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Adjustable Frequency AC Drive

1. 10k Ohm Pot 5 i Recommended 1 2k Ohm Minimum Joystick i aX 10V Input 100k z ohm input SASA 22 1 impedance v JO JAN Analog Input Voltage Bipolar Current Unipolar 10V Input 100k e ohm input impedance 4 20 mA Input 100 t ohm input impedance Analog Digital Voltage Current Logic Output Power Source 9 10V Output Can 0 ON tt eee SH drive a 10k ohm T T eent load 25 mA short T D o ORA circuit current limit 1 0 FO 85985 L T HEIE I p 3 2 Wire Control 2 y 4 24V DC External Supply 115V External Source Non Reversing TT mi 24 TISTA Common 24V Neutral 115V Requires 2 wire QUOD SUGD F SUL 9 functions only Dig SH S 26 SL SG A ital In1 Sell Using OQO OTOH IOA 3 wire selections Qu en Stop Run OG CUL StopRun Stop Run will cause a type 2 S080 GLDOD QA AQT QD alarm page 4 8 3 Wire Control 24V DC External Supply 115V External Source Requires only 3
2. ev Notes 2 3B 4 5 0 Minimum protection device size is the lowest rated device that supplies naxdinun protection without nuisance tripping Maxim m protection device size is the highest rated device that supplies drive protection Circuit Breaker inverse tirre breaker Motor Circuit Protector instantaneous trip circuit breaker Bulletin 140M with adjustable current range should have the current trip set to the rrinimumrange that the device will not trip Manual Self Protected Type E Combination Motor Controller U L installation only for 480Y 277 distribution systems The AIC ratings of the Bulletin 140M Motor Protector mey vary without testing See publication 140M SGOO1B EN P rv uoneuuoju JAG e UaWalddns HIM Overview Appendix B For information on See page For information on Seepage External and Internal Connections B 1 Menu Structure B 3 LCD Display Elements B 2 Viewing and Editing B 5 Parameters ALT Functions B 2 Removing the HIM B 6 External and Internal Connections The PowerFlex 700 provides a number of cable connection points 0 Frame shown 00600 Iniminini m gt H e 9 Optional Communications Module SS ERE LITTETEIEIEIETETE TE TEIL 0000 00000000000
3. 0 05 B 3 Viewing and Editing Parameters B 5 Removing the HIM B 6 Notes Preface Overview The purpose of this manual is to provide you with the basic information needed to install start up and troubleshoot the PowerFlex 700 Adjustable Frequency AC Drive For information on See page Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials P2 Manual Conventions P 2 Drive Frame Sizes P 3 General P recautions P 3 Catalog Number E xplanation P 4 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual Since this User Manual is designed to provide only basic start up information the following topics have not been included e Specifications e Mounting Dimensions e Spare Parts Information Please refer to the PowerFlex Reference Manual for detailed drive information The reference manual is included on the CD supplied with your drive or is also available online at http www ab com manuals Overview Reference Materials The following manuals are recommended for general drive information Title Publication Available Online at Industrial Automation Wiring 1770 4 1 1 and Grounding Guidelines
4. Allen Bradley Adjustable Frequency AC Drive User Manual Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Allen Bradley Sales Office or online at http www ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will the Allen Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation the Allen Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without
5. Jog Mask See Logic Mask Controls which adapters can issue jog commands Direction Mask See Logic Mask Controls which adapters can issue forward reverse direction commands Reference Mask See Logic Mask Controls which adapters can select an alternate reference Speed Ref A B Sel or P reset Speed 1 7 Accel Mask See Logic Mask Controls which adapters can select Accel Time 1 2 Decel Mask See Logic Mask Controls which adapters can select Decel Time 1 2 Fault Clr Mask See Logic Mask Controls which adapters can clear a fault MOP Mask See Logic Mask Controls which adapters can issue MOP commands to the drive Local Mask See Logic Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped IR co loo Mo cx I gs INS NO 38 d jo IND NO FI N co Ico N c L8 IR co co N cr L8 N co loo zi Lg IR co co Mo cx L8 IND N 3B c oo N co Ico N g L8 File COMMUNICATIONS Programming and Parameters 3 33 3 t5 Parameter Name amp Description Values 288 Stop Owner Read Only 276 Adapters that are presently issuing a valid stop ui command 285 VRIR QI SLR 1 Issuing Command X X X
6. Preventive Maintenance of DRIVES SBOOLA EN E www ab com manuals dr Industrial Control and Drive System Equipment Safety Guidelines for the SGI 1 1 www ab com manuals gi Application Installation and Maintenance of Solid State Control A Global Reference Guide for 0100 2 10 i Reading Schematic Diagrams Guarding Against Electrostatic 8000 4 5 2 www ab com manuals gi Damage 1 Not available online contact your local Allen Bradley Sales Office For detailed PowerFlex 700 information including mounting dimensions and specifications Title Publication Available PowerF lex Reference Manual PFLEX RMOO1A EN Jon the CD supplied with the drive E or at www ab com manuals dr Manual Conventions e In this manual we refer to the PowerFlex 700 Adjustable Frequency AC Drive as drive PowerFlex 700 or PowerFlex 700 Drive To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not re
7. Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a ij and will cause an alarm Fwd Start Start Stop CF Run Run Fwd Run Rev J og ogFwd og Rev Rev Stop CF Run Run Fwd Run Rev 0g og Fwd og Rev Fwd Rev More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B The calculated IGBT temperature requires a reduction in PWM frequency If Drive OL Mode is disabled and the load is not reduced an overload fault will eventual The calc y occur ulated IGBT temperature requires a reduction in Current Limit If Drive OL Mode is disabled and the load is not reduced an overload fault will eventual y occur Troubleshooting 4 9 Alarm 3 E Description FluxAmpsRef 26 2 Result of autotune procedure Rang IntDBRes 6 ID The drive has temporarily disabled the DB regulator because the resistor OvrHeat temperature has exceeded a predetermined value IR Volts 25 2 The drive auto tuning default is Calculate and the value calculated fo
8. Fan Pmp V Hz 054 Maximum Voltage Default Drive Rated Volts Sets the highest voltage the drive will Min Max Rated Volts x 0 25 1 0 output Display 0 1 VAC 055 Maximum Freq Default 110 0 or 130 0 Hz 9 Sets the highest frequency the drive will Min Max 5 0 400 0 Hz output Display 0 1 Hz Refer to parameter 083 Overspeed Limit 056 Compensation Enables disables correction options amp SIE See SZ 1 Enabled X X X X XIX X X X X X X x 0 1 1 rie 10 9 8l7 6 5 4 9 21 0 NE Bit Factory Default Bit Values 057 Flux Up Mode Default 0 Manual Auto F lux is established fora calculated Options 0 Manual time period based on motor nameplate 1 Automatic data Flux Up Time is not used Manual Flux is established for Flux Up Time before acceleration r N N N eo Ic r N N N gt ic D N Ic e Ico gt j2 I gt Ko ic loo Co UT es e UT co File MOTOR CONTROL Torq Attributes 059 061 062 063 Programming and Parameters Parameter Name amp Description Values Flux Up Time Default 0 0 Secs Sets the amount of time the drive will use Min Max 0 0 5 0 Secs to try and achieve full motor stator flux Display 0 1 Secs When a Start command is issued DC current at current limit level is used to build stator flux before accelerating SV Boost Filter Default 16000 Sets the amount of fil
9. Min Max Min Max Amps Amps Available Catalog Numbers 5 208 Volt AC Input E3 20BB2P2 O O5 033 19 07 25 27 37 3 6 3 10 15 3 140M C2E B25 140M D8E B25 3 20BB4P2 O 0 75 3 7 13 48 55 74 6 10 6 175 15 7 140M C2E B63 140M D8E B63 3 20BBEP8 O 15 68 24 78 10 3 13 8 10 15 10 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 20BB9P6 O 3 2 95 34 11 121 165 12 20 12 40 40 15 140M C2E C16 140M D8E C16 140M F8E C16 3 T 20BBOI5 1 5 3 15 7 5 7 17 5 19 2 26 2 20 35 20 70 70 30 140M C2E C20 140M D8E C20 140M F8E C20 gt 20BBO22 1 7 5 5 230 amp 3 253 27 8 37 9 30 50 30 100 100 30 140M C2E C25 140M D8E C25 140M F8E C25 140M CMN 2500 3 20BBO28 2 10 75 296 10 7 32 2 37 9 50 6 40 70 40 125 125 50 14O0M F8E C32 140M CMN 4000 E 20BB042 3 15 10 445 16 0 483 53 72 5 60 100 60 175 175 70 140M F8E C45 140M CMN 6300 S 20BB054 3 20 15 572 20 6 62 1 72 5 97 80 125 80 225 225 100 140M CMIN 6300 20BB2P2 0 05 033 1L7 07 22 24 33 E 6 3 10 15 15 140M C2E B25 140M D8E B25 20BB4P2 O 1 075 33 14 42 48 64 5 8 5 15 15 15 140M C2E B63 140M D8E B63 2OABEP8 O 2 15 59 24 68 9 12 10 15 10 25 25 25 140M C2E C10 140M D8E C1O 140M F8E C10 20BB9P6 0 3 2 83 34 96 106 144 12 20 12 35 35 35 140M C2E C1O 140M D8E C10 140M F8E C10 20BB015 1 5 137 57 153 17 4 232 20 30 20 60 60 60 140M C2E C16 140M D8E C16 140M F8E C16 20BBO2
10. Opening the Cover Locate the slot in the upper left corner of the drive Slide the locking tab up and swing the cover open Special hinges allow cover to move away from drive and lay on top of adjacent drive if present 1 2 Installation Wiring Minimum Mounting Clearances UL T UL m 101 6 mm 101 6 mm 4 0 in 4 0 in i v v No Adhesive Label see below 50 8 Hmm eu eem LL i With Adhesive Label see below lt r s a Br a 101 6mm 101 6 mm Refer to the PowerFlex 101 6 mm 101 6 mm ego g Reference Manual for detailed e e dimension information RR Ambient Operating Temperatures PowerFlex 700 drives are designed to operate at 0 to 40 C ambient To operate the drive in installations between 41 and 50 C ambient remove the adhesive label affixed to the top of the drive enclosure Important Removing the adhesive label from the drive changes the NEMA enclosure rating from Type 1 to Open type AC Supply Source Considerations PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 600 volts ATTENTION To guard against personal injury and or equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified in Appendix A If a system ground fault monitor RCD is to be used only
11. Port 1 6 Adapter 71 The network card connected to 1 Check communication adapter 76 DPI port stopped communicating board for proper connection to external network 2 Check external wiring to adapter on port 3 Verify external network fault Power Loss 3 D DC bus voltage remained below Monitor the incoming AC line for low 85 of nominal for longer than voltage or line power interruption Power Loss Time Enable Disable with Fault Config 1 on page 3 30 Power Unit 70 One or more of the output 1 Check for damaged output transistors were operating in the transistors active region instead of 2 Replace drive desaturation This can be caused by excessive transistor current or insufficient base drive voltage Pwr Brd Chksum1 104 The checksum read from the Clear the fault or cycle power to the EEPROM does not match the drive checksum calculated from the EEPROM data Pwr Brd Chksum2 105 2 The checksum read from the 1 Cycle power to the drive board does not match the 2 If problem persists replace drive checksum calculated Replaced MCB PB 107 2 Main Control Board was replaced 1 Restore defaults and parameters were not 2 Reprogram parameters programmed Shear Pin 63 8 Programmed Current Lmt Val Check load requirements and has been exceeded Enable Current Lmt Val setting Disable with Fault Config 1 on page 3 30 SW OverCurrent 136 Q The drive output current has Check for excess load i
12. Jog Speed Parameter 100 gt Jog Command to follower drive for Speed Adders Frequency Reference PI Output Slip Compensation gt Output Frequency 1 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to P reset Speed 1 1 14 Installation Wiring Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC when in Auto mode and requires manual control from the HIM during set up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain Manual Control e Press ALT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys or analog potentiometer Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since
13. Slip Comp Gain 3 15 Slip RPM FLA 3 15 Slip RPM Meter 3 16 Speed Mode 3 12 Speed Ref A Hi 3 14 Speed Ref A Lo 3 14 Speed Ref A Sel 3 13 Speed Ref B Hi 3 14 Speed Ref B Lo 3 14 Speed Ref B Sel 3 14 Speed Ref Source 3 25 Start At PowerUp 3 20 Start Inhibits 3 26 Start Mask 3 32 Start Owner 3 33 Start Acc Boost 3 12 Status 1 Fault 3 27 Stop Mode x 3 19 Stop Owner 3 33 SV Boost Filter 3 11 TB Man Ref Hi 3 14 TB Man Ref Lo 3 14 TB Man Ref Sel 3 14 Testpoint 1 Sel 3 28 Testpoint x Data 3 28 Torque Current 3 8 Torque Perf Mode 3 10 Trim Hi 3 15 Trim In Select 3 15 Trim Lo 3 15 Trim Out Select 3 15 Voltage Class 3 2 3 24 Wake Level 3 21 Wake Time 3 21 Params Defaulted Fault 4 5 PE Ground 1 3 Phase Short Fault 4 5 Phase to Grnd Fault 4 5 Configuration 3 16 Control 3 16 Error Meter 3 17 F dback Meter 3 17 Feedback Sel 3 17 Integral Time 3 17 Lower Limit 3 17 Output Meter 3 17 Preload 3 17 Prop Gain 3 17 Ref Meter 3 17 Reference Sel 3 16 Setpoint 3 17 Status 3 17 Upper Limit 3 17 PORT LED 4 2 Ports DPI Type B 1 Potentiometer Wiring 1 12 Power Cables Wiring 1 5 Power Conditioning Input 1 3 Power Loss Alarm 4 9 Power Loss Fault 4 6 Power Loss Group 3 22 Power Loss Level 3 22 Power Loss Mode 3 22 Power Loss Time 3 22 Power Terminal Block 1 7 Power Unit Fault 4 6 n TCU U U U UU UU UU UU UU UU uU vu TU Power Wiring Access P
14. X X X X X Xj x 0 0 0 0 0 1 pls 14 13 121110 9 8 7 6 5 4 3 2 1 0 t Renod Bit 289 Start Owner See Stop Owner 276 Adapters that are presently issuing a valid start un command 285 290 Jog Owner See Stop Owner 216 Adapters that are presently issuing a un valid jog command RA 291 Direction Owner See Stop Owner Adapter that currently has exclusive control of direction changes 292 Reference Owner See Stop Owner Adapter that has the exclusive control of the command frequency source selection 293 Accel Owner See Stop Owner Adapter that has exclusive control of selecting Accel Time 1 2 Masks amp Owners 294 Decel Owner See Stop Owner Adapter that has exclusive control of selecting Decel Time 1 2 295 Fault Clr Owner See Stop Owner Adapter that is presently clearing a fault 296 MOP Owner See Stop Owner Adapters that are currently issuing increases or decreases in MOP command frequency 297 Local Owner See Stop Owner 276 Adapter that has requested exclusive auc control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running 3 34 302 303 304 305 306 307 310 311 312 313 314 315 316 317 Programmin
15. but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing A type 2 alarm condition exists the drive cannot be See page 4 8 Drive Stopped started Check parameter 212 Drive Alarm 2 Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred See page 4 4 Steady A non resettable fault has occurred PORT Refer to the Communication Status of DPI port internal communications if present Mop Adapter User Manual Status of communications module when installed NETA Status of network if connected NET B Status of secondary network if connected Start Up 2 3 Start Up Routines The PowerFlex 700 is designed so that start up is simple and efficient If you have an LCD HIM two start up methods are provided allowing the user to select the desired level needed for the application e SMART Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions see below e Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O Figure 2 2 Start Up Menu Main Menu Input Voltage Motor Data
16. o l r Io o IND o I o o IND o I W N 3 36 File INPUTS amp OUTPUTS Analog Outputs Programming and Parameters 34 c 34 342 343 344 Parameter Name amp Description Values Anlg Out Config Selects the mode for the analog outputs 0 Voltage Mode 1 Current Mode Y y G x xixIx xixixixix x x xix x x t Touren pi 109 8 7 6 5 4 3 2 1 0 y Roc ted Bit Factory Default Bit Values Anlg Out Absolut Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output S S XI XJ XXX XXX XXX XXX pe re 109 8 7 6 5 4 3 2 1 0 y Reserved Bit Factory Default Bit Values Analog Out1 Sel Default 0 Output Freq 001 Selects the source of the value that Options See Table a drives the analog output 004 005 Analog Out1 Lo Value 007 Options Param 341 Signed Param 341 Absolute Analog Out Hi Value 906 0 Output Freq Maximum Speed 0 Hz Maximum S peed 012 1 Command Freq Maximum Speed 0 Hz Maximum S peed 135 2 Output Amps 0 Amps 0 Amps 200 Rated 136 3 Torque Amps 200 Rated 0 Amps 200 Rated 137 4 Flux Amps 0 Amps 0 Amps 200 Rated 138 5 Output Power 0 kW 0 kW 200 Rated 6 Output Volts 0 Volts 0 Volts 120 Rated
17. 0 Open Loop 1 Slip Comp 2 Process PI 0 0 Hz 0 0 Maximum Speed 0 1 Hz 50 0 or 60 0 Hz Dependent on voltage class 5 0 400 0 Hz 0 0 Hz um N co Ic lon loo Ic I puis File SPEED COMMAND Programming and Parameters 3 13 E 2 Parameter Name amp Description Values 083 Overspeed Limit Default 10 0 Hz 055 9 Sets the incremental amount of the Min Max 0 0 20 0 Hz 082 output frequency above Maximum Display 0 1 Hz Speed allowable for functions such as slip compensation Maximum Speed Overspeed Limit must be lt Maximum Freq ke agi on lt Allowable Output Frequency Range M Normal Operation 1 14 Allowable Reference Frequency Range gt Max Volts T S Motor Volts apb ee PU ERN A t i Speed Control Mode im 3 gt 3 Break Volts ih I I I Start Boost i l I I 1 nac NEN 0 Min Break Motor Max Output Max g Speed Frequency Hz Speed Freq Limit Freq 084 Skip Frequency 1 Default 0 0 Hz 087 085 Skip Frequency 2 Default 0 0 Hz 086 Skip Frequency 3 Default 0 0 Hz Sets a frequency at which the drive will Min Max Maximum Speed not operate Skip Frequency 1 3 and Display 0 1 Hz Skip Frequency Band must not equal 0 087 Skip Freq Band Default 0 0 Hz 084 Determines the bandwidth around a skip Min Max 0 0 30 0 Hz E frequency Skip
