DP-2000-T User manual
Contents
1. No PARTNUMBER DESCRIPTION QTY 1 45591 ARM SUPPORT ASSY 1 PIVOT MOUNT BRKTS 2 22010 57 1 AIR CYLINDER 2 1 2 eeu oe BORE 3 1 2 STROKE ROD PART OF 4 22010 56R 25106 1 5 45578 UPPER LINK ASSY 1 6 46055 LOWER LINK ASSY 7 45589 CLEVIS CYLINDER 1 8 21051 20 HEX JAM 1 2 20 1 9 45593 SHAFT PRESS ARM 1 SET SCREW COLLAR 10 24016 22 3 8 BORE 2 11 21023 02 WASHER FLAT 1 4 2 12 21021 09 UW SPLIT 1 4 10 SHCS 1 4 20 1 13 21063 10 1 2 LG 2 THRUST WASHER 3 8 19 21022 I D X3 4O D X 06TK 2 SHAFT CENTER LINK 15 45573 PIVOT 1 SET SCW CUP 16 21011 05 L 4 SHAFT LOWER LINK 17 45583 r 1 I ELBOW 1 4 MPT X 18 22015 34 3 8 TUBE 2 19 21058 05 E PHS 6 32 X 3 8 LG 2 20 21021 05 A L W INT NO 6 2 21 46937 COVER FRONT 1 SHCS 1 4 20 X 22 21063 08 LOLE 8 23 21051 11 HEX 1 4 20 4 5 24 HEATER ASSY SEE PAGE 31 1 SUPPORT AND S 25 31 1 PRESS 697 MACHINING 1 5 PRESS ARM ASSEMBLY 30 LS RING TERMINA N CERAMIC COVERS LLED AFTER TERM 0 gt 2 ASSEMBLY DESCRIPTION NUMBER 1 SEALING IRON NOTE 1 MACHINING 110V 2 45579 INSULATOR BLOCK 1 3 45849 GUIDE WELDMENT 2 STOP PRINTING 4 45643 A 1 5 21021 10 L W 45 16 SPLIT 2 _ SHCS 5 16 18 2 0 62. 37 O O 4 4 5 E 4 PARTNUMBER DESCRIPTION 46899 SENSOR 1 SHAFT SENSOR 46900 2 PLATE SENSOR 10901 BRACKET SPACER SPACER CLAMP 46902 2 1 21023 02 WASHER FLAT 1 4 1 SHOULDER SCREW 21006 01 5 1 BELLEVILLE DISC 21050 232 SPRING 317X 625 2 X 042 D 9702 E RING 1 4 5133525 4 20055 73 SWITCH MICRO 1 21057 09 RHS4 40X3 4LG 2 21021 03 LW INT 4 2 46885 PLATE ASSY FRONT 1 46939 ROLLER ASSY IDLER 2 THUMB SCREW ASSY 36541 1 4 20 X 5 LG 1 SPACER HEAD 292 PLATES 1 SPACER HEAD 46921 Ep 2 21021 07 A Uw INTNO 10 16 21021 09 C L W SPLIT 1 4 1 BRACKET SENSOR 46903 1 1 46944 SENSOR ASSEMBLY 1 THUMB SCREW ASSY E 1 4 20 X 3 8 LG 21051 11 A HEX NUT 1 4 20 5 21051 03 A HEX NUT 4 40 2 21058 05 H PHS 10 32X3 8LG 16 PHS 8 32 X 21058 13 F 2 21021 06 L W INT NO 8 4 21051 07 A HEX 8 32 4 D 1453 1 CLAMP 3 16 CABLE 2 29 21058 07 F PHS 8 32 X 1 2 LG 2 30 21023 23 2 NO 8 PLATE ASSEMBLY 38 PLATE ASSEMBLY PART DESCRIPTION 1 46886 PLATE ASSY REAR 1 2 46778 SHAFT UNWIND 1 3 D 9705 E RING 5133 37 3 BRACKET LASER
3. UP cw 46892 LH GND SHIELD FROM O MOTOR CABLE GND SCR AT TOP OF ARM 21069 03 E 6 32 X 1 4 21021 05 B 6 EXT L W LOCATED ON VERTICAL WEB OF SEAL ARM D 1455 CLAMP 1 2 21060 05 F 8 32 X 21021 06 8 INT UW 21023 23 8 FLAT W ARI SOLENOID VALVE 46898 A H LOCATED ON HORIZ WEB OF SEAL ARM D 1455 CLAMP 1 2 21060 05 F 8 32 X 3 8 21021 06 8 INT LW 21023 23 8 FLAT W 37 GUARD SWITCH 20056 23 GUARD SWITCH 20056 23 LABEL SENSOR _ kasa 46944 TEMPERATURE 41 JL sENSOR 46904 GND SHIELD FROM 25 WIRE CABLE O GND SCR AT TOP OF ARM 21069 03 E 6 32 X 1 4 21021 05 B 6 EXT L W L H SIDE TOUCH GUARD BAR 45606 DOWN SWITCH 20055 73 DC HARNESS 46954 55 O 4 4 5 E 4 Section 6 MAINTENANCE Rubber Print Platen Clean often by wiping with a soft clean rag Replace the pad when it becomes worn To replace pad slide old pad assembly out of the lower platen and install a new assembly Compressed Air Supply Maintain a filtered air supply Check air filter daily Drain by pushing up on button at bottom of filter bowl General Keep inside of machine free of foreign material including lint Teflon Fiberglass Shield Used for Heat Sealing Clean often by wiping with a soft clean rag A non flammable cleaner such as
4. E 4 TRANSFER ROLL THREADING INSIDE SUPPLY FLANGE OUTSIDE LASER TARGET ADJ FRONT TO BACK FLANGE REMOVED FOR CLARITY LASER TARGET ADJ SIDE TO SIDE ROLL WOUND WITH INSIDE TAKE UP FLANGE TRANSFERS ON OUTSIDE OUTSIDE FLANGE RMV D FOR CLARITY 2 DIAMETER CORE RESTS ON SHAFT TAKE UP SHAFT SEE VIEW BELOW DANCER ROLL FEED ROLL TOUCH GUARD SAFETY SENSOR POSITION ADJUST MENT CLAMP SCREW SENSOR ROLL ALIGN SENSOR WITH PROMINATE LEADING EDGE OF TRANSFER BY THUMB SCREWS BELOW SENSOR TAKE UP SHAFT TAKE UP ATTACHMENT INK SIDE FOLD 3 TO 4 INCHES OF TAPE BACK INK SIDE TO INK SIDE THREAD THRU SLOT IN TAKE UP SHAFT AS SHOWN HOLD LOOSE END WITH FINGER AGAINST SHAFT AND PRESS JOG BUTTON UNTIL LOOSE END IS WRAPED IN 12 O O 4 4 5 E 4 RIBBON ROLL THREADING INSIDE SUPPLY FLANGE OUTSIDE LASER TARGET ADJ FRONT TO BACK FLANGE REMOVED FOR CLARITY ROLL WOUND WITH LASER TARGET ADJ SIDE TO SIDE INK ON INSIDE INSIDE TAKE UP FLANGE OUTSIDE FLANGE REMOVED 1 DIAMETER CORE FOR CLARITY FITS OVER SHAFT TAKE UP SHAFT SEE VIEW BELOW DANCER ROLL FEED ROLL TOUCH GUARD SAFETY TIGHTEN CLAMP SCREW TO LOCK SENSOR ROLLER IN POSITION SHOWN SENSOR ROLL SENSOR NOT ACTIVE IN PRINTING MODE MOVE TO REAR TAKE UP SHA TAKE UP ATTACHMENT FOLD 3 TO 4 INCHES OF TAPE BACK INK SIDE TO INK SIDE THREAD THRU SLOT IN TAKE UP SHAFT AS SH
5. EZ Off part no DH 6873 may be used according to the manufacturer s instructions Never use a flammable solvent or abrasive cleaner on this surface 56 O 4 4 E 4 Section 7 CUSTOMER SERVICE Thermopatch Corporation s U S And International network of sales representatives as well as its internal customer Service Department offer their assistance in the development of effective heat seal mending marking and identification programs Thermopatch markets a complete line of heat seal and marking machine as well as a complete line of materials and supplies Label Print Machines Manual automatic and computer controlled Marking Machines High speed permanent imprinting of decorative or informative marks on most woven fabrics Heat Seal Machines Manual semi automatic and completely automatic with high inter platen pressure to assure excellent adhesion of label tapes mending materials Label Tapes Specially woven 100 cotton and blends with adhesives to match specific processing requirements Emblems High quality blank emblems with screen print or merrowed borders Hot Paper Transfers In sizes 1 to 100 square inches in rolls or cut and stacked Custom or stock designs in one to four colors When ordering machine parts please include model and serial number of the equipment In the U S A Thermopatch Corporation P O Box 8007 Syracuse
