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HiPAP 500/450/350 Retrofit instruction manual

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2. Responder 3 Power 3 24V Drive signal 1 Ground Responder 4 Power 4 24V Drive signal 2 Ground Pinout Responder drive signal 1 to 4 for Responder Drive Unit Optical drive signal responder 5 8 Connector Industry standard ST fibre connector 850 nm optical drive signal pulse 5 ms gt Connector on page 96 98 357314 A Responder option Responder sync cable Retrofit Transceiver unit 1 n Female 9 pin D pin connector 357314 A 99 HiPAP 500 450 350 Retrofit lagram d wiring Responder Driver Uni O see 04 19 apis JapjogS S65860 0L O 0000 00000 8 430N0d4S 48 04 L 83QN0dS 38 03 9 u3QN0dS38 04 S 430N0dS 38 04 7 33Q0NOq53U 430NOdS 33 83O0NOqS38 YsONOdS3u Ca TEDE AASY LEIELE GGLLEPO
3. Units location see the figure on page 53 PCB rack Removal The unit is mounted with four 4 screws Remove the module as follows 1 Switch off the transceiver unit using the Main switch 2 Remove the cables C at the front of the rack 27 HiPAP 500 450 350 Retrofit ral avesse am ap mam F Cd31095c Figure 23 Retrofit Transceiver unit PCB rack 3 Open the access door on the left side and disconnect the transducer cables from the filter boards 4 Remove the four screws A 5 Grab the two handles B and pull the rack gently out 6 When the rack is almost pulled out support the rack and lift it out 7 Place the rack on a suitable workbench Replacement In principle replacing the rack is to perform the steps in paragraph Removal in reverse order Power modules Removal Replacement Same principle as removing replacing a TRX32 board see procedures starting on page 53 Fan unit Removal 1 Switch off the transceiver unit using the Main switch 2 Remove the two screws D in the front See Figure 23 on page 56 3 Pull the lower edge down and out 58 3573 14 A Maintenance Replacement In principle replacing the fan unit is to perform the steps in paragraph Removal in reverse order Ethernet switch Removal The Ethernet switch Converter is located on a bracket at the bottom left corner of the transceiver unit 1 Switch off the transceiv
4. 357314 A 117 HiPAP 500 450 350 Retrofit System wiring diagram Page 1 lt CN CH Ve O gt en 0 d qc u DO E oN SSS Q EE CN gui oo IPPO N Eege w co pe OUIUUJO O jJO NO 199908 vZGv MQ MM HOUMS J MOd VXON D l ae esnj AO maa zw 09G6G6Z XIN3OHd 1 89 4 8 ZG LI EMO T c CSM pue Jooq Bu i00 23D1AJ9S d jose Duo oo MEL Reet m f L1 Zoe mson un foo ds O1 d o L ezmm Dass ows um moswse E mei s ra p Df J9 e bu SE NI DNAS A ggocor To ZOXML ans a ude 7 E L107 MOA 110 0G SES MS H8 El L A 09666672 XIN3OHd ww 009 O1 1u16u8J 17ND puo C 9190 J2MOJ 6 0G40 08 esn o9 96 LNdNI o9 Ir WWOGZL 01 luiDue 13 PUD 3 90 j9 Og 6Z06Z0 08 Sen 2 IVAODEZ E 1L96 0 28 YIMOd e c N8 OOF 0 1ujbue govese ZE xul O 199 puo 91909 nn A ee 6L0G40 08 JO adad o aen O GOZLLO 6ZZ O 191114 VION c 99v2G Ze xal E TOS 0 1 9 11v88 E vZGv MQ 19018 340 NO Y govzse zc xal MEE VXOW JOUJWJ9 EL E CO YILSVA INAS 1X3 E m 2 asn4 YIAISOSNVYL 7 x1 NOD 3 a Se qoo uo a488 S PUY esf E 91ON v XL 9dv Dunonuo2 oj 0 1 MQQ v Lo O c Ze 118 Index 3201 23 AOVIG WE JIVIYIMOd 620SZ0 O8E JSN ww 04 TS e wuu0Z 4S N9 3A wwo09 201 23 2v18 WE i18v2H3MOd 6 0540 08 ISN TT es SS ww06 S i M wwo JAVI SIHL JAVW Ol 62
5. SIC 330 7 NO H INdLNO 1v21812313 OVA Occ OLL J3ONOdS 33H 33MOd I INdLNO 1v21312313 8S3ONOdS3S peg INdLNO 1v21312313 M3ONOdS33 ONAS L NA INdLNO 1v21312313 33Q0NOdS 33 4d ec v Y4J0NO9SI8 LNdN 8 JUNOdS 3S LAGLNO OlldO 3381 J S 4J3O0NOdS 33 ad 087 pa a a LAdLNO lldO 43913 9 XJANOdSJY DUIASDNON D INdLNO Dildo Y43914 L3N83H13 Ye L M30NOdS3M CAS exo LAdLNO 2I1dO 33813 8 M3ONOdS33 i c gd D 1 Responder Driver Unit outline d 004 316067 Rev A 97 Cd31148 Page 1 of 1 All measurements are in mm The drawing is not in scale Note 357314 A HiPAP 500 450 350 Retrofit Responder Driver Unit Refer to Responder Driver Unit wiring diagram on page 100 Pinout responder sync Responder Sync Front wiew 1 5 Male 9 pin D sub e Kc O connector Electrical drive signal Responder 1 4 pinout Responder 1 9p D sub Power 1 24V Drive signal 1 Ground Responder 2 Power 2 24V Drive signal 2 Ground Front wiew 1 5 Male 9 pin D sub O Wd Q connector j
6. Converter to be used 326494 is a part of kit 330965 Fibre optic patch cable that can be used 719 097260 FC 2 2 2M Responder Driver Unit replacement see installation on page 93 Fibre to responder drive converter Figure 32 Illustrating a system using two optic responder converter kit electrical connection to the responder is not shown A Fibre optic connector C Electrical connector B Power supply cable D Fibre optic patch cables Local power cable is shown here Kit see page 92 357314 A 95 HiPAP 500 450 350 Retrofit Connector type ST Figure 33 Connector type ST Spare parts e Responder Driver Unit 319173 e Power 24 Vdc 25 mA 336494 e Responder Driver Unit kit 317925 e Fibre to responder drive converter kit 330965 drawing on page 101 Drawings Rev 316067 A Responder Driver Unit option on page 97 outline dimensions maou Responder Driver Unit on page 28 Pinout responder sync NOSE Responder Driver Unit Electrical drive on page 28 signal Responder 1 4 pinout Mose Pinout Responder sync Responder Driver on page 99 Unit for Model Retrofit PIDE Responder Driver Unit wiring diagram on pags 100 330705 Fibre to responder drive converter on page 101 wiring diagram 96 3573 14 A Imension Responder option EECH ee e Te OSA O
7. File View Positioning LBL Array Control System User Configure Utility TEJ 2 ajo JI Be About APOS i 357314 A Cables 5 SIGNAL CONNECTIONS TO TRANSCEIVER UNIT Topics Conversion table for Transceiver connections on page 27 Wiring diagram for Retrofit Transceiver unit See Wiring diagram on page 116 in the Drawing file section Conversion table for Transceiver connections Signal Old connection New connection example TB1 1 Terminal 1 DSL port on DDW 120 Ethernet Operator station IBI Er Extender ei dei DSL Com3 O TBES 5 odem TB1 7 pi Used Spare TBI 9 TBI Operator station DB Ed One of Com6 9 on 1f using RS422 TBI 5 Controlling APC serial line Bridge Survey room TB1 7 Pin 3 TB1 9 Operator station Not used m this configuration Spare using Dnet et T Transceiver TBI a APC Com Lu 2 MRUI Com5 Transceiver TBI TBl4 Pin Pind APC Com7 Transceiver APC Com9 Gyrol 3573 14 A 21 HiPAP 500 450 350 6 CABLES Note Retrofit This chapter provides basic information and general installation requirements for cables It also includes information about transceiver units internal cabling Most of this chapter is for reference only as the Retrofit Transceiver uses existing cables from old HiPAP transceiver All cable connections must be made in accordance with the guidelines laid down by the vessel s classification society If no such guide
8. TECHNICAL SPECIFICA NHL 12 du PAD CHE 12 Ic DOSE octets ets O M ARM LEM 13 A eae 13 DIS loa T T 13 Ethernet extender option single net via DSL modem 13 RetroHt Transcepryef TEE dd idad 14 RE WEE 14 110 Vacto 230Vaclranstormet ODUOB d toro ted tee e edes tudo Seas db etl edet ns 15 ACC AC RD EE Ee 15 ITAASAUESTE ESLSIENCOS PO id 16 HEP ALPS O11 SS aiii 16 FPA PES e WEE 17 SKI ES A O O 18 Di C 19 357314 A III HiPAP 500 450 350 Retrofit Ea AA Eed 20 A GETTING SCAR PED DE 22 Power ON OIT EELER deed 22 How to switch on the power supply on the APC 1x computer 22 How to switch on the APC Ix using the standby switchen 23 How to switch off on the APC Ix using the standby switchen 23 How to switch off the power supply on the APC Ix computer 24 IB recte ed CRACK DAI RON I et 24 How to perform basic APOS Operations di 25 AX POS Mam wIndO adidas 25 ds A a 23 How to exit stop the APOS system cooococccccocoooononononononononnnnnnononnononononononononononononnnonnnnnnnnnnos 26 APOS Ome E EE 26 5 SIGNAL CONNECTIONS TO TRANSCEIVER UNIT 27 Wiring diagram for Retrofit Transceiver unt 2j Conversion table for Transceiver connections enne nennen 24 G CABLES e 28 Cable gland assembly procedure iia ibvte eue o ET Daxdiute dum idit 28 Secure and termmatne the Cables us ert E aes Ee eot 30 Basic cable e R
9. Before performing any replacements you must open the transceiver unit front door To do this 1 Loosen the four captive screws in the corners of the door 2 Lift the door off Remember to disconnect the power for the Cooling unit before putting the door in a safe place To close the door proceed in reverse order Circuit boards basics TRX32 boards location see the figure on page 53 TRX32 filter boards location see the figure on page 54 The circuit boards in the transceiver unit rack are all plug in modules The boards are locked into position by two ejectors TRX32 Transceiver board visual inspection Refer to page 73 Replacement of a TRX32 Transceiver board Before you start read the following e Before you start removing any board unit on page 43 e How to open close the Transceiver unit door on page 55 Removal 1 Switch off the transceiver unit using the Main switch 2 Locate the faulty board 3573 14 A 55 HiPAP 500 450 350 Retrofit 56 i cd31130 Figure 22 TRX32 Transceiver board Note the locations of and remove any cable connected to the front of the board Grab the board ejectors with both hands B and press down the red knob A on the board ejectors The ejectors are now free To loosen the board push the top ejectors B upwards and the bottom ejector B downward Then pull the board straight out C Place the board into an anti static plastic bag and pla
10. High accuracy Long range capabilities Good noise reduction capabilities Good multipath suppression 79 HiPAP 500 450 350 Retrofit The HiPAP 500 transducer has a diameter of 392 mm and will be installed with the 500 mm gate valve HiPAP 451 System The HiPAP 450 transducer is the same unit as the HiPAP 500 transducer The system has Transmitter Receiver boards for only 46 elements similar to the HiPAP 351 system The HiPAP 451 system has the same operational and technical performance as the HiPAP 351 system gt Refer to HiPAP 351 system description on page 80 The HiPAP 451 uses the same hull units as the HiPAP 501 Upgrade to HiPAP 501 The HiPAP 451 System can be upgraded to full HiPAP 501 system performance This is done by e Insert 6 additional Transmitter Receiver Boards in the transceiver unit which is fully prepared for this e APOS software upgrade HiPAP 351 System The HiPAP 350 transducer has a spherical transducer with a cylindrical body including 46 transducer elements This model has good accuracy in the 60 sector and is suited for operations where the major positioning objects are within this sector The use of narrow beams provides High accuracy Long range capabilities Good noise reduction capabilities Good multipath suppression The HiPAP 350 transducer has a diameter of 320 mm and it will be installed with a 350 mm gate valve Installing the syste
11. Retrofit Transceiver unit on page 78 76 3573 14 A Spare parts Operator station Parts for the Operator station may also be used as spares for the Transceiver APCIx Part no Item name Recommended spares Technical data 331890 Acoustic Positioning Computer APC 12 305096 Power supply unit 303326 Hard disk 719 099083 DVD Recorder ND 3520AA IDE black 304737 Ethernet PCB 306143 Serial adapter board 304738 Video adapter board 649 096720 EMC ground cable 599 217736 Dust filter 354149 Kensington Trackman mouse 719 098786 Keyboard 298 099130 Display KIT 216149 1PPS Converter Kit Option 3573 14 A 77 HiPAP 500 450 350 Retrofit Retrofit Transceiver unit HIPAP 501 451 351 system Part no Item name Recommended spares EN XN Technical data 303088 PCB TRX32 501 304605 PCB POWER SUPPLY PSU 48V DC 318101 DS 518 Ethernet switch 382 079671 PCB POWER SUPPLY PSU MAIN 304337 PCB TRX32 Filter 318101 DS 518A Ethernet Switch 310181 DR 4524 45W 2A DIN Rad 24 VDC Power Supply Transducer cable with plug Use the transducer cable with plug when replacing the transceiver 305230 TD plug conversion kit 78 3573 14 A HiPAP Models and Positioning principles 10 HIPAP MODELS AND POSITIONING PRINCIPLES 3573 14 A 200 y y x The HiPAP systems are designe
12. The units must be properly secured to the truck Storage prior to installation or use When a system a unit or a spare part has been delivered to the customer it may be subject to long time storage prior to installation and use During this storage period certain specifications must be met The equipment must be preserved and stored in such a way that it does not constitute any danger to health environment or personal injury 1 The equipment must be stored in its original transportation crate 2 Ensure that the units are clearly separated in the shelves and that each unit 1s easily identifiable 3 The crate must not be used for any purpose for which it was not intended e g work platform etc 4 The crates must not be placed on top of each other unless specific markings permit this 5 The crates must not be placed directly on a dirt floor 103 HiPAP 500 450 350 Retrofit 6 Do not open the crate for inspection unless special circumstances permit so Special circumstances may be suspected damage to the crate and its content or inspections by civil authorities If any units are damaged prepare an inspection report stating the condition of the unit and actions taken Describe the damage and collect photographic evidence if possible Re preserve the equipment Ifthe units are not damaged check the humidity absorbing material If required dry or replace the bags then repack the unit s according to th
13. Ethernet switch Ethernet to Fibre optic converter Redundant Ethernet 357314 A 53 HiPAP 500 450 350 Retrofit possibility Ethernet extender Westermo DDW 120 Ethernet SHDSL Extender is used for this purpose Cooling unit This unit is mounted on the transceiver door It cools the air inside the transceiver Separate manual is supplied with the unit This is not a Kongsberg Maritime document APC 1x computer Runs the HiPAP programme and communicates with the controlling APCIx computer on the Bridge or in the Survey room Retrofit Transceiver unit PCB rack PCB rack rear side LO en prp el ec Ps Fan unit sp Cd31100 Figure 21 Retrofit Transceiver unit PCB rack Replacement of Retrofit Transceiver unit parts Topics How to open close the door on page 55 Replacement of the TRX32 boards on page 55 Replacement of the TRX32 filter boards on page 57 Replacement of the power modules on page 58 Replacement of the Ethernet switch on page 59 Replacement of the power unit for Ethernet switch on page 59 Replacement of the terminal blocks on page 60 ONE yO y E E x Replacement of the fans on page 58 54 3573 14 A Maintenance Replacement of the fuses on page 61 If more information 1s required contact Kongsberg Maritime for service Before you start Note Before you start please read the general maintenance information on page 43 How to open close the door
14. Fuses F1 12 V fuse 4 A 250 V e F2 6 V fuse 4 A 250 V F3 High voltage fuse 6 3 A 250 V e F4 High voltage fuse 6 3 A 250 V LEDs location see Figure 24 on page 66 Ethernet LEDs pos A Four LED s display Ethernet operating mode and activity as follows 68 357314 A Maintenance LINK green The connection to the external device is OK SPEED yellow The detected bit rate is 100 Mbit s ACTIVITY green Flashing light indicates transmit and receive activity DUPLEX yellow The interface operates in full duplex mode Processor activity and error conditions LEDs pos B The front panel includes 8 yellow LEDs IOO IO7 displaying processor activity and various error conditions and 5 LEDs indication power supply status 100 103 yellow Show the PowerPC boot sequence 107 yellow Indicates that the MicroBlaze program has successfully started 5 green The 5 green LEDs indicate that the internal supply voltages are OK e IO 0 The PowerPC embedded program broadcasts a BOOTP DHCP Boot Strap Protocol Dynamic Host e IO 1 A BOOTP DHCP reply message has been received from an external boot server containing IP address of the server providing the PowerPC application program name of the file containing the PowerPC application program IP address assigned to the transceiver board subnet mask to be used for receiving limited broadcast messages e IO 2 The PowerPC sends a TF
15. Rack Mounting Installation 8 483 19 E 465 4 i p S TAN V J J 9 APC 12 6 6 4x I T gt E Y 442 Sat GN UUUUUUUUUUUY Dm LLJ m 1 Mounting bracket 4 Washer 2 Support bracket 5 Nut 3 Desktop screw 6 Spring washer e T Cd31231 Page 1 The drawing is not in scale 348183 Rev C 357314 A 115 HiPAP 500 450 350 Retrofit Moxa Switch Discard this Move this plate to the other side of Moxa switch 1 Ethernet switch 6 Screw 3 Mounting bracket 7 Spacer 4 Washer 8 Spring washer 5 Spring washer 9 Washer 10 Spring washer Note Cd31232 Page 1 The drawing is not in scale 349960 Rev B 116 357314 A Index DIN rail assembly Em el f LO PALA NN EE EE drm MOL SS Perit pou ee 2900 lolo 1 Connector plate 6 Automatic fuse 11 Washer 2 Module 7 Clamp 12 Spring washer 3 Ethernet extender 8 Clamp w earth 13 Washer 4 Power supply 9 Grommet 5 Power socket 10 Mounting rail Note The drawing is not in scale EUR
