Digital Gateway Controller
Contents
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3. when the loop 15 open while the diode 15 not detected A normal condition only exists when the diode is detected Rev 1 12 09 Manual 001445 6 LBANY DOOR SYSTEMS company of Albany International Corp Open Terminal 20 NO contact A momentary connection while the door is closed closing or stopped between limits will open the door This input is ignored during the opening cycle Close Terminal 21 NO contact A momentary connection while the door is opened or stopped between limits will close the door This input is ignored when the door is closed or during the opening cycle Stop Reset Terminal 23 NC contact A momentary loss of this connection will stop the door while it is opening or closing when the door was activated only by the Open or Close input This input can also he used as a remote reset for Alarm Conditions It will reset the system the same as the Open Jog Reset button Program 2 Terminal 24 NO contact This input has various functions that are explained in the Programming section of this manual The default function is the LOC command When a connection is present and the door is closed LSC on the Digital Gateway will be idle The message LOC will be on the display and no inputs will be active Removing the connection will return the Digital Gateway to normal operation Program 3 Terminal 26 NC contact This input has various functions that are explained in the Programming section
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5. LBANY DOOR SYSTEMS A company of Albany International Corp High Performance Doors Digital Gateway User s Manual 1080 Maritime Drive Port Washington WI 53074 975A Old Norcross Road Lawrenceville GA 30045 LBANY DOOR SYSTEMS company of Albany International Corp STATEMENT OF WARRANTY UltraSeries ONE YEAR WARRANTY ON MECHANICAL AND ELECTRICAL COMPONENTS e Albany Door Systems warrants to the original owner of the door that the mechanical and electrical com ponents will be free from defects in material and workmanship for a period of one 1 year from the date of shipment The warranty does not cover fuses bolts heat lamps sleeves and seals The warranty is void twelve 12 months following the shipment date of the door e Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by this warranty e Albany Door Systems will replace component parts covered by this warranty which are found to be de fective upon inspection by an Albany Door Systems representative Installation or use of parts other than those authorized by Albany Door Systems will void this warranty e This warranty covers material failure under normal wear conditions it does not cover damage caused by collision or other abuse of the product Adjustments made to the control panel or to the mechanical opera tion of the door without the authorization of Albany Door Systems wil
6. Close delay timer option is turned on and the PB1 input is activated while the Auto Close timer is counting down the A A Close delay timer will immediately take over If the Auto Photo DC or Program 3 input is activated while the Auto Close delay timer is counting down the timer will reset and start over when the activator is no longer activated If the door is open in a normal condition and the Auto input is activated the door will remain open when the Auto input is not present If another activator tries to close the door while the Auto input is on the door will remain open until the Auto input is not present 3 TIMERS The timers have a range of 0 99 seconds The timer will count down from the set value to 0 in 1 second intervals The factory default setting for each timer is 1 second The timers are set using the Up and Down arrow buttons described in the pushbutton section and the individual button for each timer The Digital Gateway should be in a normal state before set ting the timers display showing the cycle count and no activators activated The timers will count in one 1 second increments To set the timers push the button for the timer you want to set The display will show the present setting of that timer Use the Up and Down arrow keys to raise or lower the setting Releasing the arrow key will put the new setting into memory The display will show the selected timer for 4 sec onds or until another button is p
7. is or what it is about to do The relay can operate warning lights horns or signal an energy management system Only one of the three options available in Program 1 be selected at a time Common Formatting Options available in Program 1 Option 2 LSO On when the door is fully open off when the door is below the open posi tion Option 3 P1 dtc When the door is signaled to close output 7 will turn on and the Delay to Close timer dtC will start When the delay to close timer expires the door will close Output 7 will remain on until the door is completely closed Maxi mum time is 15 seconds 13 Manual 001445 Rev 1 12 09 Albany High Speed Operation Program 2 Input 24 This input can be used to place the Digital Gateway into an inactive condition operate the door manually or automatically or open the door to a height below fully open Only one of the Program 2 options can be selected at a time Common Formatting Options available in program 2 Option 1 P2 LOC When input 24 is on and the door 15 fully closed the Digital Gateway will go into an inactive condition No inputs will be able to activate the door The message LOC will be on the display Once the connection is removed from the input the system will be ready for normal operations This is the factory default program 2 setting and can be used to lock out the door Option 2 P2 SSA If this option is selected a manual automatic tw
