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Project Default User Manual

1. Description Part Numbe Term Cod Vendoi Mil Class Category Type Min CMA Min AWG L3 Number of wires On first Color Stud Size Incl Max CMA Max AWG side to Onsecondsidd to C Wire Metal Stud Size Metric Remark List of Values cancel Insert 42 Document Version N Printed copy is for reference only Proprietary Project Default Screens Title Type Description Figure 32 Old Terminator Library Window When this option is used the other options in this Panel are disabled Checked The new Terminator Specification library is displayed This is explained in paragraph 2 13 the User Manual for Libraries Issue J All options in this Panel are made available for generating term codes Term Combo Determines where the new term codes are generated Codes box On the fi Generation 2 De ny Mode HarnesSYS generates term codes as required and these appear options only in reports and are not stored in the database If the BTP is not released the term codes will be calculated again when required DB stored HarnesSYS generates term codes which are entered in the database Max Field Sets the type of lug and maximum number of wires that can be Number of connected to each lug Numbe yes dd r Single Wire Onl Lug g y Lug is designed to take one wire only oe In this case the
2. sssssssseeeee eene nennen KEETE EREITEA 15 Figure 19 Graplhics SCFeel n costi mots t in n PA ORDRE M OR EH MOI HIM ien 16 Figure 11 Wire amp Pin Name Text Size Panel ssssssssssssesee eene eene nennen nenne 17 Figure 12 Jig Segment Length Area ico E PARERE SR TU RE ERR RAD RAI UE REOR he Ra EE seeded 18 Figure 13 General Panels eit HR ORE I HR IER RO EEUU dant IDE AY Ree 20 Figure 14 Drawing Showing Backshell Marked seen 20 Figure 15 Next Look Graphics Panel erinra oie rtr enter sen PRAE EREA IET RA ELE RA LERRA 22 Figure 16 Drawing Showing Break lines and Protection Shapes sssse eee 23 Figure 17 Jig Assembly Table Panel 1 2 1 dtt p i ttp soU ET RR RR aude PE RARE RATE RR LIRE eats 24 Figure 18 Minimum Bend Radius oreson meieni daei ia a nennen ennemi ener nennen nennen enn 24 Figure 19 3D to 2D Panel unidas ped e eec Edd epe nee c oe pde e addi e nb e NANA 26 Figure 20 Clocking Panel canet pereant see caved lis educ kt vides evel ares edu nad e back n sr vas 27 Figure 21 Page Data Pariel 51 2 0 pecie pie eie cie e epi ed ened aed eue de pe a dua sae anaes 27 Figure 22 Wires SCreeli u idc ries eve eie de rie e eie a edd ede Die a e dae p d ndi x eden 28 Figure 23 Wire Panel peenise re nete avd pe dried vind cero ee da e dede e de e De e ru aad ee deeds 30 Figure 24 General Panel eben de regere dd c Ed be Die d ce Que de ge
3. ssssssssseeseeeeene eene emnes 52 Figure 41 HookUp Report Panel aerea aenean ation eee cece ae sce aeaeeeeeeeeesegeaeaeceeeeeeecesanaeeeeeeeeeeseesneieeeeeeeeneees 53 Figure 42 Representation of Part Number and Zero Panels sss eene 54 Figure 43 Manufacturing Screen sssssssssssssseeeeeee eene nennen nennen nennen nenne enne nennen nnns 55 Figure 44 Ruri Letters Panel oco ted ern tare Pace sete pe eere eee Ee EARO e Sea Le STAREA te ALEE ARRES 56 Figure 45 Jig with Run Letters Assigned ssssssseseeene enm nem mmeneeneenen enn enne enne 56 Figure AG Brady Tape Panel is iiie ee rt tette Extent e educa peine EAR ute eed Le coat Pep io E ARAA NEA 57 Figure 47 Wire Lengths to be Added for Brady Tapes ssssssseeeee emere nene 57 Eigure 48 Lengths PAM vers eet petere rer edere tdeo tese tl etant eer ate esegue ee vedete te ee Ped eoa ees 58 Figure 49 Braids Panel i eec ee tet ie ed eme tnde td EAR AEAN sac Gained 59 Figure 50 Figure 51 Minimum Distance Between Part Edge and Ferrule Area sssesssseeee en 59 Minimum Distance Between Two Levels of Braid Stops ssssssssssssssseeee 60 Document Version N Printed copy is for reference only Proprietary Figure 52 Minimum Distance Between Last Braid Stop and Cable Code ID ssssssse 60 Figure 53 Minimum Distance Between Last Braid Stop and Breakout
4. Document Version N Printed copy is for reference only Proprietary Project Default Screens SWD Integrate Automatic Boxes Insertion Designator Name Checking Partial Effectivity for Parts r Exceeds Occur Effectivity Extend Existing Occur w Figure 33 SWD Integrate Panel Table 21 SWD Integrate Controls and Fields Title Type Description Automatic Boxes Check box When checked adds boxes included in system to Insertion parts database Designator Name Check box When checked instructs the checking of designator Checking names to ensure that they are correct Partial Effectivity Check box Allows parts in parts database to have an effectivity for Parts less than that of the SWD Exceeds Occur Combo box Allows parts in parts database to have an effectivity Effectivity 2 options exceeding that of the SWD Add New Occur Adds new occurrence effectivity Extend Existing Occur Extends occurrence effectivity 2 6 1 4 C A P O R C A P O R Cable Assembly Part Occurrence Record Panel Part occurrence is the record of where each part is located for use by HarnesSYS functions This C A P O R comprises the part number from the database the bundle to which it is attached and where it is placed in the bundle The C A P O R Panel controls whether HarnesSYS creates this record automatically or manually and whether the C A P O R will appear in part list reports
5. cccceeeeeeeeeeeeneeeeeeeneeeeeenneeeeeeaaes 60 Figure 54 Minimum Distance Between Ferrule Area and Braid Stop sse 61 Figure 55 Minimum Distance Between Part Edge and Braid Stop eeccceeseceeeeseeeeeeeaeeeeeeneeeeeeeneeeeneaaes 62 Figure 56 Tech Pub Screen dieto eerte cett aa adel aie eel lie eee ad 63 Figure 57 Tech Pub Earel ie esa sir eed Or eaves addi a aad cues 64 Figure 58 Release Prerelease Screen auci iiti denied ie niea deine eae e eraat eee 65 Figure 59 Release Permission Panel tear edt tente eee eie o derit nere a due ea eaa aree ee oi 66 Figure 60 Export Panel cient eges ettet ec dear tenido eite de dee ee d in ede de ce 67 Figure 61 Plot Screen ii nccnvi aed ct eite ce e deae ae e dodo etal pide e dodo cee ed eie deh 69 Figure 62 General Panel iuto atte ted de aree c i ov de ie ieu deve diode duces 70 Figure 63 Jig Pariel u nist ct eontra deae v ent eh ie ced tide tended 72 Figure 64 Retrofit SCreen uct edente tatit ed e de a sede ei de iro vas eed ended 73 Figure 65 Retrofit Panel uicta teat etc edet dc Lace acl ies du iu nde ae ina dde eae 74 Proprietary Document Version N Printed copy is for reference only V List of Tables Table 1 Small Pin Letter ControlsTable Small Pin Letter Controls eee 5 Table 2 Details of Pin Designation with Lower Case Letters cee ceeceeeceeseeeseeeseeeeseeeseeeaeecaaecaecsaecnseenaeeees 6 Table 3
6. A SWD has a base number indicating the logical system which it describes and a dash number indicating its effectivity Termination Code Code indicating possible terminations at that point Update Update wire process Vendor Approved supplier of materials and parts whose details appear in Vendor library W L List of wires contained in a specific version of a bundle 80 Document Version N Printed copy is for reference only Proprietary Glossary of Terms Wire Accommodation The Wire Accommodation indicates the range of wires that a terminator can accommodate Wire Length The length of a wire connecting one part to another including the route through a number of segments and branches Wire List WL List of wires contained in a specific version of a bundle Wire Type A 3 element code for describing type of wire consists of family type specification type and gauge which are obtained from the bundle wire list data Work Package Includes a group of instructions for maintenance and repair of the wire or a list of tools needed for the task and a cross reference table for it Work Package Set Group of work packages for a system or sub system Proprietary Document Version N Printed copy is for reference only 81 Index 3 3D to 2D Panel 25 A Abbreviation Class 75 About this Retrofit User Guide viii Access Door 75 Accessing the Project Defaults Screens 3 Activate Work Panel 1
7. Catalog 8 This Local Part Catalog check also allows the user to update the HarnesSYS Part Specification Libraries with external catalog data To use this the DBA must create a database table The external catalog must then be accessed and the relevant fields formatted The catalog data is then loaded into the HarnesSYS database table The external data takes precedence in cases of conflict By Script Field Sets as default external validation by script This 4 option sets the path to the external validation script EXtotria validation Sess char path script name If this field is empty or if it does Script Path not refer to any valid Unix Linux executable script no external validation is performed External Validation Field Directory path to the folder that holds external Data Path 255 char validation request and reply files Part Validate on Check box When checked performs validation of single part Commit occurrence on commit Validation Time out Field Time out in seconds after which external validation Number request is cancelled e g 120 seconds Its purpose is to avoid delays if the validation process runs into difficulty Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 6 1 7 Band Marker Panel The Band Marker is a small tape attached to the bundle near a branch and generally displays the connector name bundle name and Mate W
8. Brady Tape Colors Minimum Distance Between Ferrule Range Ferrule Area and Braid Stop EMI Back Shell B o jimh z o _ inch Shielded Wires 0 linch 2 0 linch Part Edge and Braid Stop Reference Connector Splice Area Length Wire Gauge Larger Than 18 More Than 14 Wires Eng Manuf Max Wire Differ 2 0 jinch Less Than 15 Wires p 4 OK Cancel Figure 43 Manufacturing Screen 2 8 1 Fields and Controls in Manufacturing Screen 2 8 1 1 Run Letters Panel The Run Letter screen contains default values for Run Letters used to mark the segments of the jig for ease of path recognition when laying the wires and EMI Classification Proprietary Document Version N Printed copy is for reference only 55 Project Default User Manual Run Letters Maximum Retained per Wire 2 Number of Character in One Set 0 0 i Figure 44 Run Letters Panel Table 30 Run Letters Fields Title Type Description Maximum Field When many segments along the wire path are marked with Retained per Number Run Letters the Integrate function uses an algorithm to Wire minimize the number of Run Letters sets using this default value Number of Field This default defines the number of characters allowed in a set Character in Number of Run Letters At this time this field is fixed and only 3 One Set characters are possible Run letters sets Figure 45 Jig
9. General Controls and Fields ai teste e t Hc Ceo at ce PH ERI Eae eadd 7 Table 4 Document Controls and Fields esses eene nentes tnnt nente enne 10 Table 5 File Path Controls and Fields to e Le eee HE cout ies need Ee 11 Table 6 File Path Controls and Fields continued esssssssseseseeeeeeee eene nennen nennen 12 Table 7 Wire amp Pin Name Text Size Fields cniri en R E entente ennt sn nene innen 17 Table 8 Jig Segment Length Controls and Fields eese eene nennen enne 18 Table 9 Designator Text Size Fields iio teo ee delet eet teet ee dtt eei EO tie Pe cepas eode e epe 19 Table 10 General Fields and Controls er rere en entere e eue er ere e en 20 Table 11 Next Look Graphics Fields and Controls eese nenne 22 Table 12 Jig Assembly Table Fieldsi ne e ete prece rede Ee Re e SERERE EXE E HE rE SE APRE PASTE T saeeeben 24 Table 13 3D to 2D Fields and Controls eerie teet eter ee ertet rei eee p Reed es 26 Table T4 Clocking Controls 4 0 odere ete ttn te ebd ree de eee ee let 27 T ble 15 Wire Pields and Controls e eret teet ete erre eie e ere easet AE e de A Nen 30 Table 16 General Fields and Controls esses enne enne entente SREE ne nennen tens 32 Table 17 Default Jumper and Ferrule Fields and Controls eese 37 Table 18 Length Calculation Fields eee tereti teet tene
10. Wires I Parts Reports Manufacturing Tech Pub Release PreRelease Plot Retrofit D Perform Retrofit against Wire Data Perform Retrofit against SWD only For Loose Wires Length Calculation add Constant o 902 inch Percentage lo o Process Reassign Wires Figure 64 Retrofit Screen 2 12 1 Fields and Controls in Retrofit Screen 2 12 1 1 Retrofit Panel The Retrofit Panel contains default values for retrofit purposes It comprises 2 radio buttons 2 fields and a check box as shown in the table below Proprietary Document Version N Printed copy is for reference only 73 Project Default User Manual Perform Retrofit against Wire Data Perform Retrofit against SWD only For Loose Wires Length Calculation add Constant 0 902 inch Percentage 0 0 36 Process Reassign Wires Figure 65 Retrofit Panel Table 40 Retrofit Controls and Fields Title Type Description Perform Retrofit Radio If wire data is available in the database this option Against Wire Data button enables using all the existing data when implementing the retrofit Perform Retrofit Radio This option enables performing retrofit on the Against SWD only button basis of the SWDs For Loose Wires 2 Fields When it is decided to add loose wires externally to Calculation add N rnber the harness these 2 fields enable the automatic calculation of the length of the r
11. 1 7 Band Marker Panels oe dedi Cist hb cea cin ica co heran pta uid Cleo tet aurs Aa ra Dura ui Oe BUNC Oa 49 2 7 PRBS SPOR R P nies 50 243 Fields and Controls in Wires SCPC es anaran O i 51 2 1 1 1 Page Data PW e 51 2 4 1 2 Repor Banner Line Panel C M 52 241 13 HoakUp Repat Paneline M 52 2 7 1 4 Representation Panelo cessen aie o iaaa aa 53 2 8 ETCHING SONGS ssrin aare an anaa Ea DETEN 54 2 8 1 Fields and Controls in Manufacturing SOIGOD sosissirssierirosiisirireinssniveniisrireiiinnniesissriteia ninini 55 2 8 1 1 Rum Leners Pancier er a eE N 55 2 8 1 2 Brady Tape Fanal scirpe i eiea aaa A a ANART MH 56 Heo le rar Broady TAE n E E E TEN RSE AE 2g 2 8 1 3 Lengi Panel e 58 2 8 1 4 Brads Pane M TU T Det 58 2 9 Jes Pub GOCER 1 0 ide Ecco EHE opi Y ted Tuer erue uv ae Ibe etl s Ee obo a SE 62 2 9 1 Fields and Controls in Tech Pub SCPC ira cci deota ei derat ht adea b Pete d cea deri sede a Lin ternaria 63 2 9 1 1 Teen PA PaM ETT 63 2 10 Release PreRelease Screen ssssssssssssseseeeneteneses nete renes esas essersi s sess esset stis Ennan annene ne 64 2 10 1 Fields and Controls in Release PreRelease Screen seen 65 2104 1 Release Permission Paneles soneita ett serene gudea dust araia TENES iia
