User Manual
Contents
1. 2 pcs Material acylic glass APS 003 f Range 0 5 6 NI min Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass APS 004 i Range 2 14 NI min APS 005 Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass Range 5 30 NI min Option for APS ASS 3xx with liquid alarm unit in APS 30x Consisting of filter unit AUF 104 APS 006 instead of AUF 102 with drain Liquid alarm ALA 002 ALA 102 Electronic device Automatic switch off of sample pump at condensate inrush Extra charge for APS ASS 3xx Digital 02 indication 0 25 Measuring via build in heated paramagnetic cell Features Response time T90 lt 3sec Linearity lt 0 1 02 Zero setting deviation 0 1 02 week Repeatability lt 0 02 02 Easy accessible zero span adjustment Visible when case closed Incl flowmeter 0 1 1 2NI min NOT IN COMBINATION WITH OPTION APS 007ONLY 1 EXTRA OPTIONAL FLOW METER IS POSSIBLE OPTION APS 001 or APS 002 or APS 003 or APS 004 or APS 005 APS 100 Extra charge for APS ASS 3xx Digital 02 indication 0 25 Measuring via build in heated paramagnetic cell Features Response time T90 lt 3sec Linearity lt 0 1 02 Zero setting deviation lt _ 0 1 O2 week Repeatability lt 0 02 O2 Easy accessible APS 101 zero span adjustment Extra output 4 20mA with plug Visible when case closed Incl flowmeter 0 1 1 2NI min NOT IN COMBINATION WITH OPTION APS 002. configuration Possible lost of calibration values parameters E 05 Check sensors connection temperature out of range and their integrit Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 12 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling J Versions options consumable and spare parts Portable gas conditioning system for 350NI h In an heavy duty ABS portable housing consisting of Peltier cooler with exchanger made of Duran Glass body and PTFE head universal filter AUF 102 diaphragm pump AMP 11E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz APS 301 Portable gas conditioning system for 350NI h In an heavy duty ABS portable housing APS 302 consisting of Peltier cooler with exchanger made of PVDF body and head universal filter AUF 102 diaphragm pump AMP 11E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz Portable gas conditioning system for 350NI h In an heavy duty ABS portable housing consisting of Peltier cooler with exchanger made of Stainless Steel 316 body and head APS 0a universal filter AUF 1
3. oxygen molecules of the sample gas however are drawn into the magnetic field either displacing the dumbbell or forcing it to turn in the opposite direction The turning is stopped by an opposite magnetic field generated by means of a coil around the dumbbell the signal of the photo detector deviation of the dumbbell from its position at rest determining the necessary current intensity The difference between the current when pure nitrogen is flowing and the current when the sample gas is flowing across the measuring cell is proportionate to the concentration of oxygen in the sample gas Ankersmid Sampling Neerlandweg 22 2610 Wilrijk Belgium User Manual APS Edition 11 2010 www ankersmidsampling com info ankersmidsampling com Page 10 of 20 Reproduction of this document or its content is not allowed without permission of Ankersmid Technical Details Subject to Change vir vt ti Ankersmid Sampling I Regulation devices Two identical devices type ATR121 are installed inside the portable conditioning system The display of the upper regulation unit will directly indicate the temperature of the integrated sample gas cooler in real time The setting temperature is set ex works factory at 4 C The second device is indicating the O2 concentration in Vol Figure 2 Controller amp indicator type ATR121 The display of the upper ATR121 normally shows process value measured temperature of sample gas cooler but can als
4. rate max 350 NI h 350 NI h 350 NI h 150 NI h 150 NI h 150 NI h Sample outlet dew point 1 C 15 C factory setting 4 C Dew point stability 0 1 C Sample inlet temperature Max 190 C Sample inlet connection Stainless steel connection DN4 6mm suitable for heated sample lines Sample inlet dew point Max 80 C Ambient temperature 5 C up to 45 C Maximum pressure 3 bar abs Material of gas wetted parts Heat exchanger head PTFE PVDF SS316 PTFE PVDF SS316 Heat exchanger body Glass PVDF SS316 Glass PVDF SS316 Diaphragm pump Head PPS Valves FFPM Membrane PTFE coated Filter head filter element element holder PTFE body glass Peristaltic pump Tube Novoprene Connectors PVDF Others Tubing Viton Inlet connector SS316 Outlet connector PVDF Number of gas inlets 1 Number of gas outlets 1 standard max 2 Filter porosity 2um Alarm contact Free programmable contact 1NO 1NC rating 250V 16A AC Total cooling capacity Max 225kJ h Max 215kJ h Storage temperature 25 C up to 65 C Ready for operation lt 15 min Power supply 230V 50Hz or 115V 60Hz Power consumption 100VA Electrical connection Cold appliance plug with 1 5 m of cable Housing Portable plastic case Housing dimensions 52 4mm x 42 8mm x 20 6mm W x H x D Electrical protection Fuse 2A Ele