6. IN LINE j CHECK 1 4 FPT AIR FLOW CONTROL 4 22009 RT ANGLE 1 4 NPT 2 ELBOW 1 4 MPT X 8 22015 34 3 8 TUBE 1 2 1 4 9 22005 45 3 8 TUBE 5 HEAD SCREW 10 21058 15 1 1 4 20 13 4 2 13 21021 09 LW INT 1 4 2 12 21051 11 A HEX 1 4 20 2 POLY FLOW 3 8 O D 13 2 0 LONG X 1 4 LD 1 AIR SOLENOID ASSY W CONNECTOR NOTE 1 FOR A 220V MACHINE USE 22045 94 REGULATOR 0 10 BARS 2 SEE PAGE 50 FOR COMPLETE PNEUMATIC DIAGRAM O O 4 4 5 E 4 49 5 m O LN HIT i 12 1 2 MEO 10 1 2 14 SEE NOTE 1 0 NOTE 1 FOR A 220V MACHINE USE 22045 94 REGULATOR 0 10 BARS O O 4 4 5 E 4 50 O O 4 4 5 E 4 No PART NUMBER DESCRIPTION 1 DH 6786 Sr 4 2 DH 6761 DEG 3 DH 6797 55 4 802038 aD 6 22015 34 To X 7 22005 45 5 o 9 RSA 2203053 1 13 s S AIR FILTER 14 22045 91 i WILKERSON 2 46898 CONNECTOR 51 47183 Main Electronics 45426 High Voltage
7. 4 4 4 PRINTING OPTIONS 45957 Special adapter plate to mount narrow plates previously used in the Model PAP304 machine PM 1330 TYPE FONT KIT 94 pieces 1 4 high to fit standard print plates listed below PP0500 01 Print plate with 1 track 500 02 Print plate with 2 tracks 500 03 Print plate with 3 tracks PP0500 04 Print plate with 4 tracks CUSTOM PRINT PLATES Print plates can be fabricated to fit individual requirements using customer supplied artwork Design can include tracks for individual type fonts or full phrase slugs Maximum design area using 4 wide ribbon is 4 3 4 34 If the intent is to print with 2 or more different colored ribbons the relief or space between adjacent fonts or engravings should be 7 32 Keeping in mind that ink ribbons are available in 13 standard or any custom color Standard widths are 1 2 3 and 4 wide SAFETY INFORMATION Each DECO PRINT machine is equipped with a safety guard feature for the protection of the operator The safety guard can be activated by two different methods sensing the touch of your hand activates the metal bar on the safety guard The safety guard also has switches that sense any obstruction Once the safety guard is activated the downward movement of the print will be interrupted and the CLEAR button must be pressed before the next print cycle If an obstruc
8. Section 4 22 TROUBLESHOOTING 22 OPERATIONAL MESSAGES 24 Section 5 25 PARTS IDENTIFICATION AND LOCATION 25 Section 6 56 MAINTENANCE 56 Section 7 57 CUSTOMER SERVICE 57 Declaration Of Conformity For Machinery according to Annex of the Machinery Directive We Thermopatch B V Draaibrugweg 14 1332 Almere The Netherlands herewith declare on our own responsibility that the machinery marking machine Thermopatch DP 2000 T which this declaration refers to is in accordance with the conditions of the following Directive s 2006 42 EG Machinery directive 2004 108 EG EMC directive The Netherlands Almere 29 09 2009 Jan Bausch Director O t 4 4 5 E 4 O t 4 4 4 Thermopatch Corporation Syracuse New York Seller warrants this product to be free from defects in material and workmanship under normal use and service Any part which proves to be defective in material or workmanship within one year of the date of original purchase for use will be repaired or replaced at Seller s option free of service or labor charges with a new or functionally operative part Seller s liability under the Warranty shall be limited to repairing or replacing at its own factory or through an authorized service distributor or dealer material which is determined by Seller to have been defective in manufacture and upon which a cl
9. connector Plug the other end of the coil cable Item 20 into the connector on the side of the machine 45 Turn Emergency Stop switch Item 4 in the direction of the arrow to make sure it is out 48 49 Attach air filter regulator with fittings to the bulkhead fitting Item 5 on the back of the machine Orient as shown with the gauge facing forward Connect air supply to the male hose adaptor Item 4 52 Connect the foot pedal plug into the connector Item 3 on right side of machine Connect power line cord to the machine power entry module Item 4 and to power outlet Turn on the machine by pressing the rocker switch on the power entry module Item 4 on the right side of the machine as viewed from the front 35 36 Place flange assemblies on supply and take up shafts Refer to pages 12 and 13 to set up for transfer roll or ribbon c tape roll DP2000T SHIPMENT Reverse setup procedure shown above A check valve between air supply and air cylinder will prevent head from lowering To lower head Remove Cover top rear Item 3 see page 25 With a pen or other tool push button on air solenoid to relieve pressure to air cylinder The air solenoid is located on the left side at the rear of the machine slightly forward of the cover opening See page 48 49 The machine should be shipped in a suitable shipping container preferably the one it was received in 11 O O 4 4 5
10. 21050 192 2 2 7 21021 05 L W INT NO 6 10 PHS 6 32 X 8 21069 05 E 3 8 LG SS 2 PHS 6 32 X 9 21069 03 E 1 4 LG 55 6 10 21021 06 B L W EXT NO 8 1 PHS 8 32 X 11 21069 03 F 1 4 LG 55 1 ADAPTER HIGH 12 45451 LIMIT 1 THERMOSTAT HI 13 20018 24 1 5 6 32 3 16 14 21069 02 2 2 15 SEALING PLATE NOTE 3 ASSEMBLY PLATE PRINT GUIDE 16 46942 Guter 2 SENSOR ASSY NOTES 1 FOR 220 MACHINE USE SEALING IRON 45639 2 APPLY ANTI SEIZE COMPOUND TO THREADS WHEN MOUNTING TORQUE TO 60 IN LBS AND RE TORQUE AFTER INITIAL HEATING 3 IF MACHINE IS SET UP FOR PRINTING USE CUSTOM PRINT PLATE MULTI TRACK PRINT PLATE SEE PAGE 17 18 HEATER ASSEMBLY O O 4 4 5 E 4 32 O 4 4 5 E 4 USE 292 LOCTITE SUPPORT AND SWITCH ASSEMBLY 33 O t 4 4 5 E 4 1 PART NUMBER DESCRIPTION QTY 45576 STUD PIVOT w FHSCS 1 4 20 X 2 21062 04 G 5 816 3 21021 09 LW SPLIT 1 4 4 SHCS 1 4 20 1 2 4 21063 04 K LONG 1 1 NUT PLATE SEAL 45712 SWITCH 1 20055 73 SWITCH MICRO G L Aa SPRING PIN 3 32 X 21033 03 B 3 8 LG 21058 05 PHS 6 32 X 3 8 L 7 1 e 2 e WASHER FLAT 12 21057 08 C RHS4 40X5 8LG