18. 0 001 Volt Read Only kW 0 1 kW Read Only 208 480 Volt 0 1 VAC Read Only 11 1 32 2 Amps 0 1 Amps Read Only 10 000 65 256 0 001 Induction 0 0 Induction 1 Synchr Reluc 2 SynchrPM Based on Drive Rating 0 0 R ated Volts 0 1 VAC Based on Drive Rating 0 0 R ated Amps x 2 0 1 Amps Based on Drive Cat No 5 0 400 0 Hz 0 1Hz 1750 RPM 60 24000 RPM 1RPM Based on Drive Rating 0 0 100 0 See Mtr NP Pwr Units bd lS Related c co 046 3 10 File MOTOR CONTROL i Torq Attributes Programming and Parameters Parameter Name amp Description Values 046 Mtr NP Pwr Units Default Based on Drive 9 The power units shown on the motor Rating nameplate Options 0 Horsepower l kiloWatts 047 Motor OL Hertz Default Motor NP Hz 3 9 Selects the output frequency below Min Max 0 0 Motor NP Hz which the motor operating current is Display 0 1 Hz derated The motor thermal overload will generate a fault at lower levels of current 048 Motor OL Factor Default 1 0 Sets the operating level for the motor Min Max 0 20 2 0 overload Display 0 01 Motor OL Operating FLA X Factor Level 053 Torque Perf Mode Default 0 Sensris Vect 9 Sets the method of motor torque Options 0 Sensris Vect production 1 SVEconomize 2 Custom V Hz 3
19. 0 Condition False pits 1418 12 1110 9 8 7 6 5 413 2 1 0 Reserved Bit SE 3 5 Bits 14 13 12 Description 0 10 0 No Command Man Mode 0 10 1 hefA Auto 0 1 0 RefB Auto 0 1 l Preset3 Auto 1 10 10 Preset4 Auto 1 10 l Preset5 Auto 1 1 0 Preset6 Auto 1 l 1 Preset7 Auto 272 Drive Ref Rslt Default Read Only Present frequency reference scaled as a Min Max 0 32767 DPI reference for peer to peer Display 1 communications The value shown is the value prior to the accel decel ramp and the corrections supplied by slip comp PI etc 273 Drive Ramp Rslt Default Read Only Present frequency reference scaled as a Min Max 0 32767 DPI reference for peer to peer Display 1 communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc 3 32 File COMMUNICATION Masks amp Owners Programming and Parameters Parameter Name amp Description Values Logic Mask Determines which adapters can control the drive If the bit for an adapter is set to 0 the adapter will have no control functions except for stop DASANAN SSSSSS SIS SS S 1 Control Permitted XJ XXX XXX XIX XT APA 0 Control Masked pits 14 13 12 11 10 9 8 7 6 5 413 2 1 0 Reserved Bit Factory Default Bit Values Start Mask See Logic Mask Controls which adapters can issue start commands
20. 20 Autotune 3 11 Break Frequency 3 12 Break Voltage 3 12 Bus Reg Kd 3 20 Bus Reg Ki 3 19 Bus Reg Kp 3 20 Bus Reg Mode A 3 19 Bus Reg Mode B 3 19 Clear Fault Owner 3 33 Command Freq 3 8 Compensation 3 10 Control SW Ver 3 9 Current Lmt Gain 3 18 Current Lmt Sel 3 18 Current Lmt Val 3 18 Data In Ax 3 34 Data Out Ax 3 34 DB Resistor Type 3 20 DC Brake Level 3 19 DC Brake Time 3 19 DC Brk Levl Sel 3 19 DC Bus Memory 3 8 DC Bus Voltage 3 8 Decel Mask 3 32 Decel Owner 3 33 Decel Time x 3 18 Dig In Status 3 26 Dig Out Status 3 26 Dig Outx Level 3 38 Dig Outx OffTime 3 38 Dig Outx OnTime 3 38 Digital Inx Sel 3 37 Digital Outx Sel 3 38 Direction Mask 3 32 Direction Mode 3 22 Direction Owner 3 33 DPI Data Rate 3 31 Drive Alarm 1 3 25 Drive Alarm 2 3 25 Drive Checksum 3 24 Drive Logic Rslt 3 31 Drive OL Count 3 27 Drive OL Mode 3 18 Drive Ramp Rslt 3 31 Drive Ref Rslt 3 31 Drive Status 1 3 24 Drive Temp 3 26 Elapsed MWH 3 8 Elapsed Run Time 3 8 Fault 1 Time 3 29 Fault Amps 3 27 Fault Bus Volts 3 27 Fault Clear 3 28 Fault Clear Mode 3 29 Fault Clr Mask 3 32 Fault Config x 3 28 Fault Frequency 3 27 Fault x Code 3 29 Flux Current 3 8 Flux Current Ref 3 11 Flux Up Mode 3 10 Flux Up Time 3 11 Flying Start En 3 20 Flying Start Gain 3 20 IR Voltage Drop 3 11 Ixo Voltage Drop 3 12 J og Mask 3 32 J og Owner 3 33 J og Speed 3 14 Language 3 2
21. 216 Dig In Status Read Only 361 Status of the digital inputs thru 366 ADAADA N A QM 1 Input Present XIXIXIXIXIXIX X X X 0 0 0 0 0 0 aZ pits 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 ee Bit 217 Dig Out Status Read Only 380 Status ofthe digital outputs thru 384 YS MS ey SS 1 Output Energized X xIx X x x XIX XIX X X1X x 0 0 Z pits 1413 12 11 10 9 8 7 6 5 4 8 2 1 0 dc RUD er Bit 218 Drive Temp Default Read Only Present operating temperature of the Min Max 0 0 100 0 drive power section Display 0 1 File 219 220 224 225 226 227 228 Programming and Parameters Parameter Name amp Description Values Drive OL Count Default Accumulated percentage of drive Min Max overload Continuously operating the Display drive over 100 of its rating will increase this value to 100 and cause a drive fault Motor OL Count Default Accumulated percentage of motor Min Max overload Continuously operating the Display motor over 10096 of the motor overload setting will increase this value to 10096 and cause a drive fault Fault Frequency Default Captures and displays the output Min Max frequency of the drive atthe time ofthe Display last fault Fault Amps Default Captures and displays motor amps atthe Min Max time of the last fault Display Fault Bus Volts Default Captures and displays the DC bus Min Max voltage of the drive at the time of the la
22. 729 5 Hrs 0 1 Hrs Read Only Maximum Frequency 0 1 Hz Read Only Based on Drive Rating 0 1 VDC Read Only Based on Drive Rating 0 1 VDC Related File Metering Group MOTOR CONTROL Drive Data Motor Data 016 017 026 027 028 029 Parameter Name amp Description Analog In1 Value Analog In2 Value Value of the signal at the analog inputs Rated kW Drive power rating Rated Volts The drive input voltage class 208 240 400 etc Rated Amps The drive rated output current Control SW Ver Main Control Board software version Motor Control File Parameter Name amp Description Motor Type Setto match the type of motor connected Motor NP Volts Setto the motor nameplate rated volts Motor NP FLA Setto the motor nameplate rated full load amps Motor NP Hertz Setto the motor nameplate rated frequency Motor NP RPM Setto the motor nameplate rated RPM Motor NP Power Setto the motor nameplate rated power Programming and Parameters D D 0 D M D D M D D M D D M D D M D Values efault Values efault ptions efault isplay efault isplay efault isplay efault isplay efault in Max 0 37 15 0 in Max in Max in Max in Max Read Only 0 000 20 000 mA 10 000V 0 001 mA or
23. A Hi 3 14 Speed Ref A Lo 3 14 Speed Ref A Sel 3 13 Speed Ref B Hi 3 14 Speed Ref B Lo 3 14 Speed Ref B Sel 3 14 Speed Ref Cflct Alarm 4 9 Speed Ref Source 3 25 Speed Reference Control 1 13 Speed Reference Selection 1 13 Speed References Group 3 13 Speed Trim Group 3 15 Standard 1 0 Index 10 TB 1 10 Wiring 1 8 Start At PowerUp 3 20 Start At PowerUp Alarm 4 9 Start Inhibits 3 26 Start Mask 3 32 Start Owner 3 33 Start Acc Boost 3 12 Start Stop Repeated 1 8 Start Up Assisted 2 3 Checklist 2 1 SMART 2 3 Static Discharge ESD P 3 Status 1 Fault 3 27 Status LEDs 4 2 Stop Mode x 3 19 Stop Owner 3 33 Stop Brake Modes Group 3 19 STS LED 4 2 Supply Source 1 2 SV Boost Filter 3 11 SW OverCurrent Fault 4 6 System Grounding 1 3 T TB Man Ref Hi 3 14 TB Man Ref Lo 3 14 TB Man Ref Sel 3 14 Terminal Block Encoder 1 10 Power 1 7 Standard I O 1 10 Wire Size Encoder 1 10 1 0 1 10 Power 1 7 Testpoint 1 S el 3 28 Testpoint Codes and Functions 4 10 Testpoint x Data 3 28 Torque Current 3 8 Torque Perf Mode 3 10 Trim Hi 3 15 Trim In Select 3 15 Trim Lo 3 15 Trim Out Select 3 15 Trnsistr OvrTemp Fault 4 7 Troubleshooting 4 1 U Unbalanced Ungrounded Supply 1 2 UnderVoltage Alarm 4 9 Fault 4 7 Ungrounded Distribution S ystems 1 15 Unshielded Power Cables 1 5 User Configurable Alarm 4 1 UserSet Chksum Fault 4 7 Utility File 3 22 V V
24. AC Line Input Power T T L3 AC Line Input Power Standard I O Wiring Motor Start Stop Precautions and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used occasionally an auxiliary contact on that device should also be wired to a digital input programmed as a Enable function The input device must not exceed one operation per minute or drive damage will occur ATTENTION A contactor or other device that routinely disconnects state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an addi tional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required ATTENTION The drive start stop control circuitry includes solid Installation Wiring 1 9 Important points to remember about I O wiring e Always use copper wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Configuring an analog input for 0 20mA operation an
25. C20 20BC022 1 11 75 219 152 22 242 3 30 45 30 80 80 30 140M C2E C25 140M D amp E C25 140M F8E C25 20BCO30 2 15 11 303 210 30 33 45 40 60 40 120 120 50 2 140M F8E C32 2080037 3 185 15 37 7 261 37 45 60 50 80 50 125 125 50 140M F8E C45 20BCO43 3 22 185 441 306 43 56 74 60 90 60 150 150 80 480 Volt AC I wn 20BD2P1 0 1 16 14 21 24 32 3 6 3 8 15 3 140M C2E B25 5 20BD3P4 O 2 15 26 22 34 45 60 4 8 4 12 15 7 140M C2E B40 140M D amp E B4O m 20BD5PO O 3 2 39 32 50 55 7 5 6 10 6 20 20 7 140M C2E C63 140M DBE C63 a 20BDSPO 0 5 69 57 80 88 12 10 15 10 30 30 15 140M C2E C10 140M DBE C10 140M F8E C10 3 20BDOLL O 7 5 95 79 11 121 165 15 20 15 40 40 15 140M C2E C10 140M DBE C10 140M F8E C10 o 20BDOl4 1 10 75 125 104 14 165 22 175 30 175 50 50 20 140M C2E C16 140M DBE C16 140M F8E C16 20BD022 1 15 10 199 166 22 242 3 25 50 25 80 80 30 140M C2E C25 140M DBE C20 140M F8E C25 140M CMN 2500 5 20BD027 2 20 15 248 206 27 33 44 35 60 35 100 100 50 140M FBE C32 140M CMN 4000 3 20BDO34 2 25 20 312 25 9 34 405 54 40 70 40 125 125 50 140M F8E C45 140M CMN 4000 3 20BDO40 3 30 25 367 30 5 40 51 68 50 90 50 150 150 50 140M F8E C45 140M CMN 4000 S 20BD052 3 40 30 477 39 7 52 60 80 60 110 60 200 200 70 140M CMN 6300 See page A 4 for Notes
26. Configurable These alarms are always enabled 4 2 Troubleshooting Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the front panel LEDs and or the HIM if present LED Indications Figure 4 1 Drive Status Indicators Frames 0 amp 1 Frames 2 amp 3 n n i Iz Name Color State Description Q9 PWR Power Green Steady Illuminates when power is applied to the drive STS Status Green Flashing Drive ready but not running amp no faults are present Steady Drive running no faults are present Yellow Flashing A type 2 non configurable alarm condition exists drive continues to run Steady A type 1 user configurable alarm condition exists but drive continues to run Red Flashing A fault has occurred Steady A non resettable fault has occurred PORT Green Status of DPI port internal communications if present MOD Yellow Status of communications module when installed NETA Red Status of network if connected NET B Red Status of secondary network if connected Troubleshooting 4 3 HIM Indication The LCD HIM also provides visual notification of a fault or alarm condition Condition Display Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in the status line e Fault number e Faultname Time t
27. Digital Outputs Analog Out Absolut 341 Analog Outputs Dig Outx OnTime 382 386 Digital Outputs Analog Outl Hi 343 Analog Outputs Digital Inx Sel 361 366 Digital Inputs Analog Outl Lo 344 Analog Outputs Digital Outx Sel 380 384 Digital Outputs Analog Outl Sel 342 Analog Outputs Direction Mask 279 Masks amp Owners Anlg In Config 320 Analog Inputs Direction Mode 190 Reverse Config Anlg In Sqr Root 321 Analog Inputs Direction Owner 291 Masks amp Owners Anlg Inx Loss 324 327 Analog Inputs DPI Data Rate 210 Comm Control Anlg Out Config 340 Analog Outputs Drive Alarm x 211 212 Diagnostics Auto Rstrt Delay 175 Restart Modes Drive Checksum 203 Drive Memory Auto Rstrt Tries 174 Restart Modes Drive Logic Rslt 271 Comm Control Autotune 061 Torq Attributes Drive OL Count 219 Diagnostics Break Frequency 072 Volts per Hertz Drive OL Mode 150 Load Limits Break Voltage 071 Volts per Hertz Drive Ramp Rslt 213 Comm Control Bus Reg Kd 165 Stop Brake Modes Drive Ref Rslt 272 Comm Control Bus Reg Ki 160 Stop Brake Modes Drive Status x 209 210 Diagnostics Bus Reg Kp 164 Stop Brake Modes Drive Temp 218 Diagnostics Bus Reg Mode x 161 162 Stop Brake Modes Elapsed MWh 009 Metering Commanded Freq 002 Metering Elapsed Run Time 010 Metering Compensation 056 Torq Attributes Fault Amps 225 Diagnostics Control SW Ver 029 Drive Data Fault Bus Volts 226 Diagnostics Current Lmt Gain 149 Load Limits Fault Clear 240 Faults Current Lmt Sel 147 Load Limits Fault Clear Mode 241
28. Faults Current Lmt Val 148 Load Limits Fault Clr Mask 283 Masks amp Owners Data In Al 300 Data Links Fault Clr Owner 295 Masks amp Owners Data In A2 301 Data Links Fault Config 1 238 Faults Data In B1 302 Data Links Fault Frequency 224 Diagnostics Data In B2 303 Data Links Fault x Code 243 257 Faults Data In C1 304 Data Links Fault x Time 244 258 Faults Data In C2 305 Data Links Flux Current 005 Metering Data In D1 306 Data Links Flux Current Ref 063 Torq Attributes Data In D2 307 Data Links Flux Up Mode 057 Torq Attributes Data Out A1 310 Data Links Flux Up Time 058 Torq Attributes Data Out A2 311 Data Links Flying Start En 169 Restart Modes Data Out B1 312 Data Links Flying StartGain 170 Restart Modes Data Out B2 313 Data Links IR Voltage Drop 062 Torq Attributes Data Out C1 314 Data Links IXo Voltage Drop 064 Torq Attributes Data Out C2 315 Data Links Jog Mask 278 Masks amp Owners Data Out D1 316 Data Links J og Owner 290 Masks amp Owners Data Out D2 317 Data Links Jog Speed 100 Discrete Speeds DB Resistor Type 163 Stop Brake Modes Language 201 Drive Memory DC Brake Level 158 Stop Brake Modes Last Stop Source 215 Diagnostics 3 40 Programming and Parameters Parameter Name No Group Load Frm Usr Set 198 Drive Memory Local Mask 285 Masks amp Owners Local Owner 297 Masks amp Owners Logic Mask 276 Masks amp Owners Man Ref Preload 193 HIM Config aximum Freq 055 Torq Attributes aximum Speed
29. Faults 4 3 Comm Control Group 3 31 Command Freq 3 8 Common Mode Capacitors 1 15 Common Mode Interference 1 9 Common Symptoms and Corrective Action 4 10 Communication File 3 31 Compensation 3 10 Conduit 1 6 Contactors nput 1 8 Output A 1 Control SW Ver 3 9 Control Wire 1 9 Control Auto Manual 1 14 Conventions Manual P 2 Cover Opening 1 1 Cross Reference Parameter by Name 3 39 by Number 3 41 Current Lmt Gain 3 18 Current Lmt Sel 3 18 Current Lmt Val 3 18 D Data In Ax 3 34 Data Out Ax 3 34 Data Diagnostic B 4 Data Saving B 4 Datalinks Group 3 34 DB Resistance Fault 4 4 DB Resistor Type 3 20 DC Brake Level 3 19 DC Brake Time 3 19 DC Brk Levl Sel 3 19 DC Bus Memory 3 8 DC Bus Voltage 3 8 Decel Inhibit Fault 4 4 Decel Inhibt Alarm 4 8 Decel Mask 3 32 Decel Owner 3 33 Decel Time x 3 18 Diagnostic Data Viewing B 4 Diagnostics Group 3 24 Dig In Conflict Alarm 4 8 Dig In Status 3 26 Dig Out Status 3 26 Dig Outx Level 3 38 Dig Outx OffTime 3 38 Dig Outx OnTime 3 38 Digital Inputs Group 3 37 Digital Inx Sel 3 37 Digital Outputs Group 3 37 Digital Outx Sel 3 38 Dimensions Minimum Clearances 1 2 Mounting P 1 Direction Mask 3 32 Direction Mode 3 22 Direction Owner 3 33 Discrete Speeds Group 3 14 Distribution Systems Unbalanced 1 2 Ungrounded 1 2 DPI Comm Loss Fault 4 6 DPI Data Rate 3 31 DPI Port 1 6 Fault 4 6 DPI Port Locati
30. Input Volts 220 7 DC Bus Volts 0 Volts 0 Volts 200 Rated Input Volts 219 8 P Reference 100 0 100 9 PI Feedback 100 0 100 10 PI Error 100 0 100 11 PI Output 100 0 100 12 Motor OL 0 0 100 13 Drive OL 0 0 100 Analog Out Hi Default 20 0 mA 10 0 Volts 340 Sets the analog output value when the Min Max 0 0 20 0 mA 0 0 10 0 Volts 342 source value is at maximum Display 0 1 mA or 0 1 Volts Analog Out1 Lo Default 0 0 mA 0 0 Volts 340 342 Sets the analog output value when the Min Max 0 0 20 0 mA 0 0 10 0 Volts source value is at minimum Display 0 1 mA or 0 1 Volts Parameter Name amp Description Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel Selects the function for the digital inputs When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition Ql Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm Gl Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm 4l Speed S elect Inputs Auto Reference Source 1 0 Reference A 1 Reference B 0 Preset Speed 2 i Preset Speed 3 1 0 1 w Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7
31. Inputs 323 326 324 327 Parameter Name amp Description Values Anlg In Config Selects the mode for the analog inputs Y N SS xT xl xdx xt xxl x xdxt xx xt xfofo 15Gurent rises 124110 9 8 7 6 5 4 3 2 1 0 el Bit Factory Default Bit Values Anlg In Sqr Root Enables disables the square root function for each input SS x xIxlx xixlx x xIx x x x1x10 o zale risum 109 8 7 6 5 4 3 2 1 0 y Reserved Bit Factory Default Bit Values Analog In 1 Hi Default 10 0 Volt Analog In 2 Hi 10 0 Volt Sets the highest input value to the analog Min Max 4 000 20 000mA input x scaling block 10 0V 0 0 10 0V Display 0 001 mA or 0 1 Volt Analog In 1 Lo Default 0 0 Volt Analog In 2 Lo 0 0 Volt Sets the lowest input value to the analog Min Max 4 000 20 000mA input x scaling block 10 0V Display 0 0 10 0V 0 001 mA or 0 1 Volt Analog In 1 Loss Default 0 Disabled Analog In 2 Loss 0 Disabled Selects drive action when an analog Options 0 Disabled signal loss is detected Signal loss is 1 Fault defined as an analog signal less than 1V 2 Hold Input or 2mA The signal loss event ends and 3 Setinput Lo normal operation resumes when the 4 Setinput Hi input signal level is greater than or equal 5 Goto Presetl to 1 5V or 3mA 6 Hold OutFreq 3 35
32. Manual Modes Remove Allows HIM removal without causing a fault if the HIM is notthe last controlling device and does not have Manual control of the drive Exp Allows value to be entered as an exponent Not available on PowerF lex 700 Param Allows entry of a parameter number for viewing editing HIM Overview B 3 Menu Structure Figure B 1 HIM Menu Structure User Display r ooo C9 Y Y Faults gt Fault Info status Ino Drive Status 1 View Fault Queue Device Version PowerFlex 700 Drive Status 2 Clear Faults OO HIM Version Product Data Drive Alarm 1 Cir Fault Queue Main Control Board Drive Alarm 2 Reset Device Power Unit Board Speed Ref Source Y Start Inhibits LCD HIM Product Data Last Stop Source LCD HIM Standard Dig In Status Control Board Dig Out Status Keyboard Numeric Drive Temp Drive OL Count Motor OL Count 89 view selected through OG GD Y Param Access Lvl Basic oa FGP FGP File Advanced Numbered List Changed File 2 Name Group 1 Name gt FGP Parameter File 3 Name Group 2 Name Parameter Name Group 3 Name Parameter Name Parameter Name e PowerFlex 700 Device Select Connected DPI Devices Device User Sets Drive User Set Memory Storage D Reset To Defaults Save To User Set en Load Frm Usr Set G2 Active User Set Start Up e Co
