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1. LL Fig 15 APR 2200ALW differential pressure transmitter with two remote diaphragm seals examples Fig 16 APR 2200ALW differential pressure transmitter with direct and remote diaphragm seal examples DTR APC APR ALW 03 ENG 59 C1 Fastening a pipe 110 Fastening to a wall cl Fig 17 Example how to install the APC APR transmitter C1 60 DTR APC APR ALW 03 ENG Flg b Fig a 194 2 Ww a k 5 rx f z oj z 5 i Ha I dL re Om T i i i i i Fig c i i a 091 Adapter for 51 valve manifold or 2 M i steel impulse lines 1 i i i i FOE 1 28 i i 2otw I 54 n 4 1 4 NPT M8x10 i 1 257 521 I 7
2. a fy B m STVNIWYAL I A RS 1 Mounting bracket p 1 LL 131 F 09 4 holes 27 4 holes _ spacing of holes 38x38mm M x P l ic Do z Fo ic SEM po L do 25m unt pe gt 4 71 34 5 Transmitter Sensor working temperature 40 80 C working temperature 40 100 C 66 67 68 Fig 24 An example of the differential pressure transmitter APR 2200ALW L C1 66 DTR APC APR ALW 03 ENG M20x1 5 or G1 2 Moving M20x1 5 i nut or G1 2 I Moving nut I l l rm Impulse line l Pmax 10 MPa Marerials P235T1 PN R35 SO 1 4301 304 S Ordering code Impulse line S or SO g IM20x1 5 61 2 8 ERN E _ M20x1 5 G1 2 4 1 Siphon tube 4 Pmax 25 MPa Zi ona 1 gt 1 300 20 1 5 G1 2 Connector to weld Marerials Marerials P235T1 R35 50 Sma 13CrMo4 5 PN 15HM SO 1 4301 304 5 1 4404 3161 5 Ordering code Ordering code Y Siphon tube S or SO T RedSpaw Sor SO 20 1 5 or G1 2 M20x1 5 or 61 2 Fig 25 Additional equipment for fit
3. user s seal Fig 1c APC 2000ALW in MID application Sealed up transmitter C1 22 DTR APC APR ALW 03 ENG Appendix MID 9 APC 2000ALW in MID application Alarms Pressure transmitters in MID version alarm exceeding of the limits of measuring ranges lower and upper by flag the output signal HART and information respectively o u E r or u n d E r in place of the first process variable transmitter display Other alarms work at 10 3 this User Manual DTR APC APR ALW 03 ENG 10 Verify of the pressure transmitter in its workplace To verify the correct functioning of the transmitter at its workplace should be used a HART system diagnostic tool implemented to transmitter For this purpose is need _ converter HART RS 232 or other for example HART USB Bluetooth Converter _ PC with Windows XP or higher with at least 512 MB of RAM Report 2 APLISENS software A computer with a converter must be connected to the transmitter as shown in Figure 2a or 2c for the load resistance Ro lt 240 Q see User s Manual DTR APC APR ALW 03 ENG p 16 Drawings After starting Report 2 program read data from the transmitter Installation parameters and current parameters of the transmitter are recorded in the tabs of the Report 2 And so in _ Identification tab read the identity data of the transmitter _ Basic parameters tab check the measuring range pressure unit and time constant _ Process Variables tab
4. o 1 2 T APC 2000ALW LSG 25 S APC 2000ALW LSG 25 55 E Submersible sensor Submersible sensor EE sensor specification according to sensor specification according to data sheet for SGE 25S data sheet for SGE 25 APC 2000ALW LSG 25S Titan Submersible sensor sensor specification according to data sheet for SGE 25S Titan Fig 22 APC 2000ALW LSG smart level transmitters C1 64 DTR APC APR ALW 03 ENG 133 SLIn x er ee 1 4 holes 27 spacing of holes 38x38mm N E 1 1 EES EL AER 025 APC 2000ALW LM Transmtter with M type sensor 18 132 18 Z lt b E Hg T Ul 2 i p En L 4 ae Mounting bracket pc 225 pe d APC 2000ALW LSP Transmtter with SP type diaphragm seal Fig 23 APC 2000ALW LM amp APC 2000ALW LSP smart pressure or level transmitters 65 DTR APC APR ALW 03 ENG
5. barrier resistance 13 5V DC for Version SC and Version SC SA C1 13 DTR APC APR ALW 03 ENG Appendix Exi ATEX 6 How to connect Ex transmitters APC APR The transmitter and other devices in the measuring loop should be connected in accordance with the intrinsic safety and explosion safety regulations and the conditions for use J in dangerous areas Failure to observe the intrinsic safety regulations can cause explosion and the resulting hazard to people Hazardous area Safe area Ex Milliammeter ss Ro gt 2400 a Ex power supply see p 5 2220 Aplisens KAP 03Ex Communicator To measure the current in the transmitter without disconnecting the signalling circuit connect a milliammeter to transmitter terminals TEST TEST In hazardous areas connections qd to the control terminals must be made using only instruments which are permitted to be used in such areas The transmitter is equipped in additional communication resistor RD 2400 During normal operation terminals SIGNAL and TEST gt are shorted RD resistor is used when you wish to communicate with the transmitter locally from its terminals and Ro lt 2400 Terminals SIGNAL and TEST gt must be opened If the temperature of the medium exceeds Ta then suitable separators such as membran
6. 1 068 1404 mm H20 2 Calculate the value of the end of the range as follows Himmi XPmax 3000 x 1 2 1 068 396 mm H20 3 Set the zero point of the transmitter with the diaphragm seals positioned at the same level Install the transmitter its working position Make the electrical connections to the transmitter pro viding for the possibility of using HART communication at C1 43 6 Connect the KAP 03 communicator identify the transmitter and select the configuration function 7 On the configuration menu select Reranging proce dure 8 On the menu a change the measurement units to mm H20 at 4 C b enter the calculated values for the start 1404 and end 396 of the range When the transmitter has been configured in this way it is ready to be used to carry out the given measurement task Note If it is possible to fill the space between the seals with a liquid whose density corresponds to the start of the measurement range the start of the range of the trans mitter can be set using regulated pressure Measurement of phase boundary The height of the phase boundary of liquids of different densities is determined by measuring the average density of the medium between the seals Example Calculate the measurement range start and end points for an APR 2200 transmitter configured to measure phase boundary height in the range 0 1000 mm betw
7. 2 97 161 5 Fastener C2 for fitting differential pressure transmitters with C type connection to a 2 pipe or to a wall see catalogue cards Fitting accessories Fastener C2 for fitting differential pressure transmitters with a valve manifold to a 2 pipe see catalogue cards Fitting accessories 5 a OY ES lt gt Sy A d 5 f E e 95 sp Sy T AN E 5 _ 192 L 223 260 Fig 14 Example how to install the APR 2000ALW transmitter with valve manifold to a 2 pipe C1 58 DTR APC APR ALW 03 ENG S TK type tube flanged remote diaphragm seal CA 77 S PK type flush flanged remote diaphragm seal S CompK P type or S CompK GP type or A H S CompK 51 type remote diaphragm seal G1 2 M20x1 5 P type GP type oE E 1 1 S DINK type remote diaphragm seal 250 265 280
8. Communication with the transmitter to check its configuration parameters is carried out via HART transmission protocol and signal of 4 20mA For this purpose KAP 03 KAP 03Ex communicator HART RS232 converter or HART USB Bluetooth Converter APLISENS or another converter PC computer and Raport 2 programme be used Resistance for communication HART min 2400 Load resistance UsupIV 12V 0 0225A The maximum length of the connection cable 1500m Value of the minimum supply voltage transmitters in standard version should be calculated from 12 0 0225 Ro V Ro is a total resistance of the measuring line current loop For other versions of transmitters insert lower supply voltage specified in the table above C1 25 DTR APC APR ALW 03 ENG Umin f Ro with backlighting f Ro without backlighting a 52 10 9 250 500 750 1250 1500 1750 250 500 750 1250 1500 1750 Safe working area for normal transmitter grid upper colour area Output updating time 500ms Additional electronic damping 0 60s 5 1 2 APC APR Construction materials Diaphragm seal for APC Stainless steel 1 4404 1 4435 316L PED version or Hastelloy C276 Diaphragm seal for APR Stainless steel 1 4404 1 4435 316L PED version or Hastelloy C276 Sensing module Stainless steel 1 4404 316L Liquid filling the interior the sensing module Silicone oil chemically inactive
9. use of pressure transmitters in the MID version is necessary to use the DTR APC APR ALW 03 ENG together with MID Appendix in situations of ambiguous interpretations of text connected with installation and service of transmitters made according to MID version the final resolution is as written in MID Appendix 2 APC 2000ALW transmitters in MID version Inscriptions APC 2000ALW transmitters made for MID applications have a rating plates on which there are at least given below information QPLISENS penema CE www aplisens pl 48 22 814 07 78 ie smart pressure transmitter type APC 2000ALW XX MPa CO Prax MPa tamb min 25 C t amb max 55 C 8 Usupl VDC gt gt output 4 20mA DC HART Ser No Year of production IP 66 Mat version in accordance with EN 12405 1 42 2010 Part s Certificate No 2 2 ATEX cerificates designation Exi or Exd An APC 2000ALW transmitter for MID applications distinguishes from the other applications by information at rating plate that is made in accordance with EN 12405 1 2005 A2 2010 and is written a Number of Parts Certificate In place of the XX in the transmitter type is given the type of connection to the pressure installation Units of pressure on the rating plate of bars and MPa are used interchangeably 3 APC 2000ALW transmitters in MID version Application 3 1 Pressure Transmitters
10. The cutoff function will be implemented to 5 of set range with pressure increase and to 4 8 of set range with a pressure decrease 10 3 Alarms Alarms signal exceeding the limits of the transmitter correct operation or non functioning some of its components Menu of APC APR transmitters contains the following alarms HART modem error ADC error error of A D converter EEPROM error error of the oscillator DS33 error check the correctness of floating point calculations Errors reveal themselves by issuing in the transmitter current line 22mA high alarm or 3 6mA low alarm and signalling an error code on the display Alarm current in the output transmitter line of 3 6 low or 22mA high can be set using the Raport 2 configuration program or the currents alarm settings in transmitter should be agreed with the producer Exceeding of the basic pressure range of over 50 is indicated on the transmitter display by code E0256 and alarm current in the measuring line exceeding of the measuring ranges in MID pressure transmitters is described in MID Appendix C1 46 DTR APC APR ALW 03 ENG 11 INSPECTIONS AND SPARE PARTS 11 1 Periodic service Periodic inspections should be made in accordance with the regulations to which the user is subject During inspection the pressure connectors should be checked for loose connections and leaks the electrical connectors should be checked with regard to tightness and the state of the gaskets c
11. check the current parameters of the transmitter measuring _ Write protection tab check the setting of current lock before entries Transmitter Status tab check the current status of the transmitter its analog and digital outputs status with the marked exceeded errors of measuring range or errors of particular blocks of the transmitter if they would existed Transmitter verify in the workplace should make a worker who is trained in the handling of measuring electrical installations in explosive environments 11 APC 2000ALW in MID application Repair calibration Transmitters repair should be performed by the manufacturer or the manufacturer s authorized repair shops The procedures of handling after transmitters repairs should be in accordance to the provisions of the country where transmitters are operating C1 23 DTR APC APR ALW 03 ENG VI FEATURES INSTALLATION AND MAINTENANCE OF TRANSMITTERS 1 INTRODUCTION 1 1 This Manual is intended for users of APC 2000ALW smart pressure transmitters APR 2000ALW APR 2200ALW APR 2000GALW APR 2000ALW L APR 2200ALW L_ smart differential pressure transmitters APR 2000YALW smart level probe APC 2000ALW L smart level transmitter and their intrinsic safety versions containing the data and guidelines necessary to understand the functioning of the transmitters and how to operate them It includes essential recommendations concerning installation and use as well as emergency procedures
12. Appendix Exd IECEx Because of the transmitter damage possibility the ambient temperature should not allowed to become higher than 80 C even when there is no explosion risk way Damage estimation and repair possibility may be assessed by the manufacturer or another j It is not permitted to repair or otherwise interfere with the transmitter s electrical circuits in any authorized party only In danger zone don t unscrew transmitter covers and don t change the display position or its back lighting 6 The electrical connection way of transmitter s series APC 2000ALW XX APR 2000ALW XX APR 2200ALW XX and APR 2000Y ALW XX in Exd version According to the p 6 DTR APC APR ALW 03 ENG Appendix Exd ATEX Special conditions for safe use Permissible gap of joint marked in documentation by L4 is smaller than this was defined in norm IEC 60079 1 2006 ed 5 and cannot be greater than passed value on Fig 20 As the replacing elements can be used only those specified in the descriptive documentation C1 10 DTR APC APR ALW 03 ENG 1 APPENDIX Exi ATEX 5 APC 2000ALW PRESSURE TRANSMITTER APR 2000ALW APR 2200ALW APR 2000GALW APR 2000ALWIL APR 2200ALW L DIFFERENTIAL PRESSURE TRANSMITTERS APR 2000YALW LEVEL PROBE APC 2000ALW L LEVEL TANSMITTER Ex VERSION in accordance with ATEX directive 1 Introduction 1 1 This Appendix Exi ATEX applies to transmitters of types APC 2000ALW APR 2000ALW APR 2200ALW
13. back lighting off jumper in circular position back lighting on Fig 5 Back lighting jumper view at transmitter electric board unit display back side C1 53 DTR APC APR ALW 03 ENG M20x1 5 Fig 6a M type connector Fig 6b Socket for M type connector with M20x1 5 thread M20x1 5 diaphragm seal Fig 7a P type connector Fig 7b Socket for P type connector with M20x1 5 thread L TOP diaphragm seal Fig 8a CM30x2 type connector Fig 8b Socket for Fig 8c Socket for with flush diaphragm CM30x2 type CM30x2 type connector with M30x2 thread connector Sealing teflon Order code Socket CM30x2 The ring in Fig 8c has to be welded in place with the word TOP upwards Fig 6 M type connector with M20x1 5 thread Fig 7 P type connector with M20x1 5 thread Fig 8 CM30x2 type connector with flush diaphragm with M30x2 thread DTR APC APR ALW 03 ENG C1 54 24 55 1 5 S Fig 9b Socket for G1 2 type connector Fig 9a G1 2 type connector with G1 2 thread Sealing teflon O ring a eo Q Fig 9c CG1 2 type connector Fig 9d Socket for with flush diaphragm 1 2 type connector Order code Socket CG1 2 with G1 2 thread Sealing teflon 33 2 x 36 4 x 1 8 O33 5 02 41 6kt Fig 9f Socket for Fig 9e CG1 type connector
14. menu setting and move the decimal point respectively to the right FACTOR Back to factory settings removing of current and pressure calibrations RESET Reboot your transmitter MID WP Blocking records change the parameters associated with transmitter metrology ON Switch on blocking OFF Switch of blocking 10 2 5 2 Local Menu error reports During executing in Local Menu some functions LCD2 announcement can be displayed on the screen The error displaying evidences about no realization of command of Local Menu The shortened description of errors announcements is showed below ERR L07 ERR 109 ERR L10 ERR L14 ERR L16 WNG L14 in write protected mode Error will ensue out when we try to change setting in Local Menu but transmitter is protected before recording To make the change of setting with Local Menu using transmitter has to have the included service of Local Menu as well as Switched off protection before record These parameters modification is possible by using KAP 03 communicator Raport 2 program or software using library EDDL default setting Local Menu service switched on protection before record switched off applied_process_too_high Error will ensue out when given parameter pressure will be too high Zeroing or the range setting verifying is necessary applied_process_too_low Error will ensue out when given parameter pressure will be too low Zer
