S-GSXUM-3
Contents
1. and Maintenance Annual For continued safe operation a qualified service agency must provide a more detailed inspection of burners heat exchanger and vent system and provide maintenance as specified in the Installation Operation and Maintenance Manual PILOT FLAMES OFA Figure 6 Intermittent Ignition Pilot Configuration and Flames Controls maintenance may be part of annual inspection and maintenance by a qualified service agency if annual frequency is specified by controls manufacturer Sm ith TEL 413 562 9631 FAX 413 562 3799 CAST IRON BOILERS2. deterioration from corrosion or other sources If there is evidence of deterioration contact a qualified service agency USER S INFORMATION MANUAL C Inspect Pilot and Main Burner Flames Monthly 1 Remove front jacket panel by lifting and pulling out Adjust thermostat to highest setting Verify operation follows Sequence of Operation see page 3 View flames through observation port See Figure 1 Check pilot flame See Figure 6 The pilot flame should be medium blue covering approximately 3 8 to 1 2 of the thermocouple If the flame is yellow and lazy follow instructions TO TURN OFF GAS TO APPLIANCE see Figures 3 5 and contact a qualified service agency Check main burner flames See Figure 6 The flames should have clearly defined inner cones approximately 1 1 2 high and should have a very sharp blue color characteristic If the flame is yellow and lazy follow instructions TO TURN OFF GAS TO APPLIANCE see Figures 3 5 and contact a qualified service agency OUTER CONE IS DARK BLUE IN COLOR INNER CONE IS BLUE IN COLOR PAGE 7 6 Adjust thermostats to normal setting 7 Install front jacket panel D Controls as required by control manufacturer 1 Safety Relief Valve Conduct try lever test as outlined in manufacturer s instruction tag on the safety relief valve Low Water Cut off if used Follow instructions provided by control manufacturer E General Inspection
3. S GSXUM 3 00 GSXUM GSX GAS BOILERS USER S INFORMATION MANUAL C US LISTED H Intertek WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building e Immediately call your gas supplier from a phone outside of the building Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier TO THE INSTALLER THIS MANUAL IS THE PROPERTY OF THE OWNER AND MUST BE AFFIXED NEAR THE BOILER FOR FUTURE REFERENCE TO THE OWNER THIS BOILER SHOULD BE INSPECTED ANNUALLY BY A QUALIFIED SERVICE AGENCY SF MADE IN THE USA PAGE 2 USER S INFORMATION MANUAL BASIC OPERATION A WARNING Service on this boiler should be undertaken only by trained and skilled personnel from a qualified service agency CAUTION Should overheating occur or the gas supply fail to shut off turn off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water Immediately call a quali
4. carcinogenic to humans If particles become airborne during service or repair inhalation of these particles may be hazardous to your health Avoid Breathing Fiber Particulates and Dust Suppliers of RCF recommend the following precautions be taken when handling these materials Precautionary Measures Provide adequate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and removal by water misting the material and avoiding unnecessary disturbance of materials Wash work clothes separately from others Rinse washer thoroughly after use Discard RCF materials by sealing in an airtight plastic bag First Aid Procedures Inhalation If breathing difficulty or irritation occurs move to a location with fresh clean air Seek immediate medical attention if symptoms persist Skin Contact Wash affected area gently with a mild soap and warm water Seek immediate medical attention if irritation persists Eye Contact Flush eyes with water for 15 minutes while holding eyelids apart Do not rub eyes Seek immediate medical attention if irritation persists Ingestion Drink 1 to 2 glasses of water Do not induce vomiting Seek immediate medical attention USER S INFORMATION MANUAL WARNING Service on this boiler should be undertaken only by trained and skilled personn
5. el from a qualified service agency Inspections should be performed at intervals specified in the Installation Operation and Maintenance Manual and this User s Infor mation Manual Maintain manuals in a legible condition Keep boiler area clear and free of combustible materials gasoline and other flammable vapors and liquids Do not place any obstructions in boiler room that will hinder flow of combustion and ventilation air A General Housekeeping Continuous 1 Keep boiler area clear and free of combustible materials and obstructions to the free flow of combustion and ventilation air to the boiler 2 Donot store or use gasoline or other flammable vapors or liquids in the vicinity of the boiler or any other appliance 3 Do not store or use sources of hydrocarbons in the vicinity of the boiler Sources of hydro carbons include bleaches cleaners chemicals sprays paint removers fabric softeners and refrigerants 4 Check safety relief valve for water leakage If leakage exists contact a qualified service agency Inspect Vent System Monthly 1 The vent pipe must be continuous to chimney with no separations obstructions or sags Vent pipe must be supported at minimum 4 foot intervals and secured with sheet metal screws 2 The vent system must not have signs of continuous wetness If signs of continuous wetness are observed contact a qualified service agency 3 The vent system must not have signs of
