TE200S BC
Contents
1. WIRING eet d deer tus WIRING SAFETY CONNECTIONS eer RR RU eae ata ee POWER WIRING USER TERMINAL BLOCKS WIRING FOR CONTROL AND FAN SUPPLY Barber Colman Company Loves Park IL USA User manual 4 5 COMMISSIONING PROCEDURE 4 2 COMMISSIONING PROCEDURE SAFETY 4 2 CHECKING THE CHARACTERISTICS 4 3 POWERING UP Dew ense 4 4 MAINTENANCE Sarrar Aeren mer aan ee 5 2 FUSES E Age Oe 5 3 oo ha Sates ertt ME et e S 5 5 User manual Barber Colman Company Loves Park IL USA C EUROPEAN DIRECTIVES CE MARKING AND SAFETY SSC products carry the CE mark in compliance with the essential requirements of the European Low Voltage Directive 73 23 EEC of 19 2 73 amended by the Directive 93 68 EEC of 22 7 93 For safety reasons these products installed and used in compliance with this User Manual meet the essential requirements of the European Low Voltage Directive mentioned above ELECTROMAGNETIC COMPATIBILITY EMC For an industrial environment only must not be used in domestic environments The manufacturer certifies that these products installed and used in compliance with these Instructions meet the following EMC standards and enable the system which incorporates them to comply with t2. Fan 63A rated unit The fan connection for fan cooled units is made by means of cage terminal blocks Connection details The terminal capacities and tightening torques to be observed are given in Table 3 1 Parameter Power amp load Safety ground Control supply Terminal capacity mm 10 to 25 Equal to or 1 5 greater than power cross section Tightening torque Nm 2 2 0 7 Table 3 1 Connection details Warning The cross section of the conductors to be used must comply with Standard AN IEC 943 User manual Barber Colman Company Loves Park IL USA 3 3 WIRING POWER WIRING DIAGRAM Cable protection Installed by user and line supply Recommended circuit breaker external high speed fuses for SSC protection except for short wave infrared applications Safety ground screw 40A 400V S 2 U 1 72 LED firing indicator Three phase load star without neutral or closed delta Figure 3 1 Power and safety ground wiring for a load connected in star without neutral or in closed delta 3 wire configuration 3 4 Barber Colman Company Loves Park IL USA User manual WIRING USER TERMINAL BLOCKS General introduction The user terminal blocks comprise Acontrol terminal block located below the SSC on the left side A fan terminal block for the 63A rated unit located
3. Ona bulkhead code BKD DIN rail mounting For mounting SSCs use symmetrical DIN rails to comply with Standard EN 50022 Lip Upper part of back fixing plate DIN rail 125 0 5 mm T ugue a Lower part of DIN rail back fixing plate Fixing clip Figure 2 3 DIN rail mounting To mount the SSC on DIN rails 1 Offer up the unit by first engaging the two lips on the upper part of the fixing plate back plate of SSC on to the upper DIN rail 2 Clip the SSC by its spring clip on to the lower DIN rail making sure that the clip is properly engaged User manual Barber Colman Company Loves Park IL USA 2 5 INSTALLATION Bulkhead mounting Two fixing plates supplied with the SSC code BKD are used for bulkhead mounting For this type of mounting use the following instructions Drill three holes for M6 screws following the dimensions given in Figure 2 4 Fix the upper plate on to the panel using the oblong hole at the top of the unit nstall the lower plate with two M6 screws Insert the fixing lugs of the controller into the lower plate Slightly undo the central screw holding the upper fixing plate in order to slide it upwards position the controller on the lower fixing plate and slide the upper plate back down on to the slots on the heatsink Upper oblong hole 4 EC Op Not used 40A 400V R S
4. 55 Solid State Contactors Two phase control of three phase loads User manual Copyright Barber Colman 1998 All rights reserved All reproduction or transmission in any form or using any procedure electronic or mechanical including photocopying or recording without written authorization from the manufacturer is strictly prohibited The manufacturer has made every effort to ensure that the specification given in this manual is as accurate and up to the minute as possible However in order to maintain our leading edge it may be necessary to make certain changes or omissions to our specification We cannot be held respon sible for any damage to persons or property or for any financial loss or costs arising from this User manual Barber Colman Company Loves Park IL USA i 1 2 3 USER MANUAL CONTENTS EUROPEAN DIRECTIVES CE MARKING AND SAFETY ELECTROMAGNETIC COMPATIBILITY EMC DECLARATION OF CE CONFORMITY PRECAUTIONS eg ER Rae e IDENTIFYING THE SOLID STATE RELAYS GENERAL INTRODUCTION TECHNICAL SPECIFICATION PRODUCT CODE ea EXAMPLE OF PRODUCT CODE SERIAL NUMBER LABELS INSTALLATION e ciyer RR thy INSTALLATION SAFETY DIMENSIONAL DETAILS MOUNTING DETAILS
