- UPS Direct
Contents
1. USB Port TES 1 RS232 4 EzTez zz Dry contact port 2 EPO Port Intelligent Slot a Parallel le Fan ooo0000000 oop0000000 pogo000000 oo00000000 o000000000 oo00000000 o000000000 pogo000000 ooo00000000 ooo0000000 e o a i Maintenance Switch External Battery Terminal Input Breaker Terminal Block 0 B C B500 100 B C Fig 3 2 Back View of B500 060 B C B500 100 B C 11 Uninterruptible Power Solutions 4 Installation The system should only be installed and wired by qualified electricians in accordance with applicable safety requlations When installing the electrical wiring please note the nominal amperage of your incoming feeder 4 1 Moving to the installation site The B500 series UPS has wheels making it easy to move the UPS to the installation site after it has been unpacked However if the receiving area is far from the installation site it is recommended to move the UPS by using a pallet jaek ona truck before unpacking the UPS 4 2 Unpacking and inspection 1 At the installation site the utmost care should be taken when removing all packaging in order to avoid damaging the equipment Cut the plastic poly straps around the shipping container and remove the corrugated carton and the PS foam on the top of th2. must be installed with a main maintenance mechanical switchor static switch Regulate the output voltage ofthe new UPS separately check if the output voltagegdiffer mee between the new UPS and the parallel system isdess than 0 5V Ensure the bypass of the parallel system is normal and the bypass setting is enable Remove the cover plate of maintenance switch on the rear panel of each UPS The UPS system will transfer to bypass automatically Set the maintenance switch for each UPS from UPS to BPS Set the main maintenance switch or static switch from UPS to BPS switch off the main output breaker and the main input breaker The UPS will shut down Ensure the UPSs shut down totally Add the new UPS and reinstall the new UPS parallel system by following step 1 to 9 of last chapter install a new parallel UPS system Switch on the main input breaker and the main output breaker and set the main maintenance switch or static switch from BPS to UPS then set the UPS s own maintenance switch 44 Uninterruptible Power Solutions from BPS to UPS and screw the maintenance cover plate back again Press the button of one UPS each UPS will start to turn on After turning on the UPSs should work in parallel in the Line mode How to remove a single UPS from a parallel system 1 First the parallel system must be installed wi Or maintenance mechanical switch or static switc
3. sssssssnsssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nanna 9 Communication DO be sisseccccscsecccecsceccteesecccceesesscceeceseceesecczcesscenecteg d KA 9 1 USB Interface Uninterruptible Power Solutions 1 Safety and EMC Instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit 1 1 Installation This is permanently connected equipment and it must be installed by qualified maintenance personnel Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an adclimatization time of at least two hours Do not install the UPS nearwater or in a damp environment Do not install the UPS where it will be exposed to direct sunlight or positioned near a souf e of heat Do not connect appli fices or items of equipment which will overload thelUPS e g laser printers etc to the UPS output Place cables in Sucha way that no one can step on or trip over them Connect the UPS to with the earth reliably before connecting to th ebuilding wiring terminal The external battery source must also be correctly earthed An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation An appropriate disconnect device as short circuit
4. the UPS will turn to bypass mode and warning when it is activated just like maintain switch action The warning wi disappear if the trigger pulse disappeared forddne second 9 4 Intelligent slot O C to This series is equipped with an intelligent slot for other opti achieve remote management of the UPS n ernet intranet Please contact your local distributor for further information 2 53 Uninterruptible Power Solutions 10 Software Free Software Download WinPower WinPower is UPS monitoring software which provides user friendl interface to monitor and control UPSs This unique software provi auto shutdown for multi computer systems during power failure this software users can monitor and control any UPS on the safe ON as a local computer through RS232 or USB protocol no r far from the UPS amp Winpower Manager er1 0 agent Read System Logs UPS Tools Monitor Preference Language Help wis almja e _UPS Status UPS Normal vase 41 V Standard 360 Capacity 100 0 se the operating system you need and follow the instructions escribed on the website to download the software When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When the computer restarts the WinPower software will appear as a green plug icon located in the system tray near the clock suppo
5. the display will ente the next measurement menu tree A lot of detailed useful information can be checked example the output voltage and frequency the output cohen load capacity the input voltage and frequency By pressing gt 1s the display will return Xi menu tree UPS status Y Event log Tenper at ur e Battery 22 C 228 2v 100 By press gt 1s Qt put Input M n lt ea gt 850w 130 220 4v 60 Ou By press lt 1s ty press or lt 1s Out put Out put Control 24 9 75 lt 220 4v 60 01 Fig 5 17 Measurement menu tree 35 Uninterruptible Power Solutions 5 4 5 The control menu By pressing on the Control menu the display will enter the next control menu tree 1 The Single UPS turn off command is designed to turn off UPS which is currently operated in a parallel redund system All other UPSs continue working to supply the load i the parallel system The Single UPS battery test command is desig to control one UPS which is currently operated in a rallel system for single battery testing The other UPSs n the battery test The Parallel UPS battery test i boing to control all UPS in a parallel system to do the battery te the same time Reset ry when a fault occurs the UPS remains in Fault mod alarms To recover to normal status enter this menu to reset error status then the UPS will stop the alarm and