5. 02 diaphragm pump AMP 11E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz Portable gas conditioning system for 200NI h In an heavy duty ABS portable housing APS 311 consisting of Peltier cooler with exchanger made of Duran Glass body and PTFE head universal filter AUF 102 diaphragm pump AMP 26E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz Portable gas conditioning system for 200NI h In an heavy duty ABS portable housing APS 312 consisting of Peltier cooler with exchanger made of PVDF body and head universal filter AUF 102 diaphragm pump AMP 26E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz Portable gas conditioning system for 200NI h In an heavy duty ABS portable housing APS 313 consisting of Peltier cooler with exchanger made of Stainless Steel 316 body and head universal filter AUF 102 diaphragm pump AMP 26E peristaltic pump ACP 001 Pre filter type APS 900 25m to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass APS 001 Range 0 1 1 2 NI min Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass APS 002 Range 0 5 2 5 NI min Option for APS ASS 3xx with flow meter max
6. 7 ONLY 1 EXTRA OPTIONAL FLOW METER IS POSSIBLE OPTION APS 001 or APS 002 or APS 003 or APS 004 or APS 005 Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 13 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling APS 007 Option for APS ASS 3xx with digital regulation unit ATC 600 max 10A for heated line integrated in APS 3xx Incl connector and wiring APS 008 Option for APS ASS 3xx with 3 way ball valve integrated in the gas inlet APS 009 Option for APS ASS 3xx with 5 way ball valve integrated in the gas inlet APS 010 Option for APS ASS 3xx with adjustable carrying strap APC 001 Option APS ASS with complete heat exchanger unit with humidifier and calibration gas inlet Only for APS ASS ADS series 30x Connections gas in G1 4 gas out G1 4 calibration gas in G1 4 condensate in 63 8 Material for APC 301 glass PVDF PTFE Material for APC 302 PVDF PTFE Incl Thermal conductivity paste 5gr MO niet anton This special heat exchanger is suitable for calibration under perfect se B g Conditions The principle is that zero and calibration gas is injected in the special head of this exchanger where they will be humidified with the return of liquid co
7. 8 Filter element material SS316 length 75mm porosity 20um AUF 012 Filter element material ceramics length 75mm porosity 2um AUF 014 Filter element material ceramics length 75mm porosity 20um AUF 030 Filter element material glass fibre length 75mm porosity 2m pack of 25pcs AUF 801 Filter Glass for filter elements 75mm without drain outlet Glass only AUF 802 Filter Glass for filter elements 75mm with drain outlet Glass only AUF 900 __ Filter element holder for standard filter elements of 75mm material PVDF AUF 904 O Ring for filter head material Viton AUF 905 Filter head material PTFE Incl O ring mounting bracket AUF 906 O Ring for filter element AUF 091 AUF 092 Material Viton ASP 081 Gasket for filter element material Viton APS 900 Pre filter with filter element porosity 25um Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 16 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling K Receipt and storage of goods The device is a complete pre installed unit The arrived goods should be carefully unpacked as soon as possible in order to control the good and correct condition The goods and the delivery note should be compared If any difference is not
