IC650 User Manual
Contents
1. cycling DC or AC time limit charge profile dependent E 0 0 4 Battery could not Possible causes Check for shorted or damaged cells Possible solutions Replace meet minimum battery pack Check DC connections This error will automatically clear once the voltage charge profile charger is reset by cycling DC or AC dependent E 0 0 7 Battery amp hour limit Possible causes Poor battery health very deeply discharged battery poorly exceeded connected battery and or high parasitic loads on battery while charging Possible solutions Replace battery pack Check DC connections Disconnect parasitic loads This error will automatically clear once the charger is reset by cycling DC or AC E 0 0 8 Battery temperature is Possible battery temperature sensor error Check temperature sensor and out of range connections Reset charger This error will clear once the condition has been corrected E O 1 2 Reverse polarity error Battery is connected to the charger incorrectly Check the battery connections This error will clear once the condition has been corrected E 0 1 6 USB operation failed Software upgrade failure or script operation failure Ensure the USB flash drive is E 0 1 8 software properly formatted and reinsert the USB flash drive E 0 2 6 E 0 1 7 USB operation failed Remove and reinsert the USB drive If condition persists cycle AC and retry by hardware reinserting the USB drive E 0 2 3 High AC voltage error Connect charger to a2. hold the Select Charge Profile button for 10 seconds to confirm selection and exit Profile Selection Mode When the charge profile is confirmed the Error Indicator and Battery Charging Indicator lights will turn off while the blue AC Power Indicator stays lit At this point the button can be released 5 Press the Select Charge Profile Button to check that the desired profile is selected Identifying Charger Serial Number UPS 7 2 While reconnecting AC input press and hold the Select Charge Profile Button Hold the button approximately 10 seconds through the light check function until Error Indicator is on in amber and Battery Charging Indicator in green starts flashing The charger s serial number is printed on the front of the charger This is the number to provide when requesting technical support Charge Profiles amp Automatic Charging The 1C650 Charger uses charging profiles stored in its internal memory to deliver charge into the batteries according to a set of parameters depending on the manufacturer and model of the battery The user is responsible for insuring that the chosen profile matches their battery pack To maintain safe operations the unit automatically reduces its output power if the temperature rises above set thresholds or if the AC input voltage is too low The charger will also reduce output power if it detects that the battery pack is damaged If power is interrupted and then returns the charger
3. will start and continue to operate without hazard to the user or damage to the batteries This is a Class A product complying with United States Federal Communications Commission Code of Federal Regulations 47CFR part 15 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures ON Tube Visit www YouTube com DeltaQTechnologies for instructional videos 3 Delta Q 1C650 Charger Manual Charger Error amp Fault Codes E 0 0 1 Battery high voltage Possible causes wrong battery voltage for charger other charger also attached E 0 2 1 resistive battery Possible solutions Check the battery voltage and cable connections Check battery size and condition This error will automatically clear once the voltage is in range E 0 0 2 Battery low voltage Possible causes battery disconnected battery overdischarged Possible solutions E 0 2 2 Check the battery voltage and cable connections Check battery size and condition This error will automatically clear once the voltage is in range E 0 0 3 Charge timeout caused Possible causes Charger output reduced due to high temperatures poor battery by battery pack not health very deeply discharged battery and or poorly connected battery Possible reaching required solutions Operate at lower ambient temperature Replace battery pack Check DC voltage within safe connections This error will clear once the charger is reset by
4. Delta Q IC650 650W Industrial Battery Charger A Product Manual Important Original Safety Instructions Save these instructions This manual contains important safety and operating instructions for the Delta Q IC650 Industrial Battery Charger Please read this information in its entirety before using your Delta Q IC650 Charger For technical support please contact the manufacturer of your vehicle or machine as their version of this charger may require special instructions Instructions importantes concernant la s curit Conserver ces instructions Ce manuel contient des instructions importantes concernant la s curit et le fonctionnement A Warning Use charger only with an algorithm selected that is appropriate to the specific battery type Other usage may cause personal injury and damage Lead acid batteries may generate explosive hydrogen gas during normal operation Keep sparks flames and smoking materials away from batteries Provide adequate ventilation during charging Chargers require 1 clearance on both sides and the ends left open where cables exit and indicator lights can be seen Never charge a frozen or non rechargeable battery Observe all battery manufacturers specific precautions e g maximum charge rates and if cell caps should be removed while charging A Danger Risk of electric shock Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local c
5. ar le fabricant de la batterie p ex v rifier s il faut enlever les bouchons des cellules lors du chargement et les taux de chargement Danger Risque de d charge lectrique Ne pas toucher les parties non isol es du connecteur de sortie ou les bornes non isol es de la batterie Toujours connecter le chargeur une prise de courant mise la terre D connectez la source AC avant de faire ou d faire les connections la batterie en chargement Ne pas utiliser le chargeur si le cordon d alimentation AC est endommag ou si le chargeur est abim suite une chute ou autre indicent Ne pas ouvrir ni d sassembler le chargeur r f rer toute r paration aux personnes qualifi es Cet appareil n est pas destin un usage par des personnes dont les enfants avec des facult s motrices sensorielles ou mentales r duites ou ayant une exp rience et des connaissances insuffisantes moins qu elles sont sous la supervision ou re oivent les instructions sur l utilisation de l appareil d un r pondant garant de leur s curit Les enfants devraient tre surveill s afin qu il ne jouent en aucun temps avec l appareil 2014 Delta Q Technologies Corp All rights reserved PN 710 0138 Rev 3 Date 14 07 2014 1 Delta Q 1C650 Charger Manual Maintenance Instructions 1 Unplug the charger from both AC and DC sources when cleaning moving or conducting any maintenance or repair on the charger 2 Do not expose charger to oi
