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RAC6182 Industrial Computer for the Windows

1. ag Jumper Settings rn Debug Boot Operation Factory Default Registry Normal Boot Operation I Current Registry To change the J2 jumper 1 Disconnect power from the RAC6182 Computer 2 Disconnect any device connected to COM2 port 3 Follow the procedures on Page 4 2 to open the computer chassis Publication 6182 UM001D EN P 5 6 System Troubleshooting 15 5 Locate jumper J2 The 2 pin jumper should be across pins 2 and 3 for normal operation Change the 2 pin jumper to connect pins and 2 Follow the procedures on Page 4 3 to close the computer chassis To reset the Windows CE registry 1 Apply power to the RAC6182 Computer The computer boots into a debug mode This mode performs a more extensive power on self test POST procedure It also reverts to the factory stored Windows CE registry Finally it enables a debug monitor output on COM2 The debug monitor is a Windows CE development tool feature for product development or debug purposes only After the RAC6182 Computer boots in debug mode delete the previous registry files Open Windows Explorer from Start Programs Windows Explorer or double click the My Computer desktop icon Open the Storage Card folder From the View menu select Options Make sure the option is set to show all files Delete the following two files from Storage Card fo
2. 4 Use the special DOC extraction tool to hook the edges of the DOC Be careful to hook only the DOC with the extraction tool and not the socket located directly below the DOC DOC Extraction Tool DiskOnChip Device Chip Socket Publication 6182 UM001D EN P Adding Removing Internal Components 4 11 5 Remove the DOC from its socket Pull the device straight up Be careful not to bend or damage the DOC pins ATTENTION Make sure to hook only the DOC with the extraction tool and not the socket located directly below the DOC Do not pull the socket from the printed circuit board assembly Irreparable damage will result 6 Store the DOC memory in an anti static wrapper 7 Before installing the new replacement DOC memory chip be sure it is properly oriented with regard to the chip socket On one end of the DOC chip is a beveled corner an inked notch and a dot see below DiskOnChip Device Inked notch Dot Beveled corner The chip socket itself contains a notch on one end see below Chip Socket Notch SS Align the end of the DOC chip containing the inked notch dot and beveled corner with the end of the chip socket containing the notch 8 To install the DOC memory chip carefully align all the pins with the chip socket Gently push the pins into the socket until the chip is seated against the socket base Make sure not to bend any pins 9 Follow the procedures on Page
3. Network Icon S O 3 5 amp D D x 23 gt 5 Kommunic Date Time Dialing Display Hardware Keyboard Keypad Mouse Network Regional Monitor Settings 2d System Touch Watchdog screen Mitar E contro Pane fa 3 7 57 aM A 2 On the Adapters tab select Intel 8255x Ethernet Chip from the list and select the Properties button Network Configuration Adapters Identification Lists the network drivers Intel 8255x Ethernet Chip installed on your device NE2000 Compatible Ethernet Driver To change driver settings select the driver and then the Properties button Publication 6182 UM001D EN P Communications Configuration 13 3 3 Complete the information on the IP Address and Name Server tabs as necessary for your Ethernet network Intel 8255x Ethernet Chip Settings oki x IP Address Name Servers An IP address can be Obtain an IP address via DHCP automatically assigned to this i computer If your network 5 does not automatically assign i IP addresses ask your network IP Address 169 254 226 103 administrator for an address Subnet Mask 255 255 0 0 and then type it in the space F provided Default Gateway Saas 4 Press Enter or click the OK button to save the network settings and Exit Publication 6182 UM001D EN P 13 4 Communications Configuration Communications Configuration for Ethernet Once you have configured the Ethernet settings for
4. 12 1 in Display with Touchscreen Ifyou are replacing the bezel overlay on a 12 1 in version with touchscreen attach the existing LED board to the new front bezel assembly using the 2 screws Tighten the screws to 4 6 in lbs 0 5 0 6 Nem Place the metal frame in the new plastic overlay assembly and thread any cables through the frame as required Publication 6182 UM001D EN P 5 6 Installing Removing Front Bezel Assembly Items Installing Keypad Legend Strips Publication 6182 UM001D EN P 6 Follow the procedures in this chapter to reassemble the front bezel routing and connecting cables as required 7 Remove outside display window protective film and reinstall RAC6182 computer into panel or enclosure The following are catalog numbers for the RAC6182 front bezel overlay assemblies These assemblies include the plastic bezel overlay and legend strips only They do not include the LCD panel or interconnection boards Part Number Description 6189 2BZL8K 7 7 in keypad bezel overlay assembly 6189 2BZL8KT 7 7 in keypad amp touchscreen bezel overlay assembly 6189 2BZL12K 12 1 in keypad bezel overlay assembly 6189 2BZL12KT 12 1 in keypad amp touchscreen bezel overlay assembly 6189 2BZL12T 12 1 in touchscreen bezel overlay assembly The RAC6182 keypad versions contain three legend strips one strip for the horizontal function keys located below the display and two strips for the vertical function keys locate
5. Sa These settings control the connection between your Windows CE device and a desktop computer You must specify the II Connection Method Network name and IP address of your desktop computer to connect to it Connect PC Name pjohnc Connect PC IP Addr 169 254 226 103 Connection Method Network Connection 13 5 4 Onthe PC Connection Parameters dialog specify the network host name for the host PC in the Connect PC Name field and specify the IP address for the host PC in the Connect PC IP Addr field 5 Select Network Connection in the Connection Method field to specify that the RAC6182 should use the Ethernet network settings to connect to the host PC 6 Press Enter or click the OK button on the PC Connection Parameters dialog to save the settings and Exit 7 Press Enter or click the OK button on the Communications Properties dialog to save the settings and Exit For information on connecting to the host PC refer to Chapter 15 Managing User Applications Setting up the RAC6182 Industrial Computer to communicate over a serial port consists of two steps e Creating a remote networking connection for the serial port e Setting up the RAC6182 Industrial Computer communications to use serial communications Publication 6182 UM001D EN P 13 6 Communications Configuration Publication 6182 UM001D EN P Remote Networking Connection If you need to connect the RAC6182 Industrial Computer
6. Touchscreen Calibration Hardware Monitor Watchdog Timer Communications Configuration Managing User Applications System Troubleshooting Maintenance Replacement Parts and Accessories Contents Describes the purpose background and scope of this manual Also specifies the intended audience Shows the different versions and features of the RAC6182 Industrial Computer Describes how to install the RAC6182 Industrial Computer in a panel or enclosure Also how to connect power network and relay output Tells how to connect external devices to the various RAC6182 ports Gives procedures for adding removing RAM and ROM memory add in PCI and PC cards Gives procedures for installing or removing front bezel items including display backlight tubes Tells how to start and checkout the system Provides an overview of the RAC6182 Windows CE operating system and its native applications and utilities Explains how the RAC6182 keypad functions and how to use the Keypad configuration application Explains how to configure the RAC6182 display settings Explains how to calibrate the touchscreen on the RAC6182 Industrial Computer Explains how to use the Hardware Monitor application to perform hardware diagnostics Explains how to use the Watchdog Timer application to reset the RAC6182 in case of lockup Explains how to configure the RAC6182 to communicate with a host computer Explains how to inst
7. Allen Bradley RAC6182 Industrial Computer for the Windows CE Operating System gt amp amp amp amp amp amp Important User Information Publication 6182 UM001D EN P Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and because ofthe wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation with respect to use of the information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of R
8. Field ins Publication 6182 UM001D EN P 1 8 Computer Features RAC6182 Industrial Computer Connectors Half Length PCI Slot Type III PC Card Slot or 2 Type II Card Slots PCMCIA 10 100MB BaseT USB Ports 2 Ethernet Port PS 2 Keyboard Port PS 2 Mouse Port ECC EPP Parallel Port gt COM2 Port COM1 Port 2MB Video Port Diagnostic Relay Output Power Input AC and DC Versions WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class I Div 2 hazardous locations Publication 6182 UM001D EN P Computer Features 1 9 LED Indicators The following table shows the LED indicators on the RAC6182 Industrial Computer Table A LED Indicators Display Versions Only Indicator Indicates T Diagnostics Indicates that one of the following conditions exists when lit Overtemperature Temperature inside the RAC6182 Industrial Computer enclosure is above defined threshold Voltage Voltages not within specification Refer to Chapter 16 System Troubleshooting for information on resolving diagnostic conditions 1 Numlock key activated when lit D ee Power On when lit Note The LEDs toggle on and off during power up Publication 6182 UM001D EN P 1 10 Computer Features Publication 6182 UM001D EN P Chapter 2 Chapter Objectives European Union Compliance
9. When you create and save a new file it is stored in the My Documents folder unless you specify another location Note The RAC6182 Computer does not provide persistent storage ofthe My Documents folder All documents to be saved should be stored under the Storage Card folder Browsing Web Pages Select Start Programs Internet Explorer to view Web pages You can alternately double click the Internet Explorer icon on the Desktop to open the Internet Explorer program To access pages stored on the RAC6182 Industrial Computer use the File Open command and select the Browse button to locate the file To view Internet or Intranet pages type a URL in the Address box Before you can access remote Web pages the RAC6182 Industrial Computer must be connected to anetwork See Chapter 14 Communications Configuration for configuring the Ethernet interface Additional network settings such as a Proxy Server can be configured in the Internet Explorer application using the Options command under the View menu The Microsoft Internet Explorer application is a functional subset ofthe PC version It offers many of the same features ofthe PC version and can be used to view most Internet HTML web pages Some advanced web features may not be fully supported Printing Some RAC6182 software applications may support printing To print from these applications select the Print command from the File menu An HP compatible printer must be connected to the R
10. you power up the computer as long as the shortcut remains in the Storage Card Windows StartUp folder To disable the watchdog timer 1 To disable the watchdog timer select Start Settings Control Panel Select or double click on the Watchdog icon On the Watchdog Properties dialog box clear the Enable check box Restart the RAC6182 Industrial Computer and the watchdog timer application is disabled Publication 6182 UM001D EN P 12 4 Watchdog Timer Publication 6182 UM001D EN P Chapter 13 Chapter Objectives Setting Up Ethernet Communications Communications Configuration This chapter describes how to configure the RAC6182 Industrial Computer to communicate with other computers using either the Ethernet connection or the serial connection This chapter s topics include e Setting up Ethernet communications e Setting up serial communications Setting up the RAC6182 Industrial Computer to communicate over an Ethernet network consists of two steps e Setting up the Ethernet configuration e Setting up the RAC6182 Industrial Computer communications to use the Ethernet configuration Network Configuration You configure communication over the Ethernet port using the Network application in the Windows CE Control Panel 13 2 Communications Configuration To set up network configuration 1 To set up the network configuration select Start Settings Control Panel Select or double click on the Network icon
11. zamn ZoamGut close 7 Macro and Run Program Key KY2 05 15 01 13 32 16 Macros and Run Program Key Non Programmable Keys 1 Num Lock 15 Enter f 16 Ctrl 17 Alt Home 18 Esc Up Arrow 49 Beb Page Up 28 Hin Left Arrow 22 Delete Right Arrow 23 shift End 24 Space Down Arrow 25 Up Arrow Page Down 26 Left Arrow Del 27 Right Arrow Ins Down Arrow WNEDOBROOAD o Page 1 of 2 7 Macro and Run Program Key KY2 Print TET Prey Pag e Two Page a Fz Zoom j Close 7 Macro and Run Program Key KY2 05 15 01 13 33 52 Macros and Run Program Key Programmable Keys Macro String Make Break Typematic Run Program 1 K1 1234567890 2 K2 Joe Fedorczak 3 K3 Bill Nackers 4 K4 Ryan Coleman 5 K5 Cliff Switzer 6 K6 John Cochran 7 K7 Mo Salehmohamed 8 K8 test4 9 K9 lt L Alt Tab gt 10 K10 lt L Winte gt 11 K11 lt Up Arrow gt 42 12 Down Arrow ot 13 Rockwell Automation 14 Test1_2 3 157 test 15 16 lt L Alt L Shift f gt x LT testl 18 test2 19 test3 20 test nonexist 21 TESTS lt L Ctrl Esc gt F8 dir a o lt Enter gt FO 9g F10 lt Left Arrow gt F11 lt Right Arrow gt Figure 16 Print Preview Publication 6182 UM001D EN P Keypad Operation 8 31 3 Select one ofthe buttons at the top ofthe workspace Click this button To Print Open a Print dialog allowing you
12. 3 Connecting External Devices and to Chapter 13 Communications Configuration Microsoft ActiveSync can be installed from the RAC6182 Applications and Accessories CD ROM shipped with every RAC6182 Industrial Computer ActiveSync is used to exchange data between a desktop PC and the RAC6182 Industrial Computer ActiveSync Installation Microsoft ActiveSync works with the following Microsoft operating systems Windows 95 Windows 98 Windows NT and Windows 2000 For detailed information on ActiveSync features read the ActiveSync Help information once the program is installed To install Microsoft ActiveSync on a desktop PC 1 Connect the RAC6182 Industrial Computer to a desktop PC serial port using a null modem cable 6189 2NMCBL Note To complete the ActiveSync installation on a PC you must connect the RAC6182 to the host PC using serial communications Use a null modem cable attached to the COM2 port on the RAC6182 After you install ActiveSync on the host PC you can use either a serial communications or Ethernet communications to communicate with the RAC6182 2 Apply power to both the host PC and the RAC6182 Industrial Computer 14 2 Managing User Applications Publication 6182 UM001D EN P Insert the RAC6182 Applications and Accessories compact disc into the desktop PC CD ROM drive Open the ActiveSync 3 0 folder on the CD ROM and run the Setup application Follow the prompted messages displayed by the Microsoft
13. ActiveSync Setup wizard The wizard installs Microsoft ActiveSync any required Windows components and other optional applications for running a hand held PC At the end of its installation process Microsoft ActiveSync attempts to create a connection using the Get Connected wizard The RAC6182 Industrial Computer must be connected and powered up for the connection wizard to work correctly It automatically searches for any mobile devices connected to a serial or IR port While ActiveSync is searching for a connection initiate the serial connection on the RAC6182 by running PC Link It may take several attempts for PC Link and ActiveSync to establish a connection Note For instructions on setting up communications refer to Setting Up Serial Communications on page 13 5 Important To work properly ActiveSync must make its first connection to an external device immediately following installation via a serial port Once this connection is made ActiveSync can connect to any external device via Ethernet To create a connection between Microsoft ActiveSync and the RAC6182 If the wizard does not successfully create the connection do the following l Start ActiveSync on the host PC and follow the on screen instructions until the Verify COM Port Availability window is displayed Check that the COM port is available Select Next to try another search for a mobile device on a serial port Ensure that the serial cable is
14. CE architecture e Windows CE programs e Using Windows CE e Control Panel applications e RAC6182 Computer memory usage The Windows CE operating system from Microsoft is designed to provide a portable scalable real time operating system for embedded devices The modular design of Windows CE allows the application designer to include only those features required for the specific product application However Windows CE is still a subset of the other Microsoft operating systems and it runs Win32 applications Windows CE Benefits There are two major differences between Windows CE and other Microsoft Windows operating systems Windows CE e Has a small memory footprint requirement e Runs on a wide variety of processor architectures The small memory footprint allows Windows CE to operate in small solid state memory devices 8 MB typical In contrast PC based Windows require hundreds of megabytes of storage space PC based Windows applications operate only on Intel x86 compatible architectures Embedded devices using Windows CE can use low cost and low power processors with optimal features and functionality for the specific application Compiling Windows CE Applications While the Windows CE operating system brings a higher level of standardization to embedded computing devices third party software applications must still be compiled and tested to run on each Windows CE device The compilation is required to tailor the software a
15. Environmental Considerations Mounting Hardware Installation This chapter describes installation of the RAC6182 Industrial Computer for the Windows CE Operating System including how to install the RAC6182 Industrial Computer in a panel using mounting clips The RAC6182 Industrial Computer meets the European Union Directive requirements when installed within the European Union or EEA regions and has the CE mark A copy ofthe Declaration of Conformity is available at the Rockwell Automation Allen Bradley Internet site www ab com Mount the RAC6182 Industrial Computer in a panel or enclosure to protect the internal circuitry Versions with a gasketed bezel meet NEMA Type 1 12 13 and 4X Indoor use and IEC IP54 IP65 only when properly mounted in a panel or enclosure having an equivalent rating The non display version does not have a gasket and has a NEMA Type 1 and IEC IP2X rating Allow enough room within the enclosure for adequate ventilation Also consider heat produced by other devices in the enclosure The ambient temperature around the RAC6182 Industrial Computer must be maintained between 0 and 50 C 32 to 122 F The RAC6182 Industrial Computer is intended for use in Pollution Degree 2 environments Make sure you provide provisions for accessing the top bottom and side panels of the RAC6182 Industrial Computer to install remove components and to access the connectors Versions of the RAC6182 Industrial Computer wit
16. Sea level to 40 000 ft 12000m 15g 1 2 sine 11 msec 30g 1 2 sine 11 msec 0 006in p p 10 57Hz 1 0G peak 57 150Hz sine 0 015 in p p 10 57Hz 2 5g peak 57 150Hz sine Applications with touchscreens in high humidity and high temperature environments have additional considerations Specifications A 3 Electrical AC Option Line Voltage 85 to 132VAC 170 to 264VAC autoranging Line Frequency 47 63Hz Ground Leakage 1 0 uA max at 1 5KVDC Power Consumption 45 55VA 0 4A 120Vrms 0 25A 240Vrms Power Dissipation 16W typical no add in cards 24W maximum Electrical DC Option Line Voltage 18 32VDC Input Current 0 8A typical no add in cards 1 4A maximum Power Consumption 16W typical no add in cards 24W maximum Diagnostic Relay Output Relay rating 0 24V AC or DC Normally open Maximum current 0 5A at 24VDC Agency Approvals LISTED D En Up UL 508 Listed UL C UL Industrial Control Equipment 7F44 CLASS I DIVISION 2 GROUPS A B C amp D INDUSTRIAL FLAT PANEL MONITOR UL 1604 Listed UL C UL Industrial Flat Panel Monitor c UL us LISTED 63DM TAL w UL 1950 Recognized Component C UL 950 Recognized Component EN 60950 EN 50081 2 1993 EN 55022 1998 Class A EN 55024 1998 EN 61326 1998 EN 61000 3 2 1995 EN 61000 3 3 1995 Note With a 1784 PKTX communication module the system does not meet CID2 Publication 6182 UM001D EN P A 4 Specifications Publicati