6. 100 B ty press Aor amp lt 1s Serial Number B00000000000 UPS Firmware XXXXX XX Fig 5 20 Identification menu tree 38 Uninterruptible Power Solutions 6 Special function 6 1 The B500 series UPS has some features which could provide for special user applications These functions have their own f r please contact your local distributor for further information HE function C 6 1 1 Brief introduction of HE function x 9 A If the HE function is enabled the power use load is supplied directly from the mains power via an i whilst the utility power is in normal range Thig en he high efficiency to be gained in HE mode HE mode is sometimes referred to as Eco mode Once the mains powe e or abnormal the UPS will transfer to Line mode or Bat mode and the load is supplied continuously lt This system results ll high efficiency 40 96 of UPS this will save power for r Due to the loa g connected directly to the mains supply the protection provided does not include any form of isolation This means ny mains spikes etc that are on the mains supply are asse ough to the equipment connected ethod of operation whilst offering exceptional efficiencies take approximately 10ms to switch to the battery mode This means that whilst this mode of operation is suitable for a majority of loads it could prove to be unsuitable for highly sensitive loads and for areas with
7. 3 2 Parallel installation and operation How to install a new parallel UPS system 1 Before installing a new parallel UPS system the user needs to prepare the input and output wires the output breaker parallel cable Users should use the provided parallel cable vi he units wherever possible If the provided cable i t sul for the needs of the user a cable of the same er Specification should be used Remove the cover plate of the Pay ort on the UPS G e parallel cables and attach the Parallel po accessories which is supplied in the Follow strictly the ins chapter 4 for the wiring of each UPS Connect the qo panel es of each UPS to an output breaker Disconnect the Jumper on JP1 and JP2 of the terminal block first and connect each output breaker to a main output breaker a to the loads UPS needs an independent battery pack ease refer to the wiring diagram Fig 6 1 The distance between the UPSs in parallel and the breaker panel must be less than 20 meters The difference between the input and output wires of the UPSs must be less than 20 41 E ek Uninterruptible Power Solutions O 0P L OP N Co o e e e e PL EE e le e IP N UPS 2 O P Breaker O P Ground Main O P Breaker I OO erf o O P Line e o O P Netural UPS 1 O P Breaker Main I P
8. 3 Line mode 23 n Uninterruptible Power Solutions 5 2 2 Battery mode An example showing the LCD display in battery mode is shown in the following diagram Input Output Load 0 V 220 V 10000VA 0 Hz 60 Hz 9000 W Fig 5 4 Re When the UPS is running in Se e the buzzer beeps once every 4 seconds Moo 100 e with output is shown in the 5 2 3 Bypass with e The LCD display CA following diagram Th PS does not have the backup function e The power used by the load is supplied when it is in a de i i from the mains er via an internal filter The UPS will beep once every ute in bypass mode Input Output Load 220 V 220 V 10000VA 60 Hz 60Hz 9000 W 1007 i gt Fas 00 Fig 5 5 Bypass mode with output 24 Uninterruptible Power Solutions 5 2 4 Bypass without output The LCD display in bypass mode without output is shown in the following diagram Input Output Load 220 V 0 V OVA 60 Hz 0 Hz 0 W 100 0 l O mz Fig 5 6 Bypass mode wi output 5 2 5 HE mode High Efficie NN HE mode is a mode of operati ering outstanding efficiency and therefore lower running t user This mode is sometimes referred to as Eco ke e power used by the load is supplied from the mains a the internal filter while the mains power is high efficiency can be gained in the HE mode Once th ains power
9. AWG Standard for the UPS battery wirings For 10KVA select the UL1015 6AWG 10mm or other insulated wire which complies with AWG Standard for the UPS battery wirings 17 Uninterruptible Power Solutions 4 The two UPS units MUST NOT share the same external battery pack 5 The procedure for installing the battery pack should be followed strictly Otherwise there is a risk of electric shock 1 2 Ensure the UPS is not powered on and the mains_input breaker is set in the OFF position A DC breaker must be installed between the ery pack and the UPS The capacity of the breaker be not less than that shown in the data speci inthe general specification Set the external battery pack br e OFF position and connect the batteries dn S e to the battery terminals neCtion is correct Connect the external be Check the polarity of th Set the battery OF er to the ON position Set the mai t aker to the ON position The UPS should d start to charge the battery pack 18 Uninterruptible Power Solutions 4 5 EPO Connection 4 5 1 Introduction The emergency power off function EPO built into this model UPS is designed to allow the user to integrate the UPS intelan emergency EPO system The connector on the back of shown below is used for connecting into the EPO ce 4 5 2 The connection Normally the EPO connector is closed with a wi th rear panel whi