5. SAFETY Danger SSC units must be installed by personnel qualified and trained to work with low voltage electrical equipment in an industrial environment Units must be installed in electrical cabinets correctly fan cooled to ensure that condensation and pollution are excluded The cabinet must be closed and bonded to the safety ground in accordance with Standards NFC 15 100 IEC 364 or current national Standards For installations which are fan cooled it is recommended that a fan failure detection device or a thermal safety cut out should be fitted in the cabinet These SSC units may be bulkhead or DIN rail mounted The units must be mounted with the heatsink positioned vertically with no obstructions above or below which could inhibit or impede airflow If several units are mounted in the same cabinet they should be arranged in such a way that air expelled from one cannot be drawn into the unit located above it Warning The units are designed to be used at an ambient temperature less than or A N equal to 45 C at full load or up to 60 C at partial load see Current derating curves page 1 2 Leave a minimum gap of 5cm between two units placed side by side Excessive overheating of the SSC may lead to incorrect operation of the unit This may in turn cause damage to the components 2 2 Barber Colman Company Loves Park IL USA User manual INSTALLATION DIMENSIONAL DETAILS Non fan cooled solid stat
6. Loves Park IL USA 4 1 COMMISIONING PROCEDURE Chapter 4 COMMISSIONING PROCEDURE COMMISSIONING PROCEDURE SAFETY N Important The manufacturer cannot be held responsible for any damage to persons or prop erty or any financial loss or costs arising from incorrect use of the product or fail ure to observe the instructions contained in this manual It is therefore the user s responsibility to ensure before commissioning the unit that all the nominal ratings of the unit are compatible with the conditions of use and the installation Danger A SSC is not an isolating device Touching a load terminal even with a zero load current is as dangerous as touching live line supply Only personnel qualified and trained to work with low voltage electrical equipment in an industrial environment should have access to the interior of the unit Access to internal components of the unit is prohibited to users who are not authorized to work in an industrial low voltage electrical environment The temperature of the heatsink may exceed 100 C Avoid all contact even occasional with the heatsink when the SSC is operational The heatsink remains hot for around 15mins after the unit has been switched off 4 2 Barber Colman Company Loves Park IL USA User manual COMMISIONING PROCEDURE CHECKING THE CHARACTERISTICS Load current The maximum load current must be less than or equal to the value of the nominal curre
7. correctly immediately after installation and wiring in accordance with this user manual After checking that the nominal parameters of the SSC voltage current input signal are compatible with those of the installation apply volts to the SSC Check that the current in each phase of the SSC is equal to 0 in the absence of the control signal Make sure that the r m s current in each phase does not exceed the nominal rating when the control signal is present 4 4 Barber Colman Company Loves Park IL USA User manual MAINTENANCE Chapter 5 MAINTENANCE Page FUSES es da die dae ee aha EE 5 2 e Ee e EE 5 2 Protection for fan connection 63A rated unit 5 4 SERVICING Prenat oen ce RAN AE Recte e s 5 5 TOOLS ee ee BEE D Ru te 5 5 User manual Barber Colman Company Loves Park IL USA 5 1 MAINTENANCE Chapter 5 MAINTENANCE Danger The SSC must be maintained by personnel qualified and trained to work with AN low voltage electrical equipment in an industrial environment The user s installation must be protected upstream non high speed fuses thermal or electromagnetic circuit breaker suitable fuse isolator and must comply with current standards FUSES SSC protection These SSCs are protected in the following way by external high speed fuses against overcurrents except for short wave infrared applications these fuses must be ordered separately b
