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20A-IN009 - Rockwell Automation

1. Frame A Frame C i 1032 4 06 222 087 Dia lt 129 3 5 09 51 3 2 02 gt 4 Places lt 754 2 97 gt M 0 87 Dia 407 1 60 647 255 v Ole E GOH yq 959 HE E D 3 78 KJ 94 6 766 e i e 104 4 3 72 3 02 7 D 411 Ts 70 5 D 2 78 2707F d SL y 406 i 1 60 jae 1 fea 16 e E I lt 59 6 2 35 gt 53 1 2 09 lt 72 4 2 85 gt lt 73 0 2 87 I 96 1 3 78 gt lt 922 3 63 gt I 101 9 4 01 I 111 2 4 38 gt Frame B Frame D 1444 5 69 gt 22 2 0 87 Dia 164111646 28 5 1 12 Dia 60 3 2 37 amp 5 Places H 83 7 3 30 gt 2 Places 497 1 96 z 2220087 Dia lt 739 287 vx 2 Places L TW a 95 0 674 76 6 94 6 603 e 9 197 627 207 oo 2 eso i 2 52 A de E ae 7 1 67 Pta TT Tal LJ i FI
2. 76 2 mm 76 2 mm 3 0 in 3 0 in Y Y a I 11 Maximum Surrounding Air Temperature Enclosure Rating Temperature Range Open Type IP 20 NEMA UL Type 1 and flange mount 0 50 C 32 122 F IP54 and IP66 NEMA UL Type 4X 12 0 40 C 32 104 F IMPORTANT ATTENTION Some drives are equipped with an adhesive label on the top of the chassis Removing the adhesive label from the drive changes the NEMA UL enclosure rating from Type 1 Enclosed to Open Type 10 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Power Ratings Dimensions and Approximate Weights This section provides power ratings dimensions and weights for the drives Table 2 Power Ratings Output Power Frame Size 208 240V AC Input 400 480V AC Input 600V AC Input kw Hp Not IP66 NEMAVUL Not IP66NEMA UL Not IP66 NEMA UL ND HD ND HD Filtered Filtered Type 4x 12 Filtered Filtered Type4x 12 9 Filtered Filtered Type 4x 12 9 0 37 0 25 0 5 0 33 A B B A B B A B 0 75 0 55 1 075 A B B A B B A B 15 1 1 2 15 B B B A B B A B 2 2 1 5 1302 B B B B B B B B 4 3 5 3 C D B B B B s B 5 5 4 75 D D C D C D 75 55 10 7 5 D D E C D C D 11 7 5 15 10 E D D D D D D 15 11 20 15 z E E D D D e D 18 5 15 25 20 z E E z D D D D 22 18 5
3. character of the nameplate catalog number is A see page 31 Solid ground Verify that the jumpers at both locations are installed JP2 JP3 and JP5 JP6 Non solid ground Remove the jumpers at JP2 JP3 and JP5 JP6 In addition verify that the input filter option is not installed Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Factory Default Jumper Settings 8 g DC Bus Common Mode E S MOV Input Filter Caps Caps Power Source Type C B JP2 JP3 JP3A JP3B Solid ground D Installed Installed Verify that the jumpers at both locations JP2 JP3 and E JP3A JP3B are installed C JP2 JP3 JP3A JP3B Installed Installed Non solid ground E CM Cap Remove the jumpers at JP2 JP3 and JP3A JP3B LAI Lalo P3B P3 gt F 4 AS AO o gs Un In MOV Filter Cap DB JP2 JP3 JP3A JP3B Solid ground D Installed Installed Verify that the jumpers at both locations JP2 JP3 and E JP3A JP3B are installed C JP2 JP3 JP3A JP3B Installed Installed Non solid ground Remove the jumpers at JP2 JP3 and
4. 22 2 0 87 Dia 34 5 1 36 APlaces 23 9 0 94 A A ea 6 11 63 7 135 9 43 5 35 129 8 5 11 1024 4 03 Y v v 9 y 42 7 1 68 gt lt 55 4 2 18 gt 79 3 3 12 85 1 3 35 Frame C lt 12 3 442 58 4 2 30 gt 22 2 0 87 Dia 47 7 1 88 lt gt 4 Places le J 163 5 6 44 Atr Y 36 1 1 42 gt lt 56 1 2 21 gt lt 75 2 2 96 gt x 94 2 3 71 Frame E m Frame B 127 5 5 02 gt 22 2 0 87 Dia 43 4 1 71 5 Places 32 8 1 29 tos l z A K HU i L ay Pas db 155 2 _ 6 11 163 7 136 7 e 5 38 1262 la 4 97 101 6 4 00 Y Y Y E 55 6 2 19 NINE 75 5 2 97 85 7 3 37 L lt 1 13 5 4 47 lt 123 8 4 87 gt Frame D 2 149 7 5 89 L 693 273 gt 285 1 12 Dia 222 087 Dia lt 286230 2 Places E 164 1 6 46 RV 37 5 1 48 lt gt Y j 64 0 2 52 93 0 3 66 gt lt 121 0 4 76 _ gt 22 2 108 0 4 25 gt 210 0 8 27 087 43 7 172 i lt y o YY r e agi C5 p VA gt ME
5. 140M F8E C32 5098 20AD034 D 25 20 312 25 9 34 40 5 54 40 70 40 125 125 50 140M F8E C45 5098 20AD040 D 30 25 36 7 305 40 151 68 50 90 50 150 150 50 140M F8E C45 5098 20AD052 E 40 30 47 7 39 7 52 60 80 60 110 60 200 200 70 20AD065 E 50 40 596 496 65 78 104 180 125 80 250 250 100 See page 29 for notes Table 10 600 Volt AC Three phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse DelayFuse Breaker Protector 140M Motor Protector with Adjustable Current Range E ND HD Amps kVA Cont 1Min 3Sec Min Max Min Max Max Max Available Catalog Numbers Minimum E Enclosure Volume CatNo in 600 Volt AC Input 20AE0P9 A 0 5 033 13 113 09 11 14 3 3 3 35 15 3 140M C2E B16 3441 20AE1P7 A 1 075119 2 J17 2 2 6 3 6 3 6 15 3 140M C2E B25 140M D8E B25 3441 20AE2P7 A 2 115 3 31 27 36 48 4 6 4 10 15 7 140M C2E B40 140M D8E B40 3441 20AE3P9 B 3 2 44 45 139 143 5 9 6 8 6 15 15 7 140M D8E B63 3441 20AE6P1 B 5 3 75 178 61 67 92 10 12 10 20 20 15 140M D8E C10 140M F8E CIO 3441 20AE9PO C 175 5 7 7 18 19 9 9 135 10 20 10 35 35 15 140M D8E C10 140M F8E CIO 3441 20AE011 C 10 7 5 98 101 11 135 18 15 20 15 40 40 15 140M D8E C16 140M F8E C16 3441 20AE017 D 15 10 153 159 17 1187 25 5 20 35 20 60 60 30 140M F8E C20 5098 20AE02
6. 30 25 E E D D D D 30 22 40 30 z E E a E E 37 30 50 40 a E E E E E 1 Not filtered is indicated if position 13 ofthe catalog number N 2 Filtered is indicated if position 13 ofthe catalog number A 3 Forindoor use only Rockwell Automation Publication 20A INOO9E EN P January 2015 11 PowerFlex 70 Adjustable Frequency AC Drive Figure 2 Dimension Drawings IP20 and IP66 NEMA UL Type 1 and 4X 12 Flange Mount i E gt C n TE u m NAAA fo H Lo oom B JS LS 7 Table 3 Dimensions and Approximate Weights Dimensions mm in 2 Weight Frame A B C D E F kg Ib IP20 NEMA UL Type 1 A 122 4 225 7 179 8 94 2 211 6 58 2 71 6 0 4 82 8 89 7 08 3 71 8 33 0 23 B 171 7 234 6 179 8 122 7 220 2 58 3 60 7 9 6 76 9 24 7 08 4 83 8 67 0 23 C 185 0 300 0 179 8 137 6 285 6 58 6 89 15 2 7 28 11 81 7 08 5 42 11 25 0 23 D 219 9 350 0 179 8 169
7. 48 Running S M A R T Start During a startup most applications require changes to a few parameters The LCD HIM on a PowerFlex 70 drive offers S M A R T start and displays the most commonly changed parameters With these parameters you can set the following functions e S Start Mode and Stop Mode e M Minimum and Maximum Speed e A Accel Time 1 and Decel Time 1 e R Reference Source e T Thermal Motor Overload To run a S M A R T start routine follow the steps in this table Step Key s Example LCD Displays 1 Press ALT and then Esc S M A R T The S M A R T start ALT Esc screen appears 2 View and change parameter values as desired For HIM information see Appendix B SMART List 3 Press Esc to exit the S M A R T start eee Stop Mode A Minimum Speed F gt Stopped Auto Running an Assisted Startup IMPORTANT This start up routine requires an LCD HIM The assisted start up routine prompts you to input required information Access assisted startup by selecting Start Up from the Main Menu To perform an assisted startup follow the steps in this table Step Key s Example LCD Displays 1 Inthe Main Menu press the up arrow or down arrow to LA ea scroll to Start Up F gt Stopped Auto 2 Press Enter ce Hz Main Menu Memory Storage Start Up Preferences IMPORTANT You must select Done Exit after you complete the start up routine for th
8. 5 Encoder A NOT Single channel or quadrature A input 6 Encoder A Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Figure 14 Sample Encoder Wiring 1 0 Connection Example 1 0 Connection Example 12V DC 250 mA 108 a Encoder power 20g internal drive 5 ower TOSHLD External p 5o Encoderpower Power Internal drive 12V 19 extemal Supply DC 250 mA power source WOO 110 2190 210 30 E 310 40m al Encoder signal 52 E Encoder signal 59 single ended OB differential 2 dual channel to SHLD dual channel Table 20 Encoder Specifications Topic Description Type Incremental dual channel Supply 5V 12V Configurable 5 Quadrature 90 27 Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel single ended or differential and capable of supplying a minimum of 10 mA per channel The encoder interface board accepts 5V or 12V DC square wave with a minimum high state voltage of 3 5V DC 5V mode and 7 0V DC 12V mode Maximum low state voltage is 1V DC for both 5V and 12V modes Maximum input frequency is 250 kHz Rock
9. Suggested entry for communication wiring Suggested entry for 1 0 and control wiring Rockwell Automation Publication 20A INOO9E EN P January 2015 35 PowerFlex 70 Adjustable Frequency AC Drive 1 0 Terminal Positions O T E M 5 16 7 18 1920 21 2225 24 25 26 2000000000000 poood oooooooOQoQOQ09000 2345672823910 I 2 I3 Table 17 1 0 Terminal Designations Standard and Enhanced Control Related No Signal Factory Default Description Parameters 1 Digital In 1 Stop CF 11 2 mA at 24V DC 361 366 CF Clear Fault 19 2V minimum on state 2 Digital In 2 Start 3 2V maximum off state 3 Digital In 3 Auto Man Important Use only 24V DC not suitable for 115V AC circuitry 4 Digital in 4 Speed Sel 1 Inputs can be wired ds sink or source l Important Digital inputs are not designed to work with a pulsed source 5 Digital In 5 Speed Sel 2 6 Digital In 6 Speed Sel 3 7 24V Common Drive supplied power for Digital In1 6 inputs 8 Digital In Common Not intended for use on circuits outside of the drive 9 424V DC m 150 mA maximum load 10 10V DC Pot Reference 2kohm minimum load 11 Digital Out 1 N 0 NOT Fault Max resistive load 380 387 12 Digital Out 1 Common aa
10. 2 Set Parameter 096 TB Man Ref Sel to option 9 MOP Level Eliminates a potential conflict alarm condition Analog In 2 is not a valid Speed Reference source if selected for any of the following parameters e 117 Trim In Select e 126 PI Reference Sel e 128 PI Feedback Sel e 147 Current Lmt Sel 3 Set Parameter 091 Speed Ref A Hi to the upper value of the desired speed reference range in Hz Set Parameter 092 Speed Ref A Lo to the lower value of the desired speed reference range in Hz Speed Reference A is now configured for an external potentiometer Rockwell Automation Publication 20A INOO9E EN P January 2015 49 PowerFlex 70 Adjustable Frequency AC Drive Control Scheme Change from 3 wire Start Stop to 2 wire Run Not Run at Digital In 1 and Digital In 2 1 Set Parameter 361 Digital In1 Sel to option 7 Run or 9 Run Reverse 2 Set Parameter 362 Digital In2 Sel to another option such as 8 Run Forward or 10 Jog See I O wiring examples beginning on page 35 Restoring Factory Defaults From the HIM Main Menu select Memory Storage Reset To Defaults Troubleshooting Abbreviated Fault and Alarm Listing For a complete listing of faults and alarms refer to the PowerFlex 70 User Manual publication 20A UM001 Table 21 Abbreviated Fault Table Eu Fault 2 Description Action Auxiliary Input 2 Q Auxiliary input interlock is open Check remote wiring Decel Inhibit