10. Displayed Possible cause Remedy Read EEPROM Error UPS internal fault Consult dealer Epo Active EPO connector is open Checkdhe ERO connector status On Maintain Bypass Maintain bypass switch is open Chick the naintain bypass switch status Site Wiring Fault Phase and neutral conductor at input of UPS system are reversed Reverse mains power wiring Battery Disconnect Batterysipack is not conneste orrectly Do the battery test to confirm Check the battery bank is connected to the UPS Check the battery breaker is turned on Battery low Battery voltage is low When audible alarm sounding every second battery is almost empty Outpat Overload Overload Check the loads and remove Some non critical loads Check if some loads are failed Fan Failure Fan abnormal Check if the fan is running normally Charger Fail The charge fails Consult dealer Battery Over Voltage Battery voltage is higher than normal value Check if the battery guantity is right 46 ES Uninterruptible Power Solutions Over Charge Battery is over The UPS will turn off the charged charger until the battery voltage is normal Model Pin Error UPS internal fault Consult dealer Ambient Over The ambient Check the environment Temperature temperature is too ventilation high Heatsink Over Inside
11. backup protection should be provided in the building wiring installation Uninterruptible Power Solutions The equipment is powered by two sources The mains source and either the internal or external battery source Ensure that with the installation of the equipment the sum of the leakage current of the UPS and the connected load do not exceed 5 of rated value of input current Do not block ventilation openings in the UPS s TO e that at least 50cm of space is left to the front UPS 1 2 Operation xX Do not disconnect the mains cable S or the building wiring terminals during operati his will remove the protective earth from the al nected loads l still be electrically live even The UPS output terminal if the UPS is not connected t the building wiring terminal as there is an internal cur ource batteries In order to full t the UPS first turn the input breaker to the OFF once done disconnect the mains lead ation of switches may cause output loss or ipment Refer to instructions before conducting the UPS is connected in a parallel system the external rallel cable should have reinforced insulation Ensure that no liquid or other foreign objects can enter the UPS Maintenance servicing and faults Do not remove the enclosure since the UPS operates with hazardous voltages It is to be serviced only by qualified maintenance personnel Uninterruptible Power S
12. e to Bypass mode The cause of the fault should be heeked and dealt with before the UPS is turned on again by anual operation Restore factory settings all the settings can be recovered to default factory settings This can only be done in Bypass mode 36 Control f Hezn Suzan Identification Settings By press gt 1s By press lt 1s If single UPS system If single UPS system Uninterruptible Power Solutions If parallel UPS system Single UPS tum off Single UPS Test Parallel UPS Battery Test le p gt Status EPO active Clear no lt gt Status Fault active Reset fault no Reset fault state xa Clear event l Total events 50 ia lt gt Clear event log no Reset no Bal gt FP gt Buzzer Mute no 37 Single turn off No Status Battery test OK Schedule battery test no Uninterruptible Power Solutions Fig 5 18 Control menu tree 5 4 6 The identification menu By pressing on the Identification menu the display will ente the next identification menu tree The identification information includes UPS serial number ere serial number and model type By pressing gt 1s the display will return to the las menu tree Control Identification v gt N O Q Type Model lt B500
13. highly unstable mains supply 39 Uninterruptible Power Solutions 6 1 2 Set the function The function could be enabled through the LCD setting in Bypass mode Enter the power strategy setting menu by following chapter of 5 5 7 6 2 Converter function 6 2 1 Brief introduction of Converter function Q In converter mode the UPS will free run with fixed ou fr cy 50Hz or 60Hz Once the mains power is lost will transfer to Battery mode and the load is we continuously The main advantage of this mode is the a W is fixed This can be required for some particularly sensiti This additional protection means that_t oo of the UPS should be reduced to 60 when Ww er mode 6 2 2 Set the function This function could be en N the LCD setting in Bypass mode Enter the power stra ing menu by following chapter of 5 5 7 6 3 Parallel my 6 3 1 Brief intro ion of the redundancy N X is tly the most reliable power supply structure N represents m UPS number that the total load needs X represents the ant UPS number i e the fault UPS number that the system can dle simultaneously When the X is larger the reliability of the power system is higher For occasions where reliability is highly depended on N X is the optimal mode As long as the UPS is equipped with parallel cables up to 4 UPSs can be connected in parallel to realize output power sharing and power redundancy 40 Uninterruptible Power Solutions 6
14. the present menu Exit main i m n to default system status display menu without executing a command or changing a setting Press this button for gt 100ms amp lt 1s to sofoll up the Scroll up j menu option Press this button for 100ms amp s1S to scroll down Scroll down the menu option Press this button for gt 100ms amp 1s to select the Enter next i j present menu option of enter next menu without menu tree changing any setting Press this button forg gt 100ms amp lt 1s to select the Select one i present Menu option or enter next menu without menu option changing any setting Gonnirm thie Press tthis button for gt 1s to confirm the edited present options and change the settin setting p 9 9 Table 5 2 LED definition UPS state Green Normal LED Battery LED Yellow Bypass LED Yellow Fault LED Red Bypassanode with n output Bypass mode with output Turning on Line mode Battery mode HE mode Battery test mode A Fault mode Warning gt o lP le 21 Uninterruptible Power Solutions Note e Lightened constantly A 1 4 Lightened circularly Flashing Table 5 3 Buzzer definition UPS condition Buzzer status O Fault active Continuous Warning active Beep every second X Battery output Beep every 4 seconds if KG zzer Beep every second Bypass output Beep every 2 minutes Ove