15. solidification of the medium Action of a hard object such as a screwdriver on the diaphragm Usually in such cases the symptoms are such that the output current falls below 4mA or rises above 20mA and the transmitter fails to respond to input pressure 11 4 Spare parts Parts of the transmitter which may be subject to wear or damage and require replacement cover gasket Other listed parts due to the specific features and requirements of explosion protected devices may be replaced only by the manufacturer or by a firm authorized by the manufacturer 12 PACKING STORAGE AND TRANSPORT The transmitters should be packed singly or in sets in such a way as to protect them from damage during transportation The transmitters should be stored in multiple packs under cover in a place free of vapours and reactive substances with temperature and humidity not exceed the limits specified in p 5 2 2 for APC or p 5 3 3 and 5 4 2 for APR Transmitters with uncovered diaphragm or seal connectors stored without packaging should have covers to prevent damage to the diaphragm During transportation the transmitters should be packed and secured so as to prevent them from shifting Any means of transport may be used provided direct atmospheric effects are eliminated 13 GUARANTEE The manufacturer reserves the right to make constructional and technological changes which do not lower the quality of the transmitters C1 47 DTR APC
16. 0 20 example shown below Intrinsically safe transmitter marked Mb turn off if there is risk of an explosive atmosphere Zone 0 Zone 1 or 2 Safe area L Hn Pressure transmitter LII or differential pressure transmitter C1 8 DTR APC APR ALW 03 ENG Appendix Exd IECEx 3 Identifying marks Flame proof transmitters must have a rating plate containing the information specified in p 4 of DTR APC APR ALW 03 ENG and also at least the following Designation of explosion protection design certificate number Supply voltage Designation of a process connection Year of manufacture Temperature use range In place of XX letters in product rating plate will be written a pressure connection type symbols 4 User information Together with the ordered transmitters the user will receive a b c d Product Certificate Declaration of conformity on request Copy of certificate on request User s Manual named DTR APC APR ALW 03 ENG with Appendix Exd IECEx Items b c d are available on www aplisens pl 5 Power supply and exploitation of transmitters 5 1 transmitter connecting should be made after introduction with present instruction content Electrically transmitter should be connected according to scheme at p 6 Appendix Exd IECEx Transmitter electrical installation should be realised with engineering standard requirements Electrical connections of transmitters in da
17. 2 In case of need use cable with different structure customer should co ordinate this with transmitters manufacturer to choose intakes with cable diameter 5 9 The general principles of connecting and the exploitation of transmitter in Exd realization should be compatible with principles and relating standards for Exd casing devices how in p 2 1 Appendix Exd ATEX this including also 600079 14 60079 17 5 10 During service must be made a check of the tight fastening of covers and the cable glands and the fastening of the cable in the glands The casing and supply line must be inspected for mechanical damage and the transmitter rating plate for legibility Periodic checks should also be made of the diaphragm which should not carry signs of damage During maintenance it is recommended that the threads of the covers be lubricated with non acid vaseline Because of the transmitter damage possibility the ambient temperature should not be allowed to become higher than 80 C even when there is no explosion risk C1 5 DTR APC APR ALW 03 ENG Appendix Exd ATEX 6 The electrical connection way of transmitter s series APC 2000ALW XX APR 2000ALW XX APR 2200ALW XX and APR 2000YALW XX Exd version Hazardous area Safe area short circuit jumper C Ro 2400 Ex power supply see p 5 Fuse In 0 05A Un 250V manoll C
18. 21 point nonlinear functional characteristics to the transmitter A description of the functions of the KAP communicator is contained in the KAP Communicator Operating Manual and information on the HART RS232 converter can be found on the HART RS232 01 Converter information sheet 10 2 5 TRANSMITTER CONFIGURATION WITH USING ITS BUTTONS AND LOCAL MENU 10 2 5 1 Local menu structure Local configuration of transmitters If the option of local configuration is active operator can change transmitter set using buttons being below display The access to buttons will get after unscrewing the display cover Then we can also change the display position see Fig 4 If the option of local configuration is active operator can change transmitter set using buttons being below display To enter changes at the local set mode press one of the buttons and hold it s about 4s If after pressing the button displays the message ERR 116 local configuration of the transmitter is switched off To its switching on is necessary to use KAP 3 Calibrator or PC see HART command 132 133 The buttons are signed with symbols It El After pressing by 4 seconds any of the buttons on the display will appear EXIT If you will confirm this message by pressing and holding button amp by 1 sec you will leave the local change of the MENU setting If you do not confirm you can move in MENU and change interesting you parameters Pressing button 1 moves
19. APR 2000GALW APC 2000ALW L APR 2000ALW L APR 2200ALW L and APR 2000YALW in Ex versions only marked on the rating plate as shown in p 2 2 and denoted Ex in the Product Certificate 1 2 The appendix contains supplementary information relating to the Ex versions compatible with ATEX directive of mentioned transmitters During installation and use of Ex transmitters reference should be made to DTR APC APR ALW 03 ENG in conjunction with Appendix Exi ATEX 2 Use of APC APR transmitters in danger zones 2 1 The transmitters are produced in accordance with the requirements of the following standards EN 60079 0 2012 EN 60079 26 2007 EN 60079 11 2012 EN 50303 2000 2 2 The transmitters may operate in areas where there is a risk of explosion in accordance with the rating of the explosion protection design II 1 2G ia IIC 5 6 Ga Gb II 1 26 IIB 5 6 Ga Gb version with Teflon shielded cable 1D Ex ia 105 Da 1 Ex ia Ma version with enclosure 1 4401 316 FTZ 08 ATEX 0020X For Version SC and Version SC SA II 1 26 Ex ia IIC 4 5 Ga Gb II 1 2G Ex ia IIB T4 T5 Ga Gb version with Teflon shielded cable 1D Ex ia T105 C Da 1 Ex ia Ma version with enclosure 1 4401 316 FTZ 08 ATEX 0020X 2 3 Transmitter category and hazard areas The category 1 2G contained within the rating means that the transmitter may be installed within a type 1 or 2 haza
20. APR ALW 03 ENG 14 SCRAPPING DISPOSAL Waste or damaged transmitters should be dismantled and disposed of in accordance with Directive 2002 96 EC on waste electrical and electronic equipment WEEE or returned to the manufacturer 15 ADDITIONAL INFORMATION The manufacturer reserves the right to make constructional and technological changes which do not lower the quality of the transmitters 15 1 Related documents IO KAP 03 02 Communicator User s Manual IO RAPORT 2 Raport 2 software and HART RS232 converter User s Manual DTR HB 01 HART USB Bluetooth converter User s Manual INTERVAL LINEARIZATION software 16 FIGURES Sensing Input Converter Noise module circuit circuit filter Load resistance min 240 i Communicator Fig 1 APC APR transmitters block diagram Communicator or converter electrical connections to transmitter measuring lines For successful communication with transmitter the resistance in measuring loop behind connected device to communication should be higher than 240Q If necessary install the additional resistor in the line The communicator or converter connecting ways to the measuring loop are presented at diagrams During increasing of resistance in the measure loop at making the good transmission is necessary to make sure that the tension falls at sum resistances in the loop don t lower minimum tens
21. List of completeness Together with APC 2000ALW transmitter user receives a Product Certificate which is also a warranty b Declaration of Conformity on request User s Manual d Copies of certificates on request e Calibration certificate on request Items b c d can be found at www aplisens pl 5 APC 2000ALW for MID applications Technical parameters Transmitter supply Usup Output signal Ambient temperature Relative humidity Case protection ingress according to EN 60529 13 5 28V DC for Exi versions 13 5 45V DC for Exd versions 4 20 HART 25 55 C 10 98 with condensation IP 66 Backlight setting of indicates increases the minimum supply voltage by 3V Display backlight is switched on by the manufacturer at the order of the customer In standard transmitters the backlight is turned off For the needs of clearing in accordance with Directive 2004 22 EC should be used one of the two metrological checked transmitter output signals digital HART signal or loop current signal Ingress case protection for gaseous fuels 1 and 2 family in accordance with EN 437 provides e a design of transmitter case and cable glands and plugs with seals of the HNBR or In the situation of its own cable glands and plugs you should use components dedicated to Ex zones to ensure temperature resistance to fuel gas families 1 and 2 and the above degree of protection Can be used cable glands wit
22. SYSTEM CONSTRUCTION 6 2 ENCLOSURE OF TRANSMITTERS 40 PLACE OF INSTALLATION 7 1 GENERAL RECOMMENDATIONS 7 2 LOW AMBIENT TEMPERATURE 7 3 HIGH MEDIUM TEMPERATURE 7 4 MECHANICAL VIBRATION SHOCKS CORROSIVE MEDIA INSTALLATION AND MECHANICAL CONNECTIONS 8 1 APC INSTALLATION AND CONNECTIONS 8 2 APR INSTALLATION AND CONNECTIONS 8 3 APR 2000GALW INSTALLATION AND CONNECTIONS 8 4 APR 2000YALW INSTALLATION AND CONNECTIONS 8 5 APC 2000ALW L INSTALLATION AND CONNECTIONS ELECTRICAL CONNECTION T 9 1 GENERAL RECOMMENDATIONS netten tette tenente tinent 9 2 ELECTRICAL CONNECTIONS FOR APC APR 9 3 PROTECTION FROM EXCESS VOLTAGE 9 4 EARTHING aa aaa a aaa SETTING AND REGULATION a KON ERES XX EUR XX EXE CEXX XXE Re 10 1 TRANSMITTER RANGE BASIC RANGE DEFINITIONS 10 2 CONFIGURATION AND CALIBRATION INSPECTIONS AND SPARE PARTS 11 1 PERIODIC SERVICE 11 2 OTHER SERVICES 11 3 CLEANING THE DIAPHRAGM SEAL OVERLOADING DAMAGE 11 4 SPARE PARTS PACKING STORAGE AND TRANSPORT GUARANTEE SCRAPPING DISPOSAL ADDITIONAL INFORMATION FIGURES icin on esse 1 APC APR TRANSMITTERS BLOCK DIAGRAM 2 ELECTRICAL CONNE
23. Series APC 2000ALW version in accordance with EN 12405 1 2005 2 2010 provided for use in gas volume conversion devices of type 2 equipped with a backup electrical power source battery UPS for gaseous fuels first and second families according to EN 437 3 2 Using transmitters in the danger zones All APC 2000ALW transmitters in version according to EN 12405 1 2005 A2 2010 are Intrinsically Safe Exi or Flame proof Exd and as such are made in accordance with the standards set out in Exi or Exd Annex Transmitters in the version in accordance to EN 12405 1 2005 A2 2010 can operate in hazardous areas in accordance to the designation of explosin proof construction Specific parameters of the Exi or Exd application according to ATEX with certificate numbers are given on the nameplate of the transmitter APC 2000ALW intrinisically safe pressure transmitters in MID version have the following input parameters Ci 30nF Li 0 75mH 25 C lt Ta lt 55 C Other parameters in accordance with Appendix APC 2000ALW flame proof pressure transmitters in MID version have the temperature range 25 C lt Ta lt 55 other parameters are in accordance with Exd ATEX Appendix During installation and use of pressure transmitters in the MID version to be followed these parameters and other data contained in Appendix Exi ATEX or Appendix Exd ATEX to Manual C1 18 DTR APC APR ALW 03 ENG Appendix MID 4
24. are available on www aplisens pl 3 APPLICATIONS AND MAIN FEATURES 3 1 The APC smart pressure transmitters are designed to measure gauge pressure vacuum pressure and absolute pressure of gases vapours and liquids including corrosive substances Differential pressure transmitters type APR are used to measure liquid levels in closed tanks with static pressure up to 25MPa or 32MPa for special versions and to measure differential pressure across constrictions such as filters and orifices C1 24 DTR APC APR ALW 03 ENG 5 3 2 The transmitters may be fitted with a range of types of process connectors which enables them to be used in a variety of conditions such as thick or highly reactive media high and low temperatures etc 3 3 APC APR transmitters generate 4 20mA output signal and a digital HART signal in a two wire system current loop The use of smart electronics enables regulation of the zero point the measurement range damping radical conversion characteristic and other functions using an Aplisens KAP communicator or from a PC using a HART RS232 or HART USB Bluetooth Converter and Aplisens Raport 2 configuration software 4 IDENTIFYING MARKS ORDERING PROCEDURE 4 1 Every transmitter carries a rating plate containing at least the following information CE mark manufacturer name transmitter type serial number pressure range static pressure limit output signal power supply voltage Version types
25. available in Exd version Transmitters available only in HS version Overpressure limit can be different for version according to PED norm No 97 23 EC 5 2 2 APC Permitted environmental conditions Operating temperature range 40 85 C for PED version in accordance with p 5 2 4 Operating temperature range for intrinsic safe versions in accordance with Appendix Exi ATEX or Appendix Exi IECEx Operating temperature range for flame proof versions in accordance with Appendix Exd ATEX or Appendix Exd IECEx Operating temperature range for MID versions in accordance with Appendix MID Medium temperature range 40 120 C for direct measurement for PED version in accordance with p 5 2 4 over 120 C measurement with a transmission tube or diaphragm seal using Thermal compensation range 25 80 C 40 80 C for special version Relative humidity max 98 with condensation For transmitters with diaphragm seals permissible temperature and corrosive properties of the medium depend on the type of separators see DTR SEPARATORS 5 2 3 APC Metrological parameters Accuracy lt 0 075 for the calibrated range 0 16 for range 16 Special version lt 0 05 of the calibrated range Long term stability lt accuracy 3 years for the nominal measuring range or lt accuracy 5 years for the nominal measuring range HS version lt 2 x accuracy for 6 years Error due to supply voltage changes max x 0 0
26. i I i i h i I SENE i LER i ale a s 7 ses issue PEE 214 5 I LI 212 Weidable impulse Vici line connector Fig 18 APR 2000GALW smart differential pressure transmitter for low ranges a APR 2000GALW transmitter industrial version with C type process connector to mount together with a valve manifold or weldable impulse line connectors b APR 2000GALW transmitter economical version with PCV type process connector c APR 2000GALW transmitter with GP or P type process connector G1 2 or M20x1 5 thread C1 Compensation range of tank dimensions 61 DTR APC APR ALW 03 ENG 133 Stanless steel or aluminium tube 280x2 up to 6m long by order 50 300 when packed for transporting up to 6000 when in use 280 Fig 19 APR 2000YALW smart level probe for pressure tanks C1 lis 4 62 DTR APC APR ALW 03 ENG MINIMUM WIDTH OF JOINT AND MAXIMUM GAP FOR GROUP IIC ENCLOSURES idth of i m liil diameter quantity ee ts i D2 29 pa af joint PN EN 60079 1 2004 U 14 132 015 9 01520 0 097 2 width of joint min
