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0.5~3.7KW 400Vseries: 0.5~400KW 660Vseries: 15~630KW

1. Factory NO Parameter Name Function Explanation Parameter Value Setting 0003 Desired frequency attained 0004 Non zero speed 0005 Over torque detection 0006 Baseblock indicator 58 User defined frequency setting F1 08 F1 03 10 00 59 Reserved 0000 Over torque detection not enabled 0001 Over torque detection during constant speed operation operation halted after over torque detection 0002 Over torque detection during constant Over torque Over torque speed operation operation continues 60 detection after over torque detection 0000 detection setting mode select 0003 Over torque detection during operation operation halted after over torque detection 0004 Over torque detection during operation operation continues after over torque detection 61 Over torque detection 30 200 150 62 Over torque 0 1 10 08 13 detection time Pre set count down Count down value setting iram setting Count down value 66 setting 1 9999 10 0000 Displays actual operating freq p 0001 Displays the user defined setting n 64 Function display Function display setting 0002 Displays the value of the internal 0000 setting Counter r 0003 Displays the output voltage u 0004 0012 Reserved 65 Coefficient K setting for line speed 1 2000 60 67 Displays the user defined frequency Read only 68 Skip Frequency 1 0 00 400 00Hz 0 00 Skip frequencies 69 Skip Frequency
2. Ifduring a power failure the power loss is less than the time defined by F1 33 then the AC drive will resume operation set by F1 32 If the maximum allowable power loss time is exceeded the AC drive output power will remain off and must be reset to resume operation the fault indication will be set 1 34 Parameter Name Minimum block time Factory Setting 0 5 Unit 0 1sec Settings 0 3 5 0 When a momentary power loss is detected and the power failure is less than the time set by F1 33 the AC drive output will resume operation after the specified period of time determined by F1 34 This parameter should be set to a value where the residual output voltage is nearly zero 41 DZB100 Series Parameter Settings 1 35 Parameter Name Speed search current limit Factory Setting 150 Unit 1 Settings 30 200 Following a power failure the AC drive will start its speed search operation only if the output current is greater than the value determined by F1 35 When the output current is less than that of F1 35 the AC drive output frequency is at a speed synchronization point The drive will start to accelerate or decelerate back to the operating frequency at which it was running prior to the power failure Allowable maximum power loss time gt INPUT I POW
3. Factory Parameter Name Function Explanation Parameter Value Setting 0000 Command frequency input determined by the digital control panel 0001 Command frequency input determined 00 Command frequency Command frequency by the analog signal 0000 source select source select 0 10v 4 20mA 0002 Command frequency input determined by remote control via the RS 485 serial interface 0000 Operating instructions determined by the digital control panel 0001 Operating instructions determined by the external terminal connections keypad STOP key effective 0002 Operating instructions determined by 01 Operation command Operation command the external terminal connections 0000 source source select keypad STOP key not effective 0003 Operating instructions determined by the RS 485 serial interface keypad STOP key effective 0004 Operating instructions determined by the RS 485 serial interface keypad STOP key not effective 0000 RAMP stop 02 Motor stop method Motor stop method 0000 0001 Coasting to stop 03 Max operating F1 04 400 00Hz 60 00 04 Max voltage frequency 10 00 F 1 03 50 00 05 Max output voltage 50 0 250 0V 400 0V 100 06 V Fcurvesetting Mid pointfrequency F1 08 F1 04 1 50 07 Mid point voltage 2 0 250 0V 400 0V 20 0 08 Min output frequency 0 01 20 00Hz 1 50 09 Min output voltage 2 0 50 0V 100 0V 20 0 10 Acceleration time 1 0 1 999 9sec 10 0 11 Accel decel time Deceleration time 2 0 1 999 9s
4. 80 3 6 9 12 15 Carrier Frequency KHz 58 DZB100 Series Parameter Settings Auto Reset Restart Operation after Fault 1 72 Parameter Name Auto reset restart operation after fault Factory Setting 0 Settings 0 10 cr Reset restart operation may be performed up to 10 times after a fault has occurred Setting this parameter to 0 disables the reset restart operation after any fault has occurred If a protective shut down operation E009 E00A occurs during operation the auto reset restart function can be selected Refer to Fault Names in Ch 7 1 73 74 75 Parameter Name Three most recent fault records Factory Setting 0000 Settings 0000 No errors occurred Fault records clear 0001 E009 Over current 0002 Over voltage 0003 EOOE Overheat 0004 E008 Overload 0005 Manufacture used diagnostics 0006 EOOD External fault 0007 E015 CPU failure 1 0008 E004 Over current during acceleration 0009 E006 Over current during deceleration 0010 E005 Over current during steady state operation 0011 E001 Low voltage 0012 E001 Low voltage 0013 EOOF CPU failure 2 0014 E016 External baseblock 0015 E013 Over torque 0016 E011 Start warning 0017 E012 Shortage of input phase 0018 0020 Manufacture used diagnostics These parameters store records of the three most recent faults that have occurred If failures are got rid of set the parameter to 0000 to clear the fau
5. key Press Output frequency HER 200 Press Output current lt Press PRGM Press key RESET Press return to the normal operation mode v Data entered will not be BE Press PROM key A RESET i Press return to the norma operation mode v Data entered will not be stored v FUNC Press DATA v key to set parameter setting number key to display parameter data key to set the parameter data key to store the data 18 DZB100 Series Start Up Chapter 4 Start Up This chapter describes the steps needed to start the AC drive and typical adjustment and verification procedures to ensure a simple and efficient start up The following start up procedures describe the most common parameter settings and system configurations 4 1 Initial Operation Motor Disconnected Verify that the AC power line at the disconnect device is within the rated power of the AC drive Connect the AC drive to the power line Proceed as follows to select a mode of operation 1 Operating frequency determined by the digital keypad Digital keypad enabled to control AC drive operation 1 00 0000 F1 01 0000 Factory default setting 2 Operating frequency determined by the digital keypad Control terminals enabled to control AC drive operation Stop key on digital keypad is enabled Two wire REV ST
6. A FULING INVERTER DZB100 USER MANUAL High Performance low noise General Purpose AC Motor Drives ims w r li axe 1 i b d 220Vseries 0 5 3 7KW B AS 400Vseries 0 5 400KW ANE e 660Vseries 15 630KW e 1140Vseries 55 630KW TABLE OF CONTENTS Preface noo Ue 1 Chapter 1 Introduction 2 Chapter 2 Installation and Wiring 5 Chapter 3 Digital Keypad Operation 13 Chapter4 Start pss escasear nasua amu eos 19 Chapter 5 Summary of Parameter Settings 22 Chapter 6 Parameter Settings 28 Chapter 7 Troubleshooting and Fault information 62 Chapter 8 Quality Guarantee 65 Appendix A Standard Specifications 66 Appendix B Serial Communications 68 Appendix C Dimensions 75 Appendix D Accessories List 79 X DZB100 Series Preface Preface Thank you for choosing DZB100 Series high performance AC Motor Drives DZB100 Series are manufactured by adopting high quality components material and incorporating the latest microprocessor technology available Getting Started This manual will be helpful in the installation parameter setting troubleshooting and daily maintenance of the AC motor drives To guarantee safe operation o
7. Displays the AC drive output frequency controlled by the Maximum Output Frequency F1 03 Jog Frequency F1 16 or by the Multi Function Input Terminals F 1 39 41 If the frequency source originates from the Digital keypad the user can use either the a or Y key to set the frequency Displays the output frequency present at terminals U V and W Displays the input voltage Displays the custom unit n where n P F1 65 Displays the internal counter value r Note Refer to Chapter 5 F1 45 46 63 66 for a detailed description ofthe above Displays the output current present at terminals U V and W Displays the specified parameter number The actual parameter value i FUNG may be displayed by pressing the key Displays actual value stored within the specified parameter Press the Eung key to store the value of the specified parameter The display will read Fd as shown for approximately second if the input has been accepted After a parameter value has been set the new value is automatically stored in memory To modify an entry use a or key Then press the 2 key ail Se DZB100 Series Digital Keypad Operation Explanation of the LED Indicators RUN STOP JOG FWD REV e Red lamp lights during REV operation Red lamp lights during FWD operation Red lamp lights during JOG Red lamp lights by pressin
8. 7 temperature 10 C to 40 C R H 0 to 90 air pressure 86kPa to 106 kPa 5 DZB100 Series Installation and Wiring 2 2 Wiring Main Circuit Wiring 1 Power terminal block designations Power input and output may be connected via a nine or ten position termina block The pin assignments are as follows Applicable motor N Power terminal pin assignments capacity FL08 0 55 0 75KW 220V Series QIQ SIS ele ele R 5 W BR BR 1 5KW 220V Series FL22 Earth AC Input Line Motor Breaking 0 75 2 2K W 380V Series Ground Terminals Connection Resistor 0 75 1 5KW 220V Series 6 6 CO CO CO CS B CoO CoO R S T BR BR U W FL28 l gg d 0 75 1 5KW 380V Series Earth AC Input Line Breaking Motor Ground Terminals Resistor Connection 2 2 3 7K W 220VGrade eo ee ee eo e e e eo eo E R S T BR BR U Ww u l dm 2 2 5 5KW 380V Series Earth AC Input Line Breaking Motor Ground Terminals Resistor Connection FL7S 69169 99169 99 69 99169109 S T BR BR U 7 5 15KW 380V Series LIT qnd FL015 Earth AC Input Line Breaking Motor Ground Terminals Resistor Connection FL030 18 5 30K W 380V Series I P2 T AC Input Line Breaking Motor Earth Terminals Unit Connection Ground FL045 37 45 380V Series eoleo eo eoleo co eolco co R 5 DC DC U V W E FL07
9. ii UE Multi function PHC output Digital signal common TT 9 48V 50mA below MCM Digital frequency meter DFMO 8888 4 Panel Resistor Frequency setting Sienal 0 10VDC Frequency setting d 06 Vr 3k 5k 9 4 20 SG Signal Current input 4 20mA 1 ocv Preis RS 485 Serial interface pii shows main circuit O shows control circuit 7 5KW 132KW aii Ts ZA DZB100 Series Installation and Wiring Use a disconnect and fuse Powersource R Q R 3 phase 200 240V or S s 380 480V 50 60Hz r Or DC 20 24 50mAMax O py D Multi function input 1 5T0 MI Des Multi function input 2 O MI Multi function input 3 x eer E i Analog frequency IREV STOP REV STOP REV ACM Qig current meter D FWD STOP RUN STOP la FWD Q A Multi function indication Reset E output contact so i uulti function i t4 RST AC 250V 2A below External fault op PC 30V 2A below Oj MI 3 Counter trigger input 5 Digital si 1 i Multi function PHC output igital signal common i O DCM O MO T 48V 50mA below MCM Digital frequency meter MCU 8888 DCMO Pan
