Operation manual DriBox I
Contents
1. J a 3015 SIHL 391 7 _ 3015 LHOIY OL 1138 1138 3015 SIHL 91 3015 SIHL 14313 1 OL ONIAOW 1139 SNOILONGLSNI ONIMOVEL 1134 G00 91 10 Conveyor Assembly Photo s and Assembly Procedure Doc 01 06 006 Remove conveyor parts from skid and lay out on large table Conveyor extension not all models or floor upside down as shown 3 8 16 x 3 4 long bolts with lockwashers and nuts are provided to con nect the front section to the drive section If your conveyor is longer then 48 there will be extensions which bolt together as shown Please install all bolts before tightening A 9 16 wrench will be needed to tighten the bolts and nuts The lockwasher goes next to the nut you have legs with your conveyor bolt on as shown 3 8 16 x3 4 bolts with lock washer washer and nuts are provided The lock washer goes next to the Install the chain guard before plugging in your con veyor The chain guard will protect you from getting an injury from the chain2. 6931 TWNOldO 02 80 021 80 TWNOILdO o HINJYM 91 6 Y ISN 5941 NMOHS SY 5931 1 0 1 1109 2 FHL HOVLLY 54108 941 S1109 9 JHL ONISN i 310 1738 T 9 1738 aH a T 1 pl ot las Ort W d 4 1 al gt 4 frv CD a g 2 1108 LNAWLSAPCVY 1138 JOMINOD 03385 1139 40 Z SIIO9 JAING MOTIId LNOY4 1504 10 1 09 SLNN ANY 51108 5 6 ONISN YJH13901 51108 038 830115 SHL 13901 031108 0389 430115 FHL SI SIHL HE iINSLHOIL LON Od WOLLOG SHL NO OVS 1 915 SAVH 1138 INAWLSAPOV HAHLONV 5 01 5 SLINAWLSAPOY SAV 9 7 Y ONISN
3. 10 0 MAINTENANCE 10 1 ELECTRICAL CONNEC TIONS 10 2 EINT BUILDUP CARAS SASS OSLO eas 10 3 MOTOR amp ELEVATOR CHAIN 10 4 SPARE PARTS WITH GEAR MOTOR EXPLODED VIEW 110 TROUBLESHOOTING GUIDE EWES EEN 1 0 INTRODUCTION Congratulations you have chosen a VASTEX conveyor curing system VASTEX has been designing and building dryers since 1965 and has the knowledge and expertise to supply a quality dryer and help you keep it running for many years to come VASTEX has innovated many of the features found in conveyor ovens today from control methods and modular features to air movements and belt tracking We hope the unpacking and assembly went smoothly and welcome any comments or suggestions to help make the process easier Please read this document thoroughly as it will help you with the learning process on your new dryer 2 0 PACKAGE CONTENTS In your package you should have found 1 Heat chamber 1 Conveyor bed front end with belt alignor 1 Conveyor bed rear end with motor and control 1 Conveyor belt be careful not to cut 1 Manilla envelope with this manual and hardware 1 Set of legs optional on DB 120 amp DB 240 1 Conveyor extension optional adds 18 of length to standard 48 conveyor Vastex DB 120 240 Operating instructions DOC 01 01 008 Page 1
4. power should be turned off at the external disconnect and all the points of connection should be inspected and tightened 10 2 LINT BUILDUP As with your clothes dryer at home lint will build up where ever air is flowing over garments 10 2 1 The optional exhaust blower located on the rear of the machine and any air paths leading to the blower should be cleaned every 2 3 months depending on usage To perform the cleaning remove the two black covers on top of the chamber and the blower box cover left side of machine Remove the lint build up and any other foreign matter around the air slots and the blower squirrel cage 10 2 2 Every six months the top cover should be removed to clean around the heater and any other visible debris buildup Note Restricting the air flow can do damage to electrical components inhibit your dryer s performance and cause a fire 10 33 MOTOR amp ELEVATOR CHAIN Chain can loosen in time and should be inspected tightened and lubricated when necessary The motor chain is located in the rear of the conveyor And the elevator chain can be accessed by removing the lid and baffle on top of your chamber Caution Do not over tighten chain damage to bearings may occur 10 4 SPARE PARTS stocks parts used on current model machines Also any older machine be upgraded to new style components to keep their controls modern and operating But having spare parts on DB120 and DB240 Manual Page4 your
5. 00 006 Your new Vastex equipment is protected against manufacturers defects by our warranty completely explained in doc 01 00 017 for the V2000 HD series manual printer and in doc 01 00 005 for all other Vastex manufactured equipment Please refer to these documents for the warranty term and specific concerns about the warranty The following are some important facts and requirements for the proper implementation of the warranty 1 0 Everything is covered 2 0 Warranty Term is defined as Ship date from VASTEX to the date the item in question is returned to VASTEX for inspection and repair 3 0 Manufacturers defects are defined as Parts determined to be defective in workmanship which will lead up to a premature failure The determination will be made only by the manufacturer of the item in question 4 0 To take advantage of the warranty the following steps must be taken 4 1 4 2 4 3 4 4 4 5 equipment must be paid for in full The item in question must be shipped to VASTEX for evaluation with all shipping costs incurred by the buyer If the item is deemed as a manufacturer s defect it will be repaired or replaced within 2 business days from the time received The shipping cost back to the customer located the continental United States will be paid by VASTEX if a warranty item If the item in question must be replaced immediately and is more than a year old it will have to be purchased at list
