Installation, Use, Maintenance.
Contents
1. ae A en l Lyd _ mn mm mn mm max mm whe 40 160 2000 6 75 43 145 13 155 177 270 215 43 J5 36 40 140 2000 12 95 105 157 175 195 215 285 248 43 J5 50 40 220 2500 21 105 NB 205 230 250 272 290 240 40 2 40 8 300 3000 55 150 168 256 290 310 350 640 420 60 2 72 0 350 3000 95 178 201 324 150 37D 410 660 410 87 4 67 SP10 00130 150 65 5P14 0025D 250 100 SP14 00500 500 210 SP16 01000 1000 540 SP16 01500 wao alo BRBaS SP3 0 Permanent Magnetic Hoisting Devices in Ceramic Alloy Ceramic permanent magnetic hoisting devices are designed for lifting smooth ferrous material with a minimum thickness of 20mm It is also used for round bars with a diameter as shown in the table below dimension F The magnetization is carried out by rotating a lever 90 and placing it in the safety stop This maneuver is carried out with the ferrous part a O R tone el woninalave SP30 00200 230 115 175 70 150 60 180 25 600 200 SP30 00400 295 160 220 120 190 100 220 54 1200 400 SP30 00800 365 190 260 130 210 120 260 105 2400 800 SP30 01200 430 200 300 140 230 130 330 170 3600 1200 SP30 02000 470 270 350 180 230 130 420 295 6000 2000 Section 3 Installation Instructions 3 1 Preparations Before Installation for the user First Checks For installation of the hoisting device the following preliminary operations need to be carried out Check to see that the hoisting equipment is adequate Check that room to maneuver is av2. the ground Connect the hosting device to the hook suspended on a bridge crane by means of a digit dynamometer Rotate the control lever and pull with the bridge crane Read the adherence force value on the dynamometer when the hoisting device releases its grip The force value read is divided by the nominal carrying capacity giving the safety of ratio that must always be equal to or more than three After the test has been carried out ensure that the hoisting device has not been damaged or undergone permanent deformations The internal test certificate enclosed with this manual shows the positive results of the tests Regardless of the positive results of the factory testing on the hoisting device accessory by the manufacturer the user must ensure the suitability of the lifting device for the use it is intended for in order to be sure of complete safety during operation In regards to this the user must carry out static and dynamic tests according to the following procedure Loadless Operational Tests Procedure Enable the operation of the hoisting equipment hoist crane etc Activate the 1 main power switch Place the emergency stop button in allow to run position Push the run alarm button Check the hoisting function by pressing the raise lower buttons Ifcarrying out with electric trolley check the translation function by pressing the right and left buttons If there are tw
3. Table of Contents Section 1 Introduction manual contents who this manual is intended for manual updates collaboration with the user conformance to the Directives declarations responsibility Section 2 Permanent Magnetic Hoisting Devices reason of use and operation installation and constraints model choice specifications Section 3 Installation Instructions 3 1 Preparations Before Installation for the user First checks Packaging checks Transport unloading and removing the packaging 3 2 Hoisting Device Installation Name plates summary 3 3 Working with the Hoisting Device working with the hoisting device Operational checks for the user Section 4 Use and Maintenance Instructions 4 1 Qualification 4 2 Operation 4 3 Deactivation 4 4 Expected Uses Criteria and Precautions 4 5 Prohibited Incorrect and Inadvisable Uses 4 6 Further Precautions 4 7 Maintenance 4 8 Disposal Scrapping Section 5 Safety Standards Section 6 Identification Data of the hoisting device of the customer Section 1 Introduction Manual Contents This manual contains a description of permanent magnetic hoisting devices and refers to their intended use as well as to their operational specifications performance and instructions for installation use and maintenance The following documentation is supplied as enclosures to this manual data summary coupon manual deli
4. ailable Load mass preparation for the dynamic tests equal to Nominal carrying capacity X 1 1 Preparation of supplementary load masses for the static tests equal to Nominal carrying capacity X 1 5 Installation of appropriate warning signboards in conformance to the norms Packaging check Check the supplied documentation list with the packaging list or the delivery note Includes the instruction manual for use installation and maintenance the internal test report and a guarantee and statement of conformity The standard packaging is made out of a smooth surface on which the hoisting device is placed It is covered by a sheet of polyethylene or else it is placed in a crate if its weight it is less than 30 kg The material if conserved properly can be stored in the for a BEFORE ASSEMBLY AND period of about two years in covered conditions at temperatures of between 20 C to 70 C With a relative humidity at 80 For INSTALLATION OF THE different environmental conditions a specific packaging needs to HOISTING DEVICE MAKE be arranged SURE THE INSTRUCTION See to that disposal of the packaging according to regional laws DOCUMENTATION MATCHES in force relating to the type of packaging material if there is no THE SPECIFIC HOISTING provision for separation that material type ACCESSORY Transport Unloading and Removing the Packaging The transport must be carried of by qualified carriers able to ensure
