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7160-9001-531 DairyPlan C21 5.2 Installation Manual

1. No Action Programs Source Description 414 4 D mfrint error freeing memory 416 4 D malrel pointer was previously defined 417 1 D malrel cannot allocate sufficient mem 418 4 D mfrrel pointer not defined 419 4 D mfrrel error freeing memory 420 4 D dumchkgr dummy graphics check in gr mode 430 4 D swapres item pointer error 451 1 D edbins insufficient memory 452 1 D edtfed insufficient memory 453 1 D edtmik insufficient memory 454 1 D edhard insufficient memory 455 1 D edtime insufficient memory 461 1 D grouprep insufficient memory 472 4 D edtfedar incorrect number of pointers 473 4 D edtmikar incorrect number of pointers 501 4 D mikfp negative number of days 601 3 D cowload read error from cow file 602 3 D cowsave write error in cow file 603 3 D savecid write error saving cowid in file 604 4 D cowload record number range error 605 3 D cowload seek error in cow file 606 4 D cowsave record number range error 607 3 D cowsave seek error in cow file 608 4 D cowsave record number mismatch 609 1 D cowload out of memory 610 4 D cowdisk incorrect substructure count 611 4 D cowdisk attempt to write cow not allowed 612 4 D cowdisk function pointer NULL 613 5 D cowgsiz incorrect cow structure size 651 4 D cowgmem null cow pointer 652 1 D cowgmem insufficient memory for cow ptr 653 1 D cowgmem too many cow pointers 661 4 D cowmchk null cow pointer 662 4 D cowmchk null cow gt gen pointer
2. Code Function Default range Setting Control unit 73 The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Milking 2 050 040 030 Bamsvaidais 1 seconds y 0 0 6 0 Increment 0 1 s Delay in removal is the time between the route taken by the milk being shut off at the cluster and cluster removal e In order to enable gentle removal of the cluster the shut off valve will be closed at the end of milking atmosphere above the cluster The removal valve will follow after a time delay 050 040 090 Delay in application at the 0 0 seconds start of milking 0 0 6 0 Increment 0 1 s The function which delays application at the start of milking delays the release of the route for the milk in order to minimise the vacuum fluctuations in the milking installation during the application phase When the default setting is changed it should be noted that the vacuum release changes as well 050 040 130 Manual removal no yes no All animals will be milked without automatic removal Bp The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Milking 3 050 040 150 Shutting off the route taken i 0 O before removal by the milk before after _ 0 1 1 after removal removal Is the route taken by the milk to be shut off before or after removal e Shut off before removal Under normal co
3. GEA Farm Technologies DairyManagementSystem 21 DairyPlan C21 Version 5 2 Installation and commissioning Instruction Manual Installation Instructions Parts List 7160 9001 531 01 2011 GEA Farm Technologies The right choice Contents 1 1 1 2 1 3 2 1 2 2 2 3 2 4 2 5 3 1 3 2 3 3 3 4 3 5 4 1 4 2 4 3 Preface Information On the instru tions 25 ds is eds A E idas 5 Manufacturers address saasina e ae ea ee e e ee 6 CUSTOMER SEVICE ao ne ee GE aia uo a putas td ei ete aoe ee 6 Safet Backing up data with DPBackup 0 eee eee eee eee rennen en T Owners ODIA HON OCIO 2408 cece ser AA AA A A a ee erg 8 Explanation of the safety symbols used ooocooocooo een een rennen nennen 9 Basie Salely INStuciOAs metia bi A A A oil 9 Personnel qualification o o o ooooor essen nen sense nennen 9 Description A ar A 10 DPNetREVUSS Meade o dis ee as ale yan Se dai ew aoe 11 DMS 2 GaleW ay ass di A A A AENA 12 Multi Port CONMECION oG erya e e e eters Senne 13 DelaulESelingsz dd e a 16 Transport Checking what has been delivered oo oooocoooo een neeeen een eee eee een eens 17 Storage Conditions se dt ds ee tee o 17 Information on disposing of packing material oooooocoooorr een nen nennen een 17 Installation quide 9 1 9 2 Special personnel qualification required for installation
4. o o o o oooo essen nennen nenn 113 111 3 3 G0r0UP dOWNIOAC id nee ee u Eee Beh 117 WALES Ae SeanitheineWark usar di od ear 120 Ta EquipmentiMotmalON serueioll around Ei as 121 12 Installation of DPCalfFeeder 14 1 Generale marks tes A A te a eee 125 EZ DP BACKUD 26 cet it ita id 126 13 gt DPHa lalest kesk Program i risi Dik ici ir de rt re Da ne iD ea are re dia 130 144 DEDO er ee ee ee en e Pe Snake ae E e ee 132 14S IDPRPOL IMEIP F IOgGT an dad a id se ena 133 TE IDRA oeae re Re aes eae ee eee eae es 135 14 DIPPIOCeSS COMMON wie eke delo o dotado sado de ee olen ole 138 7160 9001 531 01 2011 3 Operating faults 15 1 15 2 15 3 15 4 15 5 15 6 15 7 15 8 15 9 16 1 16 2 18 1 18 2 18 3 18 4 Special personnel qualification required for troubleshooting 0 0 ccc eee eee eens 139 Safety instructions for troubleshooting 0 ccc ee eee nent eee e eee e teen enennee 139 Compiler System Hardware o ee heuer ee Ar 140 Computer system DairyPlan software 0 0 ccc teen ene n eee tenes 141 FECOINO rn Eee ERDE eraser ein aca ee eee 142 PRINGLE te ars a eee th o eke hee ae GE eee eee a eee ke 143 Dally FAMEN Messages san ta nat A ll ea dl de eee hee ne Oia eee wee te Ee x 144 Multi Port Connection Set 154 DPNet PCVUSB Inerace Lu cncceuente cn decdl ib A AS a a aa a A GA 155 Maintenance Special personnel qualification r
5. Group Number EA Status Code a Permanent Sting Number IS ME era r Responder Number fz70 o Herd Enty Purchase Date 101203 ie Data Change Date 7008 Registration number 1276000579337605 Relocation Date I 7 Second Registration 1 099 PrewieusL cston Stanchion Barn Position Left Herd Type Puye al 2 2l Abbrechen Hite These entries are made automatically for animals that once the connection has been set up are logged onto the feeder via the log on dialogue box in DPCalfFeeder 7160 9001 531 124 01 2011 Operation General remarks 13 Operation For detailed information on operating Dairy Management System 21 see the following manual Effective herd management with Dairy Management System 21 Version 5 2 7160 90 530 14 DairyPlan programs This section describes the areas in which some of the DairyPlan programs can be used and how to use them 14 1 General remarks Help In DairyPlan press F1 to call up the Online Help It appears in the context of what is in the current window Enter Date Time e current date time enter or and leave the field e Entering retro active date enter 3 date three days previously e Of course the date can also be written out e Other possibilities Enter day current month year is added automatically Enter day and month current year is added automatically Data input To get into th
6. 7160 9001 531 36 01 2011 Installation of the interfaces Installing the multi port connection set After installation Then in the Windows Device Manager under Ports COM and LPT check whether all of the ports have been installed correctly File Action View Help e m Eal g H Computer nE Disk drives E El Display adapters Ed DVD CD ROM drives a Floppy disk controllers E Flopp disk drives IDE ATAJATAPI controllers a Keyboards y Mice and other pointing devices Monitors iI 3 Multifunction adapters E BS Network adapters E a Ports COM amp LPT bo pee un Communications Port 00M1 2 ves Y Ennbnieatiang por CC win Y PCI Communications Port Cord win A PCI Communications Port COS A Pol Communications Port COM Es a Processors H 4 8 sound video and game controllers if System devices Universal Serial Bus controllers SLOM LonTalk Adapter 73 Note The system properties Device Manager can also be called up with this key combination Example COM3 COMO are to be entered under Connections COM and LPT The relevant settings for the ports are to be entered in DPSetup see Settings under DairyPlan DPSetup Once the driver has been PCI Communications Port COM3 Properties e ag Es x installed correctly the FIFO General Settings FIFOs Data rate Driver Details settings COM port properties f
7. If for example a milking installation is expanded with a milk metering system the P M option must then be added to DairyPlan ES Note Each additional option requires a new software key The costs of the new options are calculated by the Technical Centre or the dealer if they have not been obtained before This requires the following steps e Insert the DairyPlan CD into the CD ROM drive and start the installation program e The Program Installation window opens Activate the Module Options field and click on Next e Activate the new option required and confirm the details e Continue to follow the instructions Installation DairyPlan can be installed in various languages All of the languages are on the DairyPlan CD So a language can be installed later This requires the following steps e Select installation language e In the Installation Options dialogue box that appears later select Only install languages Another language can also be installed using the online update Note The language version and the DP version installed must correspond If the language version is newer than the installed version of DairyPlan a program update has to be installed first only available from GEA Farm Technologies engineers 91 Installing DairyPlan DairyPlan network installation 8 2 DairyPlan network installation 92 Note Because of the large quantities of data the network transmissi
8. Main Index field Cow or Data Set Full Bull Meter cannot be imported maybe invalid value or data set is full capacity reached 2514 Cannot Prepare Indexes Something wrong with the to Put Data composition of value and index fields 2515 Cannot Save Data Writing Data to DP Database failed Access denied 2516 ADIS_Engine Error Returning from Recursive File Includes do C ProcessAbort Include File not return correctly to higher level 2517 ADIS_Engine Warning Import of Import of Manufacturer ProcessDefinitionRecord Manufacturer Specific Specific Events 0 lt Events denied Eventnumber lt 6 digits can be denied 2518 ADIS_Engine ProcessSea Invalid Search Record Invalid Search Record rchRecord SN for ADIS 2519 ADIS_Engine ProcessSort Invalid Sort Record Sort Record Wrong only Record RFA files 2520 ADIS_Engine ADIS File Wants Version Version Check Failed C ProcessWestfaliaRecord xx or Higher Westfalia Manufacturer Specific Command 2521 Processing Westfalia Record DELNOTCH no longer supported since DP5 0 7160 9001 531 01 2011 Operating faults DairyPlan Error Messages 7160 9001 531 01 2011 Error No Source Message Text Comment 2522 Processing Westfalia Record UNLINK not implemented 2523 Processing Westfalia Record DECIMAL no longer supported since DP5 0 2524 Processing Westfalia Record DEFREC no long
9. On receipt the second key is entered in the entry window described above Requesting a 2nd software key by e mail On PCs with an e mail connection the software key can also be requested from the specialist dealer by e mail e To do this click on the envelope symbol in the symbol bar An e mail containing all of the necessary data and the dealer s e mail address will be created and opened in the standard e mail program e Before sending check all of the details and especially the e mail address one more time 8 4 Uninstalling DairyPlan e End all DairyPlan programs see also section on DairyPlan information Ending DairyPlan e In Windows Start Programs DairyPlan start the DP Uninstall program e Confirm deletion of all files with the button yes remove e Delete the dairypIn directory using Windows Explorers Note Uninstall is also possible via the DairyPlan CD Start CD installation and select Uninstall DairyPlan from the menu 7160 9001 531 98 01 2011 Start up DairyPlan 9 Start up DairyPlan Once DairyPlan has been installed on the computer the necessary settings have to be made e Start DairyPlan e You may be asked for a software key For more information on this subject see section on DairyPlan licence To temporarily pass over entering the second software key click on Close The question about the 2nd software key appears whenever DairyPlan p
10. and IRQ depends upon which slot the Multi Port card is in Press any key for the display to continue 7160 9001 531 32 01 2011 Installation of the interfaces Installing the multi port connection set Windows 2000 After starting the Windows 2000 operating system a new 16C95x serial port will be identified The procedure for installating the driver is as follows The automatic hardware identification identifies the Multi Port card and starts the installation assistant Found New Hardware Wizard Install Hardware Device Drivers Pen Wa 4 device driver i a software program that enables a hardware device to work with gt an operating system This wizard will complete the installation for this device PCI Serial Port A device driver is a software program that makes a hardware device work Windows needs driver files for pour new device Tolocate diver files and complete the installation click Next What do vou want the wizard to do Search fora suitable driver for ro device recommended Display a list of the known drivers for Hats e Found New Hardware Wizard driver Insert the manufacturer s installation disk into the drive selected and then click OK Cancel Copy manufacturer s files from DADRIVE ASPENA 034 4102000 e Browse In order to install the correct PA driver it is necessary tO Locate Driver Files o en speci fy i ts posi tion Where do you want Windows
11. 0 current stall 1 next stall up 2 next stall down At which stall should the cluster be raised when the Start key is pressed 0 only at the current stall 1 at the current stall and at the stall with the next number up 2 at the current stall and at the stall with the next number down Raise cluster at start of 0 milking 0 2 Unit of measurement kg Ib ie The following settings in DPSetup under Herd gt General gt Unit of measurement Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 168 7160 9001 531 01 2011 Appendix DairyPlan information 18 2 DairyPlan information Finding out the version number The DP version number should be given in the event of any technical questions DairyPlan e In the DiaryPlan menu click on the S button top left e Select Help gt on DPMenu e The version will be shown Other DP programs e g DPList DPTableGraph DPView e In the DiaryPlan menu click on the S button top left e Call up the corresonding program e Select Help gt on the program Ending DairyPlan There are always several ways of ending a DP or Windows program e From File Exit see also the section on DairyPlan Programs DPProcessControl e From the cross icon on the menu bar Except for DPProcessControl beca
12. DairyPlan is a herd management program for the comprehensive management analysis and monitoring of a herd from the point of view of e Income from milk e Feeding e ssessing e Insemination Pregnancy For further information on the subject see the manual 7160 90 530 DairyPlan can be operated with one or more PCs network Structure of the program DairyPlan has a modular structure This means that the program can be expanded according to the farmer s requirements If for example a milking installation is expanded with a milk metering system the P M option must then be added to DairyPlan Eg Note Each additional option requires a new software key The costs of the new options are calculated by the Technical Centre or the dealer if they have not been obtained before Network structure In a network several computers are connected together This means that all users can work with one data source databank In the centre there is the main computer also called a server or master computer on which DairyPlan is installed with the databank All of the other computers also called slave computers clients or work stations use DairyPlan without it being installed on their own hard disks The size of the network depends upon the network software and the network hardware used There are networks on which between 2 and over 255 users or computers can be connected For more information on this subject see section
13. During the start up procedure the program window appears showing the installation tree resulting from the information given in DPSetup Because their status is still unknown the devices will be shown in grey or red MA DPNetInstall File View Wet installation Device software Dewice Info Hidden Help mta aed DP DP neta Nete l PL System o TBE DPruet PCIJUSE 1 0x57 101 127 AC DMS 21 Gateway 1 0x61 1 001 IP 192 168 1 240 A Milk Parlor 1 4 Group Parlor Manual Gate Control FGM Number of Stalls 8 8 Standby Module 1 not connected to PC in this version is skipped in installation Parl Ide Parlor side 1 sien Dematron 70 Control Unit 1 Stalls 1 2 0 0 1 001 fay Dematron 70 Control Unit 2 Stalls 3 4 0x0 1 003 Parl Side Parlor side 2 Milk Parlor 2 1 Group Parlor Conventional Exit Fam Number of Stalls 8 8 Standby Module 2 0x57 103 002 Neuron ID m Parl See Parlor side 1 I fd GateContral GP conv Exit 1 0x57 102 001 Neuron ID 777 Balt Metatron 9f0x57 3 001 Neuron Ib 777 Metatron 10 0x57 3 002 Neuron ID 777 Metatron 11 0x57 3 003 Meuron ID 777 Lo Metatron 12 0x57 3 004 Neuron ID Parl bl do Parlor side 2 e Sel Selection Scales e se a Tank Control System The PC PC system shown in the tree must be highlighted in green Only then will a DPNet interface have been identified and correctly s
14. Press the Remove device button to delete the DPNet PCI USB from DPSetup Setting up a type DMS 21 Gateway PC interface e When the dialogue box is closed DPSetup checks the setting and notes that there is no PC interface Setup error 101 is reported in the main window with the suggestion to run the Check PC interfaces function e Call up the Check PC interfaces function from the DPSetup Help menu and confirm the messages e Answer Yes to the question of whether the controllers are connected via DMS 21 GateWay Installing DMS 21 GateWay with DPNetinstall Information on this subject is given in the section on DPNetInstall 7160 9001 531 01 2011 69 Start up DairyPlan Settings in DPSetup 70 Scanning the network with DPNetinstall e Scan the network to obtain information on the software versions to be updated Information on this subject is given in the section on DPNetlnstall Updating equipment software e Update the software for all DPNetA devices 7160 9001 531 01 2011 Start up DairyPlan Feed Settings 9 3 Feed Settings The following settings should be made in order to guarantee correct feeding Device specific set up for feeding In the menu Device management e gt lt Feed station set up first of all specify i Pleaze enter the total number of feed and drink stations the number of stations connected n4ITHOLIT parlor feeders feed concentra
15. FF Note The DOS program Port exe cannot be used to check communication in systems with multi port cards Use the Windows program DPPort exe 7 3 5 Setting up the multi port card in DairyPlan The multi port card is set up when DairyPlan is started up For more information on this subject see section on Setting up the multi port card with DPSetup 7160 9001 531 38 01 2011 Installing DairyPlan 8 Installing DairyPlan To install the DairyPlan herd management program have ready the unopened DairyPlan CD If the sticker with the serial number has already been removed it can be assumed that this CD has already been installed once before Serial Numbers Why a serial number e The serial number is an encoded number that clearly identifies the installation not the customer e The installation together with the modules installed is registered under the serial number e An installation is identified by the serial number of the first time installation e The serial number is carried over from the previous program version if the software is upgraded When is a serial number needed The serial number will be asked for when the HerdManager or DairyMonitor system level is installed see explanation on system levels MEN Note DairyPlan cannot be installed if the serial number is incorrect or missing If problems are encountered when installing in Windows Vista it may be that the User Accoun
16. MEN Note e With some motherboards the AGP slot and the first PCI slot share an Interrupt IRQ It is recommended that you start with the second PCI slot Data line Attention When connecting the lines the whole installation is to be disconnected from the power supply so that no short circuits can occur due to uninsulated cable ends 7160 9001 531 01 2011 23 Installation of the interfaces Installation of DPNet PCI interface Installation of the driver Windows 2000 XP Vista DPNet interface XLON PCI e Once the interface has been installed restart the computer Windows will identify the new interface as it boots up e Install the driver by following the instructions on the screen see following section e PC configuration will be updated The entry XLON Lonworks Network Interfaces has been applied 73 Note The system properties Hardware gt Device Manager can also be called up with this key combination Call up the index card according to the operating system in each case under Win2000 Start gt Settings gt System control gt System gt Hardware gt Device Manager Windows XP Start gt System control gt Printer and other hardware gt See also System gt Hardware gt Device Manager Select Properties to check that installation has been carried out correctly Properties index card e Transceiver ID Set as shown in the diag
17. The whole process can be operated directly from the computer You only have this facility if the device selected has already been installed in the network After pressing the Tree button the file to be transferred will be displayed Press OK to confirm The program will propose the correct software automatically If the current version is already installed on the device a message will appear indicating that no download is necessary Carry out the download After the Neuron software has been transferred the device will have to be re installed DPNetInstall will do this automatically Continue the download process for the next device 7160 9001 531 01 2011 DPNet Installation Installation procedure 11 3 3 Group download Note Requirements for a group download e The devices that are to receive the new software are already installed e All of the devices are of the same type A group download enables software to be downloaded to several devices at the same time Attention Close all other programs before the download The power supply and data communication must not be interrupted during the process Once the group download had been completed the whole process can be checked in a progress window Start Meuron Download The following file will be downloaded to the device CAD airyPlnDPNetbglobalNP2139_43 ME Downloading File please walt CADarPInDPN e globaRP21399_ amp 3 NXE Meuron softwar
18. eg for Metatron Print out the installation tree to help with installation In the Network installation menu choose between Address assignment gt All Installation of all devices and Address assignment gt Single Installation of single devices Send the PIN to DP for each device one after the other in the order shown in the installation tree DPNetInstall CES A Network scan Finished After sending the PIN wait for the signal from the device eg Metatron will flash 3 times Next device 7160 9001 531 108 01 2011 7160 9001 531 01 2011 DPNet Installation DPNet network installation Update e Download equipment software for new device or update MES Note With a first time installation a Neuron download only has to be performed for the gate box control unit because the software has to be adapted specifically for the milking parlour Select the gate control unit to be installed from the tree background colour red or grey In the Device Software menu select Neuron Processor Call up the device with Service Pin first time installation Choose Query Type Lo you want to query devices by selecting a device at the PL or by pressing the Service Pin Tree Service Fin Attention During initial commissioning call up the device using the Service PIN See corresponding user manual for the device The pro
19. either update the language they have installed or install another language Module Upgrade For existing systems with the Herdmanager system level full version A new module is added to the existing installation An example of a module is P M for milk metering Language Installation For existing installations Update a language that is already installed or add further languages to it System Level Upgrade For an existing installation of the DairySetup or DairyMonitor system level Install the higher system level that has been purchased 43 Installing DairyPlan System levels and different types of installation 44 First Time Installation e Place the DairyPlan 5 CD in the CD drive The DairyPlan installation program starts automatically If it does not select the DairyPlan CD with Windows Explorer and start the program CDAutoPlay on the CD e The display now shows the opening screen of the installation program with information on the version Click on Install to continue e Select the language and type of animal cows goats sheep or buffalo required Click on Next to continue e The Program installation program window appears Program Installation u x New Installation Select System Level Existing Installations o DairySetup For installation and setup of systems WITHOUT a continuous computer connection UPDATE HerdM anager UPGRADE eater Herd anager wersion Dairpbloni
20. extension OX added 2592 GStringArray ToControlMa CN DPD 2592 The input was longer than x32 Additional Lines not Shown 32KB and therefore was not displayed Note DPNetinstall Errors 2700 2799 Available in online help press F1 7160 9001 531 01 2011 DPRequest Errors 2800 2899 Operating faults DairyPlan Error Messages No Source Message Text 2800 CDPRequestDlg ExportData Internal Error DPR 2800 The request file modified for DPRequestDlg ExportData this request is stored in a TmpRequestFile Name empty temporary file with a certain name This name is lost due to a programming error Install system again and restart 2801 CDPRequestDlg Internal Error DPR 2801 The request report definition ExportRFARequestData DPRequestDlg file modified for this request is ExportRFARequestData stored in a temporary file This TmpRequestFile s empty file is empty or does not or invalid contain a valid report definition 2802 CDPRequestDig Internal Error DPR 2802 Problems with DP database ExportRFARequestData DPRequestDlg connection Shut the ExportRFARequestData DPRequest application and ADISEngine not found start again 2803 CDPRequestDlg ExportADISR Internal Error DPR 2803 Problems with DP database equestData CDPRequestDlg connection Shut the ExportADISRequestData DPRequest application and ADISEngine not found start again
21. o ooooooooonnrooooonrrran ao 19 Safety instructions Tor installation zus A a A o AA Set 19 System requirements recommendations 7 3 5 Installation of the interfaces Installation of DPNet PCI interface 0 0 anana 23 Installation of the network connection to the DMS 21 GateWay 0 ccc tenes 26 Installing the multi port connection Set 0 nee eee e ene e eens 28 Connecting the Multi Port connection Set 0 ccc eee ee eee eee e nen es 29 Connecting the Uno Port connection set 0 0 ccc eee eee nee e ete n een nenne 31 installation Of the driver nasse EAVES AS AA SS TERNS oes BERS GR SURE oe is 32 Checking data CONNECION a ett a as E nee whale tee See ee RR Se EA Ce est 38 Setting up the multi port card in DairyPlan 0 ccc eee een een teen e nee nennees 38 Installing DairyPlan System levels and different types of installation naana naana aaea 41 DairyPlan network installation iii A A A Rei ee Ete Re 52 BalryPlan lIicensing il A AAA AAA IEA AA A A AA Ai 55 WAIAStaling DalryPlan 2 se he veh in dh Oe ce a hs cas ke nO eier 58 7160 9001 531 01 2011 Start up Dali 9 1 9 2 9 2 1 9 2 2 9 2 3 9 2 4 9 3 9 4 9 5 9 6 9 7 9 8 10 1 10 1 1 10 2 10 3 10 4 10 5 Special personnel qualification required for initial commissioning 00 ccc oo 60 BSN SL RSC e e a Bn Sl do tel o o e do een ied ON 60
22. of the whole phase The fraction for the relaxation phase c d will change accordingly Recommended settings for Goats 60 40 Sheep 50 50 0 050 020 080 Delay to stimulation start O off 0 105 After the start of milking stimulation can be delayed by the time set here so that it does not start while the cluster is being applied Milking pulsation is running during the delay time Pulsation stop in manual 1 O without BZ mode manual operation 0 1 1 with In manual mode you can choose with or without manual pulsation stop at the end of milking e Without pulsation stop Pulsator will continue to run continuously automatic removal is switched off e With pulsation stop Pulsator will stop at the end of milking automatic removal is switched off If set to with milking can be e Continued with the Hano key restart e stopped by pressing the STOP key Alternate simultaneous 0 0 asynchronous pulse 20 920029 pulsation 0 1 1 synchronous pulse Alternate pulsation With Alternate pulsation the milk will be extracted from the left half of the udder within the suction phase while the right half of the udder will be within the relaxation phase during a pulse cycle Alternate pulsation also functions accordingly in order to separate the front and rear halves of the udder see P4 A prerequisite for this is a cluster with an air distributor for separating the halves of the udder Simultaneous pulsation With simultaneous p