10. output current 10 VDC of analog voltage is equivalent to lt m 2 5 times the AC drive rated output current If necessary adjust the output level using F1 44 Analog Output Gain Analog current meter DFM DCM TI d _ DC 10V T2 T1 T2 duty cycle 50 Analog frequency meter The number of output pulses per second is equal to the output frequency multiplied by F1 43 Note The digital frequency output should be less than 1 2 KHz 47 DZB100 Series Parameter Settings Multi function Output Terminal Setting 1 45 46 Parameter Name Multi function photocoupled output terminals MO1 MO2 Factory Setting 0000 0001 Settings 0000 AC drive operational 0001 Pre set frequency attained 0002 Desired frequency attained 0003 Count down complete 0004 Non zero speed 0005 Over torque detection 0006 Baseblock indicator 0007 Low voltage detect indicator 0008 AC drive operation mode 0009 Fault indicator c Control terminals MOI and MO2 are open collector outputs Terminal is signal return c Description 0000 AC drive operational This terminal will be closed when there is output from the AC drive or when the FWD or REV run command is input 0001 Pre set frequency attained This terminal will be closed once the AC drive attained the specified operating frequency 0002 Desired frequency attained This terminal will b
11. CI ACM Analog current input 4 20 mA Max output freq input FM ACM Analog frequency current meter 0 10 V Max output freq output SG SG Serial communication interface RS 485 serial port EV DCM Auxiliary control power source DC 20V 24V 50mA Max Note Use twisted shielded or twisted pair shielded lead wires for the control signal It is recommended to run signal wiring in a separate steel conduit The shield wire should only be connected at the drive 9 ZA DZB100 Series Installation and Wiring e 2 3 Basic Wiring Diagram Users must connect wires according to the following circuit diagram shown below Do not pluga Modem or telephone line to the RS 485 communication port permanent damage may result Terminals 1 amp 2 are the power sources only for the optional copy keypad and should not be used while using RS 485 communication Braking resistior option Use a disconnect and fuse BR BR Power source R gt OR U O 3 phase 200 240 S s 380 480V 50 60Hz Or we DC 20V 24V 50mA Max O py EO Grounding Multi function input 1 Multi function input 2 i MI FM E Multi function input 3 E 4 QD ulti function inpu MI T gt REV STOP REV STOP Analog frequency current meter T R
12. amp Braking Units Use in AC Drives Applicable Braking Unit Braking Resistors Motor Used Model No of Units Used Braking Torque Voltage KW HP NO HE Resistors Model NO 10 ED 0 5 0 7 80W 2002 80W 1200 1 220V 0 75 1 0 80W 2002 80W 1200 1 1 5 2 0 150W 1002 150W 1002 1 100 Series 75 2 3 0 200W 802 200W 682 1 3 7 5 0 300W 502 300W 502 1 0 75 1 0 80W 4002 80W 4002 1 1 5 2 0 120W 3300 180W 3002 1 2 2 3 0 160W 2500 250W 2502 1 3 7 5 0 300W 1500 400W 150 1 5 5 7 5 400W 1000 600W 1000 1 7 5 10 550W 750 800W 750 1 11 15 1000W 500 000W 500 1 15 20 1500W 400 500W 402 1 400V 18 5 25 4030 1 2500W 350 2500W 350 1 L Series 22 30 4030 1 3000W 27 22 200W 6 80 4 30 40 4045 1 5000W 17 52 2500W 350 2 37 50 4045 1 9600W 160 200W 80 8 45 60 4045 1 9600W 13 62 200W 6 82 8 55 75 4030 2 6000W 202 500W 52 4 75 100 4045 2 9600W 152 200W 7 52 8 93 125 4045 2 9600W 13 62 200W 6 82 8 110 150 4045 3 9600W 152 200W 7 52 8 132 175 4045 3 9600W 13 62 200W 6 82 8 Note 1 Please only use the resistors and recommended values For instance in 400 V series 100 HP AC drive has 2 braking units with each of 8 braking resistors so two braking units use 16 braking resistors Refer to the Braking Unit Module User Manual for further detail 2 Take into consideration the safety of the environment when installing th
13. AC drive will return a character string the format of which will be as follows COMMAND STRUCTURE C Q S B UU NN ABCD gt Word length 11 characters AC Motor Drive to Computer Q Header of question string S Check sum 03H B Acknowledge back Correct 06H Error 07H UU Slave address 00 31 NN 00 Frequency command ABC D Hz 01 Output frequency ABC D Hz 02 Output current ABC D Amp 03 Operation command Drive status amp Error code A DZB100 Series Appendix ABCD When NN 00 ABC D Hz When NN 01 ABC D Hz When NN 02 ABC D Amp When NN 03 A Operation command 0 Stop Forward operation Stop Reverse operation Forward jog Reverse jog 1 2 3 4 5 Forward jog 6 7 Reverse jog 8 Reset after AC drive error B AC drive status bit 0 bit 1 bit 2 0 Stop Binary code bit map 1 Run 0 Forward 1 Reverse 0 Non DC braking start 1 braking start bit 3 0 Non DC braking stop 1 DC braking stop bit no 7 6 5 4 Frequency reference source 0000 Keypad control 0001 Multi step speed command 1 0010 Multi step speed command 2 0011 Multi step speed command 3 0100 Multi step speed command 4 0101 Multi step speed command 5 0110 Multi step speed command 6 0 1 1 1 Multi step speed command 7 1000 Jog speed command 1001 Analog input freq command 1010 RS 485 se
14. Displays the value of the internal counter r 0003 Displays the input voltage u 0004 0012 Reserved cs Displays the contents of the monitored item as follows p Displays the actual operation frequency n Displays the user defined setting where X r Displays the value of the internal counter This counter is triggered by an external signal provided via the external input TRG When the counter reaches 0000 during count down the multi function output terminal or MO2 will be closed Refer to F1 45 46 The counter will use the value contained in F1 66 as its starting point when another count down is to be executed Coefficient K Setting 1 65 Parameter Name Coefficient of line speed Factory Setting 60 Unit Settings 1 2000 ce This parameter can be programmed while the drive is running lt 8 Coefficient K determines the multiplying factor for the user defined setting n The value of the user defined setting n is calculated and displayed as follows Display value of n output frequency X 255 DZB100 Series Parameter Settings Count Down Value Attained Setting 1 63 Parameter Name Pre set count down value attained Factory Setting 5 Unit Settings 1 9999 c When the internal counter triggered by the external input TRG counts down and reaches this specified value the specified output terminal MO1 will be closed assuming that F1
15. Jog FWD X6 X7 Jog REV X8 Reset after AC drive error FFFF Frequency command Setting range from 0000 0 00Hz to 4000 400 00Hz Example A setting of 5000 50 00Hz The AC drive will return a character string the format of which will be as follows COMMAND STRUCTURE CI C S B UU MM FFFF gt Word length 11 characters AC Motor Drive to Computer C Header of control string S Check sum 03H B Acknowledge back Correct 06H Error 07H UU Slave address 00 31 MM Operation command X don t care X0 Stop Forward running 2 Stop X3 Reverse running X4 X5 Jog FWD X6 X7 Jog REV X8 Reset after AC drive error FFFF Frequency command Setting range from 0000 0 00Hz to 4000 400 00Hz Example A setting of 5000 50 00 Hz 69 A DZB100 Series Appendix Parameter Setting Command COMMAND STRUCTURE CI P S A UU NN DDDD Word length 11 characters Computer to AC Motor Drive P Header of parameter string S Check sum 03H A Command acknowledge 01H Command acknowledged by a single AC drive 02H Command acknowledged by all AC drives UU Slave address 00 31 NN Parameter number 00 80 DDDD Data of parameter The AC drive will return a character string the format of which will be as follows COMMAND STRUCTURE P S B UU NN DDDD 7 Word length 11 characters AC Motor Drive to Computer P Header of parameter string S Check sum 03H B Ac
16. STOP key is not enabled cr This parameter is used to determine the source of the AC Drive operating instructions 28 DZB100 Series Parameter Settings Motor Stop Method Select 1 02 Parameter Name Motor stop method Factory Setting 0000 Settings 0000 Ramp stop 0001 Coast to stop This parameter determines how the motor is stopped when the AC Drive receives a valid stop command m Ramp The AC drive output frequency decelerates in the time specified by F1 11orF1 13 down to the frequency specified by F1 08 and then the drive output turns off m Coast The AC drive is turned off immediately while the motor free runs until itcomes to a complete stop Frequency Speed Frequency command Stop command Ramp Frequency Speed Time 29 Frequency command Free running to stop Time Stop command Coast DZB100 Series Parameter Settings 1 03 Parameter Name Maximum output frequency Factory Setting 60 00Hz Unit 0 01Hz Settings F1 04 400 00Hz c This parameter determines the AC drive s maximum output frequency All the AC drive analog inputs 0 10V 4 20mA are scaled to correspond to the output frequency range 1 04 Parameter Name Maximum voltage frequency Base frequency Factory Setting 50 00Hz Unit 0 01Hz Settings 10 00 F1 05 This value should be set according to rated frequency of the mot
17. Start Up 6 Operating frequency determined by remote control via the RS 485 serial interface RS 485 interface enabled to control AC Drive operation Stop key on digital keypad is enabled F1 00 0002 F1 01 0003 SG SG This completes the operation mode selection Verify your operation mode works correctly then proceed to the next section for motor connection and initial operation 4 2 Initial Operation Setting Parameters and connecting the Motor Verify Minimum and Maximum Output Frequency Settings F1 08 and 03 arecorrect for your application Verify the Motor Stop Method F1 02 is correct for your application If set to Ramp to Stop then verify Accel Decel Time Settings F 1 10 and 11 are correct for your application Connect the motor to the terminals U V and W Check for correct motor shaft rotation counter clockwise when viewed from the shaft Verify the Stop command is functioning by pressing the Stop Key on the Digital Keypad or using your Control Terminal Stop method This completes the basic start up Depending on the application some parameter values may need to be modified Refer to Chapter 5 for parameter settings 21 gt DZB100 Series of Parameter Settings Chapter 5 Summary of Parameter Settings This chapter summarizes all parameters
18. compensation range 0 10 Two curve linear and s curve Two accel decel curve range l 0 999 9 function te nal input BEEN 8 Surje1o9d Operation Setting Signal Frequency setting Input signal Output signal Analog Digital Output Other function i Digital operation Setting by up down orJOG key Digital operation Setting by RUN STOP FWD REV External signa FWD REV EF can be combined for 2 or 3 wire operation RS 485 serial interface External signal Multi function 1 4 JOG Multi step speed Up Down 0 to 10 VDC 4 20mA RS 485 serial port Multi step selection 1 7 Jogging Accel Decel Prohibit First Second Accel Decel Switching command External BB NC NO selection etc During running Up to frequency setting Up to desired frequency setting Count out detection Non zero speed Over torque detection etc Analog frequency current signal output digital frequency signal output Automatic Voltage Regulation AVR S Curve over voltage over current stall prevention abnormal records checking Frequency limit Carrier frequency adjustable DC braking DB starting frequency setting Momentary power failure restart over voltage stall prevention etc Display Displays pre set frequency operate frequency output current moto speed internal count value fault information etc Protective function Over current over voltage under voltage over
