ZPU-5000 ACQUISITION UNIT User`s Manual for
Contents
1. ALARM RES ai Sc E D epar SYSTEM Ee EXTERNAL TRIGGER HE e GND e rei CV A LJ i e ACQUISITION fall WI Ne SELAT DRIED CONTROL INPUT couso E Et nc OUPUTS ACQUISITIO io B GND ISO ataron e PNU lad RotaTon i Le HAD GND O 8 SHIELD SYNCHRO 1 IN SYNCHRO 2 mw HEN o 8 SYNCHRO 1 REV oun Pa fel syncuro out Go ze m SYNCHRO 1 REV PROBE INPUT 24Vde 0UT HE E GND OUPUT SHELD 1o 1e ey SHIELD eil L PV280213B 2 4 1 Control Module Connections and Specifications The control module oversees four signal types e Synchro 1 rev probe input e Synchro 1 rev probe output e Control Inputs Relay driver outputs A Synchro 1 rev Probe Input Two inputs that receive a one per revolution pulse the synchronization signal from one unidirectional machines or two bi directional pumped storage generators synchroni zation probe s The ROTATION input signal determines which synchro signal input is active on a bi direc tional machine A closed contact on the ROTATION input sets SYNCHRO 1 IN as the active input an open contact on the ROTATION Input sets SYNCHRO 2 IN as the active input In the ZOOM Configuration software the Automatic Direction Detection setting can be configured and the Rotation Direction can be associated when the rotation control input contact is closed either in a clockwise or counterclockwise position It is2. 18mm 0 71in 443mm 17 42in Se 133mm 5 25in N 127mm 5 00in i 64mm 2 51in V VIBROSYSTM ZPU 5000 User s Manual 53 Z DIROS ea 54 ZPU 5000 User s Manual
3. Control Type dry contact or electronic switch Control contact open alarm enabled Control contact closed alarm disabled e Voltage threshold 3 7 V ZPU 5000 User s Manual 23 Z DIROS a Dry Contact Control Control Contact 24 ZPU 5000 User s Manual 2 External Trigger An input used to start a sampling or pole measurement The measurement type can be selected in the ZOOM Configuration software Input type 10 KQ pull up resistor to 24 Vdc e Control type dry contact or electronic switch Triggers on a falling edge Voltage threshold 3 7 V 3 Acquisition Trigger a bi directional port used to allow a master ZPU 5000 unit equipped with an air gap sensor to share a 1 pole reference signal to slave ZPU 5000 units not equipped with an air gap sensor This is all configurable in the ZPU 5000 s properties with the help of ZOOM Configu ration 4 Rotation an input used to indicate the machine s rotation direction pumped storage units and select the appropriate synchroni zation probe A more precise configuration is possible in ZOOM Configuration Input type 10 KQ pull up resistor to 24 Vdc e Control Type dry contact or electronic switch Control contact open SYNCHRO 2 IN Control contact closed SYNCHRO 1 IN e Voltage threshold 3 7 V DIROS 4 58 Vd The control input connector is equipped with a 9 position panel h
4. Export Logs Maintenance Restart Unit zl zl X zi X zl zi X X zl XxX x zl X X zl Xx x lt Maintenance Firmware viewing or Deleting Existing Users e Press the MENU key e Settings Delete List User This screen is used to view existing users and delete them by pressing ENTER Exporting Log Files e Press the MENU key Maintenance Export Logs In this screen the user is prompted to insert a USB key to export log files 44 ZPU 5000 User s Manual DIROS eN Important Information Before restarting the unit read all warnings that appear on the VFD rRestarting the Unit e Press the MENU key e Maintenance Restart Unit This screen allows the user to restart the unit by pressing ENTER installing I Updating a Firmware e Press the MENU key Maintenance Firmware Install Update Refer to section 3 1 2 Firmware Update on page 32 for instructions uninstalling a Firmware e Press the MENU key Maintenance Firmware Uninstall In this screen the user can select a firmware and delete it by pressing ENTER ZPU 5000 User s Manual 45 Z DIROS ea 46 ZPU 5000 User s Manual DIROS eN 4 TROUBLESHOOTING If your ZPU 5000 unitis not operating as expected verify the following tips they should help you resolve most common issues 4 1 ZPU 5000 Hardware Troubleshooting If the LED indicators and the display screen do not l
5. Display Set Adress COM Ports Set Mode Create user Delete List User Adjust Brightness Power Options Configure Unit Address Serial Port Communication Select Network or Standalone Create a User Delete List User Insert USB Key Export Logs Restart Unit Firmware Press ENTER to Restart 68866 8606 Insert USB Key Select a Sensor Modify Sensor Parameters GO Modify Virtual Sensor Parameters Install Update Uninstall Insert USB Key Uninstall Plugin 27 e SA170713A 3 3 1 Browsing Through the Menus The following are directions on how to browse through the menus and execute various commands Always use the tree structure above as a reference Important Information It is only possible to modify parameters in standalone mode If the unit is in network mode the modifications will have no impact whatsoever Only Admin type users have access to all menus For further details refer to the Creating Users and Attributing Access Rights section on page 44 ZPU 5000 User s Manual 37 Z DIROS ea accessing Machine Parameters e Press the MENU key e Configuration Select ZPU5000 P
6. DSP e A D Resolution e Sampling Rate Relay Driver Outputs 4 per channel e LO alert HI alert LOLO danger HIHI danger Analog Outputs 4 per channel e Processed Raw Current Output e Processed Raw Voltage Output Trending Current Output e Trending Voltage Output TCP IP Up to 100 Mbps 4 wire full duplex or 2 wire half duplex 115 200 bps Type A Female 135 MIPS 16 bits 8000 samples sec per channel Bipolar FET 30 V 25 mA max isolated ground Bipolar FET 30 V 25 mA max isolated ground Bipolar FET 30 V 25 mA max isolated ground Bipolar FET 30 V 25 mA max isolated ground 4 to 20 mA 5000 Maximum Load 0 to 10 V 10 kQ Minimum Load 4 to 20 mA 5000 Maximum Load 0 to 10 V 10 kQ Minimum Load ZPU 5000 User s Manual 51 Z MATS evxengV b ZPU 5000 Power Requirements Input Voltage 100 240 VAC Input Frequency 50 60 Hz Power Consumption 65 W max Fuse Two 2 250V 3 15A Slow Blow 5 2 Environmental Characteristics Temperature Range Operation 0 to 50 C 32 to 122 F Storage 40 to 80 C 40 to 176 F Humidity Up to 95 Non Condensing e Max Altitude 2000 m 52 ZPU 5000 User s Manual DIROS eN 5 3 Dimensions e O O O O e ER e bg D SL ol H carers oO 1 eg S L i H oo Mic LO A 9 ai CO O O O
7. that the status of each measuring chain confirms the LED indicator color on the corresponding analog input module If the LED indicators at the back of a module remain Orange a firmware problem has been encountered and new firmware must be reloaded into the acquisition unit Refer to the firmware installation procedure See 3 1 2 Firmware Update on page 32 The acquisition unit s front panel display shows the status of each module Verify the message associated with each channel Ifa bar graph and a numerical value are displayed it means the parameter is correctly read If the message NotOK is displayed an out of range problem has occurred Verify the measuring chain connection and verify if the LED at the back of the module is Red If NOTOK T is displayed the configuration does not match the module type If NOTOK F is displayed the firmware version is incorrect Refer to the firmware installation section in this manual 3 1 2 Firmware Update If NotOK A D is displayed the A D card is not working Contact VibroSystM If NotOK V is displayed the configuration version does not match the software version If NotOK is displayed the module is not responding If the message Stabilizing is displayed the sensor is connected but waits for the signal to stabilize before displaying a value 48 ZPU 5000 User s Manual DIROS eN If the message Waiting is displayed the sensor is connected a