27. mm H O and end point 1466 mm H O of the measurement range and send asa block to the transmitter After receiving these parameters the transmitter will perform measurements as required 10 2 10 Configuration of the APR 2000ALW transmitters for the flow measurements with the orifice plate Orifice flow meters are based on the square root output signal from the differential pressure transmitters To archive this function you should _ Install the APR 2000 ALW transmitter to the flow measurement workstation with orifice _ Make the transmitter zeroing at the workstation remotely using computer and Aplisens Raport 2 software or locally with transmitter buttons according to p 10 2 5 of the Manual _ Set the square root output transmitter signal and the cutoff point in FS remotely using computer and Aplisens Raport 2 software according with p 10 2 4 or locally with transmitter buttons up to 1 only according to p 10 2 5 of the Manual For transmitters with software from 1 9 version the cutoff point setting means that when the pressure is increasing from O to set cutoff point n FS the output signal is zero 4mA but in the setting cutoff point and above its the transmitter output signal passes to the square root output for the current transmitter output and to the linear output for the HART transmitter output If the pressure orifice falls below the n FS setting minus 0 2 hysteresis the output transmitter signal will switch to
28. the second hole The list of cable glands and plugs agreeable with production documentation and accepted by certificate station is specified in Table 1 and Table 2 p 6 Appendix Exd ATEX Customer should install cable glands according to Tables 1 and plugs according to Tables 2 if plugs aren t installed or other accordance with flame proof standards 5 8 It is necessary to apply a shield cable or without shield cable with round cross section in protection from elastomer not moisture absorbing for example YKSLY 2 1 YnTKSYekw 1 2 1 LIYCY 2 In case of need use cable with different structure customer should co ordinate this with transmitters manufacturer to choose intakes with cable diameter 5 9 The general principles of connecting and the exploitation of transmitter in Exd realization should be compatible with principles and relating standards for Exd casing devices how in p 2 1 Appendix Exd IECEx in this including also IEC 600079 14 IEC 60079 17 5 10 During service must be made a check of the tight fastening of covers and the cable glands and the fastening of the cable in the glands The casing and supply line must be inspected for mechanical damage and the transmitter rating plate for legibility Periodic checks should also be made of the diaphragm which should not carry signs of damage During maintenance it is recommended that the threads of the covers be lubricated with non acid vaseline C1 9 DTR APC APR ALW 03 ENG
29. the vapour phase is negligibly small and therefore the measured hydrostatic pressure relates only to the height of the liquid phase column and can be taken as representing the level of the surface of the liquid phase For media where the density of the vapour phase is significant e g propane the level found by the method described can be treated as the theoretical level of the liquid level obtained by adding the actual liquid phase to the condensed vapour phase Mechanical installation On the flange of the tank Upper equalization hole Static P Hipi H2p2 Lower equalization hole Diaphragm Configuration example seal unit To converta rise in the level of liquid with density 0 87 from 0 to 3200 mm to a current change fron 440 20mA 1 Install the transmitter in working position place the seal at the appropriate height tank empty 2 Calculate the width of the measurement range in mm 4 C 3200 mm x 0 87 g cm 2784 3 Using the communicator set the transmitter to use the units mm at 4 C 4 To determine the start of the measurement range read off via the communicator the hydrostatic pressure produced by the manometric fluid in the capillary e g 4250 mm H O 5 To determine the end point of the measurement range add the value 4250 mm and the width of the measurement range 4250 mm 2784 mm 1466 mm H O 6 Using the communicator enter the calculated start 4250
30. version over 1 1 g cm3 special version by arrangement with Aplisens C1 30 DTR APC APR ALW 03 ENG 5 6 APC 2000ALWIL Measurement ranges and metrological parameters 5 6 1 APC 2000ALWIL level transmitter Measurement ranges N 1 2 3 Nominal range FSO 0 20m H20 0 10m H20 0 2 5m H20 Minimum set range 2m H20 1m H20 0 5m H20 Possibility of zero shift 0 18m H20 0 9m H20 0 2m H20 Overpressure limit 0 200m H20 0 100m 0 500m 5 6 2 APC 2000ALW L level transmitter Permitted environmental conditions Operating conditions as in section 5 2 2 for APC 5 6 3 APC 2000ALWIL level transmitter Metrological parameters Accuracy 0 16 FSO for the APC 2000ALW nominal range Long term stability lt accuracy 2 years Error due to supply voltage changes 0 002 FSO 1V Thermal error 0 1 FSO 10 C 0 4 FSO in the whole compensation range 5 6 4 APC 2000ALWIL level transmitter Pressure Connectors SG 25 sensor SG 25S sensor SG 25C sensor SG 258 tytan sensor SG 16 sensor 5 6 5 APC 2000ALW L pressure level transmitter Pressure range see p 5 2 1 Metrological see p 5 2 3 Pressure connectors see p 5 2 5 C1 31 DTR APC APR ALW 03 ENG 5 7 Environmental parameters 5 7 1 Electromagnetic Compatibility EMC Immunity Criterion according to EN 61326 1 2 Electrostati
31. with flush diaphragm CG1 type connector with G1 thread Order code Socket CG1 Fig 9 Process connections G1 2 and G1 C1 132 55 DTR APC APR ALW 03 ENG FIELD TERMINALS 20 1 5 Cable gland able 6 212 ock preventing otation electrical connector IP65 _Earthing terminal 70 of the casing DIN 43650 connector Cable 26 28 Cable 28 210 1 4 S T type tube flanged diaphragm seal flush flanged diaphragm seal Fig 11 APR 2000ALW differential pressure transmitter with a single direct diaphragm seal example C1 56 DTR APC APR ALW 03 ENG STVNINYAL 01315 161 5 51 25 Assembly Kit Mounting bracket 225 made by APLISENS for fitting differential pressure transmitters with P type connector on a 225 pipe see catalogue cards Fitting accessories Fig 12 Example how to install the APR 2200ALW transmitters with remote diaphragm C1 57 DTR APC APR ALW 03 ENG
32. zero 4mA The cutoff operation algorithm on the analog output signal example is shown at the below figure Description mA analog output signal loop current 4 20 mA or A n cutoff point at square root output transmitter signal PV or Z 96 axis of the process variable in user unit or in percent of the set range LRV Lower Range Value the lower value of the pressure set range corresponds to the 4 mA current output signal URV Upper Range Value the upper value of the pressure set range corresponds to the 20 mA current output signal C1 45 DTR APC APR ALW 03 ENG 1 mA A 20 100 APR 2000ALW transmitter analog output signal with setting cutoff point in n The device configuration example Transmitter configuration parameters _ Basic range 0 100 kPa _ Set range 0 50 kPa _ Cutoff 5 of the set range Assemble the measuring system in accordance with Figure 2 and run Raport2 according to IO RAPORT2 _ Set the zero of the transmitter tab page Basic Commands gt Zeroing _ Set the width of the set range the transmitter to a value of 0 50 kPa tab page Common Parameters Lower Range Value and Upper Range Value _ Set the square root output signal of transmitter tab page Common Parameters Transfer Function _ Enter 5 in the parameter area inflection point tab page Common Parameters Start point rad _ Save the data to the transmitter button Write Parameters
33. 0296 FSO 1V Thermal error lt 0 05 FSO 10 C max 0 1 FSO 10 C for n 13 14 16 ranges Thermal error for the whole thermal max 0 25 FSO compensation range max 0 4 FSO 10 C for n 13 14 16 ranges C1 27 DTR APC APR ALW 03 ENG 5 2 4 APC Metrological Parameters according to PED version APC transmitters in the PED Pressure Directive versions are produced with a measurement range in the interval from 100 kPa to 40MPa gage or from 0 to 40MPa absolute with the overpressure up to 44 MPa APC pressure transmitters with the S Mazut seal pressure connection assembled with the PED version can be produced within the range 100 kPa to 10 MPa gage or within the 0 10 MPa absolute and the overpressure up to 11 MPa Temperature limits for options according to H1D H1 Modules 40 100 C 40 150 C with S Mazut connector for options according to B D Modules 25 70 5 2 5 APC Pressure Connectors M type connector with M20x1 5 thread see Figure 6a available for PED version P type connector with M20x1 5 thread see Figure 7a available for PED version CM30x2 type connector with flush diaphragm see Figure 8a G1 2 type connector with G1 2 thread see Figure 9a available for PED version GP type connector with G1 2 thread available for PED version CG1 type connector with G1 thread and flush diaphragm see Figure 9e available for PED version RM type connecto
34. 12 5 j E threads 15 12 M72x1 5 72 1 5 2 REA min 5 threads L6 9 20 1 5 20 1 5 2 6 threads 17 12 7 1 2NPT 1 2 2 cemented joints 18 10 1 width of joint min 10 Fig L4 B B scale 2 1 20 The explosion proof joints of APC APR transmitters Lock the cover tight by unbolting the screw Fig 21 How to lead the casing of APC APR transmitters C1 Transmitter Sensor IP66 IP67 working temperature 40 80 C IP68 working temperature 40 100 C TT 63 DTR APC APR ALW 03 ENG 18 132 18 2 gt a i I ED Mounting bracket PC 4 holes 7 spacing of holes 38 38 re N 2 1 am E l l l i E i L l o l 5 3 8 a 8 5 S 3 u 2 l 9 8 2 dd i a 025 5 25 i gt 8 8 5 5 i 5 2 i 1 5 R o 1 Eny Lay 3 qoe ud
35. 20 C long impulse lines are used to disperse the heat and to lower the temperature of the sensing module Where it is not possible to use impulse lines of the required length APC APR transmitters with remote diaphragm seals should be used see DIAPHRAGM SEALS catalogue cards Data as per Appendix Exi ATEX Appendix Exi IECEx apply for the Ex version and Appendix Exd ATEX Appendix Exd IECEx apply for the Exd version C1 34 DTR APC APR ALW 03 ENG 7 4 Mechanical Vibration shocks Corrosive Media 7 4 1 Transmitters should correctly work with vibrations with amplitudes to 1 6 mm and accelerations to 4g If strong vibrations are carried via the pressure line and disturb of measuring use should be made of elastic pulse lines or transmitters with a remote diaphragm seal 7 4 2 Transmitters should not be installed in places where the diaphragm made of 1 4404 1 4435 316L steel would be subject to corrosion by the medium being measured If possible transmitters with diaphragms made of Hastelloy C276 should be used or other means of protection applied e g in the form of a separating liquid or transmitters with diaphragm seals adapted for measuring aggressive mediums according to DIAPHRAGM SEALS catalogue cards should be used 8 INSTALLATION AND MECHANICAL CONNECTIONS The APC APR transmitters can operate in any position When installed on an object with a high temperature medium it is advantageous to mou
36. 240 4 20 mA Hart conversion device with DC supplier b SIGNAL 2408 ST Fig 1a APC 2000ALW for MID application Connecting diagram of transmitter to powering and measuring installation 4 20 HART conversion device with DC supplier i H 4 20 MA t HART conversion device L Ro J DC supplier shield Fig 1b APC 2000ALW pressure transmitter for MID application Recommended by manufacter way of earthing to the measuring system C1 20 DTR APC APR ALW 03 ENG Appendix MID For electrical connection should be use twisted pair cable shielded or not shielded flexible with diameter 5mm s lt 9mm complies to ATEX standards Example of the type of cable is shown below Technokabel LAPPKABEL Type not shielded IB YSLY 2x0 75 OLFLEX EB 2 1 nr art 0012440 shielded IB YSLCY 2x0 75 OLFLEX EB CY 2X1 nr art 0012650 Maximum conductors cross section 2 5mm Grounding to the transmitter should be performed according to the gas volume conversion device documentation To transmitter grounding should be used external earthing terminal if grounding by pressure connector is not enough An exemplary method of grounding of pressure measuring system is shown in Figure 1b 5 4 Cable entries glands Tr
37. Appendix Exd lECEx applies to transmitters of types APC 2000ALW XX APR 2000ALW XX APR 2200ALW XX and APR 2000YALW XX in Exd versions only marked on the rating plate as shown in p 3 and denoted Exd in the Product Certificate 1 2 The appendix contains supplementary information relating to the Exd flame proof versions compatible with IECEx certificate of mentioned transmitters During installation and use of Exd transmitters reference should be made to DTR APC APR ALW 03 ENG in conjunction with Appendix Exd IECEx 2 Use of APC APR transmitters in dangers zones 2 1 The transmitters are produced in accordance with the requirements of the following standards IEC 60079 0 2007 10 ed 5 IEC 60079 1 2007 04 ed 6 IEC 60079 11 2006 ed 5 IEC 60079 31 2008 ed 1 IEC 60079 26 2006 ed 2 2 2 The transmitters may operate in areas where there is a risk of explosion in accordance with the rating of the explosion protection design Ex dial Mb version with enclosure 1 4401 316 Ex T6 T5 Ga Gb Ex IIIC T85 C T100 C Da Db IECEx KDB 14 0001X marking T6 and T85 applies to range 409 Ta lt 45 C marking T5 and T100 applies to range 40 C Ta lt 75 2 3 Equipment protection level EPL and hazard areas Equipment protection level EPL Ga Gb Da Db contained within the rating means that the transmitter may be installed within a type 1 21 or 2 22 danger zone Process connections can connect to zone
38. CEXd ATEX y u Au Sau re usen aes aa NERSFERSMERGEERS EERSEENSKERGFEES KERGENR 3 APPENDIX Exd IECEx uo APPENDIX Exi ATEX 10 APPENDIX Exi IECEx 14 APPENDIX MID sLeLeLseee serere 17 FEATURES INSTALLATION AND MAINTENANCE OF TRANSMITTERS 23 INTRODUCTION pax nk Age Yun Eae RES XE uE Eva eau a EX R Y Ra EAR pA 23 USER 23 APPLICATIONS AND MAIN FEATURES 23 IDENTIFYING MARKS ORDERING PROCEDURE 24 TECHNICAL 24 5 1 APC APR COMMON PARAMETERS l nete tenente tenente tte tette tte tnter tette tiens 24 5 2 APC 2000ALW MEASUREMENT RANGES METROLOGICAL PARAMETERS 26 5 3 APR 2000ALW APR 2000ALW L APR 2200ALW APR 2200ALW L MEASUREMENT RANGES AND METROLOGICAL PARAMETERS eet eee eR Re eee ree 54 APR 2000GALW MEASUREMENT RANGES AND METROLOGICAL PARAMETERS 5 5 APR 2000YALW MEASUREMENT RANGES AND METROLOGICAL PARAMETERS 5 6 APC 2000ALW L MEASUREMENT RANGES AND METROLOGICAL PARAMETERS 5 7 APR ENVIRONMENTAL PARAMETERS CONSTRUCTION tea a ad en s a a mad 5 6 1 PRINCIPLE OF MEASUREMENT ELECTRONIC
39. CTIONS FOR APC APR TRANSMITTERS 3 APC 2000ALW SMART PRESSURE TRANSMITTER 4 APC APR DISPLAY ROTATION POSSIBILITY CONFIGURATION BUTTONS 4 VERSION SC FOR APR DISPLAY ROTATION POSSIBILITY CONFIGURATION BUTTONS 5 BACK LIGHTING JUMPER VIEW AT TRANSMITTER ELECTRIC BOARD UNIT DISPLAY BACK SIDE 52 6 M TYPE CONNECTOR WiTH M20x1 5 THREAD 7 P TYPE CONNECTOR WITH M20X1 5 THREAD 8 CM30X2 TYPE CONNECTOR WITH FLUSH DIAPHRAGM WITH M30X2 THREAD 9 PROCESS CONNECTIONS G1 2 AND 10 APR 2000ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH C TYPE VENTED COVERS 55 11 APR 2000ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH A SINGLE DIRECT DIAPHRAGM SEAL EXAMPLE 55 mmmonmTmTTTTT T 0000000000200 mmmmmmmmmmmmmm 2 DTR APC APR ALW O3 ENG 12 EXAMPLE HOW TO INSTALL THE APR 2200ALW TRANSMITTERS WITH REMOTE DIAPHRAGM 13 EXAMPLE HOW TO INSTALL THE APR 2000ALW TRANSMITTER ON A VERTICAL OR HORIZONTAL PIPE 2 57 14 EXAMPLE HOW TO INSTALL THE APR 2000ALW TRANSMITTER WITH A VALVE MANIFOLD TO A 2 PIPE 2 57 15 APR 2200ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH TWO REMOTE DIAPHRAGM SEALS EXAMPLES 58 16 APR 2200ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH DIRECT AND REMOTE DIAPHRAGM SEAL EXAMPLES 58 17 EXAMPLE HOW TO INSTALL THE A