8. it will take the door to open or close The A A Close Delay and Auto Close Delay timers should be set as re quired for proper closing of the door See Section 4 Setting the Timers Run the door Check the door for proper operation Check the motor rotation limits reversing edge breakaway kill switch timer settings etc Check all activators for proper operation 9 Manual 001445 Rev 1 12 09 Albany High Speed Operation 5 ALARM CONDITIONS Missing Connections COnnECt The Digital Gateway monitors the NC inputs on power up This alarm indicates one or more of the required NC inputs are missing The LED s for the missing input s and the display message COnnECt will blink Once the missing input s are connected the LED s will go off the display will change to the cycle count and the system will he ready for operation COnnECt Open Time exceeded OP 0 This alarm indicates that the open backup timer has expired before the door has fully opened The display message OP 0 and the LSO LED will blink Check the door for proper operation and reset the Digital Gateway Close Time exceeded CL 0 This alarm indicates that the close backup timer has expired before the door has fully closed The display message CL 0 and the LSC LED will blink Check the door for proper operation and reset the Digital Gateway Breakaway Kill Switch AJAr This alarm tells you the bottom bar on the door has been broken away
9. message Loop Terminal 29 Three Terminal Plug NO contact This input is used if a 12 vdc loop detector is used as an activator When something is present on the loop a contact in the detector will close This maintained connection will open the door if the door is closed closing or stopped between limits The door will remain open as long as the connection is present When the connection is removed the Auto close delay timer will count down and close the door The Auto close delay timer dEL will reset if another maintained connection is made while the timer is timing out It you require no closing delay set the timer to 0 This input operates the same as the Auto input terminal 14 7 Manual 001445 Rev 1 12 09 Albany High Speed Operation Priority of inputs Various inputs to the Digital Gateway have priority over other inputs The following paragraphs explain how some inputs affect others If any other input is activated while the door is being opened by the Auto input the new input will be ignored If the Auto input is activated while the door is being opened by the PB1 or Open input the Auto input will become the main activation If the RE Close Stop or Program 2 inputs are activated while the Auto Close delay timer is counting down these inputs are ignored If the PB1 or Open input is activated while the Auto Close delay timer is counting down the new input will immediately take over If the
10. of this manual The default function is Photoeye AC A loss of this connection while the door is closing will immedi ately reverse the door to the open position and remain open as long as the connection is lost After the obstruction is removed the door will remain open until it is closed by a non automatic activator if it was originally opened by a non automatic activator A A PB1 or Close The door will close auto matically if it was originally opened with an automatic activator Auto or PB1 A A with A A close de lay timer on If the photoeye is activated while either close delay timer is timing down the timer will reset and resume timing down after the photoeye beam is cleared The photoeye input is inactive while the door is closed or opening LSB Breakaway Kill Switch Terminal 27 NO contact The breakaway kill switches are connected to this input If the door is broken out of the side col umns it will cause a momentary connection to terminal 27 The door will stop and not operate until the system is reset The display message and the LSB LED will blink To reset the system first bring the bottom bar and door panel to the front of the side columns Then repeatedly and mo mentarily tap the Open Jog Reset button on the Digital Gateway to bring the bottom bar above the black retrack flaps where the door panel is reset into the side columns Press the Close Jog button when the door panel is in position to clear the Ajar
11. switch the timer will time out and close the door For no closing delay set the timer to 0 Settings and messages for this timer will be displayed as ACL plus time Using this timer is optional It is turned on with the A A Close Delay Option button The LED above the button will be on when the timer is on To operate the door manually with the A A or PB1 connection this timer should be off Auto Close Delay Timer This timer delays the closing of the door when it is opened by an Auto input activator terminal 14 or 30 After the connection is removed and the door has reached the open limit switch the timer will time out and close the door For no closing delay set this timer to 0 This timer is always on Settings and messages for this timer will be displayed as 4 START UP PROCEDURES Install the door following the procedures outlined in the door installation manual Make all the necessary electrical connections Follow the electrical schematic shipped in each doors control box The schematics shown in this manual are for informational purposes only See Section 2 for a description of the various inputs to the Digital Gateway Turn on the power If any required NC connections are missing the display message COnnECt and the missing input LED will blink Once the connection is made the LEDs will go off and the sys tem will be ready for operation Set the timers as required The backup timers should be set 1 2 seconds longer than
