Pump Topper User`s Manual - AV-iQ
Contents
1. com fax 303 412 9346 tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003 DISPLAY DEVICES 2 Have a certified electrician run the power cable from within the pump through the hole leaving approximately 3 of metal conduit and 12 of exposed wire extending through the top of the pump Installing the Pump Topper 1 Remove the lid of the utility box inside the Pump Topper 2 You are now ready to position the Pump Topper on top of the riser As you are lowering the Pump Topper clamp the metal conduit in place and run the exposed wire through the hole in the bottom of the utility box Place the Pump Topper on top of the riser ensuring there are no cables or other obstructions 3 Line up the holes in the bottom of the Pump Topper with the nuts that are already integrated into the riser Using four 1 4 20 by 5 8 long bolts secure the Pump Topper to the riser 4 Cut wire to suitable length and install into European terminal strip on the lid of the utility box Reattach lid to utility box POWER SUPPLY Main Air bau Power p Conditioning Compressor Heater Power Knockouts for Cat5 amp 2 RS232 Ports t lt RS232 Comm Port ie 110V 220V Power Entry Main Heater ua Circuit pe rowel CHAPTER 2 OPERATION The Pump Topper is designed to be completely plug and play Once power is connected the media server and displays will power on and automatically begin playback of the pre installed con2. tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003
3. DISPLAY DEVICES Pump Topper User s Manual UNITS MUST SIT UPRIGHT FOR 24 HOURS BEFORE BEING POWERING UP t a Ri ace pa EE LM he _ Power Requirements 1 15 amp circuit for air conditioned heated models DISPLAY DEVICES Pump Topper User s Manual TABLE OF CONTENTS Important Safety Information 3 Chapter 1 Installation Instructions 5 Chapter 2 Operation 6 02 08 tel 303 412 0399 www displaydevices com fax 303 412 9346 tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003 Important Safety Information Important Safety Information This section introduces the hazards and safety precautions associated with installing inspecting maintaining or servicing this product Before performing any task on this product read this safety information and the applicable sections in this manual where additional hazards and safety precautions for your task will be found Fire explosion electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed Preliminary Precautions You are working in a potentially dangerous environment of flammable fuels vapors and high voltage or pressures Only trained or authorized individuals knowledgeable in the related procedures should install inspect maintain or service this equipment The first and most important information you must know 1s how to stop all fuel flow to
4. evel 9 Fan Level 2 Heater Level 10 Alarm Level 11 Power Cutoff Level Fan Mode Set level that zone 1 fans turn on AC Mode A22 1 Set level that AC turns on off at will turn on if temp above this level Fan Mode Set level that zone 2 fans turn on AC Mode B15 Set level that Heater turns on off at will turn on if temp below this level oet Alarm Level alarm on if hotter than this level Set Power Cutoff Level cutoff if above this level Sx Set configuration of Unit x is 1 to 7 S25 1 Operation mode 2 Hysteresis 3 User Display Temperature Units 4 Number of fans with Tachometers o Feedback mode 6 AC ON OFF Delay 7 User Display Type xxx temperature Carriage Return 13 02 08 tel 303 412 0399 www displaydevices com fax 303 412 9346 tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003 DISPLAY DEVICES Responses from Controller to Host Command Response Description Example see above o Temperature good no probem O4 a 1 aamoo Ju a6 Cx Current AC compressor Temperature OST Rx RX XX Configuration information return Rx is the same as R1 2 1 above see notes for more info x Can not understand Command xxx temperature J Carriage Return 13 Notes All temperatures are in Celsius oet temperature ranges are from 1 to 80 Celsius Return temperature ha
5. hrenheit Set Air Conditioning Temperature at which the air conditioner will come on Factory setting is 72 degrees Set Alarm Level Temperature at which the alarm will sound There is an onboard alarm which may be disabled and a dry contact out to tie into an external alarm system Factory setting is 110 degrees Set Power Level Temperature at which the switched AC outlet on the power supply will turn off This is a last measure attempt to prevent damage to equipment by turning off power Factory setting is 120 degrees NOTE If your current draw is over 10 amps do not use this switched AC outlet Temperature Readout Select either Fahrenheit or Celsius Factory setting is Fahrenheit 02 08 tel 303 412 0399 www displaydevices com fax 303 412 9346 tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003 DISPLAY DEVICES Temperature Controller RS232 Interface Version 70409 Active AC Heater Hardware Standard three pin hookup 2 3 5 on DB9 Baud rate 9600 N 8 1 No handshaking ooftware ASCII letters followed by a delimiter carriage return ASCII 13 Commands from Host to Controller Example Q6 Request AC compressor Temperature 06s Request configuration of Unit x is 1 to 11 R2 1 Operation mode 2 Hysteresis 3 User Display Temperature Units 4 Number of fans with Tachometers 5 Feedback mode 6 AC ON OFF Delay 7 User Display Type 8 Fan Level 1 AC L