40. DTR APC APR ALW 03 ENG 6 CONSTRUCTION 6 1 Principle of measurement Electronic system construction The electrical signal from the sensor which is proportional to the pressure is sent to a digital analog input and converted to a digital signal The digital signal is transmitted through optoelectronic galvanic barrier to conditioning module The main plate microcontroller reads measured values and using internal algorithms calculates the exact value of pressure and temperature The calculated value of the process variable is displayed on the integrated LCD screen which can be configured as needed The digital value of the measured pressure signal is converted to an analogue 4 20 mA signal A built in modem BELL 202 and HART rev5 1 communication stack enables communication with the transmitter via a converter HART RS232 attached to a PC and software or via communicator The electrical output of transmitter is equipped with a suppression filter and surge protective elements The block circuit of transmitter is presented at Fig 1 The APC APR transmitters monitor of the work of their hardware resources and the correctness of calculations and inform about mistakes by displaying a message on the LCD screen and exposing the alarm current in the loop depending on configuration Sensor electronics is galvanically separated from the measuring line This allows reduce a susceptibility of measurement to interference and increased safety in intrinsicall
41. During installation and use of Ex transmitters reference should be made to DTR APC APR ALW 03 ENG in conjunction with Appendix Exi IECEx 2 Use of APC APR transmitters in danger zones 2 1 The transmitters are produced in accordance with the requirements of the following standards IEC 60079 0 2011 ed 6 0 IEC 60079 26 2006 ed 2 0 IEC 60079 11 2011 ed 6 0 2 2 The transmitters may operate in areas where there is a risk of explosion in accordance with the rating of the explosion protection design Ex ia IIC T5 T6 Ga Gb Ex ia IIB T5 T6 Ga Gb version with Teflon shielded cable Ex ia 105 Da Ex ia Ma version with enclosure 1 4401 316 IECEx FTZ 14 0026X 2 3 Equipment protection level EPL and hazard areas Equipment protection level EPL Ga Gb contained within the rating means that the transmitter may be installed within a type 1 or 2 danger zone Process connections can connect to zone 0 example shown below Safe area Zone 0 Zone 1 or 2 Safe area SS transmitter lt ED N Pressure transmitter D differential 2 X X Zone 1 or 2 pressure transmitter i 4 AN Zone 0 es 3 Identifying marks Intrinsically safe transmitters must have a rating plate containing the information specified in paragraph 4 of DTR APC APR ALW 03 ENG and also at least the following Designation of explosion protection design certificate number Values of param
42. M20x1 5 Exd dimension OS Baseefa 06 ATEX 0056X 501 453 RAC HAWKE M20x1 5 dimension OS Baseefa 06 ATEX 0056X 501 453 Universal HAWKE M20x1 5 Exd IIC dimension OS Baseefa 06 0057X ICG 653 HAWKE M20x1 5 dimension OS Baseefa 06 ATEX 0058X 8163 2 A2F STAHL M20x1 5 EXd IIC SIRA06ATEX1188X A2F A2FRC SS2K LUN M20x1 5 Exd IIC SIRA06ATEX1097X Products E1FW E1FX Z CMP E2FW E2FX Z Products M20x1 5 Exd IIC SIRA06ATEX1097X T3CDS T3CDSPB 20 1 5 Exd SIRAOGATEX1283X Products PX2K PXSS2K CMP PXB2KX Products M20x1 5 Exd IIC SIRAOGATEX1097X Table 2 Permitted plugs Type Producer Screw Feature Other marking No certificate AGRO AG 20 1 5 Exd IIC 475 HAWKE M20x1 5 Exd IIC 477 HAWKE M20x1 5 Exd IIC for special cable only Special conditions for safe use Permissible gap of joint marked in documentation by L4 is smaller than this was defined in norm EN 60079 1 2007 and cannot be greater than passed value on Fig 20 As the replacing elements can be used only those specified in the descriptive documentation C1 7 DTR APC APR ALW O3 ENG Il APPENDIX Exd IECEx APC 2000ALW XX PRESSURE TRANSMITTER APR 2000ALW XX APR 2200ALW XX DIFFERENTIAL PRESSURE TRANSMITTERS APR 2000YALW XX LEVEL PROBE Exd VERSION in accordance with IECEx certificate 1 Introduction 1 1 This
43. PR TRANSMITTER essct tenente tenete tenete 18 APR 2000GALW SMART DIFFERENTIAL PRESSURE TRANSMITTER FOR LOW RANGES 19 APR 2000YALW SMART LEVEL PROBE FOR PRESSURE TANKS 20 THE EXPLOSION PROOF JOINTS OF APC APR TRANSMITTERS 21 HOW TO LEAD THE CASING OF APC APR TRANSMITTERS 22 APC 2000ALW LSG SMART LEVEL TRANSMITTERS 23 APC 2000ALW LM amp APC 2000ALW LSP SMART PRESSURE OR LEVEL TRANSMITTERS 24 AN EXAMPLE OF THE DIFFERENTIAL PRESSURE TRANSMITTER APR 2200ALW L 25 ADDITIONAL EQUIPMENT FOR FITTING OF PRESSURE TRANSMITTERS C1 3 DTR APC APR ALW O3 ENG I APPENDIX Exd ATEX C 1453 APC 2000ALW XX PRESSURE TRANSMITTER APR 2000ALW XX APR 2200ALW XX DIFFERENTIAL PRESSURE TRANSMITTERS APR 2000YALW XX LEVEL PROBE Exd VERSION in accordance with ATEX directive 1 Introduction 1 1 This Appendix Exd ATEX applies to transmitters of types APC 2000ALW XX APR 2000ALW XX APR 2200ALW XX and APR 2000YALW XX in Exd versions only marked on the rating plate as shown in p 3 and denoted Exd in the Product Certificate 1 2 The appendix contains supplementary information relating to the Exd flame proof versions compatible with ATEX directive of mentioned transmitters During installation and use of Exd transmitters reference should be made to DTR APC APR ALW 03 ENG in conjunction with Appendix Exd ATEX 2 Use of APC APR transm
44. R 2000ALW L Pressure Connectors APR 2000ALW APR 2000ALW L C type connector to mount together with a valve manifold see Fig 10 available for PED version APR 2000ALW APR 2000ALW L with single direct diaphragm seal as in the example Fig 11 or with other diaphragm seals in accordance with DIAPHRAGM SEALS catalogue cards 5 3 7 APR 2200ALW APR 2200ALW L Pressure Connectors diaphragm seals see DIAPHRAGM SEALS catalogue cards 0 0 0 0 0 0 Zero shift error for static pressure A IA IA IA IA F t t t t t 0 0 C1 29 DTR APC APR ALW 03 ENG 5 4 APR 2000GALW Measurement ranges and metrological parameters 5 4 1 APR 2000GALW Measurement ranges N Nominal range FSO Minimum set range Overpressure limit Static pressure limit 1 0 25mbar 0 2500Pa 1mbar 100Pa 1bar 350mbar 2 2 5 2 5mbar 250 250Pa 0 2mbar 20Pa 350mbar 350mbar 3 7 7mbar 700 700 1mbar 100 350mbar 350mbar 4 25 25mbar 2500 2500Pa 5mbar 500 1bar 1bar 5 100 100mbar 10 10Pa 20mbar 2kPa 1bar 1bar 5 4 2 APR 2000GALW Permitted environmental conditions 30 85 C Operating temperature range 6 or Appendix Exi IECEx Thermal compensation range Relative humidity 10 70 C max 98 with condensation Operating temperature range for intrinsic safe versions in accordance with Appendix Exi ATEX Accur
45. The parameters and information specified for transmitters identified here as APC APR also apply to transmitters APC 2000ALW APR 2000ALW APR 2200ALW APR 2000ALWIL APR 2200ALW L APR 2000GALW APR 2000YALW APC 2000ALWIL and their explosion proof versions as well as all the variations differing by the type of the process terminals Information on the transmitter sizes and the method of installation apply to both all versions of transmitters 1 2 Technical data for the diaphragm seals and for the APC and APR transmitters are contained in the catalogue cards DIAPHRAGM SEALS 1 3 The transmitters comply with the requirements of EU directives as shown on the plate and with the relevant Declaration of Conformity 1 4 Additional data for APC 2000ALW APR 2000ALW APR 2200ALW APR 2000GALW and APR 2000YALW transmitters in intrinsic safety Ex versions in accordance with ATEX directive is contained in the appendix designed to DTR APC APR ALW 03 ENG Appendix Exi ATEX and 99 in flame proof Exd versions the appendix designed to DTR APC APR ALW 03 ENG Appendix Exd ATEX During installation and use of the transmitters in Ex or Exd version in accordance with ATEX directive reference should be made to DTR APC APR ALW 03 ENG in conjunction with Appendix Exi ATEX or Appendix Exd ATEX 1 5 Additional data for APC 2000ALW APR 2000ALW APR 2200ALW APR 2000GALW APR 2000YALW transmitters in intrinsic safety Ex versions in accordan
46. able glands and the diaphragm seals should be checked for tarnishing and corrosion Check the characteristic conversion curve by following the procedures for Calibration and where appropriate Configuration 11 2 Other services If the transmitters are installed in a location where they may be exposed to mechanical damage excess pressure hydraulic impulses or excess voltage or the diaphragm may be in danger from sedimentation crystallization or erosion inspections should be carried out as required F Where it is found that the signal in the transmission line is absent or its value is incorrect a check should be made on the line and its terminal connections Check whether the values of the supply voltage and load resistance are correct If a communicator is connected to the power supply line of the transmitter a fault in the line may be indicated by the message No response or Check connection If the line is in order check the operation of the transmitter 11 3 Cleaning the Diaphragm Seal Overloading Damage 11 3 1 Sediment and dirt which have formed on the diaphragm in the course of operation must not be removed by mechanical means as this may damage both the diaphragm and the transmitter itself The only permitted method is the dissolving of sediment 11 3 2 Sometimes transmitters malfunction due to damage caused by overloading e g in case of Application of excessive pressure Freezing
47. acy Thermal error 0 1 FSO 10 max 0 4 FSO for the whole thermal compensation range Additional electronic damping 0 30 s 5 4 4 APR 2000GALW Construction materials M20x1 5 6x1 adapter Valve manifold Valve manifold adapter 1 4 NPT connector brass 1 4404 316L 1 4404 316L brass 1 4404 316L or galvanized St3S carbon steel Other materials as given in 5 1 2 for APR 5 4 5 APR 2000GALW Pressure Connectors The terminals fit adapted to 0 6x1 plastic tubes Valve manifold adapter or connector see p 8 3 and Fig 18 5 5 APR 2000YALW Measurement ranges and metrological parameters 5 5 1 APR 2000YALW Measurement ranges N 1 2 Nominal range 0 6000 mmH gt O 0 1600 20 Minimum set range 600 mmH2O 160 mmH20 Static pressure limit 40 bar 5 5 2 APR 2000YALW Permitted environmental conditions Operating conditions as in section 5 3 3 for APR 5 5 3 APR 2000YALW Metrological parameters Nominal range N 1 2 Accuracy for basic range 0 16 96 t 0 2 96 Accuracy for minimum range X 0 5 X 0 6 temperature error 0 4 96 for temperatures 25 80 C Zero shift error from static pressure 0 08 96 10bar 0 1 10bar zeroing in static pressure conditions with zero differential pressure eliminates this error Medium density range up to 1 1 g cm3 standard
48. ake sure that the resistance Ro from the transmitter s terminals to the power supply source lies within the range of 240 1100 If so connect the communicator or converter to the terminals lt gt lt gt as shown in Fig 2b HART USB Bluetooth lt Converter Raport 2 or P Converter JUMPER HART RS232 Current loop To measure the transmitter current without disconnecting the measuring loop connect a milliammeter to control terminals lt TEST gt and lt TEST gt Communicator Fig 2b The link of transmitter and communicator or converter to lt SIGNAL gt lt SIGNAL gt transmitter terminals in case of the resistance in current loop is higher than 2400 HART USB Bluetooth Converter or Converter HART RS232 Current loop i y F SIGNAL 209 F 6 E3 EJ EJ Communicator Fig 2c The link of transmitter and communicator or converter to lt SIGNAL gt lt TEST gt transmitter terminals in case of the resistance in current loop is smaller than 2400 C1 50 DTR APC APR ALW 03 ENG HART USB Bluetooth Converter or Converter HART RS232 Current loop V A H A VARN 7A 2 9 k Communicator Fig 2d The link of transmitter and communicator or converter to lt SIGNAL gt lt SIGNAL gt transmitter terminals in case of the resistance in current loop
49. al output characteristic Ui 24V li 50mA Pi 0 7W 40 C lt Ta lt 80 C and T5 Example of power supply from a source with trapezial characteristic see Fig 2 Ii Io Rw ID o iUi Uo Uq transmitter peg Lo Fig 2 Power supply from a source with trapezial characteristic If Uo lt then parameters Uq interrelated as follows Uo Uq Uo Uq Fe I Rw for Uo lt 1 2Uq Rw 5 3 For power supply with a rectangular output characteristic Ui 24 li 25mA 0 6 40 lt Ta x 40 C and T6 40 C lt Ta lt 80 and T5 Ui 24V li 50mA Pi 1 2W 40 C lt Ta lt 70 and T5 The supply of power from a source with a rectangular characteristic means that the voltage of the Ex power supply remains constant until current limitation activates The protection level of power supplies with a rectangular characteristic is normally ib The transmitter powered from such a supply is also an Ex device with protection level ib Example of practical provision of power supply use a stabilized power supply with Uo 24V with protection level ib and current limited to lo 25mA 5 4 Input inductance and capacity Ci 2 5nF Li 18uH 5 6 Supply voltage min 10 5VDC C1 16 DTR APC APR ALW 03 ENG Appendix Exi IECEx 5 7 Load resistance from 28V linear supply 28V 10 5V 3000 0 0225A Ro 0 28V 10 ve 0 0225 from source with tr
50. and the method of specifying the desired product are described in the current Information Cards and the Catalogue 4 2 APC APR transmitters in Ex version or Exd version has additional markings as described in DTR APC APR ALW 03 ENG Appendix Exi or Exd 4 3 The rating plates of APC APR transmitters in versions compliant with the PED pressure directive contain the notified unit number 0062 next to the CE mark as well as the designations of certificates number B D or H1 4 4 APC APR transmitters in realization for sea uses have additional information about signs environmental classes and DNV Certificate No A 13385 4 5 The rating plates of APC 2000ALW transmitters in MID version contain MID Part Certificate Number and information about realization according to EN 12405 1 5 TECHNICAL DATA 5 1 APC APR Common parameters 5 1 1 APC APR Electrical parameters Versions of the transmitter Power supply Notes normal 12 55V DC special 10 55V DC intrinsically Safe Exi SC 13 5 28V DC see Appendix Exi ATEX intrinsically Safe Exi 10 5 28V DC see Appendix Exi ATEX or Exi IECEx explosion proof Exd 13 5 45V DC see Appendix Exd ATEX or Exd IECEx MID Exi 13 5 28V DC see Appendix MID MID Exd 13 5 45V DC see Appendix MID Backlight setting of indicates increases the minimum supply voltage for all versions by 3V Output signal 4 20 HART rev 5 1
51. ansmitter in the socket with a torque suitable for the type of the gasket used and the pressure measured 8 1 4 The APC transmitter can be installed using a universal AL holder allowing to mount the transmitter in any position on the support or a horizontal or vertical pipe 035 265 Fig 17 8 2 APR Installation and connections 8 2 1 The APR transmitters can be mounted directly on rigid impulse lines To connect the transmitter basic versions with two M20 x 1 5 connectors P type connector can use for example straight connecting elements with C type nuts If elastic impulse lines are used the transmitter should be additionally fastened to a pipe panel or supporting construction 8 2 2 The APR 2000ALW APR 2000ALW L and APR 2200ALW APR 2200ALWIL can be installed using the 225 Fastener Fig 12 on an 225 pipe or on a flat surface using an angle bracket 8 2 3 The APR 2000ALW APR 2000ALW L with connecting cover C type connector Fig 10 are designed for installation on 3 valve or 5 valve manifolds to a 2 pipe or to a flat surface using C 2 holder Fig 13 Fig 14 8 3 APR 2000GALW Installation and connections 8 3 1 The economy version of the APR 2000GALW transmitter can be mounted on a wall panel or other stable construction using a clamp with 29 holes Fig 18 The transmitter is fitted with connectors which fit to an 6x1 elastic impulse tube When the measuring impulse is transmitted via a metal terminal
52. ansmitters in the MID version are equipped with cable entries which meet the ATEX requirements see Appendix Exi ATEX and Appendix Exd ATEX and the requirements of EN 12405 1 2005 A2 2010 Inorder to facilitate the adaptation of transmitter installation parameters for user specific installation requirements in agreement with the user transmitters can be supplied without glands and plugs Then user must verify and approve applied own cable inlets and plugs which will use for compliance with the requirements of ATEX IP and EN 12405 1 2005 A2 2010 6 APC 2000ALW for MID application Measurement ranges and metrological parameters 6 1 APC 2000ALW for MID application Measurement ranges Overpressure Absolute gauge Maximum pressure absolute 100 bar 0 9 According to EN 12405 1 2005 A2 2010 pressure units bar and MPa can be used interchangeably Measuring range of transmitters is setting by the manufacturer Blocking against changes in the transmitter settings can be made as follows systemically by HART System activated by a configuration program Report 2 and protected by password spec MID locking done with local buttons on the transmitter with a local menu command MID WP For pressure transmitters complying to MID Parts Certificate a manufacturer s standard spec locking is activated but in agreement with the customer transmitters are not blocked and then the locking should be on by manufacturer of co
