16-Circuit DC Sink/Source Blocks IC660BBD020,021,022,023, GFK
Contents
1. These blocks are backward compatible with previous block versions of the same type However their Terminal Assemblies are not backward compatible The Electronics Assembly can be used to replace an earlier Electronics Assembly of the same type The Terminal Assemblies of these blocks are not compatible with some earlier versions of the Electronics Assemblies Terminal Assembly Block Type Not Compatible with Electronics Assemblies 24 48 VDC Source IC66 TSD020 IC66 ELD020 any version Block IC66 BBD020 version C or later IC66 EBD020 versions A 6240BP 10811D OF 24 VDC Source Block IC66 TBD022 IC66 ELDO20 any version IC66 BBDO22 version B or later IC66 EBDO20 versions A 6240BP 10411D oF 24 48 VDC Sink Block IC66 TSD021 IC66 ELD021 any version IC66 BBDO21 version B or later IC66 EBDO021 versions A oD IC66 ELDO21 any version IC66 EBD021 versions A o D 24 VDC Sink Block IC66 BBD023 IC66 TBD023 version B or later If the Terminal Assembly will be used to replace an earlier Terminal Assembly and the Electronics Assembly is one of the incompatible versions listed above the Electronics Assembly can be upgraded to make it compatible Any Hand held Monitor can be used with these blocks HHM version IC66 HHM501 is required to change baud rate configuration or to configure the block for redundancy For an IC6972. DC 16 Circuit Sink and Source I O Blocks March 2010 Using this Datasheet This datasheet summarizes information about block installation configuration and diagnostics Your primary reference should be the Discrete and Analog Blocks User s Manual It includes detailed instructions for block installation and configuration For additional information about systems and communications including bus specifications refer to the I O System and Communications Manual For details about GMR please refer to the GMR User s Manual Changes for this Release This release includes the module updates listed below No field upgrade kit is available Current New TUV Catalog Number Revision Revision Approved C660BBD020 C660EBD020 C660BBD022 C660BXD022 C660BBD020CA C660EBD020CA C660BBD022CA C661BBD020 C661BBD022 6240BP10811D 6240BP10821D 6240BP10411D 6240BP10421D IC660BBD021 IC660EBD021 IC660BBD023 IC660BBD021CA IC660BBD023CA Yes Source S S S S x x x x x x x x x x x lt lt x gt lt gt lt gt lt gt lt lt lt lt lt lt lt lt lt Problems Resolved for this Release This release replaces all previous versions of these products There are no compatibility issues with older block versions In the product revisions listed in the f
3. 1 0 Enabled Meaning ON ON Block functioning CPU communicating ON OFF Block functioning No CPU communications for 3 bus scans ON Blinking Block functioning Circuit forced Blinking ON Circuit fault CPU communicating Blinking OFF Circuit fault No CPU communications for 3 bus scans Alternate Blinking Circuit fault Circuit forced Synchronous Blinking No CPU communications block number conflict OFF OFF No block power or block faulty Each circuit has its own LED If the circuit is configured as an input the LED indicates the presence of threshold voltage at the input terminal If the circuit is configured as an output the LED indicates the actual state of the load
4. been removed from the block Connections for a DC Sink Block Any circuit can be an input or output Connect one terminal of the device to the block terminals 6 21 Connect outputs to DC and inputs to DC O LOAD FIELD OUTPUT DEVICES J DC Sink Block Wiring for Tristate Inputs If any input is configured as a Tristate Input install a resistor across the dry contacts of the input device This added resistance is required to use the Open Wire diagnostic The LED will glow dimly as a result I T MaA For a 24 48 VDC block the resistor be 5 1K Ohms 1 2 Watt or larger For a 24 VDC block it should be 1 6K Ohms GFK 0043H DC Sink Block Power Disconnects It is important to wire block power disconnects so that block power and input power will be removed at the same time Locate the power disconnect as shown below DC SINK BLOCK DC Caution If circuit power is not removed at the same time as block power the block may power up when multiple inputs are activated even though one leg of power has been removed from the block Block LEDs The block s Unit OK and I O Enabled LEDs show its operating status UnitOK
