22D-QS001 - Rockwell Automation
Contents
1. Stop drive before changing this parameter No Parameter Min Max Display Options Default P031 Motor NP Volts 20 Drive Rated Volts 1 VAC Based on Drive Rating Set to the motor nameplate rated volts P032 Motor NP Hertz 15 500 Hz 1 Hz 60 Hz Set to the motor nameplate rated frequency P033 Motor OL Current _ 0 0 Drive Rated Ampsx2 0 1 Amps Based on Drive Rating Set to the maximum allowable motor current P034 Minimum Freq 0 00 500 0 Hz 0 01 Hz 0 00 Hz Sets the lowest frequency the drive will output continuously P035 Maximum Freq 0 00 500 0 Hz 0 01 Hz 60 00 Hz Sets the highest frequency the drive will output English 18 Stop drive before changing this parameter No Parameter Min Max Display Options Default P036 Start Source 1 6 1 3 Wire 5 Sets the control scheme used to start the drive S SWO Sens 4 2 W Hi Speed 5 Comm Port 6 Momt FWD REV P037 Stop Mode o 0 Ramp E 0 Active stop mode for all stop sources e g run Vard Cp forward I O Terminal 02 run reverse I O ER DCBrkAuto CF Terminal 03 RS485 port except as noted 4 Ramo Important 1 O Terminal 01 is always a coast to 5 Coast stop input except when P036 Start Source is set b DC Brake for 3 Wire control When in three wire control UO 7 _ u DC BrakeAuto Terminal 01 is controlled by P037 Stop Mode 8 Ramp EM B2. F8 Heatsink OvrTmp Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded 40 C 104 F for IP 30 NEMA 1 UL Type 1 installations or 50 C 122 F for Open type installations Check fan F12 HW OverCurrent Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition F29 Analog Input Loss An analog input is configured to fault on signal loss A signal loss has occurred Check parameters Check for broken loose connections at inputs F33 Auto Rstrt Tries Correct the cause of the fault and manually clear F38 Phase U to Gnd Check the wiring between the drive and motor F39 Phase V to Gnd Check motor for grounded phase Replace drive if fault cannot be cleared F40 Phase W to Gnd F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition F42 phase UW Short Replace drive if fault cannot be cleared F43 Phase VW Short F48 Params Defaulted The drive was commanded to write default values to EEPROM Clear the fault or cycle power to the drive Program the drive parameters as needed F63 SW OverCurrent Check load requirements and A098 SW Current Trip setting F64 Drive Overload Reduce load or extend Accel Time F70 Power Unit Cycle power Replace drive if fault cannot b
3. R L1 S L2 T L3 3 Phase Input Sak EE Switch any two motor V T2 To Motor V T2 G EG leads to change WT3 To Motor W T3 S forward direction DC Bus Inductor Connection C Frame drives only The C Frame drive is shipped with a jumper between P2 P1 Terminals P2 and P1 Remove this jumper only when a DC HU Bus Inductor will be connected Drive will not power up without a jumper or inductor connected DC DC DC Bus Connection BR BR Dynamic Brake Resistor Connection Safety Ground PE 1 Important Terminal screws may become loose during shipment Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive 2 Single phase operation requires a 65 derate of drive rated current English 8 Power Terminal Block Specifications Frame Maximum Wire Size Minimum Wire Size Torque B 5 3 mm 10 AWG 1 3 mm 16 AWG 1 7 2 2 N m 16 19 Ib in C 8 4 mm 8 AWG 1 3 mm 16 AWG 2 9 3 7 N m 26 33 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Input Power Conditions Input Power Condition Corrective Action Low Line Impedance less than 1 line reactance e Install Line Reactor e or Isolation Transformer Greater than 120 kVA supply transformer or Bus Inductor 5 5 amp 11 kW 7 5 amp 15 HP drives only Install Line Reactor e or Isolation Transformer Line has power