12. 8 The organization s CAGE Commercial and char Government Entity code It usually appears on plots Length and Weight Combo box All lengths are kept in the database in millimeters System 2 options mm and weights are kept in kilograms Kg HarnesSYS allows you to choose between the following 2 methods of entering and displaying the length and weight units e MKS Meter Kilogram Second also called Metric e FPS Foot Pound Second sometimes called English Pin Reservation Field This option defines a set expiration time period in Limit Number days When this period has past a reserved pin ina particular connector can be used by a different user Proprietary Document Version N Printed copy is for reference only 7 Project Default User Manual Title Type Description Round Length to Field This field determines how may digits in the value are Nearest Number displayed on the screen e The unit of measure is determined by the Length and Weight System Separation Code Combo box This item sets the default physical separation 2 options between wires in a bundle e From EGN Group Allows for the EMI rules as fixed by the EGN EMI Group Name group e From Wire Name depends on wire name Multi Path Allowed Check box When checked allows the use of multi paths in bundle geometry See the Note 1 Multi Path Allowed below Auto Open BTP Check box When checked on opening a BTP document this opti
13. Family value indicates a group of jumpers or ferrules of the same type having the same features e g fire retardation capabilities This default may be overridden by entering another value in the SWD in the Single Change window or in the Wire Defaults window when modifying the document When checked this option determines that the jumpers or ferrules respectively are used by Weight Calculation to calculate the total length and weight of the bundle per aircraft or per BTP which then appear in the reports For Length Calculation Add to Cut amp Stamp Reports Panel This panel fixes the defaults for calculating the lengths of the wires required when constructing a bundle on a jig Generally a wire to be fitted in a bundle has to be longer that the length of the path to allow for connections and twisting This Panel allows you to fix the default values for Proprietary Document Version N Printed copy is for reference only 37 Project Default User Manual calculating the actual lengths required These values are added to the Cut amp Stamp Report ensuring that the wires are cut to match the production requirements There are two values the length a constant to be added to allow for connection at the ends of the wire and the length to be added a percentage to allow for twisting of the wire For Length Calculation Add to Cut Stamp Reports Local Fabricated TW in colon 10 0 X Type Constant inch Twisted harne
14. Length Panel 17 Jumper 77 L LCD 77 Length Panel 58 Load Analysis Panel 13 82 Document Version N Printed copy is for reference only Proprietary Manufacturing Screen 54 Mating Connector 78 Mating Connectors 78 Multi Path 78 N Next Look Graphics 21 Note 1 Multi Path Allowed 14 Note 2 Choosing Default Effectivity Value 8 14 Note 3 Rules for the Cascade Base Number Convention 15 Null Path 78 O Open Operating 78 P Page Data Panel 27 51 Parts List PL 78 Parts Screen 38 Path 78 Plot Screen 68 Plug Program Number PPN 78 Preface e vii Private File 78 Production Unit 78 Project Default Screens 3 Project Defaults 1 Protective Device 79 R Receptacle 79 Related Documents viii Release PreRelease Screen 64 Release Permission Panel 65 Report Banner Line Panel 52 Reports Screen 50 Representation Panels 53 Retrofit Master Document RMD 79 Retrofit Panel 73 Retrofit Screen 72 Revision Letter 79 Routing 79 Run Letters Panel 55 S Same Wire 79 Segment 79 Segment Length 79 Shell Code 79 Shrink Ratio 80 Signal Type 80 Sleeve Size 80 Small Pin Letter Panel 4 Spare Pin 80 SPT Spare Pin Table Panel 39 Stick Diagram 80 SWD Integrate Panel 44 System Wire Diagram SWD or Schematic Diagram or Wire Diagram 80 T Tech Pub Panel 63 Tech Pub Scr
15. RTP Flat Farm RTP FI AT ren n RTP Pin Sort PIN ren n RTP DAMAGF DMG ren n RTP WI Connertar Sort WI2 ren n RTP WI Short Wire Sart SHORT WI ren n RTP FO Camnonents FO COMP ren n RTP Snlice List SPI ICF re B5 RTP PI Part Number Sort PNSort ren n RTP PI Short Part Numher Sart SPNSart ren o RTP WI Wire Sort WI 1 ren o RTP Cut and Stamn WI 3 ren oO RTP WI FO Renart FO WI ren n RTP WI Flat Form WI ren oO o RTP PI Reference Desianatar Sort DesSnrt ren Report Name lt Doc Name gt lt Suffix gt Insert Record 17 Figure 6 Export BTP to PDM Window 3 Use the Select check box to select the required records for the specified project and click OK 4 You should include a description of the content of the record whether an ASCII report or graphic file in the tar file 8 The contents of this window are fixed and you are only allowed to select the reports that you require If changes are required please contact IAI 12 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 2 1 5 Activate Work Panel This panel will be used for EDM Electrical Document Management but is not yet implemented It has 2 items Sequence and Stage Activate Work Sequence r Stage L Figure 7 Activate Work Panel 2 2 1 6 Load Analysis Panel Load Analysis is performed done by averaging the electrical load in an a
16. Rectangle e Circle 2 4 6 Jig Assembly Table Panel The fields in this panel determine the default values for the properties of the elements in the jig diagrams This panel has five fields Proprietary Document Version N Printed copy is for reference only 23 Project Default User Manual Length Width Grid Size Jig Assembly Table Minimum Bend Radius Factor 6 0 Default Text Size 0 197 inch 118 11 inch 59 055 inch 0 079 inch Figure 17 Jig Assembly Table Panel Table 12 Jig Assembly Table Fields Title Type Description Length Field This parameter determines the length of a jig assembly Number table for jig diagrams in inches Width Field This parameter determines the width of a jig assembly table Number for jig diagrams in inches Minimum bend Field The minimum bend radius is a product of the segment Radius Factor diameter and the Bend Radius factor Number in In any case the smallest factor the system allows is 6 inches The Bend Radius Minimum allowed Segment Diameter Min Bend Factor P The smallest Bend Factor 6 uv Figure 18 Minimum Bend Radius 24 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 4 7 Title Type Grid Size Field Number in inches Default Text Field Size Number in inches Description This parameter determines the grid size that appears on the jig dia
17. Spare Pin Tale CAP OR Cable Assembly Part Occurrence Record Production Breaks Only Automatic creation All Connectors Cundie name Connector Abbreviation Class Showing m PL Reports ABBR Description Group Coordinate System Method WIEL Y STA Z WL vw Transfer 3D to Part Occurrence y Terminator Eatemal Validation New Terminator Data hy Catalog Teim Codes Generation Mode On the My z Use Local Part Catatog Max Number of Wires per Lug 4 Single Wire Preferable w By Script Max Lugs per Stud 4 External Validation Script Path Inner Bundle Splice fun I External Validation Data Path Fart Valh n Splices Cetween Dunidles butt n Validate on Comm Validation Time out in Seconds Seating Mug Assignment With pin X SWO Integrate Band Marker Automatic Boxes Insertion Length Designator Name Checking Width Partial Effectivity for Pans w Character Size amp Exceeds Occur Eftectivity Barod Existing Occu ow Format Default Qty Value Material Part Number got Figure 28 Parts Screen 2 6 1 Fields and Controls in Parts Screen 2 6 1 1 SPT Spare Pin Table Panel This panel manages the spare pin table SPT for connectors It contains 2 radio buttons and a command button to enter data into the table Proprietary Document Version N Printed copy is for reference only 39 Project Default User Manual SPT Spare Pin Table ABBR Production Breaks Only All Connectors Connecto
18. Xe Figure 14 Drawing Showing Backshell Marked Invisible Field Using Format Control you can add a delimiter to a wire name that Delimiter separates the elements in the wire name If you do not want this delimiter to be displayed on a schematic drawing you can enter the form of the invisible delimiter in this field As shown in the above figure general Panel the delimiter takes the form 20 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 4 5 Next Look Graphics The Next Look Graphics Panel shown in Figure below consists of 4 combo boxes It is explained in Table below It sets defaults for graphic elements in SWDs in the Next Look versions Proprietary Document Version N Printed copy is for reference only 21 Project Default User Manual Next Look Graphics Position of Designators Top Indication of Broken Connector Top v S Symbol of Shielded Twisted Cables Regular w Shape of Splice Symbol Rectangle M Figure 15 Next Look Graphics Panel Table 11 Next Look Graphics Fields and Controls Title Type Position of Combo Designators box 2 options Description Selects the position of the designator of an element that appears in a drawing There are 2 possibilities e Top e Bottom In the designators see General Panel on page 19 are positioned above the plugs 22 Document Version N Printed c
19. and A on the SWD will appear on the plot as A amp A and A respectively That is the underscore notation will not be used on the plot The following table shows all the possibilities Proprietary Document Version N Printed copy is for reference only 5 Project Default User Manual 2 2 1 2 Table 2 Details of Pin Designation with Lower Case Letters Environmental variable Pin Pin on SWD Pin on Plot HR_PLOT_UNDERLINE Designation Prefix Suffix Prefix Suffix Not set a A A A A amp A A amp A A A A A A Set as Y yes a A A A A amp A A amp A A A A A A Set as N No a A A A A amp A A amp amp A A amp A A A A General Panel This panel sets a variety of defaults that apply throughout the project Shown in below it has 10 items whose functions are explained in the next table Document Version N Printed copy is for reference only Proprietary Project Default Screens General Cage Code Length and Weight System Pin Reservation Limit Round Length To Nearest Separation Code Multi Path Allowed Auto Open BTP Use Default Effectivity Using Cascade Base Numbers Convention Update Weight By Mandatory Authorization Pre Release 109 i0 0 From EGN Group Spec Libraries Wt Assign Figure 4 General Panel Table 3 General Controls and Fields Title Type Description Cage Code Field lt
20. between Part Edge and Ferrule Figure 50 Minimum Distance Between Part Edge and Ferrule Area Proprietary Document Version N Printed copy is for reference only 59 Project Default User Manual Title Type Description 2 Levels Field The distance between the levels of braid stops of Braid Number Stop dur m N V part The first braid level is the closest to the wires and the last one is the furthest Figure 51 Minimum Distance Between Two Levels of Braid Stops Last Field The distance between the last braid stop and the cable code ID Braid Stop and Cable Wamper Code ID last level Ist level cable code braid braid ID N V part I 7 X K Figure 52 Minimum Distance Between Last Braid Stop and Cable Code ID ee Last Field The distance between the breakout branch split and the last braid stop Braid Stop Number last braid stop 1 braid stop and Breakout part edge oT Bs Se NI E AAK N MEE URN part edge breakout Figure 53 Minimum Distance Between Last Braid Stop and Breakout 60 Document Version N Printed copy is for reference only Proprietary Project Default Screens Table 34 Special Case Default Minimum Distances Title Type Description Minimum 5 Fields The distance between the first braid stop and area of ferrule Distance connections ferrule range between Plumber Lon Farrile This default has d
21. expressing coordinates Select the appropriate one 2 options XIBL Y STA Z WL XISTA Y BL Z WL BL bottom line STA station WL water line Transfer 3D to Part Check box Occurrence When checked transfers the 3D coordinates to the part occurrence in HarnesSYS External Validation Panel External Part Validation is a mechanism that allows HarnesSYS users to check the validity of the part numbers against an external part validation tool such as TeamCenter Enterprise Two links have been designed one to link to a local part catalog and a general purpose interface using a script to accommodate a variety of PDM tools The External Validation panel sets the defaults for external validation of part numbers from the BTP It enables you to select either by catalog or by script but not both If external validation is not required leave the entire panel blank Proprietary Document Version N Printed copy is for reference only 47 Project Default User Manual External Validation By Catalog Use Local Part Catalog By Script External Validation Script Path External Validation Data Path Part Validate on Commit Validation Time out 120 seconds Figure 36 External Validation Panel Table 24 External Validation Controls and Fields Title Type Description By Catalog Check box When marked uses a local external part catalog to validate part numbers Use Local Part
22. field has only one value 1 3 Single Wire Preferable options Indicates that if only one wire is connected to the stud HarnesSYS will select a single wire lug If more than 1 wire is to be connected a multi wire lug will be selected The field can have values from 1 to 4 Multi Wire Only Only multi wire lugs are selected The field can have values from 1 to 4 A bus bar is regarded as a wire Max Lugs Field Sets the maximum number of lugs allowed on a single terminal per Stud Numbe board ground stud Enter the required number of lugs per stud The maximum number is 4 Proprietary Document Version N Printed copy is for reference only 43 Project Default User Manual 2 6 1 3 Title Type Description Inner Splice Combo Selects type of splice appearing in the BTP document for the wires Bundle box in the bundle that are spliced 2 Butt Double sided splice opion Stub Single sided splice Splices Combo Selects the type of splice appearing in the Hook Up document for Between box splicing the wires from different bundles Bundles l 2 Butt Double sided splice options Stub Single sided splice Sealing Combo Determines how unused connector holes are to be filled Plug box Assignment Without pin By sealing plug alone options With pin By sealing plug with pin inserted SWD Integrate Panel This Panel determines how HarnesSYS will implement the integration of the SWD 44