33. Rated Amps O R ated Amps x 1 5 Equation yields approximate maximum value 0 1 Amps ATTENTION If a hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during 0 0 Secs 0 0 90 0 Secs 0 1 Secs 450 0 5000 1 1 Adjust Freq 4 Both Frg 1st 0 Disabled 1 Adjust Freq 2 Dynamic Brak 3 Both DB 1st 4 Both Frg 1st 3 19 Related I UT co UT o 3 20 Programming and Parameters 3 i Parameter Name amp Description Values DB Resistor Type Default 0 Internal Res 161 Selects whether the internal or an Options 0 Internal Res mE external DB resistor will be used 1 External Res s 2 None o 164 Bus Reg Kp Default 500 Proportional gain for the bus regulator Min Max 0 1000 2 Used to adjust regulator response Display 1 6 165 Bus Reg Kd Default 1000 Derivative gain for the bus regulator Min Max 0 10000 Used to control regulator overshoot Display 1 168 Start At PowerUp Default 0 Disabled Enables disables a feature to issue a Options 0 Disabled Start or Run command and automatically 1 Enabled resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Starta
34. a HIM setto active drive memory or delete a HIM set Device User Sets Save data to a User set load data from a User setto active drive memory or name a User set Reset To Defaults Restore the drive to its factory default settings Start Up Menu See Chapter 2 Preferences Menu The HIM and drive have features that you can customize Option Description Drive Identity Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Selectthe display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Set the wait time for the User Display or enable disable it User Dspy Video Select Reverse or Normal video for the Frequency and User Display lines Reset User Dspy Return all the options for the User Display to factory default values 1 HIM Copycat option not available at time of printing HIM Overview B 5 The PowerFlex 700 drive is initially set to Basic Parameter View To view all parameters set parameter 196 Param Access Lvl to option 1 Advanced Parameter 196 is not affected by the Reset to Defaults function Viewing and Editing Parameters LCD HIM Step 1 In the Main Menu press the Up Arrow or Down Arrow to scroll to Parameter 2 Press Enter FGP File appears on the top line and the first three
35. allow a selection from 2 or more items The LCD HIM will display a text message for each item e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual 3 2 Programming and Parameters 0000 e Q i6 a Parameter Name amp Description Values 202 Voltage Class Default Based on Drive Cat No Drive Diagnostics Resets selected parameters that change the drive rating Voltage rating current Options 2 Low Voltage rating scaling motor data and maximum 3 High Voltage frequency will be affected by changing this parameter 216 Dig In Status Status of the digital inputs Input Present xt x x x x x x x x Input Not Present pis 14 13 1211 10 9 8 7 Reserved Bit 218 Drive Temp Default Read Only Present operating temperature of the drive power section Min Max 0 0 100 0 Display 0 1 Description File Lists the major parameter file category Related C Group Lists the parameter group within a file No Parameter number 8 Stop drive before changing this parameter N 32
36. bit parameter Parameter Name amp Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function o Oo oF Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Lists the value assigned at the factory Read Only no default Options Displays the programming selections available Bit Bit Lists the bit place holder and definition for each bit Numeric Default Lists the value assigned at the factory Read Only no default Min Max The range lowest and highest setting possible for the parameter Display Unit of measure and resolution as shown on the LCD HIM Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value i e to send 5 00 Hz use 500 Related Lists parameters if any that interact with the selected parameter Programming and Parameters 3 3 How Parameters are Organized The LCD HIM displays parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT then Sel In addition using Param Access Lvl the user has the option to display all parameters or just the commonly used parameters Refer to Basic Parameter View on page 3 4 and Advanced Parameter View on page 3 5 File Group Parameter O rder This simplifies programming by grouping parameters that are u
37. drive Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block refer to Chapter 1 for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner P 4 A Overview ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault however it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Act
38. files appear below it 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to selecta file The groups in the file are displayed under it 5 Repeatsteps 3 and 4 to select a group and then a parameter The parameter value screen will appear 6 Press Enter to enter edit mode 7 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlighted 8 Press Enter to save the value If you want to cancel a change press Esc 9 Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the group list Numeric Keypad Shortcut Key s od od od od Example Displays lib File Monitor Motor Control Speed Reference F P Group Motor Data Torq Attributes Volts per Hertz FGE Parameter Maximum Voltage Compensation FGP Par 55 Maximum Freq GO Hz 25 lt gt 400 00 FGP Par55 90 00 Hz 25 lt gt 400 00 If using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing its number B 6 HIM Overview Removing the HIM The HIM can be removed while the drive is powered Normally the drive issues a fault when the HIM is removed because it detects that a device is missing Important HIM removal is onl
39. listing and description of drive faults with possible solutions when applicable and alarms For information on See page Faults and Alarms 4 1 Drive Status 4 2 Manually Clearing Faults 4 3 Fault Descriptions 4 4 Clearing Alarms 4 7 Alarm Descriptions 4 8 Testpoint Codes and Functions 4 10 Common Symptoms and Corrective Actions 4 10 Faults and Alarms A fault is a condition that stops the drive There are three fault types Type Fault Description QD Auto ResetRun When this type of fault occurs and Auto Rstrt Tries see page 3 20 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 3 20 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair 3 User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description Vser Configurable These alarms can be enabled or disabled through Alarm Config 1 on page 3 30 Q Non
40. reseta fault and resume running manually clear forthe programmed number of F It RstRun Tries Enable Disable with Fault Config 1 on page 3 30 AutoTune Aborted 80 The autotune function was Restart procedure canceled by the user Auxiliary Input 2 Auxiliary input interlock is open Check remote wiring DB Resistance 69 Resistance of the internal DB Replace resistor resistor is out of range Decel Inhibit 24 The drive is not following a 1 Verify input voltage is within drive commanded deceleration specified limits because itis attempting to limit 2 Verify system ground impedance bus voltage follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Drive OverLoad 64 Drive rating of 110 for 1 minute Reduce load or extend Accel Time or 150 for 3 seconds has been exceeded Excessive Load 79 Motor did not come up to speed in 1 Uncouple load from motor the allotted time 2 Repeat Autotune FluxAmpsR ef 78 The value for flux amps 1 Reprogram Motor NP FLA with Rang determined by the Autotune the correct motor nameplate procedure exceeds the value programmed Motor NP FLA 2 Repeat Autotune Ground Fault 13 A current path to earth ground Check the motor and external wiring greater than 25 of drive rating to the drive output terminals for a grounded condition Troubleshooting 4 5 Fault Heatsink OvrTemp H
41. source when a digital input is configured for Auto Manual Analog In 2 is nota valid selection if it was selected for any of the following Trim In Select PI Feedback Sel PI Reference Sel Current Lmt Sel Sleep Wake Ref TB Man Ref Hi Scales the upper value ofthe TB Man Ref Sel selection when the source is an analog input TB Man Ref Lo Scales the lower value of the TB Man Ref Sel selection when the source is an analog input Jog Speed Sets the output frequency when a jog command is issued Values Default Min Max Display Default Min Max Display Default Options Default Min Max Display Default Min Max Display Default Options Default Min Max Display Default Min Max Display Default Min Max Display Maximum Speed Maximum Speed 0 1Hz 0 0 Hz HMaximum Speed 0 1Hz 11 PresetSpd1 See Speed Ref A Sel Maximum Speed HMaximum Speed 0 1Hz 0 0 Hz Maximum Speed 0 1Hz Analog In 1 Analog In 1 Analog In 2 8 Reserved MOP Level OQOUNHE re Maximum Speed HMaximum Speed 0 1Hz 0 0 Hz HMaximum Speed 0 1Hz 10 0 Hz HMaximum Speed 0 1Hz Ic lo SPEED COMMAND Speed Trim Slip Comp 117 118 119 120 121 122 Programming and Parameters Parameter Name amp Description Values Preset Spe
42. the Manual speed reference is issued by an analog input Analog In 1 or 2 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital In4 Sel is set to Auto Manual Attain Manual Control e Close the digital input With the input closed the speed command comes from the pot Release to Auto Control e Open the digital input With the input open the speed command returns to the PLC Auto Manual Notes 1 Manual control is exclusive If a HIM or Terminal Block takes manual control no other device can take manual control until the controlling device releases manual control 2 If a HIM has manual control and power is removed from the drive the drive will return to Auto mode when power is reapplied Installation Wiring 1 15 Disconnecting MOVs and Common Mode Capacitors PowerFlex 700 drives contain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices should be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove the jumper s listed in Table 1 F Jumpers can be removed by carefully pulling the jumper straight out See the PowerFlex Reference Manual for more information on ungrounded system installation voltage on the bus capacitors has discharged before removing installi
43. time within 10 seconds PowerUp of drive powerup UnderVoltage 2 VHz Neg Slope 24 Waking 11 The bus voltage has dropped below a predetermined value Torq Perf Mode Custom V Hz amp the V Hz slope is negative The Wake timer is counting toward a value that will start the drive 00o o 1 See page 4 1 for a description of alarm types Table 4 D Alarm Cross Reference No Alarm No Alarm No Alarm 1 Precharge Active 10 Decel Inhibt 23 MaxFreq Conflict 2 UnderVoltage 11 Waking 24 VHz Neg Slope 3 Power Loss 17 Dig In ConflictA 25 IR Volts Range 4 Start At PowerUp 18 Dig In ConflictB 26 FluxAmpsRef Rang 5 Analog in Loss 19 Dig In ConflictC 27 Speed Ref Cflct 6 IntDBRes OvrHeat 20 Bipolar Conflict 28 Ixo Vit Rang 8 Drive OL Level 1 21 Motor Type Cflct 29 Sleep Config 9 Drive OL Level 2 22 NP Hz Conflict 1 Alarm numbers not listed are reserved for future use 4 10 Troubleshooting Testpoint Codes and Functions Code Selected in Function Whose Value is Displayed Testpoint x Sel in Testpoint x Data 1 DPI Error Status 2 Heatsink Temperature 3 Active Current Limit 4 Active PWM Frequency 5 Lifetime MegaWatt Hours 6 Lifetime Run Time 7 Lifetime Powered Up Time 8 Lifetime Power Cycles 9 Life MegaWatt Hours Fraction 10 Life MegaWatt Hours Fraction Units 11 99 Reserved for Factory Use 1 U
44. written permission of the Allen Bradley Company is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid the hazard recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product Shock Hazard labels may be located on or inside the drive to alert h people that dangerous voltage may be present DriveExplorer DriveTools32 and SCANport are trademarks of Rockwell Automation PLC is a registered trademark of Rockwell Automation ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association Preface Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendix A Appendix B Overview Installation Wiring Start Up Programming and Parameters Troubleshooting Supplemental Info HIM Overview Table of Contents Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials P 2 Manual Conventions P 2 Drive Frame Sue P 3 GenerallPrecautions eee eee P 3 Catalog Number Explanation P 4 Opening the Cove Te TTL 1 1 Minimum Mounting Clearances 1 2 A
45. 00000 wai UUUUU q ER Ul ae ace E ze n DOLO ele E 00000 re te 00000 Bre i e o C k i M a Connector Description DPI Port 1 HIM connection when installed in cover DPI Port2 Cable connection for handheld and remote options DPI Port3 or 2 Splitter cable connected to DPI Port 2 provides additional port eoces DPI Port 5 Cable connection for communications adapter B 2 HIM Overview LCD Display Elements Display Description Direction Drive Status Alarm Auto Man Information Hz Commanded or Output Frequency Main Menu oe Programming Monitoring Troubleshooting Parameter Device Select ALT Functions To use an ALT function press the ALT key release it then press the programming key associated with one of the following functions Table B A ALT Key Functions ALT Key and then Performs this function SMART Displays the S M A R T screen View Allows the selection of how parameters will be viewed or detailed information about a parameter or component Lang Displays the language selection screen Auto Man Switches between Auto and
46. 082 Spd Mode amp Limits Maximum Voltage 054 Torq Attributes Minimum Speed 081 Spd Mode amp Limits OP Frequency 011 etering OP Mask 284 asks amp Owners MOP Owner 296 Masks amp Owners MOP Rate 195 OP Config otor NP FLA 042 otor Data otor NP Hertz 043 otor Data Motor NP Power 045 otor Data Motor NP RPM 044 Motor Data otor NP Volts 041 otor Data otor OL Coun 220 Diagnostics Motor OL Factor 048 Motor Data Motor OL Hertz 047 Motor Data otor Type 040 otor Data tr NP Pwr Units 046 otor Data Output Current 003 Metering Output Freq 001 Metering Output Power 007 etering Output Powr Fctr 008 etering Output Voltage 006 Metering Overspeed Limi 083 Spd Mode amp Limits Param Access Lvl 196 Drive Memory PI Configuration 124 Process P PI Control 125 Process P PI Error Meter 137 Process P PI Fdback Meter 136 Process P PI Feedback Sel 128 Process P PI Integral Time 129 Process P PI Lower Limit 131 Process P PI Output Meter 138 Process P PI Preload 133 Process P PI Prop Gain 130 Process P PI Ref Meter 135 Process P PI Reference Sel 126 Process P PI Setpoint 127 Process P PI Status 134 Process P PI Upper Limit 132 Process P Power Loss Level 186 Power Loss Power Loss Mode 184 Power Loss Power Loss Time 185 Power Loss Power Up Marker 242 Faults Preset Speed x 101 107 Discrete Speeds PWM Frequency 151 Load Limits Rated Amps 028 Drive Data Rated kW 026 Drive Data Rated Volts 027 Drive Data Reference Mask 280 Masks amp Owners Reference Owner
47. 1 MWh 2 Elapsed Time 3 24 File Drive Memory Diagnostics Programming and Parameters r3 202 203 209 Parameter Name amp Description Values Language Default 0 NotSelected Selects the display language when using Option 0 NotSelected an LCD HIM This parameter is not 1 English functional with an LED HIM 2 Francais 3 Espa ol 4 Italiano 5 Deutsch 6 Reserved 7 Portugu s 8 9 Reserved 10 Nederlands Voltage Class Default Based on Drive Cat Configures the drive current rating and No associates it with the selected voltage Options 2 Low Voltage i e 400 or 480V This parameter is 3 High Voltage normally used when downloading parameter sets Drive Checksum Default Read Only Provides a checksum value that indicates Min Max 0 65535 whether or nota change in drive Display 1 programming has occurred Drive Status 1 Read Only Present operating condition of the drive GAVIA AS SIS MAS SESSEL QI AUCI UE EISSA A RO QU S UG LE 0 0 0 0 1 1 1 0 1 0 0 0 1 1 0 0 Z Ton TU 0 Condition False pits 1413 12 11 10 9 817 6 5 413 2 1 01 Reserved Bit Bits 2 Bits 1 15 14 13 12 Description 11 10 9 Description 0 0 10 10 RefA Auto 0 0 10 PortO TB 010 O 1 RefB Auto 0 10 1 Port1 0 10 1 10 Preset2 Auto 0 1 10 Port2 0 10 1 1 Preset3 Auto 0 1 1
48. 1 Autotune 3 Calculate changes made to this parameter will not be accepted Slip Comp Gain Default 40 0 Sets the response time of slip Min Max 1 0 100 0 compensation Display 0 1 c W o IW i ha I ko an IM io co N mm I an sed 3 16 Programming and Parameters 3 t5 Values Slip RPM Meter Default Read Only 080 Displays the present amount of Min Max 0 0 300 0 RPM m adjustment being applied as slip Display 0 1 RPM A compensation Important Parameters in the Process PI Group are used to enable and tune the PI Loop In order to allow the PI Loop to control drive operation parameter 080 Speed Mode must be set to 2 Process PI 124 PI Configuration 124 9 Sets configuration of the PI regulator il S S A LOS VA S S LY IIS ICI SIS x xIxix xixixix o o o o o o o o J kradled rises eno 9 8 7 6 5 413 2 1 0 y Beserved Bit Factory Default Bit Values 125 PI Control 080 Controls the PI regulator SS ASA XIX XIXI XIX X X X X X X X 0 0 0 1 Enabled risum 109 8 7 65 443 210 Me X Bit Factory Default Bit Values 126 PI Reference Sel Default 0 Pl Setpoint 124 9 Selects the source ofthe Pl reference Options 0 Pl Setpoint i 1 Analog In 1 2 Analog In 2 3 8 Reserved 9
49. 2 1 7 5 199 83 22 24 2 33 25 50 25 80 80 80 140M C2E C25 140M D8E C25 140M F8E C25 140M CMN 2500 20BBO28 2 10 75 257 107 28 33 44 35 60 35 100 100 100 140M F8E C32 140M CMN 4000 20BB042 3 15 10 385 160 42 46 2 63 50 90 50 150 150 150 140M F8E C45 140M CMN 6300 20BB054 3 15 495 206 54 63 84 70 100 70 200 200 200 140M CMN 6300 See page A 4 for Notes Table A B 400 480 Volt AC Input Recommended Protection Devices Dual Motor Drive kKWHP Input Element Time Non Time Circuit Circuit Catalog amp Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range Number ND HD Ans KVA Cont 1 Mn 3 Sec Min Max Min Max Amps Amps Available Catalog Numbers 400 Volt AC Input 20BC2P1 0 075 055 17 12 21 24 3 2 3 6 3 8 15 3 140M C2E B25 140M D8E B25 20BC3P5 O 15 075 31 21 35 45 60 6 8 6 12 15 7 140M C2E B40 140M D8E B40 20BC5PO 0 22 15 45 32 50 55 7 5 6 10 6 20 20 7 140M C2E B63 140M D amp E B63 208c8P7 0 4 22 82 57 87 99 B2 15 175 15 30 30 15 140M C2E C10 140M D amp E C10 140M F8E C10 2080011 0 55 4 110 76 115 13 m 15 25 15 45 45 15 140M C2E C16 140M D amp E C16 140M F8E C16 2080015 1 75 55 151 104 154 172 231 20 30 20 60 60 20 140M C2E C20 140M D amp E C20 140M F8E