53. apezial or rectangular characteristic supply u 10 Ro max Q NUIT EE 5V barrier resistance 6 How to connect Ex transmitters APC APR According to the p 6 DTR APC APR ALW 03 ENG Appendix Exi ATEX Special conditions for safe use Version of transmitter with surge arrester marked on the plate Version SA does not meet the requirements of Section 10 3 of IEC 60079 11 2011 500Vrms This must be taken into account when installing the equipment Transmitter electrical installation should be realised with engineering standard requirements It is not allowed to repair otherwise interfere with the transmitter s electrical circuits any way Damage and possible repair be assessed only by the manufacturer or another authorized party C1 17 DTR APC APR ALW 03 ENG Appendix MID V APPENDIX MID APC 2000ALW PRESSURE TRANSMITTERS C GAUGE and ABSOLUTE APPLICATIONS ACCORDANCE EN 12405 1 2005 2 2010 STANDARD 1 INTRODUCTION 1 1 The MID Appendix applies only to the APC 2000ALW absolute relative transmitters applications where they are as instruments for use in as measuring devices MI 002 gas in accordance with the EN 12405 1 2005 A2 2010 standard harmonized to Measuring Instruments Directive MID 2004 22 and the OIML R140 2007 recommendations 1 2 contains the transmitters data to realizations them to uses metrology During the installation
54. arates the sensor from the medium APR transmitters have a two separated membranes Measuring heads are equipped with process connectors as at Fig 6a 7a and 8a or other APR transmitters measured head has two process connectors type P or C connector Fig 10 for assembly on manifold Measuring head of APR 2000GALW is intended to low pressures of gases with overpressure to 100kPa or 35kPa This transmitter in standard version economic is equipped in the process connectors adjusted to elastic pipes 06 1 and in industrial versions in adapters as Figure 18 6 5 Separators For pressure measurement of viscous chemically reactive or hot process mediums the transmitter may be additionally fitted with various types of diaphragm seal The diaphragm seal transmits the process pressure via an inert fluid fill between the diaphragm of the seal and the diaphragm of the transmitter When remote diaphragm seals are fitted the pressure between the diaphragm seal and the transmitter is via a filled capillary The seal s construction is dependent on the process medium properties and the application operating conditions APR 2000YALW smart level probe is equipped in diaphragm seal and flange to fixing on tank C1 33 DTR APC APR ALW 03 ENG 7 PLACE OF INSTALLATION 7 1 General recommendations 7 1 1 The smart pressure transmitter and differential pressure transmitter can be installed both indoors and outdoors It is recommended that transmitter
55. c Discharge ESD EN 61000 4 2 level 3 contact 6kV air 8kV Criterion A Conducted Radio Frequency EN 61000 4 6 0 15 80MHz 10V Criterion A Radiated Electromagnetic Field EN 61000 4 3 80 2 000MHz 10V m 2 700MHz 1V m Criterion A Electrical Fast Transient Burst EN 61000 4 4 1kV Criterion A Electrical Slow Transient Surge EN 61000 4 5 1kV Criterion B 5 7 2 Electromagnetic Compatibility emission Criterion according to CISPR16 1 CISPR 16 2 class B Radiated Emission Distance from antenna 3m limits quasi peak 0 15 30MHz 80 52dBuV m 30 2000 2 54dByuV m Conducted Emission limits quasi peak 0 01 0 150MHz 96 50dBuV m 0 150 0 350MHz 60 50dBuV m 0 35 30MHz lt 50dByuV m 5 7 3 Climatic Immunity Temperature EN 60068 2 1 EN 60068 2 2 hot T 55 C RH max 55 cold T 25 C Damp Heat Cycle EN 60068 2 30 T 55 C RH min 95 24h x2 Salt Mist 5 NaCl pH 6 5 7 2 at 20 C T 40 C RH min 93 28 days 5 7 4 Mechanical Immunity Shocks EN 60068 2 27 50g 11ms Sinusoidal Vibrations EN 60068 2 6 test Fc do 1 6mm 2 25Hz do 4g for 25 100Hz 5 7 5 Electrical Isolation 2100 MO 750V DC Ex 2100 MO 110V DC normal marine PED 5 7 6 Insulation Strength 550V AC or 750V DC 1min Ex marine 75VAC or 110V DC 1min normal PED 5 7 7 Enclosure Ingress Protection EN 60529 IP 66 67 C1 32
56. ce with IECEX certificate is contained in the appendix designed to DTR APC APR ALW 03 ENG Appendix Exi IECEx and in flame proof Exd versions in the appendix designed to DTR APC APR ALW 03 ENG Appendix Exd IECEx During installation and use of the transmitters in Ex or Exd version in accordance with IECEX certificate reference should be made to DTR APC APR ALW 03 ENG in conjunction with Appendix Exi IECEx or Appendix IECEX Exd IECEx 1 6 The pressure transmitters APC 2000ALW APR 2000ALW in realization for sea uses are complied with Det Norske Veritas DNV Rules for Classification of Ships High Speed amp Light Craft and Det Norske Veritas Offshore Standards Certificate No A 13385 for application in following Location Classes Temperature D Humidity B Vibrations B EMC B Enclosure C 1 7 The APC APR transmitters are also made in a version which complies with the PED Pressure Directive meet the requirements for category IV and then carry additional markings as in p 4 3 1 8 Essential data relating to installation of APC 2000ALW transmitters in accordance with MID Directive contains MID Appendix 2 USER MATERIALS Transmitters are delivered in single and or multiple packs Together with the transmitter are delivered a Product certificate which is also as the warranty card b Declaration of conformity on request C Copy of certificate on request d Users Manual numbered DTR APC APR ALW 03 ENG Items b c d
57. cess connection Year of manufacture Temperature use range In place of XX letters in product rating plate will be written a pressure connection type symbols C1 4 DTR APC APR ALW 03 ENG Appendix Exd ATEX 4 User information Together with the ordered transmitters the user will receive a b Product Certificate Declaration of conformity Copy of certificate on request User s Manual named DTR APC APR ALW 03 ENG with Appendix Exd ATEX Items b c d are available on www aplisens pl 5 Power supply and exploitation of transmitters 5 1 The transmitter connecting should be made after introduction with present instruction content Electrically transmitter should be connected according to scheme at p 6 Appendix Exd ATEX Transmitter electrical installation should be realised with engineering standard requirements Electrical connections of transmitters in danger zone should be made by people who have indispensable knowledge and experience in this branch Earth clamps must be used to earth transmitters In the event that transmitters come in contact with structural metal parts or pipes which are connected to the equipotential bonding system transmitters do not require to be earthed 5 2 Transmitters should be supplied from DC electrical source with voltage max 45V from transformer feeders or other devices which have at least a strengthened isolation among primary and secondary windings in which don t appea
58. dPLISEN 5 DTR APC APR ALW 03 ENG APLISENS MANUFACTURE OF PRESSURE TRANSMITTERS AND CONTROL INSTRUMENTS USER S MANUAL SMART PRESSURE TRANSMITTER type APC 2000ALW SMART DIFFERENTIAL PRESSURE TRANSMITTER type APR 2000ALW APR 2200ALW APR 2000GALW APR 2000ALW L APR 2200ALW L SMART LEVEL PROBE type APR 2000YALW SMART LEVEL TRANSMITTER APC 2000ALW L Edition Cl WARSAW AUGUST 2015 APLISENS S A 03 192 Warszawa ul Morelowa 7 tel 48 22 814 07 77 fax 48 22 814 07 78 www aplisens pl e mail aplisens aplisens pl Symbols used Symbol Warning to proceed strictly in accordance with the information contained in the documentation in order to ensure the safety and full functionality of the device Information particularly useful during installation and operation of the device Information particularly useful during installation and operation of an Ex device Information on disposal of used equipment The manufacturer will not be liable for damage resulting from incorrect installation failure to maintain the device in a suitably functional condition or use of the device other than for its intended purpose Installation should be carried out by qualified personnel having the necessary authorisation to install electrical and pressure measuring devices The installer is responsible for performing the installation in accordance with these instructions and with the electromagnetic compatibility and saf
59. e separators or P type siphon tubes must be used Transmitter working temperature Tp must conform to lt Special conditions for safe use Version of transmitter with surge arrester marked on the plate Version SA Version SC SA does not meet the requirements of Section 10 3 of the EN 60079 11 2012 500Vrms This must be taken into account when installing the equipment Transmitter electrical installation should be realised with engineering standard requirements way Damage and possible repair may be assessed only by the manufacturer or another It is not allowed to repair otherwise interfere with the transmitter s electrical circuits authorized party C1 14 DTR APC APR ALW 03 ENG IV APPENDIX Exi IECEx APC 2000ALW PRESSURE TRANSMITTER APR 2000ALW APR 2200ALW APR 2000GALW APR 2000ALWIL APR 2200ALW L DIFFERENTIAL PRESSURE TRANSMITTERS APR 2000YALW LEVEL PROBE APC 2000ALW L LEVEL TANSMITTER Ex VERSION in accordance with IECEx certificate 1 Introduction 1 1 This Appendix Exi IECEx applies to transmitters of types APC 2000ALW APR 2000ALW APR 2200ALW APR 2000GALW APC 2000ALW L APR 2000ALW L APR 2200ALW L APR 2000YALW in Ex versions only marked on the rating plate as shown in p 2 2 and denoted Ex in the Product Certificate 1 2 The appendix contains supplementary information relating to the Ex versions compatible with IECEX certificate of mentioned transmitters
60. een liquids of density p 20 7 g cm and 1 0 g cny where the vertical spacing of the seals H 1600 mm The sealing system uses DC 550 oil with a density of 1 068 g cm H 1600 mm 0 lt h lt 1000 mm 0 7 g cm 1 0 g cm Poi 1 068 g cm 4 20 mA ZE To determine the start of the measurement range calcu late the pressure difference at the transmitter when the tank is filled with the lighter liquid only 1600 mm x 0 7 1 068 588 8 mm H20 To determine the end point of the range add the increase in pressure resulting from the appearance of a 1 metre column of the heavier liquid 588 8 mm H20 1 0 0 7 x 1000 mm 288 8 mm H20 DTR APC APR ALW 03 ENG Additional remarks The settings of the transmitter can be adjusted with refer ence to laboratory results from density measurements carried out on samples of the liquid being measured This is most often necessary when the measurement takes place in a pipeline segment where the flow velocity of the measured liquid reaches several m s Increasing the vertical spacing of the diaphragm seals widens the range and often improves measurement accu racy In planning the spacing of the diaphragm seals ensure that the pressure difference at the transmitter lies within the basic range The maximum vertical spacing of the diaphragm seals H depends on the transmitters basic range and the boundary values for the density of
61. es of the medium depend on the type of separators see DTR SEPARATORS 5 3 4 APR 2000ALW APR 2000ALW L APR 2200ALW APR 2200ALW L Metrological parameters Accuracy lt 0 075 FSO of the calibrated range for the APR 2000ALW lt 0 01 FSO for range n 10 for the APR 2000ALW Special version lt 0 05 of the calibrated range for the APR 2000ALW lt 0 01 FSO for the APR 2200ALW Long term stability lt accuracy 3 years or lt accuracy 5 years HS version lt 2 x accuracy for 6 years Error due to supply voltage changes 0 0029 FSO 1V Thermal error 05 FSO 10 C for range n 1 9 08 FSO 10 C for range n 10 3 FSO for the whole compensation range Special version 03 FSO 10 C for range n 1 9 1 5 for the whole compensation range 8 FSO 10bar for range n 9 10 01 FSO 10bar for range n 3 8 0 03 FSO 10bar for range n 1 2 Cut off on radical characteristic curve up to10 of flow Zeroing in static pressure conditions with zero differential pressure eliminates this error 5 3 5 APR Metrological Parameters according to PED version APR transmitters which conform to PED are characterised by a measurement range of between 100kPa and 2 5MPa static pressure of 25MPa and the overpressure of 27 5MPa The permissible operating temperature for option according to H1D H1 Module is between 25 C and 100 C B D Module is between 25 C and 70 5 3 6 APR 2000ALW AP
62. essure installation Connecting your pressure install with a transmitter should be made in accordance with the requirements for installation using the transmitter connector Transmitters the MID version are equipped with one of the following types of Aplisens pressure ports M P 61 2 G1 4 GP R1 2 1 2NPT see 5 2 4 DTR APC APR ALW 03 ENG Pressure connection type which designation given is the type of transmitter the purchaser should agree with the manufacturer Transmitters in the MID version do not provide connections to the diaphragm seals 5 3 APC 2000ALW for MID applications Electrical connections to the transmitter In measuring systems according to EN 12405 1 2005 A2 2010 APC 2000ALW transmitters in MID version connecting to measuring install is always a two wire For the connection of power and signal receiving terminals lt SIGNAL gt and lt SIGNAL gt of transmitter should be used with the polarization behavior lt gt to lt SIGNAL gt lt gt to lt SIGNAL gt Terminals lt TEST gt and lt TEST gt of transmitter in the metrological applications are not used The cable shield should be connected one sidedly to grounding the manufacturer recommends connect the shield to the converter installation grounding point The way of APC 2000ALW transmitter connecting to measurement installation in MID applications is shown in Figure 1a jumper FOR HART OUTPUT SIGNAL JUMPER MUST BE REMOWED WHEN Ro
63. eters such as Ui li Pi Ci Li Year of manufacture Text Version SA separate power supply for transmitters with surge arresters Power supply must be separate to earth C1 15 DTR APC APR ALW 03 ENG Appendix Exi IECEx 4 User information Together with the ordered transmitters the user will receive a Product Certificate b Declaration of conformity on request c Copy of certificate on request d User s Manual named DTR APC APR ALW 03 ENG with Appendix Exi IECEx Items b c d are available on www aplisens pl 5 Permitted input parameters based on data from the IECEx FTZ 14 0026X certificate and certification documentation The transmitters should be powered via the associated power feeding and measurement devices provided with the relevant intrinsic safe certificates The parameters of their outputs to the danger zone should not exceed the limit power supply parameters for the below specified transmitters 5 1 For power supply with a linear output characteristic Ui 30 li20 1A Pi 20 75W 40 C lt Ta x 40 and T6 40 C lt Ta lt 80 and T5 Power supply with a linear characteristic may be e g a typical barrier with parameters Uo 28 0 093 Rw 3000 li Rw Ip 2 1 1 NE Uo L transmitter L lt Fig 1 Power supply from a source with linear characteristic 5 2 For power supply with a trapezi
64. ety regulations and standards applicable to the type of installation The device should be configured appropriately for the purpose for which it is to be used Incorrect configuration may cause erroneous functioning leading to damage to the device or an accident In systems with pressure transmitters there exists in case of leakage a risk to personnel on the side where the medium is under pressure All safety and protection requirements must be observed during installation operation and inspections If a device is not functioning correctly disconnect it and send it for repair to the manufacturer or to a firm authorised by the manufacturer In order to minimise the risk of malfunction and associated risks to personnel the device is not to be installed or used in particularly hostile conditions where the following risks occur possibility of mechanical impacts excessive shocks and vibration excessive temperature fluctuation condensation of water vapour dust icing Installation of intrinsically safe versions should be performed with particular care in accordance with the regulations and standards applicable to that type of installation Changes in the production of transmitters may precede a paper updating for the user The current user manuals are available at http www aplisens pl C1 l I III IV V VI QUERCUM 10 11 12 13 14 15 16 1 DTR APC APR ALW 03 ENG CONTENTS APPENDD