15. will ente the next UPS status menu tree The content of the UPS status menu tree is the same as LOY UPS status summary menu By pressing gt 1s the display will return to las menu tree Load V 10000VA UPS status 50Hz 9000 W 4 100 J100 l al Alarm 41 Output overload Event log By pressor lt 1s Battery Volt 220V Battery charging Charger level 100 Status Increase mode Para Num 2 Running time 0001 03 01 00 vu Uninterruptible Power Solutions Fig 5 15 UPS status menu tree 5 4 3 The event log menu By pressing on the Event log menu the display will enter next event menu tree All the old events alarms and faults have been recorded ere information includes the illustration the event cod a The max number of records is 50 When th 50 the oldest one will be overwritten by By pressing gt 1s the display will re last main menu tree UPS status N Event log pess zis 2 0001 05 01 00 Alarm 41 Output overload gt By press sis 1 3 0001 03 01 00 Event 02 Measurements Utility Abnormal 2 3 0000 00 00 03 Alarm 14 Over Charge 3 3 fo 34 Uninterruptible Power Solutions Fig 5 16 Event menu tree 5 4 4 The measurement menu By pressing on the Measurement menu
16. Breaker er1 o I P Netural oie I P Line I P Ground Fig 6 1 Input and output Terminal Block wiring diagram 42 Uninterruptible Power Solutions TO UTILITY Main mechanical or static switch O Main I P Breaker lelleied 104 L SdN E SdN J2 89Jg d O 1616848 d O TO LOAD 6 2 Parallel System Installation Diagram ith the output breakers of each unit switched OFF switch on e input breaker Look at the LCD screen and check for any displayed fault information Once done check and note each UPS output voltage independently If the voltage difference between the unit is less than 1V then proceed If not check the wiring 12 13 lt Uninterruptible Power Solutions 11 Press the O button of one UPS each UPS will start to turn on and all the UPSs will transfer to the INV mode together Measure the output voltage of each UPS separately to check if the voltage difference between them is less than 0 5V If the difference is more than 0 5V the UPS need to be regulated Press the button of one UPS each UPS will turn_off and transfer to the Bypass mode Once off switch on the output breaker of each UPS to parallel Press the button of one UPS each UPS will start tourn on After turning on the UPSs should work in Parallel in the Line mode How to join a new UPS to a parallel syst m 1 2 First the parallel system
17. Eis DIRECT powerprotection support upsdirect com 44 0 8456 445 002 H www upsdirect com B500 Online UPS User Manual x B500 060 B C CO B500 100 B Q C 208 220 Uninterruptible Power Solutions CONTENT 1 Safety and EMC Instructions ccscesseeseeeseseesseesseeseneeneeseeesenees 1 1 1 Installation E E kk kk kk kk 1 Be li es AE ER N 1 3 Maintenance servicing and faults ER he EE OR RE 1 6 Storage iis nin n nera n p ka za w rana xa v na w r kar za H ka Ge see Ges KUK D 1 6 Standards L kk k ee 2 Description of Commonly Used Symbols 3 Introduction 3 5 Dimensions and weights 4 Installation R M aka ka Ka kk Hu HERE kuna KERR xua IE KAR K R 12 4 1 Moving to the installati N n KK 12 4 2 Unpacking and seder AE Ie N md 12 4 3 Input and out installation 4 4 Operating GEE TUNC UOM oase ee se ee ee ee ED 39 6 2 Converter function ee ee ee ee ee kk ee kK KAKA kK KA 40 6 3 Parallel function ee ee ee ee ee ee ee kK ee K 40 7 Irouble Shooting ee EER EE AE NR N Re ASA ee AG ee ke kanan 46 Uninterruptible Power Solutions 7 1 Trouble Shooting According To Warning Indication 7 2 Trouble Shooting According To Fault Indication 7 3 Trouble Shooting In Else C amp S S EEEEE Eke 8 Battery Maintenance
18. S only in the original packaging to protect against shock and impact 1 5 Storage The UPS must be stored in a room which is ventilated ey 1 6 Standards Safety IEC EN 62040 1 EMI 62040 2 Category C3 62040 2 Category C3 Level 3 Level 3 Level 4 Level 4 Level 3 Level 3 Low Frequency Signals Warning This is a product for commercial applications If used in an industrial environment extra precautions may be required 2 Description of Commonly Used Symbols Uninterruptible Power Solutions Some or all of the following symbols may be used in this manual It is advisable to familiarize yourself with them and understand their meaning Symbol and Explanation Symbol Explanation A Alert you to pay rent special attention DC Caution of high LJ ta E Turn on or R turn off the UPS BEES Alternating current NS Do not dispose with source AC N ordinary trash Uninterruptible Power Solutions 3 Introduction This On Line series is an uninterruptible power supply incorporating double converter technology It provides reliable protection specifically designed for computer equipment communication servers and data centres The double converter principle eliminates all mains power disturbances A rectifier converts the alternating current fromrsthe mains power to direct current Using this DC voltage the invert
19. The relay output can be configured by the protocol command setting the default output contact is Summary Alarm The signal input to control the UPS On Off status does not need to be configured Its function is the same as one button to control the UPS On Off status Note The relay output contact must not be connected to any utility 51 4 Uninterruptible Power Solutions connected circuits Reinforced insulation to the utility is required The relay output contact has a maximum rating of 30Vac 1A and 60Vdc 2A normal values The following figures show schematics of the dry out in contacts Dry out CF RY1 1 Normally cn E Activated clo j QO Dry out conta t lt lt Dry in rmally open gt Activated by pulse signal trigger els Dry in contact schematic able shows the options for the dry out in contacts ignal Description ryAlarm Activated when any warning happens Activated when the UPS operates on battery Activated with the bLOW alarm Activated when the UPS has no alarms and no fault On Bypass Activated when the UPS has bypass output Dry in signal Description UPS Off On Activated by gt 100ms pulse the UPS turns off when the UPS is on inverter the UPS turns on when it is 52 Uninterruptible Power Solutions not on inverter It is the same as a remote button to control UPS On Off status Maintain bypass Activated by gt 100ms pulse