11. IP66 NEMA UL Type 4X 12 Indoor Installations Use the plugs that are supplied with IP66 NEMA UL Type 4X 12 rated drives to seal unused holes in the conduit entry plate For the best seal be sure that the inner rim of the plug is fully seated against the edge of the conduit entry hole ye e Rockwell Automation Publication 20A INOO9E EN P January 2015 17 PowerFlex 70 Adjustable Frequency AC Drive Table 4 Wiring Specifications Type Wire Types Power Standard 600V 90 C 194 F 1 2 XHHW2 RHW 2 Anixter B209500 B209507 Belden 29501 29507 or equivalent Description Four tinned copper conductors with XLPE insulation Copper braid aluminum foil combination shield and tinned copper drain wire PVC jacket Min Insulation Rating 0 750 mm 18 AWG twisted pair 100 shield with drain 0 750 mm 18 AWG three conductor shielded for remote pot 300V 75 90 C 167 194 F Signal Standard Belden 8760 9460 1 3 4 analog 1 0 or equivalent Belden 8770 or equivalent Digital 1 0 Shielded Multi conductor 1 3 4 shielded cable such as Belden 8770 or equivalent 0 750 mm 18 AWG three conductor shielded 1 Control and signal wires must be separated from power wires by at least 0 3 m 1 ft 2 We recommend the use of shielded wire for AC input power even if it is not necessary 3 Ifthe wires are short and contained within a cabinet tha
12. Ms p 70 9 2 79 gt lt 924 3 64 gt 519704 zl 102 7 4 04 ia Masi ree 1 07 3 4 22 Le 140 6 5 54 s 135 5 5 33 gt Frame E 210 0 8 27 gt re 108 0 4 25 gt M 087 43 7 1 72 0 Bo 944 E Y 3 72 779 3 07 i st t D T 39 C 2 157 ci y ee eee 108 0 4 25 gt pe 159 0 6 26 gt lt 210 0 8 27 15 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Figure 7 PowerFlex 70 Cutout Dimensions Frame B Frame C 38 iis 8 08 190 0 d Ls i 202 0 950 7 48 1010 7 95 G74 63 3 98 69 3 L 0 27 0 25 D E PNE 5 Es T Y ILLU AES 300 0 1181 2258 8 89 2830 2346 820 2193 9 24 11 14 8 29 aes 241 5 9 51 105 3 109 7 4 15 432 1415 5 57 T pr i C 9 e l 41 5 A pee Y a Y 1 63 8x 93 5 4x 3 0R L_ 5
13. for a description of alarm types 52 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Common Symptoms and Corrective Actions Table 23 Drive Does Not Start From Start or Run Inputs Wired to the Terminal Block Cause Indication Corrective Action Drive is Faulted Flashing red status Clear fault light e Press Stop e Cycle power Set Fault Clear to 1 Clear Faults on the HIM Diagnostic menu Incorrect input wiring Flashing green Wire inputs correctly and or install jumper See page 35 for wiring examples status light e 2 wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs e Jumper from terminal 7 to 8 is required Incorrect digital input programming None Program Digital Inx Sel for correct inputs Mutually exclusive choices have been made Start or Run programming can be missing i e Jog and Jog Forward e 2 wire and 3 wire programming can be Flashing yellow Program Digital Inx Sel to resolve conflicts conflicting status light and Remove multiple selections for the same Exclusive functions for example direction Digin CflctB function control can have multiple inputs that are indication on LCD configured HIM Install stop button to apply a signal at stop Stop is factory default and is not wired 5i terminal Drive Status 2 Shows type 2
14. 0 335 6 58 9 25 20 4 8 66 13 78 7 08 6 65 13 21 0 23 E 280 3 555 8 207 1 200 0 491 0 6 9 18 60 41 0 1 04 0 21 88 815 7 87 1933 0 27 1P66 NEMA UL Type 4X 12 for Indoor Use Only B 171 7 239 8 203 3 122 7 220 2 58 3 61 8 0 6 76 9 44 8 00 4 83 8 67 0 23 D 219 9 350 0 210 7 169 0 335 6 58 9 13 20 1 8 66 13 78 8 29 6 65 13 21 0 23 E 280 3 555 8 219 8 200 0 491 0 6 9 18 60 41 0 11 04 0 21 88 8 65 7 87 1933 027 Flange Mount A 156 0 225 8 178 6 123 0 55 6 2 71 6 0 6 14 8 89 7 03 4 84 2 19 B 205 2 234 6 178 6 123 0 55 6 3 60 7 9 8 08 9 24 7 03 4 84 2 19 C 219 0 300 0 178 6 123 0 55 6 6 89 15 2 8 62 11 81 7 03 4 84 2 19 D 248 4 350 0 178 6 123 0 55 6 9 25 20 4 9 78 13 78 7 03 4 84 2 19 E 280 3 555 8 207 1 1172 89 9 18 60 41 0 11 04 21 88 8 15 4 61 3 54 1 IP20and IP66 frame E drives are manufactured with a flange like heatsink with mounting holes 2 Approximate weights include the HIM 12 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Figure 3 PowerFlex 70 IP20 NEMA UL Type 1 Bottom View Dimensions mm in Frame A For some drive ratings the fan is not present 86 4 3 40
15. 140M C2E B25 140M D8E B25 3441 20AD3P4 A 2 15 38 132 34 45 6 6 6 6 12 15 7 140M C2E B40 140M D8E B40 3441 20AD5PO B 3 2 56 4 7 5 5 5 75 10 10 10 20 20 15 140M C2E B63 140M D8E B63 3441 20AD8PO B 5 3 98 84 8 8 8 12 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AD011 C 75 5 94 79 11 12 1 16 5 15 20 15 40 40 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AD014 C 110 7 5 112 4 104 14 1165 22 20 30 20 50 50 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 26 Rockwell Automation Publication 20A IN009E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Table 9 400 480 Volt AC Three phase Input Drive Ratings and Input Protection Devices Continued Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse DelayFuse Breaker Protector 140M Motor Protector with Adjustable Current Range 9 E ND HD Amps kVA Cont 1Min 3 Sec Min Max Min Max Max Max Available Catalog Numbers Minimum E Endosure Volume CatNo in 3 20AD022 D 15 10 199 166 22 24 2 133 25 45 25 80 80 30 140M D8E C25 140M F8E C25 5098 20AD027 D 20 15 248 20 6 27 33 44 35 60 35 100 100 50
16. BD CD DD ED EFS EF FF FG GF GG GH Rockwell Automation Publication 20A INOO9E EN P January 2015 25 PowerFlex 70 Adjustable Frequency AC Drive Table 8 208 240 Volt AC Three phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse DelayFuse Breaker Protector 140M Motor Protector with Adjustable Current Range 9 E ND HD Amps kVA Cont 1Min 3Sec Min Max Min Max Max Max Available Catalog Numbers Minimum A 5 Enclosu fe Volume atNo in 208 Volt AC Input 20AB2P2 A 05 033129 1 1 25 27 37 6 6 6 10 15 7 140M C2E B40 140M D8E B40 3441 20AB4P2 A 1 0 7556 2 148 15 5 74 10 10 10 175 15 7 140M C2E B63 140M D8E B63 3441 20AB6P8 B 2 15 10 36 78 103 138 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AB9P6 B 3 2 114 51 11 12 1 16 5 20 25 20 40 40 30 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB015 C 5 3 116 5 8 175 192 266 20 35 20 70 70 30 140M C2E C20 140M D8E C20 140M F8E C20 3441 2048022 D 7 5 5 233 83 253 278 379 30 50 30 100 100 30 140M D8E C25 140M F8E C25 5098 20AB028 D 10 7 5 29 8 10 7 132 2 37 9 506 4
17. ConflictB 18 2 A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with an X and causes an alarm Start Stop CF Run RunFwd RunRev Jog Jog Fwd Jog Rev Fwd Rev Start X X X X X Stop CF Run X X X X X RunFwd X X X X RunRev X X X X Jog X X JogFwd X X Jog Rev X X Fwd Rev X X Dig In ConflictC 19 2 Multiple physical inputs have been configured to the same input function Multiple configurations are not allowed for the following input functions e Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B TB Man RefCflct 30 Occurs when EEE Auto Manual is selected default for Digital In3 Sel parameter 363 and TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input can be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 2 all factory default uses for Analog In 2 must be reprogrammed such as parameters 90 117 128 and 179 See the Auto Manual Examples section of the PowerFlex 70 User Manual publication 20A UM001 To correct Verify reprogram the parameters that reference an analog input or Reprogram Digital In3 to another function or Unused 1 See PowerFlex 70 User Manual publication 20A UMO01
18. D 15 10 199 183 11 121 16 5 125 45 25 80 80 30 140M D8E C25 140M F8E C25 5098 20AD027 D 20 15 248 103 13 5 165 22 35 60 35 100 100 50 140M F8E G2 5098 20AD034 D 25 20 312 13 7 203 27 40 70 40 125 125 50 140M F8E C45 5098 20AD040 D 30 25 136 7 19920 1255 34 50 90 50 150 150 50 140M F8E C45 5098 20AD052 E 40 30 47 7 128 26 130 40 60 110 60 200 200 70 20AD065 E 50 40 596 24 8 132 5 39 52 80 125 80 250 250 100 See page 29 for notes 28 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Table 13 600 Volt AC Single phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse DelayFuse Breaker Protector 140M Motor Protector with Adjustable Current Range SIND HD Amps kVA Cont 1 Min 3Sec Min Max Min Max Max Max Available Catalog Numbers Minimum Enclosure Volume at No in 600 Volt AC Input 20AE0P9 A 0 5 033 13 10 7 0 5 0 6 107 43 3 3 3 5 15 3 140M QE B16 3441 20AE1P7 A 1 0 7519 1 J09 1 13 13 6 3 6 15 3 140M QE B25 140M D8E B25 341 20AE2P7 A 2 1 5 3 16 14 18 24 4 6 4 10 15 7 140M C2E B40 140M D8E B40 3441 20AE3P9 B3 2 44 23 2 22 3 6 8 6 15 15 7 140M D8E B6
19. RO dla C 1650 I 6 49 1399 5 50 9 1269 4 99 E Rockwell Automation Publication 20A INOO9E EN P January 2015 Le 108 0 4 25 gt 159 0 6 26 Le 210 0 8 27 13 PowerFlex 70 Adjustable Frequency AC Drive Figure 4 PowerFlex 70 IP 66 NEMA UL Type 4X 12 Bottom View Dimensions mm in for indoor use only Frame B Frame D 28 3 28 3 22 1 1 11 1 11 0 87 22 1 1 0 87 Y gt 7 470 138 2 5 44 an Lee 99 6 i I 3 92 Y 55 2 2 17 gt 31 0 1 22 lt gt lt 77 3 3 04 gt 49 193 6 E 99 6 3 92 75 5 2 97 E T lt 102 0 4 02 a 115 9 4 56 120 1 4 73 gt Figure 5 PowerFlex 70 IP 54 IP 66 NEMA UL Type 4X 12 Bottom View Dimensions mm in Frame E ESC I 108 2 4 26 1 57 7 6 21 gt gt lt 165 7 6 52 gt 207 7 8 18 14 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Figure 6 PowerFlex 70 Flange Mount Bottom View Dimensions mm in
20. a minimum insulation thickness of 15 mils 0 4 mm 0 015 in and cannot have large variations in insulation concentricity IMPORTANT Donot use THHN or similarly coated wire in wet areas Rockwell Automation Publication 20A INOO9E EN P January 2015 23 PowerFlex 70 Adjustable Frequency AC Drive 24 Shielded Armored Cable Shielded cable contains the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise that is generated by a typical AC Drive Use shielded cable for installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that can be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable can also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable can help extend the distance that the motor can be from the drive without the addition of motor protective devices such as terminator networks See Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INOOI Consider the general specifications of the environment of the installation including temperature flexibility moisture characteristics and chemical res
21. alarms Safe Torque Off Option Installed Flashing yellow Verify correct wiring to Digital In 6 Hardware Enable Input Digital In 6 not status light and Check for presence of signal present Not Enable indication on LCD HIM Safe Torque Off Option inputs not present Flashing yellow Wire inputs correctly on Safe Off option status light and terminals 1 4 Safe Off See the DriveGuard Safe Torque Off Option indication on LCD User Manual publication HIM PFLEX UM003 for more information Table 24 Drive Does Not Start From the HIM Cause Corrective Action Drive is programmed for 2 wire control Human Interface Module HIM Start button is disabled for 2 wire control If 2 wire control is required no action is necessary If 3 wire control is required program Digital Inx Sel for correct inputs Rockwell Automation Publication 20A INOO9E EN P January 2015 53 PowerFlex 70 Adjustable Frequency AC Drive 54 Table 25 Drive Does Not Respond to Changes in Speed Command Cause Indication Corrective Action No value is coming from the source LCD HIM 1 Ifthe source is an analog input check wiring and use a of the command Status Line meter to check for presence of signal indicates At 2 Check Commanded Freq for correct source Speed and output is 0 Hz Incorrect reference source has been None 1 Check Speed Ref Source for the source of the speed programmed reference 2 Reprogram Spee