6. 3 0 HEAT CHAMBER ASSEMBLY Assembly of the heat chamber was done at Vastex It was run and tested for one hour minimum The heat chamber will be placed on the conveyor and should not be positioned over the motor and control You are now ready to plug into the properly grounded outlet See the section 5 0 for power requirements 4 0 CONVEYOR ASSEMBLY INSTRUCTIONS See Document 01 16 003 004 005 006 included with manual 5 0 POWER REQUIREMENTS Outlets must be grounded and tight i 5 1 DB120 The DB120 is designed to operate at 120volt AC on a dedicated circuit and will draw 16 5 amps You must consult an electrician to prepare the outlet and size the wire for the application A 12 gauge wire is the minimum size that should be used for a 16 5 amp load Note The plug is a 20 amp Nema 5 20p requiring the 5 20R receptacle 5 2 DB120 200 The DB120 200 is designed to operate at 200volt AC on a dedicated circuit and will draw 12 amps You must consult an electrician to prepare the electrical hookup and size the wire for the application A 14 gauge wire is the minimum size that should be used for the 12 amp load Note A 14 gauge cord is supplied Customers electrician must install outlet 5 3 DB240 The DB240 is designed to operate at 240volt AC on a dedicated circuit and will draw 13 5 amps You must consult an electrician to prepare the outlet and size the wire for the application A 14 gauge
7. ASSEMBLY INSTRUCTIONS DOC 01 16 003 Please See the Photo Page 01 16 006 for Visual Aid 1 2 3 4 5 Please inspect for any hidden shipping damages and notify the trucking company to submit a hidden damage report if necessary Assemble the conveyor see 01 16 006 for instructions Install the legs if you have a floor model Tighten all the bolts and turn the conveyor over right side up Install the chain guard 4 Do not operate the conveyor without the guard in place Belt installation 6 7 8 9 Install belt around the pulleys and over the alignor as shown the diagram on sheet 01 16 004 You are ready to plug in the conveyor power and start tracking the belt See the diagram 01 16 005 on belt tracking Place the heat chamber onto the slider bed with the control to the right side same as the conveyor control and plug it into a new and properly rated outlet See operation instructions for outlet requirements See operation instructions 01 01 008 for electrical requirements operation recommendations and maintenance F Shared Vastex 01 Manuals amp Doc l6 X SERIES CONVEY OR 01 16 003 wpd ATaNASSV 94 1 ANY 5 17130
8. CONVEYOR 9 1 BELT The conveyor belt is made of Teflon coated fiberglass It 15 joined together with an alligator lace using a steel pin to connect each side The belt will not burn under normal conditions but the dryer should always have the belt moving while the heaters are above 500 degrees The belt should remain tracked in the center of each pulley See 01 16 004 005 006 for installation and tracking adjustments 9 2 ALIGNOR The alignor is a device for tracking to your belt and keeping it on the pulley As the belt moves from side to side the alignor is used for adjustments to keep it centered The belt does not have to be perfectly centered on the pully but just not hanging over either edge 9 3 PULLEYS The pulleys at either end of the conveyor are made by VASTEX of 41 2 inch tubing with 3 4 inch center shaft They are mounted on self aligning flange bearing blocks for precision rolling A belt lagging material is used on each pulley for better belt grip and aid in the tracking 10 0 MAINTENANCE Your VASTEX dryer has few points that need maintaining The most important first step is to follow the unpacking and setup instructions The proper electrical hookup and exhaust duct installation will insure the most can be achieved from your investment Turn off power at your disconnect before entering any part of the machine 10 1 ELECTRICAL CONNECTIONS Electrical connections will loosen in time from heating and cooling Every three 3 months the