20. ch is supplied as an accessory Once the con ris open the UPS will stop the output and enter EPO N Enable the EPO saus C Disable the EPO status Eig 8 Default EPO status To return to ng de us first close the EPO connector Once the as connectog h closed it is necessary to clear the EPO status LCD screen instructions on doing this are available in 19 5 Operation 5 1 Display Panel 4 Uninterruptible Power Solutions The UPS has a four button dot matrix LCD with dual col backlight The standard back light is used to light up the display with white text and a blue background When the UPS has background to red Besides the LCD the UPS has four coloured alarm the backlight changes the text to dark da e LEDs to provide more convenient information Fig 5 1 Control Panel Table 5 Button Functions Th n Function Illustration When the unit is without power and has Power on connected with battery press this button for gt 100ms amp lt 1s to power on Tuon When the unit is powered on and in Bypass mode press this button for gt 1s to turn on When the unit has been turned on press this Turn off button for gt 3s to turn off 20 Add Uninterruptible Power Solutions When displaying default UPS status summary Ent i Ee screen press this button for gt 1s to enter the menu main menu tree 3 Press this button for gt 1s to exit
21. e n battery life is 3 to 5 years ration may cause a shortening of discovered to have reached the end eplacement should be made as soon as place the batteries individually All the batteries should laced at the same time following the instructions of the ttery supplier f the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced 50 Uninterruptible Power Solutions 9 Communication Port 9 1 USB Interface The USB port is compliant with USB 1 1 protocol for its communication software 9 2 RS 232 Interface The RS 232 port is available for UPS monitoring control and firmware updates The cable pins for the RS 232 communication port are identified in the following illustration RS 232 communication port pin assignments Direction from Pin Signal name Function the UPS 1 Unused Not applicable 2 TX Transmit to external device Out 3 Rx Receiv fromexternal device In 4 Unused Not applicable 5 GND Signakcommon Not applicable 6 Unused Not applicable 7 Unused Not applicable 8 Unused Not applicable 9 Unused Not applicable 9 3 Dryscontact Interface TheCWPS incorporates built in single programmable relay output with p tential free contact for remote alarm indication Dry out port which incorporates a single signal input Dry in port See figure in the UPS rear panel for the locations of the ports
22. e UPS WitR one or two people on each side of the UPS lift the UPS out Ofthe pallet Warning the plastic poly straps around the shipping container are under tension While cutting these straps take great care as they may spring back and cause injury The shipping materials are recyclable After unpacking dispose of them appropriately 12 Uninterruptible Power Solutions 2 Check all packaging materials to ensure that no items are missing The shipping package contains e A UPS e A user manual e A parallel cable e A parallel port cover plate Q e A Dry contact connector e An EPO connector damage incurred during transportation is any damage apparent DO NOT turn on the unit carrier and dealer immediately of any damage lt 4 3 Input and output pow and protective earth ground installation 4 3 1 Notes for instel 1 The UPS mustb stalled in a location with good ventilation away from rc s of water inflammable gas and corrosive agents 3 Inspect the appearance of the UPS to ey been any her 2 Ensure thegair vents on the front and rear of the UPS are not d Allow at least 0 5m of space on each side the UPS is unpacked in a very low temperature environment it is possible that condensation may form internally In this case it is necessary to wait until the UPS is fully dried inside out before proceeding with installation and use Any moisture could cause a potential hazard 4 The additional
23. er generates an AC sinusoidal voltage which constantly suppli sdhe loads In the event of power failure the maintenance free batteries power the inverter This manual covers the UPS listed below Ifyour UPS is not listed please contact your dealer for an appropriate replacement Model No Model No B500 060 B B500 060 C Extended backup Standard B500 100 B B500 100 C C Model Extended backup time 3 1 Feature This unit i a new generation of UPS which provides outstanding reliabilitymand the highest cost performance ratio in the industry This product has the following benefits True online double conversion technology with a high power density frequency independence and generator compatibility e Output power factor is 0 9 pure sine wave output suitable for almost all critical equipment e High input power factor 20 99 and overall high efficiency 0 92 save power and wiring expenses for the user Low input Uninterruptible Power Solutions current distortion avoids power pollution e N X parallel redundancy to increase the reliability and flexibility Number of parallel operating UPS is up to 4 e HE mode offers a high efficiency 20 96 which saves power and therefore expense for the user e Input or output ISO transformer compatibility Start able without battery 3 2 Electrical specifications Model No B500 100 B C Current A 43 0 Rated current while input rated voltage
