User`s manual
Contents
1. The operator doesn t give out address DNS servers and without DNS server s it is impossible to connect to server dyndns org In log system will be this message DynDNS daemon started Error resolving hostname no such file or directory Connect to DynDNS server failed gt IPSec tunnel is establishing but communication doesn t function Probably it is badly set up route conditionals of connected equipment or it is bad set up GW gt FTP doesn t function Router doesnt support the active FTP mode supports the passive mode only gt RS232 doesn t function It is necessary to verify present the expansion port RS232 Verify present the expansion port RS232 in router configuration in menu external port or verify connection locally by the help Telnet Hyper terminal gt L2TP or IPSec isn t establishing Verify the reason in the log system CUSTOMERS SUPPORT 11 Customers support Up to date information about the product is on website http www conel cz Upkeep advices A During cleaning of the router do not use aggressive chemicals solvents and abrasive cleaners Conel Company hereby declares that the router narrated in this users guide fits all basic demands of directive 1999 5 EC R amp TTE Router fits values of coefficient SAR defined by association ICNIRP and values of About protection of health before non ionized radiation C Declaration about consistency was issued and is poss2. Table 1 Expansion port possibilities Table 2 Router version Table 3 Delivery identification Table 4 Ordering code of full version Table 5 Front panel description Table 6 Router status indication Table 7 Connection of power connector Table 8 Connection of Ethernet connector Table 9 Connection of USB connector Table 10 Connection of I O port Table 11 Description of reset and restart router Table 12 Technical parameters of router Table 13 Technical parameters of processor Table 14 Technical parameters of I O SAFETY INSTRUCTION 1 Safety instruction Please observe the following instructions e The router must be used in compliance with all applicable international and national laws and in compliance with any special restrictions regulating the utilization of the router in prescribed applications and environments e To prevent possible injury to health and damage to appliances and to ensure that all the relevant provisions have been complied with use only the original accessories Unauthorised modifications or utilization of accessories that have not been approved may result in damage to the router and in a breach of applicable regulations Unauthorized modifications or utilization of accessories that have not been approved may result in the termination of the validity of the guarantee e The router can not be opened e Caution The SIM card could be swallowed by small children e Voltage at the feed connect
3. 6 3 Router configuration 6 3 1 Configuration over web browser 6 3 2 Configuration over Telnet 7 Technical parameters 7 1 Technical parameters of router 7 2 Technical parameters of processor 7 3 Technical parameters of I O port 7 4 Technical parameters of expansion port 8 Recommended literature 9 Possible problems 10 FAQ 11 Customers support CONTENTS 1 2 3 4 9 5 5 6 T T 8 il IMAGE LIST Image list Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 1V 1 Contents of package 2 Front panel XR5i v2F SL 3 Front panel XR5i v2F SL 4 Label XR5i v2F 5 Label XR5i v2F SL 6 Basic dimensions plastic box T Basic dimensions metal box 8 Cable routing 9 Cable routing for SL version Space in front connectors Space in front connectors SL version Front panel XR5i v2F Front panel XR5i v2F SL Power connector Connection of power supply connector Connection of power supply Ethernet connector Connection Ethernet cable Example of router connection Connection PORT1 cable Connection PORT2 cable USB connector Connection PLC to the router Connection flash memory to the router 1 O connector Connection I O cable Connection input and output of router Router reset Router connection 4 5 5 5 5 T T 8 8 9 9 TABLE LIST Table list
4. able to be set in situation when it is not possible to connect the router It is possible to solve this problem in the following steps gt hand by selection communication rates 10 MB s in property network cards gt connect router over switch gt start computer only after finalizing the start of the router 10 FAQ gt can t get from internet on equipment which is connected to router and have NAT enabled The device s gateway has to be configured as the router gt Router resets itself connection on Ethernet fails tis necessary to use an antenna which will be situated far from power supply gt don t get on web server at NAT The remote http access of the router has to be disabled default server address has to be your web server and the gateway of the web server has to be the IP of router gt Connection fails on Ethernet or connection isn t establishing On ethernet interface of the router it is possible to switch auto negotiation off and set a rate and duplex by hand gt DynDNS not function n private APN not functional f the same IP address is recorded in your canonic name as dynamically assign address it means that the operator is using NAT or firewall NAT is possible to verify by the help of the ping on address of your server with static IP address and by the help of the router address verify and address in ping Firewall is possible to verify for example by remote access on web interface