4. English 21 Drive Dimensions PowerFlex 40P Frames Ratings are in kW and HP 600V AC 3 Phase 0 4 0 5 2 2 3 0 0 4 0 5 2 2 3 0 0 75 1 0 4 0 5 0 0 75 1 0 3 7 5 0 0 75 1 0 4 0 5 0 1 5 2 0 1 5 2 0 1 5 2 0 2 2 3 0 5 5 7 5 5 5 7 5 11 0 15 0 15 5 7 5 11 0 15 0 7 5 10 0 7 5 10 0 7 5 10 0 Dimensions are in millimeters and inches gt lt c gt X A Weights are in kilograms and pounds f SL 20A DG01 KL a C 130 260 192 116 246 180 4 3 B 5 1 10 2 7 56 4 57 9 7 7 1 9 5 k d eg gt 5 5 0 22 lt a gt Communication RFI Filter IP 30 NEMA 1 UL Type 1 Option Kits b 79 1 3 11 1070 4 21 28 5 fe 64 1 2 52 lt 66 0 2 60 gt 1 12 o 40 6 1 60 24 0 0 94 E M F e 5 6 1 22 2 y BESSE SS 0 87 ge 8 S I 152 2 5 99 Sr OQ O O Option SE S g ID ID 2 93
5. UO Wiring Recommendations Signal and Control Wire Types English 9 Signal Type Belden Wire Type s Min Insulation Where Used or equivalent Description Rating No Analog UO A PTC 8760 9460 0 750 mm 18 AWG twisted 300V pair 100 shield with drain 75 90 C Remote Pot 8770 0 750 mm 18AWG 3 167 194 F cond shielded Encoder Pulse VO 189730 0 196 mm 24AWG individually shielded pairs Stranded or solid wire 9728 or 9730 are equivalent and may be used but may not fit in the dri If the wires are short and contained within a cabinet which has no sen ve wire channel sitive circuits the use of shielded wire may not be necessary but is always recommended Recommended Control Wire for Digital I O Type Wire Type s Description Insulation Rating Unshielded Per US NEC or applicable 300V national or local code 60 degrees C Shielded _ Multi conductor shielded 0 750 mm 18AWG 3 140 degrees F cable such as Belden 8770 or equiv conductor shielded UO Terminal Block Specifications Frame Maximum Wire Size 1 B amp C 1 3 mm 16 AWG recommendations Minimum Wire Size 0 2 mm 24 AWG Torque 0 5 0 8 N m 4 4 7 Ib in Maximum minimum sizes that the terminal block will accept these are not Refer to the PowerFlex 40P User Manual for recommendations on maximum power and control c able length English 10 Control Terminal Block Control
6. II 24V DC Referenced to Digital Common Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Referenced to Analog Common P038 Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 10V In Not Active For external 0 10V unipolar or 10V bipolar input P038 supply input impedance 100k ohm or A051 A054 potentiometer wiper A123 A132 14 Analog Common For 0 10V In or 4 20mA In Electronically isolated with analog inputs and outputs from digital 1 O and opto outputs 1 4 20mA In Not Active For external 4 20mA input supply P038 input impedance 250 ohm A051 A054 A132 16 _ Analog Output OutFreq 0 10 The default analog output is 0 10V To coverttoa A065 A066 current value change the Analog Output Select DIP Switch to 0 20mA Program with A065 Analog Out Sel Max analog value can be scaled with A066 Analog Out High Maximum Load 4 20mA 525 ohm 10 5V 0 10V 1k ohm 10mA 17 Opto Output 1 MotorRunning Program with A058 Opto Out1 Sel A058 A059 A064 18 Opto Output 2 At Frequency Program with A061 Opto Out2 Sel A061 A062 A064 19 RS485 DSI Shield Terminal should be connected to safety ground PE when using the RS485 DSI communications port 1 See Footnotes 1 and 6 on page 11 2 0 10V In and 4 20mA In are distinct input channels and may be connected simultaneously Inputs may be use
