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caution - Benshaw

1. 9 A204 41482 Fio 239 o razon 41485 DeStvalue 29 o A20D 41485 F13 DeStTime o w A2OE 41486 Fl4 PreExTime 10 A214 41492 F20 JogFreq 1000 Freq High A215 41493 F21 Max Freq 6000 m 4000 A216 41494 F22 BaseFre 6000 Freq High 3000 d Limit ADIT 21495 1000 F24 a219 41497 F25 High Freq 9 7 1 0 136 7 Remote Communication Function Group 1 F 16 EE uci d 1800 3 i59 9 Amp asor F29 2 19 0 _ ANE asQ ve Pame o 2 9 LAME 41808 F3 150 _MaxFreq 9 a220 F3 25 9 9 A221 41505 Userfreg2 3000 9 Axa 41506 so mw o AZ 41507 UserFq3 9 Pazza 41508 uservo3 mw 9 A225 1509 F37 Userfreg Am asi F38 Uervota _ 0 10 o AES 41512 Energy save 9 a232 41522 o 1 0 Ams asm Mory 1 ANT 41527 OL time w Ame 1 1 9 ANA a30 FS 00 9 mjas Salpe J 9 7 9 Function Group 2 H inital Value CORSES A302 41100 9 1 9 LAS 40731
2. afajojojojololjojojololojojolo ojojolojo jo ololjolojoljoljololojojololojojololoj o a o o o o a SIDI HIOlLaIN lt miala SEE 5 5 5 on SE SE Eo lt p A A E lt p yp EA E E tp lt j py E EG EA E 11 4 E 4 4 1Xmin 2 E gt gt 21225 zz o Ta ololololojo olo 255 200 2000 6000 3000 2500 2000 1500 3000 1000 Dec Time 1 Acc Time 2 Dec Time 2 Acc Time 3 Dec Time 3 Acc Time 4 Dec Time 4 Acc Time 5 Dec Time 5 Acc Time 6 Dec Time 6 Acc Time 7 ME x 140 7 Remote Communication Address Cod e 10bit ME nitial Value 4045 16
3. we ERGY Ew eRe 58 6 2 Function GIOBD Le se dd a eC ey Gos BOR HERES 65 Ba Function GrO pP 2s s e re Bee x xe doy EWS EYE Fake Poe ue He ye 83 6 4 I O Group 644404 whe Ub Beebe a do eR Ros 111 7 Remote Communication 130 7 1 Introduction ce Xx A ER 130 ZL Features RAR AA 130 7 1 2 Connection Guide for RS485 Communication with PC PLC and RS232 485 a A rs A A A A A 130 7 1 3 Before Installallol ssa e soes uode do e 130 egal 131 7 2 1 Perforntance Specification AAA 131 7 2 2 Hardware Specification es 4e ko REOR 191 7 2 3 Communication 5 131 ei o e eap n 131 7 3 1 Connecting the Communication 131 TABLE OF CONTENTS A A Ee BG Rw 132 741 Operating EPS ries AAA 132 7 5 Communication Protocol MODBUS RTU 132 Zl Supported functo codes 22 44 54 444s d vow ded race 132 202 Exception cod a s EA a de OR HOE 132 79 DAME odd do EUR X 132 7 6 Parameter code list Common ared 133 7 6 1 Troubleshooting RS485 Communications 141 7
4. 6 L4 Drive Components saosa 7 1 5 Product Assembly Disassembly oaa 8 2 TECHNICAL 5 1 5 10 2 1 Technical Data 4 5 a tae iia a AE RA A a 10 2 2 Environmental Specifiactions eK A 12 2 3 Electrical Specifications 1 2 cs bn o e ug 12 24 Altitude DeratiNg s sos Re PUN UE DURS ono ORC AC RD 13 29 Thermal Derange umo p ance Wes ema ei Rho boy sch a 13 2 6 RSi001GX 200 400 14 2 7 RSi002GX 200 400 15 2 8 RSi003GX 200 400V rra Re IAEA AAA 16 2 2 RSIDOSGA 200 400VY Ls x ox xm OH EOE as FORGES I7 3 RECEIVING AND INSTALLATION 49559 x 9 3 9 20 3 1 Preliminary Inspection o e sacia 20 3 2 Installation Precautions a2 as ee ae AAA e 20 3 3 Temperature Derating Information 4 ze ewe we Rm 22 3 4 Basic Wiring 23 2 9 Power Terminals s sa o dde do RI EORR ce OK UA 24 ob Control Circuit Terminals s lt se oe ar Re ntes 25 3 6 1 Wiring Input and Output Power Terminals 26 3 6 2 Interference Supression Measures 29 3 6 3 Wires and Terminal lugs 30 3 6 4 Power and Motor 31 3 7 PNP NPN selection and connecto
5. 34 Operation 4 Operation Keypad and Parameter Group Setting 4 1 Keypad and Parameter Group Setting 4 1 1 Keypad Description The RSi GX 7 segment keypad displays up to 4 english letters and numbers and the user can directly check various settings of the drive The following is an illustration of the keypad and the functions of each part LCD Display 7 Segment Set LED Run LED Run Key H Left Right Arrow Keys Up Down Arrow Keys R Forward LED Reverse LED Stop Reset Key Enter Key Stop Stop command during operation STOP RESET Stop Reset key Reset Reset command when fault occurs Up Arrow Key Used to scroll through codes or increase parameter value Down Arrow Key Used to scroll through codes or decrease parameter value Keys OY Used to jump to other parameter groups or move cursor to the left to change the parameter value Used to jump to other parameter groups or move cursor Rigit Arrow key to the right to change the parameter value Entet Ke Used to set the parameter value or save the changed y parameter value 36 4 Operation Parameter Setting and Adjustment 4 2 Parameter Setting and Adjustment Numerous parameters are built into the drive The keypad allows the operator to operate the drive by setting the required parameters and ent
6. O 9 1 FAS 41732 H LastFaut4 O ooo 1 HS 1 41734 H FakCkw 9 1 9 41735 H7 Dwele 500 Di RN A30B 41739 HH jump lo 1 1000 oa es 137 7 Remote Communication Function Group 2 H Parameter Code Address bit A30C Initial Value tartFreq JumpLoFreq un elg S Pi ololo o l 5 5 0 5 ES la N MIA 5 5 o o olojo ce perc E o wm Leo e o e en un JumpLoFreq 0 tartFreq JumpLoFreq 2 MaxFreq mpHiFreq MaxFreq umpHiFreq 2 MaxFreq SL I Gain 156 Efficiency HN Inem ate 59 Carrier Frequency Control Mode H54 PID F gain 13 71 uv st C1 uw apa T T H am 15 Hm Retry delay Rated Slip PID limit o m Es e m x st amp
7. 91 is displayed when Parameter read is finished Parameter Write Move to parameter H92 Press Enter 8 key once Keypad display will be 0 Press Up A key once Keypad display will be 1 Press Enter 8 key twice Keypad display will be 1 H92 is displayed when Parameter write is finished Set H91 to Yes and Move remote LED Install the keypad into the next press Enter key to read keypad to the second drive and set H92 to Yes Then the parameters drive press Enter to download the parameters 108 6 Parameter Descriptions Range Description H93 Parameter Initialize 0 5 Default 0 This parameter is used to initialize parameters back to the factory default value Each parameter group can be initialized separately or all parameters can be initialized at once Setting Range 07 E Description Selection Display Displayed after initializing parameters Groups All parameter groups are initialized to factory default value R J Only Drive group is initialized Ti ja Only Function group 1 is initialized Satection DRY Em Only Function group 2 is initialized lt Only I O g
8. 132 7 Remote Communication Parameter Code List lt Common area gt 7 6 Parameter code list lt Common area gt lt Common area gt Area accessible regardless of drive models Note 3 Seale Unt E 0 SV iS35 SV 1V5 0x0000 Drive model 2 SV 1V8 SV 1C5 3 SV 1H9 SV iP5 4 SV iSSA SV iGSA FFFF 0 4kW 0000 0 75kW 0002 1 5kW 0003 2 2kW 0004 3 7kW 0005 4 0kW 0006 5 5kW 0007 7 5kW R 0 220V class 1 440V class R Ex 0x0100 Version 1 0 0x0101 Version 1 1 0 Lock default 1 Unlock W Starting freq Max freq Bit 0 Stop S R W Bit 1 Forward run F Bit 2 Reverse run R Bit 3 Fault reset 0 gt 1 Bit 4 Emergency stop Bit 5 Not used Bit 6 7 Output freq arrival O Terminal 1 keypad 2 Reserved 3 communication Bit 8 12 Freq command 0 8 Multi step speed freq 0 2 8 9 11 UpDown Up Down UDZero 12 16 Analog V0 V1 L VOL V1T 17 Jog 18 PID 19 Communication 20 31 Reserved Bit 15 Not used 1 SV 1G7 SV 1G5 0x0001 Drive capacity Drive Input Voltage jes ssl E Run Command Note 1 ve EXE sec Sec Sec zZz EE 133 7 Remote Communication Parameter Sele Bit 0 Stop Bit 1 Forward running Bit 2 Reverse running Bit 3 Fault Trip Bit 4 Accelerating Bit 5 Decelerating Bit 6 Speed arrival Bit 7 DC braking Bit 8 Stopping Bit 9 Not used Bit 10 Brake open Bit 11 Forward run comman
9. H Base Frequency 22 Base Freq H83 2nd Base Freq H F Volts Hz Pattern F30 V F pattern 84 2nd V F pattern Forward Torque Boost F28 FWD Boost H85 2nd Fwd Boost Reverse Torque Boost F29 Rev Boost H86 2nd Rev Boost Stall Prevention Level F59 Stall prevention level H87 2nd Stall prevention level ETH Level for 1 Minute F51 ETH 1 min H88 2nd ETH 1 min F H ETH Level for Continuous F52 ETH continuous 89 2nd ETH continuous Motor Rated Current H90 2nd Motor rated current 3 Note The exchanging of motors must be performed when the motors are stopped An Overvoltage or overcurrent fault can occur when the motor connection is exchanged during operation 107 6 Parameter Descriptions 91 amp H92 Parameter Read Write Range Description 0 1 Default 0 Used to read write drive parameters when using an optional remote keypad This is useful when programming drives to have same parameter settings The keypad can read upload the parameter settings from one drive and can write download them to other drives CAUTION Take caution when Parameter write H92 is executed By doing this parameters in drive are cleared and parameters in remote keypad are copied to the drive Parameter Read e Move to parameter H91 Press Enter 8 key once Keypad display will be 0 Press Up A key once Keypad display will be 1 Press Enter 8 key twice Keypad display will be 1
10. VR V1 Speed Signal Input Note Main Circuit Terminals O Control Circuit Terminals Basic Wiring Diagram Output Frequency Meter 0 10V pulse Common for AM Fault Output Relay lless than AC250V 1A lless than DC30V 1A lless than DC24V 50mA Factory setting Run ModBus RTU 23 3 RECEIVING AND INSTALLATION Power Terminals 3 5 Power Terminals 6 5 2 Ww 3 Power Input R S T DB 14 Power Input R T Resistor Description AC Line Input Terminal 1 phase 200 230V AC for 200V class units and 380 460V AC for OV class units 1 Phase input terminals R and T Bl Dynamic Braking Resistor Connection Terminal WARNING Normal stray capacitance between drive chassis and the power devices inside the drive and AC line can provide a high impedance shock hazard Do not apply power to the drive if the drive frame Power terminal G is not grounded 24 3 RECEIVING AND INSTALLATION Control Terminals 3 6 Control Circuit Terminals S O 2 5 6 S P5 CM P6 P7 PB VR V1 AM P1 P8 Multi function input terminal 1 8 Used for multi function input Common Terminal Used for input signal common A forexternal Used as power for the analog fr
11. lt lt ltl l vr ES m haracter ex Hex bu o o S ex haracter ex 142 Troubleshooting amp Maintenance 143 8 Troubleshooting amp Maintenance Protective Functions 8 1 Protective Functions WARNING When a fault occurs the cause must be corrected before the fault can be cleared If the protective function stays active it could lead to a reduction in product life and damage to the equipment Em isplay The drive turns off its output when the output current of the drive flows more than 200 of the drive rated current The drive turns off its output when a ground fault Ground fault current occurs and the ground fault current is more than the internal setting value of the drive The drive turns off its output when the output current of the drive flows more than the rated level 15096 for minute The drive turns off its output if the output current of a Overload trip the drive flows at 150 of the drive rated current for more than the current limit time 1 min The drive turns off its output if the heatsink overheats due to a damaged cooling fan or an alien substance in the cooling fan by detecting the temperature of the heatsink Overcurrent Inverter Overload drive Overheat The drive turns off its output when the one o
12. 0 Disabled 1 Activated below half of set value 2 Activated below set value 113 6 Parameter Descriptions 1 The drive determines the freq reference 15 lost when DRV Frq is set to 3 Analog V1 input I 16 to 1 and analog input signal is less than half the value set in I 7 Ex 2 The drive determines the freq reference 15 lost when DRV Frq is set to 6 1 116 to 2 and V1 input signal is either below the value set in I 7 or I input value is less than the I 12 value 117 124 Multi Function Input Terminals Range Description 114 0 24 The multi function input terminals can be defined for many different applications The following table shows the various programmable functions Display Def f idm pis Pe define 19 define m afin ma Po define ms ma SCA Description 0 Description Display AA 7 a 2 Stop Trip 35 Frequency Up Command a L3 ee Operon Fre operon Stpfeq Low 18 Extemal trip A EtA Exchange between PID EN Accel Decel Low operation and V F operation Exchange between Option Accel Decel High Analog Hold DC brake Accel Decel Disable 3 mw AA 6 Parameter Descriptions 125 Input Terminal Status Display Range Description This code displays the input status of control terminals 1 8 Current input terminal status ON OFF can b
13. Displayed when the drive and remote keypad do not communicate with each other It does not stop drive operation Displayed after the drive resets the keypad when a keypad error occurs and this status is maintained for a certain time Displayed when a fault condition occurs in the drive cooling fan Used for the emergency stop of the drive The drive instantly turns off the output when the EST terminal is turned on Caution The drive starts to regular operation when turning off the EST terminal while FX or RX terminal is ON When multi function input terminal 120 124 is set to 19 External fault signal input A Normal Open Contact the drive turns off the output method set in 162 Operating method when the frequency reference is lost 145 8 Troubleshooting amp Maintenance Fault Remedy 8 2 Fault Remedy Keypad a Display Protective Function Description Caution When an overcurrent fault occurs operation must be started after the cause is removed to avoid damage to IGBT inside the drive 146 Accel Decel time is too short compared to the GD of the load Load 15 greater than the drive rating Drive output is issued when the motor is free running Output short circuit or ground fault has occurred Mechanical brake of the motor is operating too fast Ground fault has occurred at the output wiring of the drive The insulation of the motor is damaged due to heat Load 15 greater than the driv
14. OL 3 Note The drive is not tripped by this function it is only a warning Related Functions H33 Rated Motor Current 154 Multi function Output Define Select one output terminal for this function between MO and If selecting MO as output terminal set 154 to 5 Overload OL F56 Overload Trip Select Range 0 1 Default 1 Description This parameter turns off the drive output when motor is overloaded e Set F56 to 1 Drive output is turned off when the motor is overloaded Drive output is turned off when excessive current flows to the motor for 58 Overload Trip Time F57 Overload Trip Level Range 30 200 Default 180 Description This parameter sets the amount of overload current The value is the percentage of H33 Motor rated current The drive cuts off its output and displays fault message when the output current persists over the F57 Overload Trip Level for the time of F58 Overload Trip Time This function protects drive and motor from abnormal load conditions Related Functions H33 Rated Motor Current page 92 6 Parameter Descriptions F58 Overload Trip Time Range 0 60 sec Default 60sec Description This parameter turns off the drive output when the F57 Overload trip level of current flows to the motor for F58 Overload trip time F59 Stall Prevention Mode Select Range 000 111 bit set Default 000 Description This parameter sto
15. to the left The numeral having a cursor is displayed brighter In this case 0 is active Use the Up A key to set to 2 3 1s set Press the Ent 8 key once Moving to F 23 has been complete 3 Note Function group 2 and I O group are settable with the same setting 38 4 Operation Navigating codes in a group When moving from F 1 to 15 in Function group 1 In 1 continue pressing the Up A key until F15 is displayed Moving to F15 has been complete 36 Note The same applies to Function group 2 and I O group 36 Note Some codes will be skipped in the middle of increment A decrement V for code change That is because it is programmed that some codes are intentionally left blank for future use or the codes user does not use are invisible For example when F24 High low frequency limit select is set to O No F25 High frequency limit and F26 Low frequency limit are not displayed during code change But When F24 is set to 1 Yes F25 and F26 will appear on the display 4 2 3 Parameter Setting Changing parameter values in Drive group When changing ACC time from 5 0 sec to 16 0 sec In the first code 0 00 press the Up A key once to go to the second im Tes ocr ACC Accel time is displayed FLL Press the Ent key once Preset value 15 5 0 the cursor is in the digit 0 Press the Left 4 key once to move the cursor to the left The digit 5 in 5 0 is active T
16. Description 0 2 Default 1 lt Active condition gt Option Inverter Exchange is activated and drv2 and Frq2 in Drive group is displayed when drv and Frq are set to RS485 and one of the multi function input terminals is set to 22 When the defined terminal is turned ON setting values in drv2 and Frq2 are applied without changing any parameters However change to the drive mode and frequency mode is not available while this terminal is ON Run Stop via Run Stop key on the keypad Only displayed when one of the multi function input terminals 1 8 117 124 is set to 22 Select the one terminal among 1 8 to use this function Display Function Operation via Run Stop key on the keypad FX Forward Run command RX Reverse Run command FX Run Stop command RX Forward Reverse command NRF 36 Note 1 and 2 are Operation via Terminal see 117 124 and Frq2 Frq2 Frequency Setting Method 2 Range Description 64 0 6 Default 0 lt Active condition gt Option Inverter Exchange is activated and drv2 and Frq2 in Drive group is displayed when drv and Frq are set to RS485 and one of the multi function input terminals is set to 22 When the defined terminal is turned ON setting values in drv2 and Frq2 are applied without changing any parameters However change to the drive mode and frequency mode is not available while this terminal is ON Only displayed when one of the multi fun
17. FU1 25 value is correct Is the load too large e Is the Torque Boost FU1 27 28 value is too high that the stall prevention function FU1 59 60 does not operate 1 Load inspection The rotating speed does not increase The rotating speed Is the load oscillating oscillates 2 Input signal inspection when the Is the frequency reference signal oscillating drive is 3 Other operating i P Is the wiring too long when the drive is using V F control over 500m 149 8 Troubleshooting amp Maintenance 8 6 1 Motor Overheats IS VIF PATTERN CORRECT FUN 09 RUN IN LOW SPEED FOR IS LOAD TOO HEAVY FOR MOTOR IS DC INJECTION APPLIED FOR IS OUTPUT CURRENT BALANCED CONSULT FACTORY OR MOTOR SUPPLIER CORRECT V F PATTERN INSTALL FORCED AIR COOLING FOR MOTOR AND SET FUN 03 TO BLOWER COOLED INCREASE MOTOR SIZE OR REDUCE LOAD DISABLE RECONFIGURE DC INJECTION CHECK MOTOR DANGER Rikof Electi Shock Ensure ltl power is removed before servicing Risk of Electric Shock Ensure all electrical power is removed before servicing 150 TORQUE LIMIT ENABLED ARE SKIP FREQUENCIES ENABLED ARE ACCEL DECEL TIMES VERY LONG CONSULT FACTORY 8 Troubleshooting amp Maintenance 8 6 2 Motor Speed is not equal to the Command Frequency VFD IS LIMITING TORQUE BASED ON USER SETTINGS DISABLE OR RECONFIGURE
18. H6 Reset Fault History H H 7 8 Dwell Frequency Dwell Time H10 Skip Frequency Select H11 Skip Frequency 1 Low H12 Skip Frequency 1 High H13 Skip Frequency 2 Low H14 Skip Frequency 2 High H15 H16 H17 H18 Skip frequency low limit 3 Skip frequency high limit 3 S Curve accel decel start side S Curve accel decel end side Input Output Phase Loss Protection H20 Power ON Start Select H21 Restart after Fault Reset Select Speed Search Select 5 Parameter List Setting Ran Factory dom Page 8 ge Default t 8 1 95 0 N 0 ER 0 1400 Fiz 5 00 Ha MOE 0 10 fe 0013 S 5 Yes 3 Input Output phase protection p us 0000 1111 bit 0000 Yes 88 set 51 0 N he 0 1 400 Hz 0 Disabled 1 Output phase protection 2 Input phase 0 protection Disabled Bit 0 during Accel Bit 1 after fault reset Bit 2 after instant power failure restart Bit 3 when H20 15 setto 1 Yes 5 Parameter List cous Parameter Name Setting Range Factory dunt Page FU2 Default 5 5 Current Limit Level during Speed Search 100 7 P Gain during Speed Search 0 9999 100 I Gain during Speed Search 0 9999 20 Number of Auto Restart 0 10 Attempt 0 0 aoe 10 Rated Motor Selection 0 2 7 5 0 10 0 4 10 2 7 Toad meriate Jo J o 0 V F 1 Slip Comp H40 Control Mode Select 2 PID
19. MPR PRR PRR PRR PR c o ic e e e o c o o p o o o o SS e C c dl M mM mM mM m m m mM mM F Y Y t A Y e Y A SS Aj A A e A Aj i Ql a jaj lt ol o JOSS yoy lt e en a 2 lt lt lt lt lt lt lt lt lt lt xx bit 742 aa x a 8 3 N m c t 138 7 Remote Communication Function Group 2 H a Initial Value Max A348 41800 PowerOn dsp 9 13 A349 41801 Hr 2 100 rasa ams mrs DB mode 1 AxC amo 1o 3 9 Ax amos Hr o 1 0 _ Casas