8. b Attribution of an IP address through the front panel keypad ZPU 5000 User s Manual 47 Z DIROS eN On the communication module at the rear of the unit verify the two LED indicators on the Ethernet port The bottom LED should light up to confirm the link to a 100 Mbps network and the top LED flashes when there is activity on the network ef the LEDs show no activity perform verifications at the software level elf the acquisition unit is configured through DHCP use the front panel keypad to confirm that an IP address was a obtained from DHCP ef the acquisition units IP address was entered manually verify that the address does not already exist on the network PV270213A and that its parameters mask and gateway are correct elf the configuration includes more than one acquisition unit verify that a unique IP address is assigned to each This should be the same for the address designating the equipment III OI 4 1 4 Verifying the Analog Input Output Modules Verify the startup procedure of the analog input modules e The LED indicators should glow Orange for 2 seconds upon startup and then turn either Green or Red depending on the status of the measuring chain connected to the module In some instances it is normal for the LED to briefly turn Green before switching to Red Verify on the front display
9. machines Important Information The information found throughout this manual applies to ZOOM version 7 1 only Capabilities of the ZPU 5000 Available software plug ins and measurements ZPU 5000 ZPU 5000 Network Mode Standalone Mode e ZOOM Platform Software ZOOM Server X ZOOM Configuration x ZOOM Application X ZOOM Server Status X e Available Plug ins ZOOM ZPU5000 X X ZOOM ThermaWatch Stator X ZOOM Modbus X X ZOOM OPC X e Available ZOOM Measurements Pole X Sampling X Trending X Alarm X e ZOOM for ZPU 5000 Standalone ZOOM Configuration for ZPU 5000 Standalone X ZOOM Configuration for ZPU 5000 Standalone with x Modbus ZPU 5000 User s Manual 7 1 1 Features and Functions of the ZPU 5000 The ZPU 5000 executes various types of measurements in both automatic and manual mode It also processes data checks alarm conditions and transmits information to the ZOOM Controller running the ZOOM software for rapid data interpretation of machine condition The ZPU 5000 uses a high speed TCP IP communication link to communicate with the ZOOM Controller The ZPU 5000 can synchronize the acquisition of all parameters with the passing of each rotor pole for salient pole machines It tracks up to 16 high speed inputs air gap displacement vibration etc from standstill to over speed conditions It is also possible to interconnect additional ZPUs
10. process applied linear output Air gap or blade tip value RMS value Peak value Peak to peak value Maximum value Minimum value Average A Raw Signal The output signal from certain types of measuring chains comprised of both AC and DC components or slow evolving parameters comprised of a slow DC component such as temperature meter levels etc In such cases the raw signal value can be selected for an unprocessed signal B Air Gap or Blade Tip The minimum of each pole or blade is detected by the air gap pole detector This detector does not have a finite window as it uses the signal s shape to find the corresponding minimum for each pole or blade C RMS Some applications favor the use of RMS Root Mean Square values of acceleration and velocity readings for vibration measurements The RMS value process uses only the AC component of the input signal D Peak Some applications favor the use of the peak value of acceleration and velocity readings for vibration measurement The peak value process uses only the AC component of the input signal E Peak to Peak Some applications favor the use of the peak to peak value of displacement readings for vibration measurement The peak to peak value process uses only the AC component of the input signal F Maximum Some applications require the maximum value measured by a sensor The maximum process detects and returns only the maximum values during a pre determined t
11. the replacement fuse s specified in this manual Do not operate this instrument around explosive gas vapor or dust Measurement Category This instrument is intended to be used with low voltage measurements in Measurement Category environment circuits Measurement control and data I O signals are either protected secondary circuits derived from mains or not directly connected to main voltages or voltage sources This instrument is protected against transients up to 26V max Never connect this instrument to Measurement Category Il Ill or IV environment circuits ZPU 5000 User s Manual 3 Z DIROS ea 4 ZPU 5000 User s Manual DIROS 4 58 Vd TABLE OF CONTENTS 1 GENERAL DESCRIPTION OF THE ZPU 5000 1 1 Features and Functions of the ZPU 2000 8 1 2 Overview of the ZPU 5000 s Main Components c cccsccessesseesseseseceseeeeeeeeeessecaaecaecneeseeeeseecseeeaeenseenaes 1 3 Typical Module Installation cccccccescceccessceeseescecsceeseceseceseesscecseceaecesesenesenecseecsaeeaeceseeeseeeseceseseeesseeeaeeaaes 11 2 ZPU 5000 INSTALLATION 2 1 Preliminary Considerations Before Installing the ZPU 5000 in a Rack 13 2 2 Powering the ZPU 5000 Unit oo cc cecccescessesssecseceseceseeeseecseesaecsaeceeeseeeeseecssenseeseeseaeecseecseceaesneesseeeeenseenaes 13 2 2 1 Main Power e 14 2 2 2 Protective Conductor Terminal sirsie E A EEGEN 14 2 3 Dual Channel Analog Input Output Modules 15 2 3 1 Pro
12. 0 Hz 0 7 to 1000 Hz ICPM 5 65 100 5 65g Peak 100 mV g 5 65g Peak 28 mm s Peak 2000 um Peak to Peak 0 7 to 1000 Hz 0 7 to 1000 Hz 0 7 to 1000 Hz Note ICP accelerometers are powered by the analog module with a constant current voltage source Connection A EE EE E e Ou VW Du L I d L JL Ch Inn Me Raby Hi H BE CO Ll 2 POWER SIGNAL COMMON d E ZPU 5000 User s Manual 19 Z MATS evxengV b D Voltage Input Module Module Input Range Maximum Processed Range BW VIM 0 5 0 to 5V According to Measuring Chain DC to 1000Hz VIM 5 5 5 to 5V According to Measuring Chain DC to 1000Hz VIM 0 10 0 to 10V According to Measuring Chain DC to 1000Hz VIM 10 10 10 to 10V According to Measuring Chain DC to 1000Hz VIM 2 18 2 to 18V According to Measuring Chain DC to 1000Hz Connection Sela hl Bal Bs Rely er d E Ge de d N e Bs i S TN Ba E ES Ei tng el ei E i OR E NW hy o k x Iw X 9 ef A NILE Ss A Gap Kei p z PV140213A 20 ZPU 5000 User s Manual DIROS eN 2 3 3 Output Connections and Specifications Raw Outputs Analog outputs that represent the processed raw signal See Important Information under section 2 3 Dual Channel Analog Input Outp
