USER MANUAL
Contents
1. USER MANUAL TEST UNIT ASF 100 ATEX Title Customer Customer ref HYTOR ref no Ref doc Id no Revision history Rev Issue date 01 15 10 2014 TEST UNIT ASF 100 ATEX 289701 289701 41 10 0082 41 31 0024 RO1 Description Created by AS BUILT KR Approved by PF USER MANUAL TEST UNIT ASF 100 ATEX INDEX le SAFETY PRECAUTION E 3 2 GENERAL costes KE eM MEM Ru MM SUIS 3 SEE Cice ccr 3 A Ce RA EE 4 EG a E AN Le EE 4 Se WR E D Le 5 Je FORA GE anaE E E E A OE E E ee eee 5 e e EE 9 MN SE AAPP P e 5 10 AER e RI E E D 11 PROCE SDIAGR EE 7 12 UE AP o 8 13 DECLARATION OF CONFORMITY sssaaa euer pent na En cara aa S a aaa atu mu acuti imis iii 9 Title TEST UNIT ASF 100 ATEX Customer Page 2 of 9 Customer ref 289701 Ref doc 41 10 0082 Created by KR Date 15 10 2014 HYTOR ref no 289701 Id no 41 31 0024 RO1 Approved by PE Date 15 10 2014 USER MANUAL TEST UNIT ASF 100 ATEX S 1 SAFETY PRECAUTIONS This test unit is designed for hydrostatic pressure test of equipment with water H20 supplied directly from the public service system Do not use any other test fluid than water without Hytor s acceptance It is of important to clarify that the attached equipment can withstand the pressure and fluid water equal to the test unit data The supply power is compressed air with max 10 bar pressure The area where this test is planned to be carried out must be secured2. AN B SNIMYHC SIHL ATIOH 38 LON Lin ONY S v HOLAH JO ALDi3dONd JHL SI ISd 000 SI wil Ir 7 pg ee Suljdnog wb Z L je u 491DM se ddiN i129uuo np IDG OL XDW ie u Aly Page 7 of 9 15 10 2014 15 10 2014 Date Date KR PF Created by Approved by Customer 41 10 0082 41 31 0024 RO1 Ref doc Id no TEST UNIT ASF 100 ATEX 289701 289701 Customer ref HYTOR ref no Title USER MANUAL TEST UNIT ASF 100 ATEX ITEM LIST 12 FLOC 60 ZO eg Sur FLOC 60 CU eg yA c Jo z abeg INdACFAnOC INdALFAnOC OZMN310Z0100009d0L e NN WE EE MM EM NN BEN Xa1vooL4sv e LO d3HScL9L cOEEZIA ScOOZSL DcCN3100100000890 Aq panoiddy L0H 6 00 L0 Lt zou pl LOL68Z ou 321 YOLAH Aq Papa Z800 01 L 720p yay LOL68Z ei sawong sawong X3 LV 0013SV LINN 1S31 emi 9LESS dl 601L 0 Puigni d W 4 1OTL 9LESS 1M S900 Dugnt Oo LOTIL 9LESS 1M S900 Dugnt AO 3 4 Io 9LESS A N Hua A 1010 9LESS MOTV Bug el LOTL 9LESS HOTV Buig al LOTL A O 9LESS ISd 00002 dE SAMBA abuy emz z OL 9LESS ISd 00002 A A SALA WEG B2MZ Z 6 HUISNOY YOESS YLESS Jeq ISd 000 Oz Pally euueoAqo Huu yuos4 WW OOL P S N pr ejeos ajgnop aneb ainssaid 9L SS ut Apoq pue uojsid euoz 104 pe oudde X3 1W ISd 00S 9L 9Jnssaud anno xew IW 9 ejoKonueureoejdsiq LAN dHS L duing pinbr L QLESS Uma buuds uon
3. 0 2014 USER MANUAL TEST UNIT ASF 100 ATEX 10 FAULT FINDING The pump does not work The pump gets no air to the drive Open the valve item 5 section Increase the pressure on the regulator item 1 The pump gets no water to the Check the water hose connection hydraulic section BEEN The pump is defect Repair or shift the pump The outlet pressure is too The air drive pressure is too low Increase the pressure on the regulator item 1 low Title TEST UNIT ASF 100 ATEX Customer Page 6 of 9 Customer ref 289701 Ref doc 41 10 0082 Created by KR Date 15 10 2014 HYTOR ref no 289701 Id no 41 31 0024 RO1 Approved by RE Date 15 10 