19. parameter determines the time duration that DC braking voltage will be applied to the motor when the Motor Stop Method is set to Ramp Stop 1 31 Parameter Name DC braking starting frequency Factory Setting 0 00 Unit 0 01Hz Settings 0 00 60 00Hz ce This parameter determines the frequency at which DC breaking will start during AC drive deceleration The frequency may be set in 0 01 Hz increments When the preset value is less than that specified by F1 08 Minimum output frequency the starting frequency for DC braking will be the F1 08 frequency Minimum output w frequency DC brake starting frequency 4 F1 29 F1 30 DC braking voltage 1 28 40 A DZB100 Series Parameter Settings Momentary Power Loss Protection 1 32 Parameter Name Momentary power failure operation mode Factory Setting 0000 Settings 0000 Operation stops after momentary power loss 0001 Operation continues after momentary power loss Speed search starts with the frequency reference value 0002 Operation continues after momentary power loss Speed search starts with the Minimum output frequency ce This parameter determines the AC drive mode of operation after recovery from a momentary power failure 1 33 Parameter Name Maximum allowable power loss time Factory Setting 2 0 Unit Q 1sec Settings 0 3 5 0
20. speed command 3 0002 42 Multi function input 4 0003 Jog frequency reference select 0013 0004 Accel decel speed inhibit command 0005 First and second accel decel time select 0006 External baseblock NO contact input 0007 External baseblock NC contact input 0008 Up command 0009 Down command 0010 Setcounter to zero 0011 FWD jog command 0012 REV jog command 0013 External fault NO contact input 0014 External fault NC contact input 0015 External baseblock no longer startup NO contact input 0016 External baseblock no longer startup NC contact input 0017 Parameter locked 0018 Force operating command from digital panel 0019 Force frequency command from digital panel 0020 Reserved 0021 Slow paced up command 0022 Slow paced down command 24 A DZB100 Series Summary of Parameter Settings Factory Parameter Function Explanation Parameter Value Setting Digital output Digital output 43 frequency multiplier frequency multiplier 1 20 1 factor select Analog output gain Analog output gain 1E 44 setting select 1 200 100 Multi function output 0000 AC drive operational tuis Multi function terminal 1 MO 0001 Pre set frequency attained output terminal settin
21. voltage may exceed its maximum allowable value due to motor regeneration When F1 25 is enabled and an over voltage is detected the AC drive will cease to decelerate and will then maintain a constant output frequency The drive will only resume deceleration when the DC bus voltage drops below the preset value DC bus voltage Over voltage detection level Time Output frequency Time Over voltage stall prevention 37 DZB100 Series Parameter Settings Over current Stall Prevention 1 26 Parameter Name Over current stall prevention during acceleration Factory Setting 170 Unit 1 Settings 50 200 c During periods of rapid acceleration or excessive load on the motor the AC drive output current may increase abruptly and exceed the value specified by F1 26 When over current occurs the AC drive will cease to accelerate and will maintain a constant output frequency until the current falls below the preset value The drive will only resume acceleration when the current drops below the preset value Output current Overcurrent detection level F1 26 Time Output frequency Time Over current stall prevention during acceleration 38 DZB100 Series Parameter Settings 1 27 Parameter Name Over current stall prevention during steady state operation Factory Setting 170 Unit 1 Settings 50 200 During steady state o
22. 2 0 00 400 00Hz 0 00 setting 70 Skip Frequency Band 0 01 20 00Hz 0 01 PWM Frequency 0000 fc 1 8KHz 0001 fc 3KHz According 71 settin Carrier frequency select 0002 fc 6KHz 0003 fc 9KHz to 0004 fc 9KHz 0005 fc 15KHz Standard 72 Auto reset restart operation after fault 0 10 0 2 6 A DZB100 Series Summary of Parameter Settings NO Parameter Name Function Explanation Parameter Value Factory Setting 73 74 75 Most recent fault record 0000 Fault records clear No errors occurred 0000 Second most recent fault Fault records r cord 0001 E009 0000 Third most recent fault record 0002 E00A 0000 0003 EO0E 0004 E008 0005 Manufacture used diagnostics 0006 0007 E015 0008 E004 0009 E006 0010 E005 0011 E001 0012 E001 0013 0014 E016 0015 E013 0016 E011 0017 E012 0018 0020 Manufacture used diagnostics 76 Keypad Keypad lockout reset Lockout Reset 0000 All parameters can always be set and read 0001 All parameters are read only 0002 0009 Reserved 0010 Resets all parameters to the factory defaults 0000 77 Baud rate Data rate in bps 0000 1200 baud Data rate bps 0001 2400 baud Data rate bps 0002 4800 baud Data rate bps 0002 78 Slave addre
23. 45 is set to 0003 The output terminal MO1 will be opened when the internal counter reaches the value specified in F1 66 See chart below 1 66 Parameter Name Count Down Value Setting Factory Setting 10 Unit 1 Settings 1 9999 This parameter determines the value of the internal counter The internal counter may be triggered by an external signal via the external input TRG terminal Upon completion of the countdown the specified output terminal MO2 will be closed assuming that F1 46 is set to 0003 See chart below The timing chart is illustrated as follows F1 45 0003 F1 63 0005 F1 46 0003 F1 66 0010 Application example Control 10 c09 c08 c07 c06 c05 c04 c03 c02 c01 10 c09 terminaL TRG JL k gt T2 lt gt Control Tl pn terminaL H LP Control p terminaL M0 Note The minimum time for T2 is 2 msec or more The minimum cycle time for T1 is 6 msec or more 56 X DZB100 Series Parameter Settings WESA Displays The User difined Frequency Read Only SET RISA Skip Frequencies Setting F1 OO 68 69 Parameter Name Skip frequency 1 2 Factory Setting 0 00 Unit 0 01 Hz Settings 0 00 400 00Hz This parameter determines the two skip frequencies which in conjunction with F1 70 Skip Frequency Band will cause
24. 5 55 75KW 380V Series AC Line Breaking Motor Earth FL132 93 132K W 380V Series Terminals Unit Connection Ground FL160 132 160K W 380V Series CO CO CO CS CO CoO R 5 W FL220 187 280K W 380V Series AC Input Line Motor Barth Terminals Connection Ground 365 X DZB100 Series Installation and Wiring 2 Power block terminal designations Terminals Description R S T L N ACinputline terminals U V W Motor connection BR DC BR Connection for the regenerative resistor option P1 DC DC Connection for the braking unit option P1 P2 Connection for the DC Link Reactor option dL Ground 3 Attention 1 The user must provide a circuit breaker or disconnect switch and fuses in accordance with all applicable electrical codes 2 Make sure that the leads are connected correctly and the AC drive is properly grounded Ground leads should be at least the same size wire as the input leads R S and T 3 Use ground leads that comply with AWG standards Make the length of these ground leads as short as possible 4 Should several AC drive units be installed side by side all the units should be grounded directly to the ground poles Do not form a loop with the ground leads a AX XX 5 Make sure that the power source supplies the correct voltage and is capable of supplying the required current t
25. DATA output frequency or output current in the normal mode While the drive is in the Program Mode press this key once to display the current parameters After changing the parameters press this key again to store the new parameters Forward Reverse Used to toggle between forward and reverse operation Pressing this key will cause the motor to ramp down to 0 Hz and then ramp up FWD to the preset speed in the opposite direction By default the digital keypad controls the AC drive forward reverse operation To control the forward reverse operation via the control terminal block change the F1 01 parameter to 0001 or 0002 Jog JOG Used to start the AC drive then run at the jog frequency as set by the parameter specified under F 1 23 Jog Frequency Run RUN Used to start the AC drive operation This key has no effect when the drive is set to terminal run Stop Used to stop the AC drive operation Up Down A Press the Up or Down button to change parameter settings Y These keys may also be used to scroll through different operating values or parameters Note Pressing the Up or Down button momentarily changes the parameter settings in increments Press and hold down either of these keys to rapidly run through the possible settings zz _ 7 DZB100 Series Digital Keypad Operation 3 2 Explanation of Screen Display Explanation of Displayed Messages Displayed Message Description
26. ER 1 33 F1 32 0001 Te eee OUTPUT Speed search starts with FREQUENCY he frequency reference value lt gt OUTPUT F1 34 VOLTAGE Min baseblock time lt gt Speed search operation Allowable maximum power loss time INPUT 1 33 POWER OUTPUT F1 32 0002 FREQUENCY Speed search starts with minimum starting frequency a lt gt OUTPUT F1 34 VOLTAGE lt 3 A Min baseblock tim 42 A DZB100 Series Parameter Settings Reference Frequency Upper Lower Limit 1 36 Parameter Name Reference frequency upper limit setting Factory Setting 200 00Hz Unit 0 01Hz Settings 0 01 400 00 2 Determines the upper limit of the reference frequency in 0 01 Hz increments 1 37 Parameter Name Reference frequency lower limit setting Factory Setting 0 00Hz Unit 0 01Hz Settings 0 00 400 00Hz ce Determines the lower limit of the reference frequency in 0 01 Hz increments Output frequency F1 03 F1 36 F1 37 Input frequency F1 03 43 DZB100 Series Parameter Settings External Control Terminal Configuration 1 38 Parameter Name 2 wire 3 wire operation control selection Factory Setting 0000 Settings 0000 FWD STOP REV STOP 0001 FWD REV RUN STOP 0002 3 WIRE operation control mode 1 0003 3 WIRE operation control mode 2 ce This param
27. EY K DC0 10V FWD STOP RUN STOP f FWD Q A Multi function indication Reset output contact z RST AC 250V 2A below Multi function input 4 DC 30V 2A below Ext l fault OK xternal fault ML EF trigger input i iO TRG MO v E Multi function PHC output Digital signal common DCM a 48V 50mA below O MCM Digital frequency meter DFM 8888 MCU VCC DCM T Frequency setting Panel Resistor SG4 Signal Vr 3k 5k Q I SG Signal Current input 9 4 20mA RS 485 Serial interface shows main circuit o shows control circuit 0 75KW 5 5KW 10 A DZB100 Series Installation and Wiring Braking unit option Use a disconnect Braking resistior and fuse P1 P2 9 DC 9 Powersource R nO R U 3 phase DCLink Reactor option 200 240Vor S s V 380 480V 50 60Hz r gt T w DC 20V 24V 50mA Max O EV E Grounding Multi function input 1 oes d MI lMulti function input 2 U 1 1 pu o MI Multi function input 3 mpu e MI S REV STOP REV STOP Li Analog frequency e Do Q REV ACM qe eurent meter FWD STOP RUN STOP a FWD o A Multi function indication Reset mm output contact Multi function input 4 2 Q RST Du m D External fault B ew Q MI Counter trigger input TRG MO