6. icades to the effected units A A total electrical shut off of that unit Prevent Explosions and Fires Fuels and their vapors will become explosive if ignited Spilled or leaking fuels cause vapors Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island No Open Flames S3 Open flames from matches lighters welding torches or other sources can ignite fuels and their vapors No Sparks No Smoking Sparks from starting vehicles starting or using power tools burning cigarettes cigars or pipes can also ignite fuels and their vapors Static electricity including an electrostatic charge on your body can cause a spark sufficient to ignite fuels and their vapors After getting out of a vehicle touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island Prevent Electrical Shock and Sparks Dispensing devices use high voltage A potential shock hazard exists when working on or around a dispensing device Follow OSHA lock out and tag out procedures Always turn OFF power to the dispensing device and associated submerged turbine pumps STPs when servicing or making electrical wiring connections Multiple disconnects may be required AN WARNING The EMERGENCY STOP ALL STOP and PUMP STOP buttons at the cashiers station WILL NOT shut off electrical power to the pump dispenser This means that even if you activate these stops fuel may contin
7. mpensation on DOWN button will turn noise compensation off Bar graph moving rapidly shows noise comp is on Noise comp is always on when power is first applied Adjustment Procedure Turn on the system and have audio playing normally The audio source such as a computer should be adjusted to provide maximum volume output with no distortion Place the amplifier into Mode 1 and adjust the volume to the level desired when no noise is present in area Place the amplifier into Mode 2 and adjust the volume to the level desired when maximum noise is present Switch mode back to Mode 1 02 08 tel 303 412 0399 www displaydevices com fax 303 412 9346 tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003 DISPLAY DEVICES RS232 Protocol Hardware e 9600 baud no parity one stop and start bits e Three wire hook up transmit receive ground Software Commands to the board are multi byte with terminator ASCII 13 one byte response with no terminator Commands to Amp Responses from Amp M 77 Mute On R 82 Received Command Ready O 79 Mute Off U 85 Invalid Command U 85 Volume Up D 68 Volume Down Vxxx 86 Volume Level N 78 Automatic Noise Level Adjustment ON S 83 Automatic Noise Level Adjustment OFF NOTES xxx Volume Level from 1 to 100 100 highest Exp V50 02 08 tel 303 412 0399 www displaydevices com fax 303 412 9346
8. ontrolled from the front panel or from a PC via RS232 communications There are four buttons four LEDs and one bar graph on the user control panel Right Button amp LED Mute toggle pressing button will change state of mute from on off red LED on indicates output is muted At power on mute will be off Bar graph Depending on operation mode will show level of program audio or ambient noise level Two Buttons in middle Adjust selected level up left or down right Left Button Change modes of operation Mode 1 Normal Green LED on When first switching to this mode display will show set output level then switch to showing input audio level Up Down buttons will adjust output volume level while adjusting display will show output level If noise compensation is off RED led will blink at slow steady rate During normal operation RED led blinks when sample is taken of ambient noise level If program audio is too high it will delay sample During this delay the yellow LED will be lit Mode 2 Show Ambient noise level Yellow LED on Displays ambient level on bar graph adjust maximum volume output when noise compensation is on If noise compensation is off RED led will blink Use Up Down buttons to adjust maximum noise level while adjusting level amplifier will temporary play at that level to allow user to hear level that you have adjusted to Mode 3 Turn Noise comp on off In this mode UP button will turn noise co
