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1. 014 3NION3 9990 208095 10 Old 5 109 pu M O SS ss d l E A dAV 9 NO 440 Ig ng ao 18 ng ums HORS TIO 2 DuipuiM qns E wm 1 1 V8 AZIOA UD 8 NEW 9 V8 01381084 110081 qns Qu u S ac mg JE XV AVNA 111313 1 9 d VOE A0PZ ADZT na Y an 7 10104 1084 5 110041 eoe Aa ES e M sg eo M 2 YOT Wi lt ns 48 70199198 1104 32019 TOULNO 32019 YOLVEHNH 8 0 WIRING DIAGRAMS For HPG4000 HPG Series User Manual 34 For HPG6500 111041 00CSU 4H 010 o O w OO sal aN 114 TH ONTONIA a Sum LIZ ig 194011 a i HYUNDAI 35 7500 DOTE WI ELIAS ANTONd ng gt DOTE 104 101100 OV WOE 01 01 AS AUBLIYE WII JV VOZ 01981084 110941 NVeOVvi DU Cor TIO NOTLINDI YAVAS JV VOS AOZT 107 3014104 410381 VOSNES 110
2. other University TV Or Register Online At www hyundaipower ca HYUNDAI 12 0 5 42 HPG Series User Manual 43 HYUNDAI 44 HPG Series User Manual 45 HYUNDAI
3. Duration of Runs Hours LxWxH mm 715 x 545 x 585 Dry Weight Kg Rated frequency lt Rated Output Power kW 7 HP Single cylinder forced air cooling 4 stroke OHV 25 deg tilt 2 5 Ory Weight HPG6500 E Rated frequency Hz Rated Output Power kW m Max AC Output Power kW Max DC Output Power W HP Single cylinder forced air cooling 4 stroke OHV 25 deg 2 5 76 545 585 mn N 32 HPG Series User Manual HPG7500 Rated AC Output Power kW Max AC Output Power kW 1 Phase Rated AC Voltage V Max DC Output Power W 14 HP Single cylinder forced air cooling 4 stroke OHV 25 deg tilt Max Output rem Oil capacity L 1 1 10W30 L x mm 715 x 565 x 585 oy Wht re GENERATOR Type 33 HYUNDAI LINDAID 0007 SdH
4. CAUTION Engine oil is a major factor affecting engine performance and service life Non detergent or vegetable oils are not recom mended Fig 3 0 Dipstick Lower level 1 0 Series User Manual Running the engine with insufficient oil can cause serious engine damage 3 2 FUEL LEVEL CHECK Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level Refuel if level is too low Tighten the fuel tank cap securely after lling Refer to Fig 3 1 Fig 3 1 Gasoline is highly flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow open flames or sparks in the area where the generator is refueled or where gasoline is stored Do not overfill the tank Be careful not to spill fuel when refueling Wipe up any spilt gasoline and let the area dry before starting the engine CAUTION Gasoline substitutes such as gasohol etc are not recom mended they may be harmful to the fuel system compo nents NOTICE When the oil level is low the low oil light on the control panel will flash and the engine will automatically shut down Then take off the oil dipstick to check the oil level 11 HYUNDAI 3 3 CHECK THE AIR FILTER 1 Loosen the knob and remove the air filter cover Remove the air filter element and observe for cleanliness Refer to Fig 3 2 2 Clean the air filter element
5. 1 102705 10 9 saj us fora a ALIONIINOD HOLIAS ANTONd o awa ofo ofo rm Wd us ls re 1 HOLTAS ANTONd LU XI 3 9 10 111 mel mm TONTQNIA Um E NLIS ng D 4 NIANIA Wm 30078 VOIVAT HPG Series User Manual 36 9 0 WARRANTY Canadian distribution of Hyundai portable generators are distributed in Canada by Midland International 26 Rd Unit 2 Toronto Ontario 526 Canada This product is warranted to be free of defects in material and workmanship for two years from date of purchase This warranty guarantees that any defective parts will be repaired or replaced at no cost including diagnosis and replacement parts Limited Warranty Periods Commercial use 1 year limited parts and labor This limited warranty begins at the initial time of retail purchase and covers manufactureris defects caused by a defect in compo nents or workmanship during the two 2 Year period The war ranty coverage is continual from the initial date of purchase and does not restart at anytime under any circumstan
6. used oil Fig 5 3 Oil Drain Plug 5 7 SPARK PLUG SERVICE 1 Remove the spark plug cap 2 Clean any dirt and debris from around the spark plug base 3 Use a wrench to remove the spark plug Refer to Fig 5 4 Fig 5 4 Spark plug cap Spark wrench Spark plug 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a brush if it is to be reused 5 Measure the plug gap with a feeler gauge The gap should be 0 7 to 0 8 mm 0 028 to 0 031 inch Correct as neces sary by care fully bending the side electrode Refer to Fig 5 5 28 HPG Series User Manual Fig 5 5 0 7 0 8mm 0 028 0 031 in 6 Install the correctly gapped spark plug back into the original position CAUTION The spark plug must be securely tightened An improperly tightened plug can damage the generator 5 8 HANDLING amp STORAGE When transporting the generator shut off the fuel valve and keep the generator level to prevent fuel spillage Fuel vapor or spilled fuel may ignite Handling 1 Turn off the engine switch and the fuel valve when transporting the generator set 2 Do not touch the generator until the fuel choke is in the OPEN position because the engine is warm 3 Keep the generator at a level position in order to prevent spillage Storage Before storing the generator set for an extended period 1 Ensure that the storage area is free of excessive humidity and dust 2 D