8. 0 000 0008 1 2 TECHNICAL SPECIFICATION sees 1 5 PRODUCT CODE tere e PRO OE Re aa 1 7 EXAMPLE OF PRODUCT CODE 1 8 SERIAL NUMBER LABELS e eese 1 8 User manual Barber Colman Company Loves Park IL USA 1 1 IDENTIFYING THE SOLID STATE RELAYS Chapter 1 IDENTIFYING THE SOLID STATE RELAYS GENERAL INTRODUCTION This series of solid state relays SSCs are SSC units designed to control the electrical power in industrial three phase loads The SSC is made up of two channels each comprising a pair of SSCs connected in reverse parallel and a direct unswitched channel It is designed to control three phase resistive loads elements with a low temperature coefficient short wave infrared elements except for the 63A model Three phase loads can be connected instar without neutral inclosed delta The power wiring is independent of the supply phase rotation The nominal line to line voltage ranges from 200Vac to 500Vac depending on the product code of the unit The nominal currents defined at an ambient temperature of 45 C are between 16A and 63A per phase depending on the rating of the unit 70 lb 63A fan cooled 60 50 40 30 20 10 IN 16A Operating temperature C 0 20 25 30 35 40 45 50 55 60 Figure 1 1 Current derating per phase as a function of ambient temperature dotted line current limited by recommended fus
9. 4 M330015 FU1038 25A 00 81x 17 5 x 68 40 50 330054 B093910 FU1451 40A 00 95x 26 x 86 50A 63A CS 1730870063 T094823 FU2258 50A 00 140x35x90 63A 80A CS 173246U080 W076310 FU2760 63A 00 150x38x107 Table 5 1 Recommended high speed fuses for SSC protection Single phase fuseholders Nominal Spare fuse Code current References Fuse fuseholder Dimensions TE200S Fuse Model Code Ferraz Assembly mm 16A 20A CH 260024 K330013 FU3038 16A 00 81 52 5 x 68 25 30A CH 260034 M330015 FU3038 25A 00 81 52 5 x 68 40 50 CH 330054 B093910 FU3451 40A 00 95 x 79 x 86 50A 63A CS 173087U063 T094823 FU3258 50A 00 140x 108 x 90 63A 80A CS 173246U080 W076310 FU3760 63A 00 150 x 114 x 107 Table 5 2 Recommended high speed fuses for SSC protection Three phase fuseholders with three fuses Maximum operating voltage for fuses 500Vac line to line User manual Barber Colman Company Loves Park IL USA 5 3 MAINTENANCE Protection for fan connection 63A rated unit A protection fuse for the fan connection 63A nominal current must be installed in each conductor connected to a supply phase Line to line 0 5A fuse 6 3 x 32mm Fuse holder Fuse isolator voltage isolator assembly dimensions max mm Reference Reference Model Code Ferraz Eurotherm 250V CS174290U0A5 J084303 CP174293 63 15 52 Table 5 3 Recommended protection fuse for fan
10. AC code The logic signal for 100 to 230Vac AC control HAC code must be connected to the 3 way control connector between terminals 7 and 9 Terminal 8 is not used 100 230Vac Control wires HAC Control terminal blocks SSC front facia View from below 9 7 Terminal not used Figure 3 4 Control terminal block for HAC code User manual Barber Colman Company Loves Park IL USA 3 7 WIRING WIRING FOR CONTROL AND FAN SUPPLY Control The DC logic signal can be provided by 2000 series temperature controllers for example con figured for DC logic outputs see Figure 3 5 Control by AC voltage is accomplished by contacts or triac provided by temperature or other AC logic output controllers These contacts or triac apply the AC voltage specified in the product code 24 48 Vac or 100 230 Vac to the SSC input configured for this voltage Warning A 0 5A protective fuse must be installed in each feed wire connected to a supply phase Contact or triac protection The contacts or triac must be protected against overvoltages at the moment of opening by an RC circuit snubber often integrated into temperature controllers see Figure 3 6 Maximum value of capacitor in the protective RC circuit 22nF for 100 230 Vac 50 Hz and 60Hz 2Hz 47nF for 24 48 Vac 50 Hz and 60Hz 2Hz Warning Increasing this value can lead to permanent conduction of the SSC Fan 63A rated unit The
11. T 1 2 13 Fixing plates U v w ROTO ma 8 Not used A 105 0 5 Lower fixing plate holes Figure 2 4 Bulkhead drilling and mounting dimensions in mm 2 6 Barber Colman Company Loves Park IL USA User manual WIRING Chapter 3 WIRING Page WIRING SAFETY gt 441 dace rh e RE END i pese 3 2 CONNECTIONS EXE ped Son e eB 3 3 UO edes c ebbe C n UE EE E e 3 3 25 cat andere erc EO eh petere ORO RO Se tene 3 3 Fan 68A rated unit 3 3 Connection details s r oera ien oen esee 3 3 POWER WIRING DIAGRAM 3 4 USER TERMINAL BLOCKS 3 5 General introduction cece eee eee eens 3 5 Control terminal blocks 3 6 WIRING FOR CONTROL AND FAN SUPPLY 3 8 COMPO res ep odds elu ie Let ts ebd 3 8 Fan 68A rated unit 3 8 Example of control and fan wiring 3 9 User manual Barber Colman Company Loves Park IL USA 3 1 WIRING Chapter 3 WIRING WIRING SAFETY The SSC units have an IP20 protective cover A Danger Wiring must only be carried out by personnel who are qualified to work in a low voltage industrial en
