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User Manual - Geringhoff

1. Keep a sufficient safety distance to the header Prior to maintenance works or clearing of cloggings Never go into the slewing range of header to switch off motor to stop and key to withdraw the machine 01 030 Warning stickers symbols FERINGHOFF Keep a sufficient Hazard due to catapulting distance parts with running from the chopper knives engine if the drive is Keep safety distance switched on and the motor is running 01 031 Geringhoff NWS ONSOLZIASPNIFZS e YNSYIOAB HOIS asezoAjayaquuezn dab y CAH aulyoRU Bulsn a1ojaq pen Yodsur 8AOWaH G amp D us4opl m asa Bulb 1I9ABQqUodsue1 ap 45199 aulypew ap UPA USIOYE
2. ga tum Keep off the dangerous zone between header and machine During the operation guards must not be opened or removed Mu Whilst motor is running guards never to open or remove Whilst the motor is running guards must not be opened or removed
3. Maize header cannot be lifted Not enough hydraulic oil Oil to refill 09 200 Lifting force too low Additional lifting cylinder required 09 120 Hydraulic functions of the header No flowing througn in the hydraulic Connections couplers don t work connections screwings to check 09 200 Transport protection blocks folding Transport protection on 8 process and or 12 row header to 09 060 remove Optional Control valve does not work Control valve to check 09 200 Insufficient pressure of the hydraulic Pressure to check if allowed Combine system to increase manual Locking blocks Locking and or reversing valve to readjust 09 240 Not enough hydraulic oil Oil to refill 09 200 Folding header does not close on Foreign bodies hinder folding process Foreign bodies or maize point of separation remainders to remove 09 240 Folding shields do not close Locking not made Locking and or reversing valve to readjust 09 240 Folding shields open automatically Control valve does not close reliably Control valve to check correct operation to secure 09 200 Folding process is not quick Combine is possibly fitted with a If allowed throttle to remove Combine enough throttle in the reel horizontal adjuster Hydraulic pump to check manual Drive Drive is turned on but does not turn PTO shaft PTO shaft to check 09 160 PTO shaft coupler does not engage Locking not made coupling halves to check for 09 160 com
4. 1 Simultaneously press the picking plate spacing Us and the raise lower sweeper ad buttons for 3 seconds to change over to service mode TERINGHOFF OSEO Simultaneously press buttons for 3 seconds 2 First use the arrow buttons lv lal to select the function brightness or contrast and then press the OK button Brightness Contrast Valve Test Sensor Test 3 Use the arrow buttons gt to adjust the selected function Use the ESC button to return to the main menu Set the brightness 43 Prior to commissioning start up CIJERINGHOFF Moving the header to its harvesting position DANGER Danger of injury Never initiate the folding process while the header drive is switched on Never initiate the folding process while driving Ensure that no persons are in the swivel range Prior to initiating the folding process ensure that the folding covers are completely open d If necessary briefly actuate the hydraulic valve in the direction of the transport position Carry out the folding process without interruptions as the function is otherwise canceled and has to be accessed again via the monitor folding mode The button LED lights up 1 Press the fold button to change over to the a gt First the folding symbol appears on the display Folding symbol on the display the function reel forward or backward on the control 2 Move the header to its harvesting positio
5. Inthe area of the mounting holes drill one assembly hole each from below and or inside into the outer divider nose 50 55 Through the mounting hole fit the threaded bar 2 from inside with the screws 3 to the outer divider nose 3 Screw down clamping plate 7 with 3 spacers 8 to the outer divider nose 3 12 13 Push outer divider nose extension with the frontal nose below the clamping plate so that the welded screw in the rear area engages into the pocket of the threaded bar Assemble outer divider nose increase and threaded bar with each other 4 5 6 Fit covering rubber 9 10 11 12 1 washer8 4DIN9021 13 040216 5 hexagon nut M8 DIN 985 12 040008 040300 4 saucer head screw M8 16 DIN 10 040612 1 covering rubber 9 504297 washer A8 DIN 125 8 040201 clamping plate 2 7 504298 CH 3 3 ai 1 hexagon screw M10x30 DIN 6 040438 Kal EE Em Bodywork increase Order no 504288 links Order no 504289 right 35 015 Notes for special harvest conditions CJERINGHOFF Shield extension rubber If the maize plants are thin or even crumbly and dry the shield extension rubbers G can be taken off There is also the chance of extending the gap S according to the conditions by removing a uniform piece each from the right and left hand side Additional cob saver optional Additional cob savers are available for being put onto the center divider noses Certain maiz
6. 11 Safety CJERINGHOFF 2 4 Positioning and meaning of the danger symbols on the machine 1SO 11684 Danger symbols so called pictograms pointing out particular risks are attached to the safety relevant parts of this machine The danger of injury is always shown on the left hand side of these symbols the correct way of avoiding injury is shown on the right hand side Always replace the danger symbols if they are damaged or lost Also attach the required danger symbols to replacement or new parts The labels can be ordered using the indicated replacement parts numbers In the following section the placement of the individual danger symbols on the machine as well as their meaning is described Prior to maintenance and repair work turn off motor I and pull off key Secure against unauthorized operation Order no 510891 Never access the hazard zone between the header device and the machine Order no 510891 Never open or remove the protection devices guards while the motor Is running Order no 510893 Keep a sufficient safety distance from the harvest header Prior to maintenance work or removing blockages switch off the harvest header drive turn off the motor and pull off the key Order no 510895 Staying in the hazard zone is only permissible if the lifting cylinder safety device is activated Order no 510890 bsb 447 413 12 CJERINGHOFF Safety Never touch the turning auger 6 Order no 510892
7. See also pages 09 080 and 09 442 The general monitor functions are described on page 09 442 Alternate use of hydraulics via switch B Switch position V ensures the unlimited hydraulic stripping plates adjustment Switch position F 4 allows the folding process The light L within the graph lights up 09 443 CJERINGHOFF The basic front adjustment is 20 mm and the rear one 23 mm in position narrow That means the stripping plates are pushed together as far as possible The wedge shaped adjustment is of essence for the function of the header These values are set via the screwed down stripping plate R and the screws K For the harvest the stripping plates are set hydraulically via reel lift and lower control The average maize ear diameter is important for the setting Tris of the stripping plate distance For this reason the plates for the harvest works should be opened as far as possible just as far as to prevent cob losses Prior to checking Diesel motor to turn off Header to secure against unwanted lowering Via the shifting cylinder Z the left stripping plates are opened by the sliding bar T and lever H The plates are closed again by one or several restoring springs The regulation of the uniform setting of all stripping plates on the different rows is made by shifting the levers H on the sliding bar T lt is recommended to make a re adjustment only if
8. A Oil drain plugs E F Oil filling screw chopper gearbox C Level control plug Oil filling hole for low viscosity grease 250 ml of low viscosity gearbox grease MP 00 000 G 35 or similar K Grease nipple grease chamber L Venting hole P Oil filling screw including dip stick for header gearbox 13 041 Row unit CJERINGHOFF Cut off block With 2 screws S the cut off block P is mounted below the stripping plates in front of the gear box Spacers are fitted between the cut off block P and the row unit gearbox for adjusting a maximum distance A of 1 mm to the rotors if required If the distance is more than 1 mm in particular in humid conditions the rotor could be clogged in this area When working on the machine Switch off the engine Lowering protection to activate The exact frame carrier distance A in the front area is of special importance for the function of the maize header This distance may be changed due to collisions There are in particular the outer rows right and left where the brackets are sensitive to being bent since they cannot be supported from a connecting row If such a collision has occurred or a row unit shows a malfunction the distance A 317 5 0 5 mm must be checked The given measurement indicated must be maintained absolutely In order to find out which bracket X is bent loosen the screws S and after the the row unit has been cleaned
9. For this reason the following backfittings are urgently required to be made 1 Plastic drivers 7 ofthe gathering chains to remove Holding down device 5 of the gathering chains to remove 3 Plastic block 4 behind the gathering chains to remove 4 Special knife 1 to remove 5 Speed to change over to maize maize n 780 800 6 Gathering chains spacing to set see page 35 002 and 09 525 7 Setting angle to change to maize see page 35 002 and 09 862 Prior to starting service works motor to cut off Header to be secured against unintended lowering First gathering chains to disassemble see page 09 525 Then plastic block 4 and thereafter holding down device 5 to remove Special knife screws 3 to loosen until underneath holding plate has clearance Stripping plates P to open hydraulically Monitor has to indicate the most distant position see page 09 442 all diodes from green to red are flashing Special knife 1 to be pulled out in parallel to the stripping plates using a suitable tool Stripping plates to be closed again for maize harvest 35 003 Active sunflower harvest equipment CJERINGHOFF Prior to working on the machine Diesel engine to turn off and header to secure against unintended lowering Gathering chains K see page 09 525 chain guide F and stripping plates P each row unit right and left to remove Once removed the shaft protection chain slipping w
10. Keep a safe distance from any rotating machine parts ie Order no 519917 Do not remain in the swivel range of devices 8 Order no 510896 Keep a sufficient distance from the mower knife when 9 the drive is switched on and the diesel engine is running Order no 510905 Danger caused by launched particles when the motor is running keep a safe distance Order no 510904 Do not open or remove protection devices guards while 11 the motor is running Order no 510894 13 Safety Positioning of the danger symbols on the machine Pr Br AZ PPE O ne Ber Zn oe ee ah oF rr i A a o o ee ja el O IBS ss a Mra SEON E N f N i S a a Pictogram no 6 three times 14 ee_e______E _ _ _ i aS ANKENY ti VLA UY CJERINGHOFF AE ZA LF Ke hi Sd 2 CIJERINGHOFF Prior to commissioning start up 3 Prior to commissioning start up 3 1 Assembling additional lighting DANGER Always assemble additional lighting prior to machine commissioning start up The use of the additional lighting is required by law and additional lighting has to be installed after delivery of the machine 1 Install additional lighting on the intended position according to the figure and check for proper function Addit
11. CIJERINGHOFF User Manual BA_110_F_GEN_01_en Mais Star Horizon Corn Header Carl Geringhoff Vertriebsgesellschaft mbH amp Co KG Porschestra e 8 D 59227 Ahlen T 49 2382 98 14 0 eMail info geringhoff de F 49 2382 98 14 40 Web www geringhoff de CJERINGHOFF Important Information Important information concerning the user manual Dear Customer Along with your Geringhoff header you have received two user manuals The first manual contains all the basic information about the machine The second additional manual contains all the changes and additions relevant for the newest generation of Geringhoff harvesting equipment If you cannot find information on a particular topic in the basic instructions please refer to the additional instructions Please keep both manuals at your disposal for future reference Carl Geringhoff Vertriebsgesellschaft mbH amp Co KG Porschestra e 8 D 59227 Ahlen T 49 2382 98 14 0 eMail info geringhoff de F 49 2382 98 14 40 Web www geringhoff de C3ERINGHOFF C3ERINGHOFF Copyright Copyright by Carl Geringhoff Vertriebsgesellschaft mbH amp Co KG PorschestraBe 8 D 59227 Ahlen Federal Republic of Germany CJERINGHOFF 1 General Informatlon as na ua AAAA ee 5 1 1 FCrOOUCTI ON een een 5 1 2 Information about environment Protecti nisenusennsn nun 8 2 Safety sinirinin naia A a a aaa a aa aa a aa iaaa 8 2 1 HAT GIGS G Usb ee
12. eos 096 OX 0 7 HEO 2JOHONSD Wy EEA EO OF Lz 20 ef a Ee egoo a Lo EIG woof 4816814404 48 0Y2SY24Q WAP UOA po gt sooD p I ee ee ee Sa cr VEN Bunuuauag N Y YY gt 079820 L 27982 L998Z CLS9C EZLS9Z 9 592 LLS9Z 82507 80007 91207 OLS9Z q wT O w N olojo l le L N QUIGED y ul JUNOW 0 Que pue Z SOd BUIGQUIOD y 0 P9JOSUUOD q 0 sey L SOq 119 BULIM ym G SOd sIyBu Buom jeiveds juowwos ul dn Jy Jsnw UOND8J01d Juos OY pue QUIQWIOD y JO sdwej Joysew pis pue SsIOJes pu uona papp uuovss p q 0 lsyeq SUIEW y UO UIYJJOM 0 JOU uonu yy 36 502 Hydraulic adaption to connect GERINGHOFF FJERINGHOFF Tolding Maize header to John Deere combines In order to obtain the best folding operation of the header the following modification is recommended Unscrew both blue marked hydraulic hoses B Reel back and forward horizontal adjustment Unscrew both matching threaded bushes Pos no 16 in J D catalogue Enlarge orifices to 3mm drilling Assemble all connections 16 Blue For order no see JD spare part catalogue th gt ae We SS D ouble acting hydraulic rn prs ah 4 et u il He De TA N Extract from original JD part catalogue IMPORTANT For the operation of the J D Wheatheader original threaded bushes with the
13. open and close Attention In case of function check keep off the danger zone Tightness to check In case of leakages Some combine makes are fitted with a separate electrical environmental standards to observe operating device in driver stand Hydraulic oil quantity in combine storage tank to check 09 200 Hydraulic functions of folding maize headers CJERINGHOFF 2 i ai Folding process from transport to working position Reel horizontal adjustment or special electric combine device to operate until header has reached its working position Keep off the dangerous zone Keep off the working range of the header Actuation of Valve to continue until 10 seconds after the cover shields have completely closed to assure the locking function Machine to run idle to get the drive coupler engaged Once the header is completely open and in working position the locking B is automatically activated If the header is not completely open in working position you must troubleshoot seek help in case of malfunctions page 14 900 There are possibly foreign substances hindering the function Bolt B must be completely extended in the locked position Check drive coupler Cams are spring loaded and turn off unless cam and opening in driving plate are not in line The locking V is triggered by the valve U and closes only if the header has really reached the working position If despite of exact borde
14. 2 Safety 1 Avoid skin contact with liquid fuels oils lubricants acids solvents etc Always wear Suitable protective clothing during disposal 2 Never set fire to oils and similar materials 3 Ensure that no consumables oils greases etc which can endanger the ground water seep into the ground water or the ground 4 When changing oil ensure that the used oil is collected in suitable containers and does not seep into the ground Ensure a proper disposal taking into account the valid environment protection regulations 5 Immediately repair defects or leakages on the hydraulic unit Regularly check the hydraulic hoses for defective parts 6 If you have questions about the disposal contact a certified disposal company 2 1 Intended use This machine is only intended for harvesting corn and sunflowers Likewise only use load handling devices for their intended use Any modification or use with other machines is prohibited Any use other than the above is regarded as use other than that intended The manufacturer does not assume liability for damage resulting from use other than that intended the owner user bears the sole risk Adherence to the operating maintenance and repair regulations specified by the manufacturer is also part of the intended use Ensure that the machine is only used maintained and repaired by qualified personnel and or persons who are familiar with it and informed about the dangers Always o
15. drive The speed is subject to the main shaft of the header and thus preset Chain tension to check in regular intervals if required to readjust via the idler S Chain to oil in regular intervals Protection box to clean in regular intervals Maize header never to operate without guards mounted and closed The auger is driven from the feed shaft of the contrate gear transmission and is not subject to the speed of the header Maintenance and care of the chain drive to be made via the flap K The chain tension is adjusted by shifting the tension lever S downwards All bearings of the cross conveying auger are maintenance free The bores B serve to fasten the contrate gear transmission 09 725 Regulation cross conveying auger JERINGHOFF Height adjustment The cross conveying auger is factory se to the ideal value toward the screw bottom The height see arrow directions ill N 620 only can be changed The diameter of the maize cobs is decisive for a height regulation The cobs should reliably be transported The auger plates should be prevented to produce broken maize Prior to any change of the auger setting the roller chain drive to unstress see page 09 725 Once finished the works roller chain to unstress Regulation to perform rigid maize headers Fulcrum auger S3 not to unscrew Screws S4 to unscrew by 2 turns Via adequate tool pinion S5 to turn such as to reach the desir
16. from any harvest material is turn the unit by hand at least once The resultant gap U will show which side side is bent Minor differences up to 4 mm can be compensated by distance plate part No 501249 placed between the fork G and the area F Attention If a shim is placed under the fork G the respective stripping plate must separately be readjusted for re establishing the reference setting see page 09 480 Inthe event of major changes the bracket in question must be aligned or replaced An evident sign for a negative change in the alignment of the row unit brackets is if the breaking bars are no longer in the ideal position i e 2 mm in front AV and 0 5 mm at the rear In such a case the row unit has urgently to be checked A visual control of the position of the rotor stripping knives for finding a possible mis alignment will not do When working on the machine Switch off the engine Lowering protection to activate 13 081 Straw Chopper JERINGHOFF Chopper gearbox e K Grease nipple for grease chamber filling 15 h e Oil drain plug Gearbox oil SAE 90 API GL 4 or similar Quantity 0 35 litres Oil change intervals Initially 50 h after commissioning subsequently once before each harvest but after 200 h at the latest Drain plugs are equipped with magnets which should be cleaned with each oil change Inspect the oil level Nut S and nut protection ring B must be i