8. Ankersmid Sampling VI vt way Ankersmid Sampling User Manual Portable Gas Conditioning System Series APS ie as li Ankersmid Sampling Portable Gas Conditioning System Series APS 30x 31x with O measurement ASP 100 ASP 101 ret ITTIIVNUTI L K K CC CKTKKKGIA Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 2 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling List of contents Ag TITISEATIONNS aria rata 4 B Used terms and signal indications ii 5 C Electrical SEAN ALCS siipii annan aaa ea aada iaa Taaa AEEA 5 D Sdle Winsor 6 MU sasoinean ranea aao aan Aaa enda AAEE nran 7 Fa Introduction liana 7 Fid Sena NUMDEN axssnderrarscitsinnusnnaneelinendnovaneoniauncaids e ee aE no iaai 7 Fed Power SUDPIY asili 7 Gi SS SMI cesses lella 8 ls emnaldib ieiainiaglaalceae 9 IP 9 H 2 Paramagnetic 02 sensor seccrecesvivsscetenseesasareinadertsvinstactcanewrsesntsetvanuectasivetaevense 10 T REGUIBGHGM COVICES usies2sexscrveteantsdenestovrsthteaeanssonpereesauenestnenetanesustusbabbawdepunesnaghaaseiasie 11 J Versions options consumable and spare parts ccccccccesseeessteeeeessteeeeesteeeess 13 K Receipt amp storage of goodS Lirio 17 L Preparation for installa
9. E with a porosity of 2um length 75mm Gas in out connection G1 4 Incl bracket for wall mounting AUF 1 P GL T02 MB Universal filter with filter head and filter element holder made of AUF 104 PTFE Filter body made of Duran glass with connection GL25 for condensate outlet or liquid alarm sensor Filter element made of PTFE with a porosity of 2um length 75mm Gas in out connection G1 4 Incl bracket for wall mounting Union nut GL 25 15 ACF 750 PTFE sealing ring GL 25 12 mm ACF 763 AUF 132 AUF 1 P GO G0 1 MB Universal filter with filter head and filter element holder made of PTFE Filter body made of Duran glass Filter element made of glass fibre with a porosity of 0 1um Gas in out connection G1 4 Incl bracket for wall mounting AUF 1 P GL G 1 MB Universal filter with filter head and filter element holder made of AUF 134 PTFE Filter body made of Duran glass with connection GL25 for condensate outlet or liquid alarm sensor Filter element made of glass fibre with a porosity of 0 1um length 75mm Gas in out connection G1 4 Incl bracket for wall mounting Union nut GL 25 15 ACF 750 PTFE sealing ring GL 25 12 mm ACF 763 AUF 001 Filter element material PTFE length 75mm porosity 2um AUF 002 Filter element material PTFE length 75mm porosity 20um AUF 006 Filter element material SS316 length 75mm porosity 2 um AUF 007 _ Filter element material SS316 length 75mm porosity 3 um AUF 00
10. Subject to Change vi vt ti Ankersmid Sampling ACC 150 Heat exchanger outer part for 150NI h with 1 x GL25 material Duran glass Incl thermal conductivity paste 5gr Heat exchanger complete for 150NI h Material body made of Duran glass head made ACC 151 of PTFE Connections G 1 4 i G 1 4 i and 1x G 3 8 i Incl thermal conductivity paste 5gr ACC 152 Heat exchanger complete for 150NI h Material body head SS316 Connections G 1 4 i G 1 4 i and 1x G 3 8 i Incl thermal conductivity paste 5gr Heat exchanger complete for 150NI h Material body made of PVDF ACC 153 head made of PTFE Connections G 1 4 i G 1 4 i and 1x G 3 8 i Incl thermal conductivity paste 5gr Heat exchanger complete for 350NI h Body Duran glass head PTFE volume displacer APC 101 PVDF Connections Gas in 1x G1 4 gas out 2xG1 4 condensate out 1x GL25 12mm Incl thermal conductivity paste 5gr APC 103 Heat exchanger for 350NI h Outer part with 1x GL25 material Duran glass Incl thermal conductivity paste 5gr Heat exchanger complete for 350NI h Body PVDF head PTFE APC 102 Connections Gas in 1x G1 4 gas out 2xG1 4 condensate out 1x G3 8 Incl thermal conductivity paste 5gr APC 104 Heat exchanger for 350NI h Outer part material PVDF Incl thermal conductivity paste 5gr APC 106 _ Heat exchanger for 350NI
11. ar with installation use and maintenance of the product A NOTE The signal is used according to DIN 4844 and EU Recommendation 91 C53 06 x IMPORTANT Important information about the product or parts referring to operating in hazardous areas C Electrical standards CE Certification The product described in this operating manual complies with following EC directives EMV Instruction The requirements of the EC directive 89 336 EWG Electromagnetic compatibility are met Low Voltage Directive This product corresponds to the electrical standard of safety regulations concerning the low voltage of the EC recommendation 73 23 EEC and the recommendation of electromagnetic compatibility 89 336 EEC Declaration of conformity The EU Declaration of conformity is available at Ankersmid Sampling Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 5 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling D Safety instructions Please read these operating instructions very carefully before start up and use of the equipment Please check before installing the equipment if the device is suitable for the exposed pressure the exposed temperature the exposed ambient conditions e g rain moist dust Attenti