23. processor or Host processor host only for Metatron e Call up device Attention During initial commissioning call up the device using the Service PIN see corresponding user manual for the device To do this select whether the device should be called up via the tree or by pressing Service Pin Choose Query Type Do you Wank to quen devices by selecting a device at the PL or by pressing the Service Pin Tree Service Fin Service PIN for first time installation and update Is released on the device and sent to DPNetInstall DPNetInstall will wait for the Service Pin for the device When the service pin is actuated the display will show which file is being transferred DPNet Install xj A Network scan Finished 7160 9001 531 01 2011 115 DPNet Installation Installation procedure 116 Press OK to confirm and transfer the software to the device DPWetInstall N The Following File will be downloaded to the cDairyPlnidpneti global WMP 1 75x5 adl can When the host software is downloaded a progress display appears because in this case there is a lot more data to be downloaded than for the neuron software Software Download A Device METATRON 1 1 1 Side f o Stall Progress Ee Repeated EA Telegram Cancel Tree only possible for an update devices already installed
24. transmission and the signal is set for the AutoTandem gate controller The end of milking time is indefinitely extended for e manual operation e Irregularities in the milking process See the Alarm menu 050 080 000 with regard to this 050 040 080 0 60 1200 sek In addition to cluster removal being controlled by milk flow as is known it can also be controlled by time for the whole herd If the milk flow threshold is reached before the end of the set milking time the cluster is removed immediately otherwise it is removed at the end of the set milking time e 0 milk flow controlled cluster removal default setting e 60 1200 time controlled cluster removal in seconds Milking time until removal 0 050 040 110 0 cows 1 sheep goats DT70 2 parameter 0 1 kg With setting 2 at least the quantity 0 1 kg is sent for each animal so that the animal is assessed as having been milked Small amount of milk 0 DemaTron 70 0 2 050 040 110 0 cows 1 no function Small amount of milk 0 2 goats DemaTron 60 0 4 3 sheep 4 sheep special breeds milking pattern with two peaks DT60 Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 160 7160 9001 531 01 2011 Appendix Milking control unit settings
25. 2804 CDPRequestDlg ExportADISR Internal Error DPR 2804 The request ADIS file modified equestData CDPRequestDlg ExportADISR for this request is stored in a equestData temporary temporary file This file is empty request file s not found or or does not contain valid ADIS invalid request data 2805 CDPRequestDlg ExportADISR Internal Error DPR 2805 No data produced by equestData CDPRequestDlg ExportADISR equestData No data could be created processing the ADIS request file Maybe the file is not a request 7160 9001 531 01 2011 153 Operating faults Multi Port Connection Set 15 8 154 Multi Port Connection Set Malfunction Cause Remedy No data connection Incorrect settings in DPSetup Check settings Multi Port card driver not installed Install and check driver Multi Port card not fitted correctly Check installation Multi Port card defective Replace card Data cable not connected correctly Check data cable Data cable defective Replace data cable No power supply to the CL transformer Check plug in power pack CL transformer defective Replace CL transformer No data connection to COM3 and COM4 7162 9047 160 Problem initialising DPProcessControl Update to DairyPlan Version 5 018 or higher Possible conflicts with internal Windows processes Problem initialising DPProcessControl Increase C
26. 531 46 01 2011 7160 9001 531 01 2011 Installing DairyPlan System levels and different types of installation 1 Program Options DairyMonitor Change DairySetup system to a DairyMonitor system or run tank control in a system with HerdManager system level 2 Number of animal records Select the maximum number of animals envisaged for operation Note If increasing the number of animal data records check whether the computer has sufficient capacity as described in the section on System Requirements Recommendations The options selected are shown below in the Program Options window 3 Purchase Options DairyPlan The window offers modules to choose from such as for example P F for controlling the feed boxes calf feeders Select the options planned for the farm Multiple selections can be made These options are only possible in systems with the HerdManager level full DairyPlan version A P M option is not necessary to setup a milking parlour in DairySetup or DairyMonitor systems e Once the details have been confirmed with the Next button in DairyMonitor and HerdManager system levels a message appears saying that the required module options are available to purchase The program is protected by the so called software key FF Note To protect its rights GEA Farm Technologies GmbH has given DairyPlan a software key This is used to authorize your program Without a
27. Abbre DPNetA or for DPNetA proto for DPNetB proto OR Description DPNetB col via DP Net PCI col via DMS 21 device USB card GateWay BOA Auto Tandem box control system A lower than 6 0 6 0 or higher DCR Cluster removal in AutoRotor A lower than 6 0 Magnum 90 DMX055 DeMax 55 B 6 20 or higher DMX060 DeMax 60 B 6 20 or higher DMTO6O DemaTron 60 B 6 20 or higher DMTO7O DemaTron 70 B 6 20 or higher FTM Milking parlour feeding module A lower than 6 0 6 0 or higher JTC Expert tank control connection A lower than 6 0 6 0 or higher MCR Motor control in AutoRotor A lower than 6 0 Magnum 90 MCR Motor control in AutoRotor A 6 0 or higher Magnum 40 Global 90 OCR User interface in AutoRotor A lower than 6 0 Magnum 90 OPR User interface in AutoRotor A 6 0 or higher Magnum 40 Global 90 7160 9001 531 61 01 2011 Start up DairyPlan Settings in DPSetup Abra DPNetA or for DPNetA proto for DPNetB proto atom Description DPNetB col via DPNet PCI col via DMS 21 device USB card GateWay OPG User interface in AR Capri A lower than 6 0 retaining rail via cylinder and control unit without RIO OPG User interface in AR Capri A 6 0 or higher retaining rail via cylinder and control unit with RIO OPG User interface in AR Capri A 6 0 or higher retaining rail via curved track P21 WMP Metatron 21 A all Host version 2 10 or higher PAR
28. COM port COM1 COM2 FF Note e Only channel 1 can be used on the transformer box e It is not necessary for a driver to be installed e The Single Port Connection Set can be combined with a Multi Port Connection Set Make sure that the DP channels are correctly assigned to the COM ports Installation diagram for Single Port Connection Set 7162 2680 040 v 22 3 ef wps 2 pros 1 N Ei eby 4 fons 3 Legend Connect with data cable 7162 2380 050 to the PC COM port Power supply LED supply voltage Equipotential bonding connection PA min 4 mm2 SUB D 37 connection to COM interface PC Cable green yellow 4 mm2 2m equipotential bonding connection Power supply for test plug 7162 9047 080 Channel 1 connection of peripherals to fuse block DS DR mA cI OOo nn mM DO 7160 9001 531 01 2011 31 Installation of the interfaces Installing the multi port connection set 7 3 3 Installation of the driver Multi Port card TYPE 41094 Rev C 7162 9047 170 When the computer is switched on the PC devices installed are displayed The scrolling display can be stopped with the Pause key so that for example the PCI AGP device listing can be viewed Bus No Device No Func No Vendor ID Device ID Device Class IRQ 0 11 0 1415 9501 Simple COMM 11 Controller FF Note The display for Device No
29. DPSingle exe Program for displaying and editing data on individual animals Main window gives a rapid overview of the most important data DPSires dat DairyPlan database file bull data DPSystemView exe DPSystemViewServer exe DPSystemViewClient exe Programs for displaying the installation particularly Expert tank control and milk meter rinsing report DPTableGraph exe Displays series of measurement values except for Expert tank control DPVet exe Program for entering editing and deleting vet actions and treatments medicines DPView exe Displays information on the milking feeding or segregation process taking place at that moment Additional inputs and outputs are possible for milking systems DPMeasGraph Shows a series of measurement values optimized display for Rescounter 2 FactOrig This directory contains original files that have been defined by the manufacturer Factory Original and which should be copied first before any major customized changes are made Nodetalk32 dll DLL file for communication with the DPNet devices Wordpad exe Microsoft program that must certainly be present if documents are to be displayed adf Files with other additional data are recorded with the backup ads Files containing data in ADIS format cnt Contents files for the online help dii Files containing data in DII format dpb Files with a DairyPla
30. DairyPlan functions that are used by all DP_General dil programs DP_DeviceParameter dll DLL file that manages the definition of the configuration interface with DPNet devices DP4100 exe DP4200 exe DP5100 exe Conversion programs that are automatically called up when an upgrade is performed DPAlarm exe Program for organizing and displaying alarms and messages may start other actions DPAutoServer exe COM server exchange data and settings on other programs with DairyPlan DPBackup exe Program for creating and reloading DairyPlan data backups DPBridgeMonitor exe Displays the flow of data between process control and DPNet devices DPBridgeNTalk exe Used by process control for communication with DPNet devices DPCalfFeeder exe Program for exchanging and displaying data with certain F rster StandAlone automatic feeders DPDairy dat DairyPlan database file animal and system data DPDataConfig exe Utility program for arranging and setting DairyPlan data Is run through automatically whenever process control is started up DPDataExchange exe Program for exporting and importing ADIS or DII data DPDataTest exe Utility program for testing and repairing DairyPlan data records DPEditData exe Program for viewing and entering data in table form Works on so called work sheets the definition of which is stored in dpe files DPEvents exe Program for di
31. E z E p m e F e on a ye a ya 4 a P T L gt l j a mr mm ud en 3 Cai Aini y oe E 3 19 au Te e i F aagi Hi The DMS 21 GateWay is used in milking parlours that work with DPNetB network technology e lt has 4 DPNetB 3 VC3 1 Ethernet and one DPNet A channel e It is intended only for creating a network in a GEA Farm Technologies GmbH milking parlour The devices are connected to the computer via the Ethernet channel No driver software is needed for the DMS 21 GateWay For further information on the subject see the manual 7300 90 008 DMS 21 GateWay 7160 9001 531 12 01 2011 Description Multi Port Connection Set 3 4 Multi Port Connection Set 7160 9001 531 01 2011 The Multi Port connection set is intended only for creating a data connection between the DairyPlan program and connected GEA Farm Technologies GmbH devices with VC4 3 communication technology e g feed stations Each Multi Port connection set has 4 DairyPlan channels current loop to each of which up to 16 peripherals can be connected Systems that only need one DairyPlan channel current loop to connect one type of GEA Farm Technologies GmbH peripheral can use the Uno Port connection set This is connected to an existing COM interface see Connecting the Uno Port connection set FF Note The Multi Port connection set is not intended for applications
32. Eg Note Unlike a manual back up to carry out an automatic back up the DPProcessControl has to be opened in the background It is possible to have data backed up on a daily basis Click on Setup to open the window opposite Automatic Backup Schedule Next Automatic Backup if date entered run backups automatically Date Time 20 05 08 fi 3 00 File Name including complete path 2 Je DPB ack dpbackup dpb 3 Y Keep multiple backups Abbrechen bernehmen Hilfe 1 Once a backup has been performed on the specified date the date will be moved forward by one day 2 Under file name enter the desired name and the path and confirm by clicking on OK No warning will be given if the directory selected already has a previous backup with the same name and the file will be overwritten without confirmation 3 Multiple backups Backups are saved at regular intervals under different names 7160 9001 531 128 01 2011 DairyPlan programs DPBackup Retrieving data 7160 9001 531 01 2011 If necessary e g if the PC is faulty following lightning it may be necessary to retrieve old backed up data ES Note With the exception of DPBackup all DairyPlan programs that are currently open must be closed This also includes the main menu and process control the latter can only be closed via File close You can specify the
33. Installation procedure 11 3 4 Scan the network 120 Start scan When scanning the network DPNetinstall searches for current devices installed in the milking parlour and connected to the interface While doing so the addressing and configuration of all devices found are checked If devices are discovered with addresses that are outside of the permitted range or which already exist this is indicated by the background colour for the device An error message may also be given The software version of the devices is also checked If there is a more recent version of the software this will be shown in the text of the installation tree More information is given in the section on Program Symbols in the DPNetinstall section If the milking parlour has been installed correctly the following image will be shown dpe DPNetinst al b A File View Netinstallation Devicesoftware Device Info Hidden Help Fa eg S DP DP u A Q PC System gt Ina DPNet PCLUSB 1 0x57 101 1177 Par lor Milk Parlor 1 Group Parlor Conventional Ext Number of Stalls 3 va 53 Standby Module 1 0x5 103 001 an Parlor side 1 GateControl GP conv Exit 1 M57 102 001 Metatron 1 0x57 1 001 Metatron 2 0h57 1 002 Metatron 3 0x5 7 1 005 e Under Network installation select the option Scan network 7160 9001 531 01 2011 DPNet Installation Equipment information 114 Equipment in
34. ROM contains all languages all modules types of installation include new demo update upgrade 7162 2362 090 CD ROM manual 7162 2362 100 DVD ROM for acapela speech output 7162 2362 080 4 2 Storage conditions e Storage temperature Store the CD at room temperature When storing the goods supplied the location must provide protection against e Moisture e External damage jolts knocks rodents insects e Direct sunlight 4 3 Information on disposing of packing material After unpacking the packing material is to be handled properly and disposed of carefully in accordance with the valid local regulations on waste disposal and utilisation 7160 9001 531 01 2011 17 Installation guide 5 Installation guide The following steps are required to install or start up DairyPlan e Check system requirements To make sure that all of DP s features can be taken advantage of Section System requirements recommendations e Fitting the interfaces and installing the corresponding drivers e Section Interface installation DPNet PCI USB Interface Beschreibung siehe entsprechendes Kapitel Section DPNet Interface DMS 21 GateWay See relevant section for explanation Multi Port Connection Set See relevant section for explanation Section Multi Port Connection Set Installation e Installation of the DairyPlan herd management program es Section DairyPl
35. The Multi Port card is inserted in a free PCI slot This requires the following steps e Disconnect the mains and all connected peripherals from the mains e Loosen the screws on the back of the PC and carefully open the housing e Carefully insert the Multi Port card in a free PCI slot and fasten to the housing with a screw Attention On most motherboards the AGP slot and the first PCI slot share an interrupt IRQ It is recommended to start with the second PCI slot e Close the PC again Data cable B The data cable 37 37 pole is used to connect the Multi Port card to the transformer box It is to be inserted into the 37 pole plug connector and fixed with screws Transformer box C The transformer box is to be mounted on a wall Make sure that the housing is mounted with the openings at the bottom The lines are fed through a cable gland into the inside of the box Attention e When connecting the lines the device and the whole installation should be disconnected from the power supply so that no short circuits can occur due to the uninsulated cable ends e The shielding used for the data lines may not be connected to the CL wall box It is to be connected to the fuse block in the power supply at one end 7160 9001 531 01 2011 29 Installation of the interfaces Installing the multi port connection set In order to increase the protection against overvoltages on the data lines the green and yellow equipotential bonding
36. The tables are expanded to take additional data Most data record settings are made automatically Executing the Program e End all DairyPlan programs see also Appendix e Start DPDataConfig from the Windows task bar via the Start button then 33 33 Programs DairyPlan e End the program with the OK button 7160 9001 531 132 01 2011 DairyPlan programs DPPort Help Program 145 DPPort Help Program JA DPPort Ox File Options View Help COM1 1200 COMS 1200 Feed ID COM6 1200 Metatrons COM 1200 Feed ID COME 1200 For Help press F1 When to use DPPort e when the electrical wiring between the interface card and peripheral has to be checked e to check the addresses of the interface cards or existing COM ports e when a check has to be made to ensure that the peripheral units are responding correctly e when it is necessary to check whether the peripherals are connected to the right channel 1A 2A etc COM Port tx Note DPPort works independently of any DairyPlan settings DPPort cannot be used for DMS 21 GateWay ports Function Shows a test of the interface connection All channels are tested simultaneously The cable connections can be put together and taken apart while the program is running so that the results can be seen 7160 9001 531 01 2011 133 DairyPlan programs DPPort Help Program 134 Executing the Program In Windows Explorer star
37. been copied from the CD ROM to the hard disk for systems with HerdManager or DairyMonitor level or when changing a DairySetup system the Module Options window appears e Enter details in the Module Options window Purchase Options xl Purchase Options DairyMonitor oder Option P C allows you to use the Expert milk tank control and the DainyMonitor system level apacity for Animal Records HerdManager System Levell fone DajSetup or DaryMantor Select the mas mam number of arumals hor which You Would like to be able to keep records TIP his includes ALL RECORDS you wish to keep not just milking cows o m Foo FS 1000 More Purchase Options HerdManager DairyPlan full version acer Bot n AMS Ge orn tininentaninigl soc ak sheen Madde Hm 55 JOU AN ASS OSH TOM Shlain Subhas Seep Lal bata Option HM D allows you to run data exchange programe like MIEDO kaha Option HM M2 allows you to runa data exchange program y Mende Ame for a hand held computer Palm Pilot Module HM Option HMJ is for the program DPCallFeeder Option P F allows you to control automatic teed systems Option P M allows you to control automatic milk meter asteme Including conductivity Option P 5S allows you to use special process control ssteros Including gates scales and activity measurements Options you had previously New Options you are adding 7160 9001
38. can be confirmed by clicking on the Accept button or deleted with Reject Only when there is data in all of the necessary input fields will the colour of the icon for the corresponding component turn green and the component data can be saved in the DP database Any values that differ from the standard values will be subjected to a logical check If a value is above or below a valid range the last valid value saved for the farm in the database will be used If there is no suitable value in the database the standard value will be selected 7160 9001 531 01 2011 DPService User interface Multiple selection If a milking parlour has several of the same kind of device milking controllers feeding systems etc these can be selected from the component tree together and configured as follows A With the right mouse button click on the milking parlour or milking parlour row icon and choose Select all milking controllers As with Windows file manager either B Click on the first and last device group while holding down the SHIFT key and select all of the groups in between or C Hold down the control key Ctrl and select the device groups individually with the left mouse button Help text For each component selected help text appears wesen Mariacka Einkeiken Walker Sis Lia cher Eg ala Minin al at the bottom of the Properties area above the buttons Automatic data save If the DPService program is
39. conductor 4mm2 is to be connected to the equipotential bonding strip EBS from the customer s electrical installation It can be made shorter or longer as required The connection facility should be provided by the client All work on the electrical system should only ever be carried out by trained electricians Installation diagram for Multi Port Connection Set 160 CA 7162 9047 170 7162 2680 040 a la Iorlos 2 rbs 1 Al OY ebs 4 bs 3 9y min 150mA A Ef J A TO Multi Port card TYPE 41094 Rev C PCI contact strip SUB D 37 connection to the CL converter Connection via data cable 7162 2380 060 Power supply LED supply voltage Equipotential bonding connection PA min 4 mm2 SUB D 37 connection to the Multi Port card Cable green yellow 4 mm2 2m equipotential bonding connection Power supply for test plug 7162 9047 080 MIA I O0 nm DO oO U gt Channel 1 4 connection of peripherals to fuse block DS DR 30 7160 9001 531 01 2011 Installation of the interfaces Installing the multi port connection set 7 3 2 Connecting the Uno Port connection set e Install the transformer box as described in the section entitled Multi Port connection set e Use the data cable 37 9 pole to connect the transformer box to a free
40. e 100 MB for every further 1000 animals Printer Graphics printer for Windows Modem Internet access for the DairyPlan online update Drives for alternative 24x 4x data carriers At least one CD ROM drive is required for installing the DairyPlan programs One DVD drive is required for installing speech output TextToSpeech Drives and data CD DVD burner carriers for data backup USB storage media Monitor Graphics 17 Monitor card Monitor and graphics card should support a screen resolution of at least 1024 768 800 600 pixels with True color 16 bit 256 colours Network card 100 MB network card for connecting the PC to a DMS 21 GateWay 7160 9001 531 01 2011 21 System requirements recommendations Information on network operation Note Because of the large quantities of data the network transmission rate required is at least 100 Mbit sec e additional network card for the PC e g 100 MBit s NE2000 or compatible e 100Mbit cable e g CAT 5 for connection to other computers Connection of 2 PCs with cross over cable special cable for connecting PCs without a HUB A network hub switch and corresponding cable is required if there are 3 or more PCs max Transmission Cable type distance speed PC requirements CAT 5 80 100 m 100 MBit s Network card and network software Shield Twisted must be available on each Pair computer A network distributor HUB
41. ended without first saving the edited data a popup window appears to say that the data have not been saved The user can then either reject the n der Datenbank Abspeichem changes save them in the DP database or EE save them with automatic temporary buffer storage With buffer storage the data are saved in the file Autosave sav in the DPService program folder However the file should not be edited manually because otherwise it might not be possible for it to be loaded when DPService is started again When DPService is restarted the program checks whether there is an Autosave file in the buffer The user can then decide whether to load the last unsaved status from the buffer or the last saved status from the database 7160 9001 531 01 2011 95 DPService User interface 96 Save Once all of the components have been configured and set up the operating data must be saved in the DairyPlan database To do this select the Save icon in the menu bar or click on the Save button at the bottom of the Properties area Note If new data are to be saved for later use and not stored in the database they can be transferred to a file with the Export option The saved data are stored in the DP database and can be transferred in the next step open DPSetup and start DPNetInstall For more information on this subject please refer to the section DP Setup 7160 9001 531 01 2011 DPService User
42. first units works correctly Once the first unit is working wire up the additional units one by one A single faulty unit can affect the entire system of communication of the entire channel Replace any defective units 7160 9001 531 01 2011 DairyPlan programs DPAlarm 14 6 DP Alarm General remarks Different programs send an alarm signal to DPAlarm as the central alarm administration if a problem occurs e g problem with a feed box The program manages the alarms raised shows a current alarm in a clearly visible window and may also give an acoustic alarm This will need a sound card with associated loudspeaker boxes It is also possible to call up other programs via an alarm e g pager radio call program Function If a message relating to a malfunction has been sent to DPAlarm the pre alarm time is first to be activated This can be set by the individual user see Set up In the case of a one off short malfunction e g brief cut in power supply to feeder box an unnecessary alarm can be avoided in this way Only if the problem is still present when the pre alarm time expires will the actual alarm be triggered If an alarm is sent several times without being acknowledged in the interim it is only displayed once 1 Optical signal Flashes when there is an alarm signal 2 Details Click here to activate the set up functions of the alarm program 3 Acknowledge Clicking here clears
43. interface 10 1 1 Symbols In the graphics and components area operating areas and components are represented hierarchically by the following icons Farm details a Farm details Operating areas Gateway PC connection AutoRotor milking parlour e MV AutomTandem milking parlour Group milking parlour Automatic milking systems Mlone milking parlour Y m Components Control panel E Milking controller Standby module E Other components controllers Z Milking parlour row group milking parlour one row ready for operation Milking parlour row AutoTandem one row ready for operation The icon is the same for the right and left hand row 3 Milking parlour row AutoRotor Pd Milking box Mlone ale Selection O Tank controller 7160 9001 531 01 2011 97 DPService User interface 98 Operating status The operating status of each operating area and each component is indicated by one of three colours Green All of the fields for the component and all of the fields in the subordinate tree structure have valid values The component is ready for operation Yellow One or more subordinate devices still have empty fields But the component has been filled out completely Red Some fields for the component are still empty The component is not ready for operation Milking parlour type not defined Once the required milking parlour type has been selecte
44. on DairyPlan Network Installation 7160 9001 5314 10 01 2011 Description DPNet PCI USB Interface 3 2 DPNet PCI USB Interface The DPNet interface is used in DPNet network technology based systems It is intended only for creating a data connection between the DairyPlan program and the connected devices MEN Note The DPNet interface is not designed for use in any types of application other than the ones listed here This would be considered as use not in accordance with the intended purpose Technical data DPNet interface XLON PCI Operating systems Win 2000 XP Vista Connection PCI Dimensions 4 cm x 13 2cm HxL CE Interference immunity EN61000 6 1 Emitted interference EN61000 6 3 EN55022 Includes e DPNet interface a la Part No Description 7300 9047 110 DPNet interface XLON PCI Note Alternatively there is a USB port for use with a portable computer e Driver software on diskette MEN Note The driver for the DPNet interface can also be found on the DairyPlan CD to be ordered separately Or download from www gea farmtechnologies com Bearings Storage temperature 45 C 60 C 7160 9001 531 01 2011 11 Description DMS 21 GateWay 3 3 DMS 21 GateWay u 4 t Y line dp h nein ti i A OTTO Soe 2 mint a viv t Aga E DW 4 e 3h stut Ek an 9 z A u gt zy e
45. other than those listed here and that would be considered as improper use 13 Description Multi Port Connection Set Technical data Multi Port card 41094B 7162 9047 170 Compatibility PCI 32 bit serial card for Pentium MMX Pentium II Ill IV Operating systems Win 2000 Win XP Vista Interference immunity Emitted interference Modules 4x FIFO 16C950 serial module with PCI bridge Connection SUB D 37 socket PCB 2 layer 120mm x 79mm CE EN61000 6 1 EN61000 6 3 EN55022 Data cable 37 37 Length 1 8m Assignment 37 pole 1 1 screened CL transformer box Data input 37 pole SUB D from Multi Port card Data output 4 x current loop CL Supply voltage 9V AC min 150 mA Over voltage protection Diverted to earth connection via varistors earth circuit connector Connection line min 4mm2 Cu Dimensions 160mm x 120mm x 90mm Plug in power pack Input data 230V 50 Hz USA 115V Output data 9V AC 300 mA Connection line sec approx 2m 7160 9001 531 01 2011 Includes Bearings 7160 9001 531 01 2011 Description Multi Port Connection Set Individual parts of the Multi Port connection set C A Pos Part No Description Electronic card complete AN Multi Port Ansc