20. Recommended suppliers for input fuses are Bussman or Ferraz Shawmut 100 Braking 150 Braking Input Voltage Motor Hp __ 100 Braking a D NE mw 20 10020000 The wattage is based on Enable duty ED 5 with continuous braking time 15 sec 158 Appendices 189 Appendix A EU DECLARATION OF CONFORMITY EU DECLARATION OF CONFORMITY Council Directive s to which conformity is declared CD 73 23 EEC and CD 89 336 EEC Units are certified for compliance with EN 61800 3 A11 2000 EN61000 4 2 A2 2001 EN 61000 4 3 A2 2001 EN 61000 4 4 A2 2001 EN 61000 4 5 A1 2001 EN 61000 4 6 A1 2001 EN 55011 A2 2002 EN 50178 1997 IEC TR 61000 2 1 1990 EN 61000 2 4 1994 EN 60146 1 1 A1 1997 Product Category Motor Controller Type of Equipment Adjustable Speed Drive Model Name RSi GX Series Manufacturer Name Benshaw Inc Manufacturers Address 1659 East Sutter Road Glenshaw PA USA 15116 1745 The products referenced above are for the use of control of the speed of AC motors For application information consult the following documentation from Benshaw Publication number 890030 01 01 The use in residential and commercial premises Class B requires an optional RSi series filter Via internal mechanisms and Quality Control it is verified that these products conform to the requirements of the Directive and applicable standards We the undersigned hereby declare tha
21. and F22 Start frequency See 121 Multi function input terminal P5 define page 114 Output Frequency i Jog Frequency Time BHz i P4 CM ON ON Time ON gt Time A RX CM ON Time F21 Maximum Frequency Range 40 400 Hz Default 60 00Hz Description This parameter sets the highest frequency the drive can output It is frequency reference for Accel Decel See H70 page 101 CAUTION Any frequency cannot be set above F21 Max frequency except F22 Base frequency If H40 page 95 is set to 3 sensorless vector Max frequency is settable up to 300Hz 71 6 Parameter Descriptions F22 Base Frequency Range 30 400 Hz Default 60 00Hz Description The drive outputs its rated voltage to the motor at this frequency see motor nameplate CAUTION Consult with the motor manufacturer before exceeding the base speed of the motor Verify that the driven equipment can operate at the maximum speed set F23 Start Frequency Range 0 10Hz Default 0 50 Hz Description The drive starts to output its voltage at this frequency If a frequency is set lower than this 0 00 Hz is automatically set For example if F23 is set to 5Hz the drive starts running when the reference frequency is 5Hz Output Voltage A gt Output Frequency 7 7 7 Start Base Maximum Frequency Frequency Frequency F24 Fr
22. gt Time MO MG ON m Time FDT 4 MO configured as FDT 3 MO MG is CLOSED when the output frequency reaches the 152 FDT frequency The output is OPENED when the output frequency goes below the 153 FDT bandwidth centered on the 152 FDT frequency Output Frequency 152 MO MG CLOSED Time Time MO configured as FDT 4 121 6 Parameter Descriptions FDT 5 This is the inverted output of FDT 4 Output Frequency 152 153 2 gt Time A _ MO MG ON ON gt Time MO configured as FDT 57 OL MO MG is CLOSED when the output current has reached the F54 Overload Warning Level for the F55 Overload Warning Time Related Functions F54 Overload Warning Level F55 Overload Warning Time Output Current 11096 of Rated Inverter Current Time 11 096 of Rated A AAA I Inverter i Current MO MG u n t1 F55 Overload Warning Time MO configured as OL 122 6 Parameter Descriptions IOL MO MG is CLOSED when the output current is above the 150 of rated drive current for 36 seconds If this situation is continued for 1 minute drive will cut off its output and displays IOL Inverter overload Trip See the nameplate for the rated drive current Output Current 150 of rated inverter current Time 150 of
23. 01 xx On Line Documentation All documentation is available on line at http www benshaw com Replacement Parts Spare and replacement parts can be purchased from Benshaw Publication History Refer to the Revision History in the appendices 1 INTRODUCTION Contacting Benshaw Contacting Benshaw Information about Benshaw products and services is available by contacting Benshaw at one of the following offices Benshaw Inc Corporate Headquarters 1659 E Sutter Road Glenshaw PA 15116 United States of America Phone 412 487 8235 Fax 412 487 4201 Benshaw Canada Controls Inc 550 Bright Street E Listowel Ontario N4W 3W3 Canada Phone 519 291 5112 Fax 519 291 2595 Benshaw West 14715 North 78th Way Suite 600 Scottsdale AZ 85260 United States of America Phone 480 905 0601 Fax 480 905 0757 E mail usatechsupport benshaw com cantechsupport benshaw com Technical support for RSi GX Series is available at no charge by contacting Benshaw s customer service department at one of the above telephone numbers A service technician is available Monday through Friday from 8 00 a m to 5 00 p m EST 8 NOTE An on call technician is available after normal business hours and on weekends by calling Benshaw and following the recorded instructions To help assure prompt and accurate service please have the following information available when contacting Benshaw Name of Company Telephone number wh
24. 15 below that of drive protection limit When it is set to 0 Cooling fan begins to operate when power 15 ON Cooling fan is stopped when drive main circuit voltage becomes low voltage due to power off When it is set to 1 Cooling fan begins to operate when power is turned ON with a run command Cooling fan is stopped when power 15 Off Cooling fan keeps operating when the heat sink temperature exceeds a certain limit regardless of the run fan command Used when frequent Run Stop or quiet stop is required This may extend the cooling fan life 105 6 Parameter Descriptions H78 Operating Method Select When Cooling Fan Malfunctions Range Description 0 1 Default 0 This parameter configures what action is taken if any when the drive senses the loss of one of its cooling fans either external or internal The following functions may be assigned Display Function 0 Continuous operation when cooling fan malfunctions 1 Operation stopped when cooling fan malfunctions Select 0 or 1 in H78 code If H78 code is set to 0 continuous operation alarm can be output in 154 or 155 0 Continuous operation when cooling fan trip occurs Operation is not stopped regardless of loss of cooling fan When 154 or 155 is set to 18 cooling fan fault alarm fault alarm signal can be output using Multi function output terminal or Multi function relay 1 Operation stopped at cooling fan fault Whe
25. 15 often used to stop free wheeling fans pumps DC voltage is applied to the motor for DC Brake start time before motor accelerates Output Frequency A Output FX CM gt Time Voltage A 11 FUN 24 t2 FUN 26 gt Time t1 t2 X eo Command ON gt Time Stop Mode DC brake F14 Time for Magnetizing a Motor Range 0 60 sec Default 1 0sec Description This parameter applies current to the motor for a set time before the motor accelerates during Sensorless Vector Control It accelerates the motor after pre energizing it for the set time The amount of the pre energizing current is set in H34 Motor No Load Current page 93 Note that motor stator resistance is not calculated for the SVC if the value of this parameter is less than 1s 70 6 Parameter Descriptions F20 Jog Frequency Range 0 400 Hz Default 10 00Hz Description This parameter sets the frequency for Jog operation It cannot be set above F21 Max frequency Jog operation overrides all other applications except Dwell operation Therefore if Jog frequency command is entered in the middle of Multi step Up Down or 3 wire operation operation is executed at Jog frequency Set the desired jog frequency in F20 Select a terminal from P8 to use for this setting If P5 is set for Jog operation set 121 to 4 Jog Jog frequency can be set within the range of F21 Max frequency
26. 4 Doe Code Lists he HOS SEY ES 142 8 Troubleshooting Maintenance 144 Protective PUNCHING y og eae ace A RS Rex SU des 144 6 2 Fault Remedy u ov eae we Ses MEY RR ee eee Ge od 146 8 3 Precautions forMaintenance and Inspection 148 SA Check Points uu 78 9 e aa Se ee ER AC A 148 8 5 Replacement Parts ed a CR ad 148 mb Troubleshooting uu aeu do PCR e e A 149 Bib L Motor Overh ats i ey 9x 3 4 eats we eee OSE d 150 8 6 2 Motor Speed is not equal to the Command Frequency 151 8 6 3 Motor Does Not Bun Smoothly 152 8 64 Motor Does Not RUN s door oo rk a 153 8 7 How to Check Power 154 8 8 Daily and Periodic Inspection Items 155 9 DIS xos OS AA Vue PARRA ANA Bee 158 9 1 Short Circuit Fuse braking Resistor 158 10 EU DECLARATION OF CONFORMITY 160 iv Introduction 1 INTRODUCTION Using This Manual Layout This manual 15 divided into 7 sections Each section contains topics related to the section The sections are as follows Introduction Technical Specifications Installation e Connection Troubleshooting amp Maintenance nterference Suppression
27. 41806 mm 1 9 LAxr as Hm SW Veson 9 FASSI a1809 2nd Acc Time so 9 LASS 41810 2mdDecTme 1 o ws 9 2 Les Jarsta mdFBos i5 9 Caso H86 so 19 9 Les 41819 mi Para Read 9 Pase 41820 Para wrie oo 1 0 _ Le 41821 ms mami 9 5 9 Fus 41822 H94 Passwords o 65 Faasr 4823 Hs Para Lock 0 5 9 VO Group I 4988 TI VR me Ao 41986 D vRwkxi o map 0 A43 41987 o MaxFreq 0 a405 41989 15 VR feqy 2 0 A6 419901 16 visne 10 99 Vivxi o ados 41992 Vi fieqyt o MaxFreq ASA Jaroa Vi fieqy2 Mareg 0 LAB 41995 111 Ie o 99 m2 leurxi Vima 0 n3 hay o 0 139 7 Remote Communication VO Group 1 Address bit Initial Value Parameter Code Acc Time 1 bit m m m me e ee _ m jo o oeil ieieve x wvwioicejolojoei cTJiv e rljojoj ol i iwej wam sx wii rjololol c v wirjo o o
28. B1 and B2 terminal Shorting the terminals may cause internal damages to the drive The main circuit of the drive contains high frequency noise and can hinder communication equipment near the drive Installing radio noise filters line noise filter on the input side of the drive can reduce the hindrance Do not use a phase advancing capacitor surge suppressor or radio noise filters on the output side of the drive Doing so may damage these components Always check the charge lamp of the power terminal is OFF before wiring the terminals The capacitor is charged with high voltage even after the power is disconnected and can be dangerous Power supply must be connected to the R S and T Terminals Connecting it to the U V W terminals causes internal damage to the drive Arranging the phase sequence is not necessary Motor should be connected to the U V and W Terminals If the forward command FX is on the motor should rotate counter clockwise when viewed from the load side of the motor If the motor rotates in the reverse direction switch the U and V terminals 3 RECEIVING AND INSTALLATION Grounding f multiple drives are installed near each other each must be connected to ground The drive contains high power and high frequency switching devices leakage current may flow between the drive and ground Ground the drive to avoid electrical shock directly Take care not to form a ground loop between the drives and the g
29. F10 DC Brake Voltage Range 0 200 Default 50 Description This parameter sets the amount of DC voltage applied to the motor It is set in percent of H33 Motor Rated Current Setting F10 or F11 to will disable DC Brake To stop motor by DC brake set F4 Stop mode select page 67 to 1 6 Parameter Descriptions F11 DC Brake Time Range 0 60 sec Default 1 0sec Description This parameter sets the time taken to apply DC current to a motor while motor is at a stop It sets the time for F10 DC Brake Voltage to be applied to the motor after F9 DC Brake Wait Time To stop the motor by DC brake set F4 Stop mode select page 67 to 1 Setting F10 or F11 to 0 will disable DC Brake CAUTION If excessive DC Brake voltage is set or DC Brake time is set too long it may cause motor overheating and damage to the motor In case of DC brake at high load inertia and frequency change the DC brake controller gain according to H37 Load inertia ratio page 94 set value F12 DC Brake Start Voltage Range 0 200 Default 50 Description This parameter sets the amount of DC voltage before a motor starts to run It is set in percent of H33 Motor Rated Current see parameter F13 69 6 Parameter Descriptions F13 DC Brake Start Time Range 0 60 sec Default Osec Description This parameter sets the amount of time that the drive will eject DC to the motor before starting This
30. F52 Electronic Thermal Level for Continuous Range Description 50 200 Default 100 This parameter 15 the current at which the motor can run continuously Generally this value is set to 100 and which means the rated motor current set in H33 This value cannot be set higher than F51 ETH 1min Load Current Ml ETH 1 min O gt Trip Time 60 sec 36 Note The set value is the percentage of H33 Rated Motor Current 6 Parameter Descriptions F53 Electronic Thermal Characteristic Selection Motor Type Range Description 0 1 Default 0 To make the ETH function Motor Type work correctly motor cooling method must be selected correctly according to the motor Display Function 0 Self cool 1 Forced cool Self cool This is a motor that has a cooling fan connected directly to the motor shaft The cooling effects of this type of motor decrease when the motor is running at low speed The motor current is derated as the motor speed decrease Forced cool This 15 a blower cooled motor drive duty motor The cooling effects of this type of motor do not change as the motor speed changes 36 Note Even though the motor current changes frequently due to load fluctuation or acceleration and deceleration drive calculates the Motor Type and accumulates the value to protect the motor Related functions H33 Rated Motor Current page 92 F54 Overload Warning Level Range
31. Feedback 0 V F 3 SVC H23 H24 H25 H26 H27 H30 H32 H3 H34 H3 37 3 H H Auto Tuning DwoTwmg a o 9 stator Resistance Leakage inductance Lo 0300 0 6 IGanfrPIDComi 0327 10 H41 H42 H44 45 i H4 H5 i 54 j 55 60 70 71 72 H 1 1 3 D Gain for PID Controller 0 30 0 sec 0 0 sec F Gain for PID Controller 0 999 9 0 0 96 PID Output Frequency Limit 0 1 400 Hz 60 00 Hz Self Diagnostio Select _ 03 Frequency Reference for 0 1 Accel Decel Accel Decel Time Scale 03 0 Output Voltage H73 Monitoring Item Select Output Power Yes 1 2 Torque Gain for Motor RPM Display 1 1000 100 H75 DB Resistor Operating Rate 0 1 1 Yes 103 Limit Select 52 H H H H H 5 Parameter List Code Parameter Nam Setting Range Factory Page FU2 E Default oe 8 6 DB Resistor Operating Rate 0 30 95 10 96 7 Cooling Fan Contr 0 xe w Operating method with cooling 0 1 Yes 106 fan malfunction H 8 9 1 1 and Acceleration Time goon a 50 400 Ta 0 Linear 2nd V F Pattern 1 Square 0 Linear No 2 User V F 2nd Forward Torque Boost 0 15 94 5 0 96 0 2nd Reverse Torque Boost 5 0 2nd Stall Prevention Level 30 150 150 150 1 2nd Electronic Thermal Level 150 9 Yes 107 for 1 minute 2nd Electronic Thermal Level MA or continuous 2nd Rated Motor Current
32. Measures Appendices Symbols There are 2 symbols used in this manual to highlight important information The symbols appear as the following Electrical Hazard that warns of situations in which a high voltage can cause physical injury death and or damage equipment Caution that warns of situations in which physical injury and damage to equipment may occur by means other than electrical Highlight marking an important point in the documentation 1 INTRODUCTION Benshaw Services General Information Benshaw offers its customers the following Start up services On site training services Technical support Detailed documentation Replacement parts 3 NOTE Information about products and services is available by contacting Benshaw refer to page 4 Start Up Services Benshaw technical field support personnel are available to do startup and conduct on site training on the starter operations and troubleshooting On Site Training Services Benshaw technical field support personnel are available to conduct on site training on starter operations and troubleshooting Technical Support Benshaw technical support personnel are available at no charge to answer customer questions and provide technical support over the telephone For more information about contacting technical support personnel refer to Contacting Benshaw on page 4 Documentation Benshaw provides all customers with Hardware Manual Production 890030
33. Overheat Motor Overheat Output Phase Open Overload Protection Communication Error Loss of Speed Command Hardware Fault Fan trip Trip Stall prevention overload Below 15 msec Continuous operation should be within rated input Momentary Power Loss voltage rated output power Above 15 msec Auto restart enable 11 2 TECHNICAL SPECIFICATIONS Environmental Specifications 2 2 Environmental Specifiactions Table 1 Altitude Max 1 000m 3300ft without derating Maximum vibration 5 9 m s 19 2 ft s 0 6G or less Natural convection 1HP models Fan cooling 2HP and larger models Atmospheric pressure 70 to 106 kPa Protected from corrosive gas combustible gas oil mist or dust Electrical Specifications 2 3 Electrical Specifications Cooling Location Table 2 A 200VAC Models 400VAC Models Voltage input 34 200 230VAC 10 15 34 380 480VAC 10 15 Line frequency 50 60Hz 5 DC bus voltage for Ono es mp 407 VDC 805VDC Dynamic Brake avtivatioti 391VDC 780VDC Nominal undervoltage 202VDC 510VDC UV trip Voltage Vector pulse width modulation PWM Carrier frequency 4 6 8 12 and 16kHz 0 to 100 of line voltage Three phase 0 02Hz from 0 to 300Hz digital Frequency stability 0 01Hz from 300 to 1000Hz digital 0 1 analog over 24 hours 10 C change Frequency setting Digital keypad 0 to 10VDC 10 to 10VDC 0 to 20mA Agency listings UL and cUL Liste
34. Restart after Fault Reset H26 H27 Auto Restart H30 H37 Motor Parameters Input Power Input Power loss Time Motor Speed i gt Time Output Frequency X Time Output Voltage Time 89 6 Parameter Descriptions EX Speed search during Instant Power Failure restart Input Voltage Frequency t2 Voltage p Current Multi function output or Relay _ 23 Current Limit Level during Speed Search Range 80 200 Default 100 Description This parameter limits the amount of current during speed search The set value is the percentage of the H33 Motor rated current See H22 Speed Search Select 24 amp 25 PI Gain During Speed Search Range 0 9999 Description 24 P Gain 15 the proportional gain used for speed searching Set this value condsidering the load inertia set in H37 The default for this parameter is 100 25 I Gain is the integral gain used for Speed search PI controller Set this value condsidering the load inertia set in H37 The default for this parameter 15 200 6 Parameter Descriptions 26 Number of Auto Restart Attempt Range Description 0 10 Default 0 This parameter sets the number of restart tries after a fault occurs The auto restart will not reset faults such as OHT LVT EXT HWT etc This function is active when DRV is set to 1 or 2 Run Stop via control terminal H2
35. SS F A When H21 is 0 When H21 is 1 H22 Speed Search Select Range Description 88 0 15 Default 0 This function is used to catch a spinning motor after Power ON Fault Reset and Instant Power Failure without waiting for the motor to stop The speed search gain should be set after considering the inertia moment GD2 and magnitude of torque of the load F37 Load Inertia must be set to the correct value to make this function operate properly This parameter will estimate the motor speed and try to match it s speed rather than starting at OHz The following table shows 4 types of Speed Search Selections Speed Speed Speed Search Search Speed Search during during H21 Search during H20 Instant Restart during Power ON after fault Acceleration reset 5 ps J v P Y Low TE ow ov JI x 2S Ed Ae jowl _ EE EMEN EE PESA E ESO e _ ee uU 6 Parameter Descriptions H22 Speed Search selection selects the speed search function set to 1 H23 Limits current during Speed search Set as the percent of 24 amp H25 Speed search is activated via PI control Adjust P gain and I gain corresponding to the load characteristics Set this value considering the load inertia set in H37 154 amp 155 Signal that is active via multi function output terminal MO and multi function relay output Related Functions H20 PowerON Start H21
36. Setting Mode 3 Set Frq code Frequency Mode of Drive group to 3 Frequency setting via 0 10V Input Terminal Potentiometer 0 10V can be directly applied from an external controller or potentiometer connected on terminals VR V1 and CM See I6 through I10 Frequency Setting Mode 4 Set Frq code Frequency Mode of Drive Group to 4 Frequency setting via 0 20mA input Frequency is set via 0 20mA input between I and CM terminal See 111 through 115 Frequency Setting Mode 5 Set Frq code Frequency Mode of Drive Group to 5 Frequency setting via 10 10V voltage input 0 20mA input Override function available using Main Auxiliary speed adjustment e Related code I1 I5 I6 I11 115 6 Parameter Descriptions Frequency Setting Mode 6 Set Frq code Frequency Mode of Drive Group to 6 Frequency setting via 0 10V 0 20mA input e Related code I6 110 111 115 Refer to Frequency setting via 10 10V voltage input 0 20mA input Frequency Setting Mode 7 Set Frq code Frequency Mode of Drive Group to 7 Frequency setting via RS 485 communication Related code 159 160 161 Refer to Chapter 7 RS485 communication St1 St3 Multi Step Frequency 1 3 Range Description 0 400 Hz The drive outputs preset frequencies set in these codes according to the multi function terminals configured as Speed L Speed M Speed H The output frequenci