12. atibility test standards see page iv User manual Barber Colman Company Loves Park IL USA 1 5 IDENTIFYING THE SOLID STATE RELAYS SSC firing Firing mode Switching Indication Control Signal type DC signal On state Off state AC signal 24 to 48 Vac On state Off state AC signal 100 to 230 Vac On state Off state Environment Operating temperature Storage temperature SSC protection Protection External wiring Operating atmosphere Humidity Pollution Logic ON OFF Firing starts and ends at zero voltage SSC firing is signalled by a green LED DC Logic or AC Logic The signal type DC or AC is configured at the factory according to the order code it cannot be re configured by the user Universal input voltage or current Polarity insensitive and can be crossed Guaranteed conditions for firing voltage greater than 5Vdc or current greater than 5mA Maximum voltage 32Vdc Maximum current self limited 10mA at 32Vdc Voltage less than 2Vdc or current less than 0 5mA Typical input impedance 2 2kQ 50Hz amp 60Hz Guaranteed conditions for firing voltage from 20Vac to 53 Vac Voltage less than 5Vac Typical input impedance 9 6kQ 50Hz 8 0kQ 60Hz Guaranteed conditions for firing voltage from 85Vac to 253Vac Voltage less than 10Vac 0 to 60 at maximum altitude of 2000m see page 1 2 for derating curves 10 C to 70 C External high speed f
13. connection The same fuse must be installed to protect the control circuit connection if used with 24 to 48Vac and 100 to 230Vac inputs 5 4 Barber Colman Company Loves Park IL USA User manual MAINTENANCE SERVICING SSCs must be mounted with the heatsink positioned vertically with no obstructions above or below which could inhibit or impede airflow Warning If several units are mounted in the same cabinet they should be arranged in such a A N way that air expelled from one cannot be drawn into the unit located above it In order to ensure correct cooling of the unit users are advised depending on the degree of environmental pollution to regularly clean the heatsink and for 63A rated units the protective fan guard Danger Cleaning should only be carried out with the supply disconnected and at least 15 AN minutes after it has ceased operating Every six months check that the screws of the power and safety ground cables are correctly tightened see Wiring page 3 3 TOOLS Task Flat blade screwdriver mm Hex key Safety ground wiring 0 5x4 HEX 8 M5 Power wiring Fan 63A rated unit 0 5x 2 5 and control wiring Table 5 4 Tools User manual Barber Colman Company Loves Park IL USA 5 5
14. e 1 2 Barber Colman Company Loves Park IL USA User manual IDENTIFYING THE SOLID STATE RELAYS Supply terminal block Heatsink Upper protective LL cover P d LED firing indicator Fee Control signal Seet connector Load terminal block Figure 1 2 Overview non fan cooled unit User manual Barber Colman Company Loves Park IL USA 1 3 IDENTIFYING THE SOLID STATE RELAYS The firing mode for SSCs is Logic ON OFF The SSC can be controlled by DC or AC logic signals configured at the factory depending on the order code The electronics of SSCs are self supplied from the power voltage and do not require external connections An SSC is equipped with A driver board A firing board which triggers SSC firing The filter which provides immunity against electromagnetic interference is located between the power phases The user terminal block below the SSC is used for input signal connection without needing access to the inside of the unit A green LED labelled ON indicates SSC firing and is located on the front facia These SSCs are designed to be bulkhead or DIN rail mounted The 63A rated unit must be permanently fan cooled The fan power supply is 115Vac or 230Vac to be specified when ordering the SSC In the event of the SSC overheating a thermal switch stops SSC firing in the 63A rated
15. e contactors The overall dimensions of non fan cooled SSCs 16A to 50 ratings are given in Figure 2 1 Weight of non fan cooled SSC 2 3kg 40A 400V t1 2 1 U 2 131 Position of power cables 58 Figure 2 1 Dimensions mm of non fan cooled solid state contactor User manual Barber Colman Company Loves Park IL USA 2 3 INSTALLATION Fan cooled solid state contactor 63A rating SSCs have permanent fan cooling Weight of fan cooled SSC 2 9kg The overall dimensions of the fan cooled SSC are given in Figure 2 2 40A 400V R 5 T t 2 U v Ww T 2 T3 Y Position of lt power cables Fan Fan supply e Figure 2 2 Dimensions mm of fan cooled solid state contactor 63A rating 2 4 Barber Colman Company Loves Park IL USA User manual INSTALLATION MOUNTING DETAILS SSCs may be mounted On two DIN rails code DIN