28. KW L Series Specific AC Motor Drives For Bobbin Machinery 0 55 75KW D Series Specific AC Motor Drives For Variable Power 15 220KVA PP Series Specific AC Motor Drives For Isobarically Water Supply 3 7 400KW M Series High Performance Micro TypeAC Motor Drives 0 55 2 2KW DZB100 Series Installation and Wiring Chapter 2 Installation and Wiring Chapter 2 provides the information needed to properly install and wire the AC drive Make sure that the AC drive is wired according to the instructions contained in this chapter The instructions should be read and understood before the actual installation begins 2 1 Installation Requirements 2 2 Wiring 2 3 Basic Wiring Diagram 2 1 Installation Requirements Install the AC drive vertically to provide proper ventilation Adequate space isrequired between the drive and a wall or other equipment The figure below shows the minimum space needed Allenclosures must provide adequate ventilation and the internal ambient temperature must be kept at 40 C or below AIR li i Wiring orifice 150 50 50 150 Unit mm Caution The drive should installed in environment that is 1 protected from rain or moisture 2 protected from direct sunlight 3 protected from corrosive gases or liquids 4 free from airborne dust or metallic particles 5 free from vibration 6 free from magnetic noise
29. OP and FWD STOP remote control enabled F1 00 0000 1 01 0001 F1 38 0000 REV STOP REV FWD STOP O O F DCM 3 Operating frequency determined by the digital keypad Control terminals enabled to control AC Drive operation Stop key on digital keypad is enabled Two wire REV FWD and RUN STOP remote control enabled F1 00 0000 F1 01 0001 F1 38 0001 RUN STOP PEG FWD REV FWD O O JREV DCM 19 DZB100 Series Start Up 4 Operating frequency determined by the digital keypad Control terminals enabled to control AC Drive operation Stop key on digital keypad is enabled Three wire sequence remote control is enabled F1 00 0000 F1 01 0001 F1 38 0002 v d 910 RuN STOP e o O REV FWD FWD EF REV DCM e Note Descriptions of the close open function are as follows Example BW To select Rev and Stop operations Rev Fwd Contact close reverse operation Stop Contact open B Momentary input Moo Maintained input stop 5 Operating frequency determined by analog input DC 0 to 10 V DC 4 to 20 mA Digital keypad enabled to control AC Drive operation F1 00 0001 F1 01 0000 2 0 10V Analog input 4 4 20mA Analog input 10V VI CI ACM 20 DZB100 Series
30. QUENCY MIN OUTPUT FREQUENCY Note When both the Up and Down command terminals are closed the AC drive neither accelerates or decelerates The output frequency is also held constant 46 A DZB100 Series Parameter Settings Digital Output Frequency Multiplier Factor 1 43 Parameter Name Digital output frequency multiplier factor Factory Setting Unit 1 Settings 1 20 This parameter determines the multiplying factor for the AC drive digital output frequency 10V pulse 50 duty cycle at the digital output terminals DFM DCM The number of output pulses per second on DFM is equal to the AC drive output frequency multiplied by F1 43 wer Analog Output Gain Setting 1 44 Parameter Name Analog output gain setting Factory Setting 100 Unit 1 Settings 20094 ce This parameter can be programmed while the drive is running This function regulates the voltage level of the analog signal output frequency or current at the AFM output terminal which is then fed to the meter pu _ The analog voltage output is proportional to th AC drive output frequency The AC drive maximum operating lt E frequency F1 03 is equivalent to 10 VDC If necessary e adjust the output level using F1 44 Analog Output Gain Analog frequency meter e 2 The analog voltage output is proportional to the AC drive
31. a description of the different parts LED indication Red lamp lights during RUN STOP JOG FWD or REV operation LED display Indicates frequency motor current and alarm contents Program Reset key Selects normal mode program mode Displays the motor drive status such as output freq selects the parameters FWD REV or output Up and down keys Sets the parameter number or changes the numerical data such as the frequency reference Jog key While pressing this key jog speed is available Displays the motor drive status such as frequency reference output frequency or output current under the normal mode or sets parameters under the pi EZ current etc Function Data key Forward Reverse key Selects FWD or REV operation program mode Digital Operator N 2 Run key Stop key Starts inverter drive Stops AC Motor Drive operation operation 13 DZB100 Series Digital Keypad Operation Key Description Program Reset PRGM Used to select the Normal mode of operation or to program the AC drive when RESET either the drive is running or has stopped Switch to the PRGM mode to select a parameter or change the setting of a parameter If the AC drive has stopped due to a fault press this button to reset the drive Function Data FONG Displays information on the AC drive status such as the reference frequency
32. able from 0 to input voltage Output Input Current A 2 42 48 65 e 23 31 39 50 75 97 Rating Operational range V 3 phase380V 20 47 63Hz Voltage classification 380V 0450 0550 0750 0930 1100 1320 1600 1870 2000 2200 2500 2800 3150 3 Phase motor rating KW 45 55 75 93 110 132 160 187 200 220 250 280 315 Intput Inverter output KVA 60 75 100 125 150 175 220 250 270 300 330 370 420 Rating Output current A 90 110 150 170 210 250 300 340 380 430 470 520 620 Output voltage V Adjustable from 0 to input voltage Output Input Current A 110 140 190 220 260 320 350 390 450 480 520 590 700 Rating Operational range V 3 phase380V 20 47 63Hz 67 DZB100 Series Appendix Appendix Serial Communications The different AC motor drive parameters can be programmed and displayed by remote control via the RS 485 serial interface A personal computer may be used to load change or monitor the parameter value through the PC s RS 485 interface which permits communication with higher level automation systems This appendix describes the following m Computer Control m Data Format and Protocol m Character Delay Time and Response Delay Time W Computer Control The DZB100 series AC motor drive has a built in RS 485
33. ation time 1 Factory Setting 10 0sec Unit 0 1sec Settings 0 1 999 9 This parameter can be programmed while the drive is running c This parameter is used to determine the time required for the AC drive to ramp from 0 Hz to its Maximum operating frequency F1 03 The rate is linear unless S Curve is Enabled 1 11 Parameter Name Deceleration time 1 Factory Setting 10 0sec Unit 0 1 Settings 0 1 999 9 This parameter can be programmed while the drive is running q 4 This parameter is used to determine the time required for the AC drive to decelerate from the Maximum operating frequency F1 03 down to 0 Hz The rate is linear unless S Curve is Enabled Speed Command frequency i it i Accel time Decel time F1 10 or F1 12 F1 11 or F1 13 33 A DZB100 Series Parameter Settings 1 12 Parameter Name Acceleration time 2 Factory Setting 10 0sec Unit 0 1sec Settings 0 1 999 9 c This parameter can be programmed while the drive is running This parameter determines the time required for the AC drive to ramp from 0 Hz to the Maximum operating frequency F1 03 The rate is linear unless S Curve is Enabled Acceleration time is the default A Multi Function Input Terminal can be programmed to select Acceleration time 1 or Acceleration time 2 See parameters F1 39 40 41 42 Fl OO 13 Para
34. ay be used to load change or monitor the parameter value through the PC s RS 485 interface which permits communication with higher level automation systems User difined Frequency Setting 1 79 Parameter Name User difined frequency setting Factory Setting 10 00Hz Unit 0 01Hz Settings F1 08 F1 03 Manufacturer used Function C This parameter displays the firmware version number of the AC drive which may vary according to the software version and AC drive system number This parameter is read only 264 DZB100 Series Troubleshooting and Fault information Chapter 7 Troubleshooting and Fault information The AC drive has a comprehensive fault diagnosis system Once a fault is detected the corresponding protective functions will be activated to turn off the AC drive output During any failure the AC drive switches off and an error message will appear in the display The three most recent faults are stored in the AC drive non volatile memory and may be read through the digital keypad or through the RS 485 interface on the control board Note Pressing the Reset button will not restore the AC drive to its normal operating conditions unless the fault is corrected Fault Fault Descriptions Corrective Actions Name The AC riy dete ts that Check whether the input voltage falls within the E001 DC bus voltage has fallen up j ae rated AC drive s
35. cost even though it happens during the guarantee period Improper operation unauthorized repair or modification Operation beyond the standard specifications Falling down barbarous transport Device ageing and failure caused by unsuitable environment F Damage caused by earthquake fire windstorm flood lightning abnormal voltage and other natural disaster or effect hereof 65 DZB100 Series Appendix Appendix A Standard Specifications Item Description Rated Voltage 220V Class 220V 20 50 60Hz 5Hz Frequency 380V Class 380V 20 50 60Hz 5Hz Maximum Output Voltage I to Input Voltage Output Frequency 0 01Hz 400 00Hz The frequency can be reached to 1500Hz by 100HSeries AC Motor Drives EL dicii vou ra BN E dades Macs dab Overload Endurance 150 of rated current for 1 minute 0 U0 Control system V F pattern Frequency setting precision Frequency resolving capability Slip compensation Torque compensation Accel decel time operation Internal Counter WVE pattern Adjustable V F pattern Aoto slip compensation range 0 00 10 00 Internal PLC o Realize product line automatic count control SPWM Sinusoidal Pulse Width Modulation carrier frequency 1 15kHz 0 01Hz Digital setting 0 01Hz Analog setting Maximum 1 Manual aoto torque
36. e braking resistors 3 If the minimum resistance value is to be utilized consult local dealers for the calculation of the Watt figures 79 DZB100 Series Appendix 2 Standard Extension Cable FL WX 0100 s Model Length 0100 1 0M 0150 1 5M 0200 2 0M 0250 2 5M 0300 3 0M network cable company name 3 The Apparatus Size of the Digital Hand Held Programming Panel 91 79 n 4 234 nja w lt 91 58 gt gt r L 4 Digital Hand Held Programming Panel 1 80 DZB100 Series Appendix 22 120 Digital Operator OM J Digital Hand Held Programming Panel 2 81