7. 0 0 9 0 1 d306 Encoder Speed 0 64000 1 d307 Encoder Speed F 0 0 0 9 0 1 d308 Units Traveled H 0 64000 1 d309 Units Traveled L 0 00 0 99 0 01 d310 Fault 4 Code 0 122 1 d311 Fault 5 Code 0 122 1 d312 Fault 6 Code 0 122 1 d313 Fault 7 Code 0 122 1 d314 Fault 8 Code 0 122 1 d315 Fault 9 Code 0 122 1 d316 Fault 10Code 0 122 4 Fault Codes To clear a fault press the Stop key cycle power or set A100 Fault Clear to 1 or No Fault Description F2 Auxiliary Input 7 Check remote wiring Verify communications programming for intentional fault F3 Power Loss Monitor the incoming AC line for low voltage or line power interruption Check input fuses F4 UnderVoltage Monitor the incoming AC line for low voltage or line power interruption ER OverVoltage Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option English 20 No Fault Description F6 Motor Stalled Increase Accel Time x or reduce load so drive output current does not exceed the current set by parameter A089 Current Limit F7 Motor Overload An excessive motor load exists Reduce load so drive output current does not exceed the current set by parameter P033 Motor OL Current Verify A084 Boost Select setting
8. AC Input P042 3 High Voltage P042 2 Low Voltage 210V DC bus equivalent to 150V AC incoming line 390V DC bus equivalent to 275V AC incoming line 487V DC bus equivalent to 344V AC incoming line 390V DC bus equivalent to 275V AC incoming line Power Ride Thru 100 milliseconds Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 29572 Overcurrent 200 hardware limit 300 instantaneous fault Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating Above 1000 m 3300 ft derate 3 for every 305 m 1000 ft Maximum Surrounding Air Temperature without derating IP20 Open Type IP30 NEMA Type 1 UL Type 1 Flange and Plate Mount 10 to 50 C 14 to 122 F 10 to 40 C 14 to 104 F Heatsink _ 10 to 40 C 14 to 104 F Drive 10 to 50 C 14 to 122 F Cooling Method Convection 0 4 kW 0 5 HP drives and all Flange and Plate drives Fan All other drive ratings Storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere
9. CF 9 Ramp EM Brk 1 Stop input also clears active fault P038 Speed Reference 1 9 1 InternalFreq 5 Sets the source of the speed reference to the z 4 20mA put drive d 2 ia 14 Preset Freq Important When A051 or A052 Digital Inx Sel is 5 Comm Port set to option 2 4 5 6 13 or 14 and the digital 6 _ Stp Logic input is active A051 A052 A053 or A054 will 7 2 Anio Is Mule override the speed reference commanded by this 8 Enade parameter Refer to Chapter 1 of the PowerFlex 9 Positioning 40P User Manual for details g P039 Accel Time 1 0 0 600 0 Secs 0 1 Secs 10 0 Secs Sets the rate of accel for all speed increases P040 Decel Time 1 0 0 600 0 Secs 0 1 Secs 10 0 Secs Sets the rate of decel for all speed decreases P041 Reset To Defalts 0 1 0 Ready ldle 0 Resets all parameter values to factory defaults 1 Factory Aset P042 Voltage Class 2 3 2 Low Voltage 480V 3 Sets the voltage class of 600V drives 3 High Voltage 600V P043 Motor OL Ret 0 1 1 Enabled 0 Disabled Enables disables the Motor Overload Retention function Advanced Program Group Parameters Stop drive before changing this parameter No Parameter Min Max Display Options Default A125 Torque Perf Mode 0 1 0 V HZ 1 O Enables disables sensorless vector control 1 Sensrls Vect operation A126 Motor NP FLA 0 1 Drive Rated Amps x 2 0 1 Amps Drive Ra
10. Wiring Block Diagram um fe s s Ha a elo alo Q d o Start Run FWD E qg Direction Run REV Eo A SNK Ze SRC a Digital Common V e Digital Input 1 oy 06 Digital Input 2 s o Digital Input 3 oo 08 Digital Input 4 SEN 5 Opto Common 09 V 24V DC 11 p 10V T 10V DC 5 T 12 4 0 10V or 10V Input i 11 13 t l Analog Common jd 1 v Pot must be Relay N 0 FH 45 L220mA Input 1 10k ohm BI i 0 10V 2 Watt Min Analog Output Relay Common R2 Foi 0 74 20 A 16 common 5 Relay N C R3 F S 17 Opto Output 1 24V 5 Opto Output 2 30V DC wy 18 50mA Non inductive 19 E E y 77 0 10V lt Analog Output Select D 4 4 0 20mA 10V W 10V lt Voltage Range Select V Enable 6 B1 R2 R3 SNK NY ENBIL Jumper D D D 01 02 03 04 05 06 07 08 09 85 x7 p D O SRC DODD DOOD ag Resistive _ 3 0A 3 0A 3 0A Inductive 0 5A 0 5A 0 5A See Control Wiring Block Diagram Notes on next page English 11 Contr
11. contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0 ms Vibration operating 1G peak 5 to 2000 Hz English 6 Category Specification Electrical Voltage Tolerance 200 240V 10 380 480V 10 460 600V 10 Frequency Tolerance 48 63 Hz Input Phases Three phase input provides full rating Single phase operation provides 35 rated current Displacement Power Factor 0 98 across entire speed range Maximum Short Circuit Rating 100 000 Amps Symmetrical Actual Short Circuit Rating Determined by AIC Rating of installed fuse circuit breaker Transistor Type Isolated Gate Bipolar IGBT Control Method Sinusoidal PWM Volts Hertz and Sensorless Vector Carrier Frequency 2 16 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency 10 Bit resolution Analog Output 2 of full scale 10 Bit resolution Speed Regulation Open Loop with Slip Compensation 1 of base speed across a 80 1 speed range With Encoder 0 3 of base speed across a 80 1 speed range 0 05 of base speed across a 20 1 speed range Output Frequency 0 50
12. factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal Remove MOV jumper to ground line to line voltage e or Install Isolation Transformer Ungrounded distribution system with grounded secondary if necessary 240V open delta configuration stinger leg e Install Line Reactor For drives applied on an open delta with a middle phase grounded neutral system the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the stinger leg high leg red leg etc This leg should be identified throughout the system with red or orange tape on the wire at each connection point The stinger leg should be connected to the center Phase B on the reactor Refer to the PowerFlex 40P User Manual for specific line reactor part numbers EI Refer to Appendix B of the PowerFlex 40P User Manual for accessory ordering information Common Bus Precharge Notes If drives with internal precharge are used with a disconnect switch to the common bus then an auxiliary contact on the disconnect must be connected to a digital input of the drive The corresponding input parameter A051 A054 must be set to option 29 Precharge Enable This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus
13. 0 Hz programmable Efficiency 97 5 typical Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake and Ramp to Stop Accel Decel Four independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 29572 Control Inputs Digital Bandwidth 10 Rad Secs for open and closed loop Quantity 2 Semi programmable 5 Programmable Current 6mA Type Source Mode SRC 18 24V ON 0 6V OFF Sink Mode SNK 0 6V ON 18 24V OFF Analog Quantity 2 Isolated 10 to 10V and 4 20mA Specification Resolution 10 bit 0 to 10V DC Analog 100k ohm input impedance 4 20mA Analog 250 ohm input impedance External Pot 1 10k ohm 2 Watt minimum Encoder Type Incremental dual channel Supply 12V 250 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 degrees at 25 degrees C Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel 3 5 26V DC output single ended or different
