Leica AS400 Installation Manual
Contents
1. in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed or that humans or animals may be affected Safety Directions Leica AS400 21 Safety Directions Leica AS400 22 Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists Do not operate the product with radio or digital cellular phone devices near to medical equipment Do not operate the product with radio or digital cellular phone devices in aircraft A Warning 4 8 A Warning FCC Statement Applicable in U S This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interfer ence in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interfer ence to radio communications However there is no guarantee that interference will not occur in a particular installation Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment ICES 003 Statement Applicable in Canada This Class A digital apparatus comp2. of the product without instruction e use outside of the intended limits disabling safety systems e removal of hazard notices opening the product using tools e modification or conversion of the product e use after misappropriation use of products with obviously recognizable damage or defects e use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems e inadequate safeguards at a work site Adverse use can lead to injury malfunction and damage It is the task of the person responsible for the equipment to inform the user about hazards and how to counteract them The product is not to be operated until the user has been instructed on how to work with it Safety Directions Leica AS400 15 Safety Directions Leica AS400 16 A Warning 4 3 Environment A Danger 4 4 Manufacturer of the product Unauthorised modification of agricultural machinery by mounting or installing the product may alter the function and safety of that agricultural machinery Precautions Follow the instructions of the machinery manufacturer If no appropriate instruction is available ask the machinery manufacturer for instructions before mounting or installing the product Limits of Use Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts mu
3. Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorized personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treat ment or obtained from your Leica Geosystems dealer Safety Directions Leica AS400 19 Safety Directions Leica AS400 20 4 6 Description A Warning A Caution Electromagnetic Compatibility EMC The term Electromagnetic Compatability is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic distur bances to other equipment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the pro
4. Leica AS400 Installation Manual e Version 1 0 English when it has to be right Feica Geosystems Leica AS400 2 Introduction Purchase AW Product identification Congratulations on the purchase of a Leica AS400 system This manual contains important safety directions as well as instructions for setting up the product and operating it Refer to Chapter 4 Safety Directions on page 14 for further information Read carefully through this Installation Manual before you switch on the product The AS400 is to be used solely in combination with a Leica Geosystems auto guid ance system such as the mojo3D Therefore it is mandatory to also observe the direc tions and instructions contained in the corresponding User Manual To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the e Agricultural machinery manufacturer The type and serial number of your product are indicated on the type plate Enter the type and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorized service workshop Type GG 2 Serial No Symbols used in this manual The symbols used in this manual have the following meanings Type Description A Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious pe
5. U S i 23 4 8 ICES 003 Statement Applicable in Canada i 23 4 9 Labellingi M 24 S Technical Data nn aNG GIBAIN RA NE GAN 26 6 International Limited Warranty Software License Agreement eee 30 Table of Contents Leica AS400 5 System Description Leica AS400 6 1 To understand the installation manual Use only genuine replacement parts System Description All pictures and schematics are for reference purposes only and there may be slight deviations from the actual look of the AS400 These deviations are caused by indi vidual applications and have no effect on the functional capabilities of the AS400 Leica Geosystems genuine replacement parts are especially designed for the Leica AS400 and meet high standards for safety and reliability We advise you that compo nents or parts not provided by Leica Geosystems for the AS400 should not be used because their use may jeopardise the safety and function of the AS400 Leica Geosys tems accepts no responsibility for any such redesigns or adaptions Any unauthorised changes to the Leica AS400 voids the company warranty In addition conformity declarations could be voided and local authority regulations violated by unauthorised changes These statements also apply to the removal of factory applied seals The Leica AS400 supports you and impro
6. duct they meet the strict requirements stipulated by the guidelines and standards When using computers and two way radio pay attention to the information about electromagnetic compatibility provided by the manufac turer A Caution A Warning Disturbances caused by electromagnetic radiation can result in erroneous measure ments Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Electromagnetic radiation can cause disturbances in other equipment in installa tions in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets the strict regulations and standards which are in force