5. correct handling of the transported material The manufacturer does not assume responsibility in the case of transport by the customer or of carriers chosen by the customer Avoid placing any heavy items on top of one another as this can cause damage Open any packaging from the top and remove various parts by this thing vertically Check the integrity of different parts Check the packing list documentation or the delivery note For the unloading and handling of the hoisting device no special equipment is needed Name Plate Summary 7 i simmi trie The identification plate of the hoisting device is a k ssas 00100 CE riveted aluminum label laid out as shown in the figure e Peepe It contains the following TENON sls The maximum carrying capacity in kilograms The year manufactured Its own weight in kilograms oA EAEN BNE rer PET ner Model Stor mare Web ACCA iit oer az Mis METE TORSLETED SBME R prorat vee an erae Serial number On the opposite side the Force Magnetic Gap curve is shown functional for the use of the hoisting device Legibility Protection That place must be cleaned periodically in order to be able to read the related data shown In case of deterioration and the inability to read the plates it is recommended to request additional plates from the manufacturer citing the contained in this manual 3 2 Hoisting Device Installation The hoisting device com
6. ed below are some of the more expected possibilities of bad use and are therefore to be considered absolutely prohibited NEVER DO THE FOLLOWING 1 Do not use the hoisting device to lift or transport personnel 2 Do not lift loads while people are passing below the maneuvering area 3 Do not pass through linger work or maneuver below the suspended load 4 Do not allow use of the hoisting device to unqualified personnel or minors16 years or younger 5 Do not use the hoisting device is not physically suitable 6 Do not use hoisting device is not equipped with adequate work clothing or personal protection measures 7 Do not use hoisting device if not able to pay attention during the lifting and transfer maneuvers of the load 8 Do not leave the suspended load unattended 9 Do not lift loads more than the nominal carrying capacity of the hoisting equipment or apply load mass to the hook that is more than the nominal carrying capacity 10 Do not use the hoisting device for jobs different from what it was intended for 11 Do not lift unbalanced loads 12 Do not lift more than one part at a time 13 Do not cause the load to oscillate during transfer 14 Do not lift guided loads 15 Do not bump the load into the building structure or other machines or systems 16 Do not arrive at the end of travel at full speed during transfer movements 17 Do not entrust maintenance and repairs operations to personnel who have no
7. ed successively do not obligate the manufacturer to intervene on previously supplied equipment nor to consider the equipment for the related manual as inadequate for lacking Any supplements to the manual that the manufacturer considers appropriate to send to the user must be kept together with the manual and considered an integral part of it Collaboration with the user The manufacturer is responsible to its customers for the furnishing of further information and for considering improvement proposals for the purpose of making this manual more responsive to the needs of those for whom it was prepared In case of termination of the hoisting accessory the primary user is requested to let the manufacturer know the address of the new user in order to send any necessary communications and updates Section 2 Permanent Magnetic Hoisting Devices Reason of Use and Operation The permanent magnetic hoisting devices are used for storage and transport jobs for the loading the machine tools They are independent of any external energy source which allows continuous use without recharging for indefinite time periods They take advantage of the intrinsic magnetic energy of the incorporated permanent magnets They are activated by a lever that moves a core or rotates a group of magnates so that the magnetic flow passes through the load work phrase or closes inside release phase Installation Constraints The permanent magnetic hoisting device is equi