17. 33 Prior to commissioning start up 3 Activate lowering protection 4 Throw the locking lever of the intake channel across the dead center using a Suitable tool Adhere to the combine harvester manufacturer s regulations 34 CJERINGHOFF Locking lever in open position CIJERINGHOFF Prior to commissioning start up Connecting the hydraulic multi coupling Massey Ferguson DANGER Only connect the hydraulic lines when the diesel engine is switched off Avoid leakages and protect the environment Ensure that the connection lines are not damaged On delivery the multi coupling plug is secured on the carrying device of the header by means of a spring cotter 1 Remove the multi coupling plug from the carrying device 2 Ensure that the plug and the coupling are clean 3 Attach multi coupling to combine harvester and completely throw the locking lever Adhere to the combine harvester 5 manufacturer s specifications Attach and throw the lever 35 Prior to commissioning start up CIJERINGHOFF 3 8 Connecting the adaption and the hydraulic multi coupling Gleaner Locking the adaption DANGER A Danger of injury Always activate the lowering protection before working on the header 1 Ensure that the locking lever on the intake channel is open 2 Insert the header into the combine harvester far enough that the lowering protection can be activated While doing so ensure that the
18. EOT E OA 8 2 2 BASIC Sealer INS URUCHIONS tac z ee Ka E A ba eh aie hearin A 9 2 3 General accident prevention reQulatiOnsS ccccccecceceeceecececeeeeeeeeeeeeeeeeeeeeeseeaeeeeeeeeeeaeteesesantaees 10 2 4 Positioning and meaning of the danger symbols on the machine ISO 11684 asserere 12 3 Prior to COMMISSIONING start UPp 20200000n0n0nnnunan an an nn nun un un un unnnnn nun un un an an nn nnnnnunan un nn nn nnnunananunn 15 3 1 Assempling adda tlonal l nting sera einen 15 3 2 Attaching the corn header to the harvester u uusussusnnennasan nn anna en nennen 16 3 3 Connecting the adaption and the hydraulic multi coupling For Case Combines only 18 3 4 Connecting the adaption and the hydraulic multi coupling Lexion Combines cceseeeeeeeee ees 22 3 5 Connecting the adaption and the hydraulic multi coupling John Deere Combines 25 3 6 Connecting the adaption and the hydraulic multi coupling New Holland cccecceceeeeeeeeeeeeees 28 3 7 Connecting the adaption and the hydraulic multi coupling Massey Ferguson 33 3 8 Connecting the adaption and the hydraulic multi coupling Gleaner s24s22220200 2er en 36 3 9 Assembling the cardan shall 39 3 10 AHSAN EVGA O MEO esaa aa a a a a a 40 3 11 Operatino tne Monitor nanaonan E eek 42 3 12 Rotational speed ranges for headers naeh aen 43 3 13 Assembling the conveyor segments of the sweeper sssssss
19. N_ amp WEE ZL Check the driving characteristics steering and braking behaviour No riders unless sitting on the provided places When working on the machine the provided supporting devices must be used Admissible axle loads and total weight must absolutely be observed Before the start up all guards and maintenance holes to close Whilst the machine is running keep off the dangerous area Maintenance and repairing works to be performed only with Diesel motor cut off On public roads the legal provisions to observe All machines have a valid ABE or EBE governing the road transport licensing regulations If required additional headlights for the road transport to mount see road transport licensing regulations The instructions of the combine manufacturer for the operation with headers to follow 01 020 GENERAL SAFETY CAUTION e The following are general farm safety precautions that should be part of your operating procedure for all types of machinery e Protect yourself When assembling operating and servicing machinery wear all the protective clothing and personal safety devices that COULD be necessary for the job at hand Don t take chances You may need e ahard hat e protective shoes with slip resistant soles e protective glasses or goggles e Heavy gloves e wet weather gear e respirator or filter mask e hearing protection Be aware that prolonged exposure to loud
20. are fitted with a drive from both sides If the coupling halves require an axial regulation appropriate spacers Z only to be used on the marked positions The radial adjustment is made on the bearing points by moving the bearings into the bores provided Ensure the exact parallel fitting of the coupling halves Cardan shaft protection to mount In ill removed for photo purposes Coupling washers S B K to be slightly greased in regular intervals Sliding parts of the respective coupling halfs must be dismounted prior to harvesting season and sliding parts be greased Axial fastening screw carefully to tighten with standard torque see page 36 100 Header drive MUST NOT be engaged if AN the header is folded or not fully opened Accident Risk on the coupling halfs 09 280 Divider noses to mount CJERINGHOFF Divider noses with mounting hole D The supplied center divider noses differ only by a hole D about 0 71 18 mm if the header has been supplied with a transport protection These center divider noses are being fitted to the right and left T from the center M for accepting the transport D 18mm protection ie Lift the maize header and lock the lifting cylinders against unwanted lowering _ _ Open the shield by lifting the lever H and press slightly upwards from the centerings towards the stop of the gas pressure spring Shields may jump upwards by gas pressure cyli
21. cam clutch is mounted on the drive side of the auger shaft If it responds there is a trouble beside the normal operational conditions Once stated that the foreign body did not cause the response behaviour the reversing device of the combine allows the header to be turned backwards and to remove sticking harvest material 09 827 Working angle adjustment MAIS STAR HORIZON FERINGHOFF Working angle basic position A working angle of 22 is factory set Ifthe combine is fitted with larger or smaller tires that means differing from the standard equipment we recommend checking the working angle W The same applies also if tracks are fitted The real angle is easily established by placing an adjustable angle on the stripping plates in working position and a level Distance A min 100 mm 3 9 This check should be made under real working conditions on the field with the header at the usual working height When the header is just making ground contact and is set at an angle of 22 a distance of about 425 mm will be measured from the centre of the front angle drive H to the ground Combine and maize header completely mounted to put down in working position on a level surface Screwing of the outer bodywork suspension on the frame to remove Guard C of the gear drive to remove On foldable headers the locking must absolutely be activated in working position See page 09 240 Header c
22. contusions DIN EN 632 1995 08 farm machines combines and field choppers ISO 4413 Fluid technique design directives hydraulics Applied national norms standards and technical specifications VDI guideline 0113 Safety of machines displays identification and operation part 1 Demands on visible audible and tactile signals IEC 1310 1 1995 and correction 1995 German version EN 61310 1 1995 Authorized person for the compilation and preparation of the technical documentation Sachverstandigenburo Klaus Ahlendorf Von Loe StraBe 40a D 47906 Kempen kt amp Technical Head Ahlen 16 06 2010 02 011 Maieheader CC ERINGHOFF MAIS STAR HORIZON We reserve the right of making modifications for the sake of progress Sizes and weights are approximate values and refer each to the standard versions of the different header types Due to the great number of header models and combines this list cannot show all the different illustrated variants For this reason we hope you will understrand the general sense of the wordings which requires a sufficient basic knowledge of the carrier machine Intended use e This machine must only be used for harvesting grain maize e Any use with other substances is excluded and prohibited e The machine must only be operated by trained staff e Keep a distance to the running machine e Switch off the diesel engine before you carry out any service or control work
23. correct intake position 17 Prior to commissioning start up CJERINGHOFF 3 3 Connecting the adaption and the hydraulic multi coupling For Case Combines only Locking the adaption DANGER Danger of injury Always activate the lowering protection before working on the header 1 Ensure that the locking lever on the intake channel is open Lock in open position 2 Insert the header into the combine harvester far enough that the lowering protection can be activated While doing so ensure that the channel holding fixture is securely hooked in 3 Activate lowering protection Activated lowering protection 18 4 Throw the locking lever of the intake channel and 5 CJERINGHOFF Prior to commissioning start up securely hook it into the intended section of the header If necessary remove the screw of the eccentric connection and set the eccentric shaft so the connection between the locking hook and the header is secure and free of clearance Subsequently re secure the eccentric connection by means of an appropriate screw Activated lock with eccentric screw arrow 19 Prior to commissioning start up CJERINGHOFF Connecting the hydraulic multi coupling Case DANGER Only connect the hydraulic lines when the diesel engine is switched off Avoid leakages and protect the environment Ensure that the connection lines are not damaged On delivery the multi coupling plug is secured
24. narrowest possible position Then conical position of the stripping plates to check for setting see page 09 480 ill RD 002 If required uniform stripping distance to be set via adjusting lever H Stripping plate regulation folding maize header gt 12 row units double acting Double acting hydraulic cylinder with a short circuit line are mounted on the folding elements ill N 636 Recuperating springs F are mounted in addition Springs to clean in regular intervals Equalizing tank stripping plate regulation folding maize headers If the stripping plate regulation is operated in folding position of the header the hydraulic cylinder of the folding elements work only in one direction In order to reach the synchronisation of the system in working position false positions are compensated by the accumulator B until the first operation of the stripping plate regulation Additional valve double acting stripping plate regulation If the combine is not fitted with an adequate equipment the maize header is fitted with an additional valve MV for the alternate triggering of both the folding process and stripping plate regulation This valve is operated via the switch B in the monitor see page 443 ill N 038 3 Manual control of folding process In case of electric trouble the solenoid valve MV allows to be operated by hand Screw H to press down towards the valve and regulate clockwise by 1 rotation
25. noise can Cause impairment or 1055 of hearing Wearing a suitable hearing protective device such as ear muffs A or ear plugs B protects against objectionable or loud noises e Provide a first aid kit for use in case of emergencies e Keep a fire extinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use e Keep young children away from machinery at all times e Be aware that accidents often happen when the operator is tired or in a hurry to get finished Take the time to consider the safest way Never ignore warning signs of fatigue 01 025 CJERINGHOFF Wear close fitting clothing and cover long hair Never wear dangling items such as scarves or bracelets Keep hands feet clothing and hair away from moving parts Never attempt to clear obstructions or objects from a machine while the engine is running Keep all shields in place Never alter or remove safety equipment Make sure driveline guards can rotate independently of the shaft and can telescope freely Use only service and repair parts made or approved by the equipment manufacturer Substituted parts may not meet strength design or safety requirements Do not modify the machine unauthorized modifications may impair the function and or safety and affect machine life Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage
26. on page 09 080 Speed indication on monitor reads O If the machine is running on operational conditions a value of about 780 800 rpm is indicated The speed indication allows to reliably evaluate the state and load of the combine drives towards the maize head Dropping speeds signal either an insufficient belt tension or overload of the combine drive Subject to the position of the stripping plates a certain number of green G yellow Y or red R diodes light up The more the stripping plates are open the more diodes are lighting up The number of the flashing diodes is only to be seen on the monitor Before the start up the proportion of the flashing diodes to the position of the stripping plates as a function of the harvest conditions is to be determined If the following message appears ERR 1 Short circuit in the travel sensor cable ERR 2 Sensor cable disconnected or travel sensor cable broken The recording tachometer S is located between two rows on the drive connection claw of the Centaflex coupler The distance between the magnetic switch S to the magnet M and or claw should at least be 1 5 mm and at max 2 5 mm The rheostat A and the slider W should be cleaned in regular intervals Via the axial adjustment of the spindle G and by displacing the position of the rheostat A the indication of the diodes allows individually to be changed Electric supply lines to be checked
27. operating manual over to the buyer in case you sell this machine Important notes about the operating manual Please read the operating manual carefully prior to commissioning start up This applies to each person working with this machine Commissioning start up is the first intended use of the machine by the user Always adhere to the safety and accident prevention regulations as well as the notes about the intended use Always keep the operating manual within reach Also read the combine harvester manufacturer s operating manual concerning the use of headers You will receive a separate operating manual for the PTO shaft directly attached to the PTO shaft In addition we also advise reading the spare parts catalog Dimensions are indicated in the internationally standardized SI system of units The right hand and left hand side are always seen in the driving direction The header rows are numbered from left to right also seen in the driving direction Dimensions and weights are approximate indications and refer to the standard versions of the individual header types f no specified torque Is indicated please always use the table Torques for screws in the appendix This manual was created and inspected with great care Should you find mistakes nonetheless please inform our editing team General information CJERINGHOFF Symbols and notes Important notes and information in this operating manual are
28. optional Y4 Sweeper forward backward optional Y5 Raise lower sweeper optional 1 Simultaneously press the picking plate spacing and the raise lower sweeper ad buttons for 3 seconds to change over to the service mode 2 Use the arrow buttons W Ito select the valve test function and confirm by pressing the OK button Setting of brightness and contrast Operation Wiring depends on model TERINGHOFF 750rpm NV Aal Simultaneously press buttons for 3 seconds Brightness Contrast gt Valve Test Sensor Test Select valve test function 59 Operation CJERINGHOFF 3 Use the arrow buttons lt gt lto select the EE valve to be activated and subsequently press the 1 0 button to activate the valve Select valve The selected valve is shown with a black background If the electrical connection is correct the LED on the valve will light up otherwise carry out troubleshooting Press the 1 0 button again to switch off the valve 4 Press the ESC button to return to the service mode Press the ESC button again to return to the main menu Valve with LED Carrying out a sensor test 2 3 mm spacing between the sensors and the signal transmitter Sensor functions E1 rotational speed Sensor E1 for rotational speed monitoring below the machine E2 picking plate spacing Sensor E2 for picking plate spacing below the machine 60 CJERINGHOF
29. out on the machine Secure the PTO shaft protection devices against turning Check the PTO shaft protection devices if necessary replace immediately Never open or remove protection devices guards during operation Before connecting the PTO shaft read the operating manual supplied by the manufacturer 1 Clean and grease the drive shaft prior to connecting it to the PTO shaft 2 Fitthe PTO shaft onto the drive shaft until it securely engages 1 see fig below Ensure that the cardan shaft protection device 2 is undamaged and placed over the connection Ensure that the protection device on the combine harvester side is installed 3 Hook the holding chains 3 into the intended loop to secure against turning 4 Ensure that the protective cap 4 is undamaged and correctly positioned over the PTO shaft protection 2 5 Check for sufficient covering of the PTO shaft Holding chains against turning 1 Locking mechanism cardan drive shaft 2 Cardan shaft protection device 3 Holding chain 4 Protective cap 39 Prior to commissioning start up CIJERINGHOFF 3 10 Installing the monitor Installing the monitor and the terminal box DANGER Ensure that the monitor does not limit the field of vision IN Attach the monitor so that the field of vision is not limited and the display is easily readable 1 Attach the monitor in the driver s cab on the RH side above the instrument board by means
30. retainer 13 205 Working speed too high Readjust speed Unsuitable distance between rows Readjust distance between rows Bottom straw chopper is winding material Bottom straw chopper is imbalanced Straw is insufficiently chopped Bottom straw chopper can t be 13 100 turned by hand Knife head seal is blocked by maize Clean straw Check gearbox Stones iron pieces etc Immediate inspection 13 205 required Straw chopper was hit by foreign Insufficient chopping quality Use only genuine parts and 13 205 bodies install them only in pairs 13 205 Chopping knives show signs of wear Imbalanced weight of knives Install only in pairs after reviewing their weight Imbalance Eliminate imbalance 13 205 Contact with foreign bodies Immediately replace knives 13 205 Cracks and vibrations Bent chopping knives 13 911 Help in case of malfunctions JERINGHOFF Trouble Causes ss Remedy Page Cross conveying auger Cross conveying auger stops during Overload Material quantity to reduce operation Chaff portion too high Sliding clutch responds Foreign bodies to remove Stripper to check 09 827 Chain and clutch to check 09 725 Original combine splashboard Splashboard to remove mounted in front of the gathering 09 080 channel Auger half of folding header stops Driver clutch Adjustment and gearing to check axial spring loaded half to check for function 09 760 lubrication Locking of the hea