22. are configured to Stop CF CF Clear Fault or Enable verify that signals are present or the drive cannot start See Troubleshooting Abbreviated Fault and Alarm Listing on page 50 for a list of potential digital input conflicts If the STS LED is not flashing green see Drive Status Indicators on page 49 6 When prompted select a display language The PowerFlex 70 start up screen displays 7 Press the enter key to display the start up menu 8 Use the arrow keys to highlight 2 Basic 9 Press the enter key Use the enter key to follow the menu and step you through the start up routine 42 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive The basic start up routine asks simple questions and prompts you to input required information See also Common I O Programming Changes on page 49 Information About Start up Motor Tests Control schemes vary based on the Start Jog Source that is selected in Step 3 Motor Tests Start Jog Source Control Source Description Digital inputs Digital In 1 Stop Digital In 2 Start Digital In 3 Jog Local HIM Port 1 HIM connected to DPI Port 1 controls Stop Start Jog Digital In 1 6 are temporarily disabled during motor tests Remote HIM HIM connected to DPI Port 2 controls Stop Start Jog Digital In 1 6 are temporarily disabled during motor tests During motor tests and tuning procedures the drive
23. default parameter settings Digital Input 1 Param 361 4 Stop CF Digital Input 2 Param 362 5 Start Three wire control O 24V Co mmon Use factory default parameter settings Digital Input 1 Param 361 4 Stop CF Digital Input 2 Param 362 5 Start Digital output Form Crelays energized in normal state Rockwell Automation Publication 20A INOO9E EN P January 2015 Select source 2 Use factory default parameter settings Digital Out1 Sel Param 380 1 Fault Digital Out2 Sel Param 384 4 Run 37 PowerFlex 70 Adjustable Frequency AC Drive 38 Input Output Enable input Shown in enabled state Important Digital inputs are not designed to work with a pulsed source Connection Example Oo 0O020O000 Required Parameter Settings Standard control Param 366 1 Enable Enhanced control Param 366 1 Enable For dedicated hardware enable remove enable jumper see page 39 Joystick bipolar speed reference 10V input a TO O O 10V Com 10V Power Source Set direction mode Param 090 2 Analog In 2 Param 190 1 Bipolar Adjust scaling Param 091 092 325 326 Check results Param 017 Analog input bipolar speed reference 10V input Adjust scaling Param 091 092 325 326 Check results P
24. events on the power system supplying a drive can cause component damage or shortened product life These events are divided into two basic categories that are described below e All Drives The power system has power factor correction capacitors that are switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000V These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions S Hp or Less Drives in addition to all drives above The nearest supply transformer is larger than 100 kVA or the available short circuit fault current is greater than 100 000 A The impedance in front of the drive is less than 0 5 If any or all of these conditions exist we recommend that you install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor To calculate the impedance use the information that is supplied in the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 Single phase Input Power The PowerFlex 70 drive is typically used with a three phase input supply The drive is listed by Underwriters Laboratories UL to operate on single phase input power Single p
25. joist a floor ground rod or bus bar see Figure 12 Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD The shield terminal see Figure 8 on page 20 provides a grounding point for the motor cable shield The motor cable shield can be connected to this terminal on the drive on the drive end and the motor frame on the motor end A shield terminating cable gland can also be used If you use shielded cable for control and signal wiring the shield can be grounded at the source end and not the drive end Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive REI Filter Grounding IMPORTANT Use RFI filters only in installations with grounded AC supply systems that are permanently installed and solidly grounded bonded to the building power distribution ground If you use an optional radio frequency interference RFI filter relatively high ground leakage currents can be present Be sure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and must not include any form of plug or socket that permits inadvertent disconnection Some local codes require redundant ground connections Periodically check the integrity of all connections See the instructions supplied with the filter protection See Drive
26. refer to Figure 9 on page 21 for location The voltage must be Zero ATTENTION The following information is merely a guide for proper installation Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation ofthis drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Rockwell Automation Publication 20A INOO9E EN P January 2015 29 PowerFlex 70 Adjustable Frequency AC Drive IMPORTANT To guard against unstable operation and or damage you must configure the drive as shown in Table 14 on page 30 The PowerFlex 70 drive contains protective MOVs and common mode capacitors that are referenced to ground see below MOV and AC EMI Capacitor Phase to Ground R L1 o S L2 T L3 tl cy TE H N Jumper Wire Common Mode Capacitor to Ground DC E PG Jumper Wire All PowerFlex 70 240V 480V and 600V AC input drives are shipped with the DC bus common mode capacitors referenced to ground Specific drive catalog IMPORTANT numbers are listed below Voltage Cat No 240 20AB 480 20AD 600 20AE See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INO01 for information on ungrounded systems Table 14 Recommended Power Jumper Configurations Benefits of Correct
27. 0 70 40 125 125 50 140M F8E G2 5098 20AB042 D 15 10 39 8 143 43 555 74 60 100 160 175 175 70 140M F8E C45 5098 20AB054 JE 20 15 57 5 20 7 62 1 724 196 6 180 125 80 200 200 100 20AB070 E 25 20 723 26 0 782 93 1 124 90 175 19 300 300 100 240 Volt AC Input 20AB2P2 A 0 5 033125 11 22 24 133 3 45 3 8 15 3 140M C2E B25 140M D8E B25 3441 20AB4P2 A 1 07548 2 42 48 64 6 9 6 15 15 7 140M C2E B63 140M D8E B63 3441 20AB6P8 B 2 15 87 136 68 9 12 15 15 15 25 25 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AB9P6 B 3 2 412 2 5 1 96 10 6 144 20 20 20 35 35 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB015 C 5 13 113 9 58 153 1174 232 20 30 20 60 60 30 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB022 D 7 5 5 199 83 22 244 33 25 45 25 80 80 30 140M D8E C25 140M F8E C25 5098 20AB028 D 10 7 5 257 10 7 28 33 44 35 60 35 110 110 50 140M F8E G2 5098 20AB042 D 15 10 38 7 16 1 42 462 63 50 90 50 150 150 50 140M F8E C45 5098 20AB054 E 20 15 49 8 207 54 63 84 60 100 60 200 200 100 20AB070 E 25 20 645 268 70 81 108 90 150 90 275 275 100 See page 29 for notes Table 9 400 480 Volt AC Three phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse DelayFuse Breaker Protector 140M Motor Protector with Ad
28. 0 8x 03 5 4x 3 0R 6 9 90 14 0 12R 0 20 20 14 0128 027 1 L_ 5A 0 20 i fl bett uL rrr p j vsere 58 8 58 8 AP a Bid 231 Frame D Frame E 280 3 L 248 4 a r 11 04 9 78 2624 Ii 1033 L 206 2 8 12 1312 ea 562 5 16 2 21 7 60 45 024 0 18 D D x F T 350 0 250 4 1378 F 9 86 7 333 0 13 11 s y 20 70 69 555 8 21 88 n 4939 1944 i 4189 1649 3439 sm to 13 54 14x 93 5 3 20 14 0 128 0 18 2689 10 59 1939 7 63 1189 4 68 439 173 se en 1 rod NC Y 20x D3 5 L 6 0 90 14 0 24 berkze erry 871 3 43 16 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Step 3 Wire the Drive Wire This section describes wiring recommendations for the drive Recommendations Opening the Cover To open the cover follow the steps for your drive enclosure shown below IP20 NEMA UL Type 1 1 Loosen the cover screw 2 Pull the cover straight off the chassis to avoid damaging the connector pins IO BEG GS SY SD SEZ SUSY G IP66 NEMA UL Type 4X 12 for Indoor Use Only 1 Loosen the cover screws IMPORTANT Torque cover screws to 0 79 Nem 7 Ib in
29. 2 D 20 15 20 208 22 1255 34 25 45 25 80 80 30 140M F8E C25 5098 20AE027 D 25 20 248 25 727 133 44 35 60 35 100 100 50 140M F8E C25 5098 20AE032 D 30 25 294 30 5 32 405 54 40 70 40 12 125 50 140M F8E G2 5098 20AE041 E 40 30 137 6 391 41 48 64 50 90 50 150 150 100 20AE052 E 50 40 477 496 52 161 5 82 60 110 60 200 200 100 See page 29 for notes Table 11 208 240 Volt AC Single phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse DelayFuse Breaker Protector 140M Motor Protector with Adjustable Current Range 9 E ND HD Amps kVA Cont 1Min 3Sec Min Max Min Max Max Max Available Catalog Numbers Minimum 5 Enclosure Volume at No in 208 Volt AC Input 20AB2P2 A 0 5 033 29 10 6 13 11 6 1 9 6 6 6 10 15 7 140M C2E B40 140M D8E B40 3441 20AB4P2 A 1 1075 56 11 24 28 3 7 10 10 10 175 115 7 140M C2E B63 140M D8E B63 3441 20AB6P8 B 2 1 5 10 18 39 52 69 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AB9P6 B 3 2 114 26 5 5 6 1 83 20 25 20 40 40 30 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB015 jC 5 3 16 29 86 9 6 133 20 35 20 70 70 30 140M C2E C20 140M D8E C20 140M F8E C20 3441 20AB022 D 7 5 5 233 42 127 139 19 0 130
30. 24 The drive is not following a commanded Verify that input voltage is within deceleration because it is attempting to drive specified limits limit bus voltage Verify that system ground impedance follows proper grounding techniques Disable bus regulation and or add dynamic brake resistor and or extend deceleration time FluxAmpsRef Rang 78 The value for flux amps determined by Reprogram Motor NP FLA with the the Autotune procedure exceeds the correct motor nameplate value programmed Motor NP FLA Repeat Autotune HW OverCurrent 12 The drive output current has exceeded Check programming Check for excess the hardware current limit load improper DC boost setting DC brake volts set too high or other causes of excess current IR Volts Range 77 Calculate is the autotune default and Reenter motor nameplate data the value that is determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values Motor Overload 7 O Internal electronic overload trip An excessive motor load exists Enable Disable with Fault Config 1 Reduce load so drive output current 50 Rockwell Automation Publication 20A INOO9E EN P January 2015 does not exceed the current set by Motor NP FLA PowerFlex 70 Adjustable Frequency AC Drive Table 21 Abbreviated Fault Table Continued Su Fault 2 Description Action OverSpeed Limit 25 Functions such as Slip Compensatio