37. applications S curve This pattern allows the motor to accelerate and decelerate smoothly The actual acceleration and deceleration time takes longer about 40 than time set by user This setting prevents shock during acceleration and deceleration and prevents objects from swinging on conveyors or other moving equipment 35 Note Depending on the setting of this parameter the exact values in DRV 01 Accel Time and DRV 02 Decel Time may not represent the actual accel or decel times Output Frequency i Max freq Max freq Output freq Hz Max freq 2 i p Time sec S starting Linear S ending S starting Linear 5 ending a Time gt 4 Delta freq Acc Pattern Dec Pattern Ee E gt Accel Decel Pattern Linear Accel Decel Pattern S curve 66 6 Parameter Descriptions F4 Stop Mode Select 0 2 Default 0 Range Description Output Frequency A This parameter sets the stopping method for the drive Display N e oO Function Decelerate to stop DC brake to stop Free run to stop Decel The drive stops using the deceleration pattern Select 0 in F30 DC brake The drive stops with DC injection braking The drive will output a DC voltage when the frequency goes below the DC injection braking frequency during deceleration see F8 F11 page 68 69 Free run Coast to stop The drive stops outputting voltage immediately w
38. conductor oxidized Is the wire coating damaged M Inspection Method Criterion Instrument Temperature h 10 40 no freezing Thermometer Refer to the precautions Humidity Hygrometer Under 90 no dew Recorder Use sight and hearing No abnormality Measure the voltage between the Digital Multi terminals L1 R L2 S L3 T Meter Tester None Consult Factory Tighten the screws Visual check Visual check No fault age Horas IGBT Module Diode Module Smoothing Capacitor Operation Check Cooling Fan Check the resistance between each of the terminals Is there any liquid coming out Is the safety pin out and is there any swelling Measure the capacitance Is there any chattering noise during operation Is there any damage to the contact Is there any damage to the resistor insulation Is the wiring in the resistor damaged open Is there any unbalance between each phases of the output voltage Nothing must be wrong with display circuit after executing the sequence protective operation Is there any abnormal oscillation or noise Is the connection area loose Is the displayed value correct Are there any abnormal vibrations or noise Is there any unusual odor Insulation Megger check between the output terminals Resistor and the ground terminal Undo the VFD connection and measure the resistance between Refer H
39. ensure DC voltage is below 45V before proceeding Do not connect or disconnect the wires to or from drive when power is applied Do not operate the switches with wet hands Doing so can result in electric shock Electric shock can occur if the cable coating is damaged or if heavy objects than can cause excess stressare put on the cable MCAUTION Service only by qualified personnel Install the drive on a non flammable surface Do not place flammable material nearby Otherwise fire could occur Make sure power up restart is off to prevent any unexpected operation of the motor Do not use a higher grounding method than the Type 3 grounding method Disconnect the input power if the drive gets damaged Otherwise it could result in a secondary accident and fire Make certain proper shield installation is in place Never connect the input power leads to the output terminals of drive Risk of Electric Shock More than one disconnect switch may be required to de energize the equipment before servicing Do not allow lint paper wood chips dust metallic chips or other foreign matter into the drive Otherwise fire or accident could occur Incorrectly connecting the polarity of the terminals can damage the drive TABLE OF CONTENTS TABLE OF CONTENTS 1 INTRODUCTION 0h in AA 2 NEM S L a A A AN 12 Model Numbers 2 screens rar 5 1 3 Connection of Peripheral Devices to the Drive
40. exceeds ten 10 times the KVA rating of the drive When power factor capacitors are located on the input source supplying the drive When the power source experiences frequent power transients and or voltage spikes When the power source supplying the RSi GX drive also supplies other large electrical devices such as DC drives that contain rectifiers or other switching devices When the drive is powered from an ungrounded floating Delta connected source In this case a drive isolation transformer utilizing a grounded secondary should be used Motor Lead Length Specifictations Excessive motor lead lengths may adversely effect the performance of the motor The voltage of the pulses at the motor terminals can be almost double the input voltage of the drive This in turn can cause additional stress on the motor insulation and shorten the life of the motor The motor manufacturer should be consulted regarding the specifications of the motor insulation Lead lengths from the drive to the motor in excess of those listed below may require filters to be added to the output of the drive Contact Benshaw for application assistance when using lead lengths in excess of those listed If an output filter is used it is recommended that the output filter is wired as follows eo PWM Carrier Frequency Suggested Max Motor Lead Length 230V 300m 1000 ft AGON Less than or equal 5KHz 180m 600 ft Greater than 5KHz 90m 300 ft Wiring dista
41. forward run P2 RX Motor reverse run 2 P1 FX Run Stop enable P2 RX Reverse rotation Output frequency A Forward select RS485 communication Output frequency A Forward Reverse FX CM ON Reverse A i FX CM ON gt Forward run gt Run Stop A RX CM ON RX CM ON gt Reverse run gt Direction Drive Mode Fx Rx 2 Drive Mode Fx Rx 1 59 6 Parameter Descriptions Frq Frequency Setting Method Range Description 60 0 7 Default 0 This parameter selects the method of speed control for the drive Keypad Frequency Mode 0 Set Frq Frequency Mode to 0 Frequency setting via Keypad 1 Set the desired frequency in 0 00 and press the Prog Ent key to enter the value into memory The value is settable less than parameter F21 Max Frequency Keypad Frequency Mode 1 Set Frq Frequency Mode to 1 Frequency setting via Keypad 2 The desired frequency in 0 00 is changed upon pressing the Up Down key In this case Up Down keys serve as a potentiometer The value 15 settable less than parameter F21 Max Frequency 3 Note When remote keypad is connected keypad keys on the body are deactivated Frequency Setting Mode 2 Set Frq Frequency Mode to 2 Frequency Setting via 10V 10V Input The set frequency can be monitored in 0 00 Frequency Command See I1 through Frequency
42. operation consult factory 2 TECHNICAL SPECIFICATIONS 2 8 RSi003GX 200 400V Unit mm inches W1 HI A FAEERE 140 132 128 120 5 155 45 45 1 84 Rene 5 51 5 20 5 04 4 74 8 0 18 0 18 4 061b 3 Note For single phase operation consult factory 2 TECHNICAL SPECIFICATIONS 2 9 51005 200 400V 2 A H1 h le Unit mm inches HI A imi re oo immi 140 132 128 120 5 155 45 45 189 5 51 5 20 5 04 4 74 UE 0 18 0 18 4 171b Note For single phase operation consult factory 2 TECHNICAL SPECIFICATIONS Notes 3 Receiving and Installation 3 RECEIVING AND INSTALLATION Preliminary Inspection 3 1 Preliminary Inspection Before storing or installing the RSi GX Drive thoroughly inspect the device for possible shipping damage Upon receipt Remove the drive from its package and inspect exterior for shipping damage If damage is apparent notify the shipping agent and your sales representative Remove the cover and inspect the drive for an
43. reduces its output voltage after accelerating to the reference frequency steady speed This function may cause over current trip due to the lack of output torque in a fluctuated load This function does not work with 0 set value Current imm E Output voltage 36 Note This function is not recommended for a large load or for an application that need frequent acceleration and deceleration 8 Note This function does not work when Sensorless is selected in H40 Control Mode page 95 F50 Electronic Thermal Selection ETH Range Description 0 No 1 Yes Default 0 This function provides motor overload protection The drive calculates the temperature of the motor using several parameters The drive faults and displays a trip message when the electronic thermal function is activated Parameters F51 53 must be set for proper operation 6 Parameter Descriptions F51 Electronic Thermal Level for 1 minute Range Description 50 200 95 Default 150 This parameter sets the maximum current capable of flowing to the motor continuously for 1 minute The set value 15 the percentage of H33 Motor rated current page 92 It cannot be set below F52 Electronic thermal level for continuous page 79 The drive is tripped in 1 minute when 150 of rated motor current set in H33 Motor Rated Current flows for 1 minute Note The set value is the percentage of H33 Motor rated current page 92
44. 0 1 50 A 26 3 A 0 No y 09 0 No __ 09 o Ne H7 7 H7 H7 H8 H8 H8 8 8 8 8 8 8 9 9 9 9 9 9 3 6 H H H H H H H 0 H H H93 H 2 4 5 7 8 9 2 4 5 H 53 5 Parameter List Input Output Group I O 5 4 Adj Code Factory 1 1 I I I Filter time constant for NV input 0 9999 10 n 5 5 5 NV Input Minimum Voltage 0 10 V 0 00 V 13 Frequency Corresponding to I2 0 400 Hz 0 00 Hz Yes Y Y Y Y NV Input Maximum Voltage 0 10 V 10 0 V 1 2 5 Frequency corresponding to 14 0 400 Hz 60 00 Hz Yes Y Y 1 111 1 1 10 111 Filter time constant for V1 input 0 9999 V1 Input Minimum Voltage 0 10 V 112 i 1 10 13 13 114 1 5 5 Frequency corresponding to 17 0 400 Hz 0 00 Hz Yes 9 V1 input max voltage 0 10 V es B ES es Y 0 Disabled Criteria for Analog Input Signal below half of 0 ii 2 activated below set Disabled value 0 FWD Run Cmd N E 1 117 input terminal 1 hey Rand 2 Emergency Stop Trip EN 3 RST 4 Jog operation command 1 Multi function input terminal P2 18 jg 5 Step freq Low efine Wm 6 Step freq Mid Multi function input terminal gt Step freq High 2 define 8 Accel Decel Low 2 9 Accel Decel Mi
45. 0 3 Default 0 Description Keypad and drive CPU communication is made by serial communication delivering information When communication error occurs for a certain time ERR will be displayed and error signal can be output to MO or relays Select relay output or open collector output when keypad drive communication fails MFI aa output e Te terminal Description o o Nowed 3 1 9 Signal ouputto 3A 3B contacts 159 Communication Protocol Select Range 0 Modbus RTU Description This parameter determines whether RTU or ASCII ModBus will be used for remote communications or whether another fieldbus will be used 160 Drive Number Range 1 32 Default 1 Description Drive number sets the drives ID number for RS485 communication 127 6 Parameter Descriptions 161 Baud Rate Range 0 4 Default 3 Description This parameter sets the baud rate for serial communications The following baud rates may be assigned Display Baud Rate Assigned 0 1200 bps 1 2400 2 4800 bps 3 9600 bps 4 19200 bps 162 Drive Mode Select After Loss Range 0 2 Default 0 Description It is used when frequency command is given via V1 I terminal or RS485 When no frequency command is given for the time set in 163 set the drive as the table below Display Function 0 Continuous operation at the frequency before its command is lost 1 Free Run stop Coast to st
46. 1 Bmdme 3 4 9 42046 162 Lost command 9 2 9 7 6 1 Troubleshooting RS485 Communications Epis Is the power provided to the converter Provide electric power to the converter Are the connections between converter and Referioconver r manual computer correct Is Master not polling Verify the master is polling the drive Is baud rate of computer and drive correctly Set the correct value in accordance with 13 3 set Installation Is the data format of user program right Revise User Program Note 1 Is the connection between converter and Check for GF the correct wiring in accordance communication card right with 13 3 Installation Note 1 User program is User made S W for PC 141 7 Remote Communication ASCII Code List ASCII Code List 7 7 O S jOo jo o o E gt n PNE E un O V te ISgii l alrolalalololalala Ala lala lol lalalala li ll lala o O LLL lt oo eve
47. 30 V F pattern Users can make the custom V F pattern by setting four points between F23 Starting Frequency and F22 Base Frequency The four points of voltage and hertz are set in percent of H70 Motor rated voltage It cannot be set above F21 Max frequency The values of the lower numbered parameters cannot be set above those of higher numbered Voltage 100 F38 F36 F34 F32 Start F31 F33 5 F37 Base freq freq 36 Note When the User V F is selected the torque boost of of F27 F29 page 74 75 1s 1gnored 76 6 Parameter Descriptions F39 Output Voltage Adjustment Range 40 110 Default 100 Description This function is used to adjust the output voltage of the drive The set value 1s a percentage of input voltage This is useful when using a motor that has lower rated voltage than the main input voltage When this 15 set at 100 drive outputs its rated voltage Output Voltage 1 00 When set to 50 50 er AA gt Output Frequency Base Freq 3 Note the drive output voltage does not exceed the main input voltage even though 9 is set at 110 TT 6 Parameter Descriptions F40 Energy Save Level Range Description 0 30 Default 0 This function is used to reduce the output voltage in applications that do not require high torque and current at its steady speed If the energy save level is set at 20 drive
48. 7 Auto Restart Time Range Description 0 60sec Default 1 0sec This parameter sets the time between restart tries The drive has the ability to automatically reset itself after a fault occurs The drive will reset itself up to the amount of times set in H26 The drive will wait the amount of time set in AFN 26 after a fault before attempting a restart The motor may be coasting when the restart occurs To catch the spinning load use the speed search function Set H22 to xx1x See H22 H25 This function is disabled when a low voltage LV trip drive disable BX or Arm short occurs Output Frequency t H27 t t gt Time 1st Fault 2ndFault Restart with Restart with Speed Search Speed Search Note The drive decreases the retry number by one after each fault occurs When restarted without a fault the drive increases the retry number by one after 30 seconds 6 Parameter Descriptions H30 Motor Type Select Range Description 0 2 7 5kW Default 7 5kW This value is set automatically according to the drive model This parameter sets the motor capacity H32 Rated Motor Slip H33 Rated Motor Current H34 No Load Motor Current H42 Stator Resistance and H44 Leakage Inductance are automatically changed according to motor capacity If H34 Motor No load Current is not correct run the drive without the load in V F mode and check the current Enter this value into H34 No load c
49. ATION Temperature Derating Information 3 3 Temperature Derating Information Load current according to parameter Carrier frequency Changing Carrier Freq at temperature rise Using fixed Carrier Frequency Default Output Output A current current 100 100 76 1kHz 15kHz 1kHz 3kHz 15kHz Carrier frequency Carrier frequency CAUTION 1 The above graph is applied when drive is in use within the permissible ambient temperature If the unit is installed in a panel install it where heat dissipation is properly made to keep the panel ambient temp within the permissible range 2 This derating curve is based on drive rated current when the rated motor for the drive is connected 22 3 RECEIVING AND INSTALLATION 3 4 Basic Wiring Diagram DB Resistor B1 B2 0 R L TV 5 RS e V My O T e E Control Circuit Sheild 24V Output r o 24 b RSi GX Forward Run Stop o E E P1 I Reverse Run Stop e P2 Emergency Stop 0 P3 Trip Reset i i Jog Multi function 1 o P6 E Factory Setting Multi function 2 o oC P7 uM 1 Speed H Multi function 3 o e P8 3A o e Common Terminal CM 3C 3B ato Potentiometer Sheild MO Power supply for speed signal a 10V MG Speed signal input 0 10 a e ut Speed signal input 0 20mA 4 S Common for
50. C Reactor Current A Voltage V RSi001GX2B 2 13mH 5 74 RSi002GX2B 1 20mH 10A RSi003GX2B_ 25 so 500 0 88mH 14A Short Circuit Rating Suitable For Use ON a Circuit Capable of Delivering Not More Than 5 000RMS Symmetrical Amperes 240V drives or 480V drives Volts Maximum Short Circuit FUSE BREAKER Marking Use Class H or K5 UL Kisted Input Fuse and UL Listed Breaker Only See the table above for the voltage and current rating of the fuse and the breaker 3 9 1 Keypad Wiring the Keypad Keypad is installed before shipping for standard type models as shown below When using an optional remote cable install the buffer cover and connect the remote cable If the keypad is not connected properly the letters will not be displayed 3 Note Do not connect the keypad and remote cable while the drive power is introduced 3 Note Do not touch the live part of the keypad connector Doing this may cause personal injury or electric shock Keypad Detachable 33 3 RECEIVING AND INSTALLATION Keypad Connector Pin Configuration Drive side 246 8 10 Guo 6560003 1 35 7 9 Top View Keypad 5V DC power supply Isolated from VR V1 I of control 5V Us terminal 5V DC power ground Isolated from CM of control terminal ed ed Used for writing the flash ROM inside drive ed ed ed Clock signal pin i 5 5 5 Js 5 5
51. CE Qu 890030 01 01 2005 Benshaw Inc Benshaw retains the right to change specifications and illustrations in text without prior notification The contents of this document may not be copied without the explicit permission of Benshaw gt BENSHAW ADVANCED CONTROLS 8 DRIVES TRADEMARK NOTICE Benshaw and are RENSHAW registered trademarks of Benshaw Incorporated ModBUS is a registered trademark of Schneider Electric DeviceNet is a registered trademark of the Open DeviceNet Vendor Association ODVA Metasys is a registered trademarkof Johnson Controls Inc UL is a trademark of Underwriters Laboratories Incorporated SAFETY PRECAUTIONS Safety Precautions MWARNING Do not remove the front cover when input power is connected Doing so can result in electric shock Do not operate the drive with the front cover removed Electric shock can occur due to the exposed high voltage terminals and capacitor Do not remove the cover except for routine inspections or wiring even if the input power is not applied The capacitor will remain charged for a long time even when the power is not applied This drive contains high voltage which can cause electric shock resulting in personal injury or loss of life Be sure all AC power is removed from the drive before servicing Wait at least 10 minutes after turning off the AC power for the bus capacitor to discharge Measure the DC Bus charge between B and B terminals
52. D INSTALLATION 3 6 1 Wiring Input and Output Power Terminals General Precautions on Wiring 26 Apply the rated torque to terminal screws Loosened screws can cause a short circuit and malfunction Tightening the screws too much can damage the terminals and cause a short circuit and malfunction as well Use copper wires with only a 600V 75Q rating for wiring When a power supply is connected and applied to the output terminals U V W the internal circuits of the drive will be damaged Use ring terminals with insulated caps when wiring the input power and the motor Do not leave wire fragments inside the drive Wire fragments can cause faults breakdowns and malfunctions Use wires for input and output with sufficient thickness to ensure the voltage drop is less than 2 If the wire length between the drive and the motor is long and the drive is operating at low frequencies the motor torque drops due to the voltage drop caused by the wire The total wire length should be less than 500m The overcurrent protective function can operate or the equipment connected to the output side can malfunction due to the increased leakage capacitance between the wiring when the motor is far away from the drive The total wiring length should also be less than 500m when more than one motor is connected to the drive Do not use a 3 wire cable for long distances Connect only the recommended braking resistor between the B1 B2 terminals Never short the
53. DRV 00 Ba a command 000 0 400 Hz 000 Yes DRV oi 0 6000 sec 529 a DRV 02 0 6000 see 10 0 se Drive Mode DEUS Run Stop method Frequency Mode oe Freq setting method 0 Keypad 1 Fx Rx 1 2 Fx Rx 2 1 3 RS485 0 Keypad 1 1 Keypad 2 2 V1 1 3 V1 2 4 Term I 5 Term V1 1 Term 6 Term V12 Term I 7 RS485 10 00 Hz 0 400 Hz 20 00 Hz 30 00 n peces ERE E DRV 11 User Display Selection DRV 12 Fault Display DRV 13 Motor Direction Set vOL Por tOr ep EE E DRV 14 Drive Mode 2 Frequency Mode setting method 2 i15 Only displayed when one of the multi function input terminals 1 8 117 124 is set to 22 48 5 5 2 Function Group 1 FU1 Code Factory FO Jump Code 1 60 0 Fwd Rev Run Disable 1 Forward Run 0 Run Prevention Disable None 2 Reverse Run Disable 0 Linear 0 0 Linear 0 0 0 Decel to Stop F2 F3 F4 F8 F9 F1 F12 DC Brake Start Voltage 0 200 50 F13 DC Brake Start Time 0 60 sec 0 0 sec F14 F2 22 2 24 25 2 27 2 2 30 DC Pulse at Start 0 60 sec 1 0 sec 0 Jog Frequency 0 400 Hz 10 00 Hz F21 Maximum Frequency 40 400 Hz 60 00 Hz Base Frequency 30 400 Hz 60 00 Hz F F 3 Starting Frequency 0 10 Hz Frequency Limit Selection fe 0 No High Limi