9. s a space after the T if positive a if negative If temperature sensor failure Return will be ERR T ERR Return temperature range is 60 to 80 In Fan Mode do not set Bxxx equal or below Axxx In AC Peilter Mode do not set Bxxx equal or above Axxx DO NOT ADJUST CONFIGURATION unless necessary Configuration information S1 R1 Operation Mode 1 fans 2 AC 3 Peilter 92 R2 Hysteresis 2 to 9 minutes S3 R3 User Temperature Units C Celsius F Fahrenheit S4 R4 Number of Tachometer Fans 0 to 14 S5 R5 Feedback Mode A Automatic M Manual Manual means responses sent only when queried from host If in Auto responses sent automatically G H I J F SO SC MO M1 S6 R6 AC on off Delay 2 to 9 minutes S7 R7 Display Type O none 1 2 Line LCD 3 Graphical LCD R8 Temp setting of level 1 or AC on R9 Temp setting of level 2 or Heater on R10 Temp setting of Alarm on R11 Temp setting of power cutoff 02 08 tel 303 412 0399 www displaydevices com fax 303 412 9346 tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003 DISPLAY DEVICES Ambient Noise Adjusting Audio Amplifier Operation This amplifier board will sample ambient noise level and automatically adjust output volume level to compensate for that noise level It will only sample noise during quiet moments of program audio to prevent reading of its own output as noise The board can be c
10. tent If the media server does not power on automatically open one of the Pump Topper doors using the enclosed key locate the media server and press the red power button 02 08 tel 303 412 0399 www displaydevices com fax 303 412 9346 tech displaydevices com 5880 Sheridan Blvd Arvada Colorado 80003 DISPLAY DEVICES Temperature Controller Operation The Temperature Controller in its basic configuration controls and displays the temperature of the enclosure To start operation turn on the power switch on the power supply The controller will sound an alarm if enabled turn on fans for 10 to 20 seconds and then reset the system to a start state While operating the display will show the current temperature and alarm status if any j D 107 181 REV C I There are five parameters to set for your desired operation Each is set in the same manner On the control panel there are four buttons The Select Menu Item button allows you to select the parameter you wish to adjust The current setting is shown when you press the button The next button up arrow will change the level up and the next button down arrow will change the level down The Save button will save your selections The changes you ve made will be lost if you do not press Save after making your selections The five parameters are as follows Set Heat Temperature at which the heater will turn on Factory setting is 45 degrees all settings in Fa
11. the pump and island Emergency Total Electrical Shut Off Locate the switch or circuit breakers that shut off all power to all fueling equipment dispensary devices and submerged turbine pumps STPs These you must operate in the event of an emergency WARNING The EMERGENCY STOP ALL STOP and PUMP STOP buttons at the cashier s station WILL NOT shut off electrical power to the pump dispenser This means that even if you activate these stops fuel may continue to flow uncontrolled You must use the TOTAL ELECTRICAL SHUT OFF in the case of an emergency and not only these cashier station stops Total Electrical Shut Off Before Access Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit NFPA 304A published by the National Fire Protection Association requires the installation of an easily accessible switch or circuit breaker to shut off the power to all fueling equipment dispensing devices and STPs in the event of an emergency Know the function and location of this switch or circuit breaker before inspecting installing maintaining or servicing Gilbarco equipment Important Safety Information Evacuation Barricading and Shut Off Any procedures requiring accessing the pump dispenser or STPs requires the following three actions z Da evacuation of all unauthorized persons and vehicles Using safety tape or cones as barr
12. ue to flow uncontrolled You must used the TOTAL ELECTRICAL SHUT OFF in the case of an emergency and not only these cashier station stops Close Junction Boxes Tightly Spilled or leaking fuels in the vicinity of electrical junction boxes can be hazardous if boxes are not properly closed Replace all bolts and tighten junction box cover before tuming on AC power Do not use gaskets on junction box covers DISPLAY DEVICES CHAPTER 1 INSTALLATION INSTRUCTIONS Mount the Riser 1 Determine mounting location on top of the gas pump and position the rectangular perforated riser on this location Perforated Rectangular Riser 2 Once riser is positioned as desired note the locations of the four sets of mounting holes in each of the four corners Choose one hole from each corner and mark it using a sharpie or pencil Remove the riser 3 Drill 3 8 diameter holes through the top of the pump at marked locations 4 Replace the riser over the drilled holes Using four 1 14 20 bolts nuts and eight 1 4 washers secure the riser to the top of the pump Prepare the Electrical Power Access Hole 5 20 PORE 1 Using the diagram above drill a 1 hole through the top of the pump in the location indicated Be sure to drill this hole on the notched side of the separator This will allow you to feed the power cable within the pump directly into the utility box in the Pump Topper 02 08 tel 303 412 0399 www displaydevices
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