37. e closed once the AC drive attained the desired operating frequency 0003 Count down complete This terminal will be closed when the AC drive s internal counter triggered by the external input TRG starts countdown and reaches 0001 Set the count down value using F1 63 and F1 66 0004 Non zero speed This terminal will be closed when the AC drive output frequency is greater than the minimum output frequency 0005 Over torque detection This terminal will remain closed as long as over torque is detected Set the over torque detection level using F1 61 and the over torque detection time using F1 62 0006 Baseblock indicator This terminal will always be closed as long as the AC drive output is turned off 0007 Low voltage detect indicator This terminal will be closed when the AC drive detects a low voltage state 0008 AC drive operation mode This terminal will be closed when the AC drive is operated by commands via the RS 485 serial interface or control terminals 0009 Fault indicator This terminal will be closed when a major fault is detected 48 X DZB100 Series Parameter Settings WEZA Desired Frequency Attained Setting 1 47 Parameter Name Desired frequency attained setting Factory Setting 0 00 Unit 0 01 Hz Settings 0 00 400 00 Hz Used to select a specified frequency set in increments of 0 01 Hz See F1 45 46 IUE TE Analog Input Setting for Output Frequ
38. ec 10 0 12 setting Acceleration time 1 0 1 999 9sec 10 0 13 Deceleration time 2 0 1 999 9sec 10 0 222 DZB100 Series of Parameter Settings Factory NO Parameter Name Function Explanation Parameter Value n Setting 14 Jog accel decel Jog accel decel 0 1 600 0sec 10 0 time time select 15 S curve S curve setting 0 7 0 16 Multi step speed setting 1 0 00 400 00Hz 0 00 17 Multi step speed setting 2 0 00 400 00Hz 0 00 18 Multi step speed Multi step speed setting 3 0 00 400 00Hz 0 00 19 operation Multi step speed setting 4 0 00 400 00Hz 0 00 20 Multi step speed setting 5 0 00 400 00Hz 0 00 21 Multi step speed setting 6 0 00 400 00Hz 0 00 22 Multi step speed setting 7 0 00 400 00Hz 0 00 23 Jog frequency Jog frequency select 0 01 F 1 03 5 00 0000 REV run enable 24 REV run setting REV run setting 0000 0001 REV run disable Over voltage stall Over voltage stall 0000 Disable over voltage stall prevention T 5 prevention prevention 0001 Enable over voltage stall prevention Over current stall 26 prevention during 50 200 170 Over current stall acceleration prevention Over current stall 27 prevention during 50 200 170 operation 28 DC braking current 0 50V 0 DC braking time during 29 0 0 5 0 0 0 DC braking current Start
39. econd accel decel time select 0006 External baseblock NO contact input 0007 External baseblock NC contact input 0008 Up command 0009 Down command 0010 Set counter to zero 0011 FWD jog command 0012 REV jog command 0013 External fault NO contact input 0014 External fault NC contact input 0015 External baseblock no longer startup NO contact input 0016 External baseblock no longer startup NC contact input 0017 Parameter locked 0018 Force operating command from digital panel 0019 Force frequency command from digital panel 0020 Reserved 0021 Slow paced up command 0022 Slow paced down command Parameter setting value limit never same each other Description 0000 0002 The multi step speed commands 1 to 3 are used to determine a command frequency via the multi step speed settings F1 16 to F1 22 0003 When Closed the jog reference frequency is selected 0004 When Closed the output frequency remains constant 0005 When Open the AC drive accelerates decelerates according to the values set by ACCEL time 1 and DECEL time 1 F1 10 11 When Closed the AC drive accelerates decelerates according to the values set by in ACCEL time 2 and DECEL time 2 F1 12 13 0006 When Closed the AC drive output is turned off The reference frequency is held constant 0007 When Open the AC Drive output is turned off The reference frequency is held constant 45 A DZB100 Se
40. ed torque lest the enclosure corners of drives be distorted This manualis for DZB100 Series AC Motor Drive DZB100 Series Introduction Chapter 1 Introduction The purpose of this chapter is to provide specific yet simple information to unpack install the AC drive This chapter contains information on the following 1 1 Receiving Transportation and Storage 1 2 Nameplate Information 1 1 Receiving Storage and Transportation The AC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the AC drive check for the following e Receiving 1 Check to make sure that the package includes an AC drive the User Manual dust covers and rubber bushings 2 Inspect the unit to insure it was not damaged during shipment 3 Make sure that the part number indicated on the nameplate corresponds with the part number of your order e Storage The AC Drive should be kept in the shipping carton before installation In order to retain the warranty coverage the AC drive should be stored properly when it is not to be used for an extended period of time Some storage suggestions are 1 Store ina clean dry location 2 Store within an ambient temperature range of 20 C to 65 3 If possible store in an air conditioned environment where the relative humidity is less than 95 non condensing 4 Do not store the AC drive in places where it could be exposed to corrosive gases 5 Do no
41. el Resistor creed setting le SG Signal Vr 3k 5k Q Frequency setting SG DXX Signal Current input 4 20mA 1 Lo ACM A EN 0 10V RS 485 Serial interface shows main circuit Oshows control circuit Notes 132KW 315KW QD Refer to F1 39 40 41 on page 45 Refer to F1 38 on page 44 8 Refer to F1 45 46 on page 48 and F1 63 64 66 on pages 55 and 56 Refer to F1 43 on page 47 Refer to F1 00 on page 28 F1 48 49 50 on page 49 8 Refer to F1 42 44 on pages 46 and 47 Refer to F1 57 on page 53 Refer to F1 45 46 on page 48 9 Refer to F1 00 01 on page 28 F1 77 78 on page 60 and 61 s12 DZB100 Series Digital Keypad Operation Chapter 3 Digital Keypad Operation Chapter 3 describes the various controls and indicators found on the digital keypad of the DZB100 AC drive The information in this chapter should be read and understood before performing the start up procedures described in Chapter 4 3 1 Description of the Digital Keypad 3 2 Explanation of Screen Display 3 3 Digital Keypad Operating Modes amp Programming steps 3 1 Description of the Digital Keypad e Digital Keypad Parts and Functions This digital keypad module includes two parts display panel and a keypad The display panel allows the user to program the AC drive as well as view the different operating parameters The keypad is the user interface to the AC motor drive Refer to the following figure for
42. ency Range 1 48 Parameter Name Maximum output frequency voltage setting Factory Setting 10 0 Unit 0 1V Settings 0 0 10 0V 9 This parameter can be programmed while the drive is running Sets the input signal voltage level 0 10V that corresponds to the maximum output frequency F1 03 Used in conjunction with F1 49 this parameter may be used to set the analog input for frequency command curve setting 1 49 Parameter Name Minimum output frequency voltage setting Factory Setting 0 3 Unit 0 1V Settings 0 0 10 0V ce This parameter can be programmed while the drive is running ce Sets input signal voltage level 0 10V that corresponds to the minimum output frequency F 1 08 49 DZB100 Series Parameter Settings Note The absolute value of the difference between the settings of F1 48 and F1 49 should be greater than or equal to 3 1 03 F1 03 Output frequency Output frequency F1 08 1 08 I OV FI 49 FI 48 0V OV F1 48 FI 49 10 Analog input signal level Analog input signal leve The analog input signal level is the combined input signals from the analog voltage input VI 0 10 V and analog current input CI 4 20 mA The voltage corresponding to the analog current input 4 20 mA and analog input signal level is defined as follows Voltage co
43. esponds to the AC drive output power Check the wiring connections between the AC drive and motor for possible short circuits The over current hardware Increase the Acceleration time and 2 F1 10 12 E009 trip circuit detects an Check for possible excessive loading conditions abnormal increase in current at the motor After short circuit being removed if there is any abnormal conditions when operating the AC Motor Drive it should be sent back to the agency or manufacturer Check whether the input voltage falls within the rated AC drive input voltage Check for possible voltage transients The AC drive detects that the Bus over voltage may also be caused by motor E00A DC bus voltage has exceeded regeneration Either increase the Decel time d add an optional braking resistor Check whether the required braking power is within the specified limits The external terminal EF DCM E00d goes from ON to OFF External fault Ensure that the ambient temperature falls within the specified temperature range Make sure that the ventilation holes are not EO0E The AC drive temperature obstructed sensor detects excessive Remove any foreign objects on the heatsinks heat and check for possible dirty heatsink fins Provide enough spacing for adequate ventilation AC drive E2PROM contains Check the connections between the main EOOF invalid data or can not be control board and the power board programmed Reset drive to factory de
44. eter determines the control functions and operating modes available through the external control terminals The following configurations are available F1 38 Control terminal wiring diagram 0000 3 FWD srTop 2 O FWD Open Stop Close FWD Run Two wire mE en EWD STOP REV STOP REV Open Stop Close REV Run REV STOP DCM 0001 C RUN STOP 0 FWD Open Stop Close Run Two wire mE REV FWD REV FWD O 0 REV Open FWD Close REV RUN STOP DCM O FWD Run command Runs when Close STOP RUN 0002 EF Stop command stops when Open Three wire operation control REV REV FWD Run select mode 1 REV FWD Open FWD Run Close REV Run DCM 0003 FWD FWD Close FWD Run REV REV Close REV Run Three wire operation control STOP o O EF Stop command stops when Open mode 2 DCM 44 A DZB100 Series Parameter Settings F1 39 F1 40 1 41 Multi function Input Terminals 00 39 40 41 42 Parameter Name Multi function input terminals1 2 3 4 Factory Setting 0000 0001 0002 0013 Settings 0000 Multi step speed command 1 0001 Multi step speed command 2 0002 Multi step speed command 3 0003 Jog frequency reference select 0004 Accel decel speed inhibit command 0005 First and s
45. f the equipment read the following safety guidelines before connecting power to the AC drives Keep this operating manual handy and distribute to all users for reference N WARNING ATTENTION Always read this manual thoroughly before using DZB100 series AC Motor Drives DANGER AC input power must be disconnected before any maintenance WARNING Do not connect or disconnect wires and connectors while power is applied to the circuit Maintenance must be performed by qualified technicians WARNING To avoid personal injury do not remove the cover of the AC motor drive until all of thedigital keypad DISPLAY LED lamps are off The DC link capacitor remains charged with a hazardous voltage even after input power is removed ATTENTION Grounding the DZB100B drive is done by connecting the Earth Ground to the drive ground terminal CAUTION There are highly sensitive components on the printed circuit boards These components are especially sensitive to ESD electrostatic discharge To avoid damage to the drive do not touch components or the circuit boards until static control precautions have been taken CAUTION Never connect the main circuit output terminals U V and W directly to the AC main circuit power supply as this will damage the drive CAUTION Do not apply the antirust to screws for fastening drives Please clean the drives and screws with dry cloth or alcohol not with synthetic cleaner Fasten the screws with washers and rat
