& Reference Guide - Motor Systems, Inc.
Contents
1. Industrial Devices Corporation U p icrostepping drive The Only Microstepping Drive with Open Loop Stall Detect OLSD Multi Stepping Dynamic Smoothing Xtreme Smoothness Motion Node Quick Setup gt amp Reference Guide For more information refer to the Impulse User s Manual or contact Industrial Devices Corporation 3925 Cypress Dr Petaluma CA 94954 800 747 0064 FAX 707 789 0175 From outside the U S 707 789 1000 web site www idcmotion com P N PCW 5182 Version 1 0 ee CAUTION N Do not insert objects into the drive High voltages could cause personal injury and equipment could be damaged e Always ensure that power to your system is OFF before connecting a motor or attaching adjusting a load BAGGO GGG f p p Y p Y p Y Y Y Y p Y Y Y p Y p Y Y Y p Y p Y Y f Y f Y f Y f Y f Z f Y f Y f Y f Y Y p Y Y Y Y Y p Y Y p Y p Y Y Y p Y f p Y p Y f Y Y f Y p Y p Y j G h Install Application Developer Software on Windows 95 98 NT ME 2000 Place the IDC CD in your CD ROM drive and click on the Start button Click on Run Type the following in the Command Line box that appears replace x with your CD drive letter x App_Dev Setupex exe Click OK and follow the onscreen instructions oe oe I Restart Windows recommended 2 Connect Your PC Host to Impulse COM PORT RS232 485 e Refe2. and de energizes the motor When this input is OFF the drive is enabled and the motor is energized 6 The open collector Fault Output turns ON when any one of the LED indicated conditions occur see LED Indica tions table on next page The output stays ON while the LED flashes 7 Step amp Direction Input Voltage External current limiting resistor required for 12 and 24 V power supply connec tions 560 ohm 1 4 W for 12 V 1 3 K for 24 V supply PULL UP 5V 12V or 24V Breakout Board P N DB25BO optional MMBT2222ALT1 13 Reserved EQUIVALENT Reserved 25 Pae F RAULT CIRCUITS eserve Reserved 24 A 11 COM FAULT FAULT Output 1 23 10 COM COM 22 9 DRAIN Reserved 21 FAULT FAULT FAULT 8 FAULT Inputs 3 4 Reserved 20 Impulse internal external 7 FAULT i COM 19 CMPD914 6 SD 1 IN3 IN4 COM 18 Single Ended 5 SD LIMIT INPUT 4 17 eae SWITCH INPUT 3 16 STEP see User s 3 DIR DIR Manual Ch 6 INPUT 2 15 4 SD for EOT inputs 2 STEP INPUT 1 14 2 2n 50V 1 STEP Impulse internal TO COMMON 4 Impulse internal external external IDC Cable P N SS IO SS I0 6 po TDC Cable PINE SSAO SS 10 6 0 Pin impulse Signal Wire Color_ Pin Impulse Signal Wire Color _ Pin Impulse Signal Wire Color_ Pe ster Red a ik Pe so Green Pe rau me o omm voe Step amp Direction Input Specs Voltage 5 to 24 VDC 250 ns Max Frea S
3. ation Developer Project Wizard If flashing red lights are present see Diagnostic LED Indications below 5 Use Application Developer Project Wizard e Start Application Developer e Select Project Wizard e Follow the Project Wizard through the entire setup procedure until you have clicked on the Finish button e You should now see a solid green LED indicator on the front panel of the Impulse and the motor should have torque 6 Axis Setup Advanced Features e See the Impulse User s Manual for configuring X Smoothness Multi Step lt ping Dynamic Smoothing Open Loop Stall Detect and Motion Node E j j jarai j jm j aE ha o e fe tho fmon fia fp r e h ce Fem Fy ee e com 7 Using an IDC FP100 or FP220 Keypad e If you are using an IDC Keypad to configure your Impulse see the Impulse User s Manual for details and menu descriptions 8 Reference see Impulse User s Manual for details Diagnostic LED Indications LED Signal indication Environmental amp Mounting Specifications Green steady Normal Operation Operating Ambient Temperature 0 to 50 C 4 Amps Green Slow Flash Shutdown Green Quick Flash Regen Dump 4 Orage TEMPA AE eee Flashing Green Drive Disabled Not intended for use in humidity above 95 non condensing or Red steady Motor Not Probed at altitudes greater than 3 048 meters 10 000 ft 1 Flash Red Stalled Heat Dis
4. r to drawings below when making connections e Use IDC cable P N SS RS232 for making trouble free RS 232 connections SS RS232 A a y 9 Pi a 2 RX TX aepeves 5 COM COM SHIELD COM PORT Comm Port Settings TX RS 232C RS 485 iy ad Baud Rate 19200 fixed Hoa6S MOSE py TX RS 485 Stop Bits PA RX COM DataBits 8 com SHIELD Parity None XON XOFF 3 Connect Your Motor e An Interlock jumper must be installed INTLK to INTLK Motor Connector IDC Motors S12 21 23 32 33 P21 22 S21 23 P31 32 33 Series Parallel Parallel A YELLOW YELLOW YELLOW WHT YEL WHT RED WHT RED i RED RED WHT RED 3 FE pE SHIELD SHIELD GND GREEN YEL GND mA BLACK BLACK B BLACK WHT BLK i WHT ORG f WHT ORG Gray colored Quick Disc cables are WHT ORG 7 ORANGE ORANGE shielded connect shield to GND B ORANGE WHT BLK B WHT BLK B 4 Apply Power e There is no ON OFF switch on the Impulse e Input voltage must be in the range of 120 VAC 10 single phase 50 60 Hz 500 VA max 4 Amps AC Operation outside these specifications will result in reduced performance cause drive faults or perma Power nently damage the drive e Apply AC power by plugging the power cord included into the connector on top of the Impulse and into the power source e When power is applied the LED on front of the drive should turn steady red and remain that way until the motor is PROBED in Applic
5. sipation 4 A typical 32 W 2 Flashes Red Undervoltage Fault Leave 6 in above and below drives for airflow and wiring 3 Flashes Red Overvoltage Fault Leave 0 1 in between drives for easier mounting 4 Flashes Red Overcurrent Fault Air supplied to the Impulse must be uncontaminated 5 Flashes Red Interlock Fault 6 Flashes Red Overtemperature Fault 7 Flashes Red EEPROM Checksum Fault Connecting Digital I O Step Direction Shutdown Inputs and Fault Outputs Application Notes 1 If using IDC P N SS 1 O or SS I O 6 cable cut one end of the cable if necessary see table below for SS I O cable color code If you are making your own cable or are using a non IDC indexer refer to the Impulse I O Schemat ics and the 25 pin Connector drawing below 2 Use a shielded cable and connect the shield only at the Impulse Pin 9 is provided for the SHIELD connection 3 IDC offers a 25 pin screw terminal breakout board P N DB25BO shown below to add convenience and flexibility to your application Terminals on the breakout board match the pins of the 25 pin connector on the Impulse 4 When wiring TTL signals to other manufacturer s indexers the Step TTL command signal from the controller should be wired to Step the Direction signal to Dir and the Shutdown signal to SD Step Dir and SD should not be connected Remember drive and controller COMMONS must be connected 5 Activating the Shutdown input disables the drive amplifier
6. tep Setup Time Dir 2 2n 50V T cou eos AM26LS32 Impulse internal Shutdown VDC between and HIGH 2 to 5V Max LOW 5 0 to 2 0V Max SINKING OUTPUT Differential DIFFERENTIAL DRIVER Note Cable SHIELD is internally connected to the DB25 metal housing
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