7. and cover using a moist rag Refer to Fig 5 1 Fig 5 1 C 26 HPG Series User Manual 5 5 SEDIMENT CUP SERVICE 1 Rotate the fuel valve to OFF position 2 Remove sediment cup and O ring 3 Wash the cup with non flammable solvent 4 After fully dried remount the parts 5 Rotate the fuel valve to ON and check for leakage Fig 5 2 Fuel Valve Filter ee Ring Sediment Cup After installing the sediment cup be sure to tighten the ring securely Check for fuel leaks and remove any spilled fuel prior to starting 5 6 CHANGING ENGINE OlL 1 Place the generator is placed on a flat level surface 2 Start engine and run until it gets warm 3 Stop engine 4 Place oil pan or other container underneath the generator for holding oil 5 Keep oil filler cap to avoid oil spray 6 Use a wrench to remove the drain bolt and sealing washer 7 Slowly unscrew and remove the oil filler cap 8 Allow oil to completely drain into oil pan or container 9 Use clean cloth to wipe around oil fill and drain plug to clean any dirt and debris 10 Reinstall sealing washer and drain plug bolt 11 Pour new engine oil into oil fill hole 12 Check oil level 13 Reinstall oil filler cap Refer to Fig 5 3 and Fig 3 0 27 HYUNDAI CAUTION Used motor oil may cause skin cancer if repeatedly left in contact with the skin for pro longed periods Wash your hands with soap and water as soon as possible after handling
8. by visiting our website www hyundaipower ca Personal Information First name Last name Address City code Province Product Information Model name Serial number Date of purchase Y M D Questionnaire Store name and number Purchase price Why our generator E Price Ease of use Power rating Brand Portability Appearance 39 HYUNDAI Questionnaire How did you find out about us Primary usage Primary location of usage Gender Martial status Date of birth In Store Radio TV Recreational Home E Male Married 40 Internet Print Store flyer Word of mouth Emergency Tools Work u Female a Single HPG Series User Manual Questionnaire Number of people in household 1 4 Primary residence Own Education Partial Secondary College Household income Rent Full Secondary Primary method of purchasing items In Store Midland International Inc 26 Huddersfield Rd Unit 2 Etobicoke Ontario 526 Canada 41
9. to the OFF position horizontal position For HPG6500 HPG7500 1 Turn off all the connected devices 2 Allow the generator set run for a few minutes to cool down 3 Stop the generator set by pressing and holding the engine switch in the OFF position until the generator set stops 4 Rotate the fuel valve back to the OFF position horizontal position 5 0 MAINTENANCE 5 1 IMPORTANCE OF MAINTENANCE Proper maintenance is important because it will ensure safe eco nomical and trouble free operation It will also reduce air pollu tion Improper maintenance may cause the generator to malfunction and can lead to serious injuries or death 5 2 MAINTENANCE SCHEDULE Shut off the engine before performing any maintenance When the engine is running make sure the area is well ven tilated The exhaust contains poisonous carbon monoxide gas NOTE Some of these maintenance techniques can be dangerous and should be performed by atechnician For HPG4000 HPG6500 HPG7500 In order to maintain good performance and extending the service life of the generator period inspection and adjustments should be done based on the following maintenance schedule 24 HPG Series User Manual 151 Each using time month quarter or 6 months year or 20Hr or 100Hrs 00 Maintenance General Inspection Lubricants Inspection of oil level of gasoline Cleaner Sediment Cleaning bowl Spark Inspection
10. to the battery then to the generator and disconnect cables at the generator first 1 Before starting the engine do not connect the generator to the device 19 HYUNDAI 2 Rotate the fuel valve to ON position vertical position Refer to Fig 4 9 Fig 4 9 Valve Lever OFF N 3 If the engine is cold choke lever out close the choke Refer 4 10 Fig 4 10 Choke Open 7 7 y Close 4 Push the engine switch to ON position until started but the start time cannot be more than 5 seconds Otherwise the alternator may be damaged Refer to Fig 4 7 NOTE Do not try to electric start more than 3 times in one attempt Failure to do so may damage the generator set 5 Push the choke lever to the OPEN position as the engine warms up The choke is used to provide the proper mixture when the engine is cold It can be opened and closed by operating the choke lever manually by moving the lever to the closed position to enrich the mixture for cold starting 6 You may turn on the Idle Control switch to the ON position to save fuel consumption while low load is applied to the HPG7500 generator set NOTE Do not use the choke if the engine is warm or if the air temperature is higher than 50 F 10 C NOTE During warm up period keep the Idle Control OFF until the engine reaches operating temperature Otherwise the warm up periods are extended 20 HPG Series User Manual Idle Contro