9. GOODWILL OR ANY OTHER SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE AGREEMENT THIS CONTRACT THE SALE OF THE PRODUCTS TO THE BUYER OR THE USE OR THE PERFORMANCE OF THE PRODUCTS Seller may at its discretion repair replace or give the Buyer credit pro rated for such defective products b Notwithstanding anything herein to the contrary Seller shall have no liability for alleged defects with the products which are not specified in written notice from the Buyer to the Seller within thirty six 36 months from the date of shipment of machines Seller shall pass to Buyer any warranty received by Seller from the manufacturer of Limited Life Components which in most cases is 12 to 18 months c Seller shall have no liability under this Limited Warranty unless Buyer has paid in full for the products Further this Limited Warranty is expressly contingent on Buyer s delivery to Seller all costs prepaid the defective part s within thirty six 36 months of shipment to Buyer together with a written statement specifying the alleged defect s Any replacement part s shall be shipped to Buyer on a C O D basis d SELLER SPECIFICALLY EXCLUDES ALL WARRANTIES EXPRESSED IMPLIED OR OTHERWISE EXCEPT AS STATED EXPLICITLY IN THESE TERMS AND CONDITIONS OF SALE SELLER DISCLAIMS THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 9 The remedies herein reserved by Seller shall be cumulative and in addition to
10. has positions low 2 3 4 5 and High The controller turns the power to the heater on and off to vary the temperature The higher the number on the controller the longer the on cycle and shorter the off cycle is The High position keeps the power on constantly Control output light The green pilot light next to the controller 15 wired to the output side of the controller When the controller is sending power to the heater the pilot light will illuminate See troubleshooting guide for light diagnostic functions 7 3 BELT SPEED CONTROL The control takes the AC voltage and converts it to DC voltage and varies it from 0 to 90 volts The dial is for reference only Speed can vary from location to location depending on the input voltage You should time the belt and note what dial position gives you desired number of seconds in the chamber 7 4 HEATER HEIGHT ADJUSTMENT The crank handle on top of the dryer controls the heater height which is another way to adjust the amount of time it takes to cure a garment The height can be adjusted from 2 to 7 off the belt The optimal height is 2 5 off the substrate in most cases but this can be changed to whatever setting you desire DB120 and DB240 Manual Page3 7 5 GEAR MOTOR A 90 Volt DC gear motor is located to the rear of the conveyor It drives the rear pulley and belt via a roller 25chain and 25822 sprockets A amp fuse is located the belt control box to protect the belt control 9 0
11. 0 misc 01 00 015
12. 1032 N Irving St Allentown Pa 18109 USA 22 Phone 610 434 6004 610 434 6607 4 7 gq Web Site www vastex com E Mail info vastex com INSTRUCTION MANUAL FOR DB 120 amp DB 240 W X Series Conveyor DB 240 SHOWN WITH OPTIONAL LEGS This manual contains the following documents 1 01 00 027 Safety Instructions 2 01 16 003 007 Conveyor Assembly amp Belt Tracking Instructions 3 01 01 008 Operation and Maintenance Instructions 4 01 00 005 Warranty 5 01 00 006 Warranty Implementation 6 01 00 015 Terms and Conditions Revised 10 28 05 F Shared Vastex 01 Manuals amp Doc 01 DB120 01 01 007 DB XSERIES_Cover wpd Safety Instruction For the VASTEX Conveyor Curing System These Safety Instructions must be present at the VASTEX Conveyor Curing System VV VVW at all times First always read these safety instructions and the user s manual carefully and follow these up In case of questions on the safe functioning of the VASTEX conveyer Curing System immediately contact the responsible persons Never use the VASTEX Conveyor Curing System for application purposes which it is not meant for It is restricted for unauthorized personnel to be in the nearness of the VASTEX Conveyor Curing System Before starting the activities the operator must possess all the knowledge on the safe functioning of the VASTEX Conveyor Curing System The VASTE
13. Buyer and be determinative of the date and time of shipment and all risk of loss or damage in transit shall be borne by Buyer If the Buyer fails to accept the goods from the common carrier or licensed trucker the Seller shall be entitled to claim payment from the Buyer Seller shall arrange for storage the risk and the cost including insurance costs to be borne by the Buyer and Buyer agrees to pay such amounts upon demand except if the failure to accept delivery is due to any of the exceptions noted in Paragraph 4 b Terms of payment shall be as stated on invoice 4 It is understood that deliveries will be made in accordance with Seller s regular production schedule Every reasonable effort will be made to meet the Buyer s required delivery dates but Seller will not be liable for damages or be deemed to be in default by reason of any failure to deliver or delay in delivery due to any preference priority allocation or allotment order issued by the Government whether Federal State or local or causes beyond its control including but not limited to Acts of God or a public enemy acts of Government fires floods epidemics quarantine restrictions strikes lockouts freight embargoes severe weather unavailability of materials or shipping space delays of carriers or suppliers or delays of any subcontractors Should delay in delivery be caused by any of the circumstances mentioned in this paragraph such extension of the delivery period shall
