Chap.4 TIG Welding
Contents
1. 4 8 CEMONT o a Key for TIG HF TIG Lift selection Display of parameters 8 Thermal safety indicator E Welding parameter selection key S Supply voltage defect indicator EJ 2T 4T bi level torch cycle Pulsed TIG Synergic pulsed TIG selection Spot TIG selection MMA welding selection Drawing of the welding cycle Memorization parameters selection Welding parameters adjustment Local remote control selection SMARTY 300 XL W with primary cable equipped earth cable and gas hose COOLERTIG II DC cooling unit ADD ONS Manual remote control RC1 5 meters long TIG welding DC equipment Industrial range Inverter technology Three phase A A TIG WELDING EQUIPMENT S 2011 117_ret Manual remote control RC1 10 meters long W000270324 Co a O a Foot remote control FP1 5 meters long Trolley for power source Torch WTT2 26 RL C5B 4 meters long Other length available Torch WTT2 26 EB C5B 4 meters long Other length available Torch WTT2 18W RL C5B 4 meters long Water cooled Other length available Torch WTT2 18W EB C5B 4 meters long Water cooled Other length available Kit MMA 35050 Welding cables equipped with earth clamp and electrode holder W000263313 W000375730 La ae ome er ome ome AIR LIQUIDE i 4 9 WELDING TIG WELDING EQUIPMENT CEMONT stainless steel and aluminium Features and product advantages Input2. 61000 3 12 sources can be used with up to 70 m primary cables sag l Features and product advantages Power supply 230 V single phase 12 A a Tolerant to power oscillations 230 V 20 Digital display Hz Sec A a Yield duty ratio 60 at 40 C a Versatile TIG DC TIG DC pulse MMA a Technology use at 2 current levels Professional protection class IP 23 Remote control easy control from a distance a In option can be equipped with an autonomous cooling unit FREEZTIG a 30 progams storage 2014 624 2014 594 WITH YOUR REGISTRATION Complete welding cycle Digital display Cycle navigator and program storage recall Control knob Mode EE TIG HF TIG LIFT 4 2T 4T Point selector Process selection TIG DC Pulse E Remote pedal control selection 2010 078 ANR E L L LLN SMARTY 180 FORCE SMARTY 220 FORCE Power supply 230 V single phase 3 2 KVA 3 1 kW TIG 4 9 KVA 4 8 kW TIG IN Max input current 14 A TIG 21 A TIG os 11 A TIG 12 A TIG C y Open circuit voltage Welding current range 5 160A 5 220A at 35 160 A 220 A BED Gee 60 140 A 180 A at 40 C at60 140A 180A at 100 Size of connector mm Dimensions ROB B45 XACOmM S e For torches see pages 4 10 TO ORDER ar w000382582 W000382583 Delivered equipped with Ww000242069 power cable with 16 A plug Ww000241602 a fitted earth cable FRE
3. 9 WELDLINE 17V 17 RL EB 26V 26 RL EB 18W RL EB ce Back cap Short DE W000306399 1 2 Back cap Long Ea W000306403 ez Back cap O ring w000306405 os Torch body WTT2 17V es w000306494 TIG WELDING TORCHES A Torch Torch body WTT217 WTT2 17 m W000306492 Torch body WrT226v woooao6aso Torch boay WrT226 __ woooao6ao7 Torch body WrTe 18W woooaoeso3 4 Insulating ring _ woooaosase 10 wooosoea11 16 wooo06412 20 wooos06413 oe 24 wooosoe414 32 wooos06415 4o woooso6416 10 woooso63so 16 wo00306300 Collet body 24 W000306391 32 woooso63e2 40 woooso6303 Nozzle gas lens short 4 Nozzle gas lens short4 GL Nozzle gas lens short4GL 6 4 W000306434 Nozzle gas lens short 5 GL Ets w000306435 MG 1 Nozzle gas lens short 6 GL 9 6 W000306436 a Nozzle gas lens short7GL 11 2 W000306437 Nozzle gas lens short 8 GL 12 8 w000306438 Nozzle gas lens short 11 GL 16 0 W000306439 Nozzle gas lens long 4 GL L 8 0 W000306467 7 2 Lens 2014 507 5 Zo LL os D 5 oO n 2 Nozzle gas lens long 5 GL L 9 6 w000306468 S Nozzle gas lens long 6 GL L 11 2 W000306469 Nozzle gas lens long 7 GL L 12 8 W000306470 ice Q a st Q N AIR LIQUIDE oe WELDING 4 1 7 CEMONT WC 20 Steel and Cerium 2 stainless steel 1 7 20 Steel and Lanthanum 2 stainless steel Excellent Good Suitable Opti