11. upper frame of the generator Tighten the bolts 14 and nuts 7 to the upper frame of the generator Attach the two peg stands to the bottom of the frame of the generator Tighten the two bolts 6 and two nuts 7 to the lower frame of the generator Place the two wheels 5 on the wheel axle 4 and then secure the wheels using the washer 8 and split pin 9 to the wheel axle 4 Attach the wheel 4 to the bottom of the generator frame Align the bolts 6 with the holes on the bottom of the generator and fasten tightly with the nuts 7 provided I Fig 4 1 TIT 7 77 77 zu SC 13 HYUNDAI Parts List for HPG4000 Part Number Quantity __ E 9 0 EEE ___ 12 __ ____3 NEN EN HPG6500 HPG7500 Refer to Fig 4 2 82 1 Attach the handle bars to the middle of the generator frame where specied in 4 2 Tighten the bolts 14 and nuts 7 to the upper frame of the generator 2 Attach the two peg stands at the bottom of the frame of the generator Tighten the two bolts 6 and two nuts 7 to the lower frame of the generator 3 Place the two wheels 5 on the wheel axle 4 and then secure the washer 8 using the split pin 9 to the wheel axle 4 4 Attach the wheel 4 to the bottom of the generator frame
12. Align the bolts 6 with the holes on the bottom of the generator and fasten tightly with the nuts 7 provided 14 HPG Series User Manual 4 2 Parts List for HPG6500 and HPG7500 Part Number Quantity 6 8 8 2 _ 9 1 310 1 n 2 2 Connecting Block 2 1 2 14 6 15 HYUNDAI 4 2 ELECTRIC START BATTERY CONNECTION HPG7500 ONLY Batteries produce explosive gases Keep sparks flames and cigarettes away from the battery To prevent the possibility of creating a spark near the battery connect charging cables first to the battery then to the generator and disconnect cables at the generator first 1 Connect the red cable with the positive terminal of the battery Ensure the connection is secured by using the fastener at the battery terminal Refer to Fig 4 3 2 Connect the black cable with the negative terminal of the battery Ensure the connection is secured by using the fast ner at the battery terminal Refer to Fig 4 3 Ra SCH seca termina Fig 4 3 Black Postive Terminal Red NOTE Be sure to connect the Electric Start Battery to the HPG7500 Generator set before operation Failure to do so will cause the Output Display and LED lights to function improperly CAUTION Do not reverse the polarity of the
13. HYUNDAI POWER EQUIPMENT PRO CL MV SS les USER MANUAL 534000 556500 2057500 HYUNDAI POWER EQUIPMENT LICENSED BY HYUNDAI CORPORATION KOREA LICENCIE PAR LA CORPORATION HYUNDAI COREE PRINTSPEC EN505 2010v1 2010 MIDLAND INTERNATIONAL INC PREFACE Thank you for purchasing a Hyundai Professional generator Please register your product in order for us to ensure your continuous satisfaction with our product This manual covers the safety operation and maintenance procedures for the HPG4000 HPG6500 and HPG7500 models All information in this publication is based on the latest product information available at the time of approval for printing No part of this publication may be reproduced without written permission problem should arise please contact us by using the contact information at the end of this manual is important that this manual be fully read and understood before operating the generator set Failure to do so may cause OUS injuries or equipment damage 5 ME 5 1 1 EE 5 1 2 SIONS EE 5 1 3 EENHEETEN 5 1 4 an TRU 6 1 5 Aeroden EE 6 2A IDENTIFICATIONS OF elei CR KE 7 SO 10 3 1 2 E 10 3 2 11 3 3 E Nit EE 12 2 BEOPEFRATION Ee 13 4 1 De lt D ___________ 13 4 2 Electric Start Battery Connection ME T m de
14. ILTRE AIR Rincer avec un liquide nettoyant et faire s cher Lavez le filtre avec un liquide nettoyant apr s chaque 45 50 heures d utilisation Lavez le filtre une fois chaque 10 heures si vous l utilisez en conditions poussi reuses Plongez le filtre dans du carburant moteur une fois bien lav et s ch ensuite enlever le liquide de surplus et r installez le filtre ATTENTION ATTENTION Lire compl tement le manuel d utilisation et toute directive de s curit avant d utiliser le g n rateur Ne jamais ajouter du carburant lorsque le moteur est chaud ou actif Ne jamais placer du carburant pr s d un moteur chaud ou les mettre en contact Toujours agr e amplement de temps au moteur de se refroidir avant d ajouter le carburant Ranger le g n rateur et le carburant embouteill bien loin de feu etincelles ou cigarettes Read the user s manual and all safety procedures before operating the generator Never add fuel to generator when the engine is hot or running Never allow fuel to come in contact with hot engine parts Always allow engine to cool down before adding fuel Keep generator and stored fuel away from fire sparks and cigarettes ATTENTION ATTENTION Before stopping the generator YOU MUST UNPLUG ALL DEVICES CONNECTED T THE GENERATOR or switch off the circuit breaker to avoid damaging alternator Avant d arr ter votre g n rateur vous devez d brancher tout appareil connect au g n te
15. PANEL LABELS Engine Volimeter Low 120V AC Voltage 120 240V Master Switch Oil Light Receptacle Selector Twistlock Breaker Switch Receptacle Switch o i _ S i Ground HYUNDAI d lt 6 T AC Breaker DC Outlet DC Breaker Idle Master 120 240V Engine Control 120V Breaker Twistlock Switch Switch Voltmeter Receptacle Switch Receptacle MARCHE EN VEILLE T POWER EQUIPMENT west RCO w w M POWER 2 Ground Low Oil DC Outlet T Terminal Light Circuit Breakers Engine a Switch Low Master 120 240V Switch Light Output Output 120VAC Breaker Twistlock Switch Display Light Display Receptacle Switch Receptacle D MARCHE IGNITION a e HUILE BAS RE ARRET ARRET ALLUMAGE DC 12V CC 12V LC 8 PLAY SE E N ee 120V 20A am WR SE PRO 200 6750w A POVER ee Ground Display DC Outlet Terminal Selector Circuit Breakers 8 HPG Series User Manual LABEL AIR CLEANER MAINTENANCE Rinse with cleansing solvent and dry Wash filter with solvent every 45 to 50 hours of operation Wash filter once every 10 hours if operating under dusty conditions Immerse the filter into engine oil when clean and dry then squeeze out excessive oil and reinstall CHOKE OPEN INACTIF CLOSED ENTRETIEN DU F