14. TIONS OF SALE AND LIMITED WARRANTY _ Doc 01 00 015 1 Buyer s order will constitute an offer in accordance with the terms hereof and such offer upon acknowledgment of Seller will constitute the agreement between Buyer and Seller Buyer s order after such acknowledgment by Seller will not be subject to cancellation change or reduction in amount or suspension by Buyer of deliveries unless prior to such action Buyer has obtained Seller s written consent Notwithstanding anything to the contrary in Buyer s Purchase Order or other communications the parties agree to be bound by these Terms and Conditions Acceptance of the product by the Buyer shall be deemed to constitute unconditional acceptance of these Terms and Conditions 2 Any of these terms conditions and provisions of Buyer s order which are inconsistent with Seller s acknowledgment and these Terms and Conditions of Sale shall not be binding on the Seller and shall be considered not applicable to any sale so made No waiver alteration or modification of any of the provisions on either side of the document shall be binding upon Seller unless agreed to in writing by Seller 3 a All prices are F O B Seller s Plant and method of delivery and routing shall be at Seller s discretion unless specifically otherwise stated herein Notwithstanding any agreement to pay freight delivery of products purchased hereunder to a common carrier or licensed trucker shall constitute delivery to
15. X Conveyor Curing System may never be turned on without correct fencing An experienced operator may only operate the VASTEX Conveyor Curing System Before usage of the VASTEX Conveyor Curing System check whether all the applications function in case of doubt never take risks and always contact a expert Switching the VASTEX Conveyor Curing System on and off must always happen with complete consciousness Make sure that there 15 always proper overview during the operating of the VASTEX Conveyor Curing System Never put excessive load on the VASTEX Conveyor Curing System In case a abnormal symptoms occurs for example excessive vibration noise strong smell or smoke development turn off the VASTEX Conveyor Curing System and contact an expert Immediately turn off the VASTEX Conveyor Curing System if products become jammed in the system A authorized person may only open the switch box of the VASTEX Conveyor Curing System During cleansing and maintenance the VASTEX Conveyor Curing System must be switched off completely The operator of the VASTEX Conveyor Curing System must be informed on the proper way to handle calamities An expert must always conduct repair activities on the VASTEX Conveyor Curing System For cleaning the VASTEX Conveyor Curing System always use the prescribed cleaning liquid and material Rapport any unsafe condition the VASTEX Conveyor Curing System has or unsafe handling to the responsible persons UNPACKING AND
16. amp sprocket 7 20000 r A Alligator lace Alignor After tightening all the bolts carefully turn the conveyor onto its feet or your table The belt needs to be installed as shown in DOC 01 16 004 making sure you thread it over the alignor Install the pin into the alligator lace and make sure the two ends of the belt are centered to each other If one person positions the belt ends and holds the belt into position a second person can install the pin Be sure when pushing on the pin you grip it close to the belt if the pin bends it will be difficult to remove the kink in the pin Plug the conveyor into a properly grounded 120 volt outlet and turn the controller on The numbers on the dial are for reference only Time the belt with a watch and set the speed to the desired seconds in the heat X Series conveyor motor chain and control maintenance In order to adjust the chain tension or remove the control assembly the chain guard must first be removed DO NOT RUN YOUR CONVEYOR WITH Chain Guard OUT THE CHAIN GUARD IN PLACE To remove the chain guard Unfasten the two black sheet metal screws at the top Be sure to replace the guard after adjustment is made Control assembly Control assembly mounting screw mounting screws of Tuer ea 1 Sa washer spacer under the panel at under the panel at each bolt P each bolt Gear Motor X Seri