12. 4 LBANY DOOR SYSTEMS company of Albany International Corp 2 INPUTS Inputs Note the standard inputs operate on a 24 VAC and should be contact closure or NPN open col lector only RC networks MOV s or noise suppression devices allowing leakage current may cause the inputs to become active and should be removed Input 15 and 30 are 12V DC only Terminal 29 and 31 provide DC power connection point for these devices Limit Switches Terminals 8 amp 9 NC contact Once the door has started it will move until it is shut off by one of the limit switches or a backup timer The LSO LED will be on when the door has reached the full open position The LSC LED will be on when the door has reached the full close position PB1 Pushbutton Terminal 11 NO contact The pushbutton on the control box is connected here Pushing the button a momentary connection while the door is closed closing or stopped between limits will open the door Pushing the button while the door is in the full open position will close the door The PB1 input can be converted to auto matic closing Refer to the section on setting the timers The PB1 input works the same as the input terminal 12 5 Manual 001445 Rev 1 12 09 Albany High Speed Operation Alternate Action Input Momentary Contact Activators Terminal 12 NO Contact A momentary connection while the door is closed closing or stopped between limits will open the door A
13. 9 TABLE OF CONTENTS Albany High Speed Operation 10 11 11 Program Options Optional Programs Control Panel Layout One Speed Motor Wiring Schematic Two Speed Motor Wiring Schematic Georgia Facility 975 A Old Norcross Road Lawrenceville GA 30045 Phone 770 338 5000 Fax 770 338 5024 Toll Free 800 ALBANY Rev 1 12 09 Wisconsin Facility 1080 Maritime Drive Port Washington WI 53074 Phone 262 268 9885 Fax 262 268 9895 Toll Free 866 387 7222 Manual 001445 11 12 12 13 16 17 LBANY DOOR SYSTEMS company of Albany International Corp 1 EXPLANATION OF DIGITAL GATEWAY CONTROLS For Ease of Wiring The Digital Gateway has plug in terminal strips along the left side of the unit The power output and input connections to the Digital Gateway are made through these terminal strips Input Status LED s are located next to each available input These lights will show the status of the activator safety device or other input connected to the controller The light will be on if the input has been activated If the input requires a normally open NO contact the LED will light when the contact closes If the input requires a normally closed NC contact the LED will light when the contact opens In an alarm condition the LED connected to the input causing the problem will blink Pushbuttons This pushbutton jogs the door open It is also the reset for alarm
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15. The display message AJAr and the LSB LED will blink To reset the system first bring the bottom bar and door panel to the front of the side columns Then repeatedly and momentarily tap the Open Jog Reset button on the Digital Gateway to bring the bottom bar above the black retrack flaps where the door panel is re set into the side columns Press the Close Jog button when the door panel is in position to clear the Ajar message Reversing EdGE This Alarm indicates that the reversing edge connection input 17 is missing The Digital Gate way continuously monitors the connection If the connection is missing for 2 seconds or more the door will remain open the display message Edge and the REV EDGE input LED will blink Recon nect the input and reset the Digital Gateway The message EdGE will be displayed but will not blink if the reversing edge was activated The door will then reverse to the open position Rev 1 12 09 Manual 001445 10 LBANY DOOR SYSTEMS company of Albany International Corp 6 NON ALARM CONDITIONS HELLO Safe Start Up When power is applied to the Digital Gateway the door will not move regardless of the status of any activator The display will read HELLO The system will reset and be operational with any activa tor change This will also occur if the Digital is reset with the Open Jog Reset button Stop input HELLO EdGE Reversing Edge Tripped The mess