13. NOT OK Information e Press the MENU key e Information System OK Detail This screen gives the user a more thorough explanation on SYSTEM OK and SYSTEM NOT OK status If SYSTEM OK only is displayed everything is normal adjusting VFD Brightness e Press the MENU key e Settings Display Brightness This screen allows the user to adjust the VFD s brightness pPower Saving Options e Press the MENU key e Settings Display Power Options This screen allows the user to program when the VFD turns off automatically to save power The range varies from Never to a maximum delay of 25 minutes 42 ZPU 5000 User s Manual DIROS 4 58 Vd attributing a Unit Address e Press the MENU key e Settings Set Address This screen allows the user to program a unit address and enable or disable DHCP The unit must be rebooted after changing these parameters When DHCP is set to No three additional parameters appear that can be edited by pressing ENTER Static IP address Subnet Mask Default Gateway For more information regarding DHCP please contact your network administrator AN Important Information On newer units 9183 06G00 21x the COM Ports menu does not open even if a plug in is installed No modifications can be made from the ZPU 5000 On older units 9183 06G00 20x the COM Ports menu opens allowing the user to modify the config uration See step 21 viewing I Editing Serial Port Communica
14. S 47 4 1 4 Verifying the Analog Input Output Modules c ccceccecssesseceneceseeeceeeeecsaececeeeseeesaeesaeeeaeeneeeeeeaaes 48 4 1 5 Verifying the CTRIL 100 Module siisccisccessssccsavsicevareadotadeciesssecssdadecdetedsedennsensadesneadessceaustussantauecsendeaes 49 5 GENERAL SPECIFICATIONS OF THE ZPU 5000 5 1 Electrical Chiara Gteristics venies ainiai aN EEE ON AO EAV ANKEN E AE eE EEN 51 5 2 Environmental Characteristics ccccccsssscccccocssssosscccccsssssssccscecosssssccscecesssssececessecssncncescossseseesessosssssscececs 52 SE dE ene EE EEN 53 ZPU 5000 User s Manual 5 Z DIROS ea 6 ZPU 5000 User s Manual DIROS 4 58 Vd 1 GENERAL DESCRIPTION OF THE ZPU 5000 The ZPU 5000 is a multi channel acquisition instrument designed for monitoring and protecting large rotating machines such as turbogenerators hydroelectric generators and large motors Available in both a network with a ZOOM controller or standalone configuration the ZPU 5000 can simultaneously monitor multiple parameters and communicate with the ZOOM software platform While both network and standalone units share a similar panel interface and overall dimensions the ZPU 5000 network unit comes with additional measurement types and processing protocols It is always installed in a network configuration that includes a ZOOM Controller and executes complete online monitoring analysis protection alarm management and trending of large rotating
15. ZPU 5000 ACQUISITION UNIT User s Manual for ZOOM Version 7 1 3 eg a Chasse Unit e rma Type DH foot 29 00 Lolo als pr E eg Rea 2 P N 9483 06M1A 211 DIROS 4 58 Vd Safety Information This product is designed and tested in accordance with EN 61010 1 2001 standards The following manual contains information and warnings that must be observed and followed in order to keep the instrument in good condition and insure safe operation Safety and Electrical Symbols Warning Danger Identifies conditions or practices that could cause physical harm or damage the measuring chain and other equipment to which it is connected Caution Identifies conditions or practices that could result in permanent loss of data Important Information Must be read and followed Alternating Current GND or earth ground Protective conductor terminal JI AIS EE Electronics common not linked to earth ground Jb iso Isolated common not linked to earth ground nor electronics common AL Shield connection location CAT Overvoltage installation or measurement Category 1 VibroSystM Inc 2727 Jacques Cartier E Blvd Longueuil QC Canada J4N 1L7 Phone 450 646 2157 U S Toll free Line 800 663 8379 Email techsupp vibrosystm com www vibrosystm com 2 ZPU 5000 User s Manual Copyright VibroSystM Inc 2013 P N 9483 06M1A 211 WS evxengV b Safety Prec
16. also possible SYNCHRO 1 IN to adjust the synchronization pulse threshold for a probe with a is voltage output instead of a transistor output wa e Synchro signal inputs 2 x Vgl Input type pull up to 24Vdc Sraid Control type NPN open collector proximity switch e 24Vdc output to power the synchronization probe s The SYNCHRO 1 Rev Probe Input connector is equipped with a 5 position panel header with a threaded flange as well as a mating connector with a screw flange Recommended wire size 0 5 0 34 mm 20 22 AWG 22 ZPU 5000 User s Manual Z DIROS ea Important Information Always use SYNCHRO 2 IN as the default input for the synchronisation signal B SYNCHRO 1 rev Probe Output Used to view the SYNCHRO 1 Rev pulse on an instrument other than the ZPU 5000 Output type NPN collector with resistor pull up to 5 V SYNCRO Out GND Diss The SYNCHRO 1 Rev probe output connector is equipped with a 3 position panel header with a threaded flange as well as a mating connector with a screw flange Recommended wire size 0 5 0 34 mm 20 22 AWG C Control Inputs a set of inputs for the control of four system features from remote switching devices The illustrations below represent these four system features Control Contact 1 Alarm Inhibit an input used to disable all alarm functionalities Input type 10 KQ pull up resistor to 24 Vdc
17. are available on the circuit to allow a grounded or ungrounded 4 to 20 mA loop See illustration below JP2 Channel 1 jumper installed grounded jumper removed ungrounded JP1 Channel 2 jumper installed grounded jumper removed ungrounded 7h 2000 e JP1 JP2 4 to 20 mA ZPU 5000 User s Manual 17 Z MATS evxengV b B Fiber Optic Accelerometer FOA Input Module Maximum Processed Range BW Module Input Range Input Sensitivity Acceleration Velocity Displacement FIM 40 100 0 to 40g Peak 100 mV g 40g Peak 100 mm s Peak 2000 um Peak to Peak 15 to 1000Hz 30 to 1000Hz 30 to 1000Hz Note The modules do not supply power to the measuring chain An external power supply is required Connection i Ba P D I Bs Op E NI BS E IS E El E Sie Lon we E D o Dier 2 SE SIGNAL SN S e COMMON i Si e 18 ZPU 5000 User s Manual Z MATS evxengV b C Piezo Electric Accelerometer ICP Input Module Maximum Processed Range BW Module Input Range Input Sensitivity Acceleration Velocity Displacement ICPM 1 13 500 1 13g Peak 500 mV g 1 13g Peak 28 mm s Peak 2000 um Peak to Peak 0 7 to 1000 Hz 0 7 to 1000 Hz 0 7 to 1000 Hz ICPM 1 13 100 1 13g Peak 100 mV g 1 13g Peak 28 mm s Peak 2000 um Peak to Peak 0 7 to 1000 Hz 0 7 to 100