54. Description 80 30 150 Default 150 This parameter sets the amount of current to issue an alarm signal when the output current has fallen below the level in F54 Overload Warning Level The alarm signal persists for parameter 55 Overload Warning Time even though the current has become the level below parameter 54 see 154 155 page 119 The set value 15 a percentage of H33 Motor rated current Multi function output terminal MO MG is used as the alarm signal output To output the alarm signal set 154 Multifunction Output Define page 119 to OL 3 Note The drive is not tripped by this function it is only a warning Related functions H33 Rated Motor Current 154 Multi function Output Define Select one output terminal for this function between MO and If selecting MO as output terminal set 154 to 5 Overload OL 6 Parameter Descriptions F55 Overload Warning Hold Time Range 0 30sec Default 10sec Description This parameter issues an alarm signal when the current has fallen below the level in F54 Overload warning level The alarm signal persists for parameter F55 Overload warning time even though the current has become the level below F54 see 154 155 The set value is a percentage of H33 Motor rated current page 92 Multi function output terminal MO MG is used as the alarm signal output To output the alarm signal set 154 Multifunction Output Define page 119 to
55. Digital command 0 01Hz Frequency Setung Resolution Analog command 0 06Hz Max freq 60Hz Fr Digital command 0 01 of Max output frequency uds Analog command 0 196 of Max output frequency V F Pattern Linear Squared User V F Overload Capacity 150 per 1 min Manual Auto torque boost Max brakin Brakin g Time ED 1 50 2 when using optional DB resistor 1 Means average braking torque during Decel to stop of a motor 2 Refer to Chapter 9 for DB resistor specification Operation Operation Mode iind ee Communication option Remote keypad Analog 0 10 V 10 10 V 0 20 mA Frequency Setting Digital V mA PID Up down 3 wire NPN PNP selectable See page 3 6 FWD REV RUN Emergency stop Fault reset Multi function Jog operation Multi step Frequency High Mid Low terminal Multi step Accel Decel High Mid Low DC braking at stop P 2 motor select Frequency UP Down 3 wire operation External trip A B PID drive v f operation bypass Option drive v f operation bypass Analog Hold Accel Decel stop Open collector Less than DC 24V 50mA terminal Fault output and drive NO N C i i status output id Habs e P Less than AC250V 1A relay Less than DC 30V 1A 0 10 Vdc less than10mA Output Freq Output Current Analog oul Output Voltage DC link selectable Protection Function Over Voltage Under Voltage Over Current Ground Fault current detection drive
56. I Control This 15 to compensate the error of a system integrally Using this control alone makes the system unstable PI control This control works stable in many systems If D control added to this control it becomes the 3rd order system from the 2nd order system This may make the system unstable D Control Since the D control uses the variation ratio of error it has the merit of controlling the error before the error gets large The D control requires a large control quantity at start but has the tendency of increasing the stability of the system This control does not affect the steady state error directly but increases the system gain because it has an attenuation effect on the system As a result the differential control component has an effect on decreasing the steady state error Since the D control operates on the error signal itself it cannot be used alone Always use it with the P control or PI control H55 PID Output Frequency Limit Range Description 0 1 400 Hz Default 60 00Hz This parameter sets the maximum output frequency while in PID control The value is settable within the range of F21 Max frequency and H23 Start frequency 99 6 Parameter Descriptions H60 Self Diagnostic Select Range Description 100 0 3 Default 0 This parameter performs a Self diagnostic check after input output wiring of the drive is finished This function enables the user to safely c
57. MG is CLOSED when the drive is running at a constant speed Run 125 6 Parameter Descriptions During Speed Search MO MG is CLOSED during the drive is speed searching Wait time for run signal input MO MGis CLOSED when the drive is ready and waiting for a run command Fault Relay Output Select The parameter set in 156 is activated For example if setting 155 156 to 17 and 2 respectively Multi function output relay will become active when trip other than Low voltage trip occurred Warning for cooling fan trip Used to output alarm signal when H78 is set to O constant operation at cooling fan trip 155 Multi Function Relay Output Range Description 0 18 Default 17 This parameter sets the function of multi function relay output See parameter 154 Multi function Output Define 156 Fault Relay Output Range Description 126 0 7 Default 2 This function is used to allow the fault output relay to operate when a fault occurs The output relay terminal is 30A 30B 30C where 30A 30C is normal open contact and 30B 30C is normal close contact When 17 Fault display is selected in 154 and 155 Multi function output terminal and relay will be activated with the value in 156 36 Note When several faults occurred at the same time Bit 0 has the first priority 6 Parameter Descriptions 157 Output Terminal Select When Communication Error Occurs Range
58. TORQUE LIMITING OR ADJUST MOTOR LOAD VFD IS SKIPPING OVER USER SET FREQUENCY RANGES DISABLE OR RECONFIGURE SKIP FREQUENCIES REDUCE ACCEL DECEL TIME VERIFY Al CONFIGURATION AND SIGNAL PRESENCE VERIFY SERIAL COMMUNICATIONS 151 8 Troubleshooting amp Maintenance 8 6 3 Motor Does Not Run Smoothly Y INCREASE ACCEL DECEL TIME TIMES VERY SHORT Is FREQUENCY REFERENCE NOISY Y CORRECT NOISE PROBLEM AND OR INCREASE Al FILTER TIME Is OUTPUT CURRENT BALANCED N CHECK MOTOR AND OR LOAD CONSULT FACTORY 152 8 Troubleshooting amp Maintenance 8 6 4 Motor Does Not Run IS POWER APPLIED IS CHARGE LED ON TERMINAL SIGNAL ACTIVE Is REFERENCE Is RUN OR JOG SIGNAL PRESENT CONSULT FACTORY CONSULT FACTORY APPLY POWER ACTIVATE ENABLE SIGNAL VERIFY REFERENCE CONFIGURATION AND OR SIGNAL PRESENCE ACTIVATE A RUN OR DRIVE SIGNAL 133 8 Troubleshooting amp Maintenance How to Check Power Components 8 7 How to Check Power Components Before checking the power components be sure to disconnect AC Input supply and wait until the Main Electrolytic Capacitors DCP DCN discharge DCP 1 Tr1 Tr3 Tr5 Charge resistor Contactor 2 Ble ra P A a 2 e R Electrolytic S capacitors A M AN D4 D5 D6 DCN a sensing Tr4 resistor 1 Di
59. a terminal keypad or option 0 DRV 00 1 Not used 2 Multi speed 1 3 Multi speed 2 4 Multi speed 3 5 Multi speed 4 6 Multi speed 5 7 Multi speed 6 8 Multi speed 7 9 Up 10 Down 11 Up Down Zero 12 V0 13 V1 14 1 15 VO I 16 V1 11 17 Jog 18 PID 19 Communication 20 31 Reserved Frequency command 3 Note 2 The changed value in Common area affects the current setting but returns to the previous setting when power is cycled or drive is reset However changing value is immediately reflected in other parameter groups even in the case of Reset or Power On Off 36 Note 3 S W version of Common area is displayed in 16 bit while that of parameter area is displayed in 10 bit 135 7 Remote Communication Drive Group ital Value Min ATO 41216 D00 Command Frequency 0 aoa fao pa n Fg Paros 41222 pos sr2 200 Max Freq aiora Dor lsrs Paros 41224 ps 9 1 9 mofas o w o CA1OA 41226 pio oe 9 55 9 Paros 41227 pu uR 1 0 pa 9 1 Amp ims DIS pc 1 9 rva f 1 23 9 ator ast pis rea 9 0 Function Group 1 F razor 9 2 9 a22 3174 F2_ ACCPattem 1 9 a203 41475 F3 DEC Panem o a24 41476 F4 SepMehd o 2 T 9 o a209 41481
60. ad inertia larger than 10 times of motor inertia If the application requires more rapid deceleration use dynamic braking unit or resistor As the loads get heavier the speed gap between rated RPM and synchronous speed is widens see figure below This function compensates for the inherent slip RPM Synchronous h Slip Compensation Motor Rated RPM Load H39 Carrier Frequency Select 1 15kHz Default 3kHz This parameter affects the audible sound of the motor noise emission from the drive drive temp and leakage current If the set value is higher the motor sound is quieter but the noise from the drive and leakage current will become greater If this paramter is set above 10kHz reduce the rated output current by 5 for each 1kHz above 10kHz Do not set the carrier frequency below 1 5kHz when H40 Control mode selection is set to Sensorless Vector otherwise poor performance can result 6 Parameter Descriptions H40 Control Mode Select Range 0 3 Default 0 Description This 15 to select the control method of the drive SettingRange tting eee Description Display V F Control V F Control Slip compensation operation Slip compensation operation PID Feedback control PID Feedback control Sensorless Vector Control Sensorless Vector Control V F This is to control the voltage frequency ratio linearly It is recommended to use torque boost function when a larger sta
61. and activated at 200 of parameter 57 Motor Rated Current for 60 seconds in parameter 58 This can be programmable 36 Note The RSi GX is not provided with Overspeed Protection Fault Reset There are 3 ways to reset the drive The auto retry number will be initialized when the user resets the drive 1 Reset by using the STOP RESET key of the keypad 2 Reset by shorting the RST CM terminals of the control terminal 3 Turn OFF the drive and turn the drive back ON 4 If the problem persists please contact the factory or your local Benshaw distributor 147 8 Troubleshooting amp Maintenance Precautions for Maintenance and Inspection 8 3 Precautions forMaintenance and Inspection WARNING Make sure to remove the input power while performing maintenance Make sure to perform maintenance after checking the DC link capacitor has discharged The bus apacitors in the drive main circuit can still be charged even after the power is turned off Check he voltage between terminal P or P1 and N using a tester before proceeding he RSi GX series drive has ESD Electrostatic Discharge sensitive components Take protective easures against ESD before touching them for inspection or installation Do not change any inner parts and connectors Never modify the drive Check Points 8 4 Check Points Daily inspections Proper installation environment Cooling system fault Unusual vibration and noise Unusual overh
62. at low speeds 2 the load fluctuates 3 fast torque response times are needed For proper operation set H42 H46 Set Yes in H41 Auto tuning first before using this control H41 Auto Tuning Range 0 1 Default 0 Description All of the motor parameters can be tuned by setting YES 1 Auto tuning 15 deactivated when No 0 15 selected The auto tuning function automatically measures the motor parameters needed for the control selected in H40 Control mode such as stator resistance rotor resistance leakage inductance no load current and Encoder feedback frequency 36 Note The rated current voltage efficiency and slip described in the motor nameplate should be entered before performing auto tuning The load should not be connected when performing an auto tune in H41 If efficiency 15 not indicated on the nameplate use the default value H42 Stator Resistance Rs Range 0 140 Description This is the value of the motor stator resistance 6 Parameter Descriptions H44 Leakage Inductance Lo Range 0 300 0 mH Description This 15 leakage inductance of the stator and rotor of the motor H41 When 41 is set to 1 Auto tuning is activated and TUn will appear on the LED keypad When finished H41 will be displayed H42 H44 The values of motor stator resistance and leakage inductance detected in H41 are displayed respectively When Auto tuning is skipped or H93 Pa
63. ceeds its rating Check whether line voltage 15 below its rating Check the incoming AC line Adjust the line capacity corresponding to the load Change a magnetic switch 8 Troubleshooting amp Maintenance Day isplay Motor has overheated Reduce load weight and operating duty Load is greater than drive rating Change drive with higher capacity ETH level is set too low Adjust ETH level to an appropriate level Drive capacity is incorrectly Select correct drive capacity selected Install a cooling fan with a separate Drive has been operating at low 5 power supply speed for too long The terminal set to 18 External Eliminate the cause of fault at circuit fault A or 19 External connected to external fault terminal or pee B in 120 124 in I O group cause of external fault input No frequency command is applied Check the wiring of V1 and I and to V1 and L frequency reference level Communica onemar between for connection of communication Eer drive keypad and remote keypad ine and connector Keypad Display Contact your local Benshaw sales E ere representative Parameter save error Hardware fault Communication Error Keypad error Overload Protection IOLT IOLT Inverter Overload Trip protection is activated at 150 of the drive rated current for 1 minute and greater OLT OLT is selected when parameter F56 is set to 1
64. combination During acceleration Motor starts deceleration when current exceeding the value set in F60 flows During constant run Motor decelerates when current exceeding the value set in F60 flows During deceleration Motor deceleration is stopped when drive DC link voltage rises above a certain voltage level F60 The value is set as the percent of motor rated current H33 36 Note The set value is the percentage of H33 Rated Motor Current 6 3 Function Group 2 Jump Code Range 0 95 Default 1 Description This parameter allows the user to jump to any parameter without scrolling through the group Enter the desired parameter number and the drive will jump to that parameter 83 6 Parameter Descriptions 1 5 Previous Fault History 1 5 Range Default nOn Description This code displays the status of the five previous faults Use the FUNC A and W key before pressing the RESET key to check the fault content s output frequency output current and whether the drive was accelerating decelerating or at constant speed at the time the fault occurred Press the FUNC key to exit The fault content will be stored in H1 through H5 when the RESET key is pressed H6 erases all fault histories of H1 to H5 from the memory When a fault occurs during operation it can be monitored in the nOn H6 Reset Fault History Range 0 No 1 Yes Default 0 Description Clears the fault hi
65. ction input terminals 1 8 117 124 is set to 22 Select the one terminal among P1 P8 to use this function 6 Parameter Descriptions Display Function 0 Keypad setting 1 Digital 1 Keypad setting 2 Digital 2 V1 1 10 to 10V Analog V1 2 0 to 10V Analog 4 Terminal I 0 to 20mA Analog 5 Terminal VI setting 1 Terminal I Analog 6 Terminal V1 setting 2 Terminal I Analog See 117 124 and drv2 6 2 Function Group 1 F0 Jump Code Range 0 60 Default 1 Description This parameter allows the user to jump to any parameter without scrolling through the group Enter the desired parameter number and the drive will jump to that parameter F1 Forward Reverse Run Disable Range 0 2 Default 0 Description This function allows the user to lockout forward or reverse operation of the motor This function may be used for loads that rotate only in one direction such as fans and pumps Display Function 0 Forward and reverse run enable 1 Forward run disable 2 Reverse run disable 6 Parameter Descriptions F2 amp Accel Decel Pattern Range 0 Linear 1 S curve Default 0 Description This parameter determines the shape of the accel decel ramp Different combinations of acceleration and deceleration patterns can be selected according to the applications Display Function Linear The shape of the ramp is a straight line and is a general pattern for constant torque
66. d Multi function input terminal P4 10 Multi Accel Decel High 3 define 11 DC brake 12 2nd motor Y 121 Multi function input terminal 5 13 Reserved 4 define 14 Reserved 15 UP command EN po Multi function input terminal P6 16 DOWN command 5 define 17 3 wire 18 External Trip A p3 Multi function input terminal P7 19 External Trip B define 20 Self diagnostic function 21 PID Enable 22 Exchange between Option Multi function input terminal P8 and drive 7 define 23 Analog Hold 24 Accel Decel Disable 54 A a 1 0 125 26 w N WwW UY Uy Ww na Ww GB 137 AJU BE MR BE Je AIE R o I50 I51 I52 153 155 5 157 9 60 161 P a nN N a Parameter Name Input terminal status display Output terminal status display Filtering time constant for Multi function Input terminals Multi Step frequency 4 Multi Step frequency 5 Multi Step frequency 6 Multi Step frequency 7 Multi Accel time 1 Multi Decel time 1 Multi Accel time 2 Multi Decel time 2 Multi Accel time 3 Multi Decel time 3 Multi Accel time 4 Multi Decel time 4 Multi Accel time 5 Multi Decel time 5 Multi Accel time 6 Multi Decel time 6 Multi Accel time 7 Multi Decel time 7 Analog output item select Analog ou
67. d Bit 12 Reverse run command Bit 13 REM R S Bit 14 REM Freq OCT OVT EXT A 0x000F EST BX COL GFT Ground fault OHT Drive overheat Trip Information Bit 7 EHT Motor overheat Bit 8 OLT Overload trip Bit 9 HW Diag Bit10 EXT B 0x000F Bit 11 EEP Parameter Write Error Bit 12 FAN Lock amp Open Error Bit 13 PO Phase Open Bit 14 IOLT Bit 15 LVT Low voltage 0x0010 e Terminal tatus 0x0010 Ds Terminal tatus 0 0011 d Terminal tatus VI 0x0014 I 0x0015 RPM Ox001A Unit display 0x001B Not used Not used Not used Not used MO mulit output with OC Not used Not used 3AC Value corresponding to 0V 10V Value corresponding to 0V 10V input when setting FreqMode to 2 Value corresponding to 0 20mA input 7 n 134 7 Remote Communication Adress RW Bit 0 COM I O Board Reset Bit 1 FLTL 0x001D Trip information B R Bit 2 NTC Bit 3 REEP Bit 4 15 Not used 3 Note 1 Detail description on Common area address 0x0006 Stop command via communication 0 gt 1 Forward run command via communication 0 gt 1 Reverse run command via communication 0 gt 1 Fault reset command via communication 0 gt 1 Emergency stop command via communication Stop Forward run Reverse run Fault reset Emergency stop 0 gt 1 Not used Motussd Operati O Terminal 1 Keypad 2 Option 3 Int 485 A When operating command is issued vi
68. d CE Mark 12 2 TECHNICAL SPECIFICATIONS Altitude Derating 2 4 Altitude Derating Benshaw VFDs are capable of operating at altitudes up to 3 300 feet 1000 meters without requiring an altitude derate Table 3 provides the derating percentage to be considered when using a drive above 3 300 feet 1000 meters Table 3 Altitude Derating Percent Derating Amps 3 300 feet 0 0 4 300 feet 3 0 5 300 feet 6 0 6 300 feet 9 0 7 300 feet 12 0 8 300 feet 15 0 9 300 feet 18 0 Note For derating above 10 000ft consult Benshaw Thermal Derating 2 5 Thermal Derating The ambient operating temperature range of the RSi GX is as follows NEMA 1 0 40 2 TECHNICAL SPECIFICATIONS 2 6 RSi001GX 200 400V Unit mm inches Hl CIEXEREEREH 70 65 5 128 119 130 45 40 077 RSi001GX 2 4 sioorax 24 10 oss 0 2 58 5 04 4 69 EA 0 18 0 16 1 701b 36 Note For single phase operation consult factory 2 TECHNICAL SPECIFICATIONS 2 7 RSi002GX 200 400V Unit mm inches w W1 HI A DEPT A fimm mm mm 100 95 5 128 120 130 45 45 112 eee 3 94 3 76 5 04 4 72 A 0 18 0 18 2 471b 36 Note For single phase
69. display This message appears when an Overcurrent fault occurs aet Press the Enter 8 key or UP Down key once The run frequency at the time of fault 30 0 is displayed 30 00 Press the Up A key once Operating status is displayed A fault occurred during acceleration Press the STOP RST key once A fault condition is cleared and nOn is displayed The output current at the time of fault is displayed play Press the Up A key once 4 ALL How to monitor fault condition in Drive group The fault type is displayed at the DRV group when a fault occurs and the frequency current operating status accelerating decelerating in constant speeds can be monitored by using the UP DOWN key Ex Fault occurred when the drive was accelerating at 40 28 Hz 20 5A 4 LED is blinking in this situation Fault status can be removed by using the STOP RESET key and the LED turns off The drive must be turned OFF and turned ON again to remove HW fault status When more than one fault occurs at the same time the information can only be displayed for a maximum of three faults 41 4 Operation Parameter Initialize How to initialize parameters of all four groups in H93 In press the Enter key once Code number of HO is displayed Increase the value to 3 by pressing the Up A key In 3 press the Left 4 key once to move the cursor to the left 03 is displayed 0 in 03 is active Increase the value to 9 by