16. age EdGE will be displayed if the reversing edge is activated The door will reverse to the open position To reset the system and close the door use the PB1 A A or Close input To reset The system and leave the door open use the pe Jog Reset button or the Stop input EdGE LOC Idle State This message will be displayed when input 24 is activated the door is fully closed on the closed limit switch and the Digital Gateway programmed for LOC This feature pertains to settings com manding the door to stay locked closed for security purposes The Digital Gateway will be inactive and no inputs will operate the door LOC 7 POWER The Digital Gateway operates at 24 volts ac Power is connected to terminals 1 amp 2 Terminal 1 is 24 vac hot terminal 2 is 24 vac neutral and terminal 3 is ground 8 OUTPUTS The 3 triac outputs of the Digital Gateway share a common power source which is terminal 4 Terminal 4 is internally connected to the 24 vac power source Terminal 5 is the open output supply ing power to the open contactor Terminal 6 is the close output supplying power to the close contac tor Terminal 7 is the Program 1 output It can be used to power a relay which can be used for a vari ety of things See the programming section An RC network and MOV are connected across each output for noise suppression An external MOV is recommended across any contactor coil or sole noid coil The maximum rating for each output is 1 amp induc
17. articular program Each sub menu will be identified by the program number and option code For programs 1 and 2 only one option can be selected Scroll through the options using Press to select the option displayed This will return ou to the main program menu Rev 1 12 09 Manual 001445 12 LBANY DOOR SYSTEMS company of Albany International Corp For the remaining programs use to scroll through the options Use a and gt 10 set the time or option to return to the main program menu after all the selections are made When a timer is associated with an option the display will show the code for the option and the timer setting Use 7 keys to the timers Use the 89 to return to the OPEN CLOSE main program menu When all options have been selected press and buttons to leave the program mode The Digital Gateway is then ready for operation 11 OPTIONAL PROGRAMS Note The Digital Gateway has one programmable output output 7 two programmable inputs input 24 amp 26 and various other program options built in A description of each available program follows See Section 11 for programming instructions Program 1 Output 7 This output can tell you if the door is not closed fully open or about to close When output 7 is turned on 24 vac will be available at terminal 7 This power can be used to turn on a 24 vac relay which can indicate where the door
18. conditions once the fault causing the alarm has been corrected It is not operational when the door is being controlled by any activator This button is functional while the Digital Gateway is in the Ajar or Edge alarm condition Indicates the door is on the open limit switch 3 Manual 001445 Rev 1 12 09 Albany High Speed Operation This pushbutton jogs the door closed It is not operational when the door is being controlled by any activator The close jog button is functional while the Digital Gateway is in the Ajar or Edge alarm condition a The 7 digit display shows timer settings alarm conditions door functions program settings and the number of door cycles The number of close cycles is permanent even with the loss of power CLOSE AUTO These pushbuttons used to choose timer for changing the preset value They can also be used to set various program options Refer to the timer and programming sections of this manual 5 These pushbuttons used to change the preset value of the selected timer The up arrow will increase the setting The down arrow will decrease the setting In the program mode the arrows are used to set various program options Display Message Explanation The front of the Digital Gateway gives an explanation of the various display messages It also lists actions required to solve the problems indicated by the Digital Gateway display Rev 1 12 09 Manual 001445
19. l void this warranty e PARTS AND ASSEMBLIES sold separately by Albany Door Systems that fail due to defects in material or workmanship within ninety 90 days from the date of shipment will be replaced under warranty pro vided installation has been carried out in accordance with all Albany Door Systems procedures This warranty is limited to providing a replacement part only This warranty does not cover freight special charges or any costs associated with the installation of the replacement part e This warranty shall be void in its entirety if the failure of any product shall be caused by any installation operation or maintenance of the product which does not conform with the requirements set forth by the seller in the applicable product manuals or is in the result of any cause other than a defect in the material or workmanship of the product e Albany Door Systems shall not be responsible for any other losses or damages due to the operation of any door or parts covered by this warranty e No other oral or written representation made by Albany Door Systems or its agents are a part of this THE ABOVE SET FORTH WARRANTY IS SELLER S SOLE WARRANTY SELLER MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED AND ALL IM PLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE HERBY DISCLAIMED BY SELLER AND EXCLUDED FORM THIS AGREEMENT 1 Manual 001445 Rev 1 12 0
