MP-IN001 - Rockwell Automation
Contents
1. SpeedTec ready DIN Motor Connector Threaded DIN M4 Cable Plug 2090 XXNXMF Sxx standard feedback and power cables 2090 CxM4DF xxAFxx continuous flex feedback power and power brake cables 2 Ifyou using the SpeedTec DIN M7 Cable Plugs do not install the O rings Do not install the 0 ring on the SpeedTec ready DIN motor connector 4 when you are using the SpeedTec DIN M7 cable plugs SpeedTec ready DI SpeedTec DIN M7 Cable Plug Motor Connectors 2090 7 standard and continuous flex feedback cables 2090 standard and continuous flex power brake cables 3 Form a drip loop in the cable see page 5 Rockwell Automation Publication MP IN0011 EN P January 2015 12 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 4 Carefully align the flat surface on the feedback or the power brake cable plug shown in the diagram with the flat surface on the motor connector IMPORTANT motor orientation shown is used to clearly show the alignment marker on each cable socket The recommended motor orientation when installed positions the connectors at the bottom of the motor Power Plug Options Feedback Plug Options 0 7 0 07 as 1 7 7 4 of connector is 7 relative to motor orientation 24 ay lt P Flat Surface with Flat Surface with Tab on2. N males Y 1 4 yada pue peau Jo 1 W gt 8H e eus D 3109 Jo Jayawelp 5 1 a XXX LXX XXXXX dW 19quinu 510121107 NI Je n21r 10 suorsua ui Rockwell Automation Publication MP INOO1I EN P January 2015 17 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size asat uo SULJO 10 21 suonexypeds UONOW SBUIPUIM URIM uo SI 408644 9 TI pue 0103 coz Q zs pue g pue 1 0 ut 6 1 9 Sp ppe 0859 14 00 0 1 0 51 siy 10 aueJajo S q1 pue 91 pue 10 ul 20 7 0 1 ppe 095X u6nou 076 14 100 0 0 0 si sty 10 q1 pue 41 103 671 Q gr ppe 095px 14 800 0 570 sex Z000 0F 950 st C1 pue 11 ur LE L se ppe oeex ubnonp oLex 1dW 82070 1 0 st 40 0 SUOISUBLUIP IY 0 ppe ayeiq YM S1OJOW 8 460 60 6611 216 161 619 9091 618 6521 UES 0869 4 XH9 SZLXCLW 0
3. H 1 gt j lt ELO de pug uonnjosay gt 171 6 l4 n gt 10 ppy lt gt XXXZXX XXXXX q W 10 gt 0 10 suoisuauiq 81030UI 101 suorsuourp sapraord uonoos sty I Rockwell Automation Publication MP INOO1I EN P January 2015 15 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size SjuaulaJnseaul UO 59242190 10 1000179 eg 12214421 suonexupads uonoy 0 1943Y x 089 144 Jaquinu 8 Agor YUM uo ajqejrene s siu pue 1 0 Ul c0 g g ppe peqpas uonnjosas yfiy YIM 0 7090070 1705 staouesspo 9 pue g7 pue 101 ut 07 9716 ppe 08SX 0914 W 100 0 20 0 51 2 5 7 pue g1 7 0 161 ppe 09 Qepx 1dW 800 0 0 SIXXSX 1000 0 92 0 5 pue p q1 pue g1 101 ul 9 L ppe oeex OLEX TdW 8002 170 51 1 0 IY 0 SIY ppe 219 S1030 L 0 1 8 46170 6 0 150 781 5 6651 901 0869 14W X H9 SL LXZIW 05 0701 897 Voce 0708 1 907 o
4. Logo on Top Logo on Top Top Connector plugs have either a tab or a flat surface with a logo to indicate the alignment point 5 Hand tighten the collar on the plug to fully seat it on the connector e Threaded DIN M4 cable plugs require five to six revolutions SpeedTec DIN M7 cable plugs require approximately one quarter of a revolution TIP A fully seated threaded plug leaves small opening approximately 1 4 0 04 0 16 in between the connector and the plug Do not apply excessive force when mating the cable plug with the motor connector If the plug and connector do not go together with light hand force realign the flat surfaces and try again ATTENTION Align the keyed connectors and hand tighten the recommended number of turns If you cannot tighten the connectors by hand verify that the keyed connectors are properly aligned Do not use tools for example pliers and vise grips to tighten the connectors Rockwell Automation Publication MP INOO1I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 13 Motor with ATEX Rating Installations If your motor has an ATEX rating for hazardous environments complete the following step The catalog number on ATEX motor nameplates ends with for example MPL xxxx xxxxxH Verify the continuity and functionality of the thermal switch signals TS and TS transmitted through the feedback cable that connects the motor to its