46. faults 63 DZB100 Series Troubleshooting and Fault information Aa Fault Descriptions Corrective Actions ame E011 Realy contact don Check whether the internal Realay is damaged Start up warning Short ah Check whether the input wire breaks off Jk Check for possible shortage of input phase Reduce th tor load Motor overload Check the LOW SE SEA I E013 Adjust the over torque detection setting parameter settings F1 60 62 i appropriate setting Protection circuitry of Remove power from the AC drive and then E014 hardware detected abnormal restore power If H P F fault appears again the operation AC drive should be returned for service Daves YN Switch off power supply Check whether the E015 ber i end input voltage falls within the rated AC drive input voltage Switch on the AC drive When th Iti function input 1 2 3 DCM E016 External baseblock es e multi function input 2 3 e terminal goes from OFF to ON the AC drive bb AC drive output is turned off output will be turned off Ground fault or fuse failure 1 Ground fault The AC drive output is e abnormal When the output LAR NONIS 1 Check whether the IGBT power module is terminal is grounded short circuit current is 50 more damaged j than the Cidrivezated 2 kesen for possible poor insulation at the current the AC drive po
47. g Multi function output 0002 Desired frequency attained 46 inal 2 0001 terminal 2 MO 0003 Count down complete 0004 Non zero speed 0005 Over torque detection 0006 Baseblock indicator 0007 Low voltage detect indicator 0008 AC drive operation mode 0009 Fault indicator Desired frequency Desired frequency 4T tained setting attained 0 00 400 00Hz 0 00 output frequency 48 Analog input for voltage setting 0 0 10 0V 10 0 output frequency us 1n output frequency gt 49 range voltage setting 0 0 10 0V 0 3 0000 Analog frequency meter 0 to Maximum Frequency 50 Analog Analog output select 0000 select 0001 Analog current meter 0 to 250 of the rated drive output current Automatic voltage Automatic voltage 0000 Disableautomatic voltage regulation 51 regulation AVR regulation AVR n 0001 setting select 0001 Enableautomatic voltage regulation 52 Motor Motor rated current 30 120 100 53 current setting Motor no load current 0 99 40 Torque Auto torque 54 compensation setting compensation gain 0 10 0 55 Sli ti Slip correction 0 0 10 0 0 0 ip compensation compensation j 56 Reserved Multi function 0000 Fault indicator 57 indication output contact A B5 NO 0001 AC drive operational 0000 kontact B C NC 0002 Pre set frequency attained 2256 DZB100 Series of Parameter Settings
48. g STOP Red lamp lights by pressing RUN RUN or STOP lamp indication is defined by the following operation Inverter output frequency CSTOP D KEY Frequency command RUN p LAMP XX Os sTOP gt lt l 5 Lame 22 QE XX 205 LIGHT BLINK ucurorr FWD or REV lamp changes indication is defined by the following operation Inverter output frequency FWD REV LAWE Oe e LAN e 5 5 x XX BLINK ucurorr 16 DZB100 Series Digital Keypad Operation 3 3 Digital Keypad Operating Modes amp Programming steps Pressing the key after power on will cause the AC drive to operate at 60 Hz which is the factory default setting Use the key to halt operation Refer to the Basic Wiring Diagram in Chapter 2 for information on the wiring connection To change the operating frequency proceed as follows The operating frequency may be changed in either the STOP or RUN mode MODE M tue M uvu r UVU Decrease the frequency NOTES Display changes every time A or key is pressed 7 A DZB100 Series Digital Keypad Operation Setting parameters Indication after power on Press Frequency command MIJU Press Press
49. heat ground fault overload limit over voltage supply short circuit protection of output terminals etc Installation site Indoor no straight sunshine keep from corrosive gasses liquid and dust Altitude T 000m or lower Ambient temperature 10 C 40 C Ambient Humidity Below 90 RH non condensing S Vibration 1 0G less than 20Hz 0 6G at 20 50Hz z Storage temperature 20 C 60 C Defend grade IP20 Frame Cooling Method Forced air cooling 66 DZB100 Series Appendix AC220VSeries Rating Voltage classification 220V 0005 0007 0015 0022 0037 3 Phase motor rating K W 0 5 0 75 1 5 2 2 3 7 Output Inverter output K VA 0 7 1 0 2 0 3 0 5 0 Rating Output current A 2 5 4 0 7 0 10 17 Output voltage V Adjustable from 0 to input voltage Intput Intput current A 4 0 5 2 10 15 25 Rating Operational range V Single 3 phase 220V120 47 63Hz AC380VSeries Rating Voltage classification 380V 0007 0015 0022 0037 0055 0075 0110 0150 0185 0220 0300 0370 3 Phase motor rating KW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 185 22 30 37 Intput Inverter output K VA 1 0 2 0 3 0 5 0 7 5 10 15 20 25 30 40 50 Rating Output current A 2 5 37 so 8 5 13 18 24 39 46 58 75 Output voltage V Adjust
50. imum output voltage of the AC Drive Voltage Standard V F Curve F1 05 F1 07 F1 09 0 Frequency F1 06 F1 03 F1 08 F1 04 Voltage om V F Curve Voltabe Fan Pump V F Curve 1 05 1 05 1 07 E F1 07 1 09 i 1 09 0 Frequency F1 08 1 06 1 04 F1 03 1 08 1 06 F1 04 1 03 31 DZB100 Series Parameter Settings Commonly Used V F Pattern Settings General Purpose Motor Spec 50HZ 380 0 Fans and Pumps Motor Spec 50HZ 380 0 100 0 10 0 1 30 25 00 50 00 High Starting Torque Motor Spec 50HZ 380 0 40 0 14 0 E 30 2 20 50 00 i NO Set value 1 03 50 00 1 04 50 00 1 05 380 0 1 06 1 50 1 07 10 0 1 08 1 50 1 09 10 0 NO Set value 1 03 50 00 F1 04 50 00 1 05 380 0 1 06 25 00 1 07 100 0 1 08 1 30 F1 09 10 0 NO Set value F1 03 50 00 F1 04 50 00 1 05 380 0 1 06 2 20 F1 07 40 0 1 08 1 30 1 09 14 0 239 A DZB100 Series Parameter Settings 1 10 1 11 Accel Decel Time Setting Fl OO 10 Parameter Name Acceler
51. input voltage below its minimum value Over current during acceleration Check for possible poor insulation at the output 1 Short circuit at motor line E004 output Decrease the torque boost setting in F1 54 2 Torque boost too high Increase the acceleration time 3 Acceleration time too short Replace with an AC drive with higher output 4 AC drive output capacity capacity too small Over current during steady siate operations Check for possible poor insulation at the output 1 Short circuit at motor line E005 en i i Check for possible motor stall u Oe pare SSS Replace with an AC drive with higher output loading capacity 3 AC drive output capacity too small Over current during deceleration Check for possible poor insulation at the output 1 Short circuit at motor line E006 in Increase the deceleration time h Replace with drive with higher output 7 capacity 3 AC drive output capacity too small 62 DZB100 Series Troubleshooting and Fault information ane Fault Descriptions Corrective Actions 1 The AC drive detects excessiv drive output Check whether the motor is overloaded curagi i Reduce the torque compensation setting as set E008 2 The AC drive can withstand in F1 54 p1615076 ettherated Increase the AC drive s output capacity current for a maximum of 60 seconds Check whether the motor output power corr
52. ion Factory Setting 0 0 Unit 0 1 Settings 0 0 10 0 This parameter can be programmed while the drive is running cs This parameter is used to compensate for the nominal slip within a range of 0 0 10 0 When the output current ofthe AC drive is greater than the motor no load current F1 53 the AC drive will adjust its output frequency according to F1 55 Reserved 52 M DZB100 Series Parameter Settings Multi function Indication Output Contact 1 57 Parameter Name Multi function indication output contact A C NO B C NC Factory Setting 0000 Settings 0000 Fault indicator 0001 AC drive operational 0002 Pre set frequency attained 0003 Desired frequency attained 0004 Non zero speed 0005 Over torque detection 0006 Baseblock indicator This parameter sets the multi function programmable relay contact outputs User difined Frequency Setting 1 58 Parameter Name User difined frequency setting Factory Setting 10 00Hz Unit 0 01Hz Settings F1 08 F1 03 Reserved 53 DZB100 Series Parameter Settings F1 60 Over torque Detection Setting 1 60 Parameter Name Over torque detection mode select Factory Setting 0000 Settings 0000 Over torque detection not enabled 0001 Over torque detection during constant speed operation operation halted after over torque detection 0002 Over torque detection during constant speed operation operation contin
53. knowledge back Correct 06H Error 07H UU Slave address 00 31 NN Parameter number 00 80 DDDD Data of parameter 70 M DZB100 Series Appendix Parameter Read Command COMMAND STRUCTURE R S A UU NN Word length 7 characters Computer to AC Motor Drive R Header of read string S Check sum 03H A Command acknowledge 01H Command acknowledged by a single AC drive 02H Command acknowledged by all AC drives UU Slave address 00 31 NN Parameter number 00 80 The AC drive will return a character string the format of which will be as follows COMMAND STRUCTURE R S B UU NN DDDD Word length 11 characters AC Motor Drive to Computer R Header of read string S Check sum 03H B Acknowledge back Correct 06H Error 07H UU Slave address 00 31 NN Parameter number 00 80 DDDD Data of parameter fls A DZB100 Series Appendix AC drive Status Read Command COMMAND STRUCTURE C Q S A UU NN gt Z Word length 7 characters Computer to AC Motor Drive Q Header of question string S Check sum 03H A Command acknowledge 01H Command acknowledged by a single AC drive 02H Command acknowledged by all AC drives UU Slave address 00 31 NN Retrieve contents of drive status x don t care X0 Frequency command X1 Output frequency X2 Output current X3 Operation command Drive status and Error code The
54. lt records 59 DZB100 Series Parameter Settings Keypad Lockout Reset 1 76 Parameter Name Keypad lockout reset Factory Setting 0000 Settings 0000 A1l parameters can always be set and read 0001 parameters are read only 0002 0009 Reserved 0010 Resets all parameters to the factory defaults C This setting determines the access to the parameters and allows the user to return all parameters to the factory default settings B JA Baud Rate Fl OO 77 Parameter Name Special function parameter Factory Setting 0002 Settings 0000 1200 baud Data rate bps 0001 2400 baud Data rate bps 0002 4800 baud Data rate bps This parameter sets the communication baud rate between the personal computer and the AC drive A personal computer may be connected to the AC drive via its RS 485 serial port The PC may then be used to set or modify the internal parameters ofthe AC drive or to control and monitor the AC drive operation Thirty AC drives may be connected simultaneously to a personal computer 60 M DZB100 Series Parameter Settings IN Slave Address 1 78 Parameter Name Slave address Factory Setting 0 Settings 0 31 Ifthe AC drive is to be operated by remote control via the RS 485 serial interface the bus address should be specified using this parameter A0 A1 A2 A30 A31 personal computer m