14. 2 Decel Time 2 Internal Freq Preset Freq 0 Preset Freq 1 Preset Freq 2 Preset Freq 3 Preset Freq 4 Preset Freq 5 Preset Freq 6 Preset Freq 7 Enhanced Program Group A051 A052 A053 A054 A055 A056 A058 A059 A061 A062 A064 A065 A066 A067 A068 A069 A070 A071 A072 A073 A074 A075 A076 A077 LED Display Opt E201 Digital Term 3 E202 Accel Time 3 E203 Decel Time 3 E204 Accel Time 4 E205 Decel Time 4 E206 Advanced Display Group Output Voltage DC Bus Voltage Drive Status Fault 1 Code Fault 2 Code Fault 3 Code Process Display Control Source Motor NP Volts Motor NP Hertz Motor OL Current Jog Frequency Jog Accel Decel DC Brake Time DC Brake Level DB Resistor Sel S Curve Boost Select Start Boost Break Voltage Break Frequency Maximum Voltage Current Limit 1 Motor OL Select PWM Frequency Auto Rstrt Tries Auto Rstrt Delay Start At PowerUp Reverse Disable Flying Start En Compensation SW Current Trip Process Factor Fault Clear Program Lock Testpoint Sel Comm Data Rate Comm Node Addr Comm Loss Action Comm Loss Time Comm Format Language Comm Write Mode Power Loss Mode Half Bus Enable Max Traverse Traverse Inc Traverse Dec P Jump Sync Time Speed Ratio Drive Status 2 Fibers Status Slip Hz Meter Speed Feedback b004 b005 b006 b007 b008 b009 b010 b012 P031 P032 P033 A078 A079 A080 A081 A082 A083 A084 A085 A086 A087 A088 A089 A090 A091 A092 A093 A094
15. 6 Apply AC power and control voltages to the drive Start Stop Direction and Speed Control Factory default parameter values allow the drive to be controlled from comms No programming is required to start stop change direction and control speed directly from comms Important To disable reverse operation see A095 Reverse Disable If a fault appears on power up refer to page 19 for an explanation of the fault code For complete troubleshooting information refer to the PowerFlex 40P User Manual English 15 Display Fault Reset Menu Description Basic Display Group View Only Commonly viewed drive operating conditions D c Advanced Display Group View Only LI Consists of advanced drive operating conditions CH CH F Abog 1 2 Fault Designator F Consists of list of codes for specific fault conditions Displayed only when fault is m present LED Mo LED LED State Description Description gt Run Status Steady Red Indicates drive is running Flashing Red _ Drive has been commanded to change direction Direction Status Steady Red Indicates drive is running in reverse direction Flashing Red _ Drive has been commanded to change direction and motor is I decelerating to zero Fault Status Flashing Red Indicates drive is faulted No Key Name Description 2 Up Arrow Scroll P
16. A095 A096 A097 A098 A099 A100 A101 A102 A103 A104 A105 A106 A107 A108 E207 E208 E209 E210 E211 E212 E213 E214 E215 d301 d302 d303 d304 Contrl In Status Dig In Status Comm Status Control SW Ver Drive Type Elapsed Run Time Testpoint Data Analog In 0 10V Minimum Freq Maximum Freq Start Source Stop Mode Speed Reference Anlg Out Setpt Anlg In 0 10V Lo Anlg In 0 10V Hi Anlg In4 20mA Lo Anlg In4 20mA Hi Slip Hertz FLA Process Time Lo Process Time Hi Bus Reg Mode Current Limit 2 Skip Frequency Skip Freq Band Stall Fault Time Analog In Loss 10V Bipolar Enbl Var PWM Disable Torque Perf Mode Motor NP FLA Autotune IR Voltage Drop Flux Current Ref PID Trim Hi PID Trim Lo PID Ref Sel PID Feedback Sel PID Prop Gain PID Integ Time PID Diff Rate PID Setpoint PID Deadband PID Preload Motor Fdbk Type Motor NP Poles Encoder PPR Pulse In Scale Ki Speed Loop Kp Speed Loop Positioning Mode Find Home Freq Find Home Dir Encoder Pos Tol Counts Per Unit Encoder Speed Units Traveled H Units Traveled L Fault 4 Code Fault 5 Code b013 b014 b015 b016 b017 b018 b019 b020 P034 P035 P036 P037 P038 A109 A110 A111 A112 A113 A114 A115 A116 A117 A118 A119 A120 A121 A122 A123 A124 A125 A126 A127 A128 A129 A130 A131 A132 A133 A134 A135 A136 A137 A138 A139 E216 E217 E218 E219 E220 E221 E222 E223 E224 E225 E226 d306 d308 d309 d310 d311 Anal