70. e Flow level etc Both the Set point and the feedback signals are provided externally to the drive analog input terminals V1 V2 or I The drive compares the signals in calculating total error which is reflected in the drive output To use this function H40 must be set to PID 3 Note PID control can be bypassed to manual operation temporarily by defining one of the multifunction input terminals P1 P3 to Open loop The drive will change to manual operation from PID control when this terminal is ON and change back to PID control when this terminal is OFF H51 P Gain for PID Controller Range 0 999 0 Default 300 094 Description This parameter sets the proportional gain for PID control H52 I Gain for PID Controller Range 0 1 32 0 sec Default 1 0 sec Description This parameter sets the integral gain for PID control H53 D Gain for PID Controller Range 0 30 0 sec Default 0 0 sec Description This parameter sets the differential gain for PID control 6 Parameter Descriptions H54 F Gain for PID Controller Range Description 0 999 9 Default 0 0 This is the Feed forward gain for the PID controller P Control This 15 to compensate for the error of a system proportionally This is used to make the controller respond quickly to an error When externally to the drive analog input terminals V1 P control is used alone the system is easily affected by an drive output
71. e rating Torque boost scale is set too large Cooling system has faults An old cooling fan is not replaced with a new one Ambient temperature 15 too high Faulty contact of magnetic switch at output Faulty output wiring A foreign substance is clogged in a ventilating slot Drive has been in use without changing cooling fan Decel time is too short compared to the GD of the load Regenerative load 15 at the drive output Line voltage is too high Line voltage is low Load larger than line capacity 15 connected to line ex welding machine motor with high starting current connected to the commercial line Faulty magnetic switch at the input side of the drive Increase the Accel Decel time Replace the drive with appropriate capacity Resume operation after stopping the motor or use H22 Speed search Check output wiring Check the mechanical brake Check the wiring of the output terminal Replace the motor Upgrade the capacity of motor and drive or reduce the load weight Reduce torque boost scale Check for alien substances clogged in the heat sink Replace the old cooling fan with a new one Keep ambient temperature under 50 Make connection of magnetic switch at output of the drive securely Check output wiring Check the ventilating slot and remove the clogged substances Replace the cooling fan Increase the Decel time Use Dynamic Brake Unit Check whether line voltage ex
72. e function of the MO open collector output Range Select Display Output frequency arrival detection I FDT 1 FDT 2 FDT 3 FDT 4 Specific frequency level detection Frequency detection with pulse Frequency detection with contact closure Overload OL Inverter Overload IOL Motor stall STALL Overvoltage Trip OV Low voltage trip LV Inverter Overheat Command los During Run During Stop Inverter stop detection During constant run Steady speed detection During speed searching Speed search mode detection Wait time for run signal 16 input Faultrelay oupatselect 17 Warning for cooling fan 18 trip Overload detection ion i FDT 3 a 119 120 Output Frequency Ref freq gt Time A MO MG CLOSED gt Time MO configured as FDT 1 Output Reference Frequency 9s 4 153 2 Time A MO MG CLOSED gt Time MO configured as FDT 2 FDT 3 6 Parameter Descriptions MO MG is CLOSED when the output frequency reaches the band centered on the FDT frequency The output is OPENED when the output frequency goes outside the 153 FDT bandwidth centered on the 152 FDT frequency Detecting Condition Value Freq Detection 152 Output Freq lt Freq Detection Bandwidth Output Frequency A 152 153 2 Reference Frequency
73. e monitored in 125 126 Output Terminal Status Display Range BITO 3AC MO Description This parameter displays the condition of each of the outputs This is useful in monitoring the status of the terminals Current output terminals MO relays status ON Off can be monitored in 126 Input T M OFF status ON status 115 6 Parameter Descriptions The followings are displayed when Multi function output terminal MO is ON with Multi function relay OFF gt HMM 127 Filtering Time Constant for Multi function Input Terminal Range Description 1 7 Default 4 Debounces and sets the responsiveness of input terminals M1 M8 Increasing the filter time is effective when noise level is high Increasing this parameter will make response time slower and decreasing it will make response faster 3 Note Set the parameter higher than 100msec when attempting drive commercial line exchange operation This will prevent chattering during the transition 130 133 Multi Step Frequency 4 7 Range Description 116 0 400Hz Default 130 30 00Hz 131 25 00Hz 132 20 00Hz 133 15 00Hz These codes set the step frequencies These frequencies are applied when the multi function input terminals P1 P2 P3 select the step See Speed L Speed M Speed H in DRV 5 DRV 7 It cannot be set greater than F21 Max frequency Select a terminal to give Multi step freque
74. e orientation must be vertical top up for proper heat dissipation Also leave sufficient clearances around the drive Leave space enough to allow cooled air flowing easily between wiring duct and the unit 3 RECEIVING AND INSTALLATION Protect from moisture and direct sunlight Do not install the drive in any environment where it is exposed to waterdrops oil mist dust etc Install the drive in a clean place or inside a totally enclosed panel any suspended matter is not entered When two or more drives are installed or a cooling fan is mounted in a panel the drives and fan must be installed in proper positions with extreme care to keep the ambient temperature below the permissible range Install the drive using appropriate sized screws or bolts to insure the drive is firmly fastened Panel Panel Ventilating fan 1 rcc AER 1 i A Drive A Drive Drive Drive 4 4 Cooling fan 1 4 SS 4 ba L 7 gt GOOD 0 BAD X GOOD BAD X When installing several drives in a panel When installing ventilating fan in a panel 36 Note Take caution on proper heat ventilation when installing drives and fans in a panel Risk of Electrical Shock More than one source of power may be present More than one disconnect switch may be required to de energize the equipment before servicing 3 RECEIVING AND INSTALL
75. eached to OHz Run and FWD lamp turn off and 10 00 is displayed 10 Hz Freq Run key STOP RST key Wiring Operating pattern 45 4 Operation Operation with Keypad and Control Terminal 4 4 Operation with the Keypad and Control terminal When the operation reference signal is given to the control terminal and the frequency setting 15 given by the keypad set the DRV 03 Drive mode to Fx Rx 1 and set the DRV 04 Frequency mode to the Keypad The frequency reference signal 15 set from the control terminal and the forward reverse stop key of the keypad will be invalid 1 Turn the power ON and set the operation and the frequency setting 2 Set the drv Operation Reference Source Selection to Fx Rx 1 and the Frq Frequency Reference Source Selection to Keypad 3 Turn ON the operation reference signal FX or RX Keypad LED FWD key or REV key will turn ON 4 Set the operating frequency with the keypad Use the arrow keys and set the frequency to 50 00Hz The motor will rotate at 50Hz The LED RUN of the keypad will blink when the drive 15 accelerating or decelerating 5 Turn the operation reference signal FX or RX OFF The LED FWD of REV of the keypad will turn ON 4 4 1 Operation with Control terminal 1 Turn the power ON and set the operation and the frequency reference to the control terminal mode 2 Set the drv Operation Reference Source Selection to Fx Rx 1 and the Frq Frequency R
76. eating and discoloration Periodic Inspection Screws and bolts may become loose due to vibration temperature changes etc Check that they are tightened securely and retighten as necessary Alien substances are clogged in the cooling system Clean it using the air Check the rotating condition of the cooling fan the condition of capacitors and the connections with the magnetic contactor Replace them if there are any abnormalities Replacement Parts 8 5 Replacement Parts The drive consists of many electronic parts such as semiconductor devices The following parts may deteriorate with age because of their structures or physical characteristics leading to reduced performance or failure of the drive For preventive maintenance the parts must be changed periodically The parts replacement guidelines are indicated in the following table Lamps and other short life parts must also be changed during periodic inspection Change Period unit Yen Cooling fan Exchange as required DC link capacitor in main circuit Exchange as required Electrolytic capacitor on control board Exchange as required gs Erehange Gs required 148 8 Troubleshooting amp Maintenance Troubleshooting 8 6 Troubleshooting Check Point 1 Main circuit inspection Is the input line voltage normal If the LED in the drive is lit Is the motor connected correctly 2 Input signal inspection Do the operating signal inpu
77. ed 120 F P FU2 74 Where F output frequency and P the number of motor pole dCL Inverter DC Link Voltage Range Description Displays DC link voltage inside the drive Inverter DC link voltage can be monitored in dCL 4D times the value of input voltage is displayed while motor 15 stopped vOL User Display Select Range vOL POr tOr Default VOL Description This parameter displays the value of the parameter selected in H73 Monitoring item select 6 Parameter Descriptions nOn Current Fault Display Range Description This parameter displays the current fault trip status of the drive Refer to page 39 for keypad setting Note The drive will not reset when H W fault occurs Repair the fault before turning on the power Note When multiple faults occur only the highest level fault will be displayed Fault Contents Fault Trip Te Fault Trip a Self diagnostic malfuncton ca Ground Fault Current Inverter Overload Inverter Hardware Fault Inverter Overheat Overload Tri Gi Communication Error DL OLt Output Phase Loss Con Over Voltage Ff Electronic Thermal E Input Phase Loss External Fault B Frequency Command Lost EN drC Direction of Motor Rotation Select Range F Forward r Reverse Default F Description Sets the direction of motor rotation when DRV Drive Mode 15 set to either 0 or 1 63 6 Parameter Descriptions drv2 Drive Mode 2 Range
78. ed for power connection 30 3 RECEIVING AND INSTALLATION Terminal Drive Capacity Screw Size Type 3 2 0HP 15 13 3 0HP 15 13 5 0HP 15 13 1 Apply the rated torque to terminal screws Loose terminal screws can cause a short circuit or other malfunction Over tightening the terminal screws bolts may permanently damage the terminals 3 6 4 Power and Motor Connection CST STSTSTSTSTSTIS IRUJISITJBIIB2 UVIWI 34 Power Input R S T 19 Power Input R T DB Resistor Power supply must be connected o Motor should be connected to the the R ST terminals U V W terminals Connecting it to the U V W terminals If the forward swich FX is on the causes internal damages to the drive motor should rotate counter clockwise Arrangng the phase sequence is not when viewed rom the load side of the necessary motor If the mtor rotates in the reverse direction switch the U and V terminals 31 3 RECEIVING AND INSTALLATION 3 7 PNP NPN selection and connector for communication option The RSi GX provides PNP NPN modes for sequence input terminal on the control circuit Connection method is shown below 1 When using DC 24V inside the drive NPN 2 When using external DC 24V PNP SW S8 NPN SW S8 PNP 58 CX DC 24 V 3 8 Recommended Breakers 460 220 32 3 9 3 RECEIVING AND INSTALLATION Recommended AC Reactors External Fuse Model A
79. eference Source Selection to V1 3 Set the analog frequency reference by turning the volume frequency volume slowly to the right The keypad will display the output frequency 50 00 Hz 4 By slowly turning the volume frequency volume to the left will decrease the output frequency The drive will stop operating and the motor will come to a halt when the frequency reaches 0 00Hz 5 Turn OFF the operation reference signal FX or RX 4 42 Operation with Keypad 1 Turn the power ON and set the operation and the frequency reference to the keypad operating mode 2 Set the drv Operation Reference Source Selection to Keypad and the Frq Frequency Reference Source Selection to Keypad 1 3 Use the arrow keys to set the operating frequency to 50 00Hz When the drive is not running the command frequency is displayed 4 Press the RUN key The motor will rotate and the keypad will display the output frequency 5 Press the STOP RESET key The motor will decelerate and come to a halt and the keypad will display the command frequency 36 Note The user can also operate the drive by setting the operation reference signal from the Keypad and sending the frequency reference signal to the control terminal Set DRV 03 Drive mode to Keypad and the DRV 04 Frequency mode to V1 46 Parameter List 5 Parameter List Parameter List Drive Group Keypad Factory CODE Display Setting Range Default during Page
80. en selecting shielded cable for use as motor leads it is important to select a cable that is designed for operation at the frequencies and power levels involved with a variable frequency drive Improper selection of motor cables can cause high potential to exist on the shield This could cause damage to the drive or other equipment and can pose a safety hazard Many cable manufactures have shielded drive cable available The following cables are acceptable for this purpose OLFlex Series 150CY 110CY 110CS 100CY 100CS and 540CP Siemens CordaflexSM is also acceptable Some of these cables are VDE approved only others carry VDE UL CSA or a combination of these ratings Be sure to confirm that the cables meet the appropriate local regulatory requirements OLFlex cables are available from OLFlex Wire amp Cable 30 Plymouth Street Fairfield NJ 07004 800 774 3539 Cordaflex cables are available from Siemens Energy and Automation Inc Power Cables 3333 State Bridge Road Atlanta GA 30202 800 777 3539 If the installation requires the use of an output reactor the reactor as with a line filter should be placed as close as possible to the drive Low voltage control wires longer than 1 meter 3ft must use shielded cable and the shield must be terminated at the proper CM connection Note that the connection to the CM rather than earth ground is allowed because the RSi SG drive has isolated control inputs If the signal run exceeds 9 mete
81. equency High Low Limit Select Range 0 1 Default 0 Description This parameter activates the high and low frequency see F25 amp F26 72 6 Parameter Descriptions F25 Frequency High Limit Range 0 400 Hz Default 60 00 Description This parameter sets the high limit frequency It cannot be set above F21 Max Frequency It is only displayed when F24 Frequency high low limit select is set to 1 This setting is also valid when frequency setting is done via keypad When frequency setting is done via Analog input voltage or current input the drive operates within the range of high and low limit frequency as shown below Set F24 to 1 Active run frequency can be set within the range of F25 and F26 When freq limit is not Freq 4 Z4 selected High limit Max freq freq Low limit freq 0 20mA 1 Current input F26 Frequency Low Limit Range 0 1 400 Hz Default 0 50Hz Description This parameter sets the low frequency see parameter F25 for more information 73 6 Parameter Descriptions F27 Torque Boost Select Range Description 74 0 1 Default 0 This function is used to increase the starting torque at a low speed by increasing the output voltage of the drive If boost value 15 set higher than required it may cause the motor flux to saturate causing an overcurrent trip Increase the boost value when the distance between the drive and motor is long Dis
82. equency setting VR RUPPY Maximum output is 12V 100mA Potentiometer potentiometer i 5k hm Used for frequency reference and uses 0 10V for h Input terminal for voliage operatio input Maximum input voltage 12 12V input I inut terminal forcurrent operation Used for frequency reference and uses 0 20mA P P input Internal resistor 500Q Analog digital output For external monitoring AM Max output voltage 11V Max output current erminal 100mA Multi functi llect MO eit LE Use after defining the multi function output a terminal MG e terminal for external power DC24V 50mA or less 24 24V external Power supply Maximum output current 100mA 3A Multi function relay output A m contact Activates when the protective function is E E operating AC250V 1A or less 3B ee relay output Fault 3A 3C short 3B 3C open Normal 3B 3C short 3A 3C open 3C Common for multi function relays al Communication port for MODBUS RTU 3 Note Tie the control wires no more than 15cm away from the control terminals Otherwise it interferes with front cover reinstallation Use copper wires rated 600V 75 and higher Use the recommended tightening torque when securing terminal screws When you use external power supply 24V for multi function input terminal 1 8 terminals will be active above 12V level Take caution not to drop the voltage below 12V 25 3 RECEIVING AN
83. er value of F28 from 2 to 5 In FO press the Ent 8 key once Check the present code number Increase the value to 8 by pressing the Up A key When 8 is set press the Left 4 key once 0 in 08 is active Increase the value to 2 by pressing the Up A key 28 is displayed Press the Ent 0 key once The parameter number F28 is displayed Press the Ent 6 key once to check the set value The preset value 2 is displayed Increase the value to 5 using UP key A Press the Ent 8 key Code number will appear after 5 1s blinking Parameter change is complete Press either Left or Right P keys Moving to first code of Function group 1 1s complete 3 Note The above setting is also applied to change parameter values in function group 2 and I O group 40 4 Operation 4 2 4 Monitoring of Operation Status Output current display Monitoring output current in Drive group nm In 0 0 continue pressing the Up A or Down V key until CUr is ono uu displayed ri Monitoring output current is provided in this parameter Cur Press the Enter key once to check the current 3 Present output current is 5 A Press the Enter 0 key once to return to the parameter name Return to the output current monitoring code 36 Note Other parameters in Drive group such as dCL Drive DC link current or vOL Drive output voltage can be monitored via the same method Fault
84. ere the caller can be contacted Fax number of caller Benshaw product name Benshaw model number Benshaw serial number Name of product distributor Approximate date of purchase System Voltage FLA of motor attached to Benshaw product A brief description of the application 1 INTRODUCTION 1 1 Inspection Before storing or installing the RSi GX thoroughly inspect the device for possible shipping damage Upon receipt Remove the starter from its package and inspect exterior for shipping damage If damage is apparent notify the shipping agent and your sales representative Open the enclosure and inspect the starter for any apparent damage or foreign objects Ensure that all of the mounting hardware and terminal connection hardware are properly seated securely fastened and undamaged Ensure all connections and wires are secured Read the technical data label affixed to the starter and ensure that the correct horsepower and input voltage for the application has been purchased If you will store the drive after receipt place it in its original packaging and store in a clean dry place free from direct sunlight or corrosive fumes where the ambient temperature is not less than 20 C 4 F or greater than 65 C 149 F Depending on the type of unit you have purchased check that you have received all the necessary parts The delivery package should include the unit itself this manual and a Quick Sta