4. gt CEMONT lt f a a Lu O lt 1 ie TIG welding Introduction WELDING POWER SOURCES DC power sources E SMARTY 160 POWER SMARTY 180 220 FORCE E SMARTY TX 250 E SMARTY 300 XL W AC DC power sources E SMARTY TX 160 Alu E SMARTY TX 220 Alu E SMARTY 300 Alu AC DC W TORCHES WTT2 TIG welding torches page 4 14 E Wear parts for TIG torches page 4 15 Options and accessories for TIG welding Tungsten electrodes Remote control Trolleys MMA accessories page 4 16 pages 4 2 amp 4 3 page 4 5 page 4 6 page 4 7 page 4 8 amp 4 9 page 4 10 page 4 11 page 4 12 amp 4 13 AIR LIQUIDE A i WELDING 4 1 O zo LL os D z5 oO u CEMONT TIG welding A TYPICAL MANUAL TIG WELDING INSTALLATION helmet protective clothing fume extraction TIG rod N pressure regulator flowmeter torch workpiece gt O e earth clamp z3 l gas cylinder power source torch harness earth cable TIG Welding Process An electric arc is created between a non consumable tungsten electrode and the piece to be welded Tungsten electrode non consumable The electrode the filler metal the molten pool and the neighbouring zones are protected against atmospheric oxygen and nitrogen by an inert gas shield generally argon Nozzle ra Usually this process is called Tungsten Inert Gas or TIG It is also known as Gas Tungsten Arc
5. intermittent arc G Parameter adjustment MOTOR GENERATOR at 40 C at 100 150 A EET E e For torches see pages 4 10 amp 4 11 W000263008 Delivered equi pped with Remote control 5m W000263312 electric primary cable 10m W000270325 earth cable with clamp wo000263314 gas hose with quick couplings wooo2s300 sooty E user manual AIR LIQUIDE 7 eimai WELDING 4 1 1 TIG welding AC DC equipment Industrial range Inverter technolo CEMONT i 2 Three phase SMARTY 300 Alu AC DC W Power source with inverter technology for industrial EAA EN 60974 1 TIG welding in alternating or direct current a EN 60974 10 SMARTY 300 Alu AC DC W with inverter technology is your welding expert in workshops or on site applications This equipment is versatile TIG welding of steel stainless steel and aluminium powerful rugged and easy to use Pulsed TIG point and 21T 4T HF striking and excellent stability High quality MMA welding performance Complete welding cycle pre post gas up down slope adjustment current setting Water cooled installation Features and product advantages Power supply 400V 10 Three phase a Inverter technology perfect control of the welding Current Digital display accurate setting and optimal visibility Powerful high duty cyvle 300 A 40 40 C a Versatile TIG AC TIG DC Pulsed DC TIG MMA a Smart balance the percentage of
6. penetration or cleaning can be set according to the type of infusible electrode a Parameters memorisation 2010 369_r Three phase Power supply three phase 400 10 50 60 HZ 7 9 A TIG 8 9 A MMA Seas i see pages 4 14 amp 4 15 44 A TIG 5 A MMA For filler metal rods Input power at maximal welding intensity 7 9 kW TIG 8 9 kW MMA see pages 6 14 Welding current range 3 300 A TIG 10 250 AMMA Duty cycle 40 C at 40 300 A t 60 230 A F a ORe Delivered equipped with at 100 190 A P 230 primary cable Dimensions 198 440 x 505 mm oa 25 ko a Tnsulationindex A tty Instlctions user manual AIR LIQUIDE 4 12 WELDING TIG welding