8. es ready to be hooked to the hoisting equipment The customer must ensure that the hoisting accessory specifications conform to those required for the intended use The wording carrying capacity of the crane or hoist is equal or more then the entire load to be lifted For the installation the hoisting device needs to be suspended from the hook of the hoisting equipment Check that the hook has a safety catch If the hoisting device is used on a hoist the hoist chain must be pulled tight The hoist hook must be tightly secured with the hooking eyelet by clamps of plastic material in order to avoid the possibility during the lowering and placement phase position and remaining that way during lifting 3 3 es with the Hoisting Device Place the hoisting device on the part to be handled in the center of gravity if possible Rotate the control lever 180 to the magnetization ON position work phase ensuring that it is fully locked When the operation is finished after the load has been placed free the lever and rotate it to the demagnetization OFF position release phase Operational Checks According to Pr EN04F the size of the hoisting device must be such that the adherence force is always at least three times the value of the nominal load Therefore checking the carrying capacity is done in the factory according to the following procedure rest the hoisting device on a low carbon steel plate that is secured to
9. fully set the part down Bring the lever to the OFF position to demagnetize the part Slowly raise the hoisting device ensuring that the part is detached
10. he suspended load does not yield and that there is no permanent deformation or structural yielding Section 4 Use and Maintenance Instructions 4 1 Qualification Before beginning work with the hoisting device carry out the following operations visually check the condition of the lifting equipment Activate the power supply by placing the main switch in the ON position Check the functionality of the hoisting equipment 4 2 Operation The hoisting device must be installed on a hoisting system in an environment with emergency exits The working environment must have the following specifications minimum temperature of 10 C maximum temperature of 40 C maximum humidity of 80 Operator Must be suitable for the work and physically able to handle all the needs connected with the operation of the hoisting device The operator must not permit anyone to get close to the area during use of the hoisting device and must impede its use to unauthorized personnel and above all to 16 year old minors The operator must follow the indications supplied in order when using the hoisting device Particularly the operator must carefully observe the indications contained in the manual Carrying Capacity The carrying capacity limit must never be exceeded even though it has been determined with ample margin of safety Maneuvers It is good practice to carry out one movement and time since in this way a maneuver can be initiated stopped a
11. indrical parts On request the V can be made with a larger angle to hoist diameter bars For correct use the hoisting device must be used on ferrous material with a minimum thickness of amimi SP10 00001 230 130 150 100 20 750 250 SP10 00002 300 150 180 100 40 1500 500 SP10 00003 400 215 240 140 140 3000 1000 SP 1 5 Permanent Magnetic Hoisting Devices O This item due to its very small prismatic shape is capable of hoisting smooth round ferrous material with a minimum angry ue ost thickness of 15mm The magnetization is carried out by rotating a lever 90 and placing it in the safety stop This maneuver is carried out with the hoisting device i in contact Sa the ferrous part ADAR s DB TAR N TEST Load On KING Lond SP15 00100 150 95 100 80 12 300 100 SP15 00250 200 95 100 80 16 750 250 SP15 00500 245 120 120 100 26 1500 500 SP15 01000 370 180 200 100 85 3000 1000 SP1 6 Permanent Lifters with Neodymium Magnets This lifter has strong cast steel housing and an internal magnetic circuit made up of NEODYMIUM permanent magnets It s very small size high capacity makes it the best lifter presently on the market The prismatic shape of the lifter base makes it ideal lifting both round and flat pieces It solves the problems of lifting thin sheets of parts with a minimum of 10mm It comes with a 12 month guarantee which will become void in the case that the lifter is tampered with PKG 250
12. nd constantly followed by the operator Lighting The lighting level of the environment must always be enough to ensure maximum safety when using the hoisting device for the use that it was intended 4 3 Deactivation To deactivate the hoisting equipment at the works and observe the following When the hoisting device is attached to the hoisting equipment It needs to be raised to a height not less than 2 5m so as not to create disturbances or dangerous situations to personnel moving under the hoisting equipment When the hoisting device is removed from the suspension hook The equipment needs to be placed in a secluded site to avoid the possibility of tripping over it Position the hoisting equipment hook at a height of more than 2 5m 4 4 Expected Uses Criteria and Precautions The correct use of the hoisting device allows taking full advantage of the performance and ensuring protection against any hazards that always exists when handling suspended loads IT IS ALWAYS NESCESSARY TO DO THE FOLLOWING 1 Follow the indications and instructions shown in the use and installation manual 2 Observe the instructions and warnings shown The warning plates shown on the hoisting device and in the maneuvering areas are accident prevention signals and must always be clearly legible 3 Check the performance response of the hoisting device relating to the operations for which it was intended Works cycles Handling loads 4 Check the integrit