17. B ick PowerFlex 40P Adjustable i Frequency AC Drive FRN 1 xx 3 xx This Quick Start guide summarizes the basic steps needed to install start up and program the PowerFlex 40P Adjustable Frequency AC Drive The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only For detailed PowerFlex 40P information including EMC instructions application considerations and related precautions refer to the PowerFlex 40P User Manual Publication 22D UM001 at www rockwellautomation com literature General Precautions ATTENTION The drive contains high voltage capacitors which take time to discharge after removal of mains supply Before working on drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three minutes for capacitors to discharge to safe voltage levels Failure to do so may result in personal injury or death Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels ATTENTION Equipment damage and or personal injury may result if parameter A092 Auto Rstrt Tries or A094 Start At PowerUp is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implemen
18. P0 2 2 3 0 6 0 342 528 5 9 7 5 15 140M C2E C10 100 C09 1655 22D D010 4 0 5 0 10 5 342 528 10 3 13 0 20 140M C2E C16 100 C23 1655 22D D012 5 5 7 5 12 0 342 528 11 8 14 2 25 140M D8E C20 100 C23 2069 22D D017 7 5 10 0 17 0 342 528 16 8 18 4 30 140M D8E C20 100 C23 2069 22D D024 11 0 15 0 24 0 342 528 23 4 26 0 50 140M F8E C32 100 C43 2069 460 600V AC 10 3 Phase Input 0 575V 3 Phase Output 22D E1P7 0 75 1 0 1 7 414 660 2 1 23 6 140M C2E B25 100 C09 1655 22D E3P0 1 5 2 0 3 0 414 660 3 65 3 8 6 140M C2E B40 100 C09 1655 22D E4P2 2 2 3 0 4 2 414 660 5 2 53 10 140M D8E B63 100 C09 1655 22D E6P6 4 0 5 0 6 6 414 660 8 1 83 15 140M D8E C10 100 C09 1655 22D E9P9 5 5 7 5 9 9 414 660 12 1 11 2 20 140M D8E C16 100 C16 2069 22D E012 7 5 10 0 12 2 414 660 14 9 13 7 25 140M D8E C16 100 C23 2069 22D E019 11 0 15 0 19 0 414 660 23 1 24 1 40 140M F8E C25 100 C30 2069 H204 Ratings apply to all drive types Panel Mount N104 Flange Mount F104 and Plate Drive HI The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 3 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high r
19. WK i d Lex Ga N SE V LPSn TAE H F a II INI EH T B Frame 22 JBAB C Frame 22 JBAC l N NS s j 108 7 4 28 gt d 92 2 3 63 77 5 3 05 lt 69 2 2 72 gt 28 5 1 lt 50 0 1 97 gt i 45 7 1 80 1 12 22 5 0 89 22 2 0 87 222 22 2 Gan 0 87 B Frame C Frame 4 S Drive Drive C CH EMC Line Filter 50 1 97 60 2 36 2 5 Dimensio Comm Cover 25 0 98 25 0 98 OL A 134 3 7 08 EMC Line Filter 229 9 02 309 12 17 O O 5 29 C C E T L if L IP30 NEMA 1 UL 33 1 30 60 2 36 I PSGNENA TUL 64 2 52 60 2 36 5 783 LOSS IT 39 Sa DE e EC I ERY i 3 00 cou Cover YE d 1S5 o T 5a LI IW IT D B Frame 22 JBCB C Frame 22 JBCC used with Comm Cover used with Comm Cover English 22 Notes U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Rockwell Publication 22D QS001D EN P June 2013 Automation Supersedes October 2008 Copyright 2013 Rockwell Automation Inc All rights reserved
20. applied to the drive to perform the following start up procedures Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that any digital control power is 24 volts 4 Verify that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See page 10 for location Important The default control scheme is Source SRC The Stop terminal is jumpered to allow starting from comms If the control scheme is changed to Sink SNK the jumper must be removed from I O Terminals 01 and 11 and installed between I O Terminals 01 and 04 5 Verify that the Stop input is present or the drive will not start Important If I O Terminal 01 is used as a stop input the jumper between I O Terminals 01 and 11 must be removed Applying Power to the Drive