5. TeedbakConectr PowerConnector High Resolution Encoder for Pin Signal 2000 line 2 pole MPL A3xxthrough MPL A5xx and all PhaeU Pin Encoder Resolver MPL A45xx MPL B 460V B Phase V qe Phase W B AM 54 SIN SIN D Ground C 51 05 05 D 3 05 COS E IM DATA DATA Reserved F DATA DATA G Ground R1 H ABS R2 Reserved J Reserved K EPWR 5V 5 VDC Reserved Uv ECOM Reseed Common TNM 16 4 192993 0106 M Brake Connector Reserved Reserved 9 VDC Signal P Common A MBRK R TS TS TS TS B Reserved 5 TS TS TS TS C MBRK T 51 D Reserved U 52 Reserved Reserved Reserved 53 TNM 10 4 192993 0116 TNM 16 19 192993 0110 Rockwell Automation Publication MP INOO1I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 21 MPL xxxxx xx7xxx Connector Pin Descriptions Pin High Resolution High Resolution Incremental Encoder Pin MPL Axxx and Encoder Encoder MPL Bxxx MPL Axxx 230V MPL Bxxx 460V MPL A Bxxxx Hxxxx SING SING AM A Phase 0 2 SN SIN AM B Phasev 2 3 05 05 BM Phase w 4 05 05 D Ground 5 DATA IM Reserved 2 6 DATA DATA IM MBRK 7 G MBRK Reserved Reserved 8 H Reserved Reserved 2 9
6. Cable Shield All power and signal wire shields must connect to machine ground The diagram shows one ofthe two signal wires in the correct position Connect both signal wire shields and the overall power cable shield to machine ground 2090 XXNPMF xxSxx shown contains two signal wire pairs 2090 CPBM4DF xxAFxx contains one signal wire pair The signal wire pairs within a power cable often carry a 24V DC brake signal but can also carry logic signals Grounding the shield that surrounds the signal wires dissipates an induced voltage and reduces the effects of EMI Rockwell Automation Publication MP INOO1I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 9 Install the Motor MP Series motors include a mounting pilot for aligning the motor on the machine Preferred fasteners are stainless steel The installation must comply with all local regulations and use equipment and installation practices that promote safety and electromagnetic compatibility ATTENTION Unmounted motors disconnected mechanical couplings loose shaft keys and disconnected cables are dangerous if power is applied Lock out and tag out disassembled equipment restrict electrical power Before applying power to the motor remove the shaft key and other mechanical couplings that can be thrown from the shaft ATTENTION Make sure that cables are installed and restrained to prevent uneven tension or flexing at the
7. 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 5 Prolonging Motor Life Proper design and maintenance can increase the life of a servo motor Follow these guidelines to maximize the life of a servo motor within your environment e Always provide drip loop in each cable to carry liquids away from the connection to the motor n The cable enters beneath the The cable enters above the J motor and forms a drip loop motor and does not form a drip loop z _ e If possible provide shields that protect the motor housing shaft seals and their junctions from contamination by foreign matter or fluids e Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Refer to Shaft Seal Kits on page 23 for more information on shaft seals e Inspect the motor and seals for damage or wear on a regular basis If damage or excessive wear is observed replace the item e The brake option on this servo motor is a spring set holding brake that releases when voltage is applied to the brake coil A separate power source is required to disengage the brake This power source can be applied by a servo motor controller or manual operator control If system main power fails holding brakes can withstand occasional use as stopping brakes However this cre
8. 4 xN wW 0 w 0 91 vi 9 91 1 p aH 32 10301 XXX LXX XXXXX 1d W Jaquinu gt 10 gt 07 NIG PIN 10 suorsuaung Rockwell Automation Publication MP INOO1I EN P January 2015 18 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Motor Load Force Ratings Motors are capable of operating with a sustained shaft load The radial and axial load force location is shown in the figure and maximum values are in the tables Load Forces on Shaft Radial load force applied at center of shaft extension Axial load force The following tables represent 20 000 hour Lj bearing fatigue life at various loads and speeds This 20 000 hour life does not account for possible application specific life reduction that can occur due to bearing grease contamination from external sources Radial Load Force Ratings Motor 500 rpm Cat No kg Ib 1000 rpm 2000 rpm 3000 rpm 3500rpm 4000rpm 5000 rpm kg b b Ib MPL A B4560 151 332 119 263 95 209 83 183 MPL A B520 md ES 127 280 100 222 88 194 80 176 MPL A B540 13 316 114 251 99 219 90 19 MPL A B560 153 338 21 268 106 234 MPL B580 153 338 21 268 106 234 Rockwell Automation Publication MP IN
