IntellipH Acid Dispenser System Installation and User`s Guide
Contents
1. Decreasing this percentage will decrease the acid dispense amount Check the pool pH level weekly and adjust this value accordingly to maintain your pool at a pH between 7 2 to 7 4 Dispense amount can also be accessed through the menu system Press the MORE button to raise this percentage or press the LESS button to lower this percentage Press the MENU key to exit this mode The new settings will be saved in memory If the water pH is low press the LESS button to decrease the acid dispensed every hour Likewise if the water pH is high press the MORE button to increase the acid dispensed every hour IntellipH9 Controller is designed to maintain pH levels If the pH is too high utilize the manual acid dispense to stabilize your pool and then operate for at least one week under the new settings and re check the pool water pH level It may take several weeks of adjusting the dispense percentage before a final setting is attained for your pool Bather load organic loads filter pump time and amount of chlorine produced all affect the pH level Data is in ounces based on Pump and IPH setting 100 2 13 4 26 6 39 an 0 852 426 852 6hr 1278 639 1278 8hr 1704 852 1704 f 10 50 100 238 56 Note 128 Oz 1 Gallon INTELLIPH ACID DISPENSER Installation and User s Guide Superchlor Mode This mode sets the IntelliChlor SCG output to 100 for 24 hours of pump time Note Superchl2. The outside of the pipe must be clean and free of surface imperfections to ensure a leak free installation Drill the Mounting Hole 1 Select an area on the pipe close to the IntelliChlor Salt Chlorine Generator SCG cell between the filter and IntelliChlor SCG cell on the Flow Switch side of the cell inlet 2 Drilla 1 2 diameter hole through the center of the pipe wall Be sure not to drill through the pipe 3 Clean all burrs from inside and outside of the hole If necessary use fine sandpaper to remove the burrs Install the Saddle Clamp 1 Thread the injector fitting into the top of the saddle clamp Place the supplied o ring in the groove IMPORTANT Be sure the o ring is properly aligned in the groove on the saddle clamp 2 Place the pipe hose clamps around the pipe and the slots on the saddle clamp Tighten the pipe clamps using the alternative method i e left right left etc 3 Insert acid tubing through the supply injector fitting cap Connect tubing onto the acid injection fitting and tighten cap securely before turning the pump on See diagram below 4 IntellipH Acid Dispenser system is now ready for operation Insert tubing from canister here Saddle Clamp ET m Y nnn 3 _ n Co 2 Return 2 Ku to Pool From Poo INTELLIPH ACID DISPENSER Installation and User s Guide 10 Pump Head Tube Replacement Instruction for units built after 8
3. Working with muriatic acid can be dangerous When cleaning the IECG always wear rubber gloves and eye protection Always add acid to water do not add water to acid Always work in a well ventilated area Splashing or spilling acid can cause severe personal injury and or property damage Pentair always recommends 1 1 dilution when using full strength muriatic acid When mixing remember to always add acid to water IMPORTANT TAKE EXTREME CARE WHEN INSERTING THE ACID CONTAINER INTO THE STORAGE TANK AS THE FOIL SEAL MAY NOT BE FULLY ATTACHED AWARNING Be sure that the pool or spa meets the requirements of the current National Electrical Code N E C Article 680 22 and all local codes and ordinances A licensed or certified electrician must install the electrical system to meet or exceed those requirements before this product is installed ADANGER READ THE FOLLOWING BEFORE HANDLING AND WORKING WITH MURIATIC ACID ALSO KNOWN AS HYDROCHLORIC ACID AND CHLORINE SODIUM HYPOCHLORITE MURIATIC ACID AND CHLORINE LIQUID AND MIST CAN CAUSE SEVERE BURNS TO SKIN MOUTH AND EYES MAY BE FATAL IF SWALLOWED OR INHALED INHALATION CAN CAUSE SEVERE LUNG DAMAGE INTELLIPH ACID DISPENSER Installation and User s Guide IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS INHALATION Inhalation of vapors can cause coughing inflammation of the nose throat and upper res