AC DC equipment Industrial range Inverter technolo CENMIONT i 2 Three phase SMARTY 300 Alu AC DC W A A SMARTY 300 ALU AC DC TIG WELDING EQUIPMENT S 2011 117_ret Safety and operation indicators E Striking selection HF Lift o Welding cycle layout E Pulse Spot selection op TIG operation selection Program management et a MMA operation selection Main regulation knob T Parameter value display Gas test 25 4 Torch cycle selection Remote control operations O O Parameter selection z SMARTY 300 Alu AC DC with primary cable equipped earth cable and gas hose W000377013 COOLERTIG III AC DC cooling unit W000278471 ADD ONS Manual remote control RC1 5 meters long W000263312 M
7. voltage 230 V single phase E E and storage Simple clear welding cycle pre gas down slope post gas Inverter technology precise adjustment of the welding current Versatile for TIG AC DC and MMA electrode welding Practical easy adjustment Remote control o 6 cemont SMARTY Input voltage Max input current Effective input current Open circuit voltage Welding current range at 30 Duty cycle at 40 C at 100 Connector size Protection index Weight Torch connection Power source only Remote control Foot control Light and compact easy transport Powerful duty cycle at 60 at 40 C TX 160 Alu Power source inverter technology for TIG AC DC welding on steel stainless steel and aluminium Single phase input voltage SMARTY TX 160 Alu The SMARTY TX 160 Alu is a TIG power source specially designed for maintenance welding on steel 2006 403 Switch on off Slope down 230 V single phase 50 60 Hz 23 A TIG 13 A TIG 85 V 5 150A 150 A TIG 130 A MMA 120 A TIG 100 A MMA 100 A TIG 80 A MMA IP 23 260 x 460 x 450 mm 22 kg W000056036 W000242069 W000241602 Selection AC DC current EN 60974 1 EN 60974 10 rae i K CEMONT E leet i wg 2 gunn 141604 2010 404 Balance adjustment AC Welding process selection TIG 2T TIG 4T MMA fl Pulsed frequency adjustment For weldi
8. 8911 W000278895 W000278892 W000278909 W000278896 AIR LIQUIDE a WELDING CEMONT 9 WELDLINE OV 9 RL EB 20W RL EB 1 Back cap Shor __ woooao6o98 12 Backcap Medum wooo3o6aoo 13 Backcap Long _ woooaoeanz TBD Backcap O ring ov OZIRO EE Torch body WTT2 9 _ w000306471 Torch body WTT2 20W E W000306488 EE Insulating ring Feo W000306396 10 woooaoe4os 16 woooao64o7 col 20 wo0de6408 24 woo0s06409 22 wo0o30410 10 wooos06376 16 woos06377 Collet body 2 0 W000306378 24 woo0206455 32 woodso8379 Nozzle standard short 4 6 4 W000306417 TIG WELDING TORCHES S 2014 502 TIG WELDING EQUIPMENT Nozzle standard short5 standard short 5 8 0 W000306418 Nozzle standardshot6 9 6 Wo00806419 Nozzle standardshot7 112 Wo00806420 Nozzle standard shor 8 12 8 W000806421 Nozzle standard shor 10 160 Wo00806422 Nozzle standard iong 48 Wo00806456 1 Nozzle standardiong L 64 wo00906457 Nozzle standardiongSL 80 wo0oso6458 Nozzle standard long 9 6 wo00806489 10 wooosoeaes 16 woooo6as6 Gas Collet body for Gas Lens 2 0 W000306460 a 24 woooao6as7 Nozze Gas Lens 4GL 64 wo00a06429 T3 Nozzle Gas LenseGL 9 6 woooaogast ee Nozzle Gas Lens7 GL 11 2 000306432 Nozze Gas Lens 8 GL 128 wo00806433 As standard for all models As standard only for WTT2 9 EB 9 RL 9V 2014 503 As standard on