31. 3 3441 20AE6P1 B 5 3 75 39 31 34 46 410 12 10 20 20 15 140M D8E C10 140M F8E C10 3441 20AE9PO C 75 5 77 4 45 5 68 10 20 10 35 35 15 140M D8E C10 140M F8E C10 3441 20AE011 C 10 7 5 98 5 1 55 68 J9 15 20 15 40 40 15 140M D8E C16 140M F8E C16 3441 20AE017 D 15 10 1153 8 85 94 1128 20 35 20 60 60 30 140M F8E C20 5098 20AE022 D 20 15 20 104 11 1128 17 25 45 25 80 80 30 140M F8E C25 5098 20AE027 D 25 20 248 129 13 5 165 22 35 60 35 100 100 50 140M F8E C25 5098 20AE032 D 30 25 294 153 16 1203 27 40 70 40 125 125 50 140M F8E 32 5098 20AE041 E 40 30 37 6 196 20 5 24 32 50 90 50 150 150 100 20AE052 E 50 40 477 24 8 26 308 141 60 110 60 200 200 100 1 For IP 66 NEMA UL Type 4X 12 enclosures drives listed as Frame A increase to Frame B and drives that are listed as Frame C increase to Frame D 2 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 3 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 12596 of motor FLA Ratings that are shown are maximum 4 Circuit Breaker inverse time breaker For US NEC minimum size is 12596 of motor FLA Ratings that are shown are maximum 5 Maximum allowable rating by US NEC Exact size must be chosen for each installation 6 Motor Circuit Protector instantaneous trip circuit breaker
32. 3441 20AC8P7 B 4 3 1113 3 9 44 50 66 15 17 5 15 30 30 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AC011 C 5 5 4 11 38 58 6 5 87 15 25 15 45 40 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AC015 C 7 5 55 15 1 52 77 8 6 11 6 20 30 20 60 60 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AC022 D 11 75 219 7 6 12 1 16 5 130 45 30 80 80 30 140M D8E C25 140M F8E C25 5098 20AC030 D 15 11 130 3 110 5115 165 225 40 60 40 120 120 50 140M F8E G2 5098 20AC037 D 18 5 15 135 122 185 225 30 50 80 50 125 140 50 140M F8E C45 5098 20AC043 D 22 118 5 407 14 31 21 5 28 37 60 90 60 150 160 70 20AC060 E 30 22 56 8 19 7 30 133 45 80 125 80 225 240 80 20AC072 E 37 30 68 9 239 36 45 60 90 150 90 250 280 100 480 Volt AC Input 20AD1P1 A 0 5 0 33 13 0 6 06 0 6 08 3 3 3 4 15 3 140M C2E B16 3441 20AD2P1 A 1 075 24 1 11 41 2 1 6 3 6 3 8 15 3 140M C2E B25 140M D8E B25 3441 20AD3P4 A 2 15 38 16 17 123 3 6 6 6 12 15 7 140M C2E B40 140M D8E B40 3441 20AD5P0 B3 2 56 24 25 26 38 10 10 10 20 20 15 140M C2E B63 140M D8E B63 3441 20AD8PO B 5 3 98 14 2 4 44 16 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E CIO 3441 20400011 C 75 5 95 J4 155 61 83 15 20 15 40 40 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AD014 C 10 7 5 125 52 7 83 11 20 30 20 50 50 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AD022
33. 50 30 100 100 30 140M D8E C25 140M F8E C25 5098 20AB028 D 10 7 5 29 8 5 4 116 1 119 253 40 70 40 125 125 50 140M F8E G2 5098 20AB042 D 15 10 398 7 2 21 5 27 8 37 60 100 60 175 175 70 140M F8E C45 5098 20AB054 E 20 15 57 5 10 4 31 1 36 2 483 80 125 80 200 200 100 20AB070 E 25 20 723 13 0 39 1 466 62 90 175 90 300 300 100 240 Volt AC Input 20AB2P2 A 0 5 0 33 2 5 10 6 11 1 2 17 3 45 3 8 15 3 140M C2E B25 140M D8E B25 3441 20AB4P2 A 10 75 48 1 21 24 32 6 9 6 15 15 7 140M C2E B63 140M D8E B63 3441 20AB6P8 B 2 115 87 118 34 145 6 15 15 15 25 25 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 Rockwell Automation Publication 20A INOO9E EN P January 2015 27 PowerFlex 70 Adjustable Frequency AC Drive Table 11 208 240 Volt AC Single phase Input Drive Ratings and Input Protection Devices Continued Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps DelayFuse DelayFuse Breaker Protector 140M Motor Protector with Adjustable Current Range 9 E ND HD Amps kVA Cont 1Min 3Sec Min Max Min Max 9 Max Max Available Catalog Numbers Minimum E Endosure Volume CatNo E in 300 20AB9P6 B 3 2 122 26 48 153 72 20 20 20 35 35 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB015 C 5 3 113 9 12 9 77 187 11 6 20 30 20 60 60 30 140M C2E C1
34. 6 140M D8E C16 140M F8E C16 3441 20AB022 D 75 5 119 9 42 122 16 5 25 45 25 80 80 30 140M D8E C25 140M F8E C25 5098 20AB028 D 10 7 5 25 7 54 114 16 5 22 35 60 35 110 110 50 140M F8E C32 5098 20AB042 D 15 10 387 81 121 2331 315 50 90 50 150 150 50 140M F8E C45 5098 20AB054 E 20 15 149 8 104127 315 42 60 100 160 200 200 100 20AB070 E 25 20 645 134135 405 54 90 150 90 275 275 100 See page 29 for notes Table 12 400 480 Volt AC Single phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse DelayFuse Breaker Protector 140M Motor Protector with Adjustable Current Range ND HD Amps kVA Cont 1Min 3 Sec Min Max min Max Max Max Available Catalog Numbers Minimum Su Enclosure Volume CatNo in 3 400 Volt AC Input 20AC1P3 A 037 025 16 10 6 07 0 7 1 0 3 3 3 5 15 3 140M C2E B16 3441 20AC2P1 A 075 055 25 09 11 12 16 4 6 4 8 15 7 140M C2E B25 140M D8E B25 3441 20AG3P5 JA 15 11 43 15 18 123 3 6 6 6 12 15 7 140M C2E B63 140M D8E B63 3441 20AC5P0 B J 2 2 15 65 23 25 28 38 10 10 10 20 20 15 140M C2E C10 140M D8E CIO 140M F8E C10
35. Component damage can result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD protection handbook ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration before applying input signals ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that start and stop the motor If an input device is used operation must not exceed 1 cycle per minute or drive damage can occur Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive preventing nuisance overvoltage faults that result from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that can cause a fault however it can also cause either of the following two conditions to occur f ATTENTION The adjust freq portion of the bus regulator function is useful for Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes ho
36. E 028 32 2 7 5 10 D Type 3P4 3 4 1 5 2 0 A 042 43 11 15 D 2 0 Wall Machine Mount IP66 054 62 1 15 20 E 5PO 5 0 2 2 3 0 B C NEMA UL Type 4X 12 for 070 782 185 Q5 E 8PO 8 0 3 7 5 0 B indoor use only 011 11 5 5 7 5 C Flange Mount Front Chassis 014 14 7 5 10 C IP20 NEMA UL Type 1 Rear c2 022 22 1105 D F Heatsink IP66 NEMA UL Type 4X 12 for indoor outdoor ND Rating 027 27 15 20 D use 240V 60 Hz Input 034 34 18 5 25 D Wall Machine Mount IP54 Code Amps kW Hp rame 040 40 22 30 D NEMA UL Type 12 2P2 2 2 0 37 0 5 A 052 52 30 40 E IP20 and IP66 frame E drives are manufactured 4P2 4 2 0 75 1 0 A 065 65 37 50 E with a flange like heatsink with mounting holes 6P8 6 8 1 5 2 0 B Only available on Frame E 9P6 9 6 2 2 3 0 B 015 15 3 4 0 5 0 C e 022 22 5 5 7 5 D HIM 028 28 7 5 10 D Code Interface Module 042 42 1105 D 0 Blank Cover 054 54 15 20 E 3 Full Numeric LCD 070 70 18 5 25 E 5 Prog Only LCD 4 Only available with NEMA 4X option C 1 Frame size is dependent upon enclosure type and emission class See Table 2 Power Ratings on page 11 for applicable frame sizes for power ratings See Catalog Number Explanation Continued on page 5 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Catalog Number Explanation Continued Position Number 1 3 4 5 7 8 20A B 2P2 A a b C d Documentation Manua
37. For US NEC minimum size is 12596 of motor FLA Ratings that are shown are maximum 7 Bulletin 140M with adjustable current range must have the current trip set to the minimum range that the device will not trip Application specific thermal considerations may require a larger enclosure 8 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems 9 The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 10 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Disconnecting MOVs and Common Mode Capacitors Before proceeding be sure that all power to the drive has been removed ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery can perform maintenance repair of the system Failure to comply can result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC and DC terminals of the Power Terminal Block
38. Fuse and Circuit Breaker Ratings on page 25 for the ATTENTION The PowerFlex 70 does not provide branch short circuit recommended fuse or circuit breaker to protect against short circuits Power Wiring local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so can result in personal injury and or equipment damage ATTENTION National Codes and standards NEC VDE BSI and others and Cable Types Acceptable for 200 600V Installations Various cable types are acceptable for drive installations For many installations unshielded cable is adequate as long as the cable is separated from sensitive circuits As an approximate guide provide a spacing of 0 3 m 1 ft for every 10 m 32 8 ft of length In all cases do not use long parallel runs Do not use cable with an insulation thickness less than 15 mils 0 4 mm 0 015 in Use copper wire Wire gauge requirements and recommendations are based on 75 C 167 F Do not reduce wire gauge when using higher temperature wire Unshielded Thermoplastic High Heat resistant Nylon coated THHN Thermoplastic Heat and Water resistant Nylon coated THWN or similar wire is acceptable for drive installation in dry environments as long as adequate free air space and or conduit fill rate limits are provided The wire must have
39. Installation Instructions Allen Bradley PowerFlex 70 Adjustable Frequency AC Drive Additional Resources This document explains the 5 BASIC STEPS needed to install and perform a Basic Start up of the PowerFlex 70 AC drive A Human Interface Module HIM is required to perform the Basic Start up routine that is covered in this manual The information provided in this manual is intended for qualified installers only These documents contain more information for related products from Rockwell Automation Resource PowerFlex 70 AC Drives Technical Data publication 20A TD001 Description This publication provides detailed drive specifications option specifications and input protection device ratings PowerFlex 70 Adjustable Frequency AC Drive User Manual publication 20A UM001 Provides the basic information that is needed to start up and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive DriveGuard Safe Torque Off Option Series B for PowerFlex 40P and PowerFlex 70 AC Drives publication PFLEX UM003 Provides information for the installation and operation of the DriveGuard Safe Torque Off option PowerFlex Communication Adapter User Manuals publication 20COMM UMxxx Adapter specific user manual Provides information for the installation and operation of the various communication protocol adapters available for the drive Dynamic Braking Resistor Calculator publication PFLEX A
40. JP3A JP3B ola r A PO Tn1 MOV Filter Ca Rockwell Automation Publication 20A INOO9E EN P January 2015 33 PowerFlex 70 Adjustable Frequency AC Drive 2 Factory Default Jumper Settings 8 g DC Bus Common Mode E lt S S MOV Input Filter Caps Caps Power Source Type E B JP1 JP2 JP3 JP4 Solid ground D Installed Installed Verify that the jumpers at both locations JP1 JP2 and E JP3 JP4 are installed C JP1 JP2 JP3 JP4 Installed Installed Non solid ground Remove the jumpers at JP 1 JP2 and JP3 JP4 MOV Filter Cap 34 Rockwell Automation Publication 20A INOO9E EN P January 2015 Step 4 1 0 Wiring PowerFlex 70 Adjustable Frequency AC Drive Important points to remember about I O wiring e Use copper wire Wire gauge requirements and recommendations are based on 75 C 167 F Do not reduce wire gauge when you are u