5. to 30 VDC GND Negative pole of DC supply voltage Table 7 Connection of power connector lly Fig 14 Power connector Power supply for router is required between 10 V to 30 V DC supply Protection against reversed polarity without signaling is built into the router The power consumption during receiving is 1W The peak power consumption during data sending is 5 5W For correct operation it is necessary that the power source is able to supply a peak current of 600mA Connector on the power cable connects into the power connector on the router head and tightens locking screws See bellow picture Fig 15 Connection of power supply connector a Circuit example Router PIN 1 VCC PIN 2 GND Fig 16 Connection of power supply a The positive pole VCC is marked by a red socket on the power 12 ROUTER DESCRIPTION 5 7 3 Ethernet port Panel socket RJ45 1 TXD Transmit Data positive pole Input Output 2 TXD Transmit Data negative pole Input Output 3 RXD Receive Data positive pole Input Output 4 aa 5 EaR oe 6 RXD Receive Data negative pole Input Output 7 HE TE 8 Table 8 Connection of Ethernet connector Fig 17 Ethernet connector Ethernet cable plug into the RJ45 connector labeled as ETH See bellow picture Fig 18 Connection Ethernet cable aD ATTENTION Port ETH is not POE Power Over Ethernet compatible 13 ROUTER DESCRIPTI
6. ON Fig 19 Example of router connection 14 ROUTER DESCRIPTION 5 7 4 PORT1 The PORT1 is equipped with one of the offered options ports For PORT1 are available on the interface PORT1 RS232 RS485 422 ETHERNET M BUS CNT XC SW together with PORT2 a Description connection and examples of optional connection ports can be found in separate manuals expansion ports a PORT1 cable plug into the RJ45 connector labeled as ETH See bellow picture Fig 20 Connection PORT1 cable 5 7 5 PORT2 The PORT2 is equipped with one of the offered options ports For PORT2 are available on the interface PORT2 RS232 RS485 422 M BUS XC SW together with PORT 1 O PORT2 is fitted only in the FULL version of the router Description connection and examples of optional connection ports can be found a in separate manuals expansion ports PORT2 cable plug into the RJ45 connector labeled as ETH See bellow picture Fig 21 Connection PORT2 cable 15 ROUTER DESCRIPTION 5 7 6 USB port Panel socket USB A 1 5V Positive pole of 5V DC supply voltage 2 USB data USB data signal negative pole Input Output 3 USB data USB data signal positive pole Input Output 4 GND Negative pole of DC supply voltage Table 9 Connection of USB connector Fig 22 USB connector Example of connecting devices with serial interface to the USB router Transmitter USB RS232 Fig 23 Connection PLC to
7. US set Version with optional CNT port PORT 1 XR5i v2F CNT set Version with optional XC SW port PORT1 PORT2 XR5i v2F SWITCH set Table 4 Ordering code of full version Second optional port is written after first optional port in the ordering code Example e Full version with Ethernet and RS232 port XR5i v2F ETH RS232 set e Full version with Ethernet and RS232 port in metal box XR5i v2F SL ETH RS232 set ROUTER DESCRIPTION 5 4 Basic dimensions plastic box Space for data connectors and dota cobles 83 7 49 6 1 DIN roi 35mm Position A DIN roi 35mm Position B Fig 6 Basic dimensions plastic box 5 5 Basic dimensions metal box Safras iti i connectors and doto 113 e cables i 80 3 4e DIN rol 35 mm Fig 7 Basic dimensions metal box ROUTER DESCRIPTION 5 6 Mechanical external dimensions and mounting recommendations Mounting recommendations o e possibility to be put on a work surface e DIN rail with clips CPD2 Elpac clip SL for SL version are included For the most of applications with a built in router in a switch board it is possible to recognize two kinds of environments e no public and industry environment of low voltage with high interference e public environment of low voltage without high interference For both of these environments it is possible to mount router to a switch board the following there is no need to have examination immunity or issues in conn