65. g to the cable gland into a protective loop to prevent condensation from running down in the direction of the gland C1 36 DTR APC APR ALW 03 ENG 9 2 Electrical connections for APC APR The APR transmitters are to be connected as shown in Fig 2a 2d In APC APR transmitters a 2400 resistor is permanently fitted in series in the transmitter s current l circuit and blocked up with jumper between SIGNAL gt and TEST as shown in Fig 2a and 2b When the resistance in the current loop is lower than 2400 it is necessary to jumper disassemble to HART communication 9 3 Protection from excess voltage 9 3 1 The transmitters may be in danger from excess voltage caused by connection faults or atmospheric electrical discharge Protection from excess voltage between the wires of the transmission line is provided by TVS diodes installed in all types of transmitter see the table column 2 9 3 2 In order to protect against excess voltage between the transmission line and the casing or earth not prevented by the diodes connected between the transmission wires additional protection is provided in the form of plasma surge arresters see the table column 3 Also external protective devices may be used e g the UZ 2 Aplisens system or others When the transmission lines are long it is advantageous to use one protective device near the transmitter or inside it and another near entry points to other de
66. h EN12405 1 2005 A2 2010 8 APC 2000ALW in MID application Protection against unauthorized manipulation 8 1 Blocking by the transmitters manufacturer Access to the local configuration buttons and to the transmitter internal components is blocked by the sealing of the display cover and a measuring head locking screw to the housing of the transmitter The transmitter rated plates are made of materials self destructive during detachment or alternative used metal rated plates have one of the screws sealed to the casing Access spec MID locking protects against unauthorized interference to transmitters from a HART system APC 2000ALW series transmitter manufacturer is using with a plastic seal in its MID realization Change of the spec MID locking status ON or OFF is possible after removing of the manufacturer sealing from the local buttons side cover only 8 2 Blocking by the gas volume conversion manufacturer Turn on the spec MID locking with local buttons using local menu of transmitter p 10 2 5 2 DTR APC APR ALW 03 ENG MID WP Put the seals of the gas volume conversion producer on the cover screw of a sensor head and a label if it is metal made Places of seals application is shown by the arrows at Fig 1c Seal should be made in accordance with the documentation of gas volume conversions in the place country their use blocking of cover plates against unscrewing FIELD TERMINALS
67. h sealants such as TPE s for example EX1100 20 110 AGRO 5 1 Transmitters environmental parameters in the MID version Products in this embodiment meets the following requirements criteria by EN 12405 1 2005 A2 2010 5 1 1 Electromagnetic Compatibility immunity Electrostatic Discharge ESD EN 61000 4 2 Level 4 Contact 8kV Air 15kV Criterion A Conducted Radio Frequency EN 61000 4 6 Level 3 0 15 80MHz 10V Criterion A Radiated Electromagnetic Field EN 61000 4 3 Level 3 80 1 000MHz 10V m 1 2 700GHz 1V m Criterion A Magnetic Field EN 61 000 4 8 Level 4 Electrical Fast Transient Burst EN 61000 4 4 2kV I O Electrical Slow Transient Surges EN 61000 4 5 Level 3 5 1 2 Short drops in electrical supply EN 61000 4 29 Level 1 5 1 3 Climatic Immunity The transmitters can be installed in different climatic conditions see p 7 DTR APC APR ALW 03 ENG in environments of varying humidity also in areas of water vapour condensation Environment temperature EN 60068 2 1 EN 60068 2 2 EN60068 3 1 hot T 55 C Ry max 55 cold T 25 C Humid Permanent Heat EN60068 2 78 T 55 C 93 96h Damp Heat Cycle EN 60068 2 30 T 22 55 C Ry 80 100 24h x2 5 1 4 Mechanical Immunity Shocks EN 60068 2 31 level 2 Vibrations in a wide band EN 60068 2 64 test Fh level 2 C1 19 DTR APC APR ALW 03 ENG Appendix MID 5 2 Connectors to pr
68. hould be set using regulated pressure when sub ject to the action of only the manometric fluid empty tank the transmitter will shift the start and end points of the range compensating for the value of that pressure When the transmitter has been configured in this way it is ready to be used to carry out the given measurement task If it is not possible to empty the tank to configure the transmitter the hydrostatic pressure of the manometric fluid should be calculated by multiplying the vertical spac ing of the diaphragm seals by the density coefficient of the oil in the capillaries This pressure should be taken into account when entering the values for the start and end of the range Start mm H20 H mm x End mm H O himax mm x XPmeasured iqu H mm x Poi for DC 550 oil is equal to 1 068 g cm Poi for AK 20 oil is equal to 0 945 g cm Configuration of the APR 2200ALW transmitters to measure density of liquids H 300 mm 0 6 p g cm lt 1 2 1 068 g cm 4 20 mA 4 The measurement task To convert a variation in liquid density from Pmin 0 6 g cm to Pmax 1 2 g cm to a variation in the output signal from 4 to 20 mA with the vertical spacing of the diaphragm seals equal to H 3000 mm The sealing system is filled with DC 550 oil with density 1 068 g cm 1 Calculate the value of the start of the range as follows Himm XPmin Xpoi 3000 0 6
69. int of the set range c lower end point of the set range d time constant e type of characteristic curve linear or radical Parameters of an informational nature which cannot be altered include the following f upper limit of the basic range g lower limit of the basic range h minimum range 10 2 2 Other identification parameters not affecting the output signal include device address device type code factory identification code factory device code number of preambles 3 20 UCS TSD program version electronics version flags serial number label tag description tag date tag message record number sensing module number The process of setting the parameters listed in 10 2 1 and 10 2 2 is called Configuration 10 2 3 It is possible to carry out a pressure zeroing procedure for example to compensate for measurement deviation caused by a change in position during the transmitter installation The transmitter may also be calibrated by taking readings with the input pressure controlled using a standard device These process and zero point adjustments are called Calibration 10 2 4 Configuration and Calibration of the transmitter are carried out using an Aplisens KAP communicator certain HART communicators or a PC with HART RS232 converter and Aplisens Raport 2 software Together with the Raport 2 configuration software there is INTERVAL LINEARIZATION software supplied to enable the input of
70. ion at transmitter terminals see p 5 1 1 C1 48 DTR APC APR ALW 03 ENG Connection of the APC APR transmitter Connect as shown in Fig 2a If it is necessary to enable communication with the transmitter a communicator or converter can also be connected Optional connection configurations to communication devices are shown below Communicator or converter connection near to a switch box In order to enable communication with a transmitter at a distant location via connection near to a switch box make sure that the resistance Ro from the point of connection of the communicator to the power supply source lies within the range of 240 1100 Q If necessary an additional resistance can be integrated into the line Connect the communicator or converter as shown in Fig 2a Fig 2 Electrical connections for APC APR transmitters HART USB Bluetooth Converter or Converter HART RS232 JUMPER Lo Current loop Loa 2 VAAN Sa SIGNAL 2409 ooog Control cabinet Communicator Fig 2a The link of transmitter and communicator or converter to current line by the switch box in case of the resistance in current loop is higher than 2400 C1 49 DTR APC APR ALW 03 ENG Communicator or converter connection to the transmitter s terminals In order to enable local communication by connecting a communicator or converter to the transmitter s terminals m
71. is smaller than 2400 remove jumper from lt SIGNAL gt and lt TEST gt terminals j If Ro in current loop is lower than 2400 is necessary to connect 2400 resistor to current loop by After communication jumper should came back at its place au 18 132 218 M20x1 5 Cable gland Cable 6 12 FIELD TERMINALS 91 5 PD electrical connector IP65 DIN 43699 connector Lock preventing Earthing 1 Cable 26 010 rotation terminal of the casing Fig 3 APC 2000ALW smart pressure transmitter C1 51 DTR APC APR ALW 03 ENG 345 with 15 pitch Holders to rotate the display Configuration buttons Fig 4 APC APR display rotation possibility configuration buttons C1 52 DTR APC APR ALW 03 ENG 180 with 90 pitch and casing display screws Move the electronic unit from transmitter casing take up the upper part of the casing with display from the catch and revolve its to left or to right to the display setting at needed position Rotation possibility 180 with 90 pitch Screw on the display unit screws and display cover Fig 4a Version SC for APC APR display rotation possibility configuration buttons Jumper in radial position as at photo
72. itters in dangers zones 2 1 The transmitters are produced in accordance with the requirements of the following standards EN 60079 0 2012 EN 60079 1 2007 EN 60079 11 2012 EN 60079 26 2007 EN 60079 31 2009 2 2 The transmitters may operate in areas where there is a risk of explosion in accordance with the rating of the explosion protection design 1 2 Ex d ia Mb version with enclosure 1 4401 316 II 1 26 Ex ia d IIC 6 5 Ga Gb 1 2D Ex ia t T85 C T100 C Da Db KDB 08 ATEX 224X marking T6 and T85 applies to range 409 Ta lt 45 C marking T5 and T100 applies to range 40 C Ta lt 75 2 3 Transmitter category and hazard areas The category 1 26 contained within the rating means that the transmitter may be installed within a type 1 or 2 hazard zones The APC APR process connections may connect to a 0 zone type see the diagram below for an example Zone 0 Zone 1 or 2 Safe area 2 Y e SN VERS VER amp Cass Pressure transmitter or differential pressure transmitter 3 Identifying marks Flame proof transmitters must have a rating plate containing the information specified in p 4 of DTR APC APR ALW 03 ENG and also at least the following CE mark and number of notified unit Ex mark designation of explosion protection design certificate number Supply voltage Designation of a pro
73. liquid for measurement of oxygen uses Connectors for APC Stainless steel 1 4404 316L or Hastelloy C276 only for P GP CM30x2 C type vented covers and connectors for APR Stainless steel 1 4404 316L Electronics casing High pressure cast of aluminium alloy lacquered with chemical resistant oxide enamel colour yellow RAL 1003 or 1 4401 316 Materials for APC APR transmitters with diaphragm seals are described in Diaphragm Seals Manual 5 1 3 Enclosure ingress protection IP 66 67 according to EN 60529 IP65 according to EN 60529 with PD connector 5 1 4 Response time on pressure stroke In response to the pressure stroke measured by the transmitter full change 100 of the transmitter output current is carried out over a period of one to a maximum of two values of processing time The value of transmitter response time can be set in the Raport 2 programme using the slider on the tab Specific parameters gt Configuration Filtration Filtration value J 480 ms Quickly Precisely 5 1 5 Accuracy depending on the set range Accuracy pic po error for nominal measuring range 0 100 FSO p1 error for range 0 10 FSO pi 2 X Po Set range 10 30 100 96 C1 26 DTR APC APR ALW 03 ENG 5 2 APC 2000ALW Measurement ranges and metrological parameters 5 2 1 APC Measurement ranges Nominal measuring range Overpressure limit N FSO Minimum set range Rangeability without hyste
74. lt then parameters lo Po interrelated as follows 4Po Ug Uo Uq Uo Uq Rw lo for Uo lt 1 2Uq Rw 5 5 For power supply with a rectangular output characteristic in Version SC or Version SC SA Ui 24V li 25mA 0 6 40 lt lt 80 and 5 Ui 24 li 50mA 1 2 1 40 lt Ta lt 80 C and 4 5 6 For power supply with rectangular output characteristic Ui 24 li 25mA 0 6 40 lt Ta lt 40 and T6 40 C lt Ta lt 80 and T5 Ui 24V li 50mA Pi 12W 40 lt Ta lt 70 and 5 The supply of power from a source with a rectangular characteristic means that the voltage of the Ex power supply remains constant until current limitation activates The protection level of power supplies with a rectangular characteristic is normally ib The transmitter powered from such a supply is also an Ex device with protection level ib Example of practical provision of power supply use a stabilized power supply with Uo 24V with protection level ib and current limited to lo 25mA 5 4 Input inductance and capacity Ci 2 5nF Li 18uH 5 6 Supply voltage min 10 5VDC For Version SC or Version SC SA 13 5V DC 5 7 Load resistance from 28V linear supply 28 10 5 3000 0 0225A Ro max Q 28V 10 ee 0 0225A from a source with trapezial or rectangular characteristic supply I Ro max Q ae 5V
75. nger zone should be made by people who have indispensable knowledge and experience in this branch Earth clamps must be used to earth transmitters In the event that transmitters come in contact with structural metal parts or pipes which are connected to the equipotential bonding system transmitters do not require to be earthed 5 2 Transmitters should be supplied from DC electrical source with voltage max 45V from transformer feeders or other devices which have at least a strengthened isolation among primary and secondary windings in which don t appear voltage higher than 250V The duty of power supply installation with above mentioned requirements rests on user 5 3 Transmitters can be used in ambient temperatures Ta between 40 C lt Ta lt 45 C for class T6 or between 40 C lt Ta lt 75 C for T5 5 4 Transmitter sensor diaphragm should not be subject on damage during installation and exploitation The diaphragm is made from 1 4404 1 4435 316L or Hastelloy thin foil and cannot be subject on medium which can entail its damage 5 5 With regard on kind of casing material light alloy with large aluminium content the user is obliged to assure that possibility of hitting casing does not step out in place of transmitter installation 5 6 In transmitter casing are two holes to assembly of cable glands from thread M20x1 5 or 1 2 NPT 5 7 Normally transmitters are delivered without installed glands but with blank plugs corks in
76. nt the transmitter in a horizontal position or downwards in such a way that the transmitter is kept away from the rising hot 1 air For the small measurement ranges the reading can be affected by the transmitter position and by the impulse lines configuration or the way in which they are filled with liquid This error can be corrected using the zero setting function 8 1 APC Installation and connections 8 1 1 The APC transmitters can be mounted directly on the rigid impulse lines For used connectors as in Figures 5a 6a and 7a it is recommended that connection sockets be used as shown in Figure 6b 7b 8b or 8c It is recommended that sockets labelled Socket CG1 and Socket CG1 2 Fig 9 are used for CG1 and CG1 2 connections respectively Besides there are adapters for standard DIN50 DIN40 DIN25 Clamp2 Clamp1 5 Clamp1 type connections provided for readouts carried out in aseptic conditions using transmitters with CM30x2 connection There are gaskets provided for every transmitter with P CM30x2 CG1 CG1 2 and GP type connections The gasket material is selected based on the pressure value temperature and the type of the medium 8 1 2 If the pressure is applied via a flexible plastic tube the transmitter should be mounted on a support with Red 06 reduction The types of the impulse tubes Fig 25 are to be selected depending on the pressure measured value and the medium temperature 8 1 3 Tighten the tr