6. aused charging to stop E codes meaning that an external error condition has caused charging to stop P code meaning that the charger programming mode is active USB code meaning that the USB interface is active and the USB flash drive should not be removed The E F and P codes will appear then are followed by three numbers and a period to indicate different conditions e g E 0 0 4 See the Charger Fault Codes or Charger Error Codes sections for details on these conditions and their solutions 4 The Select Charge Profile Button is used to select a charge profile from those stored on the charger Up to 25 charge profiles can be stored See the Selecting A Charge Profile section for instructions QD delta q www delta g com 2 Delta Q 1C650 Charger Manual Selecting A Charge Profile gt e EA gt ie e i Th LA E TA PP rh Pr 4 3 Press and release the Select Charge Profile Button to NN advance through the charge profiles The selected charging 1 Disconnect AC input from the charger or from the wall profile will be displayed up to three times e g P 0 1 1 for outlet Wait 30 seconds for the input relay to open Profile 11 Process will time out and profile will remain unchanged if there is 15 seconds of inactivity a profile number is allowed to display three times or if AC power is cycled 4 Once desired charging profile is displayed press and
7. l dirt mud or direct heavy water spray when cleaning the vehicle or machine 3 The enclosure of the charger meets IP66 making it dust tight and protected against powerful water jets The AC inlet connection itself when mated is rated to IP20 which is not protected against water Protect the AC connection if used in wet or dusty environments 4 Ifthe detachable AC input power supply cord or the DC output cord set is damaged do not use the charger until they are replaced Replace with a cord that is appropriate for your region This charger is provided with a cord set for connection to outlets operating at nominal 120 Volts or 240 Volts as appropriate If the input plug does not fit the power outlet contact Delta Q Technologies for the proper cord set terminating in an attachment plug of the proper configuration for the power outlet North America UL or CSA listed approved detachable cord at least 1 8m in length 6 feet 3 conductor 16AWG minimum and rated SJT terminated in a grounding type IEC 60320 C14 plug rated 250V 13A minimum All other regions Safety approved detachable cord 3 conductor 1 5mm minimum rated appropriately for industrial use The cord set must be terminated on one end with a grounding type input connector appropriate for use in the country of destination and on the other end an output grounding type IEC 60320 C14 plug Operating Instructions The charger may become hot during charging Use hand protectio
8. n AC source that provides stable AC between 85 270 VAC gt 270VAC 45 65 Hz This error will clear once the condition has been corrected E 0 2 4 Charger failed to The charger has failed to turn on properly Disconnect AC input and battery for 30 initialize seconds before retrying E 0 2 5 Low AC voltage AC source is unstable Could be caused by undersized generator and or severely oscillation error undersized input cables Connect charger to an AC source that provides stable AC between 85 270 VAC 45 65 Hz This error will clear once the condition has been corrected F 0 0 1 F 0 0 2 Internal charger fault Remove AC and battery for minimum 30 seconds and F 0 0 3 F 0 0 4 retry charger If it fails again please contact the manufacturer of your vehicle or F 0 0 6 machine Q www delta q com 4
9. n to safely handle the charger during charging Extension cords must be 3 wire cord no longer than 30m 100 at 10 AWG or 7 5m 25 at 16 AWG per UL guidelines gy Fault Error USB Indicator ps m Bh A T 3 i j LV x ja Battery EEE e il 7 ta i es k r A f y AC Power Indicator 3 E ES E harging Op Indicator Charge Pots Error Display MONT C487 ral Ht Il a select SRE Profil Button N Gene a Host Port ess paa c ca Solid red Charger fault See display panel for details Solid blue AC power available See display panel for details Solid green High state of charge Flashing green USB port active Solid green Safe to remove USB flash drive Flashing green High state of charge O Flashing amber External error condition caution A Flashing green Low state of charge g Solid green Charge completed 1 The USB Host Port allows data to be transferred to and from the charger using a standard USB flash drive including the downloading of charge tracking data and updating of the charger s software and or charge profiles 2 The Charging Output Indicator means that the charger output is active and there is a potential risk of electric shock 3 The Charge Profile Error Display shows one of four possible codes to indicate different conditions F codes meaning that an internal fault condition has c
10. odes and ordinances A grounded outlet is required to reduce risk of electric shock do not use ground adapters or modify plug Do not touch uninsulated portions of output connector or uninsulated battery terminals Disconnect the AC supply before making or breaking the connections to the battery Do not open or disassemble charger Do not operate this charger if the AC supply cord is damaged or if the charger has received a sharp blow been dropped or is damaged in any way Refer all repair work to the manufacturer or qualified personnel This charger is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge on electrical systems and battery charging unless they have been given supervision or instruction concerning use of the charger by a person responsible for their safety Children should be supervised to ensure that they do not play with the charger A Attention Utiliser le chargeur seulement avec un algorithme appropri au type sp cifique de batterie D autres types de batteries pourraient clater et causer des blessures ou dommages Les batteries peuvent produire des gaz explosifs en service normal Ne jamais fumer pr s de la batterie et viter toute tincelle ou flamme nue proximit des batteries Fournissez une ventilation ad quate du chargement Ne jamais charger une batterie gel e Prendre connaissance des mesures de pr caution sp cifi es p
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