9. Refer to Kinetix Motion Accessories Specifications publication GMC TD004 to find environmentally sealed connectors and cables compatible with the MP Series motors Using Couplings and Pulleys Mechanical connections to the motor shaft such as couplings and pulleys require a torsionally rigid coupling or a reinforced timing belt The high dynamic performance of servo motors can cause couplings pulleys or belts to loosen or slip over time A loose or slipping connection can cause system instability and damage the motor shaft All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system Periodically inspect connections to verify their rigidity When mounting couplings or pulleys to the motor shaft be sure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor Refer to Motor Load Force Ratings on page 18 for guidelines to achieve 20 000 hours of motor bearing life ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Damage to the feedback device can result by applying leverage from the motor mounting face to remove devices mounted on the motor shaft Do not strike the shaft couplings or pulleys with tools during installation or removal Use a wheel puller applying pressure from the user end of the shaft t
10. accessory items Shaft seal Kit Installation Instructions publication 2090 11012 Information on the installation of a shaft seal on this and other servo motors Allen Bradley Industrial Automation Glossary publication AG 7 1 A glossary of industrial automation terms and abbreviations System Design for Control of Electrical Noise Reference Manual publication GMC RM001 How to minimize and control system level noise Rockwell Automation Product Certification website http www rockwellautomation com products certification Declarations of Conformity DOC for Rockwell Automation products You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication MP INOO1I EN P January 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for ins
11. pliers and vise grips to rotate the connector Rockwell Automation Publication MP INOO1I EN P January 2015 10 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Mount the Motor Follow these steps to mount the motor 1 ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Do not strike the shaft couplings or pulleys with tools during installation or removal Provide sufficient clearance heatsink mass and airflow for the motor so it stays within the operating temperature range of 0 40 C 32 104 F Do not enclose the motor unless forced air is blown across the motor for cooling Keep other heat producing devices away from the motor Heatsink requirements are listed in a footnote to the Specifications on page 24 ATTENTION Outer surfaces of the motor can reach high temperatures of 125 C 257 F during operation Take precautions to prevent accidental contact with hot surfaces Consider motor surface temperature when selecting motor mating connections and cables Verify the axial and radial shaft loads of your application do not exceed those listed in the Motor Load Force Ratings on page 18 Place the motor with the connector housing pointing downward Mount and align the motor Electronic zero index pulse or Stegmann ABS 0 occurs when the shaft key or dimple is aligned with
12. publication GMC TD004 for connector kit catalog numbers Rockwell Automation Publication MP INOO1I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 25 Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 5500 Servo Drives User Manual publication 2198 UM001 Kinetix 6200 and Kinetix 6500 Modular Servo Drives User Manual publication 2094 UM002 Kinetix 6000 Multi axis Servo Drive User Manual publication 2094 UM001 Kinetix 300 EtherNet IP Indexing Servo Drives User Manual publication 2097 UM001 Kinetix 350 Single axis EtherNet IP Servo Drives User Manual publication 2097 UM002 Description Provides information on installing configuring startup troubleshooting and applications for your Kinetix servo drive system Kinetix Motion Control Selection Guide publication GMC SG001 Specifications motor servo drive system combinations and accessories for Kinetix motion control products Kinetix Rotary Motion Specifications Technical Data publication GMC TD001 Provides product specifications for MP Series Bulletin MPL MPM MPF MPS rotary motors Kinetix Motion Accessories Specifications publication GMC TD004 Provides product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive
13. 0011 EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 19 Axial Load Force Ratings maximum radial load Motor 500 rpm 1000rpm 2000rpm 3000rpm 3500 rpm 4000 rpm 5000 rpm Cat No kg tb kg b b b fkg b kg Ib kg Ib MPL A B4560 53 17 40 88 30 6 24 53 MPL A B520 4 94 30 68 20 08 2 50 MPL A B540 48 107 35 9 30 6 26 68 MPL A B560 52 115 43 95 32 7 MPL B580 52 15 43 95 32 7 Axial Load Force Ratings zero radial load Motor 500 rpm 1000rpm 2000rpm 3000rpm 3500 4000 rpm 5000 rpm Cat No kg b b fkg fkg kg b kg b fkg lb MPL A B4560 69 152 51 112 38 83 31 69 MPL A B520 60 149 49 109 41 09 36 8 MPL A B540 60 149 49 109 41 92 36 8 MPL A B560 60 149 49 109 9 MPL B580 6 149 49 109 9 Rockwell Automation Publication MP INOO1I EN P January 2015 20 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Connector Data These tables provide the signal descriptions for the feedback power and brake pinouts on the connectors MPL xxxxx xx2xxx Connector Pin Descriptions