11. New York 13217 8007 Phone 315 446 8110 Fax 315 445 8046 Toll Free 800 252 6555 in the USA only In Canada Thermopatch Canada Inc 25 Groff Place Unit 5 Kitchener Ontario 2 216 Phone 519 748 5027 Fax 519 748 1543 Toll Free 800 265 6416 in Canada only In Australia Thermopatch Australia Pty Ltd 477 Warrigal Road Unit No 9 Moorabbin Victoria 3189 Phone 011 51 3 9532 5722 011 61 3 9532 5652 57 O t 4 4 5 E 4 In the Netherlands Germany France Internet Address E mail Address 58 Thermopatch BV P O Box 50052 1305 AB Almere Netherlands Phone 011 31 36 549 1111 011 31 36 532 0398 Thermopatch Deutschland Grunteweg 33 26127 Oldenburg Deutschland Phone 49 441 380210 Fax 49 441 3802121 E mail sales thermopatch de Thermopatch France 7 Rue Chappe Z I Des Garennes B P 1011 Les Mureaux Cedex 78131 France Phone 011 33 1 3022 0808 Fax 011 22 1 3022 1866 http www thermopatch com sales thermopatch com Thermopatch Since 1934
12. 13 21021 03 LW INT NO 4 10 21021 05 A INT NO 6 12 13 W 14 46940 ROD SUPPORT 15 6 1 1 1 SHCS 1 4 20 X 1 1 2 LG SUPPORT WELD 8 SUPPORT AND SWITCH ASSEMBLY 34 O O t 4 4 5 E 4 CAUTION BEFORE REMOVING COVER 8 BOTH THUMB SCREWS COMPLETLY UP TO PREVENT DAMAGE TO TILT MECHANIS WHEN COVER IS REINSTALLED 9 10 MOUNTS HEAD TO PRESSARM HEAD ASSEMBLY 35 O O 4 4 5 E 4 No PARTNUMBER DESCRIPTION QTY 1 46893 FLANGE ASSY 4 2 46916 DRIVE ROLL ASSY 1 TOUCH GUARD 3 43 44 1 COVER ASSY 4 DEER 45 1 REAR PLATE 5 39 40 1 6 21021 07 UW INT 10 11 SET SCREW 10 32 7 21011 04 3 16 LG 4 COVER ASSY _ 8 46 47 1 m SHCS 1 4 20 X 9 21063 05 K 4 10 21021 09 LW SPLIT 1 4 4 FRONT PLATE 11 37 38 1 THUMB SCREW 12 21065 05 D 10 32 1 4 W NYLON TIP 13 46895 SHAFT TAKE UP 1 DANCER ROLL 14 42 1 15 21058 05 PHS 10 32 X 3 8 LG 11 HEAD ASSEMBLY 36 49 SENSOR ITEM 6 92 PLACE 16 FROM SENSOR 22 69 Ge TO ITEM 29 FRONT PLATE ASSEMBLY
13. 4 4 5 E 4 HEATER COVER ASSEMBLY END TO BE AGAINST FLANGE SAME FOR LEFT SIDE EXCEPT NO S WILL BE UPSIDE DOWN lee PARTNUMBER DESCRIPTION QTY 1 46884 COVER HEATER 1 2 45597 TAPE GUIDE 2 LABEL DP2000T 3 46938 1 STOP SWITCH 4 20055 75 Ce 1 BLOCK 5 20056 28 Ze TOP d 6 21021 06 UW INT 8 4 5 8 32 1 4 7 21069 03 1222 4 SCALE 4 TAPE 8 46880 2 LABEL HIGH 9 45426 1 HEATER COVER ASSEMBLY 45 HEAD COVER ASSEMBLY 46 O t 4 4 5 E 4 PART NUMBER DESCRIPTION 46883 COVER HEAD THUMB SCREW 21029 60 1 DIA KN D HD 1 4 20 1 1 4 LG ACORN HEX NUT 7212 1 4 20 LABEL HIGH VOLTAGE LABEL LASER Kr HEAD COVER ASSEMBLY 47 NOTE PUSH BUTTON REMOVE AIR PRESSURE THIS WILL PERMIT HEAD TO BE LOWERED FOR SHIPMENT OR MAINTAINANCE 2 SEE PAGE 50 PNEUMATIC FOR COMPLETE PNEUMATIC DIAGRAM O O 4 4 5 E 4 PART NUMBER DESCRIPTION QTY NO AIR REGULATOR 1 22045 91 FILTER GAUGE 1 0 150 PSI NIPPLE HEX 1 4 2 DH 6786 3 3 DH 6761 ELBOW 90 DEG 1 4 2 ADAPTER MALE A ROY HOSE 1 4 MPT 1 FITTING BULKHEAD 5 22030 38 1 4 FPT 1 6 22045 89 VALVE
14. 4 46936 SPRING 1 5 46915 SHAFT DRIVE ROLL 1 PIN DRIVE ROLL 6 46919 SPRING 1 SPRING EXT 7 DF 7180 2 D 9701 E RING 5133 18 2 9 D 9702 E RING 1 4 5133 25 2 SPRING EXT 10 24080 36 si 2 ws SHCS 10 32 X 3 8 11 21063 03 2 LONG 6 SHCS 1 4 20 X 1 2 12 21063 04 K TONG 1 13 LASER ASSY SEE PAGE 41 1 SHAFT TAKE UP 14 46881 DRINE 1 15 21021 09 L W SPLIT 1 4 1 MOTOR ASSY 16 46892 22 1 MOTOR ASSY 17 46891 TAKE UP 1 GEAR 60T 32DP 18 24035 26 1 4 BORE 2 GEAR 24T 3 8 BORE 19 46956 Ze 2 20 21021 07 L W SPLIT 10 6 REAR PLATE ASSEMBLY O O t 4 4 5 4 40 O t 4 4 5 lt 4 LASER ASSEMBLY ITEM NO PART NUMBER DESCRIPTION QTY 1 46922 YOKE ASSY LASER 1 2 46934 BLOCK LASER 1 3 46933 PIN LASER BLOCK 1 BRACKET LASER 4 46935 BLOCK 1 5 D 9701 E RING 5133 18 2 6 21058 03 F PHS 8 32 X 1 4 LG 2 7 21021 06 A L W INT NO 8 2 SET SCREW 8 32 X 8 21011 04 H 3 8 LG 1 9 46896 LASER LIGHT ASSY 1 LASER ASSEMBLY O O 4 4 5 E 4 DANCER ROLL 55 NOTE 1 ADJUST FOR APPROX 02 SHAFT ENDPLAY ITEM ENABLE FREE MOVEMENT 2 NO PART NUMBER DESCRIPTION 1 46912 BLOCK LEAF SPRING 1 2 46914 LEAF SPRING 1 3 46913 HANDLE SPRING 1 4
15. 46909 SHAFT PIVOT 1 ASSY DANCER 5 46905 ROLL 1 6 46910 ASSY SPRING 1 SET SCREW 10 32 X 7 21011 04 3 16 LG 2 8 D 9702 E RING 1 4 5133 25 2 9 21021 07 LW INT NO 10 2 10 46939 ROLLER ASSY IDLER 1 11 21058 05 PHS 10 32 X 3 8 LG 2 DANCER ROLL ASSEMBLY 42 GUARD 55 O O 4 4 5 E 4 NO PART NUMBER DESCRIPTION QTY GUARD SWITCH 1 45609 1 GUARD SWITCH 2 38610 BRKT L H 1 3 46053 SPRING ASSY i R H 4 46054 SPRING ASSY 1 L H THRUST WASHER 3 8 9 ee I D X3 40 D X 06TK 2 6 46056 PIN SHOULDER 2 _ COTTER 1 16 7 21050 111 1 2 LG 2 8 45612 SPRING RETAINER 2 SPRING 9 Sa COMPRESSION 2 10 21060 04 BHS 4 40 5 16 LG 2 11 21021 04 UW INT NO 4 6 TOUCH GUARD 45606 WELDMENT 1 13 45605 GUARD INSULATOR 2 INSULATOR TOUCH 14 45604 GAR 2 SHCS 1 4 20 15 21063 08 1016 2 16 21021 09 UW SPLIT 1 4 2 SWITCH 17 45657 1 PLATE L H SWITCH 18 45658 PA 1 19 20056 23 SWITCH MICRO 2 20 21021 05 A L W INT NO 6 4 21 21058 03 E PHS 6 32 X 1 4 LG 4 22 21057 08 C RHS 4 40 X 5 8 LG 4 23 21021 07 A L W INT NO 10 4 24 4 LONG TOUCH GUARD ASSEMBLY 44 O O