16. be stored in temperatures below 20 C and above 60 C 111 HiPAP 500 450 350 Retrofit 13 DRAWING FILE This chapter holds illustrations referred to in this manual The illustrations are based on the original system drawings and wiring diagrams e Unless otherwise noted all measurements are in millimetres e The illustrations are not in scale e The original drawings are available in electronic format upon request Drawings bt A EE pee eres DIN rail Assembly KE TD Plug conversion kit on page 120 serial line cable 112 357314 A Index APC 1x outline dimensions o AI o sl 2 APC 11 Xe SN Leth Lal 185 160 B 445 L i amp amp amp amp eis a LO NO 38 83 St Salas Go Y Go Go OOOO Y H i J Note All measurements are in mm Cd31082x Page 1 of 1 The drawing is not in scale 210400 Rev B 357314 A 113 HiPAP 500 450 350 Retrofit HiPAP 501 Retrofit Drill Jig 04 holes 9x Drill Jig 349953 16015 Alternative 1 Transceiver unit operoting in ploces with max temerature below 35 C pu k Jp s O mang OATES E E OL RT dd Note Cd31230 Page 1 The drawing is not in scale 348179 Rev A 114 357314 A Index
17. is connected to the Main Net B To Main NET B Option Category 5 STP Patch cable Figure 12 APC Ix Dual Net connection Cable details see Drawing file chapter from page 112 Depending on the Main Net implementation the RJ45 connector could be connected directly to a HUB or a Patch panel If a fibre optic net is used a fibre optic Ethernet converter is to be installed and the RJ45 connector is then connected to this converter When no other units are connected a Category 5 STP cable can be used directly from controlling APC 1x to the APC Ix in the HiPAP 500 450 350 Retrofit transceiver unit 3573 14 A 35 HiPAP 500 450 350 Retrofit GPS input signals connections The signal from the GPS is normally a RS 232 serial line transmitting NMEA serial data and a TTL pulse once pr second to synchronise the APC 1x internal timing clock to the GPS clock This connection is normally done as follows RS 232 Data Pin 2 PORT APC Ix 1 PPS Pulse Pin 8 PORT APC Ix Ground ref Pin 5 PORT APC Ix any PORT for RS 232 may be used Note The IPPS pulse can have different pulse length and polarity from different suppliers of GPS receivers so the connection described above will not always work A IPPS converter can be used to handle the problem 1PPS converter option This converter passes the RS 232 Data through but shapes the PPS pulse to a fixed pulse length and converts it from TTL level to RS 232 level PO
18. mode No data telemetry is required The cNODE transponders can simultaneously listen for a Cymbal and an HPR400 channel interrogation With this function vessels not having Cymbal protocol can use the same transponders 89 HiPAP 500 450 350 Retrofit 11 RESPONDER OPTION This chapter describes the Responder option for HiPAP systems Topics NEE Vl gt Basic responder option information on page 90 Responder Driver Unit on page 91 Technical specification on page 92 Installation on page 93 Maintenance on page 94 Spare parts on page 96 Drawings on page 96 Basic responder information The responder option provides drive signals to responders from the HiPAP system For this function a Responder Driver Unit RDU is used The software is included in the APOS The Responder Driver Unit is controlled from the operator station through the Ethernet connection to the Moxa box in the Transceiver cabinet selecting the output to be activated A sync signal from the transceiver controls the timing of the output drive signal The Responder Driver Unit has 4 individual electrical outputs the electrical outputs can be connected directly to a Responder and 4 individual fibre optic outputs the fibre optic outputs have to be converted to an electrical pulse before connected to a Responder We have a special kit for this purpose Kit part no 330965 drawing on page 101 The outputs can be us
19. of sight from transducer to transponder e No influence from ray bending e Signal to Noise ratio in water in the 250 Hz receiver band e Noerror from heading and roll pitch sensors 357314 A 15 HiPAP 500 450 350 Retrofit Transducer reference point The reference points shown below are the origin for the position measurements The elevation and orthogonal angles are used in the accuracy curves HiIPAP 500 transducer HIPAP 350 transducer Center of transducer Center of transducer y reference point A radius 160 mm B 196 mm o reference point A radius 196 mm B radius 196 mm l 90 elevation 6 90 elevation Cd31154 Cd31154a e K ow Orthogonal L Orthogonal e d q y 0 elevation P 0 elevation l Elevation Elevation HiPAP 501 system HiPAP 501 Single system HiPAP 501 Dual system S N dB rel 1uPa S N dB rel 1uPa 100 0 20 00 o mue eee oon oe At 0 elevation O E Receiver beam Receiver beam 9 10 10 Coverage 16 357314 A 357314 A Technical specifications Accuracy curves HiPAP 501 HiPAP 501 0 5 T T T 0 45 SNR ater 10dB 0 4 nd 0 35 0 3 220 25 P 4 e 9 Elevation Blue 0 2 0 15 orthogonal REG 0 1 0 05 4 0 i J l i l I l l 0 10 20 30 40 50 60 70 80 90 Elevation Cd31183 The figure above shows the accuracy as a function of elevation angle
20. product data sheets Inspection An inspection must be carried out immediately after the unit s has arrived at their destination e Check all wooden or cardboard boxes plastic bags and pallets for physical damage Look for signs of dropping immersion in water or other mishandling e If damage is detected externally you will have to open the packaging to check the contents Request a representative of the carrier to be present while the carton 1s opened so any transportation damage can be identified e If any units are damaged prepare an inspection report stating the condition of the unit and actions taken Describe the damage and collect photographic evidence 1f possible Send the inspection report to Kongsberg Maritime as soon as possible e Ifthe units are not damaged check the humidity absorbing material If required dry or replace the bags then repack the unit s according to the packing instructions Unpacking Normal precautions for the handling transportation and storage of fragile electronic equipment must be undertaken 105 HiPAP 500 450 350 Retrofit Note Caution 106 If the unit is not to be prepared for immediate use you may consider storing it unopened in its original packing material However it may be useful to open the case to check its contents for damage and retrieve any accompanying documentation Check the carton before opening it to ensure it shows no signs of dropping immers
21. removed from the APC Ix To replace the unit follow the above procedure in reverse Note For further details about formatting and configuration of the new hard disk please contact Kongsberg Maritime Replacing the DVD unit To remove the DVD unit disk drive unit proceed as follows 1 2 3 Switch off the APC 1x power Remove the top cover from the APC 1x Use a positive screwdriver and remove the six screws that hold the disk drive chassis into the APC 1x unit Four screws are located in the front of the unit behind the drive unit cover plate Two screws are located in the rear of the unit above the connector panel Carefully lift the disk drive chassis out Remove the eight screws four on each side holding the DVD unit into the chassis Disconnect the two plugs The DVD unit can now be removed To replace the unit follow the above procedure in reverse Replacing the power supply To remove the power supply unit proceed as follows 1 2 3 3573 14 A Switch off the APC Ix power Remove the top cover from the APC Ix Use a positive screwdriver and remove the five screws that hold the power supply unit into the APC Ix chassis Four screws are located in the rear of the unit one 1s located on the side 49 HiPAP 500 450 350 Retrofit CD3893 Figure 18 Location of the five power supply retaining screws 4 Carefully lift the power supply out 5 Disconnect the plug from the motherbo
22. schedule Maintenance routines must be performed regularly and effectively to ensure that the equipment is kept in top condition The chart below states the maximum recommended intervals at which the various routines should be performed the intervals should be decreased if the system is used excessively Maintenance chart Weekly 13 Month Preventive maintenance The preventive maintenance consists of keeping the units clean Use e Soft lint free cloth e Bucket e Mild liquid detergent Wet the cloth then wring as much of the water out as possible Note Use only a damp cloth to make sure there is no possibility of water dripping into the unit APC 1x computer This section describes the internal layout connections and replacement of the APC Ix parts Topics Internal layout on page 46 357314 A 45 HiPAP 500 450 350 Retrofit Note 46 Opening closing the unit on page 47 Replacement of parts on page 47 Before you start Before you start please read the general maintenance information on page 43 APC 1x internal The following units and circuit boards in the APC 1x are defined as Line Replaceable Units LRUS e Serial line adapter board e Two Ethernet boards e Video adapter board e Hard disk e Power supply e DVD Recorder unit The APC 1x is based on a commercially available motherboard and the additional boards are standard plug in circuit boards The placement of boards a
23. should be set aside for the installation of extra cables Radio Frequency interference All cables that are to be permanently installed within 9 m 30 ft of any source of Radio Frequency RF interference such as a transmitter aerial system or radio transmitters must unless shielded by a metal deck or bulkhead be adequately screened by sheathing braiding or other suitable material In such a situation flexible cables should be screened wherever possible It 1s important that cables other than those supplying services to the equipment installed in a radio room are not installed through a radio room high power switch gear or other potential sources of interference Cables which must pass through a radio room must be screened by a continuous metal conduit or trunking which must be bonded to the screening of the radio room at its points of entry and exit Physical protection Cables exposed to the risk of physical damage must be enclosed in a steel conduit or protected by a metal casing unless the cable s covering e g armour or sheath 1s sufficient to protect it from the damage risk 3l HiPAP 500 450 350 Retrofit 32 Cables exposed to an exceptional risk of mechanical damage for example in holds storage spaces and cargo spaces must be protected by a suitable casing or conduit even when armoured if the cable covering does not guarantee sufficient protection for the cables Metallic materials used for the physical prot
24. then to the other external units If when a fuse is replaced it blows or trips again when power is switched on to the system a more serious fault exists Do not replace the fuse s a second time till the fault has been found and corrected 7 Close the transceiver unit front door 61 HiPAP 500 450 350 Retrofit Fuses Main switch Location see figure on N A The fuse is a circuit breaker and it trips at 10 A K10A type TRX32 Filter Located at the rear To access the fuse Fuse 250 V 6 3 A board power side of the PCB rack open the access door slow blow connector with 5ce igure on page 54 The fuse is placed ON OFF switch behind a cover on top of the power connector Power PSU Main Location see figure on The fuse is contained F1 and F2 48 Vdc page 33 in a fuse holder To F1 250 V 6 3 A replace the fuse slow blow Use a screwdriver F2 250 V 6 3 A press down and turn Slow blow the holder half a turn Take the holder out and remove the fuse Replace the fuse in reverse order Power unit for Location see figure on The fuse is contained F1 and F2 transmitters page 33 in a fuse holder To F1 250 V 8 A PSV Main replace the fuse slow blow Use a screwdriver F2 250 V 8 A press down and turn slow blow the holder half a turn Take the holder out and remove the fuse Replace the fuse in reverse order Caution Always use the correct size and type
25. 0 cm slack cable inside the cabinet see wiring diagram 2 Prepare and connect the cable cores to the appropriate terminals within the cabinet Secure the cable within the cabinet using cable clips 4 Check the terminal connections against the wiring diagram to ensure they are correct 5 Follow the same procedure for all the cables and cable glands Once all the cables have been fitted and checked 1 Check the cabinet to ensure all tools and rubbish are removed 2 Close the cabinet door Once all the system cables are connected and checked 4 Take the appropriate safety measures then replace the fuses and apply power to the system 5 Perform a system test to ensure the installation has been conducted successfully Basic cable requirements 30 Cable trays All permanently installed cables associated with the system must be supported and protected along their entire lengths using conduits and or cable trays The only exception to this rule is over the final short distance max 0 5 m as the cables run into the cabinets units to which they are connected These short service loops are to allow the cabinets to move on their shock mounts and to allow maintenance and repair e Wherever possible cable trays must be straight accessible and placed so as to avoid possible contamination by condensation and dripping liquids oil etc They must be installed away from sources of heat and must be protected against physica
26. 0GZO O8E JO 224 V 3SN SER wwoog 4G N9 34 32 Teflon wire 30 Wire 31 Wire 33 Wire 34 Wire System wiring diagram Page 2 AA E wwooe S i N8 ww0g E pm E WWOGZ SLO y wwoog S i 18 21 Sleeve 20 Sleeve 22 Sleeve 23 Spring washer 24 Power cable Note Cd31235 Page 2 of 2 352570 Rev D The drawing is not in scale 119 357314 A HiPAP 500 450 350 Retrofit TD Plug conversion kit THE ROUND FLATCABLE IS STRIPPED AND THE SCREEN IS REMOVED P1 P8 IS LABELLED WITH 9mm MARKING STRIPS ON THE BACK SIDE ACCORDING TO THE TABLE BELOW TRX32 FILTER O SPLITTED SECTION SPLITTED SECTION SCHEMATIC VIEW SPLITTED SECTION Leove 15 unsplilled sections between cuts opp 860mm 3 d 5 i E E 3 Al M i K K K K K e e K CABLES HAVE TO BE MOUNTED ON THIS SIDE Note Cd31247 Page 1 The drawing is not in scale 352345 Rev D 120 357314 A Index Responder Sync Cable SYNC OUT R pin6 SYNC IN Gn pin4 GND Bk pin10 SYNC IN Y pint Wire inlet side SYNC OUT BI pin9 Detail view TRX 32 E SINE UN X QuZ Elle TN Gn 0 22 d OMNE OUT R 0 22 SYNC OUT BI 0 22 AR GND BK 0 22 o Gs 2 JTMG Fo oO 00000 Gd UD zl D EXT SYNC ous o y it MB C20 JJ 1 Housing 6 Wire R 2 C
27. 3 HiPAP 500 450 350 Retrofit 14 INDEX I PPS converter 7 36 43 51 Abbreviations 1 Ambient humidity 104 Ambient temperature 104 APC 1 APC 1x 7 12 34 46 BlueStorm PCI serial adapter board 63 Connections 34 Dust filter 48 DVD Recorder unit 46 Ethernet board 46 63 64 Mains power input 34 Motherboard connectors 34 PCB connectors 34 Power supply 12 46 63 Replacing circuit boards 50 Replacing the DVD unit 49 Replacing the hard disk 48 Replacing the power supply 49 Serial adapter 63 Serial line adapter board 46 Serial lines 122 Video adapter board 46 63 APC Ix circuit boards 63 APC Ix computer 45 APC 1x connections for Dual N 35 APC 1x Dual Net connection 35 APC 1x power unit 63 APC 1x RS 232 RS 422 Serial line 122 APOS 1 APOS Instruction Manual 8 APOS Main window 25 APOS Online Help 26 ATI Radeon Video adapter board 64 Connectors 65 LEDs 64 Links 65 Switches 64 Backup 2 Basic cable requirements 30 Batteries 105 Before you start 43 BlueStorm PCI serial adapter board 63 BlueStorm PCI installation for Windows XP 63 Connectors 64 Links 64 Switches 64 124 BOP 1 Cable gland assembly procedure 28 Cable glands 28 Cable information 40 Cable planning 33 Cable trays 30 Cable Y 38 Cables 28 Connections 32 Identification 33 Terminations 33 Calibrations 44 Circuit boards 43 62 cNODE Modeless transponder 89 Combined SSBL
28. 32 Transceiver board 66 TRX32 Transceiver board visual inspection 73 U USB memory stick 8 Using the trackball 24 Verification 45 W Wiring diagram for Retrofit Transceiver unit 27 357314 A Kongsberg HiPAP 500 450 350 Retrofit Instruction manual Kongsberg HiPAP 500 450 350 Retrofit Instruction manual Kongsberg HiPAP 500 450 350 Retrofit Instruction manual
29. 57314 A 39 HiPAP 500 450 350 Retrofit PCB rack rear side Each transducer cable is labeled as shown TRX32 Filter 7 Side wall of the cabinet Cd31246 Figure 15 Transducer cable with plug inside the cabinet Cable information gt Detailed information is found in the MK1 HiPAP hull units Cable layout and interconnections manual 851 160746 357314 A 40 Operation 7 OPERATION HIPAP 500 450 350 Retrofit operation Operarating the HiPAP 500 450 350 Retrofit system 1s the same as the HiPAP system see the APOS for HiPAP 501 451 351 101 Instruction Manual and the APOS Online help Integrated operation with Dynamic Positioning DP system The HiPAP system controller APC 1x is mounted separately and connected to the DP console via Net A and Net B 357314 A A1 HiPAP 500 450 350 Retrofit 8 MAINTENANCE Note Warning 42 This chapter contains information on how to perform all normal preventive and corrective maintenance on the standard HiPAP system units e The procedures are identical for all HiPAP system e The technical descriptions included in this manual are intended to be used by maintenance technician and or engineer with experience of computer based electronic circuitry It is also strongly recommended that the personnel are familiar with the basic principles of hydro acoustic technology and in particular positioning systems e The maintenance personnel are expecte