16. air in the correct proportions and delivering the mixture into the engineis combustion chamber Choke Lever It is used to provide proper starting mixture when the engine is cold The choke lever must be pulled out to ON posi tion when starting a cold engine Circuit Breaker It protects circuits from being damaged due to overload or short circuit by stopping the of electricity between the generator and device Dipstick It seals off engine oil fill hole and is used for indicating the engine oil level Drain Plug A plug that can be removed to allow the contents of the engine to be drained off Earth Ground Lug It connects generator to ground wire for grounding protection Fuel Cock A tap which can allow or restrict the flow of gasoline from the gas tank to the carburetor Fuel Valve It controls flow of fuel from fuel tank to carburetor Pilot Light A small flame used to ignite gas at a burner Recoil Starter A pull cord is attached to the engine and you pull the T handle attached to the starter cord assembly to spin the and start the engine Reset Switch A switch which puts the configuration of a component back to its standard setting Sediment Cup A cup for storing sediments Selector Switch A switch that is used to select among alternatives Spark Plug A device screwed into the combustion chamber of a spark 38 HPG Series User Manual 11 0 QUESTIONAIRE Please complete and mail the form below or register online
17. amp cleaning Valve Inspection amp adjusting Tr Clearance Combustion Inspection amp adjusting chamber Fuel tank Gleann and strainer Every two months if necessary please replace it NOTICE Service more frequently when used in dusty environments These items must be performed by a trained and experi enced mechanic 5 3 GENERAL INSPECTION 1 Look for fuel leaks around the fuel tank fuel hose fuel valve and carburetor Close the fuel valve and repair leaks im mediately P 2 Look and listen for exhaust leaks while the engine is running Have all the leaks repaired before continuing operation 3 Check for dirt and debris and clean as necessary 4 Check the engine oil level and add oil as necessary Do not use gasoline or low flash point solvents for cleaning They are flammable and explosive under certain conditions 25 HYUNDAI 5 4 AIR FILTER SERVICE 1 Rotate the knob counterclockwise to release 2 Lift the air cover to remove from the air unit 3 Remove the foam element Refer to Fig 5 0 Fig 5 0 Filter cover Filter element Knob Di 4 f the foam element is dirty clean it in warm soapy water rinse and allow it to dry thoroughly or clean in non flamma ble solvent and allow to dry 5 the foam element in clean engine oil then squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter 6 Wipe dirt from the filterunit
18. ces This limited warranty is valid for residential or recreational applications only and only when the generator receives all necessary preventative maintenance as described in the Hyundai Generators Operation Manual The repair or replacement of a generator will take place within a reasonable period of time during normal business hours All repair and replacement parts shall be warranted for 90 days after the initial date of installation or purchase Limitation of Remedies and Disclaimers Midland International Inc disclaims any responsibility for loss of time or use of the generator in a recreational vehicle or any vehicle in which the generator is installed transportation commercial loss or any other incidental or consequential damage Any im plied warranties are limited to the duration of this written warranty THE FOREGOING LIMITED WARRANTY IS EXCLUSIVE OF AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OF ANY OTHER WARRANTY WHETHER EXPRESS OR IMPLIED Consumable parts such as oil or fuel filters fuel cut off valve brushes fuel injection nozzle valve lubricant or ignition plug are not covered under this warranty All expenses incurred in maintain ing and replacing parts for generator shall fall on the purchas er This warranty coverage does not include parts affected by ac cident and or collision corrosion or rust normal wear incor rect fuel type or fuel contamination use in an applica