55. meter Name Deceleration time 1 Factory Setting 10 0sec Unit Q 1sec Settings 0 1 999 9sec ce This parameter be programmed while the drive is running ce This parameter determines the time for the AC drive to decelerate from the Maximum operating frequency F1 03 down to 0 Hz The rate is linear unless S Curve is Enabled Deceleration time is the default A Multi Function Input Terminal can be programmed to select Deceleration time 1 or Deceleration time 2 See parameters F1 39 40 41 and 42 Jog Accel Decel Time F1 DI 14 Parameter Name Jog Accel Decel time select Factory Setting 10 0sec Unit 0 1 Settings 0 1 600 0 cr This parameter can be programmed while the drive is running c This parameter determines the time required for the AC Drive to ramp from 0 Hz to Jog frequency and the time required to ramp from the Jog frequency to 0 Hz 34 A DZB100 Series Parameter Settings S curve 1 15 Parameter Name S curve setting Factory Setting 0 Settings 0 7 c This parameter should be set during start up It is used to provide smooth acceleration and deceleration The S curve may be set from 1 to 7 Frequency 1 15 gt 0001 6 curve enabled H Time gt S curve characteristics Time F1 15 0001 S curve disabled I Time p Accel Time Decel Time lor2 lor2 1 16 17 18 19 20 21 22 Parameter Name Multi step speed set
56. o the AC drive Refer to specification for Rated AC Input Power Motor Voltage should match the line voltage 6 For single phase applications the AC input line can be connected to any two of the three input terminals R S A single phase DZB100B drive can be powered from three phase as well as single phase Note This drive is not intended for use with single phase motors 7 When the AC drive output terminals U V and W are connected to the motor terminals U V and W respectively the motor will rotate counter clockwise viewed from the shaft of the motor as shown below if a forward operation command is entered FWD lamp is ON DZB100 Series Installation and Wiring Forward running 8 To reverse the direction of rotation interchange any two connections of the three motor leads 9 The control lines and power lines R S T U V W P N BR BR should be separated and avoid parallel wiring lest it should generate noise and cause mis operation Caution Do not attach or remove wiring or connectors when power is applied to the AC drive Caution Do not monitor the signals at any point on the circuit board while the AC drive is in operation Caution Do not connect the AC input to any of the U V W terminals as this will damage the AC drive DZB100 Series Installation and Wiring e Control Circuit Wiring 1 Control terminal block designations The control leads must be routed separately from the
57. or as indicated on the motor nameplate 1 05 Parameter Name Maximum output voltage Factory Setting 220 0Vfor 220 V Series 380 0Vfor 400 V Series Unit 0 1V Settings 50 0 250 0Vfor 220 V Series 50 0 400 0Vfor 400 V Series This parameter determines the Maximum Output Voltage of the AC drive The maximum output voltage setting must be smaller than or equal to the rated voltage ofthe motor as indicated on the motor nameplate 1 06 Parameter Name Mid point frequency Factory Setting 50Hz Unit 0 01Hz Settings F1 08 F1 04 cg This parameter sets the Mid point frequency on the V F curve It may be used to determine the V F ratio between the Minimum frequency and the Mid point frequency 30 A DZB100 Series Parameter Settings 1 07 Parameter Name Mid point voltage Factory Setting 20 0V Unit 01 Settings 2 0 250 0 for 220V Series 2 0 400 0V for 400V Series ce This parameter sets the Mid point voltage on the V F curve It may be used to determine the V F ratio between the Minimum frequency and the Mid point frequency 1 08 Parameter Name Minimum output frequency Factory Setting 50Hz Unit 0 01Hz Settings 0 01 20 00Hz c amp This parameter sets the minimum output frequency of the AC Drive Fl OO 09 Parameter Name Minimum output voltage Factory Setting 20 0V Unit Settings 2 0 50 0 for 220V Series 2 0 100 0V for 400V Series This parameter sets the min
58. peration with the motor load rapidly increasing the AC drive output current may exceed the limit specified in F1 27 When this occurs the output frequency will decrease to maintain a constant motor speed The drive will accelerate to the steady state operating frequency only when the output current drops below the level specified by F1 27 A setting of 10096 is equal to the rated current of the drive Output current Overcurren detection level F1 27 Outpu frequency NEU am Over current stall prevention during steady state operation Time Time 1 28 Parameter Name DC braking voltage Factory Setting 0 Unit y Settings 0 50V ce This parameter determines the DC voltage that will be applied to the motor during braking when the Motor Stop Method is set to RAMP stop refer to F1 02 Note When setting this parameter begin at a lower voltage level then increase the value until sufficient holding torque is achieved The rated motor current cannot be exceeded 39 DZB100 Series Parameter Settings 1 29 Parameter Name DC braking time during start up Factory Setting 0 0 Unit 0 1 Settings 0 0 5 0 ce This parameter determines the time duration that DC braking voltage will be applied to the motor during the AC drive start up 1 30 Parameter Name DC braking time during stopping Factory Setting 0 0 Unit 01sec Settings 0 0 25 0sec ce This
59. power supply and motor leads They must not be fed through the same cable conduit Terminal Symbol A B c 10V VI CI ACM EV FWD REV DCM M RST TRG DCM DEM 56 945 A c FWD REV DCM MI MI MI RST EF TRG DEM DCM MO MO MCM 10V VI CI FM ACM EV SG SG 2 Control terminal block descriptions Close Contacts Terminals Use Terminals Function A B Multi function indication output contact Refer to Chapter 5 F1 57 B C Multi function indication output contact REV DCM Reverse Stop Open stop Close gt Reverse FWD DCM Forward Stop Open stop Close Forward MI DCM Multi function input 1 ML DCM i ioni 1 Multi function input 2 Refer to Chapter 5 NER F1 39 40 41 42 MI DCM Multi function input 3 MI EF DCM Multi function input 4 RST DCM Reset Close Reset DFM DCM Digital frequency meter Digital frequency output 0 10 V TRG DCM Counter trigger input Open Close counter value 1 MO MCM Multi function PHC output 1 Refer to F1 45 46 Multi function PHC output 2 10V ACM Power supply for speed setting 10 V 20 mA max output current VI ACM Analog voltage input 0 10 V Max output freq input
60. re Output Voltage Proportional to Input Voltage Motor Current Setting 1 52 Parameter Name Motor rated Factory Setting 100 Unit 1 Settings 30 120 This parameter be programmed while the drive is running lt 8 This parameter must be set according to the motor specification found on its nameplate This setting will limit the AC drive output current in order to prevent the motor from overheating When the motor current exceeds this value the output frequency will be reduced until the current drops below this limit 5 DZB100 Series Parameter Settings 1 53 Parameter Name Motor no load current Factory Setting 40 Unit 1 Settings 0 99 cs This parameter can be programmed while the drive is running cs This parameter sets the motor no load current in 1 increments Torque Compensation Setting 1 54 Parameter Name Auto torque compensation Factory Setting 0 Unit 1 Settings 10 This parameter be programmed while the drive is running ce This parameter may be set so that the AC drive will increase the voltage output during startup to obtain a higher initial starting torque This additional torque will be present until the master operating frequency is attained Becareful while setting the value for F1 54 If the value is too high the motor might overheat or be damaged Slip Compensation F1 OO 55 Parameter Name Slip compensat
61. rial interface 1011 Up Down control 73 DZB100 Series Appendix CD Error code Code Fault Name 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 20 No error Over current E009 Over voltage E00A Overheat EO0E Overload E008 Manufacture used diagnostics External fault E00d CPU fault 1 E015 Over current acceleration E004 Over current deceleration E006 Over current during steady state operation E005 Low voltage E001 Low voltage E001 CPU fault 2 EOOF External Baseblock E016 Over torque E013 Start waring E011 Shortage of input phase E012 Manufacture used diagnostics m Character Delay Time and Response Delay Time Character Delay Time CHAR lt CHAR 1 2 3 lt lt 5ms Response Delay Time Computer Inverter Inverter Computer string gt String String 1 2 3 J i 10ms 20ms 74 M DZB100 Series Appendix AppendixC Dimensions Aperture d Type 1 Plastic Frame A Aperture d 0000000000 000000 0000000000 000000 2 Steel Frame Hanging 75 DZB100 Series DZB100 Series Appendix Dimension form Model AC Dri
62. ries Parameter Settings 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 UP TO FREQUENCY SETTING SIGNAL When Closed the AC Drive output frequency is increased When Closed the AC Drive output frequency is decreased When Closed the internal counter is set to zero When Closed the jog reference frequency in the forward direction is selected When Closed the jog reference frequency in the reverse direction is selected When Closed the AC drive external fault When Open the AC drive external fault When Closed the AC drive output is turned off no longer startup When Open the AC drive output is turned off no longer startup When Closed all Parameters are locked When Closed the operating command comes from digital panel When Closed the master frequency command comes from digital panel Reserved When Closed the AC Drive output frequency is increased slow paced When Closed the AC Drive output frequency is decreased slow paced 1 16 STEP1 Hz STEP2 STEP6 Master frequenc i i i ji i 1 22 8 7 oference i Time MI DCM ON ON ON ON MI DCM ON ON ON ON MI DCM ON ON ON ON FWD RUN e d UP COMMAND DOWN COMMAND MAX OUTPUT FRE
63. rresponding 10V to the analog input signal level SV 0V i i 4mA 12mA 20mA Analog current frequency command An example of such application may be illustrated as follows Output frequency 60Hz Output frequency 60Hz 1 03 60 00Hz F1 03 60 00Hz F1 08 1 50Hz F1 08 1 50Hz F1 48 s ov F1 48 5 0V F1 49 F1 49 1 50Hz 1 50Hz i 0V 5v TOV OV1V 5V 10V Analog input signal level Analog input signal level 50 A DZB100 Series Parameter Settings Analog Meter Output Select 1 50 Parameter Name Analog meter output select Factory Setting 0000 Settings 0000 Analog frequency meter 0 to Maximum Frequency 0001 Analog current meter 0 to 25096 of the rated drive output current ce This parameter selects the analog Meter output for either output frequency or output current refer to Control Terminals FM ACM Automatic Voltage Regulation AVR Setting 1 51 Parameter Name Automatic voltage regulation AVR select Factory Setting 0001 Settings 0000 Disable automatic voltage regulation AVR 0001 Enable automatic voltage regulation AVR ce This parameter determines whether the automatic voltage regulation function is enabled When input voltage output voltage pre set this function will ensure output voltage invariablenes When input voltage lt output voltage pre set this function will ensu