5. series PLC the CPU and programming software must be version 2 0 or later The bus controller must be IC697BEM731C or later For an IC600 series PLC the CPU must be rev 105 or later For an IC600 series Plus PLC rev 110 or later is required The programming software must be rel 4 02 or later If the bus controller is model IC66 CBB900 it must be version C or later For an I1C550 series PLC the CPU must be rev 3 0 or later The programming software must be rel 2 01 or later For an 1C550 series PLC the CPU must be rev 3 0 or later The programming software must be rel 2 01 or later DC 16 Circuit Sink and Source I O Blocks March 2010 Block Operation Each circuit can be configured as an input a tristate input or an output If the block is configured as a combination block output feedback is provided via the corresponding input references 16 Circuit DC Source I O Blocks A DC source block has all output devices connected to the negative side of the power supply Inputs control the positive side Configured as an Input Configured 1ufd asan Output Terminal Assembly oq DC lt gt Processor LED a Ohms o lt q DC Electronics Assembly 5 6K Ohms for 24 48 VDC Blocks 1 8 Ohms for 24 VDC Blocks GXN 4X GX X 0 0 0 Connections 16 Circuit DC Sink I O Blocks A DC sink block has all output de
6. the Input Autotest feature functions correctly Installation Instructions Carefully inspect all shipping containers for damage If any equipment is damaged notify the delivery service immediately Save the damaged shipping container for inspection by the delivery service After unpacking the equipment record all serial numbers Save the shipping containers and packing material in case it is necessary to transport or ship any part of the system Installation in Hazardous Locations The following information is for products bearing the UL marking for Hazardous Locations THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS DIVISION 2 GROUPS A B C D OR NON HAZARDOUS LOCATIONS ONLY WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS GFK 0043H Block Mounting Genius I O blocks are considered open equipment and therefore must be installed within a protective enclosure They should be located in an area that is clean and free of airborne contaminants There should be adequate cooling airflow The block can be mounted right side up or upside down Leave at least 2 inches of space between blocks Mount the block by drilling two screw
7. DC 16 Circuit Sink and Source I O Blocks March 2010 Description A DC 16 Circuit Source I O Block is an intelligent configurable module that can interface to a wide range of discrete DC sensors and actuators There are two DC 16 circuit source blocks which provide current to field output devices 24 VDC Source Block for use with 2 and 3 wire solid state sensors and electromechanical sensors 24 48 VDC Source Block for use with 3 wire solid state sensors and electromechanical sensors There are also two DC 16 circuit sink blocks which receive current from field output devices 24 VDC Sink Block for use with 2 and 3 wire solid state sensors and electromechanical sensors 24 48 VDC Sink Block for use with 3 wire solid state sensors and electromechanical sensors 24 48 VOC Source In Out a og a lala HE E Features DC 16 Circuit Source Sink I O Blocks have 16 discrete circuits each easily configured to be an input tristate input or output Output circuits can be connected directly to input circuits without the use of other components or inversion of logic states Control power is tapped off the input output device voltages wired to the terminals No separate block power supply is needed Configurable features include Output Pulse Test capability Selectable Input Filter Time from 10ms to 100ms Output powerup defaults Output Hold Last State or def
8. ault The block s advanced diagnostics can pinpoint causes of installation and run time errors Diagnostics features of these blocks include Electronic short circuit protection Overtemperature protection Failed switch detection Open wire detection for tristate inputs Overload detection and shutdown No load detection GFK 0043H Specifications Catalog Numbers Block type 16 circuit discrete input and output 24 48 VDC 16 Circuit Source I O Block 1C66 BBD020 6240BP 10811D Terminal Assembly only IC 66 TS D020 Electronics Assembly only IC 66 E BD020 same as block BBD022 24 VDC 16 Circuit Source 1 0 Block 1C66 BBD022 6240BP 10411D Terminal Assembly only IC 66 TS D022 Electronics Assembly on IC 66 E BD020 same as block BBD020 24 48 VDC 16 Circuit Sink 1 0 1C66 BBD021 Terminal Assembly only IC66 TSD021 Electronics Assembly only IC66 EBD021 same as block BBD023 24 VDC 16 Circuit Sink 1 0 Block IC 66 BBD023 Terminal Assembly only IC 66 TS D023 Electronics Assembly only IC 66 E BD021 same as block BBD021 Block Specifications Size height x width x depth 8 83 22 44cm x 3 56 9 05cm x 4 42 11 23cm Weight 4 Ibs 1 8 kg LEDs I O Block Unit OK I O Enabled LEDs each circuit Individual load side indicators Block to block Isolation 1500V Heat Dissipation 68 8 Watts with 16 outputs on at 2 Amps Operating voltage 18 56 VDC 24 48 V 18 30 VDC 24 V Ripple maximum 10 Required DC power 150mA typi