41. MOV Input DCBus Common Configuration on Power Power Source Type 1 Filter Caps 2 Mode Caps Source Type Unknown Connected Disconnected See solid and non solid ground points below Solid ground Connected Connected UL compliance ACfed solidly grounded Reduced electrical noise e DCfed from passive rectifier that Most stable operation has an AC source and solid EMC compliance ground e Reduced voltage stress on components and motor bearings Non solid ground Disconnected Disconnected Helps to avoid severe equipment ACfed ungrounded Impedance grounded High resistive ground B phase ground Regenerative unit such as common DC bus supply and brake e DCfed from an active converter damage when a ground fault occurs 1 Itis highly recommended to accurately determine the power source type and then configure appropriately 2 When MOVs are disconnected the power system must have its own transient protection to ensure known and controlled voltages Rockwell Automation Publication 20A IN009E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive To connect or disconnect these devices refer to pages 32 through 34 IMPORTANT Common mode capacitors are required to conform with the EMC directive Removing the common mode capacitors causes the drive to be non compliant with the EMC directive In addition to the configurations described in this section install an isolation transformer on an ungrounded distribut
42. TO01 Provided information for determining dynamic braking requirements and evaluating resistors for dynamic braking PowerFlex 70 and 700 Reference Manual Volume 1 publication PFLEX RM001 Provides detailed information for specifications and dimensions operation and dynamic brake selection for the drive PowerFlex 70 EC and 70 VC Reference Manual publication PFLEX RM004 Provides detailed drive information including operation parameter descriptions and programming Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOT Provides the basic information that is needed to properly wire and ground Pulse Width Modulated PWM AC drives Industry Installation Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES ATO03 Provides basic information for enclosure systems and environmental location considerations to help protect against environmental contaminants and power and grounding considerations that are needed to properly install AC drives Product Certifications website http www ab com Allen Bradley Rockwell Software Provides declarations of conformity certificates and other certification details Rockwell Automation PowerFlex 70 Adjustable Frequency AC Drive You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bra
43. aram 017 Analog input unipolar speed Configure input for current reference Common Param 320 Bit 1 1 Current 0 20 mA input Adjust scaling Param 091 092 325 326 Check results Param 017 Analog input Set Fault Config 1 positive temperature Param 238 Bit 7 1 Enabled coefficient Set Alarm Config 1 PTC OT set gt 5V Param 259 Bit 11 1 Enabled PTC OT cleared lt 4V PTC Short lt 0 2V Analog output unipolar Select source value 0 10V output Can drive a 2k Ohm load 25 mA short circuit limit 0 20 mA output 400 Ohm max load Param 342 Adjust scaling Param 343 344 1 Digital inputs can be wired for 2 wire or 3 wire start stop control Three wire control requires separate Start and Stop signals Two wire control requires one input signal configured Run Hi Stop Lo Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Hardware Enable Circuitry Only Enhanced Control By default you can program a digital input as an enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a hardware enable configuration is used To use the hardware enable configuration remove the enable jumper ENBLJMP and connect the enable input to Digital In 6 see below 1 Remove the drive cover 2 L
44. c test methods General Notes e Some drives are equipped with an adhesive label on the top of the drive If the adhesive label is removed the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV directive e Use a motor cable that is as short as possible to avoid electromagnetic emission and capacitive currents e Do not use line filters in ungrounded systems e PowerFlex drives can cause radio interference if used in a residential or domestic environment Follow national and local industrial safety regulations and or electrical codes in addition to the essential requirements for CE compliance see page 9 to prevent radio interference e Conformity of the drive with CE EMC requirements does not mean that an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance e PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the PowerFlex 70 EC and 70 VC Reference Manual publication PFLEX RM004 1 CE certification testing has not been completed for 600V class drives Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Essential Requirements for CE Compliance These eight
45. can modify certain parameter values for proper start up operation These values are reset to their original values when startup is complete The affected parameters are listed here e 053 e 080 e 276 e 278 e 361 366 IMPORTANT If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not reset to their original value If this situation occurs reset the drive to factory defaults see page 50 and repeat the start up procedure Rockwell Automation Publication 20A INOO9E EN P January 2015 43 PowerFlex 70 Adjustable Frequency AC Drive Appendix A Startup and Troubleshooting This section includes information for starting and troubleshooting the drive First Power up Menu Structure English Frangais Espa ol Italiano Deutsch Portugu s Nederlands Not Selected Main Menu Diagnostics Parameter Device Select Memory Storage Preferences y PowerFlex 70 Start Up Startup consists of several steps to configure a drive for basic applications y PowerFlex 70 Start Up Make a selection 1 SMART 2 Basic 3 Detailed 4 More info Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Start Up Complete these steps in order 2 Motr Data Ramp 3 Motor Tests 4 Speed Limits 5 Speed Trq Cntl 6 Start Stop l O 7 Done Exit PowerFlex 70 Adjustable F
46. conditions must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 e Standard PowerFlex 70 CE compatible drive e Review important precautions attention statements throughout this manual before installing the drive e The drive installation cannot include the encoder interface option 20A ENC 1 drive catalog number position 16 must be 0 For example 20 Axxxxxxxxxxxx0 Ground the drive as described in General Grounding Requirements on page 22 e Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation e For Band E frame drives only ferrite core kit 20A EMCOI must be installed on the I O cable as close to the drive as possible per Figure 1 Figure 1 Ferrite Core Installation on B Frame and E Frame Drives Only B Frame EFrame 0000 o 3 A Pa 77 Install One Ferrite F Core on the 1 0 Cable a 9 for B Frame Drives o o a Install Three Ferrite Cores on the 1 0 Cable for E Frame Drives e All shielded cables must terminate with the proper shielded connector e Comply with the conditions in Table 1 on page 10 Rockwell Au
47. d Ref A Sel for correct source Incorrect reference source is being None 1 Check Drive Status 1 bits 12 and 13 for unexpected selected via remote device or digital inputs Source selections 2 Check Dig In Status to see if inputs are selecting an alternate source 3 Reprogram digital inputs to correct Speed Sel x option Table 26 Motor and or Drive does Not Accelerate to Commanded Speed Cause Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x Excess load or short acceleration None Check Drive Status 2 bit 10 to see if the drive is in Current times force the drive into current Limit limit slowing or stopping Remove excess load or reprogram Accel Time x acceleration Speed command source or valueis None Check for the proper Speed Command by using Table 25 on not as expected page 54 Programming is preventing the None Check Maximum Speed and Maximum Freq to assure that drive output from exceeding limiting values Table 27 Motor Operation is Unstable Cause Motor data was incorrectly entered or Autotune was not performed Indication None Manually Clearing Faults speed is not limited by programming Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Step Key s 1 Press Esc to acknowledge the fault The fault information is removed so that you ca
48. dley distributor or Rockwell Automation sales representative Allen Bradley Drives Technical Support Use the contacts information provided in this table for PowerFlex 70 technical support including spare parts information Online at By Email at By Telephone at http www ab com support abdrives support drives ra rockwell com 262 512 8176 2 Rockwell Automation Publication 20A INOO9E EN P January 2015 Table of Contents PowerFlex 70 Adjustable Frequency AC Drive Catalog Number Explanation lecce nn 4 Step 1 Read the Precautions and General Information 6 EMG Instructions i2 aetate her Madan eet b ta liado e es 8 Step 2 Mount the Drive Minimum Requirements 10 Minimum Mounting Clearances pi debet e A EE RE tae e Vx HEURE RIS 10 Maximum Surrounding Air Temperature ooooocccccccnonnconccnnannnos 10 Power Ratings Dimensions and Approximate Weights 0005 11 Step 3 Wire the Drive Wire Recommendations o o 17 Opening the Coveri vie uero qoo why Wie RS 17 IP66 NEMA UL Type 4X 12 Indoor Installations oooooomcmmmmm 17 AC Supply Source Consideras rie nea wae we 18 Power Terminal Block eee ret oue p a saan ed es 20 General Grounding Requirements sc ria 22 Power Wiring de E EAAS AA a Seb olay AERA AN 23 Electronic Motor Overload Protection eese eese 25 Drive Fuse and Circuit Breaker Ratings b
49. e start up autotune data to be saved Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Drive Status Indicators Name Color State Description Green Flashing The d rive is ready but is not running and no faults are present v Steady The drive is running and no faults are present Yellow Flashing An inhibit condition exists the drive cannot be started Check drive stopped parameter 214 Start Inhibits Flashing An intermittent type 1 alarm condition exists drive running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists drive running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred Steady A non resettable fault has occurred See the communication adapter Status of DPI port internal communications if present user manual um Status of communications module when installed Status of network if connected Status of secondary network if connected Common 1 0 Programming Changes Your application needs can require changing parameters from their factory default settings Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer 1 Set Parameter 090 Speed Ref A Sel to option 1 Analog In 1 Sets the speed reference input to I O terminals 14 and 15 for voltage and I O terminals 16 and 17 for current