23. next brady tape Figure 47 Wire Lengths to be Added for Brady Tapes Proprietary Document Version N Printed copy is for reference only 57 Project Default User Manual Title Type Description Brady Tape Table with Provides an option for coding the colors used on Brady Colors 2 fields tapes The table contains a list of accepted colors with their Code codes The Remove button allows you to remove a color code Description The fields by the Add button allow you to add a code and type in its description Pressing the Add button adds the colors to the default colors 2 8 1 3 Length Panel The length of the wire is determined in the BTP Integrate process and is calculated according the data in the 3D 2D SWD This length is passed to the MBTP and the manufacturing engineers can change it if required but with the restriction stated below The Length Panel is explained in Table below Length Eng Manuf Max Wire Differ 50 8 mm Table 32 Length Field Figure 48 Length Panel Title Type Description Eng Manuf Max Field A field called Manufacturing Length exists in the Wire Differ Number MBTP Method Form This value overwrites the length of a wire listed in the Engineering Length field During manufacturing the wires between the two listed designators will be set to the length listed in the Manufacturing Length field To specify the length upper limi
24. on the bundle report Proprietary Document Version N Printed copy is for reference only 51 Project Default User Manual 2 7 1 2 Report Banner Line Panel This panel see Figure 42 enables you to set up to 6 banner lines each with different text It comprises 6 identical fields The first banner line appears on each page of the report and the 2 to 5 banner lines appear on each of the banner pages Report Banner Line 1st TH E FABULOUS FLYING MACHINES LTD 2nd 3rd HARNESSYS ENGINEERING CENTER 4th ELECTRICAL amp AYIONICS ENGINEERING Sth WIRING DEPARTMENT A TEAM 6th special Proposal Figure 40 Report Banner Line Panel Table 27 Report Banner Line Fields Title Type Description Report Banner Line 6 Fields These fields contain the banner lines for the reports Each field is Usually these lines contain the plant name lt 64 char address phone fax numbers and the relevant department data The first line appears on the top of every report page The 2nd to 5th appear on the banner pages The sixth line is reserved for future use 2 7 1 3 HookUp Report Panel The HookUp Report panel allows you set the defaults in the Callout Bundle field in the HookUp Report for designating the reference wires and the loose wires that are connected to multi bundle connectors on the aircraft It comprises 2 fields 52 Document Version N Printed
25. to simply as a Designator the connector s local name BTP Build To Package Document describing the packaging to to produce a bundle Generally it is a collection of WL PL and JIG DATA Must contain at least WL or PL Proprietary Document Version N Printed copy is for reference only 75 Glossary of Terms Bundle Each wire must belong to a bundle A bundle name is composed of a bundle base number and dash number The number of the bundle to which the wire belongs is often entered before the wire name on the SWD CAD Computer Aided Design CAP Cap and stow check print class Coax plug Receptacle Splice Splice Ferrule Wire color color in wire name key commit connector Contact Key Code determining number and names of pins defined in Contact Configuration Library A part number has a unique contact key Contact Type Type of contact 4 options Pin Stud Socket Solder Dash Number A descriptor of a document or bundle which associates the document with effectivity Dash Number Database DED designator document name DOC WIRE table duplicate duplicate wire Designator Each occurrence of a part ina SWD has a code name e g YP100 This is the base designator of the part This number is unique in the Product Device Type Type of device installed in bundle In HarnesSYS there are 15 options Diameter The diameter of the segment which is calculated using a fixed formula which takes into account
26. with Run Letters Assigned 2 8 1 2 Brady Tape Panel The Brady Tape Panel contains default values for Brady Tapes which indicate by their colors which wires fit into which connectors It is used to color code the wire ends Since there are only a small number of colors often a combination of colors is used 56 Document Version N Printed copy is for reference only Proprietary Project Default Screens Brady Tape Combine Brady Tape Colors Additional Wire Length For First Brady Tape 0 197 linch For Next Brady Tape lo 118 jinch Brady Tape Colors Code Description NOVBD Nomex ov GR GREEN WH WHITE DESY Remove ae Add Figure 46 Brady Tape Panel Table 31 Brady Tape Controls and Fields Title Type Description Combine Check box Not implemented yet Brady Tape Colors Additional Field This is the length that must be added to the wires in a bundle Wire Length Number due to the initial Brady tape For First This is the length that must be added to the wires in a bundle Brady Tape Field for each additional Brady tape Example for Brady Tape Number The additional length due to the first Brady tape may be 1 For Next i Er e Brady Tape inch and the additional length for each additional Brady tape may be 1 2 inch If there are 3 Brady tapes on 1 wire the additional length that must be added to the wire is 2 inches 1 brady tape
27. 3 Administration Screen 3 Area Code 75 Audience ix Authority 75 B Backshell 75 Band Marker Panel 49 Box Interface 75 Brady Tape Panel 56 Braid Stop 75 Braids Panel 58 Branch segment branch 75 BRD 75 BTP Build To Package 75 Bundle 76 C C A P O R 45 CAD 76 CAP 76 Clocking Panel 26 Contact Key 76 Contact Type 76 Conventions vii Coordinate System Panel 46 D Dash Number 76 Dash Number Database 76 Default Jumper and Default Ferrule Panels 36 Designator 76 Designator Text Size Panel 18 Device Type 76 Diameter 76 Document 76 Document Panel 9 E Effectivity 77 EGN 77 EMI 77 Export Panel 66 External Validation Panel 47 F Family 77 Fields and Controls in Administration Screen 4 Fields and Controls in Graphics Screen 16 Fields and Controls in Manufacturing Screen 55 Fields and Controls in Parts Screen 39 Fields and Controls in Plot Screen 69 Fields and Controls in Release PreRelease Screen 65 Fields and Controls in Retrofit Screen 73 Fields and Controls in Tech Pub Screen 63 Fields and Controls in Wires Screen 28 51 File Path Panel 10 G General Panel 6 19 22 31 69 Graphics Screen 15 H HookUp Report Panel 52 l Integrate BTP 77 Integrating a Wire 77 Introduction 1 J Jig 77 Jig Assembly Table Panel 23 Jig Panel 71 Jig Segment
28. 65 21012 EXON Panel m aa 66 2 41 WE ie TQ AE AA OANE AA ARO tp eerte MEME RICO PERDRE 68 2x1 14 Fields and Comtrols in Plot Soresina seriene GE dope opto FH OU Trl ERE oU ERQ CIT TREES EDI P tPvE Cb ez Se aaa 69 eM UV SN Gonera Fanal ERU 69 ZI JMG PANE zcsosccoveixtnes ORC HO VL RU VEA FLA EFRULDGRA EYED RERO Rees Nast 71 2 12 Felroit SCHIBll aorar AAE AA EAA A AA NAAA AIEEE A 72 2121 Fields and Controls in Retrofit SCIeari ii ici eripe seve eta neve asta ninbapetas yneddeteysadeaiubaldcaceeencsaeys 73 2 12 1 1 Reront Panel BREED 73 Glossary OF I 110 NR 75 DOOK RON 82 Proprietary Document Version N Printed copy is for reference only iii List of Figures Figure 1 Drawing Before and After Format Change sssssssseeeenm emm ennemis 2 Figure L Administration SCr6 n ino erede ene nera i D o e D eo rtu ed fet rera ETE e e ad 4 Figure 3 Small Fim Leter Panel rte rte eto fete e E eed fete era dta e E ER 5 Figure 4 Gerieral Panel 2 rette e ER d e t ER d eu EE e RERO 7 Figure 5 File Path Pariel tne etre d teni te etd fut eta ieee edd 11 Figure 6 Export BTP to PODM Window beraien eeaeee eA a enm enm rT AAA AA nennen nennen ner n enne nnns 12 Figure Activate WOrK PINE enion a EAE RAE TREE ERR ERU PER e ELDER DERE IRE A 13 Figure S Load Analysis Panel itio t RHET R Poi iie 13 Figure 9 Choose Effectivity Value Window
29. Convention cccccccccessessseeeeeeeeeesaeeeeeneeaeaaees 15 Grapho on eE an T DU TONNES 15 Fields and Controls in Graphics OOPEIBII esnensenennenant o nana VOR de E MEDIE HERR T CREER NR EUR 16 Wire amp Pin Name Text Size Panel oai oto A ARAA 17 ekee ue Lengel PANG ee 17 Pesona Ted oze FaMi E 18 Gonera ED c o ee a ee eel eee eee ee ete ee a tats 19 Next Lek deri mp c IT 21 Me cadere Nu RAT e o 5 5S L5 S S S o o 23 EXIRET E EE 25 sign anaa aaa ea Ree 26 Fadi D RA aie P 27 T E BE E A EE aac ria I E AEE E E E dtu m Le 28 Fields and Controls in Wires GOPBOLDI erii cdi cosssaciccssacdiatsdcucataactsvassdecssnocstacswasacdsdarsaanieeidianiueunds 28 MI gez gel TTC TT moe TET 29 erm TRIN mere 31 Default Jumper and Default Fernule Pariels ouiassieezisuta erro ipeo ku tia nagd dans abro uh pid Spa e zRIs ER TI dada 36 Peete pz d4 DORT TTC TOT TT OT DO meon 38 Fields and Controls in alte SORA 22 Lcdieactaett eimi nberscea tero rato LE dare DEO Ya atsin sa zr ELI pI TER ii 39 sida WE ur RTT 39 Tert e P abel ss ci eiae Obora tede ba ditti ne rpbseeueteE ba eb LET ti gui bands iateatinwalne eU ep sA pe C Mo rapEo Rr DEn E HC ED MEEROE 41 SWD Negat Fane 44 Document Version N Printed copy is for reference only Proprietary 2 6 1 4 ORREC Bussi uut uu uM I LM 45 2 6 1 5 CONG AUS Sye Pael ssie aN 46 2 6 1 6 External Validation Patigl i otia peras e pre doe a e E aE A ARAT 47 2 5
30. HarnesSYS Volume 6 Project Management Project Default User Manual HarnesSYS Version hr19a OJAI Document Version N Document status Release R Last modified Date time November 22 2011 18 12 Copyright Notice The information contained in this manual is believed to be accurate and reliable However Israel Aerospace Industries Ltd IAI assumes no responsibility for any errors omissions or inaccuracies whatsoever Information in this document is subject to change without notice and does not represent a commitment on the part of Israel Aerospace Industries Ltd IAI The software and or database described in this document are furnished under a license and or agreement The software and or database may be used or copied only in accordance with the terms of such license and or agreement It is against the law to copy the software on any medium except as specifically allowed in the license and or nondisclosure agreement The purchaser may make one copy of the software for backup purposes No part of this document and or data base may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose other than the purchaser s personal use without the express written permission of IAI 2011 Israel Aerospace Industries Ltd All rights reserved Proprietary Document Version N Printed copy is for reference
31. Pr eter eco De et tene Pe Dee 38 Table 19 Spare Pin Table Controls and FieldsTable eese 40 Table 20 Terminator Controls and Fields eese eene nennen tne 42 Table 21 SWD Integrate Controls and Fields eese eene 45 T ble 22 C A P O R Cohtrols 5 iue eR te redet teris e eee e a eee 46 Table23 Coordinate Syst m Controls te p tee st e Ramp tee tb ene ERO E ei aet 47 Table 24 External Validation Controls and Fields essent enne 48 Table 25 Band Marker Fields iiie ite ie tee S ce ege eee fe ite Hee e e slenauet te 49 Table 26 length Calculation leg Wire Fields eese eene 51 Table 27 Report Banner Line Fields ie need rte echt nete eU Cota te Da ER ea ee eee 52 Table 28 HookUp Report Eields uorum ER de qui Mee ERA GER 53 Table 29 Representation of Part Number and Zero Fields eee 54 Table 30 Run Letters Fields aieo tret ette ettet ertet eee et e enne ertet rne eee nce ee dee eda 56 Table 31 Brady Tape Controls and Fields eese eene nennen nnne 57 Table 32zL ngth Field e Ree ERU ee te A aoa Sa ae P AR gue cR 58 Table 33 General Default Minimum Distances esses eene nent enne tne nentes 59 Table 34 Special Case Default Minimum Distances eese nne enne 61 T ble 35 Tech Pub Panel Field and Control 5 c
32. Proprietary Document Version N Printed copy is for reference only 45 Project Default User Manual C A P O R Cable Assembly Part Occurrence Record Automatic creation Bundle name Showing in PL Reports iv User Defined v Figure 34 C A P O R Table 22 C A P O R Controls Title Type Description Automatic creation Check box When checked automatically creates a C A P O record If it is not checked the C A P O R is created manually Bundle name Combo box When the Automatic creation check box is marked this combo box is enabled 2 options field User Defined 3 char If you select this option the field to the right opens sna and you can enter a bundle name of 3 characters that you choose BTP Base The BTP creates the C A P O R Showing in PL Check box When checked shows the C A P O R in part list Reports reports whether it was created automatically or manually 2 6 1 5 Coordinate System Panel This Panel determines the axes used by HarnesSYS for the coordinate system for locating parts in 3 dimensions 46 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 6 1 6 Coordinate System Method Transfer 3D to Part Occurrence r IX BL Y STA Z WL w Figure 35 Coordinate System Panel Table 23 Coordinate System Controls Title Type Description Method Combo box There are 2 ways of
33. Sign Location Combo This box selects how small pin letters are to be box indicated on SWDs and as underscore on plots 2 options e Prefix e Suffix See table below Letter Sign Combo This box selects which symbol is to be used to box indicate small pin letters on SWDs and as underscore on plots 3 options One of three different symbols is permitted a minus b amp ampersand c star In general in HarnesSYS pins are designated by upper case letters on both SWDs and plots It is possible to designate pins in lower case letters using the following method The symbol amp is placed before the pin letter on the SWD and on the plot the letter appears as A If one of the other options is selected A or A on the SWD the pin designation on the plot appears as A or A respectively Note When amp is used before the letter say with A it creates A for all texts in the plot notes titles etc An additional method has been provided In the system setup set the environmental variable HR PLOT UNDERLINE to Y yes When it is required to use lower case letters to designate pins in the database a choice of 3 symbols can be used as either a prefix or suffix together with an upper case character Thus for example amp A A or A can be used to represent pin a on an SWD Then on a plot the pin will appear with an underline as A This also applies to suffixes If it is set to N no A amp A