16. Area Transfer Advance Roll Ribbon Advance Ink Ribbon Width Multiple colors and widths Opening Height Between Printing Plate and Platen Clearance From Back of Platen to Machine Weight 5 Amps 110 VAC 50 60 HZ Or 2 5 Amps 220 VAC 50 60 HZ 25 PSI 1 8 BAR Minimum to 70 PSI 4 8 BAR Maximum 1 3 CFM 0 6 Liters sec 0 1 Seconds to 99 9 Seconds 200 500 935 26050 4 3 4 wide x 3 3 4 deep Sensor controlled stop is adjustable from 7 1 2 to 13 9 from the centerline of the platen 0 1 to 6 0 2 5mm to 152mm 4 3 2 and 1 inch 102 76 51 and 25 mm any combinations up to 4 total width 5 0 127 mm 1 3 4 44 mm 115 Ibs 52 kg O t 4 4 5 E 4 FACTORY SETTINGS Temperature Transfer time Label seal time Printing time Air Pressure Transfer Roll Advance Ribbon Advance 10 500 26050 2 0 seconds 12 0 seconds 0 5 seconds 50 PSI 3 5 BAR 5 0 in 126 128 mm 5 0 in 126 128 mm O t 4 4 4 Section 2 DP2000T SETUP Installation SEE PAGE SEE PAGE SEE PAGE SEE PAGE SEE PAGE 25 Loosen the two screws on the top of the case in the back and install control box bracket Item 5 Insert the control box Item 6 with the LCD up and pointing to the front of the machine Plug one side of the coil cable Item 20 into the control box Item 6
17. BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS AND ALL OTHER OBLIGATIONS OR LIABILITIES OF SELLER INCLUDING ANY TORT LIABILITY FOR NEGLIGENT DESIGN OR MANUFACTURE OF THIS PRODUCT OR OTHERWISE It is expressly agreed that Buyer shall not be entitled to recover any incidental or consequential damages as those terms are defined in the Uniform Commercial Code and that Buyer shall have no right of rejection or of revocation of acceptance of any part or of revocation of acceptance of any part or all of the goods covered hereby O t 4 4 4 Section 1 INTRODUCTION THE DECO PRINT The DECO PRINT Model 2000 machine as shipped 15 set up with a soft Platen and a Teflon covered heat plate to apply inked transfers from a supply roll 7 or less in diameter New features on this Machine is the opacity sensor to locate the transfer under the heat plate and an adjustable laser target dot that would appear on the garment where the transfer label or imprint is to be Also with this platen set up the machine will heat seal individual labels patches and transfers With the optional Printing Kit and accessories it achieves direct permanent printing on most natural or synthetic fabrics by means of a heated printing device printing plate briefly striking on inked ribbon against the material to be marked Depending on a customer s requirements the printing plate may be an eng
18. ERIAL NO 20 46277 SPECS 1 21 PNEUMATICS SEE PAGE 48 51 1 23 HEAD ASSY SEE PAGE 35 36 1 23 ELEC BOX ASSY SEE PAGE 52 1 24 21058 05 F PHS 8 32 X 3 8 LG 4 25 21058 05 H PHS 10 32 X 3 8 LG 11 26 46879 PLATE R H SIDE 1 27 47149 CONTROL BOX ASSY 1 PRESS ARM 28 SEE PAGE 29 30 1 NOTE 1 FOR A 220V MACHINE USE CORD 41969 10A 220V IEC OMIT ITEMS 15 AND 16 DP2000T MACHINE ASSEMBLY 26 PLATEN ASSEMBLY O O t 4 4 5 4 NO PART NUMBER DESCRIPTION QTY 1 45587 PLATEN BLOCK 1 RETAINER PLATEN 2 45619 HOLDER 1 3 45621 PLATEN HOLDER 1 SPRING ADJUSTMENT 4 35642 SCREW ASSY 3 THUMB SCREW 1 4 20 9 21023 32 X 3 4 LG X 3 4 HD 6 45582 GUIDE WELDMENT 2 FLAT SOC HD SCR 7 21062 03 D 8 32 X 1 2 4 SPRING 8 22075 59 COMPRESSION 9 46833 COVER PLATEN BASE 1 10 21021 05 A L W INT 6 10 11 21069 03 PHS 6 32 X 1 4 LG SS 10 12 45620 STOP PLATEN HOLDER 1 13 SEALING PAD Note 1 46009 ASSEMBLY 1 22 SHLD 5 3 8 14 21006 06 C 1 1 4 LG 1 NOTE 1 IF MACHINE IS SET UP FOR PRINTING USE PRINT PLATEN 45637 PLATEN ASSEMBLY 28 SHARP EDGE FRONT CHAMFERED EDGE TO REAR PRESS ARM ASSEMBLY NOTE ITEM 5 ITEM
19. L Module 46068 5 0 Amp Fuse Warning Label 110 45434 2 5 Amp Fuse Warning Label 220 20015 31 Fuse 5 0 20015 29 Fuse 2 5 110 220 gt gt 33 47184 110v AC 47185 220v AC MAIN ELECTRONICS MODULE SEE FOLLOWING PAGES FOR WIRING DIAGRAMS O O t 4 4 5 4 52 O O 4 4 5 E 4 0 4 CHASSIS DC HARNESS 46954 SEE PAGE 5 19 AC HARNESS 46953 SEE PAGE 5 18 GND GRN YEL 9 PIN 37 PIN CONNECTOR CONNECTOR MAIN ELECTRONICS MODULE SEE PAGE 5 16 47184 110v 47185 220v SHIELDED SERIES CABLE 20220 37 LINE CORD 110V 20080 70 220 41969 LCD CONTROL MODULE 5 47149 FOOT SWITCH AND GUARD 43025 53 EN STOP ACTUATOR 200055 75 BLOCK 20056 28 HI LIMIT THERMOSTAT 20018 24 HEATER SEE PAGE 5 4 110V 45585 220V 45639 21021 06 B 8 EXT LW 21060 05 F 8 32 X 3 8 GND SCR ON ARM 21060 05 F 8 32 X 3 8 21021 06 8 INT LW 21023 23 8 FLAT W ist WIRE ON GND gt GND SCR ON MACHINE FRAME ORDER OF ASSEM SCREW 21060 11 H 10 32 X 1 LOCK WASHER 4 21021 07 A NUT 4 21051 09 A CONNECTOR TERMINAL LOCKWASHER AC HARNESS E 46953 O 4 4 5 E 4 54 O O 4 4 5 E 4 CAPSTAN MOTOR
20. OWN HOLD LOOSE END WITH FINGER AGAINST SHAFT AND PRESS JOG BUTTON UNTIL LOOSE END IS WRAPED IN 13 O 4 4 4 Transfer Setup Feed Adjustment The Setup Feed Adjustment is determined by measuring the Feed Length of the transfers on the roll The Feed Length is the distance from the leading edge of an inked image to the next leading edge The measured distance between leading edge of transfers is entered into the Operator s Control Module entitled Feed Length The Feed Cycle begins upon completion of a Heating Cycle The Take up Motor will start and the transfer tape will be advanced and stopped by the Sensor Eye During the last 1 2 12 70mm of the Feed Cycle the Sensor Eye will be activated and stop the Feed Cycle upon encounter of the following leading edge Please review page 12 to ensure correct threading and correct Sensor Eye position Adjustment of the Outside Supply will provide enough drag to maintain a taut span of transfer roll tape under the Upper Heating Plate To determine the Stop Position of the transfer roll center the transfer over the Lower Sealing Platen and position sensor eye approx 4 6 35mm past the edge of transfer Sensor Setup Sensor Eye adjustment range is 7 gt 19 1cm 13 1 2 34 3cm from the centerline of the Lower Sealing Platen The following are examples of proper Sensor Eye distances 1 A trans