24. guency are out of sounding every 1 beep tolerance in every 4 seconds Emergency supply Charge the batteries for at least period shorter than at 12 hours and then check nominal value capacity Please have the foll information at hand before calling the After Sales Service t 1 Model number serial number 2 Date on Which the problem occurred 3 LCD play information Buzzer alarm status 4 wer condition load type and capacity environment temperature ilation condition he information battery capacity quantity of external battery pack if the UPS is S model Other information for complete description of the problem 49 Uninterruptible Power Solutions 8 Battery Maintenance Battery replacement should be performed by qualified personnel e This series of UPS only requires minimal maintenance Th batteries used for standard models are regulated se lead acid maintenance free These models require repairs The only requirement is to charge the UPS reg order to maximize the expected life of the b h connected to the utility power whether the UPS is turned on or d not the UPS keeps charging the batte an o offers overcharging and over discharging key e The UPS should be charged once eve to 6 months if it has not been used within this time fra e In hot climates the batteryshould rged and discharged every 2 months The sta ing time should be at least 12 hours Under normal conditi Unusual or extr
25. h 2 Ensure the bypass is normal and the byp is se nable Remove the maintenance switch cover p the rear panel of each UPS The UPS system will transfer to bypass automatically Set the maintenanc j each UPS from UPS to BPS Q 3 Set the main maintenance N atic switch from UPS to BPS Switch off the main reaker and the main input breaker and the UPS wi snu down 4 Ensure the UPSs i down totally Remove the UPS and reinstall the news llowing step 1 to 9 of last chapter install a new parallel UPS system 5 If the remo 2S or the remaining UPS will be used in stand alo e then JP1 and JP2 on the terminal block should be gonnected with a short connection wire 6 S n the main input breaker and the main output breaker a et the main maintenance switch or static switch from PS to UPS then set the UPS s maintenance switch from BPS to UPS and screw the maintenance cover plate back again Press the button of one UPS each UPS will start to turn on After turning on the UPSs will work in parallel in the Line mode 45 7 Trouble Shooting eee Uninterruptible Power Solutions If the UPS system does not operate correctly first check the operating information on the LCD display Please attempt to solve the problem using the table below If the problem still persists consult your dealer 7 1 Trouble Shooting According To Warning Indication Problem
26. iled Output Short Circuit Output short circuit Remove all the loads T urn off the UPS Check if URS Blitput and loads issshortcircuit Ensure short circuit is removed before turning on again Heatsink Over Inside temperature of Check the ventilation of UPS Temperature Fault UPS is too high and the ambient temperature Bus Over Voltage UPS intemal fault Consult dealer Bus Under Voltage UPS internal fault Consult dealer Bus Unbalance UPS intermal fault Consult dealer Bus short URS internal fault Consult dealer Bus Softstart Fail URS internal fault Consult dealer Inv Over Voltage UPS internal fault Consult dealer Inv Under Voltage UPS internal fault Consult dealer Inv SoftstaraF ail UPS internal fault Consult dealer Negative Rower Fault The load is pure Remove some non critical inductive and loads capacitive Bypass supplies the load first ensure there is no overload then turn on UPS Cable male and female The parallel cable is Check the parallel cable Loss fault disconnected 48 E ESRA Uninterruptible Power Solutions 7 3 Trouble Shooting In Other Cases No indication no No input voltage Check the building wiring and warning tone even input cable though system is connected to mains power supply BYPASS LED light up Inverter not switched even though the power on Supply is available BATTERY LED lights Input voltage and or up and audible alarm fre
27. is 230VAC OUTPUT Model No B500 060 B C B500 100 B C P wer rating 6kVA 5 4kW 10kVA 9kW Voltage 208 220 230 240x 1 1 VAC Frequency 50 60x 1 0 05 Hz Battery mode Load type PF 0 5 1 lagging lt 2 full linear load THDY lt 5 full non linear load Uninterruptible Power Solutions In Line mode 10 min 105 125 1 min 125 150 10s gt 150 Overload 1s gt 170 In Battery mode 2 min 105 125 30 s 125 150 1s gt 150 Derating to 90 when the output voltage is adjusted to 208VA xoe The overload capacity should be derated automaticall ine mode when the temperature is over 35 degrees BATTERIES Model No No B500 w ad B500 100 B BEd BAT Current of external EN 3 3 Operating Envi S DS load capacity should be de rated by 1 for every 100m above 1000m above sea level Uninterruptible Power Solutions 3 4 Typical backup time Typical values at 25 C in minutes Model No 100 Load 3 5 Dimensions and weights r Model No Dimensions WxHxD mm B500 060 C Er BE EE Uninterruptible Power Solutions Fig 3 1 Front view of B500 060 B C B500 100 B C 10 Peel Uninterruptible Power Solutions
28. is lost or abnormal the UPS will in mode or Battery mode and the load is supplied Input Output Load 220 V 220 V 10000VA 60 Hz 60 Hz 9000 W J100 Koos 8 e mn iil 25 Uninterruptible Power Solutions Fig 5 7 HE mode 1 The function can be enabled through the LCD setting or the software provided 2 It should be noted that the transfer time of UPS output from mode to battery mode is approximately 10ms i acceptable for a majority of loads although for re sensitive loads it could represent a problem 5 2 6 Converter mode N In converter mode the UPS will run with fcap put frequency 50Hz or 60Hz Once the mains power i normal the UPS will transfer to battery mode and the pplied continuously 60 Hz R 100 ay Fig 5 8 Converter mode he function can be enabled through the LCD setting or the software provided 2 The load should be de rated to 60 in converter mode 26 Uninterruptible Power Solutions 5 2 7 Warning When the warning occurs it shows that there are some abnormal problems during the operation of the UPS Normally the problems are not serious and the UPS continues working but they should addressed or the UPS may fail The detailed warning table is shown in chapter of 7 Q Input Output Load 220 V 220 V 1000 60 Hz 60 Hz 90 a gt L4 d 5 2 8 Fault When the fault o shows that some serious pr