12. cost or the replacement at no cost of the equipment free ex user location In case of resend or reshipment the probe must be properly packed or in his original protective packaging or in a sufficient adapted recipient A NOTE Consumables are only covered by this warranty in case of production defaults F Introduction ANKERSMID SAMPLING Portable gas conditioning systems are used in mobile gas analysis to prepare a sample gas by filtering the gas according to any dust particles and by lowering the dew point of humid gas to avoid condensate in the analyser A good and stable gas dew point avoids cross interference if the analyser is sensitive to H20 F 1 Serial number The serial number is mentioned on the type plate on the device F 2 Power supply Depending on the country area the device is available for a power supply of 230V 50Hz or 115V 60Hz Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 7 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling G Description The portable conditioning systems are developed designed patented and assembled by Ankersmid Sampling in Belgium The temperature of this Peltier cooler unit is regulated by an electronic device with a standard setting of 4 C The temperature regulat
13. ctrical standard EN61010 Weight approx 12 kg Maximum values in technical data s must be rated in consideration of total cooling capacity at 25 C ambient temperature and 4 C outlet dew point PTFE Polytetrafluoroethylene Teflon PVDF Polyvinylidenfluoride PPS Polypropylenesulphide Ryton FFPM Perfluorelastomer Kalrez Ankersmid Sampling Neerlandweg 22 2610 Wilrijk Belgium User Manual APS Edition 11 2010 www ankersmidsampling com info ankersmidsampling com Page 9 of 20 Reproduction of this document or its content is not allowed without permission of Ankersmid Technical Details Subject to Change vii vt ti Ankersmid Sampling H 2 Paramagnetic O2 sensor Measuring range min 0 5 02 Measuring range max 0 100 02 Power supply 5 V DC 28 V DC approx 1 5W Output value 4 20 mA galvanic isolated Response time T90 at 100 ml min gasflow lt 35s Max gasflow 300 ml min Ambient temperature 15 30 C 0 60 C with customer s own compensation Linearity lt 0 1 02 Zero setting deviation lt _ 0 1 02 week Repeatability lt 0 05 02 Temperature deviation zero drift lt 0 1 02 C sensitivity lt 1 of measured value C The integrated paramagnetic O2 sensor is designed for incorporation in your analyzer systems or for the solution of oxygen measuring problems using a microp
14. ed please contact your Ankersmid Sampling contact person The delivery should be checked for any transport damage If any anomaly is noted please contact the transport insurer immediately notifying of the damage The goods should be stored in a frost protected area L Preparation for installation The safety rules and regulations for the prevention of accidents must be observed when carrying out the installation A NOTE Especially the information in chapter D Safety instructions must be applied This device is to be used in only in VERTICAL position The device is operating with open and closed lid but we recommend to always keep the housing closed in order to protect the products inside The device should be placed in a ventilated area away from heat sources and magnetic fields If the equipment is placed outside beware that it is prevented against rain dust frost and direct sunlight x IMPORTANT A standard version of the device is not an explosion proofed apparatus Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 17 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling L 1 Mechanical and electrical connections Sample gas inlet Connecting adapter flange with integrated bending protection for