16. he EMC Directive as far as the these products are concerned EMC test standards Immunity Generic standard EN 50082 2 Test standards EN 61000 4 2 EN 61000 4 4 EN 61000 4 3 EN 61000 4 6 ENV 50204 Emission Generic standard EN 50081 2 Test standard EN 55011 Class A Product standard 1800 3 second environment industrial environment Internal EMC filters EMC filters are incorporated in the SSC to reduce conducted emission in accordance with the corresponding test standard EMC Guide In order to help reduce the effects of electromagnetic interference depending on the product installation Eurotherm can supply the Electromagnetic Compatibility Installation Guide ref HA 025464 This guide lists the rules generally applicable for EMC iv Barber Colman Company Loves Park IL USA User manual DECLARATION OF CE CONFORMITY A declaration of CE conformity is available on request Validation by Competent Body The manufacturer has validated the compliance of SSC products with the European Low Voltage Directive and with EMC standards through product design and laboratory testing The tests carried out on SSC products are listed in a Technical Construction File validated by the LCIE Central Laboratory for the Electrical Industries a Recognized Competent Body Further information For any further information or if in doubt please contact the manufacturer where qualified staff are available to advise or a
17. in front of the control terminal block Terminal numbers Function 7 Input for 100 to 230Vac AC control code HAC 9 terminal 8 is not used with this code 8 Input for DC control code LGC polarity insensitive 9 A 24 to 48Vac AC control code LAC 115V or 230V Fan supply 63A rating Table 3 2 Function of user terminals Terminal functions are given on the label located on the front facia Terminal block for polarity insensitive DC control 24 48Vac terminal block for AC control HAC INPUT 100 230Vac terminal o 7o block for AC control 9 7 Figure 3 2 Control terminal block labels User manual Barber Colman Company Loves Park IL USA 3 5 WIRING Control terminal blocks There are two types of control terminal block depending on the input type of the SSC e 2 way terminal block for DC control and 24 to 48 Vac AC control e 3 way terminal block for 100 to 230Vac AC control LGC and LAC codes The logic signal for polarity insensitive DC control LGC code or for 24 to 48 Vac AC con trol LAC code must be connected to the 2 way control connector between terminals 8 and 9 24 48Vac or polarity insensitive LAC or LGC f DC control wires control SSC front facia terminal block View from below 98 Figure 3 3 Control terminal block for LGC and LAC codes 3 6 Barber Colman Company Loves Park IL USA User manual WIRING H
18. nt of the SSC taking into account the load and power supply variations For the total power P of a three phase load and for the line to line voltage VL the current is In order to take supply voltage and load value tolerances into account allow a minimum 20 safety margin between the result of the calculation given above and the nominal current of the SSC Warning Ar The nominal current of the SSC Iy must be greater than or equal to 1 2 x I If three identical loads are configured in closed delta the current of each phase of the SSC is times greater than the current in each branch of the load Supply voltage The nominal value of the SSC voltage must be greater than or equal to the line to line voltage of the supply used User manual Barber Colman Company Loves Park IL USA 4 3 COMMISIONING PROCEDURE Fan supply voltage 63A rated unit For 63A rated fan cooled SSCs the fan must be provided with a 115 Vac or 230Vac supply The fan supply voltage is set at the factory depending on the product code ordered Control signals Configuration of the input type required by the user is also set at the factory depending on the product code ordered Check that the label on the front facia corresponds to the control setup Terminals 8 and 9 No legend DC logic input AC Input legend 24 to 48Vac input HAC Input legend 100 to 230Vac input POWERING UP These SSCs are ready to operate