34. Wires Only At Check Print z OK Cancel Figure 61 Plot Screen 2 11 1 Fields and Controls in Plot Screen 2 11 1 1 General Panel The General panel sets the defaults that apply to printing the drawings produced by HarnesSYS It contains 13 check boxes one field and a combo box as show in the following figure Proprietary Document Version N Printed copy is for reference only 69 Project Default User Manual General Check Print ra Print EMI Codes Print Wire Type Codes v Print Window Lines v Classified ind Print Part List Inner Drawing Only Rotate Drawing Reduce Line Width To Scale r Include Plot Info Include Frame v Print in color H Plot Box Property v Drawing Scale 1 0 Dashed Dummy Wires Only At Check Print xj Figure 62 General Panel Table 38 Export Group Control and Fields Title Type Description Check 4 check When this check box is marked you are able to set the following Print boxes defaults for the preparation of SWD Print EMI Codes When checked prints EMI codes on SWD Print Wire Type Codes When checked prints Wire Type codes on SWD Print Window Lines When checked prints window lines to divide up SWD Classified Check The word classified appears in the margin of each drawing box 70 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 11 1 2 Jig P
35. ally a report that is produced by a HarnesSYS transaction stored in user s private directory and only available to the user initiating the process Production Unit The unit being designed or manufactured e g an aircraft 78 Document Version N Printed copy is for reference only Proprietary Glossary of Terms Protective Device A lamination protecting the bundle wires such as boot sleeving conduit or spiral wrap Receptacle Female conector Retrofit Master Document RMD Folder that contains all the documents required to implement the retrofit Revision Letter Letter determining the issue of a document Every time a document is opened in order to modify it its revision letter is raised It can have the values NEW or A B C etc In addition the revision letter may include point release data Point release is sequential number indicating inner release of the bundle The document may be released in the following order 00 01 00 02 NEW NEW 01 NEW 02 A A 01 A02 etc Point releases Firm release Point releases Firm releases Routing The path taken by a wire from one part to another Same Wire In 2 SWDs schematic diagram sequence number shield levels name significant wire name spare pin special designators splice named translation of unnamed spt file starting ending point status suffix SWD symbol bank system wire diagram Segment A section of a bundle that lies between two nodes or between a part and a node or b
36. amed Splice Numbering per Bundle M Named Splice Number Range Shield Level 1 Name Format SHxxx x Shield Level 2 Name Format SH2xx ha Signal Names in SWD v Insert Signal Name into wire record C Figure 24 General Panel Table 16 General Fields and Controls Title Type Description All Bundles are Check box This parameter indicates whether all the bundles in Twisted this project are twisted This parameter is taken into consideration by the BTP for calculation of length and also in MBTP Integration when determining the routing sequence This value may be overridden when defining a new wire list bundle via Configuration Control Document Version N Printed copy is for reference only Proprietary Project Default Screens Title Type Description WIRE NAME Combo box Allows the wire name to include the bundle name includes BUNDLE 4 options Never If this option is selected and the bundle name is added the Bundle field in the data base will not be populated Only the Wire Name field in the database will be populated Always If this option is selected the bundle name will appear in the Wire Name field as well as in the Bundle field in the database This means that the Wire Name may appear in several bundles each appearance prefixed with the specific bundle name Together wire name bundle name make up a unique appearance in the entire production unit This ru
37. anel Title Type Description Print Part Check The part list BOM appears at the bottom right corner of the List box drawing Inner Check Prints the drawing without a frame Drawing box Only Rotate Check Rotates the drawing through 90 to the right Drawing box Reduce Check When reducing the size of a drawing reduces the line width to Line Width box scale To Scale Include Check Adds meta data to margin of drawing including author revision Plot Info box and date Include Check Prints drawing frame Frame box Print in Check Prints drawing in color when color printer is available color box Plot Box Check Adds part number and description of box inside box in drawing Property box Drawing Field Determines the scale to which the drawing is printed Scale Number Dashed Combo Indicates when dummy wires are to be shown as dashed lines Dummy box on SWD plot Wires 2 options e Always Dummy wires appear as dashed lines on all prints e Only at Check Print Dummy wires appear as dashed lines only on the check print Proprietary Document Version N Printed copy is for reference only 71 Project Default User Manual Jig Drawing Form Manufacturing Bundle Representation Center Line Designator Text size 0 0 linch Figure 63 Jig Panel There are three defaults that can be set for jig drawings The jig drawing itself can either be printed
38. cess data flow logic flow intersecting effectivity issue Jig A full scale 1 1 layout for the construction of a wire bundle Also called Form board Jumper Name number translation of a short default wire LCD last Change Date Date document last changed Proprietary Document Version N Printed copy is for reference only 77 Glossary of Terms Mating Connector Connector that is suitable to be connected to a given connector Mating Connectors The matching Connector assigned to a connector via the Part Occurrence mating field Multi Path A path or a part of a path which includes more then one alternative configuration for routing wires Null Path The default path if there is no correlation between segments and wires If there are several alternative routing options at a node and there is not enough information to define the path the null path should be the longest one Open Operating The integration process output fields Output Files log prt tbl trn wupd Parts List PL List of parts contain in a specific version of a bundle Path Is a collection of continuous branch segments for routing wires There may be single path or several parallel paths between two segments Plug Program Number PPN The PPN Plug Program Number of a part is a key determining the order in which wires should be attached to the pins of the part The key has 3 fields major sub and degree Private File A file gener
39. cess the Tech Pub Defaults screen Figure 58 from the HarnesSYS main screen using the following path Project gt Administration Project Defaults Then select the Tech Pub tab The Tech Pub screen is displayed This comprises 1 panel 62 Document Version N Printed copy is for reference only Proprietary Project Default Screens Set Project Default for Project DEM Administration Graphics Wires Parts Reports Manufacturing Tech Pub Release PreRelease Plot Retrofit Multi Conductor Note No lo Generate Automatic Note Sequence OK Cancel Figure 56 Tech Pub Screen 2 9 1 Fields and Controls in Tech Pub Screen 2 9 1 1 Tech Pub Panel The Tech Pub Screen determines how notes appear in Tech Pub documents Proprietary Document Version N Printed copy is for reference only 63 Project Default User Manual Multi Conductor Note No o Generate Automatic Note Sequence Figure 57 Tech Pub Panel Table 35 Tech Pub Panel Field and Control Title Type Description Multi Field If it is required that a note appears on each Tech Pub Conductor Nurnber document add the note to the Standard Notes Library Note No making sure you enter the correct standard note code in the Mandatory Appl Code column in the Notes Screen for Tech Pub documents otherwise enter 0 Generate Check box When checked generates an automatic no
40. ch at Activate Work Load Analysis Separation Code From EGN Group Multi Path Allowed ivi Auto Open BTP K Interval Geo AC DC Sequence r l IE 5 Use Default Effectivity Effectivity Stage LI L 300 Boo Using Cascade Base Numbers Convention f gt i 900 900 Update Weight By Spec Libraries Wt Assign vj Mandatory Authorization Pre Release LI OK Cancel Figure 2 Administration Screen The Administration screen covers the defaults for general items affecting the entire project At the top of the screen are the tabs to access the other nine Project Default screens This section explains the fields in each of the panels as they are displayed on the screen 2 2 1 Fields and Controls in Administration Screen The Administration screen comprises 6 panels When you have entered all the defaults in them that you need to press the OK button for them to be committed 2 2 1 1 Small Pin Letter Panel This panel shown in Figure below has two combo boxes which enable pins to be designated by lower case letters The controls are explained in the following tables Document Version N Printed copy is for reference only Proprietary Project Default Screens Small Pin Letter f T Sign Location Prefix Ly Letter Sign Ampersand v Figure 3 Small Pin Letter Panel Table 1 Small Pin Letter ControlsTable Small Pin Letter Controls Title Type Description
41. change The appearance of a drawing will change when you change the project defaults The following figure demonstrates the effect when defaults are changed Before change Drawing text changes with altered defaults After change Y i WIRE NAME ttrt Figure 1 Drawing Before and After Format Change To see the changes in the reports rerun the Integrate command which automatically updates the database Document Version N Printed copy is for reference only Proprietary 2 2 1 2 2 Project Default Screens In This Chapter Accessing the Project Defaults Screens Leere eene nn rnnt nino asa Dexia he c ERE n YE FEY E RENS eire ener RE Graphics GOPBOI iia cce ever prot ore UY REY UR EYE RUE LER VUE T XC OPER Gen Y REN YR V Y EE E 15 Fields and Controls in Graphics Screen ssssssssssssssssee 16 Dil 5 T E E A AE 28 Fans OORO neonin a acne bn dbi dia a d arg er Fred ER CE e HERR Napa idR Pei PU pe IE 38 Gi sign in M UE 50 Manutacturing ICTR EN 54 Tech Pub SOBOl iius et teer tem isip xxv EREEREER ER ERR AVR RE Y Te ERR ir t da d RR 62 Release PreRelease Screen sse enne nnne enne 64 x eonim 68 RETON S OREI aio HX 72 Accessing the Project Defaults Screens You access the Project Default screens from the HarnesSYS main screen using the following path Project Administration Projec
42. copy is for reference only Proprietary Project Default Screens Table 28 HookUp Report Fields HookUp Report Sign For Reference Wires REF Sign For Loose Wires LOS Figure 41 HookUp Report Panel Title Type Description Sign for Reference Field In the Hookup report the reference wires of a bundle Wires lt 3 char attached to a multi bundle connector appear in the 2d Callout Bundle field These wires do not need connecting on the aircraft The string entered can be chosen as required e g REF as it is to appear in the Hookup Report indicating wires for reference only Sign for loose Field The string entered LOS appears in the Callout Wires lt 3 char Bundle field of the Hookup Report for wires that are still loose and need to be connected to a multi bundle connector in the A C 2 7 1 4 Representation Panels The Representation Panels fix how part numbers and the zero character will appear in HarnesSYS reports see table below Proprietary Document Version N Printed copy is for reference only 53 Project Default User Manual 2 8 Representation Of Part Number a For Reference See Document ooocxx bd Representation Of Zero Representation of Zero Quantity AJR l Figure 42 Representation of Part Number and Zero Panels Table 29 Representation of Part Number and Zero Fields Title Type Description Representation Of Combo box Dete
43. een 62 Termination Code 80 Terminator Panel 41 U Update 80 V Vendor 80 W W L 80 Wire amp Pin Name Text Size Panel 17 Wire Accommodation 81 Wire Length 81 Wire List WL 81 Wire Panel 29 Wire Type 81 Wires Screen 28 Work Package 81 Work Package Set 81 Proprietary Document Version N Printed copy is for reference only 83
44. ence only Proprietary Project Default Screens v choose Effectivity Value mx ep Add From List Add Model Block COB Format Help Cancel Figure 9 Choose Effectivity Value Window 2 2 4 Note 3 Rules for the Cascade Base Number Convention 2 3 The following rules apply when the cascade base number convention is used 1 A PTP document may have several SWD children 2 The effectivity of a child SWD cannot exceed the effectivity of the father PTP 3 Matching base numbers of the SWD and PTP indicates that there is inheritance between these documents Such a match cannot be accidental 4 The general overlapping partial check rules of the Define Document process are applied not only to the documents of the same type but also to the significant components of the father s base number See examples 4 6 5 Forclarification warnings are issued during Define Modify Documents and the error may occur during release The implementation of these rules requires additional checks in the following processes Define Document Modify Document The checks must be two directional that is both PTP and SWD must be checked for possible violation of these rules Graphics Screen The Graphics screen is used to set the defaults for parameters used in the various HarnesSYS drawings such as schematic wire diagrams SWD pin to pin drawings PTP and jig drawings You access the Graphics Defaults sc