50. 292 Masks amp Owners Parameter Name No Group Reset Meters 200 Drive Memory Reset To Defalts 197 Drive Memory Run Boost 070 Volts per Hertz S Curve 146 Ramp Rates Save HIM Ref 192 HIM Config Save MOP Ref 194 MOP Config Save To User Set 199 Drive Memory Skip Freq Band 087 Spd Mode amp Limits Skip Frequency x 084 086 Spd Mode amp Limits Sleep Level 182 Restart Modes Sleep Time 183 Restart Modes Sleep Wake Mode 178 Restart Modes Sleep Wake R ef 179 Restart Modes Slip Comp Gain 122 Slip Comp Slip RPM FLA 121 Slip Comp Slip RPM Meter 123 Slip Comp Speed Mode 080 Spd Mode amp Limits Speed Ref A Hi 091 Speed References Speed Ref A Lo 092 Speed References Speed Ref A Sel 090 Speed References Speed Ref B Hi 094 Speed References Speed Ref B Lo 095 Speed References Speed Ref B Sel 093 Speed References SpeedRefSoure 213 Diagnostics Start At PowerUp 168 Restart Modes Start Inhibits 214 Diagnostics Start Mask 277 Masks amp Owners Start Owner 289 Masks amp Owners Start Acc Boost 069 Volts per Hertz Status 1 Q Fault 227 Diagnostics Status 2 Fault 228 Diagnostics Stop Mode x 155 156 Stop Brake Modes Stop Owner 288 Masks amp Owners SV Boost Filter 059 Torq Attributes TB Man Ref Hi 097 Speed References TB Man Ref Lo 098 Speed References TB Man Ref Sel 096 Speed References Testpoint x Data 235 237 Diagnostics Testpoint x Sel 234 236 Diagnostics Torque Current 004 Metering Torque Perf Mode 053 Torq Att
51. 34 Testpoint 1 Sel Default 499 236 Testpoint 2 Sel Min Max 0 999 Selects the function whose value is Display 1 displayed value in Testpoint x Data These are internal values that are not accessible through parameters See Testpoint Codes and Functions on page 4 10 fora listing of available codes and functions 235 Testpoint 1 Data Default Read Only 237 Testpoint 2 Data Min Max 0 65535 bod The present value of the function Display 1 selected in Testpoint x Sel 238 Fault Config 1 Enables disables annunciation of the listed faults 0 1 Enabled 0 0 Disabled x Reserved Ax Oo Nx x x x x x x 0 pris 14 13 121 10 9 5 Bit Factory Default Bit Values Fault Clear Default Ready 24 0 Resets a fault and clears the fault queue Options 0 Ready 1 2 ce Clear Faults Clr Flt Que Programming and Parameters 3 29 Related Parameter Name amp Description Values Fault Clear Mode Default 1 Enabled Enables disables a fault reset clear Options 0 Disabled faults attempt from any source This 1 Enabled does not apply to fault codes which are cleared indirectly via other actions Power Up Marker Default Read Only 244 6 Elapsed hours since initial drive power Min Max 0 0000 429 496 7295 Hr 246 up This value will rollover to 0 after the Display 0 0001 Hr
52. 4 Last Stop Source 3 26 Index 7 Load Frm Usr Set 3 23 Local Mask 3 32 Local Owner 3 33 Logic Mask 3 32 an Ref Preload 3 22 aximum Freq 3 10 aximum S peed 3 12 aximum Voltage 3 10 inimum Speed 3 12 OP Frequency 3 8 OP Mask 3 32 OP Owner 3 33 OP Rate 3 23 otor NP FLA 3 9 otor NP Hertz 3 9 otor NP Power 3 9 otor NP RPM 3 9 otor NP Volts 3 9 otor OL Count 3 27 otor OL Factor 3 10 otor OL Hertz 3 10 otor Type 3 9 tr NP Pwr Units 3 10 Output Current 3 8 Output Freq 3 8 Output Power 3 8 Output Powr Fctr 3 8 Output Voltage 3 8 Overspeed Limit 3 13 Param Access Lvl 3 23 Configuration 3 16 PI Control 3 16 PI Error Meter 3 17 PI Fdback Meter 3 17 PI Feedback Sel 3 17 PI Integral Time 3 17 P Lower Limit 3 17 PI Output Meter 3 17 PI Preload 3 17 P P P P P P P n Prop Gain 3 17 Ref Meter 3 17 Reference Sel 3 16 Setpoint 3 17 Status 3 17 Upper Limit 3 17 ower Loss Level 3 22 Index 8 Power Loss Mode 3 22 Power Loss Time 3 22 PowerUp Marker 3 29 Preset Speed x 3 15 PWM Frequency 3 18 Rated Amps 3 9 Rated kW 3 9 Rated Volts 3 9 Reference Mask 3 32 Reference Owner 3 33 Reset Meters 3 23 Reset To Defalts 3 23 Run Boost 3 12 S Curve 9o 3 18 Save HIM Ref 3 22 Save MOP Ref 3 23 Save To User Set 3 23 Skip Freq Band 3 13 Skip Frequency x 3 13 Sleep Level 3 21 Sleep Time 3 21 Sleep Wake Mode 3 21 Sleep Wake Ref 3 21
53. C Supply Source Considerations 1 2 General Grounding Requirements 1 3 Fuses and Circuit Breakers 1 4 Power Wiring coe SEIS SS 1 5 Standard I O Wiring 1 8 Speed Reference Control 1 13 Auto Manual Examples 1 14 Disconnecting MOVs and CM Capacitors 1 15 EMC Instructions 3 e 1 16 Prepare For Drive Start Up 2 1 Status Indicators Tee Ee 2 2 Star WpRoutines TE 2 3 Running S M A R T Start 2 4 Running an Assisted Start Up 2 4 About Parameters a E 3 1 How Parameters are Organized 3 3 Monitor Piles SN 3 8 Motor Control File 3 9 Speed Command File 3 12 Dynamic Control File 3 18 Utility kle ANNE 3 22 Communication File 3 31 Inputs amp Outputs File 3 35 Parameter Cross Reference by Name 3 39 Parameter Cross Reference by Number 3 41 Faultsiand Alarms T 4 1 Driivestas eee ty A 4 2 Manually Clearing Faults 4 3 Fault Descriptions ee eer ae 4 4 Clearing Alarms AEE 4 7 Alarm Descriptions 4 8 Testpoint Codes and Functions 4 10 Common Symptoms Corrective Actions 4 10 Output Devices 0004 A 1 Drive Fuse amp Circuit Breaker Ratings A 1 External and Internal Connections B 1 LCD Display Elements B 2 ALT Functions 00 00 cece eee es B 2 Menu Structure
54. False Bit Speed Ref Source Default Read Only Displays the source of the speed Options 0 Pl Output reference to the drive 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level 10 Jog Speed 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 DPI Port 4 22 DPI Port5 N N N a Hm co o iS c o Co o o ID r3 o r3 3 26 Programming and Parameters a E E Parameter Name amp Description Values 2 214 Start Inhibits Read Only Displays the inputs currently preventing the drive from starting S B N E S ISI SIS RS SS SIS AS A S 3S GSE zi x x o o ojo o 1 x 0 0 1 0 0 0 1 4zjnibit Tue pits 1413 12 1110 9 8 7 6 5 413 2 1 0 x Reserved Bit 215 Last Stop Source Default Read Only 361 Displays the source that initiated the Options 1 Pwr Removed most recent stop sequence It will be 2 DPIPort1 364 Cleared setto 0 during the next start 3 DPIPort2 365 sequence 4 DPIPort3 366 5 DPI Port 4 6 DPI Port 5 7 Reserved 8 Digital In 9 Fault 10 Not Enabled 3 ges SE 12 og 5 8
55. Freq Band is split Display 0 1 Hz oe applying 1 2 above and 1 2 below the actual skip frequency The same bandwidth applies to all skip frequencies 090 Speed Ref A Sel Default 2 Analog In 2 002 9 Selects the source of the speed Options 1 Analog In 1 reference to the drive unless Speed Ref 2 Analog In 2 n B Sel or Preset S peed 1 7 is selected 3 8 Reserved aaa 9 MOP Level m 1 1 Reserved See Appendix B for DP port locations 1l Preset Spdl 107 12 PresetSpd2 thri 13 PresetSpd3 120 14 PresetSpd4 192 15 PresetSpd5 ihri i 16 PresetSpd6 194 17 Preset Spd7 213 18 DPI Port 1 Eas 19 DPI Port 2 0 dn 20 DPI Port 341 DE 21 DPI Port 4 220 22 DPI Port 51 thru 366 3 14 Programming and Parameters 091 092 093 094 095 096 097 098 10 c Parameter Name amp Description Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Speed Ref B Sel See Speed Ref A Sel Speed Ref B Hi Scales the upper value of the Speed Ref B Sel selection when the source is an analog input Speed Ref B Lo Scales the lower value of the Speed Ref B Sel selection when the source is an analog input TB Man Ref Sel Sets the manual speed reference
56. Hz Neg Slope Alarm 4 9 Viewing and Changing Parameters B 5 Voltage Class 3 2 3 24 Volts per Hertz Group 3 12 W Wake Level 3 21 Wake Time 3 21 Waking Alarm 4 9 Web Sites see WWW World Wide Web Wire Control 1 9 Signal 1 9 Wiring 1 1 Access Panel Removal 1 6 Cable Entry Plate Removal 1 6 I O 1 8 Potentiometer 1 12 Power 1 5 WWW World Wide Web 1 1 1 2 P 1 P 2 Back 1 To contact Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Reach us now at www rockwellautomation com Wherever you need us Rockwell Automation brings together leading brands in industrial automation including Allen Bradley controls Reliance Electric power transmission products Dodge mechanical power transmission components and Rockwell Software Rockwell Automation s unique flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners distributors and system integrators around the world Aten Bradiey BEHAGE Doce Americas Headquarters 1201 South Second Street Milwaukee WI 53201 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 MI Rockwell European Headquarters SA NV Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Te
57. MOP Level 10 Master Ref 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 PresetSpd7 18 DPIPort1 19 DPI Port 2 20 DPI Port 3 DPI Port 4 DPI Port 5 Programming and Parameters 3 17 E Parameter Name amp Description Values PI Setpoint Default 50 0 124 Provides an internal fixed value for Min Max 100 0 of Maximum a process setpoint when PI Reference Sel Process Value is setto PI Setpoint Display 0 1 PI Feedback Sel Default 2 Analog In 2 124 Selects the source of the PI feedback Options de P Reference n Sel PI Integral Time Default 2 0 Secs 124 Time required for the integral component Min Max 0 0 100 0 Secs at to reach 100 of PI Error Meter Display 0 01 Secs PI Prop Gain Default 1 0 124 Sets the value for the PI proportional Min Max 0 0 100 0 ni component when the PI Hold bit of PI Display 0 01 Control 1 enabled PI Error x PI Prop Gain P Output PI Lower Limit Default Maximum Freq 124 Sets the lower limit of the PI output Min Max 4400 0 Hz us Display 0 1 Hz PI Upper Limit Default Maximum Freq 124 Sets the upper limit of the PI output Min Max 400 0 Hz uL Display 0 1 Hz PI
58. Motor Data 128 PI Feedback Sel Process P 041 Motor NP Volts Motor Data 129 PI Integral Time Process P 042 otor NP FLA Motor Data 130 PI Prop Gain Process P 043 otor NP Hertz Motor Data 131 PI Lower Limit Process P 044 Motor NP RP Motor Data 132 PI Upper Limit Process P 045 Motor NP Power Motor Data 133 PI Preload Process P 046 tr NP Pwr Units Motor Data 134 PI Status Process P 047 otor OL Hertz Motor Data 135 PI Ref Meter Process P 048 Motor OL Factor Motor Data 136 PI Fdback Meter Process P 053 Torque Perf Mode Torq Attributes 137 PI Error Meter Process P 054 aximum Voltage Torq Attributes 138 PI Output Meter Process P 055 aximum Freq Torq Attributes 140 141 AccelTime x Ramp Rates 056 Compensation Torq Attributes 142 143 Decel Time x Ramp Rates 057 Flux Up Mode Torq Attributes 146 S Curve Ramp Rates 058 Flux Up Time Torq Attributes 147 Current Lmt S el Load Limits 059 SV Boost Filter Torq Attributes 148 Current Lmt Val Load Limits 061 Autotune Torq Attributes 149 Current Lmt Gain Load Limits 062 IR Voltage Drop Torq Attributes 150 Drive OL Mode Load Limits 063 Flux Current Ref Torq Attributes 151 PWM Frequency Load Limits 064 IXo Voltage Drop Torq Attributes 155 156 Stop Mode x Stop Brake Modes 069 Start Acc Boost Volts per Hertz 157 DC Brake Lvl Sel Stop Brake Modes 070 Run Boost Volts per Hertz 158 DC Brake Level Stop Brake Modes 071 Break Voltage Volts per Hertz 159 DC Brake Time Stop Brake Modes 072 Break Frequency Volts per H
59. PPort3 0 1 10 10 Preset4 Auto 11010 Port4 0 1 10 1 Preset5 Auto 1 10 1 Port5 0 1 1 10 Preset6 Auto 1 1 10 Port6 0 1 1 1 Preset7 Auto 1 1 1 No Local 11010 10 TB Manual Control 11010 1 Port1 Manual 110 1 10 Port2 Manual 110 1 1 Port3 Manual 1 1 10 10 Port4Manual 1 1110 1 Port5 Manual 1 1 1 10 Port6 Manual 1 1 1 1 JogRef Related N I3 o File UnLITY Diagnostics 210 21 rum 21 N 21 w Programming and Parameters Values Parameter Name amp Description Drive Status 2 Read Only Present operating condition of the drive Ks Ky EAS QUA yo GSI e SAN GE SIS EE NEVISA I IE STIS AT SU NI ANC NT UVA SC SENT 1 Condition True x xj0 0 0 0 0 0 x 0 0 0 0 0 0 0 20008 pits 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 TEAM False Bit Drive Alarm 1 Read Only Alarm conditions that currently exist in the drive V N RV o IN Pa Q Q a S RP d S S BESS RAS S uS 1 Condition True X X X X x 0 0 0 0 x 0 0 0 0 0 0 ui 0 Condition False pus 14 13 12 11 109 8 7 65 4 3 210 x Reserved Bit Drive Alarm 2 Read Only Alarm conditions that currently exist in the drive SYNNE NNN 1 Condition True x X x 0 0 0 0 0 0 0 0 0 0 0 0 0 Z lir pi 1413 12 110 9 8 7 6 5 43 2 1 0 Marci
60. PRR oooo PROOrRROO N To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in2 wire Refer to Alarm Descriptions on page 4 8 for information on resolving this type of conflict 5 Auto Manual Refer to Figure 1 6 on page 1 13 for details 6 Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes T A Dig In ConflictB alarm will occur if a Start input is programmed without a Stop input SIR efer to the Sleep Wake Mode Attention statement on page 3 21 Programming and Parameters Values Default Default Default Default Default Default Options a 4O OO 1 CO Un R CU P2 EO MJ r3 r3 L3 E23 E33 p pxnpext C5 O Oo O Un C0 P2 I3 c NN Nr NNN NY C Un ew N WNN O o co Stop CF CF 2 Clear Fault Start Jog Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable 6 8 Clear Faults Aux Fault Stop CF 2 8 Start 220 Fwd Reverse 2 Run 3 8 Run Forward Run Reverse og og Forward Jog Reverse Stop Mode B Bus Reg Md B Speed Sel 1 4 Speed Sel 2 4 Speed Sel 3 4 Auto Manual Local Ac
61. Preload Default 0 0 Hz 124 Sets the value used to preload the Min Max 400 0 Hz m integral component on start or enable Display 0 1 Hz PI Status Read Only 124 Status of the Process PI regulator ur A E AS SS S 1 Condition True X X X X X X X X X X X x 0 0 0 0 ds pi 1413 12 11 10 9 8 7 6 5413 2 1 0 eee Bit PI Ref Meter Default Read Only 124 Present value of the PI reference signal Min Max 100 0 pa Display 0 1 PI Fdback Meter Default Read Only 124 Present value ofthe PI feedback signal Min Max 100 0 un Display 0 1 PI Error Meter Default Read Only 124 Present value of the PI error Min Max 100 0 m Display 0 1 PI Output Meter Default Read Only 124 Present value of the PI output Min Max Maximum Freq A Display 0 1 Hz 3 18 File i i Load Limits Programming and Parameters Dynamic Control File 142 143 146 147 148 149 150 151 Parameter Name amp Description Accel Time 1 Accel Time 2 Sets the rate of accel for all speed increases Max Speed Accel Time Decel Time 1 Decel Time 2 Sets the rate of decel for all speed decreases Max Speed Decel Time S Curve Sets the percentage of accel or decel time that is applied to the ramp as S Curve Time is added 1 2 at the beginning and 1 2 atthe end of the ramp Current Lmt Sel Selects the source for the adjustment of current limit i e paramete
62. Rated kW 026 Flux Up Time 058 Rated Volts 027 SV Boost Filter 059 Rated Amps 028 Autotune 061 Control SW Ver 029 IR Voltage Drop 062 Flux Current Ref 063 IXo Voltage Drop 064 Start Acc Boost 069 Run Boost 070 Break Voltage 071 Break Frequency 072 3 6 Programming and Parameters Spd Mode amp Limits page 3 12 Ramp Rates page 3 18 Speed Mode 080 Accel Time 1 2 140 141 Minimum Speed 081 Decel Time 1 2 142 143 Maximum Speed 082 S Curve 146 Overspeed Limit 083 Load Limits page 3 18 Skip Frequency 1 3 084 086 Current Lmi EE EE Skip Freq Band 087 Current Lmt Val 148 Speed References page 3 13 Current Lmt Gain 149 Speed Ref A Sel 090 Drive OL Mode 150 Speed Ref A Hi 091 PWM Frequency 151 Speed Ref A Lo 092 Speed Ref B Sel 093 Stop Mode A B 155 156 Speed Ref B Hi 094 DC Brake Lvl Sel 157 Speed Ref B Lo 095 DC Brake Level 158 TB Man Ref Sel 096 DC Brake Time 159 B Man Ref Hi 097 Bus Reg Ki 160 B Man Ref Lo 098 Bus Reg Mode A B 161 162 DB Resistor Type 163 og Speed 100 Bus Reg Kp 164 Preset Speed 1 7 101 107 Bus Reg Kd 165 Speed Trim page 3 15 Restart Modes page 3 20 Trim In Select 117 Start At PowerUp 168 rim Out Select 118 Flying Start En 169 Trim Hi 119 Flying StartGain 170 rim Lo 120 Auto Rstrt Tries 174 Slip Comp page 3 15 Auto Rstrt Delay 175 Slip RPM FLA 121 Sleep Wake Mode 178 Slip Comp Gain 122 Sleep Wake Ref 179 Slip RPM Meter 123 Wake Level 180 s PI I Wake Time 181 PI Configu
63. Run 5 Forward Run 6 Reverse Run 7 Auto Restart 8 Powerup Run 9 AtSpeed 10 At Freq 11 At Current 12 At Torque 13 AtTemp 14 AtBus Volts 15 AtPI Error 16 DC Braking 17 Curr Limit 18 Economize 19 Motor Overld 20 Power Loss 21 Input Link 22 Input2 Link 23 Input 3 Link 24 Input4 Link 25 Input5 Link 26 Input 6 Link 0 0 0 0 0 0 819 2 01 0 0 Secs 0 0 Secs 0 0 600 0 Secs 0 1 Secs 0 0 Secs 0 0 Secs 0 0 600 0 Secs 0 1 Secs 00 co Ww co ED es co io Programming and Parameters 3 39 Parameter Cross Reference by Name Parameter Name No Group Parameter Name No Group Accel Mask 281 Masks amp Owners DC Brake Lvl Sel 157 Stop Brake Modes Accel Owner 293 Masks amp Owners DC Brake Time 159 Stop Brake Modes Accel Time x 140 141 Ramp Rates DC Bus Memory 013 Metering Alarm 1 Q Fault 229 Diagnostics DC Bus Voltage 012 Metering Alarm 2 Fault 230 Diagnostics Decel Mask 282 Masks amp Owners Alarm Clear 261 Alarms Decel Owner 294 Masks amp Owners Alarm Config 1 259 Alarms Decel Time x 142 143 Ramp Rates Alarmx Code 262 269 Alarms Dig In Status 216 Diagnostics Analog Inx Hi 322 325 Analog Inputs Dig Out Status 217 Diagnostics Analog Inx Lo 323 326 Analog Inputs Dig Outx Level 381 385 Digital Outputs Analog Inx Value 016 017 Metering Dig Outx OffTime 383 387
64. Type B adjustable devices should be used to avoid nuisance tripping Unbalanced or Ungrounded Distribution Systems If phase to ground voltage will exceed 12546 of normal line to line voltage or the supply system is ungrounded refer to the PowerFlex Reference Manual common mode capacitors that are referenced to ground These devices should be disconnected if the drive is installed on an ungrounded distribution system See page 1 15 for jumper locations ATTENTION PowerFlex 700 drives contain protective MOVs and Installation Wiring 1 3 Input Power Conditioning If any of the following conditions exist refer to the PowerFlex Reference Manual Frequent power outages e Ungrounded AC supply source Facility has power factor correction capacitors e Input voltage variations that Exceed drive operating specifications Cause rapid increases in drive bus voltage also see Attention statement on page P 4 General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently an