29. ition At this time the fan begins to rotate an CD screen will show the logo Then LCD will sh e default UPS status summary screen after the UPS in he self test y pressing button continuously for more than 1 second buzzer will beep for 1s and the UPS will start to turn on 4 A few seconds later the UPS turns into Line mode If the mains power is abnormal the UPS will transfer to Battery mode without output interruption 29 Uninterruptible Power Solutions 5 3 2 Turning on UPS without mains 1 Check all the connections are correct Check the external battery pack breaker is in ON position 2 By pressing button continuously for more than 100ms t UPS will be powered on At this time the fan begins to rotate and the LCD will show the logo Then LCD will show th UPS status summary screen after the UPS fini e self test 3 By pressing button continuously for than second the buzzer will beep 1s the UPS starts t i a 4 A few seconds later the UPS turns into Battery mode If the mains power comes back the UP ransfer to Line mode without output interruption 5 3 3 Turning off UPS with mai 1 To turn off the UPS inv more than 3 seconds a then turn into B S e 2 When comple above action the UPS output voltage is still present rder to cut off the UPS output simply cut off the mains power supply A few seconds later the LCD display shuts dow nd no output voltage is available f
30. l have hazardous voltage after rning off the UPS To turn off the UPS output power off the S and then cut off the mains power supply wait for the UPS shut down completely 3 Open the terminal block cover located on the rear panel of the UPS please refer to the layout diagram 4 For 6KVA UPS it is recommended to select the UL1015 8AWG 6mm or other insulated wire which complies with AWG Standard for the UPS input and output wirings 15 Uninterruptible Power Solutions 5 For 10KVA UPS it is recommended to select the UL1015 6AWG 10mm or other insulated wire which complies with AWG Standard for the UPS input and output wirings 6 Ensure that the mains supply has a large enough rating Thi rating should be higher than the maximum requirement ofthe UPS Failure to comply with this requirement could cau damage if the current ratings are exceeded 7 The protective earth ground wire should be me Only appropriate cablings should be used 8 Connect other input and output wires to the corresponding input Gr heed and output terminals according to thesdi 9 Ensure that the terminal conne re firmly fastened to be sure of a safe and reliabl O OUTPUT G OUTPUT L OUTPUT N PARALLEL JUMP2 PARALLEL JUMP1 ig 4 7 Input and output Terminal Block wiring diagram mportant notes If the UPS is used in single mode JP1 and JP2 ust be connected If
31. oblem has happened the directly cut off the output or transfer to bypass and rming The backlight of LCD will also turn to red The detai fault table is shown in chapter 7 Input Output Load 220 V 0 V OVA 60 Hz 0 Hz 0 W 0 100 A nan Fig 5 10 Fault 27 Uninterruptible Power Solutions 5 2 9 Other status When the UPS is overloaded the alarm will beep twice every second Some unnecessary loads should be removed one by one to decrease the load connected to the UPS to less than 90 of it nominal power capacity Input Output Load 220 V 220 VI12000 60 Hz 60 Hz 10000 on the display 60 Hz 9000 W 100 _ all Fig 5 12 Battery test 100 mm If the battery status detected is bad battery detected or battery disconnected the battery failure symbol will be shown and the UPS will alarm 28 Uninterruptible Power Solutions Input Output Load 220 V 220 V 12000VA 60 Hz 60 Hz 10000 W al 00 Fig 5 13 Battery Fails C 5 3 Turning on and Turning off UPS Warning Please switch off the coane h before turning on the UPS and switch on the loa AN ne after the UPS is turned on Switch off all of the connect efore turning off the UPS 5 3 1 Turning on UPS with main 1 Check all the a A are correct Check the external battery pack b akei s in ON position 2 Set inputbreaker to ON pos
32. olutions Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to th battery which could present a potential hazard Before carrying out any kind of service and or maint isolate the UPS and disconnect the batteries Verify current is present and no hazardous voltage exist in either the capacitor or the BUS capacitor Batteries must be replaced only by gualifiedrp hel Batteries have a high short circuit curr pose a risk of electric shock Take all precauti easures specifically those listed below when working wi teries remove all jewellery c he s rings and other metal objects use only tools Oy d grips and handles When changingfbatteries replace with the same quantity and the same ty ries Batteries shou Otbe disposed of in a fire as this could be potentially hazardous Please dispose of batteries a iat ly may be connected to external battery module EBM roper disposal of batteries is required Refer to your local des for disposal requirements Do not open or destroy batteries These batteries contain effluent electrolyte which can cause serious injury to the skin and eyes It may also be toxic Replace the fuse only with a fuse of the same type and specification in order to avoid fire hazards Uninterruptible Power Solutions 1 4 Transport Please transport the UP
33. rload Beep twice every eco about the UPS itself load entification and settings through t Depended on the fault warning status or other status O The UPS provides useful i status events measureme the front panel display After powering on t and then go to tl summary The display atically returns to the default UPS status summary creen when no button has been pressed for 15 minutes On sth status summary screen it provides the following n display the logo for several seconds fault page which shows the UPS status atus summary including mode and load Alarm status if any are present Notes alarm including fault and warning information e Battery and charger status including battery voltage charge level and charger status Running information including parallel UPS and running time 22 Uninterruptible Power Solutions Utility input UPS output information information OER ERA EE YTTYOYAT TOY OYI papur f Mia 220 vl 220 vl10000va 50 Hz 50 Hz 9000 W UPS operating Battery status information Fig 5 2 The Gale vo The more detailed operation of i Koos in chapter 5 5 5 2 Operating mode The different gr So are displayed corresponding to current operatin status 5 2 1 Line m An example ofd CD display in Line mode is shown in the following Input Output Load 220 V 220 V 10000VA 60 Hz 60Hz 9000 W 100 1007 i Fig 5