45. equired wire Number e Constant The amount required to add to the length to allow for the attaching to terminator e Percentage The amount required to add to the length to allow for winding the loose wire round the existing harness Process Reassign Check box If during the Make Retrofit process a wire is not Wires changed but its reference in the SWDs is changed when this box is checked this change appears in the Retrofit Wire Record Before After Document Version N Printed copy is for reference only Proprietary Glossary of Terms Glossary of Terms Abbreviation Class Defines the class of part for example P for plug SW for switch etc Access Door Access point flap door or other entrance in aircraft used to install or access the part or bundle Area Code The area code indicates the physical location of the part in the production unit Authority Documents that authorize changes They are located in the Authority Library Backshell Protection for connector by providing grounding or mechanical support Box Interface Boxes are independent electrical units often connected to bundles by specific interface Braid Stop The distance between the BRD and the end of the braid see Project Defaults Manufacturing Branch segment branch Is a geometric JIG element containing wires The branch is identified by uniformity of its wires BRD Basic Reference Designator also referred
46. er Manual Jig Segment Length Text Size 0 197 inch Printing on Check Print v Printing on Final Print v Figure 12 Jig Segment Length Area Table 8 Jig Segment Length Controls and Fields Title Type Description Text Size Field Determines the text size of the jig segment Number in length when it is printed on the jig inches Printing on Check Print Check box The check print is used to verify that the data has been entered correctly When checked HarnesSYS will print the segment length on check print Printing on Final Print Check box The final print is that used by Production to manufacture the bundle When checked HarnesSYS will print the segment length on final print 2 4 8 Designator Text Size Panel This panel determines the text size that of the designator names that are reproduced on HarnesSYS drawings It has 5 numeric fields The figure shows the text size in millimeters when the default Designator Text Size Plugs 0 138 inch TagBoards SpliceGroups an PigTails ModBlocks 0138 Minn WD Library Symbols Pressure Seals 2D Routing Symbols Document Version N Printed copy is for reference only Proprietary Project Default Screens Table 9 Designator Text Size Fields Title Type Plugs Field Number in inches TagBoards Slice Field Groups PigTails Number in ModBlocks inches WD Library Symbols Field Number in inches Pressure Seals Field Number in inc
47. ette tette tee eee terret eret ee et cerne PH Res 64 Table 36 Release Permission Controls 2 2 2 rere eeepc ete reete e Dee rd etre eee ip eate een Rees 66 Table 37 Export Group Control and Fields eese 67 Table 38 Export Group Control and Fields eese nennen 70 Table 39 Jig Group Conttols o eH e eee e qa Wie 72 Table 40 Retrofit Controls and Fields aet uiad eere nnne nennen SSES tne 74 vi Document Version N Printed copy is for reference only Proprietary Preface Preface Conventions Italic text is used to indicate a word or phrase which has a special meaning with respect to HarnesSys such as the name of a menu or option Italic text is also used for examples Smaller italic text is used for notes and helpful hints these are also indicated by icons see below Bold text Bold text is used for emphasis a word sentence or paragraph Bold italics Bold italics is used for Procedure Heading COURIER Text printed in Courier font represents text that appears on your screen 9 Indicates note SN Indicates an example NM L Indicates a helpful hint TS Indicates additional information Indicates cautionary text or a warning Both types of text are framed in a box A Warning however is printed on a raster gray and has the title WARNING a Indicates an operation that you the user are to perform Operations in a series a
48. etween two parts Also referred to as a branch Segment Length The length of a segment or branch stated in millimeters or inches as defined in the Project Defaults This length can be between two nodes or between a part and a node or between two parts Shell Code Shell codes contain information about connector back shells or rear side of the connector The three variables concerning shell codes are the size whether the connector is a receptacle or a plug and whether it is straight or angled Thus each shell size can have four shell codes Proprietary Document Version N Printed copy is for reference only 79 Glossary of Terms Shrink Ratio The nominal ratio of expanded diameter to recovered diameter of heat shrinkable tubing Signal Type Type of signal at interface box connection 13 options Communication GND Analog GND Digital GND Chassis GND Power DC GND Power AC Lighting MUX BUS Power AC Power DC RF Signal Analog Signal Digital Sleeve Size Diameter of sleeve round wire Spare Pin Is a designator pin left unused unattached to a wire The pin requires special treatment such as capping Stick Diagram Initial Jig diagram where all the lines are straight the lengths of the branches are drawn to scale and the dimension lines are removed System Wire Diagram SWD or Schematic Diagram or Wire Diagram A document which presents the design of a logical system e g air conditioning landing system
49. for engineering or manufacturing purposes and the bundle can be represented in two ways Also the designator text size can be set Table 39 Jig Group Controls Title Type Description Drawing Combo The jig drawing can be printed in two forms Form box e Engineering Drawing contains engineering data only options e Manufacturing Drawing contains manufacturing data as well Bundle Combo This offers 2 options for representing the bundle Represent box ation e 2 Dimension Width Represents the bundle as an 2 f outline options e Center Line Represents the bundle as a single line Designator Field Determines text size of designators on jig drawings Text Size Number 2 12 Retrofit Screen The defaults for retrofit set the level of the retrofit required Often if only one or two wires are required to be added to a harness the most economical way is to add them externally as loose wires HarnesSYS enables setting defaults to enable calculating the length of such loose wires You access the Retrofit Defaults screen from the HarnesSYS main screen using the following path Project gt Administration Project Defaults Then select the Retrofit tab The Retrofit screen is displayed This comprises 1 panel as shown 72 Document Version N Printed copy is for reference only Proprietary Project Default Screens ives Project Default for Project DEM Administration Graphics
50. grams This parameter determines the default text size that appears on the jig diagrams 8 The values are in inches when the FPS system of units is set in the Project Defaults Administration screen 3D to 2D Panel This panel determines the default values when converting 3D Unigraphics or Catia wiring diagrams to HarnesSYS 2D layout format The options in this panel allow you to scale down a drawing for use in HarnesSYS or else to change the proportions to make them easier to work with Thus if in a bundle one segment of a wire is very much larger than other segments it can be represented suitably out of scale very much smaller to make the overall drawing manageable This panel has 2 radio buttons and 2 fields Proprietary Document Version N Printed copy is for reference only 25 Project Default User Manual 3D to 2D Scale 1 i 2D DWG Size A20 555x390 mm I gt Min Segment Length 1402 inch 902 Max Segment Length s inch Figure 19 3D to 2D Panel Table 13 3D to 2D Fields and Controls Title Type Radio Button Field Number Radio Button Scale 1 2D DWG Size Combo box 84 options Field Number Field Number Min Segment Length Max Segment Length 2 4 8 Clocking Panel Description When selected this option ensures that all the segments of a 2D drawing are to scale Enter in the field the scale required Determines the overall
51. hes 2D Routing Symbols Field Number in inches 2 4 4 General Panel Description Determines the designator name text size for plugs and receptacles only Determines the designator name text size for tag boards splice groups pig tails and mod blocks only This parameter determines the designator name text size for all the library symbols on the SWD and PTP diagrams This parameter determines the designator name text size for pressure seals only This parameter determines the designator name text size for all the library symbols for 2D routing diagrams and jigs The General panel shown in fixes defaults for the general graphics features that appear in the HarnesSYS drawings The Panel has one combo box and one field Proprietary Document Version N Printed copy is for reference only 19 Project Default User Manual General Outside Reference Symbol Dash v Show BCK vi Invisible Delimiter 3 Figure 13 General Panel Table 10 General Fields and Controls Title Type Description Outside Combo References that are printed outside the area of the drawing are Referenc box connected to the point on the drawing by one of the following e Symbol symbols 2 options e Dash e Arrow Show Check When checked the drawing will display the presence of a BCK box backshell as shown in Figure below P1 P1 i 12345K11A22WH mam 12345K12A22BL 3 BCkLY BCK C 12345K14A22 3
52. ifferent values and order of priority for the cases where range and Braid Stop 1 The ferrule is connected to an EMI back shell 2 There are shielded wires in the segment 8 The ferrule range size in each case is defaulted as well iy braid stop ferrule range Ur Q part i EL SS 4 Figure 54 Minimum Distance Between Ferrule Area and Braid Stop Proprietary Document Version N Printed copy is for reference only 61 Project Default User Manual 2 9 Title Type Description Minimum 5 Fields The distance between the part edge and the first braid stop Ee Number This default has different values and order of priority for cases Part Edge where e ns 1 The part is a reference connector Multi Bundle Connector 2 The part is a splice area 3 The segment contains a wire with gauge larger than 18 4 The segment contains more than 14 wires 5 The segment contains less than 15 wires s 1 braid stop v part edge 4 Figure 55 Minimum Distance Between Part Edge and Braid Stop Tech Pub Screen Tech Pub technical publication documents are those supplied with the aircraft that cover the design and repair of the harnesses in the aircraft HarnesSYS Tech Pub facility produces a complete set of documents for this purpose Two project defaults for HarnesSYS Technical Publications that can be set They both concern the notes that can be made to appear automatically in Tech Pub documents You ac
53. ircraft The Load Analysis panel specifies in seconds the three averaging periods I peak III continuous and II an intermediate interval for both AC and DC currents This panel consists of 3 lines of numeric fields Load Analysis Interval Geo AC DC Figure 8 Load Analysis Panel Proprietary Document Version N Printed copy is for reference only 13 Project Default User Manual 2 2 2 2 2 3 Note 1 Multi Path Allowed BTP Integration enables you to produce a Jig Diagram on top of which an actual bundle may be assembled at the production stage The JIG routes wires for the BTP Usually there is a single path between any two given connectors Cases can occur when more than one possible path exists for routing a wire between two connectors This situation is called Multi Path The Multi Path has the same start and end points however each path may have a different number of segments in between To clarify the understanding of Multi Path in HarnesSYS glossary terms are included Branch segment branch is geometric JIG element containing wires The branch is identified by uniformity of its wires Path is a collection of continuous branch segments for routing wires There may be single path or several parallel paths between two segments Multi Path a path or a part of a path which includes more then one alternative configuration for routing wires EGN an attribute assigned to segments
54. ith data This panel determines the default characteristics of the band marker It comprises 5 fields Band Marker Length Width Format Character Size Material Part Number gold Figure 37 Band Marker Panel Table 25 Band Marker Fields Title Type Description Length Field Length of the identification tag or the marker located Nunaber close to the termination point of a bundle branch identifying the attached designator Width Field Width of the identification tag or the marker located N mber close to the termination point of a bundle branch identifying the attached designator Character Size Field The size of the characters on the marker identifying the attached designator The Part Occurrence record Number uses this value Format Field You are free to use the field as desired Note The values of the Band Marker may be overwritten locally per particular part via the Band Marker Information Window To access the window select Data Operations Parts Occurrencess Click change then click the View Change button next to the Band Marker field The Band Marker information is not used directly within HarnesSYS It is provided for the user to extract and use as desired Material Part Field Material from which band markers are to be made Number lt 32 char Proprietary Document Version N Printed copy is for reference only 49 Project Default Use
55. le does not work for automatically generated wire names names preceded by SH FR JP and BS This parameter is checked by the Integrate process Primary Wires Only As Always but only for primary wires Secondary Wires Only As Always but only for secondary wires Note The selection of Primary or Secondary wires is done in the wire diagram for the selected wire Click MB1 and from the short cut menu select Wire Properties Then select either Primary or Secondary An Additional way is via Project Naming Convention Format Control This opens the Select Field dialog box From the Select Field dialog box select a wire name Primary or Secondary Selection of a wire name opens Rel Define Format of Field lt WIRE NAME which determines the name of the wire Proprietary Document Version N Printed copy is for reference only 33 Project Default User Manual Title Type Wire Naming Combo box 2 options Check for Check box Duplicate Wire Name in One SWD Un named Splice Combo box Numbering per 2 options Named Splice Field Number Range lt 7 char Description This controls how wires are named in the project e Manual Wire Naming This option allows you to enter manually wire names into each SWD e Auto This option automatically names the wires that are drawn in each SWD names consisting of wire family name gauge and color When checked HarnesSYS checks each SWD to ensu