18. autions A Warning Danger Caution Although most instruments and accessories are normally used at non hazardous voltage levels hazardous conditions may still be present in some situations This product is intended to be used by qualified operators and maintenance personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury Carefully read and follow all installation operation and maintenance information before using this product Install and use this instrument only as specified in this manual or the protection provided by this instrument might be impaired Do not use this instrument in wet environments When in doubt that safety protection has been impaired make this instrument inoperative and secure it against any unintended operation Have this instrument serviced by qualified service personnel only To avoid shock hazards connect the power supply to a properly grounded power source If a two conductor power cord is used a protective grounding wire must be connected between the ground terminal and earth ground before connecting the power cord or operating the instrument Never remove the cover or open the case without first turning off the main power source Never operate this instrument with the cover removed or the case open Use caution when working with voltages above 30 VAC rms 42 VAC peak or 42 VDC These voltages can cause shock hazards Only use
19. cesses for rend Outputs ccss aseciusssecassnacsaees eeeebnd E AR RR RTA AE dd 16 2 3 2 Input Types and Module Specfheattons 17 2 3 3 Output Connections and Specifications ccccccceescessessseeseceseceeeseeeeceeseecseceeceseeessecseceseceseensessaeeaaes 21 2A Control Mod le eeii ae n r aa Ea te et a E ES 22 2 4 1 Control Module Connections and Spechieatong 22 2 5 Communication EE 26 2 5 1 USB Portossa N ET EEE R ATE EE aaRS 26 2 5 22 E EE EE 26 2 5 3 EE He 3 USING THE ZPU 5000 UNIT 3 1 Front Panel CED Indicator assiriana iinn E a A A TA ATA ansantansdeves ET 29 3 1 1 Startup Boot Sequence isiccs cis cccscscessddesscancsussesssis deed SEENEN Ed dee 30 3 12 Firmware Update ss teste leltadawebtoassceuaesdaavecstedcecs 32 3 1 3 Display During Normal Operaton 34 3 2 ZPUH5000 CoOmtrol ss csccssea sat hata cdadbud cadens denssesscedesan E ds cduhbewkdadeeasdedueetdadgont senboud E NERE 36 3 2 1 User Interac 7 desgiegegguen gedet ed einne Age d e S ed Suana dedaassaduoaenand EECH 36 KE 36 3 3 ZPU SOQOM EE 37 3 3 1 Browsing Through the Menus vis ccccccassassteshsaecacessssaccencosscessaaecsassessdaosacnaaneccdaeasdccuadecadansnedanntssnaaanace 37 4 TROUBLESHOOTING 4 1 ZPU 5000 Hardware Troublesbhootmg 47 4 1 1 Power Supply Verification ees REESEN deed ee 47 4 1 2 Normal Startup of a ZPU 5000 Unit cece cccccecssesseceeeceseecseceseceseseceeseecsaecsaeceeeseeeaeecaeenaeeneeaeeaaes 47 SL Network Oe sn Eet EE
20. e cursor at a selected position when entering data e Scrolling through available monitoring displays and headers 36 ZPU 5000 User s Manual DIROS eN 3 3 ZPU 5000 Menus The menus are organized in a tree structure with main options leading to sub menus The following illus tration is a map of the possible commands MENU ZPU5000 Plugin Import all Configurations Browse Configuration Modify Configuration Import Configuration Export Configuration nsert USB Key Contact nformation System nformation Information Settings About VibroSystM System Modules Alarms System OK Details Module nformation Machine Machine Modules Parameters Sensors Virtual Sensors Select a Module Module Parameters Select a Sensor Sensor Parameters Virtual Sensor Parameters Modify Machine Parameters Machine Modules Sensors Select a Module Modify Module Parameters Virtual Sensors Alarm nformation Configuration System OK NOT OK Information TIRI Maintenance
21. eader with a threaded flange as well as a mating connector with a screw flange Recommended wire size 0 5 0 34 mm 20 22 AWG D Relay Driver Outputs A set of outputs used to drive relays and keep the user informed about system events such as System OK and Channels OK The illustration below shows a configuration with multiple ZPU 5000 acquisition units ji System OK System Ok Return Relay Coils Channels OK TTT ZPU 5000 1 Note Relay drivers 1 and 2 are available for optional configurations using the ZOOM software ZPU 5000 2 Output type Bipolar FET 30V 25 mA max isolated ground SYSTEM OK Transistor Status External Relay CHANNEL OK Transistor Status External Relay OK ON Energized OK OFF Not Energized NOT OK OFF Not Energized NOT OK ON Energized The relay driver output connector is equipped with a 7 position panel header with a threaded flange as well as a mating connector with a screw flange Recommended wire size 0 5 0 34 mm 20 22 AWG ZPU 5000 User s Manual 25 Z DiR S ea 2 5 Communication Module Wiring Connections USB PORT ETHERNET PORT RS 485 422 RX PORT RX PV040713A 2 5 1 USB Port The USB port allows connection of a portable storage device to copy the configuration or to update the firmware 2 5 2 Ethernet Port A 10 100 Mbps port for commun
22. ey e Configuration Select ZPU5000 Plug in Browse Configuration Virtual Sensors This screen displays virtual sensor parameters S max The information that appears is a result of two sensor readings on the same module If no virtual sensors are configured nothing appears on this screen Monitored True Alarms Max When selecting Alarms Max a sub menu opens allowing the user to view maximum alarm processing values DGR Threshold ALR Threshold Trig Mode Before Trig After Trig Omodifying Machine Parameters e Press the MENU key e Configuration Select ZPU5000 Plug in Modify Configuration Machine This screen allows the user to modify various machine parameters Number of Poles 2 to 200 Network Frequency 50 or 60 Hz Rotation Auto Detect CW or CCW Pole Numbering CW or CCW Angle Numbering CW or CCW Owodifying Module Parameters e Press the MENU key e Configuration Select ZPU5000 Plug in Modify Configuration Modules Select a module This screen allows the user to modify various module parameters Analog I O Modules Control Modules Monitored True or False Monitored True Synchro in Falling Edge or Rising Edge Synchro out Falling Edge or Rising Edge Third Party Synchro Yes or Not Synchro Detection 20 to 20 Volts Synchro Duration 100 to 1000 psec Synchro Delay 0 to 8900 usec ZPU 5000 User s Manual 39 Z DIROS ea modifying Sensor Parameter
23. his screen displays information about the operation of various modules in the form of a table Modules T CZE ZC Version Module si 47 117 73 ARZ Module 2 32 126 22 r e Module 3 32 126 ES 2 D A Module 4 33 127 Ei ARZ Module an 42 103 at SE Te Module 6 Module 7 Module 5 Module 9 N A N A LL eExporting Alarms Press the MENU key e Information Alarms Export Alarms The user is prompted to enter a USB key and press ENTER The exportation is done automatically Follow instructions on the following screens ZPU 5000 User s Manual 41 DIROS ea Q Important Information The View Acknowledge and Acknowledge All tabs only appear when alarms have been triggered If no alarms are triggered only the Export Alarms tab appears Gviewing I Acknowledging Alarms e Press the MENU key Information Alarms View Acknowledge This screen allows the user to view active alarms one at a time An alarm appears in the following way month day year time channel name Press ENTER to view alarm details DaHr date amp hour Level Danger or Alert Value Sensor Pole Blade Acknowledge Press ENTER to acknowledge the alarm acknowledging all Alarms e Press the MENU key e Information Alarms Acknowledge All This screen allows the user to acknowledge all active alarms at once by pressing ENTER viewing SYSTEM OK SYSTEM