34. rom the UPS output te ess button continuously for buzzer will beep 3s The UPS will ing off UPS without mains power off the UPS press button continuously for more than 3 seconds and the buzzer will beep 3s The UPS will cut off the output at once 2 A few seconds later LCD shuts down and no voltage is available from the UPS output 30 Uninterruptible Power Solutions 5 4 LCD operation 5 4 1 The main menu In the default UPS status summary screen when pressing Q lt 1s the detailed information about the alarm the system and the battery will be shown Q In the default UPS status summary screen when pres S the display will enter the main menu tree The main menu tree includes six branches iia menu event log menu measurement menu control me jfication menu and setting menu 31 p UPS status 220 V KP Event log Measure atrot Identification Settings 32 Eee Uninterruptible Power Solutions Input Output 220 V 50H L 100 50 Hz 41 tput overload N Alarm Roll Battery Volt 220V Battery charging Charger level 100 v Increase mode Para Num 2 Status Running time 0001 03 01 00 Uninterruptible Power Solutions Fig 5 14 Main menu tree 5 4 2 The UPS status menu By pressing on the menu of UPS status the display
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36. side mounting brackets optional accessory can be fixed to obtain greater stability of the UPS enclosure See Fig 4 5 13 Uninterruptible Power Solutions Fig 4 5 Medeni iy 4 3 2 Installation onnect the mains power Cable specifications tobe Used When installing the unit Model B500 060 B B500 100 B Protective earthing cond r Min cross sectio 6mm 8AWG 10 mm 6AWG Input L N Min con cross section 6mm 8AWG 10 mm 6AWG Inp r 40A 250VAC 63A 250VAC N 6mm 8AWG 10 mm 6AWG onductor cross section External Battery Cabinet ositive Pole Negative pole Neutral Pole Min conductor cross section External Battery Cabinet Fuse in Positive Pole Negative pole 30A 240VDC 60A 240VDC Neutral Pole 6mm 8AWG 10 mm 6AWG 14 Uninterruptible Power Solutions External Battery Cabinet Breaker in Positive Pole Negative pole 32A 240VDC 50A 240VDC Neutral Pole Torque for fixing above terminals 3 95 4 97Nm 35 44 1b in 1 It is suggested to install an external isolating device to prot against current backfeed between mains input and the reading RISK OF VOLTAGE BACKFEED x Isolate the UPS before operating on thistcircuit then check for hazardous voltage between all ter rior to starting work tz 2 4 6 Typical external isolating device installation 2 inside the unit may stil
37. temperature of Check the ventilation Temperature UPS is too high and the ambiente Ambient NTC abnormal UPS internal fault Consult dealer Para Cable Male Loss The parallel cable is Check t arallel cable disconnected Para Cable Female The parallel cable is cre rl cable Loss disconnected Para Bat Differ The battery packs of eck if all the battery pack is some UPSs ar ected disconnecte N Para Line Differ The mains i Check the building wiring and some S input cable disco Check if the input breaker is closed Ensure the UPSs are connected to same input source Para Work Mode Differ here are different The UPSs with different power power strategy setting strategy setting Ex one Line in parallel system mode and one Converter mode are forbidden to parallel Para ower Differ There are different The UPSs with different UPSs in parallel capacity Ex one 6KVA and system one 10KVA are forbidden to parallel E In Para HE function is HE function is forbidden in enabled in parallel parallel system system 47 pen ke Uninterruptible Power Solutions 7 2 Trouble Shooting According To Fault Indication Problem Displayed Possible cause Remedy Inv Overload Fault Overload Check the loads and remove some non critical loads Check if some loads are failed Byp Overload Fault Overload Check the loads and remove some non critical loads Check if some loads are fa
38. the UPS is used in parallel mode the Jumper between JP1 and JP2 must be removed 16 Uninterruptible Power Solutions 10 An output breaker should be installed between the output of the UPS and the load This breaker should protect against excessive leakage current 11 When using the UPS for the first time all load should bef removed prior to switching the unit on Once on loads should be added gradually one by one 12 After completing the installation check all the wites Are connected correctly and tightly 13 It is recommended that the batteries used in this system are charged for a minimum of 8 hours prior to use The UPS can be used immediately without the recommended 8 hour initial charge However this will have dheseffect of reducing the backup time compared to the standard rating 14 If it is necessary to connectian induetive load such as a monitor or a laser printer to the UPS the Start up power should be used for calculating the reqtifed eapacity of the UPS 4 4 Operating procedure for connecting with the external battery The nominal DC Woltage of the external battery pack is 240VDC Each battery pack consists of 20 pieces of 12V maintenance free batteriesun series To achieve longer backup time it is possible to a conneep multi battery packs but the principle of same voltage Same type should be strictly followed For 6KVA select the UL1015 8AWG 6mm or other insulated wire which complies with
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