19. ode TE200S 40A 480V 000 LAC DIN ENG AX144 SERIAL NUMBER LABELS Two identification labels provide all the information relating to the factory settings of the SSC The identification labels are located on the sides of the unit Barber Colman 2 20 Rockford Illinois MODEL TE200S 40A 480V 000 LAC DIN ENG AX1 44 SERIAL No INT100 002 001 04 98 0F222935 CURRENT 40A VOLTAGE 480V AUX POWER SUPPLY SELF SUPPLIED INPUT 24 48Vac FAN POWER SUPPLY NONE FUSE FERRAZ B093910 ANY NON SPECIFIED FUSE INVALIDATES GUARANTEE Figure 1 3 Example of identification labels The information corresponds to the product code example Warning Following any re configuration on the part of the user there is no guarantee that the SSC will correspond to the label information 1 8 Barber Colman Company Loves Park IL USA User manual INSTALLATION Chapter 2 INSTALLATION Page INSTALLATION SAFETY 2 2 DIMENSIONAL D IAI S E 2 3 Non fan cooled solid state 2 3 Fan cooled solid state contactors 2 4 MOUNTING DETAILS 2 5 DIN rail mounting seeeeeeee ee 2 5 Bulkhead 2 6 User manual Barber Colman Company Loves Park IL USA 2 1 INSTALLATION Chapter 2 INSTALLATION Please read thoroughly before installing the SSC INSTALLATION
20. ssist you with the commissioning of your installation User manual Barber Colman Company Loves Park IL USA PRECAUTIONS Safety symbols Important safety precautions and special information are indicated in the text of the manual by two symbols This symbol means that failure to take note of the information given in this manual may have serious consequences for the safety of personnel and may even result in DANGER electrocution This symbol means that failure to take note of the information may have serious consequences for the installation or WARNING lead to the incorrect operation of the power unit These symbols must be observed for particular points However the whole of the manual remains applicable Personnel The installation configuration commissioning and maintenance of the power unit should only be carried out by personnel qualified and trained to work with low voltage electrical equipment in an industrial environment Independent alarm Given the value of the equipment controlled by SSC products it is the responsibility of the user and it is highly recommended that an independent safety device alarm should be installed This alarm must be tested regularly The manufacturer can supply suitable equipment vi Barber Colman Company Loves Park IL USA User manual IDENTIFYING THE SOLID STATE RELAYS Chapter 1 IDENTIFYING THE SOLID STATE RELAYS Page GENERAL INTRODUCTION 00
21. uses except for short wave infrared application see chapter 5 Internal MOVs varistors and RC snubbers IP20 in compliance with Standard IEC 529 To be carried out in compliance with Standard IEC 364 Non explosive non corrosive non conductive RH 5 to 95 non condensing non streaming Pollution degree 2 permissible defined by IEC 664 Over voltage category III defined by IEC 664 1 6 Barber Colman Company Loves Park IL USA User manual IDENTIFYING THE SOLID STATE RELAYS PRODUCT CODE TE200S Current Voltage Cooling Input signal Mounting Manual AX144 Nominal current Code Input signal Code 16 amps 16A Logic signal 25 amps 25A Universal DC LGC 40 amps 40 24 48Vac LAC 50 amps 50A AC 100 230Vac HAC 63 amps 63A Mounting Code Line voltage Bulkhead BKD line to line Code DIN rail DIN 200V 220V 230V 240V 240V 380V 400V 415V Manual language Code 440V 480V 400V English ENG 500V 500V Fan supply Code Without fan cooling 16A to 50A 000 With fan cooling 63A 115Vac 115V 230Vac 230V User manual Barber Colman Company Loves Park IL USA 1 7 IDENTIFYING THE SOLID STATE RELAYS EXAMPLE OF PRODUCT CODE Solid state relay and installation parameters Nominal load current 35 amps Nominal supply voltage 415 volts line to line Input signal AC 48Vac Mounting On DIN rails User manual In English SSR c
22. value of the fan supply voltage 115 Vac or 230 Vac for fan cooled units is specified in the SSC product code Warning The fan connection must have a 0 5A protective fuse installed in each feed wire AN connected to a supply phase 3 8 Barber Colman Company Loves Park IL USA User manual WIRING Examples of control and fan wiring To three phase supply via protection device Line Neutral 1A 40A 400V fuse 2000 Series temperature controller Safety ground Thermocouple Logic input output Control signal connector LGC To 3 wire three phase load Polarity insensitive DC logic signal Figure 3 5 Example of DC signal wiring User manual Barber Colman Company Loves Park IL USA 3 9 WIRING Figure 3 6 Example of wiring for 230 Vac AC signal and fan 63A 3 10 Barber Colman Company Loves Park IL USA User manual COMMISIONING PROCEDURE Chapter 4 COMMISSIONING PROCEDURE Page COMMISSIONING PROCEDURE SAFETY 4 2 CHECKING CHARACTERISTICS 4 3 Load c rrent csse hey teh RR Rn ERE cad 4 3 Supply voltage ien per regn eem 4 3 Fan supply voltage 63A rated unit 4 4 Control signals as ie oere pe dem KEREN NENNEN der 4 4 POWERING UP i piana migrera I Ue SAU Ee bes 4 4 User manual Barber Colman Company