31. the transport protection Before mounting the header to the combine transport protection must be removed S Protection to be remove only when the header stands on firm ground 09 001 Maize header to unpack Weights Stubble device CJERINGHOFF Apart from the transport protection as shown in picture N 003 page 09 000 folding maize headers from 8 rows upwards are fitted with an additional protection B on the frame Bolts B not to remove before definite placing down of the header and removing of the hoist When using the hoist again locking bolt B must be put back as before The securing screw S is required only for transporting the header in vertical position Transport securing screw S to remove only if header was put into working position Prior to putting the header into vertical position again for storing or transport purposes securing screw S is to be mounted Approximate weight ink Take a hoist which is strong enough Sows O o The approximate weight of different header models can be determined from the opposite table Follow the instructions for the use of hoists The exact weight of the different headers is indicated on the type plate of each machine located on the left side of the main frame Once the header has been coupled with the combine harvester the stubble breakers delivered together with the equipment must unconditionally be installed instead of the support stand
32. time The chopper must never be lifted above the regular operational height during test run or idle run No one is allowed to stay in the close vicinity As an option the chopper drive can be equipped with a switch off device at each individual header row Lift header and protect it from accidental lowering before actuating the control lever Turn the diesel engine off e Control lever H in 0 position chopper is turned off e Control lever H in 1 position chopper is turned on Securely snap in the control lever H when switching on Slightly move the chopper body by hand if required SC Il 105 Attention Only use genuine chopper knives order number 506035 for replacement SC 1030 Replace worn knives in good time refer to notes on page 13 SC I 130 205 13 103 RD SC 213 7 D ASRS VU PAW fj 7 MSH 085 CJERINGHOFF Friction disk coupling Structure of the friction disk coupling M Fastening nut P Thrust plate D Thrust ring R Friction disk O2 O rings O Square ring T Spring disk F Grease chamber N2 Hub K Knife carrier Bearing Important instructions All elements to mount using roller bearing grease Prior to mounting grease chamber F to fill with grease Using a torque spanner the centrally arranged nut M to tighten to the value T 200 Nm For ensuring safe operation of the chopper it is important to replace worn or damaged parts im
33. to 2 mm in the front and 0 1 mm in the rear at max Always install the stripping rollers as shown in the figure Turn off the engine before starting any work at the machine Activate the lowering protection The stripping rollers are frontally screwed down left L2 and right L They are not designed to be adjusted The shackles L L2 differ and cannot be exchanged for each other The stripping plates M for the front part of the stripping auger are adjustably mounted on the bearing holders IMPORTANT is that the stripping plates are set closely to the augers on the stripping rolls The distance should be less than 0 5 mm All adjustments must be made only on the screws S on the stripping rollers The oblong holes L in the stripping knives allow for this adjustment You must never place shims between the holders H and the frame to adjust the stripping roller knives The stripping roller knives must be set at a distance AV of 2 mm in front and 0 5 mm in the rear AH The adjustment of the stripping roller knives has to be follwed by the adjustment of stripping knives A Tighten the screws according to the values given on page 36 100 The stripping knives A are to be adjusted to a maximum distance of 0 5 mm to the stripping roller knives The adjustment to be made after loosening the screws C and side wards movement of the stripping Knives Particularly when the maize stalks are humi
34. 270B 12 rows 70cm MSH 1275B 12 rows 75cm MSH 1230B 12 rows 30 Special models even with changing row distances on request Subject to modifications 26 07 2011 90 100
35. A A IIo N y Three component conveyor segment Keep a degressive work direction see figure on the PB A RH side A Degressively install the conveyor segments on the support f and drive pipe While doing so center the conveyor i x segments precisely in relation to the header row LO O COA N one i i i A T P P A Soos a ry Nanraccivaly inctallan rnn a nr canmant gt For rigid headers the conveyor segments are installed on all header rows for foldable headers gt they are only installed on the non foldable header rows For the harvesting process set the sweeper horizontally and vertically so that the conveying capacity within the header rows is optimal 47 Prior to commissioning start up CJERINGHOFF 5 Avoid unnecessary strain on the conveyor segments caused by inproper setting d Rotational speed adjustment of the sweeper and the corn augers Adjust the rotational speed by means of the reel rotational speed adjustment function of the combine harvester 48 CJERINGHOFF Prior to commissioning start up 3 14 Installation and adjustment of the divider points Attaching the divider points DANGER A Danger of injury Covers can spring upwards when opened due to the gas pressure cylinder When assembling the covers and divider points body parts can be crushed Only carry out assembly work when the lock and the lowering protection are activated Take special care while working 1 Throw th
36. F E3 folding function optional LED on sensor lights up in case of activity The two sensors for the folding function are serially connected When testing first make contact on the LH side then test the RH side E4 bottom sweeper position optional LED on sensor lights up in case of activity E5 sweeper position backward optional LED on sensor lights up in case of activity E4 ze sweeper eat E 5 sweeper position backward E6 Sweeper detection determined by wiring Operation Sensors E3 for folding function RH and LH side in the back Sensor E5 61 Operation 1 Use the arrow buttons in service mode to select the sensor test function and then press the OK button gt The active input is displayed with a black background 2 Test further sensors by making contact between the sensor and a suitable metal part If the sensor is active the LED will light up 3 Use the ESC button to return to the main menu Displaying the operating hours 1 Use the arrow buttons to select the operating hours function in service mode and then press the OK button 62 CJERINGHOFF Brightness Contrast Valve Test Sensor Test Select sensor test function E1 S1 E2 S2 xxx E S3 S4 folding 55 S5 S6 E5 S6 S7 58 E6 ICF Active sensor is displayed Contrast Valve Test Sensor Test gt Operating Hours Select the operating hours function g
37. H en Maize header Carl Geringhoff Vertriebsgesellschaft mbH amp Co KG Porschestrasse 8 D 59227 Ahlen Tel 49 2382 9814 0 Fax 49 2382 981440 E Mail info geringhoff de Internet www geringhoff de Content General Certificate of conformity EC General safety arrangements Introduction Prevention of accidents Safety of operation Safety of operation To the customer Warning label pictograms Maize header Maize header unpacking Weights Assembly preparations on the combine Mounting of the maize header Maize header drive Hydraulic connections fitting Hydraulic function of folding maize headers Drive coupler folding maize headers Divider noses Road transport Operation and function of monitor Folding headers mounted to combines with speed Variator Stripping plate adjustment Stripping plate regulation via double acting cylinders Gathering chains Crown wheel gearing speed change Couplers between the stripping rows Trial run Start ups Important notes Adapting system Cross conveying auger drive Regulation cross conveying auger Cross conveying auger Overload protections and sliding clutches Working angle adjustment Horizontal cutting stubble chopper Stripping rotors Stripper Control dimension Chopper Chopper body Row unit Gear box Maintenance and Care Lubricants General Information Disposal Maintenance and care Transmission oil control Filling amounts Insp
38. Row distance Grain losses Speed Refeeding from gathering channel conveying chain 13 910 To reduce if required Increases to mount Machine to adapt to the conditions Stripping plates To adjust narrower 09 480 To reduce if required Abdeckung oberhalb der Querf rderschnecke niedriger einstellen Working speed To increase until header is better filled with material 09 606 35 040 35 015 09 606 09 760 Combine manual Help with malfunctions JERINGHOFF Header MAIS STAR Horizon continuation Gathers not enough lodged Divider noses at a too steep angle Adjust at a lower angle put crop header closer to the ground 09 862 Distance between rows Unsuitable Dirt debris Header plates are blocked Clean the mechanism open and close plates alternatingly several times a da 13 401 Throttle valve inside shifting cylinder 09 442 Hydraulic supply line 09 442 Retaining spring 09 480 Basic setting 09 480 Operating height too low Readjust operating height 09 862 Working angle misadjusted Check working angle 09 862 Bottom of straw chopper frequently hits the ground Lifting system sensor skids don t work reliabl Knives are blunt Replace knives 13 205 Speed RPM too low or decreasing Check speed 09 442 Knife damaged or uneven Replace damaged or worn knives 13 205 Knife retainers worn Immediately replace parts 13 205 Knife is worn Replace knife check knife
39. To increase the folding speed for foldable headers and or to increase the lifting speed when using the sweeper carry out the changes described below DANGER For later use of the combine harvester with John Deere attachments always re use the unchanged original screw connections Check the hydraulic lines for leaks 1 Disassemble the two hydraulic lines marked in blue 1 and unscrew the screw in socket 2 2 Drill open the integrated throttle to 4 mm remove chips and dirt then re insert and tighten Position 16 of the screw in sockets in the John Deere replacement parts catalog 3 Subsequently reconnect the hydraulic lines Check for leaks Position of the screw in sockets in the John Deere replacement parts catalog 27 Prior to commissioning start up CIJERINGHOFF 3 6 Connecting the adaption and the hydraulic multi coupling New Holland Adjusting the combine harvester intake channel New Holland Prior to the initial installation of a header on a CNH combine harvester of the CX and CR series always detach the brackets 2 on the upper link holding fixture N Only remove the brackets not the entire holding fixture 19 The rest of the fixture is required for the pivot point of the angling blade 1 Remove the channel splash guard from the combine harvester intake channel If necessary remove the scraper angle 1 Remove the channel splash guard if necessary remove the scraper angle 2 Remov
40. YOSUI y y 100A GN UINDeW ej Jouedo_p Juene podsueij ap und oajold jiIsodsip 9 JOJUOLUBP Zajl na A D usw epnus Bunyayd s Wodsue4 aulyoseyy dep zyesulg Wap JOA ges Mr 3 7 Bes LW d ON Guuwojjo Sp p Ssuaed aow a auc q papapud si onposd sry jusjed 01 032 JERINGHOFF Carl Geringhoff GmbH amp CO KG Maschinenfabrik Gersteinstra e 18 D 59227 Ahlen EC Conformity Declaration in accordance with the EC Machine Directive 2006 42 EG Annex Il A We declare herewith that the maize headers Mais Star Horizon MSH 300 MSH 400 MSH 500 MSH 600 MSH 700B MSH 800B MSH 900B MSH 1200B MSH 600F MSH 800FB MSH 900FB MSH 1200FB Series No 4500 10 670 FS FB bis 4900 11 1230 F FB is in harmony with the following relevant rules and provisions Machine Directive 2006 42 EG EMV directive 2004 108 EG No warranty for the completeness of the rules and provisions indicated Applied harmonised standards the sources references have been published in the official bulletin of the EU DIN EN ISO 12100 General directives DIN EN ISO 13849 1 Safety of machines safety specific machine parts DIN EN ISO 14121 1 Risk rating DIN EN 60204 1 Safety of machines electrical equipment DIN EN 953 Design and building of stationary and mobile protective equipment DIN EN 349 Safety of machines safety clearance to prevent members of the body from getting
41. a the setting option V from wide to narrow Series setting is narrow In narrow position the chain noses catch more aggressively and force the plant stronger into the picking gab Nr 519005 The chains can be removed with ease by using a special tool spare part no 519005 attached to the header Prior to working on the machine Diesel engine to turn off Special tool may jump back The gathering chains are recommended to be changed once a year from right to left and vice versa to ensure thus a uniform wear Place the special Tool for chain removal to pos B as shown in ill N 058 1 and N 198 and pull close Secure Lever under hook E The removal of the front chain idler sprocket is done in the same way Change the assembly of the Special tool by fitting the lever to position L Secure lever under hook E Subsequently dismount the front idler sorocket and release the lever of the Special toll slowly and carefully Tool jumps back by spring pressure Risk of accident 09 525 JERINGHOFF In case the nominal speed of the header of about n 780 800 rpm is not obtained the speed can be corrected by changing the crown gear within the transmission K First check whether the speed of the combine on the PTO shaft connection B in question is in line with the Combine specifications Check Combine Operators Manual On the transmission box a number is marked on the pos Z showing t
42. aise the points further For lodged corn harvest lower the points further First deactivate the lowering protection Lower the header to a distance of approx 10 cm from the ground on an even ground 3 Set the screw 1 so that the divider points are approx 2 cm from the ground standard setting 4 Lift the machine activate the lowering protection and align the remaining divider points with the outer points N e Set a distance of 2 cm from the ground by means of the screw 25mm 1 100mm 4 a We recommend setting the two outer divider points approx 50 mm 2 inches higher v 53 Prior to commissioning start up 3 15 Assembling the body raiser 1 Remove the screws of the rectangular pipe 1 2 Fasten the body raiser 2 according to the figure using 4 screws on the inside M8 x 16 and 4 screws on the outside M8 x 40 54 CJERINGHOFF Assembling the body raiser CIJERINGHOFF Prior to commissioning start up 3 16 Assembling the corn auger optional DANGER AN Danger of injury Only assemble the corn auger when the diesel engine is switched off 1 Undo the screws of the rectangular pipe and remove the rectangular pipe 2 Fitthe corn auger to the body and fasten with 2 screws on top M8 x 45 and 2 screws on the bottom M8 x 40 Assemble the corn auger with the rectangular pipe Connecting the hydraulic connections gt The corn auger has 3 hydraulic connections
43. an be fitted with a shaft extension 47 on the drive side Flange 48 and intermediate shaft 47 are arranged between angular gear and the row unit gear The intermediate shaft needs no maintenance at all 09 645 Trial run CJERINGHOFF Reduction of the starting torque For reducing the starting torque maize header to let run up at no load with reduced motor speed In consequence drive clutches and belts will have an extremely longer lifetime The horizontal chopper is to be prevented from getting in contact with foreign bodies Keep a safe distance to the machine Protect yourself and others against damages and accidents Operating speed to be checked on the monitor n 780 800 r min For security reasons the header and chopper must always be in their lowered position when starting up or making a trial run You have to take precautions so that no objects can get into the header as well as the chopper during the trial run Turn always off the engine and activate the lowering protection when working at the machine Risk of accident by catapulted parts Check completeness and integrity of the protective rubber trim prior to any commissioning Should any damage occur immediately replace the protective trim find out the reason for the damage and resolve the issue Inspect e Completeness and integrity of the chopper knives e Balancing or concentricity of the chopper knives e Sufficient ground clea
44. an idling machine Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Straw and chaff ona hot engine are a fire hazard Do not allow oil or grease to accumulate on service platforms ladders or controls Clean machines before storage Never use gasoline naphtha or any volatile material for cleaning purposes These materials may be toxic and or flammable When storing machinery cover sharp or extending components to prevent injury from accidental contact Warning label ictograms ISO 11684 C3JERINGHOFF Prior to performing maintenance and repairing works the motor to turn off and the key to withdraw It s only allowed to go into the dangerous zone when the lifting cylinder safety is put in
45. astic block K2 Pos 4 Holding down device for gathering chain to put on pin 5 see ill Open stripping plates so far that premounted knife M can be pushed in see above graph ill A A and also ill N 147 M Measurement VL in above graph min 510 mm max 600 mm allows for an individual axial knife setting The more the knife is pushed rearwards the stronger the rotors start pulling the sunflower through Consequently the knife ought to be pushed forward so far that the sunflower head if possible won t be pushed downwards too much It must be avoided that the sunflower head gets in touch with the chains before the stalk has been cut off Close the stripping plate and tighten screws S In case of foldable headers gt 12 row units with double acting hydraulic system for the plate regulation ball valve on additional valve to close see page 09 481 ill N630 Holding down device for gathering chain is not shown on the photos Prior to working on the machine Diesel engine to be switched off 35 000 Sunflower equipment CJERINGHOFF Plastic finger extensions To improve the material transport and to obtain a better feeding angle the plastic blocks K with metal plate P as shown in the illustration must be mounted on all chain fingers with the enclosed screws Attention For the harvest of maize and sorghum the plastic blocks K P must be removed again Prior to working on
46. available must be mounted on or below the driver platform The outer non folding centre divider noses are provided with holes for locking of the transport protection see page divider noses to mount page 09 320 i i Front protection with lighting connection BR NW i on multi coupler and or control valve unit VD N EN on as _ Per gt In certain combine makes the lighting connection for the 2324 rn front protection is integrated into the general supply line aah s F g A LL th te M to the header The front connection is then connected to the socket E If required the front protection is connected via another individual connection Follow the instructions of the combine manufacturer Transport on public roads It s not allowed to transport the maize header on public roads without transport protection The maximum admissible height of the maize header for transport on public roads is about 0 45 m as measured on the front protection H and is determined for each machine in the separate licensing documents Transport licensing and Road regulations as well as instructions of the combine manufacturer must be observed strictly 09 401 Operation and function of monitor CJERINGHOFF Monitor to connect to the header Plug type connector of the monitor cable coming from the driver cabin must be connected on the right hand side with the header coupler Current supply to be activate as described