65. W OverCurrent Incompat MCB PB IR Volts Range Motor Overload OverS eed Limit OverVoltage Parameter Chksum Params Defaulted Phase U to Grnd Phase V to Grnd Phase W to Grnd Phase UV Short Phase VW Short Phase UW Short co eo Un 100 O Type Description Heatsink temperature exceeds 100 of Drive Temp The drive output current has exceeded the hardware current limit Drive rating information stored on the power board is incompatible with the main control board The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values Internal electronic overload trip Enable Disable with Fault Config 1 on page 3 30 Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Overspeed Limit DC bus voltage exceeded maximum value The checksum read from the board does not match the checksum calculated The drive was commanded to write default values to EEPROM A phase to ground fault has been detected between the drive and motor in this phase Excessive current has been detected between these two output terminals Action 1 Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excess load Check programming Check for excess load improper DC boost setting DC brake volts set t
66. age Class Drive Memory 203 Drive Checksum Drive Memory 209 210 Drive Status x Diagnostics 211 212 Drive Alarm x Diagnostics 213 Speed Ref Source X Diagnostics 214 Start Inhibits Diagnostics 215 Last Stop Source Diagnostics 216 Dig In Status Diagnostics 217 Dig Out Status Diagnostics 218 Drive Temp Diagnostics 219 Drive OL Count Diagnostics 220 Motor OL Count Diagnostics 224 Fault Frequency Diagnostics 225 Fault Amps Diagnostics 226 Fault Bus Volts Diagnostics 227 Status 1 Q Fault Diagnostics 228 Status 2 Q Fault Diagnostics 229 Alarm 1 Q Fault Diagnostics 230 Alarm 2 Q Fault Diagnostics 234 236 Testpoint x Sel Diagnostics 235 237 Testpoint x Data Diagnostics 238 Fault Config 1 Faults 240 Fault Clear Faults 241 Fault Clear Mode Faults 242 Power Up Marker Faults 243 257 Faultx Code Faults 244 258 Faultx Time Faults 259 Alarm Config 1 Alarms 261 Alarm Clear Alarms 262 269 Alarmx Code Alarms 210 DPI Data Rate Comm Control 271 Drive Logic Rslt Comm Control 272 Drive Ref Rslt Comm Control 213 Drive Ramp Rslt Comm Control 216 Logic Mask Masks amp Owners 277 Start Mask Masks amp Owners 278 Jog Mask Masks amp Owners No Parameter Name Group 279 Direction Mask asks amp Owners 280 Reference Mask asks amp Owners 281 Accel Mask Masks amp Owners 282 Decel Mask Masks amp Owners 283 Fault Clr Mask asks amp Owners 284 MOP Mask asks amp Owners 285 Local Mask Masks amp Owners 288 Stop Ow
67. aluminum armor Anixter 7V 7Xxxx 3G le Black sunlight resistant P VC jacket overall or equivalent e Three copper grounds on 10 AWG and smaller 1 6 Installation Wiring EMC Compliance Refer to EMC Instructions on page 1 16 for details Cable Trays and Conduit If cable trays or large conduits are to be used refer to guidelines presented in the PowerFlex Reference Manual ATTENTION To avoid a possible shock hazard caused by induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled motor leads Motor Cable Lengths Typically motor lead lengths less than 91 meters 300 feet are acceptable However if your application dictates longer lengths refer to the PowerFlex Reference Manual for details Power Terminal Block Figure 1 2 shows the typical location of the Power Terminal Block Cable Entry Plate Removal If additional wiring access is needed the Cable Entry Plate on 0 3 Frame drives can be removed Simply loosen the screws securing the plate to the chassis The slotted mounting holes assure easy removal Important Removing the Cable Entry Plate limits the maximum ambient temperature to 40 degrees C 104 degrees F Access Panel Removal 3 Frame drives utilize a panel cover over th
68. and Motor Tests Speed Limits Speed Control Start Stop O Done Ramp Times Exit Configure for Enter Motor NP Optimize Torque Set Min Max Configure Configure Alternate Input Data Stop Mode and Speed and Source Value Control Method Voltage Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire VO Ramp Times Speed References Digital Inputs Outputs and Analog Outputs Important Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status when power is applied 24 Step 1 Press ALT and then Esc S M A R T The S M A R T start screen appears ALT StartUp Running S M A R T Start During a Start Up the majority of applications require changes to only a few parameters The LCD HIM on a PowerFlex 700 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S M A R T start routine Key s Example LCD Displays F gt Stopped Auto 2 View and change parameter values as desired For HIM information see SMART List Appendix B Digital In2 Sel Step 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up e i Stop Mode A 3 Press Escto exitthe S M A R T
69. anel 1 6 General 1 6 PowerFlex 700 Reference Manual P 1 Powering Up the Drive 2 1 PowerUp Marker 3 29 Precautions General P 3 Precharge Active Alarm 4 9 Preferences Setting B 4 Preset Speed x 3 15 Process PI Group 3 16 Programming 3 1 Publications Reference P 2 PWM Frequency 3 18 Pwr Brd Chksum Fault 4 6 Pwr Brd Chksum2 4 6 PWR LED 4 2 R Ramp Rates Group 3 18 Rated Amps 3 9 Rated kW 3 9 Rated Volts 3 9 Ratings Drive A 1 Reference Manual P 1 Reference Mask 3 32 Reference Material P 2 Reference Owner 3 33 Removing Cover 1 1 Repeated Start Stop 1 8 Replaced MCB PB Fault 4 6 Reset Meters 3 23 Reset To Defalts 3 23 Restart Modes Group 3 20 Run Boost 3 12 S S Curve 3 18 S M A R T Start Up 2 3 Safety Ground 1 3 Save HIM Ref 3 22 Index 9 Save MOP Ref 3 23 Save To User Set 3 23 Saving Data Viewing B 4 Setting Preferences B 4 Shear Pin Fault 4 6 Shielded Cables Power 1 5 SHLD Terminal 1 4 Short Circuit Protection 1 4 Signal Wire 1 9 Skip Freq Band 3 13 Skip Frequency x 3 13 Sleep Config Alarm 4 9 Sleep Level 3 21 Sleep Time 3 21 Sleep Wake Mode 3 21 Sleep Wake Ref 3 21 Slip Comp Gain 3 15 Slip Comp Group 3 15 Slip RPM FLA 3 15 Slip RPM Meter 3 16 Spare Parts P 1 Spd Mode amp Limits Group 3 12 Specifications Drive P 1 Drive Ratings A 1 Speed Command File 3 12 Speed Command Sources 1 13 Speed Mode 3 12 Speed Pot 1 12 Speed Ref
70. b in 16 Ib in BR1 2 terminals 10 0 mm2 0 8 mm 1 7N m 14N m 6 AWG 18 AWG 15 Ib in 12 Ib in SHLD Terminal All Terminating point 16N m 1 6 N m for wiring shields 14 Ib in 14 Ib in AUX Terminal All Auxiliary Control x Block Voltage Maximum minimum sizes that the terminal block will accept these are not recommendations 1 8 Installation Wiring Figure 1 3 Power Terminal Block DD V C C C C C C XN 8 BR2 CS va LI HLL MAY oJ L pe BRIBR2DC DC U V W PE R 8 T Frame2 oe E T1 T2 T3 L1 L2 L3 QI RET ua OH va G5 G G DD DDD DN ON wera OI BA run ALI OH KZ sua Frames mmm m S AAT 0 amp 1 BRI BR2 DC DC U V W R S T Frame 3 Y Pa T1 T2 T3 L1 L2 L3 Terminal Description Notes BR1 DC Brake Dynamic Brake Resistor Connection BR2 DC Brake Dynamic Brake Resistor Connection DC DC Bus DC DC Bus PE PE Ground Located elsewhere on 3 Frame drives Motor Ground Located elsewhere on 3 Frame drives U U T1 To motor V V T2 To motor W W T3 To motor R R L1 AC Line Input Power S S L2
71. bled for 2 wire control Indication None Program Digital Inx Sel to resolve conflicts See page 3 37 Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Corrective Action If 2 wire control is required no action is necessary If 3 wire control is required program Digital Inx Sel for correct inputs See page 3 37 Drive does not respond to changes in speed command Cause s No value is coming from the source of the command Indication LCD HIM Status Line indicates At Speed and output is 0 Hz Corrective Action 1 If the source is an analog input check wiring and use a meter to check for presence of signal 2 Check Commanded Freq for correct source See page 3 8 Incorrect reference source has None 3 Check S peed Ref Source for the source of been programmed the speed reference See page 3 25 4 Reprogram Speed Ref A Sel for correct source See page 3 13 Incorrect Reference source is None 5 Check Drive Status 1 bits 12 and 13 for being selected via remote device or digital inputs unexpected source selections See page 3 24 6 Check Dig In Status to see if inputs are selecting an alternate source See page 3 26 7 Reprogram digital inputs to correct Speed Sel x option See page 3 37 4 12 Troubleshooting Motor and or drive will not accelerate to commanded speed Cause s Accelerati
72. by inputs 1 When using options 1 or 2 refer to the Attention statements at DC Brake Level DC Brake Lvl Sel Selects the source for DC Brake Level DC Brake Level Defines the maximum DC brake current in percentage of drive rated current The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications Refer to the PowerFlex Reference Manual A A DC Brake Time Sets the amount of time DC brake current is injected into the motor Bus Reg Ki Sets the responsiveness of the bus regulator Bus Reg Mode A Bus Reg Mode B Sets the method and sequence of the DC bus regulator voltage Choices are dynamic brake frequency adjust or both Sequence is determined by programming or digital input to the terminal block If a dynamic brake resistor is connected to the drive both of these parameters must be setto either option 2 3 or 4 Refer to the Attention statement on page P 4 for important information on bus regulation used braking Programming and Parameters Values Default Default Options Default Options Default Min Max Display Default Min Max Displa Defau Min Max Displa Defau lt cr Options Ramp Coast Coast Ramp Ramp to Hold DC Brake wWNHO OF DC Brake Lvl 0 0 DC Brake Lvl 1 Analog In 1 2 Analog In 2
73. c2 amp Dec2 Accel 2 Decel 2 MOP Inc MOP Dec Excl Link PI Enable PI Hold PI Reset Pwr Loss Lvl Precharge En S rar UT 92 I N o iD 140 rar Ww je loo o m mm N gt 3 38 File INPUTS amp OUTPUTS Digital Outputs Programming and Parameters 380 384 381 385 382 386 383 387 Parameter Name amp Description Digital Out1 Sel Digital Out2 Sel Selects the drive status that will energize a CRx output relay Contacts shown on page 1 12 are in drive powered state with condition present Refer to page 1 11 for Fault and Alarm information Dig Out1 Level Dig Out2 Level Sets the relay activation level for options 10 15 in Digital Outx Sel Units are assumed to match the above selection i e At Freq 2 Hz At Torque Amps Dig Out1 OnTime Dig Out2 OnTime Sets the ON Delay time for the digital outputs This is the time between the occurrence of a condition and activation of the relay Dig Out1 OffTime Dig Out2 OffTime Sets the OFF Delay time for the digital outputs This is the time between the disappearance of a condition and de activation of the relay Values Default Options Default Min Max Display Default Min Max Display Default Min Max Display 1 Fault 4 Run 1 Faul 2 Alarm 2 3 Ready 4
74. commended gt bb D Overview P 3 Drive Frame Sizes Similar PowerFlex 700 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame size is provided in Appendix A General Precautions ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the
75. cuit Breaker Ratings The tables on the following pages provide PowerFlex 700 drive ratings including continuous 1 minute and 3 second and recommended AC input line fuses and circuit breakers Fuse Size Fuse sizes are the recommended minimum size based on 40 degrees C ambient 75 degree C wire and the U S N E C Other country state or local codes may require different fuse circuit breaker ratings Fuse Type The recommended fuse type is listed below If available amp ratings do not match the tables provided the fuse rating that exceeds the drive continuous rating should be chosen e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used for these drives e UL UL requirements specify that UL Class CC T or J fuses must be used for all drives in this section 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH 2 Typical designations include Type CC KTK R FNQ R Type J JKS LPJ Type T JJ5 N Table A A 208 240 Volt AC Input Recommended Protection Devices ev 240 Volt Dual Motor Drive o HP Input Element Time Non Time Circuit Circuit Catalog Pating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range 90 iA Number ND HD Amps KVA Cont 1 Mn 3 Sec
76. d A driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage exists Signal and Control Wire Types Table 1 C Recommended Signal Wire Signal Minimum Type Wire Type s Description Insulation Rating Standard Belden 8760 9460 or equiv 0 750 mm2 18AWG twisted 300V Analog 1 0 pair 10096 shield with drain 75 90 degrees C Belden 8770 or equiv 0 750 mm 18AWG 3 cond 167 194 degrees F shielded for remote pot only Encoder Less than or equal to 30 m 98 ft 10 196 mm2 24AWG Pulse I O Belden 9730 or equiv individually shielded Greater than 30 m 98 ft 0 750 mm2 18AWG twisted Belden 9773 or equiv pair shielded EMC Refer to EMC Instructions on page 1 16 for details Compliance 1 Ifthe wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary butis always recommended Table 1 D Recommended Control Wire for Digital 1 0 Minimum Type Wire Type s Description Insulation Rating Unshielded Per US NEC or applicable national 300V 60 degrees C or local code 140 de
77. d directly to this point bar Figure 1 1 Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes 14 Installation Wiring Shield Termination SHLD The Shield terminal see Figure 1 2 on page 1 7 provides a grounding point for the motor cable shield It must be connected to an earth ground by a separate continuous lead The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would pe
78. e 4 5 Parameter Chksum 4 5 Params Defaulted 4 5 Phase Short 4 5 Phase to Grnd 4 5 Power Loss 4 6 Power Unit 4 6 Pwr Brd Chksum 4 6 Pwr Brd Chksum2 4 6 Replaced MCB PB 4 6 Shear P in 4 6 SW OverC urrent 4 6 Trnsistr OvrTemp 4 7 UnderVoltage 4 7 UserS et Chksum 4 7 Faults Group 3 28 Faults Clearing 4 3 FGP 3 3 File Communication 3 31 Dynamic Control 3 18 Inputs amp Outputs 3 35 Monitor 3 8 Motor Control 3 9 Speed Command 3 12 Utility 3 22 File Group Parameter 3 3 Filter RFI 1 4 First Environment Installations 1 17 Flux Current 3 8 Flux Current Ref 3 11 Flux Up Mode 3 10 Flux Up Time 3 11 FluxAmpsRef Rang Alarm 4 9 FluxAmpsRef Rang Fault 4 4 Flying Start En 3 20 Flying Start Gain 3 20 Frame Designations A 1 Frame S ize Drive P 3 Functions ALT Key B 2 Fuses Input 1 4 Ratings A 1 G General Precautions P 3 Ground Fault 4 4 Grounding Bus 1 3 Conductor 1 3 Filter 1 4 General 1 3 Impedance 1 3 Safety PE 1 3 Shields 1 4 Group Alarms 3 30 Analog Inputs 3 35 Analog Outputs 3 36 Comm Control 3 31 Datalinks 3 34 Diagnostics 3 24 Digital Inputs 3 37 Digital Outputs 3 37 Discrete Speeds 3 14 Drive Data 3 9 Faults 3 28 HIM Config 3 22 Load Limits 3 18 asks amp Owners 3 32 etering 3 8 OP Config 3 23 otor Data 3 9 Power Loss 3 22 Process PI 3 16 Ramp Rates 3 18 Restart Modes 3 20 Slip Comp 3 15 Spd Mode amp Limits 3 12 Speed Refere
79. e VO A B Sto DeviceNet RIO ControlNet Coax ControlNet Fiber RS485 DF 1 RS485 HVAC Profibus DPV1 Ethemet NA Z2mr vrIWN10ADI 2 SA Standalone drive WAC input CB orrrron bus drive wDC input Standard Encoder VO Volts 24V DC AC 120V AC MaIAJ9AQ d G Chapter 1 Installation Wiring This chapter provides information on mounting and wiring the PowerFlex 700 Drive For information on Seepage Forinformation on See page Opening the Cover 11 Standard I O Wiring 1 8 Minimum Mounting Clearances 1 2 Speed Reference Control 1 13 AC Supply Source Considerations 1 2 Auto Manual Examples 1 14 General Grounding Requirements 1 3 Disconnecting MOVs and 1 15 Fuses and Circuit Breakers 1 4 Common Mode Capacitors Power Wiring 1 5 EMC Instructions 1 16 Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation
80. e power wiring terminals To remove simply slide it down and out Replace the cover when wiring is complete Installation Wiring 1 7 Figure 1 2 Typical Power Terminal Block Location Ih n Optional Communications Module 0000000000000000 Hmmm f 0000000000000000 Hlo eee 0 o BRIB OOQ o VIT2 WT3 PE TT ER 000000000000 JE fis fis d v I LI f 00000000 pp i 2 9090090008006 qn i o o o e Frame 0 Shown Frame 2 Shown Table 1 B Power Terminal Block Specifications Wire Size Range Torque No Name Frame Description Maximum Minimum Maximum Recommended PowerTerminal 0 amp 1 Inputpowerand 5 3mm 0 4mm 1 7N m 0 8 N m Block motor connections 10 AWG 22 AWG 15 Ib in 7 Ib in 2 Input power and 10 0mm 0 8mm 1 7N m 14N m motor connections 6 AWG 18 AWG 15 Ib in 12 Ib in 3 Input power and 25 0 mm 2 1mm 3 6N m 1 8N m motor connections 3 AWG 14 AWG 32 I
81. ed 1 Default 5 0 Hz Preset Speed 2 10 0 Hz Preset Speed 3 20 0 Hz Preset Speed 4 30 0 Hz Preset Speed 5 40 0 Hz Preset Speed 6 50 0 Hz Preset Speed 7 60 0 Hz Provides an internal fixed speed Min Max Maximum Speed command value In bipolar mode Display 0 1 Hz direction is commanded by the sign of the reference Trim In Select Default 2 Analog In 2 Specifies which analog input signal is Options See Speed Ref A being used as a trim input Sel Trim Out Select Specifies which speed references are to be trimmed oe ey Trimmed Mi eis wit S S T 6 5 413 2 1 0 M Bit Factory Default Bit Values Trim Hi Default 60 0 Hz Scales the upper value of the Trim In Min Max Maximum Speed Select selection when the source is an Display 0 1 Hz analog input Trim Lo Default 0 0 Hz Scales the lower value of the Trim In Min Max Maximum Speed Select selection when the source is an Display 0 1 Hz analog input Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator In order to allow the Slip Compensation Regulator to control drive operation parameter 080 Speed Mode must be set to 1 Slip Comp Slip RPM FLA Default Based on Motor NP RPM Sets the amount of compensation to Min Max 0 0 1200 0 RPM drive output at motor FLA Display 0 1 RPM If the value of parameter 06