21. P with UP or DOWN button 1 Press Enter set temperature at 500 degrees F or to suit with UP or DOWN button 2 Press Enter and set Feed Length at 4 inches by pressing UP or DOWN button 3 Press Enter and set Print Time at 2 seconds by pressing UP or DOWN button 4 Press Enter and set Seal Only to NO with the UP or DOWN button 5 Press Enter and set Pattern Marker to YES with the UP or DOWN button Press enter to save the last setting If the Job is using Ribbon C Tape set Pattern Marker to NO Leave Seal Only set to NO Change temperature feed length and time to suit If the JOB is to seal individual labels patches or transfers Set Pattern Marker to NO Set Seal Only to YES this will disable the roll feed Set temperature time and pressure to suit Press ENTER Button after each selection to save the settings The machine will automatically exit the menu mode if none of the buttons are pressed within 5 seconds 21 Section 4 TROUBLESHOOTING Before referring to the information below check for proper set up and operation as outlined 200 Setup Solutions are listed with the most probable ones listed first Some procedures may require completion by a person with some mechanical and electrical skill Call Customer Service for assistance or to order replacement O 5 lt 4 parts Problem Possible Cause Solution Disp
22. Thermopatch Since 1934 DP 2000 T O O 4 4 5 4 Copyrights 2009 Thermopatch bv Almere The Netherlands No part of this publication may be reproduced by any means without the prior written permission of Thermopatch bv The Netherlands Thermopatch and the Thermopatch logo Thermoseal and Thermocrest are registered trademarks of Thermopatch O t 4 4 5 E 4 Dear user Welcome to the growing group of Thermopatch users The product you have purchased has been carefully designed and manufactured to ensure that you the user will gain the maximum benefit All Thermopatch products are specifically designed to ensure ease of use with particular attention to safety requirements Should you discover any fault or damage upon receipt of this product you should immediately contact your local Thermopatch establishment O O t 4 4 4 Table of Contents EC Statement Of Conformity 5 WARRANTY Section 1 7 INTRODUCTION TO THE DECO PRINT 7 SAFETY INFORMATION 8 MACHINE SPECIFICATIONS 9 FACTORY SETTINGS 10 Section 2 11 DP2000T SETUP OR PREPARE FOR SHIPMENT 11 ADJUSTING THE PRINTING PRESSURE AND PLATEN HEIGHT 16 SETUP FOR 2 OR MORE RIBBONS 16 INSERTING THE PRINTING PLATE 17 CHOOSING THE PLATEN 18 TESTING THE SET UP 18 Section 3 20 CONTROL BOX 20
23. Using a correction factor 120 65 of 2 4 5 1mm 10 16mm we 4 75MAX develop a Feed Value range of 4 95 Measurement from edge to edge 5 15 125 7mm 130 8 O t 4 lt 4 15 O t 4 4 4 ADJUSTING THE PRINTING PRESSURE AND HEIGHT Printing Pressure Printing pressure is preset at the factory to 50 PSI The printing pressure range is from 25 PSI 1 8 BAR minimum to 70 51 4 8 BAR maximum NEVER EXCEED 70 PSI In general the larger the printing area the higher the pressure required The air regulator is located outside at the of the machine At the top of the regulator is a black knob Pull upward to change the current setting Turn the knob clockwise to increase the air pressure or counterclockwise to decrease the air pressure After pressing down on the foot pedal and then releasing check the air gauge reading Readjust if necessary then activate the foot pedal and release again for a new gauge reading To lock in a setting push the black knob down into its original position Printing Platen Adjustment Occasionally it may be necessary to increase the pressure on one corner or side of the printing platen in order to make it print better in that area This might be true where an engraved design has a denser area in one corner To adjust locate the appropriate thumb screws below the rub
24. aim has been made by the original purchaser or user to Seller or an authorized distributor or dealer within the warranty period Claims under this Warranty will be honored only upon written approval by an authorized officer of Seller Approved return of parts or products will be on a prepaid transportation charges basis only Claims under this Warranty will be honored only upon Seller s determination that the claim is covered by this Warranty and Seller shall incur no obligation under this Warranty prior to such determination This Warranty does not apply 1 To any machinery or equipment which has been altered or repaired except by Seller or its authorized representatives or 2 to any machinery or equipment which has been subject to misuse negligence or accident including without limitation use and operation of such machinery or equipment while parts are loose broken out of order or damaged by the elements Parts replaced under this Warranty are warranted only through the remainder of the original Warranty Any and all claims for warranty service must include such information as Seller designates and shall include specifically the serial number of each unit if appropriate The foregoing shall constitute the sole and exclusive remedy of any using purchaser and the sole and exclusive liability of Seller in connection with this product THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS IMPLIED OR STATUTORY INCLUDING