24. ication with the ZOOM software through a CAT6 E cable recommended 2 5 3 RS 485 422 Port The user can choose between half duplex RS 485 or full duplex RS 422 communication with TWS and Modbus RTU protocols directly in the ZOOM Configuration software A hardware configuration is also required via the COMM 100 module by changing the ON and OFF jumpers as illustrated below S3 and S4 ON RS 485 Half Duplex OFF RS 422 Full Duplex 26 ZPU 5000 User s Manual Z DIROS 4 58 Vd RS 485 in half duplex mode typical connection Note Jumpers S3 and S4 ON Important Information 120 Q termination resistor is only installed on the LAST UNIT of a chain Shield RS 422 in full duplex mode typical connection Note Jumpers S3 and S4 OFF TX Important Information 120 Q termination resistor is only installed on the LAST UNIT of a chain TX RX RX Shield The RS 485 422 port connector is equipped with a 6 position panel header with a threaded flange as well as a mating connector with a screw flange Recommended wire size 0 5 0 34 mm 20 22 AWG Important Information Modules are shipped with S3 and S4 jumpers in the ON position RS 485 and a 120 Q termination resistor installed ZPU 5000 User s Manual 27 Z DIROS ea 28 ZPU 5000 User s Manual Z MATS evxengV b 3 USING THE ZPU 5000 UNIT 3 1 Fron
25. ight up upon startup verify the power supply 4 1 1 Power Supply Verification First read the voltage at the back of the unit with a portable meter Make sure the unit receives power from an AC source within the prescribed range 100 to 240 Vac 50 60 Hz If the acquisition unit does not receive power verify the source wiring starting with the external circuit breakers protecting the unit If the acquisition unit receives power verify the fuses in the fuse holders at the rear of the acquisition unit If the acquisition unit still fails to respond contact VibroSystM for further assistance 4 1 2 Normal Startup of a ZPU 5000 Unit Verify the boot up sequence by observing the LED indicators and display screen A normal startup can take up to 2 minutes See 3 1 1 Startup Boot Sequence on page 30 for the correct boot sequence Verify the following If the information on the display screen is different from the boot sequence the firmware may be incorrect and will need to be reinstalled If the LED indicators and display screen do not turn on a major power supply or main component failure has occurred Contact VibroSystM for further assistance 4 1 3 Network Connection A ZPU 5000 unit needs to be connected to a TCP IP network The unit can be configured either by a Attribution of an IP address through DHCP The unit must be connected to a router or a ZOOM Controller with Windows Server to obtain its IP address
26. ime period G Minimum Some applications require the minimum value measured by a sensor The minimum process detects and returns only the minimum values during a pre determined time period H Average Some applications require the average value measured by a sensor The average process deter mines the average value during a pre determined time period 16 ZPU 5000 User s Manual DIROS 4 58 Vd 2 3 2 Input Types and Module Specifications All analog I O modules have the same pinout but each module is factory configured for a specific input source Input channel connectors are equipped with a 3 position panel header with a threaded flange as well as a mating connector with a screw flange Recommended wire size 0 5 0 34 mm 20 22 AWG A 4 to 20 mA Current Input Module Module Input Range Maximum Processed Range BW AGM 4 20 4 to 20 mA According to Air Gap Measuring Chain DC to 1000Hz CIM 4 20 4 to 20 mA According to Measuring Chain DC to 1000Hz Note The modules do not supply power to the measuring chain An external power supply is required Connection DEER Input Channel Characteristics RSUN E Kl N S Input Impedance 200 Q i Gil a y Bs Bs Se fo S g A Bug 4 TO 20 mA e Si 4 TO 20 mA BCE Q Important Information Modules are shipped with JP1 and JP2 jumpers installed Jumpers
27. lug in Browse Configuration Machine This screen displays the machine s parameters Machine Type Number of Poles Network Frequency Nominal Speed Nominal Air Gap Nominal Power Rotation Pole Numbering Angle Numbering Oaccessing Module Parameters e Press the MENU key e Configuration Select ZPU5000 Plug in Browse Configuration Modules Select a module This screen displays parameters for analog I O modules 1 to 8 and the control module 9 Analog I O Modules Control Module Monitored Synchro in Module Synchro out Model Third Party Synchro Processing Synchro Duration Version Synchro Delay Relay 1 Relay 2 Oaccessing Sensor Parameters e Press the MENU key e Configuration Select ZPU5000 Plug in Browse Configuration Sensors Select a sensor The sensor s parameters are displayed on three screens Screens 2 and 3 contain information about the alarm levels If maximum levels are not monitored screen 2 will be mostly empty If maximum levels are monitored screen 2 will contain information about alarm and danger thresholds Screen 1 Screen 2 Screen 3 Monitored Maximum Monitored Minimum Monitored Channel Number Parameter Location Angular Position Minimum Trending Maximum Trending Trending Signal Processing Sensor Minimum Sensor Maximum Offset 38 ZPU 5000 User s Manual Z DIROS eN accessing Virtual Sensor Parameters e Press the MENU k
28. lustrates a typical ZPU 5000 VFD during normal operation Tyre Displacement Lo n a Hi n a 3 08 LoLo nza HiHi na 1 The address assigned by the user allows quick connection validation to the network and the ZOOM Controller In this case the E1 identification is used E1 The acquisition unit has received an IP address and is connected to the ZOOM Server E41 The acquisition unit has an IP address but is not connected to the ZOOM Server E1 The acquisition unit does not have an IP address and is not connected to the ZOOM Server 2 Indicates the connection type Local or Network 3 Indicates the machine s speed in RPM 34 ZPU 5000 User s Manual DIROS eN 4 Indicates status flags for the synchronization probe and modulation signal s A synchronization probe is detected m A modulation signal is detected moving poles 5 Indicates the machine s rotation direction CW clockwise CCW counterclockwise 6 Indicates input parameter types associated with this sensor Air Gap Force Relative Vibration Absolute Vibration Level Speed Active Power Magnetic Flux Strain Blade Tip Clearance Mass Temperature Current Phase Torque Displacement Position Velocity Eccentricity Pressure Voltage Flow Reactive Power Custom Parameters 7 Indicates alarm levels set for this input channel Lo lower threshold Alert level LoLo lower threshold Danger level Hi upper threshold Aler