15. h Inner part material PVDF Heat exchanger complete for 350NI h Material body head SS316 APC 110 Connections Gas in 1x G1 4 gas out 2xG1 4 condensate out 1x G3 8 Incl thermal conductivity paste 5gr APC 112 Heat exchanger for 350NI h Outer part material SS316 Incl thermal conductivity paste 5gr APC 114 Heat exchanger for 350NI h Inner part material SS316 APC 113 Tent wick for humidifier of heat exchanger APC 120 Thermal conductivity paste 40 to 150 C 5g APC 121 Thermal conductivity paste 40 to 150 C 50g APC 130 Power transistor for APC 3xx series APC 132 Temperature sensor PT100 for APC 3xx series APC 133 Peltier element for APC 3xx series Incl thermal conductivity paste 20 140 C 5gr APC 140 Power supply for APC 3xx series APC 142 Insulation set for APC 3xx series APC 143 Electronic controller 110 240VAC for APC 3xx series APC 144 Electronic controller 110 240VAC for APC 3xx series with RS485 interface APC 136 Fan for APC 3xx series APC 123 Fine fuse 1AT 5 pc for APC 3xx series AUF 301 Extra charge for liquid alarm sensor type ALA 001 mounted to universal filter with glass body GL25 Incl rail mounting electronics type ALA 101 230VAC Max 3 bar a AUF 303 Extra charge for liquid alarm sensor type ALA 002 mounted to universal filter with glass body GL25 Incl rail mounting electronics type ALA 102 230VAC Max 3 bar a Connector for optical liquid alarm sensor ALS 001 c
16. ion unit offers the possibility to bring out alarm or fault contacts In option a 2 way Modbus RS485 communication is possible this combines all Ankersmid controllers so that digital communication with the control room is possible The content and use of a portable system is shown in below standard flow chart marked with a dashed frame Gas sample probe Analyser Universal filter Diaphragm gas pum Heated sample line eee Gas cooler Peristaltic pump for condensate removal lls Bd Ce Figure 1 Standard flow chart of a gas sampling line The standard exchanger made of Duran glass with a PTFE screwed head is cooled by a complete system of a Peltier element a cooling block a heat sink and a ventilator By lowering the temperature of the sample gasses condensate liquid will be formed on the sides of the exchanger Condense drops will form and descend to the bottom of the vessel This condensate liquid will be removed by a peristaltic pump which is mounted inside the portable case Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 8 of 20 Technical Details Subject to Change vi vt tr Ankersmid Sampling H Technical data H 1 APS APS Portable system APS 301 APS 302 APS 303 APS 311 APS 312 APS 313 Gas flow
17. ndensate See Figure 7 This way the calibration or zero gas will be at the same dew point as the sampling gas The heat exchanger with humidifier is one to one interchangeable with the standard heat exchanger ACP 001 _ Peristaltic pump ASR25 capacity 0 25l h connection DN4 6 Materials Novoprene PVDF Pressure 200mbar abs 2 2bar abs power 230 115VAC ACP 020 Set of Novoprene tube with PVDF connectors for ACP for tube DN4 6 ACP 022 Set of Viton tube with PVDF connectors for ACP for tube DN 4 7 ACP 023 Set of Acidflex tube DN3x1 with PVDF connectors for ACP for tube DN4 6 ACP 032 Set of pressure springs for driver ASR25 4 Pcs 2 left 2 right ACP 034 Driver complete for ASR25 green chassis white pulleys springs ACP 035 Contact pulley for ASR25 2 pcs ACP 037 Conveying belt for ASR25 ACP 039 S bolt for ASR25 ACP 045 Pump head black complete with S bolt without motor and gear for ASR25 without driver amp conveying belt ACP 050 Spring for Novoprene Viton Acidflex tubing fixing 2 pcs ACP 500 Complete motor and gear for ASR25 for ACP 001 5 RPM Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 14 of 20 Technical Details
18. o visualize set points or value of entering data Fleshing when setpoint is visualized on display and can be modified Enter configuration of parameters ON when output is active by password ATR121 QUT1 OUT2 Visualize set increase set or scroll parameters whith fast advancement Visualize set decrease set or scroll parameters whith fast advancement PIXSYS To modify the set point value press SET key or one of the arrow keys led OUT1 flashes and it is now possible to enter modify set point value by pressing the arrow keys Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 11 of 20 Technical Details Subject to Change vr vt ti Ankersmid Sampling Press Display a ber Display shows main TUE ar setpoint Led N x OUT1 flashes Press 62 or hs To modify setpoint fast advancement available Approx 4 seconds after last modify display shows again process value value read by sensor input If the device does not work properly the controller stops the running cycle and shows the anomaly For example the controller will notice the failure of a thermocouple displaying E z J flashing For further error signs check the list below Error Cause Do temperature out of range Check