13. o speeds check their operation Proceed to the Dynamic Load Test as follows prepare adequate load mass for that test equal to Nominal carrying capacity X 1 1 Place the hoisting device as close to the center of gravity as possible to avoid lateral pulls So lonely place the hoisting device in tension avoiding jerky movements If available carry out the load tests using slow speed Slowly lift the load and check that it occurs without difficulty and is not making any unusual noises and that there is no permanent deformation or structural yielding Stop it in a suspended position at height of 10 20cm During this operation do not remove the hoist or trolley Check that the suspended load does not yield and that there is no permanent deformation or structural yielding Proceeds to the Static Load Test as follows prepare adequate load mass for that test equal to Nominal carrying capacity X 1 5 Place the hoisting device as close to the center of gravity as possible to avoid lateral pulls So lonely place the hoisting device in tension avoiding jerky movements If available carry out the load tests using slow speed Slowly lift the load and check that it occurs without difficulty and is not making any unusual noises and that there is no permanent deformation or structural yielding Stop it in a suspended position at height of 10 20cm During this operation do not remove the hoist or trolley Check that t
14. of its parts keeping in mind the different material types of the parts metals permanent magnates If possible hire specialized and capable companies for the job and always observe the law in matters regarding disposal of industrial solid waste It is necessary to advise the disposal company about residual hazards formed by the permanent magnates 5 SAFETY STANDARDS 7 USE HOISTING DEVICE ONLY AFTER HAVING COMPLETELY READ AND UNDERSTOOD THE USER S MANUAL CAUTION NEVER MAGNETIZE THE HOISTING DEVICE BEFORE IT IS ON THE LOAD TO BE LIFTED SMALL PIECES OF METALLIC MATERIAL COULD ATTACH ITSELF TO THE HOISTING DEVICE IF IT IS MAGNETIZED TOO SOON Check the condition of the hoisting device Clean the poles and the surface of the parts in contact with the hoisting device File any burrs Position of wasting device at the center of gravity of the park to be lifted Magnetize the hoisting device by bringing the lever to the ON position Advise personnel near the work area that a hoisting operation is being initiated Slightly lift the load and move it to see if it holds Lift and move the load cautiously avoiding imbalances The load must not touch obstacles Never get underneath the load Guide the load by pushing or pulling on the edges Do not guide the load by using the hoisting device itself Never be in a position that if the load drops it can cause physical harm Care
15. pped with a ring suspension system and therefore works only if suspended from the hook of the hoisting equipment Models Choice and Specifications In order to obtain optimal and durable operation for which the hoisting device was intended the model of choice must be a function of actual performance requirements The parameters that must be carefully considered in making that choice are Carrying capacity Maximum weight of a load to be hoisted must be determined It must never be more than that of the hoisting equipment hoist crane etc The nature of the load The material must be ferromagnetic have smooth clean surface with an adequate thickness The steel to be moved must be at a low carbon content otherwise in case it s an alloy special reductions must be taken into account specified as follows SP 1 0 Permanent Magnetic Hoisting Devices in Alnico Alloy This item is designed for fast movements Light and reliable it increases productivity and safety during loading and unloading jobs Protected by robust cast steel housing the magnetic circuit is formed by permanent magnets in alnico to develop a considerable lifting force The magnetization occurs by rotating a lever 90 and securing it in the ON position This maneuver is carried out with the hoisting device in contact with the ferrous part The active face has two longitudinal polarities and a central V that allows e grasping of smooth and cyl