9. EZTIG cooling unit W000382728 gas pipe Universal trolley W000375730 safety user and maintenance manual AIR LIQUIDE WELDING Power source inverter technology for TIG DC welding on steel and stainless steel CEMONT Three phase input voltage SMARTY TX 250 The SMARTY TX 250 is a portable TIG DC power source designed for light and industrial applications with pulsed function for welding thin plate and also 2 current levels me mode for welding in position ni EN 60974 1 A ha Se Features and product advantages EN 60974 10 Powerful 250 A at 40 duty cycle at 40 C Digital diplay A V Sec a Versatile TIG DC pulsed TIG DC MMA a Technical complete TIG welding cycle a Safe protection class IP23 Remote control remote adjustment flexibility option TIG WELDING EQUIPMENT S Complete welding cycle Digital display Cycle selection Parameter adjustment Modes MMA TIG HF TIG LIFT 4 Selection 2T 4T Point TIG current smooth or pulsed E Selection for local remote control 2008 338_r Pee SMARTY TX 250 EQUIPMENT TIG WELDING 2006 889_ret For torches eee at 40 at 40 C Connector sze mm o O Protectionindex PS Dimensions 50x 460x450mm Weight OO e Toren eommeoton S i e primary cable 5 m w000260031 earth cable 3 m gas hose 2 m Remote control W000242069 safety ne a Foot
10. Welding or GTAW AIR LIQUIDE 4 2 P eee WELDING CEMONT Welding selection table TIG stainless steel TIG rod diameter i to weld mm 12 Flow of argon L min Intensity o o n oH Nn 9 Li 1 Li i Li 0 50 100 150 200 Bice 3 2 0 Pil W24w mm 48 Tungsten electrode diameter mm 250 300 350 400 Example on Fig 1 Thickness to weld 4 mm TIG rod diameter 3 mm Electrode diameter 2 4 mm Welding current 160 A Flow of argon 6 l min y Welding selection table TIG aluminium TIG rod diameter pee to weld mm Flow of argon imin MESAKNA dd Wad a Si Intensity LI LI 0 50 100 150 200 250 300 350 400 Biel Bs28 4s Pil a4 hse Tungsten electrode diameter mm Example on Fig 2 Thickness to weld 9 mm TIG rod diameter 5 mm Electrode diameter 4 mm Welding current 280 A Flow of argon 10 l min LEXICON TIG WELDING Pre gas Torch and harness are purged before striking Up slope function Allows a progressive increase of the welding current Down slope function Prevents a crater at the end of the welding cycle and prevents the risk of cracking particularly light alloys Post gas Protection of the work piece and the electrode after welding is completed Balance Improves the penetra
11. anual remote control RC1 10 meters long W000263314 Foot remote control FP1 5 meters long W000263309 Torch WTT2 18W RL C5B 4 meters long Water cooled Other length available W000278898 Torch WTT2 18W EB C5B 4 meters long Water cooled Other length available Kit MMA 35C50 Welding cables equipped with earth clamp and electrode holder W000278390 W000278896 AIR LIQUIDE oe WELDING 4 1 3 ___CEMONT TIG welding torches WTT2 TIG torches Simplicity and reliability TIG torches which are reliable flexible and use common wear parts Connections and handles for all applications Handle b 2 ley ka Connections Connector 9 mm for 9V and 17V Connector ao 13 mm for 26V gpm Connector 13 mm Connector 13 mm 2010 694_r Air cooled 2010 693_r Connector 13 mm Connector 13 mm Water cooled 2010 691_r 2010 690_r Duty cycle at 40 C 000278878 W000278923 W000278883 W000278918 W000278888 W000278879 W000278922 W000278884 W000278917 W000278890 W000278877 W000278929 W000278881 W000278920 W000278886 W000278875 W000278926 W000278882 W000278919 W000278887 w000278876 wo00278880 W000278885 Water cooling For a better ageous protection dedicated parts diffusers nozzles can be used Duty cycle at 40 C W000278893 W000278906 W000278897 W000278894 W000278905 W000278898 W000278891 Ww00027