17. all RAC6182 specific Control Panel applications are loaded 6 Reload any application programs using the vendor supplied backup files Make sure that these programs are compatible with the RAC6182 operating system version especially if you have reloaded the Windows CE operating system Publication 6182 UM001D EN P 16 4 Maintenance Publication 6182 UM001D EN P Chapter 17 Replacement Parts and Accessories Chapter Objective This chapter describes the replacement parts and accessories that are available for the RAC6182 Industrial Computer with their corresponding part numbers Replacement Parts Description Catalog Number Computer Chassis AC Power Supply 6189 2ACPS Terminal block for AC power DC power and 6189 2CONN diagnostics relay output 64MB DiskOnChip flash ROM 6189 2FL64 64MB DIMM SDRAM 6189 DIMM64 128MB DIMM SDRAM 6189 DIMM128 256MB DIMM SDRAM 6189 1DIMM256 32MB flash PC card ATA 6189 ATA32 64MB flash PC card ATA 6189 ATA64 Single channel DH RIO DH485 Network PCI 1784 PKTX Card Cables RS232 Null Modem Cable 6189 2NMCBL Software RAC6182 Software Development Kit Visual 6189 SDK C Visual Basic Windows CE 3 0 Upgrade 6189 2WINCE30 Important For a replacement chassis assembly order the RAC6182 non display unit with the required options 6182 xAxxxx 17 2 Replacement Parts and Accessories Publication 6182 UM001D EN P 7 7 in Keypad front bezel assembly 7 7 in Keypad amp Tou
18. are also stored on the DOC Upon power up the operating system and any auto start applications are transferred from the DOC to dynamic RAM where they are executed The remainder of the DOC flash ROM is a FAT partition that appears as a folder named Storage Card in Windows CE Files stored here are persistent Note Only programs and files loaded in the Storage Card folder are saved in the DOC flash ROM All other folders or files existing in DRAM and are lost when power is cycled Dynamic RAM The RAC6182 dynamic RAM memory is split into two segments storage memory and program memory The Control Panel System application has a slider control that determines the allocation mix between Storage and Program memory The storage memory segment is a virtual RAM disk known as the Object Store It provides specialized storage for the Windows CE Registry the Windows CE file system and Windows CE system databases The Publication 6182 UM001D EN P 7 8 Windows CE Operating System Publication 6182 UM001D EN P RAM based storage memory segment is not persistent as in HPC devices so all files stored here must be re created at every startup The program memory segment provides traditional computer RAM like functions for holding application code heaps stacks and data at run time The RAC6182 Industrial Computer loads the Windows CE operating system and any auto start applications from the DOC flash ROM into the program memory at power
19. are expressed in millimeters Note inches th Keypad ion wi Vers 7 7 in 75 4 2 97 o gt ree Hh OOOOOOOO 223 6 8 80 CC GO ODO 2 X 060660004 Ip 9600000 FP th Keypad Version wi In 12 1 wo N 2 98 u COCCO ODA 290080 OOG OCCO D OVOOOOOOO i Publication 6182 UM001D EN P Installation th Touchscreen ion wi 12 1 in Vers 75 8 2 98 Non Display Version 57 3 2 26 NA Publication 6182 UM001D EN P Installation 2 5 Mounting Cutouts The following figure provides the dimensions for making the panel or enclosure cutout for the RAC6182 Industrial Computer A Height Width gt Table C Mounting Cutout Sizes Display Size Height O Width 7 7 in version with keypad 295 8 11 65 12 1 in version with touchscreen 337 6 13 29 12 1 in version with keypad 389 9 15 35 Panel Mounting To install the RAC6182 Industrial Computer in a panel ATTENTION Disconnect all electrical power from the panel before making cutout Make sure the area around the panel cutout is clear Take precautions so that metal cuttings do not enter any components that are already installed in the panel Failure to follow these warnings may result in personal injury or da
20. connected between the COM2 port and the desktop PC serial port Note You must use the COM2 port on the RAC6182 to connect to ActiveSync using serial communications and you must set up the PC connection on the RAC6182 with the COM2 direct connection On the RAC6182 Industrial Computer select Start Programs Communication PC Link Installing Removing Applications on the RAC6182 Industrial Computer Managing User Applications 14 3 PC Link attempts to establish a connection with the host computer using the connection method you set up 5 ActiveSync starts the Get Connected wizard Follow the wizard prompts to establish a connection with the RAC6182 Industrial Computer 6 Once a connection is established do not create a partnership between the PC and the RAC6182 Instead initiate subsequent connections from the RAC6182 by selecting Start Programs Communication PC Link Additional Help on Microsoft ActiveSync To get additional information on how to use Microsoft ActiveSync see the online Help by selecting Microsoft ActiveSync Help from the Help menu Help topics are available for set up usage and troubleshooting information There are at least three methods for installing a software application on the RAC6182 Industrial Computer Each software application has its own defined installation process so you should follow the installation instructions shipped with the software application e ActiveSync can be used to transf
21. contact removable terminal block is used to connect power to the RAC6182 Industrial Computer The RAC6182 Industrial Computer AC version accepts 120 240V AC The AC power supply is autoranging The DC version accepts 18 32V DC The removable terminal blocks are different on the AC and DC versions and cannot be interchanged ATTENTION The power supply must be connected to an earth ground Failure to follow this warning could result in severe electrical shock 2 ATTENTION Some 1784 communication cards have a connector like the one used for the RAC6182 power connector Do not plug power into connectors on these cards The terminal block is equipped with two retainer screws to prevent accidental interruption of power to the RAC6182 Industrial Computer Tighten the screws on the AC version to a torque of 5 in Ibs 0 56 Nem Tighten the screws on the DC version to a torque of 2 5 in Ibs 0 28 Nem WARNING EXPLOSION HAZARD Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous Publication 6182 UM001D EN P 2 8 Installation A 3 part kit with the terminal blocks can be ordered from Rockwell Automation Part Number Description 6189 2CONN 120 240VAC Unit terminal block qty 1 24VDC Unit terminal block qty 1 Relay output terminal block qty 1 Relay Output The RAC6182 Industrial Computer has a relay output This output is a normally open hard
22. cover to the chassis 3 Remove the screw securing the slot cover and remove the slot cover 4 Adding Removing Internal Components 4 7 Hold the card by the edges and firmly press the card into the PCI connector Align the notch in the board retainer with the threaded hole on the chassis and install the screw Hold the notch tightly against the screw before tightening Tighten the screw to a torque of 6 8 in lbs 0 7 0 9 Nem Check any connectors on the PCI card to make sure they are centered in the chassis opening Reinstall the screws to secure the top cover to the chassis Tighten the screws to 6 8 in Ibs 0 7 0 9 Nem Follow the PCI card user manual instructions when attaching any required external cables to the card ATTENTION Some 1784 communication cards have a connector like the one used for the RAC6182 power connector Do not plug power into connectors on these cards To remove a PCI card 1 2 Disconnect power from the RAC6182 computer Remove the 2 screws securing the top cover to the chassis Remove any external cables attached to the PCI card Remove the screw securing the board retainer Publication 6182 UM001D EN P 4 8 Adding Removing Internal Components 5 Hold the board at each end and carefully rock the board back and forth until the edge connectors pull free 6 Store the board in an anti static wrapper 7 Install and secure a slot cover over the open slot Tighten the sc
23. directly to a host PC using the serial port you must first set up a remote networking connection To set up a remote networking connection for serial communications 1 Select Start Programs Communication Remote Networking 2 Select the Make New Connection icon 3 Enter a name for the connection in the Name field and select the connection type For serial connection to a host PC select Direct Connection 4 Select the device to use for this connection For serial connection to a host PC select Serial Cable on COM2 5 Select Configure to set up the new connection Specify the following information and select OK Field Value Baud Rate Select desired baud rate Data Bits 8 Parity None Stop Bits 1 Flow Control Hardware 6 Select Finish Remote Networking creates the new connection Communications Configuration for Serial Communications Once you set up remote networking on the RAC6182 Industrial Computer you must configure the RAC6182 to use your remote networking connection You set up serial communications using the Communications application in the Windows CE Control Panel To set up communications configuration for serial communications 1 To set up RAC6182 host communications using serial communications select Start Settings Control Panel Select or double click on the Communications icon 2 On the Device Name tab enter the Device Name for the RAC6182 Industrial Computer Optionally enter a description in t
24. multiple keys are selected with some Publication 6182 UM001D EN P 8 16 Keypad Operation Publication 6182 UM001D EN P keys enabled and others disabled choosing the Enable Key command will enable all the selected keys Opening a Saved Keypad Configuration To open an existing keypad configuration file 1 Choose Open from the File menu or click on the tool bar ypad Configuration Li RAC6182 Keypad Configuration AB Allen Bradley 12 Aphs Numeric Single Key KY2 12 DefaultKY2 12 Macro and Run Program Key KY2 7 Alpha Numerk Single Key KY2 7 Macro and Run Program Key KY2 me Files of type Keypad Configuration File ky2 Cancel ZA Figure 4 Open File 2 The dialog shows all keypad configuration files KY2 in the Look In folder 3 Double click the KY2 file you want to open or click on a KY2 file and then click the Open button A window opens for the selected keypad configuration The name of the K Y2 file shows in the title bar The window titled RAC6182 Keypad Configuration is the configuration stored on the RAC6182 If this window and all other keypad configuration windows are closed you can reopen the RAC6182 Keypad Configuration from the File menu by selecting Open RAC6182 Keypad Configuration from the File menu Keypad Operation 8 17 Set the Default Configuration for Programmable Keys 1 Select one or more programmable keys or use the edit menu Select All Progra
25. the RAC6182 Industrial Computer 2 Remove the 3 screws securing the chassis to the front bezel Remove 3 Screws to Open Chassis 3 Open the chassis away from the front bezel Be careful not to stress or disconnect the internal cables running between the chassis and front bezel Adding Removing Internal Components 4 3 To remove the chassis display versions 1 To remove the chassis completely from the front bezel carefully disconnect the internal cables from the chassis printed circuit board 2 Remove the set screw in the hinge and lift the back chassis off the front bezel hinges l Remove Screw from Hinge H ee 006006 To replace the chassis display version 1 To replace the chassis remount the chassis onto the front bezel hinges and reinstall the hinge set screw Reconnect the cables to the chassis printed circuit board 2 To close the chassis slowly hinge the chassis back against the front bezel Be careful not to pinch the internal cables 3 Reinstall the 3 screws to secure the chassis to the front bezel Tighten the screws to a torque of 6 8 in Ibs 0 7 0 9 Nem Important For a replacement chassis assembly order the RAC6182 non display unit with the required options 6182 xAxxxx Publication 6182 UM001D EN P 44 Adding Removing Internal Components To open the chassis non display versions 1 Disconne
26. the metal chassis to discharge yourself before connecting external cables 3 2 Connecting External Devices Connecting USB Devices The RAC6182 Computer has two USB ports The Windows CE operating system currently only supports standard USB keyboard and mouse devices with its native device drivers A vendor specific Windows CE driver will be required for all other USB devices The USB device can plug into either of the two side panel USB ports as shown below While the USB interface is designed to be connected and disconnected under power the Windows CE operating system will not automatically recognize any changes made under power Table D USB Stacked Connector Pin Out PIN Signal USBOVCC Switched FET current protected USBOD USBOD USBOGND USB1VCC Switched FET current protected USB1D USB1D USB1GND SHLDGND SHLDGND O SOINI D A AJJ Nj oO Publication 6182 UM001D EN P Connecting PS 2 Keyboard and Mouse Connecting External Devices 3 3 The mouse and keyboard plug into the side panel mouse and keyboard ports as shown below Any standard PS 2 keyboard and mouse devices can be used Both devices must be connected before power up to be recognized by the Windows CE operating system Table E PS 2 Port Connector Pin Out PIN COIN ODIa R wl mM gt gt gt l gt
27. 17 Cr F Cr Hal F At Enter Tin F Win Figure 11 Make Break Typematic Mode Publication 6182 UM001D EN P 8 24 Keypad Operation Publication 6182 UM001D EN P 3 In Run Program mode the key is defined as non repeating and all key codes are sent as a single string when the key is first pressed A key defined as a Run Program can submit a sequence of up to 80 characters Unlike the other modes wherein actions are directed at the application with current focus this action is directed at the operating system to run the program that is named in the Text Edit Box In the following example the key press launches a program named ProgramName exe You cannot enter a path name in this field You can only enter the program name So either locate a shortcut to the application in the search path defined below or follow the directions below for adding search paths to the RAC6182 registry Edit Programmable Key x ProgramName exe Press BACKSPACE To Delete m Select Mode Cancel C Macro Sting Make Break Tiypematic Run Program Add New Code F Win Appl M Alt Alt rer Beer Win Figure 12 Run Program Mode A programmable key in the Run Program mode calls the Win32 API call CreateProcess with the name of an executable program Directories are searched in the following order 1 2 The Windows windows directory The root
28. 182 communications please see Chapter 13 Communications Configuration and Chapter 14 Managing User Applications Note ActiveSync 3 0 is distributed on the RAC6182 Applications and Accessories CD with every RAC6182 Industrial Computer Using the Keypad Configuration Utility To run the Keypad Configuration Utility 1 On the RAC6182 run PC Link to start the ActiveSync connection 2 On the PC open the Start menu Open the Programs submenu and select the RAC6182 Keypad Configuration Utility 3 Click on the icon to run the RAC6182 Keypad Configuration Utility 4 The Keypad Configuration Utility opens and shows the keypad and the current configuration that is stored in the registry of the RAC6182 Depending on the type of RAC6182 Industrial Computer the keypad will be either the 7 7 in STN bezel with 27 function keys or the 12 1 in TFT bezel with 34 function keys Publication 6182 UM001D EN P 8 12 Keypad Operation Publication 6182 UM001D EN P The window that contains the keypad configuration stored on the RAC6182 computer is named RAC6182 Keypad Configuration ii Keypad Configuration Utility RAC6182 Keypad Configuration E lolx File Edit View Window Help ze amp 2 7 7 Keypad Configuration 17 Programmable Keys For Help press F1 Figure 1 7 7 in Bezel with Keypad ui Keypad Configuration Utility RAC6182 Keypad Configuration Ele Edit View Window Help 2u S 2x i RAC6182 Keypad Co
29. 182 Keypad Configuration Utility software using Run 1 2 3 4 5 Insert the CD named RAC6182 Applications and Accessories into your CD drive Click the Start button and select Run from the menu Browse the CD to the folder Keypad Configuration Utility Select and open the file named setup exe Follow the install instructions on the screen To Uninstall the RAC6182 Keypad Configuration Utility software using Control Panel 1 Click the Start button click Settings and then click the Control Panel Click the Remove Programs button or icon Select the RAC6182 Keypad Configuration Utility from the list of currently installed programs Click the Remove button or icon Follow the install instructions on the screen Configuration Files The RAC6182 Keypad Configuration Utility recognizes a file with the extension KY2 as a RAC6182 keypad configuration Opening a file with this extension should launch the RAC6182 Keypad Configuration Utility Keypad Operation 8 11 Connecting the RAC6182 Computer to the PC Computer When the RAC6182 Keypad configuration Utility runs it first looks for an ActiveSync connection to aRAC6182 computer That is why essential first steps are to ensure that ActiveSync is installed on the PC and to establish an ActiveSync connection between the PC and the RAC6182 Industrial Computer The connection can be serial or Ethernet If you are unfamiliar with ActiveSync and RAC6
30. 4 3 to close the chassis Publication 6182 UM001D EN P 4 12 Adding Removing Internal Components Publication 6182 UM001D EN P Chapter 5 Chapter Objectives Safety Precautions Installing Removing Front Bezel Assembly Items This chapter describes how to replace items in the RAC6182 front bezel assembly The RAC6182 front bezel assembly consists of a plastic bezel with overlay keypad and or touchscreen and a metal frame assembly that holds the LCD panel and associated interconnection circuit boards The LCD panel has field replaceable backlight tubes 12 1 in versions only The keypad bezel versions have removable function key legend strips This chapter s topics include e Replacing bezel cables e Disassembling the front bezel e Replacing the front bezel plastic overlay e Replacing the backlight tubes e Installing keypad legend strips The RAC6182 Industrial Computer contains line voltages Make sure you disconnect all power to the RAC6182 Industrial Computer before performing any of the operations described in this chapter ATTENTION Disconnect all power from the RAC6182 Industrial Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6182 Industrial Computer 5 2 Installing Removing Front Bezel Assembly Items Disassembling the Front Bezel Keypad Cable _ Touchscreen Cable Publication 6182 UM001D EN P At time
31. 6182 UM001D EN P Index I 5 Publication 6182 UM001D EN P I 6 Index Publication 6182 UM001D EN P IBM is a registered trademark of International Business Machines Corporation VGA is a trademark of International Business Machines Corporation PC AT is a trademark of International Business Machines Corporation Microsoft is a registered trademark of Microsoft Corporation Microsoft Windows is a trademark of Microsoft Corporation www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 oo 41061 183 01 4 Publication 6182 UM001D EN P April 2003 Copyright 2003 Rockwell Automation Corporation All rights reserved Printed in USA