29. nd the signal has been stabilized but the ZOOM Controller has not completed its trending calculation cycle 4 1 5 Verifying the CTRL 100 Module Verify the startup procedure of the control module e The LED indicator should turn Green for 2 seconds blink three times then flash a short pulse each time the ZPU 5000 receives the synchronization signal when the machine is in rotation This confirms that the synchronization probe is present and operational If the LED indicator at the back of the module remains Orange a firmware problem has been encountered and new firmware must be reloaded into the acquisition unit Refer to the firmware installation procedure See 3 1 2 Firmware Update on page 32 ZPU 5000 User s Manual 49 Z DIROS ea 50 ZPU 5000 User s Manual Z WS gt 4 58 Vd 5 GENERAL SPECIFICATIONS OF THE ZPU 5000 5 1 Electrical Characteristics CONTROL MODULE Inputs Type e Trigger Level Hysteresis e Pulse Length Outputs Type Pull Up Connected to 24 V 3 8 V 250 mV 10 usec Minimum Bipolar FET 30 V 25 mA max isolated ground Note A 24 Vdc 100 mA power supply output is available from this module which may be used as a power source for the synchronization sensors 1 rev COMMUNICATION MODULE Ethernet port Protocol e Speed RS 485 RS 422 Port Electrical Specifications e Speed USB port 1 1 2 0 Compatible Connection ANALOG I O MODULES Processing
30. nfirms the integrity of the front end measuring chains Sensors and cables and the input stage of all analog I O modules The SYSTEM OK LED confirms the integrity of the system s operation 4 Alarm Annunciation LEDs The ALARM ACKNOWLEDGE LED provides a visual notification that an alarm has been triggered The CHANNELS ALERT DANGER LED provides an instant visual notification of preset alarm threshold violations on selected processed input channels 5 USB Port The USB port allows connection of a portable storage device to copy or save the configuration or update the firmware Portable USB Flash Drive The front panel features a USB port that accepts a portable flash drive An entire system configuration and system firmware can be stored on the drive to be copied or upgraded The drive can be inserted into the USB port while the unit is running 4p Important Information U3 USB smart drives are not compatible with the ZPU 5000 s operating system Apart from this restriction any portable USB flash drive formatted to FAT32 can be used A storable system configuration includes System related information Analog input output parameters Analog input output firmware Input sensor type Control module firmware Input range Operating system Input units of measurement All plug in installations Processing Output range Output units Alarm thresholds ZPU 5000 User s Man
31. pleted in just a few seconds When updating a module firmware messages are displayed to view the operation s progress 1 First insert the USB key The SYSTEM OK LED will blink Yellow during the data transfer Caution Do not remove the USB key while the SYSTEM OK LED flashes Yellow A screen shows the update progress Once the data transfer is completed the SYSTEM OK LED will turn Orange and remain this way until the USB key is removed 2 Once the USB key is removed the unit will display a message indicating that the reboot process has been initiated 32 ZPU 5000 User s Manual WW Oey a8 3 The update procedure starts by erasing the contents of the USB key 4 The next step consists of uploading the new firmware onto the module s flash memory This operation takes 3 to 4 minutes to complete for each module A Warning Danger A Caution Do not disconnect the ZPU 5000 during the update process 5 Once the operation is completed on a module a message is displayed to confirm that the update was successful If another module is installed the updating program then proceeds with the next one ZPU 5000 User s Manual 33 Z WV Oey a 6 Once all modules have been updated the configuration is reloaded and the system starts normal operation 3 1 3 Display During Normal Operation The illustration below il
32. power supply A 3 position removable female type screw terminal connector allows AC power input wiring The ZPU 5000 unit should be installed in compliance with national and local electrical norms 10 Protection Fuses 2 The ZPU 5000 unit relies on a dual fuse protection system Replace only with the same type of fuse 3 15A 250V slow blow 5x20 mm 11 Protective Conductor Terminal The protective conductor terminal on the rear panel must be connected to a grounding point in compliance with local regulations Grounding through the protective conductor terminal is essential for safety purposes It also provides better efficiency against ESD and EMI disturbances 1 3 Typical Module Installation It is important to properly align the module before inserting it in the ZPU 5000 Follow appropriate guides located on the built in rails See illustration below for reference PV180613E ZPU 5000 User s Manual 11 Z DIROS ea 12 ZPU 5000 User s Manual Z MATS evxengV b 2 ZPU 5000 INSTALLATION Although it is normally delivered installed pre cabled in a 19 rack and part of a complete system the ZPU 5000 unit can also be ordered separately as an addition to an existing installation 2 1 Preliminary Considerations Before Installing the ZPU 5000 in a Rack The following guidelines will help you plan your equipment rack configuration Allow
33. remains ZPU 5000 User s Manual 29 AVLESE 3 1 1 Startup Boot Sequence The ZPU 5000 loads the last configuration used A new configuration is loaded when required by the user The entire boot sequence can last up to 2 minutes 1 The VFD is blank and all LEDs light up for approximately 35 seconds in the following initial colors SYSTEM OK Yellow CHANNELS OK Yellow ALARM ACKNOWLEDGE Orange CHANNELS ALERT DANGER Red ZPU 5000 2 A message appears on the VFD to announce the start of the boot sequence 3 During Plug in load up the ZPU 5000 network address is displayed in this case the E1 desig nation is used 30 ZPU 5000 User s Manual WV S a8 4 The unit uploads the configuration available on the network 5 The system configuration loads 6 Finally the system starts normal operation while the VFD shows real time information o n a HiHi na ZPU 5000 User s Manual 31 DiR S a 3 1 2 Firmware Update A portable memory device containing new firmware and configurations may be inserted into the USB port to upgrade the internal programs and parameters used by the ZPU 5000 Five elements can be updated Analog input output module firmware Control module firmware Operating system ZPUManager All plug in installations Except for the module firmware update which takes several minutes to complete all modifications are com