20. ll reset and resume timing down after the photoeye beam is cleared The photoeye input is inactive while the door is closed or opening Reversing Edge Terminal 17 NC contact A momentary loss of this connection while the door is closing will immediately reverse the door to the open position The door will remain open and the Digital Gateway display will read Edge until the system is reset To reset the system and close the door activate an A A activator the push but ton PB1 on the enclosure or the Close input The system will reset and the door will close To re set the system and leave the door open activate the Stop input or push the Open Jog Reset button on the Digital Gateway The system will reset and the door will remain open This input is inactive when the door is opening or when the door 15 closed on the close limit switch A loss of this con nection for 2 seconds while the door is open LSO on will keep the door from closing This is an alarm condition The display message Edge and the Reversing Edge LED will blink To reset the system the connection must be made again Then push the Open Jog Reset button or the Stop in put Refer to the section on Alarm Conditions for more information This is a failsafe NC connection The Digital Gateway terminal 17 input looks for a diode in se ries with the reversing edge sensing loop This input is considered activated when the loop is shorted and considered to be not connected
21. lose Jog This option converts the Close Input input 21 to constant pressure jog On CLJ OFF operation The door will only close while the input is activated Option 2 Open Jog This option converts the Open Input input 20 to constant pressure jog OPJ On OPJ operation The door will only open while the input is activated OFF Option 3 Reverse The Digital Gateway is programmed to immediately reverse the door if Delay rdt 00 an activator or safety input is operated while the door is closing This option can be used to delay the reversal of the door If the A A Auto or Open input is activated while the door is closing the reversal will be delayed by the time set on the Reverse Delay timer The door will stop the Reverse Delay timer rdt will time out and the door will then open Reversals due to the photoeye or reversing edge inputs will not be delayed The maximum setting is 15 seconds The factory default setting is 0 which disables the timer Option 4 Loop Call This option will delay the opening of the door when it is opened by the Delay LPt 00 Loop input This can be used for cross traffic situations Traffic crossing in front of the door will not remain on the loop long enough to open the door but traffic approaching the door will activate the door When the Loop input is activated while the door is fully closed the Loop timer will count down and then open the door If the Loop input returns to the normal inac
22. momentary connection while the door is the full open position will close the door The input can he converted to automatic closing Refer to the section on setting the timers Typical acti vators include pull cords pushbuttons or radio controls This input works the same as the PB1 in put Auto Inputs Terminal 14 Maintained Contact Activators Terminal 14 NO contact A maintained connection while the door is closed closing or stopped between limits will open the door The door will remain open as long as the connection is present When the connection is re moved the Auto Close Delay Timer dEL will count down and close the door The Auto close delay timer will reset if another maintained connection is made while the timer is timing out If you require no closing delay set the timer to 0 Typical activators include floor loops and motion detectors Photoeye Terminal 15 NC contact A loss of this Connection while the door is closing will immediately reverse the door to the open position The door will remain open as long as something 15 in the path of the photoeye beam After the obstruction is removed the door will remain open if it was originally opened by a non automatic activator A A PB1 or Close The door will close automatically if it was originally opened with an automatic activator Auto or PB1 AA with A A close delay timer on If the photoeye is activated while either close delay timer is timing down the timer wi
23. nnected into input 24 and another limit switch Passage Limit LSP connected to input 26 Using the activator connected to input 24 would open the door to the Passage Limit Other activators would open the door completely When input 24 15 activated while the door is fully closed it will open until it reaches the Passage Limit switch connected to input 26 When input 24 is activated again the door will close If the A A Close De lay timer is used the door will open until it reaches the Passage limit switch then the A A Close Delay timer will time out and close the door If the input is activated while the door is closing the door will open until it reaches the OPEN or Passage limit switch Rev 1 12 09 Manual 001445 14 LBANY DOOR SYSTEMS company of Albany International Corp Program 3 Input 26 This program option will not appear in the Program Menu These options are set through factory defaults or by other program options Photoeye AC This input will operate the same as the photoeye input described in Section 2 except it would be used for AC photoeyes This is the factory default setting Passage Limit Switch LSP This option is turned on when the Passage Entry Position option is turned on The Passage Limit switch is connected to this input When the door reaches the Passage position after it is opened by input 24 this input will be activated and the door will stop Common Formatting Programming Options Option 1 C