32. AC6182 parallel port Publication 6182 UM001D EN P 7 6 Windows CE Operating System Control Panel Applications Publication 6182 UM001D EN P Configuring the RAC6182 Industrial Computer There are several user configurable settings on the RAC6182 Industrial Computer These settings are accessed from the Windows CE Control Panel Select Start Settings Control Panel to open the Control Panel window The Windows CE operating system contains a number of native functions and interfaces Many of these features are very similar to other Microsoft Windows operating systems The Windows CE Control Panel contains the following common or native applications Click on the associated Control Panel icon and use the Help button to learn more about each application s usage Table L Control Panel Applications on the RAC6182 Application Communications Date Time Dialing Display Keyboard Keypad Mouse Network Regional settings Touchscreen System Hardware Monitor Watchdog Timer Purpose Configuring the RAC6182 PC connections For more information refer to Chapter 14 Setting the date and time on the RAC6182 Proving a dial up connection Use with a Windows CE compatible PC card modem Configuring display and color settings external video port and setting LCD backlight and contrast settings For more information refer to Chapter 10 Setting up a keyboard device Configuring RAC6182 keypad func
33. C6182 Loosen the screw on the PC card retainer bracket covering the PC card slot if necessary Insert the PC card into the desired slot Make sure the PC card is fully seated and the slot ejector is out Up to 2 Type II cards can be installed in the RAC6182 Note Most PC cards are hot swappable on the RAC6182 You do not need to turn off power to the unit Install one PC card at a time to ensure correct installation Position the PC card retainer over the PC card and slot ejector and tighten the screw Tighten the screw to a torque of 6 8 in lbs 0 7 0 9 Nem Load the associated software and drivers for the card if needed The Windows CE operating system automatically recognizes compatible memory cards Follow instructions in the associated PC card user manual to make any required external cable connections To remove a PC card l Locate the PC card slots on the side of the RAC6182 Note Most PC cards are hot swappable on the RAC6182 You do not need to turn off power to remove the card Remove one PC card at a time to ensure correct removal Loosen the screw on the PC card retainer bracket and rotate the bracket to remove the PC card Remove any external cables attached to the PC card Press the slot ejector to unseat the PC card from the slot Remove the PC card and store in an anti static wrapper Position the PC card retainer over any remaining PC card and slot ejector and tighten the screw Tighten th
34. C6182 before this macro string will work The command prompt can be opened from the Start menu START PROGRAMS COMMAND PROMPT Edit Programmable Key x DIR ja o lt Enter gt Press BACKSPACE To Delete Select Mode Run Program Macro Sting Wake Break Typematic Cancel Add New Code Caps Lock L Shift x Left Right M Shift l Shift I Ctrl I Ctrl I Alt I Alt I Win I Win I Win Appl Enter Figure 10 Macro String Mode Keypad Operation 8 23 2 In Make Break Typematic mode the key is defined as repeatable at the Repeat Rate established by the Keypad Properties Tool in RAC6182 Control Panel The key Make codes are sent when the key is first pressed and the Break codes are sent when the key is released Ifthe key is held down the Make codes repeat at the Repeat Rate Make Break Typematic mode is available only for a single key press definition including its modifiers and as such is typically used to map a programmable key to a single alpha key Thus the keypad can emulate a subset of a standard PC keyboard In the following example the programmable key emits the character a at the Repeat Rate Edit Programmable Key x o e Press BACKSPACE To Delete m Select Mode Run Program C Macro Sting Make Break Typematic Cancel Add New Code Left Right au sein Win Appl
35. Ce we o o Zee a asian e awe omon wmon e awa mons owon e awe omon owon e awe omo oos Publication 6182 UM001D EN P Keypad Operation 8 33 12 1 in Keypad Default Key Assignments for Programmable Keys RA Right Alt Key RS Right Shift Key VK Virtual Key Key Legend Default Key Make Key Codes Break Key Codes Assignments Key Pressed Key Released VK F1 VK F2 VK F9 0x78 Oo on O F10 F11 F12 F13 KS K6 RS VK F4 F1 F2 F3 F4 F5 F6 F7 8 F A co F14 K1 K2 K3 K Publication 6182 UM001D EN P 8 34 Keypad Operation Publication 6182 UM001D EN P Chapter 9 Chapter Objectives Setting Up the Display Display Settings This chapter describes how to use the RAC6182 Display application to control the appearance of the Desktop and application windows in Windows CE and to adjust the display You configure the RAC6182 Industrial Computer display using the Display application in the Windows CE Control Panel To set up the display 1 To start the Display application select Start Settings Control Panel Select or double click on the Display icon Display Icon PIX 5 O Ss 8 Baw oxo DI u gt 5 Kommunic Date Time Dialing Display Hardware Keyboard Keypad Mouse Network Regional Monitor Settings amp System Touch Watchdog screen Kita I Control Panel 83 7 57 AM Al 9 2 Display Settings 2 On the Bac
36. E 3 0 RSView Machine Edition v3 0 Y Windows CE 3 0 no application Z Windows CE 2 12 no application obsolete Publication 6182 UM001D EN P Computer Features 1 5 Features of the RAC6182 The following illustrations show the major features and controls of the Industrial C omputer display versions ofthe RAC6182 Industrial Computer RAC6182 Computer 7 7 in Version with Keypad OEM Label 16 Relegendable Function Keys K1 K8 K9 K16 7 7in STN LCD 640x480 Resolution Status LEDs 11 Relegendable Numeric Keypad Function Keys F1 F11 Control and Navigation Keys Resistive Touchscreen Optional Publication 6182 UM001D EN P 1 6 Computer Features RAC6182 Computer 12 1 in Version with Keypad OEM Label 20 Relegendable Function Keys K1 K10 K11 K20 a 12 1in TFT LCD 800x600 Resolution N Status LEDS at Ox l N BBQ Numeric Keypad 086 ORIS 14 Relegendable N Function Keys x S88 Control and F1 F14 Navigation Keys e S Resistive Touchscreen Optional RAC6182 Computer 12 1 in Version with Touchscreen OEM Label 12 1in TFT LCD 800x600 Resolution Status LEDs Resistive Touchscreen Publication 6182 UM001D EN P Computer Features 1 7 RAC6182 Computer Common Chassis Opens on Hinges Front Bezel Common Rear Chassis 3 in Deep
37. Panel mounting 2 5 Parallel device connections 3 7 Parts 17 1 17 2 PC cards adding or removing 4 1 compatible cards C 1 memory usage 7 8 PC Link application 7 2 PCI add in cards adding or removing 4 1 PCMCIA cards See PC cards Power connections 2 7 Printers C 1 Processor board specifications B 1 R RAM See Memory Registry resetting Windows CE 15 4 Relay output connections 2 8 Restoring to factory configuration 16 2 S Serial devices connections 3 6 null modem cable requirement D 1 Setup initial operation 6 1 Specifications general A 1 processor board B 1 Storage Card memory 7 7 System lockup recovery 12 1 T Touchscreen settings 10 1 Transferring files 14 4 Troubleshooting Index l 3 check lists 15 2 hardware diagnostics 15 1 procedures 15 1 restoring to factory configuration 16 2 U USB devices 3 2 Using 8 11 V Versions of 6182 Computers 1 1 See also 7 7 in display version 12 1 in display version Non display version Video monitor connections 3 8 Ww Watchdog timer 12 1 Windows CE applications installing and removing 14 3 transferring files 14 4 Windows CE operating system 7 1 architecture 7 1 benefits 7 1 compiling applications 7 1 Control Panel applications 7 6 installing applications 7 2 interface 7 3 memory usage 7 7 registry 15 4 standard programs 7 2 upgrading 14 4 Publication 6182 UM001D EN P 1 4 Index Publication
38. RAC6182 Industrial Computer Visit Microsoft Windows CE web site at http www microsoft com windowsce for more information on Windows CE programs The RAC6182 Industrial Computer is available with Rockwell Software RSView Machine Edition CE operator interface program Refer to the associated software program s user manual shipped with the RAC6182 Industrial Computer for information about using that program Installing Applications The RAC6182 Industrial Computer is designed for field installation of third party software programs Chapter 15 Managing User Applications Using Windows CE Windows CE Operating System 7 3 discusses how to use Microsoft ActiveSync to install and remove application programs on the RAC6182 Industrial Computer Each application program must be compiled for the MIPS RISC processor If the application program literature does not specifically identify the RAC6182 Industrial Computer as a compatible hardware platform take caution if trying to install and run it on the RAC6182 platform While the program may operate on the MIPS processor there could be conflicts on the RAC6182 Industrial Computer Testing is essential The Windows CE operating system provides a user interface very similar to other Microsoft Windows operating systems This user interface has been simplified somewhat to reduce the memory footprint so there are some minor differences between a desktop Windows interface and the Windows CE inter
39. Test POST in which it tests the internal hardware and software integrity The display is not immediately activated during the POST If any failures occur the Fault LED is turned on and the boot process is terminated 3 Upon successful completion of the POST the RAC6182 Industrial Computer loads the Microsoft Windows CE operating system from flash ROM into RAM The Desktop is displayed and any applications configured for auto start are started 6 2 Initial Operation and Setup System Reset Publication 6182 UM001D EN P Note The entire power up process takes approximately 20 seconds The display is not active for a large portion of the boot time but the front panel LEDs toggle to indicate that the RAC6182 Industrial Computer is powering up 4 Use the procedures in Chapter 15 Managing User Applications to 5 load and manage additional software applications and data files If your system does not boot up or if you notice other problems refer to Chapter 16 System Troubleshooting To reset the RAC6182 Industrial Computer cycle external power to the unit After resetting the RAC6182 Industrial Computer begins the Power On Self Test POST During reset the RAC6182 Industrial Computer Clears RAM Starts the POST Loads the operating system Starts designated applications Chapter 7 Chapter Objectives Windows CE Architecture Windows CE Operating System This chapter provides information on e Windows
40. able characters from the Add New Code list While in the text edit box use Backspace to remove existing characters and correct typing errors The contents of the Text Edit Box are transformed into key codes and or run commands that are emitted when the key is pressed Note that one of the more powerful RAC6182 keypad features is to perform multiple key codes with a single key press Edit Programmable Key lt PUAIt F1 gt Press BACKSPACE To Delete Select Mode Cancel C Macro Sting Make Break Typematic C Run Program Text Edit Box Add New Code nde gal Select Mode 7 Cl T Alt fe rin Enter Add New Code Figure 9 Edit Programmable Key Dialog ruvliGauurl 0 102 LIVIUU 1D EN P 8 22 Keypad Operation Publication 6182 UM001D EN P Select Mode Determines how the contents of the Text Edit Box will be handled by the RAC6182 when the selected key is pressed There are 3 modes established by radio buttons 1 In Macro String mode the key is defined as non repeating and all key codes are sent as a single string when the key is first pressed A key defined as a Macro String can submit a sequence of up to 31 key presses to the application that is currently in focus In the following example the programmable key emits the well known DOS DIR command to the command prompt The RAC6182 command prompt application window must be in focus on the RA
41. ace to delete the current definition Under Select Mode select Macro String In the text box type DIR a o s In the Add New Code list select Enter and click the Enter button Macro Sting Make Break Typematic Run Program Add New Code T Shift T Shift T Ctrl Eo J Win Appl Enter Figure 14 Example 2 7 Click OK to store the definition and exit the dialog Publication 6182 UM001D EN P 8 28 Keypad Operation Example 3 Configure the F6 key to run the program IPCONFIG EXE 1 Select the key labeled F6 2 Choose Key Configuration from the Edit menu or click the right mouse button on the key and choose Key Configuration from the popup menu 3 Under Select Mode Run Program 4 Inthe text box type ipconfig exe a El F Shift ES F Cr F Alt F Alt Erize Esin Win I Win Appl Figure 15 Example 3 5 Click OK to store the definition and exit the dialog Publication 6182 UM001D EN P Keypad Operation 8 29 Saving Keypad Configurations You can save a keypad configuration under the existing name or under a new name Save Choose Save from the File menu or click on the tool bar to save changes to akeypad configuration under the current name The default filename for the keypad configuration is RAC6182 KY2 The first time you try to save a configuration the Save As dialog opens Save As Choose Save As from the F
42. all and configure user applications on the RAC6182 computer using Microsoft ActiveSync Also tells how to move data files to and from the RAC6182 computer and upgrade the operating system Explains how to interpret and correct problems with the RAC6182 Industrial Computer Gives procedures for cleaning the RAC6182 Industrial Computer display Describes the replacement parts and accessories that are available for the RAC6182 Industrial Computer with their corresponding part numbers Publication 6182 UM001D EN P P 3 Chapter Title Contents Appendix A Specifications Provides physical electrical environmental and functional specifications Appendix B Processor Board Specifications Provides information on the RAC6182 Industrial Computer processor board Appendix C RAC6182 Compatible Devices Lists the devices that are compatible with the RAC6182 Appendix D RAC6182 Point to Point Describes how to connect the RAC6182 to various Communications devices Manual Conventions The following conventions are used throughout this manual e Bulleted lists such as this one provide information not procedural steps e Numbered lists provide sequential steps or hierarchical information Allen Bradley Support Allen Bradley offers support services worldwide with over 75 Sales Support Offices 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone plus Allen Bradley repr
43. ble code is inserted in the text with brackets Publication 6182 UM001D EN P 8 26 Keypad Operation Publication 6182 UM001D EN P Examples of Editing Key Definitions Example 1 Configure the K1 key as lt L Win e gt which runs Windows Explorer 1 2 6 7 Edit Programmable Key x k LWinte gt OK Press BACKSPACE To Delete Select Mode Cancel Select the key labeled K1 Choose Key Configuration from the Edit menu or click the right mouse button on the key and choose Key Configuration from the popup menu In the text box backspace to delete the current definition Under Select Mode select Make Break Typematic Select e from the Add New Code list Under Left check Win check box Click the Enter button to display the new definition C Macro Sting Make Break Typematic Run Program Add New Code T Shift M Shift I Ctrl I Ctrl J Win Appl Figure 13 Example 1 8 Click OK to store the definition and exit the dialog Keypad Operation 8 27 Example 2 Configure the K10 key perform a DIR a o s command 1 2 6 Edit Programmable Key x Dir a fo s lt Enter gt Press BACKSPACE To Delete Select Mode Cancel Select the key labeled K10 Choose Key Configuration from the Edit menu or click the right mouse button on the key and choose Key Configuration from the popup menu In the text box backsp
44. cations to reach deadlock without the watchdog timer being reset Watchdog Control for Critical Applications A critical control application or multitasking application may need to control the RAC6182 watchdog timer circuitry directly to protect against system lockup Software designers can utilize the watchdog API in their applications to restart the watchdog timer instead of using the watchdog timer system software application If you integrate watchdog functionality in your application do not enable the watchdog timer system software application provided with the RAC6182 Otherwise the system software application may continue to restart the timer when your application is locked up Note also that a watchdog timer only provides protection against system lockups You may also need to consider other types of protection such as a checksum when designing critical applications 12 2 Watchdog Timer Using the Watchdog Timer System Software Publication 6182 UM001D EN P The RAC6182 watchdog feature consists of a system software application and a Control Panel user interface Setting the Watchdog Interval The watchdog application allows you to specify the amount of time that can elapse before the system is reset The watchdog interval can be set in 0 1 second increments from 0 5 to 4 0 seconds The shorter the interval the faster the RAC6182 Industrial Computer will be reset Choose the watchdog interval carefully The Watchdo
45. chscreen dimensions 2 4 6 6182 Computer communications settings 13 1 compatible devices C 1 connecting external devices 3 1 connectors 1 8 display settings 9 1 features 1 5 hardware monitor 11 1 installation 2 1 keypad 8 1 opening chassis 4 2 operating recommendations 6 1 removing chassis 4 2 resetting 12 1 resetting Windows CE registry 15 4 restoring to factory configuration 16 2 specifications A 1 system checkout 6 1 touchscreen settings 10 1 user applications 14 1 versions 1 1 watchdog timer 12 1 Windows CE operating system 7 1 7 7 7 in version with keypad dimensions 2 3 A ActiveSync See Microsoft ActiveSync Add in cards thermal considerations 4 2 Applications compiling 7 1 installing 7 2 14 1 standard Windows CE applications 7 2 B Backlight tubes installing or removing 5 1 Battery replacing 16 2 C Chassis removing 4 2 Clearances 2 2 Communications settings 13 1 Compatible devices C 1 Connecting diagnostic relay output 3 9 external video monitor 3 8 keyboard 3 3 mouse 3 3 network 3 4 parallel devices 3 7 serial devices 3 6 D 1 USB devices 3 2 Connectors 1 8 Cutout dimensions 2 5 D Diagnostic relay output connections 3 9 Diagnostics hardware 11 1 15 1 l 2 Index Dimensions 12 1 in version with keypad 2 3 12 1 in version with touchscreen 2 4 7 7 in version with keypad 2 3 non display version 2 4 Disk On Chip devices addi
46. chscreen front bezel assembly 12 1 in Keypad front bezel assembly 12 1 in Keypad amp Touchscreen front bezel assembly 12 1 in Touchscreen front bezel assembly 7 7 in Keypad plastic bezel amp overlay 7 7 in Keypad amp Touchscreen plastic bezel amp overlay 12 1 in Keypad plastic bezel amp overlay 12 1 in Keypad amp Touchscreen plastic bezel amp overlay 12 1 in Touchscreen plastic bezel amp overlay 7 7 in and 12 1 in bezel mounting clips qty 4 7 7 in bezel legend strip kit 1 set of 3 strips 12 1 in bezel legend strip kit 1 set of 3 strips 12 1 in Antiglare overlay Input Devices Mouse panelmount Keyboard desktop stainless steel with integral mouse Keyboard panelmount stainless steel with integral mouse Keyboard desktop plastic with integral mouse Adapter Plates 12 1 in Display To replace a PanelView 1200 keypad 1400 keypad 1200e keypad 1400e keypad To replace a PanelView 1200 touch 1200e touch To replace a PanelView 1400 touch 1400e touch Description Catalog Number Front Bezel Assembly 6189 2LCDBZL8K 6189 2LCDBZL8KT 6189 2LCDBZL12K 6189 2LCDBZL12KT 6189 2LCDBZL12T 6189 2BZL8K 6189 2BZL8KT 6189 2BZL12K 6189 2BZL12KT 6189 2BZL12T 6189 2MTGKIT 6189 2KEYKIT8 6189 2KEYKIT12 6189 1AG121 6189 HPMOUSEP 6189 KBDEPS1 6189 KBPEPS1 6189 KBDEPU1 2711 NRSK 2711 NRST 2711 NR7T Appendix A Specifications 7 7 in Display T
