data should be received during this interval t2 The data output remains latched at the rise or fall of VALID However READY does not fall and remains at the HIGH state 1 Error code output If an error occurs in the error code output mode the most significant 5 digits of the BCD output Pin 9 to 24 and the sign Pin 34 will be set to the HIGH state Also the error code will be output using the least significant 2 digits 2 High impedance state If an error occurs in the high impedance mode the output lines of all the BCD output digits Pin 1 to 28 and the sign Pin 34 will be set to the high impedance state 3 All zero output If an error occurs in the all zero output mode all the BCD output digits Pin 1 to 28 will be set to the LOW state Note The selection of error output modes can be set with the DIP switches on the counter DRO System
62. set Print out Q DP 1HS The external load box foot switch or touch signal probe allows the measurement data the RS 232C format from the RS 232C Interface Unit to be output to a peripheral device The RS 232C Interface Unit enables measurement data output as well as Zero Setting Preset and Limit Setting of counter by commands from the computer With the use of the RS 232C Interface Unit the counter can be set to output measured data at a specified interval Interval Mode KL KLL KC KS KLD Counter 1 Receptacle used D Sub 25 female Threads specified in mm Note A connecting cable or connector is not included in the D O 4 Pin RS 232C Interface Unit 2 Applicable plug D Sub 25 pin male Threads specified in mm No of pin Signal Remarks 2 FG Frame groundin 3 Communication specifications conforming with 2 TXD eum VEU 3 EIA RS 232C 3 RXD Outout Data reception Home position DCE Use a straight cable to connect to a personal RTS Input Data demand computer 5 CTS Output Communication grant Communication method Half duplex nonprocedural 6 DSR Output Data set ready Data transfer speed 150 200 600 1200 2400 4600 7 S G Signal grounding Laud re One CD Output Camer Bit configuration Start bit 1 9 to 19 E
63. t are specified for data hold and that are selected by the command Signal or the ext load box 1 Interval Mode Automatic data output at a specified interval tl tpa t3 tl lt 50ms r4 a l t2 lt 2ms READY Since the parallel data output is latched while VALID is in the LOW state the data should be received during this interval t3 The parallel data output remains latched at the rise or fall of VALID However READY does not fall and remains at the HIGH state 2 Trigger Mode Data output by a COMMAND signal input trigger signal from the touch signal probe or signal from External Load Box COMMAND as 20ms lt t1 T S P EXT LOAD _ ___ 300ms lt t2 t3 100ms ACCEPT 0 1ms t4 i tS 35ms If COMMAND signal or a TSP touch signal probe signal is input and t3 for readying data output has elapsed READY output will remains LOW for a time interval of t5 It is also possible to receive data at a timing VALID falls nput of an ACCEPT signal cancels the READY state within 35ms Note Interval mode or trigger mode can be selected with the parameter setting KC Counter 1 Error code output If an error occurs in the error code output mode the most significant 5 digits of the BCD output Pin 9 to 24 and the sign Pin 34 will be set to the HIGH state Also the error code will be output using the least
64. t will be set to ON Note A connector plug MR 5OLF Honda Tsushin is provided as standard 2 Pin assignment Example of a counter with 8 limit steps No of pin Signal 2 Limit signal O emitter 2 collector Limit signal 1 3 emiter COleGion 20 Limit signal 2 5 emitter 6 collector 7 28 Limit signal 3 emmicter 9 collector 9 10 Limit signal 4 9 emitter 10 collector 12 Limit signal 5 liz emitter 12 collector 13 14 Limit signal 6 13 emitter 14 collector 15 16 Limit signal 7 15 emitter 16 collector 17 18 Limit signal 8 7 emitter 18 collector I9 446 Not connected 47 48 Coincidence 47 emitter 48 collector 49 50 Alarm 50 collector Notes on the connection of photocoupler output Circuit inside the counter Connection example 5V to 30V em 1 to 7mA 1 Resistance 4 1 Photocoupler TLP52 1 4 Recommended power supply to the transistor 30V mA KC Counter 1 Receptacle used MR bORMD2 female Manufacturer Honda Tsushin Note A connector plug MR 50M Honda Tsushin and case MR bOLW Honda Tsushin are provided with the Limit Signal Output Unit 900000000000000000 J 22222222222222 222222222222222222 2 Pin assignment No of pin Signal 1 2 Limit signal 0 1 collector 22 emitter S4 Limit signal 1 3 4 emitter 5 6