4. connected to the IntellipH controller the cell sanitizer output will be adjusted through the IntellipH controller menu and NOT through the IntellliChlor SCG cell Set the IntelliChlor SCG output from the SET CELL OUTPUT menu on the IntellipH controller The More and Less buttons on IntelliChlor cell will be disabled IntellipH Acid Dispenser System Kit Contents e OnelntellipH Controller Control Panel e 3 1 2 gallon storage canister with pump e 15 ft Acid resistant tubing from canister to cell e saddle clamps 1 5 and 2 e Injection fitting Annual Tube Replacement IMPORTANT NOTICE It is reccommened to replace the pump head tube once a season yearly see page 10 for pump head tube replacement instructions Annual Feed Line Inspection Annually inspect the 1 4 feed line Replace if required INTELLIPH ACID DISPENSER Installation and User s Guide 2 IntellipH Controller Control Panel IP PENTAIR R INTELLIpH ACID DISPENSER Status Menu Less More Enter OPERATION Check pH weekly To lower pool pH press MORE button to increase DISPENSE AMOUNT To raise pool pH press LESS button to decrease DISPENSE AMOUNT MENU Press MENU to display selections Use W or A button to scroll through selections Press ENTER to select choice n Liquid Crystal Display LCD The system LCD displays backlighting for easy viewing of the menu items and status messa
5. gt PENTAIR INTELLIpDH ACID DISPENSER SYSTEM INSTALLATION AND USER S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Technical Support Phone 800 831 7133 Fax 800 284 4151 Web sites www pentairpool com and www staritepool com Contents IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS i IntellipH System Overview 1 Operating IntellipH acciri eren iic reunir rne 1 IntellipELIKit COMMS ceti scu cedi bete cbe Pen chennai Fen apu PURUS 1 IntellipH Controller Control Panel 2 Operating Mode s rpa 3 Enter Butto e 3 Memnu Lentes 3 Addi Acid Manually te ean ci eke eee 3 DISPENSE AMOUNT eee 4 5 MOE essersi aka m 5 Set CIT UE eiea E EER 5 Coll Status cp 5 iiec 5 Troubleshooting screens E emeim tec ut hints ade epee teed 6 How to refill the IntellipH Canister 6 IntellipH Installation nnne nnne nennen nnn 7 Setting up the system for the first time ssss 7 Operation with IntelliTouch and EasyTouch Automation Systems 7 IntellipEI Installation 22 cei Io e ER
6. is pressed during normal display mode the system information is displayed for four seconds IntelliChlor SCG output selection 0 100 IntelliChlor SCG C40 60 V2 11 Software version of the cell model IpH SET TO 50 IntellipH Controller Dispense Amount 0 100 Menu Button Press the MENU button to display the system choices Use the MORE or LESS button to scroll through each choice Press the ENTER button to select that choice Pressing the MENU button will exit that menu Add Acid Manually When this selection is displayed press the ENTER key to begin dispensing acid The pump will turn on for 60 seconds and a countdown timer will be displayed along with a running total of acid being dispensed Approximately 4 oz of acid will be dispensed If the acid hose has air bubbles the amount pumped will be slightly less than amount displayed on the LCD screen Press the ENTER key at any time to exit this mode If the ENTER key is not depressed the system will return to normal operation after the 60 seconds has elapsed INTELLIPH ACID DISPENSER Installation and User s Guide 4 Dispense Amount Pressing either the MORE or LESS button DISPENSE AMOUNT will display the following 50MEN This setting controls the acid dose size every hour and it has a range of 0 100 The initial factory setting is at 50 Increasing this percentage will increase the acid dispense amount that occurs every 60 minutes
7. 2014 Before starting the tube replacement procedure read all safety precautions on page i and ii IMPORTANT Replace the IntellipH pump head tube P N 522480 once a season yearly For units built before 8 2014 replace the whole pump head P N 521514 every season To remove the tube from the pump 1 Pull the lock lever tab 180 from left to right to unlock the cover latch See Figure 1 Push up on the raised edge of the front cover and slide cover off See Figure 2 Release the fittings from the slots to remove the tube See Figure 3 2 3 4 Disconnect the suction and discharge connections from pump head 5 Remove the roller assembly 6 Use