47. contact relay rated for 24VDC 500mA A two contact removable terminal block is used to connect to the relay output The terminal block is equipped with two retainer screws to prevent accidental disconnection Tighten these screws to a torque of 5 in Ibs 0 56 Nem A 3 part kit with the terminal blocks can be ordered from Rockwell Automation Part Number Description 6189 2CONN Relay output terminal block qty 1 120 240VAC Unit terminal block qty 1 24VDC Unit terminal block qty 1 Publication 6182 UM001D EN P Chapter 3 Chapter Objectives Safety Precautions Connecting External Devices This chapter describes how to connect a variety of external devices to the RAC6182 Computer This chapter s topics include USB devices PS 2 keyboard and mouse Ethernet network connection RJ45 Serial devices Parallel devices External video monitors Relay output Make sure you disconnect all power to the RAC6182 Industrial Computer before performing any of the operations described in this chapter ATTENTION Disconnect all power from the RAC6182 Industrial Computer and external devices before making any connections Failure to disconnect power could result in damage to the RAC6182 Industrial Computer and or external device As with all electronic devices internal RAC6182 Industrial Computer components may be damaged by Electrostatic Discharge ESD Do not touch connector pins when attaching external cables Touch
48. ct power from the RAC6182 Industrial Computer 2 Remove the 4 nuts securing the chassis to the front plate Remove 4 Nuts to Open Chassis 3 To close the chassis reinstall the 4 nuts to secure the chassis to the front plate Tighten the nuts to 6 8 in Ibs 0 7 0 9 Nem Adding Removing PC One Type III PC card or two Type II PC cards PCMCIA may be Cards PCMCI A installed in the RAC6182 computer While the RAC6182 PCMCIA slots are electrically compatible with any standard PC card special Windows CE drivers are required to make the PC card function on the RAC6182 computer Refer to the application program to make sure it supports the desired PC card The following memory PC cards can be ordered from Rockwell Automation Part Number Description 6189 ATA32 32MB ATA flash PC card 6189 ATA64 64MB ATA flash PC card ATTENTION Review safety precautions on Page 4 1 before proceeding Failure to follow proper safety procedures could result in severe electrical shock or damage to the RAC6182 Industrial Computer ATTENTION PC cards may be sensitive to ESD and require careful handling Hold cards only by the edges do not touch connectors After removing a card place the PC card in an anti static wrapper Publication 6182 UM001D EN P Adding Removing Internal Components 4 5 To install a PC card 1 2 Locate the PC card slots on the side of the RA
49. d on either side of the display Each of these legend strips can be removed and replaced with custom printed versions Contact Rockwell Automation for more information on how to obtain customized legend strips The standard legend strips shipped with the product are configured as follows Legend Strip Description 7 7 in horizontal strip F1 F11 printed on exposed side user writable surface on the reverse side 7 7 in left vertical strip K1 K8 printed on exposed side user writable surface on the reverse side 7 7 in right vertical strip K9 K16 printed on exposed side user writable surface on the reverse side 12 1 in horizontal strip F1 F14 printed on exposed side user writable surface on the reverse side 12 1 in left vertical strip K1 K10 printed on exposed side user writable surface on the reverse side 12 1 in right vertical strip K11 K20 printed on exposed side user writable surface on the reverse side The following replacement legend strips can be ordered from Rockwell Automation Each kit contains one each of the three legend strips horizontal left vertical and right vertical strips They are configured as listed above with text printed on one side and a user writable surface on the other side Installing Removing Front Bezel Assembly Items 5 7 Part Number Description 6189 2KEYKIT8 6189 2KEYKIT12 7 7 in bezel legend strip kit 3 pcs 12 1 in bezel legend strip kit 3 pcs To replace the horiz
50. dify its configuration To Select The result is Single key Click the left mouse The selected key is button on the key highlighted with handles Group of keys Click the left mouse The selected keys are button and drag the highlighted with selection rectangle handles around the keys you want to select All keys Choose Select AllKeys Allkeys are highlighted from the Edit menu with handles All Programmable Keys Choose Select All All programmable keys Programmable Keys are highlighted with from the Edit menu handles Multiple Keys Click the left mouse The selected keys are button sequentially on highlighted with the desired keys while handles holding down the Ctrl key Enabling and Disabling Keys You can enable disable all or specific keys on the keypad By default all keys are initially enabled To disable one or more keys 1 Select the key s you want to disable 2 Choose Enable Key from the Edit Menu or click the right mouse button on the key and choose Enable Key from the popup menu A red X appears on the key indicating that it is disabled and the check mark is removed from Enable Key on the Edit menu To enable a key 1 Select the disabled key s that you want to enable 2 Choose Enable Key from the Edit Menu or click the right mouse button on the key and choose Enable Key from the popup menu The red X is cleared from the key and a check mark appears next to Enable Key on the Edit menu If
51. directory of the device OEM specified directories as follows The registry subkey can specify a search path for the CreateProcess function HKEY_ LOCAL MACHINE Loader SystemPath multi_sz path1 path2 Keypad Operation 8 25 Add New Code The Add New Code grouping on the dialog is a list of valid keys and modifiers that can be assigned to a programmable key A modifier Shift Ctrl Alt Win or Win Appl are enabled for a key code by selecting the appropriate check boxes These check boxes are dynamically updated so that only valid combinations are allowed After selecting a key code and modifiers click the Enter button to display the new code in the Text Edit box You must click Enter after each new code selection Non printable codes are enclosed within lt and gt Hints for editing a programmable key definition Select or click on a code in the Add New Code list Under Left or Right select the Shift Ctrl Alt or Win check boxes to enable one or more modifiers for the new code Click Enter to display the new code in the text box If entering multiple codes click Enter after each code selection or double click each code selection The text box is automatically updated Type the characters in the Text box as you want them to appear using shifted or unshifted characters To insert a nonprintable code in the text select the code from the Add New Code list and then click Enter The nonprinta
52. dustrial Computer operating system upgrade This documentation will outline any differences in the upgrade and how installed application software may be affected by the new Windows CE version It is very important to make sure all installed RAC6182 Industrial Computer applications are compatible with the new operating system Chapter 15 Chapter Objectives Hardware Diagnostics Troubleshooting Procedure System Troubleshooting This chapter describes the most common operating problems the probable causes and recommended corrective actions including e troubleshooting procedure e troubleshooting checklists e power on self test POST error messages e general error and information messages e resetting the Windows CE registry The RAC6182 Industrial Computer monitors internal system voltages and the internal product temperature If either of these diagnostic parameters fall out of tolerance the red Diagnostics LED indicator on the front bezel is turned on Use the Hardware Monitor application to view diagnostic information and reset the Diagnostics LED For more information refer to Chapter 12 Hardware Monitor To help identify and isolate a problem we recommend that you do the following when a problem occurs 1 Turn off the power to the RAC6182 Industrial Computer 2 Disconnect all peripheral devices and remove all add in PC and PCI cards 3 Connect an external PS 2 keyboard and PS 2 mouse if used to the s
53. e Monitor 11 3 Note The temperature is measured on the CPU board so it will be higher than the RAC6182 ambient operating temperature The RAC6182 operating temperature rating is specified as ambient temperature outside the RAC6182 chassis and internal temperature limits are set to compensate for expected heat rise inside the chassis 3 Select the Hardware Monitor tab to enable or disable the RAC6182 Hardware Monitor system software Start the Hardware Monitor system software by clicking on the box to Enable and clicking OK Hardware Monitor Properties Voltages and Temp Hardware Monitor event Log Hardware Monitor Is Running Last Shutdown Boot Reason 102 Cold Booted Unmonitored Power Off When enabled the Hardware Monitor application automatically starts on power up as long as the shortcut remains in the Storage Card Windows StartUp folder The Clear Fault LED button is used to turn off the front bezel Diagnostics LED If any event occurs to turn on this LED the LED remains lit even if the operating conditions return to normal The RAC6182 last shutdown boot reason is listed on the bottom of this window 4 Select the Event Log tab to view the Hardware Monitor s Event Log All time stamped diagnostic events such as an over temperature under voltage or low battery condition are recorded in the Event Log The Event Log is persistent through power cycles You can also clear the event log by pressin
54. e keys or all the keys e edit the definition of the programmable keys change a programmable key to a new key e g Fl a assign a macro string to a programmable key e g F2 RAC6182 assign a run program command to a programmable key e g K1 Windows ipconfig exe Publication 6182 UM001D EN P 8 14 Keypad Operation Publication 6182 UM001D EN P Entering a Keypad Description The text edit box appears near the center of the keypad configuration window and allows you to enter a description to identify the Keypad Configuration The text edit box accepts up to 128 characters To edit a description simply click in the text edit box and start typing or editing the text With the cursor in the text edit box click the right mouse button to open the popup menu Use the commands on this menu to copy cut paste and delete selected text To select all the text in the description box choose Select All from the popup menu The new keypad description can be downloaded to the RAC6182 when you select Download Keypad Configuration to RAC6182 on the File menu or can be saved to a file when you select Save or Save As on the File menu ji RAC6182 Keypad Configuration AB Allen Bradley ur Type atext description here Figure 3 Text Description Keypad Operation 8 15 Selecting Keys The table below shows how to select keys on the keypad You must select a key before you can enable or disable the key or mo
55. e screw to a torque of 6 8 in lbs 0 7 0 9 Nem Publication 6182 UM001D EN P 4 6 Adding Removing Internal Components Adding Removing a PCI Card Publication 6182 UM001D EN P One PCI card can be installed in the RAC6182 computer While the RAC6182 expansion slot is electrically compatible with any standard half length PCI card special Windows CE drivers are required to make a PCI card function on the RAC6182 computer Refer to the application program to make sure it supports the desired PCI card The following PCI cards are available as factory installed RAC6182 options and are supported by Rockwell Software s RSView Machine Edition application version 1 0 Part Number Description 1784 PKTX Single channel DH RIO DH485 network card ATTENTION Review safety precautions and information on thermal considerations for add in cards on Page 4 2 before proceeding Failure to follow proper safety procedures could result in severe electrical shock or damage to the RAC6182 Industrial Computer ATTENTION Add in cards may be sensitive to ESD and require careful handling Hold cards only by the edges do not touch connectors After removing a card place the card on a flat static free surface component side up Do not slide the card over any surface To install a PCI card To complete this procedure you willneed a 1 and a 2 Phillips head screwdriver 1 Turn off power to the RAC6182 2 Remove the 2 screws securing the top
56. efresh rate for an external monitor refer to Chapter 10 Display Settings Table HD15 Video Connector Pin Out PIN Signal 1 RED 2 GREEN 3 BLUE 4 Not connected 5 GND 6 GND 7 GND 8 GND 9 Not connected 10 GND 11 Not connected 12 DDC_DATA pull up 13 HSYNC 14 VSYNC 15 DDC_CLK pull up 16 Shield ground 17 SLCT IN Connecting External Devices 3 9 Connecting to Relay Output The RAC6182 Industrial Computer has a relay output This output is a normally open hard contact relay rated for 24VDC 500mA A two contact removable terminal block is used to connect to the relay output Note For instructions on connecting the relay output refer to Page 2 8 The relay output can be used to drive a variety of peripheral signaling devices such as a tower annunciator light or an audible alarm or buzzer The output can also be connected to an embedded control system to signal a RAC6182 generated event Publication 6182 UM001D EN P 3 10 Connecting External Devices Publication 6182 UM001D EN P Chapter 4 Chapter Objectives Safety Precautions Adding Removing Internal Components This chapter describes how to open the chassis ofthe RAC6182 Industrial Computer and remove or install e PC add in cards PCMCIA e PCI add in card e RAM e DiskOnChip flash ROM The RAC6182 Industrial Computer contains line voltages Make sure you disconnect all power to the RAC6182 Industrial Computer before removing covers or acces
57. en the screws to a torque of 6 8 in lbs 0 7 0 9 Nem 7 Replace the metal cover and reconnect the touchscreen cable Publication 6182 UM001D EN P Replacing the Front Bezel Plastic Overlay 10 Installing Removing Front Bezel Assembly Items 5 5 Reconnect the backlight tube connectors and backlight power supply cable Reinstall the 6 screws to attach the metal cover to the metal frame Tighten the screws to a torque of 6 8 in lbs 0 7 0 9 Nem Follow the procedures on Page 4 2 to reassemble the front bezel assembly to the computer chassis The plastic overlay on the RAC6182 Industrial Computer is field replaceable You may need to replace the bezel if the bezel or a portion of a keypad is damaged The plastic overlay assembly includes the plastic bezel overlay and legend strips only To replace the front bezel overlay l 2 LED Board Follow the procedures in this chapter to disassemble the front bezel On the new plastic overlay assembly remove any protective film from the inside display window Be careful to keep this surface clean as it cannot be cleaned once assembled Ifyou are replacing the bezel overlay on a 12 1 in version with touchscreen you must additionally remove the LED board from the existing assembly The LED board is attached to the upper left corner of the front bezel assembly with 2 screws
58. er a software application file from the desktop PC to the RAC6182 Industrial Computer Once loaded the application file can then be run on the RAC6182 Industrial Computer to install and register it with the RAC6182 Windows CE operating system e A flash memory card can be used to transfer a software application file into the RAC6182 Industrial Computer DOC flash memory the Storage Card folder on the RAC6182 Install the flash memory card in the RAC6182 PC card slot and then open the flash card window Storage Card2 or Storage Card3 Copy the file into the DOC flash memory using Windows Explorer Once transferred the application file can be run to install and register the application with the Windows CE operating system Note To install an application permanently into memory you must ensure that the application is installed to the Storage Card folder Applications installed into the Program Files folder are lost when power is cycled e The software application may provide a desktop PC program that automatically uses the ActiveSync connection to download and register the application to the RAC6182 Industrial Computer Publication 6182 UM001D EN P 14 4 Managing User Applications Transferring Files To and from the RAC6182 Industrial Computer Upgrading the RAC6182 Windows CE Operating System Publication 6182 UM001D EN P Removing Applications Most Windows CE applications loaded on the RAC6182 Industrial Computer shou
59. ersions Non display version LED Indicators Display versions Non display version Dimensions overall 7 7 in with keypad 12 1 in with keypad 12 1 in with touchscreen Non display Dimensions panel cutout 7 7 in with keypad 12 1 in with keypad 12 1 in with touchscreen Weight 7 7 in with keypad 12 1 in with keypad 12 1 in with touchscreen Non display Shipping Weight approx 7 7 in version 12 1 in version Non display version Environmental Operating Temperature Storage Temperature Relative Humidity Operating Altitude Non Operating Altitude Operating Shock Non operating Shock Operating Vibration Non operating Vibration NEMA 12 13 4X indoor when panel mounted IP65 NEMA 1 Two green and one red indicators on front bezel None Height x Width x Depth bezel dimensions 223 6 mm x 321 5 mm x 75 4 mm 8 80 in x 12 66 in x 2 97 in 282 6 mm x 415 7 mm x 75 8 mm 11 12 in x 16 36 in x 2 98 in 282 6 mm x 363 3 mm x 75 8 mm 11 12 in x 14 3 in x 2 98 in 195 8 mm x 330 2 mm x 57 3 mm 7 71 in x 13 00 in x 2 26 in Rectangular cut out Height x Width 197 8 mm 7 79in H x 295 8 mm 11 65 in W 256 8 mm 10 11 in H x 389 9 mm 15 35 in W 256 8 mm 10 11 in H x 337 6 mm 13 29 in W 8 65 Ibs 4 0 kg 11 65 Ibs 5 3 kg 11 15 Ibs 5 1 kg 6 65 Ibs 3 0 kg 15 lbs 6 8 kg 20 Ibs 9 1 kg 13 lbs 5 8 kg 0Cto50C 25 C to 60 C 8 to 80 non condensing Sea level to 10 000 ft 3048m
60. es are ignored until the function key is released Likewise if the Alt Ctrl or Shift keys are pressed all function keys are inhibited until the modifier key is released An abort option allows the immediate discontinuation of all key operations if a function key is depressed and any other key is pressed while the first key is held down Upon abort the first key s key up event is sent No other key actions are recognized until all keys are released Use the Control Panel Keypad application to select this mode The factory default is unselected Hold Off Mode Hold off mode allows the user to program a hold off delay timer from 100 milliseconds to 5 seconds When active multiple key presses of the same key are ignored for the duration of the delay timer This mode acts against key teasing Ifa key is held down the typematic rules still apply Use the Control Panel Keypad application to configure this mode The factory default is unselected Setting Up the Keypad Keypad Operation 8 7 You configure the RAC6182 Industrial Computer keypad using the Keypad application in the Windows CE Control Panel To change the keypad operation 1 To start the Keypad application select Start Settings Control Panel Select or double click on the Keypad icon Keypad Icon PIE su F B w 353 9 I gt 5 feom NIC Date Time Dialing Display Hardware Keyboard Keypad Mouse Network Regional Monitor Settings System Touct Watchd
61. esentatives in every major country in the world Local Product Support Contact your local Allen Bradley representative for e sales and order support e product technical training e warranty support e support service agreements Technical Product Assistance If you need to contact Allen Bradley for technical assistance please review the information in the System Troubleshooting chapter first Then call your local Allen Bradley representative or contact Allen Bradley technical support at 440 646 5800 For additional product information and a description of the technical services available visit the Rockwell Automation Allen Bradley Internet site at http www ab com Publication 6182 UM001D EN P P 4 Publication 6182 UM001D EN P Chapter 1 Chapter Objectives RAC6182 Industrial Computer Versions Computer Features This chapter provides an overview ofthe RAC6182 Industrial Computer for the Windows CE Operating System including e available versions e software e additional catalog items The RAC6182 is available with a variety of options e Display and operator input 7 7 in STN display with touchscreen or touchscreen keypad combination 12 1 in TFT display with touchscreen or touchscreen keypad combination No display e Storage capacity DiskOnChip e Dynamic SDRAM e ATA Flash PC card e PCI communication card option DH DH 485 e Power Input AC or DC e Application software RS View Studi