9. cal 300mA maximum Power supply dropout time 10ms For standard input voltage relative to DC Input ON 24 VDC supply Source 16 24 VDC 48 VDC supply Source 32 48 VDC 24 VDC supply Source 0 7 VDC Sink 17 24 VDC 48 VDC supply Source 0 14 VDC Sink 34 48 VDC Input impedance typical 5 6K Ohms 24 48V 1 8K Ohms 24V Input processing time typical 1 7ms plus selectable filter delay Selectable input filter times 5 100ms Input diagnostics Open Wire Overtemperature Failed Switch Output current steady state 2 Amps per circuit aximum inrush current 10 Amps up to 10ms Block output current 12 Amps at 60 C at 30VDC 15 Amps at 35 C at 56VDC Output OFF leakage current 1 0 mA Maximum switching frequency Once per second high inrush current Output turn on delay maximum lms Output voltage drop 2 0 volts maximum at 2 Amps inrush Minimum Recommended Load 50 mA with No Load enabled Output Diagnostics Short Circuit Overload No Load Failed Switch O vertemperature Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 C to 100 C 40 to 212 F Humidity 5 to 95 non condensing Vibration 5 10 Hz 0 012 displacement 10 200 Hz at 1G Refer to GFK 0867 for product standards and general specifications for 24 48 VDC blocks Sink 0 8 VDC Sink 0 16 VDC Input OFF
10. ecommended torque for all terminals is 6 in Ib 678 N M Serial Bus Wiring Using one of the cable types recommended in the System and Communications User s Manual connect the serial bus to terminals 1 4 If a Bus Switching Module will be connected directly to the block see below instead a SERIAL 1 SERIAL 2 SHIELD IN A o N SHIELD OUT If the block is at either end of the bus connect a terminating resistor of the appropriate type see the System and Communications User s Manual for details across its Serial 1 and Serial 2 terminals GFK 0043H Terminating Terminating Resistor Resistor NAVY A Serial 1 Serial 1 I Serial2 f Serial 2 Shield In Shield In Shield Out Shield Out Wiring for a Bus Switching Module If the block will be a BSM Controller attach the Bus Switching Module to the block s serial bus terminals Attach the serial bus cables to the BSM as described in the Bus Switching Module datasheet Wire the BSM like a load to circuit 1 Connect either BSM pigtail wire to terminal 6 Connect the other BSM wire to DC Power Connections Connect a DC power source to the DC terminal 5 and the return to the DC terminal 22 Depending on the layout and current loads positive and negative connections can be bussed and made by individual wires back to the block or power s
11. ete and Analog I O Blocks User s Manual for instructions DC 16 Circuit Sink and Source I O Blocks March 2010 The rest of the features can be configured either using a Hand held Monitor or by sending a Write Configuration datagram to the block from the host or Block Setting Baud Rate B fi536sii 153 6 std 153 6 ext 76 8 38 Block vO Type B input input output combination Puse Test B enabled enabled disabled Input Fiter Time B f2oms 5100m yes yes yes BSM Present B fno yesino i Output Timeout B 3busscans 255 10 secons Redundancy Mode B none none standby duplex GMR_ Duplex Defaut B fot fono Confg Protect_ B oisabiea enabled disabled Configuration Note for 24 48VDC Sink and Source Blocks in GMR Systems This note applies only to the 24 48VDC blocks for example IC66 BBDO20M or later and IC66 BBD021M or later when they are used in configured Input Groups in a GMR system GMR Genius Modular Redundancy is a specific type of application requiring the use of GMR configuration and program software tools Feature Circuit Factory Selections If Input Autotesting for the Input Group is turned ON in the GMR Configuration then during the Genius configuration of the blocks in the group the Output Pulse Test feature must be disabled Otherwise circuits that would normally pass the Input Autotest are incorrectly reported as having failed When Output Autotest is disabled
12. ical shock hazard exists Do not touch the connector pins Death or injury may result Inserting an Electronics Assembly 1 Align the Electronics Assembly in the guides and push down firmly Caution Do not exert excessive force it may damage the block If unusual resistance is met remove the Electronics Assembly If power is applied to the block DO NOT TOUCH THE CONNECTOR PINS Inspect the Terminal Assembly connector receptacle and connector edge board on the Electronics Assembly Be sure the DC 16 Circuit Sink and Source I O Blocks March 2010 keying matches Remove any obstacles and reinsert the Electronics Assembly Pay close attention to the alignment of the guide pins Note Before hot inserting an Electronics Assembly be sure that all connector pins are straight and that the Electronics Assembly is lined up squarely with the Terminal Assembly Failure to insert the Electronics Assembly so that all pins mate simultaneously may result in the block not powering up correctly or being repeatedly added and lost by its bus controller Secure the Electronics Assembly with the screws on the top and bottom of the Terminal Assembly Replacing an Older Electronics Assembly If the Electronics Assembly IC66 EBD020 or EBD021 will replace Electronics Assembly model IC66 ELDO020 or ELD021 only follow the steps below Otherwise some inputs may operate incorrectly Before removing the old Electronics Assembly from