7. g the Leica AS400 to the mojo3D and other devices 2 1 1 Data Port Connection Data port connection 778674 778675 778672 Port Expansion Cable AS400 Bus Cable Bus Power Cable Power Source 779828 AS400 Leica AS400 Installation and Operation Leica AS400 Leica AS400 Installation and Operation Leica AS400 10 2 1 2 Data Port Connection with Leica Twist Data port connection with Leica Twist 777539 Leica TWIST 778674 778684 778675 778672 Port Expansion Cable QuickSteer Bus Cable AS400 Bus Cable Bus Power Cable Power Source e ee ee ee To Quicksteer 779828 AS400 2 2 Leica AS400 Operating Instructions Operation Operation of the AS400 is completely controlled by a Leica Geosystems guidance system such as the mojo3D The configuration of the AS400 is carried out from the user interface of the Leica Geosystems guidance system For details refer to the user manual for the guidance system Leica AS400 Installation and Operation Leica AS400 11 Care and Transport Leica AS400 12 3 3 1 Transport in the field Transport in a road vehicle Shipping 3 2 Temperature limits Operation and storage conditions Care and Transport Transport When transporting the equipment in the field always make sure that you carry the product in its original transport container Never carry the product loose in a road vehicle as it can be affected by shock and vibrati
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9. lies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada Safety Directions Leica AS400 23 Safety Directions Leica AS400 24 4 9 A Warning Labelling Leica AS400 Labelling Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment The label shown below is attached to the side of the Leica AS400 Type AS400 Leica Geasystems AG Art No 779828 CH 9435 Heebrugg Switzerland Power 12VDC 9A max CE X NG This device complies with Pan 15 of the FCC Rules Operation Is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interferenca received including interferenca that may cause undesired operation This Class A digital apparatus complies with Canadian ICES 003 7 Placement of label on Leica AS400 ae oem Tata CHUZ haaye At Wo ERE pai Bem INC A Qa CC AGI unan Theo cones am Par 3 ot fi CCS Opratenis oct offa tobwng NO cantare ths cce met zum Nemi nyriowrca anc re casco mal assi iny Nice neshas ul nleeteres Dal nar is Cla ga epissus ones th Canali CECCO andi ines Safety Directions Leica AS400 Technical Data Leica AS400 26 5 Technical Data Dimensions and Enclosure weight Height mm Width m
10. m Depth mm Weight s oz 50 176 82 240 g 8 5 oz Electrical data Environmental specifications Power supply Maximum current 10 V 16 V Reverse polarity and over voltage protected 9 A Input Current Operating and Storage Temperatures Operating temperature Storage temperature 10 C to 50 C 14 F to 120 F 40 C to 85 C 40 F to 185 F Protection against water dust and sand Protection rating IP20 Connectors Voltage Port Hu O X Q N A U B Q N F HH RH HH ou NR Q N Unused Unused Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Master Switch Input Dipole ON Input Section 9 Section 10 Section 11 Section 12 Section 13 Dipole OFF input Technical Data Leica AS400 27 Technical Data Leica AS400 28 Section voltage data Item Value Nominal voltage 12 V equal to input supply voltage Maximum current 8 A Output Current Maximum section current 1 5 A Maximum sections 13 Section control Dry contact normally open This page intentionally left blank Technical Data Leica AS400 29 International Limited Warranty Soft ware License Agreement Leica AS400 30 6 International limited warranty International Limited Warranty Software Li cen
11. on Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container or cardboard box or an equivalent in order to protect against shock and vibration Storage Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to Chapter 5 Technical Data on page 26 for information on temperature limits Electronic components of the Leica AS400 are designed for rough environmental conditions like agricultural applications However the Leica AS400 should always be installed inside the cab of the vehicle 3 3 Product and accessories Damp products Cables and plugs e Never use a pressure washer to clean the Leica AS400 If necessary wipe with a moist cloth e Do not allow the Leica AS400 to fall onto a hard surface Internal damage may result The life expectancy of the Leica AS400 can be extended by storing it under optimal conditions Do not store the Leica AS400 in locations with high humidity or high temperatures in direct sunlight or near radiators or electrical generators Cleaning and Drying Use only a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids they may attack the polymer compo nents of the Leica AS400 Dry the produc
12. rsonal injury A Warning Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious personal injury A Caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate personal injury appreciable material financial and environmental damage or all of these FH Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner Leica AS400 3 Table of Contents Leica AS400 4 Table of Contents Chapter Page y SvstemiDescriptioni atalanta 6 11 Components 7 2 Leica AS400 Installation and Operation 8 21 Leica AS4oo Installation Instructions 8 2 1 1 Data Port Connection ni 9 2 1 2 Data Port Connection with Leica TWiSt nnne nnne 10 2 2 Leica AS400 Operating Instructions ii 11 3 Cape and Transport u TTC DILDO OL ARNAN NA AKA NAA 3 Transporte s es o RE 3 2 Storage 3 3 Cleaning and Drying 4 Safety Directions ZL General E 4 23 Intended WSS cae iei er ANA DAGANG ALAALA AA 4 23 Limits OT AA ae aa eet hu aia A Responsibilities cisini a ARNAN ANNA AA needy 4 5 Hazards of Use T 4 6 Electromagnetic Compatibility EMC i 20 4 7 FCC Statement Applicable in