50. fault if the HIM is not the last controlling device and does not have manual control of the drive e Param Enables entry of a parameter number for viewing editing Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Start up Routines The PowerFlex 70 is designed so that startup is simple and efficient If you have an LCD HIM two start up methods are provided Select the desired start up routine that is needed for the application e S M A R T Start This routine lets you quickly configure the drive by programming values for the most commonly used functions see Running S M A R T Start on page 48 e Assisted Startup This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O With enhanced control two levels of assisted startup are available basic and detailed see Running an Assisted Startup on page 48 Figure 16 Standard Control Start up Menu Main Menu Done Exit otor Data an Ramp Times Y Y Y Y Y Y 1 Input Voltage Motor Tests Speed Limits Speed Control Start Stop I O Configu e for Enter Motor NP Optimize Torque Set Min Max Configu e Configu e Alternate Input Data Stop Mode and Speed and Source Value Control Method Voltage Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Ramp Times Speed Re
51. ferences Digital Inputs Outputs and Analog Outputs IMPORTANT Power must be applied to the drive when viewing or changing parameters Previous programming can affect the drive status when power is applied Figure 17 Enhanced Control Start up Menu Main Menu Motor Control Motor Data and 1 imi ISpeed Tor ur Done Speed Limit P que Select Ramp Times Motor Tests peed Limits Central Start Stop I O Application Exit Configu es Enter Motor NP Optimize Torque Set Min Max Configu e Configu e Configu e Motor Control Data Stop Mode and Speed and Source Value Control Method for Specifi Method Accel Decel Verify Direction Direction and Scale for 2 Wire 3 Wire 1 0 Application Ramp Times Control Speed References Digital Inputs Outputs and Analog Outputs During motor tests and tuning procedures the drive can modify certain parameter values for proper start up operation These values are then reset to their original values when startup is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not reset to their original value If this situation occurs reset the drive to factory defaults see page 50 and repeat the start up procedure 2 Only in Detailed Startup mode Rockwell Automation Publication 20A INOO9E EN P January 2015 47 PowerFlex 70 Adjustable Frequency AC Drive
52. hase operation provides 50 of the three phase rated current See Table 11 on page 27 through Table 13 on page 29 Generator Input Power Contact technical support for details on how to power a drive properly when using generator power See Rockwell Automation Support on the back cover Rockwell Automation Publication 20A INOO9E EN P January 2015 19 PowerFlex 70 Adjustable Frequency AC Drive Power Terminal Block Figure 8 Typical Power Terminal Block Location B frame shown 2 678901125 1234 oso 9 9 dy AS 0 O Table 5 Power Terminal Block Specifications IP 20 NEMA UL Type 1 IP 66 NEMA UL Type 4X 12 g 00 V Wire Size Range M Torque Max Min Max Recommended No Name Frame Description mm AWG mm AWG Nem Ib in Nem Ib in 1 Power A B C Inputpowerand 4 0 10 0 3 22 1 1 10 0 8 7 terminal block motor connections D Input powerand 10 0 6 0 8 18 1 7 15 14 12 motor connections E Input powerand 25 0 3 2 5 14 2 71 24 2 71 24 motor connect
53. ion system where the line to ground voltages on any phase can exceed 125 of the nominal line to line voltage See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INOOI for more information on impedance grounded and ungrounded systems Jumper Installation Removal and Storage PowerFlex 70 drives utilize plug in style jumpers Most drives have a jumper storage area inside the front cover Store any extra jumpers or jumpers that have been removed in this storage area In some cases a protective cover is installed over the jumper pins that extend from the board If there is a protective cover remove the cover install or remove the jumper and replace the cover Drive Identification See the drive nameplate and locate the voltage code frame and internal EMC option frame B drives Use this information to locate the proper procedure in the following tables Voltage Code Internal EMC Option Frame ULTYPE 1 IP20 and 50C 122F Ambient Limit Frame A See Manual for additional ratings 400V Class 480V Class LISTED INDUCTRIAL Normal Duty Power xxx kW xxx HP UU 6223 Heavy Duty Power xxx kW xxx HP Input 3 Phase 47 63Hz AC Voltage Range 342 440 432 528 Amps XXX XXX Output 3 Phase 0 400 Hz AC Voltage Range 0 400 0 460 Base Frequency default 50 Hz 60 Hz Continuous Amps XXX x 3 Sec 60 Sec Ovld Amps xxx XXX XX Mfd in 2008 on Jan 19 Serial No xxxxxxx Original Firmware No x xxx D Allen B
54. ions O SHLD terminal All Terminating 1 6 14 1 6 14 point for wiring shields 1 Maximum minimum sizes that the terminal block can accept these are not recommendations Table 6 Wire Routing Recommendations Description Suggested entry for incoming line wiring o Suggested entry for motor wiring 20 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Cable Entry Plate Removal If more wiring access is needed the cable entry plate on all drive frames can be removed Loosen the screws that secure the plate to the heat sink and slide out the plate Figure 9 Frame A B C D Power Terminal Block and DC Bus Test Points o oO Oo O0O0O0O000003q I MT L EE E Tp L1 L2 L3 BRI BR2 T1 T2 T3 PE PE R S T DC BRK U V W Figure 10 Frame E Power Terminal Block O OO O0 O0 oO OO oO l l l I l l l l jl L1 L2 L3 DC DC BRI BR2 T1 T2 T3 R S T U V w z 8 y Terminal Description Notes R R L1 Three phase AC line input power 5 s 12 For single phase input connect to any two terminals T T 13 BRI DC brake DB resistor connection Important Do not connect both an internal and BR DC brak external DB resistor at the same time This can violate the minimum rae allowed DB resistance and cause damage
55. istance In addition a braided shield can be included and be specified by the cable manufacturer as having coverage of at least 7596 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four Cross linked Polyethylene XLPE insulated conductors with a 10096 coverage foil and an 8596 coverage copper braided shield with drain wire surrounded by a Polyvinyl Chloride PVC jacket Other types of shielded cable are available but the use of these types can limit the allowable cable length For example some of the newer cables bundle four conductors of THHN wire and wrap them tightly with a foil shield This type of construction can greatly increase the cable charging current that is required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits is not known Table 7 Recommended Shielded Wire Location Rating Type Description Standard Tray rated 600V 90 C Three tinned copper conductors with XLPE insulation option 2 194 F RHH RHW 2 5 mil single helical copper tape 2596 overlap minimum with three bare Anixter OLF 7xxxxx Or copper grounds in contact with the shield equivalent PVC jacket Class and Il Tray rated 600V 90 C Three bare copper conductors with XLPE insulation and i
56. justable Current Range 9 Ej ND HD Amps kVA Cont 1Min 3Sec Min Max Min Max Max Max Available Catalog Numbers Minimum E Endosure Volume CatNo in3 400 Volt AC Input 20AC1P3 A 0 37 025 16 11 13 14 19 3 3 3 5 15 3 140M C2E B16 3441 20AC2P1 A 0 75 0 55 25 18 21 24 32 4 6 4 8 15 7 140M C2E B25 140M D8E B25 341 20AC3P5 A 15 11 43 3 135 45 6 6 6 6 12 15 7 140M C2E B63 140M D8E B63 3441 20AC5PO B 22 15 65 45 5 55 75 10 10 10 20 20 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AC8P7 B 4 3 113 78 87 99 132 15 175 J15 30 30 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AC011 C 5 5 4 105 76 115 13 1 4 15 25 15 45 40 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AC015 C 7 5 5 5 15 1 104 154 17 2 23 1 120 30 20 60 60 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AC022 D 11 75 219 1152 22 1242 133 30 45 30 80 80 30 140M D8E C25 140M F8E C25 5098 20AC030 D 15 11 303 21 130 133 45 40 60 40 120 120 50 140M F8E G2 5098 20AC037 D 18 5 15 35 24 3 37 45 60 50 80 50 125 140 50 140M F8E C45 5098 20AC043 D 22 18 5 407 28 2 43 56 74 60 90 60 150 160 70 20AC060 E 30 22 56 8 393160 66 90 80 125 80 225 240 80 20AC072 E 37 30 68 9 47872 90 120 90 150 90 250 280 100 480 Volt ACInput 20AD1P1 A 0 5 0 33 13 1 1 11 12 1 6 3 3 3 4 15 3 140M C2E B16 3441 20AD2P1 A 1 0 75 24 2 21 24 32 3 6 3 8 15 3
57. l No Manual lt gt Brake IGBT Code w Brake IGBT M Yes h Internal Brake Resistor Code w Resistor Y Yes N No Rockwell Automation Publication 20A INOO9E EN P January 2015 9 10 11 12 3 A Y Y e f g h Emission Class Rating Filtered A A amp B Frames Optional C D amp E Frames Standard Not Filtered N A amp B Frames Optional C D amp EFrames 600V Frames A through D available only without filter Cat Code N 600V Frame E available only with filter Cat Code A 3 amp Increases size to Frame B EE EMEN Comm Slot Code Network Type E ControlNet Coax D DeviceNet E EtherNet IP N None 13 14 15 16 i j k I k Control amp I O Code Control Safe Off N Standard N A Enhanced No Gx Enhanced Yes 3 amp No longer available for sale Not available as factory installed option for 600V ratings l Feedback Feedback No Feedback Enhanced Control 5V 12V Encoder w Enhanced 1 Control Drive is not CE EMC certified when the encoder interface option is installed PowerFlex 70 Adjustable Frequency AC Drive Step 1 Read the Precautions Qualified Personnel and General Information gt ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery can plan or implement the installation startup and subsequent maintenance of the system Failure to comply can result in pers
58. las 25 Disconnecting MOVs and Common Mode Capacitors 00000000005 29 Step 4 VO Wiring iiie ii ia 35 I O Terminal Positions 00 c eee cece ene cece he 36 IO EP apli 37 Hardware Enable Circuitry Only Enhanced Control sse 39 Safe Torque Off Board Option Only Enhanced Control 39 Encoder Interface Option Only Enhanced Control ssuuuun 40 Step 5 Start up Checklist i356 40 yer o e E AR 42 Prepare Tor Drive SQUID oia 42 Information About Start up Motor Tests sess 43 Appendix A Startup and Troubleshooting o o o 44 First Power up Menu Structure pause ia 44 Human Interface Module HIM Overview 00 ce cece eee rarena 45 Sraptzap ROUEIDES A e buio PRIN b o DEC Ia oed sd pq 47 R nning S M AR T Start quss over anne te EE SR CERE oa E EAS 48 Running an Assisted Startup aero 48 Drive Status Indicators o Satan PRESE eee OUE S 49 Common I O Programming Changes sese 49 Control Scheme x icu od ceci dai ttn evite sb ees 50 Restoring Factory Defaults delas 50 Troubleshooting Abbreviated Fault and Alarm Listing 50 Common Symptoms and Corrective Actions s s 0 c cee eee eee e eee 53 Ma uallyGlearing Faults oos io e uie das 54 Rockwell Automation Publication 20A INOO9E EN P January 2015 3 PowerFlex 70 Adjustable Frequency AC Drive Catalog Number Explanation This table provides a descrip