23. version Firing becomes possible again after return to nominal thermal conditions Barber Colman Company Loves Park IL USA User manual IDENTIFYING THE SOLID STATE RELAYS TECHNICAL SPECIFICATION These SSCs are intended for two phase control of an industrial three phase load Power Nominal current per phase Line to line voltage Supply frequency Dissipated power Insulation 1 min test Cooling Fan power supply Load Supply phases Load configuration Fuses CE Marking Electrical safety 16A 25 40A 50A or 63A at 45 C 200Vac to 500Vac 31096 depending on the voltage code 50Hz and 60Hz 2Hz automatic selection 1 3W approx per amp per phase Between power and ground In series 2000Vac 50Hz Between power and control In series and 3600Vac 50Hz Natural convection for 16A to 50A rated units Permanent fan cooling for 63A rated unit 115Vac or 230Vac selected in order code Resistive three phase load with a low temperature coefficient Short wave infrared elements except for 63A rated unit Wiring independent of the phase rotation 3 wire Closed delta or star without neutral External order separately see chapter 5 These SSCs carry the CE mark in compliance with the essential requirements of the European Low Voltage Directive 73 23 EEC amended by the Directive 93 68 EEC Electromagnetic compatibility Immunity and Emissions These products comply with Electromagnetic Comp
24. vironment It is the user s responsibility to wire and protect the installation in accordance with current professional Standards A suitable device ensuring electrical isolation between the equipment and the supply must be installed upstream of the unit in order to permit safe operation Danger Before any connection or disconnection ensure that power and control cables or leads are isolated from voltage sources For safety reasons the safety grounding cable must be connected before any other connection is made during wiring and it should be the last cable to be disconnected The safety ground is connected to the screw located on the upper part of the controller and is denoted by the symbol E Warning To ensure correct grounding EMC of the unit make sure that it is correctly mounted on the reference ground surface panel or bulkhead Failing this it is necessary to add a ground connection at most 10cms long between the ground connection and the reference ground surface Danger This connection which is intended to ensure good ground continuity can never be used to replace the safety ground connection 3 2 Barber Colman Company Loves Park IL USA User manual WIRING CONNECTIONS Power The power terminal blocks line and load are cage terminal blocks The safety ground is connected to an M5 screw Control The control terminal block has a screw connector This terminal block plugs in
25. y RC snubbers and internal MOVs varistors which protect against fast voltage transient and transient overvoltages Danger High speed fuses are used only for the internal protection of SSCs against AN large amplitude overloads Under no circumstances should these fuses be used to protect the installation Warning For the use of high speed fuses in short wave infrared applications please contact the manufacturer Warning For resistive loads except short wave infrared applications the use of any AN fuses other than those recommended for SSC protection will invalidate the guarantee 5 2 Barber Colman Company Loves Park IL USA User manual MAINTENANCE To protect the SSCs depending on the wiring configuration the following combinations may be used Two single phase fuse and fuseholder assemblies installed in the controlled phases or One three phase fuse and fuseholder assembly installed between the SSC and the cable protection and line supply circuit breaker in the direct phase it is possible to install a solid link instead of a fuse References for the fuse and fuseholder assemblies and for spare fuses are given in the following tables Nominal Spare fuse Code current References Fuse fuseholder Dimensions TE200S Fuse Model Code Ferraz Assembly mm 16A 20A CH 260024 K330013 FU1038 16A 00 81x 17 5 x 68 25A 30A CH 26003
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