8. ap h w C Onc mm a Industrial router XR5OI V2 and XR5i v2 SL USER S GUIDE ARHUN PWR RST o o o USR OUT IN BBR e fr Out L in 1 9 ye USB PORT2 PORTI ETH KRI VA Out L In PWR UNS DRS 210 RS Used symbols Danger important notice which may have an influence on the user s safety or the function of the device O Attention notice on possible problems which can arise in specific cases Information notice information which contains useful advice or special interest GPL license Source codes under GPL license are available free of charge by sending an email to info conel cz A Declared quality system ISO 9001 T V TUV Rheiniand Gr ot Ml o ln V rf a 4 979503 Conel s r o Sokolska 71 562 04 Usti nad Orlici Czech Republic Manual issued in CZ 4 17 2012 il Contents 1 Safety instruction 2 Product disposal instructions 3 Router description 4 Contents of package 5 Router design 5 1 Version 5 2 Delivery identification 5 3 Ordering code 5 4 Basic dimensions plastic box 5 5 Basic dimensions metal box 5 6 Mechanical external dimensions and mounting recommendations 5 User interfaces connectors 5 1 Status indication 5 2 Power connector PWR 5 3 Ethernet port 5 7 4 PORT 1 5 5 PORT2 5 6 USB port 5 7 1 O port 5 8 Reset 6 First use 6 1 Connecting the router before first use 6 2 Start router
9. ection with EMC according to EN 60439 1 ed 2 00 A1 04 e for every cables we recommend to bind the bunch according to the following picture we recommend for this use length of the bunch combination of power supply and data cables can be maximum 1 5 m if the length of data cables exceeds 1 5 m or in the event of the cable leads towards the switch board we recommend installing over voltage protectors Surge suppressors with data cables they mustn t carry cables with reticular tension 230 V 50 Hz all signals to sensors must be twisted pairs Fig 8 Cable routing Fig 9 Cable routing for SL version ad e sufficient space must be left before individual connectors for handling of cables ROUTER DESCRIPTION Fig 10 Space in front connectors Fig 11 Space in front connectors SL version e for correct function of the router we recommend to use in the switch board earth bonding distribution frame for grounding of power supply of router data cables and antenna ROUTER DESCRIPTION 5 7 User interfaces connectors On the front panel is located PWR 2 pin Connector for connection the power supply adapter ETH RJ45 Connector for connection into the local computer network Connector for connection equipment over RS232 RS458 422 ETHERNET M BUS CNT or XC SW Connector for connection equipment over RS232 RS485 422 M BUS or XC SW only FULL version Connector for connection the devices w
10. f the router by pressing button RST on front panel After press button RST it is restoration of default configuration and reboot green LED will be on For pressing the RST button could be used a narrow screwdriver Fig 28 Router reset We recommend to backup your router configuration See configuration manual because after reset router set configuration to the initial state 18 ROUTER DESCRIPTION 6 First use 6 1 Connecting the router before first use Before you give up the router it is necessary to connect all components needed for the operation of your applications and the SIM card must be inserted See bellow picture Fig 29 Router connection 19 PWR circuitry see chapter 5 7 2 ETH circuitry see chapter 5 7 5 PORT1 circuitry see manual of corresponding expansion port PORT2 circuitry see manual of corresponding expansion port USB circuitry see chapter 5 7 8 1 0 circuitry see chapter 5 7 9 In operation the router must be connected to the antenna otherwise damage to the router 10V 30V 0 5A ROUTER DESCRIPTION 6 2 Start router The router is set up connecting the power supply to the router Device on the Ethernet port DHCP server will assign addresses The behavior of the router can be modified by means of the web or Telnet interface which is described in the configuration manual The power consumption during receiving is 1W The peak p
11. ible get it in accompanying CD or at producer
12. ication include automatic functionality inspection or hardware watchdog which monitors the status of the router With the help of a special window start up script window you may insert Linux scripts for various actions For some applications the key option to create several different configurations for one wireless router the so called profiles maximum of 4 and the option to switch between them for example via binary input status web interface etc is essential The industrial routers XR5i v2 may be bulk configured within the network and also additional software may be used VPN server Digicluster or software for router monitoring R SeeNet Examples of possible applications e security system e remote monitoring e vending and dispatcher machines ROUTER DESCRIPTION 4 Contents of package Basic delivered set of router includes e router e power supply e crossover UTP cable e clips for the DIN rail e installation CD containing instructions e paper start guide KRI WZ PWR USB PORT2 PORTI Fig 1 Contents of package The router box and DIN mount are supplied in a metal case in the SL version of the router In addition to the basics it is possible to deliver e two expansion ports RS232 RS485 RS422 ETHERNET M BUS CNT or XC SW Separation columns for mounting expansion boards are included Module can be connected only as follows PORT1 RS232 RS485 422 ETHERNET M BUS CNT XC SW togethe
