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1. HSM DUCTOR User s Manual SECTION 2 INSTALLATION 2 7 HSM DUCTOR SET UP The HSM DUCTOR is shipped from the factory with the HSMDCTR application program loaded into the M4503 module This is a standard program used to implement the HSM DUCTOR pneumatic ductor algorithms Once the HSM DUCTOR is installed and the control system is powered up perform the following 1 2 3 4 Modify the existing host PLC program such that the PLC output connected to B100 2 Ductors Auto ON is ON whenever cans are feeding into the decorator Set the desired Maximum Cycle Duration The Maximum Cycle Duration is set to 1 10 of a can resolution The range of this parameter is from 140 to 650 and defines the upper limit or the longest amount of time between ductor cycles Care should be taken not to set this parameter too low as this would restrict the operators range of adjustment The Cycle duration is set individually for each ink station and is the rate at which ink is transferred from the fountain roll Set the desired Maximum On Duration The maximum On duration is set to 1 10 of a can resolution The range of this parameter is from 0 to 200 and defines the upper limit or the longest amount of time the ductor roll can be in contact with the fountain roll The On duration is set individually for each ink station and is the amount of time the ductor roll is in contact with the fountain roll Set the Re
2. back If the ductor feedback is not used disable all stations This parameter enables the individual feedback faults and should only be enabled when the optional feedback sensors are used Once enabled the M4503 will verify that the ductor is cycling properly If a ductor is not detected as cycling properly the Ductor Feedback Fault is energized indicating a problem with the ductor cycling control If a Ductor Feedback Fault does occur the ductors should be manually activated to verify proper cycling operation as well as the sensor for proper feedback operation The feedback sensor should be set such that it is only ON when the ductor is in contact with the fountain roll Enable Set Passcode and select Color Control to enter a new passcode If Set Up is enabled the user will not be prompted to enter a new passcode Factory default is set to zero Once set up is complete upload this data to disk using the Set up program software This allows the data to be downloaded to the module again if the module is replaced This data should be backed up on a periodic basis as labels are added or changed SYSTEMS Electronics Group 14
3. sponse Time Compensation The response time compensation parameters is used to adjust the On duration based on the difference between the ON and off response time of the ductor solenoid As and example if the ON response time were 40 msec and the off response time was 15 msec then this parameter would need to be set to 25 msec The ON response time is defined as the time ductor is activated to the time it comes in contact with the fountain roll The off response time is the time the ductor is deactivated to the time it lifts off of the fountain roll If the optional feedback sensors are to be used this parameter should be set to zero SYSTEMS Electronics Group 13 SECTION 2 INSTALLATION HSM DUCTOR User s Manual 5 6 7 8 Set the Color Gain parameter This parameter allows the color density to be increased proportionately up or down as a function of machine speed The valid range of this parameter is 50 to 150 per 2000 CPM When set to 100 no increase or decrease as a function of speed will occur When set to 50 the color density will drop 50 from 0 to 2000CPM When set to 150 the color density will increase by 50 from 0 to 2000CPM This parameter is used to compensate for ink atomization misting as a function of speed higher speed proportionately higher ink misting If the ductor feedback sensors are to be used enable the particular stations that have feed
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