85. ering the proper value according to the load and operating conditions Refer to chapter 6 for a detailed description of the functions 4 2 1 Moving to other Groups There are 4 different parameter groups in the RSi GX series as shown below Moving to other parameter groups is only available in the first code of each parameter group To do this press the 4 left or P right arrow key Target frequency can be set at 0 0 the 1st code of the drive group Even though the preset value is 0 0 it is user settable The changed frequency will be displayed after it is changed Drive group FU group 1 FU group 2 I O group 0 00 H O ALL p DriveGro Basic parameters necessary for the drive to run Parameters such as P Target frequency Accel Decel time settable Function Group 1 Basic function parameters to adjust output frequency and voltage Advanced function parameters to set parameters for such as PID Operation and second motor operation I O Input Output Group Parameters necessary to change I O functions How to move to groups at the 1st code of each group The 1st code in Drive group 0 00 will be displayed when AC input 000 000 10 power applied Press the right arrow key once to go to Function group 1 Fo q The Ist ae in Function group 1 0 will be displayed Fo Press the right arrow P key once to go to Function group 2 3 HO The 1st code in Function gr
86. es are decided by the binary combination of P1 P2 P3 configured in I O 12 to I O 17 Refer to the following table for the preset frequency outputs Display Function Stl Sets multi step frequency 1 during multi step operation Default 10 00Hz St2 Sets multi step frequency 2 during multi step operation Default 20 00Hz St3 Sets multi step frequency 3 during multi step operation Default 30 00Hz Select a terminal to give Multi step frequency command among P1 P8 terminals If terminals P6 P8 are selected set 122 124 to 5 7 to give Multi step frequency command Multi step frequency 0 is settable in Frq Frequency mode and 0 00 Frequency command e Multi step frequency 1 3 are set at 511 513 in Drive group while Step frequency 4 7 are set at 130 133 in I O group Binary combination of P1 P2 P3 Output Step speed Speed L Speed M ni c H frequency eus 0 Spei2 pat 1 9 or Spei 61 6 Parameter Descriptions CUr Output Current Range Description Displays the output current to the motor Drive output current can be monitored in CUr rPM Motor RPM Range Description This code displays the output current of the drive in RPM while the motor 15 running Use the following equation to scale the mechanical speed using H74 Gain for Motor Speed display if you want to change the motor speed display to rotation speed r min or mechanical speed m min Motor spe
87. gram one of the multi function outputs to an external trip To use this function Set H75 to 1 Set ED Enable Duty in H76 H76 DB Resistor Operating Rate Range Description 104 0 30 Default 10 Set the percent of DB resistor operating rate to be activated during one sequence of operation To use this Function Set the resistor operating rate ED in one sequence of operation Continuous usage reate is Max 15 sec and usage signal is not issued over 15 Example 1 T dec stop 76 x 100 Where T_acc Acceleration time to reach a setting freq T_steady Time for constant speed operation at setting freq T_dec Time to decelerate to lower freq than that in constant speed or time to stop from freq in constant speed T_stop waiting time at a stop before operation is resumed Freq 4 b 4 4 4 T acc T steady T dec T stop 6 Parameter Descriptions Example 2 H76 T dee x 100 T dec T T steady2 lt _ 4 P 4 4 T steady1 T steady2 Freq H77 Cooling Fan Control Range Description 0 1 Default 0 This parameter determines the operation of the drives cooling fans Display Function Always ON 1 Keeps ON when its temp is higher than drive protection limit temp Activated only during operation when its temp
88. heck for an IGBT fault open output phase shorted fault and Ground fault without disconnecting the drive wiring Display Function 0 Self Diagnostic disabled 1 IGBT fault and Ground fault 2 2 Output phase short amp open circuit and Ground fault 3 Ground fault IGBT fault Output phase short and open circuit To use the Self Diagnostic function Select Self Diagnostic function in H60 Function group 2 Define one terminal among 1 8 terminals for this function To define P8 for this function set 124 to 20 Ground fault of U phase in 3 5HP drives and ground fault of V phase in other rating drives may not be detected when selecting 1 Select 3 to check for all types of faults When setting H60 to a specific value from 1 to 3 and turn the terminal defined for this function among P1 P8 terminals ON the corresponding function is conducted displaying dIAG and the previous menu will be displayed when this function is completed To stop this function press STOP RESET key on the keypad turn the defined terminal OFF or turn the EST terminal ON When an error occurs during this function FLtL will be displayed While this message is displayed press Enter key lt the fault type is displayed and pressing the UP 5 or Down 6 key shows When the fault occurs while this function is being performed press Stop Reset key or turn the RESET defined terminal ON to reset the fault The f
89. hen press the Up A key once The value 15 increased to 6 0 Press the Left lt 4 key to move the cursor to the left 0 60 is displayed The first O in 0 60 is active Press the Up A key once 16 0 is set Press the Ent key once 16 0 is blinking Press the Ent key once again to return to the parameter name REC ACC is displayed Accel time is changed from 5 0 to 16 0 sec 3 Note In step 7 pressing the Left or Right gt key while 16 0 is blinking will disable the setting 38 Note Pressing the Left lt Right P Up A Down V key while cursor is blinking will cancel the parameter value change Pressing the Enter key 0 in this status will enter the value into memory 39 4 Operation Frequency Setting When changing run frequency to 30 05 Hz in Drive group In 0 00 press the Ent 6 key once The second decimal 0 becomes active Press the UP A key until 5 is displayed Press the Left 4 key once The first decimal 0 becomes active Press the Left 4 key once Press the Left 4 key once Set 3 using UP A key Press the Ent key 30 05 15 blinking Press the Ent key 30 05 is entered into memory 38 Note The RSi GX display can be extended to 5 digits using left amp right P keys 3 Note The parameter setting is disabled when pressing other than Enter Key in step 7 Changing parameter value in Function group When changing the paramet
90. hen the stop signal is commanded gt Time Output Voltage A gt Time Output Frequency A FX CM ON Stop Command gt Time Stop Mode Decel Output Frequency Output cutoff Ac DCBr Freq gt Time Output Voltage gt Time Output Voltage i t1 FUN 24 A Output cutoff t2 FUN 26 Ac DCBr Value Time gt gt t1 t2 A Stop Command i Stop Command 3 FX CM ON SM En Time Time Stop Mode DC brake Stop Mode Free run 67 6 Parameter Descriptions F8 DC Brake Start Frequency Range 0 1 60 Hz Default 5 00Hz Description This parameter sets DC brake start frequency at which the drive starts to output DC voltage during deceleration It cannot be set below F23 Start Frequency page 72 To stop motor by DC brake set F4 Stop mode select to 1 Only displayed when 4 15 set to 1 DC Brake to stop F9 DC Brake Wait Time Range 0 60 sec Default 0 1sec Description This 15 the amount of time the drive waits before outputting voltage after the VFD has gone below the frequency in F8 DC Brake start frequency before applying F10 DC Brake voltage When load inertia is large or FS DC Brake Start Frequency is high over current trip may occur It can be prevented using F9 DC Brake Wait Time To stop motor by DC brake set F4 Stop mode select page 67 to 1
91. lation and wiring Use the power supply within the permissible range of drive input power rating Refer to page 10 Select circuit breakers with care A large inrush current may flow in the drive at power on Install it if necessary When installed do not use it for the purpose of starting or stopping Otherwise it could lead to reduction in product life The reactors must be used when the power factor is to be improved or the drive is installed near a large power supply system 1000kVA or more and wiring distance within 10m To operate the drive with high performance for a long time install the drive in a proper place in the correct direction and with proper clearances Incorrect terminal wiring could result in the equipment damage Do not connect a power factor capacitor surge suppressor or radio noise filter to the output side of the drive 1 INTRODUCTION Drive Components 1 4 Drive Components Status LED Display Detachable Keypad RUN Button STOP RESET Button 4 Way Button Up Down Left Right Connection for Remote Option ENTER Button Parameter Copying NPN PNP Select Switch Control Signal Terminals Power Terminals om Ground Terminal gt IN ON CSS c e Ec Ne Drive Nameplate Cooling Fan 1 INTRODUCTION Product Assembly Disassembly 1 5 Product Assembly Disassembly To rem
92. n cooling fan fault occurs FAn message is displayed on the LED and operation is stopped If 154 or 155 is set to 17 Fault output fault message is displayed CAUTION If operation is continued after cooling fan trip occurs Overheat trip may occur It also reduces the life of main components due to a rise in the drive internal temperature H79 S W Version Range Description 106 0 10 0 Default 1 0 This parameter displays the drive software version 6 Parameter Descriptions H81 H90 2nd Motor Related Functions These functions are displayed only when one of the multifunction inputs 15 set at 2nd func in I7 to 124 The purpose of these parameters 15 to provide the user with a second set of motor parameters selected with a digital input This can be useful on test stands where a user will be testing different types of applications In the table below the Ist functions are applied if the multifunction terminal is not defined to 2nd Func or if it is not ON The 2nd function parameters are applied when the multifunction input terminal is set to 2nd Func and is ON Parameters not listed on the table below are applied to the 2nd motor as well as the Ist motor The User V F function of F29 V F Pattern is used for both the 1st motor and the 2nd motor Description 1st Functions 2nd Functions Acceleration Time ACC Accel time H81 2nd Acc time Deceleration Time dEC Decel time 82 2nd Dec time
93. n effect braided copper tapes of equal cross section should be used A central grounding or earthing point should be used for interference suppression Route the ground cables radially from this point star connection Avoid making any ground loops that may lead to increased interference The drive and all components used for interference suppression particularly the shield of the motor cable should be connected over as large a surface area as possible when connecting it to ground Remove the paint from contact surfaces if necessary to ensure a good electrical connection Take care not to damage the shield s cross section and verify the continuity of the shield when splicing wires Splices raise the RF resistance of the shield and can cause RF to radiate rather than continue in the shield Shields particularly those on control cables must not be routed through pin contacts pluggable connectors When shielded cables must pass through a plug connection use the metallic hand guard of the plug for the continuation of the shield It is strongly recommended that the shield be uninterrupted whenever possible Usea shielded motor cable that is grounded over a large surface area at both ends The shield on this cable should be uninterrupted If a shielded motor cable can not be used the unshielded motor lines should be laid in a metal conduit or duct which is uninterrupted and grounded at both ends 29 3 RECEIVING AND INSTALLATION Wh
94. nce from drive output to filter input should not exceed 5 meters 16 4 feet Wiring distance from filter to motor should not exceed 300 meters 984 feet Surge Suppressor filter y Within 5m Within 300m 28 3 RECEIVING AND INSTALLATION 3 6 2 Interference Supression Measures Electrical and electronic devices are capable of influencing or disturbing each other through their connection cables or other intended and unintended metallic connections Interference suppression measures electromagnetic compatibility consist of two elements raising interference resistance and suppressing interference emission Correct installation of the drive in conjunction with local interference suppression measures has a crucial effect on minimizing or suppressing mutual interference The following guidelines assume a power source that is not already contaminated by high frequency interference Other measures may be necessary to reduce or suppress interference if the power source is already contaminated Please consult Benshaw s Electrical Application Engineering Department if the following recommended interference suppression measures do not produce the desired result Refer to Appendix C for more information When dealing with RFI radio frequency interference the surface area of the conductors is amore critical consideration than its cross sectional area Since high frequency interference currents tend to stay towards the outer surface ski
95. ncy command among P1 P8 terminals If terminals P6 P8 are selected set 122 124 to 5 7 to give Multi step frequency command Multi step frequency 0 is settable in Frq Frequency mode and 0 00 Frequency command e Multi step frequency 1 3 are set at St1 St3 in Drive group while Step frequency 4 7 are set at 130 133 in I O group 6 Parameter Descriptions Step 2 Step Freq FX or RX or RX 134 147 1st 7th Accel Decel Time Range 0 6000sec Description These codes are applied when the multi function input terminals P1 P2 P3 select the accel decel time 117 6 Parameter Descriptions 150 Analog Output Item Select Range 0 3 Default 0 Description This parameter selects the function of the 0 10V analog output a Oupureg Output Voltage Fo Pod Inverter DC Link DC I51 Analog Output Level Adjustment Range 10 200 Default 100 Based on 10V Description This parameter calibrates the analog output 118 Range Description 6 Parameter Descriptions 152 153 FDT Frequency Detection Level amp FDT Bandwidth 0 400Hz Default 152 30 00Hz 153 10 00Hz 152 sets the target frequency used in parameters in 154 Cannot be set higher than F21 Related Functions 154 Multi function Output 154 Multi function Output Define MO Range Description 0 18 Default 12 This parameter sets th
96. o maintain the motor speed constantly To keep the motor speed constant the output frequency varies within the limit of slip frequency set in H32 according to the load current For example when the motor speed decreases below the reference speed frequency due to a heavy load the drive increases the output frequency higher than the reference frequency to increase the motor speed The drive increases or decreases the output by delta frequency shown below Delta Output current No load current Rated Freq 7 Rated current No load current _ slip Output frequency Reference freq Delta freq H36 Motor Efficiency Range Description 50 100 Default 87 This parameter is used for caculating the output wattage when H72 is set to Watt This value is set according to the motor capacity set in H30 93 6 Parameter Descriptions H37 Load Inertia Rate Range Description Range Description 94 0 2 Default 0 This parameter is used by many drive functions such as Sensorless Vector control and Speed Search During Speed Search operation if overvoltage trips occur increase the value of this parameter and retest For better control performance this value must be set as exact as possible Set 0 for loads that having load inertia less than 10 times of motor inertia Set 1 for loads that having load inertia about 10 times of motor inertia Set 2 for loads that having lo
97. o reach a target frequency from a steady state frequency 101 6 Parameter Descriptions H70 Max Freq H70 Delta Freq Max freq Next target freq Output freq Certain freq Accel time Accel time i i Decel time i Decel time H71 Accel Decel Time Scale Range 0 2 Default 1 Description This is used to change the resolution for the acceleration and deceleration times Setting R ipti etting Kange Description Display Select The Accel Decel time is changed by 0 01 sec 10msec The maximum setting range is 60 seconds The Aceel Decel time is changed by 0 1 sec 100 msec 1 0 1 sec The maximum setting range is 600 seconds 2 Ce The Accel Decel time is changed by 1 second The maximum setting range is 6000 seconds H72 Power on Display Range 0 13 Default 0 Description This parameter selects the first parameter to be displayed on the keypad when the input power is first applied Display Description Frequency command 0 00 7 Multi Step frequency 3 time ACC 8 Output current CU DEC 9 Motor rpm GPM u 7 10 Inverter DC link voltage 1 12 Drive mode drv Frequency mode Frq 1 Multi Step frequency 1 12 Fault display 1 6 Multi Step frequency 2 Operating direction select dCL User display select vOL 102 6 Parameter Descriptions H73 Monitoring Item Select Range 0 2 Default 0 Description The
98. ollowing table shows the fault type while this function is active 6 Parameter Descriptions Displa Fault Type Switch above IGBT s U phase fault UPLF Switch below IGBT s U phase fault vPHF Switch above IGBT s V phase fault Contact Benshaw sales vPLF Switch below IGBT s V phase fault representatives Switch above IGBT s W phase fault PLF Switch below IGBT s U phase fault WSF Output short between U and W Check for the short of vUSF Output short between U and V drive output terminal 8 motor connection o fw WvSF terminal or the proper motor connection UPOF vPGF Ground fault at V phase e Check for the ground faults H70 Frequency Reference for Accel Decel Range Description 0 1 Default 0 This is the reference frequency for acceleration and deceleration If a decided accel decel time from a frequency to a target frequency is required set this value to Delta freq For most applications the Max freq setting is appropriate Setting Range en Description Display Max freq The Accel Decel time is the time that takes to reach the F21 maximum frequency from 0 Hz Delta Freq The Accel Decel time is the time that takes to reach a target frequency from any frequency Accel Decel time setting based on Operating Frequency Accel Decel time is set at the ACC dEC If you set H70 to 1 Delta frequency Accel Decel time is the time that it takes t
99. op 2 Decel to Stop 163 Wait Time after Loss of Frequency Command Range 0 1 120 sec Default 1 0 sec Description This 15 the time the drive determines whether there 15 an input frequency command or not If there is no frequency command input during this time the drive starts operation via the mode selected at 162 164 Communication Time Setting Range 2 100ms Default Sms Description Frame communication time 128 7 Remote Communication 129 7 Remote Communication Remote Communication 7 1 Introduction The GX drive can be controlled and monitored by the sequence program of the PLC or other master module Drives or other slave devices may be connected in a multi drop fashion on the RS 485 network and may be monitored or controlled by a single PLC or PC Parameter setting and changes are available through PC Note that if Modbus RTU RS 485 communications are necessary an optional communication card is required Contact Benshaw for more information regarding Modbus RTU applications 7 1 1 Features The drive can be easily applied for Factory automation because Operation and monitoring is available by User program Parameter change and monitoring is available via computer Ex Accel Decel time Freq Command etc Interface type of RS485 reference 1 Allows the drive to communicate with any other computers 2 Allows connection of up to 31 drives with multi drop link system 3 Noise resi
100. ose of the high numbered ones Settable within the range of F21 and F23 3 Note When the reference frequency is set inside the jump frequency the output frequency goes to the frequency marked by symbol 36 Note If one frequency jump range is required set all ranges to the same one range H17 S Curve Accel Decel Start Side Range 1 100 40 Description When 2 15 set to S curve this parameter shapes the beginning of the S curve for smooth acceleration and deceleration 18 S Curve Accel Decel End Side Range 1 100 40 Description When 2 15 set to S curve this parameter shapes the end of the S curve for smooth acceleration and deceleration oo 5 6 Parameter Descriptions H19 Input Output Phase Loss Protection Range Description 86 0 3 Default 0 Disabled This function is used to fault the drive output in case of input output phase loss of power input or drive output Display Function 0 Disabled 1 Output Phase protection 2 Input Phase protection 3 Input Output Phase Protection Output Phase Loss Protection Set H19 value to 1 Output phase loss The drive faults if there is a phase loss on the U V and W terminals Input phase loss The drive faults if there is a phase loss in the R S and T input terminals Related Functions H22 H25 Speed Search Phase loss protection does not work Protect drive from output phase loss Protect drive f