13. ith the router USB supports equipments with PL 2303 and FTDI USB RS232 converter PORT 1 RJ45 PORT2 RJ45 USB USB A Host I O 3 pin Connector for connection of the binary input and output Table 5 Front panel description XR v2 PWR O O O O T O USR IN OUT RS ppe Outl In 1 0 Cae A5 A PORT2 PORT ETH Fig 12 Front panel XR5i v2F XRO v7 PWR O RST G Oo 2 O USR IN OUT Af AE 1 0 PWR O PORT2 PORTI ETH C Fig 13 Front panel XR5i v2F SL 10 ROUTER DESCRIPTION 5 7 1 Status indication About router status inform four led indicators on the front panel and on every port are two LED indicators which inform about port status BAKIMA neeee reenter router is ready PAn rosie Permanently on starting of the router USR Yellow Function selected by user OUT Green ION eee Binary output active IN Green ON eee eecee eee ee ee Binary input active Oe eee selected 100 Mbit s aia Recital eee aaa selected 10 Mbit s Olle eee the network cable is connected ETH Yellow Blinking data transmission Olle ee the network cable is not connected PORT Green Description by port viz Technical specification PORT Yellow Description by port viz Technical specification Table 6 Router status indication 11 ROUTER DESCRIPTION 5 7 2 Power connector PWR Panel socket 2 pin oe orton VCC Positive pole of DC supply voltage 10
14. or of the router must not be exceeded e Do not expose the router to extreme ambient conditions Protect the router against dust moisture and high temperature e The router should not be used at petrol stations We remind the users of the duty to observe the restrictions concerning the utilization of radio devices at petrol stations in chemical plants or in the course of blasting works in which explosives are used e Switch off the router when travelling by plane Utilization of the router in a plane may endanger the operation of the plane or interfere with the mobile telephone network and may be unlawful Failure to observe these instructions may result in the suspension or cancellation of telephone services for the respective client or it may result in legal sanctions it may also result in both eventualities e When using the router in the close proximity of personal medical devices such as cardiac pacemakers or hearing aids you must proceed with heightened caution e f it is in the proximity of TV sets radio receivers and personal computers the telephone may cause interference e t is recommended that you should create an appropriate copy or backup of all the important settings that are stored in the memory of the device PRODUCT DISPOSAL INSTRUCTIONS 2 Product disposal instructions The WEEE Waste Electrical and Electronic Equipment 2002 96 EC directive has been introduced to ensure that electrical electronic produc
15. ower consumption during data sending is 5 5W For correct operation it is necessary that the power source is able to supply a peak current of 600mA 6 3 Router configuration 6 3 1 Configuration over web browser Monitoring of the status configuration and administration of the router can be performed by means of the web interface which is available after insertion of IP address of the router into the web browser The default IP address of the router is 192 168 1 1 Configuration may be performed only by the user root with initial password root A detailed description of the router settings via the Web interface can be found in the configuration manual 6 3 2 Configuration over Telnet Monitoring of status configuration and administration of the router can be performed by means of the Telnet interface After IP address entry to the Telnet interface it is possible to configure the router by the help of commands The default IP address of the router is 192 168 1 1 Configuration may be performed only by the user root with initial password root A detailed description of the router settings via the Telnet interface can be found in the configuration manual 20 TECHNICAL PARAMETERS 7 Technical parameters 7 1 Technical parameters of router XR5i v2 Complies with standards ETSI EN 301 489 1 V1 8 1 EN 60950 1 06 ed 2 A11 09 A1 10 Temperature range Function 30 C to 60 C Storage 40 C to 85 C Protection F