25. backing not transparent depress the translucent button on the Sensor Eye proper until the output LED blinks This procedure sets the lowest level of opacity any higher level will trigger the sensor Move transfer image or Sensor Eye so that eye is over the edge of transfer image stop position In this position the red light will be on will be displayed on the Operator s Control Module Ribbon Tape Setup Feed Adjustment The Ribbon Tape Feed Value advances the Ribbon Tape after printing The entered Feed Value indexes the Ribbon Tape to the next position for the next print The Feed Value the distance that the machine indexes the Ribbon Tape is entered and adjusted through the Operator s Control Module Caution Ribbon Tape Tension may cause less Ribbon Tape to index than indicated on the Operator Control Module LCD Panel Please review pages Ribbon Tape Feed Length 18 19 and Adjustment of Ribbon Tape 16 Step 3 The distance between the left and right edges of the plate image determines Image edge the Feed Value for the amount of Ribbon Tape to index To develop an Plate approximate Feed Value measure the length of the plate image and add a correction factor of 2 4 5 1 mm 10 2 mm to the plate image dimension 95 25MAX 3 75MAX mm noiis10q100 w The above image is example of a plate image with a horizontal edge to edge measurement of 4 75 120 65mm
26. ber platen Looking from the top turn the screw counterclockwise to increase the pressure NOTE The platen is level when all screws are turned clockwise and the platen is put in its lowest position SETUP FOR 2 OR MORE RIBBONS 1 Multiple ribbons of different colors are threaded the same as a single ribbon shown on page 13 The rolls must be separated by a thin disc to prevent interaction when they are different outside diameters Three discs are provided in the Optional Printing Kit and are to be used on the unwind or supply shaft 2 Place one roll on shaft followed by a disc and push to rear Repeat this procedure for each roll added No disc is required after the last roll added Replace the supply flange and clamp collar If a single ribbon is used push the three thin separator discs to the rear against the supply flange or remove from machine for storage 3 Usually the outer clamp collar can be adjusted to minimize endplay of the roll because of the drag from the roll insert the shaft If the roll turns freely on the shaft push the clamp collar in to create drag on the roll Too much drag may cause the ribbon to break or the motor to stall Do not stall motor 16 O t 4 4 4 4 Thread the tape through the machine Refer to page 13 for a visual aid Unroll approximately two feet of tape off the roll Feed tape under sensor roller under the hea
27. e Mode button switches the display to menu mode with 2 selections MACHINE SETUP JOB SETUP The MACHINE setup is used to set 1 Display language English Nederlands Italanio Deutsch Francais Espanol 2 Temperature scale Fahenheit Celcius 3 Feed length Inches Millimeters 4 Counter mode Daily Continuous The JOB setup menu is used to set Temperature Feed length O O 4 4 5 E 4 1 2 3 Print or Seal time 4 Seal only option 5 Pattern marker option Press the Enter button to cycle through the menu options when in menu mode 20 O 4 4 E 4 The VDOWN arrow buttons increase decrease the settings The Jog button advances the tape Note Once the touch guard is activated you must press CLEAR before the machine can print MACHINE SETUP Press MODE to show choice of Job Setup or Machine Press UP or DOWN button to select MACHINE SETUP 1 Press Enter and select language Press UP or DOWN button to select ENGLISH 2 Press Enter and choose the temperature scale Press UP or DOWN button to select FAHRENHEIT 3 Press Enter and select feed length unit Press UP or DOWN button to select INCH 4 Press Enter and choose the counter DC or CC Press UP or DOWN button to select DC daily counter Press Enter to save the last setting 108 SETUP To run Transfer Roll Press MODE and select JOB SETU
28. e seal down switch was not Display when touch guard is activated activated During a seal cycle if the top platen did not come down Check seal down switch and wiring TOUCH GUARD FAULT This indicates the guard was hit Press the CLEAR Button WAIT TEMP This indicates the machine is heating up 24 O O 4 4 5 E 4 Section 5 PARTS IDENTIFICATION AND LOCATION SEE PAGE 5 6 BEFORE REMOVING COVER 22 4 16 LOWER LEFT R 2 UPPER REAR 0 LOWER REAR 1 5 2 28 PRESS ARM 25 2416 9 SCREW USE 290 LOCKTITE 1242 8 STUD DP2000T MACHINE ASSEMBLY O O 4 4 5 E 4 DP2000T MACHINE ASSEMBLY PART NUMBER DESCRIPTION QTY 1 46876 CASE WELDMENT 1 PLATEN 2 ASSEMBLY SEE PAGE 27 28 1 3 46882 COVER TOP REAR 1 BRACKET CONTROL 4 46788 BOX 1 5 21021 06 L W INT NO 8 8 6 21028 36 HEX STANDOFF 8 32 4 7 45678 COVER CASE FRONT 1 8 21021 07 A L W INT NO 10 11 9 21062 04 5 5 20 5 8 10 45576 STUD PIVOT 1 11 21028 38 RUBBER BUMPER 4 12 21060 04 H BHS 10 32 X 5 16 LG 4 SHIELDED SERIES 13 20220 37 1 FOOT SWITCH W 14 43025 GUARD 1 15 44771 LABEL MADE IN USA 1 LABEL SOLD AND 16 42550 SERVICED 1 17 DH 6785 LABEL AIR SUPPLY 1 18 45426 LABEL HIGH VOLTAGE 2 19 CORD LINE 110V IEC Note 1 1 LABEL S
29. fer has a Feed Length of 4 10 2 cm and the transfer is 1 2 54 cm long the Sensor Eye would be set to a distance of 7 1 2 19 1 cm from the centerline of the platen minimum distance The Feed Length entered into the Operator s Control Module would be 4 10 13 cm 2 A transfer has a Feed Length of 2 5 1 cm and the transfer is 1 2 54 cm long the Sensor Eye would be set to a distance of 7 1 2 19 1cm from the centerline of the platen minimum distance The Feed Length entered into the Operator s Control Module would be 2 5 1 cm 3 Transfer Rolls That Cannot Be Used all transfer rolls that measure more than 13 2 34 3 cm from the leading edge to the centerline of the following transfer and the transfer image is 4 1 2 11 43 cm long cannot be used in this machine Place Sensor Eye over the transfer roll webbing paper transfer roll paper backing in between transfer images If the green and red output lights are illuminated and an is displayed on the Operator s Control Module push both normal and translucent buttons simultaneously on the Sensor Eye proper This procedure inverts the output to the correct status green light on Place the Sensor Eye over the transfer roll webbing If the transfer roll has a clear transparent paper backing depress 14 the normal button on the Sensor Eye proper until the output LED blinks If the transfer roll has a translucent paper