30. E 30 Cable p lain EE 33 APO c Wr 34 PAIS MRE COMME CLIO cT TR E T UU UU t 34 APC Ix Dual Net CONNECTION EE 35 GPS immput signals connections d onte uae ag ua d NER m nga 36 I PPS convener e EEN 36 RECO MIER tetto quac deele 38 Retrofit transceiver transducer Cables ooooonoonnncnnnnnnnnnnnononoccnnnnnnnnnnnanonononnnnnos 39 O75 e e aae Q0 EE 40 T 14 0154 LOT Doc 41 HiP AP 500 450 350 Retrofit Oper atoms iia 4 Integrated operation with Dynamic Positioning DP system eeeesseesss 4 IV 357314 A Instruction Manual S MAINTENANGCE AAA es aaee eaaa anaa asea E E oieee 42 SE 43 A E E E E 43 Maintenance at e e 44 ENEE Te 45 Maintenance c EE 45 EE 45 APC TX COMPU a sostiene e EA tq ERI RI dp 45 ARCA ee 46 Repl cementor Tx unit DAELIS eot dee dE 47 ri M ee 31 Trac TE 3l IPPS conver er ODUO I sr iii 51 Ethernet extender option single net via DSL modem 5I en EE 52 ee dee EE E 52 Retront Eranscerver Unai 52 Retrofit Transceiver unit internal layout occccccccnnnnnononnnnonnnnnncnnnnnnnnnnnonononoss 53 Retrotit Transceiver unit PCB Tack geet 54 Replacement of Retrofit Transceiver unit parts oooonnnnnnnnnnnnnnononnccnnnnnnnnnnnanocononnnnnos 54 EE RECO RON e 62 EE DO ATOS EE 62 APC Ix circuit boards and POWER UNL EEN 63 Transceiver un a ia ctm oie acta maneat da ea ae ae oe oui etes 66
31. E Activity Check that this LED flashes green This means that the communication is active i Duplex Check that this LED is lit yellow This means that the communication is running in full duplex mode LED group B Check that all LEDs are lit green This means that the respective supply voltages are present The TRX32 Transceiver board is provided with several front mounted LED indicators Observe the following procedure to check these e Ifa power indicator LED is switched off on only one single TRX32 board this may be caused by a blown fuse on the board e Ifa power indicator LED is switched off on all the TRX32 boards in the rack you have a common power problem and need to check the Power Supply Unit for the relevant rack e If one of the communication LEDs Group A are SUSPICIOUS 73 HiPAP 500 450 350 Retrofit Check the Ethernet cable between the TRX32 board and the Ethernet switch Then check the Ethernet switch Related topics TRX32 Transceiver board on page 66 Replacement of the TRX32 Transceiver board on page 55 TRX32 filter board The TR X32 filter board is a special made board containing 32 band pass filters and a capacitor battery The board is normally used as a front end module for a TRX32 board The board is locked in position by two board ejectors Function signals coming from the transducer are filtered before they are supplied into the TRX32 board The
32. How to switch off on the APC 1x using the standby switch The standby switch is located under the cover on the front of the APC 1x computer 1 Unscrew the two screws on either side of the cover 23 HiPAP 500 450 350 Retrofit 2 Open the cover The standby on off button is located on the left hand side under the cover 3 Push the standby button to turn off the APC 1x computer A green light will stop flashing when the computer is turned on How to switch off the power supply on the APC 1x computer Switch the power button from on to off as shown below Cd31182d gt On Off 2 The system is now completely turned off Using the trackball 24 Figure 9 Typical trackball All APOS functions are controlled with the trackball The ball controls the movements of the cursor and the buttons are used to click on buttons and select parameters A Control wheel B Trackball C Right mouse button D Left mouse button This trackball is connected to the computer and by means of the buttons and the wheel you can control all the dialogs and parameter settings 357314 A Cables How to perform basic APOS operations Observe this brief procedure to familiarise yourself with the basic operations with APOS layout and menu operations Note Normally the APOS system is kept on 24 hours a day APOS Main window 1 APOS will start automatically when the APC 1x computer is turned on 2 Once the APC compu
33. Instruction manual KONGSBERG HiPAP 500 450 350 Retrofit System High Precision Acoustic Positioning HiPAP 500 450 350 Retrofit High Precision Acoustic Positioning Instruction Manual Document history Re Date Written by Checked by Approved by EN 13 June 2012 GAD AD JE First 1ssue Copyright O 2012 Kongsberg Maritime AS All rights reserved The information contained in this document remains the sole property of Kongsberg Maritime No part of this document may be copied or reproduced in any form or by any means and the information contained within it is not to be communicated to a third party without the prior written consent of Kongsberg Maritime Disclaimer Kongsberg Maritime endeavours to ensure that all information in this document is correct and fairly stated but does not accept liability for any errors or omission Warning The equipment to which this manual applies must only be used for the purpose for which it was designed Improper use or maintenance may cause damage to the equipment and or injury to personnel The user must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation use or maintenance of the equipment Support All Kongsberg Maritime products Phone 24 hour 47 815 35 355 E mail km support kongsberg com HiPA
34. P HPR Transponders HAIN and ACS Phone 24 hour 47 992 03 808 E mail km support hpr kongsberg com Kongsberg Maritime AS Strandpromenaden 50 Telephone 47 33 03 41 00 P O Box 111 Telefax 47 33 04 47 53 N 3191 Horten www kongsberg com Norway subsea kongsberg com KONGSBERG Instruction Manual Additional documents Display manual Separate manual supplied with the display Not a Kongsberg Maritime document Keyboard manual Separate manual supplied with the keyboard Not a Kongsberg Maritime document Trackball Separate document supplied with the trackball Not a Kongsberg Maritime document Cooling Unit for Retrofit Transceiver Not a Kongsberg Maritime document Remarks References Further information about the HiPAP 500 450 350 Retrofit system may be found in the following manuals e Doc No 319957 APOS for HiPAP 501 451 351 101 Instruction Manual e Doc No 850 160841 APOS Operator manual e Doc No 303490 HiPAP Model 501 451 351 101 Instruction Manual e Doc No 311046 HiPAP Hull units Model 501 451 351 101 Instr Manual e Doc No 857 160639 HiPAP Hull units Instruction manual e Doc No 325840 Cable plan and interconnections e APOS Online Help The reader The maintenance information in this manual is intended to be used by a trained maintenance technician or engineer with experience of electronic and digital circuitry computers and electromechanical design The level of information is
35. PAP 500 450 350 Retrofit Retrofit Transceiver unit Data Weight approximately 80 kg depending on number of PCBs fitted Degree of protection IP 44 Power Voltage 230 Vac The power supply to a HiPAP transceiver unit must be kept within 10 of the unit s nominal voltage 180 264 Vac The maximum transient voltage variations on the main switch board s bus bars which could occur except under fault conditions are not to exceed 15 to 20 of the nominal voltage Using 110 Vac to 230 Vac transformer option see page 15 Environment Operating temperature w Standard Cooling Unit 0 C to 35 C Operating temperature 0 C to 55 C w Water Cooling Storage temperature 20 C to 65 C Humidity 15 95 non condensing Vibration Excitation level 5 13 2 Hz 1 5 mm 13 2 100 Hz 1 g 14 3573 14 A Technical specifications Main power supply Input 230 Vac Output 24 Vdc 12 Vdc 6 Vdc 5 Vdc 3 2 Vdc Input 230 Vac Output 48 Vdc 110 Vac to 230 Vac transformer option For installations where only 110 Vac power is available an external transformer from 110 Vac to 220 Vac must be installed on the main power line to the transceiver unit Order No 319618 Weight 7 8 kg Outline dimensions 300 x 250 x 155 mm SSBL accuracy The angular figures are errors in both axis elevation and orthogonal The specification is based on e Free line
36. TP Trivial File Transfer Protocol request to the boot server asking for its application program The application program has been successfully down loaded and is up and running e TO 3 The PowerPC embedded program is up and running The PowerPC embedded program is included in the FPGA firmware as initialized block RAM e TO 4 This LED flashes when the receivers are running and generating sample data The flash speed 1s proportional to the receiver decimation clock e IO 5 This LED is reserved for product maintenance tasks at Kongsberg Maritime 357314 A 69 HiPAP 500 450 350 Retrofit e TO 6 This LED flashes every time TXENABLE goes active e IO 7 The MicroBlaze embedded program is up and running The MicroBlaze embedded program is included in the FPGA firmware as initialized block RAM Switches The TRX32 board holds two switches SW1 and SW2 Switches location see figure on page 68 SWI Board ID upper bits switch SW1 1 ON require TRX32 rev H and system backplane support for 8 ID bits The Version Acknowledge reports which method is selected SWI 1 Rack ID select ON OFF P1 Al A3 ID5 ID7 SW Rack ID bit 0 2 SWI 2 Rack ID bit 0 SW1 3 Rack ID bit 1 SW1 4 Rack ID bit 2 SW2 The PROM revision select 1s for future expansion current PROM only holds one configuration SW2 1 Firmware configuration PROM revision select OPEN mode software hardware OPEN CLOSED SW2 2 Firmware confi
37. The signal to noise ratio of 10 dB is in the bandwidth HiPAP 501 Performance 1 T T T T T Elevation 0 0 1 1 1 I 10 5 0 5 10 15 20 25 30 SNR water GB Cd31184 The figure above shows the accuracy as a function of signal to noise ratio The elevation and the orthogonal angles are 0 at vertical HiPAP 451 system The HiPAP 500 transducer is used but with only two 2 TRX32 cards in the transceiver HiPAP 451 has the same technical performance as HiPAP 351 HiPAP 500 450 350 Retrofit HiPAP 351 system Single system 20 10 Angular Accuracy lo 0 18 0 23 0 4 At 0 elevation HiPAP 351 451 20 1 o Range Accuracy Lo m Cymbal Range Accuracy 1 m Receiver beam Coverage The elevation and orthogonal angles are used in the accuracy curves Accuracy curves HiPAP 351 HiPAP 351 Performance SNR a 10 dB age A c EEN E Gialamas m Cm EE EE CEET ee ee E den e 205 d SE EE Ee 26 Se ano Bu POP E DU El A A Lc x A A A e a E A A A a PEE NEST eene EEN PAE O A A A A A eee e EEN S 0 j j 0 10 20 30 40 50 60 70 80 90 Elevation Cd31185 The figure above shows the accuracy as a function of elevation angle The signal to noise ratio 10 dB is in the bandwidth 18 3573 14 A Technical specifications HiPAP 351 Performance 0 5 O 5 10 15 20 25 30 SNR water LAB Cd31186 The figure above shows the accura
38. Transmit synchronization with external eoupment 71 9 SPAREPARIS A ea scesse sanction tocsceseeeuscuact ORE EN rae 76 Mco AA O ripen eS ea een ete Rn cree rea 71 Retont Iranse Ver Un eene 78 E AT5501 451 55 158 yS E 78 Transducer cable with plug es inia Plein bereit o eegene te enge ie 78 10 HIPAP MODELS AND POSITIONING PRINCIPLES 79 FAAP ACP DOP Sy SEC E 79 DuHPAP e A A O 80 357314 A V HiPAP 500 450 350 Retrofit EPA dl 80 Positioning principles and processing oooooonnncccnnnnnnnnnnnnnnnnonononnnanannnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 81 DO LPO OMIM ia 81 TEE 83 Combined SSBL and LBL positioning oooooooonnncnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 86 EPA PEOCESS EE 87 C ymibal acoustic DEOIDCO Een 87 11 RESPONDER OPTION a3 2 ite ite i EE erba eiit oh Pe erii ddees 90 Basic EENEG 90 Responder DA velt BE 91 Technical species 92 Responder Driver Unit litio leales 92 Responder Dive UE esas 92 Fibre to tesponder drive converter KIba s peer eG as 92 DELIS LITT REOR ENEMIES OE 93 Responder Driver BI ms 93 MAME e 94 Responder Dn ver Ult bien bua E a dada 94 libre to responder drive CONVE EE 95 coreo ao e PTS 96 A A SE eT CE 96 Riek 96 Responder Driver Unit outline dimension oooocnoonccnnnnnnnnnnnononoccnnnnnnnnnonanocononnnnnos 97 Responder DDT Vet Unit E 98 Responder sync cable Retrofit Transceiver unit essen 99 Responder Driver Unit wiring diagram oooccccn
39. WER GND POWER 9 TO 15 VDC 9 PIN D CONNECTOR E DATA INPUT DATA RX DATA OUTPUT 1 PPS INPUT SIGNAL GND FROM GPS DATA TX 1 2 APC 1x 1 PPS OUT Ee O 0 s LU F Ww NJ Fr o NOD On DM r W NJ CABLE 9 PIN TO 9 PIN D CONNECTOR Cd5464 Figure 13 IPPS converter connections A 9 pin D connector extension cable is delivered with the converter so it can be mounted where the APC Ix is mounted The converter needs an external power of 9 15 VDC 100 mA If the distance between the GPS receiver and the APC 1x 1s more than 10 m we advice you to mount the 1 PPS converter close to the GPS receiver 36 357314 A Cables 1PPS converter internal The 1PPS converter contains 2 DIP switch blocks ST14 ST15 ST16 ST17 controls the edge triggering of the IPPS pulse Pos Edge trig Neg Edge trig STI3 NEG RS 232 PULSE TERMINAL 9 STI2 POS RS 232 PULSE TERMINAL 9 ST10 NEG RS 232 PULSE 9 Pin D SUB Pin 8 STI11 POS RS 232 PULSE 9 Pin D SUB Pin 8 ST3 Connect Data RX Normally connected to 9 Pin D SUB Pin 2 ST4 Connect Data TX Normally connected to 9 Pin D SUB Pin 3 ST7 Connect 422A Normally open to 9 Pin D SUB Pin 9 ST2 Connect 422A Normally open to 9 Pin D SUB Pin 6 ST6 Connect 422B Normally open to 9 Pin D SUB Pin 4 ST1 Connect 422B Normally open to 9 Pin D SUB Pin 1 ST8 Select Length A pulse Normally open to RS 422 Converter ST9 Select Length B pulse Normally open t
40. able socket 7 Wire BK 3 Wire BL 8 Ferrule 4 Wire YE 9 Spiral band 5 Wire GN Note The drawing is not in scale go ire A 357314 A 121 HiPAP 500 450 350 Retrofit APC 1x RS 232 RS 422 serial line cable This cable comprises a multi purpose serial line It provides interface with any peripheral unit One end of the serial line cable connects to the APC Ix with a 9 pin D connector The serial line cable is a split cable with eight cables one for each of the com port connectors The com port connectors are labelled Figure 34 Serial lines cable e PORT 1 PORT 2 PORT 3 and PORT 4 are RS 232 e PORT 5 PORT 6 PORT 7 and PORT are RS 422 The other end eight connectors connects to the peripheral DCE as described in the peripheral unit s documentation 122 357314 A Index 9 pin D connector To be connected as described in applicable documentation Screen To plug housing Female 9 pin D pin connector Male 9 pin D pin connector Standard RS 232 or RS 422 485 serial line The pins are allocated as follows Pin no Signal RS 232 Signal RS 422 Pin no Signal RS 232 Signal RS 422 Transmit data Data terminal ready Reception data 5 Jop GND Datasetready 9 e Conductors 6x 2x 0 5 mm e Screen Screened twisted pairs and overall braided e Voltage 60V e Max diameter Set by plugs 3573 14 A 12
41. and LBL positioning 86 Configuration 3 Connector type ST 96 Conversion table for Transceiver connections 27 Converter 43 Cymbal acoustic protocol 87 Display 7 9 DP 1 Dust filter 48 DVD recorder 8 DVI 1 Electrostatic Discharge ESD 109 Equipment handling 102 Error detection 44 ESD precautions 102 109 Ethernet board 64 Connectors 64 LEDs 64 Links 64 Switches 64 Ethernet switch 43 66 Fan unit 66 Fibre to responder drive converter 101 Functional tests 44 Fuses 62 GNSS I 357314 A GPS 1 GPS input signals connections 36 Grounding 32 Hard disk 46 HiPAP 1 HiPAP 350 16 HiPAP 500 16 HiPAP 500 450 350 Retrofit operation 41 HiPAP processing 87 HiPAP system principles 3 How to close the APC 1x unit 47 How to exit stop the APOS system 26 How to open the APC 1x unit 47 How to perform basic APOS operations 25 How to set APOS user levels 25 How to switch off on the APC 1x using the standby switch 23 How to switch off the power supply on the APC 1x computer 24 How to switch on the APC 1x using the standby switch 23 How to switch on the power supply on the APC 1x computer 22 HPR 1 Illustrations I PPS converter 10 IPPS converter connections 36 A system using two fibre to responder drive converter kit 95 APC 12 rear panel 34 APC 1x internal layout 46 APC 1x Dual Net connectionr 35 APC Ix unit 7 APC Ix unit filter location 48 Connector t
42. ard 6 The power supply can now be removed To replace the power supply unit follow the above procedure in reverse Remember to select correct voltage if requiered Replacing circuit boards See overview of standard boards on page 63 General procedure Z Caution If you are to use a board different from a standar board contact Kongsberg Maritime service personnel for software updates To remove one of the circuit boards proceed as follows 1 Switch off the APC 1x power 2 Remove the top cover from the APC Ix 3 Insert a small positive screwdriver down through the appropriate hole in the APC Ix rear chassis plate and remove the screw that secures the faulty circuit board into the chassis 4 Slacken the three white plastic PCB clamping nuts located on the rear of the APC 1x chassis 50 3573 14 A Maintenance CD3893c Figure 19 PCB clamp nuts 5 Carefully lift the circuit board out To replace the board follow the above procedure in reverse Keyboard Under normal conditions maintenance is not required apart from keeping the unit clean If the keyboard is not functioning properly the unit must be replaced Trackball Under normal conditions maintenance is not required apart from keeping the unit clean If the trackball 1s not functioning properly the unit must be replaced 1PPS converter option Maintenance is not required under normal conditions apart from keeping the unit clean I