101. oup 2 H 0 will be displayed Press the right arrow gt gt key once to go to I O group 4 The 1st code in I O group I 0 will be displayed Press the right arrow P key once again to return to Drive group nnn Return to the 1st code in Drive group 0 00 3 Note If the left arrow key 4 is used the above will be executed in the reverse order 37 4 Operation To move from the F15 to function group 2 In F15 press the left 4 or right P key Pressing the key goes to the first code of the group The 1st codein function group 1 15 displayed Press the right arrow P key The 1st code in function group 2 H 0 will be displayed 4 2 2 How to Change the Codes in a Group Code change in Drive group In the Ist code in Drive group 0 00 press the Up A key once The 2nd code in Drive group ACC is displayed Press the Up A key once The 3rd code dEC in Drive group is displayed Keep pressing the Up A key until the last code appears The last code in Drive group drC is displayed Press the Up A key again Return to the first code of Drive group 3 Note Use Down V key for the opposite order Code Jump When moving from parameter F 0 to F23 directly Press the Ent 6 key in 0 1 the code number of F1 is displayed Use the Up A key to set to 3 03 is displayed by pressing the Left lt 4 key once to move the cursor
102. ove the front cover press both of the indented sides of the cover lightly and pull up 1 V I Y W A ll INV Hi f ME NV JN IN IN To change the drive fan press both sides of the bottom cover lightly and pull out to the side Disconnect the fan wire GENERE INI LAS LEED S Vee Nee Press this part and pull out 2 Technical Specifications 2 TECHNICAL SPECIFICATIONS Technical Data 2 1 Technical Data 230V Class 1 0 5 0HP Motor Rating Capacity kVA Output FLATAP 5 8 p 6 1 16 Ratings Max Frequency 400 Hz Max Voltage Ratings 50 60 Hz 5 400V Class 1 0 5 0HP Motor ds Capacity kVA 6 1 Output FLAA 25 4 8 Ratings Input 34 380 480 VAC 10 15 Ratings 50 60 Hz 594 1 Indicates the maximum applicable motor capacity when using a 4 pole motor 2 Rated capacity is based on 220V for 200V class and 440V for 400V class 3 Refer to when Carrier frequency setting H39 is above 3kHz 4 Max frequency setting range is extended to 300Hz when H40 Control mode select is set to 3 SVC 5 Maximum output voltage cannot be higher than the input voltage It can be programmable below input voltage 10 2 TECHNICAL SPECIFICATIONS Control Control Method V F Sensorless vector control
103. ow to Check R S T and U V W with a tester Power Components Digital Multi Meter Analog Tester Visual check No fault Capacitance Measuring Measure with a capacitance Over 85 of the rated Device measuring device capacity Auditory check No fault Visual check Visual check No fault Digital MultiMeter ae Analog Tester Disconnect one of the Error must be within 10 connections and measure witha the displayed resistance Measure the voltage between the output terminals U V and W The voltage balance between the phases for Digital 200V 800V class is Multi Meter Short and open the VFD under 4V 8V The fault Rectifying protective circuit output circuit operates according Voltmeter to the sequence Turn OFF the power and turn the Must rotate smoothly fan by hand Tighten the connections No fault Check the meter reading at the Check the specified and Voltmeter exterior of the panel management values Ammeter etc Auditory sensory visual check No fault Check for overheat and damage Disconnect motor from VFD and Over SMO 500V class short motor leads together Megger 153 8 Troubleshooting amp Maintenance Notes 156 Options 157 9 Options Braking Resistor 9 1 Short Circuit Fuse Braking Resistor Use class H or K5 UL Listed Input Fuse or a UL listed breaker only See the table below for the required voltage and current rating of fuses and breakers
104. pattern is used where constant torque is required This pattern maintains a linear volts hertz ratio from zero to base frequency This pattern applies to conveyors extruders etc This pattern maintains a linear Volts frequency ration from F23 Start frequency page 72 to F22 Base frequency 72 Square Pattern The Square pattern is used where variable torque is required This pattern maintains squared volts hertz ratio This pattern applies to fan pump etc User V F Pattern The User V F pattern 15 used for special applications Users can adjust the volts hertz ratio according to applications This is done by setting the voltage and hertz respectively at four points between starting frequency and base frequency The four points of voltage and hertz are set in F31 F38 page 76 The 6 Parameter Descriptions user can adjust the Volt Frequency ratio according to V F pattern of specialized motors and load characteristics Output Frequency Max fre A A a Max freq 3 H P gt Time sec _ Time S starting Linear S ending 5 starting Linear 5 ending 4 0 gt Delta freq Acc Pattern Dec Pattern ls E gt V F Pattern Linear V F Pattern Square F31 F38 User V F Frequency and Voltage Range Voltage 0 100 Default 25 50 75100 Frequency 0 400Hz Default 15 30 45 60 Description These functions are available only when User V F is selected in F
105. play Function Manual Torque Boost 1 Auto Torque Boost Manual Torque Boost Set F27 to 0 Manual torque boost The values of Torque boost in foward reverse direction are set separately in F28 and F29 Auto Torque Boost Before Auto Torque Boost setting H34 and H42 should be set correctly see page 93 and 96 Select 1 Auto Torque Boost in F27 The drive automatically calculates torque boost value using motor parameters and outputs the corresponding voltage Voltage 100 No torque boost FX torque boost Time CAUTION If the boost value is set much higher than required it may cause motor overheating due to over energizing or overcurrent trips 6 Parameter Descriptions F28 Torque Boost in Forward Direction Range 0 15 Default 2 Description This parameter sets the amount of torque boost applied to a motor during forward run It is set in percent of Max output voltage F29 Torque Boost in Reverse Direction Range 0 15 Default 2 Description This parameter sets the amount of torque boost applied to a motor during reverse run It is set as a percent of Max output voltage F30 V F Pattern Range 0 2 Description This is the pattern of voltage frequency ratio Select the proper V F pattern according to the load The motor torque is dependent on this V F pattern Display Function 0 Linear Pattern 1 Square Pattern 2 User V F Pattern Linear Patterrn The Linear
106. pressing the Up A key 93 is set Press the Enter key once y 93 The parameter number is displayed Press the Enter O key once Present setting is 0 Press the Up A key once to set to 1 to activate parameter initialize Press the Enter 0 key once Return to the parameter number after blinking Parameter initialize has been complete Press the either Left X or Right P key 36 Note This parameter is used to reset the drive to its factory defaults 1 42 4 Operation Frequency Setting and Basic Operation 4 3 Frequency Setting and Basic Operation The following instructions are given based on the fact that all parameters are set to factory defaults Results could be different if parameter values are changed In this case initialize parameter values back to factory defaults and follow the instructions below Frequency Setting via keypad and operating via terminals el Apply AC input power to the drive 000 When 0 00 appears press the Ent 0 key once anm The second digit in 0 00 is lit as shown left Gud Press the Left 4 key three times m 00 00 is displayed and the first 0 is lit 00 00 Press the Up A key 10 00 is set Press the Ent 6 key once 10 00 is blinking Press the Ent 8 key once Run frequency is set to 10 00 Hz when the blinking stops Turn on the switch between P1 FX and CM terminals RUN lamp begins to blink with FWD Forward Run lit and accelerating frequency is displayed on
107. ps accelerating during acceleration decelerating during constant speed run and stops decelerating during deceleration to prevent the drive from faulting 59 follows the conventions used in 125 Input Terminal Status Display and 126 Input Terminal Status Display page 115 to show the ON bit set status with the 7 segment keypad throughout this manual Stall Prevention F9 can be set as the table below During During During Constant 1 Setting Deceleration pee d Acceleration Prevention For example set F59 to 3 to make stall prevention active during Acceleration and constant run When stall prevention 15 executed during acceleration or deceleration Accel Decel time may take longer than the user setting time When stall prevention is activated during constant run t1 t2 executed in accordance with the value set in ACC Accel time and dEC Decel time see F60 82 6 Parameter Descriptions F60 Stall Prevention Level Range 30 150 Default 150 Description This parameter sets the amount of current to activate stall prevention function during Accel Constant or Decel run The set value is the percentage of the H33 Motor rated current F60 is used to prevent the motor from stalling by reducing the drive output frequency until the motor current decreases below the stall prevention level This function can be selected for each mode of acceleration steady speed and deceleration via bit
108. r for communication option 32 3 8 Recommended 32 3 9 Recommended AC Reactors 4 3 e Aug air Rs AA 33 301 Keypad 63 4 sins dura ed ei edP 33 ii TABLE OF CONTENTS 4 Operation eiii aa AA AE A Rod 36 4 1 Keypad and Parameter Group Setting 36 4 1 1 Keypad 36 4 2 Parameter Setting and Adjustment 37 4 2 1 Moving to other Groups ose 434s 24S eR RE wy Bes 37 4 2 2 How to Change the Codes in a Group i i ek 4458 4 84 24 38 4 2 3 Setting cin a a ath eR Y aa od 39 4 2 4 Monitoring of Operation 41 4 3 Frequency Setting and Basic Operation 43 4 4 Operation with the Keypad and Control terminal 46 4 4 1 Operation with Control terminal 46 4 4 2 Operation with Keypad 46 5 Parameter Liste dn ac db deci t der Edo a a ae dice e e di ede ae 48 Dl Drive E eur desk Ue e EUROS QR Y AUR ee 48 5 2 Function Group 1 FUL 4 ace Ae ACRI as 49 Do Function Group 2 IDE es ea e n e nd 51 5 4 Input Output Grou DAD uuu ue oua cec ta a d ve 54 6 Parameter DescriplOns 9 99 DR ACA OP 58 5l Drive Group wem kk
109. r more of the output U V W phase 15 open The drive detects the output current to check the phase loss of the output The drive turns off its output if the DC voltage of the Over Voltage main circuit increases higher than 400 V when the li 8 motor decelerates This fault can also occur due to a surge voltage generated at the power supply system The drive turns off its output if the DC voltage is Low below 180V because insufficient torque or overheating 5 of the motor can occur when the input voltage of the drive drops The internal electronic thermal of the drive determines the overheating of the motor If the motor is Electronic Thermal overloaded the drive turns off the output The drive cannot protect the motor when driving a motor having more than 4 poles or multi motors Drive output is blocked when one of R S T is open or Input Phase Loss the electrolytic capacitor needs to be replaced p y Displayed when damage output phase short ly output phase ground fault output phase open occurs 144 Output Phase loss 8 Troubleshooting amp Maintenance Keypad a Display Protective Function Description ES Displayed when user setting parameters fails to be entered into memory Displayed when an error occurs in the control circuitry Inverter hardware fault of the drive Remote keypad communication error Keypad error Cooling fan fault Instant cut off
110. rameter initialize is done the default value corresponding to motor type H30 will be displayed Press the STOP RST key on the keypad or turn on the EST terminal to stop the Auto Tuning If Auto tuning of H42 and H44 is interrupted the default value will be set If H42 and H44 are finished and auto tuning of leakage inductance is interrupted the measured value of H42 and H44 are used and the default of leakage inductance is set CAUTION Do not enter any incorrect value as stator resistance and leakage inductance Otherwise the function of Sensorless Vector Control and Auto Torque Boost could be deteriorated 45 Sensorless P Gain Range 0 32767 Default 1000 Description P gain for Sensorless control Set H40 to 3 Sensorless vector control to display this parameter H46 Sensorless I Gain Range 0 32767 Default 100 Description I gain for Sensorless control 6 Parameter Descriptions H50 PID Feedback Select Range 0 Terminal I input 0 20mA 1 Terminal V1 input 0 10V Description 50 PID Feedback Select selects the feedback signal for PID control This can be set to either I V1 according to the feedback signal current or voltage and the terminal V1 or V2 For HVAC or Pump applications the PID control can be used to adjust the actual output by comparing a feedback with a Set point given to the drive This Set point can be in form of Speed Temperature Pressur
111. rated inverter current i i MO MG Time t1 F65 Overload Warning Time MO configured as IOL Stall MO MG is CLOSED when the drive is in the stall prevention mode Related Functions F59 Stall Prevention Mode F60 Stall Prevention Level Output Current EE Stall level Time F64 Stall level E Output Frequency Time MO MG CLOSED Time MO configured as Stall 125 6 Parameter Descriptions Ovt MO MG is CLOSED when high voltage 15 on the DC link DC Link Voltage A OV Level 380V DC or 760V DC gt Time MO MG ON Time 380V 370V 760V 740V MG configured as OV Lvt MO MG is CLOSED when low voltage trip occurs due to DC link voltage under 400V 200V DC Link Voltage A LV Level 200V DC or 400V DC gt Time a MG configured as LV OH MO MG is CLOSED when the heat sink of the drive is above the reference level Command Loss MO MG is CLOSED when reference frequency is lost Related Functions 111 Criteria for Analog Signal Loss 148 Oreating Method at Signal Loss 149 Waiting Time for Time Out 124 6 Parameter Descriptions During Run MO MG is CLOSED when the drive is running Freq vo Run During Stop MO MG is CLOSED when the drive is stopped Freq MO Run Command During Constant Run MO
112. related parameters as the following DRV 03 Drive mode 3 RS485 DRV 04 Freq mode 7 RS485 160 Inv Number 1 32 If more than 1 drive is connected be sure to use different numbers for each drive 161 Baud rate 3 9 600 bps as Factory default 162 Lost Mode 0 No action Factory default 163 Time Out 1 0 sec Factory default 159 Comm Prot 0 Modbus RTU 131 7 Remote Communication 7 4 Operation 7 4 1 Operating Steps 1 Check whether the computer and the drive are connected correctly 2 Turn ON the drive But do not connect the load until stable communication between the computer and the drive is verified 3 Start the operating program for the drive from the computer 4 Operate the drive using the operating program for the drive 5 Refer to Troubleshooting if the communication is not operating normally 7 5 Communication Protocol MODBUS RTU Use Modbus RTU protocol Open protocol Computer or other hosts can be Master and drives slave The drive responds to Read Write command from Master 7 5 1 Supported function code Read Hold Register Read Input Register Preset Single Register Preset Multiple Register 7 5 2 Exception code ILLEGAL FUNCTION ILLEGAL DATA ADDRESS ILLEGAL DATA VALUE SLAVE DEVICE BUSY 1 Write Disable Address 0x0004 value is 0 2 Read Only or Not Program during Running 7 5 3 Baudrate 1200 2400 4800 9600 19200bps Default value of 9600bps
113. ring Operating pattern 44 4 Operation Frequency setting via potentiometer 4 operating via the Run key E Apply AC input power to the drive nn When 0 00 is displayed press the Up A key three times 2 payer p P drv is displayed Operating method is selectable Press the Ent 0 key 4 Check the present operating method 1 Run via control terminal Press the Ent key and then Down V key once 5 0 After setting 0 press the Ent 6 key When 0 is blinking press the Ent again drv is displayed after 0 is blinking Operation method is set via the Run key on the keypad Press the Up A key once 7 Different frequency setting method is selectable ru Press the Ent 6 key 0 Check the present frequency setting method 0 is run via keypad Press the Up A key three times ol Ea After checking 3 frequency setting via potentiometer press the Ent 9 key is displayed after 3 is blinking Frequency setting is set via the potentiometer on the keypad Turn the potentiometer to set to 10 0 Hz in either Max or Min direction Press the Run key on the keypad RUN lamp begins to blink with FWD lamp lit and accelerating frequency is displayed on the LED When run frequency 10Hz is reached 10 00 is displayed as shown left Press the STOP RST key RUN lamp begins to blink and decelerating frequency is displayed on the LED When run frequency is r
114. rom input phase loss Protect drive from input and output phase loss o ofi CAUTION Set H33 Motor rated current correctly If the actual motor rated current and the value of H33 are different output phase loss protection function may not function 6 Parameter Descriptions 20 Power ON Start Select Range 0 1 Default 0 Description This parameter is activated when DRV is set to 1 or 2 Run Stop via Control terminal Display Function 0 The drive requires the start command to open and reclose upon power loss 1 The drive will restart upon return of power if run command is still active CAUTION Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly upon applying AC input power Input voltage Frequency A A Run command O When H20 is O When H20 is 1 21 Restart After Fault Reset Selection Range 0 1 Default 0 Description This parameter is activated when DRV is set to 1 or 2 Run Stop via Control terminal Display Function 0 The drive requires the start command to open and reclose upon a fault reset 1 The drive will restart upon a fault reset if run command is still active CAUTION Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly upon applying AC input power 87 6 Parameter Descriptions Frequency L A Reset Run comand
115. rounding location The protective earth conductor must be the first one in being connected and the last one in being disconnected The grounding wire shall comply with all local regulations As a minimum The grounding wire should be at least the thickness that is listed in the following table and as short as possible Connect the grounding point as near to the drive as possible Use the Type 3 grounding method Ground impedance Below 100 2 for 230V class drives Use the Special Type 3 grounding method Ground impedance Below 10 2 for 460V class drives Use the dedicated ground terminal to ground the drive Do not use the screw in the case or chassis etc for grounding Grounding Procedure Remove the front cover Connect the grounding wire to the ground terminal through the opening for ground terminal as shown above Enter the screw driver from vertical to the terminal and secure the screw tightly Grounding wire dimensions AWG mm Motor Capacity 200V class 400V class 1 0 5 0 HP 12 3 5 14 2 Ground Screw 21 3 RECEIVING AND INSTALLATION Use of Isolation Transformers and Line Reactors In most cases the RSi GX drive may be directly connected to a power source However in the following cases a properly sized isolation transformer or a 3 or 5 line reactor should be used to minimize the risk of drive malfunction When the source capacity
116. roup is initialized Select Enter key after setting in H93 H93 will be displayed again after initialization is complete H94 Password Register Range Description 0 FFFF Default 0 Password for H95 Parameter lock Set as Hexa value 0 9 A B C D E F Factory default password is 0 Enter the new password except 0 CAUTION Do not forget the registered password It is used when unlocking the parameters Move to parameter H94 code Press Enter key twice Register password 123 Password will blink when Enter key is pressed Press Enter key 109 6 Parameter Descriptions 95 Parameter Lock Range Description 110 0 FFFF Default 0 This function is used to lock the parameters from being changed When the parameters are locked the display arrow changes from solid to dashed line indicating that the parameters have been locked This parameter 15 able to lock or unlock parameters by typing the password registered in H94 To lock the user set parameter via the H94 Password Register Keypad Display Move to H95 code Press Enter 8 key Parameter value can be changed in UL Unlock 3 UL status Press Enter 8 key NC NN Enter the password created in H94 e g 123 6 Pres Enter 8 key 7 Parameter value cannot be changed in L Lock L status 3 Pes Enter 8 key To unlock the user set parameter via password Keypad Displa