82. ertz 160 Bus Reg Ki Stop Brake Modes 080 Speed Mode Spd Mode amp Limits 161 162 Bus Reg Mode x Stop Brake Modes 081 Minimum Speed Spd Mode amp Limits 163 DB Resistor Type Stop Brake Modes 082 Maximum S peed Spd Mode amp Limits 164 Bus Reg Kp Stop Brake Modes 083 Overspeed Limit Spd Mode amp Limits 165 Bus Reg Kd Stop Brake Modes 084 086 Skip Frequency x Spd Mode amp Limits 168 Start At PowerUp Restart Modes 087 Skip Freq Band Spd Mode amp Limits 169 Flying Start En Restart Modes 090 Speed Ref A Sel Speed References 170 Flying StartGain Restart Modes 091 Speed Ref A Hi Speed References 174 Auto Rstrt Tries Restart Modes 092 Speed Ref A Lo Speed References 175 Auto Rstrt Delay Restart Modes 093 Speed Ref B Sel Speed References 178 Sleep Wake Mode Restart Modes 3 42 Programming and Parameters No Parameter Name Group 179 Sleep Wake R ef Restart Modes 180 Wake Level Restart Modes 181 Wake Time Restart Modes 182 Sleep Level Restart Modes 183 Sleep Time Restart Modes 184 Power Loss Mode Power Loss 185 Power Loss Time Power Loss 186 Power Loss Level Power Loss 190 Direction Mode Reverse Config 192 Save HIM Ref HIM Config 193 an Ref Preload HIM Config 194 Save MOP Ref MOP Config 195 MOP Rate MOP Config 196 Param Access Lvl Drive Memory 197 Reset To Defalts Drive Memory 198 Load Frm Usr Set Drive Memory 199 Save To User Set Drive Memory 200 Reset Meters Drive Memory 201 Language Drive Memory 202 Volt
83. g and Parameters Parameter Name amp Description Data In A1 Link A Word 1 Data In A2 Link A Word 2 Parameter number whose value will be written from a communications device data table Parameters that can only be changed while drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will Disable the link Refer to the manual that came with your communications option for datalink information Data In B1 Link B Word 1 Data In B2 Link B Word 2 Data In C1 Link C Word 1 Data In C2 Link C Word 2 Data In D1 Link D Word 1 Data In D2 Link D Word 2 Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 Parameter number whose value will be written to a communications device data table Data Out B1 Link B Word 1 Data Out B2 Link B Word 2 Data Out C1 Link C Word 1 Data Out C2 Link C Word 2 Data Out D1 Link D Word 1 Data Out D2 Link D Word 2 Values Default 0 0 Disabled Min Max 0 387 Display 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 Default 0 0 Disabled Min Max 0 387 Display 1 See Data OutA1 Link A Word 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 Related Programming and Parameters Inputs amp Outputs File File 321 322 325 INPUTS amp OUTPUTS Analog
84. grees F Shielded Multi conductor shielded cable 0 750 mm2 18AWG 3 such as Belden 8770 or equiv conductor shielded 1 10 Installation Wiring The I O Cassette Figure 1 4 shows the I O Cassette and terminal block locations The cassette provides a mounting point for the various PowerFlex 700 I O options To remove the cassette follow the steps below Cassette removal will be similar for all frames 0 Frame drive shown Step Description __ Disconnect the two cable connectors shown in Figure 1 4 B Loosen the two screw latches shown in Figure 1 4 Slide the cassette out D Remove screws securing cassette cover to gain access to the boards Figure 1 4 PowerFlex 700 Typical Cassette amp I O Terminal Blocks Standard I O Terminal Block Table 1 E Standard I O Terminal Block Specifications Wire Size Range Torque No Name Description Maximum Minimum Maximum Recommended OG 1 0 Cassette Removable I O Cassette Standard 1 0 Signal amp control 21mm 0 30mm 1 36N m 1 36 N m Terminal Block connections 14 AWG 22 AWG 12 Ib in 12 Ib in EncoderTerminal Encoder power amp signal 0 75 mm 0 196 mm2 1 36 N m 1 36 N m Block if supplied connections 18 AWG 24 AWG 12 Ib in 12 Ib in 0 Maximum minimum that the terminal block will accept these are not recommendations i l 1 2 3 4 5 Installat
85. hat has passed since fault occurred Press Esc to regain HIM control F gt Faulted auto Fault F 5 OverVoltage Time Since Fault 0000 23 52 Drive is indicating an alarm The LCD HIM immediately reports the alarm condition by displaying the following e Alarm name Type 2 alarms only e Alarm bell graphic Manually Clearing Faults Step 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power e Set parameter 240 Fault Clear to 1 F gt Power Loss Mi Auto Hz Main Menu Diagnostics Parameter Device Select Key s 4 4 Troubleshooting Fault Descriptions Table 4 A Fault Types Descriptions and Actions Fault Description Action Analog In Loss 29 An analog input is configured to 1 Check parameters fault on signal loss A signal loss 2 Check for broken loose has occurred connections at inputs Configure with Anlg In 1 2 Loss on page 3 35 Anlg Cal Chksum 108 The checksum read from the Replace drive analog calibration data does not match the checksum calculated Auto Rstrt Tries 33 Drive unsuccessfully attempted to Correct the cause of the fault and
86. he requirements of EN61800 3 1 Standard PowerFlex 700 CE compatible Drive 2 Grounding as described on page 1 4 3 Output power control I O and signal wiring must be braided shielded cable with a coverage of 7596 or better metal conduit or equivalent attenuation 4 Conditions in Table 1 G Table 1 G PowerFlex 700 EN61800 3 EMC Compatibility Second Environment First Environment Frame Drive Description Restrict Motor Cable to 30 m 98 ft Restricted Distribution 0 Drive with any Option s v 1 Drive with any Option s v Not available at time of 2 Drive with any Option s v publication 3 Drive with any Option s v Chapter 2 Start Up This chapter describes how you start up the PowerFlex 700 Drive Refer to Appendix B for a brief description of the LCD HIM Human Interface Module For information on See page Prepare For Drive Start Up 2 1 Status Indicators 2 2 Start Up Routines 2 3 Running S M A R T Start 2 4 Running an Assisted Start Up 2 4 following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied v
87. ility File 192 193 Parameter Name amp Description Direction Mode Selects the method for changing drive direction Mode Direction Change Unipolar Drive Logic Bipolar Sign of Reference Reverse Dis Not Changeable Save HIM Ref Values Default 0 Coast Options 0 Coast 1 Decel 2 Continue 3 Coastlnput 4 Decel Input Default 0 5 Secs Min Max 0 0 60 0 Secs Display 0 1 Secs Default Drive Rated Volts Min Max 0 0 100 0 VDC Display 0 1 VDC Values Default 0 Unipolar Options 0 Unipolar 1 Bipolar 2 Reverse Dis Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up S Sy X eR SD X XIX XIXI X IX X XIxIXx x x xix 1 dc At T oor Down pis 1413 12 1110 9 8 7 6 5 4 3 2 1 0 x Reserved Bit Factory Default Bit Values Man Ref Preload Default 0 Disabled Enables disables a feature to Options 0 Disabled automatically load the present Auto 1 Enabled frequency reference value into the HIM when Manual is selected Allows smooth speed transition from Auto to Manual Related I gt co co UT I amp File UTILITY Programming and Parameters 3 23 3 5 Parameter Name amp Descript
88. ion Values 194 Save MOP Ref Enables disables the feature that saves the present MOP frequency reference at power down or at stop gs S S Qu X XIXIXIX XIXIX X XI XI X1X1X 0 0 Pod dt pits 14 13 12 1110 9 8 7 6 5 413 2 1 01 y Bosoryog Bit Factory Default Bit Values 195 MOP Rate Default 1 0 Hz s Sets rate of change of the MOP Min Max 0 2 Maximum Freq reference in response to a digital input Display 0 1 Hz s 196 Param Access Lvl Default 0 Basic Selects the parameter display level Options 0 Basic Basic Reduced param set 1 Advanced Advanced Full param set 197 Reset To Defalts Default 0 Ready 9 Resets all parameter values to defaults Options 0 Ready Option 1 resets drive to factory settings 1 Factory Options 2 and 3 will reset drive to 2 Low Voltage alternate voltage and current rating 3 High Voltage 198 Load Frm Usr Set Default 0 Ready 199 i 9 Loads a previously saved set of Options 0 Ready parameter values from a selected user 1 User Set 1 g set location in drive nonvolatile memory 2 UserSet2 8 to active drive memory 3 UserSet3 199 Save To User Set Default 0 Ready 198 Saves the parameter values in active Options 0 Ready drive memory to a user set in drive 1 UserSet1 nonvolatile memory 2 UserSet2 3 User Set 3 200 Reset Meters Default 0 Ready Resets selected meters to zero Options 0 Ready
89. ion Wiring Figure 1 5 Standard I O Terminal Designations fault 8 1 11 Contacts shown in unpowered state Re High State greater than 20V AC ays change state when drive power is applied These inputs outputs are dependant on a number of parameters See Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Differential Isolation External source must be less than 10V with respect to PE Not present on 115V versions Signal Description Anlg Volts In 1 Isolated 9 bipolar differential 320 10V 11 bit amp sign 100k ohm input 329 Anlg Volts In 1 impedance AnlgVols In2 2 Isolated 4 bipolar differential Anlg Volts In 2 10V 11 bit amp sign 100k ohm input impedance Pot Common For and 10V pot references Anlg Volts Out 1 Bipolar differential 10V 11 bit amp 338 Anlg Volts Out 1 sign 2k ohm minimum load 346 Anlg Current Out 1 2 4 20mA 11 bit amp sign 400 ohm Anlg Current Out 1 4 maximum load Reserved for Future Use Digital Out 1 N C Fault Resistive Load 380 Digital Out 1 N 0 NOT Fault a ae E T nductive Loa Digital Out 2 N C Alarm Rating 2A at 250V AC 30V DC Digi
90. isabled function Important When enabled the 1 Direct Enabled following conditions must be met A proper minimum value must be programmed for Sleep Level e A speed reference must be selected in Speed Ref A Sel e Atleast one of the following must be programmed and input closed in Digital Inx Sel Enable S top CF Run Run Forward Run Reverse ATTENTION Enabling the Sleep Wake function can cause N unexpected machine operation during the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the table below and applicable local national amp international codes standards regulations or industry guidelines Sleep Wake Mode Response After a Drive Fault After a Normal Stop Run After Digital Run After Digital Input Input Input Clear Faults or HIM Stop CF Required for Run Stop Immediate No restart Stop Closed amp Wake Signal until Wake Signal Stop must be first Enable Immediate Enable Closed amp Wake S ignal Either one can be first Run Immediate Run amp Wake Signal RunForward Either one can be first Run Reverse A Wake Signal is produced when the analog value is brought below Sleep Level and then brought above Wake Level for longer than Wake Time Sleep Wake Ref Default 2 Ana
91. l 852 2887 4788 Fax 852 2508 1846 Automation Publication 20B UMOO1A EN P April 2001 P N 195670 P01 Copyright 2001 Rockwell International Corporation All rights reserved Printed in USA
92. load Results may not be valid if a load is coupled to the motor during this procedure ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop and Flux Current Ref IR Voltage Drop Default Based on Drive Rating Value of volts dropped across the Min Max 0 0 Motor NP Volts x0 25 resistance of the motor stator Display 0 1 VAC Used only when Torque Perf Mode is set to Sensrls Vect or SV Economize Flux Current Ref Default Based on Drive Rating Value of amps for full motor flux Min Max 0 00 Motor NP FLA Used only when Torque Perf Mode is Display 0 01 Amps set to Sensrls Vect or SV Economize 3 11 c UT es INO UT Ico ea on w 3 12 File File SPEED COMMAND Spd Mode amp Limits Group Programming and Parameters Parameter Name amp Description Ixo Voltage Drop Sets the value of voltage drop due to leakage inductance of the motor Used only when Torque Perf Mode is set to Sensris Vect or SV Economize Start Acc Boost Sets the voltage boost level for starting and acceleration when Custom V Hz mode is selected Refer to
93. log In 2 Selects the source of the input controlling Options 1 Analog In 1 the Sleep Wake function 2 Analog In 2 Wake Level Default 6 000 mA 6 000 Volts Defines the analog input level that will Min Max Sleep Levell 20 000 mA startthe drive 10 000 Volts Display 0 001 mA or 0 001 Volts Wake Time Default 1 0 Secs Defines the amount of time atorabove Min Max 0 0 30 0 Secs Wake Level before a Start is issued Display 0 1 Secs Sleep Level Default 5 000 mA 5 000 Volts Defines the analog input level that will Min Max 4 000 mA 0 000 Volts stop the drive Wake Level Display 0 001 mA or 0 001 Volts Sleep Time Default 1 0 Secs Defines the amount of time ator below Min Max 0 0 30 0 Secs Sleep Level before a Stop is issued Display 0 1 Secs 3 21 Related a ed I ja co INO 3 22 Programming and Parameters File Direction Config HIM Ref Config Parameter Name amp Description Power Loss Mode Sets the reaction to a loss of input power Power loss is recognized when DC bus voltage is lt 73 of DC Bus Memory and Power Loss Mode is setto Coast DC bus voltage is lt 82 of DC Bus Memory and Power Loss Mode is setto Decel Power Loss Time Sets the time that the drive will remain in power loss mode before a fault is issued Power Loss Level Sets the level at which the Power Loss Mode selection will occur Ut
94. m 1 2 21 1 212 Start Owner 289 Digital Outl 2 Sel 380 384 Speed Ref Source 213 0g Owner 290 Dig Outi 2 Level 381 385 Start Inhibits 214 Direction Owner 291 DigOutl 2 OnTime 382 386 Last Stop Source 215 Reference Owner 292 Dig Outl 2 OffTime 383 387 Dig In Status 216 Accel Owner 293 Dig Out Status 217 Decel Owner 294 Drive Temp 218 Fault Clr Owner 295 Drive OL Count 219 MOP Owner 296 Motor OL Count 220 Local Owner 297 Fault Frequency 224 Fault Amps 225 Data In A1 300 Fault Bus Volts 226 Data In A2 301 Status 1 2 Fault 221 228 Data In B1 302 Alarm 1 2 Q Fault 229 230 Data In B2 303 Testpoint 1 2 Sel 234 236 Data In C1 304 Testpoint 1 2 Data 235 237 Data In C2 305 Data In D1 306 Fault Config 1 238 Data In D2 307 Fault Clear 240 Data Out A1 310 Fault Clear Mode 24 Data Out A2 311 Power Up Marker 242 Data Out B1 312 Fault 1 8 Code 243 257 Data Out B2 313 Fault 1 8 Time 244 258 Data Out C1 3M Alarms page 3 30 Data Out C2 315 Alarm Config 1 259 Data Out D1 316 Alarm Clear 261 Data Out D2 317 Alarm 1 8 Code 262 269 3 8 File j Programming and Parameters Monitor File 002 003 004 005 006 007 008 012 013 Parameter Name amp Description Output Freq Output frequency presentat T1 T2 amp T3 U V amp W Commanded Freq Value of the active frequency command Output Current The total output current presentat T1 T2 amp T3 U V amp W Torque C
95. mproper DC exceeded the hardware current boost setting DC brake volts settoo high Troubleshooting 4 7 Fault 3 E Description Action Trnsistr OvrTemp 9 Outputtransistors have exceeded 1 Verify that maximum ambient their maximum operating temperature has not been temperature exceeded 2 Check fan 3 Check for excess load UnderVoltage 4 DC bus voltage fell below the Monitor the incoming AC line for low minimum value of 407V DC at voltage or power interruption 400 480V input or 204V DC at 200 240V input Enable Disable with Fault Config 1 page 3 30 UserSetl Chksum 101 2 The checksum read from the user Re save user set UserSet2 Chksum 102 set does not match the checksum calculated UserSet3 Chksum 103 2 eo 1 See page 4 1 fora description of fault types Table 4 B Fault Cross Reference No Fault No Fault No Fault 2 Auxiliary Input 38 Phase U to Grnd 78 FluxAmpsR ef Rang 3 Power Loss 39 Phase V to Grnd 79 Excessive Load 4 UnderVoltage 40 Phase W to Grnd 80 AutoTune Aborted 5 OverVoltage 41 Phase UV Short 81 86 Port 1 6 DPI Loss 7 Motor Overload 42 Phase UW Short 100 Parameter Chksum 8 Heatsink OvrTemp 43 Phase VW Short 101 j UserSetl Chksum 9 Trnsistr OvrTemp 48 Params Defaulted 102 UserSet2 Chksum 12 HW OverCurrent 63 Shear Pin 103 UserSet3 Chksum 13 Grou
96. n all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in See Table 1 A Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable is recommended if sensitive circuits or devices are connected or mounted to the machinery driven by the motor Table 1 A Recommended Shielded Wire Location Rating Type Description Standard 600V 90 C 194 F je Fourtinned copper conductors with XLP insulation Option 1 XHHW2 RHW 2 e Copper braid aluminum foil combination shield and tinned PME pani copper drain wire Belden 29501 29507 PVC jacket or equivalent Standard Tray rated 600V 90 C Je Three tinned copper conductors with XLPE insulation Option 2 194 F RHH RHW 2 e 5 mil single helical copper tape 25 overlap min with three Anixter OLF 7Xxxxx OF bare copper grounds in contact with shield equivalent e PVC jacket Class I amp ll Tray rated 600V 90 C Je Three bare copper conductors with XLPE insulation and Division I amp Il 1949 F RHH RHW 2 impervious corrugated continuously welded
97. nces 3 13 Speed Trim 3 15 Stop Brake Modes 3 19 Volts per Hertz 3 12 H Heatsink OvrTemp Fault 4 5 HIM Config Group 3 22 HIM Menu Structure B 4 HIM Removing B 6 HW OverCurrent Fault 4 5 1 0 Cassette 1 10 Standard 1 8 Terminal Block 1 10 Incompat MCB PB Fault 4 5 Input Contactor Start Stop 1 8 Input Devices Circuit Breakers 1 4 Contactors 1 8 Fuses 1 4 nput Fusing 1 4 nput Potentiometer 1 12 nput Power Conditioning 1 3 nputs amp Outputs File 3 35 nstallation 1 1 ntDBRes OvrHeat Alarm 4 9 R Voltage Drop 3 11 R Volts Range Alarm 4 9 R Volts Range Fault 4 5 xo Vit Rang Alarm 4 9 xo Voltage Drop 3 12 J J og Mask 3 32 J og Owner 3 33 J og Speed 3 14 L Language 3 24 Last Stop Source 3 26 LCD HIM Menus B 4 LEDs 4 2 Linear List 3 3 Load Frm Usr Set 3 23 Load Limits Group 3 18 Index 5 Local Mask 3 32 Local Owner 3 33 Logic Mask 3 32 Low Voltage Directive 1 16 M an Ref Preload 3 22 anual Conventions P 2 anual Mode 1 13 anual Auto Control 1 14 asks amp Owners Group 3 32 axFreq Conflict Alarm 4 9 aximum Freq 3 10 aximum S peed 3 12 aximum Voltage 3 10 enu Structure HIM B 4 etering Group 3 8 inimum Clearances 1 2 inimum Speed 3 12 OD LED 4 2 odes Auto Manual 1 13 onitor F ile 3 8 OP Config Group 3 23 OP Frequency 3 8 OP Mask 3 32 OP Owner 3 33 OP Rate 3 23 otor Cable Lengths 1 6 otor Control File 3 9 otor Da
98. nd Fault 64 Drive Overload 104 PwrBrd Chksum1 24 Decel Inhibit 69 DB Resistance 105 PwrBrd Chksum2 25 OverSpeed Limit 10 Power Unit 106 Incompat MCB PB 29 Analog In Loss 71 76 Port 1 6 Adapter 107 Replaced MCB PB 33 Auto Rstrt Tries 77 IR Volts Range 108 Anlg Cal Chksum 36 SW OverCurrent 1 Fault numbers not listed are reserved for future use Clearing Alarms Alarms are automatically cleared when the condition that caused the alarm is no longer present 4 8 Troubleshooting Alarm Descriptions Table 4 C Alarm Descriptions and Actions Alarm Analog in Loss Bipolar Conflict Decel Inhibt Dig In ConflictA Dig In ConflictB Dig In ConflictC Drive OL Level 1 Drive OL Level 2 Oftype eo Description An analog input is configured for Alarm on signal loss and signal loss has occurred Parameter 190 Direction Mode is set to Bipolar or Reverse Dis and one or more of the following digital input functions is configured F wd Reverse Run Forward Run Reverse og Forward or og Reverse Drive is being inhibited from decelerating Digital input functions are in conflict Combinations marked with a will cause a n alarm Acc2 Dec2 Accel 2 Decel2 J og J og Fwd J og Rev Fwd Rev Acc2 Dec2 n th Accel 2 Decel 2 J og Jog Fwd i Jog Rev Fwd Rev A digital
