Operation Manual 08/05/2005
Contents
1. L a ote Di MEL hei 8 Spare Parts ette eti tended vgl C T ver ned dta en o REM ERR a Da 9 Revision HISEOLys rte e Ene Heo Ede 9 551 Manual 4560 SERIES 9100 RPS Page 2 of 9 M4560 Model 9100 Redundant Probe System Safety Safety Symbols Various symbols are used on the instrument they have the following meaning Caution refer to the accompanying documents e Grounding of the temperature sensor shield some installations it is common practice to replace the temperature sensor while the controller is still powered up Under these conditions as additional protection against electric shock we recommend that the shield of the temperature sensor be grounded Do not rely on grounding through the framework of the machine e Installation requirements for EMC To ensure compliance with the European directive certain installation precautions are necessary When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing the emissions The filter requirements will depend on the type of load For typical applications we recommend Schaffner FN321 or FN612 Routing of wires To minimize the pick up of electrical noise the wiring for low voltage DC and particularly the sensor input should be routed away from high current power cables Where it is impractical to do this use shielded cables with the2. 108 BLU 1090 109 WHT BLU 110 111 HOST COMMUNICATIONS CRS 485 gt 118 113 114 DUTPUT 1 PROBE SELECT 150 152 154 156 115 116 1090 WHT BLU DUTPUT 43 PROBE DIFFERENCE ALARM 117 118 119 120 120 SERIES 9100 CONTROLLER SSI 13330 121 122 le3 184 125 2 1 up CC o PROBE mV INPUT 2 PROBE mV INPUT 1 128 1 X 136 WIRE DIRECT 1340 RED 129 r idc ee cios E 71 Q RED 55 127 191 PROBE SELECT 132 AUTO 1330 PROBE 1 PROBE 2 1555 RED of ong RED 40 00 RED azsa gooT JeA RED 135 L J 136 OPT TONAL 137 138 139 1001 1002 WHT SSi Manual 4560 SERIES 9100 RPS Page 8 of 9 M4560 Model 9100 Redundant Probe System Spare Parts Description Part Number Power Supply 37135 Gold Probes Check the current part number of your SSi Probe Revision History Rev Description Date Initial Release 06 09 2005 A Manual Auto Probe Selection Mode 06 22 2005 B Revised to include new menu selections 08 05 2005 SSi Manual 4560 SERIES 9100 RPS Page 9 of 9
3. shield grounded at one end SSi Manual 4560 SERIES 9100 RPS Page 3 of 9 M4560 Model 9100 Redundant Probe System Wiring Terminals cm SSi Manual 4560 SERIES 9100 RPS ste a BIBI eSPP Wiring Terminations 1 24 VDC COM 2 24VDC 3 RS485 RT 4 RS485 RT 5 SLAVE RS485 6 SLAVE 5485 7 OUTPUT COMMON 8 OUTPUT 1 9 OUTPUT 2 10 OUTPUT 3 11 OPTIONAL 12 OPTIONAL 13 OPTIONAL 14 15 16 17 PROBE mV INPUT 1 18 PROBE mV INPUT 1 19 PROBE mV INPUT 2 fe 20 PROBE mV INPUT 2 Page 4 of 9 M4560 Model 9100 Redundant Probe System About the Model 9100 RPS The Model 9100 RPS is specifically designed to read two SSi Gold Probes installed in the same furnace The Model 9100 RPS controller a 24 VDC power supply and two 24 VDC relays are mounted and wired on a piece of DIN rail for easy mounting by the customer Two other components included with the Model 9100 RPS are the operator interface and the cable connecting the operator interface to the Model 9100 RPS Electrical nstallation The Model 9100 RPS comes mounted on a DIN rail pre wired and tested AC power needs to be connected to the 24VAC power supply See the Typical Electrical Drawing on the next to last page of this manual for other required connections Model 9
4. than 10 millivolts mV s simply press the UP arrow key until the number you wish to enter is displayed Press the ENT key This enters the number for the deviation band that you have selected If the number is going to be 10 mV s or higher press the UP arrow key until the 1 is displayed and then press the horizontal arrow key one time to move the 1 into the tens position Then press the UP arrow key until the number that you wish to select is displayed Between 10 19 pressing the ENT key when you are satisfied with your selection Configuration Alarm Delay When in the ALARM DELAY mode you can press the ENT key to change the number of minutes for which the alarm can be delayed SSi Manual 4560 SERIES 9100 RPS Page 6 of 9 M4560 Model 9100 Redundant Probe System Configuration Probe Prb Select Mode To select the probe that you want to use to establish the Carbon on your carbon controller you can do one of two things One you can install a three position selector switch as shown on the electrical drawings the left position is Probe 1 the middle position is AUTO and the right position is Probe 2 or two you press the ENT key After pressing the ENT key Press the NEXT key to move to the PRB Select Mode No 1 represents AUTO mode and 2 represents MANUAL If the controller is in AUTO you can change to MANUAL by pressing the UP arrow key until the No 2 appears in the window with MANUAL beside it If th