19. clean and maintain the equipment Operate the generator according to instructions for safe and dependable service Before operating the generator read the user manual carefully Otherwise it may result in personal injuries or equipment damage Never run the generator in an enclosed area to avoid harm from exhaust emissions of a poisonous carbon monoxide gas Be careful not to touch the exhaust system during operation because it can cause burns Pay attention to the warning labels because the engine exhaust system will become heated during operation and remain hot immediately after the engine is stopped Gasoline is a highly flammable and explosive liquid Refuel in a well ventilated area with the engine stopped When refueling the generator keep it away from cigarette open flames smoke and or sparks Connections for standby power to a building s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections may cause serious injuries to electrical workers dur ing a power outage and when the utility power is restored the generator may explode or causefires Place the generator at least 3ft away from buildings or other equipment during operation Run the generator on a level surface If the generator tilts fuel spillage may result Know how to stop the generator quickly and understand operation of all the controls Never permit anyone to operate the generator wit
20. de 16 4 3 Staring AS TS en 17 4 4 ol E 21 4 5 Jeng DC 23 4 6 Stopping the Generator e c D TT mcr 24 sz pig MP 24 5 1 importance of Maintenant T 24 5 2 Maimt nance Schedule METTE mm 24 5 3 EE UNSSC OI pees 25 5 4 SERVICE T 26 5 5 Sediment CUP SENICE tee T 27 5 6 Chardin g 815 at Oll EE 27 5 7 ODAK PUG Ee er 28 5 8 Handling and ege E 29 TROUBLE RIO JTN essen ea a a 30 TO vr 32 8 0 WIRING DIAGRAM ae be cmt noie 34 ORAN den a ee a a H o 37 11 38 TEO QUESTIONNAIRE 39 NOTES n 42 1 0 SAFETY PRECAUTIONS 1 1 SAFETY LABELS DANGER This symbol warns of hazards which can result in severe or lethal personal injury 44 WARNING This symbol refers to a hazardous or unsafe practice which has the potential to result in personal injury or product property damage CAUTION This symbol warns of immediate hazards which will result in severe or lethal personal injury 1 2 OPERATIONS SAFETY Always perform a pre operation check before starting the engine Properly
21. ent et recyclez la dans un endroit appropri Ne jamais briser la batterie ou faire chauffer au dessus de 50 C Ne jamais faire incin rer Risque de feu ou d explosion IMPORTANT IMPORTANT DO NOT RETURN THE PRODUCT TO THE STORE For technical support or the latest product info please call toll free 1 800 528 3772 www hyundaipower ca NE RETOURNEZ PAS LE PRODUIT AU MAGASIN D ACHAT Pour de l assistance technique ou les informa tions les plus les r centes sur nos produits contactez gratuitement le 1 800 528 3772 www hyundaipower ca HYUNDAI 3 0 PRE OPERATION INSPECTION Exhaust gas contains poisonous carbon monoxide Never run the generator in an enclosed area Be sure to provide adequate ventilation Operate the generator on a level surface If the generator is tilted fuel spillage may result Keep away from rotating parts while the generator is running CAUTION The generator is air cooled and may be damaged if ventila tion is inadequate 3 1 ENGINE OIL CHECK 1 Ensure the generator is on a level surface 2 Inspect engine oil e Take out the oil ller cap and clean the dipstick e Check the oil level by reinserting the oil ller cap without rotating it Remove the oil ller cap and examine the oil level If the oil level is at or below the lower level the oil to the upper limit mark 10W30 Oil for all three models Reinsert the oil ller cap and tighten securely Refer to Fig 3 0
22. forming any maintenance Otherwise it can cause severe personal injury or death Allow the generator set to cool down before performing any maintenance Always wear safety glasses when cleaning the generator set with air Do not clean the generator set with a pressure washer because it can cause damage to the generator set Before working with batteries ventilate the area wear safety glasses do not smoke and always disconnect the negative cable first and reconnect it last Use rubber gloves when coming into contact with engine oil Always stop the generator set before removing the oil filler cap Only qualified maintenance personnel with knowledge of fuels electricity and machinery hazards should perform maintenance procedures 1 5 OTHER SAFETY HAZARDS To avoid breathing in poisonous carbon monoxide from the exhaust gases adequate ventilation should be provided if the gen erator set is running in a partially enclosed space the generator set is stored outdoors check all the electrical components on the control panel before each use Moisture can damage the generator and can lead to an electric shock 6 HPG Series User Manual 2 0 IDENTIFICATION OF COMPONENTS gt D Fueltank Fuel gauge Choke lever Fuel valve Air filter Recoil starter handle Front panel Oil Dipstick Spark plug AS SM A N Carburetor Exhaust cover HYUNDAI
23. hout proper instructions Keep children pets and rotating parts away from the generator during operation Do not operate the generator in rain or snow Do not allow any moisture to come in contact with the generator Do not touch the spark plug while the generator is operating and shortly after the generator has been shut down 1 3 AC SAFETY GUIDLINES Before connecting the generator to an electrical device or power cord Make sure that everything is in right working order Faulty devices or power cords can lead to an electrical shock Turn off the generator immediately if the device begins to operate abnormally Then disconnect the device and investi gate the problem Make sure that the electrical rating of the device does not exceed that of the generator If the power level of the device is between the maximum output power and the running power of the generator the generator should not be used for more than 30 minutes The connections from the generator to the household power supply should be done by professional electrical techncians Improper connections may lead to a fire hazard or damages to the generator set 5 HYUNDAI 1 4 MAINTENANCE SAFETY After any maintenance is performed wash your body immediately using soap and clean water because repeated exposure to lubricant may cause skin irritation Do not clean the filter element with flammable liquids like gasoline because explosion may occur Turn off the generator set before per