2014 PROCESDIAGRAM 11 TEST UNIT ASF 100 ATEX USER MANUAL OUGI IGZSH 17 gab L08 800 01 1v JOQUI S Apy JOIN USO UA putos uba opg 93s AS X31W OOL ASV HUN EN 1199UD 43 01 au 1199UDJ9 0 LrOSZ ww MES og ubis Jop4ppub s peque ips g aspuy 9q9pp L2 ISd 000 S 34nSS38d DNIMYOM XVN ISd 00S 91 JAYNSSIYd MOIS 20 3 1dN v i INO seunsssJg LEN p i Jap1uo238x 31NMSS3J LAN v i JUSA 953 GOL5 NO i mue s y Jo r 49f3 payus puu asmeur pjouaoj4 puu pe oH 9pojau suony7aloud pafold yey 4oiKH 10 68Z ANY HOY CASN NON ALda GHIHL Y OL 3so79SI0 YON 1320008d3H AUTE YO u m o m T Q 5 E m i 2 a o E dasg 241 uona2euuo t abnog iss
4. Vent Open the valve marked Pressure out Check that all gauges shows 0 bar The system can now be disassembled Title TEST UNIT ASF 100 ATEX Customer Page 4 of 9 Customer ref 289701 Ref doc 41 10 0082 Created by KR Date 15 10 2014 HYTOR ref no 289701 Id no 41 31 0024 RO1 Approved by PE Date 15 10 2014 USER MANUAL TEST UNIT ASF 100 ATEX S 6 MAINTENANCE The test unit requires no specific maintenance as stainless steel materials and maintenance free components have been used However always clean and check the unit for possible damages 7 STORAGE The test unit requires no specific considerations regarding storage All openings should be plugged to prevent contamination due to dirt in the system 8 DISPOSAL The unit must be disassembled and disposed according to domestic and international directives in order to protect the environment No particular polluting materials has been used in the design 9 MARKING The test unit has a name plate including HYTOR contact data Unit type description Serial no Year of manufacture CE marking acc to directives 2006 42 EC 98 37 97 23 EF and 94 9 EC The technical dossier will be stored at HY TOR A S for min 10 years after production date Title TEST UNIT ASF 100 ATEX Customer Page 5 of 9 Customer ref 289701 Ref doc 41 10 0082 Created by KR Date 15 10 2014 HYTOR ref no 289701 Id no 41 31 0024 RO1 Approved by RE Date 15 1
5. according to safety regulations Never stand in the front of the outlet ports where water under high pressure may occur at faulty operation or faulty hook up This may result in person body damages or material damages Noise will be at a level equal to 80 dB A Use always protection goggles when operating with high pressure The test unit is equipped with an emergency stop button that stops the liquid pump by removing the air supply The accumulated pressure energy remains inside the unit The air regulating valve has a maximum outlet air pressure which corresponds to maximum hydrostatic pressure 2 GENERAL This test unit has been produced according to documents below Flow diagram 41 10 0082 Item list 41 01 0079 Declaration of Conformity 41 81 0038 The output pressure is adjustable up to maximum pressure as indicated on the diagram 3 MOUNTING Place the test unit which is a mobile unit on horizontal ground The test unit may be used in Ex Zone Il 2G c T6 Title TEST UNIT ASF 100 ATEX Customer Page 3 of 9 Customer ref 289701 Ref doc 41 10 0082 Created by KR Date 15 10 2014 HYTOR ref no 289701 Id no 41 31 0024 R01 Approved by RE Date 15 10 2014 y USER MANUAL TEST UNIT ASF 100 ATEX y 4 BEFORE START UP Unload the pressure regulating valve Air regulator by turning the adjustment screw to the left anti clockwise to start the unit without load Connect a test gauge on the outlet ma