47. be mounted at the outer centre noses 35 500 Lodged maize augers JERINGHOFF Lodged maize augers optional If lateral conveyor augers for lodged maize are mounted right and left the unit is driven hydraulically If the combine itself is fitted with a special connection for a hydraulic reel drive it is also used for driving the lodged maize augers In such a case the speed can be regulated via the command Reel faster or slower It can be switched off only if either the reel speed is set to zero or the hydraulic connection is disconnected If the combine is not fitted with a hydraulic reel drive the lodged maize augers are driven by an on board system The arrangement of the pump P may subject to model and type differ from the opposite illustration This additional device can be mounted to all headers with gear drive The hydraulic oil tank O with the servo valve V for the lodged maize augers is mounted on the rear panel of the header Filling capacity 7 hydraulic oil VITAM TF 46 or similar Oil change Only if the system is damaged Control Cut in and off via valve V Separate switching right left is not provided Via a duplex chain the pump is driven from the maize wheel ingoing shaft The driving chain is to be tensioned by displacing the hydraulic pump Chain to be oiled from time to time Prior to performing maintenance works Diesel engine to cut off Ensure that system d
48. bine harvester The unlocking symbol appears on the display E The lock symbol extinguishes as soon as the unlocking process is finished and the folding process starts Setting the picking plate spacing wo The picking plate spacing can only be adjusted in the harvesting position Press the picking plate spacing button AR to switch into the picking plate adjustment mode The button LED lights up the current indicator value for the picking plate spacing appears on the display Set the spacing of the picking plates by means of the reel forward backward function on the control lever of Picking plate adjustment mode the combine harvester gt The picking plate spacing is displayed with values between 0 10 indicator values way Adjusting the sweeper 45 Prior to commissioning start up CIJERINGHOFF The infinitely variable conveyor segments are available as an option and will be referred to as sweeper hereinafter For foldable headers the sweeper is only installed on the non foldable header rows for rigid headers it is installed on all rows The sweeper is automatically moved into the correct position when the folding process is initiated l The sweeper can only be adjusted in the harvesting position Adjusting the sweeper horizontally 1 Press the sweeper forward backward button 2 to change over to horizontal mode The button LED lights up 2 Horizontally adjust the sweeper by means o
49. bserve and adhere to the relevant accident prevention regulations as well as all other generally accepted and valid regulations concerning safety Health and Safety at Work and road traffic laws In case of unauthorized modifications on the machine the manufacturer will not assume liability for the resulting damage CJERINGHOFF Safety 2 2 Basic safety instructions 1 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Read the machine operating manual carefully Adhere not only to the safety instructions in this operating manual but also to the generally valid safety and accident prevention regulations Read the combine harvester manufacturer s operating manual The warning notes attached to the machine contain important information for safe operation of the machine Read them carefully Observe maximum permissible weights Use suitable load handling devices The machine weight is indicated on the machine type plate Attach transport securing devices for transport on roads If necessary have additional headlights fitted by qualified personnel see admission requirements Check the driving and steering characteristics as well as the braking capability Always adhere to the permissible axle loads and the regulations for the total weight Ensure that persons only use the intended seats when riding on the machine When using public traffic routes adhere to the respective locally va
50. c connections FJERINGHOFF Multi coupler If the combine is fitted with a multicoupler optional the header should be fitted likewise The suitable coupler optional can be added to the supply The operation to be made according to the instructions of the combine manufacturer When checking the functions keep off the dangerous zone Check tightness of all connections in case of leakages Follow the conditions for environmental protection Some combine makes require using a control valve coupler M for connecting the header The respective headers are fitted accordingly as standard The operation to be made according to the instructions of the combine manufacturer When checking the functions keep off the dangerous zone Check tightness in case of leakages Follow the conditions for environmental protection a If only simple slip on and or screw couplings are available First mark the double and single acting lines The single acting line is to connect to the line of the stripping plate adjustment The double acting lines serve to control the folding process of the respective headers Establish a safe connection to allow the oil flowing Mark the lines and always connect them immediately so that the working arrangement remains unchanged Reel Lifting and lowering stripping plates open and close Reel horizontal adjustment optional forward and backward folding process
51. centering pin engages properly in the intended opening 1 Header prior to mounting 36 CIJERINGHOFF Prior to commissioning start up 3 Activate lowering protection 4 Throw the locking lever of the intake channel across the dead center using a Suitable tool Adhere to the combine harvester manufacturer s regulations Locking lever in open position 37 Prior to commissioning start up CJERINGHOFF Connecting the hydraulic multi coupling Gleaner DANGER Only connect the hydraulic lines when the diesel engine is switched off Avoid leakages and protect the environment Ensure that the connection lines are not damaged When delivered the multi coupling plug is secured on the carrying device of the header by means of a spring cotter 1 Remove the multi coupling plug from the carrying device 2 Ensure that the plug and the coupling are clean 3 Attach multi coupling to combine harvester and completely throw the locking lever gt Adhere to the combine harvester manufacturer s specifications Attach and throw the lever 38 CIJERINGHOFF Prior to commissioning start up 3 9 Assembling the cardan shaft Depending on their type the corn headers are equipped with different PTO shaft drives Usually the drive is located on the RH side depending on the model there may be an additional drive on the LH side DANGER Danger of injury Switch off the diesel motor for all work carried
52. ch and tighten screws 24 CIJERINGHOFF Prior to commissioning start up 3 5 Connecting the adaption and the hydraulic multi coupling J ohn Deere Combines Locking the adaption DANGER A Danger of injury Always activate the lowering protection before working on the header 1 Insert the header into the combine harvester far enough that the lowering protection can be activated While doing so ensure that the channel holding fixture is securely hooked in 2 Activate the lowering protection 3 Ensure that the bolts lock correctly If necessary align pos 1 Securely locked bolts 25 Prior to commissioning start up CJERINGHOFF Connecting the hydraulic multi coupling J ohn Deere DANGER Only connect the hydraulic lines when the diesel engine is switched off Avoid leakages and protect the environment Ensure that the connection lines are not damaged On delivery the multi coupling plug is secured on the carrying device of the header by means of a spring cotter 1 Remove the multi coupling plug from the carrying device 2 Ensure that the plug and the coupling are clean 3 Attach multi coupling to combine harvester and completely throw the locking lever Adhere to the combine harvester 5 manufacturer s specifications Attach and throw the lever 26 CIJERINGHOFF Prior to commissioning start up Adapt hydraulic group to the header John Deere
53. ction monitor with the header 3 11 Operating the monitor Switching on the monitor The monitor automatically switches on as soon as contact is made via the ignition lock The system automatically recognizes the attached header type and activates the corresponding buttons The button LEDs light up briefly then the display changes to road or harvesting mode rotational speed display and picking plate position gt If it is not used the monitor automatically switches itself off after approx 3 minutes Ve no input combine harvester standstill or road transport Press any key to restart the monitor Monitor functions CJERINGHOFF Rotational speed Picking plate spacing Activate function adjust picking plates Activate fold function optional Activate sweeper forward backward function optional 6 Activate raise lower sweeper function optional oh ee ee During operation the monitor shows the rotational speed of the header in real time In this way possibly occurring slippage of the combine harvester drive as well as occurring overload moments can be monitored reliably The monitor is used to access the following functions Set picking plate spacing Fold up fold out header Position sweeper 42 CIJERINGHOFF Prior to commissioning start up 3 12 Rotational speed ranges for headers North Star gt 650 and lt 850 Rota Disc gt 650 and lt 800 Setting contrast and brightness
54. ctions for PTO shaft drives must be observed 09 160 Drive shafts PTO large machines 7 89 10 11 A A 624 3789 10 11 Crown gear x Crown gear long shield i VV wna AA A Crown gear CJERINGHOFF Power take off drives Model related the maize headers can be fitted with different power take off drives Prior to working at the machine Diesel engine to be turned off PTO guards to secure against turning Damaged guards immediately to be replaced CH Chains for securing the guards against turning OP Special operating instructions for PTO to read and remove prior to startup B Intermediate bearing Splined shaft connection of PTO connection to be greased once the year For PTO care see special operating instructions Intermediate bearing 7 to be checked once the year Prior to working at the machine Diesel engine to be turned off Splined shaft connection of PTO connection to be greased once the year For PTO care see special operating instructions Intermediate bearing 7 to be checked once the year Prior to working at the machine Diesel engine to be turned off Splined shaft connection of PTO connection to be greased once the year For PTO care see special operating instructions Intermediate bearing 7 to be checked once the year Prior to working at the machine Diesel engine to be turned off 09 162 Hydrauli
55. d DANGER Only connect the hydraulic lines when the diesel engine is switched off Avoid leakages and protect the environment Ensure that the connection lines are not damaged On delivery the multi coupling plug is secured on the carrying device of the combine harvester 1 Remove the multi coupling from the carrying device 2 Ensure that the plug and the coupling are clean 3 Attach multi coupling to header and throw the lever Adhere to the combine harvester manufacturer s specifications Multi coupling on the header 31 Prior to commissioning start up CIJERINGHOFF Rotational speed reduction valve New Holland Use the control valve 2 to set the rotational speed of the sweeper and the corn auger thus that sufficient adjustment is possible by using the combine harvester function Reel fast slow Rotational speed reduction valve New Holland 32 CIJERINGHOFF Prior to commissioning start up 3 7 Connecting the adaption and the hydraulic multi coupling Massey Ferguson Locking the adaption DANGER AN Danger of injury Always activate the lowering protection before working on the header 1 Ensure that the locking lever on the intake channel is open 2 Insert the header into the combine harvester far enough that the lowering protection can be activated While doing so ensure that the centering pin engages properly in the intended opening 1 Header prior to mounting
56. d and still ri green but also with a lot of still wet weeds the stripping Knives prevent the rotors from being clogged SC II 180 Before starting up machine must be turned by hand and stripping rotors etc be checked for clearance Risk of injuries by sharp tools Take protective measures 13 002 Stripping rollers CJERINGHOFF Ancillary edges As an option the stripping rollers can be equipped with L shaped ancillary edges for work under critical working conditions This can especially be of advantage for any wet and not consistently matured maize crop The best indicator for whether this ancillary equipment is needed is if an increased straw proportion is fed into the harvester Ordering no 502354 One set per header row The additional working edges AK serve to improve the plant gathering if the harvest material is humid or not completely ripe The round hole bores in the additional working edges AK prevent a displacement in case the knives M must be readjusted Screws S to be tightened according to the instructions given on page 36 100 Due to the extreme stress and dependent on the operation period the working edges AK may require to be changed Only original spare parts and new screws screw locking elements and nuts S to be used Separate designs for right and left Bore B is required for screwing staggered by 90 If commercial screws are used excessive length causes r
57. der Exact locking to assure 09 240 Auger ejects maize cobs out of the Speed To check via monitor 09 442 machine Position of the conveying aids Position to check via table 09 725 13 915 Sunflower equipment Change screw 13 to round head screw No 040917 ZZ Z ZW 8 p47 Ca a a x Satz Nr Pos 5 Pos 6 Pos 8 Pos 9 Pos 10 Pos 11 Pos i2 Pos 14 Pos 15 mont Kettenf hrung 501925 501927 501919 502904 040922 040653 040007 501948 501949 fe ele a7 e ef 2 Toll of asl at race Tee sone _ soos 1 ons a De 1 To TN nerrem CJERINGHOFF Extra sunflower gathering chain with special metal fingers me Standard gathering chain with bolted on plastic metal fingers I 4 Montagereihenfolge 1 Niederhalter 2 Kettenf hrung 3 S8 Messer Anbousatz Aufioge mit Verschleissblech Pos 8 9 90 11 12 Einzugskellensatz 72R x 30 9 Min Einzugskettensatz 76R x 30 9 Mitn Lin Fionschkopfschr M8x20 07V Lin Fianschkopfschr M8x20 Skt Mutter M6 DIN 985 a o 4 w 4 Flochrundschraube M6x30 DIN 603 Zyl Schraube M6x16 DIN 912 Enge Kettenf hrung Satz Nr 501930 501955 bei Verwendung des Sonnenblumenkit in Position weit montieren a f Beem Ze 2 a _somoran wate nn ee e ze gt __ soez eroe Aust 3 es ear oror une aen Tra ve zorz 501257828 tenge Aust R gl Ti ja 21212 E hi Release right hand gathering chain and fit pl
58. e During operation never get near any moving parts e Observe the accident prevention regulations 02 020 Maize header to unpack JERINGHOFF Subject to model and type the header can be supplied in horizontal position or upright on a shipping rack Each consignment is accompanied by a detailed and type referred packing list Remove the packages attached to the header Check the scope of supply Check the supplied row distance Ensure the safe standing of the machine MS SC001 Extend the supports S Move the hoist to the lower side of the header Attach suitable chains or ropes to the drawbar eyes W and slightly lift the header whilst slowly moving the hoist away from the header Lower the header carefully considering the tilting angle Use hoist which is strong enough Do not go into the dangerous zone Follow the instructions for hoists Remove screws B and shipping crate The rack T is recommended to be stored for a later use Possible after season service work are performed easier with the machine standing in upright position Only use load handling devices in accordance with their intended purpose Any modification or use with other machines is prohibited Folding headers are possibly supplied without a shipping rack T in the folded up position For moving the header with a hoist use only the provided eyes L and the facility provided on the front transport angle S If necessary remove
59. e PTO shafts are always equipped with suitable protection devices guards Be especially cautious when attaching the header to the combine harvester Increased danger of injury Only carry out test runs when the machine is lowered Replace damaged or missing safety labels on the machine Safety CJERINGHOFF 2 3 General accident prevention regulations The following instructions are general accident prevention regulations which are generally valid for working with any machine DANGER AN Protect yourself Always wear the required protective clothing during set up work or service This includes Protective helmet and protective goggles Safety shoes Boots Protective suit Work gloves Rain protection Breathing mask Hearing protection 10 CJERINGHOFF Safety Conduct regulations 10 11 12 13 14 15 Always have a First Aid box at hand for emergencies Always have a functioning fire extinguisher available Check it for proper function prior to use and familiarize yourself with the operation Never allow young children or animals to come near machines Accidents are often caused by tiredness and or time pressure Always carry out your work calmly and with concentration Never ignore signs of tiredness Always wear tight fitting clothes Cover long hair Do not wear hanging pieces of jewelry or necklaces Always keep your hands and feet as well as clothing and hair away from moving par
60. e lever 1 Press down the cover and unhook the locking hook 2 2 Carefully swivel the hood upwards 3 Remove the linchpin 1 and pull out the bolt 2 Remove linchpin 1 pull out bolt 2 49 Prior to commissioning start up CIJERINGHOFF 4 Undo the screw 3 on one side hold the locking lever and pull out the pipe 4 cane 7A BL Zr a H D Ar E Ee B LA AS ae er x d Ty gt ae Zz p at RR ST BA BAT A gt ae IL INA ur un EEE ath r AR HI Ss er Undo screw 3 and pull out pipe Lower the machine until the divider points are easy to install Activate the lowering protection if necessary use an alternative protective device 5 Raise the divider point as depicted and insert the pipe in the intended opening of the cover and the divider point Subsequently screw fit and secure the screw with a screw adhesive For the required torque Nm refer to a FT Pa at mi A Insert the pipe while the divider point is hanging gt Release pressure from the pressure spring of the setting spindle until the spindle can be hooked in 50 CIJERINGHOFF Prior to commissioning start up 6 Hook the setting spindle 1 of the divider point into the intended loop of the cover 7 Install safety bolt and secure with linchpin 8 Close cover Ensure that the locking hook is simultaneously hooked in 9 Close the locking lever with moderate pre tension If nec
61. e the brackets 2 on the intake channel Ensure TENE Aci that the flat steel including screws 3 remains attached Fr to the machine amp ie gt The additional part 550900 is supplied so that the upper link holding fixture can be reused later z s Screw fit the additional part onto the already installed bracket using longer screws M16 x 50 28 CIJERINGHOFF Prior to commissioning start up Locking the adaption DANGER A Danger of injury Always activate the lowering protection before working on the header 1 Ensure that the locking lever on the intake channel is open Lock in open position 2 Insert the combine harvester into the header far enough that the lowering protection can be activated While doing so ensure that the channel holding fixture is securely hooked in 3 Activate lowering protection Activated lowering protection 29 Prior to commissioning start up CIJERINGHOFF 4 Throw the locking lever of the intake channel and securely hook it into the intended section of the header 5 If necessary remove the screw of the eccentric connection and set the eccentric shaft so the connection between the locking hook and the header is secure and free of clearance Subsequently re secure the eccentric connection by means of a screw Active lock with eccentric screw arrow 30 CIJERINGHOFF Prior to commissioning start up Connecting the hydraulic multi coupling New Hollan