43. based on Kongsberg Maritime s maintenance philosophy The onboard technical personnel shall with the help of the documentation and the system s built in test functions be able to identify malfunctions locate the fault and replace major parts modules and components on the Line Replaceable Unit LRU level He she will however not attempt to repair the LRUs 357314 A I HiPAP 500 450 350 Retrofit Caution High voltage safety warning The following safety precautions must be followed at all times during maintenance work e Switch off all high voltage power supplies e Check the operation of any door interlocks and any other safety devices e Completely discharge all high voltage capacitors It should be noted that interlocks and safety devices are normally located only at regular access points and high voltages may be exposed during dismantling Never work alone on high voltage equipment Refer to general safety procedures 357314 A Instruction Manual Table of Contents ABOUT THIS E NU AD BE 1 Reeistercd he l O l Elei A l BI EE 2 SIE CET E 2 2 HIPAP 500 450 350 RETROFIT SYSTEM sssssccsssceceseccsceceeceseceseesesesssesessesseee 3 System ACSC EE 3 HiPAP 500 450 350 Retrofit system configuration eese 3 SY Ead e c c 5 A NO PE ONE NN TTE 7 Ve od Col Conran EE PNEU eee 7 LEE 9 A MM E a as 9 EE 9 IPES CONV ENUCT OP MOM gereent een 10 et EE ee 10 3
44. board e One standard 15 pin D connector for the monitor e One standard DVI connector for the monitor Power supply The power supply is a commercially available power supply The AC power supply enables the computer to be powered from a 115 230 Vac mains supply The power supply is a sealed unit In the event of malfunction replace the unit Input voltage The correct range of ac input voltage in the working environment is selected by the slide switch e 230 Vac minimum 180 V maximum 265 V or e 115 Vac minimum 90 V maximum 135 V e The maximum Dc output current of 5V 2 2A Configuration of power distribution 1 Max continuous total Dc do tia qa exceed 350 W 2 Max output combined on 5 V and 43 3 V shall not exceed 185 W Taj ura 357314 A 65 HiPAP 500 450 350 Retrofit Transceiver units This section provides a short description of the circuit boards and power supply units contained within the transceiver units The following circuit boards and units are described Common circuit boards Topics TRX32 transceiver board on page 66 TRX32 filter board on page 74 Retrofit Transceiver unit Location of units see Figure 20 on page 53 Topics Power supplies contact Kongsberg Maritime gt Ethernet switch contact Kongsberg Maritime Fan unit contact Kongsberg Maritime gt Cooling unit refer to separate manual supplied with the unit TRX32 Tra
45. capacitor battery supplies preloaded energy to the transmitters on a TRX32 board In a HiPAP transceiver unit the TRX32 Filter boards are mounted on the rear side of the TRX32 boards and the backplane One TRX32 Filter board is connected directly through the backplane to one TRX32 board The 32 band pass filters filters the input signals coming from 32 transducer elements into J3 before the 32 input signals are supplied out to J2 When the TRX32 board transmits into J2 the filters will pass the transmitted pulse directly to the transducer without any filtering out from J3 The capacitor battery is connected to Jl and is made of 11 capacitors in parallel giving totally 11 X 3900 uF 42 900 uF 74 3573 14 A Maintenance Connectors The TRX32 filter board carries three connectors ji N5 VERERE E as follows E SW Set Zeck AOS Em BI 8 METRE o connector for Capacitor Dattery e J2 connector for filtered signals to the TRX32 board e J3 connector for the transducer elements 357314 A 75 HiPAP 500 450 350 Retrofit 9 SPARE PARTS This chapter lists the parts and modules defined by Kongsberg Maritime as Line Replaceable Units LRUs The unit name and order number are given Mounting components such as nuts bolts washers etc have not been allocated order numbers as we regard these items as standard commercial parts available from retail outlets around the world Topics Operator station on page 77
46. ce it on a clean stable work bench where it cannot come to any harm Replacement In principle replacing a board 1s to perform the steps in Removal a TRX32 board in reverse order 1 Grab the board ejectors with both hands and push the board straight in Lock the board in place by pushing the top locking handle down and pull the bottom locking handle up 357314 A 357314 A Maintenance 3 Insert the front mounted Ethernet cable and other front mounted cables 4 Once all the boards are in position re apply power as required 5 Close the transceiver unit front door Remember to plug in the power for the cooling unit befor closing door Replacement of a TRX32 filter board Before you start read the following e Before you start removing any board unit on page 43 e How to open close the Transceiver unit door on page 55 Removal 1 Switch off the transceiver unit using the Main switch 2 To access the filter boards a Open the access door to remove a filter board gt Same principle as removing a TRX32 board see procedure on page 55 or b Removing the PCB rack Howto remove the PCB rack see procedure on page 56 Replacement In principle replacing a power unit is to perform the steps in paragraph Removal in reverse order Replacement of units Before you start read the following e Before you start removing any board unit on page 43 e How to open close the Transceiver unit door on page 55
47. ch off and remove the supply fuses from any units or systems into which the cables are already connected 2 Select the cable to be connected into the cabinet and select the cable gland through which the cable is to pass A minimum of 5 cm recommended 5 10 cm of slack cable must be allowed both inside and outside the cabinet when installing cables This is to allow for vibration damping maintenance and measurement errors Always double check your measurements before taking any irreversible actions 3 Depending on whether the cable has already been installed in conduits either a installed measure the maximum length of cable required to reach from the final cable clip outside the cabinet to the terminal blocks inside the cabinet add 20 cm then remove the excess cable or b loose cable measure the maximum length of wire required to reach from the cable gland to the terminal blocks inside the cabinet add 20 cm and mark the cable The cable s outer insulation will extend into the cable gland to a point approximately 5 mm inside the inner surface of the cabinet wall into which the cable gland is secured 4 Taking care not to damage the screening carefully remove the outer insulation from the required cable length 5 Leaving an appropriate length of the screen exposed from the insulation cut off the remainder 29 HiPAP 500 450 350 Retrofit Securing and terminating the cables 1 Ensure that there is 5 to 1
48. ctronic units and components Refer to the ESD precautions starting on page 109 Electronic and electro mechanical units will normally be wrapped in a clear plastic bag Lift the unit in its bag out of the carton and place it in a stable position on the floor work bench Inspect the unit for damage before opening the plastic bag Cables must never be used as carrying handles or lifting points Do not break the seal to open a circuit board package before the board is to be used If the board package is returned to the manufacturers with the seal broken the contents will be assumed to have been used and the customer will be billed accordingly Assuming all is well open the bag and remove the unit Open the unit and check inside Remove any packing and desiccant material that may be inside Mechanical units Mechanical units may be heavy Using a suitably certified lifting apparatus lift the unit out of the crate and place it in a stable position on the floor work bench Inspect the unit for damage and remove any packing material that may be inside the unit Re packing If the unit 1s not to be installed immediately re pack it in its original packing material to prevent damage in the intervening period Refer to the information on page 109 Storage after unpacking 357314 A The unit must whenever possible be stored in its original transportation crate until ready for installation The crate must not be used for any pu
49. cy as a function of signal to noise ratio The elevation and the orthogonal angles are 0 at vertical LBL accuracy The position accuracy for LBL operation depends on the transponder array geometry sound velocity errors and signal to noise ratio Range accuracy s down to a few centimetres can be obtained while ROV and vessel positions can be calculated to within a few decimetres Table 1 and Figure 8 show acoustic parameters and position accuracies that are achieved in deep waters when using an array with four transponders at water depth 3000 m Lsigma FSK L sigma PSK Cymbal Range reception with 20 dB S N Range reception in the transponder Range error due to transponder 0 01 m movements Range error due to rig movements HiPAP Angle accuracy Table I Sources of random errors on the acoustic measurements 357314 A 19 HiPAP 500 450 350 Retrofit HiPAP LBL horizontal accuracy Waterdepth 3000m Sound velocity 1 4 E eee acai A A L Horizontal position error i i e 400 200 0 200 400 East co ordinate relative to centre of LBL array Figure 8 LBL position error in the horizontal plane as a function of the East co ordinate The North co ordinate is zero The blue lines show random error due to acoustics Black line is systematic error due to 1 m s wrong sound velocity settings The blue lines in Figure 8 show the random error i
50. d from transponders The technology 87 HiPAP 500 450 350 Retrofit 88 Cymbal utilizes Direct Sequence Spread Spectrum DSSS signals for positioning and data communication The data communication speed is variable and can be adapted to the acoustic communication conditions noise and multi path DSSS 1s a wide band signal The Cymbal protocol provides new characteristics for both positioning and data communication Range capability and reduced impact from noise Cymbal protocol can transmit more energy in each positioning pulse Compared to the current HiPAP 500 this extra energy will provide higher position accuracy at low signal to noise ratio It will also provide longer range capabilities This improvement in energy 1s 5dB Range accuracy The Cymbal signal gives range accuracy in the order of 0 01m error contribution from sound velocity and ray bending not included Directional measurements In SSBL operation the accuracy of directional measurement is the main contributor to the position accuracy The HiPAP 501 has new and improved algorithms for directional computation when using Cymbal At low signal to noise ratio the system will be more robust Number of channels The Cymbal protocol has increased number of unique codes for transponder channels compared to the current system At present there are 50 unique transponder channels Multi path capability The Cymbal protocol is designed to have good multi pa
51. d must be sheltered from the weather It must not be subjected to shocks excessive vibration or other rough handling The carton case will normally be marked with text or symbols indicating which way it 1s to be placed You must follow the instructions given and ensure that the carton case 1s always placed with its top uppermost 357314 A 357314 A Equipment handling The carton case must not be used for any purpose for which it was not intended step table etc and in the absence of other information no other cartons cases must be stacked on top of it Lifting A heavy crate will normally be marked with its weight and the weights of other cartons or crates will normally be entered on the packing list e You must always check the weight of a crate before attempting to lift it e You must always use lifting apparatus that 1s certified for the load Heavy units may be equipped with lifting lugs for transportation by crane within the workshop or installation area Before a crane is used check e You must check the applicable weight certificate for the crane e You must check the security of the lifting lugs Ensure that all available lifting lugs are used Ensure the unit remains under control during the operation to avoid damage to the unit equipment or personnel Heavy units may be transported using a fork lift truck Special attention must then be paid to the position of the unit s centre of gravity
52. d to provide accurate positions of subsea objects such as Remotely Operated Vehicles ROVs autonomous underwater vehicles AUVs towed bodies or fixed seabed transponders To achieve the accuracy the HiPAP system uses unique signal processing techniques This technique enables narrow transmitter and receiver beams to be generated in all directions within the lower half of the transducer using electronic beam control The HiPAP 501 451 351 systems are the second generation HiPAP systems These models have a new transceiver unit and a new signal processing algorithms for Cymbal processing Cymbal is KM s new acoustic protocol for positioning and communication All HiPAP systems HiPAP 501 HiPAP 451 and HiPAP 351 have common software and hardware platforms and thereby offer the same kind of additional functionality and options e The HiPAP 501 HiPAP 451 HiPAP 351 systems are medium frequency systems operating from 21 kHz to 31 kHz Topics gt HIiPAP 501 System on page 79 HiPAP 451 System on page 0 HiPAP 351 System on page 80 Positioning principles and processing on page 81 HiPAP 501 System The HiPAP 500 transducer has a full spherical body including 241 transducer elements This model has close to full accuracy in the half sphere sector and is the preferred system where the best possible performance is required The HiPAP 501 can also track targets above the half sphere sector The use of very narrow beams provides
53. d to replace faulty Line Replaceable Units LRUs circuit boards or modules but not to perform circuit board repairs In order to find the faulty component it is also expected that the maintenance personnel have access to standard electronic instruments such as oscilloscopes and MultiMate s If your organization or vessel rig does not have the appropriate personnel available you are strongly advised to contact either Kongsberg Maritime or your dealer for assistance Kongsberg Maritime accepts no responsibility for any damage or injury to the system ship or personnel caused by drawings instructions and procedures not prepared by Kongsberg Maritime This manual does not describe the maintenance of the peripheral devices printers plotters and sensors For information about these items refer to the applicable manufacturer s documentation Topics Safety on page 43 Before you start on page 43 Maintenance philosophy on page 44 Maintenance schedule on page 45 Preventive maintenance on page 45 ONE V y y x APC Ix computer on page 45 357314 A Maintenance Keyboard on page 51 Trackball on page 51 IPPS converter option on page 51 Ethernet switch Converter on page 51 Retrofit Transceiver unit on page 52 V y Y x Circuit boards and units on page 62 Related topics Backup on page 2 Software upgrade on page 2 Spare parts on page 76 JL LJ Drawings in the Drawing file chapter from page 112 Saf
54. de the basic information required to get you started up with the HiPAP 500 450 350 Retrofit system Topics Power on off procedures on page 22 How to perform basic operations on page 24 APOS User levels on page 25 Online Help on page 26 Power on off procedures 22 These procedures explain how to switch the Retrofit system on and off The operation 1s made using the on off switch located on the back of the APC 1x computer On Off switch How to switch on the power supply on the APC 1x computer 1 N Cd31182c Make sure the main power cable is connected to the APC Ix computer and also to the power socket Switch the power button from off to on as shown below gt 357314 A AZ8LLEPO 3573 14 A Cables How to switch on the APC 1x using the standby switch The standby switch 1s located under the cover on the front of the APC Ix computer 1 Unscrew the two screws on either side of the cover Standby on off DVD recorder Cd31198 2 Open the cover The standby on off button is located on the left hand side under the cover 3 Push the standby button to turn on the APC 1x computer A green light will start to flash when the computer is turned on 4 Switch on the monitor The power on off switch 1s normally located at the lower front part of the monitor First the desktop menu appears and after some time the APOS main window appears