46. output for warning Kick Off 050 070 070 High conductivity no yes no Give a signal for high conductivity info display Cluster function The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Parlour setup gt Technical features 050 105 010 Lower cluster after removal off on off In side by side milking parlours after milking the cluster often gets in the way by hanging in front of the udder In order to have better access to the udder the cluster can be lowered automatically after removal At the start of the next milking the cluster is raised for an adjustable time to make application easier and is then lowered again for application The lowering function is only activated if the cluster has been removed If other functions that affect cluster removal control are also being used e g removal delay BackFlush the times must be coordinated with each other 050 105 020 Time between removal and 5 1 60 s lowering Time between removal cluster raised and the cluster being lowered This time can only be adjusted if Lower cluster after removal is activated 050 105 030 Time for raising cluster at the start The duration time of the raising of the cluster after the start of milking until it is lowered again for application This time can only be adjusted if Lower cluster after removal is activated 1 5 0 1 10 0 s 050 105 040
47. standard parameters this is only necessary if there are any system related deviations from the standard parameters 7160 9001 531 01 2011 91 DPService User interface B Graphics area The Graphics area is for quick navigation The icons shown here can be used to select faulty components directly with a click of the mouse and show the corresponding Properties area without having to laboriously search for them in the tree structure of the Components area Konfigurieren O Grafikbereich Version 1 026 7160 9001 531 92 01 2011 DPService User interface C Components area In the Components area all devices and components in a created milking parlour are displayed hierarchically in a tree structure si MN Betrieb DI DMS 21 Gateway 1 Pa LX Melkstand 1 I se at Melkstand 2 Standby Modul 1 CI Milchtank 1 Z Melkstandreihe 1 CI Milchtank 2 la Futterstation 1 Komponentenbereich Version 1 026 Component groups In the Components area the devices belonging to a milking parlour are displayed in groups in a tree structure Clicking on the plus sign in front of a component icon milking parlour example or double clicking on the milking parlour icon expands the component tree There will be a minus sign in front of the component tree that is opened Clicking on the minus sign closes the tree Call up the DPSetup dialogue window In the component tree for a few components e g feed s
48. the application software The type of download will depend on the processor for the DPNet device used to run the equipment software Neuron bootloader software Network processor used to run programs for single devices Host application software Processor used to run additional programs for complex devices Metatron 21 113 DPNet Installation Installation procedure The following table shows which devices have which software 114 DPNet device Neuron Host bootloader application DemaTron DMT X X DMS 21 GateWay GWA X X Standby STB X Stall gate controls TIX different types TFE X TIA Box control unit X Metatron P21 a X x Metatron S21 X X Motor control unit MCR X X Control panel OCR X Exit Control Rotary XCR X Revolution cntr ROC X Cluster removal DCR X Place control unit PBG X Control panel OPG X S parlour feeding ETM x AutoRotor I O control RIO X AutoRotor user interface OPR X on e x 7160 9001 531 01 2011 DPNet Installation Installation procedure Download process Note With a first time installation a Neuron download only has to be performed for the gate box control unit because the software has to be adapted specifically for the milking parlour e Select the device to be installed in the tree background colour red or grey e In the menu Equipment software select the menu point Neuron
49. the stripping threshold set h the automatic stripping unit is automatically switched on and remains active until the end of milking The threshold value is recorded during milk flow monitoring Special functions Bp The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Milking 3 Retaining rail signal 0 0 signal unchanged Seo One inverted 0 1 1 signal changed inverted If the retaining rail closes instead of opening the signal may be inverted 0 manual 040 000 150 SwingOver side change 0 1 automatically at the end of milking stall 0 2 2 external signal magnet integrated in the arm How does side change over switching take place in a SwingOver milking parlour 0 deactivated Remote start input 0 1 remote start 050 140 010 IN 4 IN 2 0 3 2 EasyStart 3 Remote start and EasyStart Connection of an optional remote start or EasyStart Remote start debouncing 0 1 seconds De time 0 1 0 Increment 0 01 In order to prevent a fault occurring during the start up of the controller a debouncing time of 100 ms will be operated for the remote start 73 The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Special functions Function of the Segregation 1 1 change segregation marker DT60 ua key 1 2 2 change st
50. this stall Yes but a tower stall number shares the milk control unit enter fo at right l No there is no physical milk control unit serving this stall B asic Management e Yes but this milk control unit is not used for milking for group parlors and rotaries only Milk Control Unit Type far Metatron 21 m Chip Version WMP 1 97 Chip Setup Checksum fi 5B3 Network Domain Subnet Node Address 1957 1 007 Boot Yersion WP 1 75 Hardiware Wersion WMS 1 01 Host Software Version WMP 1 9 Sottware Version neuron Pal 33 ID Sting d032313920234000 l 0 Not pet tested Reset Network Component Versions OF Abbrechen Hilfe e Ihe specifications can be entered for one or several milking control units e g 1 5 e Whenever the milking control unit are changed to Rinse DairyPlan checks whether the setting for the milk meters in the milking parlour agree with the values entered e f DairyPlan finds differences between the settings in the PC and the devices in the milking parlour the values saved in DairyPlan will be transferred to the milking controllers 7160 9001 531 01 2011 81 Start up DairyPlan Milking Parlour and Milking Place Settings Settings for milking parlour and milking places Most of the settings under Milking Parlour and Milking Place are performed by the Wizard according to the type of milking parlour e To make individual settings later start the Milk
51. to search for driver files Sy 0 Th e driver IS on the Search for driver files for the following hardware device DairyPlan CD in the Ze d Ire cto ry The wizard searches for suitable drivers in its driver database on your computer and in D ri ve r P C I A 1 0 9 A Wi n 9 any of the following optional search locations that you specify To start the search click Next If you are searching on a floppy disk or CD ROM drive X 2 K X p insert the floppy disk or CD before clicking Next u u Optional search locations e Ihe driver can also be Floppy disk drives 7 CD ROM dri downloaded from the Shee pecify a location GEA Farm Technologies 7 Micreset Windas Update GmbH website www gea farmtechnolog E __ Cancel les com Carry out the installation step by step At the end click on End Next install the driver for the PCI parallel port Installation should be carried out as described above Once the driver has been installed you will need to reboot the computer FF Note It is possible that Windows may find new hardware again If so the details are to be specified as described above 7160 9001 531 01 2011 33 Installation of the interfaces Installing the multi port connection set 34 After installation Then in Start gt Settings gt Control joj x Panel gt System gt Hardware gt Device action view a Manager under Ports COM and im computer LPT check whether all of t
52. up 3 Select the Milking controller icon Input fields appear in the Properties area B Note It is possible to select multiple components with the mouse same as Windows Explorer e Specific selection by holding down the Ctrl key e Mark range with the Shift key 4 Adjust settings individually Input fields appear in the Properties area Example e Threshold for removal 050 040 010 e Number of pulses 050 020 010 5 Accept and save settings 6 Repeat the procedure until the components in all of the operating areas have been set up Send the settings to the components DPNetinstall The individual settings must now be sent to the components For more information on this subject please refer to the section on Installation DPNet The milking installation is then ready for operation with the individual settings 7160 9001 531 01 2011 101 DPService Adding to farms 10 5 Adding to farms Operating areas and components can be added to an existing farm The Add to farm procedure is the same for operating areas and components and is described below with one example 1 Start DPService 2 Inthe Components area navigate to the components to be set up 3 Click on the Farm icon N The corresponding input fields appear in the Properties area 4 Change number of Expert tank controllers 5 Accept settings The icon appears in the Components area 6 Save settings Note Al
53. which errors are to be corrected In the standard set up all possibilities such as string errors data type errors data and time data are selected ES Note To correct an error in the table all three options Delete bad index Delete bad date Delete bad date time should be selected one after the other and the corresponding repair tool called up Keep repeating the Check and Repair Database procedure until no more errors are displayed Cause of Error when Starting DPDataTest e less than 200 megabytes of space on the hard disk e temporarily remove all programs from the AutoStart group e please note the exact error message e delete the DairyPlan file DPNet DAT 7160 9001 531 01 2011 131 DairyPlan programs DPDataConfig 14 4 DPDataConfig When to use DPDataConfig e To maintain the DairyPlan data records e When the size of the data bank tables for an animal in DairyPlan is to be changed e To optimize data access defragmentation e If various tables e g Measurements or Weekly Resources are to be extended for certain applications Function The program copies all data from DairyPlan into new files on the hard disk The new file is sorted according to animal ID all deletions and file errors are eliminated DPDataConfig checks the settings made for the hardware and the various graphs if entries have also been made in different tables e g Measurements or Weekly average
54. write to file DPNet DAT 1505 6 DW DPNetfun cannot write to file DPNet DAT 1506 6 DW DPNetfun cannot write to file DPNet DAT 7160 9001 531 01 2011 147 Operating faults DairyPlan Error Messages No Action Programs Source Description 1507 6 DW DPNetfun cannot write to file DPNet DAT 1508 6 DW DPNetfun cannot write to file DPNet DAT 1509 6 DW DPNetfun cannot write to file DPNet DAT 1510 6 W DPNetFile UpdateRam illegal nesting 1601 8 W DPDataFile OpenMemoryMappedFile physical file error 1602 8 W DPDataFile OpenMemoryMappedFile mapped object 2001 4 DW prc control system already activated 2002 4 DW prc illegal reactivation 2003 2 DW prc too many channels 2004 5 DW prc channel object integrity error 2005 5 DW prc control system integrity error 2006 5 DW prc control system integrity error 2007 5 DW prc control system integrity error 2008 5 DW prc control system integrity error 2009 5 DW prc control system integrity error 2010 5 DW prc channel object integrity error 2011 5 DW prc control system integrity error 2012 5 DW prc control system integrity error 2013 5 DW prc control system integrity error 2014 5 DW prc control system integrity error 2015 5 DW pre peripheral object integrity error 2016 5 DW pre peripheral object integrity error 2017 5 DW pre peripheral object inte
55. 31 01 2011 83 Start up DairyPlan Checking the milking parlour units Testing a METATRON 12 device Note The test described does not apply to Metatron P21 521 The previous test showed how the electrical connection for the Metatron devices is checked This next check can be performed if for example two Metatron devices are mixed up because their addresses are incorrect This also checks the logical connection e Switch some of the Metatron units off at the main switch e In the Error column the changes must be identified at the correct units If not set the address correctly e This completes the check on the Metatron units Possible error messages in the Error column ID Off No response from ID S E switched off COW Unknown animal ID received MATCH Animal ID and milk quantity do not match REPEAT Animal has already been milked at another milking place 1111 Unknown responder number 1111 XM EOF Transmission error end of file not received Transmission error character transmitted not the same as the XM ECHO one sent Transmission error the unit is not responding within the ME permitted time XM EXTRA Transmission error unusual data DUP ADDR NO PORT Dual Port card is not working correctly ID ADDR ID address may have been duplicated Address may have been duplicated ID PORT Interface card is not working correctly for identification MAN ENTR Manual mil
56. 663 4 D cowmchk safety variable error 664 4 D cowmchk record size error 671 1 D cowrmem pointer count error 681 4 D cowsask null pointer 682 2 D dpmain error chaining to DPSIZE program 701 1 D cownotes error allocating memory 703 1 D cownotes error allocating filler memory 711 6 D cownotes error reading file header 712 6 D cownotes range error in file header 721 3 D cownotes read error 731 6 D cownotes error filling file 732 3 D cownotes error writing to file 733 6 D cownotes error writing file header 741 D edfmth assignment to Null pointer 751 4 D edcamlk incorrect index array possibly DPSIZE 801 3 D bullload read error from bull file 802 6 D bullsave write error in bull file 7160 9001 531 01 2011 Operating faults DairyPlan Error Messages No Action Programs Source Description 803 4 D bullsave file not previously opened 804 2 D bullopen data version older than program 805 2 D bullopen data version newer than program 806 4 D bullload bull ptr not initialized ok 807 4 D bullsave attempt to save past file end 808 4 D bullload file not opened first 810 4 D bullopen bullary pointer not null 811 1 D bullnewr insufficient memory 812 5 D siptrs incorrect number of pointers 901 2 D mbackup unrec
57. 999 s cluster Entry of the time during which the cluster is to be lowered Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 7160 9001 531 166 01 2011 Appendix Milking control unit settings Code Function Default range Setting Control unit Shut off Extend end of milking time The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Block 050 080 010 Delay time after a warning 0 0 999 s message If any fault occurs the End of milking time signal lamps flash red will be extended by this time If irregularities should arise during the milking process eg if the minimum milking time set 050 040 060 has not been reached you can block the opening of the AutoTandem box for the period set 0 to 600 seconds after the end of milking so that the cow can be checked the red signal lamps will flash quickly The extended End of milking time can be reset immediately by pressing Restart Continue milking or at the end 050 080 040 yes yes no of the normal End of milking time by pressing STOP animal ID Block start of milking if no When this function is activated the milking process does not begin until an animal has been identified in the stall Block end of milking if
58. A DEMO Type of Installation f Install FULL version O Install DEMO version C UPDATE DAIRYPLAN UPGRSDE earlier DAIRY PLAY METIDA C Add LANGUAGE files only Windows Taskbar and Automatic Startup FF Addto Start Menu pales EA Documents and Settings all Use 17 Bun process control at Boot f UNINSTALL Remove DAIRY PLAN alder eso ocuments and Settings 4 1 se O Purchase OPTIONS f setup TASKBAR menu con ew e After running DPUninstall delete the program file DPUninstall exe from the DairyPlan directory 7160 9001 531 01 2011 157 Deinstallation De installation from the Windows task bar 33 33 e Start Programs DairyPlan Uninstall e Atthe warning confirm that you want to remove DiaryPlan d DPUninstall 0 Warming this procedure will completely remove DAIRY PLAN from your computer All of your animal data setup information and process control programe will be removed Every file in folder e Dar IA will be deleted Yes Remove e After running DPUninstall delete the program file DPUninstall exe from the DairyPlan directory 158 7160 9001 531 01 2011 Appendix Milking control unit settings 18 Appendix 18 1 Milking control unit settings Note More information on the settings is available from DPSetup online help Assignment code The code from the column of the same name is us
59. A general block can be placed on the end of milking with the following markers 050 080 020 Low milk yield yes yes no Quantity of milk is less than the minimum quantity see also 070 000 020 050 080 050 KickOff no yes no When the Kick Off function is triggered before the expected milk quantity has been reached 050 080 060 KickOff after the expected milk quantity has been reached in every case 050 080 070 High conductivity Block at the end of milking if the current conductivity value is higher than the conductivity value expected alarm value Delay end of milking for warning messages if 050 080 080 Low milk yield Quantity of milk is less than the minimum quantity yes yes no 050 080 100 KickOff no yes no When the Kick Off function is triggered before the expected milk quantity has been reached KickOff after the expected 050 080 110 milk quantity has been reached in every case 050 080 120 High conductivity Delay end of milking ifthe conductivity is high Display The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Display 010 000 135 0 0 3 O Alternating display all warning messages are shown flashing alternately 1 No warning message display individual warning messages for each ani
60. Authorised Technical Dealer If necessary please contact your nearest authorised technical dealer There is a comprehensive dealer Internet search function on our website at the following address e www gea farmtechnologies com European Contact Information GEA Farm Technologies GmbH Siemensstra e 25 27 D 59199 B nen 49 0 2383 93 70 49 0 2383 93 80 contact gea farmtechnologies com www gea farmtechnologies com e Xi Me US Contact Information GEA Farm Technologies Inc 1880 Country Farm Dr Naperville IL 60563 1 630 369 8100 1 630 369 9875 contact_us gea farmtechnologies com www gea farmtechnologies com eX Me 7160 9001 531 01 2011 Safety Backing up data with DPBackup 2 Safety 2 1 Backing up data with DPBackup Attention Loss of the whole data base Data records on the computer hard disk or on the back up media can get damaged and become unreadable So save the data on different data carriers It is best to backup the data every day Data is to be saved after and before amendments are carried out In general backups should be made at regular intervals and stored in a safe place T DPBackup 215 x What do you want to do Backup Restore Copy pour current DAIRY PLAN data files to another location Er Sy Backup Close Include large protocol files Help Schedule Make small backup file with only m specific animals popa E Backu
61. Confirm the details by pressing the Install button e Continue with the installation Online Update Information on DP Online Update Free DairyPlan update files can be downloaded quickly and easily from the DairyPlan update website There are free online update files for the individual languages interface card driver programs and demo data records Program update files can only be accessed online by customer service managers and technical dealers Please contact your customer service manager or technical dealer to obtain an online program update Note A main version of DairyPlan cannot be updated with an on line update no upgrade The requirements for an Online Update are as follows e Internet connection e Internet browser How do carry out an online update e Go to the GEA Farm Technologies GmbH website in the relevant language www gea farmtechnologies com e In the Download area select Home gt Products amp Services gt ProFormance Milking Technology gt Products gt Milking Herd Management gt Software gt DairyPlan C21 e Select Download Demo Versions and Update Another page opens offering the different update versions in different languages 7160 9001 531 90 01 2011 Installing DairyPlan System levels and different types of installation Installation of module options Language 7160 9001 531 01 2011 The HerdManager system level e g the full DairyPlan C21 version is modular
62. DPSetup Setup VC3 Channel Connections E y x Use WES ports DMS21 Gateway Use COM Ports Multiport Interface r C Dual Pork Care 7160 9001 531 01 2011 Channel Maximum Channel Maximum Connection peripherals on Connection penpherals on Device this channel Device this channel gt ai Gateway 1 VEZ Gateway 3W033 f E Gateway 403 2 Gateway 4403 jie Gateway 1 VE33 i E Gateway 4V03 2 i b Gateway 2 WES 1 i P Gateway 4 VCS 3 i 2 Gateway 2 VCS 2 i b Gateway BYES i b Gateway 24133 le Gateway DWCE32 le Gateway 303 fie Gateway 503 3 i B Gateway VES 2 f E Gateway EWEG 1 fi E Use standard settings Cancel Help Start up DairyPlan Settings in DPSetup 68 Installing and setting up DMS 21 GateWay in DPSetup Case 1 There is no DMS 21 GateWay or not enough DMS 21 GateWays set up in DPSetup e DPSetup notices they are missing Setup error 101 is reported in the main window with the suggestion to run the Check PC interfaces function Case 2 There is already one DMS 21 GateWay set up in DPSetup for example if it has already been set up for DPNet units e DPSetup notices that the DMS 21 GateWay does not have the right VC3 settings Setup error 102 is reported in the main window with the suggestion to run the Check PC interfaces function In both cases e Call up the Check PC interfaces function from the DPSetup Help menu and confirm the messages e Answer Yes to the question wheth
63. Identification module in older A lower than 6 0 AutoRotor Magnum 90 PBG Retaining rail control in AR Capri A lower than 6 0 via cylinder and control unit without RIO PBG Retaining rail control in AR Capri A 6 0 or higher via cylinder and control unit with RIO RIO I O control in AutoRotor Magnum A 6 0 or higher 40 or some AR Capri ROC Rotation control in AutoRotor A lower than 6 0 Magnum 90 ROC Rotation control in AutoRotor A 6 0 or higher Magnum 40 Global 90 SCR Rotation transmission older A lower than 6 0 AutoRotor Magnum 90 STB Standby module A lower than 6 0 6 0 or higher TIA AutoTandem gate controller A lower than 6 0 6 0 or higher TIF Gate controller old 1 per row in A lower than 6 0 group milking parlours conventional exit TIX Gate controller 1 for every 2 rows A lower than 6 0 6 0 or higher in group milking parlours conventional exit TFE FastExit group milking parlour A lower than 6 0 6 0 or higher gate controller XCR Exit controller in AutoRotor A lower than 6 0 Magnum 90 62 7160 9001 531 01 2011 7160 9001 531 01 2011 Start up DairyPlan Settings in DPSetup VC3 units except for Metatron 12 can either be all connected to the VC3 channels on the DMS 21 GateWay or all connected to a MultiPort card Installations with Metatron 12 CANNOT be operated via the DMS 21 GateWay MES Note When setting up the installation settings with the Wizard in DPSetup most of the settin
64. OM port numbers or use higher port number for DairyPlan communication No data connection when using an AVM Fritzcard Win 98SE NT 4 0 7162 9047 160 AVM Fritzcard uses internal COMA Free COM4 DPSetup or use card 7162 9047 170 installation in Win98 from COMD Conflict with another card Install card in another slot COM ports of several cards are not in the correct order Cards have not been installed one after the other Uninstall all ports uninstall Multiport cards and then insert individually one after the other and install drivers Re start Windows between each installation 7160 9001 531 01 2011 Operating faults DPNet PCI USB Interface 15 9 DPNet PCI USB Interface Malfunction Cause Remedy No data connection Incorrect settings in Check settings and adjust if DPSetup necessary Driver for DPNet interface Install and check driver not installed DPNEet interface not Check installation installed correctly DPNet interface defective Replace interface Data cable not connected Check data cable correctly Data cable defective Replace data cable Conflict with another Install interface in another interface slot 7160 9001 531 01 2011 155 Maintenance Safety instructions for maintenance 16 Maintenance Make regular backups on different media If necessary please contact your nearest authorised technical dealer 16 1 Special person
65. PCI UARTs If your hardware came with an installation CD SEP or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Bea In order to install the correct AAA d rive F It IS necessa ry to Please choose your search and installation options en specify its position SI e T h e d rl ver s on th e Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local D al ry P an G D In th e paths and removable media The best driver found will be installed d re cto ry Search removable media floppy CD ROM aN D ri ve r P C I A 1 0 94 Wi n V Include this location in the search XP F Driver PCIN41 094 Win3x_2K_XP Don t search will choose the driver to install e The driver can also be ER ee Choose this option to select the device driver from a list Windows does not guarantee that d own oa d e d fro m th e the driver you choose will be the best match for pour hardware GEA Farm Technologies GmbH website Se www gea farmtechnolog lt Back Next gt _ Cancel les com e To conclude installation click on Finish e Restart the computer after installation MEN Note It is possible that Windows may find new hardware again If so the installation should be repeated
66. Select Internet Protocol TCP IP and click on Properties Attention The IP address xxx xxx xxx 240 is reserved for the GateWay Do not use the final number 240 as an IP address for a PC or other device in the network 7160 9001 531 26 01 2011 7160 9001 531 01 2011 Installation of the interfaces Installation of the network connection to the DMS 21 GateWay Internet Protocol TCP IP Properties General ou can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings C Obtain an P address automatically Use the following IP address IP address TAS BB OEE ose Subnet mask a ill Default gateway l C ktam UNS tener address automatically f Use the following DNS server addresses Preferred ONS server l Alternate DNS server Advanced Cancel Enter the settings shown for IP address and Subnet mask If the computer is also in a company or office network an additional network card must be fitted The address ranges for the networks must differ at at least the third point Example Gateway network 192 168 1 xxx Company network 192 168 55 xxx 27 Installation of the interfaces Installing the multi port connection set 7 3 Installing the multi port connection set FF Note The Uno Port connection set can be used in installations that on
67. Setting up the Multi Port Card with DPSetup o o oooocooonr nennen nenne 60 Setting up the DMS 21 GateWay with DPSetup oo oooocooooornr een nennen rennen een 61 Changing the connection of VC3 units from MultiPort card to DMS 21 GateWay ooooooooocooooo 67 Changing the connection of DPNetA devices from DPNet PCI USB card to DMS 21 GateWay 69 Feed OUNAE ee 71 Checking the feeder system 000 ais a IR ER a EL EL AAA 78 Milking Parlour and Milking Place Settings o oo ooocooocooonrr rennen rer nennen een 80 Checking the milking paro ur units isa ee ias RE u Due os 83 Minimum entry of animal records for functional test oooooocooocoonr een nennen 85 AuUlomalic HUNCHONS estradiol es eiserne 86 DPService Ser iNternlace Sursee ale hen eh Cape Abe g kun Ab ee tin ei Bae the hoe A ew een 88 SODO a2 ke Gate ceo sea aa tia und tidad la aio hee eee a 97 creanga New tall cimil eds de 99 Crealing cOMpOneM S ssserssros 22 else 100 SEUNG UP COMPONCINS 1 aaa air ee ae 101 Adding1oTarmse euer ii ida 102 DPNet Installation 1121 DENetnstall ea a ER Se eae a Be LAA A ee ee 103 11 2 DPNet network installation Update rise ee ee ee ee 107 11 3 ImsStallation Proce quite 2 52 dc ae een an aa ia eke eek rise in N 111 11 3 1 Assigning addresses to DPNet devices network installation o o ooooocoocooooooooraa mo 111 11 3 2 Downloading equipment software
68. Switch is required for each network Network design using CAT 5 cable Cable type CAT 5 maximum length 100 m Network distributor HUB Switch A Attention The use of 10 Mbit cables is not recommended An efficient network is necessary if DairyPlan is to be used effectively A transmission speed of at least 100 MBit s is required for this 7160 9001 531 22 01 2011 Installation of the interfaces Installation of DPNet PCI interface 7 Installation of the interfaces A DPNet interface or Multi Port connection set is installed to enable data exchange with the DPNet peripherals A corresponding driver is then installed or a DMS 21 GateWay connected 7 1 Installation of DPNet PCI interface Handle all electronic components correctly to prevent electrostatic damage Conditions of application FF Note The system voltage 230 VAC must be stable If the system voltage is not stable significant fluctuations or voltage dips an uninterruptible power supply UPS must be connected upstream Ambient temperature 0 C 50 C Installing the DPNet interface Attention When installing the DPNet interface switch off the PC and disconnect it from the mains 230 V e Disconnect the mains and all connected peripherals from the mains e Carefully open the PC casing e Carefully install the DPNet interface in a free PCI slot and screw to the housing e Close the PC again