30. int head too slow or fast Flow control s adjustment is incorrect Mechanical binding See pg 50 51 item 5 Check amp Correct Timed power print cycle does not Garment or cloth is too thick Leak in hose or connections Check Repair Replace activate Defective microswitch Replace Mechanical binding Check amp Correct Print Head does not Air solenoid valve not shifting Check Replace rise to the open position Leak or restriction in air line or connections Mechanical binding Check Repair Check amp Correct Overall print is too Air pressure is too low See pg 16 light S Temperature is too low See pg 20 Time setting is too low See pg 20 Parts of design are Ink ribbon feed not working properly Check threading not printed per pg 13 Rubber print platen is dirty or worn Ink ribbon not properly guided left to right Overlap of printed impressions in used ink ribbon Ink ribbon not wide enough Clean or replace Check ink ribbon threading Adjust longer see pg 18 20 Use wider ribbon One corner of rubber platen needs adjustment See 16 Center of O A Temperature is too low See pg 20 etc is filled with ink imprint is Time setting is too low See pg 20 unclear Engraved plate is dirty Clean Pressure incorrect Check amp Correct 23 O t 5 4 Problem Possible Cause Solution When
31. lay is blank Machine is unplugged or outlet has no power Check Emergency stop activated Check Electrical power switch or light not or is Check Replace defective Loose or broken wires or connectors Check Repair Loose or broken wires or connectors No heat Machine is unplugged or outlet has no power Check Electrical power switch is not oris Check Replace defective Temperature reading is incorrect Replace Print head heat is defective Replace Heat sensor is defective Replace Defective temperature control Replace Check Repair Loose or bad connectors Short between sensor wires high heat only High limit thermostat is defective Replace High or low heat Heat sensor is defective Replace Defective temperature controller Replace Temperature reading is incorrect Adjust Check Repair Check Repair or fluctuates on air gauge or hisses Print pressure drops Leak in air supply hose Dust is lodged in the air lines regulator or solenoid air Valves Repair Replace Disassemble and clean 22 O ic 4 4 5 lt 4 Problem Print head will not descend Possible Cause Touch guard activated Temperature not ready Solenoid air valve not shifting Air supply not connected Foot switch is unplugged or bad Leak or restriction in air line or connections Solution Press Clear Wait Replace Check Check Replace Check Repair Pr
32. raved plate changeable type slugs or a combination A few applications for the DECO PRINT machine are e Apply preprinted dry ink transfers from supply roll with automatic feed e Heat seal individual garment identification labels mending patches and transfers With the Optional PRINTING KIT and ACCESSORIES direct printing can be done as shown below e Printing of property marks logos and other information on sheets and the inside layers of pants jackets and other garments e Printing of company logos directly on suit bags hospital linen table linen or shop wear Print any of the above with different colors Up to four 1 wide ribbons or any combination up to 4 total width The 2000 has a foot operated electrically initiated print stroke and an air operated electrically timed power print cycle The transfer roll or ink ribbon roll advance is achieved by a motor drive The heater is a cast aluminum block called the heater head directly above the heat or print plate The head contains the cast in heating element controlled by an electronic heat control Since the heat or print plate slides into guides attached to the heater head it is easily changeable ACCESSORIES INCLUDED Hard rubber printing platen 45637 See page 16 3 Separator discs 46780 to be used between different colored ribbon rolls C TAPE on supply side See page 15 Print plate holder 46007 See page 16 O t
33. t rubber platen for heat sealing and dry ink transfers There should be a distance of at least 1 8 to 1 4 between the printed image and the outer edge of the platen TESTING THE TRANSFER ROLL FEED SET UP Run the machine through a few cycles holding a scrap cloth in place over the platen Check to see if the machine is properly feeding the transfer tape enough to position the next transfer in the correct position The transfer image target position is controlled by the location of the sensor when it stops the following transfer To change this position move sensor roll arm and retighten clamp screw The machine is ready to be operated TESTING THE RIBBON FEED ROLL SET UP Run the machine through a few cycles holding a scrap cloth in place over the platen Check to see if the machine is properly feeding the tape enough to clear for the next print There should be a gap of 1 4 or more between the printed images on the used tape If there is less than 1 4 increase the feed value slightly If there is more than 1 4 decrease the value slightly to reduce waste 18 t 4 4 5 E 4 CORRECTING TAKE UP PROBLEMS Check that the used ribbon or transfer tape on the take up shaft is not trying to fold over on the flange If it is the take up flanges can be moved to the front or back of the machine to compensate If this tracking problem continues it may be caused by 1 Not eno