99. nd a valid start contact ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 169 Flying Start En Default 0 Disabled 170 Enables disables the function which Options 0 Disabled i reconnects to a spinning motor at actual 1 Enabled RPM when a start command is issued i 170 Flying StartGain Default 4000 169 Sets the response of the flying start Min Max 20 32767 function Display 1 174 Auto Rstrt Tries Default 0 175 Sets the maximum number of times the Min Max 0 9 drive attempts to reset a fault and restart Display 1 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do Not use this function without considering applicable local national and international codes standards regulations or industry guidelines 175 Auto Rstrt Delay Default 1 0 Secs 174 Sets the time between restart attempts Min Max 0 5 30 0 Secs when Auto Rstrt Tries is setto a value Display 0 1 Secs other than zero File 17 oco 179 180 181 182 183 Programming and Parameters Parameter Name amp Description Values Sleep Wake Mode Default 0 Disabled Enables disables the Sleep Wake Options 0 D
100. ner Masks amp Owners 289 Start Owner asks amp Owners 290 og Owner asks amp Owners 291 Direction Owner Masks amp Owners 292 Reference Owner Masks amp Owners 293 Accel Owner asks amp Owners 294 Decel Owner asks amp Owners 295 Fault Clr Owner Masks amp Owners 296 MOP Owner Masks amp Owners 297 Local Owner asks amp Owners 300 Data In Al Data Links 301 Data In A2 Data Links 302 Data In B1 Data Links 303 Data In B2 Data Links 304 Data In C1 Data Links 305 Data In C2 Data Links 306 Data In D1 Data Links 307 Data In D2 Data Links 310 Data OutA1 Data Links 311 Data Out A2 Data Links 312 Data Out B1 Data Links 313 Data Out B2 Data Links 314 Data Out C1 Data Links 315 Data Out C2 Data Links 316 Data OutD1 Data Links 317 Data Out D2 Data Links 320 Anlg In Config Analog Inputs 321 Anlg In Sqr Root Analog Inputs 322 325 Analog Inx Hi Analog Inputs 323 326 Analog Inx Lo Analog Inputs 324 327 Anlginx Loss Analog Inputs 340 Anlg Out Config Analog Outputs 341 Analog OutAbsolut Analog Outputs 342 Analog Outl Sel Analog Outputs 343 Analog Outl Hi Analog Outputs 344 Analog Outl Lo Analog Outputs 361 366 Digital Inx Sel Digital Inputs 380 384 Digital Outx Sel Digital Outputs 381 385 Dig Outx Level Digital Outputs 382 386 Dig Outx OnTime Digital Outputs 383 387 Dig Outx OffTime Digital Outputs Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 700 Included is a
101. ng jumpers Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block The voltage must be zero ATTENTION To avoid an electric shock hazard verify that the Table 1 F Jumper Removal Frames Jumper Component Jumper Location No 0 1 PEA Common Remove the I O Cassette as described on Mode page 1 10 J umpers are located on the drive Capacitors Power Board see Figure 1 7 PEB MOV s D 2 3 PEA Common Jumpers are located above the Power Terminal amp Mode Block see Figure 1 7 Capacitors mE PEB MOV s 4 Figure 1 7 Typical Jumper Locations lol 21 00000000 00000000 i feer id BR BR2 DC DC U T1 ViT2 WIT3 lt PER 00000090 CM fas ocooooooooooQ EJ su sun f Wf lo EE LA N L e 7 Frame 2 Shown Frame 0 Shown l O Cassette Removed 1 16 Installation Wiring EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User Manual CE Declarations of Conformity are a
102. ntinue H Introduction Complete Steps Le Lies i input Voltage 2 Motor Dat Ramp ec 3 Motor Tests 4 Speed Limits Make a selection i 5 Speed Control Esc Abort Drive Identity Preferences amp 5 CERIS 6 Strt Stop l O Backup i 7 Done Exit Resume User Dspy Lines Start Up Menu User Dspy Time User Dspy Video Reset User Dspy Press ED to move between menu items Press to select a menu item Press GEB to move level back in the menu structure Press to select how to view parameters B4 Diagnostics Menu HIM Overview When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device Version View the firmware version and hardware series of components HIM Version View the firmware version and hardware series of the HIM Parameter Menu Refer to Viewing and Editing Parameters on page B 5 Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from User and HIM sets User sets are files stored in permanent nonvolatile drive memory HIM sets are files stored in permanent nonvolatile HIM memory Option HIM Copycat Description Save data to a HIM set load data from
103. o 095 TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098 Jog Speed 100 Preset Speed 1 7 101 107 Param Access Lvl 196 Reset To Defalts 197 Load Frm Usr Set 198 Save To User Set 199 Language 201 Fault Config 1 238 Ramp Rates page 3 18 Accel Time 1 2 140 141 Decel Time 1 2 142 143 S Curve 146 Load Limits page 3 18 Current Lmt Sel 147 Current Lmt Val 148 Stop Mode A B 155 156 DC Brake Lvl Sel 157 DC Brake Level 158 DC Brake Time 159 BusRegModeA B 161 162 DB Resistor Type 163 Restart Modes page 3 20 Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss page 3 22 Power Loss Mode 184 Power Loss Time 185 Programming and Parameters 3 5 Advanced Parameter View Parameter 196 Param Access Lvl set to option 1 Advanced Inputs CO EEO Cation I Metering page 3 8 Motor Data page 3 9 Output Freq 001 Motor Type 040 Commanded Freq 002 Motor NP Volts 041 Output Current 003 Motor NP FLA 042 Torque Current 004 Motor NP Hertz 043 Flux Current 005 Motor NP RPM 044 Output Voltage 006 Motor NP Power 045 Output Power 007 Mtr NP Pwr Units 046 Output Powr F ctr 008 Motor OL Hertz 047 Elapsed MWh 009 Motor OL Factor 048 Elapsed Run Time 010 Torg Attributes page 3 11 MOP Frequency 011 Torque Perf Mode 053 DC Bus Voltage 012 Maximum Voltage 054 DC Bus Memory 013 Maximum Freq 055 Analog In1 2 Value 016 017 Compensation 056 Drive Data page 3 9 Flux Up Mode 057
104. oltages may exist even when main AC power is not applied to then drive Correct the malfunction before continuing ATTENTION Power must be applied to the drive to perform the Prepare For Drive Start Up Before Applying Power to the Drive LJ 1 Confirm that all inputs are connected to the correct terminals and are secure L 2 Verify that AC line power at the disconnect device is within the rated value of the drive L 3 Verify that control power voltage is correct The remainder of this procedure requires that a HIM be installed If an operator interface is not available remote devices should be used to start up the drive 2 2 Start Up Applying Power to the Drive 4 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or the drive will not start Refer to Alarm Descriptions on page 4 8 for a list of potential digital input conflicts If a fault code appears refer to Chapter 4 If the STS LED is not flashing green at this point refer to Status Indicators below 5 Proceed to Start Up Routines Status Indicators Figure 2 1 Drive Status Indicators Frames 0 amp 1 Frames 2 amp 3 Name Color State Description PWR Green Steady Illuminates when power is applied to the drive Power 515 Green Flashing Drive ready
105. on time is excessive Excess load or short acceleration times force the drive into current limit slowing or stopping acceleration Speed command source or value is not as expected Programming is preventing the drive output from exceeding limiting values Indication None None None None Motor operation is unstable Cause s Motor data was incorrectly entered or Autotune was not performed Indication None Drive will not reverse motor directi Cause s Digital input is not selected for reversing control Digital input is incorrectly wired Direction mode parameter is incorrectly programmed Motor wiring is improperly phased for reverse A bipolar analog speed command input is incorrectly wired or signal is absent Stopping the drive results in a Dec Cause s The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages Internal timer has halted drive operation Indication Indication Decel Inhibit fault screen LCD Status Line indicates Faulted Corrective Action Reprogram Accel Time x See page 3 18 Check Drive Status 2 bit 10 to see if the drive is in Current Limit See page 3 25 Remove excess load or reprogram Accel Time X See page 3 18 Check for the proper Speed Command using Steps 1 through 7 above Check Maximum S
106. ons B 1 Drive Alarm 1 3 25 Drive Alarm 2 3 25 Drive Checksum 3 24 Drive Data Group 3 9 Drive Frame Size P 3 Drive Grounding 1 3 Drive Logic Rslt 3 31 Drive OL Count 3 27 Drive OL Level Alarm 4 8 Drive OL Mode 3 18 Drive Overload Fault 4 4 Drive Ramp Rslt 3 31 Drive Ratings A 1 Drive R ef Rslt 3 31 Drive Status 1 3 24 Drive Temp 3 26 DriveExplorer 3 1 DriveTools 3 1 Dynamic Brake Resistor Selection 3 20 Dynamic Control File 3 18 E Earthing see Grounding Index 3 Editing Parameters 3 1 Elapsed MWH 3 8 Elapsed Run Time 3 8 EMC Directive 1 16 Instructions 1 16 EMI RFI Filter Grounding RFI Filter 1 4 Enclosure Rating 1 2 Encoder Terminal Block 1 10 ESD Static Discharge P 3 Excessive Load Fault 4 4 F Fault amp Alarm Types 4 1 Fault 1 Time 3 29 Fault Amps 3 27 Fault Bus Volts 3 27 Fault Clear 3 28 Fault Clear Mode 3 29 Fault Clr Mask 3 32 Fault Config x 3 28 Fault Descriptions 4 4 Fault Frequency 3 27 Fault x Code 3 29 Faults Analog In Loss 4 4 Anlg Cal Chksum 4 4 Auto Rstrt Tries 4 4 AutoTune Aborted 4 4 Auxiliary Input 4 4 DB Resistance 4 4 Decel Inhibit 4 4 DPI Comm Loss 4 6 DPI Port 1 6 4 6 Drive Overload 4 4 Excessive Load 4 4 FluxAmpsR ef Rang 4 4 Ground Fault 4 4 Heatsink O vrTemp 4 5 HW OverC urrent 4 5 Incompat MCB PB 4 5 IR Volts Range 4 5 Motor Overload 4 5 Index 4 OverS peed Limit 4 5 OverVoltag
107. oo high or other causes of excess current Load compatible version files into drive Re enter motor nameplate data An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA Remove excessive load or overhauling conditions or increase Overspeed Limit Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option 1 Restore defaults 2 Reload User Set if used 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed Check the wiring between the drive and motor 2 Check motor for grounded phase 3 Replace drive Check the motor and drive output terminal wiring for a shorted condition 2 Replace drive m ja 4 6 Troubleshooting Fault E Description Action Port 1 6 DPI Loss 81 DPI port stopped communicating 1 If adapter was not intentionally 86 A SCANport device was disconnected check wiring to the connected to a drive operating port Replace wiring port DPI devices at 500k baud expander adapters Main Control Board or complete drive as required 2 Check HIM connection 3 If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault setthe Logic Mask bit for the adapter to 0
108. ory Default Bit Values Alarm Clear Default 0 Ready Resets all Alarm 1 8 Code parameters Options 0 Ready to zero 1 ClrAlrm Que Alarm 1 Code Default Read Only Alarm 2 Code Min Max 0 256 Alarm 3 Code Um Alarm 4 Code Alarm 5 Code Alarm 6 Code Alarm 7 Code Alarm 8 Code A code that represents a drive alarm The codes will appear in the order they occur first 4 alarms in first 4 out alarm queue A time stamp is not available with alarms Related N iD IN N e v9 N D gt P N iD UT N D ID N e I N D foe N D o N iD Programming and Parameters 3 31 Communication File 8 9 5 E 2 Parameter Name amp Description Values 270 DPI Data Rate Default 0 125 kbps 9 Sets the baud rate for attached drive Options 0 125 kbps peripherals When changing this value 1 500 kbps the drive must be reset for the change to take affect 271 Drive Logic Rslt Read Only The final logic command resulting from the combination of all DPI and discrete inputs This parameter has the same structure as the product specific logic command received via DPI and is used in peer to peer communications CCE S S SOD ey KI M SE SR SSESE SSS GE SEAS SD SDS Q SE RV SS NY ES SVS 4 Condition True 0 0 0 0 1 1 1 0 1 0 0 0 1 1 0 0 27 MON iru
109. ources The manual source for speed command to the drive is either the HIM requesting manual control see ALT Functions on page B 2 or the control terminal block analog input if a digital input is programmed to Auto Manual Changing Reference Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or Auto Manual HIM operation Figure 1 6 Speed Reference Selection Chart Default Digital Inx Select Trim Speed Sel 3 2 1 Drive Ref Rit Pure Reference 1 Auto Speed Ref Options yyy to follower drive for Speed Ref A Sel Parameter 090 0 010 Frequency Reference Speed Ref B Sel Parameter 093 0 0 1 Nod Fane Preset Speed 2 Parameter 102 10 1 0 d gt Skip Clamp Preset Speed 3 Parameter 103 9 0 111 Auto AL Direction etc Preset Speed 4 Parameter 104 1 0 0 T y Preset Speed 5 Parameter 105 101 i Min Max Speed Preset Speed 6 Parameter 106 11 0 i Gommanded Preset Speed 7 Parameter 107 11 1 Pene DPI Port Ref 1 6 See Parameter 209 gt DPI Command Y B 1 Acc Dec Ramp Manual Speed Ref Options and HIM Requesting Auto Manual I Man m gt S Curve TB Man Ref Sel Parameter 096 Digital Input Post Ramp
110. parameter 083 O verspeed Limit Run Boost Sets the boost level for steady state or deceleration when Fan P mp V Hz or Custom V Hz modes are selected Refer to parameter 083 Overspeed Limit Break Voltage Sets the voltage the drive will output at Break Frequency Refer to parameter 083 Overspeed Limit Break Frequency Sets the frequency the drive will output at Break Voltage Refer to parameter 083 0 verspeed Limit Speed Command File m 08 c 08 Lr 08 N Parameter Name amp Description Speed Mode Sets the method of speed regulation Minimum Speed Sets the low limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Maximum Speed Sets the high limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Values Default Min Max Display Default Min Max Display Default Min Max Display Default Min Max Display Default Min Max Display Values Default Options Default Min Max Display Default Min Max Display Based on Drive Rating 0 0 230 0 or 480 0VAC 0 1 VAC Based on Drive Rating 0 0 Motor NP Volts x 0 25 0 1 VAC Based on Drive Rating 0 0 Motor NP Volts x 0 25 0 1 VAC Motor NP Volts x 0 25 0 0 Motor NP Volts 0 1 VAC Motor NP Freq x 0 25 0 0 Motor NP Freq 0 1 Hz 0 Open Loop
111. peed See page 3 12 and Maximum Freq See page 3 10 to assure that speed is not limited by programming Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Param 061 page 3 11 on Corrective Action Check Digital Inx Sel See page 3 37 Choose correct input and program for reversing mode Check input wiring See page 1 8 Reprogram Direction Mode for analog Bipolar or digital Unipolar control See page 3 22 Switch two motor leads 1 Use meter to check that an analog input voltage is present 2 Check wiring See page 1 8 Positive voltage commands forward direction Negative voltage commands reverse direction el Inhibit fault Corrective Action 1 See Attention statement on P reface 4 2 Reprogram bus regulation parameters 161 and 162 to eliminate any Adjust Freq selection Disable bus regulation parameters 161 amp 162 and add a dynamic brake Correct AC input line instability or add an isolation transformer Reset drive Appendix A Supplemental Drive Information For information on See page Output Devices A 1 Drive Fuse amp Circuit Breaker Ratings A 1 Output Devices Common mode cores are internal to the drive For information on output devices such as output contactors cable terminators and output reactors refer to the PowerFlex Reference Manual Drive Fuse amp Cir
112. r analog input etc Current Lmt Val Defines the current limit value when Current Lmt S el Cur Lim Val Accel Rate Decel Rate Current Lmt Gain Sets the responsiveness of the current limit Drive OL Mode Selects the drive s response to increasing drive temperature PWM Frequency Sets the carrier frequency for the PWM output Drive derating may occur at higher carrier frequencies For derating information refer to the PowerFlex Reference Manual Values Default Min Max Display Default Min Max Display Default Min Max Display Default Options Default Min Max Display Default Min Max Display Default Options Default Min Max Display 10 0 Secs 10 0 Secs 0 1 3600 0 Secs 0 1 Secs 10 0 Secs 10 0 Secs 0 1 3600 0 Secs 0 1 Secs 0 0 100 1 Cur Lim Val Cur Lim Val Analog In 1 2 Analog In 2 Rated Amps x 1 5 Equation yields approximate default value Based on Drive Rating 0 1 Amps 250 0 5000 1 ro o Both P WM 1st Disabled Reduce CLim Reduce PWM 3 Both PWM Ist 4 kHz 2 10 kHz lkHz NFO w iia ao N gt o 15 I 15 oco 15 wo 16 c 161 162 Parameter Name amp Description Stop Mode A Stop Mode B Active stop mode Stop Mode A is active unless Stop Mode B is selected
113. r IR Range Drop Volts is notin the range of acceptable values This alarm should clear when all motor nameplate data is properly entered Ixo VitRang 28 Motor leakage inductance is out of range MaxFreq 23 The sum of Maximum S peed and Overspeed Limit exceeds Maximum Conflict Freq Raise Maximum Freq or lower Maximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq Motor Type 21 Motor Type has been set to Synchr Reluc or Synchr PM and one or more Cfict of the following exist e Torque Perf Mode Sensrls Vect 5 V Economize or Fan P mp V Hz e Flux Up Time is greater than 0 0 Secs e Speed Mode is set to Slip Comp e Autotune Static Tune or Rotate Tune Fan pump mode is selected in Torq Perf Mode and the ratio of Motor NP Hertz to Maximum Freq is greater than 26 Drive has sensed a power line loss EE NP Hz 22 Conflict Power Loss 3 Precharge 1 Active Sleep Config 29 Drive is in the initial DC bus precharge state GIOI Sleep Wake configuration error With Sleep Wake Mode Direct possible causes include drive is stopped and Wake Level Sleep Level S top CF Run Run Forward or Run Reverse is not configured in Digital Inx Sel SpeedRef 27 Speed Ref x Sel or PI Reference Sel is setto Reserved Cflct Start At 4 Start At PowerU p is enabled Drive may start at any