non citrus all purpose cleaner to clean residue from pump head housing roller and cover 7 Check cover for cracks Replace if cracked P N 522386 8 Ensure rollers spin freely 9 Note if the rollers are seized or visibly worn replace roller assembly 10 Re install roller assembly Push up on raised edge of cover to slide cover off Figure 1 Figure 2 Pull lock lever tab from left to right side to unlock Slide tube out of slot Slide tube out of slot a Figure 3 Discharge Suction Slots INTELLIPH ACID DISPENSER Installation and User s Guide 11 Pump Head Tube Replacement Instruction Continued Install the New Tube 1 To install new tube insert one fitting into slot pull tube around the center of the roller assembly and insert second fi
8. E cscs EF ee aaepe 8 Saddle Clamp Mount Installation 9 Pump Head Tube Replacement Instructions 10 Replacing the Chemical Tubing lt 11 IntellipH Chemical Controller and Canister Replacement Parts 13 READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL P N 521396 REV F 8 2015 IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS A WARNING Most states and local codes regulate the construction installation and operation of public pools and spas and the construction of residential pools and spas It is important to comply with these codes many of which directly regulate the installation and use of this product Consult your local building and health codes for more information IMPORTANT NOTICE Attention Installer This Installation and Users R Guide Guide contains important information about the installation operation and safe use of this product This Guide should be given to the owner and or operator of this equipment A WARNING Before installing this product read and follow all warning notices and instructions in this Guide Failure to follow warnings and instructions can result in severe injury death or property damage Call 800 831 7133 for additional free copies of these instructions Please refer to www pentairpool com for more information related to this product AWARNING
9. OFF or REMOVE POWER to the IntelliChlor SCG 3 Remove the IntelliChlor SCG cell cord from the power center EasyTouch or IntelliTouch Control System Load Center Insert the IntelliChlor SCG cell cord plug into the bottom of the IntellipH Controller 4 Plugthe IntellipH Controller cord into the IntelliChlor SCG Power Center IntelliTouch or EasyTouch Control System load center where the IntelliChlor SCG cell originally was plugged in IntelliTouch EasyTouch Load Center or den Attach cable from IntellipH lt intelliChlor SCG Power Center Attach cable gt from IntellipH Canister IntellipH9 Controller Enclosure bottom view IntellipH Canister IntelliTouch 24 hour pool pump EasyTouch Contr Pool pump and Power timer switch or System Load Center MUST be wired to controller Center switch on and switch off together m IntellliChlor SCG 1 Power Center To Drain Backwash Return to Pool Note The latest EasyTouch IntelliTouch Load Center includes a built in transformer for the IntelliChlor SCG and no longer requires an IntelliChlor Power Center Pool IntellipH Controller Installation Diagram INTELLIPH ACID DISPENSER Installation and User s Guide Saddle Clamp Mount Installation The saddle clamp is designed to mount the acid injection fitting on the main water return line after the heater
10. arply especially at the ends Ensure that the tubing is cut square and the ends are clean Do not overtighten the nuts and ensure that the pump tube is not twisted Prime the tubing by performing a manual dose Verify the pump head tube stays centered on the rollers and check for leaks Rinse the equipment pad with water INTELLIPH ACID DISPENSER Installation and User s Guide 12 Acid Canister Tube Outlet nut Do not overtighten Tube Inlet nut Do not overtighten Tube from Inlet of pump Tube from Outlet of pump Insert acid tubing through the supply injector fitting cap Connect tubing onto the acid injection fitting and tighten cap securely before turning the pump on INTELLIPH ACID DISPENSER Installation and User s Guide 13 IntellipH Controller and Chemical Canister Replacement Parts List IntelllipH Controller Replacement Parts 1 522711 2 521513 3 521516 IntellipH Controller Unit Faceplate and PCBA Door for Controller Replacement Chemical Container 522712 IntellipH Container Chemical Container Replacement Parts 522384 522446 522386 522480 522895 521511 521512 521505 521507 521508 0 521509 521514 521515 1 4 Black Tubing for Chemical Injection with Labels 20 ft 1 4 Black Tubing for Chemical Injection with Labels 100 ft Repair Kit for Tank Mounted Pump Pump Tubes for Tank Mounted Pump 2 pack Injection Kit Include