69. aily quantity of milk It should not be used apart from shortly after the system starts If it has been used inadvertently then current data may be confused with the estimated values For this reason enter numbers from old reports The milk yield of missing animals is not being estimated correctly The animal has no milk yield during lactation Animals are not identified as missing ifthey do not have a milk yield from Metatron at least once a month The animal s group has been set to the wrong Number of milking operations Change group set up or put the animal in another group 7160 9001 531 01 2011 141 Operating faults Feeding 15 5 Feeding Malfunction Cause Remedy Off or repeated error messages on the feed system interface test screen Equipment fault Mains voltage or other electrical faults Check transceiver Feed monitoring says that animals are feeding although actually they are not feeding Feed supply faulty or empty Fill the silo Mechanical or electrical problem with feed dispensing system Compare feed dispensing service Wrong amount of feed programmed See section headed Main menu Feeding Wrong feed calculation programmed The automatic feed calculation facility should not be used until the system has been running on manual for a month Weight of portion too small DairyPlan is not giving out the speci
70. an alarm A Pre alarm time OK Clicking on OK closes the program MEN Note If the program is terminated without acknowledging a current alarm the corresponding alarm signal will still be given DPAlarm DETAILS 7160 9001 531 01 2011 135 DairyPlan programs DPAlarm 1 Al arms WA DP Alarm Only the current alarm will be indicated 2 Setting Call up set up dialog 3 Inactive Alarms already confirmed are indicated Double clicking on the relevant alarm gives additional information on the alarm 4 Comment Any comments can be added 5 All All alarms and actions e g last update are shown 6 Test Call up flashing and alarm display on the computer Settings Programs Alarms are reported to the DP alarm program in three different levels the priority of which is determined by the sending program and cannot be influenced Clicking on the appropriate checkbox calls up the program and the name of the program can then be entered If there are several current alarms waiting the one with the highest priority will be sent first If Repeat is activated the Pas j pre alarm time will start to run Program Sound Timez Alarm List Remote again and again and each time DP larm can n any program you desire when problems are detected For example if you have pager software you might set up an automatic paging system You can the time exp
71. an installation Obtain authorization software key through the specialist dealer e Start up DairyPlan Enter basic settings for DairyPlan Adjusting the program to the conditions of the installation Section Starting up DairyPlan e Installation and start up of DPNet components with DPNetInstall See relevant section for explanation Section DPNet installation e Functional test for the peripheral units af Section Feed System Test Section Testing Metatron These steps are described in the following sections in chronological order lf necessary please contact your nearest authorised technical dealer 7160 9001 531 18 01 2011 Installation guide Safety instructions for installation 5 1 Special personnel qualification required for installation Installation may only be carried out by specially qualified personnel in accordance with the safety instructions A i Also see the section on Personnel qualification 5 2 Safety instructions for installation Also read the chapter on Safety Special hazards during installation e Electrostatic processes can cause damage to electronic components Attention Only touch the edge of the printed circuit board and avoid static caused for example by clothing e Before working on electrical installations or equipment components housings etc they are to be disconnected from the mains Any on off or emergency stop switches are to be f
72. apri Automatically record milk quantities Segregation scales controlled from DP Connection of feed stations and calf feeders with 0 demo data DP connection only Connection of standalone calf feeders C400 0 V600 V640 Install and setup tank control 8 Installation monitoring recording installation data tank control 0 o Certain mostly national data exchange 0 0 functions DPMobil connection of a handheld computer 0 0 version 5 230 or higher Animal capacity greater than zero K gt 0 more than 5 animals can be set up 7160 9001 531 01 2011 Installing DairyPlan System levels and different types of installation Different types of installation 7160 9001 531 01 2011 First Time Installation DairyPlan C 21 has not been installed on the computer before Version Upgrade An older main version is installed on the computer and a new main version is to be installed over it For example Version 5 112 to Version 5 230 is an upgrade Update DairyPlan C21 is installed on the computer and a newer program version is to be installed over it but the main version is the same For example from 5 200 to 5 230 is an update Online Update Technical dealers can download program updates from the Internet and these can then be installed as an update over an existing installation with the same main version End customers can download a language installation from the Internet and
73. are by transferring Neuron and host software e Displaying component information Only when all of the connected devices have been correctly installed is the milking parlour fully functional Thanks to the installation process communication becomes possible between the individual devices and between the individual devices and DairyPlan The following steps need to be taken in order to operate a DPNet network e Install DPNet equipment in the installation as well as the cabling required see relevant user manual and assembly instructions for the equipment e Install DairyPlan on PC e f necessary fit a Multiport card and install drivers e If necessary fit DPNet Interface PCI or USB and install DPNet driver software e Make milking parlour settings with DPSetup DPService e Configure network card in the PC e Enter settings in DPSetup for DPNet e Start the DPNetinstall program Install Gateway Download device software gate control only or other applications that are based on the hardware of a gate control card Close Gateway network installation Download other devices 7160 9001 531 01 2011 103 DPNet Installation DPNetInstall Start program for the first time The DPNetinstall program can be started as follows after installation e Directly from this DairyPlan directory e From DPSetup under the menu Devices gt DPNEetInstall Special features of the initial start up process The window sh
74. ase This function can be executed from the icon in the menu bar and also from the Save button in the properties area database e Import This function is used to import a configuration file that has already been created Export Saves a configuration with any name in the file system not in the DairyPlan database The configuration can then be sent to Technical Support for example Reload The configuration stored in the local DP database is re imported Any settings that have not been saved at that time will be lost Pass Code Protects the operating data entered against unauthorized access by third parties The pass code can consist of up to 13 alphanumerical characters The pass code also applies to the settings in DPSetup View 7160 9001 531 01 2011 DPService User interface e Quick navigation The graphical overview of the farm created can be displayed and hidden again by a Darstellung checkbox in the Graphics area Schnellnavigation e Description Ansicht The background colour can be changed from 0 white to black with a dropdown menu Mode e Configure All of the components in a newly created farm must first be defined in full in the Properties area configured e Setting When all of the components have been defined the corresponding icons are green if necessary more parameters can be adjusted in the Properties area However because the configured components already have
75. be made with DPNetInstall For more information on this subject see section on Installing DPNet gt Setting up DPNet Interface 25 Installation of the interfaces Installation of the network connection to the DMS 21 GateWay 7 2 Installation of the network connection to the DMS 21 GateWay The DMS 21 GateWay is connected with a network cable Ethernet cable Cat 5 cable Part No 0005 3999 078 The computer must have a network card that supports 100 MB s On the computer make the following setting in the network connection Set IP Address 192 168 1 2 example Subnet Mask 255 255 255 0 In Microsoft Windows XP this is through System control Start gt right mouse click on the connection required gt Properties The following dialogue appears A Connection Properties Fix General Authentication Advanced Connect using E 3Com 3C900TPO based Ethernet Ad This connection uses the following items Chent for Microsoft Networks w ja File and Printer Sharing for Microsoft Networks Mi al 05 Packet Scheduler me internet Protocol TCF F Install Uninstall Properties Description Transmission Control Protocol Internet Protocol The default Wide area network protocol that provides communication across diverse interconnected networks MW Show icon in notification area when connected M Notify me when this connection has limited or no connectivity OR Cancel
76. configurable icon bar the General tab and menu bar More tabs will be added in future versions t E DP Service v 1 02 3 gt iai Schnellnavigation l JA hi AN ran Darstellung u Neu Speichern Import Export Neu Passwort laden Betrieb Datenbank Functional area version 1 026 Ansicht Symbol bar In the symbol bar click on an icon in the menu T A MA bar the illustrated functions can be performed IE The displayed dropdown menu right above the j icons can either be shown the symbol bar above or below the menu bar General Clicking on the General tab the menu bar can be fade in and out Allgemein Menu bar The menu bar is divided into the following DPService functions L E rn 7 Schnellnavigation alt i s Darstellung F Meu Speichern Import Export Neu Passwort fie ren Einstellen laden E Betrieb Datenbank Ansicht Modus 7160 9001 531 01 2011 89 DPService User interface 90 Farm details This menu is for creating new farms and storing the operating data entered e New An empty milking parlour is created Any data saved for a previously created milking parlour will be lost The devices and components of the new milking parlour have to be created again configured and set up Save Saves the current milking parlour configuration in the DairyPlan datab
77. connection of the vacuum only takes place if the signal from the proximity switch is uninterrupted during the wait and flashing times BackFlush The following settings in DP Setup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt BackFlush 050 100 010 Activate Save milk off on off Activate Save milk function Residual milk which is still in the milk tube after the cluster has been removed is sucked in the measuring reservoir To do this the shut off valve is briefly actuated poo eave 2 0 0 1 10 0s milk Save milk impulse time Time which is made available for extracting the residual milk control time for shut off valve Y8 050 100 020 Time delay for Save milk 1 1 60 s Save milk delay time Time after cluster removal until the Save milk signal is triggered Save milk when switching off po gt gt over to cleaning on off When the Lower cluster for rinsing function 050 040 100 is activated the vacuum valve is shutoff The save milk function briefly opens the vacuum valve can also be activated when switching over to cleaning in order to suck out any remaining milk from the milk tube The save milk time 050 100 020 and the save milk pulse duration 050 100 020 are used in the same way as for milking 050 100 040 Activate Lower cluster off on off The Lower cluster for intermediate rinsing function BackFlush is activated nmol ior Lower 30 0
78. d the icon shown on the right changes to red operating status for the milking parlour selected OA V S E WN MN HUHU titt 7160 9001 531 01 2011 DPService Creating a new farm 10 2 Creating a new farm To create a new farm one row of basic settings must first be entered and the operating areas and their components set up Start DPService Call up the program with the DPService icon in the DairyPlan JE user interface 3 Um einen neuen Betrieb anzulegen m ssen zun chst einige Dl Service Grundeinstellungen vorgenommen und die Betriebsbereiche und deren Komponenten eingerichtet werden 1 Under mode select the option Configure 2 Under Farm click on the option New 3 The Farm and Gateway icons are now displayed in the a Components area jairo Create operating areas 1 Select the Farm icon The corresponding input fields a appear in the Properties area of the user interface 2 Enter the number of operating areas 3 Eingaben bernehmen Once the settings have been accepted the icons appear for the operating areas created 7160 9001 531 01 2011 99 DPService Creating components 10 3 Creating components The Create components procedure is the same for the individual operating areas and is described here with one example 1 Select icon example milking parlour MZ aT 2 Enter the corresponding milking parlour details in the fields that appea
79. ddressing of the devices Checking the connection e From the DairyPlan menu click on S gt System Programs gt Process Control DPProcessControl e A process control window appears with the following toolbar On DPProcessControl np File Tools View Window Help fax alee lt wwl nem Parlour Interface Test Milk Stall This Animal Previous Animal Animal Pesponder Gp Error Animal Responder Dur Milk 0 0 00 et ap A ae EEE el nt n n n An nan Click on the icon with the Milking control unit info text in order to list milking control units The status of communication between the peripherals and DairyPlan is shown in the Error column If everything is working correctly the Error column will be empty otherwise an error message or the status of the devices will be shown If no equipment is displayed you must check to see if the system is set to measure milk yield In conjunction with Metatron If milking has been performed without a connection to the computer remove the bridge from the DS to data lines on the Metatron connection card Switch on the vacuum pump If some or all units display OFF for more than three minutes proceed as described in the Section entitled DairyPlan Programs DPPORT Help Program FF Note The fact that Metatron 12 displays OFF when the vacuum pump is not running is not a fault 7160 9001 5
80. e Tools View Window Help a Database Analysis WESTFALIA DEMO 4 Total Cow amp Calf Records in file all used Using Version 5 198 since 19 May 2005 Last CD Version Installed is 5 199 111 on 19 May 2005 Database file type 5 100 compatible LPDatalest exe version 5 199 110 using DpDLL Build 110 DPYersion in 5 199 111 Purchase Options HM D AM M P F P M P S K 0 DEMO expires 1 Jan 2007 l errors detected Warnings detected These errors affected 32 cow records The total problem count is 1 Details Error Table has entries with dates or times in the future 52154 Frobable Cause Hardware Problem or result of Bugs 7160 9001 531 130 01 2011 DairyPlan programs DPDataT est Test Program e The customer data record is opened and analyzed for errors warnings A If the program finds any errors or warnings the menu point Repair file data record can be called alternatively click on the button shown The screen will also show whether it has been possible to remove the errors successfully Database Repair Setup E E eS ln En x Temporary Fee DAIRY PLAN uses several temporary files to coordinate data Rebuild and increase the performance Use this option to rebuild C m Met MME these files DO NOT use this option if any other DP farnily Ane Files programes are running le DPProcezsControl Help Data Format Repairs Repair Bad Bad Strings are text fields which are either too long thus o
81. e download successful METATROM 7 1 1 Install Device The following file will be downloaded to the device C DainPlnsOPNet globalhP21 39_43 NE Downloading File please walt CADarPlnDPN ef globalP2139_43 NSE Meuron software download successful METATRON 2 1172 Group download Neuron processor 7160 9001 531 01 2011 Note A group download is not possible for the bootloader software To transfer neuron software to several devices e Select the type of device from the tree e Start the group download from the Device Software gt Group Download gt Neuron Processor menu e Area 1 lists all devices in the METE m x installation which correspond to the device type selected Selected Devices TOTTI e Copy all of the devices to be METATRON 7 2 3 a updated into the selection list ans i ee ATRON 3 143 with the copy buttons 2 Add all e Confirm with OK 3 The neuron software is Delete al automatically transferred to all of the devices in the selection list one after the other MEN Note The transfer to the individual devices always takes place one after the other sequentially and not at the same time as in a group download for the host application software 117 DPNet Installation Installation procedure Group download Host processor Group download enables the host software to be transferred to all of the devices in a milking parlour ro
82. e field to be edited press the Tab key Backspace with SHIFT TAB Pressing the Enter key usually saves the data entered and completes the function Attention The data stored in DairyPlan are an extremely important and practically irreplaceable asset Therefore back up the data every day on an external data carrier e g writable CD or USB stick 7160 9001 531 01 2011 125 DairyPlan programs DPBackup 14 2 DPBackup The program DPBackup is available for backing up data or reading an existing backup MEN Note Save data regularly and keep in a safe place For further information on the subject see the manual 7160 90 530 Calling up DPBackup e Press button 1 e Start Data backup DPBackup 2 WestfaliaSurge 2 Data backup DPBackup nes Settings Evaluation programs hes Herdstatistic E Data entry 2 e Select next step 3 Protect data T DPBackup What do you want to do 4 Retrieving data Copy your current DAIRY PLAN data files fala 7160 9001 531 126 01 2011 Protect data e Call up DPBackup e Select the destination for the back up DairyPlan programs DPBackup 7160 9001 531 01 2011 Data can be backed up on diskette and also on other data media For more information on this subject please refer to the Online Help F1 J DPBackup joj xj What do vou want to do Backup R
83. e in question will appear instead of DPNet dat Temporary file for organizing simultaneous data access in DairyPlan programs Can be deleted if there are problems if all DairyPlan programs are closed Will be regenerated automatically on start up DPNetinstall exe Installation and configuration of DPNet devices DPNotes dat DairyPlan database file notepad data DPPeriph dat Temporary process control file It is installed automatically at every start DPPort exe Test program for Multi Port and Dual Port card connections DPProcessControl exe Process control program controls all communication between the installation and DairyPlan DPProgCoord exe Utility program for debugging data access DPRegConverter exe Utility program for processing text data in ear marker numbers special animal numbers or responders DPRegToCow exe Program with which new animals can be created from ADIS animal data with ear marker numbers DPReproGraph exe Program giving an overview of the reproduction statistics history and future events heat circle DPRequest exe Program with a user interface for data exchange applications DPScatterGraph exe Displays various DairyPlan data series as dot diagrams 171 Appendix DairyPlan information 172 DPShiftW exe Converts data entries and other data Shifting date entries should only be used for demo data records
84. easurements carcel Hab FF Note ISO responders and the Rescounter II option must be selected for activity measurement with Rescounter Il 8 and 15 figure responder types require an ISO transceiver with corresponding program chip If there is activity measurement and both 120kHz and ISO responders are being used only one type of responder can be selected for activity measurement 7160 9001 531 14 01 2011 Start up DairyPlan Feed Settings System specific settings for feeding 7160 9001 531 01 2011 System feed schedule and general setup menu Feed Schedule and General Setup 3 Bin xx Feeder Calibration Wizard Feeding Times Advanced Last Actual Start Last feed start date 25 04 05 Last feed start time 60 30 Last feed calculation date 25 05 04 Change Start Time Points Feed Cycle start time mig This setting determines when DAIRY PLAN will start your 24 hour feed cycle Block Times Time to Block Stop Feeding Time to Restart Feeding Cancel Help The system specific settings include specifications for the delivery of a test portion feed times settings for scanning and report files On the Feeding times record card the Feed cycle start time can be adapted to the conditions of the farm 75 Start up DairyPlan Feed Settings Determining and entering the portion weight for a feed type Feeder Calibration Wizard 76 F
85. ed e to assign texts in the user manual to the program or menu e to assign settings in DPSetup Examples for a milking sequence Normal milking sequence Quantity kg min Transition time for milk flow 050 040 050 Threshold for removal 050 040 010 Cluster removal e f 050 040 020 Minimum milking time 050 040 060 Time s Milking time 050 040 150 illogical milking sequence Quantity kg min Transition time for milk flow Threshold for removal 050 040 050 050 040 010 Cluster removal f Milking time Minimum milking time Time s 050 040 060 050 040 150 7160 9001 531 01 2011 159 Appendix Milking control unit settings Code Function Default range Setting Control unit Milking The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Milking 1 050 040 070 Minimum milk quantity 0 200 0 050 4000 kg lbs The minimum milk yield can be changed so that it is possible to capture low yield animals The computer will not consider an animal as having been milked if it has not yet yielded the quantity of milk specified here Note With the measuring procedure using the Metatron measuring reservoir the lowest value for the minimum quantity is limited to 200 grams filling volume up to the lower sens
86. eit Sortieren Melken Anlage Datenaustausch M SE Sf A Galonomngane Leistungsanalyse pro Einstellung F tterung Melkplatz i io E Call u Wichtige Auswertungen 6P bp p par DPSenice DPService ET Melkstand und Expert Tier berwachung Milchtank Systemansicht g Lasamg samme Verbrauchtes Futter und m Siloinhalt m Bildschirm f r den Melkstand DPView 1 111 bp Q o 0 o o Wichtige Neuheiten 5 2 Start the DPService program 10 1 User interface The user interface is divided into different areas representing different program functions and providing interaction je 3 y I rt i DPService v 1 024 0 1 gt B 2 O gt Y Schnelinavigation al Darstellung 7 d laden Ji an w hes DEET IEA VANA A Konfigurieren Pl Eigenschaften o i PA 999 990 776 S 10240 999 990 S DE 999 990 114 M Kg 999 990 272 R 15 stellig vollst ndig i l 999 990 273 A Keine Aktivit tsmess l 400 180 000 B AA A A A A _ 400 180 001 B N 400 180 002 A Betrieb 400 180 006 A j 400 180 044 A DMS 21 Gateway 1 na bemehmen AA NA Example View of a new farm 7160 9001 531 88 01 2011 DPService User interface A Functional area In the current version of DPService the function area includes a
87. eld C DDNumber xx definition with Sub Index field numbers only in diagnostic mode 2539 Warning Duplicate Sub Something wrong in field C Mnemonic xx definition with Sub Index field Mnemonics only in diagnostic mode 151 Operating faults DairyPlan Error Messages 152 Error No Source Message Text Comment 2540 Warning Sub replaces A Substitution overwrites C original xx and or yy another field only in diagnostic mode 2541 Warning Indirect The substitution field itself C Substitution for xx maps to a substitution only in diagnostic mode 2542 Error Cannot Resolve The substitution does not C Substitution for xx map to a valid field only in diagnostic mode 2543 ADIS Engine GetBuffer Checksum Incorrect only for DII 2544 ADIS_Engine This header was created Header not specified by C CreateHeader by DairyPlan Request file 2545 ADIS_Engine Error reading file xx line y May precede an error C ErrorMessage message 2546 ADIS_UserWin User Break Shown when user UpdateProgressDialog interrupts the progress dialog 2547 DP_ADIS_Engine Process Error attempting to delete Cannot delete the given C WestfaliaDelete cow number xx COW 2590 CDPDataExchangeApp O Auto Mode impossible A option set but no input MessageB urProcessShellCommand without Input File file given nothing to OX process 2591 Input File does not Exist Given fiel does not exist MessageB even with ads
88. equired for maintenance work 0 ccc eee eee ees 156 Safety instructions for maintenance 0 eee eee en eee nents 156 Deinstallation Appendix Milking CONtOrURIE Settings an an A ed a ee A NGA 159 DairyPlaninlormalion ss tn cena ed ok er pede he eee es owe on eee eee ood eee cate 169 SpecialiSticiMS escasa ei e fi Aree dete ante terete Shed bol ela dera Stead il beeen ies hee dae 173 DairyPlan System Description TOM 4 5 06 ese er ne 174 7160 9001 531 01 2011 Preface Information on the instructions 1 Preface 1 1 Information on the instructions These instructions are supplied with the product e They are designed modular and are only in relation to the mentioned product For details of the components which are relevant to the product please refer to the appropriate manuals This applies especially for safety information e They should be kept close at hand and remain with the equipment even if the equipment is sold e This manual is not subject to an amendment service The most recent version at any time can be obtained through the technical dealer or directly from the manufacturer The manufacturer reserves the right to make changes due to technical developments in the data and images given in this manual Reproductions translations and copies of any kind even of extracts require written authorization from the manufacturer Abbreviations units specialist terms
89. er for product material or the environment 2 4 Basic safety instructions DANGER There are warnings about specific residual dangers in the corresponding chapters N Attention If the work requires special qualifications these are described in the corresponding chapters e When working with products from other manufacturers always observe the warnings from the safety data sheets and operating instructions from the product manufacturer e Disconnect electrical installations or equipment before working on them Lock any main or emergency stop switches to prevent them from being switched on again and put up a warning sign e Note that electronic components can be destroyed by electrostatic processes e Work should only be carried out on the installation when it is disconnected from the power supply e Unnecessary software and hardware games Internet puts an extra load on the computer In the worst case this may cause the computer to crash resulting in data loss 2 5 Personnel qualification Anyone who performs work or activities relating to the Magnum 90 Autorotor must carefully read the manual and sign to confirm that they have understood it and will be act accordingly e Participation in corresponding product training is necessary 7160 9001 531 01 2011 9 Description DairyPlan 3 Description For further information on the subject see the manual 7160 90 530 3 1 DairyPlan
90. er supported since DP5 0 2525 Processing Westfalia Record UNREC no longer supported since DP5 0 2526 Processing Westfalia Record REPEAT no longer supported since DP5 0 2527 Error processing Westfalia Any other error with Record Westfalia record 2528 ADIS_Engine Error processing Control Unknown Option in ProcessFlagRecord Flag Record Option xx Control record 2529 Error processing Control Unknown Flag Mnemonic Flag Record Option xx 0 1 unknown 2530 ADIS_Engine Execute Records no ProcessExecuteRecord longer supported since DP5 0 2531 ADIS_Engine DPD 2531 Cannot create These numbers lt 9999 C ProcessCreateField fields with DDNumber lt are needed for internal DP 9999 numberings 2532 Cannot create new field Somehow the CREATE C failed 2533 ADIS_Engine Master Field list contains Count the different types C MasterFieldListDiagnostics xx Fields plus yy of fields defined only in Substitutions diagnostic mode 2534 Error Duplicate same field number defined C DDNumber xx twice only in diagnostic mode 2535 Error Duplicate Mnemonic Same Mnemonic defined C yy twice only in diagnostic mode 2536 Warning Unknown Something wrong with C IndexDD xx for code yy field definitions and mapping to codes or formulas only in diagnostic mode 2537 Warning Unknown Something wrong with the C ParentDD xx for code yy field definition and subindex ordering only in diagnostic mode 2538 Warning Duplicate Sub Something wrong in fi