34. ting iron up and around the feed roller down under the dancer roll and up to the take up shaft e Attach to take up shaft as shown on page 13 e Press the JOG button until the tape is taut through the machine INSERTING THE PRINTING PLATE The above drawing shows a DP2000T Printing Plate Item 1 CUSTOM PART and a Printing Plate Holder Item2 P N 46007 The Printing Plate Holder is provided for installation and removal of the Printing Plate With the artwork facing down on the Printing Plate apply a downward force just enough to slide the Printing Plate Holder forward This locks the Printing Plate into place Insert the plate into the plate mounting brackets on either side of the iron Slide the plate in fully Apply the same downward force and slide the Printing Plate Holder away from the machine To remove the Printing Plate from the machine just reverse the process The Printing Plate is extremely HOT so caution must be taken when removing and placing it on a heat protective surface Avoid any side to side motion of the Plate Holder while 17 t 4 4 4 inserting or withdrawing Print Plates This motion tends to bend side guides and loosen heater mounting screws Note If you bump the touch guard press the CLEAR button on the controller box to reset CHOOSING THE PLATEN Make sure the proper platen is being used For printing the hard rubber platens are used Use the sof
35. tion is met before this point the power print cycle will not occur An Emergency Stop switch is provided which will immediately interrupt the downward movement of the printing head or power printing cycle and return to the normal positions The switch must be reset before resuming operation CLEAN MACHINE PARTS WITH NON FLAMMABLE CLEANING FLUIDS ONLY CAUTION PRE RE READIN N AIR GAUGE MUST NOT EXCEED 100 PSI 7 0 BAR The electrical system is three wire and fully grounded THIS THREE WIRE ELECTRICAL POWER CORD AND PLUG MUST ALWAYS BE USED WITH A PROPERLY GROUNDED OUTLET CAUTION THE PRINTING HEAD AND PLATE MAY REACH TEMPERATURES AS HIGH AS 550 F 288 C DURING NORMAL OPERATION ALWAYS KEEP HANDS CLEAR OF THE PRINTING HEAD WHEN OPERATING MACHINE O 4 4 E 4 NOT LEAVE MACHINE UNATTENDED IF POWER IS ON LOSS OF AIR PRESSURE OCCURS AND A GARMENT IS RESTING ON PLATEN HEAD WOULD LOWER AND COULD CAUSE FIRE A CHECK VALVE IS IN PLACE TO PREVENT THIS BUT IF THERE IS A SMALL AIR LEAK THE HEAD WILL COME DOWN AT SOME POINT Before operating make sure all covers are in place and keep loose jewelry and clothing clear of machine during operation Before servicing machine unplug electrical cord disconnect air supply and let printing head cool down MACHINE SPECIFICATIONS Electrical Requirements Operating Air Pressure Dwell Time Setting Heat Range Maximum Print
36. type slugs Type slugs are dirty Clean are used print is unclear Deformed type slugs caused by high heat Ta per g 40 Replace slugs Pressure incorrect Check amp Correct Ink marks on back build up on rubber platen Clean platen side of Garment See page 56 Emergency stop Push button is defective Replace push button will not See page 45 operate OPERATIONAL MESSAGES On power up machine identification and version number will momentarily appear on the LCD display The temperature wait message shown at the main display will be replaced by the continuous count or the daily count when the temperature is within 15 degrees Fahrenheit or 7 degrees Celsius of the set point temperature The operator can change options during the warm up period Temperature Controller Messages The temperature controller will be interrogated and if a fault is detected one of the following messages will appear Line 1 Meaning Response Heater Failure Logic board Temperature control board is either bad or unplugged Heater Failure Heat Sensor Temperature sensor is either bad or disconnected Heater Failure Slow heat rise Heater is bad or disconnected or temperature sensor is bad disconnected or shorted Heater Failure High temperature Relay is bad or shorted temperature sensor is bad or Shorted Bad connections Heater failure Unknown Contact Thermopatch Seal Switch ERR This indicates th
37. ugh tape tension Push in on the outer supply flange and tighten the thumb screw to produce more drag A slack tape will tend to creep down the slope of the feed roll since it is feeding in the up position 2 The dancer or sensor roll being out of alignment These rolls must be parallel both horizontal and vertical with feed roll The brackets these rolls are mounted to could become bent during shipment or by being bumped Usually they can be bent and gauged by eye to the correct position Make sure the used end of the ribbon is attached as shown on page 13 If the ink side of the ribbon is touching the take up shaft or it s slot or if tape tension is excessive the slot will close in and the used roll will be difficult to remove The machine is ready to be operated 19 Section 3 CONTROL The Deco Print machine features a digital control box with six control buttons shown below Feed Length Print Time Temperature Daily Counte MODE ENTER CLEAR The display on control box in normal running mode shows Feed Length Print Time means sensor is sensing stop position on transfer Temperature Daily Counter Press the AUP or VDOWN button once to change the Daily Counter DC to Continuous Counter CC NOTE The software version number will appear when machine is turned on To zero the Daily Counter DC press the AUP and VDOWN buttons simultaneously while the Daily Counter DC is displayed Th
Download Pdf Manuals
Related Search