12. control w000241602 m USEM AIR LIQUIDE WELDING 4 7 TIG welding DC equipment Industrial range Inverter technology ___CEMONT Three phase SMARTY 300 XL W SMARTY 300 XL W with inverter technology is your welding expert in workshops or on site applications Powerful rugged and easy to use installations HF striking and excellent stability High quality MMA welding EN 60974 1 performance with rutile basic and cellulosic electrodes Complete welding EN 60974 10 cycle pre post gas up down slope adjustment current with setting Features and product advantages Powerful welding current up to 300 A with 60 duty cycle 40 C a Parameters memorisation a Air or cooled versions a Digital display A V Sec a Versatile TIG DC Pulsed TIG and MMA a Technological bi level function Remote control on demand 2071 131_r 2011 103_r Power supply three phase 400 V 20 15 50 60 Hz y A gt 8 2 A TIG 8 9 A MMA PEE Se abst i l see pages 4 14 amp 4 15 Effective input current 4 9 A TIG 6 8 A MMA For filler metal rods Input power at maximal welding intensity 7 9 kW See pages 6 14 J Open circuit voltage f Welding current range 5 300 A TIG 10 250 A MMA Duty cycle 40 C at 30 300 A at 60 230 A Delivered equipped with at 100 200 A a primary cable P 23c A Dimensions 180x3 0x800mm B 22 kg s safety inc osions gg AIR LIQUIDE WELDING
13. ly for WTT2 20W EB 20W RL 2014 504 AIR LIQUIDE es WELDING 4 1 5 ___CEMONT TIG torches wear parts CSD WELDLINE 17V 17 RL EB 26V 26 RL EB 18W RL EB Back cap Shor wooogoeaos FR Backcap Long wooogoeaoa 2 Backcap O ring woooaoeaos Se 1 2 Torch Torch body WTT217 WTT2 17 a W000306492 Torch body WrT226v wooo Torch boay wrra28 __ woooao6as7 Torch body WrTe 18w woooso6so3 4 insuatngring 006987 1 0 woo0s06411 1 6 W000306412 Collet CARA 24 W000306414 32 W000306415 _ 40 WO00306416 1 0 W000306380 1 6 W000306381 20 W000270781 Collet body 24 W000306382 32 W000306383 _ 40 W000306384 Nozzle standard short 4 64 W000306423 2014 505 b Nozze standard shor 80 wooosoa24 Nozze standard short6 0 6 wooososa2s Nozzle standard short7 standard short 7 11 2 W000306426 Nozzle standard short8 12 8 wooosoa2r Nozzle standard short 10 1610 wooosoa28 Nozzle standard short t2 192 wooo3o6a6t Nozze standard iong aL 64 wooosoasz Nozzle standard longs 80 wooosoeass Nozze standard ingl 9 6 wooo3o6a64 Nozzle standardiong7L 11 2 Woooso6465 Ge 2014 506 As standard for all models As standard only for WTT2 17 EB 17 RL 17V As standard only for WTT2 26 EB 26 RL 26V As standard only for WTT2 18W EB 18W RL AIR LIQUIDE U WELDING CEMONT
14. ng current adjustment e For torches see pages 4 10 amp 4 11 Delivered equipped with electric primary cable earth cable with clamp a gas hose safety instructions user manual AIR LIQUIDE WELDING SMARTY TX 220 Alu 2006 675 Designed for both workshop and outdoor working conditions the SMARTY TX 220 Alu meets the most demanding applications on site and in workshop maintenance for all kinds of materials Features and product advantages a Single phase input voltage 230 V 10 EN 60974 1 Inverter technology precise adjustment of the welding current EN 60974 10 CEMONT welding on steel stainless steel and aluminium Large digital display for accurate adjustment and clarity Powerful duty cycle 60 at 40 C Compact for outdoor applications Intelligent balance for aluminium applications simplified adjustment of cleaning and penetration steps according to the tungsten electrode diameter T Aak n a oi Ciy a gt oat SMARTY TX 220 Alw COMPATIBLE Input voltage 230 V single phase 50 60 Hz NeGeewe Power source inverter technology for TIG AC DC Single phase input voltage TIG WELDING EQUIPMENT S Digital display U I Pre gas adjustment i Selection mode 2T 4T Cleaning penetration balance AC gt _ HF TIG LIFT starting n Pulsed frequency AC TT Selection MMA 5 with DC DC AC