91. er the VC3 settings in the DMS 21 GateWay should be calculated e The settings for all VC3 channels on all DMS GateWays in the system are overwritten Check VC3 settings Information on this subject is given in the section on Setting up DMS 21 GateWay with DPSetup 7160 9001 531 01 2011 Start up DairyPlan Settings in DPSetup 9 2 4 Changing the connection of DPNetA devices from DPNet PCI USB card to DMS 21 GateWay From DP version 5 230 farms with DPNetA devices connected to the PC via a DPNet PCI USB card can also connect all of the DPNetA devices to the DPNetA channel on the DMS 21 GateWay ES Note If the connection is changed all of the DPNetA devices in the whole farm must be placed on the DMS 21 GateWay For example the DPNetA devices in one milking parlour cannot be on a DPNet PCI USB card and those in another milking parlour on the DMS 21 GateWay MEN Note If there is more than 1 DMS 21 GateWay being used on the farm all of the DPNetA devices must be connected to the PDNetA channel on the first DMS 21 GateWay Changing the connection Remove the DPNet PCI USB card from DPSetup e In the Devices menu call up the More DPNet components dialogue box e Press the Device Setup button e In the More device settings dialogue box select DPNet PCI USB by double clicking on it or by marking the line and confirming with OK e The DPNet PCI USB card set up dialogue box will open
92. er two stations The maximum number on the first VC3 channel is therefore set to 4 DP automatically shifts feed stations 5 and 6 to the second channel MEN Note If a maximum number is set as zero the corresponding VC3 channel on that DMS 21 GateWay will not be used If there is a change from Multiport to GateWay it is necessary to check the maximum number of devices per channel The DPSetup main window below in the section on Wiring Assignments shows the VC3 channel assignments 7160 9001 531 01 2011 Start up DairyPlan Settings in DPSetup Settings in DMS 21 GateWay for VC3 The settings for the DMS 21 GateWay are reached via More DPNet components in the Devices menu Other Device Setup a x Hide List Enter DPNET device unit numbers ps TIP This function accepts multiple entries oK an s _ Cancel Help l Standby Module 2 301 DMS 1 Gateway 3 301 DMS 21 Gateway 4 300 DFNet PLI USB Et A e Groups List Setup FF Note Transfer revised VC3 settings to DMS 21 GateWay If settings for VC3 channels or Baud rates are changed a DMS 21 GateWay installation stage has to be performed with DPNetinstall in order to transfer the changes Network Installation menu Address Specification submenu Install Gateway point If no further node connections or network settings are changed the other Address Specification and Close Gateway network instal
93. error messages appear Individual animal data may be lost Make another backup after the repair Check the PC s hard disk with Scandisk 4 Internal program fault in DairyPlan Check data record with DPDataTest and DPDataConfig If there is no improvement please note which function led to the crash and report it to GEA Farm Technologies GmbH customer service Restart DairyPlan Serious program fault in DairyPlan Please proceed as described in 4 Hard disk fault or hard disk full Please try data repair with DPDataTest or DPDataConfig Delete any superfluous files Restart DairyPlan 7 Problem connected with data access by several programs at the same time End all programs restart all computers the whole network if necessary and restart DairyPlan If the problem persists delete the file DPNet dat from the DairyPlan folder this is a temporary file created when the program is started The file can only be deleted when there are no DairyPlan programs running Temporary files can be deleted with DPDataT est click on the sticking plaster icon 8 Problems with the mmp files Memory Mapped Files that the DairyPlan program data management memory works with Close all DairyPlan programs and delete the files ending with mmp in the DairyPlan directory Can also be deleted with DPDataTest click on the sticking plaster icon 9 Problems saving data for data codes such as those used for example for DPEdi
94. error messages in the Error column OFF No response from the transceiver RESPOND Unknown responder number XM EOF Transmission error end of file not received XM ECHO Transmission error character transmitted not the same as the one sent Note may also be displayed in XMMonitor is running XM TIME Transmission error the unit is not responding within the permitted time XM EXTRA Transmission error unusual data DUP ADDR Address possibly duplicated NO PORT VC3 4 interface card is not working correctly BAD No return message from motors after starting a motor test 7160 9001 531 78 01 2011 Start up DairyPlan Checking the feeder system Note Occasional error messages especially after the system has been restarted are not significant These errors often occur Check wiring The faults may also be caused by defective electrical components Testing the Feeder Motors e Select Test Feeder Motor from the Actions menu or click on the button shown opposite with the information text Test Feeder Lag Motor e e Alternatively the test may be performed using the Feeder Calibration Wizard Icon Futterkalibrierwizard jpg For further information on the subject see the manual 7160 90 530 e In the following window select the feed station required Then click on Start Motor Test e This also checks the weight of the feed portion If the functio
95. estore ae en data files Sn Backup Close i Include large protocol files Help Schedule a Automatic Backup Schedule Make small backup file with only a specific animals et Next Automatic Backup if date entered run backups automatically Date Time 20 05 05 fi 3 00 Backup File Details a a diskette File Name including complete path backups File Name Diskette B e DPBackidpbackup dpb CAD PBackADPBackup dpb Browse C H Description m em gt Backup I book wr DPBack E e ER Ed OP Backup0407B dob Dain Name DaiyName Date Time Version Records Fies of type Backup Files DPBackup Setup x 51305 1 35 5199111 100 Fie list im f a Cancel aixi A Set up for automatic data back up UU Floppy disk drive File name DPBackup dpb is given as a default This can be changed if necessary C The Windows standard window for saving files is opened Here any drive directory on the computer can be specified for data back up D You can enter a comment on the back up here If the back up data is to be retrieved the relevant comment appears in this line E Option for backing up all data including special log files Important for problem analyses by the service engineer e Confirm entries with OK e The data has been backed up 127 DairyPlan programs DPBackup Automatic data back up
96. et up If the icon is red check the settings in Network Installation gt Interface Setup 7160 9001 531 01 2011 105 DPNet Installation DPNetinstall Program symbols The following pictograms might appear in the tree for example im Gate control Box control unit PC em DemaTron Metatron e Stand By E Close open H directory Here the background colour provides information on the installation status Background colour Example DPNet Installation Metatron Interface O K Metatron installation Metatron Installation incomplete Install BR incomplete Install device device address specification won address specification Gate controller installation incorrect Note the information shown for the device Installation OK grey Installation incorrect Note the information shown for the device 7160 9001 531 106 01 2011 DPNet Installation DPNet network installation Update 11 2 DPNet network installation Update Requirements e DairyPlan DPNetinstall are installed e The DPNet PCI USB interface including driver and or the Ethernet network card for connecting the DMS 21 GateWay is installed and configured e The equipment for the DPNet network which is to be put into operation eg a milking parlour or a feed box unit must be assembled in the milking parlour and connected to the DPNet inte
97. extent of the TE AE retrieved files What do you want to do f I sg Back Restore Clicking on List will display the ee Ey A 5 y corresponding files which are up marked with a blue tick Restore Close IV Restore hardware configuration settings The files are selected in the e IV Restore all animal and management data same way as when data is Schedule backe d up V Restore report setup and miscellaneous files Restore only specific animals Eon pu pa Once the old data backup has A A been loaded the PC should then be shut down and restarted Backup File Details TER x i a S sid Make sure that the process File Name Diskete control starts up at the same EROS tj me Description Dairy Name Fil Not Found Date Time Version Records File List FF Note The data in a backup are always historical and only as current as the date of the backup 129 DairyPlan programs DPDataT est Test Program 143 DPDataTest Test Program What DPDataTest Does DPDataTest is a test and repair program for DairyPlan data records The program analyzes the data record for errors and warnings in each individual animal record All messages can be printed out Carrying out DPDataTest e Start program S gt System Programs gt Data Base Test DPDataTest e In the File call up Test Data Base in order to activate the data test alternatively click on the button shown Sa A que Fil
98. fied feed quantities see Section on Starting up DairyPlan Settings Feeding Feed monitoring correct shows a lot of animals not calling for food Maximum feed quantity per Interval is set too low The animals are being prevented from receiving enough food whenever they visit Number of entitlement intervals or Intervals per day have not been set correctly Start with the setting shown in the Section Start up Set up feed according to the animals admission to the feed stations Insufficient access to the feed stations If easy access is provided approximately 25 animals can feed at one station for 20 hours and more a day Check how much it is being used with the feed lists or the report on visits to the feed box DPSetup menu System General Setup Feeding record card Other If the animals have only inadequate access you might try to modify or convert the feed station 142 7160 9001 531 01 2011 Operating faults Printer 15 6 Printer Malfunction Cause Remedy Printer not working no No voltage Check the main fuse or switch test printout Melted fuse Replace fuse Faulty mains cable Replace mains cable Faulty printer Have the printer serviced Printer not printing test printout OK Printer not switched on indicator lights not coming on Switch printer on Printer is OffLine Press the onli
99. formation Here you can call up information on a device selected or call up actions There are two ways to select the device e By clicking on the Service Pin e By making a selection in the tree Status query Display of status information on the Neuron processor important for fault diagnosis Node state value Configured Online value If the entry does not match a new Neuron download must be carried out must be the If any problems occur note the value of ResetCause and NodeState and give to the engineer if asked Communication table query Display of the devices with which the device selected can communicate Version query Display of version information on the device including the current version of software and hardware 33 33 Host Identifier Software Version Host and Boot Version only have entries if the devices have host application software see Metatron example If there are any problems note the details for the engineer Configuration data query Version Information u x Dematron 70 Control Unit 1 Stalls 1 2 0x13 1 0011 Host Identifier DMTOZO Host Software Version 0061 Boot Wersior 0074 Type neuron Sottware Yersion neuron Hardware ersion 0250 x Dematron 70 Control Unit 1 Stalls 1 2 0x13 1 001 Parameter Interface Version Communication Table from DP Domain Subnet Node DPNET PC DPNET Debug Standby Module Yers
100. gram will propose the correct software automatically If necessary a message will appear indicating that the latest software version is already available Carry out the download Download the next device 109 DPNet Installation DPNet network installation Update e Download more updates FF Note With a first time installation a Neuron download only has to be performed for the gate box control unit because the software has to be adapted specifically for the milking parlour Select the device to be installed in the tree background colour red or grey In the Device Software menu select Host Application Software Call up device from tree update Choose Query Type xj Do you Want to quen devices by selecting a device at the PL or by pressing the Service Pin Tree Semyice Pin Attention During initial commissioning call up the device using the Service PIN see corresponding user manual for the device The program will propose the correct software automatically If necessary a message will appear indicating that the latest software version is already available Carry out the download Download the next device e Complete installation only for installations with DMS 21 GateWay e Scan network Once all devices have been linked up a final check will be carried out on the network If installed correctly all pictograms will have a green backgro
101. grity error 2018 5 DS W prc Conductivity table is NULL 2201 5 DW prc side controller integrity error 2202 5 DW prc side controller integrity error 2203 5 DW prc side controller integrity error 2204 5 DW prc side controller integrity error 2205 1 DW prc Memory Check prc files 2249 2251 5 W Pre Side controller attempt to use dummy object 2301 1 DW TarHG Group Table ResetPrepare memory error 2302 1 DW TarHG GroupTable ResetFinalize memory error 2303 1 DW TarHG TarHerdGroupCorrectionTable CheckForUpdate memory error 2304 1 DW TarHG TarHerdGroupCorrectionTable ResetPrepare memory error 2305 DW TarHG Factor table not initialized null 2401 1 W ADIS_Engine Memory checks DPData and ADIS_Engine files 2428 148 7160 9001 531 01 2011 Operating faults DairyPlan Error Messages What to do in the event of errors Carry out the following procedures if DairyPlan 5 has shown the internal error number X has occurred error message See table in this section Action 1 Rare problem that is not serious DairyPlan did not have enough memory You should restart 2 Installation error Perform a data backup and install the latest update or installation CD again with the current system 3 Physical problem in the data files maybe due to the PC crashing power failure or shaking Make a backup DPBackup on an external medium Use DPDataT est and DPDataConfig on the data record until as far as possible no more
102. gs for the DMS 21 GateWay will be asked for or set automatically Check the VC3 connection especially if changes have been made or in the case of more complex installations When the interfaces have been set up manually the function Check PC interfaces in the Help can be used to check the settings Further instructions are given if there are any errors Help z Help Topics About this program Test Selection Method Check PE Interfaces ES Peibhe iver iso NiEEUe 63 Start up DairyPlan Settings in DPSetup 64 Settings for VC3 units on DMS 21 GateWay If VC3 units are connected to the DMS 21 GateWay Use VC3 channels on the DMS21 must be set Select interface dialogue box from the Devices menu Setup VC3 Channel Connections C Use COM Ports Multiport Interface Dual Port Card Channel Maximum Channel Maximum Connection peripherals ori Connection peripherals on Device thie channel Device this channel Gateway 1 YES E Gateway 3W033 i 5 Gateway WE3 2 fie Gateway 4403 16 Gateway 1 033 E Gateway 4032 16 Gateway 2 YES 1 f gt Gateway 4 WES 3 f a Gateway 24032 1 Gateway 5031 1 Gateway 203 3 f b Gateway 503 2 i E Gateway 34031 te Gateway 54033 16 Gateway 3WE3 2 f E Gateway EWES i 5 Use standard settings Cancel Help In this example for wiring reasons the first four of a total of six feed stations are on the first VC3 channel separate from the oth
103. hange target directory Enter the path and directory name of the DairyPlan directory on the Master PC as it will be reached through the network Example If the Master PC s hard disk is shown on the Slave PC as network drive N then the entry should read N DairyPIn B Conclude the entry of the directory name by clicking on another dialogue field for example on the field with the directory from which the installation is being performed This changes the installation dialogue and the other steps can be performed C Once this has been entered the farm s name will appear as it is entered on the Master PC D Select the Set up start menu and registry entries option E Make sure that the Run DPProcessControl option is not activated for installation on the Slave PC this option may only be selected for installation on a Master PC F Continue with the installation The program start folder and the necessary Windows registry entries are created on the Slave PC Attention A new main version or a new program must also be installed on the Slave PCs so that the correct Windows taskbar entries are created for new program parts Otherwise it may be that individual DairyPlan programs will not work correctly 7160 9001 531 01 2011 Installing DairyPlan DairyPlan licensing 8 3 DairyPlan licensing Licence rights Approval DairyPlan 5 is protected by copyright To protect its rights GEA Far
104. he current Technical Information sheets from GEA Farm Technologies GmbH 7160 9001 531 20 01 2011 System requirements recommendations PC requirements recommendations The following basic configuration is recommended for using DairyPlan Minimum requirement Recommendation Operating system e Windows 2000 e Windows XP e Windows Vista PCI slots Free PCI slots for the peripherals connected see also section on DairyPlan information slots 1 multi port connection set 4 channels VC3 Processor e Pentium 4 at least 2 GHz or comparable processors RAM working Animals Win2000 XP Windows Vista memory 500 256 MB 1 GB 500 1000 384 MB 1 GB 1000 2500 512 MB 2 GB 2500 1024 MB 2 GB Comment The amount of RAM depends upon the number of animal data records and the choice amount of data to be stored on each animal The number of animal data records is calculated from the total number of active living animals and inactive dead animals Include an annual herd growth of approximately 30 if the outgoing animals are to be archived in the DairyPlan data record The working memory required also depends upon the hardware configuration the operating system and the software installed on the computer Please contact the PC dealer if you have any questions regarding the computer configuration Hard disk 4 GByte and larger For DP at least the following is required e 500 MB up to 1000 animals
105. he ports 42 Disk drives TA Display adapters have been installed correctly 6 42 DYDICD ROM drives AS Floppy disk controllers Example 1 9 Floppy disk drives a I COM3 COM6 are to be entered m en under Connections COM and LPT T Mice and other pointing devices 1 Modems The relevant settings for the ports are 5 100 monitors to be entered in DPSetup see ay altas apt 3 i hs 5 Settings under DairyPlan EB Network Sera DPSetup Elf Ports COM amp LPT ee 24 Communications Port COM vee A Communications Port COM vee af PCI Communications Port OMS A PCI Communications Port COMH wer F PCI Communications Port COMS kn F PCI Communications Pork LOG on YF Printer Port LPT1 ghji Sound video and game controllers 73 Note The system properties Device Manager can also be called up with this key combination Once the driver has been Hr OaE installed correctly the FIFO settings for each new COM General Settings FIFOs Data rate Driver port installed will have to be 160950 B adjusted To do this the slide controllers are to be moved Restore Defaults over to the left W Use FIFO buffers FIFO Interrupt Trigger levels Transmitter a Receiver Recerver FIFO Flow Control Thresholds Flow On A O 0 Flow OFF OK 1 Cancel 7160 9001 531 01 2011 7160 9001 531 01 2011 Installation of
106. heck on the DPNet devices linked to the network Signal Command from DPNetinstall to the DPNet device after successful installation Wizard Help tool in DairyPlan 173 Appendix DairyPlan System Description form 18 4 DairyPlan System Description form If you report a problem to the service department please try to supply the following information as far as possible This will save time and telephone charges DairyPlan 5 installation descriptionDate Farm dealer details Farm details Dealer Name Address Andrew Brown Manor Farm 59302 Oelde Grove Road Tel 02522 1234 Fax 02522 5678 Name Address John Smith Dairy Systems Cullompton Devon Tel 02520 1234 Fax 02520 5678 Details of milking installation Milking Installation type number 2x6 FGM Milking places number and milking controller type Find type on Metatron 12 with 93S 12 x Metatron Identification Type VC3 VC4 DPNet walk through VC 4 Feed boxes type number Feed concentrate box Calf feeder TWIN Feeder Calf feeder DPCalfFeeder MK Feed 2 1 Other parts controlled by DairyPlan segregation gate animal scales PC Equipment Details information gathered from invoice or despatch note from supplier Processor type Operating System Windows2000 Windows XP Windows Vista Miscellaneou
107. hluss Set Da Electronic card complete DZ Multi Port Anschluss Set POL Electronic card complete 7162 9046 040 Uno Port Anschluss Set COM 230V A 7162 9047 170 Multi Port card type 41094B PCI B 7162 2380 060 Data cable 37 37 B 7162 2380 050 Data cable 37 9 C 7162 2680 040 CL transformer box D 7162 5986 000 Plug in power pack 230V 9V D 7162 5986 010 Plug in power pack 115V 9V E 4mm2 Line for connection to the earth circuit connector green yellow Eg Note The driver for the Multi Port Card 7162 9047 170 is on the DairyPlan CD If required current driver versions are available on the GEA Farm Technologies GmbH website Storage temperature 10 C 70 C 15 Description Default Settings 3 5 Default Settings Other settings can be used Changes may only be made by authorized personnel Check all factory settings before commissioning and adjust in line with the individual requirements of the installation or animal if necessary Attention Incorrect settings can have a negative effect on the health of the animals the quality of the milk and milking results 7160 9001 531 01 2011 Transport Information on disposing of packing material 4 Transport 4 1 Checking what has been delivered e Installation CD Note Always keep the CD safe after installation because the serial number may be needed e Installation instructions Part No Description The DairyPlan CD
108. ignals This command is carried out differently by the various devices Device Signal command DeMax DemaTron LEDs will flash 3 times Metatron P21 S21 LEDs will flash 3 times Gate control Gate rattles only when vacuum is connected Box control unit Gate rattles only when vacuum is connected Standby module No action Control panel OCR Winking on the display Feed module FTM Gives out a portion of feed Setting of configuration parameters Transfer of configuration data to the device selected without having to carry out installation This action can only be used for installed devices Transfer communication partner Transfer entries in the communication table to the selected device without having to perform an installation This action can only be used for installed devices 7160 9001 531 122 01 2011 Installation of DPCalfFeeder 12 Installation of DPCalfFeeder The DPCalfFeeder program connects DairyPlan to a calf feeder via an FT GateWay The DairyPlan module HM J is required for this A CD supplied with the FT GateWay has the additional program modules required The following programs should be installed from this CD in the order given 1 FT COM Server 2 FT Terminal Program 3 Licence file for FT COM Server e To do this start the file com_setup exe from the CD This installs the COM Server and the Terminal Program Once the installation has been successfully com
109. imulation time DT70 Allocate a function that will be performed when the key is pressed Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 7160 9001 531 01 2011 165 Appendix Milking control unit settings Code Function Default range Setting Control unit KickOff Bp The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt KickOff 050 060 010 Activate KickOff off on off The Release Kick Off function must be commissioned by means of this setting 050 060 020 Transition time 15 5 60 s Kick Off transition time The time from the start of milking until Kick Off monitoring is activatedduring which the cluster can be attached 050 060 030 Waiting time 1 0 0 1 10 0 s Kick Off wait time The waiting time is used to compensate for short admissions of air which can occur during the pulsation cycle If the switch signal is applied without interruption during this period this will be indicated by the flashing of the signal lamps and the Kick Off LED 050 060 040 Flashing time 1 0 0 1s 20 0s Kick Off flashing time Duration of the Kick Off fault display until removal Removal of the cluster and corresponding dis
110. in order to ensure correct calculation of the feed quantities 77 Start up DairyPlan Checking the feeder system 9 4 Checking the feeder system MEN Note If no feeder system is installed pass on to the section headed Testing Metatron A test should be carried out to check whether all of the feed stations and calf feeders connected have the correct electrical and logical connection to the PC or DairyPlan If there is a connection a Feeder motor test should be carried out Checking the connection e From Windows Start Programs DairyPlan start Process Control DPProcessControl Alternatively in the DairyPlan main menu click on S gt System programs gt Process control DPProcessControl A process control window appears with the following tool bar see also section on DairyPlan Programs DPProcessControl Sn DPProcessControl sh hue de _nFie Tools View Window Help Fay SES tia Win Feed Interface Test Stall This Animal Previous Animal Mom Error Feed Total Animal Responder Ration Remain Avail Animal Abe l 0 0 0 183 from 0 000 0 000 0 000 0 000 Cereal o 0 000 0 000 0 000 0 000 Mineral o 0 000 0 000 0 000 0 000 F FF 1577 n n n n aan n An n Anar I mo mama e The button shown opposite can be used to call up the status display for feeder stations and feeders Errors in communication with the peripherals are shown in the Error column e Possible
111. ing Parlour and Milking Place dialogue from the Milking Parlour Setup button e To set up the rows in a specific milking parlour call up the first record card General in Milking Parlour Setup Amongst other things this record card contains ID Parameter setup only needed for VC3 milking parlours Must be set individually for each transceiver In earlier versions ID Parameter has also been called Calibration Value and Pause Times Transceiver setup for row Two different rows of a milking parlour must have the same type of transceiver In exceptional rare cases however one transceiver with its own settings may be installed for each row The ID parameters of rotary parlours that are controlled conventionally with VC4 3 transceivers are also in the settings for the one milking parlour row More details in Online Help 7160 9001 531 82 01 2011 Start up DairyPlan Checking the milking parlour units 9 6 Checking the milking parlour units MEN Note If there are no milking parlour units please continue with the section n Minimum DairyPlan Settings A check is performed as to whether all of the milking control units and milking places have the correct electrical and logical connection to the PC and to DairyPlan With regard to Metatron 12 milking parlour control units If there is a connection individual devices can be switched off and on with the main switch in order to check the a
112. ion Information y 0 xj METATRON 1 1 1 Host Identifier WMP Host Software Version 1 75 Boot Version 1 73 Type neuron F2 Softwareversion neuron 3 9 Hardware Yersion WMP 1 01 The configuration data asked for can be compared with those in DairyPlan 7160 9001 531 01 2011 121 DPNet Installation Equipment information The interactive window displays the configuration data on the device selected Device Parameters Configuration data Er Ex 3 o x DP Configuration data METATRON 1 1 1 DPNet Configuration data Parameter Interface Version 2 o Description 300 1907010 Logical number of 1st stall of this Metatron in parlor 3007190 011 Logical number of and stall of this Metatron in parlor 3007 190 020 First milk stall in a consecutive row 3007 190 021 Last milk stall ina consecutive row 3001 90 022 First milk stall in a consecutive row 3007190 023 Last milk stall ina consecutive row 3400 1 90 024 First milk stall in a consecutive row 3007 190 025 Last milk stall in a consecutive row 3007 190 026 First milk stall in a consecutive row moo One op 3007 150 027 Last milk stall in a consecutive row 3007190701 2 Absolute number of 1st stall of this Metatron in whole system 3007 190 013 Absolute number of nd stall of this Metatron in whole system 30019007 4 Parlor number 0 00 cm oe o E Signals The signal command for the selected device is triggered by means of s
113. ion Mumber Last Calving Date Last Insemination Date Last Service Sire Last dry date Status Code for cows goats sheep for young animals Animal ID Animal ID Responder number Group ID number Group ID number Date of birth Date of birth Last birth date Lactation number 85 Start up DairyPlan Automatic functions 9 8 Automatic functions In DPProcessControl in the menu epa Actions gt autom functions exact details must be given on the functions Recent timed events run by this program that are to be performed automatically 10 34 56 Feed Reset 0 Sec see Installation Report 10 34 56 Check Missed Animals 1 Too Late 05 For more information press F1 A paa 2 Sec Go to scheduling functions Feed Milk Reports Backups ul e Feed gt Feed times Enter a suitable start time for the feeding cycle e Milk Enter the milking times The actual milking times must be within the times set e Autom reports Select or enter reports which are to be printed automatically at specific times Eg Note DairyPlan provides a number of pre set lists in the directory dairypln FactOrig XX language that has been installed and set Examples of monitoring lists Report name Recommended printing Purpose time Feed monitoring after start of feed Feed monitoring Observe daily week