24. ition Refer to Fig 4 7 Fig 4 7 IGNITION Low OIL ALLU 8 FOR HPG7500 5 You may turn on the LED light by pressing the LIGHT switch in Fig 4 7 to ON position for the better view of the front panel 1 8 HPG Series User Manual Do leave LED lights ON for long periods of time as it may consume all of the battery power 6 Grasp the recoil starter handle and pull it until the engine starts Refer to Fig 4 8 ineffective on the next startup Fig 4 8 CAUTION Do not allow the starter grip to snap back Return it slowly by hand 7 After the engine warms up push the choke lever back to the OPEN position 8 You may turn on the Idle Control switch to the ON position to save fuel consumption while low load is applied to the HPG7500 generator set NOTE During warm up period keep the Idle Control OFF until the engine reaches operating temperature Otherwise the warm up periods are extended Idle Control is not effective for use with appliances that require only momentary power So it is better to leave the Idle Control OFF if an appliance cycles ON and OFF frequently NOTE Do not use the choke if the engine is warm if the air temperature is higher than 50 F 10 C Electric Start for HPG7500 Batteries produce explosive gases Keep sparks flames and cigarettes away from the battery To prevent the possibility of creating a spark near the battery connect charging cables first
25. l is not effective for use with appliances that require only momentary power So it is better to leave the Idle Control OFF if an appliance cycles ON and OFF frequently 4 4 USING THE GENERATOR SET For HPG4000 1 Turn off the switches of the device before connecting to the generator 2 Select the receptacles to be used by using the AC Voltage Selector Refer to Fig 4 11 Fig 4 11 ee VOLTAGE SE nn SELECTEUR DE SECTOR E m MASTER BREAKER 6 10 OIL INTERRUPTEUR PRINCIPAL HUILE BAS VOLTMETRE Kee TEUR CA 8 9 P 2 12V 7 T KA 1204 2401 TT 7 O 3 Start the generator according to section 4 3 4 If the 120V option of the selector switch is chosen insert the plug of the device into the 120V 20A receptacle Refer to Fig 4 12 Fig 4 12 If the 120V 240V option of the selector switch is chosen insert the plug of the device into the 120V 240V receptacle Refer to Fig 4 13 21 HYUNDAI Fig 4 13 5 the Master to ON and turn on the device Refer to Fig 4 14 Fig 4 14 For HPG6500 HPG7500 1 Turn off the switches of the device before connecting to the generator 2 Start the generator according to section 4 3 3 Insert the plug of the device into the receptacle based on the voltage requirement of the device Refer to Fig 4 15 22 HPG Series User Manual 4 15 4 Lift the Master Breaker switch to ON position and turn on the de
26. ming any maintenance service 30 HPG Series User Manual Problem Cause Recommended Action Engine Engine oil is too heavy Replace with recommended oil cranks slowly Load is connected Disconnect load while starting Engine not Fuel valve closed Fully open fuel valve starting Fouled spark plug Remove clean or replace spark plug Not enough oil Add more oil Choke stuck in closed Black position Exhaust Dirty air cleaner Clean air cleaner Rich fuel mixture Contact our service center Stops Not enough oil Add more oil Loose spark plug cable Reconnect or repair the cable Engine has Faulty spark plug Remove clean or replace spark plug difficulty idling Generator set not level Move generator to level surface Dirty fuel filter Replace the filter Remove all loads reset breaker and b d check loads for defects Do not output circuit breaker exceed generator rating No AC Tripped AC No DC DC Disconnect battery reset breaker and output circuit breaker have battery tested for shorts No Battery Corroded battery posts Clean battery posts charge DC Battery cable is bad Replace cable output HHD 7250 Battery is defective Check condition replace if defective Ss Receptacle is bad Contact an authorized service facility No Output Display Electric Start battery or No is not connected LED lights Connect Electric Start battery 31 HYUNDAI 7 0 SPECIFICATIONS HPG4000