11. atic dispense increments this counter This feature is useful to verify the unit is dispensing acid XXXX DIDN T DOSE The number of doses not dispensed due to the following conditions Water Temp lt 52 F No Flow No Communications Low Salt Clean Cell e e o INTELLIPH ACID DISPENSER Installation and User s Guide 6 Troubleshooting Refer to the following tips to help to resolve problems that might occur while operating the IntellipH Acid Dispenser System SYMPTOM POSSIBLE CAUSE SOLUTION PH too high in pool Intelli pH not tuned to pool Press MORE button to increase needs Dispense Amount pH too low in pool Intelli pH not tuned to pool Press LESS button to decrease needs Dispense Amount Acid pump does not run Hourly acid dose size is too small Increase Dispense Amount to dispense every hour setting Press MENU then MANUALLY Pump not working Replace pump DISPENSE ACID This will activate pump System Status Light is red Attempted to dispense acid but Check and confirm enough water no flow was seen in cell flow through IntelliChlor SCG IntelliChlor cell was not ready Wait until the IntelliChlor SCG Intellichlor salinity lights scrolling finishes the 2 min salinity check indicating cell is on status check cycle Cell communication link is down Check terminal block from IntelliTouch or EasyTouch Control System Cold Water is lt 52 F 12 2 C Un
12. ges Each button press will light the display When an event message is displayed the backlight also lights 2 System Status LED indication Shows green when the system is running normally and red if an error occurred See page 6 for error conditions 3 Menu Button Access and exit from the menu While in a menu or sub menu use this button to go back to a previous menu level or item If no menu activity is detected after 30 seconds the main screen is displayed All menu settings are permanently saved and retained in the control panel even after the IntellipH Controller is powered off 4 Less More buttons Scroll through the main menu items and adjust or change settings Use these buttons after pressing the Menu button to scroll through the main menu items 5 button Select a menu choice or save changes While system is in normal mode press this button to show the system settings The display will automatically revert back to the normal display mode after 30 seconds from the last selection INTELLIPH ACID DISPENSER Installation and User s Guide Operating Mode In normal operating mode the display will alternate between IntellipH pH CONTROLLER and MIN UNTIL NEXT DISPENSE Each message is displayed a few seconds before rotating to the next message The XX is a minute countdown timer that counts down from 60 to 00 IntellipH XX MIN UNTIL pH CONTROLLER NEXT DISPENSE ENTER button If the ENTER button
13. hen the IntelliChlor SCG is connected to a Control System the cell sanitizer output will be adjusted through the automation panel menu and NOT from the IntelliChlor SCG control panel The MORE and LESS buttons on IntelliChlor SCG are disabled If the Control System sends out a 0 output command to the IntelliChlor SCG the cell output percentage display will be blank which indicates no chlorine is being produced The IntellipH dispenser will display SYSTEM OFF WILL NOT DISPENSE No acid will be dispensed during this time If the automation panel is in SPA MODE or the IntelliChlor SCG output is set to 1 5 the IntellipH Acid Dispenser will display SPA MODE WILL NOT DISPENSE Acid will not be dispensed while this is displayed This is a safety feature INTELLIPH ACID DISPENSER Installation and User s Guide 8 IntellipH Controller Installation The IntellipH Controller is installed in series with the IntelliChlor SCG The IntelliChlor SCG cell cord plugs into the IntellipH Controller and the IntellipH Controller plugs into the IntelliChlor Power Center EasyTouch or IntelliTouch Control Systems Load Center power connector To install the IntellipH Controller 1 Choose a location on a wall or vertical surface near the IntelliChlor SCG power center P N 520556 and or the EasyTouch and IntelliTouch Control System Load Center Secure the IntellipH Controller to the surface with the three screws 2 WARNING SWITCH