117. rs 30ft a 0 20mA or 4 20mA signal should be used as it will have better noise immunity than a low level voltage signal Other loads connected to the power source may produce voltage transients spikes that may interfere with or damage the drive Input line reactors or input filters can be used to protect the drive from these transients Ifthe drive is operated from switchgear devices is in close proximity to switchgear devices in a common cabinet the following procedures are recommended as a precaution to prevent these devices from interfering with the drives operation Wire the coils of DC devices with freewheeling diodes The diodes should be placed as close as possible to the physical coil of the device Wire the coils of AC devices with RC type snubber networks Place the snubber as close as possible to the physical coil of the device Use shielded cables on all control and monitoring signals Route distribution cables for example power and contactor circuits separately from the drive s control and monitoring signal cables 3 6 3 Wires and Terminal lugs The input power and motor cables must be of the appropriate type and dimensions according to the applicable national and local NEC etc regulations to carry the rated current of the drive It is recommended that the cables be at least the size listed below in the following table 3 Note Strip the sheaths of the wire insulation 7mm when a ring terminal is not us
118. rt Guide The Quick Start Guide gives a summary of the installation instructions It is not meant to be a substitute for the User Manual rather it is meant to be a supplement to the manual Interpreting Model Numbers 1 2 Model Numbers The model number of the RSi GX drive appears on the shipping carton label and on the technical data label affixed to the model Read the technical data label affixed to the drive and ensure that the correct horsepower and input voltage for the application has been purchased The numbering system for a Benshaw RSi GX drive is shown below Figure 1 RSi GX Drive Model Numbers RSi 005 2 B Benshaw Drive Applicable constant torque motor capacity For example 005 SHP Series name of drive Input voltage 2 230V three phase 4 460V three phase Enclosure Type B NEMA 1 IP31 1 INTRODUCTION Basic Configuration 1 3 Connection of Peripheral Devices to the Drive The following devices are required to operate the drive Proper peripheral devices must be selected and correct connections made to ensure proper operation An incorrectly applied or installed drive can result in system malfunction or reduction in product life as well as component damage You must read and understand this manual thoroughly before proceeding AC Source Supply or Earth leakage circuit breaker ELB Magnetic Contactor Reactors Instal
119. rting torque is required Related functions 26 H27 Torque Boost Slip compen This 15 used for motor speed regulation To keep the motor speed constant the output frequency varies within the limit of slip frequency set in FU2 32 according to the load current For example when the motor speed decreases below the reference speed frequency due to a heavy load the drive increases the output frequency higher than the reference frequency to increase the motor speed The drive increases or decreases the output by delta frequency shown below Output frequency Reference freq Delta freq Delta Output current No load current Rated Freq Rated current No load curent SUP Note Motor parameters must be set correctly for better performance of control Related Functions H30 H37 Motor Parameters PID For HVAC or Pump applications PID control can be used to adjust the actual output by comparing a feedback with a Set point given to the drive This Set point can be in form of Speed Temperature Pressure Flow level etc Both the Set point and the feedback signals are provided externally to the drive analog input terminals V1 V2 or 1 The drive compares the signals in calculating total error which is reflected in the drive output 95 6 Parameter Descriptions Please see H50 to H54 for more detail SVC Use sensorless vector control when 1 high starting torque is required
120. sconnect the power input line R 5 T and the drive output to the motor U V W 2 Verify whether the drive terminal R S T U V W B1 B2 is short or open by changing the polarity of the tester 3 Verify that the capacitor has discharged before testing 4 The tester should display several megaohms when open The tester can display that the terminal 15 short for a short time and then display several megaohms because of the electrolytic capacitor The tester should display several several tens 2 If all measured values are almost the same the modules are without fault 5 The number of each element of the module and the check terminal R Short Diode Module IGBT Module 154 D2 D3 Tr3 Tr5 s B Open Tr4 Tr6 Tr2 ar DCN DCN DCN GNU Daily and Periodic Inspection Items 8 Troubleshooting amp Maintenance 8 8 Inspection Main Circuit Control Circuit Protective Circuit Location Daily and Periodic Inspection Items Inspection Item Is there any dust adequate 115 the ambient temperature and humidity Equipment Is there any abnormal oscillation or noise Input Is the input voltage of the main circuit Voltage normal Conductor Wire Megger check between the main circuit and the ground Are any fixed parts removed Are there any traces of overheating at each component s cleaning Is the
121. selected item in H73 Monitoring item select can be monitored via vOL User display select If output power or torque is selected Por or tOr will be displayed Enter motor efficiency indicated on motor nameplate in H36 to display correct torque Display Function 0 Output voltage V 1 Output power kW 2 Torque kgf m H74 Gain for Motor RPM Display Range 1 1000 Default 100 Description This parameter is used to change the motor speed display to rotating speed r min or mechanical speed rpm Motor RPM can be monitored in rPM When H40 is set to 0 V F control or 1 PID control the drive output frequency f is displayed in RPM using the formula below Motor slip is not considered s H31 100 RPM H31 Enter the number of rated motor poles on the nameplate H74 This parameter is used to change the motor speed display to rotating speed r min or mechanical speed m min H75 DB Resistor Operating Rate Limit Select Range 0 1 Default 1 Description This must be set when using an external DB resistor The duty is calculated by ED Decel time 100 Accel time Steady speed time Decel time Stop status time Display Function 0 No Limit 1 ED is limited as the setting in H76 103 6 Parameter Descriptions CAUTION Take caution when DB resistor is used over its Watt rating Fire may result from resistor overheat When using a resistor with a thermal switch pro
122. signal The scaling and slope of the analog signal 15 adjusted by setting parameters 12 15 A filter time can also be set to reduce the affects of noise on the analog signal This parameter is active 1f Frq is set to 3 or 5 req freq Set freq VO input 16 is the filtering time constant for the V1 0 10Vdc input Increasing this value will reduce the drive s response to noise However increasing this parameter will also make the drive respond slower to speed changes 112 6 Parameter Descriptions 11 115 Bias and Gain of the 10 to 0V Signal Range Description These parameters are used to adjust the scaling the 10 to analog input signal The scaling and slope of the analog signal is adjusted by setting parameters 12 15 A filter time can also be set to reduce the affects of noise on the analog signal This parameter is active if Frq is set to 3 or 5 req freq Set freq VO input I11 is the filtering time constant for the V1 0 10Vdc input Increasing this value will reduce the drive s response to noise However increasing this parameter will also make the drive respond slower to speed changes 116 Criteria for Analog Input Signal Loss Range 0 2 Default 0 Description This is to set the criteria for loss of analog input signal when DRV 15 Frequency Mode is set to V1 VIS I V1 P or Pulse This function is does not operate when the set to V1 I Display Function
123. stant interface Users can use any kind of RS232 485 converters The specifications of converters depend on the manufacturers Refer to the converter manual for detailed specifications 7 1 2 Connection Guide for RS485 Communication with PC PLC and RS232 485 RS232 485 Inverter 1 Inverter 2 Inverter n Converter PC 7 1 3 Before Installation Before installation and operation this should be read thoroughly If not it can cause personal injury or damage to other equipment 130 7 Remote Communication 7 2 Specification 7 2 1 Performance Specification 85232 converter Comectable Drives Max 1 200m within 700m recommended 7 2 2 Hardware Specification Use S 5 terminals on control terminal block Power Supply Use Insulated power from the drive power supply 7 2 3 Communication Specification 7 3 Installation 7 3 1 Connecting the Communication Line 1 Connect the RS485 communication line to the drive s S S terminals of the control terminals 2 Connect the CM terminal among drives for stable communication 3 Check the connection and turn ON the drive 4 Install a repeater to upgrade the communication speed or longer than 1200mm communication line is used Repeater is required for upgrading communication quality in the noise high environment 5 If the communication line is connected correctly set the communication
124. story saved in H1 5 H7 Dwell Frequency Range 0 1 400Hz Default 5 00Hz Description When run command is issued the drive will output the dwell frequency for the amount of time in H8 before accelerating Dwell frequency can be set within the range of F21 Max frequency This function is used to output a torque into an intended direction This is useful in a hoisting applications to get enough torque before releasing the mechanical brake If the dwell time 1s set at 0 this function does not work H8 Dwell Time Range 0 10sec Default 0 0sec Description Sets the time for dwell operation In dwell operation the drive outputs AC voltage not DC voltage Note DC Injection Braking does not output a torque to an intended direction It is just to hold the motor 6 Parameter Descriptions H10 Skip Frequency Select Range 0 1 Default 0 Description This parameter activates the skip frequencies see H11 H16 H11 H16 Frequency Jump Range 0 1 400Hz Description To prevent undesirable resonance and vibration on the structure of a machine this function locks out the resonance frequencies from operation Three different jump frequency ranges can be set This jumping of frequencies does not occur while accelerating or decelerating It only occurs during continuous operation Run frequency cannot be set within the range of H11 thru H16 The frequency values of the low numbered parameters cannot be set above th
125. t Frequency 0 1 400 Hz 60 00 Hz 6 Low Limit Frequency 0 1 400 Hz 0 50 Hz Torque Boost Select deem p 0 Manual 8 Torque Boost in Forward 0 15 96 F F F F F F 9 Torque Boost in Reverse 0 Linear 0 V F Pattern 1 Square Linear 2 User V F F Parameter List Adj during o 6 s o 49 5 Parameter List Code Factory Adj during User V F Frequency 1 0 400 Hz 15 00 Hz F o eve pipi evi mena Ne FM UsrvFVolae2 No 50 Electronic Thermal Selection 0 No 0 No Yes 78 1 Yes 7 c Th 1f 50 200 96 continuous Electronic Thermal Ape 0 Self cool Ed selection Motor 1 Forced cool T peste bo F54 Overload Warning Level 30 150 150 Yes 80 a Overload Warning Hold Time 0 30 sec 10 sec 81 Overload Trip Select eA 1 Yes Overload Trip Level 30 200 94 180 96 Overload Trip Time 0 60 sec 60 sec Yes 000 111 bit set Bit 0 during Accel Stall Prevention Mode Select Bit 1 during steady No 82 speed Bit 2 during decel Stall Prevention Level 30 150 94 150 96 ojo 50 5 3 Function Group 2 FU2 Code FU2 Parameter Name H H H H H H 0 1 2 3 4 5 Jump Code Fault History 1 Fault History 2 Fault History 3 Fault History 4 Fault History 5
126. t equipment specified above conforms to the Directives and Standards mentioned Glenshaw PA USA 29 January 2005 Neil Abrams Harry Hagerty Quality Control VP General Manager Manager 160 Revision History Date 890030 01 00 22 04 05 E0996 Adjusted model numbers to represent box ADVANCED CONTROLS 8 DRIVES BENSHAW 615 Alpha Drive Pittsburgh PA 15238 Phone 412 968 0100 Fax 412 968 5415 BENSHAW Canada 550 Bright Street Listowel Ontario N4W 3W3 Phone 519 291 5112 Fax 919 291 2595
127. t to the drive Do the forward and the reverse signal input simultaneously to the drive Do the command frequency signal input to the drive oo 3 Parameter setting inspection not rotate Is the reverse prevention FU1 03 function set Is the operation mode FU1 01 set correctly Is the command frequency set to 0 4 Load inspection Is the load too large or is the motor restrained mechanical brake 5 Other Is the alarm displayed on the keypad or the alarm LED STOP LED blinks lit The motor e Is the phase sequence of the output terminal U V W correct rotates at Is the starting signal forward reverse connected correctly opposite directions The s the frequency reference signal correct Check the level of the input difference signal between the Is the following parameter setting is correct rotating speed and the reference is too big Lower Limit Frequency FU1 24 Upper Limit Frequency FU1 25 Analog Frequency Gain I O 1 10 e s the input signal line is influenced by external noise Use a shielded wire The drive Is the acceleration deceleration time is set too short does not Is the load too large accelerate or Is the Torque Boost FU1 27 28 value is too high that the current limit decelerate function and the stall prevention function do not operate smoothly The motor Is the load too large 15 too Is the Torque Boost Value manual too high 18 Is the Upper Limit Frequency
128. the LED When target run frequency 10Hz is reached 10 00 is displayed Turn off the switch between 1 FX and CM terminals RUN lamp begins to blink and decelerating frequency is displayed on the LED When run frequency is reached to OHz Run and FWD lamp turn off and 10 00 is displayed gp m AC 45 10 Hz Input Freq P1 FX CM OFF Wiring Operating pattern 43 4 Operation Frequency setting via potentiometer 4 operating via terminals Apply AC input power to the drive om When 0 00 appears Press the Up A key four times n Frq is displayed Frequency setting mode is selectable a Press the Ent key once Present setting method is set to 0 frequency setting via keypad Press the Up A key three times After 3 Frequency setting via potentiometer is set press the Ent key once Frq is redisplayed after 3 stops blinking Turn the potentiometer to set to 10 00 Hz in either Max or Min direction Turn on the switch between P1 FX and CM See Wiring below RUN lamp begins to blink with FWD lamp lit and the accelerating frequency is displayed on the LED When run frequency 10Hz is reached the value is displayed as shown left Turn off the switch between P1 FX and CM terminals RUN lamp begins to blink and decelerating frequency is displayed on the LED When run frequency is reached to OHz Run and FWD lamp turn off and 10 00 is displayed 10 Hz P1 FX CM OFF Wi
129. tput level adjustment Frequency detection level Frequency detection bandwidth Multi function output terminal select Multi function relay output Fault relay output Fault Output Terminal Select Communication protocol select Inverter number Baud rate Drive mode select after loss of frequency command Wait time after loss of frequency command Communication time setting Setting Range 00000000 11111111 bit set 0 1 bit set 1 0 400 Hz 0 6000 sec 10 200 94 0 400 Hz 7 0 Modbus RTU 0 1 120 sec 2 100 ms o ojo N 5 Parameter List Adj Factory Default cm g Page 115 z g 115 11 30 00 r Y Y 25 00 Y Y Y ES ENE 35 45 ao 55 55 3 0 J n es es es es es es es es es es es es es 5 5 AJA ojo 118 5 7 7 1 118 00 1000 Y Y Y Y Y Y Y 119 Y 119 1 1 126 26 27 127 7 8 z g 2 1 1 lt es 1 1 lt N es Y 128 0 0 0 2 7 0 1 Ye 51 128 1 3 5 128 O n 55 5 Parameter List Notes 56 Parameter Descriptions 57 6 Parameter Descriptions 6 1 Drive Group 0 00 Frequency Command Range Description 0 400 Hz Default 0 00 This parameter sets the frequency that the drive is commanded to output when the drive is operating from the keypad Frequency setting mode m
130. urrent H31 Number of Motor Poles Range Description 2 12 Default 4 This 15 used to display the motor speed If you set this value to 2 the drive will display 3600 rpm instead of 1800rpm at 60Hz output frequency See motor nameplate H32 Rated Slip Frequency Range Description 0 10Hz 2 33Hz This is used in Slip Compensation control If you set this value incorrectly the motor may stall during slip compensation control See motor nameplate Motor rated slip freq Hz Rated input freq Hz Motor rpm P 120 P Number of motor poles Ex In the case of 60Hz 4 pole 1730 rpm motor Motor rated slip freq Hz 60 Hz 1750 rpm 4 120 60 Hz 58 67 Hz 1 33 Hz H33 Motor Rated Current Range Description 0 5 50A Default 26 3A This is a very important parameter that must be set correctly This value is referenced in many functions of the drive Enter motor rated current on the nameplate 6 Parameter Descriptions H34 No Load Motor Current Range Description 0 1 20A Default 11A This is the no load current of the motor and can be measured when no load is connected to the motor Enter the 50 of the rated current value when it is difficult to measure H34 No Load Motor Current H34 is only displayed when Slip Compen is selected in H40 Control Method This value is set according to the motor capacity set in H30 Slip compensation is used t
131. ust be set to 1 Drive Mode Parameter Display During Stop Frequency Command During Run Output Frequency Multi step operation Multi step frequency 0 It cannot be set greater than F21 Max frequency ACC dEC Accel Decel Time Range Description Output Frequency A Max freq 0 6000 sec Default Accel 5 0 s Decel 10 0s The acceleration time sets the amount of time to reach the maximum frequency upon a start command The deceleration time sets the amount of time to stop from the maximum frequency During Multi Accel Decel operation this parameter serves as Accel Decel time 0 Related functions FU1 20 Max freq FU2 70 Ref freq for accel decel FU2 71 Accel decel time scale I O 12 to I O 14 Multi function input terminal P1 P2 P3 1 0 25 to I O 38 Acc dec time for step frequency FU 70 select the frequency to be targeted for acceleration and deceleration Max freq Delta freq FU2 71 select the time scale 0 01 0 2 1 Acc Pattern 58 Time L O 12 to I O 14 set the terminal function of P1 P2 P3 terminal outputs Dec Pattern 1 0 25 to I O 38 preset the accel decel time activated via multi function inputs P1 P2 P3 6 Parameter Descriptions drv Drive Mode run stop method Range 0 3 Default 1 Description This parameter sets the method for starting and stopping the drive Display Function 0 Run Stop via Run Stop key on the keypad 1 P1 FX Motor
132. y 1 Move to code p Parameter value cannot be changed in L Lock status Press Enter 0 key Enter the password created in H94 e g 123 393 6 Press Enter 8 key Parameter value can be changed in UL Unlock 7 status UL 3 Press Enter 8 key 6 Parameter Descriptions 6 4 VO Group 10 Jump Code Range 0 64 Default 1 Description This parameter allows the user to jump to any parameter without scrolling through the group Enter the desired parameter number and the drive will jump to that parameter I1 I5 Bias and Gain of the 10 to 0V Signal Range 0 9999 10 Description These parameters are used to adjust the scaling of the V1 10 to 0V analog input signal The scaling and slope of the analog signal is adjusted by setting parameters 12 15 A filter time can also be set to reduce the affects of noise on the analog signal This parameter 15 active 1f Frq 15 set to 5 or 6 3 req freq V1 input 14 12 Set freq is the filtering time constant for the V1 0 10Vdc input Increasing this value will reduce the drive s response to noise However increasing this parameter will also make the drive respond slower to speed changes 111 6 Parameter Descriptions 16 Bias and Gain of the 10 to 0V Signal Range Description These parameters are used to adjust the scaling of the V1 10 to 0V analog input
133. y apparent damage or foreign objects Ensure that all mounting hardware and terminal connection hardware is properly seated securely fastened and undamaged Read the technical data label affixed to the drive and ensure that the correct horsepower and input voltage for the application has been purchased If you will store the drive after receipt place it in its original packaging and store in a clean dry place free from direct sunlight or corrosive fumes where the ambient temperature is not less than 20 C 4 F or greater than 65 C 149 F Installation Precautions 3 2 Installation Precautions Improper installation of the RSi GX Microdrive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty 20 Handle the drive with care to prevent damage to the plastic components Do not hold the drive by the front cover It may fall off Do not mount the drive in a location where excessive vibration 5 9 m s or less is present such as installing the drive on a press or other moving equipment Install in a location where temperature is within the permissible range 10 50 C The drive will be very hot during operation Install it on a non combustible surface 5Cm Temp checking point Temp checking point 5 5 Mount the drive on a flat vertical and level surface The driv

caution - Benshaw

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