6. fied service agency to inspect the boiler and to replace any part of the control system and any gas control which has been under water A General This water boileris a natural draft appliance and is equipped with controls for proper operation All controls must be in proper working order Contact a qualified service agency to provide annual mainten ance as specified in the Installation Operation and Maintenance Manual B Control Locations See Figure 1 for Control and Safety Device Locations UMIT RELIEF VALVE GAS VALVE iii PILOT NOT SHOWN FLAME ROLLOUT SWITCH Figure 1 Control Location VENT SAFETY SWITCH 9 NOT SHOWN 1a Limit Steam Boiler An electrical device that automatically interrupts the boiler operation when the steam pressure exceeds the CUT IN pressure plus the differential 1 to 5 psi Maximum Pressure setting is 14 psig The set point is usually less than 5 psig Original equipment with this boiler is a Honey well PA404A1009 Boiler operation is interrupted when the steam pressure exceeds the the CUT IN pressure plus the differential Boiler opera tion resumes automatically when the system pres sure falls below the CUT IN pressure 1b Limit Control may incorporate a low water cut off feature that will interrupt boiler operation upon loss of water in the boiler If the low water cut off function is activated to interrupt boiler operation follow
7. imentation lectrique de l appareil R glez le thermostat ou l appareil de r glage au niveau d sir Si l appareil ne se met pas en marche suivez les instructions ci dessous Couper l alimentation en gaz de l appareil et appelez votre technicien entretien ou fournisseur de gaz a mm COUPER L ALIMENTATION EN GAZ DE L APPAREIL 5 R glez le thermostat ou l appareil de r glage au niveau le plus bas Sides travaux d entretien doivent tre effectu s couper toute l alimentation lectrique de l appareil Si la soupape d alimentation en gaz n est pas visible retirez le panneau d acc s 4 Tournez le bouton de commande dans le sens des aiguilles d une montre U pour les mettre en position d arr t OFF Replacez le panneau d acc s du r gulateur de d bit le cas ch ant HSP VR8204 VR8304 9414 REV 0 MM AA Figure 4 Operating Instructions Spark Ignition Natural Gas amp LP Gas PAGE 6 USER MAINTENANCE WARNING Product Safety Information Refractory Ceramic Fiber Product This appliance contains materials made from refractory ceramic fibers RCF Airborne RCF fibers when inhaled have been classified by the International Agency for Research on Cancer IARC as a possible carcinogen to humans After the RCF materials have been exposed to temperatures above 1800 F they can change into crystalline silica which has been classified by the IARC as
8. ower to the appliance Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step e Do not try to light any appliance This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand Turn the gas control knob counterclockwise U to ON Gas Control Knob shown in OFF Replace control access panel if applicable position Turn on all electrical power to the appliance GAS Set thermostat or operating control to desired setting INLET If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier RE 0 tan oF cas to appuiance D Set the thermostat or operating control to lowest 4 Turn the gas control knob clockwise to OFF setting 5 Replace control access panel if applicable Turn off all electric power to the appliance if service is to be performed If the gas valve is not visible remove the control access panel HSP VR8204 VR8304 9181R REV 2 MM YY Figure 3 Operating Instructions Spark Ignition Natural Gas amp LP Gas USER S INFORMATION MANUAL PAGE 5 Css POUR VOTRE S CURIT LISEZ AVANT L ALLUMAGE se MISE EN GARDE N gliger de suivre ces instructions la le
9. te pi ce du syst me de r gulation du d bit gazeux et toute commande de gaz ayant t immerg e ME crc ve roncrionnement ARRETEZ Lisez les consignes de s curit plus haut sur cette tiquette R glez le thermostat ou l appareil de r glage au niveau le plus bas Coupez toute l alimentation lectrique de l appareil Cet appareil est muni d un depot d allumage automatique de veilleuse Ne tentez pas d allumer la veilleuse la main Bouton de contr le du d bit illustr en position d arr t OFF lt a ARRIV E DE GAZ Si la soupage d alimentation en gaz n est pas visible retirez le panneau d acc s Si le bouton de commande du gaz n est pas en position OFF tournez le bouton dans le sens des aiguilles d une montre pour les mettre OFF Attendre cinq 5 minutes pour que tout le gaz pr sent puisse s chapper Sentir autour de l appareil pour d tecter toute odeur de gaz incluant pr s du sol Si vous sentez une odeur de gaz ARRETEZ Suivez les consignes de s curit apparaissant en B plus haut sur cette tiquette Si vous ne d tectez aucune odeur de gaz passez l tape suivante Tournez le bouton de commande dans le sens contraire des aiguilles d une montre O pour le mettre en position de marche ON Replacez le panneau d acc s du r gulateur de d bit le cas ch ant 10 Remettez en marche toute l al