62. ess should be translated and returned to the operating system The Keypad Handler can inhibit the key press launch a program or return one or more codes The operating system then forwards the resultant code s to the application with current focus System Requirements The RAC6182 Keypad Configuration Utility is a Microsoft Windows application that runs on an PC with Windows 9x Windows NT or Windows 2000 ActiveSync 3 0 or greater with a serial or Ethernet connection to the RAC6182 is required The KCU program requires about 3MB of disk space There are no unique device drivers Installing the Keypad Configuration Utility The Keypad Configuration Utility software is distributed on the RAC6182 Applications and Accessories CD with every RAC6182 Industrial Computer It can also be obtained by contacting Allen Bradley technical support at 440 646 5800 To install the RAC6182 Keypad Configuration Utility software using Control Panel 1 Insert the CD named RAC6182 Applications and Accessories into your CD drive 2 Click the Start button click Settings and then click the Control Panel 3 Click the Add Programs button or icon 4 Click the CD button and browse to the folder Keypad Configuration Utility Publication 6182 UM001D EN P 8 10 Keypad Operation Publication 6182 UM001D EN P 5 6 Select and open the file named setup exe Follow the install instructions on the screen To install the RAC6
63. face The RAC6182 Industrial Computer has a keypad and or touchscreen for operator input In addition an external keyboard and mouse can be connected The Windows CE graphical interface simplifies interaction with the computer You simply select and move objects on the screen by tapping and dragging them using your finger or stylus on the touchscreen or using an external mouse Note If you have difficulty selecting objects using the touchscreen run the calibration program described in Chapter 11 Touchscreen Calibration Start Menu and Taskbar The Start menu is used to run programs configure settings and open recently used documents A single click on the Start menu button on the bottom left of the screen brings up the menu Subsequent clicks select the program or item you want to open The key sequence Ctrl Esc also activates the Start menu Publication 6182 UM001D EN P Windows CE Operating System The taskbar across the bottom of the screen contains buttons for programs already running along with a status area and a Desktop icon You can alternately minimize and maximize an open application by clicking on its taskbar button Double clicking on any icon in the status area shows more information about that function A single click on the Show Desktop button far right side of taskbar minimizes all open windows and displays the RAC6182 Industrial Computer Desktop You can close an application by clicking with the right mouse but
64. for industrial control applications Note The RAC6182 Industrial Computer supports up to 3 keyboard interfaces simultaneously the bezel keypad an external PS 2 keyboard and an external USB keyboard Caution must be exercised when designing multiple interface systems as simultaneous operation of multiple keyboards may cause unexpected actions The RAC6182 keypad consists of a numeric keypad control keys navigation keys and user programmable function keys The 7 7 in keypad and 12 1 in keypad are the same except the 12 1 in version contains 7 more function keys maz O gt C00 SO80803 OOO OOOHOO ODO OOONG ORORORORORORORORORO gp 0000 00000 OCOAAAQOOOO0OO0OOOA Note 12 1 in display version shown 8 2 Keypad Operation Publication 6182 UM001D EN P Numeric Keypad The numeric keypad contains the following keys The numeric keypad keys are blue The NUMLOCK key changes the key definitions as shown below The NUMLOCK status LED is lit when the NUMLOCK function is activated Table M Numeric Keypad Functions Key NUMLOCK On NUMLOCK Off INS insert END end down arrow PG DN page down left arrow none right arrow HOME home up arrow PG UP page up DEL delete O OIN DIO BR Ww wm 10 Keypad Operation Control amp Navigation Keys The control and navigation keys are black They have the following ke
65. g Timer application will consume more of the Windows CE operating system bandwidth to restart the watchdog timer if it is set to short intervals Enabling the Watchdog Timer When shipped from the factory the watchdog timer system software application is disabled on the RAC6182 Industrial Computer The watchdog timer application file is located at Storage Card Platform Watchdog exe A shortcut to Watchdog exe is also loaded into the Storage Card Windows StartUp folder Once you enable the application the shortcut starts the watchdog timer application when the RAC6182 Computer powers up To enable the watchdog timer 1 To enable the watchdog timer select Start Settings Control Panel Select or double click on the Watchdog icon Ete view ex sy 3 E B amp f gt d amp 9 sa gt 5 COMMUNIC Date Time Dialing Display Hardware Keyboard Keypad Mouse Network Regional Monitor Settings D amp System Touch Watchdog screen Watchdog Icon Mitar ll Control Panel 83 7 57 aM A Watchdog Timer 12 3 Select the Enable checkbox to turn on the watchdog timer software Select the desired watchdog timer interval using the slider control arrows The interval can be from 0 5 to 4 0 seconds in 0 1 second increments Watchdog Properties Watchdog l Watchdog Is Running 4 Press Enter or click the OK button to save the settings and exit The watchdog timer application automatically starts the next time
66. g the Clear Events button Hardware Monitor Properties Voltages and Temp Hardware Monitor Event Log L 12 06 2000 11 13 Event Log Started Publication 6182 UM001D EN P 11 4 Hardware Monitor Publication 6182 UM001D EN P Chapter 12 Chapter Objective Watchdog Functionality Watchdog Timer This chapter describes how to use the RAC6182 watchdog timer to automatically reset the RAC6182 Computer in case of system lockup The RAC6182 Industrial Computer has a built in hardware timer that can be used to detect if the computer s processor locks up To accomplish this a software application is setup to restart the watchdog timer at regular intervals If the system locks up the application cannot restart the external watchdog timer and the timer circuitry enters time out mode and automatically resets the RAC6182 Industrial Computer Simple Watchdog Implementation The RAC6182 watchdog timer system software is a simple watchdog implementation protecting against a catastrophic system lockup The RAC6182 watchdog timer application runs as a normal priority task in Windows CE This application will continue to run in the background and restart the watchdog timer unless e The operating system itself locks up e A higher priority task locks up by entering infinite loop or having a memory error With a simple implementation it is possible for an application with a low priority to lock up or for two appli
67. g the The a ee Keypad ee Utility a isaP ased program that allows you to modify view print save reca Keypad Configuration and PEE keyed onen to any RAC6182 kia Utility Software Computer with a keypad Keypad configurations are uploaded and downloaded from a PC to the RAC6182 computer using the ActiveSync program The Keypad Configuration Utility requires an ActiveSync connection between the RAC6182 and the PC For each keypad configuration you can do the following to one or more keys e Enable or disable e Re establish the factory default setting e Assign anew key mapping e Assign a macro string e Assign a run program command Publication 6182 UM001D EN P Keypad Operation 8 9 The resultant codes for single key are often referred to as the definition or mapping ofthe key The collection of all keys definitions is commonly called the Keypad Configuration Hint If you modify the Keypad Configuration you should save the new configuration to a Keypad Configuration File KY2 This file can be downloaded into other RAC6182 computers to provide the same keypad behavior or used to reload the desired configuration into a replacement RAC6182 computer The Keypad Configuration is stored in the RAC6182 registry At run time a special program called the Keypad Handler kh dll is a companion to the keypad driver The keypad driver submits each key press to the Keypad Handler which uses the registry to determine how the key pr
68. h a display are shipped with the following mounting hardware Table B Mounting Hardware Item Quantity Use For Mounting 4 Clips Panel or enclosure Clips mounting 2 2 Installation The following replacement clips can be ordered from Rockwell Automation Part Number Quantity Use For 6189 2MTGKIT Mounting clips Package of 4 Replacement item clips Tools Required In addition to the tools required to make the cutout you will need a 2 Phillips head screwdriver and a torque wrench Mounting Clearances Allow adequate space for mounting air flow and maintenance The figure below shows recommended minimum clearances to other components within the rack or enclosure ATTENTION The RAC6182 Industrial Computer should not be operated within a confined space of the dimensions shown below unless adequate ventilation or other cooling methods are used to lower the air temperature within the enclosure A Top clearance ro 50 mm 2 in for air flow Back clearance may be zero a al y AK Left side clearance 102 mm 4 in for air flow eo PCMOIA card access and Bottom clearance cable connections 50 mm 2 in for air flow and cable connections Right side clearance 25 4 mm 1 in to allow access for mounting Publication 6182 UM001D EN P 2 3 Installation The following figures show the mounting dimensions for the RAC6182 Industrial Computer imensions Mounting D Measurements in these figures
69. he Device Communications Configuration 13 7 Description field This information is used to identify the RAC6182 Industrial Computer to the host PC 3 Onthe PC Connection tab select the Change button 4 Select the name of the remote networking connection you created previously in the Connection Method field You do not need to specify aname or IP address on this tab 5 Press Enter or click the OK button to save the communications settings and Exit For information on connecting to the host PC refer to Chapter 15 Managing User Applications Publication 6182 UM001D EN P 13 8 Communications Configuration Publication 6182 UM001D EN P Chapter 14 Chapter Objectives Installing and Using Microsoft ActiveSync Managing User Applications This chapter describes how to set up a desktop computer to connect the RAC6182 Industrial Computer how to transfer files between the computers and how to manage user applications and data on the RAC6182 Computer This chapter s topics include e Installing and using Microsoft ActiveSync on the host computer e Installing and removing RAC6182 Computer applications e Transferring files to and from the RAC6182 Computer e Upgrading the RAC6182 Windows CE operating system Before you can set up the host computer you must connect the RAC6182 Industrial Computer to the host computer or network and you must set up the communications configuration For more information refer to Chapter
70. hours based on battery age and RAC6182 operation It also maintains the RAM and clock setting while the battery is removed and replaced Power down the RAC6182 Industrial Computer before changing the battery The battery life is dependent on the amount of on time per week Estimated life of the battery is listed below On Time Expected Battery Life 0 hours week 4 years 40 hours week 5 5 years 80 hours week 7 years If a complete system failure occurs use the following procedures to restore the RAC6182 Industrial Computer to its factory configuration 1 Delete all files in the Storage Card folder Make sure to delete all hidden files and folders 2 Use the instructions in Chapter 16 System Troubleshooting to reset the RAC6182 Windows CE registry to its factory default 3 The RAC6182 operating system is stored in a protected segment on the DiskOnChip flash memory You should not need to reinstall the operating system However if you feel it necessary use the instructions in Chapter 15 Managing User Applications to reload the RAC6182 Windows CE operating system Maintenance 16 3 4 The RAC6182 specific files that need to be reloaded into the Storage Card folder are distributed on the RAC6182 Applications and Accessories CD ROM Create the necessary folders and copy the files to these folders See the RAC6182 Storage Card Folders section in Chapter 15 Managing User Applications 5 Power cycle the RAC6182 and verify that
71. hscreen Calibration 10 3 To disable the mouse cursor On RAC6182 Industrial Computers with a touchscreen you may want to disable the mouse and remove the mouse cursor from the screen You can use either the Touchscreen application or the Control Panel Mouse application to change this setting 1 On the Cursor tab clear the Enable Cursor checkbox to disable the mouse and remove the mouse cursor Touch screen properties 2 Press Enter or click the OK button to save the settings and Exit You must turn off power to the RAC6182 Industrial Computer for this setting to take effect Publication 6182 UM001D EN P 10 4 Touchscreen Calibration Publication 6182 UM001D EN P Chapter 11 Chapter Objective Hardware Monitor System Software Hardware Monitor This chapter describes how to use the RAC6182 Hardware Monitor application to do the following e Monitor the internal bus voltages and temperature e Reset the Diagnostics LED e View the Event Log The RAC6182 Hardware Monitor consists of a system software application and a Control Panel user interface The Hardware Monitor system software continuously monitors the RAC6182 computer s internal 3 3V 5V and 12V power supply voltages the 3V battery voltage and CPU board temperature If any of these diagnostic parameters exceed their preset limits the Hardware Monitor will enter a time stamped record of the event into the Event Log file It will also turn on the fron
72. ide panel connectors 4 Check the video connections if using an external monitor 5 Apply power and observe the LEDs on the front panel if present Make sure the power on indicator is illuminated 6 Monitor the Power On Self Test POST One of the following will occur The RAC6182 Industrial Computer will successfully complete the boot up process and start Windows CE The boot up process will terminate fatal error 15 2 System Troubleshooting Troubleshooting The Check Lists If the system boots up isolate the problem by connecting peripheral devices one at a time until the problem occurs If the problem is with a specific software package or driver you may want to re install the software If there is a problem not related specifically to a software installation or peripheral device refer to the following troubleshooting checklists following are checklists of items that you may have overlooked If you are having problems during boot up Are all connections secure Are the device drivers installed Are the jumpers on any add in boards correctly positioned Is the RAM memory DIMM properly installed You may want to re install it to ensure a good connection Has the Windows CE operating system been upgraded If so make sure the procedure was successfully performed refer to Chapter 15 Managing User Applications If there is a problem after boot up Publication 6182 UM001D EN P If you are running a
73. ile menu to save the keypad configuration under a new file name The default file type for aRAC6182 keypad configuration files is KY2 Previewing and Printing a Keypad Report The RAC6182 Keypad Configuration Utility creates a printed report for each Keypad Configuration You can print the report or preview the report first and then print it Print Preview is a convenient way to view the keypad configuration To preview a keypad configuration 1 Open the KY2 keypad configuration file you want to preview 2 Choose Print Preview from the File menu The Preview workspace opens showing the keypad report The report includes e Keypad configuration file name KY2 or RAC6182 Keypad Configuration ifthe keypad configuration is from the RAC6182 e Date time report generated e Description field of the keypad configuration e List of Non programmable keys enabled or disabled on Page 1 e Definitions of programmable keys enabled or disabled and whether the key definition is Macro String Make Break Typematic or Run Program on Page 2 Macro String definitions appear in double quotes e g String Make Break Typematic definitions appear in single quotes e g a Run Program definitions appear within braces e g Program Name Disabled keys appear with a line through the key name and definition Publication 6182 UM001D EN P 8 30 Keypad Operation Macro and Run Program Key KY2 Bim EN Preypage worase
74. kground tab of the Display Properties dialog select a graphic to be displayed on the Windows CE Desktop Display Properties Background Appearance Backlight CRT VideoMade FlatPanel Image Ere v C Tile image on background 3 On the Appearance tab change the color scheme used for Windows CE Display Properties Background Appearance Backlight CRT VideoMode FlatPanel Scheme Selected Di Ea x pVindows Standard Inactive Window Ei OK amp En Ee a Item Dialog Box Text Button Desktop 4 On the Backlight tab specify the length of time after which the RAC6182 Industrial Computer turns off the backlight when it is not needed Display Properties Background Appearance Backlight CRT VideoMode FlatPanel 5 Save display life by automatically turning off the backlight when not needed Turn off after 10 minutes x of continuous idle time Publication 6182 UM001D EN P Display Settings 9 3 5 Onthe CRT Video Mode tab specify the video resolution and refresh rate for an external monitor connected to the RAC6182 Industrial Computer For versions ofthe RAC6182 with an integral display the external video is fixed to the resolution on the internal LCD panel For the non display RAC6182 the resolutions can be selected They include 640x480 VGA 800x600 SVGA 1024x768 XVGA Display Properties OK Background Appearance Bac
75. klight CRT VideoMode FlatPane After setting CRT video mode reset device for new mode to take effect Note that the resolution parameter will be overridden by the resolution of a flat panel if any valid flat panel is connected Resolution Refresh 60Hz v 6 On the Flat Panel tab adjust the contrast level and brightness level of the flat panel display on RAC6182 Industrial Computer if applicable to this unit Display Properties Background Appearance Backlight CRT VideoMode FlatPanel Set panel contrast level Set backlight brightness level 7 Press Enter or click the OK button to save the settings and exit Publication 6182 UM001D EN P 9 4 Display Settings Publication 6182 UM001D EN P Chapter 10 Chapter Objectives Setting Touchscreen Properties Touch S Icon Touchscreen Calibration This chapter describes how to use the RAC6182 Touchscreen application to calibrate the RAC6182 Industrial Computer touchscreen The RAC6182 touchscreen is factory calibrated However it may be necessary to periodically recalibrate the touchscreen to adjust for any drift in the pointer To recalibrate the touchscreen you touch targets displayed by the calibration Touching the display with a finger is sufficient to perform the calibration process however you can use a stylus to increase the accuracy of the calibration Do not use a sharp instrument or any pointing device that ma
76. l gt l gt l gt l gt l2lo loj oa z wo mwm o KBDATA Not connected GND VCC KBCLK Not connected MSDATA Not connected GND VCC MSCLK Not connected Shield Ground Shield Ground Shield Ground Shield Ground Shield Ground Signal Publication 6182 UM001D EN P 3 4 Connecting External Devices Connecting to an Ethernet Network Publication 6182 UM001D EN P The RAC6182 Industrial Computer accommodates CATS twisted pair Ethernet cabling with RJ45 connectors to support 10 Mbps and 100 Mbps network data transfer rates Shielded cabling is required to maintain EMI compliance A ferrite collar is included with the RAC6182 and is intended for use with an Ethernet cable connected to a RAC6182 Install the collar for suppression of electromagnetic emissions and interference The collar is required for compliance with the European EMC directive To be effective the ferrite collar must be placed on the cable where the cable exits the RAC6182 To install the ferrite collar 1 Fold the collar so that it encircles the cable 2 Press the plastic housing until the collar snaps together 3 Check that the collar is fully latched Open Ferrite Collar Ferrite Collar Side View Folded Around Cable Note For information on connecting the RAC6182 Industrial Computer to a host PC using the Ethernet connection refer to Chapter 14 Communications Configuration Important Table F Connecting E