114. ires the programs set up different programes or options according to the severity of the error entered will be called up Start for alarm type Enter the exact command line to run Low Test FT Medium Test High Test Repeat Note Each Alarm Jeden Alarm melden MK Cancel Heln Sound If the Special function is selected any wav Windows Sound file can be activated when there is an alarm 7160 9001 531 136 01 2011 DairyPlan programs DPAlarm This requires the entering of the corresponding file name with the appropriate path specification DPAlarm 5etup i gt mi Ri os Programs Sound T mes Alarm List Remote IF your FL has a sound card DF larm can make a sound when a problem is detected Alarm Sound C No sound C Default Windows sound Special sound file Je daitypin alarm war Test NE ance Helr Time In this menu it is possible e to enter the pre alarm time e Number of days after which old alarms can be cancelled Alarm List Using this function it is possible to show copy or export into a file all saved alarms in accordance with certain selection criteria If only certain types of alarm DPAlarm Setup A are to be displayed enter the type of alarm here e g FeedOff Finally click on Update Export With this function the alarms can be copied into a text file Ea Export an Refresh Pr
115. itted with a lock to immobilise them in the open position and a warning sign is to be put up 7160 9001 531 01 2011 19 System requirements recommendations 6 System requirements recommendations Voltage stabiliser Since the power supply in agricultural establishments frequently fluctuates heavily it is advisable to use a voltage stabiliser to protect your PC and ensure there are no interruptions in the supply PC Protective Measures PC These measures e g surge voltage protection lightning protection should be agreed with your supplier Check the computer configuration FF Note A note on working with DairyPlan 5 GEA Farm Technologies GmbH can only guarantee problem free working with DairyPlan if it has been installed in accordance with the installation instructions Other programs installed on the PC do not generally interfere with the operation of DairyPlan But it is necessary to check in each individual case The first step in the installation is to check the configuration of the computer This step is necessary to ensure that all of DairyPlan s features will be able to be used later on After checking please enter the computer s configuration in the installation description at the end of the instructions Information on the computer configuration is available from the Windows Start Button under Settings gt Control Panel gt System ES Note Please note the Recommended computer equipment in t
116. k entries not permitted on Metatron 7160 9001 531 84 01 2011 Start up DairyPlan Minimum entry of animal records for functional test 9 7 Minimum entry of animal records for functional test Once the PCs and peripherals have been connected the animal data have to be entered To check that the system is operating between three and ten animals have to be entered depending on the size of the installation y For further information on the subject see the manual 7160 90 530 Entering Information on Livestock 7160 9001 531 01 2011 Enter new animals with DPMenu gt Animal Data gt Manage Animals gt Save iol xj viet version WestfaliaSurge DairyPlan C gt 1 59 is Statistics Cow Sire Calves Feeding Reproduction Health Sorting Milking Installation a GB Enter y BB Delete Data ent BB Change Number EA Responder number entry change E New cow or calf records Important Forza Animal Numbers Animal Mc Enter unique animal numbers you wish EY to add suggest 1 Perforrr 111 Ef Multiple Animals 1 lt lt Fr Important iz aparatito all new records Enter information separatel for each record T Run OP Single when finished seo To run the installation the following minimum entries are absolutely essential Responder Number Registration number Mame Sire Dam Herd Entry Purchase Date Group Number Date of Birth Lactat
117. l Purchase Options Software Key One Software Key Two Reason for Request DairyPlan is protected by copyright In order to prevent infringement of copyright a software code system prevents unauthorized copying of DairyPlan The software key 2 must be entered max 30 days after installation or by the date shown in the program Otherwise the management functions of DairyPlan will be blocked Your DairyPlan distributor will give out the second software key if this copy has been legally Please send this data to your distributor to receme the second software key Send it via email or print the form and sign it and then pags it to your distributor Distributor Information 1234565 ir knowsall IE Ireland Canton High 25 Tullamore knowsallicoallwork1e 123 123456 123 123333 Mr Goochork New order order number unknown ir Muchwork IE Ireland Holdroad Drive 22 333 345678 333 345677 9 Feb 2007 3 217 330 1L522MO01 HM O P F P M P 5 P K 120 7032 2229 9643 5635 4418 given on receipt by WestfaliaSurge GmbH New Installation E 7160 9001 531 01 2011 57 Installing DairyPlan Uninstalling DairyPlan Signing the form confirms that the information given is correct and you agree with the conditions for requesting the software key The 2nd software key from GEA Farm Technologies GmbH is entered in the application form submitted and assigned to the customer through the technical centre dealer
118. lation stages do not have to be performed 7160 9001 531 01 2011 65 Start up DairyPlan 66 Settings in DPSetup The number of transceiver units connected to a channel is set in the DMS 21 GateWay Other Device Setup 2 _ xl Gateway MAC Address hidden Gateway IP Address hidden Rezerve Parameter General VC3 Channels Baud Rates WES Channels Transceiver Offsets old DMS 21 Gateway 1 System Part 301 300 310 051 Number of Transceivers at Tet WE3 Channel 3003104062 Communication Type Code at Tst VC3 channel 300 310 053 Number of Transceivers at 2nd 03 Channel 300 31 1 064 Cormmunicatiorn Type Code at 2nd E3 channel S00 310 055 Number of Transceivers at 31d VES Channel S00 310 056 Communication Type Code at SrdWE3 channel Use standard setting A DK Abbrechen Hilfe The code for the type of communication has to be given for each channel With the standard methods of connecting VC3 to the DMS 21 GateWay in DairyPlan version 5 230 or higher there should be a 0 here i VC3 units with Baud rate 4800 On the DMS 21 GateWay Baud rate VC3 channels setup page the standard 1200 Baud rate can be changed to the higher rate of 4800 e The setting for the Baud rate on the VC3 peripheral must match the setting in DPSetup Note Only the latest chip versions for VC3 peripheral units support the higher Baud rate e The setting must be the same for all VC3 units o
119. lder With the option in Start Menu Create program DairyPlan is copied into the computer system s program menu A desktop icon shortcut is also set up for direct access With the Start DPProcessControl option process control starts automatically when the computer is started This option should also be set in HerdManager and DairyMonitor systems where process control has to This function is not used in a Demo version or DairySetup level e When all of the options have been set confirm the details with the Next key During the installation amongst other things the hard disk capacity is now checked A warning is given if there is not enough storage capacity avallable Entry of the serial number for DairyMonitor and DairyPlan systems The CD key the first figures of which correspond to the serial number should be entered The CD key is on the sticker on the back of the CD sleeve Enter in the field provided with no empty spaces and then click on Install With DairyPlan Version 5 230 or higher the installation of some necessary additional Microsoft files is requested In this case the window Microsoft Visual C Redistributable appears on the screen This installation stage may last a while do not interrupt Microsoft Visual C 2005 Redistribut i 45 Installing DairyPlan System levels and different types of installation e Once the individual program parts have
120. libration Wizard select the feeder for which a portion weight is to be determined Feed Calibration Wizard 1 Motor and last calibration date f 111 18 3 Afi 2 2 Cereal 19 05 05 10 38 3 2 Mineral Pl PAPA E O PO ROO ANSE OI SAO REO MRA m SSS Humber of motor turns to drop Test responder number 2 the feed test portion f 0 f 23456799 Please enter the total amount of dispensed feed Reference Weight f E ja 23 Portion weight for kg 3 feeder output kg Cancel Back Next 3 Help Select the motor for which the portion weight is to be calibrated 2 Enter the total reference quantity given The portion weights for setting up the feeder motors are automatically determined from this and entered in the Feeder Setup 3 Use the Next button to go through the dialogue step by step following the instructions See Online Help for details For VC4 VC3 feeders a test responder is used which is to be kept for the ejection of feed into the identification field N Attention The test responder must never be attached to an animal because that animal would then receive unlimited feed Note If another responder is brought into the identification field during the delivery of feed this will abort the calibration process Es Attention This procedure should be performed for each type of feed each feed station and for each new delivery of feed
121. llow to cool Try again a few times If it works then immediately make a backup on a separate disk Start hard disk repair program e g ScanDisk If necessary format the hard disk and reinstall the whole PC system see PC manual for description Preferably consult a PC specialist 140 7160 9001 531 01 2011 Operating faults Computer system DairyPlan software 15 4 Computer system DairyPlan software Malfunction Cause Remedy Animals are not appearing on the right lists Poorly designed report Set up in list design DPList in order to see the animals included by DairyPlan Animal data not entered Select a missing animal Call up DPSingle to check the data entry Check all programmed data as List limit and verify the Status code Unsuitable Follow up vet actions A lot of reports require a future vet action for the animals to be listed correctly Reports not printed automatically Automatic functions not set Set automatic functions Report has no animals The report must have at least one animal within the limit values Try to start the list manually and change the Report limits Milking animals are being listed as missing Animal not identified No action required DairyPlan will estimate the data required Wrong setting in automatic time event Correct settings Too short a time has been set for the time before
122. ly need one DairyPlan channel current loop to connect one type of GEA Farm Technologies peripheral When installing make sure that the data lines are connected while the device is disconnected from the power supply so that no short circuits can occur through the uninsulated cable ends Attention When fitting the Multi Port card the PC should be switched off and separated from the mains 230V Handle all electronic components correctly to prevent electrostatic damage Conditions of application The Multi Port connection set should be installed in an office environment in the direct vicinity of the PC The CL transformer box is to be mounted on a wall Ambient temperature 0 C 40 C supply connections A mains socket 230V AC is required to supply the transformer box This should be provided by the client The mains voltage must be stable If the mains voltage is polluted by large fluctuations or voltage dips an uninterruptible power supply UPS must be connected in series 7160 9001 531 01 2011 Installation of the interfaces Installing the multi port connection set 7 3 1 Connecting the Multi Port connection set Attention If several cards are required then these are to be installed individually one after the other D C A DairyPlan C21 A u Westtaasargo I AIJA e Plug in jumper 1 as shown Multi Port Card 7162 9047 170 Multi Port card A
123. ly Heat monitoring Heifer about to calve weekly Calved heifer overview Animals due to calve weekly Calving overview Vet action weekly scheduled vet action Unidentified animals in the Post milking Animals with no milk milking parlour quantity Conductivity value and milk Post milking Conductivity value and milk alarm monitoring Activity monitoring 2 daily Activity monitoring 7160 9001 531 86 01 2011 7160 9001 531 01 2011 Start up DairyPlan Automatic functions Back up Enter the time and filename Automatic Backup Schedule including path for the scheduled file back up The data is then saved at the time specified every day Next Automatic Backup if date entered run backups automatically Date Time 20 06 05 fi 3 00 File Name including complete path e DPBackAdpbackup dpb e Keep multiple backups Abbrechen Ubemenmen Hilfe 87 DPService User interface 10 DPService DPService is a program that dairy farms can use to create and set up all of their corresponding devices and components The graphical interface not only makes it easier to configure new dairy farms it also enables the user to import display and edit operating data that have already been created from the DairyPlan database Ed DPMenue a ecje ali a DairyPlan C 1 Version 5 2 LL Is Analyse Tierdaten Aufzucht F ttern Reproduktion Gesundh
124. m Technologies GmbH has given DairyPlan a software key This is used to authorize the program Without authorization once the input period has expired it will only be possible to use the program to a limited extent Obtain authorization software key through the specialist dealer ES Note The program is only authorized if the options installed have actually been purchased Only the DairyMonitor and HerdManager system levels are subject to a charge There are no licence fees for DairySetup or a Demo version Approval is given either by the Technical Centre of by the dealer if e the serial number is the right one e if software key 2 has been issued Software key 1 Software key 2 7160 9001 531 01 2011 When is a new software key required Software key 2 is a coded number which is keyed in within 30 days and is always asked for if e a new installation has been performed e an upgrade installation has been performed e the installed module or animal capacities have been changed e the DairyPlan program recognises that it is running on another hard disk This may occur if the files have been copied onto another computer the hard disk has been re formatted or if anew version of Windows has been installed on the hard disk How does the software key system work For the first 30 days after a new installation you can access the required part of the program and work using the Close key After this time all
125. mal are not displayed Warning messages from the milking sequence e g manual removal segregation ATD box locking continue to be displayed 2 No function 3 With high priority only the warning message with the highest priority is displayed Warning message display DT70 DT60 010 000 130 Animal ID Milk quantity 0 60 DT70 Displays alternate between animal ID and milk quantity Animal ID and milk quantity are each displayed for the time set Alternating display 3 DT60 Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 7160 9001 531 01 2011 167 Appendix Milking control unit settings Code Function Default range Setting Control unit External alarm The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall setup gt Special functions Give external alarm if 050 070 040 No cow number no yes no Signal output for warning no animal no Animal marker heat 050 070 060 conductivity etc no yes no Signal output with Animal information info display at the start of milking eg Dry Separation Milking ban 050 070 020 Low milk yield no yes no Signal output for warning Milk quantity too low 050 070 050 Kick Off no yes no Signal
126. n program 7160 9001 531 01 2011 Installing DairyPlan DairyPlan network installation Installing DairyPlan on a Slave PC The DairyPlan program is installed on the Slave PC in the same way as on an individual PC Place the installation CD in the Slave PC s CD drive and start installation The installation program will start as for a new installation because DairyPlan is not on the PC The following installation steps are different for installing Slave PCs in a network Program Installation New Installation Select System Level Existing Installations C Banyb5etup Foninstallation and Setup ar epsteme THU continue campute conpestor C UPDATE HerdManager O UPGRADE eater HerdMarager version Dani onitor me Forspstemes montong Equipment any notarial daten C Add LANGUAGE files only HerdkManager Dany lan FullYersion C Purchase OPTIONS urchaze al stem managing eduipmrientand animal Gata u a Create 1 TASKBAR menu and lega er N C DEMO version a ee er tn EEE Meer Example dsta HEt Zr UNINSTALL Remove HerdManager File locations Windows Taskbar and Automatic Startup M Add to Start Menu Folder CAD okumente und Einstellungen A eee Run process control at Boo Mow installed E O E Fror Feldes EADokumente und Eiretelungeri 7160 9001 531 01 2011 53 Installing DairyPlan DairyPlan network installation 54 A C
127. n backup dpe Worksheet for DPEditData dpu This is where the settings for DPMenue are stored dpx This is where the various DairyPlan programs store their settings hdi Header Inclusion Files files with additional definitions for ADIS data exchange hip Online help files mmp Memory Mapped Files temporary files which DairyPlan uses to organize access to its data rfa List definitions for DPList 7160 9001 531 01 2011 Appendix Specialist terms 18 3 Specialist terms 7160 9001 531 01 2011 Term Explanation AR AutoRotor rotary milking parlour ATD AutoTandem milking parlour Tree Structure arrangement of the network of controllers and devices DP DairyPlan herd management program Desktop Windows desktop DPNet interface Interface for the data connection between DairyPlan and the Westfalia peripherals connected DPNet equipment Network components e g Metatron 21 Feeding Box Gate Control FGM Herringbone milking parlour Host processor Additional processor for a DPNet device ISO reader Identification module for animal identification system Neuron processor Network processor for a DPNet device Network installation Addressing in the network Service Pin Neuron ID Unique identification number 48 bit for a DPNet device Peripherals DPNet components SBS Side By Side milking parlour Scanning Address c
128. n one channel If Baud rate settings are changed they must be transferred to the DMS 21 GateWay with DPNetInstall see note on Transferring revised VC3 settings to DMS 21 GateWay 7160 9001 531 01 2011 Start up DairyPlan Settings in DPSetup 9 2 3 Changing the connection of VC3 units from MultiPort card to DMS 21 GateWay Farms that previously had VC3 peripherals connected to the PC with a MultiPort or UnoPort card and now have a DMS 21 GateWay can connect the VC3 units to the three VC3 channels on the DMS 21 GateWay ES Note If the connection is changed all of the VC3 units in the whole farm must be placed on the DMS 21 GateWay For example the VC3 units in one milking parlour cannot be on a MultiPort card and those in another milking parlour on the DMS 21 GateWay MES Note Metatron 12 cannot communicate with DairyPlan via the DMS 21 GateWay If there are Metatron 12 units on the farm then no VC3 units can be placed on the DMS 21 GateWay Changing the connection In DPSetup in the Devices menu in the Select Interface dialogue box e Activate the Use VC3 channels on the DSM 21 GateWay setting e The first two channels on the MultiPort card are usually empty because otherwise they are in conflict the PC s serial interfaces COM1 and COM2 For DMS 21 GateWay enter a suitable maximum number so that the first two VC3 channels on the GateWay can be used See section on Setting up DMS 21 GateWay with
129. n test has been successful for all feeder motors and stations you can start working with the feeding system Alternatively the test may be performed using the feeding calibration wizard Taf A 7160 9001 531 01 2011 79 Start up DairyPlan Milking Parlour and Milking Place Settings 9 5 80 Milking Parlour and Milking Place Settings In addition to the main settings which have been made using the Wizard other information on the milking parlour can also be given Fine settings can be made in the DairyPlan menu S gt Settings gt General DPSetup gt Devices gt Parlour and Stall When this menu point is selected the following dialogue box appears Parlour and Stall Setup Number of Parlours 1 Humber of parlour sides 2 Number of Stalls ZU Milking Control at Stalls Other Milk Stalls Setup Milking Control Setup trom PC m Parlour Setup Caneel teo 7160 9001 531 01 2011 Start up DairyPlan Milking Parlour and Milking Place Settings Setting milking control of stalls This function can be used to make the farm specific settings for the milking places and milk meters Milking Control at Stalls 1 xx Blocking Special Functions Display Cleaning Inputs Outputs General Kick Off Miking1 Miking2 Milking Finilactor Putsati n Backilush Parlor Side f Parlor Type E Carousel AUTOROTOR II la a physical milk control unit at
130. ndatory Reason for Request x Reason for Request ie New Installation Upgrade Additional User Options Olher please explain m Order Information fe Include with order Order number 9 digit f 23456789 New order order number unknown lt lt Back cancel 7160 9001 531 01 2011 Installing DairyPlan DairyPlan licensing Application Form for Second Software Key With the details given DairyPlan generates the following application form This form can be printed out directly If there is no printer available in emergencies the form can also be saved in a file so that it can be printed from another PC Alternatively the second software key can be applied for by e mail to your dealer see following explanations Applying for a 2nd software key by e mail Application Form DPRegister rtf DPRegister 5 x File Edit View Help i lal E q i j ja Request for DAIRYPLAN C21 Software Key 2 WestfaliaSurge GmbH fas required for additional user option modules and version upgrades acquired Dealer Number Dealer Name CountriRegion Code Address Email Address Fax Number Telephone Number Installing Technician Customer Information Crdeninvoice Number Contact Name Counte Region Code Address Email Address Fax Number Telephone Number System Information Installation Upaate Date Version seral Number Origina
131. nditions the route taken by the milk will be shut off before removal e Shut off after removal If the cluster is heavy or the vacuum level is poor the route taken by the milk should be shut off after removal so that the cluster does not fall off at the end of milking Setting for animals with low milk yield 050 040 140 Maximum milk duration no yes no Setting 050 040 080 only for animals with active separation function Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 7160 9001 531 01 2011 161 Appendix Milking control unit settings Code Function Default range Setting Control unit Pulsation 5p The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Pulsation 62 Pulses min 050 020 010 Number of pulses 30 300 ers menta The number of pulses is to be adapted to the cow to be milked The default setting for cows is 62 pulses min Higher pulse rates are normally required when milking sheep and goats Recommended settings e goats 90 min e sheep 120 150 min Ratio between suction 64 36 050 020 020 phase SP and relaxation Increment 1 50 70 50 30 phase RP The fraction for the suction phase a b can Vacuum be set within a range of 50 70
132. ne key Faulty cable loose connections or connection made at the wrong point Repair the cable or connections check on the correct connections in the PC manual Wrong printer entered in the System Control PC faults To check test another printer and have the PC checked Printer not printing automatically Printer switched off Switch printer on Autom functions have not been programmed into DairyPlan See DP Start up DP Minimum entry Printout is weak and illegible Printer cartridge is empty Replace printer cartridge 7160 9001 531 01 2011 143 Operating faults DairyPlan Error Messages 15 7 DairyPlan Error Messages Internal error number X has occurred This message appears if an error has occurred within the DairyPlan 5 family To rectify the error certain actions have to be carried out Note the action number in the corresponding line of your error number The individual actions are described in the table What to do in the event of errors at the end of this section The Source and Description columns are references points for GEA Farm Technologies 144 GmbH technical personnel when troubleshooting No Action Programs Source Description 0 1 DW misc error conditions n
133. nel in accordance with the safety instructions Also see the section on Personnel qualification Special risks involved in initial commissioning e Electrostatic processes interference may endanger electronic components and also lead to software faults and data loss Back up data regularly therefore Attention Only touch the edge of the printed circuit board and avoid static caused for example by clothing 9 2 Settings in DPSetup 9 2 1 Setting up the Multi Port Card with DPSetup A few settings are required so that DairyPlan can operate with the Multi Port Card These are in the Devices gt Select interface dialogue Setup VC3 Channel Connections xj C Use YES ports DMS21 Gateway f Use COM Ports Multiport Interface C Dual Port Card Channel Maximu Channel Mas mam Connection peripherals ori Connection peripherals ori Device this channel Device this channel COM1 COM3 16 com comio le COMA COMI 16 EOM COM1T2 E COMS E COM13 16 COME le coM14 iE COM te COM15 iE COME E COMTE 16 Use standard settings Cancel Help e Activate Use COM Ports e For the channels used by DairyPlan e g COM5 COM8 set the maximum number of devices or transceivers on that channel It is generally sufficient to enter 16 as the maximum The number of devices actually connected may be lower Attention All channels before the first channel used by DP e g COM1 COM4 should be se
134. nel qualification required for maintenance work Maintenance work may only be performed by specially qualified personnel in accordance with the safety instructions Also see the section on Personnel qualification 16 2 Safety instructions for maintenance To prevent damage to property and or life threatening injury to personnel always observe the following e Only use original replacement parts original accessories It cannot be guaranteed that parts from other manufacturers that have not been authorized by GEA Farm Technologies GmbH have been designed and manufactured correctly from the point of view of safety and the stresses encountered Also read the chapter on Safety 7160 9001 531 156 01 2011 Deinstallation 17 Deinstallation De installation is performed with the program DP Uninstall This can either be via the input dialogue on the DairyPlan CD or via the Windows task bar Attention DPUninstall irrevocably deletes the whole stock of data program files lists analyses worksheets data and the entries in the Windows Registry If necessary make a backup with DPBackup of the data stock De installation using the DairyPlan CD e Insert the DairyPlan CD e In the DairyPlan Installation dialogue select the option Uninstall DairyPlan DAIRYPLAN Installation Be x File locations Front FAD po U ser Ta eD aityFlr Now installed Demo OP Version 5 199 WESTFALI
135. next missing animals check Correct the time between the first and last milking of animals within one milking session Animals are not being milked but are not being identified as missing Another animal has been incorrectly identified Delete the incorrect animal data Wrong setting in automatic functions Set the automatic functions correctly Too much time has been set as the time before next missing animals check Correct the time between the first and last milking of animals within one milking session Animal has the wrong status code Dry prepared or is not being checked Enter correct status Animal has the wrong lactation number Enter the right lactation number for the animal The group of animals has been set to the wrong number of milking operations Change the setting for the animal in Group Setup Group Parameters or Group Numbers Lactation totals are not correct System still not working long enough A full lactation is needed to obtain a proper production data record Estimations can be made by a entering the current estimated values from the control association computer centre etc or b starting estimation of the last lactation totals for a rough estimate of the last production 3333 Estimation of lactation totals has been started The last production will be estimated roughly based on the actual d
136. ng and conductivity measurement P F feed station control from DP excluding feeding in the milking parlour P S activity measurement and segregation scales control HM D data exchange HM M2 connection of a handheld computer HM J connection of certain standalone calf feeders FF Note For the sake of simplicity the term DairyPlan and also the abbreviation DP often refers to the whole DairyManagementSystem 21 product s program system DairyPlan C21 regardless of the system level and module options installed in each case 7160 9001 531 01 2011 41 Installing DairyPlan System levels and different types of installation 42 Dairy Dairy HerdManager Demo Setup Monitor N gt a s u 9 Q9 Ss a ca ad a TI II DP constantly connected to installation 8 Time restriction Modifications and settings with mobile laptops Subject to a charge second software key required O 0000005090 Enter and manage animals 5 animals 5animals O 0 0 0 0 0 0 restricted Milking parlour installation and setup Installation monitoring recording installation data 0 0 0 milking parlour Feeding in the milking parlour rotary or PF21 0 0 without animals only basic ration Identification 0 Activity measurement Milking parlour controlled segregation input in the milking parlour previously only new types of 8 C