17. any other legal remedies No waiver of a breach of any portion of this contract shall constitute a waiver of continuing or future breach of such provision or of any other provisions hereof 10 These Terms and Conditions constitute the entire agreement of the parties No amendments changes revisions or discharges hereof in whole or in part shall have any force or effect unless set forth in writing and signed by the parties hereto This contract shall not be assignable by Buyer voluntarily by operation of law or otherwise without Seller s written consent 11 This contract shall be governed and shall be construed according to the domestic laws of the Commonwealth of Pennsylvania 12 Anything herein to the contrary notwithstanding any action for alleged breach by Seller of the contract between the parties including but not limited to any action for breach of the warranties herein set forth shall be barred unless commenced by Buyer within one 1 year from the date such cause of action accrued 13 This agreement shall inure to the benefit of and be binding upon the parties hereto their respective successors and permitted assigns 14 All notices required by this contract to be given by either party shall be sent in writing or by facsimile and shall be addressed to the last known address of such other party Notices shall be deemed to have been received on the fifth business day following deposit in the mail F Shared Vastex 01 Manuals amp Doc 0
18. art must be shipped back to Vastex within 30 days or the account will be billed If the equipment is more than a year old the part will be shipped after we receive the defective part If it s necessary to expedite the movement of parts and to minimize down time to the buyer the replacement part shall be supplied on a C O D basis If testing and analysis of said part by the seller or its supplier discloses that said part is defective the cost of said part will be refunded to the buyer on a pro rated basis Except as otherwise provided herein the equipment is being sold as is Final determination of the suitability of the equipment for the use contemplated by the buyer is the sole responsibility of buyer and seller shall have no responsibility in connection with the suitability All warranties implied by law including the implied warranties of merchantability and fitness are hereby limited to workmanship and defective parts to a period of 3 years for new equipment and 10 years for the heaters in said equipment and 3 years for replacement infrared heaters and 1 year for replacement parts after date of shipment to first buyer The express warranty and remedies contained herein and such implied limited warranties are made solely to the sole warranties and remedies and are lieu of all other warranties guarantees agreements and other liabilities whether express or implied and all other remedies for breach of warranty or any othe
19. be granted as is reasonable under the circumstanced of the case Should delay be caused by an event not specifically mentioned in this paragraph damages will be limited to cancellation of the purchase order without penalty and refund of any monies deposited or prepaid on the purchase order with no liability for any consequential or incidental damages 5 Seller reserves the right to increase the prices prior to Seller s acceptance of order and or after expiration of any price quoted by Seller 6 Unless otherwise stated in writing Seller s prices do not include sales excise value added or other taxes Consequently in addition to the price specified herein the amount of any present or future sales use excise value added or other tax applicable to the manufacture sale purchase or use of the products hereunder shall be paid by Buyer or in lieu thereof Buyer shall provide Seller with a valid tax exemption certificate acceptable to the taxing authorities 7 Seller reserves the right at any time to revoke any credit extended to Buyer because of Buyer s failure to pay for any products when due or for any other reason deemed good and sufficient by Seller and in such event all subsequent shipments shall be paid for prior to at delivery at Seller s option 8 a SELLER S LIABILITY SHALL BE LIMITED TO SELLER S STATED SELLING PRICE PER UNIT OF ANY DEFECTIVE GOODS AND SHALL IN NO EVENT INCLUDE BUYER S MANUFACTURING COSTS LOST PROFITS