34. s e Press the MENU key e Configuration Select ZPU5000 Plug in Modify Configuration Sensors Select a sensor This screen allows the user to modify various sensor parameters Monitored True or False Trending Minimum Maximum Average RMS Peak Peak Peak or Raw choices depend on configuration Angular Position 0 to 359 degt Min Trending min value of the sensor range offset Max Trending max value of the sensor range offset Offset 0 to Max Display Unit when changed all values are recalculated Alarms Min Alarms Max When selecting Alarms Min Max a sub menu appears allowing the user to enable or disable maximum or minimum alarm processing values by pressing the right arrow on the keypad When min max monitored alarm processing is set to Yes a second sub menu opens allowing the user to configure various alarm thresholds for a given sensor Sub Menu 1 Sub Menu 2 Yes only Minimum Monitored Yes or No DGR Threshold Enter a value Maximum Monitored Yes or No ALR Threshold Enter a value Trig Mode Turn or Time Before Trig Enter a value After Trig Enter a value Owmodifying Virtual Sensor Parameters e Press the MENU key e Configuration Select ZPU5000 Plug in Modify Configuration Virtual Sensors This screen allows the user to modify various virtual sensor parameters S max The information that appears is a result of two sensor readings on the same module If no virt
35. sufficient clearance around the rack or cabinet for maintenance Enclosed racks must have adequate ventilation as each component generates heat An enclosed rack should have enough ventilation and air circulation Using fans and heat evacuation vents at adequate locations insures constant air circulation while maintaining temperature levels below 50 C e Cables must be kept away from an electrical noise source power lines and fluorescent lighting fixtures Keep signal cables separated from power cables The unit must be kept away from electrically conductive dust water or moisture When mounted in an enclosed rack it is suggested to allow a space of at least 5 1 4 3U above each component for ventilation Side support angles are required to install the unit in a rack 2 2 Powering the ZPU 5000 Unit A Warning Danger Caution The ZPU 5000 unit power supply and grounding connection should be installed in accordance with national and local electrical norms To ensure protection the chassis grounding wire must be of a heavier or equal gauge than the wire associated with the AC input For safety purposes a 15A circuit breaker should also be included in the AC input wiring Several instruments may be connected to a circuit protected by a circuit breaker Each instrument must however have its own disconnection device ZPU 5000 User s Manual 13 2 2 1 Main Power Input The ZPU 5000 s main power inpu
36. t Panel LED Indicators SYSTEM OK CHANNELS OK ALARM ACKNOWLEDGE CHANNEL ALERT DANGER Turns Yellow upon startup then turns Green as long as the system is operating correctly Also indicates that the ZPU 5000 is properly connected to its ZOOM ZPU5000 service in the ZOOM server Turns Orange when a system component malfunction occurs such as a ZOOM plug in or ZPUManager interruption a network connection error or other malfunction types Flashes Yellow when files are copied from a USB key and turns Yellow once the copying process is completed Turns Yellow upon startup then turns Green after the firmware has completed booting and all measuring chains are confirmed as functional Remains Green as long as all measuring chains are functional Turns Orange when one measuring chain or more becomes saturated defective sensor faulty connection Turns Orange upon startup then turns Green to confirm that no new alarm has been triggered and that all prior alarms have been acknowledged Turns Orange when an event has triggered an alarm awaiting to be acknowledged Turns Red upon startup then turns OFF until an alarm event occurs Turns Yellow when an alert type event a measurement has reached the first threshold has occurred and remains Yellow as long as the alert condition remains Turns Red when a danger type event a measurement has reached the second threshold has occurred and remains Red as long as the alert condition
37. t is equipped with a 3 position panel header and a threaded flange It also comes with a mating connector and a screw flange See illustration below for reference Electrical Characteristics Input voltage range Line frequency Power consumption Fuse replacement Recommended wire size AC AC Line Neutral 100 240 Vac 50 60 Hz 65W Max 3 15A 250V slow blow 5x20mm 1 5 mm 16 AWG 300V rating 2 2 2 Protective Conductor Terminal 14 ZPU 5000 User s Manual The protective conductor terminal must be connected to a grounding point in compliance with local regulations Grounding is essential for safety purposes as well as to provide better efficiency against ESD and EMI disturbances Electrical Characteristics Wire size at least 1 5 mm 16 AWG up to 6 mm 10AWG Z DIROS ea 2 3 Dual Channel Analog Input Output Modules Outputs O Row Out 0 10 IECH gio d v Lal e SI ae aw Out 4 20mA II 3 a CC Trend Out 0 o Se L L Ld d Trend Out 4 2 wi L Ld L P Relay dri de LA Lo driver LO CH B Relay driver LOLO UU 2 H B Relay driver Hl E ei m Relay driver HHI __rd y 4 7 L10 E gt h Jei KH m O ol ol Channel OK O O O Input o Sensor Input E te al aH Sensor Input
38. t level HiHi upper threshold Danger level 8 Indicates the configured trending and alarm range 9 Indicates the unit of measurement selected for the sensor with processing if any raw Raw value rms RMS value p Peak value pp Peak to peak value max Maximum value min Minimum value avg Average value 10 Indicates a channel name assigned by the user in the ZOOM Configuration software The description may contain up to 32 characters however only the first 28 characters are displayed 11 Indicates the status of each input Depending on the number of modules installed the table can contain up to 16 inputs A moving bar graph displays a real time visual cue of the present value Each half bar represents 8 of the total range ZPU 5000 User s Manual 35 3 2 ZPU 5000 Controls 3 2 1 User Interface The front panel user interface consists of a seven button keypad and a VFD screen display ZPU 5000 A d ee gt c ALARM ACKNOWLEDGE m MENU CANCEL v CHANNELS ALERT DANGER Willet eN 3 2 2 Keypad The MENU button is used for toggling in and out of Menu mode The ENTER and CANCEL buttons are used for e Moving to the next previous menu levels e Confirmation cancellation of an entry w d ENTER gt The four directional buttons emulate a pointing device and are used for e Browsing through the options in a menu MENU Ww CANCEL e Placing th
39. tion e Press the MENU key e Settings COM Ports In this screen the user can use the keypad to switch the communication module s configuration RS 485 Half Duplex or RS 422 Full Duplex selecting Network or Standalone Mode e Press the MENU key e Settings Set Mode This screen allows the user to decide in which mode to operate the ZPU 5000 by pressing ENTER The unit must be restarted after selecting the desired mode Connected to the ZOOM system Standalone not connected to ZOOM ZPU 5000 User s Manual 43 DIROS eN creating Users and Attributing Access Rights e Press the MENU key e Settings Create User This screen is used to create a new user and determine his her access rights The unit must be restarted after this configuration Mode Admin or Guest Password 4 characters the password serves as the user name Validate amp Save The following table shows the access rights for each user type Operation Admin Guest Configuration Browse X Configuration Modify Configuration Import Configuration Export Information About VibroSystM Information System Information Modules Information Alarms Information System OK Detail Settings Display Settings Set Address Settings COM Ports Settings Set Mode Settings gt Create User Settings Delete List Users Maintenance