19. on must be paid to the requirements of IEC 364 DIN VDE 0100 when setting high power electrical units with nominal voltages of up to 1000 V together with the associated standards and stipulations Work on electrical equipment should only be carried out by trained specialists Before connecting the equipment be sure that the main voltage is equal to the voltage mentioned on the type plate on the inside of he electrical box Beware that the apparatus and the control units are switched off before opening of the protection body Installation maintenance monitoring and repairs can be done by authorised personnel x IMPORTANT This equipment is in its standard version not explosion proofed Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 6 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling E Warranty If the equipment fails please contact your ANKERSMID SAMPLING dealer The warranty is covered for a period of 1 year countable from the first day of delivery as also specified in our normal terms and conditions of sale when the apparatus is handled and assembled correctly installed according good craftsmanship treatment and use or operation of the equipment The warranty covers repair at the factory at no
20. onnected to digital controller with 1 APC 021 contact NO Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 15 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling AMP 11E Analytical diaphragm pump AMP 11E material membrane PTFE coated head PPS valves FFPM capacity 11NI min atm pressure Connections G 1 8 i IP00 230V AMP 002 FPM Viton valve and sealing ring for AMP 11E 2 pcs pump needed AMP 003 Diaphragm for AMP 11E material PTFE coated AMP 004 Valve and sealing ring for AMP 11E material FFPM Kalrez 2 pcs pump needed Analytical diaphragm pump AMP 26P material membrane PTFE coated head Ryton o AMP 26P_ rings amp valves FFPM Kalrez Capacity 5 5NI min atm pressure Connections G1 8 i IPOO 230V AMP 603 Diaphragm for AMP 26P material PTFE coated AMP 605 Valve plate for AMP 26P material FFPM Kalrez 2 pcs pump needed AMP 604 _ Sealing ring for AMP 26P material FFPM Kalrez 2 pcs pump needed AUF 102 AUF 1 P GO T02 MB Universal filter with filter head and filter element holder made of PTFE Filter body made of Duran glass Filter element made of PTF
21. orous points which may lead to false readings We recommend replacement of the pump hose after every 3 months as a precautionary measure Follow the simple guidelines for handling the condensate before and while changing the condensate tube The device must be switched off before changing the condensate tubes Hose connection bolted joints must be loosened and hoses must be disconnected A NOTE Condensate may leak The lock of the pump hose must then be rotated clockwise till the bearing surface can be dismantled After dismantling the bearing surface the pump hose can be disconnected from it along with the hose connection bolted joints The new pump hose must then be inserted into the bearing surface The bearing surface of the condensate pump must be mounted again and the lock must be rotated anti clockwise in order to fix the bearing surface Condensate lines must be connected again after locking the bearing surface N 2 Replacing the Teflon filter cartridge optional Cartridge of the filter must be replaced in case of contamination The sample gas pump must be switched off before changing it The clamping nut of the filter casing can then be removed A NOTE the filter glass may fall out of the clamping nut After unscrewing the filter element holder the filter cartridge can be replaced by taking it out and inserting a new one in O Closing down A NOTE The area in which the device is placed when not in use must be kept free of fros
22. rigid mountage of heated sample lines including fitting and nut Material SS316 Sample gas outlet Bulkhead union DN4 6 Material PVDF Calibration gas zero gas inlet Optional Bulkhead union DN4 6 Material PVDF Condensate outlet Bulkhead union DN4 6 Material PVDF A NOTE The gas inlet and outlet is located inside the portable housing in the heated area It is important to not mix connections Ensure that the connections are sealed correctly To ensure free removal of condensate please ensure that the diameter of the tubing for condensate removal it minimum DN4 6mm To grant a functional and proper mounting we recommend the use of union pieces with taper pipe and thread type R according to DIN 2999 1 in connection with suitable sealing tape Sample gas inlet Power supply condensate outlet Sample gas outlet Figure 3 Outside connections Figure 4 5 Inside connections Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 18 of 20 Technical Details Subject to Change ie as li Ankersmid Sampling A NOTE At connecting the equipment please check that the supply voltage is identical with the information provided on the type plate Attention must be paid to the requirements of IEC 364 DIN VDE0100