55. e packing instructions 7 If the crate has been opened make sure that is it closed and sealed after the inspection Use the original packing material as far as possible Refer to information on page 109 Ambient temperature and humidity 1 The storage room area must be dry with a non condensing atmosphere It must be free from corrosive agents 2 The storage area s mean temperature must not be lower than 30 C and not warmer than 70 C If other limitations apply the crates will be marked accordingly Note Transducers must not be stored in temperatures below 30 C or higher than 55 C 3 The crate must not be exposed to moisture from fluid leakages 4 The crate must not be exposed to direct sunlight or excessive warmth from heaters Shock and vibration 1 The crate must not be subjected to excessive shock and vibration ESD precautions Refer to the information on page 109 104 357314 A Caution 3573 14 A Equipment handling Batteries If the unit contains normal batteries these may have been disconnected isolated before the unit was packed These must only be reconnected before the installation starts Units containing batteries are marked Units containing lithium or alkaline batteries must be handled separately and with care Such units are marked accordingly Do not attempt to recharge such batteries open them or dispose of them by incineration Refer to the applicable
56. e tapped holes in the APC Ix chassis 4 Remount the APC 1x unit into its rack or desktop as required 5 Check that the supply voltage change over switch is set correctly and plug the mains cable into the connector on the rear of the unit 6 Apply power to the APC 1x unit and peripherals 47 HiPAP 500 450 350 Retrofit Note 48 Dust filter A filter is fitted as indicated in the figure below When required the filter must be cleaned to avoid blocking of the air circulation within the unit Dust filter types e Filter type SP 120 order number see page 77 Dust filter behind top cover Cd31080a Figure 17 APC Ix unit filter location Replacing APC filters To clean the filters proceed as follows Switch off the APC Ix power Remove the top cover from the APC Ix Remove the filter Wash the filter in lukewarm water Leave it to dry before you re install it C Un Bb WO N m When cleaning the filter 1s no longer sufficient replace the dust filter Use the correct filter type to ensure correct air flow Replacing the hard disk To remove the hard disk unit proceed as follows 1 Switch off the APC 1x power 2 Remove the top cover from the APC Ix 3 Use a suitable box spanner and remove the four nuts that secure the hard disk drive onto the disk drive chassis 357314 A 4 5 6 Maintenance Lift the hard disk unit off the chassis Disconnect the two plugs The hard disk unit can now be
57. ection of cables must be suitably protected against corrosion Grounding All metallic cable coverings armour metallic sheathing etc must be electrically connected to the vessel s hull at both ends except in the case of final sub circuits where they should be connected at the supply end only Grounding connections should be made using a conductor which has a cross sectional area appropriate for the current rating of the cable or with a metal clamp which grips the metallic covering of the cable and is bonded to the hull of the vessel These cable coverings may also be grounded by means of glands specially intended for this purpose and designed to ensure a good ground connection The glands used must be firmly attached to and in good electrical contact with a metal structure grounded in accordance with these recommendations Electrical continuity must be ensured along the entire length of all cable coverings particularly at joints and splices In no case should the shielding of cables be used as the only means of grounding cables or units Metallic casings pipes and conduits must be grounded and when fitted with joints these must be mechanically and electrically grounded locally Cable connections All cable connections are shown on the applicable cable plan and interconnection diagrams Where the cable plan shows cable connections outside an equipment box outline the connections are to be made to a plug or socket which match
58. ed when you transmit the Responder drive signals as fibre optic signals in an umbilical and convert the signal to an electrical signal in front of the Responder This gives a good insulation of the driver signal from other voltages in an umbilical 90 357314 A Responder option Responder Driver Unit The Responder Driver Unit is a stand alone unit The unit is protected against dust and water Figure 30 Responder Driver Unit Inputs to the unit Power Ethernet Sync signal Outputs of the unit Four electrical responder drive signals Four fibre optic responder drive signals POWER The RDU unit is powered from an 85 264 Vac supply The power switch is located back at the right side of the unit 357314 A 91 HiPAP 500 450 350 Retrofit Technical specifications Responder Driver Unit kit Part no 317925 Includes RDU unit Power cable Patch cable D sub connectors Mounting screws w nuts 4 Responder Driver Unit Weight 2 8 kg Degree of protection IP 44 Outline dimensions see drawing on page 97 Power Nominal power consumption 15 W VA Environmental conditions Operating temperature 0 C to 55 C storage temperature 30 C to 70 C Humidity 15 95 non condensing Vibration Excitation level 5 13 2 Hz 1 5 mm 13 2 100 Hz 1 g Fibre to responder drive converter kit Part no 330965 Drawing on page 101 92 357314 A Resp
59. eight approximately 17 kg Degree of protection IP 22 Outline dimensions see drawing in the Drawing file chapter from page 112 Power Voltage 115 230 Vac Selector switch beside power connector The power supply must be kept within 10 of the unit s nominal voltage 90 132 Vac 180 264 Vac The maximum transient voltage variations on the main switchboard s bus bars which could occur except under fault conditions are not to exceed 15 to 20 of the nominal voltage Frequency 50 60 Hz 12 357314 A Technical specifications Maximum current drawn 5A Normal current drawn 0 5 A Nominal 80 W Environment Operation temperature 0 C to 55 C Storage temperature 40 C to 70 C Storage operating humidity 95 85 relative Vibration Excitation level 5 13 2 Hz 1 5 mm 13 2 100 Hz 1 g Keyboard Weight 0 5 kg Cable length 1 5m Degree of protection IP 64 Outline dimensions see drawing in the Drawing file chapter from page 112 Trackball For more information refer to separate manual supplied with the trackball Display Outline dimensions see drawing in the Drawing file chapter from page 112 For more information refer to separate manual supplied with the display Ethernet extender option single net via DSL modem For more information refer to separate manual supplied with the Ethernet extender 357314 A 13 Hi
60. er frequency collisions when vessels are working in the same area all vessels are listening only A transponder array is deployed and calibrated by use of subsea baseline measurements One transponder is used as the Master in the positioning phase The other transponders are called the Slaves The Master transponder acts as a beacon It starts a positioning sequence by doing the steps described below This is done regularly with an interval set by telemetry from one of the vessels e The Master interrogates the Slaves e The Master transmits its individual transponder channel to be received by the vessels ROVs positioning in the array e Each Slave transponder receives the interrogation from the Master and transmits its individual reply channels after a turnaround delay A MULBL system positioning in the array listens for the individual channels transmitted by the master beacon and by the Slave transponders When they are received the system uses its knowledge about their positions in the TP array to calculate the differences in range to the transponders in the TP array The time difference between the Master interrogation and the start of the reception of the pulses at the system is unknown It has to be calculated together with the position of the vessel or ROV 3573 14 A 85 HiPAP 500 450 350 Retrofit All vessels to use the MULBL array need the coordinates of the transponders and the channel numbers which will be dis
61. er unit using the Main switch 2 Remove all cables 3 Remove cover for old intake filter from underneath the transceiver unit 4 Loosen the 4 screws holding the Ethernet switch bracket and remove the Ethernet switch Replacement In principle replacing the ethernet Switch 1s to perform the steps in paragraph Removal in reverse order Note The new Ethernet switch Converter must be configured Configuration of Ethernet switch The new Ethernet switch must be configured You will find the configuration information on the Operator station APC 1x Ref C Install moxa moxaconfig rtf Power unit for Ethernet switch Removal The Ethernet switch power unit is located on the support rail at the bottom of the transceiver unit To remove replace the unit Same principle as for the Ethernet switch Replacement Same principle as for the Ethernet switch 3573 14 A 59 HiPAP 500 450 350 Retrofit 60 Ethernet extender Maintenance is not required under normal conditions apart from keeping the unit clean If the Ethernet extender 1s not functioning properly the unit must be replaced For more information refer to separate manual supplied with the ethernet extender Removal 1 Switch off the transceiver unit using the Main switch 2 Remove all cables 3 Remove the unit lift till the upper part releases from the DIN rail Replacement In principle replacing the Ethernet extender is to perform the ste
62. es the plug or socket on that particular item of equipment Where two cables are connected in series via a junction box or terminal block the screens of both cables must be connected together but not grounded 357314 A Cables Cable terminations Care must be taken to ensure that the correct terminations are used for all cable conductors especially those that are to be connected to terminal blocks In this case crimped sleeve terminations must be fitted to prevent the conductor core from fraying and making a bad connection with the terminal block It is also of the utmost importance that where crimped terminations are used the correct size of crimp and crimping tool are used In addition each cable conductor must have a minimum of 15 cm slack service loop left before its termination 1s fitted Cable identification Cable identification codes corresponding to the cable number shown in the cable plan must be attached to each of the external cables These identification codes should be positioned on the cable in such a way that they are readily visible after all panels have been fitted In addition each cable conductor should be marked with the terminal board number or socket to which it is connected Cable planning Note Caution Caution Note 357314 A All cables must be available at the units properly installed in cable ducting Special system requirements adaptations or components may introduce special draw
63. ety Refer to standard company vessel safety procedures before commencing maintenance work gt See also High voltage safety warning on page ll in this manual Note After any maintenance work the system must be checked to ensure it works correctly Refer to the procedure in the Test and alignment procedures Before you start Before you start performing any maintenance the power must be switched off and it must be kept off while the maintenance 1s being carried out Warning The maintenance engineer MUST wear a grounding bracelet which is securely connected to the vessel s ground at all times when performing maintenance on the units 1 Switch off all power to the HiPAP system and to other systems connected to the HiPAP Motion sensor Heading sensor etc 2 For the other systems remove the fuses if possible and label the fuse panels with tags stating that maintenance 1s being carried out on the system 357314 A 43 HiPAP 500 450 350 Retrofit Maintenance philosophy The maintenance philosophy recommended by Kongsberg Maritime 1s 44 On board maintenance should be carried out by a maintenance engineer with the assistance of the operator The maintenance should include the following Calibrations Simulations Functional tests Traditional troubleshooting based on a good knowledge of the system Replacement of faulty parts should be limited to the line replaceable units LRUs recommended i
64. f the 1PPS converter is not functioning properly the unit must be replaced IPPS converter information see page 10 Ethernet extender option single net via DSL modem Maintenance is not required under normal conditions apart from keeping the unit clean If the Ethernet extender is not functioning properly the unit must be replaced gt For more information refer to separate manual supplied with the ethernet extender 357314 A 51 HiPAP 500 450 350 Retrofit Removal 1 Disconnect all power to the unit 2 Remove all cables 3 Remove the unit lift until the upper part releases from the DIN rail Replacement In principle replacing the Ethernet extender 1s to perform the steps in paragraph Removal in reverse order Retrofit Transceiver unit This section describes the internal layout connections and replacement of the Retrofit Transceiver unit parts Topics Retrofit Transceiver unit internal layout on page 53 Replacement of parts on page 54 If more information is required contact Kongsberg Maritime for service Before you start Note Before you start please read the general maintenance information on page 43 52 357314 A Maintenance Retrofit Transceiver unit internal layout ee n M A abas n e boards to Ethernet switch ER ER Connector for f Sync Responder trig Patch cables for Sync Responder trig L Patch cable for um E vix remote power con
65. fit transceiver internal cabling 38 Retrofit transceiver power cable 38 Retrofit transceiver unit 38 125 HiPAP 500 450 350 Retrofit Retrofit Transceiver unit 43 Retrofit Transceiver unit internal layout 53 Retrofit Transceiver unit Replacement parts 54 ROV 1 RTB 2 Securing and terminating the cables 30 Shock and vibration 104 Simulations 44 Software upgrade 2 11 Spare parts 76 96 Fibre to responder drive converter kit 96 Responder Driver Unit kit 96 Stationary operator station 76 TD plug conversion kit 78 Specification Responder Driver Unit kit 92 Specification APC Ix 12 Display 13 Keyboard 13 Retrofit Transceiver unit 14 Trackball 13 Specification Responder Driver Unit 92 SSBL 2 SSLBL 2 Storage 102 Synchronization 71 System units 3 7 System upgrade 11 Technical specifications 12 92 Temperature protection 102 110 Trackball I 7 9 43 51 Traditional troubleshooting 44 126 Transceiver Unit Power supply 66 Transceiver unit Model x81 wiring diagram 38 Transducer Reference point 16 Transmit 71 Transmit cycle 71 Transmit External command 71 Transmit synchronization with external equipment 71 Transmitter Receiver boards 53 Transmitter Receiver filter board 53 Transportation 102 TRX32 53 57 66 TRX32 board 56 66 73 Connectors 71 Fuses 72 LEDs 68 Links 70 Switches 70 TRX32 boards 11 53 TRX32 filter board 66 74 TRX32 Filter boards 53 TRX
66. guration PROM revision bit 0 OPEN SW2 3 Firmware configuration PROM revision bit 1 OPEN SES DEER Links The TRX32 board holds the following links Links location see figure on page 68 ST1 STA Used for Ethernet field upgrade of FPGA CLOSED configuration firmware ST6 HALT Alternative use of LED s and test points for OPEN debugging purpose STS Legacy PPC software control of start FPGA CLOSED configuration from firmware PROM 70 357314 A Maintenance ST9 PROG Manual control of start FPGA configuration from OPEN firmware PROM ST10 INIT Manual reset of the firmware PROM internal OPEN address counter Connectors e PI a 96 pin male right angled euro connector located on the rear edge of the board It carries power and digital control signals P2 a 96 pin male right angled euro connector located on the rear edge of the board Connector for the transducer elements cables two wires per element P3 P4 P5 P7 P8 P9 male right angled connectors located on the front edge of the board Degree of protection IP 66 Transmit synchronization with external equipment Transmit External External trigger CLK20MHZ TXENABLE Decimation clock Transmit pulse Cd31175 Figure 26 Transmit synchronization with external triggering In some applications the transmit cycle is tr
67. his document is supplied with the APC computer 357314 A HiPAP 500 450 350 Retrofit System 2 HIPAP 500 450 350 RETROFIT SYSTEM This chapter provides a brief description of the HiPAP 500 450 350 Retrofit system and configuration It also gives a short description of each unit Topics System description on page 3 System overview on page 5 System units short description on page 7 Related topics HiPAP models information on page 79 Responder option on page 90 System desciption 357314 A The HiPAP Retrofit Kit is designed for upgrading the HiPAP 500 450 350 System MkI with completely new electronics and software for using Cymbal and cNODE transponders The system can be ugraded when necessary without the need for any new cabling outside the Transceiver unit HiPAP 500 450 350 Retrofit system configuration The HiPAP 500 450 350 Retrofit Kit contains all necessary HW SW preinstalled and documentation to upgrade the old HiPAP MKI to same functionality as a HiPAP 501 451 351 system The HiPAP 500 450 350 Retrofit Kit includes an active cooling door as standard but as an option here 1s an Air Water heat exchanger cooling door with an external Recooling unit The HiPAP 500 450 350 Retrofit advantages are e No new cabling outside the Transceiver unit uses existing MRU Gyro and Transceiver to APOS communication cabling and Responder cabling if present e May use excisting operator station