62. e varieties can produce cob losses which requires using this additional device 35 040 Ground levelling system CJERINGHOFF On option an automatic bottom guide keying device can be supplied for getting a uniform lifting height and thus even a uniform stubble height The device allows to be fitted with ease However the used combine must be fitted with an adequate technique The working height is fixed by the key T pivoted in position D The spindle S allows adjusting the minimum and maximum value of the potentiometer position volt specified by the combine manufacturer All adjustments of the bottom guide device are described in the manual of the combine manufacturer and apply also to the maize header The belt G forms the downward limitation The connecting cables K for the keying device are laid within the covers H For first connection cables K to be pulled out and connected to the potentiometer of the key Cables with the provided clamps to be fastened at the divider nose so as to avoid cable damages Fitting of the cable connection and the divider noses only to be made with activated lowering protection of the maize header If an automatic ground adapter device has been supplied by the factory the divider noses fitted with the keys are to be mounted at the points provided They are to be identified via the connecting cables laid accordingly In case of a retrofitting the keys are to
63. ection Help in case of malfunctions Stripping unit Hydraulics Drive Cross conveying auger Special equipment Sunflower harvest kit passive Retrofitting from sunflower to maize harvest Sunflower harvest kit active Change of speeds Gearboxes Bodywork increase Notes for special harvest conditions Ground levelling system Lodged maize augers Chain tension loosening tool Puller for rotor bearing Starting torque for screws Puller for rotor Clutch ing diagrams etc Wiring diagram hydraulics folding headers Wiring diagram combine lighting John Deere Hydraulic Technical Data 00 056 CJERINGHOFF 02 011 01 020 01 001 13 280 09 650 01 010 01 030 09 001 09 060 09 080 09 120 09 160 09 200 09 240 09 280 09 320 09 401 09 442 09 443 09 480 09 481 097325 09 606 09 645 09 650 09 696 09 725 09 735 09 760 09 827 09 862 13 002 13 041 13 081 13 100 13 205 13 235 13 400 13 401 13 403 13 405 13 460 13 900 35 000 35 003 35 007 35 011 35 015 35 040 35 500 35 600 36 000 36 000 36 100 36 100 36 300 36 500 45 995 90 100 CJERINGHOFF Introduction These operating instructions describe the most essential working steps for a safe handling and use of the Geringhoff products Read these instructions and observe the safety notes A regular maintenance and care will h
64. ed setting First a locking screw S4 to tighten Regulation to be performed on the opposite side Auxiliary means for the height setting should preferably be used as distance gauge e All screws to tighten see page 36 100 Regulation on folding headers to perform In principle the same procedure as with rigid headers However the following steps to be taken in addition Header to be placed in working position and locked Auxiliary screw M12 x 50 to mount in bore B and tighten Locking screws S1 to unscrew Desired setting to perform using setting screws Regulation to be performed on the opposite side Auxiliary means for the height setting should preferably be used as distance gauge Attention The unscrewing S1 results in changing the distance A of the spirals towards the scraper The parallel distance A towards the scraper is to be set using an adequate gauge Attention is to be paid to the cross conveying screw remaining unstressed All screws to tighten see page 36 100 Auxiliary screw M12 x 50 to mount in bore B and tighten Folding procedure to perform and connection coupler of the screw to check 09 735 Cross conveying auger Feeding CJERINGHOFF Sliding clutch cross conveying auger All auger drives are fitted with a maintenance free and not readjustable sliding clutch If the sliding clutch reacts machine immediately to turn off and troubleshoot Insufficient torque of
65. eflectors Remove screws S and S1 and pull the gearbox from the drive shaft in driving direction of the machine Collect the contained grease Environmental protection Pull drive shaft off The row unit gearbox forms an enclosed separate unit and can also be operated without the chopper drive Oil to drain and collect Fuel dipstick to remove Environmental guidelines urgently to observe Retaining ring 8 only right hand seen in travel direction to remove Is damaged during disassembly and must be replaced 7 Retaining ring only right hand to remove Shaft 1 to drive out of the gearbox from left to right using a suitable tool All screws 11 of the plug in unit 10 to remove The box cover 10 is fitted with two threaded bores to be used for extracting the plug in unit Screws to 11 turn uniformly into the plug in unit until the plug in unit can be removed by hand The further gear disassembly is only possible by using special tools and detailed information gathered before Works to be performed by an authorised special shop only The plug in unit 10 is fitted with the safety clutch R located within the bevel gear wheel If the slipping clutch R requires to be exchanged the plug in unit 10 is completely to be replaced When remounting the plug in unit 10 attention is to be paid that the sealing ring 9 is undamaged and the right position of the stripping rollers as described on
66. elp to keep the value of the product and to ensure a trouble free use over many years to your benefit Tell us about your experience made with the machine to enable us to put it into practice The partnership with our customers is very important to us and will contribute to our common success Note Some illustrations in these operating instructions are not identical with the machine supplied In such a case the instructions refer to all Geringhoff Maize head models However all information and instructions important for the danger and trouble free operation of the machine refer to the supplied product subject to alternations 01 001 To the customer Masch Typ Masch Nr Key Code Baujahr Gewicht kg JERINGHOFF Gersteinstr 18 D 59227 Ahlen Made in Germany CJERINGHOFF We thank you for the confidence placed in us on the purchase of a Geringhoff product Hereunder you ll find some important information for the use of these operating instructions 01 010 When using the operating instructions we recommend using also the spare part catalogue for gaining an in depth understanding of essential details Note the most important data of your machine in the fields provided That makes it easier to you answering the questions of your supplier Machine type Machine no Key Code Year of construction Row distance Working width Number of row units _ Combine t
67. ended lubricants see page 13 405 After a longer time of stocking cleaning of the machine with water or caused by penetrating humidity during the harvest corrosion may occur between the friction disc R and the clutch surfaces Corrosion and rust change the response characteristics of the friction disc clutch It is recommended to ensure the reliability of the clutch before harvest start To mount with grease filling See page 14 200 Check to perform only mechanically by using a mounting lever if the row unit is blocked The well protected drive connections between the row units should be checked in regular intervals for their state In particular on those row units which are located first behind the main drive a check of the elastic elements 6 and cams 4 is of great importance The screw 5 to tighten with Loctite medium strength according to the table on page 36 100 Attention On six row machines between row 5 and 6 there is mounted a drive connection via Hardy discs seen in travel direction from left to right Following the first row unit arranged on the drive end all maize headers with six row units are fitted with a special reinforced shaft connection W Check screws and elastic elements Prior to working on the machine Diesel engine to turn off and header to secure against unintended lowering 13 460 Help in case of malfunctions JERINGHOFF Hydraulics
68. es as well as component parts will be disposed of appropriately and environmentally friendly Also pay attention to the fact that no consumables oils greases or other consumables that may pollute groundwater will get into groundwater or seep away in the soil Should you have any questions concerning disposal please contact your local specialist disposal company We expressly point out that during disposal you have to wear your personal protective equipment 13 400 4 UOOLXL yogxz ol we TEN YU 00G Xo Maintenance and care JERINGHOFF Cleaning after the harvest season Once finished quite a dry harvest season a dry cleaning is recommended using only compressed air If the machine was exposed to humidity with thus getting strongly soiled a high pressure cleaner should be used First the shields and gathering chains to take off and all bearings lubricated Greasing points 100 h When cleaning the machine the stripping plates must be moved quite often for removing dust and maize remainders out of the pushing channels Z If the machine is cleaned with water the chain guides K to remove and the pushing area Z of the stripping plates to clean and protect against corrosion The pivots D should be oiled or greased Prior to winterizing the header the gathering chains should be protected against corrosion using an adequate oil In the season to follow the right and left chains sh
69. essary adjust by turning the hook in or out Lock and close Installing the outer divider point The assembly of the outer divider points Is carried out following the same procedure as the assembly of the center divider points 51 Prior to commissioning start up CIJERINGHOFF Attaching the divider points on the folding covers DANGER Danger of injury Never initiate the folding process while the drive is switched on Never initiate the folding process while driving a 1 Press the fold button to change over to the folding mode 2 Hold the button until the folding covers are open Interrupt the command as soon as the folding covers are open 3 Switch off the ignition lock ee Eon i iE oy E4 A F i f ah I F kt Pa i j 1 a Jd i l Fold until covers are open u Always keep the header in its harvesting position 4 Fitthe divider points to the center covers analogous to the assembly of the divider points After assembling the divider points switch on the n monitor again and select the fold command 6 Move the header to its harvesting or transport position Folding covers in open position 52 CIJERINGHOFF Prior to commissioning start up Adjusting the divider points DANGER A Danger of injury Always activate lowering protection Avoid contact between the divider points and the intake chains Ww If the combine harvester significantly sinks into the field r
70. evenly staggered Attention The original chain wheels see ill MS 510 R must urgently be mounted again for the later maize harvest Conveying since otherwise the row unit gear direction would not longer be protected against overload BASE CEA Ie 35 007 GJERINGHOFF Change speed gear for speed reduction On option 3 different change speed gears G are available Particular harvest and harvest material may require changing the speed e 5 speed for the maize and sunflower harvest e 3 speed only for the maize harvest Information to the sunflower harvest see page 35 000 Il N 143 guard removed Change speed gear maize and sunflowers 5 speed The speed is selected via a commercially available wrench SW 24 Attention The sunflower speeds must not be taken for the maize harvest 3 800 min Change speed gear maize 2 755 min 3 speed 1 730 min Attention Gear to shift in idleness only The 2 speed gear G has a fixed speed each for maize and sunflowers The speed is selected by shifting the lever 2 1 Attention The sunflower speeds must not be taken for the maize harvest Attention Gear to shift in idleness only 35 011 CJERINGHOFF Bodywork increase laterally right and left For sunflower and maize harvest to avoid harvesting losses Mounting instructions 1 Drill holes in front O9 rear 2x11 2x 9 with a template 5042886 left 504287 right
71. f the function reel forward backward on the control lever of the combine harvester Adjust the reel horizontally Finish actuating the valve when the desired position is reached Adjusting the sweeper vertically 1 Push the raise lower sweeper button ad to change over to vertical mode gt The button LED lights up 2 Vertically adjust the sweeper by means of the function reel forward backward on the control lever of the combine harvester Adjust the reel vertically gt Finish actuating the valve when the desired position is reached 46 CIJERINGHOFF Prior to commissioning start up 3 13 Assembling the conveyor segments of the sweeper DANGER Danger of crushing Only install the conveyor segments of the sweeper when the header is lowered Always move the sweeper to its bottom position for road transport The chapter Operating the monitor see page 42 describes how to operate the sweeper Before assembly ensure that the hydraulic group and the monitor are connected and that the header is lowered Remove transport securing devices Switch on monitor and press raise lower sweeper i button Use the reel forward button to lift up the sweeper far enough so that the conveyor segments can easily be assembled i Raise lower sweeper button 3 Assemble the conveyor segments on the support pipe as depicted Tighten the surrounding screws 1 evenly in alternation ff Sy GE N v L
72. he intended fields below so questions asked by your supplier can be answered clearly For the data refer to the type plate of your machine 1 for the position of the type plate refer to the figure below e Model P Serial No A Bn 1 ae IN i E OE GER GER d Weight Ibs aN a u g NENNEN G PRADA Gerinenorr Br _ ie ite ersteinstr 18 D en a WAY Made in Germany Type plate position Type plate Mach Type Mach No Key Code Weight kg Year of construction Row spacing Work width number of header rows Combine harvester type Contact your specialist retailer if you require replacement parts and have the required data ready Only use original Geringhoff replacement parts Do not modify important load bearing and or safety relevant assembly components The manufacturer does not assume liability for any damage resulting from use of the machine other than that intended Errors and technical changes excepted Safety CJERINGHOFF 1 2 Information about environment protection Fn f hs Wh j F w F er u a rd Fi hy h s W F T F r Ensure that consumables and auxiliary materials as well as assembly components are disposed of in a proper and environment friendly manner Adhere to the legally valid regulations as well as the environment protection and disposal standards valid in your country of use General information
73. he number of teeth on the crown gear The following formula allows to calculate the speed Combine speed x teeth number of contrate gear 16 x 17 32 header speed Remove PTO shafts B G Remove the Screws on the backside holding the transmission and lift off the complete crown gear transmission from the header Obtain new crown gear from the manufacturer or dealer Attention The crown gears are available only in certain graduations If intermediate speeds are required or wanted Speed change gearbox must be mounted page 35 011 Changed teeth number of the crown gear to be markt on the transmission box Put down transmission horizontally to avoid oil losses Remove Screws 6 Loosen Gearbox cover by knocking same with an adequate tool and remove Shaft 12 with bearing 11 remains in the cover 5 Drive shaft 12 out of the box cover 5 in the direction of the arrow Remove Screws 13 and crown gear 15 for replacement Have the work performed by an expert only For lubricants and filling amount see page 13 403 OO Fit crown gear transmission to the provided place if required together with PTO shafts Tighten the mounting screws slightly only to allow the transmission still to be aligned see white line X Only original screw length 6 must be used since longer screws would destroy the transmission housing Refit guards and conduct a trial run Check the speed Check Oil level I
74. heels R to remove using an adequate extractor Chain wheels contained in the sunflower kit to mount using grease or oil Then chain wheels to be securely fixed via shaft protection Attention The original chain wheels see ill MS 510 R must urgently be mounted again for the later maize harvest since otherwise the row unit gear would not longer be protected against overload Wo D Knife position for D1 dry harvest conditions A l ae ol ae Fe een W Knife position for FAR if MS humid harvest Zu a conditions D1 Knife disk position for dry harvest conditions W2 Knife disk position for humid x harvest conditions a seks ser Efe a Attention os JS alio ot te 5 i i r ol Positions W D1 and or D W2 not to wW i mix up First chain wheels of sunflower kit to mount and secure Cutting equipment within the assembly to be placed into the required position D or W Assembly to be put upon stripping unit and screwed down Then chain guide P to be put on placed in narrow position E and screwed down Gathering chains to be put on and positioned as describe in ill SB 540 Chains to tension Handling of the chain tensioning device is described on page 09 525 Direction of motion Other than with the harvest of maize the position of the gathering chain pushers is important of The gathering chain pushers are to be mounted according to ill no SB 540 more or less
75. in regular intervals Prior to checking Diesel motor to turn off Header to be secured against unwanted lowering 09 442 Folding headers mounted to combines with speed variator CJERINGHOFF Hydraulically adjustable speed variator Certain combines e g John Deere as illustrated and Massey Ferguson are fitted with a hydraulically triggered speed variator These machines use the hydraulic line which in general is used for the folding process already for the variator For this reason the maize headers are fitted with an additional valve which allows an alternate use for both the hydraulic operation of the stripping plates and the folding process The triggering is made via the switch arranged on top of the monitor B M Monitor B Position switch P Indication stripping plate adjustment C Connecting cable control valve S Connecting cable rev counter stripping plates Z Current connection 12 V max 10 Amp M B p Plug in connections to establish only if the monitor is switched off circuit Board net plug to withdraw or mount ignition lock dependent See also pages 09 080 and 09 442 The connections are located in pos P on the right hand side of the folding maize headers The plugs S and C are to be connected in clean dry and dead state Plug in connections to establish only if the monitor is switched off circuit Board net plug to withdraw or mount ignition lock dependent
76. ional lighting on delivery Additional lighting in correct position Connecting the additional lighting with the terminal box 2 Establish an electrical connection with the combine harvester Arrow Input additional lighting 15 Prior to commissioning start up CIJERINGHOFF 3 2 Attaching the corn header to the harvester DANGER A Danger of injury IN Only carry out work on the machine when the diesel engine is switched off When attaching the header take safety precautions Ensure that there are no persons between the combine harvester and the header Observe the load bearing capacity of the combine harvester and the tires Adhere to the combine harvester manufacturer s specifications The corn header Is designed according to the order making an uncomplicated assembly possible By replacing adapter frames hydraulics and drive components a harvester type different from the one indicated in the order can be used Adapter frame 1 Move the corn header to its harvesting position 2 Fit the support legs in their support position for initial assembly if necessary turn the support legs by 180 3 Remove the transport frame Support legs in transport position Support legs in support position 16 CIJERINGHOFF Prior to commissioning start up 4 Remove the channel splash guard from the combine harvester Remove the channel splash guard 5 Move the combine harvester and header into the