59. mpervious Division land Il 194 F RHH RHW 2 corrugated continuously welded aluminum armor Anixter 7V 7xxxx 3G Black sunlight resistant PVC jacket overall or equivalent Three copper grounds on 10 AWG and smaller unused wires in the conduit must be grounded at both ends Also if a drive sharing a conduit is being serviced or installed disable all of the drives that are using that conduit Disabling all drives helps minimize the possible shock hazard from cross coupled motor leads ATTENTION To avoid a possible shock hazard caused by induced voltages Rockwell Automation Publication 20A IN009E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Motor Cable Lengths Typically motor lead lengths less than 30 m approximately 100 ft are acceptable However if your application requires longer lengths refer to Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI for details Electronic Motor Overload Protection Class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File E59272 Drive Fuse and Circuit Breaker Ratings Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electric Code NEC and any additional local codes or the equivalent The tables o
60. n or Remove excessive load or Bus Regulation have attempted to add overhauling conditions or increase an output frequency adjustment greater Overspeed Limit than the value programmed in Overspeed Limit OverVoltage 5 O DCbus voltage exceeded maximum Monitor the AC line for high line value voltage or transient conditions Motor regeneration can also cause a bus overvoltage Extend the decel time or install dynamic brake option SW OverCurrent 36 Drive output current has exceeded the Check for excess load improper DC 1 ms current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating boost setting DC brake volts set too high 1 See the PowerFlex 70 User Manual publication 20A UM001 for a description of fault types Rockwell Automation Publication 20A INOO9E EN P January 2015 51 PowerFlex 70 Adjustable Frequency AC Drive Table 22 Abbreviated Alarm Table i e Alarm 2 Description Dig In ConflictA 17 2 Digital input functions are in conflict Combinations that are marked with an X cause an alarm Acc2 Dec2 Accel2 Decel2 Jog JogFwd JogRev Fwd Rev Acc2 Dec2 X X Accel 2 X Decel 2 X Jog X X Jog Fwd X X Jog Rev X X Fwd Rev X X Dig In
61. n the following pages provide drive ratings including continuous 1 minute and 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes that are listed are the recommended sizes that are based on 40 C 104 F and the US N E C Other country state or local codes may require different ratings Fusing The recommend fuse types are listed below If available current ratings do not match those listed in the tables that are provided choose the next higher fuse rating e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used e UL UL Class CC T RK1 or J should be used Circuit Breakers The non fuse listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M self protected combination motor controllers If one of these devices is chosen as the desired protection method the following requirements apply e IEC Both types of circuit breakers and 140M self protected combination motor controllers are acceptable for IEC installations e UL Only inverse time circuit breakers and the specified 140M self protected combination motor controllers are acceptable for UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC
62. n use the Human Interface Module HIM B 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods Press Stop e Cycle drive power Set parameter 240 Fault Clear to 1 Clear Faults on the Human Interface Module HIM Diagnostic menu Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Notes Rockwell Automation Publication 20A INOO9E EN P January 2015 55 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Ins
63. ocate and remove the enable jumper on the main control board see the diagram 3 Connect the enable to Digital In 6 see Table 17 on page 36 Safe Torque Off Board Option Only Enhanced Control The optional PowerFlex Safe Torque Off board when used with suitable safety components provides protection according to EN 954 1 1997 Category 3 for safe off and protection against restart The PowerFlex safe off option is just one safety control system All components in the system must be chosen and applied correctly to achieve the desired level of operator safeguarding IMPORTANT IMPORTANT The drive enable digital input is a solid state circuit The safety outputs on the safety module must not be configured for pulsed safety pulse test The drive ships with the hardware enable jumper ENBL JMP installed You must remove the jumper if you are using the DriveGuard Safe Torque Off option If you do not remove the jumper the drive faults when a start command is issued Table 18 Terminal Description No Signal Description 1 Monitor N C Normally closed contacts for monitoring relay status 2 Common N C Maximum Resistive Load 250V AC 30V DC 50 VA 60 W Maximum Inductive Load 250V AC 30V DC 25 VA 30 W 3 24V DC Connections for user supplied po
64. on 20A INOO9E EN P January 2015 45 PowerFlex 70 Adjustable Frequency AC Drive 46 HIM Main Menu Main Menu Screen Menu Selections F gt Power Loss amp Auto Hz Main Menu Diagnostics Parameter Device Select ALT Functions Main Menu Diagnostics Parameter Device Select Memory Storage Start Up Preferences To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key that is associated with one of the following functions that are listed in the table below ALT Key then Function Function Description c S M A R T Displays the S M A R T screen This function enables the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions See the user manual for more information Log In Out Log in to change parameter settings Log out to protect parameter settings Change a password View Enables the selection of how parameters are viewed or detailed information about a parameter or component Device Select a connected adapter for editing O Lang Displays the language selection screen The LCD HIM on an architecture class drive enables you to change the display language any time O Auto Man Switches between Auto and Manual Modes Ifthe HIM requests Manual Mode the Speed Reference source is transferred to the HIM e Remove Enables HIM removal without causing a
65. onal injury and or equipment damage Personal Safety gt b gt gt ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point refer to Figure 9 on page 21 for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Product Safety Pb bb ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures can result in malfunction of the system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly
66. p 4 DC 13 Digital Out 1 N C Fault eds Roe s E 10 pA 10 mV DC 25 VA 30W 14 Analog In 1 Volts 2 Non isolated 0 10V 10 bit 100k ohm input impedance 320 327 15 Analog In 1 4 Volts TB Man Ref 16 Analog In 1 Current Voltage Reads value at 14 amp 15 Non isolated 0 20 mA 10 bit 100 ohm input impedance 17 Analog In 1 Current 18 Analog In 2 Volts 2 Isolated bipolar differential 0 10V unipolar 10 bit or 10V bipolar 19 Analog In 2 Volts Speed Ref A 10 bit and sign 100k ohm input impedance 20 Analog In 2 Current Voltage Reads value at 18 amp 19 Isolated 0 20 mA 10 bit and sign 100 ohm input impedance 21 Analog In 2 Current 22 10V Pot Common 2 0 10V 10 bit 10k ohm 2k ohm minimum load 340 344 Analog Out Volts Output Freq 0 20 mA 10 bit 400 ohm maximum load Analog Out Current Referenced to chassis ground 23 Analog Out Volts Common if internal 10V supply terminal 10 is used Analog Out Current 24 Digital Out 2 no Run See description at No s 11 13 380 387 25 Digital Out 2 Common 26 Digital Out 2 N C NOT Run 1 Contacts shown in unpowered state Any relay that is programmed as fault or alarm energizes pick up when power is applied to drive and deenergizes drop out when fault or alarm exists Relays selected for other functions energize when the condition exists and deenergize when the condition i
67. radley Mfg in U S A FAC1J Cat No 20A D xxx x X XXXXXXX Series A Q US Rockwell Automation Publication 20A INOO9E EN P January 2015 31 PowerFlex 70 Adjustable Frequency AC Drive 32 Jumper Settings and Locations Factory Default Jumper Settings E g DC Bus Common Mode E S S MOV Input Filter Caps Caps A B JP2 JP3 Not applicable C Installed D E 2 JP3 Sx JP Power Source Type Solid ground Verify that the jumper at JP2 JP3 is installed Non solid ground Remove the jumper at JP2 JP3 Important The internal EMC filter input filter is a factory installed option on frame B drives If the option is installed the drive cannot be used on a non solid MOV BB JP2 JP3 JP5 JP6 D Installed Installed E C JP2 JP3 JP5 JP6 Installed Installed ground power source To verify an extra R S T terminal block is present if the option is installed as shown Additionally the 13th Option Oo To 8 or Input Filter Na de 1s ooo Input Filter Option
68. requency AC Drive Human Interface Module HIM Overview This section provides information for operating the HIM LCD Display Elements Display Description H Direction Drive Status Alarm Auto Man Information Z Parameter Device Select Programming Monitoring Troubleshooting Main Menu Commanded or Output Frequency Diagnostics HIM Key Functions Key Description Exit a menu cancel a change to a parameter value or acknowledge a fault alarm Select a digit select a bit or enter edit mode in a parameter screen Scroll through options increase a value or toggle a bit Scroll through options decrease a value or toggle a bit Enter a menu enter edit mode in a parameter screen or Save a change to a parameter value Access the function that is associated with a programming or numeric key Provides access to the Large Format Display See the drive user manual for more information 990600 000000 Start the drive HIM Stop the drive or clear a fault Jog the drive Change direction These keys are active when the HIM is granted Manual Control or Param 090 Speed Ref A Sel 093 Speed Ref B Sel is set to Increase speed Option 18 DPI Port 1 for a HIM installed in the drive cover or Decrease speed Option 19 DPI Port 2 for a HIM connected by cable for handheld or remote installation option Rockwell Automation Publicati
69. rives Allen Bradley Rockwell Software Rockwell Automation PowerFlex and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20A INOO9E EN P January 2015 Supersedes Publication 20A INO09D EN P June 2013 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