68. ich then answers with a reply pulse When using a responder the interrogation is replaced by a hard wire trigger connection e The onboard system will measure the time from the interrogation to the reply pulse is detected and use the sound velocity to compute the range e The transponder position is presented both numerical and graphically on the operator station Only one onboard SSBL type transducer is necessary to establish this position 3573 14 A 81 HiPAP 500 450 350 Retrofit Using a pressure sensor in the subsea transponder can increase position and depth accuracy The pressure is measured and transmitted to the surface HiPAP system using acoustic telemetry The depth is then used in the algorithms for establishing the 3D position The system can also read the depth via a Serial line input from a pressure sensor Simultaneous use of many transponders is made possible by using individual interrogation and reply frequencies TRANSDUCER ATHWART SHIPS AV ALONGSHIPS Y A X R sin Ox Y R sin Sy R SLANT RANGE j Z R 1 sin Oy sin Ox CD3754 TRANSPONDER Figure 27 SSBL principle 82 357314 A 3573 14 A HiPAP Models and Positioning principles LBL positioning Calibration The LBL principle is based on one vessel mounted transducer and normally 4 6 transponders on the seabed This seabed transponder array must be calibrated before LBL positioning operations can begin The calibrati
69. iggered by an external hardware signal 1 The host computer downloads a sequence of Ethernet commands broadcast or individually addressed into the transceiver boards containing a high level description of the transmit pulse 2 The host broadcasts a Transmit External command to the transceiver boards 3 All boards master and slaves toggle their TR switch Transmit Receive switch from receive to transmit position when receiving the Transmit External command 3573 14 A 71 HiPAP 500 450 350 Retrofit 4 The master board generates a TXENABLE pulse when a positive edge on the SYNC IN signal front panel connector P4 is detected The TXENABLE transitions are aligned with the negative edge of CLK20MHZ The duration of this signal 1s equal to the duration of the transmitter pulse 5 All boards master and slaves start transmitting on the first receiver decimation tick positive edge of decimation clock after TXENABLE has gone high The positive edge of the decimation clock 1s aligned with the positive edge of CLK20MHZ The decimation clock is not available as an external signal On the board The P4 connector can be used for accurate transmit synchronization with external equipment The differential output signal goes high SYNC OUT 3 3V SYNC OUT OV when the transceiver board starts transmitting and goes low SYNC OUT 0V SYNC OUT 3 3V when the transmit pulse finishes The two outputs are short circuit protec
70. ing programs for backup and restore 1s delivered at the system setup These programs can only be used when the system boots on the USB memory stick 357314 A HiPAP 500 450 350 Retrofit System Keyboard The keyboard is a standard PS 2 keyboard with US layout and back lighting F2 F3 F4 F5 F6 F7 F8 F9 F10 Num P Cd7079a Figure 4 Keyboard Trackball The trackball is a standard Logitech trackball with a scroll wheel and two buttons Figure 5 Trackball Display Refer to separate manual supplied with the display 357314 A 9 HiPAP 500 450 350 Retrofit 1PPS converter option The 1PPS converter passes the RS 232 GPS Position Data through but shapes the 1PPS pulse to a fixed pulse length and converts it from TTL level to RS 232 level Cd31162 Figure 6 IPPS converter Retrofit Transceiver unit The Retrofit transceiver unit is made of steel and contains a rack holding the system electronics modules The transceiver is fitted with a cooling unit on the door The transceiver unit is designed to be mounted on a suitable bulkhead and is fitted with vibration shock absorbers to reduce the effects of transceiver unit vibrations The Retrofit Transceiver kit is delivered with Electronics rack DIN Rail assembly APC Ix Moxa switch assembly Cooling unit mounted on the transceiver door Figure 7 Retrofit Transceiver unit 10 3573 14 A 3573 14 A HiPAP 500 450 350 Ret
71. ings and cables All power must be switched off prior to the cable installation Do not to exceed the physical limitations of the cables In order to meet the EMC requirements dedicated grounding cables have been used to connect the various system units to the vessel s ground These cables must not be longer than I meter 33 HiPAP 500 450 350 Retrofit APC 1x 34 APC 1x connections All connections to and from the APC 1x are made at the back of the unit The back panel is divided into three sections of connectors Mains power input e Power input Motherboard connectors e Trackball mouse e Keyboard PS 2 style connector e 9 pin Delta connector not used e USB ports PCB connectors e 15 pin Delta connector VGA video connector e VHDCI 68 connector PORT 1 PORT 2 PORT 8 for serial line cable The split cable is shown on page 122 e Ethernet connectors for NET A and Net B e Ethernet connector connection to the transceiver unit e DVI connector for Display Cd31182a Pe z y a F i m GA EAWICE NET T D Main power Display connectors PORT 1 PORT 2 On Off switch Figure 11 APC 12 rear panel 357314 A Cables APC 1x Dual Net connection The APC 1x connections for Dual Net are done via two connectors as follows e NETA The RJ45 connector from NET A is connected to the Main Net A e NETB If dual net is used the RJ45 connector from NET B
72. ion in water or other mishandling Ifthe carton shows signs of such damage refer to the paragraph covering Inspection on receipt Place the carton on a stable work bench or on the floor with the top of the carton uppermost In the absence of other instructions always open the top of the carton first The contents will normally have been lowered into the carton from above so this will usually be the easiest route to follow Care must be used when opening the carton to ensure the contents are not damaged Do not use a knife to open cardboard cartons the contents may lie close to the surface and may be damaged by the blade e Ifthe carton has been closed using staples remove the staples from the carton as you open it This will reduce the possibilities of scratch injury to yourself and damage to the contents If a wooden crate has been closed using screws always remove them using a screw driver Do not attempt to prise the lid off with a crow bar or similar Once the carton is open carefully remove all loose packaging and insulation material Check for manuals and other documents that may have been added to the carton during packing and put these to one side Check also for special tools door keys etc 357314 A Caution Note Note Equipment handling Electronic and electro mechanical units Beware of the dangers of Electro Static Discharge ESD both to yourself and to the equipment when handling ele
73. irectional measurement The range 1s measured by noting the time delay between interrogation and reception The system will control the beam dynamically so it 1s always pointing towards the target The target may be moving and the vessel itself 1s affected by pitch roll and yaw Data from a roll pitch sensor is used to stabilise the beam for roll and pitch while directional data from a compass is input to the tracking algorithm to direct the beam in the correct horizontal direction The HiPAP transceiver can operate with up to 56 transponders simultaneously The data is sent to the APC Ix This mode is similar to the HiPAP SSBL processing but the transceiver positions up to 8 LBL transponders for each single LBL interrogation Both ranges and directions to the transponders are measured This mode is similar to the HiPAP LBL processing but the transceiver does not interrogate the MULBL transponder array it only listen for the replies from the array The transceiver can listen for to 8 LBL transponders The direction to the transponders and the time difference between the received replies 1s transmitted to the APC Ix The unit transmits acoustic telemetry messages and receives and decodes the acoustic telemetry message from the transponder The data 1s sent to the APC Ix Cymbal acoustic protocol Cymbal is the new acoustic protocol used for both positioning of subsea transponder in SSBL LBL mode and data communication to an
74. is not in scale ee ee 330965 rev A 3573 14 A 101 HiPAP 500 450 350 Retrofit 12 EQUIPMENT HANDLING This chapter describes how to transport pack and unpack clean preserve and store electronic electro mechanical and mechanical units supplied by Kongsberg Maritime The units may be supplied as spare parts or as parts of a delivery Topics Transportation on page 102 Storage on page 107 Re packing on page 109 ESD precautions on page 109 JL LJ y Temperature protection on page 110 Transportation Note 102 Unless otherwise stated in the accompanying documentation electronic electro mechanical and mechanical units supplied by Kongsberg Maritime can be transported using all methods approved for delicate equipment by road rail air or sea The units are to be transported in accordance with general or specific instructions for the appropriate unit s using pallets transport cases or carton boxes as appropriate Special local restrictions concerning air transportation may be applied to units containing certain types of batteries The units should be checked and the regulations investigated by the packer shipper before the unit is dispatched Local transportation All local transportation must be carried out according to the same specifications as for the initial delivery In general all units must be handled with care The carton case containing the equipment must be kept dry at all times an
75. l damage Suitable shields must be provided where cables are installed in the vicinity of heat sources e Unless it is absolutely unavoidable cables should not be installed across the vessel s expansion joints If the situation is unavoidable a loop of cable having a length proportional to the possible expansion of the joint must be provided The 357314 A 3573 14 A Cables minimum internal radius of the loop must be at least twelve times the external diameter of the cable e Where a service requires duplicate supply lines the cables must follow separate paths through the vessel whenever possible e Signal cables must not be installed in the same cable tray or conduit as high power cables e Cables containing insulation materials with different maximum rated conductor temperatures should not be bunched together that is in a common clip gland conduit or duct When this is impractical the cables must be carefully arranged such that the maximum temperature expected in any cable in the group is within the specifications of the lowest rated cable e Cables with protective coverings which may damage other cables should not be grouped with other cables e Cables having a copper sheath or braiding must be installed in such a way that galvanic corrosion by contact with other metals 1s prevented e To allow for future expansion of the system all cables should be allocated spare conductor pairs Also space within the vessel
76. lines exist Kongsberg Maritime recommends that the Det Norske Veritas DNV Report No 80 P006 Guidelines for Installation and Proposal for Test of Equipment be used as a guide Topics Cable gland assembly procedure on page 28 Basic cable requirements on page 30 Cable planning on page 33 APC Ix on page 34 GPS input signals connections on page 36 IPPS converter option on page 36 ONE EE E EE Retrofit Transceiver unit on page 38 Related topics Drawings in the Drawing file chapter from page 112 Cable gland assembly procedure Note 28 Cable glands are used whenever a cable passes through a water tight bulkhead or into a cabinet to seal the opening through which the cable passes and to protect the cable from abrasion on the edges of the hole Follow the guidelines detailed here when installing cables through cable glands There are many different types of cable gland on the market This procedure describes the types used now and previously as standard in the units manufactured by Kongsberg Maritime The cable glands are not supplied with the system 357314 A Note Note 3573 14 A Cables Even though the cabinets from Kongsberg Maritime may be prepared for specific types the installation yard will be responsible for selecting cable gland types and installing them General procedure 1 Ensure all the cables to be connected are completely isolated from any power sources This 1s done by Swit
77. llowing precautions must be taken e The working area must be covered by an approved conductive service mat that has a resistance of between 50 kW and 2 MW and is connected directly to a reliable earth point via its earthling cord e The service personnel involved must wear a wrist band in direct contact with the skin connected to the service mat e Printed circuit boards and other components should be placed on the conductive service mat during installation maintenance etc If for any reason it is necessary to move the circuit board or components from the conductive service mat they must be placed in an approved anti static transportation container e g static shielding bag before transportation e During installation and servicing all electrical equipment soldering irons test equipment etc must be grounded Temperature protection Caution 110 If the unit must be protected against extremes of temperature the carton crate must be lined on all walls base and lid with 5 cm thick polyurethane or polystyrene foam These units will be identified as delicate in the applicable documentation The package must then be clearly marked Must not be transported or stored in temperatures below 5 degrees Celsius 357314 A 3573 14 A Equipment handling Other units can normally be stored in temperatures between 30 C and 70 C refer to the system s technical specifications for details Transducers must not
78. m with a 500 mm gate valve will enable an easy upgrade to a HiPAP 501 system 80 3573 14 A HiPAP Models and Positioning principles Positioning principles and processing The HiPAP system uses two different principles for positioning the SSBL and the LBL These two principles have different properties that make the system flexible for different applications e The SSBL principle is based on range and direction measurement to one transponder while the LBL principle 1s based on range measurements to minimum three transponders on the seabed e The SSBL principle due to its simple operation is the obvious choice if the accuracy 1s good enough for the application performed The LBL principle is the obvious choice if the SSBL accuracy is not good enough for the application performed though it requires a more complex operation e Cymbal is a signal processing technique used for all positioning modes Cymbal utilizes Direct Sequence Spread Spectrum DSSS signals for positioning and data communication DSSS is a wide band signal The Cymbal protocol provides new characteristics for both positioning and data communication SSBL positioning In SSBL the system calculates a three dimensional subsea position of a transponder relative to a vessel mounted transducer The position calculation is based on range and direction measurements to one transponder The onboard transducer transmits an interrogation pulse to a subsea transponder wh
79. mum of 256 serial ports e Install the driver e Test the board Refer to the BlueStorm PCI User Manual 63 HiPAP 500 450 350 Retrofit 64 Switches The BlueStorm PCI board holds no switches Links The BlueStorm PCI board holds no links Connectors e One PCI connector e One VHDC1 68 female connector for the serial lines Cable details on page 122 Ethernet board Manufacturer http www intel com The Desktop Adapter board 1s a commercially available Ethernet board It is compatible with Fast Ethernet and Ethernet This is a Repair by replacement item If the board develops a fault the entire board must be replaced LEDs The PRO 1000 GT Desktop Adapter board holds no LEDs Switches The PRO 1000 GT Desktop Adapter board holds no switches Links The PRO 1000 GT Desktop Adapter board holds no links Connectors e Three edge connectors to connect it into the motherboard e One standard RJ 45 for external Ethernet connection ATI Radeon Video adapter board Manufacturer http www ati com The ATI Radeon is a commercially available video adapter board This 1s a Repair by replacement item If the board develops a fault the entire board must be replaced LEDs The ATI Radeon board holds no LEDs Switches The ATI Radeon board holds no switches 357314 A Maintenance Links The ATI Radeon board holds no links Connectors e Three edge connectors to connect it into the mother