56. lockWise vj Shape of Splice Symbol Rectangle v OK Cancel Figure 10 Graphics Screen Fields and Controls in Graphics Screen The Graphics screen comprises 8 panels When you have entered all the defaults in them that you need to press the OK button for them to be committed Pressing the Cancel button returns you to the main HarnesSYS screen 16 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 4 1 Wire amp Pin Name Text Size Panel This panel determines the text size of the names that are reproduced on HarnesSYS drawings It has two numeric fields Wire amp Pin Name Text Size Wire Name 0 098 inch Library Symbol Pin 0 039 inch Figure 11 Wire amp Pin Name Text Size Panel Table 7 Wire amp Pin Name Text Size Fields Title Type Description Wire Name Field Determines the text size of the wire name on the SWD and PTP diagrams as well as on the screen Number in inches Library Symbol Pin Field Determines the text size of the pin name in symbols Number from the Symbol Library displayed in the SWD and ME PTP diagrams inches The pin number text size does not apply to Dynamic Symbols 2 4 2 Jig Segment Length Panel This panel determines both the text size and when the jig segment length is printed on the jig It has one field and 2 Check boxes Proprietary Document Version N Printed copy is for reference only 17 Project Default Us
57. m the HarnesSYS main screen using the following path Project Administration Project Defaults Then select the Wires tab The screen is the following Figure v ES Project Default for Project DEM Administration Graphics Wires Parts Reports Manufacturing Tech Pub Release PreRelease Plot Retrofit Wire Default Jumper SS Length o o inch Color in Key ivi b Gauge 22 Default Family Type A Puce MP Family Type A Wire Set Library Code spPrAE J A Calculate Length Weight v General Default Ferrule AII Bundles Are Twisted vi Length 0 276 inch p 1 1 WIRE NAME includes BUNDLE Never 7 Gauge 22 Wire Naming Auto v 3mitr pre n Calculate Length Weight v Check For Duplicate Wire Name in One SWD r Un named Splice Numbering per Bundle x For Length Calculation Add to Cut amp Stamp Reports Named Splice Number Range 101 150 a Local Fabricated TW in color 10 0 Shield Level 1 Name Format Sh ox v Type Constant inch Twisted harness Shield Level 2 Name Format SH2xx v O Coax Triax 0 0 2 0 Shield Hybrid Cable Name Format CSH in Color w Fiber Optics 10 0 0 0 _ Signal Names in SWD ivi All Other Types 7 874 6 0 Insert Signal Name into wire record lal OK Cancel Fi gure 22 Wires Screen 2 5 1 Fields and Controls in Wires Screen This screen covers default val
58. made in accordance with the conditions set in the first three items of this panel e Wiring Diagram e Part List Flat File e Part List Designator Sort Report e Wire List Flat File e Part List Short Wire Sort Report e BTP Full Report e BTP Flat File Report e Exported Document List e CAR Report File e BTP file list e RMD wires parts 2 11 Plot Screen The Plot defaults set the defaults for HarnesSYS drawings and jigs You access the Plot Defaults screen from the HarnesSYS main screen using the following path Project gt Administration Project Defaults Then select the Plot tab The Plot screen is displayed This comprises 2 panels as shown in Figure below 68 Document Version N Printed copy is for reference only Proprietary Project Default Screens Iv ES Project Default for Project DEM ex Administration Graphics Wires Parts Reports Manufacturing Tech Pub Release PreRelease Por Retrofit General Check Print ivi Print EMI Codes a Print Wire Type Codes v Print Window Lines vi Classified Ll Print Part List Ll Jig Inner Drawing Only LI Drawing Form Manufacturing v Rotate Drawing O Bundle Representation Center Line M Reduce Line Width To Scale v Designator Text size 0 0 inch Include Plot Info LJ Include Frame vi Print in color O Plot Box Property vi Drawing Scale joo Dashed Dummy
59. me field e SH in Color Indicates that in the wire database the level 1 shield is inserted in the Color field The shield level is defined as part of the wire key and the Wire Name field includes the actual wire name e SHxxx Indicates that the level 1 shield is included in the Wire Name field where xxx represents the family that identifies all the wires in the shielded group e SHD in Color Alternative to SH in Color with same implications As for Shield Level 1 but applies to shield level 2 when a wire is protected by two shields e SH2 in Color Indicates that in the wire database the level 2 shield is inserted in the Color field e SH2xx Indicates that the level 2 shield is included in the Wire Name field where xxx represents the family that identifies all the wires in the shielded group e SHD2 in Color Alternative to SH2 in Color with same implications Check to make sure that when a Pin to Pin PTP diagram is duplicated to SWD the Signals will also be copied If not checked the SWD will be identical to the Pin to Pin without the signals Note When box is not checked the Signal menu Check boxes in the SWD will be grayed When checked ensures that the SWD integrate wires process will transfer the signals from the SWD if they exist to the wire database and that they will be listed in the wire list or BTP reports Proprietary Document Version N Printed copy is for reference only 35 P
60. ne cue 32 Figure 25 Default J mper Pariel 5 deii redii recenti desee cere ene sn iecur ei De ene Die a ed dade a edo ended 36 Figure 26 Default Ferr le Panel ecrire eei diee epic repre dece EI ede pie e Rad deca ed ate die 37 Figure 27 Length Calculation Panel sssssssssssseeeeeeenm ener emere en nennen nennen nnn enne 38 Figure 28 Parts SUCO eienn taatai EN pe rupe eie SENETA e ead ede ed de erede eade e dub wenn ey 39 Figure 29 SPT Spare Pin Table Panel eene eene ennemi ennemi enn 40 Figure 30 Change Abbreviation Class Window ssssseeeeeenen eene enne enne 40 Figure 31 Terminator Patel raa ttes d rb tea n qae eu He EEE 42 Figure 32 Old Terminator Library Window ecien e a enm eem nnennrnen nennen nennen nennen nnns 43 Figure 33 5WD Integrate Pariel 22 2 2 itio ena Dti rtp e a de n ert teda tede diria exbugee 45 Figure 34 GC ALP OR aiu irit e eet bata talea decla Feed debi ito eda A 46 Figure 35 Coordinate System Pariel tni ca D bete be ab bed n ertet Led qo A 47 Figure 36 External Validation Pamel iiss iita eet ahi de aer o ed c d Dc perit dunes 48 Figure 37 Band Marker Panel ie baa D i bar Sentra tek beer tc bei n a api EN 49 Figure 39 Reports Serei yesse aLe ATAARE SNA feeder en Ede Tae e eure agudo ute pues need eet erie aS 50 Figure 39 Page Data Panel ote to n ied ele dece bod a bue bob igi reds 51 Figure 40 Report Banner Line Panel
61. nel determines the default page setup of reports It comprises 4 fields a combo box and a check box Page Data First Number Ho Lines Per Page 55 Footer page no Number of Banner Pages 1 Banner Type Print Authorities On Report Bundle r Framed Banner v Figure 39 Page Data Panel Table 26 length Calculation legWire Fields Report Bundle Title Type Description First Number Field This parameter indicates the number of the first Number report page Mandator For example To integrate additional information into y the report a table perhaps before the report itself the First Number is set to 2 Lines per Page Field This parameter indicates the number of printable N miber lines per page determined according to the paper size in the printer This is the maximum number of Mandatory lines per page including spaces Additional lines will overflow to the next page Footer Field Enter free text to appear at the left of the page lt 12 char number Number of Banner Field Fixes the number of banner pages which will appear Pages Number before the report itself These pages contain general a information about the system and the report Banner Type Combo box Indicates whether the banner that appears on every page of the report is to be framed or not 2 options Framed Banner Unframed Banner Print Authorities on Check box Indicates whether the authorities will be printed
62. on ensures that the entire BTP is opened so that any update affects the entire BTP Use Default Check box When checked enables a default effectivity to be Effectivity assigned to each HarnesSYS document Command automatically To select the default effectivity press Button the command button to open the Choose Effectivity Value window see Note 2 Choosing Default Effectivity Value on page 14 This window is explained in the Configuration Control User Manual Using Cascade Check box The Cascade Base Number Convention enables Base Numbers matching the SWD to the respective PTP Convention When checked the Cascade Base Number Convention is applied This convention establishes a link between the documents Block diagram PTP and SWD via cascading numbers where a cascading number consists of 6 characters SSBBPP according to the table Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 2 1 3 Title Type Document Base Number Template Description Positions Description SSBBPP SS system BB subsystem PP page According to this convention the document base numbers consist of a significant component and non significant component Block Diagram SSxxxx PTP SSBBxx owe SSBBPP For the impact of the Cascade Base Number Convention See Note 3 Update Weight By Combo box C
63. only i Contents PINES apex ee OROHURORORHOGERASD REDGEOEDUISEOGE aaa vii ER ITE OON NUNT UO TORO UNO ERR P vii About this Retrofit User Guide eese enne nnnt nennen thin etes e s sene nan viii Related D ocuktienisieie i qu e eee E re a e euis tuv best te seul ea E ve Rep ed o ERE PDUNER viii POP ot So EA ee O enc OE ee A een en E PRE E eee E meen ener Se Te mee EER ES ix MOOC P srin 1 FORCE DE IU ases p cha en EOD A E E E bna M Inte E E but tad en M MU 1 Example Appearance of a drawing CASE uunc pee Dune tente ia E Pria TR BEPER EXER RENTA TREES 2 xj Suc ll A O 3 Accessing the Project Defaults Seane osi ce Don OD re YR DD ER MER EO Do FORMOSA 2 eve Ce ap cd UOI aere ia edi de cud eo ono OP OPI eos Eu OO AE ene PETE PTE Od dodo e er ROT 3 Fields and Controls in Administration SCHON uiuis ase cer lr raa dla ia e Fk ib ed d Ck T n an 4 Smal Pin Lener Pane ET 4 Genra NE Tem 6 DaocumbnBr P SEL a si cciddabir tassi ide ex bdce tL siat tbe aa balance 9 File Tan FM sae whadu Paks thai cna ada idl a a iaaii istae lebte a i 10 RA VrDOIE NE S 5 ekeaebitetdased re E id dadanieiisd a et enda bibe tduscda rev E ia 13 Load Iur dp eer c acceductada nines aa fea neds aaia Aa EE 3 Note 1 IE UE e ct MR T 14 Note 2 Choosing Default Effectivity Value u s cscdaeecuciupaa rec rdqaak ior rd taat YE rad iex dnd dian v ca d Leda 14 Note 3 Rules for the Cascade Base Number
64. ontrols which authority can enter and update weight 3 options Baa There are three options allowing entry of weight data e Spec Libraries Weight Assign Weight data can be entered both by the HarnesSYS Project Librarian and the Weight Control Department e Specification Libraries only Weight data can be entered by the HarnesSYS Project Librarian only e Weight Assignment only Weight data can be entered by Weight Control Department only Document Panel During the life of a project it is often necessary to revise the project documents This Panel determines how the revisions of a project document are designated for release It has 3 items Document Point Release Enabling Same as Previous Skipped Letters Rev Branches Z Initial Rev Letters of New Doc NEW Proprietary Document Version N Printed copy is for reference only 9 Project Default User Manual Table 4 Document Controls and Fields Title Type Description Point Release Combo box HarnesSYS documents may be maintained using Enabling 3 options either revision letters A B C etc or the Point Release System B 21 B 22 B 23 etc The latter allows you to release up to 99 documents internally before the revision letter is incremented You use this field to select the working method The following options are available e Always The Point Release method is mandatory All documents will be configured u
65. opy is for reference only Proprietary Project Default Screens Title Type Position of Combo Break line box 2 options Shape of Combo Shield box Symbol 3 options Shape of Combo Splice box Symbol 2 options Description When only a portion of a plug is represented in a drawing this is indicated by a break line HarnesSYS allows you to set the break line either at the top or the bottom of the portion of the plug P10 E2 pie 1 Bratt 16420111 EZ4WH 5 A 20 15420T1T2E24WH B 3 s 16420713E2a KH C ho 164201T4E24WH D PIO E4 P P B i 16420115E24MH i E Ag 154201T5E24WH G P40 E4 Ad Figure 16 Drawing Showing Break lines and Protection Shapes e Top Shown on left connector of above Figure e Bottom Shown on right connector of above Figure When only a portion of a plug is represented in a drawing this is indicated by a break line HarnesSYS allows you to set the break line either at the top or the bottom of the portion of the plug Determines the shape of the shield or other protection symbol as it will appear in drawings and jigs See above Figure e Regular Regular shield shown in the top wire pair e Twisted Twisted without shield shown in the center wire pair e Military Military twisted without shield shown in the bottom wire pair Determines the shape of the splice symbol rectangle or circle as it will appear in drawings and jigs e