16. r s statement guarantees the conformance THE INSTRUCTIONS SHOWN IN Responsibility In reference to what is contained in this manual and THIS MANUAL SUMMARIZE manufacturer declines all responsibility in case of AND DO NOT REPLACE THE Use contrary to national laws on safety and accident REQUIREMENTS FOR OBSERVING EXISTING prevention Incorrect preparation of the yard and structures on which the train will be operated from LEGISLATION REGARDING Lack of or incorrect observation of the instructions furnished in SAFETY AND ACCIDENT the manual PREVENTION NORMS Unauthorized modification Use by untrained personnel Manufacturers guarantee In order to take advantage of the manufacturers guarantee the user must carefully observe the methods indicated in the manual in particular Always remain within the hoisting accessory s use limitations Always carry out constant and careful maintenance When using the hoisting accessory use only personnel of proven capability and attitude who are adequately trained for the purpose Up Dating of the Manual The manual reflects the state of the art of the machine at the moment of its introduction on the market and conforms to all laws directives and norms in the forces that time The manual cannot be considered inadequate even if there are successive updates based on new experiences Can any successive changes adaptations etc that are done to the machines market
17. t been instructed by the manufacturer 18 During maintenance phases o Do not use on suitable tools o Do not work without personal protection o Do not service with of having removed the lifted load 4 6 Further Precautions The poll surfaces of the hoisting device and the contact surfaces of the part where the device is placed must be smooth and clean The pole pieces must be in complete contact with the part to be moved The nominal carrying capacity is checked for a steel load with a thickness less then the width of the pole piece For material different then low carbon steel the following reduction factors need to be used in the carrying capacity Cast steel 0 9 Steel with 3 silicon 0 8 type C 60 steel 0 7 iron 0 45 Even the width of the load affects the carrying capacity of the hoisting device For thickness less than the width of the pole piece the carrying capacity reduction is about proportional to the ratio between the thickness and this width The load temperature must not exceed 50 C for higher temperatures in is best to consult our technicians 4 7 Maintenance The hoisting devices not need special maintenance It is necessary to keep the lever lubricated to reduce rotation force on it It is best to keep the suspension ring of the hoisting device under control and check that contact surfaces of the pole pieces are not ruined 4 8 Disposal Scrapping If the hoisting device needs to be scrapped see to the separate disposal
18. very and guarantee manufacturer s statement inspection acceptance report of the following hoisting accessory Who this manual is intended for BEFORE STARTING ANY This manual is directed to OPERATION IT IS MANDATORY Plant shop yard manager TO READ THIS MANUAL GOOD OPERATION AND FULL Installation personnel The operator Maintenance personnel PERFORMANCE OF THE The manual must be kept buyout procreate personnel in a safe HOISTING DEVICE FOR ITS handy place where it can be readily available for consultation INTENDED OPERATION In case of loss or deterioration the replacement document must DEPENDS COMPLETELY ON be requested directly from S P D S p A via G Galilei 2 4 24043 Caravaggio BG citing this manual s code CONTAINED IN THIS MANUAL Conformance to standards Declarations This technical documentation Instruction manual for the installation use and maintenance of prominent magnetic place game devices S P D S P A is identified by the code This documentation is written in consideration of the harmonized norms UNIEN 292 1 part item 3 20 and 2 part item 5 and of the Pr EN 104 F project of June 1994 The hoisting devices are produced according to the community directed 89 392 CEE and successive amendments in 91 368 CEE 93 44 CEE and 93 68 CEE called machine directives All parts that make up the hoisting device conform to Directive requirements The manufacture
19. y of the carrying structure 5 Before starting any maneuver check that the work area is free of obstacles 6 Check the maintenance and condition cleanliness lubrication 7 Ensure that the hoisting hook is not a worn damaged or without safety devices spring catches and 8 Ensuring the centering of the hoisting assembly on the perpendicular of the load before moving the load 9 During the handling of operations Lifting translations rotations ensure that the load does not take obstacles 10 Give warning to personnel who work in the maneuvering area that load handling operations are about to begin 11 Work outside the radius of maneuver of the lifted load 12 Activate the various movements avoiding the carrying out of commands in rapid succession as much as possible 13 Use the slow speed for the approach and positioning of the load 14 Before leaving the place of maneuver activate the stop button on the button panel and disengage the main switch of the hoisting equipment 15 For all of relations use suitable work clothing in accordance to the safety norms in the workplace 16 Advise of any operation malfunctions to the superintendent and place the hoisting device in the non operational The condition 4 5 Prohibited Incorrect and Inadvisable Uses Using the hoisting device for prohibited maneuvers and incorrect use can cause dangerous situations to personal safety and damages to the work environment The actions describ
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