80. n the horizontal position when the rig moves within a transponder array with four 4 transponders placed in a circle with a 500 m radius at 3000 m water depth The lower blue line shows the expected error when the PSK Cymbal acoustics 1s used and the upper line when the old CW FSK acoustics is used The black line shows the systematic error when the sound velocity is set 1 m s incorrectly in APOS This error is zero in the centre of the array due to the symmetry The LBL run time calibration should be done when the rig is in the centre of the array Then the effect of a wrong sound velocity setting in APOS is strongly reduced as shown with the dotted black line Range capabilities 20 The range capabilities are very dependent of the vessels noise level and attenuation of the transponder signal level due to ray bending e The HiPAP system will in many cases have longer range capabilities than specified below due to its narrow receiving beam e The figures are approximate values for guidance 357314 A Technical specifications dB rel 1uPa ref 1 m Typical m LeNODE 180 transducer 1902000 PeNODE 40 transducer 28 wo NODE 30 transducer 26 w The specification is based on Free line of sight from transducer to transponder No influence from ray bending Signal to Noise ratio gt 20 dB rel luPa 357314 A 21 HiPAP 500 450 350 Retrofit 4 GETTING STARTED This chapter will provi
81. n the spare parts list Whenever a faulty unit has been replaced the unserviceable unit should be sent to Kongsberg Maritime or an appointed dealer for repair Error detection If a fault 1s detected the operator should call the maintenance engineer at the earliest opportunity The operator should be issued with a standard procedure detailing how he she is to respond to system errors or faults This procedure should contain the following as a minimum Whenever an error message appears Write down any Alarm message Write down the parameters currently set in the system Write down a brief description of the actions currently being carried out Write down the commands being executed if any when the error appeared Write down the controls carried out if any when the error message appeared Write down any other information that might be valuable to the maintenance engineer during troubleshooting This also includes events not directly connected to the system for example bad weather excessive temperature in operations room etc 357314 A Maintenance Verification The first action to be performed by the maintenance engineer on receipt of a fault message must be fault verification If the system has been closed down it should be powered up again unless the fault has caused serious damage to the system and an attempt made to make the fault reappear e Verify the fault during continued operation Maintenance
82. nd units are shown in the figure below The boards not the motherboard and units can be replaced separately Processor Ethernet boards Hard disk Cooling fan Power supply Serial line adapter board Video adapter board Motherboard DVD recorder CD31087 Figure 16 APC Ix typical internal layout 357314 A Note 3573 14 A Maintenance Replacement of APC 1x unit parts Topics How to open close the APC Ix unit on page 47 Replacing the dust filter on page 47 Replacing the hard disk on page 48 Replacing the DVD recorder on page 49 Replacing the power supply on page 49 ONE y yy x Replacing the circuit boards on page 50 How to open the APC 1x unit 1 Switch off the APC 1x power 2 Remove the power connector from the back of the unit 3 Switch off power to all other units connected to the APC Ix display transceiver motion sensor etc 4 Remove the 14 screws which secure the top cover onto the APC Ix 4 at the front 4 on the top and 3 on each side 5 Lift the top cover clear of the APC 1x chassis How to close the APC 1x unit 1 Ensure all the required units and circuit boards are located correctly and any securing screws and clips are tight 2 Ensuring no wires or cables are trapped carefully replace the cover onto the APC Ix 3 Once all the screw holes are aligned replace the 14 securing screws Do not over tighten the screws as you may Strip the threads off either the screws or th
83. nnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnss 100 Fibre to responder drive converter wiring diagram ooooooooooooooncccnnnnnnnnnnnnnnnnnnnos 101 12 EQUIPMENT HANDLING sonia e ee cuve a aed ek eese ee ee nea es ek es 102 EEN 102 Storage prior to installation OF use cccccccnnnnncnonnnonocncnnnnnnnnnnnnnnnnnnnnnnnnnnanannnnnnnnnnnos 103 MANS NS e E 105 STORAGE ALCL Eer 107 EEN 108 VI 3573 14 A Instruction Manual Eed a cas LUN dead a det 109 SI EAE EAE AEAT 109 TEMPErRTULS DEOICCUOT EE 110 IS DRAWING EE ee EE 112 DBA tM See see tte chee A D T AAE E e 112 APC Dx contine CI 11s IONS a 113 HPAP SOT RGU OR ET 114 Rack Mounts install a Mirra TERRE 115 MORI daa 116 DIN raik EE 117 System witme diagram Page E 118 System Winne diagrami Page Za 119 TOPE CONVE OMA EEN 120 Responder syne CADIS ia 121 APC Ix R5 2527 RS 422 serial line cable inet E etes 122 I4 INDEX EE 124 357314 A VII About this manual 1 ABOUT THIS MANUAL Registered Trademarks HiPAPe and cNODE are registered trademarks of Kongsberg Maritime AS Purpose The purpose of this Instruction manual for the High Precision Acoustic Positioning HiPAP 500 450 350 Retrofit system named HiPAP 500 450 350 Retrofit system in rest of the manual provide the descriptions and procedures required to allow for safe and efficient use of the HiPAP 500 450 350 Retrofit system The manual contains descriptions specifications procedures and illustrations re
84. nsceiver board The TR X32 board is a 32 channels multi frequency transmitter and receiver circuit board The board is normally covered by a protection screening and strengthening plate which covers most of the component side of the board The board is locked in position by two board ejectors Function The TRX32 board holds a total of 32 transmitters and 32 receivers and each transmitter receiver pair 1s connected via the cable to a specific element in the transducer The board also contains computing power 66 357314 A Maintenance Configuration The TRX32 board is fitted with LEDs to monitor its operational status as well as links and switches to set it up for various applications Sat LES em emp ai 6000000000000 Figure 24 TRX32 Front panel e A LEDs to monitor Ethernet activity e P4 External synchronisation e B LEDs to monitor input output e P5 Serial input output for activity and power supplies development and debugging purposes e P9 Ethernet connector e P7 Serial input output for P3 JTAG connector development and debugging purposes 3573 14 A 67 HiPAP 500 450 350 Retrofit a E Cd31070 Figure 25 TRX32 Top view e C Switch SWI e D Switch SW2 e E Links STI ST2 ST3 and STA e F Links ST5 ST6 ST7 and STS e G Links ST9 and STIO e P1 Backplane connector power and signals e P2 Backplane connector to transducer element e P8 JTAG connector LEDs
85. o RS 422 Converter ST5 Connect IPPS Normally connected to 9 Pin D SUB Pin 8 3573 14 A 37 HiPAP 500 450 350 Retrofit Retrofit transceiver unit Caution System cables Transducer cable 38 Wiring diagram on page 118 Ensure that 10 cm of slack cable is provided outside the cabinet to allow the cabinet to move on its shock absorbers without damaging the cable Retrofit transceiver internal cabling To transceiver APC Ix see Wiring diagram for Retrofit transceiver unit on page 118 The cable 1s connected to the left side of the unit and patched to the filter cards on the electronics rack Retrofit transceiver power cable The power cable connects to the power socket at the base of the unit and secured to a strain relief 357314 A Cables NE e el EZ HOH WF Ont KA 27 C3 C03 Q3 DAA O OA PAS CO Aa OND Po LN IB C ZAF AW AU WV Gl D He AE oll Sy Se 2 ef em NO 7 wo IAS GH Moe s pe en V LY um UA YA TOO PA HSH DH Figure 14 Power socket location on Retrofit transceiver unit Retrofit transceiver transducer cables Cables connection The cables from the TD is connected to the left side of the transceiver and from there a patch cable connects to the filter cards in the electronics rack as shown in Figure 15 Cable 0 to Filter board 0 Cable 1 to Filter board 1 Cable 7 to Filter board 7 gt The correct order is indicated in the figure on page 54 3
86. of fuse Irreparable damage may be caused to the transceiver unit if the wrong fuse or anything else is used Circuit boards and units This section provides information on the circuit boards and power units Switch settings and links are described where necessary 62 357314 A Caution 3573 14 A Maintenance Topics APC Ix on page 63 Transceiver units on page 66 APC 1x circuit boards and power unit This section provides a short description of the circuit boards and power unit contained within the APC Ix The APC 1x may be set up with various configurations of boards and units depending on the actual delivery The boards units may also vary depending on availability The standard boards and units are described here Topics gt Serial line adapter board on page 63 gt Ethernet board on page 64 Video adapter board on page 64 Power supply on page 65 BlueStorm PCI serial adapter board Manufacturer http www connecttech com This serial adapter board is a commercially available board It is equipped with e four RS 232 e four RS 422 Several cards can be used in the computer to increase the number of outputs available BlueStorm PCI installation for Windows XP The BlueStorm PCI board uses a specific driver on Windows XP This device driver provides an interface between the Windows XP operating environment and a BlueStorm PCI adapter Under Windows XP you can install a maxi
87. on shall determine the transponder s positions in a local geographical co ordinate frame The HiPAP system supports two calibration techniques 1 Baseline measurements This technique uses automatic calibration functions in the HiPAP system This allows all the ranges to be measured and made available by acoustic telemetry communication between the transponders and the vessel s system Based on the baseline measurements and initial positions of the transponders the calibrated transponder positions are computed 2 Runtime calibration To use this technique the system 1s run in LBL positioning mode using the SSBL positions of the seabed transponders for the vessel LBL position calculation The runtime calibration function logs the measurements Based on this new optimised seabed transponder positions will be computed This technique makes the baseline measurements redundant If the baselines measurements are done they are also used in the calculations The calibration is performed only once prior to positioning operation since the transponders will remain in the same location during the operation Positioning When the transponder positions are known positioning of the surface vessel can begin All the seabed transponders will be interrogated simultaneously and each will respond with its specific reply signal The LBL system will then calculate the ranges from the individual transponders By using the calibration data togethe
88. onder option Installation Responder Driver Unit The Responder Driver Unit is a stand alone unit and can be mounted with 4 off screws horizontally or vertically Unit location The unit should be located where it 1s most suitable for connecting the cables to the responders This can be close to Remote Operating Vehicle ROV operation room There 1s normally one cable connected to the Responder Driver Unit for each responder to be operated The unit must be installed so it is easy accessible for operators to check the working condition of the responder trig status diodes Logistics Safety Refer to the general safety procedures Special tools None Drawings Outline dimensions see drawing on page 97 Mounting 1 Open the unit Remove the four 4 screws which secure the lid one in each corner 2 Lift off the lid There are four 4 through holes for the mounting screws inside the unit one in each corner 3 The mounting screws w nuts are a part of the RDU kit delivered with the unit RDU kit on page 92 4 Mount the RDU where suitable 5 Fasten the four 4 mounting screws 6 Close the unit 3573 14 A 93 HiPAP 500 450 350 Retrofit Maintenance Note Caution 94 Before you start read the general maintenance information on page 43 Responder Driver Unit Under normal conditions maintenance is not required apart from keeping the unit clean If the unit 1s not functioning pro
89. perly the unit must be replaced The unit is interfaced to the HiPAP system via an Ethernet connection and hard wired to the HiPAP transceiver unit to get the sync pulse for correct timing The APOS controls which drive is being active while the sync 1s received from the HiPAP Transceiver The unit itself must be switched on prior to use Power to the unit 1s 230 Vac Figure 31 Responder Driver Unit Connections When not mounted used keep the protecting caps on the fibre optic connectors Four electrical outputs C and four fibre optical outputs B are available Totally 8 outputs can be used There is a green LED indicator for every responder drive output A showing the activity on the output There is also a power on LED indicating power is on D e The 4 electrical outputs can separately be connected directly to separately responders Output drive signal to responders 1s a 24V electrical pulse of 4 5 ms or a fibre optic pulse 357314 A Responder option e The 4 optical outputs are normally connected with a fibre optic cable to 4 separately converters with their own separate power One converter for every responder The fibre optic output pulse is 4 5 ms as the electrical pulse Fibre to responder drive converter on page 92 e The converter power is normally the same power as the responder is powered from e The converter converts the optical signal back to an electrical signal before supplied to a responder
90. ps in paragraph Removal in reverse order S sub to Terminal block Removal The D sub to terminal block modules are located on the support rail at the bottom of the transceiver unit Remove the module as follows 1 Switch off the transceiver unit using the Main switch 2 Remove the power cables in to the cabinet 3 Disconnect the terminal block module 4 The module is snapped on To remove it use a small screwdriver to release the lock tab in the upper end and pull it directly out from the support rail Replacement To replace a terminal block module proceed as follows 1 Align the lower part of the module on the support rail 2 Press the upper part of the module until it snaps into place Fuses The transceiver unit is powered via a Main switch mounted on the support rail at the bottom of the transceiver unit The Main Switch acts as both a circuit breaker and a fuse and it trips at 10 A 357314 A Caution Caution 3573 14 A Maintenance Fuse replacement 1 Switch off all external units and systems connected to the HiPAP system 2 Open the transceiver unit front door Switch off power to the unit using the Main switch 4 Replace the blown fuse s with a fuse with correct size and type See the table below for more information 5 If the Main switch has tripped remake the switch Release the switch immediately It is made so it can trip again if necessary 6 First return power to the HiPAP system
91. quired to operate and maintain the HiPAP 500 450 350 Retrofit system The manual also defines the equipment responsibility and provides general information about preservation packing and storage of the units The system 1s described down to circuit board level named as the Line Replaceable Units LRUs Block diagrams and drawings are used to simplify the descriptions Abbreviations Abbreviations used in this manual 357314 A APC APOS BOP CG DP DVI GNSS GPS HiPAP HPR LBL LRU MULBL PCB ROV Acoustic Positioning Computer Acoustic Positioning Operator Station Blow Out Preventer Centre of Gravity Dynamic Positioning Digital Visual Interface Global Navigation Satellite System Global Positioning System High Precision Acoustic Positioning Hydroacoustic Position Reference Long Base Line Line Replaceable Unit Multi User Long Base Line Printed Circuit Board Remotely Operated Vehicle HiPAP 500 450 350 Retrofit RTB Responder Terminal Block SSBL Super Short Base Line SSLBL Super Short and Long Base Line Backup You are advised to take a backup of all operator stations at regular intervals 1 3 months and every time major changes have been performed in configuration and or user settings Software upgrade Caution A system backup must be performed when the software has been upgraded The backup procedures are included in a separate document the Backup files document doc no 859 216300 T