66. r Abbreviation Class Description Group Add Figure 29 SPT Spare Pin Table Panel Table 19 Spare Pin Table Controls and FieldsTable Title Type Description Production Breaks Radio When you select this option HarnesSYS builds the Only button spare pin table only for production breaks All Connectors Radio When you select this option HarnesSYS builds the button spare pin table for all the connectors included in the ABBR Class types for the project You specify these in the Change Abbreviation Class window shown in the next figure Connector Table When you select the All Connectors radio button Abbreviation Class Comman pressing the command button opens the window d button b Change Abbreviation Class 6 Possible ABBR Class Selected ABBR Class ABBR Description Group ABBR Description Group SP SPLICE N ITL TERMINALLUG IN TU THERMORIT T N PS POWER SUPPLY U Figure 30 Change Abbreviation Class Window This window shows the Part Description library which is described in the User Manual for Libraries Paragraph 2 3 When an abbreviation is selected the Add button in the center of the window is enabled Pressing this copies the abbreviation to the Selected ABBR Class box When there are entries in the box the Remove button is enabled to allow removing items Data is entered to identify a part for a special use and for later u
67. r Manual 2 7 Reports Screen The Project Defaults for reports cover the page numbering and content of report banners and various conventions used in HarnesSYS reports You access the Reports Defaults screen from the HarnesSYS main screen using the following path Project Administration Project Defaults Then select the Reports tab The Report screen appears Iv ES Project Default for Project DEM Administration Y Graphics Wires Parts Reports Manufacturing 3i Tech Pub I Release PreRelease Plot Retrofit Page Data First Number 1 Lines Per Page 55 Footer page no Report Banner Line Number of Banner Pages Framed Banner 5 Print Authorities On Report Bundle v Banner Type ist r H E FABULOUS FLYING MACHINES LTD 2nd 3rd HARNESSYS ENGINEERING CENTER 4th ELECTRICAL amp AVIONICS ENGINEERING 5th WIRING DEPARTMENT A TEAM 6th Special Proposal HookUp Report Sign For Reference Wires REF Sign For Loose Wires Los Representation Of Part Number For Reference See Document 100000 Representation Of Zero Representation of Zero Quantity AIR Figure 38 Reports Screen 50 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 7 1 Fields and Controls in Wires Screen 2 7 1 1 Page Data Panel The Page Data pa
68. re also numbered 1 Indicates a key on your keyboard Indicates a path to take This usually entails selecting a number of options from menus Indicates a time consuming operation Proprietary Document Version N Printed copy is for reference only vii Project Default User Manual Indicate Procedure start gt Indicates Procedure continue BER 794 9 Indicates the end of the user guide About this Retrofit User Guide TBD Related Documents This manual is one of the set of manuals that make up the HarnesSys user documentation HarnesSys user documentation is organized in the following volumes Volume 0 Getting Started Volume 1 Schematic Wiring Diagram SWD Volume 2 2D Routing Jig Volume 3 Wires Volume 4 Parts Volume 5 Integration Volume 6 Project Management Volume 7 Manufacturing Volume 8 Generating Technical Publications Volume 9 Retrofit Volume 10 Utilities Volume 11 Importer Volume 12 Miscellaneous Indicates what you should see on the screen the computer s response viii Document Version N Printed copy is for reference only Proprietary Preface Audience TBD Proprietary Document Version N Printed copy is for reference only 1 1 Introduction HarnesSYS provides the capability to set defaults for a project This facilitates standardization of shared data throughout the project Project Defaults enables
69. re that 2 wires having the same name do not appear If they do a warning will be displayed Un named means that the Integrate process not the user supplies the name The format of the splice is according the Special designator Inner Bundle Splice The name in this field is per bundle or connector e Bundle The name is taken from the splice count in the specified bundle Note Each bundle has its own separate splice count e Connector The name is taken from the splice count for each specified connector Note Each connector has its own separate splice count The values in this range are manually entered and are used when assigning designators to named splices beginning with S not including splices beginning with SP Splices outside this range are considered un named splices and automatically numbered by the Wire Integration process For more information on splices refer to the Wires Integration User Manual in Volume 5 34 Document Version N Printed copy is for reference only Proprietary Project Default Screens Title Type Shield Level 1 Combo box Name Format 3 options Shield Level 2 Combo box Name Format 3 options Signal Names in Check box SWD Insert Signal Name Check box into wire record Description Determines the format of the name of the level 1 shield as it appears in the wire database If the shield is common to a group of wires it receives the lowest wire name in its Wire Na
70. reen from the HarnesSYS main screen using the following path Proprietary Document Version N Printed copy is for reference only 15 Project Default User Manual Project Administration Project Defaults Then select the Graphics tab The screen is shown in figure below bd Set Project Default for Project DEM 2 4 Administration Graphics wires Parts Reports Manufacturing Tech Pub Release PreRelease Plot Retrofit Jig Assembly Table Wire amp Pin Name Text Size Wire Name 25 mm R _ Length 2000 0 mm Library Symbol Pin 1 0 mm ARD Width 1500 0 mm Jig Segment Length m A r Minimum Bend Radius Factor 6 0 Text Size 5 0 mm ES Grid Size 2o mm Printing on Check Print v Default Text Size 5 0 mm Printing on Final Print v Designator Text Size 3D to 2D Plugs 3 5 mm Tauri aC Scale 1 sac EMT a as E amp 2D DWG Size A20 555x390 mm v WD Library Symbols 3 5 mm Min Segment Length 35 6 mm Pressure Seals 3 5 mm NEN Max Segment Length 99 1 mm 2D Routing Symbols 3 5 mm General Page Data Outside Reference Symbol Dash v Show BCK vi First Sheet Number t Invisible Delimiter b Next Look Graphics Clocking Position of Designators Top v Indication of Broken Connector Top Zero Angle Location 12 o Clock x Symbol of Shielded Twisted Cables Regular v Angle Direction Counter C
71. rmines how part numbers appear in reports Part Number 2 options e See Document xxxxxx Part numbers whose number appears e Original Part Number Original part number as in Parts Specification Library is used in reports represented in accordance with the document are Representation Of Field Zero Determines how the zero is to be represented A R indicates as required Manufacturing Screen You access the Manufacturing Defaults screen from the HarnesSYS main screen using the following path gt Project Administration Project Defaults Then select the Manufacturing tab The manufacturing screen is displayed This comprises 4 panels as shown in the screen 54 Document Version N Printed copy is for reference only Proprietary Project Default Screens iv ES Project Default for Project DEM Administration Graphics Wires I Parts Reports i Manufacturing Tech Pub Release PreRelease Plot Retrofit Run Letters Braids Maximum Retained per Wire B General Default Number of Characters in One Set 0 0 Minimum Distance Between Part Edge and Ferrule Area 1 0 linch Brady Tape 2 Levels of Braids Stop 1 0 inch Combine Brady Tape Colors Last Braid Stop and Cable Code ID 2 0 inch Additional Wire Length Last Braid Stop and Breakout 1 0 inch For First Brady Tape 0 197 inch Do For Next Brady Tape 0 118 inch Special Cases
72. roject Default User Manual 2 5 1 3 Default Jumper and Default Ferrule Panels These panels fix the defaults for Jumpers and Ferrules Since the fields are the same type in both the panels they are explained in Table below Default Jumper Length Gauge Family Type Calculate Length Weight r 10 0 linch Figure 25 Default Jumper Panel 36 Document Version N Printed copy is for reference only Proprietary Project Default Screens Default Ferrule Length Gauge Family Type Calculate Length Weight r inch 10 276 22 A Figure 26 Default Ferrule Panel Table 17 Default Jumper and Ferrule Fields and Controls Title Type Length Field Number Gauge Field lt 2 char Family Type Field lt 2 char Calculate Check box Length Weight Description Default Jumper Jumpers with both their sides are assigned to the same designator are assigned this default length Default Ferrule The ferrules prepared for assembly are cut to this length The values of these fields are taken into consideration when generating the Cut and Stamp report These values may be overwritten using the Wire Single Change window This is the default value used by the Wires Integration process for the jumper gauge or the ferrule gauge respectively This can be overridden in the SWD the Wire Single Change window or in the Wire Defaults window when modifying the document The Type
73. se by Spare Pins 40 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 6 1 2 Terminator Panel The Terminator Panel determines the terminator defaults and how the term codes are generated for each wire in the bundle When the New Terminator Data check box is left empty all the options are disabled and HarnesSYS uses the term codes in the old Terminator Library If it is checked new term codes can be generated and include the options in this Panel These term codes are either stored in the database or else generated on the fly when they will only appear in reports as explained below Proprietary Document Version N Printed copy is for reference only 41 Project Default User Manual Terminator a Lal On the fly v 4 New Terminator Data Term Codes Generation Mode Max Number of Wires per Lug Max Lugs per Stud Inner Bundle Splice Butt w Splices Between Bundles Butt w S Sealing Plug Assignment With pin t Single Wire Preferable 7 Figure 31 Terminator Panel Table 20 Terminator Controls and Fields Terminator library Title Type Description New Check This option determines how term codes are used Terminator box Data Not checked HarnesSYS uses existing term codes as they appear in the old v Terminator Mode Action Edit Query Block Record Field Help TERMINATOR
74. sing Point Release e Same as Previous The Point Release method is optional Documents will be configured either way and maintained as configured e Not Allowed The Point Release method is not allowed No documents will be configured using Point Release Skipped Letters Field lt 20 The letters indicated in this field delimited by are Rev Branches char skipped by the system when advancing the Branch Letters or the Revision Letters For example I and O can easily be confused with 1 and 0 and so are often skipped If they appear in this field they will be skipped Initial Rev Field x3 This field indicates the representation of the first Letters of New char Revision Letter of a document Some examples for Doc Mandatory this field are NEW If for example the value of this field is the first Revision Letter of all documents in the project appears in every report as There is a protection against entering incorrect data If the user enters for example another letter for the first release an error message will be displayed NOTE The incrementing method of the Revision Letters in HarnesSYS is by letters only The next in line after any defined Initial Rev Letters of New Doc Is A v 2 2 1 4 File Path Panel This panel sets the file paths for importing and exporting documents to and from Catia and Unigraphics systems It has 4 items Document Version N Printed cop
75. size of the drawing from standard sizes A00 to K03 Determines the minimum length that a segment can take in a 2D drawing Determines the maximum length that a segment can take in a 2D drawing This panel has two combo boxes that determine for a connector plug or receptacle how the location of the spigot keyway angle and the direction taken from it are represented on a diagram Document Version N Printed copy is for reference only Proprietary Project Default Screens Clocking rere se SS Zero Angle Location 12 o Clock hd Angle Direction Counter ClockWise M Figure 20 Clocking Panel Table 14 Clocking Controls Title Type Zero Angle Location Combo box 2 options Angle Direction Combo box 2 options 2 4 9 Page Data Panel Description Fixes the position of the zero angle e 120 Clock e 60 Clock Fixes the direction taken from the spigot e Counter ClockWise e ClockWise This panel shown in below Figure has one numeric field that fixes the number of the first sheet of a HarnesSYS project document Page Data First Sheet Number 1 Figure 21 Page Data Panel Place the cursor on the field and enter the number you want to give to the first sheet in the document 27 Proprietary Document Version N Printed copy is for reference only Project Default User Manual 2 5 Wires Screen You access the Wires Defaults screen fro
76. ss Coax Triax 20 Fiber Optics 0 0 All Other Types 7 874 6 0 Figure 27 Length Calculation Panel Table 18 Length Calculation Fields Title Type Local Fabricated Field TW in color Number Coax Triax 2 Fields Numbers Fiber Optics 2 Fields Numbers All Other Types 2 Fields Numbers 2 6 Parts Screen Description The percentage of the length to be added to a wire to allow for twisting immediately before inserting into the bundle The constant to be added for connecting coax and triax wires The percentage to be added for to allow for twisting coax and triax wires The constant to be added for connecting fiber optic wires The percentage to be added for to allow for twisting fiber optic wires The constant to be added for connecting other types of wires The percentage to be added for to allow for twisting other types of wires The Parts screen covers default values for parts used in part designator band markers The Parts screen comprises 7 panels 38 Document Version N Printed copy is for reference only Proprietary Project Default Screens You access the Parts Defaults screen from the HarnesSYS main screen using the following path Project Administration Project Defaults Then select the Reports tab This screen is shown v Het Project Defeat bur Propan DEM Administration Graphics Wires Fans Reports Manufactunng Tech Pub Welease MreRetease not Wetrofit SPT