24. o position selector switch can be connected to input 24 When the switch is in MAN position there is no connection at terminal 24 the A A and Auto Close delay tim ers are disabled The Auto and Loop inputs are inactive when the door is closed but will reverse the door if it is closing or hold it open when it is fully open When the switch is in the AUTO position there is a connection at input 24 the A A Close Delay timer will turn on and all inputs will oper ate normally This option allows you to operate the door manually or automatically Option P2 SSb This option operates the same as the MAN AUTO option described in Option 2 except in the Auto position the Open and Close inputs are inac tive Option 4 P2 Pet When this option is used the door may be activated to a partially open position with input 24 other activators connected to other inputs will open the door fully When input 24 is activated the door will open and the Pas sage timer PEt will begin counting down When the Passage timer ex pires the door will stop Activating this input again will close the door the A A Close Delay timer is on when the door is opened with input 24 the door will open until the Passage timer reaches zero Then the A A Close Delay timer will time out and close the door Option 5 P2 PEP When this option is turned on Program 3 Option 2 will also be turned on These 2 options allow you to open the door partially using an activa tor co
25. tivated state while the timer is counting down the door will not open and the system will return to the normal state If the Loop input is activated while the door is closing the door will immediately reverse to the fully open Position The maximum setting 15 15 seconds The factory default setting is 0 seconds which disables the timer Option 5 Program This option can be used to reverse the required logic for some of the in 5 Reverse Input puts The required contact arrangement can be changed from normally Logic closed NC to normally open NO The inputs that can be changed are Open Limit LSO 8 Close Limit LSC 9 Photoeye DC Pdc 15 Reversing Edge rE 17 Stop StP 23 Program 3 PG3 26 and Breakaway Limit LSb 27 Option 6 Program This program option is set for factory use It requires an additional three 6 digit security code If accidentally in program 6 press the Set button to re turn to the main menu 15 Manual 001445 Rev 1 12 09 Albany High Speed Operation 12 CONTROL PANEL LAYOUT Enclosure View Panel View gm O 1 coir GE je a DE Rev 1 12 09 Manual 001445 16 ved X ss lt 12 0035 9 CX _ OVA 09 VA 09 JOWJOJSUBI 01 U09
26. tive continuous Power Outputs 11 Manual 001445 Rev 1 12 09 Albany High Speed 9 REPLACEMENT Operation If the Digital Gateway ever requires replacement turn off the power remove the plug in terminal blocks and remove the existing Digital Gateway from the control box Install the replacement and reconnect the plug in terminal blocks making sure the numbers on the terminal blocks correspond with the terminal numbers on the Digital Gateway Turn on the power reset all timers and program options as required 10 PROGRAM OPTIONS There are 6 program menus and their submenus available You will use the arrows the button and button to select and set the program options shown on the display To enter into the programming mode press and hold both and buttons for three seconds The display will change to 000 To continue the programming mode enter the three digit security code Consult the factory for the code The first left digit will blink Press gt raise or lower the value of the first digit After the first digit is set press to move to the next digit Repeat the same process for all three digits of the security code then press to enter the program mode Once you have entered the program mode the display will show the various program menus AUTO CLOSE Press 88 to scroll through the programs After you find the program you wish to change Press to enter the sub menu for that p
27. ushed Below shows the setting of the Close Delay backup timer Open Backup Timer This is the back up timer for the opening of the door This timer will stop the door if it does not reach the open limit switch in the time set When the time has been exceeded the display message OP 0 and the LSO and LSC LEDs will blink until the system has been reset To test the system determine the reason the door didn t make it to the limit switch and correct the prob lem Then reset the Digital Gateway by pressing the Open Jog Reset button or Stop button This timer should be set to 1 or 2 seconds longer than it takes the door to open It will count down as the door is opening Settings and messages for this timer will be displayed as Rev 1 12 09 Manual 001445 8 LBANY DOOR SYSTEMS company of Albany International Corp Close Backup Timer This is the backup timer for the closing of the door It functions the same as the open backup timer When the time has been exceeded the display message CL 0 and LSO and LSC LEDs will blink until the system has been reset This timer should be set 1 to 2 seconds longer than it takes the door to close Settings and messages for this timer will be displayed as Alternate Action A A Close Delay Timer This timer delays the closing of the door when it is opened by an A A activator or PB1 terminal 11 or 12 After the A A or PB1 connection is removed and the door has reached the open limit
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