27. nd clothing Be extremely careful to avoid any contact If injured wash the affected area immediately with large amounts of water and seek medical attention immediately 3 When charging a large capacity battery or totally discharged battery excessive current may force the DC breaker to turn off In this case use a battery charger Ground Fault Circuit Interrupter Receptacle This receptacle is protected by the GFCI for protection against electrical shock 23 HYUNDAI Using the generator in rain snow or in water can lead to electrical shock Always keep your generator dry and away from any water sources Perform this test monthly to insure proper operation If used outdoors unprotected from the weather make sure to test before each use Test Button The test button should extend with a click If the test button does not extend take to an authorized GMC generator service center Reset Button If the reset button extends during operation unplug all appliances from the GFCI receptacle The reset button should be flush with the test button If the reset button is not flush with the test button take to an authorized GMC generator service center 4 6 STOPPING THE GENERATOR SET For HPG4000 1 Turn off all the connected devices 2 Allow the generator set run for a few minutes to cool down 3 Stop the generator set by pressing the engine switch to the OFF position until the generator set stops 4 Rotate the fuel valve back
28. rain the fuel tank and the carburetor Draining the Fuel Tank 1 Turn the engine switch off 2 Remove the fuel tank cap and the debris screen under the cap 3 Empty the fuel tank using a siphon and an approved gasoline container Draining the Carburetor 1 Turn the engine switch OFF 2 Turn the fuel valve ON 3 Position a suitable container under the carburetor drain screw to catch fuel loosen the screw 4 Allow fuel to drain completely into container 5 Retighten drain screw Refer to Fig 5 6 29 HYUNDAI Fig 5 6 ENV Sd lera AW co Q gt Carburetor Disconnecting Electric Start Battery 1 Disconnect red cable from the positive battery terminal 2 Disconnect black cable from the negative battery terminal Refer to Fig 4 3 3 Store the battery in a dry place and recharge it once a month Do not store the battery in an excessively warm or cold place for HPG7500 only 6 0 TROUBLESHOOTING The following table is a troubleshooting guide for diagnosing the generator set If these recommendations cannot solve the prob lem please contact our service center Many troubleshooting procedures present hazards which can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform service procedures Review Safety Precautions A hot generator can cause severe burns Always allow the generator set to cool before perfor
29. roduct should be consid ered a bonus item and not covered by warranty Batteries can be damaged by shock shorting terminals heat acid spillage and a number of other factors that cannot be controlled after they have left our facility It is the customer s responsibility to take great care when handling a battery so no spillage of acid will occur and cause corrosion damage caused by battery acid is not covered under this warranty Product Registration Product registration is required for product support and warranty coverage The owneris registration found in the user manual can be com pleted and mailed You can also register online at www hyundaipower ca You should keep your receipt for proof of purchase 37 HYUNDAI Warranty Claim Procedure Warranty service must be performed by one of our authorized service dealers If you feel your generator is malfunctioning due to a defect or misuse simply contact our customer support center for technical advice a warranty claim or general information Do not return your generator to the place of purchase for repair MIDLAND INTERNATIONAL INC SHOULD BE CONTACTED TO PROVIDE A CASE NUMBER BEFORE WARRANTY WORK CAN BEGIN To obtain warranty service Contact our customer support centre Toll free 1 877 528 3772 E mail support Hyundaipower ca Website Hyundaipower ca 10 0 GLOSSARY Air Filter removes dust from engine intake air Carburetor A device used to properly mix fuel and
30. terminals when charging a battery Serious damage to the generator and or battery may occur 1 6 HPG Series User Manual Do not attempt to connect cables with the battery termi nals while engine is running NOTE Disconnect the cables from the battery terminals while the HPG7500 generator set is in storage Failure to do so may cause complete discharge 4 3 STARTING THE GENERATOR SET GROUND TERMINAL For HPG4000 HPG6500 and HPG7500 Before using generator a ground wire must be connected to the ground terminal Before using the ground terminal consult a qualied electrician Ground Terminal Symbol Recoil Start for HPG4000 HPG6500 HPG7500 1 Before starting the engine do not connect the generator to the device 2 Rotate the fuel valve lever to ON position Vertical position Refer to Fig 4 4 Fig 4 4 Valve Lever F 7 7 a ___ ON 3 If the engine is cold For HPG4000 move the choke lever to the left side to close the choke For HPG6500 HPG7500 pull the choke lever out to close the choke Refer to Fig 4 5 for HPG6500 HPG7500 and Fig 4 6 for HPG4000 17 HYUNDAI Fig 4 5 Choke Open IN 3 To Start Choke Closed To Run Choke open Fig 4 6 Choke Lever 4 For HPG4000 press the engine switch to the ON position Refer to Fig 4 7 For HPG6500 press the engine switch to the ON position Refer to Fig 4 7 For HPG7500 press the engine switch to ON pos