13. is set to OFF If the output switch has failed shorted or closed current flow is not interrupted when the block forces the output state OFF Action external to the block must be taken to remedy the problem Several additional switch faults independent of the output state are detected and reported as Failed Switch faults on both input and output configured circuits Examples include loss of communications with the block s internal microprocessor and some internal power supply faults GFK 0043H Note that in GMR applications Failed Switch operates differently See the GMR User s Manual for details Open Wire Diagnostic standard Indicates electrical not mechanical malfunctions on a tristate input The circuit must have a non inductive resistor placed as close as practical to the actual dry contacts such as across the field device terminals as shown previously Overload Diagnostic configurable If Overload Shutdown is enabled the block will turn the output off and send an OVERLOAD message if a load exceeds 2 8 Amps DC continuously for 10ms currents Exceeding these limits may cause an overtemperature fault A load that requires more than 2 Amps DC can be configured not to shut off at this level or send the OVERLOAD message No Load Diagnostic configurable If a load does not continuously draw 50mA from the output circuit the block sends a NO LOAD message A No Load condition may cause an HHM monitoring the block to display 0 fo
14. ollowing table output pulse tests may not generate No Load faults for even numbered output circuits as expected when they are operated either without loads or with load currents that are less than 50mA 50mA is the minimum required to avoid a No Load fault No Load faults are reported for all output circuits when appropriate when the output is turned on by either the application or a Genius Hand held Monitor The pulse test generates No Load faults for all output circuits when appropriate in the new revisions of these products listed above Compatibility The issue resolved by this release affects the source sink block versions listed in the next table Customers with an affected hardware version who experience this issue may upgrade to the new block versions listed above Alternatively they may use the No Load fault indications that are generated as appropriate when an output is turned on by the application or by a Genius Hand held Monitor All other versions of the source sink blocks are unaffected by the issue described above GFK 0043H Revisions TUV Block Catalog Number Affected Approved Type IC660BBD020 W X Yes IC660EBD020 W X IC660BBD022 V W X IC660BXD022 V X IC660BBD020CA W X IC660EBD020CA W X IC660BBD022CA W X IC660BBD022VCA1 IC661BBD020 IC661BBD022 6240BP10811D 6240BP10821D 6240BP10411D 6240BP10421D IC660BBD021 IC660EBD021 IC660BBD023 IC660BBD021CA IC660BBD023CA Source
15. or bolt holes for 8 32 hardware Position the block so that the notches in the upper and lower flanges line up with the mounting holes Mount the block using 8 32 screws Use star washers to provide ground integrity Grounding The block s mounting screws must not be used as the only means of grounding the block Connect the green ground screw on the block to a reliable ground system using a short wire lead minimum size AWG 12 avg 3 3mm in cross section Warning If mounting screws do not make good ground connection and the ground screw is not connected to a reliable ground the block is not grounded Electrical shock hazard exists Death or personal injury may result Removing an Electronics Assembly The block s Electronics Assembly can be replaced with a compatible model without removing field wiring or reconfiguring the block If you are replacing an older Electronics Assembly first read the instructions at right Electronics Assembly Retaining Screws Qty 2 Terminal Assembly y9 Connector Pins Unscrew the retaining screws at the top and bottom of the block Using a Block Puller IC660BLM507 engage the tabs in the first vent slots Move the tool to the center of the block and squeeze the handle Pull the Electronics Assembly upward Warning If power is applied to the field terminals power is also exposed on the connector pins at the base of the Terminal Assembly and electr