15. ons and accessories for TIG welding Pack of 10 length 150 mm ISO 6848 EN 26848 2006 528 WP Pure tungsten WC 20 2 cerium tungsten WL 20 2 lanthanum tungsten Light alloy green end Steel and stainless steel grey end Light alloy AC Steel stainless steel DC o ACourent a Cabmr DO curent A _ Cat Current A tomm toso wooo 1o84 wooooiooe 1080 6mm oso woooorooio setae wooooiooes eoaso zomm Gomo wooooroott samep wooooiooaa 100200 amm soma wooooioor2 13262 wooooiooas 180250 omm sonso wowoioois 178818 wooooiooas 210810 40mm 140240 wooooioois 262420 wooooiooas 380480 Remote control W000242069 W000242069 W000270325 10 m length Remote contro pedal woo0241602 wo00241602 wo000263314 10 m length Arc kit 300 A W000260684 W000011139 Connection 13 mm Cat nr W000010373 W000010016 W000010017 W000010018 W000010019 W000010020 wo000010021 2009 163 AIR LIQUIDE U WELDING
16. tion during AC welding or the cleaning phase Pulsed Welding Makes positional welding and welding of thin plate easier and prevents the collapse of the molten pool Allows a regular deposit of filler metal and improves the penetration LEAS E Allows quick tacking of the joint before welding AIR LIQUIDE WELDING 4 3 5 zo LLI D 5 oO n 4 4 CEMONT Welding current Welding current Steel amp Stainless steel SMA RT a yL OC 400 KL E AIR LIQUIDE WELDING for TIG DC welding of steel and stainless steel CENMONT i SMARTY 160 POWER The SMARTY 160 POWER is a power source for TIG DC welding of carbon and stainless steels in the field of maintenance Features and product advantages Power supply 230 V single phase a Lightweight for easy transportation a Easy to use simple welding cycle pregas down slope postgas Motor generator compatible use with long primary cable up to 70 m in 3 x 2 5 mm section Powerful high duty cycle at 60 40 C Inverter tecnology for a perfect control of the welding current Versatile can be used for TIG welding as well as MMA welding Practical easy arc striking due to the HF and the 21 4T devices etd 72 SMARTY 160 POWER 2011 492 Inverter technology power source Single phase input voltage 2011 493 O YA SAVE ENERGY Safe
17. ty and operation indication Main current regulation Process selection MMA TIG HE TIG Lift Trigger cycle selection 2T 4T Pre gas time selection a Slope down time selection Post gas time selection LONG 70 m SECTION 3 x 2 5 mm Single phase input voltage 230 V 20 50 60 Hz Input power Effective input current Open circuit voltage Welding current range at 35 Duty cycle at 40 C at 100 Protection index Weight 12 A TIG 50 V 10 160 A 160A see pages 4 10 140A sai 120 A IP 23 S 205 x 345 x 460 mm 9 5 kg electric primary cable 5KVA 4 9KW Max input current 27A MMA 20A TIG Delivered equipped with a earth cable with clamp 3 m a gas hose safety instructions m user manual AIR LIQUIDE WELDING A EN 60974 1 EN 60974 10 EN 61000 3 12 TIG WELDING EQUIPMENT S 25 LL os u z5 oO u 4 5 4 6 Inverter technology power source for TIG DC welding of steel and stainless steel CEMONT Single phase input voltage DC TIG POWER SOURCES SMARTY 180 220 FORCE The SMARTY 180 FORCE and 220 FORCE are portable power sources for TIG welding with direct current for professional use Standards These power sources can serve many applications thanks EN 60974 1 mainly to the pulse functions for working thin surfaces _ le l EN 60974 10 and 2 current levels for work in position The power PESE i EN
Download Pdf Manuals
Related Search