92. r with the calculated ranges in software algorithms the vessel or an ROV can be positioned ROV positioning requires an HPR 400S transceiver to be mounted on the ROV e The system can take the depth from an ROV mounted pressure sensor via a Serial line By using this depth in the computation it will increase the position accuracy of the ROV 83 HiPAP 500 450 350 Retrofit e The range capabilities of a medium frequency LBL system will be approximately the same as those of an SSBL system e LBL positioning will give better position accuracy at greater water depths but is more complex to operate and it needs more transponders than the SSBL e LBL TP positioning method uses one transponder to measure the ranges to the transponders in the array and telemetry the data to the surface vessel which computes the position of the transponder hhh i E 00000 ES 00000000000 0000 CD3750 Figure 28 LBL principle 84 357314 A HiPAP Models and Positioning principles Multi User LBL positioning Several individual vessels and ROV units can now position themselves using the same seabed transponder array The system and principle has the following main advantages e Provides high position accuracy comparable to standard LBL e A small number of transponders serve all vessels and ROVs e Secures high position update rate down to approx 2 seconds which is essential in DP operations e Avoids transpond
93. rofit System e Used for the HiPAP 501 with eight 8 TRX32 boards e Used for the HiPAP 451 with two 2 TRX32 boards e Used for the HiPAP 351 with two 2 TRX32 boards System upgrade The HiPAP 451 system can be upgraded to full HiPAP 501 system performance This 1s done by e Installation of 6 additional transmitter receiver boards TRX32 in the transceiver unit e Software upgrade Connections All cables to and from the transceiver unit enter the unit through the base of the unit except the TD cable which 1s connected on the left side of the unit Power The transceiver unit is powered from a 230 Vac UPS supply The power switch Main switch is located inside the transceiver unit Refer to figure on page 53 If you only have 110 Vac power available you must use a 110 Vac to 230 Vac transformer HiPAP 500 450 350 Retrofit 3 TECHNICAL SPECIFICATIONS This chapter gives the technical specifications of the HiPAP system units Topics APC Ix on page 12 Keyboard on page 12 Trackball on page 13 Display on page 13 Ethernet switch on page 13 Retrofit Transceiver unit on page 13 110 Vac to 230 vac transformer option on page 15 SSBL accuracy on page 15 LBL accuracy on page 19 ONE EE bh yy M V x Range capabilities on page 20 Related topics gt Transmit on external trigger on page 71 APC 1x The APC 1x unit is constructed of steel and aluminium panels and machined aluminium sections W
94. rpose for which it was not intended e g work platform etc 107 HiPAP 500 450 350 Retrofit Note Caution 108 Once unpacked the equipment must be kept in a dry non condensing atmosphere free from corrosive agents and isolated from sources of vibration Do not break the seal to open a circuit board package before the board is to be used If the board package is returned to the manufacturers with the seal broken the contents will be assumed to have been used and the customer will be billed accordingly The unit must be installed in its intended operating position as soon as possible after unpacking If the unit contains normal batteries these may have been disconnected isolated before the unit was packed These must then be reconnected during the installation procedure Units containing batteries are marked Units containing lithium or alkaline batteries must be handled separately and with care Such units are marked accordingly Do not attempt to recharge such batteries open them or dispose of them by incineration Refer to the applicable product data sheets After use storage If a unit 1s removed from its operating location and placed into storage it must be properly cleaned and prepared before packing Cleaning cabinets If a cabinet has been exposed to salt atmosphere while it was in use it must be thoroughly cleaned both internally and externally to prevent corrosion e Wipe the cabinet externally u
95. s e Very short installation time 2 3 days depending on the current installations acessibility and cooling type e A system 100 compatible with the existing HiPAP 501 451 351 system MKII HiPAP 500 450 350 Retrofit e Can operate with cNODE Transponders in either FSK or PSK mode or even a mix of CNODE Transponders in PSK mode and old FSK Transponders 4 357314 A HiPAP 500 450 350 Retrofit System System overview Operator Station Display a P P Ad iota RA Data output 4 1PPS Converter option DDW 120 Ethernet Hull Unit a Responder Hoist Driver Unit opti idi L Junction Control Unit Responder trig Box REA E O 2 SI 4 E 9 e e 2 o D Lu 4 Retrofit 4 Transceiver Remote e E Control am 2 Unit O e od N Ya e zt St HiPAP 350 HiPAP 500 transducer transducer l l l Figure I Single operator station 357314 A 5 HiPAP 500 450 350 Retrofit Operator Station Operator Station Display Data output lt 1PPS Converter option Ethernet d Hull Unit I fe zi o Responder Hoist Driver Unit option L Junction Control Unit Box Ee El Responder sync Ethernet Retrofit Transceiver unit m Remote E Control 22 Unit Si i HiPAP 350 HiPAP 500 transducer transducer y Figure 2 Two operator s
96. sing a damp cloth and a little detergent Do not use excessive amounts of water as the unit may not be water tight On completion dry the unit thoroughly e Allsurfaces must be inspected for signs of corrosion such as flaking bubbling paint stains etc Damaged or suspect areas must be cleaned prepared and preserved using the correct preservation mediums for the unit The mediums to be used will usually be defined in the units maintenance manual 357314 A Re packing Equipment handling e Open the unit and using a vacuum cleaner remove all dust etc from the unit Great care must be taken to ensure the circuit boards and modules are not damaged in the process Cables Wipe clean all exposed cables and check for damage If a cable shows signs of wear or ageing contact Kongsberg Maritime for advice Dehumidifier Place a suitably sized bag of desiccant material silica gel or similar into the unit to keep the electronic components as dry as possible Coatings Spray the unit externally with a corrosion inhibitor e g a light oil before packing The unit should be stored and transported in its original packing material and or crate In the event that this material 1s not available proceed as follows e Small units must be protected from damp by being placed within a plastic bag at least 0 15 mm thick An appropriate quantity of desiccant material should be placed inside this bag and the bag sealed The sealed uni
97. t must then be placed in an appropriate carton or crate and supported in the container by appropriate shock absorbing insulation polystyrene foam chips etc e arge units must be placed in a suitable cardboard box or wooden crate The unit must be protected against physical damage by means of shock absorbing insulation mats The box must be clearly marked with its contents and must be stored in a dry and dust free area ESD precautions 357314 A What is ESD Electro Static Discharge ESD is the transfer of an electrostatic charge between two bodies at different electrostatic potentials caused either by direct contact or induction by an electrostatic field 109 HiPAP 500 450 350 Retrofit Caution The passing of a charge through an electronic device can cause localised overheating and it can also puncture insulating layers within the structure of the device This may deposit a conductive residue of the vaporised metal on the device and thus create a short circuit This may result in a catastrophic failure or degraded performance of the device ESD Protection during transport and storage Sensitive electronic equipment must be transported and stored in protective packing bags boxes and cabinets The circuit boards must not be transported or stored close to strong electrostatic electro magnetic or radioactive fields If it is necessary to open and touch the circuit board inside the protective bag then the fo
98. tations 6 357314 A HiPAP 500 450 350 Retrofit System System units Topics APC Ix on page 7 Keyboard on page 9 Trackball on page 9 Display on page 9 Vv VV y IPPS converter on page 10 APC 1x An APC 1x unit is a steel unit with machined aluminium sections The same unit is used for all types of installation desktop or rack with additional mounting brackets or rails as required Figure 3 APC Ix unit desktop version An APC 12 is shown here 357314 A 7 HiPAP 500 450 350 Retrofit Caution Connections All external connections to the APC Ix unit are made via plugs located on the back of the unit Power The APC 1x unit can be powered from either a 115 Vac or 230 Vac supply Ensure the switch is set to the power supply available before plugging the mains supply cable into the power outlet The power on off switch 1s located behind the hinged cover on the front panel The switch is of the push for on push for off type DVD recorder The DVD recorder is placed at the front of the APC Ix behind a hinged cover See Figure 3 on page 7 A DVD containing backup of the delivered APOS system is supplied at the system setup and is included in the Backup files document Related topic Backup files information on page 2 USB memory stick USB ports for USB memory stick are located at the front of the APC 1x behind a hinged cover See Figure 3 on page 7 A USB memory stick contain
99. ted Their output impedance 1s approximately 30 k The differential input signal 1s used for controlling start of transmission of the transceiver board Transmission is delayed until a pulse arrives at this input when the board operates in external trigger mode positive edge of the differential voltage SYNC IN CSYNC IN The maximum voltage range of both inputs is 7 V to 12 V The differential input impedance is 712 k Fuses Fuses location see figure on page 68 Removal 1 Remove the TR X32 circuit board Refer to page 55 2 Use a pair of flat nosed pliers and grab the fuse carefully on each side Pull it straight up The following fuses are used e FI F2 Kongsberg Maritime order no 251 086584 e F3 F4 Kongsberg Maritime order no 251 097722 Replacement 72 357314 A Note 3573 14 A Maintenance The new fuse MUST be the same rating as the old DO NOT replace with a larger rated fuse 3 Push the fuse straight down into its socket 4 Replace the TR X32 circuit board Refer to page 55 TRX32 Transceiver board visual inspection The TRX32 Transceiver board is provided with several front mounted LED indicators Observe the following procedure to check these LED group A Link Check that this LED flashes green This means that the communication with the Ethernet switch is operational E Speed Check that this LED is lit yellow This means that the communication speed 1s 100 Mbit s
100. ter and APOS is up and running observe the layout of the display presentation File View Positioning LBL Array Control System User Configure Utility Help Measured Position data Item North East Depth Transc Head Roll Pitch e E HIPAP 114 21 0 133 0 378 90 oon M E HWS Navication Figure 10 APOS Main window APOS user levels The APOS is regarding functional possibilities and operation configured in the following two user levels This level is used for the daily normal operation This level requires password and is for service personnel only Operator Service The user levels can be set by selecting the 57 button in the top menu in APOS 357314 A 23 HiPAP 500 450 350 Retrofit How to exit stop the APOS system Normally the system is kept on 24 hours a day If a controlled shutdown is required it is important to proceed as follows 1 Select File Stop Shutdown 2 Select Yes The APOS software will shut down and you will return to the desktop APOS can also be configured to close Window and shut down the computer when performing the above procedure APOS Online Help The APOS System is equipped with a comprehensive online help system It is available from the top menu by clicking the Help button Help is also available in the sub menues and 1s the context sensitive so you will get help on the functions in that menu 26 ale Tu a
101. th properties The processing technique allows signals to and from the transponder to overlap and still be able to have a correct detection Position update rate MultiPing New function that allows higher position updates rate in SSBL mode Details not defined Power management lifetime The Cymbal protocol has a power management function that can command the transponder to adjust transmit power to save batteries This is done automatically by the system Data Link with variable data rate adaptable 357314 A HiPAP Models and Positioning principles 3573 14 A The Cymbal protocol supports variable data rate and high reliability level The obtainable data rate is defined by the signal to noise level and multi path conditions By default the system uses data rates that will secure long range and high reliable communication Integrated navigation and data link Data that needs to be sent to and from a transponder will be interleaved between the positioning signals The cCNODE transponder can any time send status and data to the HiPAP and visa versa If the cNODE transponder detects low battery level this can be directly sent to HiPAP and displayed to the operator cNODE Modeless transponder The Cymbal protocol is able to use transponders in SSBL and LBL mode without changing the mode of the transponder A transponder in an LBL array can by the operator be deselected from the LBL positioning and directly be used in SSBL
102. tributed of a file Figure 29 Multi User LBL positioning Combined SSBL and LBL positioning The combined SSBL LBL system uses an onboard multi element transducer The system may operate as an SSBL system and as an LBL system simultaneously As an example the vessel may be positioned relative to the seabed using LBL while an SSBL transponder responder on an ROV is positioned relative to the vessel The vessel is displayed relative to the array origin and the ROV relative to the vessel The combined system will also use the measured directions in 2D together with the measured ranges in the LBL positioning The combined measurement gives a robust system with increased accuracy An LBL solution is achievable when only two transponder replies are detected 86 3573 14 A HiPAP SSBL processing HiPAP LBL processing HiPAP MULBL processing HiPAP Telemetry processing 357314 A HiPAP Models and Positioning principles HiPAP processing The HiPAP system determines the position of a subsea target transponder or responder by controlling a narrow reception beam towards its location The system uses a digital beam former which takes its input from all the transducer elements The system uses a number of wide fixed beams to generate an approximate position for the target Once this 1s achieved it uses data from all the elements on the hemisphere facing the target to compute the narrow reception beam and optimise the d
103. trol Patch cables from TRX32 I E a Hkr PR Power sinoi PSU Nain Power indicators LEDs Power supply PSU 48V Dc Switch for Service ON Power OFF Remote for sub rack TRX32 boards Fuses Fan unit APC 12 Power supply for 99 4 JA Ethernet switch q E emer Swit Power Sync Responder tri gt sit zl at at ot n E o S H 5 r af 3 st S Ga si amb nam 39 at 37 om e Ll LJ A bd H i Sh ST MEC 289 Sh f I ML Cd31244 Main switch ON OFF with Fuse Service connector Figure 20 Retrofit Transceiver unit internal layout The following parts contained within this transceiver unit are defined as Line Replaceable Units LRUS TRX32 boards Transmitter Receiver board up to eight 8 boards depending on the system configuration This is a plug in unit TRX32 Filter boards Transmitter Receiver filter board up to eight 8 boards depending on the system configuration This 1s a plug in unit Power supply PSU Main Provides the voltages required by the TRX32 boards and carries a power on indicator This 1s a plug in unit Power supply PSU 48 V Dc Provides power to the transmitters and carries a power on indicator This is a plug in unit Fan unit For air circulation inside the transceiver unit D sub to terminal blocks Used for connecting externally supplied signals Ethernet switch PSU The DR 4524 DIN rail 24 Vdc Power Supply is used
104. ype ST 96 Keyboard 9 Location of the five power supply retaining screws 50 PCB clamp nuts 51 Responder Driver Unit 91 Retrofit Transceiver unit PCB rack 54 Serial lines cable 122 Trackball 9 Transmit synchronization with external triggering 71 TRX32 Transceiver board 56 Ttransducer cable inside the cabinet 40 Installation requirements 28 Integrated operation with KM s Dynamic Positioning SDP system 41 K Keyboard 7 9 43 51 357314 A Index L LBL 1 LBL accuracy 19 LBL positioning 83 Line Replaceable Units 42 53 LRU 1 42 53 M Maintenance 42 94 Safety 43 Maintenance chart 45 Maintenance philosophy 44 MULBL 1 Multi User LBL positioning 85 NET A 35 NET B 35 Operation 41 Operation of the HiPAP system 8 Optic isolated responder 95 Original packing crate 103 PCB 1 PCB rack 54 Physical protection 31 Power on off procedures 22 Preventive maintenance 45 Protection 110 Radio Frequency interference 31 Range capabilities 20 Replacement of APC 1x unit parts 47 Replacement of Model x81 parts Fuses 55 Replacement of Retrofit Transceiver unit parts How to open close the door 55 PCB rack 57 Replacements 44 Replacing APC filters 48 Replacing circuit boards 50 Responder Driver Unit 93 94 98 Responder Driver Unit outline dimension 97 Responder Driver Unit wiring diagram 100 Responder option 3 90 Responder sync cable 99 Retrofit Transceiver 52 Retro

HiPAP 500/450/350 Retrofit instruction manual

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