77. l the 6 screws to attach the metal cover to the frame Tighten the screws to a torque of 6 8 in Ibs 0 7 0 9 Nem 8 Follow the procedures on Page 4 2 to reassemble the front bezel assembly to the computer chassis To disassemble the front bezel 12 1 in display with touchscreen 1 Disconnect the backlight tube connectors as indicated in the following figure Backlight Tube Connector Po i S ae Remove 6 Screws Touchscreen Cable Securing Cover oe Fa I Backlight Tube Connector 12 1 in Display Version with Touchscreen 2 Remove the 6 screws securing the metal cover to the frame Note The touchscreen controller board for the 12 1 in touchscreen only version is attached to the metal cover Do not damage the touchscreen cable when loosening the cover 3 Disconnect the touchscreen cable and remove the cover 4 Ifyou are replacing the plastic bezel overlay or vertical legend strips remove the 10 screws securing the metal frame and lift the metal frame away from the plastic bezel 5 To reassemble the front bezel assembly thread the touchscreen cable through the hole in the metal frame 6 Ifyou are replacing the plastic bezel overlay or vertical legend strips reinstall the 10 screws to attach the metal frame to the plastic overlay assembly Tight
78. ld have an uninstall utility Use the program s uninstall routine to remove it from the RAC6182 Failure to properly uninstall an application program may affect the Windows CE registry and cause unstable operation There are at least three methods to transfer files to and from the RAC6182 Industrial Computer e ActiveSync can be used to move files between the desktop PC and the RAC6182 Industrial Computer The files can be manually dragged between the PC and the RAC6182 Mobile Devices folder or its subfolders e Some software applications may have proprietary file transfer features An application may support file transfers of the RAC6182 serial or network ports Refer to the application s user manual for more information e A flash memory card can be used to manually transfer files to and from the RAC6182 Industrial Computer When installed a flash memory card appears as a separate drive within the Windows CE operating system environment Files can be copied and moved between the flash memory card and the RAC6182 DOC flash memory The RAC6182 Industrial Computer is shipped with the Microsoft Windows CE operating system preinstalled in the DOC flash memory Rockwell Automation will periodically distribute the RAC6182 Industrial Computer operating system upgrades as new features are released These upgrades are distributed on CD ROM Upgrade procedures are on the CD ROM Carefully read all documentation shipped with the RAC6182 In
79. lder Regbak rlz Registry rlz Disconnect power from the RAC6182 computer Follow the procedures on Page 4 2 to open the computer chassis Change the 2 pin jumper J2 back to connect pins and 2 to restore normal operation Follow the procedures on Page 4 3 to close the computer chassis On the next power up the RAC6182 Computer boots in normal mode and uses the factory default registry information stored in the boot block flash memory The Regbak rlz and Registry rlz files will be recreated when an item is changed that affects the registry such as a Control Panel setting or installation of an application program Otherwise the RAC6182 continues to use the factory default registry information Publication 6182 UM001D EN P 15 6 System Troubleshooting Publication 6182 UM001D EN P Chapter 16 Chapter Objectives Cleaning the Display Maintenance This chapter describes routine maintenance procedures for e cleaning the display and front bezel e replacing the battery Note Procedures for replacing the RAC6182 Industrial Computer backlight are in Chapter 5 Installing Removing Front Bezel Assembly Items To clean the display ATTENTION Use of abrasive cleansers or solvents may damage the display window Do not scrub or use brushes 1 Disconnect power from the RAC6182 Industrial Computer at the power source 2 Using a clean sponge or a soft cloth clean the display with a mild soap or detergent 3 Dry
80. mage to the panel components To install the RAC6182 Industrial Computer in a panel 1 Cut an opening in the panel using the panel cutout dimensions provided on Page 2 5 2 Make sure the RAC6182 Industrial Computer sealing gasket is properly positioned on the terminal This gasket forms a compression type seal Do not use sealing compounds 3 Place the RAC6182 Industrial Computer in the panel cutout Publication 6182 UM001D EN P 2 6 Installation Publication 6182 UM001D EN P 4 Recommended Torque Sequence 5 6 Install the mounting clips The mounting clips slide into the slots on the top and bottom of the RAC6182 Industrial Computer Gradually tighten the clips one at a time around the bezel using the specified sequence Repeat this process at least three times until the clips are hand tight and the gasket is compressed uniformly against the panel Tighten mounting clips to a torque of 10 in Ibs 1 1 Nem in the sequence shown above Do not over tighten ATTENTION Tighten mounting clips to a torque of 10 in Ibs 1 1 Nem to provide a proper seal and prevent damage to the RAC6182 Industrial Computer Allen Bradley assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation Power Connections AC Pin out 31211 EL ea Neutral DC Pin out Installation 2 7 A three
81. mmable Keys See Selecting Keys above 2 Choose Set Default Configuration from the Edit menu ui Keypad Configuration Utility RAC6182 Keypad Configuration Edt y He ble y Conmguratc 6182 keypad configuration 1 Rev B i 09000066 88086 Figure 5 Set Programmable Key Default The selected programmable keys are set to their default assignments The default key assignments are listed at the end of this chapter Publication 6182 UM001D EN P 8 18 Keypad Operation Set the Default Configuration for Any Key 1 Select one or more keys or use the edit menu Select All Keys See Selecting Keys above 2 Choose Set Default Configuration from the Edit menu 6182 keypad configuration 1 Rev B eo9ao208 e9e902098 000020206 eeeececeo i 0000909009090 Figure 6 Set Key Default The selected keys are set to their default assignments Non programmable keys are enabled by default The default key assignments are listed at the end of this chapter Publication 6182 UM001D EN P Keypad Operation 8 19 Editing the Programmable Keys To edit the definition of a programmable key 1 2 Select a single programmable key Choose Key Configuration from the Edit menu or click the right mouse button on the key and choose Key Configuration from the popup menu as shown below Use the Edit Programmable Key dialog to view the current definition and establish a new definition for the
82. n on connecting the RAC6182 Industrial Computer to a host PC using the serial port refer to Chapter 14 Communications Configuration Table G DB9 Male Connector Pin Out RS422 RS485 Signal PIN COM1 and COM2 COM1 Only i 7X00 POO 3 TXD RXD 4 DTR RXD 6 DH485 TXENBL 7 RTS Not connected 8 CTS Not connected 9 OOOO RO O Not connected Connecting Parallel Devices Connecting External Devices 3 7 The RAC6182 Computer has an ECP EPP compatible parallel printer port with a DB25 female connector This port can be connected to a parallel printer The RAC6182 Windows CE operating system provides a PCL3 printer driver If other printers are to be used you must provide the associated Windows CE printer driver if available Table H Parallel Port DB25 Female Connector Pin Out PIN olsIoloao lr wo lw DINnNINnI n InIin i 2 1 lt 2 12 lt lt 2 0 oal wInwm oJ o o SI o I al RI ws rm 10 STROBE PDO PD1 PD2 PD3 PD4 PD5 PD6 PD7 ACK BUSY ERROR SELECT AUTOFD FAULT INIT SLCT IN GROUND GROUND GROUND GROUND GROUND GROUND GROUND GROUND Signal Publication 6182 UM001D EN P 3 8 Connecting External Devices Connecting an External Video Monitor Publication 6182 UM001D EN P The RAC6182 Computer has an external HD15 video connector It can drive an external monitor with VGA SVGA or XGA analog video signals Note For information on setting the video resolution and r
83. nfiguration 12 1 Keypad Configuration 34 programmable keys For Help press F1 Figure 2 12 1 Bezel with Keypad Keypad Operation 8 13 You can now e Modify the keypad configuration and download it to the RAC6182 e Modify the keypad configuration and save it as a KY2 file e Recall and modify an existing keypad configuration KY2 file and download it to the RAC6182 Operations available from the menu bar are as follow Select commands on To this menu File Menu Open close and save configuration files print preview and print keypad configuration files Edit Menu Select all keys or just the programmable keys enable disable keys restore default configuration edit single key configurations and set keypad behavior attributes View Menu Toggle the tool bar or status bar on or off or view the keypad identifiers of the current Keypad Configuration Window Menu Opens a new window and arranges open windows and keypad icons Help Menu Display a list of help topics or the current version number of the 6181 Keypad Configuration Utility RAC6182 Keypad Configuration Window A keypad configuration appears as a separate window Most operations are done within this window You can enter a description of the Keypad Configuration e open a saved Keypad Configuration file KY2 e select one or more keys e enable disable all or specific keys e set the default configuration for all the programmabl
84. ng or removing 4 1 4 9 memory usage 7 7 Display settings 9 1 DOC device See Disk On Chip devices E Ethernet connections 3 4 F Files transferring 14 3 14 4 Flash memory See Memory Front bezel assembly cables installing or removing 5 1 disassembling 5 2 installing or removing 5 1 plastic overlay installing or removing 5 1 H Hardware monitor 11 1 15 1 Installation clearances 2 2 cutout dimensions 2 5 dimensions 2 3 2 4 mounting hardware 2 1 panel mounting 2 5 power 2 7 relay output 2 8 tools required 2 2 K Keyboard connections 3 3 Publication 6182 UM001D EN P Keypad 8 13 configuration 8 7 layout 8 1 legend strips 5 6 operation 8 1 Keypad Configuration Utility KCU See 12 1 in keypad bezel operation Keypad legend strips installing or removing 5 1 L LED indicators description 1 9 resetting the Diagnostics LED 11 1 Legend strips See Keypad legend strip Maintenance 16 1 cleaning the display 16 1 replacement parts 17 1 17 2 replacing the battery 16 2 restoring to factory configuration 16 2 Memory adding or removing 4 1 4 8 battery backed non volatile RAM 7 8 boot flash ROM 7 7 Disk On Chip flash ROM 7 7 flash memory PC cards 7 8 Microsoft ActiveSync applications 7 2 installing 14 1 Mouse connections 3 3 disabling the mouse cursor 10 3 N Network connections 3 4 Non display version dimensions 2 4 O Operator access 6 1 P
85. nne 4 4 Adding Removing a PCI Card nenenenneenennnen 4 6 Adding Removing RAM Memory nsensensensseenseenseennennn en 4 8 Adding Removing DiskOnChip Memory cneennse 4 9 Chapter 5 Chapter Objectivesa u n228 2032er 5 1 Safety Precautions 2 ar a E A 5 1 Disassembling the Front Bezel cennennennnnnn 5 2 Replacing the Front Bezel Plastic Overlay 5 5 Installing Keypad Legend Strips cceecseesseesteesteeeteeeteeneens 5 6 Chapter 6 Chapter Ob ecti ves sranani aeea t na tlie dances 6 1 Operating Recommendations ccccccseesseesteeeteceteceteeeseeeeeeeees 6 1 Operator ACCESS sine nina in n 6 1 System Check lt n uu0igs8ikeneskamantalimaknen 6 1 System Resets i i ee nie o rasen 6 2 Chapter 7 Chapter Objective Sisner e a a dd Loup ehuks 7 1 Windows CE Architecture enenensnssensnsennnn 7 1 RAC6182 Standard Windows CE Programs 7 2 Using Windows CE s oaste rara 8a 7 3 Control Panel Applications cccecccesceseceseceeeceeeeeeeeeseeeeneeaes 7 6 RAC6182 Memory Usage ncneennseesnsenssnenennenennnesnennnn nn 7 7 Chapter 8 Chapter Objectives cuneseeneessensneesnenennennnnnnnnenne essen nenne 8 1 Keypad Operation nsistiet ese tanet eui tinneis 8 1 Keypad L yo te annan E E 8 1 Setting Up the Keypad nennennnsenneenneeenneenne nn 8 7 Setting Up and Using the Keypad Configuration Utility Software 8 8 Dis
86. nostic Relay Output The RAC6182 Industrial Computer is shipped with a product specific version of the Microsoft Window CE operating system already installed in the product This is a full installation of Windows CE complete with the graphical Desktop file management features and Internet Explorer application Additional user application software may also be pre installed depending on the RAC6182 version ordered The Windows CE operating system is stored in a secured flash ROM location and cannot be corrupted by any normal user or software applications Therefore no Windows CE media is shipped with the RAC6182 product The RAC6182 operating system can be field upgraded to new versions For instructions refer to Chapter 15 Managing User Applications Computer Features 1 3 New user applications can be field installed on the RAC6182 Industrial Computer Chapter 15 Managing User Applications describes the various methods for installing software applications The software vendor should also provide instructions for loading the application program RAC6182 Applications and Accessories CD ROM This CD ROM delivered with the RAC6182 Industrial Computer contains the Microsoft ActiveSync application software the RAC6182 User Manual in Adobe Acrobat PDF format the RAC6182 specific backup files and some Windows CE application tools Microsoft ActiveSync The RAC6182 Computer supports the Microsoft ActiveSync communication utility Cha
87. nto the bezel slot Short pushes will help slide the new strip fully into place Verify the alignment of the legend strip text on the front overlay keys Adjust as needed by pushing or pulling slightly on the legend strip tab 6 Follow the procedures in this chapter to reassemble the front bezel routing and connecting cables as required Chapter 6 Chapter Objectives Operating Recommendations Operator Access System Checkout Initial Operation and Setup This chapter provides information on e operating recommendations e boot up sequence e system reset Rockwell Automation recommends that you not operate the RAC6182 Industrial Computer with covers removed An electrical shock hazard exists In addition removing the covers disrupts air flow and may result in overheating All covers are required to maintain EMI compliance Operator access is limited to the front panel of the RAC6182 Industrial Computer This includes the display keypad and touchscreen Access to components behind the rack or panel in which the RAC6182 Industrial Computer is installed is restricted to authorized and properly trained personnel To boot up the system 1 Install the RAC6182 Industrial Computer using the procedures in the following chapters Chapter 2 Installation Chapter 3 Connecting External Devices Chapter 4 Adding Removing Internal Components 2 Apply power The RAC6182 Industrial Computer performs a Power On Self
88. o Machine Edition Runtime The RAC6182 Industrial Computer is comprised of a front bezel assembly and computer chassis The computer chassis is common to all RAC6182 versions and contains the processor board power supply and add in cards It is attached to the front bezel assembly with a hinge so it can be easily opened for internal access 1 2 Computer Features RAC6182 Industrial Computer Packing List RAC6182 Hardware RAC6182 Software Publication 6182 UM001D EN P The RAC6182 Industrial Computer is delivered with the following items e Computer with preinstalled Windows CE operating system e Mounting clips 4 e Power supply terminal block e Output relay terminal block e RAC6182 Applications and Accessories CD ROM e Installation Guide Publication 6182 IN001A EN P e Microsoft Windows CE License Agreement Part 41061 185 01 A e Software manuals and media for optional bundled software applications The RAC6182 Computer contains several hardware features designed to make it a flexible computer platform for running industrial applications e MIPS 225MHz 32 bit RISC Processor with hardware floating point coprocessor e 32MB 64MB DiskOnChip flash ROM field upgradeable e 64MB 256MB Dynamic SDRAM field upgradeable e 128KB battery backed static RAM for high speed persistent data storage e Battery backed real time clock calendar e Hardware voltage temperature monitoring e Software based watchdog timer e Diag
89. o secure the top cover to the chassis Tighten the screws to a torque of 6 8 in Ibs 0 7 0 9 Nem The RAC6182 processor board contains a socketed DiskOnChip DOC flash memory device which stores the Windows CE operating system and any loaded software applications and data This DOC flash memory can be upgraded or replaced A special Allen Bradley DOC extraction tool is required to remove the original DOC device and is included with the DOC removal installation kit ATTENTION Replacing the DOC will require you to re install the operating system and re load all software applications and data For instructions on how to perform these operations refer to Chapter 15 Managing User Applications on page 15 1 The following DiskOnChip flash memory devices can be ordered from Rockwell Automation Part Number Description 6189 2FL64 64MB flash DOC and chip extractor tool Publication 6182 UM001D EN P 4 10 Adding Removing Internal Components ATTENTION The DOC memory is sensitive to ESD and requires careful handling Hold the DOC by the package do not touch the pins After removing the DOC place the device in an anti static wrapper To access the DiskOnChip socket 1 Disconnect power to the RAC6182 2 Follow the procedures beginning on Page 4 2 to open the chassis 3 Locate the DOC socket on the processor board as shown on the diagram below Socketed DOC Device
90. ockwell Automation is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Important Identifies information that is especially important for successful application and understanding of the product Table of Contents Using this Manual Preface Who Should Use This Manual P 1 Purpose of this Manual ccccccecssecseeeseeeseeseecnseeneeneenneennes P 1 Contents of this Manual ueesseesssessnnesnenennenneenneennenn een P 2 Manual Conventions uueessessssensennenssensennennnnnennennnsenenn P 3 Allen Bradley Supportt uueseesssenseeesneesnesnnnsnnenennennn nennen P 3 Computer Features Chapter 1 Chapter Objective Snie ere ar Nah Ritus 1 1 RAC6182 Industrial Computer Versions ennnnenee 1 1 RAC6182 Industrial Computer Packing List 1 2 RAC6182 Hardware 2 cic scctsicesacevassedecgave dard entd ed eatate ins 1 2 RACO182 Software lesen ae 1 2 RAC6182 Ordering Information ceeeeseennnnne nen 1 4 Features of the RAC6182 Industrial Computer 1 5 LED Indicators une a a e a aO ia 1 9 Installation Chapter 2 Chapter ODJECU VES r raea ae E ER 2 1 European Union Compliance uunneseeseessneesneesnnnenenennnnnnennn 2 1 Environmental Considerations ccccceseeteeeseceteeeeeeeeeeeeeeeee
91. og cret stat aacontor Panel B3 7 57 AM al 2 On the Repeat tab select the following options as necessary Keypad Properties Repeat Multi Key Hold Off Repeat delay 3 i oN peat delay AA Repeat rate Long Short To enable repeating for all keys select the Enable Character Repeat checkbox To adjust how much time elapses before characters repeat drag the Repeat Delay slider control To adjust how quickly characters repeat when you hold down a key drag the Repeat Rate slider control fof x Slow East Tap here and hold down a key to test Publication 6182 UM001D EN P 8 8 Keypad Operation 3 On the Multi Key Hold Off tab select the following options as necessary To enable hold off for all programmable blue keys select the Hold Off Mode checkbox To adjust how much time must elapse before another programmable key is recognized drag the Hold Off Delay slider control To enable multi key lockout for all programmable blue keys select the Multi Key Lockout Enable checkbox To enable multi key lockout with abort for all programmable blue keys select the Multi Key Lockout Enable with Abort checkbox Keypad Properties k OK Repeat Multi Key Hoid Off Multikey Lockout Hold Off delay ong short Enable ci Pete eeeeeenes b m gt Mm with Abort 4 Press Enter or click the OK button to save the settings and exit Setting Up and Usin