65. than the maximum travel range of the machine Also take into consideration in selecting a size that the accuracy of the Linear Scale is guaranteed only within the range of the effective measuring length Lo Mounting parts provided as standard Type of spar Standard size Extra long Effective range LO 100mm 4 3000mm 1207 3250mm 130 6000mm 2407 Items included Cable clip Hex socket head screw M6x1 x40 Hex socket head screw M x1x1 6 Hex socket head screw M4x0 7x8 Spring washer 6mm nominal Plain washer 6mm nomina Spacers 0 3mm Spacer 0 4mm Spacer 0 5mm Spacer 0 6mm N ODOOOOQOQOO OQO ANDO s Hex socket head screw M6x1 x40 Hex socket head screw M6x1 x30 Hex socket head screw M4x0 7x8 Spring washer 6mm nominal Plain washer 6mm nomina a Cable clip Spacer 0 3mm Spacer 0 4mm Spacer 0 5mm Spacer 0 6mm Remarks Dustproofing and splashproofling of the AT102 model scale units can be improved by supplying clean and dry air to the main spar Air pressure required 50kPa Air flow rate 10 to 20 normal liters per minite 2 pcs 14 pcs 7 pcs 14 pcs 14 pcs 7 pcs pc pc pc 1 pc L4 L2 oes deep we yY CY Hole on both sides 6 5mm
66. touch of a key Preset value can be easily entered using the numeric keys lll power voltage ranging from 100V AC to 240V AC can be used No switching between voltages is required Standard Type with Ease of Use Functions included 128 Lon ET Optional accessory Only available on the 3 axis type Dimensions 276 10 87 Unit mm inch Especially E for Milling Machines Eg EE ER cx E 2 42590 84 122524 2 OOO E r i Optional accessories 09 954 RS 232C Interface Unit 206 8 12 938140 Touch signal probe shank dia 20mm 935094 Touch signal probe shank dia 32mm 902329 Touch signal probe shank dia 1 2 M5 tapped hole SPECIFICATIONS Model KL Counter Type mm inch Number of scale inputs axis 2 axis 3 axis Order no 100V AC 174 161 174 163 174 165 Each order number 120V AC 174 161A 174 163A 174 165A suffix denotes the AC 230 220V AC 174 161D 174 163D 174 165D 240V AC UK 174 161E 174 163E 174 165E 240V AC Australia 174 161F 174 163F 174 165F Resolution 0 001mm 0 005mm 0 01mm 0001 0005 7 001 Maximum counting digits 7 digits with a negative sign and a floating decimal point Display LED green Maximum response speed 100kHz The maximum response speed of each model of the AT100 Series linear scales acce
67. tural frequency Increase rigidity of the mounting bracket for the scale 2 Add a mid support to the middle of the scale to shift its resonance point 3 Mount the Linear Scale at a place where the frequency of the machine tool cannot be easily transmitted 4 Limit the machine process conditions to be within a specific range in which the natural frequencies of the machine tool and the scale do not coincide In order to maintain and extend the life of the dust proof rubber lips it is recommended that a small amount of silicon lubricant be applied to the joint of the rubber and the detecto nead once a yed Greasing Scale main unit as ans n Detector p head Apply silicone grease to the overall length with a close or paper 2 Testing within the operation temperature range The test has proven that there is no abnormality of functions and signals when the Linear Scale is used within the specified operating temperature range Temperature cycle dynamic characteristics test The test has proven that there is no abnormality when the Linear Scale is used under the condition of which the ambient temperature continuously changes within the specific range 2 Vibration test Sweep test The test has proven that Linear Scale functions without abnormality when used within the frequency range between 30Hz and 300Hz at a given acceleration 3G 2 Noise test Mm accordance With the EMC Directi
68. ves Group kass B eol ters 772 2 Crate Drop Test In accordance with the heavy equipment drop test 11520200 speciied tia the 5 DRO System X Q lt OPTIONAL ACCESSORIES Touch signal probes Extension cables Zero set remote controller Extension cables Type A 09CAA335 _ _ Coordinate Measuring Machines Shankdiameter Orderno for AT102 111 112 181 2 20 938140 Cable length Order Vision Measuring Systems 32mm 935094 2m 6 5ft 09AAA033A Programmable remote 5 902329 5m 16 4f 0 08 8 Controller 7m 22 9ft 09AAA033C Note Do not allow the entire length of the cables to exceed 20m 230 4 N Sensor Systems JY 09CAA384 j Small Tool Instruments and Surface Form and Contour 26 800308 1 CNE Printed in Japan Measurement Digital Scale and DRO Systems Foot switch 965004 Data Management Extension cables Type B for AT115 Cable length Order no 2m 6 5 09 720 Mitutoyo America Corporation 5m 16 44 09 720 7m 22 08 09 720 M Solution Center E can be used for AT102 111 112 Michigan Massachusetts o Dore EROR Phone 734 459 2810 Phone 978 692 8765 the cables to exceed 20m Illinois Indiana Phone 630 978 5385 Phone 317 577 6070 California North Carolina Phone 626 961 9661 Phone 704

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