5. 100 RPS Function The Model 9100 RPS reads a signal from each of the two oxygen probes located in the furnace Depending on the 9100 RPS configuration it selects whichever millivolt reading it has been configured to select and retransmits this millivolt output to your atmosphere controller The probe millivolt deviation band and the alarm delay time are set using the operator interface When connected per the electrical drawing the Model 9100 RPS s default configuration is set to retransmit the millivolt signal from the probe with the highest millivolt output As time passes and if or when the other probes millivolt output becomes greater dependent on the deviation band the Model 9110 RPS will switch the output from one probe to the other and send the new higher or lower depending on your configuration millivolt signal to the atmosphere controller The deviation band must be exceeded for the retransmit to occur The asterisks on the operator interface display indicates which probe s millivolts are being used by the furnace atmosphere controller When the Model 9100 RPS switches the output from one probe to the other it indicates a deviation band alarm condition flashing an A on the operator interface The A continues to flash until the probe s output is back within the deviation band The operator can manually select the probe that he wishes to be used in the carbon calculation If this feature is used the 9100 RPS will u
6. M4560 Model 9100 Redundant Probe System Pa N Super Systems I nc y N 7205 Edington Drive SSE Cincinnati 45249 Super Systems Inc 513 772 0060 800 666 4330 L m Fax 513 772 9466 www supersystems com SSi s 9100 Redundant Probe System USER S MANUAL Super Systems Inc help desk 1 800 666 4330 SSi Manual 4560 SERIES 9100 RPS Page 1 of 9 M4560 Model 9100 Redundant Probe System Table of Contents Contents 2 spi 3 Wiring Terminalsz ein tti t uer eater e trn een Hun mare Dena euet qi 4 eSPP Wiring Terminations n be Rupe eec ERR Pe cs 4 Aboutthe Model 9100 RBS oce 5 Electricalilihstallatio rta meta tend caede tres Tas 5 Mod l 9100 RPS FUNCTION ots remate dee ded t oat 5 CONTIG se eee e P E Reo dees 6 Configuration Deviation 6 Configuration Alarm Delay e re Pre reet oe tate eed eque ue edd ene Re b De Der paa 6 Configuration Probe Prb Select Mode sssssseseee eee nnne nnne nnn 7 Configuration Manual Probe Prb nnne 7 Typical Electrical Drawing uias ui bc
7. e controller is in the MANUAL mode press the CLR key and the number will change to a 1 and the word AUTO will appear next to the number 1 When in the AUTO mode pressing the ENT key allows you to choose the probe millivolts automatically selecting either probe with the highest mV s or the probe with the lowest mV s When in the MANUAL mode you press the ENT key to manually select either Probe 1 or Probe 2 On the operator display the probe millivolts on the first line is Probe 1 and the probe beneath Probe 1 is designated Probe 2 Configuration Manual Probe Prb Select When this mode is selected from the menu options the probe selected will override the selected probe based on the automatic settings If in AUTO mode the system will continue to select the configured probe when the deviation band is exceeded To run continuously in MANUAL mode you must first select the MANUAL mode from the Probe Select Mode described above SSi Manual 4560 SERIES 9100 RPS Page 7 of 9 M4560 Model 9100 Redundant Probe System Typical Electrical Drawing CUSTOMER S 85 265 VAC SSI TB PHASE 4D SUPPLY POWER SSI TB FCE TB 551 TB 100 1001 Fu 100 1000 1000 H H 1002 1002 RED NM a WHT OD WHT 101 102 1001 0 105 RED 2 DISPLAY MODULE 5518 31286 103 SERIAL PORT PWS 103 104 551 31135 105 PLC PORT 106 CUMMS 120 107 Tes AA eeu 1080
8. se the operator selected probe and NOT switch from one probe to the other automatically The deviation alarm is disabled if both probe s millivolts drop below 950 This should eliminate the nuisance alarm when the furnace is loaded and the temperature drops SSi Manual 4560 SERIES 9100 RPS Page 5 of 9 M4560 Model 9100 Redundant Probe System Using the operator interface shown below you can configure the Model 9100 RPS per these instructions Model 9100 Redundant Probe System Probe 1 Probe 2 Configuration With the display set as shown in the picture below pressing the ENT key takes you to the second menu in the Model 9100 Deviation Band Menu Pressing the NEXT key again takes you to the Alarm Delay Menu Pressing the NEXT key again takes you to the Probe Prb Select Mode Pressing the NEXT key again takes you to the Manual Prb Select Menu Configuration Deviation Band From the Deviation Band Menu pressing the ENT key on the operator interface displays the number of millivolts that the deviation band alarm is set for default is 10mV s After pressing the ENT key press the NEXT key to display the number of minutes that the alarm is delayed before the Model 9100 RPS switches the probe output from one probe to the other probe Pressing the ENT key while looking at the deviation band allows the operator to change the deviation band The first digit will flash If you want to make the deviation less
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