64. serial communication port on its control terminal block marked SG SG The two connector pins are defined as follows SG Signal SG Signal Each DZB100 AC motor drive has a pre assigned slave address specified by F1 78 The computer may select any AC drive according to this slave address The computer may also control all ofthe AC drives connected to it when the A code in command string is 02H E Data Format and Protocol Data Format Baud Rate Transmission speed in bits per second Range of values 1200 2400 4800 Baud See F1 77 Eleven 11 bits are required to represent each character as shown in the following example Number of bits 1 8 1 1 Function start bit data bits odd parity bit stop bit 2 3 4 5 6 7 Start 0 Stop bit parity bit 0 F 1 lt 11 bit character frame ______ 4 Character string gt 68 M DZB100 Series Appendix Protocol Control Command COMMAND STRUCTURE C S A UU MM FFFF C gt Word length 11 characters Computer to AC Motor Drive C Header of control string S Check sum 03H A Command acknowledge 01H Command acknowledged by a single AC drive 02H Command acknowledged by all AC drives UU Slave address 00 31 MM Operation command X don t care Stop Forward running 2 Stop X3 Reverse running X4 X5
65. ss 0000 0031 0000 79 User defined frequency setting F1 08 F1 03 10 00 80 AC motor drive model number and software version 4 4 qi DZB100 Series Parameter Settings Chapter 6 Parameter Settings ISEUM Operating Frequency Source Select 1 00 Parameter Name Master Frequency source select Factory Setting 0000 Settings 0000 Master Frequency determined by the digital keypad 0001 Master Frequency determined by the analog input signal 0 10V 4 20mA 0002 Master Frequency determined by the RS 485 Interface cg This parameter is used to determine the AC drive command frequency source However the actual AC drive command frequency may also be determined by Jog frequency Multi step speed 1 7 or Up Down frequency using the Multi function inputs 1 2 3 and 4 Refer to F1 39 40 41 42 ISEUME Operation Command Source Select 1 01 Parameter Name Operation instructions source select Factory Setting 0000 Settings 0000 Operating instructions determined by the digital keypad 0001 Operating instructions determined by the external terminal connections Keypad STOP key is enabled 0002 Operating instructions determined by the external terminal connections Keypad STOP key is not enabled 0003 Operating instructions determined by the RS 485 interface Keypad STOP key is enabled 0004 Operating instructions determined by the RS 485 interface Keypad
66. t store the AC drive ona shelf or on an unstable surface e Transportation Temperature 25 Cto 70 C R H 0 to 95 Air Pressure 70kPa to 106kPa X DZB100 Series Introduction 1 2 Nameplate Information e Example MODEL DZB100B0075L4A INPUT 3PH 380V 50 60Hz OUTPUT 3PH 0 380V 0 400Hz POWER 7 5KW 18 0A S N FL75 05058888 TAIZHOU FULING ELECTROMOTOR CO LTD e Description of AC Motor Drive Model DZB100 B 0075 4 L Function level code A braking unit inside B non braking unit C special model Input voltage 2 220V 4 400V 6 660V 11 1400V Freq Range L 0 400 0Hz H 0 2000Hz Applicable motor capacity 0015 1 5KW 0075 7 5KW B Series Series name e Description of Serial Number FL75 05 05 0001 Production number Production month Production year Model Name FL75 75Model DZB100 Series Introduction e Description of Serial Name Series Code Explanation Applicable Motor B Series High Performance General Purpose AC Motor Drives 0 55 400KW P Series Specific AC Motor Drives For Fan amp Pump 7 5 400KW S Series Specific AC Motor Drives For Plastic Molding Machinery 7 5 280KW H Series Specific AC Motor Drives For High Speed Motor 2 2 30K W 3 0 40K VA T Series Specific AC Motor Drives For The Gating Of Elevator 0 55 22
67. the AC drive to skip operation at these frequency ranges See graph below 1 70 Parameter Name Skip frequency band Factory Setting 0 01 Unit 0 01Hz Settings 0 01 20 00Hz ce This parameter determines the frequency band of a given Skip frequency half of which is above and the other half is below the Skip frequency setting Setting this parameter to 0 01 to disable all skip frequencies See graph below Output frequency 1 68 1 69 i F1 70 2 Frequency to F1 70 2 y be jumped Skip frequency set point 7 5575 DZB100 Series Parameter Settings NEJ PWM Frequency Setting 1 71 Parameter Name PWM frequency setting Factory Setting According to Standard Settings 0000 fc 1 8KHz 0001 fe 3KHz 0002 fc 6KHz 0003 fc 9KHz 0004 fc 12KHz 0005 fc 15KHz ce This parameter determines the carrier frequency for the PWM Pulse Width Modulation output Carrier frequency Acoustic noise Leakage current Heat dissipation 1 8KHz 3KHz 6KHz 9KHz 12KHz 15KHz significant minimal minimal minimal significant significant Note For AC drives rated below 7 5 KW 10HP the output current derating applies above 9 KHz For AC drives rated 7 5K W and above the output current derating applies above 12KHz See figure below Output Current A 100 90 East
68. ting 1 2 3 4 5 6 7 Factory Setting 0 00Hz Unit 0 01Hz Settings 0 00 400 00Hz c These parameters can be programmed while the drive is running amp The multi function input terminals refer to parameters 39 40 41 42 are used to select one of eight AC drive Multi Speed output frequencies The frequency is determined by F1 16 to 22 35 DZB100 Series Parameter Settings Jog frequency 1 23 Parameter Name frequency select Factory Setting 5 00Hz Unit 0 01Hz Settings 0 01 1 03 This parameter can be programmed while the drive is running ce This parameter is used to set the AC drive jog frequency Upon receipt ofa jog command the drive will ramp to the jog frequency Jog frequency F1 23 JE Accel Time F1 14 Decel Time 1 14 JOG command ON 36 Time A DZB100 Series Parameter Settings REV Run Setting 1 24 Parameter Name REV Run Factory Setting 0000 Settings 0000 REV run enabled 0001 REV run disabled c This parameter determines whether the AC Drive can operate in the reverse direction Over voltage Stall Prevention 1 25 Parameter Name Over voltage stall prevention during deceleration Factory Setting 0001 Settings 0000Disable over voltage stall prevention 0001Enable over voltage stall prevention During deceleration the motor DC bus
69. ues after over torque detection 0003 Over torque detection during operation operation halted after over torque detection 0004 Over torque detection during operation operation continues after over torque detection ce This parameter determines the AC drive operation after an over torque is detected cs Over torque detection is based on the following When the output current exceeds the over torque detection level F1 61 factory preset value 150 and the overtorque detection time F1 62 factory preset value 0 1 second fThe Multi function PHC output 1 and 2 may be set to indicate an over torque condition Refer to F1 45 46 The Multi function Indication Output F1 57 may also be set to indicate an over torque condition 1 61 Parameter Name Over torque detection level Factory Setting 150 Unit 1 Settings 30 200 ce This parameter sets the over torque detection level at 1 increments The AC drive rated current is regarded as 100 1 62 Parameter Name Over torque detection time Factory Setting 1 3sec Unit 0 1sec Settings 0 1 10 0sec c amp This parameter sets the over torque detection time in units of 0 1 second 54 A DZB100 Series Parameter Settings meee Function Display Setting 1 64 Parameter Name Displays contents of monitored item Factory Setting 0000 Settings 0000 Displays the actual operating frequency p 0001 Displays the user defined setting n 0002
70. up seg settin raki i i 30 g DC braking time during 0 0 25 0sec 0 0 stopping DC braking start up 31 frequency 0 00 60 00Hz 0 00 0000 Operation stops after momentary power Loss 0001 Operation continues after momentary Momentary power failure power loss Speed search starts with 32 N 0000 operation mode selection the frequency reference value 0002 Operation continues after momentary Momentary power power loss Speed search starts with loss protection the minimum output frequency 33 Maximum allowable 0 3 5 0sec 2 0 power loss time 34 Minimum base block time 0 3 5 0sec 0 5 35 Speed search current limit 30 200 150 223 DZB100 Series of Parameter Settings gt E Factory Parameter Name Function Explanation Parameter Value Setti etting Reference frequency 36 Reference freq mM 0 01 400 00Hz 200 00 a upper limit setting Ref f eference frequency u 37 setting lower limit setting 0 00 400 00Hz i 0000 FWD STOP REV STOP 38 External control 2 wire 3 wire operation 0001 FWD REV RUN STOP 5660 terminal setting control selection 0002 3 WIRE operation control mode 1 0003 3 WIRE operation control mode 2 39 Multi function input 1 0000 Multi step speed command 1 0000 40 Multi function input Multi functioninput2 0001 Multi step speed command 2 0001 4 terminal setting Multi function input 3 0002 Multi step
71. ves Model ME Wj x DZB100B0005L2A 0 55 FLOS 85 131 142 75 I13 5 DZB100B0007L2A 0 75 DZB100B0015L2A 15 122 DZB100B0007L4A 0 75 100 141 151 89 117 5 DZB100B0015L4A 1 5 DZB100B0007L2A 0 75 DZB100B0015L2A 1 5 FL28 125 159 170 113 142 5 DZB100B0007L4A 0 75 DZB100B0015L4A 1 5 DZB100B0022L2A 2 2 DZB100B0037L2A 3 7 FL37 DZB100B0022L4A 2 2 154 238 250 142 155 5 DZB100B0037L4A 3 7 DZB100B0055L4A 5 5 DZB100B0075L4A 1 5 FL75 DZB100B0110L4A 11 205 300 322 190 193 6 5 DZB100B0150L4A 15 DZB100B0075L4A 7 5 1015 DZB100B0110L4A 11 210 358 378 160 205 10 DZB100B0150L4A 15 DZB100B0185L4B 18 5 FL030 DZB100B0220L4B 22 285 457 475 195 240 9 DZB100B0300L4B 30 JJa A DZB100 Series Appendix Applicable Dimensions mm Model AC Drives Model Motor KW n B H D DZB100B0370L4B 37 FL045 315 620 645 230 310 11 DZB100B0450L4B 45 DZB100B0550L4B 55 FL075 375 725 750 290 335 13 DZB100B0750L4B 75 DZB100B0930L4B 93 FL132 DZB100B1100L4B 110 480 860 885 370 335 13 DZB100B1320L4B 132 DZB100B1320L4B 132 FL160 535 1480 420 DZB100B1600L4B 160 DZB100B1870L4B 187 DZB100B2000L4B 200 FL220 700 1650 470 DZB100B2200L4B 220 DZB100B2800L4B 280 78 DZB100 Series Appendix AppendixD Accessories List 1 A11 Braking Resistors
72. wer uput une E017 Fuse failure module may be damaged The short circuit protection is provided for the AC drive protection not user protection 2 Fuse failure The fuse failure information will be displayed by the LED located on the power board 1 Replace Fuse 2 Check whether the IGBT power module is damaged 3 Check for possible poor insulation at the output line 64 A DZB100 Series Quality Guarantee Chapter 8 Quality Guarantee Quality guarantees of our products is transacted as the following rules and regulations 8 1 Responsibility of manufacturer A Interior One month goods exchanging maintenance and return after delivery Three months goods exchanging maintenance after delivery Twelve months goods maintenance after delivery B Abroad Three months goods maintenance after delivery 8 2 Whenever and wherever use our product users have the rights to take our service with payment distributors manufacturers and agents in the whole country can provide the service Our company has the right to entrust maintenance to others 8 3 Responsibility immunity Abuse producing or inducing failure is out of our responsibility The damage or referred secondary damage caused by the fault of the equipment will not be compensated 8 4 Theequipment is guaranteed for twelve months from the date of exporting 8 5 However the remedy of faults caused by the following reasons will be at user s

0.5~3.7KW 400Vseries: 0.5~400KW 660Vseries: 15~630KW

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