77. t BTP Flat File Report Exported Document List CAR Report File BTP file list RMD wires parts OK Cancel Figure 58 Release Prerelease Screen 2 10 1 Fields and Controls in Release PreRelease Screen 2 10 1 1 Release Permission Panel This panel sets the type of permission required to release a document as explained in Table below It comprises a combo box and a check box Proprietary Document Version N Printed copy is for reference only 65 Project Default User Manual Release Permission Category Release Allowed Only From Prerelease 3 A Standard Ad Figure 59 Release Permission Panel Table 36 Release Permission Controls Title Type Description Category Combo Indicates the default category of permission required to release box a document or drawing 3 e Standard Requires the standard permission fixed by the options project e User Only requires the permission of the user e None Does not require any permission to release the item Release Check When checked only allows a document or drawing to be Allowed box released if has previously had the status Prereleased Only From Prerelease 2 10 1 2 Export Panel The Export Panel is used to which documents drawings and data files are exported to Product Data Management by which path and at what stage 66 Document Version N Printed copy is for reference onl
78. t Defaults The Set Project Default for Project screens are a series of 10 screens The first screen opened when you select Project Defaults is the Administration screen Each of the other nine screens is opened using the appropriate tab at the top of this screen In these screens use the Tab key or mouse to move between fields the Tab key skips over the Check boxes When you have entered all the defaults in them that you need to press the OK button for them to be committed Administration Screen When Project Default option is selected the Administration screen is displayed Proprietary Document Version N Printed copy is for reference only 3 Project Default User Manual wv Set Project Default for Project DEM Administration Graphics Wires Parts Reports l Manufacturing Tech Pub Release PreRelease Plot Retrofit Small Pin Letter Document Point Release Enabling Same as Previous Sign Location Suffix LY Lun dci gt aR ES TE Letter Sign Ampersand E Skipped Letters Rev Branches Z _ Initial Rev Letters of New Doc NEW KE General File Path Cage Code a5c4422 Import XML 3D ASCII userhome djayzak catia 5 cat2har Length and Weight System FPS al Export XML 3D ASCII userhome nafeh harness DEM prival Pin Reservation Limit 109 days Export BTP to PDM Juserhome tdvir temp BTP file list Round Length To Nearest 0 0 in
79. t of the difference between BTP and MBTP enter the value in the text box 2 8 1 4 Braids Panel The Braids Panel group contains default values for Braids This contains two types of Default General and Special Cases The General Default covers the minimum distances between the elements of the braid The special cases defaults specifies the defaults for various parameters for special conditions are tabulated below 58 Document Version N Printed copy is for reference only Proprietary Project Default Screens Braids General Default Minimum Distance Between Part Edge and Ferrule Area LO linch 2 Levels of Braids Stop 1 0 J inch Last Braid Stop and Cable Code ID 2 0 inch Last Braid Stop and Breakout lO lich Special Cases Minimum Distance Between Ferrule Range EMI Back Shell o inch 2 EO jinch Shielded Wires 3 0 inch ee Part Edge and Braid Stop Reference Connector BO jinch Splice Area 3 0 linch Wire Gauge Larger Than 18 45 linch More Than 14 Wires 40 inch Less Than 15 Wires 3 0 Jinch Ferrule Area and Braid Stop Figure 49 Braids Panel Table 33 General Default Minimum Distances Title Type Description Part Edge Field The distance between the edge of the part and the beginning of and Number the area where the ferrules may be located Ferrule Area ps Ferr ule Part edge ef Minimum Distance
80. te sequence in Automatic Tech Pub documents For references to documents the Note numbering of general notes is sequential beginning with Sequence number 1 while for references to drawing notes the sequence is AA AB etc Note that the original number of the note is given in parentheses at the beginning of the note 2 10 Release PreRelease Screen This screen determines the release permission required for HarnesSYS documents and drawings as well as the types of data that can be exported when released You access the Release PreRelease Defaults screen from the HarnesSYS main screen using the following path Project gt Administration Project Defaults Then select the Release PreRelease tab The Release PreRelease screen appears Document Version N Printed copy is for reference only Proprietary Project Default Screens Iv Set Project Default for Project DEM Administration Graphics Wires Parts Reports Manufacturing Tech Pub Release PreRelease Plot Retrofit Release Permission Standard cried Category Release Allowed Only From Prerelease Export Produce Exportable Files At Release x PDM Output Data File Path userhomefilevjtemp Control File Path tmo Types Of Export Data Wiring Diagram Part List FlatFile Part List Designator Sort Report v Wire List Flat File Wire List Short Wire Sort Report BTP Full Repor
81. the user to enter various default values which HarnesSYS stores in the Project Table The default options are accessed from the Project menu in the Main Screen via the Administration option Project Defaults screens are grouped as follows Administration Graphics Wires Parts Reports Manufacturing Tech Pub Release PreRelease Plot Retrofit In This Chapter Project Defaults MEM 1 Project Defaults Project Defaults are values or methods assigned to each project which the system uses as the default values when no other values are specified values such as text size field lengths accepted colors or methods of displaying sizes or lengths metric or inches Project Defaults are used during the life cycle of a project Typically these are set at the beginning of a project However if the need arises they may be changed and the changes take effect from that time for the entire project The default values are stored in the Project Default Table and are applied by HarnesSYS each time a document or drawing is recalled After defaults are changed and committed by pressing OK button any project document that is opened will display the changes made The effects are immediate and the new defaults are automatically displayed in the document Thus changes are global standard and efficient Proprietary Document Version N Printed copy is for reference only 1 Project Default User Manual Example Appearance of a drawing
82. the various types of wires that pass through the segment Document Configuration controlled document of a specific type such as SWD WL PL BTP 76 Document Version N Printed copy is for reference only Proprietary Glossary of Terms Effectivity The effectivity of an item is the set of production units i e the subset of all the production units being manufactured to which that item applies The following documents have effectivities part list with dash number wire list with dash number SWD with dash number The following items also have effectivities wire part occurrence bundle with dash number In effect the effectivity of a bundle with dash number is the same as the effectivity of its wire list with dash number EGN An attribute assigned to segments to enable separation of wires with different EMI attributes EMI Electromagnetic interference The code value representing the susceptibility to interference with the signals that a wire carries when these signals are disrupted by electromagnetic emission from adjoining current carrying wires Family Family code ferrule connecting several shields name fields in wire record Find Base Number Part List W L Dash flt file FROM_WIRE_INTEGRATE Integrate BTP When the project default parameter Multi Path allowed is not checked an error is displayed if the integrated source contains Multi Paths Integrating a Wire Integration of part integration pro
83. to enable separation of wires with different EMI attributes Null Path the default path if there is no correlation between segments and wires If there are several alternative routing options at a node and there is not enough information to define the path the null path should be the longest one There are two main reasons for Multi Path routing in the harness routing 1 EMI separation Multi Paths exit so that wires can be routed through different segments due to their differential in EMI levels 2 Thickness Multiple paths exist to maintain thickness levels that are decided based on logistical reasons There are two ways to route wires through Multi Paths Every segment is given a Run letter The Run letter is a group of three letters The first letter is the aircraft location description The second letter represents the EMI level and the third letter is used for sequencing 2 Every segment has an EGN EMI Group Name The ENG is an attribute that describes for each segment the permissible EMI levels for wires that path through the specified segment Integrate BTP When the project default parameter Multi Path allowed is not checked an error is displayed if the integrated source contains Multi Paths Note 2 Choosing Default Effectivity Value You fix the default effectivity using the following screen which is explained in the Configuration Control Manual 14 Document Version N Printed copy is for refer
84. ues for wires jumpers ferrules and splices The screen affect e System Diagrams e Integrate process for wires amp parts and BTP values in this 28 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 5 1 1 e Wire List Reports e various length calculations The Wires screen comprises 5 panels Use the Tab key or mouse to move between fields the Tab key skips over the Check boxes When you have entered all the defaults in them that you need to press the OK button for them to be committed Wire Panel This panel sets defaults for the wire itself The box has one check box one field and one combo box Proprietary Document Version N Printed copy is for reference only 29 Project Default User Manual Wire Color in Key ra Default Family Type A Wire Set Library Code SDPTAB M Figure 23 Wire Panel Table 15 Wire Fields and Controls Title Type Description Color in Key Check box This checkbox indicates whether the color is part of the wire name key Its value Yes or No is determined after project definition and may not be altered afterwards If the color is part of the wire name key two or more wires with the same name except for the color are possible Default Family Field The Wire Type is defined in the Wire Type Library Type See the Libraries User Manual This option allows you fix a default wire type if no other t
85. y Proprietary Project Default Screens Export Produce Exportable Files At Release M PDM Output Data File Path userhome ilev temp Control File Path tmpj Types Of Export Data Wiring Diagram v Part List FlatFile v Part List Designator Sort Report r Wire List Flat File v Wire List Short Wire Sort Report r BTP Full Report v BTP Flat File Report vi Exported Document List v CAR Report File v BTP file list v RMD wires parts Ll Figure 60 Export Panel Table 37 Export Group Control and Fields Title Type Description Produce Combo box Indicates when exportable files are to be produced Exportable 4 opti Files options e Never No documents are to be exported in any event e At Pre Release When a pre release freeze is made e At Release When a release is made e At any release When a release freeze is made PDM Field The path used for data files directed to the Product Data Output Management system Data File 128 char Path Mandatory Proprietary Document Version N Printed copy is for reference only 67 Project Default User Manual Title Type Description Control Field The path used to save data files within the HarnesSYS File Path lt 128 char system Mandatory Types of 11 Check e Each box that is checked determines that that type of ind boxes data will be exported when a release or prerelease is
86. y is for reference only Proprietary Project Default Screens File Path Import XML 3D ASCH userhome djayz lt fcatia 5 cat2har Export XML 3D ASCII userhome nafeh harness DEM privaj Export BTP to PDM tmp BTP file list Figure 5 File Path Panel Table 5 File Path Controls and Fields Title Type Description Import Field Fixes path for importing XML or 3D ASCII files the project XML 3D ASCII data base lt 128 char Export Field Fixes path for exporting XML or 3D ASCII files from the XML 3D ASCII lt 128 char project data base Export BTP Field Fixes path for exporting BTP Build to Package to PDM lt 128 char documents to PDM Production Data Management Proprietary Document Version N Printed copy is for reference only 11 Project Default User Manual Table 6 File Path Controls and Fields continued To export to PDM Title Type Description BTP file Command HarnesSYS documents and reports can be exported to PDM as list Box tar compressed files 1 In the Export BTP to PDM path type in the destination path 2 Click the PDM file list button The Export BTP to PDM window appears J Epor BTP to POM gt BTP File Content for Export and Release PreRelease Report Description Report Name Suffix Select Ee l E RTP List of Camnanents COMPONENTS ren n
87. ype is specified The Wire Family Type indicates a group of wires of the same type having the same features e g F for fire retardation capabilities This default may be overridden by entering another value in the SWD in the Wire Single Change window or in the Wire Defaults window when modifying the document For more information about Wire Type Family refer to the Wire Integration User Manual in Volume 5 Wire Set Library Combo box This is the code of the default wire set for this Code Nares and project A wire set contains a part number for every ro of wire feature triplet Family Type Specification Type Gauge Diameters and weights are calculated using this set Wire sets should be defined in the Wire Set Library accessed via Project Library Wires amp Types Spec Wire Set For more information on wire sets refer to the Libraries User Manual in Volume 6 options depend on project 30 Document Version N Printed copy is for reference only Proprietary Project Default Screens 2 5 1 2 General Panel This panel covers general aspects of naming the wires in the project It contains 4 check boxes 5 combo boxes and one field Proprietary Document Version N Printed copy is for reference only 31 Project Default User Manual General All Bundles Are Twisted v WIRE NAME includes BUNDLE Never x wire Naming Auto v Check For Duplicate Wire Name in One SWD r Un n

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