23. rocessor or PLC system The modules are maintenance free have a long lifetime give a rapid and accurate signal response and are virtually insensitive to other gases They have a compact design which meets high quality standards This O2 sensor can be used e g for Excess oxygen analysis in all types of combustion systems Room air monitoring for personnel and product safety Monitoring oxygen content in fermentation vessels biochemical fermenters and sewer gases Monitoring atmosphere in fruit stores and hot houses Process analysis for continuous monitoring of required and or allowable oxygen content Monitoring of low temperature and combustion gases Monitoring automotive exhaust and internal combustion engines Excess oxygen analysis in controlled atmospheres for systems or packaging in food industry Monitoring biological and waste gas content Excess oxygen monitoring in processes The measuring principle is paramagnetic partial pressure measuring with a rotatable glass dumbbell Oxygen is one of few gases showing significant paramagnetic properties which can be used for its measurement using the following method A small glass dumbbell filled with nitrogen is placed in an inhomogeneous magnetic field within the measuring cell The system s position of rest is defined by a light beam a mirror on the dumbbell and a photo detector The dumbbell is diamagnetic and tends to turn away from the magnetic field The paramagnetic
24. t at all times If the device unit is putting out of action for a short time no particular measures need to be taken We recommended sweeping the device with inert gas or ambient air while the unit is putting out of action for a longer time Condensate has to be removed completely from the cooler NOTE Aggressive condensate is possible Wear protective glasses and proper protective clothing Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 20 of 20 Technical Details Subject to Change
25. tion lara 17 L 1 Mechanical and electrical CONNECHIONS 18 Mi MOUNN arno 19 N PENS ANOS tisosiiniisarssine aaaea eara aAa e eaa EE aene 19 N 1 Changing the pump hose silicio 20 N 2 Replacing the filter cartridge Optional i 20 O Shutting JOWN ereere RO ROS EE E AER 20 Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 3 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling A List of illustrations Figure 1 Standard flow chart of a gas Sampling line n 8 Figure 2 Controller amp indicator type ATR121 ooo ceceeetseeesteeeesssteeeeeeeees 11 Figure 3 OUTSIDE CONNECTIONS spurl ali 18 Figure 4 Inside connections serieta rieti 18 Figure 5 Inside connections soa 18 Figure 6 mA output plug for O2 SENSOM ccccssssssseseessssteessseesessssseesesees 19 Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 4 of 20 Technical Details Subject to Change vii vt ti Ankersmid Sampling B Used terms and signal indications QUALIFIED PERSONNEL Persons with necessary qualification who are famili
26. when setting high power electrical units with nominal voltages of up to 1000V together with the associated standards and stipulations Power supply 230VAC standard 115VAC on request 7 pin plug for 4 20mA output of O sensor Pin1 Pin 2 Figure 6 mA output plug for O2 sensor M Mounting The conditioning system could be used in portable and stationary conditions and with correct selection of the installation point and proper installation When used and properly installed in the prescript area ANKERSMID SAMPLING guarantee a long time of maintenance free and satisfaction use N Maintenance Before the maintenance it is necessary that the specific safety procedures regarding the system and operational process are observed A NOTE It is necessary to switch off the power supply before any assembly maintenance or repair work is carried out Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 19 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling N 1 Changing the pump hose When the condensate pump is operated for a long time the pump hose eventually wears out Condensate may leak from the pump hose In this case the pump hose must be replaced immediately as there is a risk of external air being sucked from p
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