92. on 6182 UM001D EN P Appendix B Processor Board Specifications Boot Code Information Processor Board Specifications The following table lists the RAC6182 Industrial Computer processor board specifications Item Processor Boot Code Main Memory RAM Memory Video Interface Ethernet Other CPU I O System Hardware Monitor Description QED MIPS R4300 32 bit RISC processor 225MHz Version contained on ROM label 32Mbytes or 64Mbytes flash ROM memory DiskOnChip device 100 nsec access 64Mbytes 128Mbytes or 256Mbytes 100MHz SDRAM 10 nsec access MediaQ MQ 200 2Mbytes VGA local memory Internal LVDS interface to LCD panel External HD15 CRT analog monitor connector PCI 10 100BaseT Intel 82559 MAC RJ 45 connector with indicator LEDs Two RS232 serial ports COM1 and COM2 ECP EPP Parallel port Two PS 2 ports for keyboard amp mouse connections Two USB ports Output Relay Battery 3 3V supply 5V supply 12V supply Temperature The RAC6182 Industrial Computer contains a boot ROM that contains the basic routines required to start up the RAC6182 computer and load the Windows CE operating system from the DOC flash ROM into the computer DRAM The boot code can be field upgraded coincident with an operating system upgrade B 2 Processor Board Specifications Publication 6182 UM001D EN P Appendix C Parallel Port Printers PC Cards RAC6182 Compatible Devices The Windows CE opera
93. onality to enhance its use in industrial control applications Configuring the RAC6182 keypad functionality is done using the Keypad application in the Windows CE Control Panel and the Keypad Configuration Utility Note A Keypad Configuration Utility KCU for the RAC6182 Industrial Computer can be installed on a desktop PC from the RAC6182 Applications and Accessories CD See Setting Up and Using the Keypad Configuration Utility Software in this chapter on page 8 8 for more information Repeat Mode Repeat mode is selected using the Repeat tab on the Control Panel Keypad application When enabled a key that is held down sends out repeated key down events until the key is released and a last key up event is sent The repeat rate delay interval and the delay between the first key press and the repeating actions are user configurable Function keys set for single character mode exhibit typematic behavior Function keys set for macro string mode do not exhibit typematic or repeating behavior The factory default for all keys is repeat mode The Publication 6182 UM001D EN P 8 6 Keypad Operation Publication 6182 UM001D EN P Keypad Configuration Utility is required to program the function keys for different modes and characters Multi Key Lockout Mode Multi key lockout mode disables any subsequent key presses while an existing function key is still depressed When enabled and a function key is pressed all other key press
94. ontal legend strip 7 7 in amp 12 1 in versions 1 Locate the exposed legend strip tab on the lower left side of the RAC6182 unit Horizontal Legend Strip Tab 2 Carefully pull on the tab to remove the installed legend strip 3 To insert the new legend strip first slightly cup the strip and carefully push it into the bezel slot Short pushes will help slide the new strip fully into place 4 Verify the alignment of the legend strip text on the front overlay keys Adjust as needed by pushing or pulling slightly on the legend strip tab Publication 6182 UM001D EN P 5 8 Installing Removing Front Bezel Assembly Items Publication 6182 UM001D EN P To replace the vertical legend strips 7 7 in amp 12 1 in versions 1 Follow the procedures in this chapter to disassemble the front bezel 2 Place the front bezel plastic overlay facedown on a flat surface Take care not to scratch the front overlay or display window Locate the two exposed legend strip tabs as shown Vertical Legend Strip Tabs 8 amp a p D O Coo 4 R a D F C gt I C Sam X 3 To remove the legend strips carefully pull on the exposed tab 4 To the insert new legend strip first slightly cup the strip and carefully push it i
95. play Settings Touchscreen Calibration Hardware Monitor Watchdog Timer Communications Configuration Managing User Applications Table of Contents Chapter 9 Chapter bjectives sun fet aetna Baia BIER 9 1 Setting Upithe Displayau uuu n ee kakeenee 9 1 Chapter 10 Chapter Objective Sensini naa nennen a aa 10 1 Setting Touchscreen Properties uneneererseeeneeenneeneesneeenennn 10 1 Chapter 11 Chapter Objestivern aa seen een ihren 11 1 Hardware Monitor System Software neenennennnnnnnnnenn 11 1 Using the Hardware Monitor uueeesenseensenseenneennnennnennennnenn 11 2 Chapter 12 Chapter Objective sant annt ana aep at a i aiis 12 1 Watchdog Functionality esessensenseennnennneennennnnnnnenn 12 1 Using the Watchdog Timer System Software 12 2 Chapter 13 Chapter Objectives cccecccccsseessecstecsteceecesecnecseeeeeeeseeeseneeses 13 1 Setting Up Ethernet Communications 13 1 Setting Up Serial Communications uneenennenneennennnennn 13 5 Chapter 14 Chapter Objectives acnnsenseenseenseensneennnnnnennnennennnnnne nennen 14 1 Installing and Using Microsoft ActiveSync nnnne 14 1 Installing Removing Applications on the RAC6182 Computer oo cecceccceseceteceeeceeeeeeeeseeeeeneeses 14 3 Transferring Files to and from the RAC6182 Computer 14 4 Upgrading the RAC6182 Windows CE Operating System 14 4 toc iii Publication 6182 UM001D EN P toc iv Table of Contents System Tro
96. pplication to the device s processor and unique hardware features 7 2 Windows CE Operating System RAC6182 Standard Windows CE Programs Publication 6182 UM001D EN P Microsoft created hardware reference models for the Handheld HPC and the Pocket PPC PC so that third party applications can run on these standard platforms There are no hardware standards for embedded devices The RAC6182 Industrial Computer is largely compatible with HPC and PPC so applications that are compiled for the MIPS or MIPSFP may run on the RAC6182 The Windows CE programs that come with the RAC6182 Computer are stored in flash memory and cannot be inadvertently lost Additional programs can be installed as described in Chapter 15 Managing User Applications The RAC6182 Computer ships with the following programs preloaded Table K RAC6182 Standard Applications Application Purpose Microsoft Internet Web browser Explorer PC Link and Connects the RAC6182 to a desktop computer ActiveSync running ActiveSync Control Panel A set of configuration tools for setting up the RAC6182 Microsoft Explorer A user interface to the system much like a desktop Shell PC Terminal Services for thin client applications is included in the RAC6182 Accessories CD Refer to the Terminal Server Client wizard for installation procedures There are other Windows CE programs available Most of these programs have been written for HPC devices and some may run on the
97. programmable key Click OK or press Enter to save the definition and close the dialog When all programmable keys are defined to your satisfaction download the Keypad Configuration to the RAC6182 lity RAC6182 Keypad Configuration Configuration Allen Bradley ur 6182 keypad configuration 1 Rev B Figure 7 Edit Configuration Publication 6182 UM001D EN P 8 20 Keypad Operation Publication 6182 UM001D EN P The Edit Programmable Key dialog lets you modify the definition ofthe selected programmable key The definitions are downloaded and stored in the registry of the RAC6182 Modifying a programmable key is not recommended unless required by the application software F Shift FE Ctr fr At Enter F Win F Win F Win Appl Figure 8 Select and Edit Programmable Key When the Edit Programmable Key dialog box opens it shows the current definition of the selected programmable key Nonprintable key codes appear in brackets for example lt F1 gt or lt L Shift F1 gt Modifiers appear to the left of a symbol L or R denote left or right modifier keys The current mode is indicated in the Select Mode grouping Keypad Operation 8 21 Text Edit Box The text box at the top ofthe dialog displays the current definition for a selected programmable key You can enter a new definition directly into the edit box if the characters are printable e g alphanumeric characters You must enter nonprint
98. pter 15 Managing User Applications describes how to install and use ActiveSync on a desktop PC The ActiveSync program is used to manage user applications and data files on the RAC6182 Computer The connection between RAC6182 and PC can be either an RS232 null modem cable 6189 2NMCBL or through the Ethernet port Note To install Microsoft ActiveSync on a desktop PC for the first time you must use a null modem serial cable An ATA memory card can also be used to transfer files between a PC and the RAC6182 Computer Chapter 4 Adding Removing Internal Components describes how to install and remove PC cards on the RAC6182 RAC6182 User Manual An electronic copy of this manual publication 6182 UM001D EN P is distributed on the RAC6182 Applications and Accessories CD ROM The user manual file is in a PDF format A copy of the Acrobat reader software program is also shipped on this CD ROM RAC6182 Backup Files The RAC6182 specific operating system program and application files are shipped on the CD ROM Chapter 15 Managing User Applications describes the RAC6182 specific files stored on the DiskOnChip flash memory Publication 6182 UM001D EN P Computer Features Windows CE Applications Some useful Windows CE utility programs are included on the RAC6182 Applications and Accessories CD ROM These utilities include network tools to verify Ethernet connections a registry edit tool and a scribble application to test the touch
99. r chassis Installing Removing Front Bezel Assembly Items 5 3 To disassemble the front bezel 12 1 in display with keypad 1 Disconnect the keypad cable touchscreen cable backlight tube connectors and the backlight power supply cable as indicated in the following figure Backlight Backlight Tube Power Cable Connector Keypad Cable Touchscreen Cable Backlight Tube 12 1 in Display Version with Keypad Connector 2 Remove the 6 screws securing the metal cover to the frame Remove 6 Screws Securing Cover I 3 Ifyou are replacing the plastic bezel overlay or vertical legend strips remove the 10 screws securing the metal frame and lift the metal frame away from the plastic bezel 4 To reassemble the front bezel assembly thread the keypad and touchscreen cables through the hole in the metal frame 5 Reconnect the keypad cable touchscreen cable backlight tube connectors and backlight power supply cable 6 Ifyou are replacing the plastic bezel overlay or vertical legend strips reinstall the 10 screws to attach the metal frame to the plastic overlay assembly Tighten the screws to a torque of 6 8 in lbs 0 7 0 9 Nem Publication 6182 UM001D EN P 5 4 Installing Removing Front Bezel Assembly Items 7 Reinstal
100. rdware Monitor Using the Hardware Monitor Publication 6182 UM001D EN P You access the RAC6182 Hardware Monitor using the Hardware Monitor interface in the Windows CE Control Panel To access the RAC6182 Hardware Monitor 1 To open the Hardware Monitor interface select Start Settings Control Panel Select or double click on the Hardware Monitor icon Hardware Monitor Icon LS 1f2 aay A 19 Be S 3 o u 38 s gt 5 Communic Date Time Dialing Display Hardware Keyboard Keypad Mouse Network Regional Monitor Settings S amp System Touch Watchdog screen start I Ga Control Panel 83 7 57 AM A 2 Select the Voltage and Temp tab to view the RAC6182 internal bus voltages internal battery voltage battery is for the clock calendar and 128KB battery backed SRAM and the internal temperature Hardware Monitor Properties fa ok x Voltages and Temp Harctware Monitor Event Log Supply Voltages Battery Voltage Actual Values Status 3 05 Volts Temperature 34DegC Nominal 3 3 3 31 Volts 5vols 4 92vots 12 Volts 11 85 Volts The voltage and temperature readings are updated in real time The status icon next to each value is green if that parameter is within its limits and red if the parameter is outside the preset limits If outside of their preset ranges then the red Diagnostics LED on the front bezel is also lit and will remain lit until reset manually Hardwar
101. rew to a torque of 6 8 in Ibs 0 7 0 9 Nem 8 Reinstall the screws to secure the top cover to the chassis Tighten the screws to a torque of 6 8 in Ibs 0 7 0 9 Nem Adding Removing RAM The RAC6182 processor board contains one standard DIMM socket Mem ory The DIMM memory can be upgraded or replaced The following DIMM modules can be ordered from Rockwell Automation Part Number 6189 DIMM64 6189 DIMM128 6189 1DIMM256 Description 64MB SDRAM DIMM 128MB SDRAM DIMM 256MB SDRAM DIMM ATTENTION DIMM memory modules are sensitive to ESD and require careful handling Hold memory modules only by the edges do not touch connectors After removing a module place it into an anti static wrapper Do not slide the module over any surface To access the DIMM socket 1 Turn off power to the RAC6182 2 Remove the 2 screws securing the top cover to the chassis 3 Locate the DIMM socket on the processor board DIMM Socket Publication 6182 UM001D EN P Adding Removing DiskOnChip Memory DIMM Socket Adding Removing Internal Components 4 9 4 To remove the memory module release the socket latches and carefully pull the module out of the socket Socket Latches 5 Store the memory module in an anti static wrapper 6 To install the memory module carefully push the module into the socket Make sure the socket latches are engaged 7 Reinstall the screws t
102. rself with the rest ofthe manual The preface covers the following topics e who should use this manual e the purpose of the manual e contents of the manual e conventions used in this manual e Allen Bradley support Use this manual if you are responsible for installing using or troubleshooting the RAC6182 Industrial Computer for the Windows CE Operating System For users interested in writing their own application software for the RAC6182 Industrial Computer you will need to order the 6189 SDK software development kit This catalog number includes a detailed technical manual describing how to develop software applications for the RAC6182 Industrial Computer along with a complete library of RAC6182 interfaces and development tools on CD ROM This manual is a user guide for the RAC6182 Industrial Computer for the Windows CE Operating System It gives an overview of the system and describes procedures you use to e install the RAC6182 Industrial Computer in a panel or enclosure e install and remove system components e run the system e troubleshoot the system P 2 Contents of this Manual Chapter oO 10 11 12 13 14 15 16 17 Title Preface Computer Features Installation Connecting External Devices Adding Removing Internal Components Installing and Removing Front Bezel Assembly Items Windows CE Operating System Initial Operation and Setup Keypad Operation Display Settings
103. s 2 1 Mounting Hardwate ccccecccccssessseesceesecseeseceecneeeseeseeeeneeeaes 2 1 Tools Required vun 2 2 Mounting Clearances ccccecsseesceeseeesceeseeesecesecneeeeeeseeeeneeenes 2 2 Mounting Dimensions ccccecsseeseeeseeseeseceseceseeeeeesneeeneeenes 2 3 Mounting Cutouts os kiea ie iaa en 2 5 Panel Mo ntiD geene e a toa ton ear Saia 2 5 Power Connections recne ee a E Eea E 2 7 Relay Output mana a a a a a a A de eves la 2 8 Connecting External Chapter 3 Devices Chapter Objectives ccnenseseessneesneesnnnennennnnnsennsenne nn i 3 1 Safety Precaulions uesn an cies ansanasesnsitern ES 3 1 Connecting USB Devices nnesneseenneennnennnnennenn nn 3 2 Connecting PS 2 Keyboard and Mouse 3 3 Connecting to an Ethernet Network 3 4 Connecting Serial Devices eeseennesnennennnenenseennnenn nn 3 6 Connecting Parallel Devices 3 7 Connecting an External Video Monitor 3 8 Connecting to Relay Output ceenennnnensennsenneennennn en 3 9 toc ii Table of Contents Adding Removing Internal Components Installing Removing Front Bezel Assembly Items Initial Operation and Setup Windows CE Operating System Keypad Operation Publication 6182 UM001D EN P Chapter 4 Chapter Objectivesiuau snanngeinhs ntaintnsmalnaann 4 Safety Precautions aenn a a ae 4 1 Thermal Considerations for Add In Cards 4 2 Opening or Removing the Chassis 4 2 Adding Removing PC Cards PCMCIA ne
104. s screws ATTENTION Disconnect all power from the RAC6182 Industrial Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the RAC6182 Industrial Computer Internal RAC6182 Industrial Computer components may be damaged by Electrostatic Discharge ESD Make sure you wear a grounding strap whenever handling circuit boards memory modules or other internal components ATTENTION Wear a wrist strap well grounded and perform work in a static safe environment Electrostatic discharge can damage the RAC6182 Industrial Computer and components 4 2 Adding Removing Internal Components Thermal Considerations for Add In Cards Opening or Removing the Chassis Publication 6182 UM001D EN P The RAC6182 Industrial Computer accommodates one PCI compatible add in card Due to thermal considerations with the unit total add in power is limited to 7W of power dissipation within the product enclosure Table J PCI Card Current Limits Voltage Current Limit at Specified Voltage 5V 1 0A 3 3V 0 1A 12V 0 1A 12V 0 05A This section shows how to open and close the RAC6182 chassis to access internal components ATTENTION Review safety precautions on Page 4 1 before proceeding Failure to follow proper safety procedures could result in severe electrical shock or damage to the RAC6182 Industrial Computer To open the chassis display versions 1 Disconnect power from
105. s when repairing or replacing items on the front bezel assembly you may need to disassemble the front bezel You must disassemble the front bezel when you e Replace the front bezel plastic overlay e Replace the vertical legend strips To prepare the front bezel for disassembly all models 1 Remove the RAC6182 from the panel or enclosure 2 Follow the procedures on Page 4 2 to remove the computer chassis 3 Place the front bezel assembly on a flat surface with the overlay side down Take care not to scratch or damage the overlay or display window To disassemble the front bezel 7 7 in display 1 Disconnect the keypad and touchscreen cables Remove 10 Screws Securing Metal Frame 7 7 in Display with Keypad 2 Remove the 10 screws securing the metal frame and lift the metal frame away from the plastic bezel 3 To reassemble the front bezel assembly thread the keypad and touchscreen cables through the hole in the metal frame 4 Reinstall the 10 screws to attach the metal frame to the plastic overlay assembly Tighten the screws to a torque of 6 8 in lbs 0 7 0 9 Nem 5 Connect the keypad and touchscreen cables 6 Follow the procedures on Page 4 2 to reassemble the front bezel assembly to the compute
106. screen See each application s online help for details on the program s features RAC6182 Ordering Information Position 1 Bulletin Number 6182 Windows CE Industrial Computer Position 2 Computer Base Unit Check Factory for Availability A 120 240V ac computer chassis 32M byte Flash ROM C 120 240V ac computer chassis 64M byte Flash ROM 1 PCI slot 1 PCI slot B 18 32V dc computer chassis 32M byte Flash ROM D 18 32V dc computer chassis 64M byte Flash ROM 1 PCI slot 1 PCI slot Position 3 Display and Bezel A Non display brick G 12 1 inch TFT LCD 800x600 touchscreen D 7 7 inch STN LCD 640x480 keypad H 12 1 inch TFT LCD 800x600 keypad E 7 7 inch STN LCD 640x480 keypad amp touchscreen I 12 1 inch TFT LCD 800x600 keypad amp touchscreen Position 4 Random Access Memory Size RAM A 32M byte DIMM RAM Not available with RSView ME v3 0 B 64M byte DIMM RAM C 128M byte DIMM RAM D 256M byte DIMM RAM Position 5 PCI Option Card A 1784 PKTX PCI card DH and DH 485 networks Z None Position 6 PC Option Card A 32MB ATA Flash Memory Card Z None B 40 MB ATA Flash Memory Card Position 7 Operating System amp Application Software A Windows CE 2 12 RSView Machine Edition v1 0 obsolete B Windows CE 3 0 RSView Machine Edition v1 5 obsolete C Windows CE 3 0 RSView Machine Edition v2 0 v2 1 obsolete D Windows C