114. ration 124 Sleep Level 182 PI Control 125 Sleep Time 183 PI Reference Sel 126 Power Loss page 3 22 P Setpoint 127 Power Loss Mode 184 P Feedback Sel 128 Power Loss Time 185 Integral Time 129 Power Loss Level 186 PI Prop Gain 130 PI Lower Limit 131 PI Upper Limit 132 PI Preload 133 PI Status 134 PI Ref Meter 135 PI Fdback Meter 136 PI Error Meter 137 PI Output Meter 138 Programming and Parameters 3 7 Direction Config page 3 22 Direction Mode 190 HIM Ref Contig page 3 22 Comm Control page 3 31 Save HIM Ref 192 DPI Data Rate 270 Man Ref Preload 193 Drive Logic Rslt 271 Analog Inputs page 3 35 Drive Ref Rslt 272 Anlg In Confi 320 Save MOP Ref 194 Drive Ramp Rslt 273 AG In Sar Root 321 MOP Rate 195 Masks amp Owners page 3 32 Analog In 1 2 Hi 322 325 Drive Memory page 3 23 Logic Mask 276 Analog In 1 2 Lo 323 326 Param Access Lvl 196 Start Mask 277 Anlg In 1 2 Loss 324 327 Reset To Defalts 197 0g Mask 218 Analog Outputs page 3 36 Load Frm Usr Set 198 Direction Mask 219 Anlg Out Config 340 Save To User Set 199 Reference Mask 280 Anlg Out Absolut 34 Reset Meters 200 Accel Mask 281 Analog Outl Sel 342 Language 201 Decel Mask 282 Analog Outl Hi 343 Voltage Class 202 Fault Clr Mask 283 Analog Outl Lo 344 Drive Checksum 203 MOP Mask 284 Diagnostics page 3 24 Local Mask 285 Digital In1 6 Sel 361 366 Drive Status 1 2 209 210 Stop Owner 288 Digital Outputs page 3 38 Drive Alar
115. ributes Trim Hi 119 Speed Trim Trim In Select 117 Speed Trim Trim Lo 120 Speed Trim Trim Out Select 118 Speed Trim Voltage Class 202 Drive Memory Wake Level 180 Restart Modes Wake Time 181 Restart Modes Programming and Parameters 3 41 Parameter Cross Reference by Number No Parameter Name Group No Parameter Name Group 001 Output Freq etering 094 Speed Ref B Hi Speed References 002 Commanded Freq etering 095 Speed Ref B Lo Speed References 003 Output Current Metering 096 TB Man Ref Sel Speed References 004 Torque Current Metering 097 TB Man Ref Hi Speed References 005 Flux Current etering 098 TB Man Ref Lo Speed References 006 Output Voltage etering 100 0g Speed Discrete S peeds 007 Output Power Metering 101 107 Preset Speed x Discrete Speeds 008 Output Powr Fctr Metering 117 Trim In Select Speed Trim 009 Elapsed MWh etering 118 Trim Out Select Speed Trim 010 Elapsed Run Time etering 119 Trim Hi Speed Trim 011 MOP Frequency Metering 120 Trim Lo Speed Trim 012 DC Bus Voltage Metering 12 Slip RPM Q FLA Slip Comp 013 DC Bus Memory etering 122 Slip Comp Gain Slip Comp 016 017 Analog Inx Value etering 123 Slip RPM Meter Slip Comp 026 Rated kW Drive Data 124 PI Configuration Process P 027 Rated Volts Drive Data 125 PI Control Process P 028 Rated Amps Drive Data 126 PI Reference Sel Process P 029 Control SW Ver Drive Data 127 P Setpoint Process P 040 Motor Type
116. rmit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter Fuses and Circuit Breakers The PowerFlex 700 can be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations Refer to Appendix A for recommended fuses circuit breakers ATTENTION The PowerFlex 700 does not provide branch short circuit protection Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided in Appendix A Installation Wiring 1 5 Power Wiring ATTENTION National Codes and standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage Cable Types Acceptable for 200 600 Volt Installations General A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length I
117. s ce drive has been powered on for more than DW the max value shown For relevance to E most recent power up see Fault x Time m Fault 1 Code Default Read Only Fault 2 Code Min Max 0000 9999 Fault 3 Code Display 0000 Fault 4 Code Fault 5 Code Fault 6 Code Fault 7 Code Fault 8 Code A code that represents a drive fault The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault Fault 1 Time Default Read Only Fault 2 Time Min Max 0 0000 429 496 7295 Hr Trou 1 Tim Display 0 0001 Hrs Fault 5 Time Fault 6 Time Fault 7 Time Fault 8 Time The time between initial drive power up and the occurrence of the associated fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to the most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred after most recent power up N N 3 30 259 261 262 263 264 265 266 267 268 269 Programming and Parameters Parameter Name amp Description Values Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm V A SES EINES VIVY BISYGEGE LESE SSIES exla Appa 12 1110 9 8 7 6 5 413 2 1 0 y Reserved Bit Fact
118. se the equation ae of Code 9 Value of Code 10 below to calculate total Lifetine MegaWatt Hours x 0 1 Value of Code 5 Total Lifetime MegaW att Hours Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Indication Corrective Action Drive is Faulted Flashing red Clear fault status light e Press Stop e Cycle power e Set Fault Clear to 1 See page 3 28 Incorrect input wiring See page 1 12 for wiring examples e 2 wire control requires Run Run Forward Run Reverse or J og input e 3 wire control requires Start and Stop inputs e Jumper from terminal 7 to 8 is None Wire inputs correctly and or install jumper required Cause s Incorrect digital input programming e Mutually exclusive choices have been made i e J og and Jog Forward e 2 wire and 3 wire programming may be conflicting e Exclusive functions i e direction control may have multiple inputs configured e Stop is factory defaultand is not wired Indication None Troubleshooting 4 11 Corrective Action Program Digital Inx Sel for correct inputs See page 3 37 Start or Run programming may be missing Flashing yellow status light and Digln CflctB indication on LCD HIM Drive Status 2 shows type 2 alarm s Drive does not Start from HIM Cause s Drive is programmed for 2 wire control HIM Start button is disa
119. sed for similar functions The parameters are organized into 6 files in Basic Parameter view or 7 files in Advanced Parameter view Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order 34 Programming and Parameters Basic Parameter View Parameter 196 Param Access Lvl set to option 0 Basic Metering page 3 8 Output Freq Commanded Freq Output Current DC Bus Voltage Analog Inputs page 3 35 Anlg In Config 320 AnalogIn 1 2 Hi 322 325 AnalogIn 1 2Lo 323 326 Analog Outputs page 3 36 Analog Outl Sel 342 Analog Outl Hi 343 Analog Outl Lo 344 Digital In1 6 Sel 361 366 Digital Outputs page 3 38 Digital Outl 2 Sel 380 384 Dig Outl 2 Level 381 385 Direction Config page 3 22 Direction Mode 190 Drive Memory page 3 23 001 002 003 012 Motor Data page 3 9 Motor NP Volts 041 Motor NP FLA 042 Motor NP Hertz 043 Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046 Motor OL Hertz 047 Torg Attributes page 3 11 Torque Perf Mode 053 Maximum Voltage 054 Maximum Freq 055 Autotune 061 Spd Mode amp Limits page 3 12 Minimum Speed Maximum S peed Speed References page 3 13 081 082 Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092 Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B L
120. st Display fault Status 1 Fault Captures and displays Drive Status 1 bit pattern at the time ofthe last fault Status 2 9 Fault Captures and displays Drive Status 2 bit pattern at the time of the last fault Read Only 0 0 100 0 0 1 Read Only 0 0 100 0 0 1 Read Only 0 0 HMaximum Freq 0 1 Hz Read Only 0 0 Rated Amps x 2 0 1 Amps Read Only 0 0 Max Bus Volts 0 1 VDC Read Only 1 Condition True 0 Condition False x Reserved Read Only 1 Condition True 0 Condition False x Reserved o I N FNN w 2 Nje oc S 3 28 Programming and Parameters S Parameter Name amp Description Values 229 Alarm 1 Fault Read Only 211 Captures and displays Drive Alarm 1 at the time of the last fault thru File 0 Condition False 9 X x x x 0j0 1 9 x Reserved X pits 14 13 12 1 Bit Alarm 2 9 Fault Read Only 212 Captures and displays Drive Alarm 2 at the time of mes the last fault thru 010 1 Condition True 10 23 gt 0 Condition False x Reserved Diagnostics SS Ve ee 4 17 Ms S Ken amp q A Uy Up Up as x x 0 0 0 0 0 1 Condition True 0 10 X pits 14 13 12 11 1 Bit 2
121. start Esc Minimin Speed Running an Assisted Start Up Important This start up routine requires an LCD HIM The Assisted start up routine asks simple yes or no questions and prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up Key s Example LCD Displays F gt Stopped Auto 2 Press Enter e mn Main Menu Memory Storage Start Up Preferences Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 700 parameters The parameters can be programmed viewed edited using an LCD HIM Human Interface Module As an alternative programming can also be performed using DriveExplorer or DriveTools32 software and a personal computer Refer to Appendix B for a brief description of the LCD HIM For information on See page About Parameters 3 1 How Parameters are Organized 3 3 Monitor F ile 3 8 Motor Control F ile 3 9 Speed Command File 3 12 Dynamic Control F ile 3 18 Utility F ile 3 22 Communication File 3 31 Inputs amp Outputs File 3 35 Parameter Cross Reference by Name 3 39 Parameter Cross Reference by Number 3 41 About Parameters To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters
122. ta Group 3 9 otor NP FLA 3 9 otor NP Hertz 3 9 otor NP Power 3 9 otor NP RPM 3 9 otor NP Volts 3 9 otor OL Count 3 27 otor OL Factor 3 10 otor OL Hertz 3 10 otor Overload Fault 4 5 otor Type 3 9 otor Type Cflct Alarm 4 9 ounting Index 6 Clearances 1 2 Orientation 1 2 MOVs 1 15 Mtr NP Pwr Units 3 10 N NET LED 4 2 Non Resettable 4 1 NP Hz Conflict Alarm 4 9 0 Opening the Cover 1 1 Operating Modes 1 13 Operating Temperature 1 2 Operator Interface B 5 Output Current 3 8 Output Devices Cable Terminators A 1 Common Mode Cores A 1 Contactors A 1 Output Freq 3 8 Output Power 3 8 Output Powr F ctr 3 8 Output Voltage 3 8 Overspeed Limit 3 13 OverS peed Limit Fault 4 5 OverVoltage Fault 4 5 P Param Access Lvl 3 23 Parameter Changing E diting B 5 Descriptions 3 1 File G roup Parameter Organization 3 3 Linear List 3 3 Viewing B 5 Parameter Chksum Fault 4 5 Parameter Cross Reference by Name 3 39 by Number 3 41 Parameters Accel Mask 3 32 Accel Owner 3 33 Accel Time x 3 18 Alarm 1 Fault 3 28 Alarm 2 Fault 3 28 Alarm Clear 3 30 Alarm Config 1 3 30 Alarm x Code 3 30 Analog In x Hi 3 35 Analog In x Lo 3 35 Analog Inx Value 3 9 Analog Outl Hi 3 36 Analog Outl Lo 3 36 Analog Outl Sel 3 36 Anlg In Config 3 35 Anlg In Loss 3 35 Anlg In Sqr Root 3 35 Anlg Out Absolut 3 36 Anlg Out Config 3 36 Auto Rstrt Delay 3 20 Auto Rstrt Tries 3
123. tal Out 2 Common Min Load 10mA Digital Out 2 N O NOT Alarm Anlg CurrentIn 1 Isolated 9 4 20mA 11 bit amp sign 1320 Anlg Current In 1 124 ohm input impedance 329 Anlg Current In 2 Isolated 4 4 20mA 11 bit amp sign Anlg Current In 2 124 ohm input impedance 10V Pot Reference 2k ohm minimum 15mA maximum 10V Pot Reference load Reserved for Future Use 24V DC Drive supplied power for logic inputs 150mA maximum Load 3 25 Digitalln Common 26 24V Common Drive supplied powerfor logic inputs 150mA maximum Load 3 27 Digital In 1 Stop CF 115V AC 50 60 Hz 361 28 Digital In 2 Start Opto isolated 250V 366 Low State less than 30V AC 2 Digita na Jog High State greater than 100V AC 30 Digital In 4 Speed Sel 1 24V AC DC 50 60 Hz 24V AC DC 50 60 Hz 31 Digita In 5 Speed Sel2 Opto isolated 250V 32 Digital In 6 Speed Sel 3 Low State less than 5V AC 1 12 Installation Wiring I O Wiring Examples Input Output Connection Example 3 Potentiometer Potentiometer
124. tering used to boost Min Max 0 32767 voltage during Sensorless Vector Display 1 operation Autotune Default 3 Calculate Provides a manual or automatic method Options 0 Ready for setting IR Voltage Drop and Flux 1 Static Tune Current Ref which affect sensorless 2 Rotate Tune vector performance Valid only when 3 Calculate Torque Perf Mode is set to Sensrls Vect or SV Economize Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting IR Voltage Drop and Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required operate the drive in normal mode Used when motor cannot be uncoupled from the load Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the
125. ual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Note These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur Catalog Number Explanation The PowerFlex 700 catalog numbering scheme is shown on page P 5 Catalog Number Explanation COME STENT RETURN RUE RUP Drive voltage Rating Rating Endosure Him Docurrertation Brake Brake Resistor Resistor Emission commsit vo Code Type Code Type 20B 700 A User Manual A 20 70 N No Manual N Code Voltage Ph Type B 240VAC 3 SA Y Yes c 400VAC 3 SA or EE N No D 480vAC 3 SA 5 ns gje E 6OMAc 3 SA GLED Code w Brake IGBT 3 Full Nurreric LCD F 690VAC 3 SA Y Yes 4 Analog LCD 5 Prog Only LCD N NG Code Enclosure A IP 20 NEMA Type 1 Code Amps HP 1P1 11 0 5 2P1 21 LO 3P4 3 4 2 0 005 5 3 0 008 8 5 0 O11 11 75 014 14 10 22 15 Same method up to 999A See example below for 1000 amp Up 1K2 1200 940 Output current at 480V AC 60 Hz input Code Rating Not Filtered Code w Resistor Code Type o 1 Std Cod
126. urrent The amount of current that is in phase with the fundamental voltage component Flux Current The amount of current that is out of phase with the fundamental voltage component Output Voltage Output voltage present at terminals T1 T2 amp T3 U V amp W Output Power Output power present at T1 T2 amp T3 U V amp W Output Powr Fctr Output power factor Elapsed MWh Accumulated output energy of the drive Elapsed Run Time Accumulated time drive is outputting power MOP Frequency Value of the signal at MOP Motor Operated Potentiometer DC Bus Voltage Present DC bus voltage level DC Bus Memory 6 minute average of DC bus voltage level Values Defau in M spla efau in M spla efau in M spla efau in M spla in M spla U 0U T70Z 702 7002 efau in M spla efau in M spla u in M spla az co 2 a c U UvU UU ooz ooz ooz ooz ooz o S e t ax y ax 0 0 1 0 Read Only Maximum Freq 0 1 Hz Read Only Maximum S peed 0 1 Hz Read Only 0 0 Drive Rated Amps x 2 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only 0 0 Drive Rated Volts 0 1 VAC Read Only 0 0 Drive Rated kW x 2 0 1 kW Read Only 0 1 Read Only 10 0 429 496 729 5 MWh 0 1 MWh Read Only 10 0 429 496
127. vailable online at http www ab com certification ce docs Low Voltage Directive 73 23 EEC e ENS50178 Electronic equipment for use in power installations e EN60204 1 Safety of machinery Electrical equipment of machines EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance Installation Wiring 1 17 Essential Requirements for CE Compliance Conditions 1 4 listed below must be satisfied for PowerFlex 700 series drives to meet t
128. wire functions Digital In1 Sel Including 2 wire selections will cause a type 2 alarm page 4 8 1 2 3 4 Refer to the Attenti Important Progra e jon statement on page 1 9 for i mming inputs for 2 wire contro Common 24V Stop L O Start Ou lane dcad mportant bipolar wiring information deactivates all HIM Start buttons Examples show hardware wiring only Refer to page 1 10 for parameters that must be adjusted If desired a User Supplied 24V DC power source can be used Refer to the External example Neutral 115V Installation Wiring 1 13 Speed Reference Control Auto Sources The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select Digital Inputs Auto Manual digital inputs or reference select bits of a command word The default source for a command reference all speed select inputs open or not programmed is the selection programmed in Speed Ref A Sel If any of the speed select inputs are closed the drive will use other parameters as the speed command source Manual S
129. y Functions B 2 ALT Key Functions B 2 Ambient Temperature 1 2 Analog in Loss Alarm 4 8 Analog In Loss Fault 4 4 Analog In x Hi 3 35 Analog In x Lo 3 35 Analog Inputs Group 3 35 Analog Inx Value 3 9 Analog Outl Hi 3 36 Analog Outl Lo 3 36 Analog Outl Sel 3 36 Analog Outputs Group 3 36 Anlg Cal Chksum Fault 4 4 Anlg In Config 3 35 Anlg In Loss 3 35 Anlg In Sqr Root 3 35 Anlg Out Absolut 3 36 Anlg Out Config 3 36 Armored Cable 1 5 Assisted Start Up 2 3 Auto Mode 1 13 Auto Rstrt Delay 3 20 Auto Rstrt Tries 3 20 Auto Rstrt Tries Fault 4 4 Auto Manual Control 1 14 Modes 1 13 Auto Reset S tart 4 1 Autotune 3 11 AutoTune Aborted Fault 4 4 Auxiliary Input Fault 4 4 Before Applying Power 2 1 Bipolar Conflict Alarm 4 8 Bipolar Inputs 1 9 Bottom Plate Removal 1 6 Index 2 Break Frequency 3 12 Break Voltage 3 12 Bus Capacitors Discharging P 3 Bus Reg Kd 3 20 Bus Reg Ki 3 19 Bus Reg Kp 3 20 Bus Reg Mode A 3 19 Bus Reg Mode B 3 19 C Cable Entry Plate Removal 1 6 SHLD Terminal 1 4 Cable Length Motor 1 6 Cable Trays 1 6 Cables Power Armored 1 5 Insulation 1 5 Separation 1 5 Shielded 1 5 Type 1 5 Unshielded 1 5 Capacitors Bus Discharging P 3 Cassette 1 0 1 10 Catalog Number Explanation P 4 CE Conformity 1 16 Requirements 1 17 Checklist Start Up 2 1 Circuit Breakers Input 1 4 Clear Fault Owner 3 33 Clearing Alarms 4 7 Clearing
130. y permissible in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur Step Key s Example Displays To remove the HIM 1 Press ALT and then Enter Remove The ALT e Remove Op Intr c Remove HIM confirmation screen appears Press Enter to Disconnect Op Intrfc 2 Press Enter to confirm that you want to Port 1 Control remove the HIM 3 Remove the HIM from the drive To install the HIM 1 Remove power to the drive Connect HIM Important If you try to reconnectthe HIM to a running drive the drive will fault A AC Input Circuit Breakers A 1 Ground 1 3 Line Fuses A 1 AC Supply Source 1 2 Unbalanced 1 2 Ungrounded 1 2 Accel Mask 3 32 Accel Owner 3 33 Accel Time x 3 18 Access Panel Removal 1 6 Alarm amp Fault Types 4 1 Alarm 1 Fault 3 28 Alarm 2 Fault 3 28 Alarm Clear 3 30 Alarm Config 1 3 30 Alarm Descriptions 4 8 Alarm x Code 3 30 Alarms Analog in Loss 4 8 Bipolar Conflict 4 8 Decel Inhibt 4 8 Dig In Conflict 4 8 Drive OL Level 4 8 FluxAmpsRef Rang 4 9 ntDBRes OvrHeat 4 9 R Volts Range 4 9 xo Vit Rang 4 9 axFreq Conflict 4 9 otor Type Cflct 4 9 P Hz Conflict 4 9 Power Loss 4 9 Precharge Active 4 9 Sleep Config 4 9 Speed Ref Cflct 4 9 Start At PowerUp 4 9 UnderVoltage 4 9 VHz Neg Slope 4 9 Waking 4 9 Alarms Group 3 30 Index Alarms Clearing 4 7 ALT Ke

Adjustable Frequency AC Drive

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