16. ource Connections for a DC Source Block Any circuit can be an input or output Connect one terminal of the device to the block terminals 6 21 Connect outputs to DC and inputs to DC Connect outputs to the negative side of the power supply and inputs to the positive side No logic inversion is needed sO XO 7 O OUTPUT JO DEVICES 10 p 20O 13 FIELD O INPUT DEVICES Jo 17 O 18 8 19 O 20 B 2 K 2 Oe DC Source Block Wiring for Tristate Inputs If any input is configured as a Tristate Input install a resistor across the dry contacts of the input device This added resistance is required to use the Open Wire diagnostic The LED will glow dimly as a result For a 24 48 VDC block the resistor be 5 1K Ohms 1 2 Watt or larger For a 24 VDC block it should be 1 6K Ohms DC 16 Circuit Sink and Source I O Blocks March 2010 DC Source Block Power Disconnects It is important to wire block power disconnects so that block power and input power will be removed at the same time Locate the power disconnect as shown below DC SOURCE NO BLOCK x lt DC Caution If circuit power is not removed at the same time as block power the block may power up when multiple inputs are activated even though one leg of power has
17. r the circuit although there is voltage at the output and the circuit LED is on This diagnostic should be not be used for circuits on which very small loads small relays transformers or indicating lamps will draw less than 50 mA Note that in GMR applications No Load operates differently See the GMR User s Manual for details Operating Note When a Genius Hand held Monitor is used to initiate an output pulse test it may display a PULSE TEST FAILED message after the test completes A Pulse Test COMREQ may return Status Code 2048 Device did not accept the message or timed out This occurs more frequently when the output points have No Load fault reporting enabled and some or all of the output points physically have no load or are operated with load currents less than 50mA 50mA is the minimum required to avoid a No Load fault If this issue occurs repeat the output pulse test command Configuration Each block must be configured with a Hand held Monitor to Enter its Device Number serial bus address Enter its Reference Number required only for IC600 and IC550 series PLCs only In addition unless all circuits on the block will be inputs the Block I O Type must be set to either Outputs or Combination on the Program Block ID screen Note If a block is configured offline it must be properly grounded and have a 75 Ohm resistor installed across its Serial 1 and Serial 2 terminals See the Discr
18. the Terminal Assembly connect a Hand held Monitor to the block If there is any other HHM currently connected anywhere on the bus it must be disconnected not just turned off Power up the HHM and proceed to the Block Bus Status menu Select the block as the active block on the HHM Proceed to the MNTR CTRL REF menu Then a Monitor one of the first eight circuits on the block for example circuit 1 Press the RELEAS key Monitor one of the second eight circuits on the block for example circuit 90 Press RELEAS Press the Hand held Monitor OFF key and disconnect the HHM from the block Power down the block Remove the Electronics Assembly Insert the new Electronics Assembly Power up the block If the new Electronics Assembly was installed without following these steps and the block is powered up inputs may be operating incorrectly Connect a Hand held Monitor and follow the procedure described above Block Wiring All terminals accept one AWG 12 wire avg 3 3mm cross section or two AWG 14 wires each avg 2 1mm in cross section The minimum recommended wire size is AWG 22 avg 36mm in cross section Block terminals can also accommodate spade or ring terminals up to 0 27 inch 6 85mm wide with a minimum opening for a 6 screw and up to 0 20 inch 5 1mm depth from the screw center to the back barrier Be sure unshielded wire ends are not longer than 2 inches 5 cm Do not overtorque the terminal screws R
19. vices connected to the positive side of the power supply Inputs control the negative side e p DC r Ohms m o Configured as an Configured as an Input Field 7 Terminal Assembly gt Processor o Dc Y NZ NY NY Electronics Connections Assembly 5 6K Ohms for 24 48 VDC Blocks 1 8 Ohms for 24 VDC Blocks Diagnostics The block always performs its standard diagnostic checks plus two configurable output diagnostics The block reports all faults to the Hand held Monitor and takes appropriate corrective action Short Circuit Diagnostic standard If the instantaneous current exceeds 10 Amps at turn on the block turns the output off The block attempts to restart the load if two attempts are unsuccessful the output circuit is forced off and the block sends a SHORT CIRCUIT message The cause of the current surge must be removed then the diagnostic must be cleared from the HHM or the CPU Overtemperature Diagnostic standard If the block s internal temperature exceeds 120 C the block sends an OVERTEMPERATURE message and turns off the circuit to protect its internal electronics Failed Switch Diagnostic standard For an output Failed Switch is reported if the circuit s switch state is not the same as its commanded state The block sends a FAILED SWITCH message identifying the failed circuit The logic state of the circuit
Download Pdf Manuals
Related Search