14. it will not dispense or below How to refill the IntellipH acid canist To Refill the IntellipH Acid Canister Always follow basic safety rules when handling acid Read and follow the manufactures instructions on the acid container e Always wear safety glasses e Wear rubber gloves e Refill canister in an open area not in an enclosed space To refill the acid canister e Refill the canister by carefully and slowly tilting the tip the canister into the acid tank then push down to puncture the foil To speed up acid dispersal into the tank use a sharp object to puncture the bottom of the gallon of acid INTELLIPH ACID DISPENSER Installation and User s Guide 7 IntellipH Acid Dispenser Installation Setting up the system for the first time For best operation the IntellipH Acid Dispenser system should be configured to match your basic acid needs Perform the following steps to setup the system e Use a Test Kit to balance the pool water e Measure the water pH e Operate the IntellipH Acid Dispenser system for one week e Monitor the pH regularly and adjust the acid dispensing amount using the More or Less buttons as required Operation with IntelliTouch and EasyTouch Control System When the IntellipH Controller is connected to an IntelliTouch EasyTouch Control System the IntellipH Controller monitors the communication link between the IntelliChlor SCG and the Control System W
15. or mode is equivalent to Boost mode in stand alone operation for IntelliChlor SCG In Superchlor mode the pool filter pump is not controlled by the IntellipH9 Controller Set Cell Output This setting controls IntelliChlor SCG sanitizer output and has a range of 0 100 The default factory setting is 60 Increasing or decreasing the cell output percentage will increase or decrease chlorine production in your pool This feature replaces the MORE and LESS button on the IntelliChlor SCG When the IntelliChlor SCG is connected to IntellipH controller the More and Less buttons on the IntelliChlor SCG are disabled Cell Output LED s IntelliChlor SCG Displayed Sanitizer Output LED Display 0 0 All LEDs are Off 1 29 20 30 49 20 40 50 69 20 40 60 70 89 20 40 60 80 90 100 20 40 60 80 100 All LEDs are On Cell Status This menu allows you to view the current salinity and temperature of your pool as provided from the IntelliChlor cell SALT Displays the salinity in ppm SALT 4000 PPM TEMP Displays the water temperature in F TEMP 75 F History Data The History Data feature allows you to collect and view the operating history of the IntellipH unit To access the IntellipH SCG history data press ENTER The following list is displayed XXXX DOSES XXXX DIDN T DOSE XXXX DOSES The number of hourly doses successfully dispensed since installation Every autom
16. piratory tract infection and death In case of inhalation move to an area of fresh air immediately INGESTION Swallowing can be fatal Contact local poison control center or physician immediately Give large amounts of water or milk Allow person to vomit If vomiting occurs keep head lower than hips to avoid aspiration If person is unconscious turn their head to the side Seek immediate medical attention STORAGE Store container and acid in a dry ventilated place protected from excess heat and direct sunlight The container should be stored at a temperature below 80 F 26 C SKIN CONTACT Wash skin with soap and water for at least 20 minutes and remove contaminated clothing and shoes Contaminated clothes should be thoroughly cleaned before re use EYE CONTACT Flush eyes immediately with water for at least 20 minutes Seek immediate medical attention PERSONAL PROTECTION VENTILATION Use container outside and in a well ventilated area EYE PROTECTION Use splash resistant safety goggles CLOTHING Wear chemical resistant clothing when handling or working with chlorine GLOVES Wear chemical resistant gloves when handling or working with chlorine DISPOSAL Because of its corrosive nature muriatic acid is a hazardous waste when spilled or discarded Dispose of used acid at an approved hazardous waste facility or at your municipal household hazardous waste collection facility Small spills of acid may be neutralized u