14. 4 2A DC brake Connectors 2 Circular bayonet facing shaft 7 Circular DIN right angle 180 rotatable Shaft Key Seal J Shaft key no shaft seal K shaft key no shaft seal Feedback H 2000 line encoder M Multi turn high resolution encoder R 2 pole resolver 7 5 Single turn high resolution encoder Rated Speed A 500rpm B 1000rpm C 1500rpm D 2000rpm E 2500rpm F 3000rpm G 3250rpm H 3500rpm 1 3750rpm K 4000rpm L 4250rpm M 4500 rpm N 4750rpm 5000rpm 0 5250rpm R 5500 rpm 5 5750rpm T 6000 rpm Magnetic Stack Length 10 1 0 in Frame Size IEC 72 1 flange number 63 mm small frame motors 63 75 mm 75 referto page 25 for this product manual 100 mm 115mm 130mm 165 mm 215 mm large frame motors 215 300 mm 265 mm refer to page 25 for this product manual 300 mm 200V 400V Low inertia Premium permanent magnet rotary servo motor Rockwell Automation Publication MP INOO1I EN P January 2015 4 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size About the MP Series Low inertia Motors MP Series low inertia Bulletin MPL motors feature single turn or multi turn high resolution encoders and are available with 24V DC brakes These compact brushless servo motors meet the demanding requirements of high performance motion systems Before You Begin Remove all packing material from within and around the item After unp
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16. EPWR_SV EPWR_SV Le i ECOM ECOM M23 Power Brake Connector 1 EPWR_9V Reserved Reserved 12 ECOM 13 TS TS TS 14 TS TS TS 15 51 6 Reserved Reserved 52 7 53 M23 Feedback Connector eO 2 o 0 imc 1 23 BEDC connector has nine pins and the M40 connector has eight pins 2 Power pins C and D can also be labeled as U V W and GND respectively Brake pins F and G brake can also be labeled as and respectively Reserved pins E and H can also be numbered 1 or 2 Rockwell Automation Publication MP INOO1I EN P January 2015 22 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Remove and Install a Shaft Key Shaft keys are constructed of steel The specified tolerance provides an interference fit slightly larger than the opening for a secure and rigid connection ATTENTION Do not strike the motor s shaft couplings or pulleys with tools during installation or removal of the shaft key Damage can occur to the motor bearings and the feedback device if a sharp impact is applied to the shaft during installation of couplings and pulleys or to remove the shaft key or if leverage is applied from the motor mounting face to remove devices mounted on the motor shaft Apply a constant pressure with a wheel puller to the user end of the shaft to remove a friction fit or stuck device To remove a
17. Installation Instructions Allen Bradley MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Catalog Numbers MPL A310 MPL A320 MPL A330 MPL A420 MPL A430 MPL A4530 MPL A4540 MPL A4560 MPL A520 MPL A540 MPL A560 MPL B310 MPL B320 MPL B330 MPL B420 MPL B430 MPL B4530 MPL B4540 MPL B4560 MPL B520 MPL B540 MPL B560 MPL B580 Topic Page Important User Information Catalog Number Explanation 3 About the MP Series Low inertia Motors 4 Before You Begin 4 Install the Motor 9 Motor with ATEX Rating Installations 13 Product Dimensions 14 Motor Load Force Ratings 18 Connector Data 20 Remove and Install a Shaft Key 22 Motor Cables and Accessory Kits 23 Specifications 24 Additional Resources 25 Rockwell Allen Bradley Rockwell Software Automation 2 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably tr
18. Size Specifications Attribute Value Temperature operating 0 40 32 104 F 4 Temperature storage 30 70 C 22 158 F Relative humidity storage 5 95 noncondensing Atmosphere storage Noncorrosive IP Rating 1 of motor with optional shaft seal 09 installed IP66 dust tight powerful water jets room temperature water Motor without a shaft seal and mounted in this direction Shaft down Shaft horizontal Shaft up 1 53 IP51 IP50 Group Zone 2 Motor with ATEX rating 9 non mining normal operating conditions 1 International protection code IP66 is roughly equivalent to a NEMA 35 dust tight drip tight IP rating descriptions are only for reference Refer to the international standards for more complete rating descriptions 2 An optional shaft seal kit is required to provide the IP66 rating excludes lower rating for cable connectors See Additional Resources on page 25 for shaft seal installation instructions 3 Operational environment according to ATEX directive 94 9 EC See motor label for specific level of protection markings 4 Toobtain the specified motor thermal rating mount the motor on a surface with heat dissipation equivalent to a 304 8 x 304 8 x 12 7 mm 12x 12x 0 5 in aluminum heatsink Motor feedback auxiliary feedback and I O connector kits are not provided Refer to the Kinetix Motion Accessories Specifications Technical Data