6. ef nr 289701 HYTOR ref no Navn Stilling Underskrift Dato Name Jonas Manson Project Coordinator H gev 15 10 2014 Tit 76 1 Title TEST UNIT ASF 100 ATEX Customer Page 9 of 9 Customer ref 289701 Ref doc 41 10 0082 Created by KR Date 15 10 2014 HYTOR ref no 289701 Id no 41 31 0024 R01 Approved by PE Date 15 10 2014
7. isod pajeAnoe ui pjou ALdN Ei SAJeA jo3juoo pasado jjenueui eM Z E uy ejpueu sune 32 VN N 9LESS Ld ISd 826 4 LdN 2AJeA leg JUNO jeueg 9LESS ISd 000 SL 1utod jas DL m ISd 000 SZ 008 Z d S SAMEA Jared dOlHld NOLHV8 9LESS useW OL ISA OSPL 4 LAN 3 4 Jeuens A DUISNOY YOESS YLESS ISd SFL 0 Sep Do euusoA c PEE nvaNasunivi Hv Huu 1u044 ww 9 p Yq LAN ebneh einssejd 9r IXOLINSHJCLHS OU IO 9LESS ISd SHL O 4IdN JOeINBa soyy Dog UI Page 8 of 9 15 10 2014 15 10 2014 Customer TEST UNIT ASF 100 ATEX Title Date KR PF Created by 41 10 0082 Ref doc 289701 Customer ref Date 41 31 0024 RO1 Approved by Id no 289701 HYTOR ref no USER MANUAL TEST UNIT ASF 100 ATEX 13 DECLARATION OF CONFORMITY EF OVERENSSTEMMELSESERKLAERING EC DECLARATION OF CONFORMITY ID No 41 81 0038 R01 Fabrikant HYTOR A S Manufacturer Hagevej 8 6705 Esbjerg Danmark erkl rer hermed at hereby declares that Udstyr Type 41 10 0082 Equipment Unit Test Unit ASF 100 ATEX Owner Hytor A S Er fremstillet henhold til 2006 42 EF Maskindirektivet 97 23 EF PED artikel 3 3 Has been manufactured according to 2006 42 EC Machinery Directive 97 23 EC PED Pressure Equipment Directive article 33 Designtryk 1 138 bar Design pressure Atex m rkning Il2GcT6 Atex marking Kunde ref nr 289701 Customer ref no HYTOR r
8. rked Test gauge and close the corresponding valve Connect a data recorder on the outlet marked Pressure recorder and close the corresponding valve Close the valve marked Vent Connect the equipment to be tested to the outlet marked Pressure Out and close the corresponding valve Connect water to the inlet marked Water inlet Close the valve marked Air inlet and connect pressure air to the inlet marked the same way 9 OPERATION Open the valves marked Air inlet and Pressure out Adjust the air pressure gradually to the required level by turning the adjustment screw marked Air regulator to the right clockwise The pressure can be seen on the pressure gauge marked Pressure out Bleed if necessary the system by opening the valve marked Vent until airless water flows out of the outlet opening Close the valve when airless water flows in a steady stream Open the valve marked Test gauge and Pressure recorder gradually to protect these against peak pressure and damage Close the valve marked Pressure out to keep the test pressure inside the attached equipment Reduce the air pressure to 0 bar and remove the air hose to avoid inexpedient refilling of the system and to prevent the risk of personal body damage caused by fall in hoses lying in the work area Remove the water hoses of the same reason Unload the system after finished pressure test by opening the valve marked
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