77. isk of wrapping Consequential damages to the header shafts cannot be excluded When working on the machine motor to turn off and lowering protection to activate 13 020 CJERINGHOFF Dismounting of Stripping roller Firstly remove the skids K Remove stripping plates for auger and for stripping roller A and A2 Also remove Screws S Complete stripping rollers with augerr and bearing holder is pressed off from the row gearbox using an tyre lever Attention Prevent the aluminium gearbox housing from being damaged When working on the machine switch the engine off and activate the lowering protection Remove hexagon socket srew I SW 5 Revolve bearing holder until hexagon socket screw SW3 gets visible in securing nut within the stripping rotor Loosen stud screw SW3 by one left hand turn Rotate bearing holder by 180 until adjusting ring M gets visible Block securing nut against stripping rotor by means of a 6mm rod and turn bearing block to the left untill securing nut is free Remove circlip R1 Pull off front bearing and packing ring using Geringhoff s special tool part no 501165 Remove circlip in front of the rear bearing R2 Pull off rear bearing using the special tool Remounting in reverse order Tighten nut L2 with 90 Nm 10 Nm Attention Special nut M the nose must point towards the front bearing L1 View without stripping rollers and support bars
78. ivate the lowering protection before working on the header 4 Undo the LH and RH screws 1 and swivel the upper locking lever 2 upwards 5 Undo the spring cotter and pull back the locking bolt gray Bia Gt 6 Insert the header into the combine harvester far enough that the lowering protection can be activated Subsequently activate the lowering protection Activated lowering protection 22 CIJERINGHOFF Prior to commissioning start up 7 While doing so ensure that the channel holding fixture is securely hooked in Push in the locking bolt and secure it with the spring cotter Push in locking bolt 8 Swivel the upper locking lever 2 downwards and tighten the LH and RH screws 1 wrench size 17 Locking lever in closed position 23 Prior to commissioning start up CJERINGHOFF Connecting the hydraulic multi coupling Lexion DANGER Only connect the hydraulic lines when the diesel engine is switched off Avoid leakages and protect the environment Ensure that the connection lines are not damaged When delivered the multi coupling plug is secured on the carrying device of the combine harvester 1 Remove the multi coupling plug from the carrying device 2 Ensure that the plug and the coupling are clean 3 Attach the multi coupling to the header and tighten the SCrews gt Adhere to the combine harvester manufacturer s specifications Atta
79. le troubles on the hydraulic control of the maize header please get in touch with our customer service at Phone no 49 2382 981452 Fax 49 2382 981456 36 300 Hydraulic circuit diagram of plate adjustment FJERINGHOFF Double acting plate adjustment of folding picker Outer part left Central part Outer part right Assembly parts left P1 Open picker plates P2 Close picker plates Double acting plate adjustment of rigid picker P1 Open picker plates P2 Close picker plates 36 310 GERINGHOFF Headliahts for combines with foldable maize heads ZQIOH 143m9 ij G JQOLeUOH NITHY 22Z6S 0 SadAj SuIQWOD JD J04 9X 0 3 H WI J40H NY39 IYI AIUEYAN3NIHIS VW sdupjppay 404 jas payunow wa 2 D Bunsapuy Jap bunmssupsag x lt su Bumosa sad E Vo 215920 I dwojppay Aup xno Z od buduobjz le Japoy OIYJBAT e o OSSOS E Japjoy DHIA E DEE ZN sapjoy joyuozouf b 1 E 97 Japjoy jpuozuou b o Mer TS d 78y SUSDMg a 9 DEXEW Mass uoboxaufe o 80000 4 SWS Inu uoboxay o 777777770 DE BE 77777775 SL o 8ssazo jLOWWOI ul dn yy6n snw uoydajosud july oy Pub au qwoa y jo sdup J33JDW SPIS PUD SJOyOIIPUI UONDaIIG pajIBUUODSIP 3q 04 Ayayy paq SuIDW y UO BuIyJOM Of JOlg UOIUBHW 36 500 GJERINGHOFF Headlights for combines with foldable maize heads Claas Lexion m c mn nn ee UBZUOO 20 Ee
80. lid legal regulations Always establish the machine transport position when driving on public routes Check the machine for operational and traffic safety prior to each start up Prior to starting work familiarize yourself with the operation and functions of the machine Always close all protection devices guards and maintenance openings prior to commissioning start up Check the machine for loose parts Carry out all work repairs maintenance cleaning as well as malfunction rectification in and on the machine while the motor is switched off and the lowering protection is activated To do so pull off the ignition key and switch off the battery separator switch Ensure that hydraulic lines are depressurized and operating levers are in their neutral position Secure the equipment against unauthorized operation Always switch off the battery separator switch prior to working on the electrical unit Use the intended supporting devices for all work on the machine Only initiate the folding process when the chassis is at a standstill and secured against rolling away Remove persons from the swivel range Ensure that no persons are in the hazard zone when the machine is running There is an increased danger of injury when replacing knives The intake auger and other movable parts cannot be completely secured by construction measures For this reason always keep a sufficient distance from the movable parts during operation Ensure that th
81. ll shows drive left hand side 09 606 Couplings between the row units foldable and rigid headers CIERINGHOFF Centaflex couplers C to be checked in regular intervals to see the conditions of the flexible elements E and engaging dogs Worn parts must be replaced immediately Axial clearance S of 2 mm for the center part C must be kept absolutely Hexagon socket screws B to be tighten with 140 Nm use Loctite blue or similar 4 CET tua 4 6 rows and 12 row Following the first row unit arranged on the drive end all maize headers with six row units are fitted with a special reinforced shaft connection W Check screws and elastic elements OP ire The axial flexibility of the coupling half F to be checked in regular intervals by pressing same inwards with a tyre lever If required axial safety bolt S must be unscrewed coupling half pulled off splinted shaft section be cleaned and greased With engine switched off and clutch engaged the parallel position of the cam plate K towards the punched disk F must be checked in regular intervals Axial adjustments are made with shims between gearbox bearing and hardy disc carrier flange Radial differences are to be compensated by readjustments made on the pivot of the folding part suspension Drive couplers to get engaged only at minimum speeds Maize header with shaft extension optional Maize headers with certain row distances c
82. m is enclosed with the headlight set A position switch must be used for changing between standard and additional headlights Observe the legal requirements and instructions of your local jurisdiction General terminal connecting diagram on page 36 500 Display unit M must be fitted so as to be easily read and without visual obstruction on top of the fittings The 12 V current is supplied independent of the ignition lock via the plug Z fuse max 10 Amp Connecting cable S with seal T right below must lead out of the cabin bottom Ensure that the cable is long enough outside of the cabin The monitor reads both the speed of the header and the position of the stripping plates P via a changing number of diodes 09 080 Mounting of the maize header JERINGHOFF Adaptation to the combine The maize header is to be placed down on the supports C Check the correctness of the adaptation parts For further information see spare part catalogue from picture table 60 onwards The combine is driven to the header Prior to lifting the header with the combine feeder house the Correct fit of the adaptation parts A must be checked No Persons are allowed to stay between combine and heade
83. marked by symbols and signal words Always adhere to safety Act with caution to avoid accidents injuries and damage to property Also always adhere to local accident prevention regulations as well as general safety regulations The following symbols and notes warn of possible injuries or damage to property or contain important information DANGER This warning note signifies a danger which could lead to death severe medium or minor injuries or damage to property depending on the situation The degree of danger is indicated in the respective safety instruction Always adhere to these warning notes and act with special attention and caution N Important note This information is important to ensure problem free working or to ensure that Xe the machine functions correctly Always adhere to these notes gt Note This information is helpful and facilitates use of the machine wy 9 Tip Useful tips and additional information Exemplary figures and wordings Some figures in this operating manual are not identical to the supplied machine In these cases this is of no importance for depicting the situation because these figures refer to statements about all models of this machine type Safety relevant information required for safe and problem free operation of the machine always refers to the supplied product CJERINGHOFF General information Prior to commissioning start up Write down the most important data of your machine in t
84. mediately Check the slipping clutch in the knife holder 6 Check the bearing washer 1 and knife 2 for integrity and loosen and check the knife fastening unit if necessary Keep the disk spring 3 free from corrosion Turn always off the engine and activate the lowering protection when working at the machine If new knives 2 are mounted the knife locations 1 must also be replaced e The tolerance between knife holder 1 and knife 2 must not exceed 0 2 mm If this limit is exceeded replace the respective parts pairwise Secure the arrangement of the disk spring as shown in the diagram Make sure that they rest with their outside on the knife holder Screw S to be tightened according to the instructions given on page 36 100 Use only original spare parts Replace the chopper knife immediately If borehole D shows even just a slightly oval shape If strong wear and tear is detected in area V required force chopping quality If any knives are bent or show cracks Install only equivalent knives with the same weight on each knife head Check their weights Never operate the chopper with just one knife 13 205 Disassembly of the row unit gearbox direction MS 511 CJERINGHOFF Turn off the engine before starting any work at the machine and activate the lowering protection A First disassemble knife head page 13 100 as well as all obstructing sheet metal guards and d
85. n by means of lever of the combine harvester gt The unlocking symbol appears on the display until the cover hoods are closed Fig schematic 3 Do not stop actuating the valve until the harvesting position has been fully reached For this reason continue actuating the valve for 10 seconds after the cover hoods are closed ensure that the center hoods are completely closed gt As soon as the harvesting position has been fully reached the monitor display will switch to the standard Standard harvesting mode in standstill harvesting mode lt 5 Do not stop actuating the valve until 10 seconds after the cover hoods are completely closed 44 CJERINGHOFF Prior to commissioning start up Moving the header to its transport position DANGER A Danger of injury Never initiate the folding process while the header drive is switched on Never initiate the folding process while driving Ensure that no persons are in the swivel range to be accessed again via the monitor d Carry out the folding process without interruptions as the function is otherwise canceled and has Press the fold button to change over to the Ir folding mode The button LED lights up First the folding symbol appears on the display Folding symbol on the display is continuously shown the function reel forward backward on the control lever Move the header to its transport position by means of 7 of the com
86. nder Remove tube R after unscrewing the axial screws S Push Tube in the provided holes of the divider nose and shield Re fit and tighten the axial screws Lift divider nose and hook setting bar E into the support A Fit safety bolt B and secure by cotter pin Press down Shield forcefully for closing and check that hook G on lever locks With lever H shield must close with moderate prestress If required locking hook must be readjusted The same procedures as with the center divider noses Risk of bruising when mounting shields and divider noses The divider noses are height adjusted via the screw E 09 320 Divider noses to mount JERINGHOFF Only possible when hydraulic connections are alread mounted Start folding process If folding shields are open stop procedure Engine to turn off Maize header to secure against unwanted lowering Mounting procedure of the divider noses is the same as for the other center noses The divider noses are adjusted via the screw E Remove protection against lowering of maize header Lower header to about 100 mm above the ground on an even surface Adjust divider noses with screw E so that their distance to the ground is 20 mm normal adjustment When harvesting lodged maize and when the combine sinks deep into the ground the noses are to be lowered further Attention In case of an extremely lower adjustment ensure that the divider noses d
87. ng points are located as follows Row units on front bearing P Chopper gear box N Gear box Gathering chain drive N1 Articulated shafts general Articulated shafts tubes and spline ends Folding mechanism articulations and pivot points 100 Shaft coupler spline ends flange 200 The lubrication intervals are shown in brackets in hours After each cleaning the machine should be relubricated and put into operation for a short while hours Depending on the model Gearbox oil SAE 90 API GL 4 or similar Filling amounts Contrate gear 2 0 I for gear set equipment z 32 34 or 1 5 I for gear set equipment z 37 64 to be filled in horizontal position up to the exit on measuring hole Angular gear 1 5 up to the exit on measuring hole Changing intervals 50 h after start up then once before every harvest but after 200 h at latest Drain screw A is fitted with magnets which are to be cleaned on every oil change Row unit gearbox brief version Gearbox oil SAE 90 API GL 4 or better Quantity 1 7 litres is measured with the dip stick when the header is in horizontal position Ex works filled with low viscosity grease 250 ml of MP 00 000 G 35 or similar Check once per year Check plastic plug for leaks Replace if required Gearbox oil SAE 90 API GL 4 or better Quantity 0 35 litres Oil change intervals Initially 50 h after commissioning subsequently once before each harve
88. ng protection Is activated 1 Remove the linchpin 1 2 Open the exterior cover 3 Remove the spring clip on the gas pressure cylinder and tilt the cylinder backwards 4 Pull off the cover to the side and lay aside gt The assembly procedure is the same as above 7 p f Linchpin on the exterior cover Disassembling assembling center hoods The hoods and divider points are easy to disassemble without tools for cleaning and maintenance work DANGER Gas pressure Covers can spring upwards when opened due to the gas pressure cylinder Danger of crushing When assembling the covers and divider points body parts can be crushed Take special care while working Only carry out assembly work when the lowering protection is activated 1 Open the center hood and lift it 2 While doing so remove the spring clip with the bolt 1 on the gas pressure cylinder 57 Prior to commissioning start up 3 Tilt the gas pressure cylinder backwards 4 Manually lower the hood far enough so that it can be pulled off and removed from the front The assembly procedure is the same as above 58 CJERINGHOFF gt Zu gi 5 aip p ni er pe IY a e Seal Pull off the cover towards the front CJERINGHOFF 4 Operation 4 1 Troubleshooting Carrying out a valve test Valve functions Y1 Picking plate adjustment Y2 Folding function optional Y3 Locking
89. ng screw for flow rate Additional valve for switch on delay switch on delay IN urgently to be mounted Securing fly nut 09 696 Cross conveying auger Feedinc CJERINGHOFF Variable arrangement of the conveying claws The cross conveyor auger are provided with fastening irons B in the area of the channel opening where conveying claws are mounted for the transport of the harvest material The number of claws K and their width of the different header models can differ and is governed by the gathering channel width of the respective combine It s of the essence to mount the conveying claws only in front of the channel opening As a guideline applies gathering channel opening 8 200 mm maximum overall width of the conveying claw arrangement On option rubber plates instead of conveying claws can be mounted not included in scope of supply Certain opening sizes of the header for all combine makes and models are determined for the feeding to the gathering channel of the combine The exact opening width to be learnt from the sketches in the spare part catalogue from picture table 60 For standardization reasons slight variations from the rated 5674 98 LL 1320 J 7 size are allowed In particular when working on slopes a regular feeding is of essence for the harvest material to be distributed evenly within the machine The auger is driven from the side opposite to the main
90. nstalled in such a way that they point to the bottom The screw S must be tightened according to the specification on page 36 100 Either side of the knives M can be used refer to the notes on page 13 205 Turn off the engine before starting any work at the machine and activate the lowering protection For reducing the starting torque and protecting against damages caused by foreign bodies the knife carrier is fitted with a friction disk coupling K The centrally arranged nut M is to be tightened to the value T 200 Nm by using a torque wrench For doing so the respective row unit is absolutely to be blocked for ensuring to reach the required value The torque of the slipping clutch cannot be changed Elements of the friction disk coupling Fastening nut Thrust plate Friction disk P Thrust ring R O rings O Square ring Spring disk N2 Hub Knife carrier L Bearing For assembly order see page 14 220 Friction disk clutch always to mount using sufficient grease 13 100 Straw Chopper CJERINGHOFF The straw chopper is arranged to the right of the stripping rollers The gearbox is driven by the header in line gearbox and is maintenance free The deflector for cleaning the right hand rotor is divided For this reason the adjustment has to be done separately for the front and for the rear part The setup values are indicated on page 13 002 Machine bottom must be cleaned from time to