20. connection before toggle Failed Replace toggle switch toggle switch DB120 and DB240 Manual PageS Vastex Warranty Doc 01 00 005 Revised 11 20 2002 Vastex hereinafter referred to as seller warrants to its original purchaser who holds of the original invoice and is the original end user of the equipment in question its new equipment against defects in workmanship on a pro rated basis for a period of three 3 years from the date of shipment to buyer and receipt of payment in full Infrared heaters installed by Vastex in a new dryer will be covered for a period of 10 years Replacement parts are covered for a period of 1 year from ship date contingent on payment in full with the exception of replacement infrared heaters which have a 3 year warranty All sales made through Vastex dealers must be certified by that dealer before a warrantied replacement is issued This warranty is expressly contingent upon the buyer delivering to seller at the address below with all transportation charges prepaid the part or parts claimed to be defective within the above mentioned period 3 years for new equipment 10 years on the heaters and 1 year for replacement parts with the exception of replacement infrared heaters which have a 3 year warranty If the machine in question 15 less than a year old it will be shipped to the customer at no charge with an RGA issued by Vastex for the defective part The defective p
21. cure in approximately 15 25 seconds The ink itself throughout must achieve 310 320 degrees to cure and fuse to the garment Actual cure times can vary depending on environmental conditions such as garment color ink color thickness and manufacturer Aggressive air movements though desirable are not necessary with plastisol Proper exhaust 1s important for expelling effluents from the curing chamber and ultimately from the work environment Use a temperature gun to measure the skin temp 7 0 CONTROLS 7 1 TOGGLE SWITCH standard DB 120 20 amp single pole breaker switch DB 240 DB 120 200 and EU 20 amp double pole breaker switch This breaker switch turns the power on and off to the heater It will trip if an electrical short is detected Consult factory if frequent trips occur Caution The plug must be removed before entering control box or any servicing to the heater head Switch output light The red pilot light next to the breaker switch 15 wired to the output side When the breaker switch is sending power to the heater the pilot light will illuminate See troubleshooting guide for light diagnostic functions 7 2 OPTIONAL CONTROL DIAL DB 120 HC 120 volt BiMetal variable control timer DB 120 200 HC DB 120 X EU HC and DB 240 HC 240 volt BiMetal variable control timer An optional control dial is available for the DB120 DB120 200 and DB240 dryers This dial allows the user to adjust the heat from low to high full power The control
22. es conveyor control assembly Belt speed control Model XCB DB XXX 120 240 volt Caution With the control assembly removed there are open wires and electrical connections Severe shock can occur if caution is not taken 2 Fuse holder Power cord Belt speed control knob Motor sprocket Setting the low speed pot adjustment small screw driver with plastic handle is needed Turn the speed pots clockwise to increase the speed and counterclockwise to decrease The low speed pot should be set so the belt or sprocket moves very slow at the lowest setting on the controller just before the controller is clicked in the off position The high setting is set so 90 VDC is the maximum voltage to the motor a volt meter is needed for the high speed adjustment The con trol assembly should be placed on a bench so the speed pots are up and accessible Caution Do not to touch the open wires around the controller and the fuse holder Pot near the blue wires HIGH SPEED Pot near the white wires LOW SPEED Vastex International Inc X Series conveyor control instructions Doc 01 16 007 www vastex com This view of the control a 25 1739 assembly upside down is to show you the speed pot adjustments on the bottom by side of the controller 2 4 SCRECH PRINTING OPERATION AND MAINTENANCE MANUAL FOR VASTEX DB120 and DB240 with X Serie
23. price and will be shipped COD A pro rated credit will be given promptly if the returned item is a valid manufacturer s defect If the equipment was shipped less than a year before the date of the service call and a technician confirms the part needed for repair the replacement will be shipped before the replacement 15 shipped back An RGA will be issued and must accompany the old part to VASTEX within 30 days or the account will be billed 5 0 Important facts about the condition of shipped equipment 5 1 Dryers are partially assembled with the belts tracked the machine run at full temperature for a min of 1 hours 3 2 Printers are partially assembled inspected and adjusted for all heads down prior to partial disassembly and packing 322 Exposing units are fully assembled and tested with the maximum screen size for vacuum integrity timer operation and light output 6 0 This document is in addition to the standard warranty and only helps the customer understand how to take advantage of the warranty In no way does this document override the standard warranty or the terms and conditions of sale and the limited warranty doc 01 00 015 Please see doc 01 00 015 for specific terms and conditions of sale and the limited warranty VASTEX 1032 N IRVING ST INTERNATIONAL ALLENTOWN PA 18109 USA F Shared Vastex 01 Manuals amp Doc 00 misc 01 00 006 Warranty Implementation wpd Vastex International Inc TERMS AND CONDI