70. s removed Theseinputs outputs are dependent on a number of parameters See the Related Parameters column in Table 17 Differential isolation external source must be less than 10V with respect to PE Differential isolation external source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Analog output current is available only with enhanced control drives 36 Rockwell Automation Publication 20A INOO9E EN P January 2015 1 0 Wiring Examples This section shows examples of typical I O wiring Input Output Potentiometer unipolar speed reference 10k Ohm pot recommended 2k Ohm minimum Connection Example PowerFlex 70 Adjustable Frequency AC Drive Required Parameter Settings Select speed reference source Param 090 2 Analog In 2 Adjust Scaling Param 091 092 322 323 Check results Param 017 Analog input unipolar speed reference 0 10V Input Default speed reference source Param 090 2 Analog In 2 Adjust Scaling Param 091 092 325 326 Check results Param 017 Two wire control non reversing 1 Disable Digital Input 1 Param 361 0 Not Used Set Digital Input 2 Param 362 7 Run Two wire control reversing Internal supply Run Rev Set Digital Input 1 Param 361 9 Run Reverse Set Digital Input 2 Param 362 8 Run Forward Three wire control Use factory
71. sing higher temperature wire e Wire with an insulation rating of 600V or greater e Control and signal wires must be separated from power wires by at least 0 3 m 1 ft IMPORTANT 1 Oterminals that are labeled Digital In Common or Common are not connected to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage exists when Figure 13 Typical 1 0 Terminal Block Location B Frame Shown SEN o gt Table 15 1 0 Terminal Block Specifications Wire Size Range Torque Recommended 0 5 Nem 4 4 Ib in Description Ma x Min Max l Oterminal Signalandcontrol 1 5 mm 005mm 0 55N m block connections 16AWG 30AWG 491Ib in 1 Maximum minimum that the terminal block can accept these are not recommendations o Table 16 Wire Routing Recommendations No Description
72. t has no sensitive circuits we recommend the use of shielded wire even if it is not necessary 300V 60 C 140 F 4 1 0 terminals that are labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise AC Supply Source Considerations PowerFlex 70 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 600V A Ratings on page 25 ATTENTION To guard against personal injury and or equipment damage that is caused by improper fusing or circuit breaker selection use the recommended line fuses circuit breakers that are specified in Drive Fuse and Circuit Breaker If the drive has a system ground fault monitor residual current device use Type B adjustable devices to avoid nuisance tripping Unbalanced Ungrounded High Resistance or B phase Grounded Distribution Systems Install an isolation transformer on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES IN001 for more information on impedance grounded and ungrounded systems 18 Rockwell Automation Publication 20A INOO9E EN P January 2015 PowerFlex 70 Adjustable Frequency AC Drive Input Power Conditioning Some
73. tallation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 E mail support drives ra rockwell com Online www ab com support abd
74. tion of the drive catalog numbers Position Number 1 3 4 5 7 8 9 10 11 12 13 14 15 16 a b C d e f g h i j k a c3 c5 Drive ND Rating ND Rating Code Type 400V 50 Hz Input 600V 60 Hz Input AA Ann Twin rama GNM anos win rama 20A PowerFlex 70 Code Amps kW Hp Frame Code Amps kW Hp Frame 1P3 1 3 0 37 0 5 A 0P9 0 9 0 37 0 5 A b 2P1 2 1 0 75 1 0 A TET 1 7 0 75 1 0 A Voltage Rating 3P5 3 5 1 5 2 0 A 2P7 2 7 1 5 2 0 A Code Voltage Ph 5P0 5 0 2 2 3 0 B 3P9 3 9 2 2 3 0 B B 240V AC 3 8P7 8 7 4 0 5 0 B 6P1 6 1 4 0 5 0 B C 400V AC 3 011 11 5 5 5 7 5 9PO 9 0 5 5 7 5 D 480V AC 3 015 15 4 7 5 10 C 011 11 7 5 10 C E 600V AC 3 022 22 11 15 D 017 17 11 15 D 030 30 15 20 D 022 22 15 20 D 037 37 18 5 25 D 027 27 18 5 25 D ci 043 43 22 30 D 032 32 22 30 D ND Rating 060 60 30 40 E 041 41 30 40 E 208v 60 Hz Input 072 72 37 50 E 052 52 37 50 E Code Amps kw Hp rame CE certification testing has not been 2P2 2 5 0 37 0 5 A c4 performed on 600V class drives 4P2 4 8 0 75 1 0 A 6P8 78 1520 B ND Rating d 9P6 1 22 3 0 B 480V 60 Hz Input 015 17 5 4 0 5 0 e e e ia a EN Encl 1P1 1 1 0 37 0 5 A oce netosure 122 253 5 5 7 5 zi Panel Mount IP20 NEMA UL 2P1 24 0 75 1 0 A A SU
75. to an active drive by closing the contactor could produce excessive current that can cause the drive to fault If any of these conditions are determined to be undesirable or unsafe wire an auxiliary contact on the output contactor to a drive digital input that is programmed as Enable With the drive Enable input wired to the output contactor the drive will coast to stop cease output whenever the output contactor is opened ATTENTION To guard against drive damage when using output contactors Rockwell Automation Publication 20A INOO9E EN P January 2015 7 PowerFlex 70 Adjustable Frequency AC Drive EMC Instructions The following section provides instructions for Electromagnetic Compatibility EMC compliance CE Conformity Conformity with the Low Voltage LV and EMC directive has been demonstrated by using harmonized European Norm EN standards that are published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the user manuals and reference manuals CE declarations of conformity are available online at http www rockwellautomation com rockwellautomation certification overview page Low Voltage Directive 2006 95 EC e EN50178 electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 adjustable speed electrical power drive systems Part 3 EMC product standard including specifi
76. to the drive U U T1 To the motor V V T2 To the motor W W T3 To the motor PE PE ground PE PE ground DC DC bus O Test point on Frames A B C and D are to the left or right of the power terminal block Frame E has a dedicated terminal DC DC bus Figure 11 Power Input Terminals on Frame B with Internal RFI Filter Option DC DC 4 e 1 LT MTL JE JLLJLLT L1 12 L3 L1 L2 L3 BRI BR2 TT T2 T3 PE PE R S T R S T DC BRR U V Ww Rockwell Automation Publication 20A INOO9E EN P January 2015 21 PowerFlex 70 Adjustable Frequency AC Drive 22 General Grounding Requirements IMPORTANT The safety ground for the drive PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes Check the integrity of all ground connections periodically For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel girder joist can be used All circuits including the AC input ground conductor can be grounded independently and directly to this point bar Figure 12 Typical Grounding Safety Ground PE The safety ground for the drive that is required by code This point must be connected to adjacent building steel girder
77. tomation Publication 20A INOO9E EN P January 2015 9 PowerFlex 70 Adjustable Frequency AC Drive Table 1 PowerFlex 70 EN61800 3 EMC Compatibility Second Environment First Restrict Motor Internal External Input Ferrite Environment Cableto 40m Filter Filter Restricted Frame Drive Description 131 ft Option Distribution A Drive only X X See PowerFlex Reference With any comm option X X Manual With remote 1 0 X X X publication PFLEX RMOO1 B Drive only X X With any comm option X X With remote 1 0 X X X C D E Drive only X With any comm option X With remote 1 0 X X 1 Input cables through a Ferrite Core frames A B and C Fair Rite 2643102002 or equivalent frames D and E Fair Rite 264325 1002 or equivalent Step 2 Mount the Drive This section describes the minimum requirements to mount the drive Minimum Requirements Minimum Mounting Clearances e Specified vertical clearance requirements are 76 2 mm 76 2 mm intended to be from the drive to the closest 3 0 in 3 0 in object that can restrict airflow through the drive heat sink and chassis The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface Do not use standoffs or spacers In addition inlet air temperature must not exceed the product specification
78. well Automation Publication 20A INOO9E EN P January 2015 41 PowerFlex 70 Adjustable Frequency AC Drive Step 5 Start up Checklist e This checklist supports the basic start up menu option See Start up Routines on page 47 for information on other start up routines e A HIM is required to run the basic start up routine e The basic start up routine can modify parameter values for analog and digital I O See Common I O Programming Changes on page 49 start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel can perform the following procedure Thoroughly read and understand the procedure before beginning ATTENTION Power must be applied to the drive to perform the following Prepare For Drive Startup 1 Verify the input supply voltage 2 Check the output wiring 3 Check the control wiring 4 Connect a HIM to DPI Port 1 or 2 Figure 15 DPI Ports 1 and 2 hp o D D D Optional Service Connection Board XJ O O SK M9 SCB1 ayp a provides temporary IH gt q DPI connection with Tini drive cover removed Ies ofall Ale ud Joke 5 Apply AC power and control voltages to the drive IMPORTANT Ifanyofthe six digital inputs
79. wer to energize coil 4 24V Common Rockwell Automation Publication 20A INOO9E EN P January 2015 39 PowerFlex 70 Adjustable Frequency AC Drive 40 For detailed information on installing and wiring a safety relay system refer to the DriveGuard Safe Torque Off Option Series B for PowerFlex 40P and PowerFlex 70 AC Drives User Manual publication PFLEX UMO003 If the Safe Torque Off board is removed from the drive pins 3 and 4 of the Safe Torque Off connector must be jumpered for the drive to run If the Safe Torque Off board or the jumper is not installed and the drive is commanded to run an F111 Enable Hardware fault occurs IMPORTANT Encoder Interface Option Only Enhanced Control The optional PowerFlex encoder interface can source 5 volt or 12 volt power and accept 5 volt or 12 volt single ended differential inputs The factory default setting is 12 volts Note The drive is not CE EMC certified when the encoder option is installed Receive Voltage a 0 8 1 1 Nem 7 10 Ibin Send Voltage Table 19 Terminal Description No Signal Description 1 5V or 12V power Internal power source 250 mA isolated 2 Power return 3 Encoder B NOT Single channel or quadrature B input 4 Encoder B
80. wever an F25 OverSpeed Limit fault occurs if the speed reaches P82 Max Speed P83 Overspeed Limit If this condition is unacceptable take theses actions 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 Bus Reg Mode A and 162 Bus Reg Mode B e Actual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 Bus Reg Mode A and 162 Bus Reg Mode B In addition installing a properly sized dynamic brake resistor provides equal or better performance in most cases Note These faults are not instantaneous and have shown test results that take 2 12 seconds to occur Output Contactor Precaution the following information must be read and understood One or more output contactors can be installed between the drive and motor s for disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power is removed from the respective motor but the drive continues to produce voltage at the output terminals In addition reconnecting a motor

20A-IN009 - Rockwell Automation

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