40. to extend monitoring range and capabilities The ZPU 5000 is linked via its 10 100 Mbps Ethernet port to a network that includes the ZOOM Controller It can also be operated locally without connection to the ZOOM Controller 1 2 Overview of the ZPU 5000 s Main Components FRONT VIEW ZPU 5000 SYSTEM OK CHANNELS Ox ALARM ACKNOWLEDGE CHANNELS ALERT OANGER Evi BROSYSTM 1 Vacuum Fluorescent Display VFD The vacuum fluorescent display illustrates messages on a 256 x 128 dot grid In Menu mode the screen displays configuration information organized under browser menus In Monitoring mode real time measurement values text and bar graphs are displayed for identification 2 Keypad The 7 button keypad is ideal for browsing through the various displays It allows the user to configure selected parameters The MENU button gives access to the unit s configuration menu for reviewing or changing configuration parameters Once the unit has completed its boot up routine and starts running in Monitoring mode press the MENU button to toggle between Monitoring and Menu modes In Menu mode use the ENTER button to access sub menu levels register a selection or enable disable a feature The CANCEL button is used to cancel a selection when a confirmation is requested It is also used to move back within the menu one sub menu at a time 8 ZPU 5000 User s Manual DIROS 4 58 Vd 3 OK LEDs The CHANNELS OK LED co
41. ual 9 REAR VIEW 6 Analog I O Modules There are up to eight dual channel analog I O modules that receive and process signals from various sensors and conditioners Each module is factory configured to receive either current voltage or ICP piezoelectric sensor signals from two different sources to which a digital process is applied Each channel also supports four analog outputs and four open collector outputs for controlling remote alarm relays Removable female screw terminal connectors allow quick connection for permanent wiring 7 Control Module This plug in module supervises control and synchronization signals for the ZPU 5000 unit Related inputs and outputs include e Synchronization inputs D Synchro output Alarm inhibit External trigger e D D Acquisition trigger e Rotation e System OK relay driver e Channels Ok relay driver e Two relay drivers for optional configurations configurable in the ZOOM software 8 Communication Module This module enables communication to various instruments One Ethernet 10 100 Mbps port for communication with the ZOOM Controller One serial port for half duplex RS 485 TWS and Modbus RTU or full duplex RS 422 Modbus RTU only communication One USB port same function as the one on the front 10 ZPU 5000 User s Manual Z MATS evxengV b 9 Power Input Provides an AC input connection to the
42. ual sensor is detected nothing appears on this screen Monitored True Alarms Max When selecting Alarms Max a sub menu opens allowing the user to edit maximum alarm processing values by pressing the right arrow on the keypad DGR Threshold ALR Threshold Trig Mode Before Trig After Trig Oimporting I Exporting a Configuration 40 e Press the MENU key e Configuration Select ZPU5000 Plug in Import Export Configuration In this screen the user is prompted to insert a USB key to import or export a configuration The unit restarts automatically after importing exporting ZPU 5000 User s Manual Z DIROS eN Oimporting all Configurations e Press the MENU key e Configuration Import All Configurations In this screen the user is prompted to insert a USB key to import all configurations at once The unit restarts automatically after importing contact Information e Press the MENU key e Information About VibroSystM This screen displays VibroSystM contact information such as the company website technical support s email address phone and fax numbers zpPu 5000 System Information e Press the MENU key e Information System This screen displays system information Unit Address Unit Version Unit OS Version Unit IP Address All Plug ins including versions that are presently on the unit ex Plugin ZPU5000 module Information e Press the MENU key e Information Modules T
43. ut Modules on page 15 from the sensor on the corresponding input channel Trending Outputs Analog outputs representing the selected processed signal from the sensor on the corresponding input channel Voltage Output Output range 0 to 10V Load 10 kQ min Processing range According to ZOOM Configuration Current Output Output range 4 to 20 mA Load 500 Q max Processing range According to ZOOM Configuration e Relay Driver Outputs Output type Bipolar FET 30V 25 mA max isolated ground Output state Not alarm Transistor OFF External relay not energized Alarm detected Transistor ON External relay energized The output channel connector is equipped with a 14 position panel header with a threaded flange as well as a mating connector with a screw flange Recommended wire size 0 5 0 34 mm 20 22 AWG The following schematic illustrates a summarized view of the possible connections available on the 14 position output channel connector Raw Out 0 10 V GND Raw Out 4 20 mA m GND Trend Out 0 10 V GND Trend Out 4 20 mA GND Relay Driver LO Relay Driver LOLO Gei Relay Driver HI 24Vdc Relay Driver HIHI en so Shield ZPU 5000 User s Manual 21 DIROS eN 2 4 Control Module
44. z z S oti Lei t PV280213A Analog input output modules are two channel electronic cards capable of converting input signals according to selected processes and generating corresponding analog signals A ZPU 5000 unit can accept up to eight analog input output modules For each input channel the data is processed according to the sensor config uration in ZOOM Processed raw and trend outputs are then available in both 4 to 20 mA and 0 to 10V formats for real time monitoring Important Information The raw output does not correspond to the sensor s signal and is called processed raw in this manual The processed raw output signal s frequency content is still present but adapted according to the sensor s configuration in the ZOOM software Each channel on the analog input output module accomplishes five tasks Performs a selected process on an input signal Detects alarms performs comparisons between alert and danger threshold levels Determines the alarm type increasing or decreasing value Produces an analog output 4 to 20 mA and 0 to 10V that represents the processed raw value Produces an analog output 4 to 20 mA and 0 to 10V that represents the trend value ZPU 5000 User s Manual 15 Z MATS evxengV b 2 3 1 Processes for Trend Outputs The trend outputs oversee 8 different value types that can be selected one at a time Raw signal value no
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