13. se Agreement This product is subject to the terms and conditions set out in the International Limited Warranty which you can download from the Leica Geosystems home page at e http www leica geosystems com internationalwarranty or collect from your Leica Geosystems distributor The foregoing warranty is exclusive and is in lieu of all other warranties terms or conditions express or implied either in fact or by operation of law statutory or other wise including warranties terms or conditions of merchantability fitness for a partic ular purpose satisfactory quality and non infringement all of which are expressly disclaimed This page intentionally left blank International Limited Warranty Soft Leica AS400 ware License Agreement 31 Total Quality Management Our commitment to total customer satisfaction Leica Geosystems AG Heerbrugg Switzerland has been certified as being equipped with a quality system which meets the International Standards of Quality Management and Quality Systems ISO standard 9001 and Environmental ISO 9001 1S0 14001 Management Systems ISO standard 14001 Ask your local Leica Geosystems dealer for more information about our TQM program Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland Phone 41 71 727 31 31 when it has to be right www leica geosystems com Original text Printed in Australia 2010 Leica Geosystems AG Heerbrugg Switzer
14. st be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosys tems is responsible for supplying the product including the user manual and original accessories in a completely safe condition Manufacturers of non Leica Geosystems accessories Person in charge of the product A Warning The manufacturers of non Leica Geosystems accessories for the product are respon sible for developing implementing and communicating safety concepts for their prod ucts and are also responsible for the effectiveness of those safety concepts in combi nation with the Leica Geosystems product The person in charge of the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To be familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe e To ensure that the national laws regulations and conditions for the operation of radio transmitters are respected The person responsible for the product must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the prod
15. t the transport container the foam inserts and the accessories at a temperature not greater than 40 C 104 F and clean them Do not repack until every thing is completely dry Always close the transport container when using in the field Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Care and Transport Leica AS400 13 Safety Directions Leica AS400 14 4 4 1 FH Description Safety Directions General e The Leica AS400 Auto Section Controller is to be used solely in combination with a Leica Geosystems auto guidance system such as the mojo3D It is therefore mandatory to observe the directions and instructions contained in the appropriate user manual e Within the Leica AS400 user manual only specific hazards of use are stated e The following directions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid opera tional hazards e The person responsible for the product must ensure that all users understand these directions and adhere to them 4 2 Permitted use Adverse use A Warning Intended Use e The Leica AS400 is intended for agricultural and forestry use only e The Leica AS400 is intended to be fitted to agricultural tractors only It is not permitted to install this product in any other vehicles The following activities are considered adverse uses e use
16. uct and for the safety of the equipment in use Safety Directions Leica AS400 17 Safety Directions Leica AS400 18 4 5 A Warning Prepare for possible emergencies A Warning Hazards of Use The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product The person responsible for the product must make all users fully aware of the dangers of use Always have a fire extinguisher and First Aid kit at hand Always have actual emergency phone numbers for Fire department ambulance and doctor handy If the product is improperly disposed of the following can happen If polymer parts are burnt poisonous gases are produced which may impair health If batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion environmental contamination or all of these By disposing of the product irresponsibly you may enable unauthorized persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste
17. ves your efficiency while working in the field The responsibility for quality and work related results rests as always with the driver As is the case with all machinery basic rules apply The more precisely the system is adjusted calibrated and operated the higher will be the quality of the results A Caution The Leica AS400 is designed to assist the machinery operator to use the equipment more efficiently Precautions Even when relying on the functions of the Leica AS400 the driver is still responsible for observation of the machinery and the surrounding area In dangerous situations the driver should shut down or assume manual control 1 1 Components Leica AS400 The Leica AS400 comprises the following parts components a Voltage Port b Data Port System Description Leica AS400 7 Leica AS400 Installation and Operation Leica AS400 8 2 2 1 Installation Leica AS400 Installation and Operation Leica AS400 Installation Instructions 1 Mount the Leica AS400 in a suitable out of the way location 2 Connect the data cable to the data port on the Leica AS400 It may be necessary to twist the connectors until the locating tabs in the connectors align Push the connectors firmly together while twisting the locking ring 3 Using the same twisting action connect the required automatic section control cable to the voltage port on the Leica AS400 The following sections illustrate methods of connectin
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