19. acking verify the nameplate catalog number against the purchase order ATTENTION To avoid personal injury and damage to the motor do not lift or handle the motor by the motor shaft The cap on the shaft can come loose and cause you to drop the motor 1 Remove the motor carefully from its shipping container 2 Visually inspect the motor for any damage 3 Examine the motor frame front output shaft and mounting pilot for any defects 4 Notify the carrier of any shipping damage immediately Keep the original packing material in case you need to return the product for repair or transport it to another location Use both the inner and outer packing cartons to provide adequate protection for a unit returned for service ATTENTION Do not attempt to open and modify the motor beyond changing the connector orientation as described in Change the Orientation of the Connectors on page 9 Only an authorized Allen Bradley repair center can service this item Refer to Rockwell Automation Support for assistance to locate the nearest repair center Store or operate your motor in a clean and dry location within the environmental conditions listed in Specifications on page 24 Removing the Shaft Cap Use your hand to remove the protective cap that is installed on the motor shaft or pry off the cap with a screwdriver Do not use a hammer or other tools as they can damage the motor shaft Rockwell Automation Publication MP INOO1I EN P January
20. ained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize
21. ates rotational mechanical backlash that can cause damage to the system increase brake wear and reduce brake life IMPORTANT Holding brakes are not designed to stop rotation of the motor shaft and they are not intended to be used as a safety device They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque Follow these steps to prevent motor shaft rotation 1 Command the servo drive to 0 rpm 2 Verify the motor is at 0 rpm 3 Engage the brake 4 Disablethe drive Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft Rockwell Automation Publication MP INOO1I EN P January 2015 6 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Using Shaft Seals An additional seal is required on the motor shaft near the motor front bearing if the shaft is exposed to fluids or significant amounts of fine dust This includes lubricating oil from a gearbox An IP66 rating for the motor requires the use of a shaft seal and environmentally sealed connectors cables The additional seal is not recommended in applications where the motor shaft area is free of liquids or fine dust and a lower rating is sufficient e Refer to Specifications on page 24 for a brief description of the IP rating for these MP Series motors e Refer to Shaft Seal Kits on page 23 to find the catalog numbers of seal kits available for your motor e
22. build your own cables connector kits available for MP Series small frame motors are described in the Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 Shaft Seal Kits IMPORTANT Shaft seals must be lubricated Lubricant is supplied with the shaft seal kits Third party shaft seals are not approved for use with these motors The use of third party shaft seals voids any implied or expressed warranties A shaft seal is a barrier that can prevent moisture and particles from entering the motor bearings Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Catalog numbers for the motors and corresponding replacement Nitrile shaft seal kits are listed in the table Motor Cat No Shaft Seal Kit Cat No MPL A310 MPL B310 MPL A320 MPL B320 MPL SSN A3B3 MPL A330 MPL B330 MPL A420 MPL B420 MPL SSN A4B4 MPL A430 MPL B430 MPL A4520 MPL B4520 MPL A4530 MPL B4530 MPL SSN ASBS MPL A4540 MPL B4540 MPL A4560 MPL B4560 MPL A520 MPL B520 MPL AS40 MPL B540 560 MPL B560 MPL SSN F165 MPL B580 MPL SSN F165 32MM For instructions on how to install a shaft seal refer to the Shaft Seal Kit Installation Instructions publication 2090 IN012 Rockwell Automation Publication MP IN0011 EN P January 2015 24 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame
23. cable connections Excessive and uneven lateral force on the cable can inhibit environmental sealing as the cable flexes Change the Orientation of the Connectors MP Series motors use two styles of connectors The connector style is identified by a 2 or a7 as the connector variable in the motor catalog number For example MPx xxxxx xx2xxx or MPx xxxxx xx7 xxx e A2indicates a circular bayonet connector facing the shaft e A7 indicates a circular DIN right angle rotatable connector Rotatable Circular DIN Connector catalog number MPL xxxxx xx7xxx The circular DIN connector housing can be rotated up to 180 in either direction 5 ATTENTION Connectors are designed to be rotated into a fixed position during motor installation and remain in that position without further adjustment Do not rotate the connector multiple times and do not use tools or excessive force to rotate the connector Excessive rotation or force can damage the connector seal and reduce the international protection IP rating of the motor as outlined in Specifications on page 24 Follow these steps to turn the DIN connectors 1 Mount and fully seat a mating cable on the connector 2 Grasp both connectors by their housings and slowly rotate them to the outside of the motor If necessary repeat this step for each connector feedback or power brake Apply force to only the connectors do not apply force to the cable Do not use tools for example
24. ckwell Automation Publication MP INOO1I EN P January 2015 16 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size UMOYs se s1012auuo Y YUM paubije s UMOYs 100 10 Aay yeys ay 11220 0 sgy 1 10 asind 21 L 087 XXXLXX X08S9 1dW lt 10 0 07 01 gt pue 095 14 XXX LAX OSY T dW 2x pxc oz ev 1d WI uo si 271 18 31 E 10 Or dW UO si 060 66 72 Qv 29129000 peqpae4 ETW 65X8X0L 089X 1dW AN Cpe ne 106 S6 72 H peqpae ETW ou OVX X8 XXX 1dW bre p XXX AX KOBSE TdIN 91 pue ox 9 39 14W b TM SCX9X9 34 uo 10pauuo OYW 104 suoisuauiiq 997 119 Xs GUXGXS XXEX TqW a 997 1 19 Xp 74 097 1 99 y 51 de pu3 11009000 ETW S SN 1 1 4 av
25. controlling drive ATTENTION It is mandatory that the motion system monitor the thermal switch signals from a motor requiring an ATEX rating The intrinsic safety protection concepts in the ATEX Direction 94 9 EC must be enabled by connecting the thermal switch signals from the motor to the motion control system Rockwell Automation Publication MP INOO1I EN P January 2015 14 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size S E 688 UMOYs se 5104294102 ay YUM s umous 100 10 Kay YeYs ayy 11220 0 sgy 1 10 as nd 043Z tuorpar L yal 5102 pue samog peqpaaJ 197 819 0 910129100 ppeqpaaJ aue N 7 udaq pue 3JoH pu eus gt gt 5 Jo W 3109 Jo 5 6S X8 X OL 085 14 Ob X LX 8 09SX OSX 0ZSx IdW TEX LX 8 GTX 9X9 Lee GTX GX AXEX TW 27 fay yeus 1 lt _ 4 3 gt XAXTXX XXXXX dW SS 39 Q j A OF EX ty U qv _ IB p EN
26. es by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run e Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent EMI from other equipment ATTENTION High voltage can be present on the shield of a power cable if the shield is not grounded Verify that there is a connection to ground for any power cable shield ATTENTION MP Series motors produce leakage current in the protective earthing conductor that exceeds 3 5 mA AC and or 10 mA DC Be sure to properly ground the motor cables per the drive installation instructions Rockwell Automation Publication MP INOO1I EN P January 2015 8 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size Ground Shielded Signal Wires within a Power Cable Always connect the shield on any signal wire pair routed inside a power cable to the overall machine ground If you are installing a 2090 X XNPMF xxSxx or 2090 CPBM4DF xxAExx power with brake cable loop the signal wire pairs to the overall cable shield as shown in Grounding of Signal Wire Shields in a Power Cable on page 8 Then clamp all of the shields together in the power cable chassis ground connection on the drive Grounding of Signal Wire Shields in a Power Cable Factory Supplied x Sul Shielded Signal Wires two pairs within Power Cable Overall Power Cable Shield Field Modified Signal Wire Shield one of two Contacts Overall Power
27. is form publication RA DUOO2 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Rockwell Software MP Series Kinetix and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret 5 Kar Plaza ly Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Klectlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication MP INOO1I EN P January 2015 Supersedes Publication MP INOO1H EN P January 2014 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