16. r with PORT2 PORT2 RS232 RS485 422 M BUS together with PORT1 Table 1 Expansion port possibilities ROUTER DESCRIPTION 5 Router design 5 1 Version So l Box S O USB PORT1 PORT2 ETH _ XR5i v2F set Plastic L L Z L XR5i v2F SL set Metal L Z Zyl y Table 2 Router version XR5 v2 XR5I V2 PWR PWR O O O O O O O USR IN OUT USR IN OUT o fafej1 Ti o feji O Eef ej O i MG PEE PWR PWR PORTE PERI ii O PORT2 PORTI ETH Fig 2 Front panel XRSi v2F SL Fig 3 Front maT XR5i v2F SL 5 2 Delivery identification XR5i v2F XR 5i v2 Full version XR5i v2F SL XR 5i v2 Full version in the metal box Table 3 Delivery identification XR5i v2F SL 10 30V1 sW UN i WO 4 80 90 CE XR5i v2F XR 5i v2 10 30V 8 5W sn 5400000 DAANAN wr m Conel ma Gone 3 46 SN 5400201 H m Cone ma onel S r o c s r o SN 5400000 HCE HCE Fig 4 Label XRSi v2F Fig 5 Label XR5i v2F SL ROUTER DESCRIPTION 5 3 Ordering code Optional port Possible participation Ordering code Version without optional port XR5i v2F set Version with optional Ethernet port PORT1 XR5i v2F ETH set Version with optional RS232 port PORT1 a PORT2 XR5i v2F RS232 set Version with optional RS485 port PORT1 a PORT2 XR5i v2F RS458 set Version with optional MBUS port PORT1 a PORT2 XR5i v2F MB
17. reely IP20 In switch board IP56 Supply voltage 10 to 30 V DC Consumption Reception 300 mW Dimensions 42x76x113 mm DIN 35mm Weight XR5i v2 150 g XR5i v2 SL 280 g User interface ETH and PORT Ethernet 10 100 Mbit s USB USB 2 0 type A host PORT2 Optional RS232 RS485 422 or M BUS Table 12 Technical parameters of router 7 2 Technical parameters of processor 32b ARM microprocessor Memory 512Mb DDR SDRAM 128Mb FLASH 1Mb MRAM Interface Serial interface RS232 Ethernet interface 10 100Mbit s USB 2 0 interface Table 13 Technical parameters of processor 7 3 Technical parameters of I O port Port IO Input Output Binary input reed contact with trigger level 1 3 up to 1 4 V Binary output 120 mA max 30 V Table 14 Technical parameters of O 7 4 Technical parameters of expansion port Technical parameters of the expansion ports are to be found in separate manuals for expansion ports RECOMMENDED LITERATURE 8 Recommended literature 1 Conel Start guide 2 Conel Configuration manual 3 Conel User s manual Expansion port RS232 4 Conel User s manual Expansion port RS485 RS422 5 Conel User s manual Expansion port M BUS 6 Conel User s manual Expansion port CNT 7 Conel User s manual Expansion port ETH 8 Conel Application guide Expansion port mounting 9 Conel Application guide Programmer guide AD 9 Possible problems Some network cards are
18. the router a Example of connecting of USB flash disk to the USB router USB Fig 24 Connection flash memory to the router 16 ROUTER DESCRIPTION 5 7 7 O port Panel socket 3pin BINO Binary input Input GND Signal ground OUTO Binary output Output Table 10 Connection of I O port lel Fig 25 I O connector The user interface I O is for processing of binary input signal and to control settings of binary output signal Binary output is not switched to ground by default configuration Maximum load binary output is 30V 100mA The constant current supplied by the binary input is 3 mA a Connector I O cable connect into the I O connector on the router head and tighten locking screws See bellow picture Fig 26 Connection I O cable a Circuit example of a binary input or output equipment with router 12V PIN1 BIN e Relay PIN 2 GND Fig 27 Connection input and output of router 17 ROUTER DESCRIPTION 5 7 8 Reset al It is important to distinguish between reset and reboot the router Router behavior Invoking events Reboot Turn off and then turn on router Disconnect and connect the power Press the reboot button in the web configuration Reset Restore default configuration and to Press RST button reboot the router Table 11 Description of reset and restart router After green LED starts to blink it is possible to restore initial settings o
19. ts are recycled using the best available recovery techniques to minimize the impact on the environment This product contains high quality materials and components which can be recycled At the end of it s life this product MUST NOT be mixed with other commercial waste for disposal Check the terms and conditions of your supplier for disposal information ROUTER DESCRIPTION 3 Router description Industrial router XR5i v2 is used to a secure connection of two local networks LAN via two Ethernet interfaces 10 100 Connection is secured by use tunnels IPSec OpenVPN or L2TP The other use of XR5i v2 is converter from serial line RS232 RS485 M BUS to IP local area network LAN EHTERNET 100 10 As standard features the industrial router XR5i v2 includes one Ethernet port 10 100 one USB host port the I O port The wide range of interface options on the industrial router further expands two optional ports selected by the customer for example Ethernet port 10 100 serial interface ports RS232 RS485 RS422 MBUS or I O ports The industrial router is supplied either in a plastic or metal casing based on the requirements of the customer Configuration is done via web interface protected by password The router supports creation of VPN tunnels using technologies IPsec OpenVPN and L2TP to ensure safe communication Web interface provides detail statistics about the router activities Other diagnostic functions ensuring continuous commun
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