137. o carry out work on the product can look at the instructions at any time The instructions in the section entitled Basic safety instructions are observed The legal requirements are observed The work to be carried out is performed by a sufficiently qualified person Attention Particular qualifications are described in the corresponding chapters Work which may only be performed by authorized personnel Installation Commissioning Troubleshooting Deinstallation These personnel are regularly instructed in all relevant matters of safety at work and protection of the environment and be familiar with the manual particularly the safety instructions it contains Operating personnel who require training only work on the product under the supervision of an experienced person The successful completion of training is to be confirmed in writing Operating instructions are produced for the farm These must be especially adapted to the conditions of the business once again expressly taking account of safety aspects 7160 9001 531 01 2011 Safety Personnel qualification 2 3 Explanation of the safety symbols used Safety symbols draw attention to the importance of the adjacent text Safety symbols and signaling word DANGER The word Danger together with a symbol signals a danger to people s and or animals lives and health Attention The word Attention together with a symbol signals a dang
138. ode to Ready for milking by pressing the Start Stop key for a long time l Re 0 0 deactivated 050 010 062 Central switch to rinsing 0 1 cited This function switches all of the control units in a milking parlour row to ready for rinsing at the end of milking instead of ready for milking If this function is activated central switching is performed by pressing the Cleaning key press Hand for a long time e milking places that have finished milking switch over immediately e milking places that are still milking follow automatically after the end of milking time or after any information messages have been acknowledged Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 7160 9001 531 164 01 2011 Appendix Milking control unit settings Code Function Default range Setting Control unit Automatic stripping machine The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Automatic stripping unit Quantity kg min Stripping threshold Threshold for removal Time s ee l 1 0 without 050 050 010 Stripping function 0 1 de with Work with or without an automatic stripping unit ess 0 8 kg min 050 050 020 Stripping threshold 0 5 4 00 Increment 0 05 kg min If the milk flow falls below
139. of the data management program functions e g list and graph display will be blocked until the 2nd software key is entered The program functions for data communication and data collection DPProcessControl will still be performed The serial number the options installed and the 1st software key will be displayed The 2nd software key should be entered in the empty field If the application is to be processed on the 2nd software key click on the Process request field The application is processed through this field with a corresponding form 55 Installing DairyPlan DairyPlan licensing 96 Entering the fax number and e mail address is optional However giving them makes allocation of the 2nd software key quicker and more secure Note Obligatory fields are highlighted in yellow Information must always be entered in these x r Distributor Information Dealer Number an Dealer Name DD Country Region Code DE Germany y Address Siemensstrasse 5 27 Line 2 53199 B nen Line 3 Deutschland Email Address Hans Meier Wwestfalia com Fax Number 7 Telephone Number 01704234567 OO Hans Mustermann Installing Technician Customer Information Contact Name Hans Meier Country Region Code DE Gemary y Address Musterstrasse12 Line 2 59189 Ben Line 3 Deutschland Email Address i ss Fax Number PO Telephone Number 31321512345 Fields with yellow background are ma
140. ognized backup drive 951 4 DW StringArray Allocation Count too high 952 4 DW IntSet Allocation Count too high 953 D mcrgmem Allocation Count too high 1001 1 D setuprt insufficient memory 1002 1 D setuprt insufficient mem for resp array 1011 1 D dpscales insufficient memory for gate scale control 1101 4 D scanid null pointer 1201 4 DW vetpre action number out of range 1202 4 D edcivet civary NULL 1203 1 D edcalve insufficient memory 1204 4 D vetcheck incorrect cow number in array 1301 1 D dr1cow out of memory 1302 1 D breedgra out of memory 1303 1 D vetgraph out of memory 1304 1 D duegraph out of memory 1305 1 D dr1indiv out of memory 1311 1 D dr1group out of memory 1351 1 D gaprint out of memory 1352 1 D dpgraphs out of memory 1401 1 D edcamik out of memory 1402 1 D stitpush out of memory 1403 1 D ucopdel out of memory 1404 1 D dpimport out of memory 1405 1 D dpimport out of memory 1406 1 D mcrepsav out of memory 1407 1 D mcrptop out of memory 1408 1 D fastbull out of memory 1409 1 D edfmth out of memory 1410 1 D fastgroup out of memory 1411 1 D replacemess out of memory 1412 1 D writemessfi out of memory 1413 1 D edcamik out of memory 1414 1 D vetcheck out of memory 1415 1 D fkereplist out of memory 1416 1 D fkecow out of memory 1501 6 D DPNetfun cannot write to file DPNet DAT 1502 7 DW DPNetfun cannot open file DPNet DAT 1503 7 DW DPNetfun cannot write share test region 1504 6 D DPNetfun cannot
141. ograms Sound Times Alarm List Remote Typez e High mm e Medium W Low 1 Comments Tip You can conu this baue Calit men use nght mouse button ME lance Helr 7160 9001 531 01 2011 137 DairyPlan programs DPProcessControl 14 7 DPProcessControl The DPProcessControl program controls communication between the peripherals connected and DairyPlan DPP rocessControl N 10 x _nFie Tools View Window Help Ju x Feed Interface Test Stall This Animal Previous Animal Error Feed Total Animal Responder Ration Hemain Avail Animal Ate o o 1 Off 1 Futter 0 000 0 000 0 000 0 000 o 3 Futter o 0 000 0 000 0 000 0 000 2 Off 1 Futter 0 O 0 000 0 000 0 000 0 0 000 0 3 Futter o 0 000 0 000 0 000 0 000 ba Ready NUM E Attention A Process control stops immediately if the DPProcessControl program is stopped Then the animals will not receive any feed and the milk metering and identification systems will cease to work DPProcessControl can only be stopped with File gt Exit Pressing X minimizes the program window and places it in the task bar 7160 9001 531 138 01 2011 Operating faults Safety instructions for troubleshooting 15 Operating faults If necessary please contact your nearest authorised technical dealer 15 1 Special personnel qualification required for troubleshooting Troublesho
142. oice or despatch note from supplier Processor type Operating System Windows2000 Windows XP Windows Vista Miscellaneou tick or enter under Miscellaneous S Memory RAM amount shown on start up Networks Programs running simultaneously with DairyPlan Details on DairyPlan Version number of first installation with date last update Number of animal data records Installed modules P M P F P S HM D HM M2 HM J HM SG mark with a cross How long have you had the problem What happened at the same time Power cut changes in the installation Description of problem use extra sheet of paper if necessary 7160 9001 531 01 2011 175 GEA Farm Technologies The right choice GEA Farm Technologies GEA Farm Technologies GmbH Siemensstra e 25 27 D 59199 B nen Tel 49 0 2383 93 70 Fax 49 0 2383 93 80 www gea farmtechnologies com
143. ole DairyPlan directory can be copied into a special security directory End all DairyPlan programs Insert the DairyPlan CD to install the upgrade The installation program automatically identifies that there is already a version of DairyPlan on the system and therefore sets the installation option to Upgrade DairyPlan Confirm by pressing the Install button Follow the steps for New installation until the Program installation window appears Now follow the instructions in the section on Installation Attention Upgrade from DairyPlan 4 versions The old Dairy Plan 4 entries must be manually removed from the Autostart program group The settings in the Autoexec bat file might have to be changed or deleted 49 Installing DairyPlan System levels and different types of installation Update from DairyPlan C21 Replace an installed DairyPlan system with the same main version e Start Check system data records Correct any errors before performing the update e Backup the current data record with the backup function e End all DairyPlan programs including process control DPProcessContro e Follow the installation steps until the Program installation window appears The Module Options window is not shown because the installation program automatically identifies that a DairyPlan version is already on the system and therefore sets the installation option to Update DairyPlan
144. on rate required is at least 100 Mbit sec The DairyPlan system can be used on different computers PCs at the same time in a local network Only one PC is connected to the peripherals and performs process control This PC is referred to below as the Master Other PCs have access only to the database These PCs can view and also edit data These PCs are referred to below as Slaves The following should be noted for a network installation ES Note Installing the network wiring and setting up the network in the PC operating system and setting the authorizations is not part of the DairyPlan installation We recommend consulting a specialist Make sure that the first PC in the network the one that starts the DairyPlan program is the Master PC Make sure that the Slave PCs have authorized read and write access to the whole of the Master PC s hard disk The Slave PC must have the Master PC s hard drive connected as a network drive The authorized drive on the master PC appears on the Slave PC as a network drive with a drive letter and details of the path for example NADairyP ln At first it advisable to run DairyPlan without being connected to a network If there are starting problems these will be easier to solve without any complex network connections Moving on to the network can take place when the system is running smoothly with the peripherals and the user is familiar with the PC and the DairyPla
145. or 050 040 050 Transition time for milk flow 90 seconds 0 240 Increment 1 s The bridging time starts at the start of milking It is during the bridging time that the animal is stimulated the cluster is applied and the milk flow sets in At the end of the bridging time milk flow control will start e Ifthe milk flow goes above the removal threshold set b after the start the yellow LED will start to flash e When the milk flow falls below the set removal threshold c the LED goes out and the flashing time begins The factory setting applies to cows Recommended setting for goats and sheep 40 s 050 040 060 Minimum milking time 150 30 240 s If at the end of milking the milking time is shorter than the minimum milking time the warning message illogical milking sequence is given 050 040 010 Threshold for removal 0 250 0 050 4 000 kg Ibs min Milk flow threshold at time of removal 050 040 020 15 seconds Pasning Ume 0 30 Increment 1 s Indicates imminent cluster removal for the set time 050 040 040 End of milking time 10 1 120 s The End of milking time starts when the cluster is removed the red signal lamps will light up During the end of milking time the current milking process can be reactivated by calling up the Restart function Once the end of milking time has ended red signal lamps no longer on the measurement values are released for
146. or each new COM port installed 160950 E will have to be adjusted Move the slide control as shown in the figure over to the left aoe FIFO Interrupt Trigger levels Transmitter q q gt 7E OEEA gt O Eee 0 Receiver Te 1 Receiver FIFO Flow Control Thresholds Flow n Flow OFF A A A 1 7160 9001 531 01 2011 37 Installation of the interfaces Installing the multi port connection set Uninstallation of driver for Multi Port card TYPE 41094 Rev C 7162 9047 170 MEN Note The computer must be restarted after uninstalling so that the changes can be registered The Windows drivers for the multi port card 7162 9047 170 are uninstalled directly in Device Manager Windows 2000 Under Multi function adapters mark the entry for the multi port card OX16PCI954 PCI UARTs and remove in the menu Process gt Uninstall Windows XP Under Multi function adapters mark the entry for the multi port card OX16PCI954 PCI UARTs and remove in the menu Process gt Uninstall 7 34 Checking data connection When DairyPlan has been installed and configured and all peripherals have been started it is possible to check the data connection in the program DPProcessControl A detailed display of all of the devices connected with VC4 3 communication appears in the program DPPort exe The channels on which the devices are displayed must also be shown on the DPSetup main screen
147. or the following types of feeder the portion weight for a type of feed can be found using the Feeder Calibration Wizard VC4 VC3 feed stations including Junior box VCA VC3 carousel feeders with feed screw Feeders in DPNet controlled rotary parlours AutoRotor Il DPNet controlled milking parlour feeders PF21 PF21 Basic Starting the Feeder Calibration Wizard The Feeder Calibration Wizard can only be started if DPProcessControl is running e From the main menu System Feeder Setup Feeder Calibration Wizard Animal Monitoring Performance EM System 113 7 o Important News 5 2 DairyPlan Co 1 WestfaliaSurge IS Statistics Cow Sire Calve DuA ENEY Metatron Performance Analysis ES Important Reports 6P TSIP Parlor and expert milk tank a Fin system overview 9 Dispensed feed list 2 Graphic display forthe parlor DPYiew Calves Feeding Reproduction Health Sorting Milking Installation A a 3 why ee pe PE Version 5 2 Feed Station Setup 44 Feed Types e From DPProcessControl via the Extras Feeder Calibration Wizard menu the button shown opposite e From DPSetup The set up dialogue General Feeder Control System menu the Feeder Calibration Wizard record card 7160 9001 531 01 2011 7160 9001 531 01 2011 Start up DairyPlan Feed Settings Entering settings For the Feeder Ca
148. ot assigned to a number 1 1 D new operator out of memory C new operator 81 9 W ADIS_Quicklmport Cannot index to record 82 9 W ADIS _Quicklmport Cannot prepare to put data 83 9 W ADIS_Quicklmport Cannot prepare subindex to put 84 9 W ADIS_Quicklmport Cannot index to sub record 85 9 W ADIS QuicklImport Field does not allow import 86 9 W ADIS_Quicklmport Error saving Field 87 9 W ADIS_Quicklmport Error saving sub index record 88 9 W ADIS_Quicklmport Error saving index record 102 2 D loadadd incorrect offset address for pp 103 2 D opencow can t find cowdata file 104 2 D opencow data version older than program 105 2 D opencow data version newer than program 106 2 D opencow wrong number of file divisions 107 1 D checkleft insufficient memory 115 5 D messup wrong number of message pointers 116 1 D messfile insufficient memory 117 1 D messload insufficient memory 121 3 D loadary lastcow pointer out of range 131 3 D cowadd record number greater than max 132 4 D loadary out of memory 135 4 D saveary incorrect count from sort 141 4 D settdc incorrect memory pointer 142 1 D gettdcin insufficient memory 201 4 D closrep write report form w neg file 202 6 D openrep incorrect report file size 203 6 D closrep error writing report form file 204 4 D closrep repfile value error 205 4 D closrep error closing report form file 221 5 D repask branching error 231 4 D groupld sorted wrong number of cows 232 4 D grou
149. otherwise this will cause malfunctions in network communications e After sending the Service PIN wait for the device to Wink e g Metatron will flash three times If this does not happen then check progress on the PC 7160 9001 531 01 2011 111 DPNet Installation Installation procedure e Continue with the next device until all the devices have been installed After installing the last device a corresponding message will appear in DPNetinstall Device installation Please press the Service Pin METATF Cancel Attention When all of the device addresses have been specified the installation must be completed again This is performed through Network Installation gt Address Specification gt Complete Gateway Network Installation e Scan the network 7160 9001 531 112 01 2011 DPNet Installation Installation procedure 11 3 2 Downloading equipment software 7160 9001 531 01 2011 DPNetA devices work with a neuron processor Metatron 21 with neuron and host on which any relevant software has to be installed e for first time installation e for an update For several areas of application a standard control module supplied with universal DPNetA software is used Only when the right equipment software is downloaded will this control module become e g an AutoTandem box controller DPNetB devices have bootloader and application software The bootloader software makes it possible to update
150. oting may only be performed by specially qualified personnel in accordance with the safety instructions Also see the section on Personnel qualification 15 2 Safety instructions for troubleshooting To prevent damage to property and or life threatening injury to personnel always observe the following Also read the chapter on Safety Special dangers involved in troubleshooting e Electrostatic processes may damage electronic components Attention Only touch the edge of the printed circuit board and avoid static caused for example by clothing 7160 9001 531 01 2011 139 Operating faults Computer System Hardware 15 3 Computer System Hardware Windows provides facilities for checking the computer system Information on the hardware can be called up in Device Manager Note The system properties Device Manager can also be called up with this key combination Malfunction Cause Remedy Total failure Power supply problem Check all socket outlets and all cable connections Wrong supply voltage being used Voltage setting Lightning strike Check the interface card Hardware problem Service the unit Empty screen even though the system is working feed or milk OK or printer reports No power supply to monitor Check plug Not enough brightness or contrast Change control settings Loose monitor cable Secure cable Defect on
151. oup download has ended all of the updated values will be listed Start Group Download of Host Application 7160 9001 531 118 01 2011 DPNet Installation Installation procedure Starting group download for the application software for a DPNetB device e Select a device of the type required The device selected determines which software is to be transferred to the device e Select Device Software gt Group Download gt Host Application Software e The following dialogue box opens Neuron Download Selection Bu xl Device List Selected Devices Dematron 70 Control Unit 4 Stalls 7 8 0x0 2 003 Dematron 70 Control Unit 1 Stalls 1 2 00 17 00 Dematron YO Control Unit 2 Stalls 3 4 0 0 7 003 Dematron 70 Control Unit 3 Stalls 5 6 00 00 Remowe a Add all A Delete all OK Cancel On the left of this dialogue box is a list of the available devices as with the group download for neuron software When individual devices are marked clicking on the Add button moves them to the list of devices to be updated right hand list If all of the devices are to be updated this can be achieved with the Add all button e The OK button starts the download process When the group download has ended all of the updated values will be listed Start Group Download of Host Application 7160 9001 531 01 2011 119 DPNet Installation
152. own below opens automatically when the program is started for the first time only if there is a DPNet PCI USB interface card DPNetInterface ES Br m X DFHet Interface lan PCI Interface Nr E C slon USB PCLTA 20 Cancel The following details on the DPNet interface have to be entered here once e DPNet interface Xlon PCI In exceptional cases it may be necessary to select a different interface e Interface no 0 The first card fitted has the number 0 e lf PCLTA 20 is selected the number 1 should be entered for the first card fitted The following selection dialogue box will be displayed when devices in the DPNetB network are triggered for the first time via a DMS 21 GateWay Note The GateWay must be connected to the PC and to the power supply for the corresponding network card to appear in the dialogue box Adapter List Please select the Ethernet Adapter which you are using for DPNet communications via OMS21 Gateway a ae O 0 5A E7 3 192 168 1 2 Intell R PRO1000 MT Network O C F1 94 76 4 10 224 154 75 7160 9001 531 104 01 2011 DPNet Installation DPNetinstall The network card that is to be used for data traffic via the DMS 21 GateWay should be selected here Then install the DMS 21 GateWay via Network Installation gt Address Specification gt Gateway Only then will communication be possible with the DPNetB devices
153. p File Details v Verify diskette backups File Marne Diskette E SOPBack OPB ackup dpb Browse Description Backup Dairy Hame Daiyn ame Date Time Version Records 5 19 05 11 35 5 199 111 fioo File Ligt For more information on this subject see section on DairyPlan programs DPBackup 7160 9001 531 01 2011 Y Safety Owner s obligation of care 2 2 Owner s obligation of care Notes for the owner Working with DairyPlan requires a basic knowledge of computers with the WINDOWS operating system To fully understand and make full use of the benefits offered by the DairyPlan system the user must be familiar with the process of milk production Such knowledge cannot be provided by these instructions The owner is responsible for ensuring that all safety instructions are followed and that this software is used in accordance with the intended purpose He must make sure that every user knows how to use the software computer and can operate them safely Only use computers which are in perfect working condition Make sure that only authorized personnel have access to the computer In particular the owner must ensure that Anyone who is involved in the operation maintenance inspection or handling of this product in any other way reads and understands this manual especially the safety information and warnings A full set of legible instructions is always kept by the product Anyone who has t
154. pleted the program will then be in the folder specified during the installation e Copy the licence file named dspkm liz into this folder from the main directory on the CD Then continue with the installation as described in the manual supplied with the FT GateWay MEN Note To configure the FT COM Server start DPCalfFeeder and in the Links menu select Feeder Connection y Then follow the instructions in the manual supplied with the calf feeder section 4 1 1 2 paragraph 3 When all of the entries have been made the data for the calf feeder will be displayed in DPCalfFeeder 7160 9001 531 01 2011 123 Installation of DPCalfFeeder Match animal data in DairyPlan and in the feeder when commissioning If a feeder that already has animals logged in is to be connected to the DairyPlan programs for the first time the animal IDs in the feeder have to be assigned to the animal IDs in DP once manually e Start DPSingle and in the Responder Number field enter the transmitter number from the feeder In the Special Animal ID field give the machine number of the feeder and the animal ID in the feeder as shown in the diagram below Machine No Feeder_Animal ID Feeder 3 BOSSI 2760005793376053 Preg o j x User Defined A Feed se Process Control Milk Control C Last Milking El Measurements EE Lactations Fs Offspring N Component Tests BP Ver ctions gt Identiication lt Genetics
155. plicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 7160 9001 531 01 2011 For guidance on taking measurements on pulsators please refer to the following manual 7037 90 033 163 Appendix Milking control unit settings Code Function Default range Setting Control unit Cleaning The following settings in DPSetup under Devices gt Milking Parlour Milking Stall Setup gt Stall Milking Control Unit gt Cleaning 050 010 020 max fill time 25 20s 60s DT70 Limit for rinse cycle otherwise forced drainage 050 010 030 Flooding time 15 5 60 s DT70 After the flooding of the upper electrode drainage will be delayed 050 010 040 Drainage time 5 5 60 s DT70 Opening time of the drain valve 050 040 100 Lower cluster for rinsing no yes no To prepare for rinsing at the end of milking the individual clusters can be lowered for insertion in the cluster receptacle Once the cluster has been lowered the vacuum remains shut off This function is called up with the Hand button alternative to switching directly to the rinsing position Call up function by pressing the Hano key for a long time 2 0 O off 050 040 120 Central switch to milking 0 1 Bean If this function is activated each row can be switched from Rinse m
156. pset missing zero in group rstr array 233 1 D groupset insufficient memory 234 4 D lhidset sorted wrong number of cows 235 1 D lhidset insufficient memory 241 4 D mcrgmem null cow structure 242 4 D mergmem null cow pointer array 243 4 D mergmem null sire structure ptr array 7160 9001 531 01 2011 Operating faults DairyPlan Error Messages No Action Programs Source Description 244 4 D mcrgmem null sorting array 245 4 D mertmem memory reallocation error 246 4 D mcremem memory reallocation error 247 5 D mcrgmem non null pointers 248 5 D mcrgmem non null pointers 249 5 D mcrgmem non null pointers 251 4 D indivrep insufficient memory 252 4 D mcergpad insufficient memory 253 1 D mcrepload insufficient memory 261 4 D mcrsst insufficient memory 262 4 D mcrsst insufficient memory 263 5 D mcrsst null pointers 271 D getmcrs insufficient memory 301 6 D menurep report format file not found 302 5 D repset incorrect number of pointers 303 5 D spcptrs incorrect number of pointers 304 5 D mcrepmak dfmode out of range 305 4 D mcrepmak mcr not compiled 306 5 D dpreport dfmode out of range 307 1 D menurep out of memory 308 1 D menuanal out of memory 309 1 D dpimport out of memory 310 5 D mikcalc illegal estimates at
157. r in the Properties area 3 Confirm each entry with ENTER or by clicking on the Accept button Other input fields open with a yellow background Note In group and AutoTandem milking parlours the number of milking places is entered for each row 4 Repeat the procedure until all of the input fields have been completed and the details accepted 5 When the entry is correct and complete the icon turns Me green AN 6 Create components for all other operating areas 7 Save configuration in the DairyPlan database Update software and specify addresses DPNetinstall For all of the components that have been created the software now has to be updated and a device address specified e Starting DPNetInstall For more information on this subject please refer to the section on DPNet Installation Provided no entries have to be made that are different from the specifications the milking installation is now ready for operation with the factory settings For more information on this subject please refer to the section on Setting up components 7160 9001 531 100 01 2011 DPService Setting up components 10 4 Setting up components The setting up of component parameters is the same for the individual components and is described here with the example of a milking controller 1 If not already active change to Set up mode 2 Inthe Components area navigate to the Components to be set
158. ram opposite e Service PIN Service PIN message is sent e Test Device A functional test of the card is carried out e Reboot The card is restarted 2101 x 2 Device Manager File Action View Help H iq Computer i Ey Disk drives i 2 a Display adapters HL DVD CD ROM drives H Floppy disk controllers Fld Floppy disk drives Fy IDE ATAJATAPI controllers le Keyboards H y Mice and other pointing devices E Monitors E gt Multifunction adapters ee Network adapters E 24 Ports COM amp LPT Ee Processors H A Sound video and game controllers H System devices iR Universal Serial Bus controllers LON LonTalk Adapter XLON PCI Properties General Properties Driver Detaile Resources ALON PC Settings Service Pin Test Device Support pu lor de supporttaslon de DH electronics GmbH 2002 Lancel 7160 9001 531 01 2011 Installation of the interfaces Installation of DPNet PCI interface Deinstallation If you want to uninstall the DPNet interface driver select the entry in the index card and then click on the Remove button The driver is then removed FF Note The computer must be restarted in order to accept the changes Set up with DPNetinstall 7160 9001 531 01 2011 Once the DPNet interface has been successfully fitted and the driver installed after installing the DairyPlan herd management program the settings have to
159. rface of the PC e Settings have been entered in DPSetup for DPNet Before the network can be installed the installation has to be configured in DPSetup To do this start the Wizard with DPSetup gt Wizard gt Start Once all the forms have been filled in the milking parlour is configured and DPNetinstall can be started up Installing updating In order to install or update a network the following points are to be carried out in the order specified ES Note The installation described is restricted to essential components If necessary detailed information instructions on the points can be taken from the section entitled Installation steps e Start up the DPNetinstall program Directly from this DairyPlan directory From DPSetup under the menu Devices gt DPNetinstall 7160 9001 531 01 2011 107 DPNet Installation DPNet network installation Update GateWay installation for DPNetB installations MEN Note In the case of a network installation that needs more than one DMS 21 GateWay note that when installed for the first time the address specification for the GateWays takes place individually one after the other Any others should be switched off in order to avoid address conflicts Only one DMS 21 GateWay should be connected to the network for first time installation e Assign addresses to DPNet devices Attention Please follow the relevant user manual for the device when installing DPNet equipment