77. nversion devices Local buttons are protected by a screw display cover which is sealed When spec MID locking is done can change only certain parameters of the transmitters ie HART transmitter address and the time constant can be made additional entries identifying the transmitter associated with its place of installation The proceedings relating to the sealing set out in p 8 The pressure transmitter as a part of the gas conversion of type 2 in accordance with the requirements of the MID Directive must be protected against unauthorized manipulation by its producer or manufacturer of the gas volume converter Sealing of the transmitters is done by its manufacturer or by agreement with the customer they may not be sealed then sealing should be made by manufacturer of gas volume conversion 6 2 Measurement error according to EN12405 1 2005 A2 2010 in relation to the measured value atthe rated temperature range 25 55 S 0 596 at reference conditions lt 0 2 6 3 Long term stability 5 years lt 0 5 The manufacturer recommends a vertical mount transmitter APC 2000ALW during the pressure measurements in MID applications C1 21 DTR APC APR ALW 03 ENG Appendix MID 7 APC 2000ALW in MID application Electronic display Electronic indicating device display built in the APC 2000ALW transmitters are not controlled metrologically and as such cannot be used for clearing in accordance wit
78. oing or the range setting verifying is necessary span_too_small Error will ensue out when in result of setting range executing change the width of the range will be smaller than admissible acces restricted Error will ensue out when the service of Local Menu is switched off and the user tries to call out the Menu Local service You should switch on the service of Local Menu with the KAP 03 communicator Raport 2 program or software using library EDDL Warning ERR_L16 announcement can be displayed as well by zeroing attempt of the absolute transmitter WARNING New Lower Range Value Pushed Error will ensue out when the end of range set the URV change will cause the change of the range set beginning LRV C1 41 DTR APC APR ALW 03 ENG 10 2 6 View local LCD display Changes of the display options in local MENU are possible using buttons or remote way using communicator or the PC software If it is necessary the display switching off is also possible The display switching of function is possible with using communicator or PC software only LCD2 The APC APR transmitter display exterior is as bellow im m iv Im RTT Vat Want Want LCD3 There 3 main displays are visible LCD1 the current or guidance percent preset range display In accordance with display configuration the current value in 4 20 mA current loop or percent guidance preset range is p
79. ommunicator according to EN 60127 Fig 2 In case of transmitter calibration outside danger zone is possible communicator connecting to SIGNAL gt and lt TEST gt terminals Transmitter is furnished in communication resistor Rp 2400 closed with jumper at lt SIGNAL gt and lt TEST gt terminals installed by manufacturer Rp resistor can be use then when it is necessary to communicate with transmitter from its terminals and the load resistance Ro in current loop is lover then 2400 Than lt SIGNAL gt and lt TEST gt terminals have to be open In danger zone don t unscrew transmitter covers and don t change the display position or its back lighting Blocking cover method before unscrewing and plumbing possibility is shoved at Fig 20 It is not permitted to repair or otherwise interfere with the transmitter s electrical circuits in any way Damage estimation and repair possibility may be assessed by the manufacturer or another authorized party only C1 6 DTR APC APR ALW 03 ENG Appendix Exd ATEX Table 1 Permitted cable glands Type Producer Screw Feature Other marking No of certificate 501 423 HAWKE M20x1 5 dimension OS Baseefa 06 ATEX 0056X 501 421 HAWKE M20x1 5 Exd dimension OS Baseefa 06 ATEX 0056X ICG 623 HAWKE M20x1 5 Exd IIC dimension OS Baseefa 06 ATEX 0058X 501 453 HAWKE
80. ossible to display LCD2 the measured pressure digital value display the calibrated pressure value according to user s unit s display the process variable units or users units or pressure sensor or CPU temperature the MENU announcement and other information or warning announcement display In the case the digital pressure value or the calibrated pressure value display the sign can be visible before displayed value The decimal point position is possible to set in local MENU or remotely The pressure unit or user s unit can be displayed The transmitter makes possible rescale on the user s individual the pressure value To make this is necessary with using communicator or PC software write the corresponding to beginning and to end values of setting range as well as write the own unit name After activating user s mode the rescale value will be visible on display LCD3 information display During normal operation is designed for continuous display of the base unit or the user units In case of errors in the transmitter s work it displays an error number In manual mode the local change settings menu displays options of selecting the setting It also displays errors related to the implementation of commands in the local menu of the settings change Display backlighting Local display is equipped in backlight In Version SC it is possible to switching on and switching off display backlighting via jumper on electronic board as req
81. per square centimetres KG SQCM kilogram per square centimetres technical atmosphere KPA kilopascal TORR tor mm Hg ATM physical atmosphere M H20 meter of water at 4 C MPA Megapascal INH204 inch of water at a temperature of 4 C MMH204 mm of water at 4 C DAMPIN set of the solid temporary suppression of the process variable set of the current output form LINEAR linear TRANSF SQRT square root SPECIA user s special SQUARE square SQRT Square root characteristic cut of point setting Assigning a process variable to LCD1 LCD1VR CURREN On LCD1 will displayed current value in current loop in mA PERCEN The percent value output signal will displayed on LCD1 controlling in Assigning a process variable to LCD2 PRESS The pressure value will displayed on LCD2 The user s units will be displayed on LCD2 Scaling of the user range LCD2VR USER and record of the user units can be made using a computer or communicator see HART command No 244 245 SENS T The current temperature of pressure sensor will displayed on LCD2 CPU T The current temperature of the transmitter CPU will displayed on LCD2 in C C1 40 DTR APC APR ALW 03 ENG LCD2DP Set the decimal point position on LCD2 In a situation where the value provided to display on the display LCD2 cannot be displayed properly due to the position of the decimal point this is indicated by displaying the four flashing dots In this case you must enter to the local
82. phragm seals m limit 160 160 mbar 0 1 mH20 lt 1 7m 1 6 vertical spacing of sealsx0 94 mH2O 40bar 0 5 0 5 bar 0 5 mH20 6m 5 vertical spacing of sealsx1 04 lmH20 40bar 1 6 2 bar 1 5 mH20 lt 15m 20 vertical spacing of sealsx1 04 lmH20 40bar 1 6 16 bar 1bar lt 15m 16bar 40bar The maximum vertical diaphragm seal spacing shown in the table applies to level measurement ensuring that it is possible to set the zero point of the transmitter when the tank is empty lil For measurements of density or phase boundaries in the sugar and chemical industries and in refineries the vertical spacing of the diaphragm seals can be larger C1 28 DTR APC APR ALW 03 ENG 5 3 3 APR Permitted environmental conditions Operating temperature range 25 85 C for PED version in accordance with p 5 3 5 Special version 40 85 C Operating temperature range for intrinsic safe versions in accordance with Appendix Exi ATEX or Appendix Exi IECEx Operating temperature range for flame proof versions in accordance with Appendix Exd ATEX or Appendix Exd IECEx Medium temperature range 25 120 C for direct measurement for PED version in accordance with p 5 3 5 over 120 C measurement with a transmission tube or diaphragm seal using Thermal compensation range 25 80 C Relative humidity max 98 with condensation For transmitters with diaphragm seals permissible temperature and corrosive properti
83. pportunities of hooking protruding elements when the cable is pulling up it is recommended that the sensor suspended on a steel rope using the sensor lug If the sensor would be in the flow or turbulence of medium should be assembled in the casing pipe for example PVC made From sensor SG 25S remove the protective plate before it s placing into medium A During the installation the sensor should be protected from mechanical shocks Sensor with cable with additional Teflon shield should be hung on steel rope or on a cable no fasten by Teflon shield Pressure may be transmitted to the installed device only after checking that it has a measurement range which properly corresponds to the value of the measured pressure that gaskets have been properly selected and fitted and the connectors have been properly screwed tight Attempts to undo the screws or fixing connector pipes transmitter under pressure cause the medium to leak and create hazards for the personnel When disassembling the transmitter it is necessary to disconnect it from the process pressure or bring the pressure to atmospheric level and to take particular care and precautions in case of media which are highly reactive caustic explosive or otherwise hazardous to personnel If necessary rinse out this part of the system Transmitters with flange diaphragm seals are to be installed on the corresponding counter flanges on the facility It is recommended that the
84. r voltage higher than 250V The duty of power supply installation with above mentioned requirements rests on user 5 3 Transmitters can be used in ambient temperatures Ta between 40 C lt Ta lt 45 C for class T6 or between 40 C lt Ta lt 75 C for T5 5 4 Transmitter sensor diaphragm should not be subject on damage during installation and exploitation The diaphragm is made from 1 4404 1 4435 316L or Hastelloy thin foil and cannot be subject on medium which can entail its damage 5 5 With regard on kind of casing material light alloy with large aluminium content the user is obliged to assure that possibility of hitting casing does not step out in place of transmitter installation 5 6 In transmitter casing are two holes to assembly of cable glands from thread M20x1 5 1 2 5 7 Normally transmitters are delivered without installed glands but with blank plugs corks in the second hole The list of cable glands and plugs agreeable with production documentation and accepted by certificate station is specified in Table 1 and Table 2 p 6 Appendix Exd ATEX Customer should install cable glands according to Tables 1 and plugs according to Tables 2 if plugs aren t installed or other accordance with flame proof standards 5 8 It is necessary to apply a shield cable or without shield cable with round cross section in protection from elastomer not moisture absorbing for example YKSLY 2 1 YnTKSYekw 1 2 1 LIYCY
85. r with M20x1 5 thread and radiator RP type connector with M20x1 5 thread and radiator G1 4 type connector with G1 4 thread available for PED version 1 2 NPT type connector with 1 2 NPT tread available for PED version R1 2 type connector with R1 2 tread available for PED version CG1 2 type connector with G1 2 tread and flush diaphragm available for PED version other connection types by arrangement 5 3 APR 2000ALW APR 2000ALW L APR 2200ALW APR 2200ALW L Measurement ranges and metrological parameters 5 3 1 APR 2000ALW APR 2000ALW L Measurement ranges N Nominal jd range Minimum set range Rangeability Overpressure limit Statie pressure 1 0 70bar 0 7MPa 7bar 700 10 1 2 0 8bar j 3102 5bar 0 250kPa 02bar 20kPa 12 53 f 4 0 1 0 100 50mbar 5 20 1 u open teal 5 0 0 25bar 0 25kPa 10 1kPa 25 1 Ere den 6 0 5 0 5bar 50 50kPa 0 1bar 10 10 1 _ C type 200bar 10bar for PED version 0 7 0 7kPa 10 7 7mbar Ambar 0 1kPa 144 P type 40bar available also in HS version available only in HS version 5 3 2 APR 2200ALW APR 2200ALW L Measurement ranges m Vertical spacing Maximum configurable range dependent Static i uae Minimum set of diaphragm on the actual vertical spacing of pressure 9 seals dia
86. rd zones The APR process connections may connect to 0 zone type see the diagram below for an example or differential pressure transmitter Safe area 2 0 Zone 1 or 2 Safe area Xd 6 2 cR IA transmitter F Pressure transmitter Wy nd Zone 10r2 C1 11 DTR APC APR ALW 03 ENG Appendix Exi ATEX 3 Identifying marks Intrinsically safe transmitters must have a rating plate containing the information specified in paragraph 4 of DTR APC APR ALW 03 ENG and also at least the following CE mark and number of notified unit amp mark Designation of explosion protection design certificate number Values of parameters such as Ui li Pi Ci Li Year of manufacture Text Version SA Version SC SA separate power supply for transmitters with surge arresters Power supply must be separate to earth 4 User information Together with the ordered transmitters the user will receive a Product Certificate b Declaration of conformity c Copy of certificate on request d Users Manual named DTR APC APR ALW 03 ENG with Appendix Exi ATEX Items b c d are available on www aplisens pl 5 Permitted input parameters based on data from the FTZ 08 ATEX 0020X certificate and certification documentation The transmitters should be powered via the associated power feeding and measurement devices provided with the relevant in
87. resis 1 0 1000bar 0 100 1MPa 100 1 1200bar 120 2 0 300bar 0 30MPa 3bar 300 1001 450bar 45MPa 3 0 160 0 16MPa 1 6 160kPa 100 1 450bar 45 4 0 70bar 0 7 70kPa 100 1 140bar 14 5 a 6 0 7bar 0 0 7MPa 0 07bar 7kPa 1 4MPa 17 L 7bar 100 700kPa O7bar kPa _ L4MPa 8 1 1 5bar 100 150 0 12bar 12 400kPa 9 0 2bar 0 200kPa 100mbar 10 400kPa 10 0 1bar 0 100kPa T 50 5 2bar 200kPa _ 11 0 5 0 5bar 50 50kPa 50mbar 5 200kPa 12 0 0 25bar 0 25kPa 25mbar 2 5kPa 100kPa 13 100 100mbar 10 10kPa 20mbar 2kPa Abar 100kPa 14 15 70mbar 1 5 7kPa 5mbar 0 5kPa 50kPa 15 25 25mbar 2 5 2 5kPa 2mbar O2kPa ibar 100kPa _ 16 7 7mbar 0 7 0 7kPa imbar 0 1kPa 14 1 1bar 100kPa 17 0 1 3bar abs 0 130kPa abs 100mbar abs 10kPa abs 13 1 2bar 200kPa 18 0 7 0 7MPaabs 100 105 70 4 14 1 4MPa _ 19 0 25bar abs 0 2 5 abs 0 25bar abs 25kPa abs 100 1 50bar 5 20 0 70bar abs 0 7 abs 0 70kPaabs 10011 140bar 14 Only for transmitters without diaphragm seal not
88. ressure of a column of liquid in mm H20 it is sufficient to multiply the height of the column h mm by the density coefficient of the liquid Xp Since it is easy to determine the hydrostatic pressure in mm H20 and the transmitter can be configured in those units in the descriptions of measurement methods given below we will make use of pressures expressed in mm H20 and the density coefficient Xp Configuration of the APR 2200ALW transmitters to measure the level of liquid in a tank The measurement task To convert a variation in the level of a liquid with density p 0 87 g cm between 0 and max to a variation in the output signal from 4 to 20 mA H vertical spacing of diaphragm seals D z h hma p 0 87 g cm 4 20 1 Install the transmitter its working position empty tank 2 Make the electrical connections of the transmitter providing for the abilitv to use HART communication 3 Connect the communicator identify the transmitter and select tne configuration function 4 On the configuration menu select the Reranging pro cedure 5 On the Reranging menu a change the units of measurement to mm H O at 4 C b enter the values for the start Xp x hmn mm and end Xp x mm of the measurement range namely 0 and 0 87 mm respectively C to compensate for the hydrostatic pressure of the manometric fluid the start of the measurement range s