10. the instructions TO TURN OFF GAS TO THE APPLIANCE see Figures 3 5 and contact a qualified service agency 2 Flame Rollout Switch FRS An electrical device that automatically interrupts the boiler operation when excessive heat is present in the combustion area The control is a thermal fuse device that will require replacement if it is activated If the control has been activated to interrupt the boiler operation do not attempt to restart the boiler Contact a qualified service agency 3 Blocked Vent Switch BVS An electrical device that automatically interrupts the boiler operation when there is a blockage in the vent pipe or chimney The control is located on the side of the draft hood and is a manual reset device If the control is activated to interrupt operation of the boiler do not attempt to restart the boiler Contact a qualified service agency 4 Pilot The pilot provides an ignition source for the main burners Your boiler has an intermittent spark ignited pilot The intermittent pilot ignites only when there is a call for heat and extinguishes when the call for heat ends See Figure 6 5 Gas Valve The gas valve monitors pilot flame and regulates gas flow to the burners and pilot USER S INFORMATION MANUAL PAGE 3 Safety Relief Valve A mechanical device that protects the boiler against excessive pressure The safety relief valve can discharge a large amount of steam or hot water the installer should pro
11. ttre pourrait provoquer un incendie ou une explosion causant des d g ts mat riels des blessures ou la mort A Cet appareil est muni d un dispositif d allumage automatique de la veilleuse Ne tentez pas d allumer la veilleuse a la main B AVANT DE METTRE EN MARCHE sentez autour de l appareil pour d tecter toute odeur de gaz Etant donn que certains gaz sont plus lourds que l air et se d posent sur le sol s aSsurer de bien sentir pr s du plancher QUE FAIRE SI VOUS D TECTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer l appareil Ne toucher aucun interrupteur lectrique _ n utiliser aucun appareil t l phonique dans l immeuble Contactez imm diatement votre fournisseur de gaz partir du t l phone d un voisin Suivre les instructions donn es par votre fournisseur de gaz S il est impossible de rejoinder le fournisseur de gaz appeler le service des incendies N utilisez que votre main pour appuyer ou tourner le bouton de commande du gaz Ne jamais utiliser d outils S il est impossible d enfoncer ou de tourner le bouton la main ne tentez pas de le r parer Appelez un technicien d entretien qualifi Une force excessive ou une tentative de r paration peut provoquer un incendie ou une explosion N utilisez pas cet appareil ni aucune de ses pi ces si elles ont t immerg es Contactez imm diatement un technicien d entretien qualifi pour inspecter l appareil et remplacer tou
12. vide piping to discharge water near the floor close to a floor drain If the safety relief valve discharges water follow the instructions TO TURN OFF GAS TO APPLIANCE on the Lighting Instructions affixed to the inside of the removable front jacket panel see Figures 3 through 5 for typical lighting instructions and contact a qualified service agency THERMOSTAT CALLS FOR HEAT CIRCULATOR STARTS WATER BOILERS ONLY C Lighting Instructions Instructions to place the boiler in operation and to turn off the boiler are shown on the Lighting Instructions Label posted on the inside of the front jacket panel of the boiler Typical lighting instructions are shown in Figures 3 through 5 Fe VENT DAMPER OPENS IF USED BOILER LIMIT FALLS BELOW SET POINT MINUS DIFFERENTIAL FOR 5 MINUTES TENORS ON IGNITOR DEENERGIZES PIPOT SEASON PILOT GAS OFF FOR IS PILOT FLAME DETECTED WITHIN 90 SECONDS IGNITOR OFF MAIN GAS ON MAIN BURNERS ON IS PILOT SIGNAL MAINTAINED MAIN GAS VALVE OFF 5 MINUTES GAS VALVE DEENERGIZED VENT DAMPER CLOSES HAS BOILER LIMIT BEEN REACHED CALL FOR HEAT ENDS MAIN amp PILOT GAS OFF VENT DAMPER CLOSES CIRCULATOR OFF WATER BOILERS Figure 2 Sequence of Operation Intermittent Pilot PAGE 4 USER S INFORMATION MANUAL GR For vour sarety rean Berore LIGHTING MERS WARNING If you do not follow these instructions exactl
13. y a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition device Immediately call your gas supplier from a which automatically lights the pilot Do not try to neighbor s phone Follow the gas supplier s light the pilot by hand instructions BEFORE OPERATING smell all around the appliance e If you cannot reach your gas supplier area for gas Be sure to smell next to the floor call the fire department because some gas is heavier than air and will settle C Use only your hand to push in or turn the gas control on the floor knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may WHAT TO DO IF YOU DO SMELL GAS result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician e Do not touch any electric switch to inspect the appliance and to replace any part of the do not use any phone in your building control system and any gas control which has been under water ES crc wstauctions DS STOP Read the safety information above on this 5 If the gas valve is not visible remove control access label panel Set the thermostat or operating control to lowest If the gas control knob is not in the OFF position setting turn the knob clockwise to OFF Turn off all electric p
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