160. rograms or functions are started or data have been entered Enter the second software key before the expiry date MES Note If the 2nd software key has not been entered at the right time DairyPlan programs for evaluating data and entering data will be blocked Process control continues to work feeding and milking parlour control continue to work Base Setting When DairyPlan is installed on the computer the basic settings are required to control the connected peripherals Make or check the following settings e The settings in DPSetup ES Note For a first time installation the settings are made with the installation wizard This goes through the settings that have to be made Settings for feeding and calf feeder system if installed Settings for milking control if installed Settings for DPNet components if present e Minimum input of animal records for functional test Setting up the Multi Port Card Setting up the DPNet PCI USB interface card e Setting up the DMS 21 GateWay To ensure that DairyPlan starts automatically when the PC is switched on there must be a link from DPProcessControl in the Windows Autostart directory Note The link is generally created by the installation routine 7160 9001 531 01 2011 59 Start up DairyPlan Settings in DPSetup 9 1 Special personnel qualification required for initial commissioning Initial commissioning may only be performed by specially qualified person
161. special names or specialist terminology are explained in more detail in the Appendix Pictograms used C This pictogram indicates information that will help towards a better understanding of the working processes A correction bar in the margin indicates changes to the previous edition This pictogram refers to another document or chapter lf a manual number is given the middle 4 figures indicate the language as follows Language Language Language 9000 German 9013 Dutch 9032 Serbian 9001 English Great 9015 English America 9034 Slovakian Britain 9002 French France 9016 Polish 9036 Lithuanian 9003 Italian 9021 Danish 9038 Portuguese Brazil 9004 Romanian 9022 Hungarian 9039 French Canada 9005 Spanish 9023 Czech 9040 Latvian 9007 Swedish 9024 Finnish 9041 Estonian 9008 Norwegian 9025 Croatian 9043 Spanish North America 9009 Russian 9027 Bulgarian 9010 Greek 9029 Slovene Possibly not all above mentioned languages are available 7160 9001 531 01 2011 Preface Customer service 1 2 Manufacturer s address GEA Farm Technologies GmbH Siemensstra e 25 27 D 59199 B nen lt er 49 0 2383 93 70 gt 49 0 2383 93 80 bx contact gea farmtechnologies com www gea farmtechnologies com 1 3 Customer service
162. splaying saved events from process control the milking routine for example DPFeeds dat DairyPlan database file feed calculation settings DPFeedTable exe Program for feed calculation in DairyPlan DPHerdStat exe Program with herd statistics data DPHitTransfer exe Program for connecting to the DPHit program for sending data to the HIT Register Germany only 7160 9001 531 01 2011 7160 9001 531 01 2011 Appendix DairyPlan information DPID dat DairyPlan database file for updates DPinstall exe Installs DairyPlan systems and updates On the installation CD or included in the Internet update file DPKartenarten exe Program for exchanging data with computer centres East Germany only DPList exe Displays analyses and lists defined in the rfa files Specific analyses can also be printed or saved on the hard disk in an extra file DPLKV exe Program for reading in ADIS milk control results and registering a herd in accordance with DIN 11800 Germany only DpMenue exe DairyPlan s main menu window DPMiko exe Program for starting various milk control data exchange applications Germany only DPMikontroll exe Program for milk control data transmission East Germany only DPMobilSetup exe Program used for exchanging data with DP Mobil PalmPilot DPMsg dpm File with the text entries for a language The abbreviation for the languag
163. stomer might have to be supplemented For list processing see manual 7160 90 530 Section on DairyPlan Programs DPList List Generator 7160 9001 531 01 2011 Feed Types and Bins 7160 9001 531 01 2011 Start up DairyPlan Feed Settings Details on types of feed and interval feeding can be set up from the System Feed Type Setup Cereal 0 concentrate feed kd sooo gt fo 000 l joo Doo fso ooo o o o E rc eo 73 Start up DairyPlan Feed Settings Responder settings Menu Device Responder and activity setup The following types of responder can be set e 4 figure 4 figure X responder and Rescounter amplitude and phase modulated e 8 figure 15 figure ISO responders only the last 8 figures are used e 15 figure 15 figure ISO responders all 15 figures are used Responder Digits and Activity Setup ES Check all that apply Number of digits in the Activity Responders Rescounters 4 digit 120 KH 1D Pipes eee OI ks et megane tr 7 8 digit use last 8 digits olISO ID WM a tescounters to measure Fa use entre ls 10 Tip you may use Rescounter ll activity measurements to collect data in 2 hour intervals for those animals which have rescounters with this capability Other animals may Use older lescounters However some reports or other functions may be optimized for animals with 2 hour activity m
164. t Manager has to be switched off Where do find the serial number On the CD packaging there is a sticker with the so called CD key The first figures in the CD key are the serial number The other figures are a kind of check sum to check that the serial number has been entered correctly The whole CD key should be entered at this point If the sticker has already been opened it can be assumed that this CD has already been installed and that the serial number has already been assigned therefore A new serial number must be obtained for another first time installation By opening the CD packaging by tearing the sticker with the serial number the customer declares that he agrees with the GEA Farm Technologies GmbH licence conditions For more information on this subject see section on DairyPlan licence 7160 9001 531 01 2011 39 Installing DairyPlan Networks 40 FF Note If DairyPlan is to be installed in a network see the section on DairyPlan Network Installation 7160 9001 531 01 2011 Installing DairyPlan System levels and different types of installation 8 1 System levels and different types of installation System level The DairyPlan C21 product is offered in different system levels e DairySetup installation setup e DairyMonitor installation monitoring e HerdManager Installation and herd management full version with the different module options P M automatic milk meteri
165. t the program DPPort by double clicking on it When the relevant icon is clicked on in DPSetup the screen shows information on the connection COM port channel speed device type and number If various peripherals are connected the number of devices will be shown Example Metatron COM 6 with 4 connected devices Feed box COM 5 with 2 feed stations If the screen shows PORT NOT FOUND and the interface card actually has been installed then check all of the plug in connections or replace the card Insert a test plug 7162 9047 080 in each available outlet in order to test the channels on the interface card If the Test Plug is not displayed check the plug connections in the card and or replace the card Note Internal modems may sometimes be shown as a Testplug Connect the cable to the peripheral s power supply Each address from O to 15 is tested separately Make sure that the first feed station or the first milk meter has the address 0 If some devices answer with the wrong address answer on the wrong COM port check the plug connections and feed stations For further information on the subject see the manual 7161 90 530 ES Note Device 1 has the address 0 device 2 has the address 1 etc Device numbers 1 16 Address numbers 0 15 If none of the connected units replies then disconnect all units except the first from the power supply Check all wiring and fuses carefully until the
166. t to 0 unless they are being used for a Uno Port connection 7160 9001 531 60 01 2011 9 2 2 Note Start up DairyPlan Settings in DPSetup Some of the settings for the VC3 channels will be processed when the installation settings are created with the Wizard However check afterwards that these settings are correct Setting up the DMS 21 GateWay with DPSetup From Version 0 50 the DMS 21 GateWay provides the following 3 channels for connecting DPNetB controllers DemaTron for example 3 channels for VC3 units all VC3 units except for Metatron 12 1 channel for DPNetA devices If a system has DPNetA devices they must all be connected to the DPNetA channel on the DMS 21 GateWay or they must all be connected to the DPNetA channel on the DPNet PCI USB interface card Attention DPNetA devices in an installation CANNOT be divided between the DMS 21 GateWay and the PCI USB interface card It is possible to place DemaTron controllers on the DPNetB channels of a DMS 21 GateWay and all DPNetA devices in the system to a DPNet PCI USB interface card A DMS 21 GateWay is essential for the following devices DemaTron and DeMax new generation DPNetA nodes A few older versions of DPNetA devices cannot be connected to a DMS 21 GateWay These devise must have a DPNet PCI USB interface card DPNet devices and interface cards Version number
167. tData worksheets Check the settings and data codes for the work sheet Check animal data with DPDataTest and DPDataConfig until no more errors are reported 7160 9001 531 01 2011 149 Operating faults DairyPlan Error Messages 150 ADIS Engine error codes Error No Source Message Text Comment 2501 ADIS_Engine Line Status Fault Interprets XF line except ProcessFileSection comment CF 2502 Unknown Line Status Second char unknown 2503 Unknown control record First Char unknown 2504 Record must be First char not alphanumeric alphanumeric 2505 Invalid DII Header Record Wrong length for DII header 2506 Error Including File Cannot include file of IN C line 2507 Error Request without Request line without valid C definition definition 2508 ADIS_Engine Data Value line without Value line without valid ProcessValueLine definition definition Event number not matching 2509 Status of Value line does not match definition line status 2510 Warning No Index Field Cannot import because of or no Import Fields missing index or no importable field defined 2511 Value Line Data record Wrong length of value line incorrect size according to its definition 2512 Cannot add sub index Sub Index Field cannot be unknown vet action imported added e g because it is an unknown vet action but main index cow is valid 2513 Cannot Find Index Cow
168. tation the corresponding dialogue window in DPSetup can be called up by clicking on it with the right mouse button This is so that herd management data can be processed quickly For direct access it is necessary for the data to be stored in the database and for the components to be in Set up mode see description of the Mode function area u La Futterstation 1 7160 9001 531 01 2011 93 DPService User interface 94 D Properties area In the Properties area depending on the mode selected the basic configuration configuration mode and the parameter settings set up mode of the operating components can be displayed and edited Grey fields are for information only and cannot be edited The input fields to be configured are highlighted in yellow Eigenschaften 000001776 5 DAD 999990776 Sk 10240 3499 390 111 Sp D 999990114 M Kg 999 990 272 AR 15 stellig vollst ndig 999 900 7S Ak Keine Aktivitatsmess 4007120 000 Be 4007120 001 Be 400 180 002 An 4007120 006 An 400 180 044 An 999 990 353 An CHOR MOMO CET h JAF IH NY Pa Pa Ba Ra co Help window bernehmen verwerten lt j L JC a Eigenschaftsbereich Version 1 026 Data entry To facilitate data entry in some windows predefined configuration data can be selected from a dropdown menu Other data must be entered by hand The completed entry
169. te and drinking stations 2 x OF Lancel Help The following settings can be made for each feeder and feeder motor via the Feeder Setup button On the Feeder Setup General page e Type of feeding e Number of feeder motors e Name can be given General Motor 1 3 Motor 4 E Name for feeder Type of feeding unit 1 Feed Station Change Number of motors per stall 4 Ch ande Transceiver Chip Version few SSP S 403p2t4 Hot pet tested caca tw 7160 9001 531 01 2011 71 Start up DairyPlan Feed Settings 12 On the Feeder Setup Motor 1 3 page or if appropriate the Feeder Setup Motor 4 6 page e Portion weight e Pause time e type of feed allocated e type of feed for silo e type of feed if from another bin Feeder Setup 1 i RR BE xj General Motor 3 Motor 4 E Motor 1 Portion Weight kg Pause Time sec Feed Type Number psa fi 18 3 Feed type for bin contents Y Feed is from a different bin fi 41873 from Silo Setup Motor 2 Portion Weight k g Pause Time sec Feed Type Number Setup 2 Cereal Feed is from a different bin Motor 3 Portion Weight kg Pause Time sec Feed Type Number Setup 3 Mineral Feed is from a different bin Cancel Help ES Note If more than three different types of feed are provided the feed lists used by the cu
170. tempted 351 5 D edtcal incorrect number of pointers 352 5 D edtfed incorrect number of pointers 353 5 D cowptrs incorrect number of pointers 354 4 D edwfsav cow number already exists 355 4 D edwfres cow number mismatch 356 4 D dpf34 rec34 undefined 370 1 D edstuff insufficient memory 371 4 D askstr field length lt 0 372 4 D edstuff NULL pointer to data field 373 4 D edstuff itm out of range 374 4 D genpop attempt to restore before save 375 4 D swpolice ram security check failed 376 4 D swpolice heap security check failed 377 4 DW TarSet illegal time entry in table 381 1 D fastfeed insufficient memory 382 1 D feedtabl insufficient memory 383 1 D edcfed insufficient memory 384 1 D mbackup insufficient memory 385 1 D fastmth insufficient memory 391 4 D fcv_get_data NULL structure pointer 392 1 D fcv_get_fmem insufficient memory 393 6 D fcv_get_fmem incorrect number of feeds 394 1 D feedtable insufficient memory 395 1 D fcv insufficient memory 401 1 D memsetup cannot allocate any memory 402 1 D wwopen insufficient memory to open window 411 4 D malint pointer was previously defined 412 1 D malint cannot allocate sufficient mem 413 4 D mfrint pointer not defined 7160 9001 531 01 2011 145 Operating faults DairyPlan Error Messages 146
171. ternatively to add a component proceed as follows 7 In the Components area navigate to the operating area 8 Select operating area Me e g milking parlour Hp Input fields appear in the Properties area 9 Add component e g automatic stripping unit Update software and specify addresses DPNetinstall The software has to be updated for the components that have been created or expanded and a device address specified 7 For more information on this subject please refer to the section on Zei Starting DPNetInstal The milking installation is ready for operation with the settings selected g For more information on this subject please refer to the section on Setting up components FF Note Once a farm has been set up in DPService and the details saved in the database the devices created must be given an address via DPNetinstall 7160 9001 531 102 01 2011 DPNet Installation DPNetinstall 11 DPNet Installation 11 1 DPNetinstall FF Note DPNetInstall is included on the DairyPlan installation CD from Version 5 100 The DPNetinstall program is for installing and commissioning DPNet networks and modifying them in the event of any version related hardware or software changes Various settings are made for DPNet devices DPNetInstall also offers the following functions e Scanning the network in order to find out the current status of the installation e Updating of the equipment softw
172. the interfaces Installing the multi port connection set Windows XP Vista The newly installed multi port card is identified when the Windows XP Vista operating system starts Install the driver as follows FF Note The installation can be performed automatically driver is searched for on all available media or manually driver location is specified Automatic installation Hardware Update WN E This installation should be performed for the multi port gt card and the COM ports This wizard helps you install software for 0x16PCI954 PCI UARTs If your hardware came with an installation CD SEP or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended C Install from a list or specific location Advanced Click Next to continue lt Back Cancel ES Note For the driver to be installed automatically make sure that the DairyPlan CD is in the CD ROM drive e To conclude installation click on Finish e Restart the computer after installation MEN Note It is possible that Windows may find new hardware again If so the installation should be repeated 35 Installation of the interfaces Installing the multi port connection set Manual installation Hardware Update Wizard This installation should be performed for the multi port card and the COM ports N This wizard helps you install software for 0x16PCI954
173. the monitor Replace monitor Defective video adapter card in PC Change adapter card see PC Operating Instructions Faulty PC motherboard Have the PC serviced Empty screen system not operating with exception of light on keyboard and or hard disk noises A faulty adapter card can block all PC operations Check the following remove all additional cards especially the interface cards modems and serial adapter cards Replace any faulty cards Screen possibly faulty or the problem especially after power failure Check monitor When the unit is switched on the PC would have to display the memory test otherwise it is a major hardware problem Defective PC motherboard or other PC fault Service the unit The computer does not start DairyPlan Floppy disk sticking in drive Remove floppy disk and start again from the hard disk DairyPlan has not been set up for automatic start another program always appears Use the program CDAutoPlay on the DairyPlan CD to set up Automatic Start Windows 98 start files have been deleted from the hard disk shown by Command not found or Non System Disk or another system error message Call up Windows installation program from the CD see Windows manual then the program CDAutoPlay Interface card faulty or not installed correctly Replace or reinstall interface card Hard disk fault Switch off PC and a
174. tick or enter under Miscellaneous S x Memory RAM amount shown on start up 256MB Networks Programs running simultaneously with DairyPlan Word Internet connection Details on DairyPlan Version number of first installation with date DP 4 326 November 1995 last update DP 5 020 January 2002 Number of animal data records Installed modules mark with a cross 120 P M P F P S HM D HM M2 HM J HM SG x x x x How long have you had the problem What happened at the same time Power cut changes in the installation since power failed when lightening struck Description of problem use extra sheet of paper if necessary 174 7160 9001 531 01 2011 Appendix DairyPlan System Description form DairyPlan 5 installation descriptionDate Farm dealer details Farm details Dealer Name Address Name Address Tel Fax Tel Fax Details of milking installation Milking Installation type number Milking places number and milking controller type Find type on Metatron 12 with 93S Identification Type VC3 VC4 DPNet walk through Feed Calf feeder TWIN Feeder Calf feeder MK Feed concentrate DPCalfFeeder Feed boxes type number box Other parts controlled by DairyPlan segregation gate animal scales PC Equipment Details information gathered from inv
175. tor For systems monitoring equipment only not an mal data O Add LANGUAGE tes arly HeidM anager DairyPlan Full Version A For systems managing equipment and animal data E liieatetaskbalmenuandieolsti entes ieg C DEMO version far Slave PE in computer nehwork ae Example data files UNIS TALL Remove HerdMah ger File locations Windows Taskbar and Automatic Startup From MAD poZllser 4 Add to Start Meru Folder LA Dokumente und Einstellungen CAD aiyP in To Run process control at Boot Hew Installation Folder CAD okumente und Einstellungen m 7160 9001 531 01 2011 7160 9001 531 01 2011 Installing DairyPlan System levels and different types of installation for New Installation Select System Level e If there is still no installation select system level e With the DairySetup or DEMO Version system level further installation is performed without the serial number etc being asked For existing installations Note selected Nothing should be selected for a new installation In the case of existing installations the type of installation required can be For explanation see section on Different types of installation File locations Select the directory in which DairyPlan is to be installed The specifications should only be changed in exceptional cases be constantly running Windows task bar and autostart fo
176. ulsation the milk will be extracted from all four quarters of the udder at the same time within the suction phase and in the subsequent relaxation phase all four quarters will be relaxed during a pulse cycle Setting applicable for control unit specified e no specification all control units e DT60 DT70 DemaTron 60 DemaTron 70 e DM55 DM60 DeMax 55 DeMax 60 7160 9001 531 162 01 2011 Appendix Milking control unit settings Code Function Default range Setting Control unit O End of milking without pulsator Pulsator overrun at the end 1 overrun 050 020 090 of milking 0 1 1 End of milking with pulsator overrun When the end of milking is reached the pulsator will overrun for another 5 pulses in order to make it easier for the cluster to be removed from the teats 050 020 050 Stimulation time 1 1 0 050 020 060 Stimulation time 2 40 1 050 020 070 Stimulation time 3 20 20s 95s Setting options 050 020 050 050 020 070 Start key assignment with stimulation time Assignment of the start keys can be programmed in any way the following assignments are permitted 0 1 20 95 no stimulation stimulation time for each individual animal or stimulation adjusted automatically depending on lactation as transferred from the DairyPlan computer no stimulation if there is no valid animal file present fixed stimulation time in seconds Setting ap
177. und e Close program Close in the File menu Note Once the devices have been installed finally check the settings on the device and retransmit if necessary The installation update is complete 7160 9001 531 110 01 2011 DPNet Installation Installation procedure 113 Installation procedure 11 3 1 Assigning addresses to DPNet devices network installation Attention Please follow the relevant user manual for the device when installing DPNet equipment eg for Metatron When installing the system each device will be allocated an address in the network and the devices will be configured First of all install all the DPNet devices within an installation Installation procedure e In order to ensure that the individual Service Pins are sent in the correct order you can print out the installation tree to help you by clicking on File gt Print e In the Network installation menu choose Address assignment gt All in order to install all the devices in the tree Address assignment gt Single in order to install a single device selected e Send the Service Pin from each device to DP one after the other in the order of the installation tree Device installation xf Please press the Service Pin Dematron 70 Control Unit 1 Stalls 1 2 10 0 1 001 Skip Side Skip Device Attention Make sure that you send the Service Pin for the right device as
178. use this program can only be closed with File Exit e f all open DairyPlan programs are to be closed again then one after the other click on all of the DairyPlan programs in the status bar with the right mouse button Select Close in the drop down menu in order to close the application The exception is DPProcessControl as this can only be ended with End File e The key combination ALT Tab can be used to jump from one Windows application to the next Hold down the ALT key and jump from one application to the next by pressing the Tab key A small window with all active programs will appear Release the Tab key if a DairyPlan program has been selected End the DairyPlan application as described in the first bullet point Creating a shortcut It is sometimes useful to create a shortcut on the desktop to reports programs that are frequently used e Select file in Explorer e Call up the context menu with the right mouse button e Select Send to Desktop create shortcut 7160 9001 531 01 2011 169 Appendix DairyPlan information 170 Files used by DairyPlan AscToADS exe AscToAds install exe Automatic Import exe Program for converting ASCII text data into importable ADIS data Must be installed with AscToAds install exe before use CDAutoPlay exe Needed on the DairyPlan installation CD for starting up installation DP_Data dll DLL files with central
179. uthorization the program can only be used to a limited extent once the introductory period has ended Request approval or the second software key from the specialist dealer The program will only be approved if the modules installed have actually been purchased 47 Installing DairyPlan System levels and different types of installation e Confirm the instruction window e The installation is now complete and the following window appears DairyPlan x Installation Complete what would you like to do next a 4 n Register CrainPlan Press the keys indicated to choose from the following options A Start the DairyPlan program or call up the main menu B Request registration form if options that are subject to a charge have been added after a new installation C End installation process For Starting out with DairyPlan please see 7160 90 530 7160 9001 531 01 2011 Installing DairyPlan System levels and different types of installation Upgrade to DairyPlan 21 7160 9001 531 01 2011 Update an existing version of DP to DairyPlan 21 Start the Test Data Base function Correct any errors before starting the update Note the number of animal data records and check whether the Licensing is sufficient Make a backup of the current present data set with the corresponding backup function in the old DairyPlan version Or the wh
180. verwriting the next Iv Strings database held or fields with illegal characters such as the ASCII control characters This option will entirely clear any fields with bad data of this type Repair Bad Bad Float values may occur in numeric helds which accept more decimals than lv Float Values are shown in the editing screens Bad values are usually very small invisible values resulting from unrelated problems This option sets such fields to zero Bad Dates may appear as dates from the year 1961 or they may not appear at Repair Dates all Bad Times may appear as times higher than 23 59 or they may not appear at 4 Repair Times all These options completely remove such entries Table Repairs Leave bad table indexes fF there are problems with index dates or times this tool deletes the Delete bad dates only entire table entry However in many cases You can comect the date Delete bad dates ortimes d or time by hand I Delete future entries Use this option to automatically resort the tables whether or not any Resort Tables indexing values have been deleted Do NOT use this IF you wish to edit the dates and times by hand to preserve more data Use this option to rebuild the table of contents index in file 4 Rebuild Index DpDair dat This eliminates array index mismatch errors Notes on the File gt Repair data record menu The dialog box DataBase Repair Set up selects
181. w at the same time Note A group download only saves time if there are at least 6 8 devices to be updated Note e A group download is not possible with the Service Pin e Only those devices which require the same software version can be updated at the same time e Devices that are not compatible with the software determined the guide for this is the device selected are automatically removed from the download list and must be transmitted individually afterwards e At least Metatron Host Version 1 20 is required for the group download If this has not yet been installed all of the devices to be updated must first be supplied individually with new software There is a special host version 1 19 for this that is only suitable for preparing a group download This version can be installed in a much shorter time Version 1 19 is not suitable for milking Start group download for the host application for DPNetA devices e Select a device for the relevant row Software Download mee a from the tree Device METATRON 1 11 e Select Device Software gt Group ae fF Download gt Host Application Software Stal e The current host software is Progress transferred to all devices in corresponding series Telegram Repeated o Cancel FF Note Devices with host software which could not be updated in the group download will be automatically updated individually at the end of the group host download When the gr

7160-9001-531 DairyPlan C21 5.2 Installation Manual

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