89. s intended for outdoor use be placed in a box or under cover 7 1 2 The place of installation should be chosen in such a way as to allow access to the device and to protect it from mechanical damage In planning the installation of the transmitter and configuration of the impulse lines attention should be paid to the following requirements The impulse lines should be as short as possible with a sufficiently large cross section and free of sharp bends in order to prevent blockages Where the medium is a gas the transmitters should be installed above the measuring point so that condensation flows down towards the site of the pressure measurement where the medium is a liquid or where a protective liquid is used the transmitters should be installed below the place where 1 the pressure measurement is taken The impulse lines should be inclined at a gradient of at least 10cm m The levels of filling liquid in the impulse lines should be equal or kept constant difference The configuration of the impulse lines and the valve connection system should be chosen with regard to the measurement conditions and to requirements such as the need to reset the transmitters in position and the need for access to the impulse lines during water or gas removal and flushing 7 1 3 Where there is a risk of damage to the transmitter thorough impact which can result in extreme cases with the transmitter being separated from the connecting pipework th
90. ted unit should be confirmed by pressing t After approval the parameter transmitter will confirm the party of command by the DONE or report the error number The BACK cause goes up one level Descriptions Local Menu Submenu Notice EXIT Return from the local Menu to the normal operation of the transmitter PVZERO Pressure zeroing Setting the lower range of values set by the done pressure no change of span BYPRES Set across set pressure BYVALU Set across inscribing of value after approval at display the current value will appear before the passage in edit mode SETLRV Select and confirm sign introduced parameter Introduce in sequence digit after digit 5 digital numbers with point or without point After a confirmation the last 5 digit of the parameter transmitter will confirm the party of command by the DONE announcement or the proper number of error will notify The parameter will be written down in units UNIT SETURV Set the upper range value by the done pressure Menu process variable units 2 inches of water at temperature of 68 inches of mercury at temperature of 68 Fahrenheit 2 Foot of water temperature of 68 2 mm of water at a temperature of 68 Fahrenheit MM_HG mm of mercury at 0 C MBAR millibar UNIT G SQCM grams
91. the measured liquid Prin Pmax If Pmin lt Doi lt Pmax the seal spacing H should satisfy the following conditions lower boundary of range mm H O H mm lt XP oi H mm upper boundary of range mm XP max 7 Example Determine the maximum vertical spacing of the seals for the APR 2200 10 10 kPa transmitter when measuring the density of liquid between 0 6 and 1 2 g cm The sealing system uses AK 20 silicone oil with a density of 0 945 g cm The lower boundary of the range of the transmitter is 10 kPa 1020 mm H20 1020 gt Himmi lt 1020 0 6 0 945 0 345 H mm lt 2957 H mm lt The upper boundary of the range of the transmitter is 10 kPa 1020 mm H mm z 220 5 H mm 21020 1 2 0 945 0 255 H mm lt 4000 In the example both conditions are satisfied when the spacing of the seals is not more than 2957 mm C1 44 DTR APC APR ALW 03 ENG 10 2 9 Configuration of the APR 2000YALW smart level probes 4 20 mA Principles of operation Measurementis carried out using an APR 2000 differential pressure transmitter enabling compensation for static pressure in the tank The value processed is just the hydrostatic pressure of the medium measured at the level of the diaphragm of the lower seal This pressure is the sum of the hydrostatic pressures of the liquid and vapour phases of the medium In most practical measurement situations the density of
92. the transmitter can measure is called the basic range for specifications of basic ranges see section 5 2 1 5 3 1 5 3 2 5 4 1 5 5 1 The width of the basic range is the difference between the upper and lower limits of the basic range The internal characteristic conversion curve for the basic range is coded in the transmitter s memory This is the reference curve used when making any adjustments which affect the transmitter s output signal 10 1 2 When the transmitter is in use the term set range is used The set range is the range whose lower end point corresponds to an output current of 4mA and whose upper end point corresponds to a current of 20mA or 20mA 4mA respectively when the conversion curve is inverted The set range may cover the whole of the basic range or only a part of it The width of the set range is the difference between its upper and lower end points The transmitter may be set to any range within the basic range of pressure values subject to the restrictions set out in the table in section 5 2 1 5 3 1 5 3 2 5 4 1 and 5 5 1 C1 37 DTR APC APR ALW 03 ENG 10 2 Configuration and Calibration 10 2 1 The transmitter has features which enable metrological and identification parameters to be set and altered The configurable metrological parameters affecting the transmitter s output current include the following a unit in which the measured pressure is expressed on the display b upper end po
93. ting of pressure transmitters
94. trinsic safe certificates The parameters of their outputs to the danger zone should not exceed the limit power supply parameters for the below specified transmitters Note Transmitters marked the nameplate as Version SC or Version SC SA have other input parameters see section 5 1 5 3 5 5 of Appendix Exi ATEX 5 1 For power supply with an linear output characteristic in Version SC or Version SC SA version Ui 28V li20 1A 0 77 40 lt Ta lt 70 and T5 5 2 For power supply with a linear output characteristic Ui 30V li 0 1A 0 757 40 C lt Ta x 40 C and T6 40 C lt Ta lt 80 C and T5 Power supply with a linear characteristic may be e g a typical barrier with parameters Uo 28 0 093 Rw 3000 H Rw Ip ra o lo 8 Uo 2 5 Fig 1 Power supply from source with linear characteristic 5 3 For power supply with a trapezial output characteristic in Version SC or Version SC SA Ui 24V li 50mA Pi 0 7W 40 C lt Ta lt 80 C and T5 5 4 For power supply with a trapezial output characteristic Ui 24V li 50mA Pi 0 7W 40 C lt Ta lt 80 C and T5 Example of power supply from a source with trapezial characteristic see Fig 2 Ii Io Rw ID o 1211 Uo Uq transmitter Fig 2 Power supply from a source with trapezial characteristic C1 12 DTR APC APR ALW 03 ENG Appendix Exi ATEX If Uo
95. uired How to handle display backlight is shown in Figure 5 Figure 4 shows how to change the display position by rotation Warning Exceeding the basic transmitter measuring range over 50 range in the up or down is indicated by oVEr or undEr in the display LCD2 Such situation is encountered most often when overloaded a difference pressure transmitter created when the large static pressure compared to the pressure range will blockage or a leak in one of the capillaries After configuration it is important to protect the transducers using command HART 247 During work transmitter should be safe prior to entries This prevents accidental or intentional changes configurational data The protection function is accessible in KAP03 communicator Raport 2 software as well as in applying DD or DMT programs libraries 10 2 7 Remote configuration Remote configuration is possible with KAP XX communicator or PC software Measuring circuit should be in accordance with the Fig 2 C1 42 10 2 8 Configuration of the APR 2200ALW transmitters to measure the level density of liquid and phase boundary DTR APC APR ALW 03 ENG To simplify the mathematical operations we introduce the density coefficient of the medium Xp Pmecium 9 cm Prater at ec I cm Since the density of water at 4 C is 1 g cm the density coefficient Xp is numerically equal to the density of the me dium expressed in g cm To determine the hydrostatic p
96. up in tree s structure MENU Pressing button moves down in tree s structure MENU Pressing confirms choice and leads change No action in the menu for more than 2 minutes will cause automatically exit from the menu and move to the display of the process variable Method of navigate through the commands in the menu structure APC APR shown below C1 38 DTR APC APR ALW 03 ENG lt 2 Y IN HG 4 BACK 4 BACK m LS PVZERO BYPRES Y BYVALU ESI DONE x BAR MBAR 4 DONE G SQCM KG SQCM TENK lt BACK FA BYPRES 0 S KPA 21s BYVALU S TORR MENU 5 S ATM 5 10 5 Y M 30 S generc INH204 ERO DONE MMH204 SET LRV DONE SET URV DAMPIN TRANSF SQRT LCD1VR LCD2VR LCD2DP FACTOR RESET MID WP lt BACK lt BACK BACK XXXXX BACK LINEAR RESET CURREN SORI Y mecca PERCEN SPECIA BON XXXXX SQUARE LZ DONE ty XXXXX D CNE i DONE DONE Y Y Y Y lt BACK lt BACK lt BACK lt BACK ON RECALL PRESS 0 0 OFF Y USER 0 296 Y DONE UNIT 0 496 DONE SENS T 0 696 NOUNIT 0 896 CPU T 1 0 DONE DONE C1 39 DTR APC APR ALW 03 ENG The selec
97. us permitting leakage of medium appropriate means of protection should be applied for obvious safety reasons and to avoid the possibility of sparking caused by being struck If the transmitter cannot be suitably protected then an alternative mounting location should be sought 7 1 4 Attention should also be paid to possible installation faults which may lead to measurement errors such as connections which are not tight sediment blockage in lines which are too narrow gas bubbles in a liquid line or liquid column in a gas line etc 7 2 Low Ambient Temperature ambient temperature steps should be taken to protect the measurement apparatus from freezing When the solidification point of the liquid whose pressure is being measured is higher than the effects such as medium expansion This is particularly important in the case open air installations Protection is obtained by filling the impulse lines with a mixture of ethylene glycol and water or another liquid whose solidification point does not exceed the ambient temperature Thermal insulation can protect the transmitter casing and lines only from brief exposure to low temperatures Where the temperature is very low the transmitter and impulse lines should be heated 7 3 High Medium Temperature The APC APR transmitters may be used to measure media with temperatures of up to 120 C PED version see p 5 2 4 5 3 5 To protect the sensing module from temperatures higher than 1
98. user matches the screw joints material to the pressure temperature flange material and seal to ensure tightness of the flange joint in the expected operating conditions Screws complying with ISO 261 are to be used for flanges used in the APC APR transmitters Additional data concerning the diaphragm seals are specified in the DIAPHRAGM SEALS catalogue cards 9 ELECTRICAL CONNECTION 9 1 General recommendations 9 1 1 It is recommended that twisted pair cabling be used for the signal lines If the transmitter and signal line are subject to a large amount of electromagnetic interference then shield pair cable should be used The signal wires should not run alongside network power supply cables or near to large electrically powered devices The devices used together with the transmitters should be resistant to electromagnetic interference from the transmission line in accordance with compatibility requirements It is also beneficial to use anti interference filters on the primary side of the transformers the power supplies used for the transmitters and apparatus used in conjunction with them 9 1 2 Wet or rising damp inside transmitter can cause its damage When the isolation of the wires in the cable gland is ineffective for example when single wires are used the opening of the gland should be carefully sealed with an elastic sealing compound 1 to obtain IP66 protection It is useful to form the segment of the signal wire leadin
99. vices used in conjunction with it Internal protection of transmitters 1 2 3 Type of Protection between wires TVS Protection between wires and earth and or casing transmitter diodes nominal voltage type of protection nominal voltage APC APR 68V DC Plasma surge arresters 230V DC U 39V DC for Exi version Not applicable to Exi version 9 3 3 The voltage in the protective elements must not exceed the maximum permitted values given in columns 2 and 3 of the table Security using surge arresters are used for Exi versions with identification on the rating plate Version SA or Version SC SA The insulation test voltages 500V AC or 750V DC given in 5 1 1 refer to transmitters plasma surge 1 arresters such protection is not used in Exi versions of transmitters 9 4 Earthing The transmitters are fitted with internal and external earth terminals 10 SETTING AND REGULATION APC APR transmitters are factory calibrated to the range stated in the order or to the basic range After installation the transmitter s zero point may move and require adjustment This applies particularly in cases where the measurement range is small where the impulse lines are filled with a separating liquid or where APC APR transmitters are used with remote diaphragm seals 10 1 Transmitter Range Basic Range Definitions 10 1 1 The maximum range of pressure or differential pressure which
100. with M20x1 5 connector an adapter is used between the M20 x 1 5 threads the 6x1 terminal Transmitters should be installed in a vertical position The way of impulse line leading should enable the vapour flowing towards the pipeline Where there is a significant difference between the height at which the transmitter is mounted and the height of the impulse source particularly if the measurement range is small the reading may fluctuate depending on the temperature difference between the impulse lines This effect can be reduced by ensuring that the impulse lines run side by side C1 35 DTR APC APR ALW 03 ENG 8 3 2 The APR 2000GALW transmitter can also be fitted with an adapter Fig 18 creating a C type connector designed for installation on a 3 valve or 5 valve manifold Aplisens can also supply ready transmitters mounted on valves 8 4 APR 2000 YALW Installation and connections The APR 2000YALW level probes installed in places where liquid levels are measured in closed tanks with access to medium from top of tank as Fig 19 and 10 2 9 Level probes should be installed in a vertical position 8 5 APC 2000ALW L Installation and connections APC 2000ALWIL installed in places where liquid level is measurement in wells tanks reservoirs etc The transmitter sensor is immersed in measured medium The sensor can be hung on the power cable by using a Aplisens SG handle but especially in the case of long cables or if are o
101. y safe and flameproof applications 6 2 Enclosure of transmitters Enclosures of APC APR transmitters are made of die cast aluminium alloy or stainless steel and consist of a body and two screwed covers display and electrical connection one of which is equipped with a glass window The enclosure provides two holes on the cable entries with thread M20x1 5 or 72 NPT the unused hole is sealed with stopper The housing consists of two chambers separated by an electrical culvert Housing is equipped with ground terminals internal and external The basic units of transmitter are measuring sensor in which pressure signal is converted into electric signal and electronic units transforming signal from measuring sensor into unified output signal 6 3 Main electronics plate with display Main plate electronics with display is placed in the casing of polycarbonate It is placed in bigger from two chambers where is possibility to change of display position by 345 with 15 increments to required position in Version SC rotation the display is possible by 180 in 90 see Fig 4 In second chamber is placed a connecting board with protective devices and EMC filter 6 4 Measuring head The measuring head is a measuring unit equipped with a silicon membrane sensor The sensor is placed in a silicone oil filled space enclosed on one side of the culvert with the leads insulated in glass on the other side of the separating membrane which sep

- Aplisens SA

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