28. o remove any friction fit or stuck device from the motor shaft Rockwell Automation Publication MP INOO1I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 7 Preventing Electrical Noise Electromagnetic interference EMI commonly called noise can cause poor motor performance by inducing stray signals Follow these guidelines to prevent the effects of EMI e Isolate the power transformers or install line filters on all AC input power lines e Separate signal cables from motor cabling and power wiring Do not route signal cables with motor and power wires or over the vent openings of servo drives e Ground all equipment by using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI in noisy environments Refer to System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for additional information on reducing the effects of EMI by improving the system level electromagnetic compatibility EMC Build and Install the Cables Correct cable routing and careful cable construction improves system electromagnetic compatibility EMC Follow these guidelines to build and install the cables e Keep the wire lengths as short as possible e Route noise sensitive wiring encoder serial and I O away from input power and motor power wiring e Separate cabl
29. shaft key perform one of these actions e Lift the key by grasping it with a pliers or similar tool e Lever the key with a screwdriver inserted between the key and the slot To install a shaft key follow these steps 1 Verify the replacement key matches the keyway in the shaft and the mating mechanical connection for example a coupling or pulley before proceeding 2 Align the front of the key with the front of the motor shaft This prevents the radiused end of cut at the motor end of the keyway from interfering with correct seating of the key Support the underside of the shaft diameter with a fixture and use a controlled press device to apply a constant force across the top surface to press the key into the shaft Apply a constant force evenly across the top of the key Key Aligns at End of Shaft Support Fixture Radius Cut at for Shaft the End of the Keyway Rockwell Automation Publication MP INOO1I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 23 Motor Cables and Accessory Kits This section describes accessories that are available for MP Series low inertia motors Motor Cables Factory manufactured feedback and power cables are available in standard cable lengths They provide the sealing needed to achieve environmental ratings and shield termination If you choose to
30. tallation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 Use the Worldwide Locator at Outside United States or Canada http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete th
31. the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE Rockwell Automation Publication MP INO01I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 3 Catalog Number Explanation 10 15 2 3 4 Voltage Class A B Series Type L Series MP 1 Not available on catalog number MPL x5xxx or larger gt 165 mm frame sizes A A A A A A A A A Factory Designated Options A Standard H ATEX protection rating of Group Il Zone 2 Mounting Flange A EC metric Brake 2 Nobrake
32. the connectors Refer to Mounting Dimensions for a visual reference of this alignment Rockwell Automation Publication MP INOO1I EN P January 2015 MP Series Low inertia Servo Motor with 100 mm to 165 mm Frame Size 11 Attach the Motor Cables Follow these steps to attach the feedback and power brake cables after the motor is mounted ATTENTION Servo drive power must be turned off before connecting or disconnecting the cables to the motor and if a cable is left disconnected at the motor end Arcing or unexpected motion can occur if the feedback power or brake cables are connected or disconnected while power is applied to the servo drive ATTENTION Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Provide support at 3 m 10 ft intervals throughout the cable run Excessive and uneven lateral force at the cable connectors can result in the connectors environmental seal opening and closing as the cable flexes or wires separating at the cable gland 1 Ifyou are using the Threaded DIN M4 Cable Plugs install the O rings An O ring on the connector is necessary to achieve the maximum environmental rating Install the 0 ring on the SpeedTec ready DIN motor connector when Groove Reserved you are using the threaded DIN M4 cable plugs for Cable Plug Verify that the O ring is not damaged not twisted and rests the groove near the rear of the connector
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