91. oes not run dry 35 600 Special tool for the disassembly of front rotor bearing CJERINGHOFF Mounting instructions 1 Position 5 to be screwed on pos 6 2 Position 4 to be slipped on pos 6 3 Apply Loctite medium tight to thread of pos 1 and 6 4 Tighten pos 1 and 6 by turning pos 2 Ee oon 1 hexagon screw MOxWO ON 933 Order no 501165 1 hexagon nut MIO DN 334 O one 68 Pos Draw aa ea ER iS ee ee N C a fr oescwening u mm Ojoj OQ ojulx lu e ko Ta J E 3 I Bearing disassembly 1 Tighten puller to bearing 2 Slip puller sleeve pos 7 on Rotor head I z wn an C a a as F Puller Front Bearing 3 Fit washer with groove pos 3 CHERINGH FF On Rotor shaft 7 4 Secure Hexagon bolt M 10 pos 6 Cam GENEDE BEN CO KG 5 Pull bearing by turning hexagon nut M10 pos 5 tes 0 E Abmessung sewers 0 Schutzvermerk nach DN 34 beachten Hoi a 2 i 2 Chain dismounting tool Order No 519005 Adjustment for dismounting the front chain wheels Adjustment for dismounting the gathering chains 36 000 Starting torque for bolts CJERINGHOFF Minimum starting torque for screwing grade Il in conformity with 1c Current for bolts Use suitable tool for reaching the required fastening torques Dimension size M M rated in Nm M rated in Nm Mratedtin Nm degree of firmness 8 8 degree of firmness 10 9 degree of firmnes
92. of the suction holder Alternative attachment possible Monitor with holding fixture gt Ensure that the windscreen is free of dust and grease and that the monitor is not attached in the gt curved section 2 Install the terminal box at a suitable and easily accessible position in the driver s cab Terminal box 40 CJERINGHOFF Laying cables 1 Lay the monitor cables to the terminal box without damaging them 2 Lay the header terminal box connection cables starting from the LH outside through a suitable opening on the RH side in the cab floor If necessary drill a hole of 13 mm N Seal the cable exit opening Sy Ensure that the cable length is sufficient for the lifting and lowering movements of the intake channel TE i l Wy T e E Zn f a gt l cable path magnifying glass monitor connection to the header Clamping the cables Connect according to the figure with the current switched off br brown gr gray rt red sw black ws white bl blue gnge green yellow VW eee SSS Ne KK KKK Prior to commissioning start up Connection diagram 41 Prior to commissioning start up CIJERINGHOFF Connecting the power supply and the monitor DANGER ji Danger of short circuit 1 Connect the plug for the power supply incorporating the ignition lock 12 V fuse max 10 Amp 2 Securely connect the electrical conne
93. ompletely relieved but firmly connected to the combine to be put down to the ground When the machine has been put down first the screw V to remove from all frame connections and to put into the bore B Then screws S on all frame connections also on the sidewalls slightly to loosen for allowing the elements to be moved to each other The required working angle to adjust via the lifting device of the combine header to lift and or lower Then all screws of the frame connection to retighten with the header being put down Note With certain variants the adjustment possibilities have already been maxed out in the manufacturers factory such that no further adjustment will be possible Maize header with the gathering channel to lift and secure against unwanted lowering Only the four screws S Sw 8 of the angular gear and the four screws of the contrate gear fastening on the backside to loosen Both the gears to turn until reaching the exact alignment see line X Gear to refasten and guard to remount Outer framework to be connected again If required Spacing to be compensated by spacers 09 862 Stripping rollers JERINGHOFF Stripping roller setup Stripping rollers of the MS SC header cannot be readjusted with respect to their parallel alignment amongst each other Only the stripping bands knives arranged on the square shafts and equipped with oblong holes can be adjusted Distance A should amount
94. on t get in touch with the gathering chains In order to minimize the transport size and for package reasons the increased side shield is supplied unpacked It is mounted to the outer bodywork into the provided threaded holes G Attention Tighten all screws to the plastic parts with only normal tension to prevent the threaded holes from being damaged Seer TS LE a ae 3 en 2 hy We ren If divider noses have been mixed up on assembly or supply the required bores can be drilled into the both center divider noses on the site Directly behind the divider nose top plate an 18 mm bore to drill only into the upper plastic surface The respective center divider noses are selected according to the specifications of the transport protection or to picture N 017 on page 09 320 09 360 Road transport CJERINGHOFF Support spring at folding divider noses The divider noses of all row units which are folded for road transport must be fitted with the pressure spring F see ill N 011 The pressure spring F prevents the folded and unfolded divider noses from getting in contact during the road transport see also picture no N 011 Front protection Non folding headers up to a transport width of 3 0 m are fitted with an unlit transport protection All foldable headers up to a transport width of 3 3 m are fitted with a lighted transport protection The connection is made via a standard socket which if not
95. on the carrying device of the combine harvester 1 Remove the multi coupling from the carrying device 2 Ensure that the plug and the coupling are clean 3 Attach multi coupling to header and throw the lever Adhere to the combine harvester manufacturer s specifications Multi coupling on the header 20 CIJERINGHOFF Prior to commissioning start up Connecting the hydraulic without multi coupling Case DANGER Only connect the hydraulic lines when the diesel engine is switched off Avoid leakages and protect the environment Ensure that the connection lines are not damaged Connect the hydraulic lines of the combine harvester with the header as shown in the following figures Ld Hydraulic hoses bundled in pairs LH side picking plate adjustment RH side reel drive sweeper Hydraulic lines of the harvester LH side PPV RH side reel drive sweeper Mixing up is impossible due to the different arrangement of plugs and the coupling Rotational speed reduction valve Case Use the control valve 2 to set the rotational speed of the sweeper and the corn auger thus that sufficient adjustment is possible by using the combine harvester function Reel fast slow Rotational speed reduction valve New Holland 21 Prior to commissioning start up CIJERINGHOFF 3 4 Connecting the adaption and the hydraulic multi coupling Lexion Combines Locking the adaption DANGER A Danger of injury Always act
96. on the LH side and 2 hydraulic connections on the Gi RH side 3 Connect according to the markings V supply line T tank return line If corn augers are installed on both sides there is an additional leakage connection without a marking on the LH side V supply line T return line center leakage 55 Prior to commissioning start up CIJERINGHOFF Rotational speed adjustment of the corn auger The rotational speed is adjusted by means of the combine harvester function reel rotational speed adjustment 3 17 Operating the sweeper and the corn auger simultaneously DANGER Danger of injury Only toggle between the sweeper and the corn auger when the machine is in standstill When using the corn auger and the sweeper simultaneously it is possible to switch off the sweeper and only use the corn auger 1 Either turn the sweeper on or off by positioning the lever 1 as depicted gt The respective on and off positions depend on the model and can deviate from the figures Lever position as an example 56 CIJERINGHOFF Prior to commissioning start up 3 18 Assembling the covers Assembling disassembling the exterior covers DANGER Gas pressure Covers can spring upwards when opened due to the gas pressure cylinder Danger of crushing When assembling the covers and divider points body parts can be crushed Take special care while working Only carry out assembly work when the loweri
97. one side by means of the lever 1 1 Hydraulically move the picking plates to their most narrow position 2 Slide the lever to the LH side on the round pipe 2 picking plate closes Picking plate spacing adjustable on one side Always center the gap above the picking plates Ensure that the picking plate spacing and the bh centering are identical for all picking plates If necessary use suitable tools Ensure that the picking plate spacing on the gear side is set to at least 3 mm more than on the intake side conically opened to the back 64 CJERINGHOFF Operation 4 3 Adjusting the auger cover DANGER Danger of injury Only adjust the auger cover when the diesel engine is switched off The auger cover adjustment is infinitely variable and the cover can therefore be adjusted to individual requirements 1 Manually adjust the auger cover upward or downward until the desired position is reached Completely closed auger cover 65 Appendix CJERINGHOFF 5 Appendix 5 1 Tightening torque for screws Minimum tightening torque for screw connection category Il accordant 1c Dimension size M rated in Nm M rated in Nm M rated in Nm degree of firmness 8 8 degree of firmness 10 9 degree of firmness 12 9 Te E E Current for full bolts Use suitable tool for reaching the required fastening torques 66 CJERINGHOFF Operating instructions Mais Star Horizon BA 5003 2 MS
98. original size orifices must be used to obtain the optimum reel adjustments 45 995 Mais Star Horizon Technical data C FJERINGHOFF Standard Special equipment Electronic speed indicator control Serie Stripping plate adjustment hydraulically Serie Change speed gearbox for speed reduction Optional Sunflower harvester Optional Down maize augers Optional Stripping system 2 stripping rollers plus 1 straw cutting roller Straw cutting system Active horizontal cutting system Cutting length of the straw chopping system 200 mm Framework covering caps and divider noses Throughout dyed double walled synthetic Framework covering caps and divider noses Type Rigid eb Weight Models apr kg apr Ibs MSH 470 MSH 475 MSH 430 MSH 480 MSH 570 MSH 575 MSH 580 MSH 670 MSH 675 MSH 630 MS H 680 MSH 870B MSH 875B MSH 830B MSH 880B MSH 970B MSH 975B 4 rows 70cm 4 rows 75cm 4 rows 30 4 rows 80cm 5 rows 70cm 5 rows 75cm 5 rows 80cm 6 rows 70cm 6 rows 75cm 6 rows 30 6 rows 80cm 8 rows 70cm 8 rows 75cm 8 rows 30 8 rows 80cm 9 rows 70cm 9 rows 75cm MSH 870FB MSH 875FB MSH 830FB MSH 880FB MSH 970FB MSH 975FB MSH 930FB MSH 1270FB MSH 1275FB MSH 1230FB 6 rows 70cm 6 rows 75cm 6 rows 80cm 8 rows 70cm 8 rows 75cm 8 rows 30 8 rows 80cm 9 rows 70cm 9 rows 75cm 9 rows 30 12 rows 70cm 12 rows 75cm 12 rows 30 MSH 1
99. ould be changed to get a uniform stress See page 09 480 The plastic elements do not need a special care However they should be stored free from distortion if the bodywork is not mounted to the machine Ensure that the shield extension rubbers 2 don t get deformed If required metal parts are to be protected against corrosion 13 401 Transmission oil control maintenance intervals JERINGHOFF Row unit transmission Lift Maize header to a height of about appr 40 1 m to allow the lowering protection to engage Switch off Diesel engine The oil level is controlled by a standard dip stick on the oil filling plug Position when checking Header lifted to about 1 m Filling level 1 7 gear oil SAE 90 API GL 4 or similar Changing interval 50 h from start up then once before each harvesting season but the latest after 500 h Oil drain plug not visible is fitted with magnet which must be cleaned at each oil change Oil level control of angular gear via central gauge plug K Filling level 1 5 1 gear oil SAE 90 API GL 4 or similar Fill to level of the gauge plug K Changing interval 50 h from start up then once before each harvest but the latest after 300 h Oil drain plug A is fitted with magnet which must be cleaned at each oil change On folding header in folded state ventilation plug E to be checked for possible leakage in regular intervals Check oil level regularl
100. page 12 645 taken 13 235 Prevention of accidents Safety of operation CJERINGHOFF Protective covering for straw chopper Prior to every commissioning the rubber protective covering is checked for being complete and undamaged In case of potential damages first to check the reason for the damage To check Completeness and integrity of the chopping knives Balance and or concentricity of the chopping knives Sufficient bottom clearance Damaged or lost guards immediately to replace It may happen on certain header models and special row distances that right or left or even right and left the chopping knives run close to the outer covering A special guard prevents from the contact with the rapidly rotating chopping knives Ensure the completeness and integrity of the guards If the drive is turned on and the engine running keep sufficient distance to the chopper knives Before the first use bottom clearance must be checked for being correct in effective working position The distance A between knife head and arable soil in working position should not be less than about 100 mm If this value is not reached the setting angle must be regulated For changing the setting angle see page 09 843 SC II 125 For physical reasons a certain formation of dust close to the bottom cannot be avoided on horizontally working choppers Apart from that subject to its nature chopping material flying around can impai
101. plete engaging 09 240 09 280 Driver of the drive coupler defective Drivers to check 09 645 Coupler does not engage Alignment to check Slider to make moving 09 645 09 280 Combine Header stops during operation V belt not tensioned Drive to check manual Overload Working speed to adapt 14 900 Stripping unit Help in case of malfunctions JERINGHOFF Foreign bodies in or beneath the row unit Cut off block To remove dragging maize chaff to remove Missing or defective Header stops during the harvest Sluggishness Stubble cutter knife distance too great 13 002 Working speed too high To adapt Rotors are blocked Stripper Stripper to adjust 13 002 stripping Knives stripping Knives to change 13 002 Slipping clutch of the row unit does Foreign bodies Foreign bodies to remove 13 002 not react wearing to check 09 827 Overload Working speed to reduce 35 011 and or speed to increase 09 606 Straw portion too high Stripping plates Stripping plates to open as far as possible 09 525 Working speed Working speed to adapt to the conditions Cloggings within the row unit Parallelism of stripping plates wrong Stripping plates to adjust 09 480 Gathering chains slip Chains to replace or shorten 09 525 Speed too low Check via monitor 09 606 13 081 Maize cob losses Speed too high Shield extension rubber Missing or defective 35 040 Considerably to increase Cob saver Working speed Outer bodywork
102. prior the basic adjustment in front 20 mm rear 23 mm was carried out Form and design of stripping plates might country specifically deviate from the photos The function and layout is identical to the unfolding machines The stripping plates on the folding parts are actuated via the spring loaded sliding bar contact Additional right and left differently mounted restoring springs open the plates on activation of the folding process Pressure plates should well overlap Adjustment and setting to be made in working position and adequate locking only ee Impurities are not to exclude For that reason at least once the day the stripping plates L to open and close several times to assure the free floating and to remove impurities Joints to oil every 100 h Restoring springs to clean Once finished the harvest works bearing C of the adjustable stripping plate L to clean and to protect against corrosion using adequate means Check that the stripping gab is centrically arranged in the Form and design of stripping plates might country specifically deviate from the photos 09 480 Stripping plate regulation via double acting cylinders IERINGHOFF Stripping plate regulation rigid maize header gt 12 row units double acting Headers from 12 row units on are fitted with two double acting hydraulic cylinder Z2 In case the stripping plates are readjusted first hydraulic regulation to place in the
103. r during the mounting process Locking maize header to the combine feeder housing Secure maize header against unwanted lowering by applying the locking mechanism on the hydraulic cylinders The header R must be mounted to the points and devices of the combines as provided Always lower maize headers slowly to the ground to keep unwanted forces away from the locking devices Follow the instructions of the combine manufacturer Additional lifting cylinder Subject to the size and weight of the maize header one or two additional hydraulic cylinders Z may be required The combine manufacturer generally keeps the corresponding kits readily available for the dealer Subject to the design of the maize header and carrying capacity of the different combines the steering axle may require the fitting of additional weights and the rear tires might need to be filled with water Follow the instructions of the combine manufacturer Additional counterweights Subject to the weight of the mounted maize header additional loading weights may be required for the steering axle of the combine The dimensions of these additional weights are to be learnt from the combine operators manual The road transport licensing regulations must absolutely be followed 09 120 Maize header drive JERINGHOFF Straight Not folding maize heads are driven by a simple PTO shaft on the right hand side Subject to the combine models the
104. r of overload protections and slipping clutches are provided for the safe operation of the machine If these devices respond maize header must immediately be switched off Diesel engine of the combine also to be switched off and header be secured Against unwanted lowering Troubleshoot and rectify the problem Never switch the header on and off to get it turning again One maintenance free and wear poor cam clutch each 19 is arranged within the gears If it responds there is a trouble beside the normal operational conditions Once stated that the foreign body did not cause the response behaviour the reversing device of the combine allows the header to be turned backwards and to remove sticking harvest material Clutch must not run hot Attention see page 13 235 Gear to be dismounted only by using special tools and detailed information gathered before Works to be performed by an authorised special shop only a ieee See also page 09 525 The special tooth form of the driving chain wheels K combined with the automatically tensioned gathering chains effect a well balanced driving torque of the gathering chain drive In case of overload or foreign bodies the driving chain wheel turns within the gathering chain without moving it ahead That ensures that damages are prevented and foreign bodies kept away from the combine Never to change the chain tension using inadequate tools A not readjustable
105. r one or the other function of the Air filter and thresher other sensitive components For that reason it is of importance to clean air filter and and paris to clean similar as well as other sensible parts piston bars of the hydraulic cylinders etc in regular intervals once the day 13 280 Lubricants General Information Disposal CJERINGHOFF Recommended lubricants Transmission Lubricant SAE 90 API GL 4 or better Hydraulic system According to the instructions of the combine manufacturer Lubricating nipple in general Lubricant Rolling bearing grease KP2 or better It is a general principle to grease and to service all moving parts within the usual scope of general machine construction Regular cleaning and removal of deposits contribute to the conservation of value and to operational safety Component parts not particularly indicated and being subject to a regular or an irregular movement also have to be oiled or greased from time to time After completion of harvest all the metallically bright machine parts are to be reliably protected from rust Lubricant Oil commercially available Recommendation After completion of harvest perfectly clean the machine from harvested products and other residues Leave the cleaning flaps and service holes open during the time of storage in order to avoid damage to cables and lines by rodents mice etc Pay attention to the fact that consumables and suppli