24. r liability of seller in no event shall seller be liable for consequential damages No person agent distributer or service representative is authorized to change modify or extend the terms hereof in any manner whatsoever These terms and conditions are an essential part of the transaction between the parties and constitute the entire agreement between them with respect to the same Some states do not allow limitation on how long an implied warranty lasts of the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Infrared heaters are the only replacement parts covered for a period of 3 years from date of shipment and contingent to receipt of payment in full Electrical components can not be returned once installed unless proven defective Please refer to doc 01 01 006 for warranty implementation help Please refer to doc 01 00 015 for specific terms and conditions of sale and the limited warranty Please refer to doc 01 00 017 for V 2000HD printer warranty This revised warranty effective as of 11 20 2002 F Shared Vastex 01 Manuals amp Doc 00 misc 01 00 005 Warranty wpd VASTEX 1032 N IRVING ST INTERNATIONAL ALLENTOWN PA 18109 USA VASTEX WARRANTY IMPLEMENTATION SHEET Please read this document in order to fully understand the warranty Doc 01
25. s Conveyors CONTENTS SECTION LOUINTRODUCTION 2255545 vee es 2 0 PACKAGE CON LEN 55555 Wah Gee _ 30 HEAT CHAMBERASSEMBLY 4 0 CONVEYOR ASSEMBLY INSTRUCTIONS 50 POWER REQUIREMENTS ono Site yee ier see es 5 1 5 2 DB 120 200 555 ____________________ 5 3 T 5 4 __ ea e 5 0 OPERATING INSTRUCTIONS 55 5 we tune taller aes 6 1 CURING PLASTISOL WITH INFRARED 7 0 CONTROLS AND SYSTEMS DESCRIPTION 7 1 TOGGLE SWITCH ee ees 7 2 25555555 7 3 5 55555 5 7 4 55 2555 5 55 56 7 5 GEAR MOTOR 5 wees 9 0 CONVEYOR BELT 225 _____ __ ee 2 ALIGNOR ow tes ee oe eee 93 PULLEYS
26. shelf can save you overnight shipping costs and the downtime waiting for shipment of parts in the event of a component failure The only downside of buying spare parts ahead of time 15 the warranty starts the ship date not installation date The Following is a diagram of your gear motor If you need to order replacement parts please consult the diagram and the chart and order using the manufacturer s part numbers Motor Parts No Description Part Number High Speed Gear A11336 0003 Inter High Speed Gear 07979 0002 Output Gear H06099 0003 Bearing Kit 12489 0001 Spacers K09087 0002 Retaining Ring RO1877 0007 Output Shaft J06171 0023 High or Inter Low Speed Gear Shaft J06165 0001 Inter High Speed Gear Shaft J06165 0001 Gearcase Assembly D08012 0010 Cover Assembly D11324 0005 6 32 Screw R12132 0002 10 32 Screw R12022 0008 Brush Holder Cap K09127 0001 Endbell Assembly D11325 0001 Stator Assembly C09073 0007 Armature Assembly K09 128 0002 Brush K09129 0001 Spring 13418 0001 11 0 TROUBLESHOOTING GUIDE Caution Unplug unit before attempting repairs or entering any part of this unit See the last print in this manual for a point to point wiring schematic Problem No heat Condition Possible Cause Solution Pilot light is on Bad connection after toggle Check connections Failed heater Return heater for repair Light off Customer power failed or Check outlet with another device failed outlet Check connections Bad
27. wire is the minimum size that should be used for a 13 5 amp load Note The plug is a 15 amp Nema 6 15p requiring the 6 15 receptacle 5 4 DB 120 X EU The DB 120 X EU is designed as a 240 volt machine with the Continental Europe plugs The 2000 watt heat chamber will draw 8 5 amps and the conveyor well under 1 amp Please consult your local electrocution for proper outlet installation Note The plug is a 16 amp CEE 7 7 requiring the proper receptacle 5 0 OPERATING INSTRUCTIONS A Be sure your breaker is in the off position and the dryer switch or dial is turned off Then plug the unit into the properly rated outlet See section 5 0 for power requirements B Turn the belt control on and adjust the speed for 25 seconds travel through the tunnel An object Vastex DB 120 240 Operating instructions DOC 01 01 008 Page 2 placed on the belt then timed through the tunnel is the best way to set this time Turn the heat switch ON or the optional temperature dial to High D Allow 15 20 minutes for the heater to get to full temperature before using Adjust the heater height to approximately 3 above the product F If needed change the belt speed or change the heater height to get the proper cure See section 6 0 for help with the proper cure If you have the optional temperature dial you can also lower the heat setting depending on the substrate 6 0 PROPER CURE 6 1 CURING PLASTISOL WITH INFRARED Plastisol ink can fully
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