31. tion for which the product was not intended unauthorized service or any other misuse neglect incorporation or use of unsuitable attachments or parts Damage to voltage regulators caused by failure to ground shorting or overloading will not be covered under this warranty Under this Warranty we do not have the obligation to bear any transportation fees of any product to from an authorized Warranty Center Unauthorized alteration installation or any cause other than defects in material or workmanship of the product will not be covered under the warranty Exclusions Not Covered by this Limited Warranty 1 Normal engine alternator wear 2 Damage caused by lack of maintenance as described in the Hyundai manuals or negligence by using improper or impure motor oil coolant or fuel 3 Damage caused by accidents improper installation or storage 4 Damage caused by water ingestion submersion or external water damage 5 Damage or non performance caused by operation of the gen erator set in a marine application 6 Damage caused by operation with improper fuel or at speeds loads conditions or modifications contrary to pub lished specifications 7 Items not supplied by Hyundai including but not limited to starting batteries battery cables external wiring fuel lines filters etc refer to exclusions 8 Repairs made during the warranty period without obtaining a case number from Hyundai Batteries supplied with any generator p
32. ur ou teindre le disjoncteur pour viter d endommager votre g n ratrice CLOSED Active Chongqing Huansong Industries Group Co Ltd Important Engine Information THIS ENGINE CONFORMS TO U S EPA REGS FOR 2009 Engine Family Name 9CQHS 1961HS Engine Displacement 389cc Date of manufacture 01 2009 Exhaust Emission Control EM Emission compliace period 250Hours Lubricant requirement SF 15W 40 THIS ENGINE IS CERTIFIED TO Information importante sur le Moteur CE MOTEUR RENCONTRE LES NORMES ACTUELLES DE L EPA DES ETATS UNIS POUR L ANNEE 2009 Nom de famille du moteur 9CQHS 1961HS D placement du moteur 389cc Date d tablissement 01 2009 Contr le d chappement du moteur P riode de conformit d chappement 250 heures Requis du lubrifiant SF 15W 40 CE MOTEUR EST CERTIFI POUR OP RER SUR DU CARBURANT SANS OPERATE ON UNLEADED GASOLINE PLOMB NON SPILLABLE RECHARGEABLE 12V 9AH LEAD ACID BATTERY BATTERIE D ACIDE DE PLOMB RECHARGEABLE SANS FUITE DE 12V 9AH WARNING AVERTISSEMENT Never charge in sealed container Ne jamais recharger dans un contenant sell Evitez un court circuit Avoid short circuit Faire recharger apr s utilisation Recharge after use Must be disposed and recycled properly Never disassemble or heat above 50 C Never incinerate Risk of fire explosion usage disposez de la batterie correctem
33. vice Refer to Fig 4 14 NOTE To stop the engine in an emergency turn the engine switch OFF In order to maintain generator s performance Always connect the generator to the ground terminal to prevent electrical shock Add the watt ratings of all the loads that the generator set will be powering at the same time Make sure that total wattage will not exceed the generator rating EXAMPLE A generator set rated 5000W can power two 1500W heaters 900W circular saw a 500W drill and a 100W light at the same time 4500W combined However to operate second 900W saw it will be necessary to disconnect one of the 1500 W heaters 4 5 USING DC OUTPUT TERMINALS FOR ALL HPG SERIES GENERATORS Note You can use 12V 8 3A DC output to charge automotive batteries Be sure to monitor the battery charge time CAUTION Over charge may cause explosion and injury 1 Connect the positive red terminal of the battery to the red positive terminal the 12V 8 3A DC Output Terminal on the A ias negative black terminal of the battery to the black negative terminal of the 12V 8 3A DC Output terminal on the front panel CAUTION Do not reverse polarity of connections 3 Start the generator according to section 4 3 NOTE 1 An explosive hydrogen gas is discharged through vent holes in the battery during charging Do not allow sparks or open flames around the generator or battery during the charging process 2 Electrolyte fluid can burn eyes a
34. with soap and water or solvent Squeeze dry and then soak in clean engine oil 3 Squeeze out all excess oil and reinstall Replace the element if it is damage Fig 3 2 Filter element Filter cover Knob Check the air filter using the maintenance schedule Always inspect air filter before using the generator Clean Air Filter every 3 months or after 50hrs of operation according Section 5 4 Air Filter Service procedure CAUTION Do not connect the generator to a household electrical cir cuit This could cause overload and seriously damage the generator Do not exceed the current limit specified for any one recep tacle Be sure that devices do not exceed the generator s running power for more than 30 minutes and that they never exceed the maximum power output of the generator Substan tial overloading will switch off the circuit breaker Marginal overloading may not switch off the circuit breaker but it will shorten the service life of the generator Be sure that all devices are in good working order before connecting them to the generator If a device begins to operate abnormally becomes sluggish or stops suddenly turn off the circuit breaker and the generator engine switch immediately Then disconnect the device and examine it for signs of malfunction 12 HPG Series User Manual 4 0 OPERATION 4 1 MOUNTING INSTRUCTIONS HPG4000 Refer to Fig 4 1 Attach the handle bar to the

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