106. rance Danger caused by parts flying around with drive turned on Safety distance to observe If the motor runs and drive is turned on keep sufficient distance to the chopping knives 09 650 Trial run Start ups Important notes CIJERINGHOFF Speed If the combine is equipped with a drive variator for the headers absolute attention is to be paid to the speeds indicated on the monitor for not falling below n 725 U min and not exceeding n 830 Combines When falling below 725r min the speed is strongly a reduced so that a reliable operation cannot be guaranteed with any longer When exceeding the speed of 830 r min the torque of the safety friction clutches would be changed in var la t or dr j ve an unwanted way When falling below the speed range no guarantee will be furnished for consequential damages Prior to start up the pivoting shield function of the combine is to be checked in conjunction with the maize header e Check PTO shaft length and for sufficient overlapping Check ground levelling system optional Keep off the dangerous zone whilst the machine is running Certain combine makes and types require an additional valve for delaying the run up of the maize header This additional valve is part of the header s scope of supply and is urgently required to be mounted according to the respective enclosed instructions Mm Oil flow direction Inlet side Outlet side Setti
107. ring on the stop screws A the locking is not activated drive of the on off valve U if required to be readjusted by slightly turning the nuts S back The stop screws A on the bottom frame are exactly factory set and may not be readjusted Cover shields A close only after complete extension of the locking bolt Failing which to troubleshoot Factory adjustment has been checked Corrections are in general not required Folding process is not finished until the cover shields are completely closed Attention Machine MUST NOT run with opened shields Hydraulic cylinder Z would get in contact with the gathering chain 09 240 FJERINGHOFF The drive coupler if any ensures an automatic coupling of the PTO shaft drive Prior to start up and then in regular intervals the correct position of the coupling halfs must be checked Check the protective devices S for correct fitting Always when the Machine idles Persons to keep off the dangerous zone The coupling half mounted to the folding element is adjusted only via the protective tube R If the coupling halves must be readjusted loosen screws S and re set protective tube accordingly Parallel fitting of the coupling halves is absolutely necessary The coupling halves are axially regulated only via spacers Z below the bearing Ensure the correct fitting of the protective ring G From acertain number of rows onwards the headers
108. s The stubble breaker has to be mounted for protecting the combine tires The stubbles are snapped directly behind the row unit for preventing it from not producing a permanent impact upon the tires and damaging them The height is adjusted by displacing the complete unit within the square tube V Via the screw S and the tension springs a pretension is produced for allowing the swivel mounted foot F reaching the stubble even if the header will be lifted any further 09 060 GERINGHOFF The standard front protection S on top of the feeder house chains and the stripping angles A in front of the row units must be dismounted The maize header itself is fitted with a special front protection When working on the combine the Diesel engine must be turned off I a The feeding chain its tension and the distance to the infeeder housing bottom is to be adjusted according to the instructions of the combine manufacturer See combine manual Prior to the first mounting of the header the anti lowering safety device A of the infeeder housing must be checked Never to perform any work on the header without engaging safetv devices With all service work on the header lowering lock must be in position Some combine models require the fitting of additional headlights for travelling on the road see the scope of supply of the header A wiring diagra
109. s 12 9 Push off tool no 502713 handling for slip clutch disassembly Remove the axial locking rings from the centre sill figure MS 405 on page 13 230 Store the spacers by installation position for later reassembly Install push off tool 2 3 to the right and left in the centre sill by screwing it in Push ball bearing apart by using the spindle 1 only until the mitre gear including the slip clutch can be removed For reassembly use sleeve 4 for driving the ball bearing in Check for smooth run Reinstall the locking rings Reinstall the spacers if required 36 100 Hydraulic circuit diagram folding headers CJERINGHOFF Hydraulic circuit diagram for foldable headers from 6 12 rows g _ C C O O z 5 oi E 4 amp u U8 z 0 D6 2 9 S oe Og gt 5 _ 23 gt ao a a o a s A BL roaa axl si X j 5 7 7 C C Ej 38 E j 38 we DU U U u 7 ER Loo U U U U f g D an je D U TTT Nhe er a e S a S e i e a e a e a o E A S i e r i e a a R oe ew a e a e e e a a e n e a mer em 2p em sw oe e nn 2 um cer err rr rr rs EEE Ju rm me mm ocr er we ee oe m er es e C C o O Japun Buiy20 J9PUHAD Buly430 i N O Q Q van L B O Q V N 5 I z EE O i g 3s Japun jpatys Buipjo In case of queries o r possib
110. srsrsrsrsrsrsrsrsrsrrrnrrrrrrrrrrrrrrrrrrrrrrrrene 47 3 14 Installation and adjustment of the divider points sssssesensnrrererenrnrnrnrerernrrnrnrnrernrnnrrrnrernrrrrsrnee 49 3 15 SASSEMDIING the Dody TASET unse Aa ui 54 3 16 Assembling the corn auger optional cccccceceeceesecseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeaeseeaeeaeeaeeseaetaeees 55 3 17 Operating the sweeper and the corn auger simultaneously ssssssssssrerersrsnrrrernrrnrrrrrnrnrernrrrrrrers 56 3 18 ASSEM ENG COVES nyar T A ae eee 57 4 Operation anne 59 4 1 TFOUDIESNODLNG re ee ee ee 59 4 2 Readjusting the basic setting of the picking Plates cc ceccecceeeseeeeeeeeeeeeeeeeeeeeeeeeeseeseeseesaenes 64 4 3 AGIUSTING Meader COVE cen a eaaapiaeseoiaGane 65 5 APPENAD ain visa icawarea eaten eacieea caiones uavauuinaanaunwiansnauwesuwaeienaneincisteawenawsasssauueeuasenwsautseneauavasnvarateauieuaies 66 5 1 TIONTENING Orgue TOM SCTEW S een 66 CJERINGHOFF General information 1 General information 1 1 Introduction Dear customer Thank you for your trust in our products Regular maintenance and care contribute to maintaining this machine s value guaranteeing a problem free use for many years Your feedback is very important for us This information contributes to the constant further development and optimization of our products This operating manual was supplied to you along with your machine Please store this operating manual carefully Please hand this
111. st but after 200 h at the latest Drain plugs are equipped with magnets which should be cleaned with each oil change Inspect the oil level Check venting screws at the folding rows for leaks before putting machine into winter storage E Filling screw Venting screw Inspection screw for level inspection in horizontal position Initial oil change after 50 h then every 250 h Oil drain plug N Grease nipple for meander seal supply roller bearing grease KP2K 30 or better Interval every 15 h EW Input shaft AW Drive shaft for holding the chopping knife retainer 13 405 Maintenance and care JERINGHOFF Roller chains The only roller chain mounted for the cross auger drive must be kept rustfree when winterizing the header The recommendations for the roller chain care to follow The maize header best to be stored in a well ventilated hall either upright in the transport rack or on a dry ground All metallic and bright parts should be protected against corrosion Only use load handling devices in accordance with their intended purpose Any modification or use with other machines is prohibited Maize header not to store in lifted state on the combine Prevent the combine tires from unnecessary loads 13 440 Inspection TJERINGHOFF Row gear box Check plastic rings R Check air valve L Grease bore before mounting rotors G Check grease F see page 13 405 Recomm
112. t The operating hours are displayed CJERINGHOFF Operation 2 Use the ESC button to return to the main menu J U gt Operating hours display as an example Selecting the header type The ideal rotational speed range is different for the individual headers corn or sun flower harvest Select the connected header model prior to commissioning start up so that a warning signal can be given if the rotational speed deviates If the rotational speed is outside of the determined range the rotational speed display flashes l Use the arrow buttons W lin the service mode to pick the type of header function Valve Test Subsequently press the Y button for Sensor Test approximately 3 seconds Operating Hours p Type of header Use the arrow bitane a e lto select the respective header model and confirm by pressing the OK button The selected header model is displayed as active Use the ESC button to return to the main menu Header type selection as an example 63 Operation C3JERINGHOFF 4 2 Readjusting the basic setting of the picking plates DANGER Danger of injury A Only adjust the picking plates when the diesel engine is switched off Only adjust the picking plates when they are lowered Readjusting the picking plates may become necessary due to regional variations in corn types or the effects of foreign objects Adjust the basic setting of the picking plates on
113. the clutch cannot be decisive for the response behaviour In case of overfeeding the reversing device of the combine allows for a refeeding Chain drive to grease and tension in regular intervals The coupling halfs K in the folding auger elements are spring loaded mounted on a splined shaft section engaging automatically after the folding process Axial spring load of the clutch K several times to be checked during the harvest season by simple pressing in The screw joint of the bearing holders L serves to the adjustment of the auger elements Once finished the setting works the screws to remove The cross auger is factory mounted in ideal position and not provided for being displaced Provided setting facilities serve only to the assembly of the cross conveying auger Bearing holders L must in working position be parallel and close to each other max 0 08 2 mm distance If the bearing holders L are too far from each other the corresponding auger element can be regulated by axial displacement For doing so the locking ring of the respective bearing to loosen The height adjustment of the covering cap is made via the screwing S The distance between auger and cap should be as big as possible to ensure a free passage of husks leaf and even stalk parts Prior to working on he maize header Diesel motor to turn off 09 760 Overload protections and slipping clutches TJERINGHOFF A numbe
114. the machine Diesel engine to be switched off The holding down device N for the gathering chain is not shown on opposite illustration Prior to mounting the plastic block K2 first the holding down device N see graph on page 35 000 to be put in behind the chain guide so that the pins B of the plastic block secure also the holding down device N Attention For the harvest of maize the plastic blocks K the plastic block K2 and the holding down device N must be removed again The standard setting of the gathering chains for the harvest of maize and sunflowers is WIDE see opposite graph with the symbol w For references to the adjustment see page 09 520 The setting NARROW with the symbol can only be used for the maize harvest The function mode of the maize header for the harvest of sunflower can strongly be improved when setting the angle as flat as possible The combines are very often fitted with a cutting angle adjustment which allows achieving this improvement with ease The angle can also be changed directly on the header see page 09 850 However this is suitable only for the harvest of large areas since the assembly takes a certain time 35 002 Header to be retrofitted from sunflower to maize harvest JERINGHOFF The following steps urgently to be taken Subject to the order the maize header can be supplied with completely mounted sunflower harvest equipment
115. ts Never try to remove blockages or objects from the machine while the motor is running Never modify or remove safety devices Leave all parts in their place Ensure that all drives run without problems Only use service and replacement parts approved or produced by the manufacturer Unauthorized replacement parts can deviate in strength design or safety requirements and can lead to loss of warranty claims Do not modify the machine under any circumstance Unauthorized modifications can negatively affect the function safety and operating life of the machine When leaving the driver s seat always stop the engine and pull off the key to securely prevent unintentional machine starts Keep the machine maintenance environment clean and dry Avoid the danger of slipping resulting from wet or oily floors Avoid the danger caused by wet patches when working with electrical tools Always ensure that the electrical tools are grounded Provide sufficient lighting in the work place Always keep the machine clean Materials such as straw or chaff can catch fire from hot machine components Do not accumulate oil or grease on service stations ladders or inspection devices Thoroughly clean the machine before placing it in storage Never use gasoline solvents or similar substances for cleaning Substances may be toxic or flammable When placing the machine in storage ensure that there is no danger of injury from sharp edged or protruding parts
116. until it is engaged Now the switching command can be executed via the hydraulic system If the control valve is de energized the stripping plate device is switched 09 481 Gathering chains JERINGHOFF Gathering chains Special slipping wheels R are pulling the gathering chains and prevent to a large extend that foreign matters enter the maize head The position of the gathering chain fingers A to each other is permanently changing even during normal harvesting operation due to the slipping function of the slipping wheel When noticing a stretched chain ill N 107 there is the unique chance of shortening the chain by one outer and inner link plate each B The shortening to be made in the area 14 14 pces link pin distance from one finger to the next finger The plastic protective rings O beneath the slipping wheels must be checked regularly for their good state The maintenance free gathering chains are automatically tensioned via constant spring pressure The preset chain tension is also to regulate the driving torque of the gathering chain and thus the efficiency of the slipping wheels When to change the gathering chains A 83mm chain in new state A 113 mm chain worn out replacement required Attention Wear proportion of the front reversing wheels to consider when determining the chain stretching According to the requirements the distance of the chains to each other can be adjusted vi
117. y Crown wheel gearbox Oil check Check oil level at the lower oil level plug K below Gearbox Centre Fill with 1 5 Itr for Crown wheel type Z 37 64 teeth Fill with 2 0 Itr for Crown wheel type Z 32 34 teeth Fill up with gear oil SAE 90 API GL 4 or similar to level of oil level plug K Crown wheel type No of teeth is marked on surface B or on a special type plate Change Oil after first 50 working hours and before each new harvesting season but latest after 200 working hours Drain plug A is fitted with magnet clean magnet at every oil change Test Breather Plug E frequently for leakage in folded up position on fold up headers Check oil level regularly Speed change Gearbox 2 3 or 5 gears optional Oil level control via gauge plug K Filling level 1 5 gear oil SAE 90 API GL 4 or similar Fill up to level of the oil level gauge plug Changing interval 50 h from start up then once before each harvesting season but the latest after 200 h Oil drain plug A is fitted with magnet which must be cleaned on each oil change On folding header in folded state ventilation plug E to be checked in regular intervals Check oil level regularly 13 403 Lubrication filling amounts lubricants SC II 110 15L SAESO SAE SO _ 232 234 2 01 2371264 1 51 SAE 90 KPL GL 4 Flie fett 250 mi MP 00 000 G 35 SAE 90 KPL GL 4 CIERINGHOFF Lubricating points Lubricati
118. y can also be driven on the left hand side e g machines gt 6 rows PTO shaft is protected via a chain K to prevent it from turning If the combine is fitted with a pivoting shield check for overlapping in the extended state Protection devices S are to be installed prior to start up Do not remove them during operation Check the PTO shaft between coupler and trough connection for sufficient overlapping If required actuate pivoting shield The Reel compensation of some models are required to be blocked Hillside combines cannot be operated with automatic PTO shaft coupler All hillside combines are directly driven by PTO shafts W These have to be slipped on by hand Certain combine header combinations require wide angle or even special PTO shafts Instructions must be strictly followed and PTO shaft design must be considered Prior to start up check pivoting range and PTO shaft length Check for sufficient overlapping The fastening T of the PTO shaft is for transport Use of the pivoting shield ree compensation On principle the pivoting shield of the combine can be used in combination with the majority of the maize headers without any limitation unless otherwise specified Follow the instructions of the combine manufacturer PTO shaft length to be checked in all positions If required special locks R to be fitted to upper adapter frame and secured Always conduct a trial run Instru
119. ype The series no is on the type plate left on the supporting frame The operating instructions contain the international standard Sl measures Right and left means always towards travel and or working direction If you are in need for spare parts keep the required data available and get in touch with your dealer Do only us original Geringhoff spare parts Ensure that the completed Product Handingover Document is send to the manufacturer This information is very important for potential guarantee claims Failing which these potential claims cannot be handled Do not make any modifications on important load bearing and safety relevant elements The manufacturer does not assume any guarantee for damages resultant therefrom We reserve the right for modification of technical data and construction in the interest of technological progress General safety arrangements CJERINGHOFF To prevent accidents follow strictly these operating instructions and warning notes on the machine Before starting the machine check it for operational dependability and traffic safety Apart from these operating instructions follow also the current safety instructions The warning signs and labels give important notes for the safe operation of the machine and serve to your and the health of others Fi Prior to starting the works make yourself familiar with all operating elements and functions

User Manual - Geringhoff

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