17. s Injection Check Valve Saddle Clamp for 1 1 2 Pipe Requires Check Valve Saddle Clamp for 2 Pipe Requires Check Valve 522513ZInjection Check Valve Lid for Acid Container O ring for Container Lid 5 pack Suction Fitting Black Vent Fitting Grey SHURflo Pumphead for IntellipH Controller prior to 2014 Motor for IntellipH with SHURflo Pumphead INTELLIPH ACID DISPENSER Installation and User s Guide IntellipH Controller and Chemical Canister Replacement Parts INTELLIPH ACID DISPENSER Installation and User s Guide gt PENTAIR WATER SOLUTIONS 1620 HAWKINS AVE SANFORD NC 27330 e 919 566 8000 10951 WEST LOS ANGELES AVE MOORPARK CA 93021 e 805 553 5000 www pentairpool com All Pentair trademarks and logos are owned by Pentair or by one of its global affiliates Pentair Aquatic Systems IntellipH EasyTouch IntelliTouch and IntelliChlor are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and ser
18. sing baking soda Carefully pour the baking soda onto the spilled material until the fizzing stops then mop or scoop up the residue Leave cleanup of large spills to the experts call your local fire department or hazardous materials spill team INTELLIPH ACID DISPENSER Installation and User s Guide IntellipH Acid Dispenser System Overview This manual describes how to install and setup the IntellipH Acid Dispenser System which consists of the IntellipH controller and dispenser container Operating IntellipH Controller The IntellipH controller adds acid to the pool every hour The dispense amount is based on the user s settings The amount of acid added each hour can be quickly changed by pressing either the MORE or LESS button with a range of 196 100 in 1 increments If 0 is selected no acid will be dispensed All acid for the IntellipH acid dispenser system is stored in a four gallon storage canister with a built in pump The acid is pumped from the canister via a tube that is provided in the kit The tube is attached to a saddle clamp which is mounted after the heater directly into the water return line After each dose the IntellipH controller control panel display will show a 60 minute countdown timer When the timer equals zero the pump on the canister is activated and acid is pumped into the pool s main waterline The 60 minute timer will restart again Note After an IntelliChlor Salt Chlorine Generator SCG is
19. tting into the other slot See Figure 4 2 Align tube housing cover with track and slide over tube to seat the cover in place See Figure 5 3 To lock cover in place push lock lever down on the cover while turning the vertical tab180 from right to left See Figure 6 4 Reconnect the suction and discharge lines Prime pump 6 Rinse the area with water Push down on top of cover to seat in place Tube Insert tube into slot Insert tube into slot Figure 5 Figure 4 Discharge Suction Slots 4 Figure 6 Push lock lever tab from right to left side to lock in place INTELLIPH ACID DISPENSER Installation and User s Guide 11 Replacing the Chemical Tubing see illustration on next page d Read and follow the safety instructions given in the MSDS SDS for the acid Wear chemical resistant gloves and safety glasses Inspect the pump head tube and replace if it is worn or one year old Remove and properly dispose of the old tubing Cut approximately 1 ft of tubing to connect the Suction fitting to the Inlet of the pump head Ensure that the tubing is cut square and the ends are clean Do not overtighten the nuts and ensure that the pump head tube is not twisted Cut enough tubing to connect the Outlet of the pump to the Injection Check Valve Ensure that the tubing is routed away from areas where it can be damaged or would cause damage if it is punctured Also avoid bending the tubing sh
20. vices Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 2015 Pentair Water Pool and Spa Inc All rights reserved This document is subject to change without notice P N 521396 REV F 9 2015
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