107. software package re install the software If the problem is intermittent you may have a loose connection Check all connections including any add in cards Check that the memory module DIMM is fully installed Although the RAC6182 Industrial Computer has a regulated and protected power supply a transient voltage in the power line or peripheral cable may cause a flickering display unexpected reboots or a locked up system If so exit the application and start over System Troubleshooting 15 3 Is the system overheating Look at the diagnostics light on the front panel display if present Verify that the enclosure is properly ventilated so the RAC6182 ambient operating temperature is within specifications If there is a problem running new software Does the software have a hardware requirement that is not present Are you using an authorized copy of the software Some copies of software will not work without proper activation Did the software install correctly Re install the software Are you following the software s instructions Refer to the software vendor s user manual If there is a problem with an add in board Is the board installed and configured correctly Recheck jumper and other configuration settings Are any cables correctly installed Are the Windows CE drivers loaded for the add in board If incorrect characters are displayed or are distorted Are the display contrast and brightness controls properl
108. t bezel Diagnostics LED indicating that a warning event has occurred The Diagnostics LED will remain lit until manually reset using the Hardware Monitor Control Panel interface even if the parameter returns to normal limits There is a 500msec delay period between a warning event and its being recognized to debounce any boundary conditions and avoid spurious warnings from being logged Enabling the Hardware Monitor When shipped from the factory the RAC6182 Hardware Monitor system software is located at Storage Card Platform HWMonitor exe A shortcut to HWMonitor exe is also loaded into the Storage Card Windows StartUp folder The RAC6182 Computer is shipped with the Hardware Monitor disabled Use the Hardware Monitor Control Panel interface to enable the Hardware Monitor Once enabled as long as the shortcut is in Storage Card Windows StartUp folder the Hardware Monitor will automatically start and run in the background every time the RAC6182 Computer powers up The first time the Hardware Monitor is enabled it will create the Event Log file This file is Storage Card Platform HWMonitorEvent Log and will remain persistent through future disables and enables of the Hardware Monitor unless manually cleared using the Hardware Monitor Control Panel interface All diagnostic events are time stamped and recorded in the Event Log file The Event Log file contents can be viewed using the Hardware Monitor Control Panel interface 11 2 Ha
109. the display with a chamois or moist cellulose sponge to avoid water spots ATTENTION If the RAC6182 Industrial Computer has a touchscreen be aware that it is possible for screen objects to activate during equipment wash downs To remove paint and grease Remove fresh paint splashes and grease before drying by rubbing lightly with isopropyl alcohol Afterward provide a final wash using mild soap or detergent solution Rinse with clean water ATTENTION Make sure the isopropyl alcohol does not come in contact with the equipment labels Alcohol may cause the label printing to smear 16 2 Maintenance Replacing the Battery Restoring the RAC6182 Industrial Computer Publication 6182 UM001D EN P The RAC6182 Industrial Computer contains a battery to maintain the CMOS SRAM and real time clock The battery is located in a battery holder on the RAC6182 Industrial Computer backplane Replace this battery as needed with a Panasonic battery part number CR2032 or Allen Bradley part 6189 1BATT ATTENTION There is a danger of explosion if the battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions The RAC6182 Industrial Computer contains a super capacitor in parallel with the battery In the event that the battery dies this capacitor will hold the RAM and clock for a minimum of 4 hours up to a maximum of 8
110. ting system includes a PCL3 printer driver This driver supports printing on most laser and ink jet printers If you experience problems using a printer verify that your printer is compatible with the PCL3 print driver The following printers have been tested and are known to work satisfactorily with the RAC6182 Industrial Computer e HP LaserJet 5 e HP LaserJet 2100 e HP DeskJet 1600CN The following PC cards are compatible with the RAC6182 Computer M Systems ATA Flash PC Card 2000 SanDisk Flash Disk PCMCIA PC Card ATA SimpleTech ATA PC Card c 2 RAC6182 Compatible Devices Publication 6182 UM001D EN P Appendix D COM2 RS232 Communications RAC6182 Point to Point Communications The following table defines the wiring needed to the serial communication COM2 cable This cable is needed to transfer debug output to a host computer or perform data exchange via Microsoft ActiveSync Table Q Null Modem Cable 6189 2NMCBL Signal Name Signal Name Pin to Pin Rx D 2 RAC6182 Point to Point Communications Publication 6182 UM001D EN P Index 1 12 1 in keypad bezel operation Connecting a keyboard 8 11 Installing the Keypad Configuration Utility 8 9 Keypad default key assignments for programmable keys 8 32 8 33 Setting up and using the Keypad Configuration Utility KCU software 8 8 Using the Keypad Configuration Utility 8 11 12 1 in version with keypad dimensions 2 3 12 1 in version with tou
111. tionality For more information refer to Chapter 9 Setting up a mouse device Setting up Ethernet network connectivity For more information refer to Chapter 14 Setting clock and calendar along with default number and currency formats Calibrating the touchscreen and setting other touchscreen options For more information refer to Chapter 11 Listing system properties like memory allocation device information operating system version bundled applications and device registration Viewing the RAC6182 voltage and temperature resetting the fault LED and viewing the event log Starting or stopping the software watchdog timer RAC6182 Memory Usage Windows CE Operating System 7 7 The RAC6182 Industrial Computer has five internal memory areas These are e Boot flash ROM e DiskOnChip flash ROM 32MB typical e Dynamic RAM 32MB typical e Battery backed non volatile RAM 128KB e Flash memory PC cards Boot Flash ROM The RAC6182 Industrial Computer s boot flash ROM is used to power up the RAC6182 Industrial Computer perform the power up self tests and load the Windows CE operating system from the DOC flash ROM into the dynamic RAM The boot flash ROM code is not user accessible DiskOnChip Flash ROM The RAC6182 DiskOnChip DOC flash ROM is the main storage memory on the RAC6182 Industrial Computer The Windows CE operating system is stored in a protected segment of the DOC flash ROM User applications
112. to print the report See the next page Zoom In Increase the magnification of the view so the report looks larger You can increase the magnification several times Zoom Out Decrease the magnification of the view so the report looks smaller You can decrease the magnification several times Close Exit the Preview workspace Downloading a Keypad Configuration to the RAC6182 To download a keypad configuration to the RAC6182 1 The active window must contain the keypad configuration you want to download to the RAC6182 2 From the File menu choose Download Keypad configuration to RAC6182 A dialog opens asking you if you want to replace the current contents of the RAC6182 with the contents of the active window Download to RAC6182 Keypad x You are about to replace the current contents of the RAC6182 keypad that contains the RAC6182 Keypad Configuration with the contents of the Window titled 7 Macro and Run Program Key KY2 Bar Do you want to continue Figure 17 Download 3 Click OK to continue with the download Publication 6182 UM001D EN P 8 32 Keypad Operation 7 7 in Keypad Default Key Assignments for Programmable Keys RA Right Alt Key RS Right Shift Key VK Virtual Key Assignments Key Pressed Key Released Ca wn w Ce we on o Ce we o o Ca wae o ow Ce ws on o e we o o Cea wrn o o Ce we o ow
113. ton on its taskbar button and choosing Close Help Button Exit Button a 5 A 142 g J u z Desktop S H 2E B vw 5 g Icons nn fern Date Time Dialing Display Hardware Keyboard Keypad Mouse Network Regional Monitor Settings dd System Touch Watchdog screen Start Menu Button stat sacontrot Panel B3 7 57 AM ka Taskbar ie Status Area Show Desktop Button Publication 6182 UM001D EN P Command Bar Each program window has a command bar located across its top This command bar contains pull down menu names and toolbar buttons for the application Click on a menu name or toolbar icon to interact with the specific program The Help button on the right side of the command bar provides application specific help The Exit X button on the far right side of the command bar exits the application Windows CE Operating System 7 5 There is no Minimize button on the Windows CE command bar Click the taskbar button to minimize a program window or use the Show Desktop button to minimize all open program windows Finding Files Select Start Programs Windows Explorer to locate files on the RAC6182 Industrial Computer You can alternately double click the My Computer icon on the Desktop to open the Windows Explorer program Windows Explorer allows you to browse and manipulate the RAC6182 files and folders The Edit menu allows you to move files from one location to another using the Copy or Cut and Paste commands
114. ubleshooting Maintenance Replacement Parts and Accessories Specifications Processor Board Specifications RAC6182 Compatible Devices RAC6182 Point to Point Communications Publication 6182 UM001D EN P Chapter 15 Chapter Objectivesuuia nna ses enhanntannbadenalgeigen 15 1 Hardware Diagnostics ccnsenseeseeneeenneennneennnennn nenne nenne 15 1 Troubleshooting Procedure unnerseeneeenneenneennnennnnennnen 15 1 Troubleshooting Check Lists nnnnnnennnennen 15 2 Resetting the Windows CE Registry 15 4 Chapter 16 Chapter Objeetivesiuunc asien ae 16 1 Cleaning the Display neenenseeseeeneenneennsennneenneenneenn nennen 16 1 Replacing the Battery 16 2 Restoring the RAC6182 Computer nnnnneenennnennnen 16 2 Chapter 17 Chapter Objectives uunenessessnessnnnenesnnennnennnennne esse enne nn ennn en 17 1 Replacement Parts erei aa ina i nennen 17 1 Appendix A Appendix B Processor Board Specifications ueeseesseneennneennennennneennnnn B 1 Boot Code Information eseneseensensensnennenen nenne B 1 Appendix C Parallel Port Printers s scccisssteaiavsvess cans coandv ch esi ces teaciavertersansseees C 1 PEE Cards erst st hat ea ede te ces ET C 1 Appendix D COM2 RS232 Communications ccccecseesseeseesteenteeeteeneees D 1 Index Preface Who Should Use This Manual Purpose of this Manual Using this Manual Read this preface to familiarize you
115. up Battery Backed Non Volatile RAM The battery backed RAM memory is a small segment of persistent RAM memory that is available for any application to use An application accesses the non volatile RAM using a specialized API Flash Memory PC Cards The RAC6182 memory can be expanded using a non volatile flash memory PC card When a flash memory card is installed anew StorageCard2 or StorageCard3 icon is displayed under My Computer and files in the memory card can be manipulated using the Windows Explorer program Two PCMCIA Type2 cards or one PCMCIA Type 3 card may be used These must be ATA compatible For information on compatible cards and for instructions on installing them refer to Chapter 4 Adding Removing Internal Components Chapter 8 Chapter Objectives Keypad Operation Keypad Layout Keypad Operation This chapter describes how to configure and operate the front bezel keypad on associated RAC6182 versions This chapter s topics include e Keypad operation e Keypad layout e Configuring the Keypad application The 7 7 in and 12 1 in display versions of the RAC6182 Industrial Computer are available with a front bezel keypad This keypad provides an operator interface to the RAC6182 Industrial Computer The RAC6182 keypad operates like an external PC keyboard sending key press and key release information to the Windows CE operating system Additional custom functionality is incorporated in the keypad design
116. xternal Devices 3 5 Performance degradation of your Ethernet communications is likely to result if the unit or cables are subjected to extreme radiated or conducted high frequency noise It is the user s responsibility to properly route cables and condition input power in order to improve communication reliability Proper cable routing and power conditioning is required to ensure reliable Ethernet communications in industrial environments Rockwell Automation recommends that all Ethernet cabling be routed through dedicated metal conduits Installing ferrite bead filters at cable ends may also improve reliability RJ45 Ethernet Connector Pin Out PIN Signal LANTX LANTX LANRX LANGND LANGND LANRX LANTXDBN LANRXDAN LANSHLD1 LANSHLD2 oJlo sJoloa r woIw BR oO Publication 6182 UM001D EN P 3 6 Connecting External Devices Connecting Serial Devices Publication 6182 UM001D EN P The RAC6182 Computer has two serial ports COMI and COM2 both with DB9 male connectors The COM port supports RS232 RS422 and RS485 physical signals The COM1 physical signals are software selectable The COM2 port supports only RS232 physical signals The COM2 port is used to connect to a host PC using ActiveSync Note You must use a null modem cable 6189 2NMCBL to connect the COM2 port to a host PC For information on the null modem cable refer to Appendix D RAC6182 Point to Point Communications Note For informatio
117. y definitions Table N Control and Navigation Keypad Functions Key l CTRL ALT ESC WIN DEL SHIFT SPACE V DJA gt i Description Backslash or minus sign Asterisk or plus sign Enter key Control key Alternate key Escape key Tab key Windows key anne key Delete key Shift key Space key Left arrow key Up arrow key Right arrow key Down arrow key Publication 6182 UM001D EN P 8 4 Keypad Operation Publication 6182 UM001D EN P Function Keys The function keys are located below and on either side of the display window The 7 7 in version has 11 function keys below the display F1 F11 and a row of 8 function keys on each side of the display K1 K8 K9 K16 for a total of 27 function keys The 12 1 in version has 14 function keys below the display F1 F14 and a row of 10 function keys on each side of the display K1 K10 K11 K20 for a total of 34 function keys The default key configurations are listed below The key identifier represents the factory shipped legend strip characters Table O Function Key F Key Keypad Functions 7 7 in Key Default 12 1 in Key Default io Shit FF oft Shit F2 Keypad Operation 8 5 Table P Function Key K Key Keypad Functions 7 7 in Key Default 12 1 in Key Default Ki right Shift F7 K20 right Shift F8 Specialized Keypad Functionality The RAC6182 keypad has unique user configurable functi
118. y adjusted For information on configuring display settings refer to Chapter 10 Display Settings Is the monitor compatible with the selected video mode The 7 7 in RAC6182 Industrial Computer LCD display is 640x480 VGA resolution The 12 1 in display is 800x600 SVGA resolution If using the integrated display open the RAC6182 chassis and check the cable connections between the computer chassis and front bezel assembly If characters are not displayed on an external monitor Is the monitor functioning properly Is the video cable properly installed Check that selected character color is not set the same as the background color Publication 6182 UM001D EN P 15 4 System Troubleshooting Is the video driver properly installed Reboot the RAC6182 Industrial Computer with the external monitor connected and powered up If the Power On LED indicator does not come on Check the power supply connections and front bezel cable connections on the processor board Check the power connections Resetting the Windows The RAC6182 is capable of resetting the Windows CE registry to the CE Reaist factory default This may be required if an application damages the gistry registry information and the RAC6182 will no longer boot Jumper J2 on the RAC6182 CPU board is used to boot the RAC6182 Industrial Computer into debug mode which will load the factory default Windows CE registry Jumper J2
119. y puncture or damage the RAC6182 touchscreen overlay material You calibrate and configure the touchscreen using the Touchscreen application in the Windows CE Control Panel To calibrate the touchscreen 1 To set up the touchscreen select Start Settings Control Panel Select or double click on the Touch Screen icon S amp muni D g System Touch creen screen col 3 A Date Time F B Dialing Watchdog Display Hardware Keyboard Monitor Keypad Mouse 35 Network Regional Settings me Astat eacontrot Panel ZE 7 57AM A 10 2 Touchscreen Calibration Publication 6182 UM001D EN P 2 On the Calibration tab select the Recalibrate button and touch the screen in the target areas as prompted by the application Touch screen properties 3 Press Enter or click the OK button to save the settings and Exit To set the double tap double click settings When using a touchscreen you may be required to double tap the touchscreen to respond to the application The Touchscreen application allows you to adjust the rate at which the screen must be tapped to perform a double tap 1 On the Double Tap tab tap twice quickly on the grid pattern on the window to perform a double tap Touch screen properties 2 Double tap the second icon to test the double tap speed and accuracy 3 Press Enter or click the OK button to save the settings and Exit Touc
120. your network you must set the communications option for the RAC6182 to use the Ethernet connection and you must identify the host PC Note To complete this process you must know the IP address and host name that identifies the host PC on the network To set up communications configuration for Ethernet 1 To set up RAC6182 host communications select Start Settings Control Panel Select or double click on the Communications icon Communications iB N T m Plt pez gt Be H E Bae Ff 535 8 Communic Date Time Dialing Display Hardware Keyboard Keypad Mouse Network Regional Monitor Settings System Touch Watchdog screen PAstart I Control Panel jo 3 7 57 AM A 2 On the Device Name tab enter the Device Name for the RAC6182 Industrial Computer Optionally enter a description in the Device Description field This information is used to identify the RAC6182 Industrial Computer to the host PC Communications Properties OK Ea Device Name Pc Connection ce These settings are used to identify your Windows CE device to 4 other computers Please type a name without any spaces and a short description Device name Device description Rockwell Automation R4C6182 Lynx device Publication 6182 UM001D EN P Setting Up Serial Communications Communications Configuration 3 On the PC Connection tab select the Change button Communications Properties Device Name PC Connection l
121. ype Dual Scan Color Super Twisted Numatic STN LCD Nominal Display Area Horizontal Vertical Viewing Angle Horizontal typical Vertical typical Resolution Response Time typical Luminance typical Contrast Ratio typical CIE coordinates White Backlight life Touchscreen Rating Keypad Rating 12 1 in Display Type Nominal Display Area Horizontal Vertical Viewing Angle Horizontal typical Vertical typical Resolution Response Time Luminance typical Contrast Ratio typical CIE coordinates White Backlight life 6 2 in 157 mm 4 6 in 118 mm 50 degrees 50 30 degrees 640x480 VGA 270 msec rise 80 msec decay 120 nit 35 fL overlay option will affect luminance 50 1 X 0 275 Y 0 330 40 000 hours to half brightness Minimum 20 x 20 pixels touch cell 1 000 000 presses 3 000 000 presses Active Matrix Color Thin Film Transistor TFT LCD 9 7 in 246 mm 7 3 in 185 mm 60 degrees 55 45 degrees 800x600 SVGA 256K 18 bit colors 30 msec typical 250 nit 73 fL overlay option will affect luminance 300 1 X 0 313 Y 0 329 50 000 hours to half brightness Touchscreen Rating Minimum 25 x 25 pixels touch cell 15 000 000 presses Keypad Rating 3 000 000 presses Non display Video Port HD15 video connector analog Resolution 640x480 VGA 800x600 SVGA 1024x768 XVGA A 2 Specifications Publication 6182 UM001D EN P Mechanical Enclosure Display v

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