21. d independently for speed control or jointly when operating in PID mode Encoder Interface English 13 The PowerFlex 40P Encoder Interface can source 5 or12 volt power and accept 5 12 or 24 volt single ended or differential inputs V Cm B B A A Terminal Description No Signal Description AN 5V 12V Power Cm Power Return Internal power source 250 mA isolated B Encoder B NOT ture B input e lEncoder B Quadrature B inpu A Encoder A NOT A lEncoder A ey Single channel pulse train or quadrature A input Output DIP switch selects 12 or 5 volt power supplied at terminals V and Cm for the encoder When using 12V Encoder power 24V I O power maximum output current at I O Terminal 11 is 50 mA Important A quadrature encoder provides rotor speed and direction Therefore the encoder must be wired such that the forward direction matches the motor forward direction If the drive is reading encoder speed but the position regulator or other encoder function is not working properly remove power to the drive and swap the A and A NOT encoder channels or swap any two motor leads Drives using FRN 2 xx and greater will fault when an encoder is incorrectly wired and E216 Motor Fdbk Type is set to option 5 Quad Check English 14 A Prepare For Drive Start Up ATTENTION Power must be
22. e cleared FI _ Net Loss The communication network has faulted Cycle power Check communications cabling Check network adapter setting Check external network status F80 SVC Autotune The autotune function was either cancelled by the user of failed Restart procedure F81 Gomm Loss If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters or complete drive as required Check connection An adapter was intentionally disconnected Turn off using A105 Comm Loss Action Connecting I O Terminal 04 to ground may improve noise immunity F91 Encoder Loss Requires differential encoder One of the 2 encoder channel signals is missing Check Wiring f P038 Speed Reference 9 Positioning and E216 Motor Fdbk Type 5 Quad Check swap the Encoder channel inputs see page 13 or swap any two motor leads Replace encoder F100 Parameter Checksum Restore factory defaults F111 Enable Hardware DriveGuard Safe Off Option Series B board is installed and the ENBL enable jumper has not been removed Remove the ENBL enable jumper Cycle power DriveGuard Safe Off Option Series B board has failed Remove power to the drive Replace DriveGuard Safe Off Option Series B board Hardware Enable circuitry has failed Replace drive F122_ I O Board Fail Cycle power Replace drive if fault cannot be cleared Auto Reset Run type fault Configure with parameters A092 and A093
23. esistance ground systems HI When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure English 5 200 240V AC Input 380 460V AC Input 460 600V AC Input Category Specification Agency Listed to UL508C and CAN CSA 22 2 Certification Das Certified to AS NZS 1997 Group 1 Class A Marked for all applicable European Directives C EMC Directive 89 336 EN 61800 3 EN 50081 1 EN 50082 2 Low Voltage Directive 73 23 EEC EN 50178 EN 60204 Certified to ISO 13849 1 Performance Level d Safety A BR EN 50178 Toy Category 3 See Meets Functional Safety FS when used with the DriveGuard Safe Off Option Series B The drive is also designed to meet the appropriate portions of the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code Protection Bus Overvoltage Trip 405V DC bus equivalent to 290V AC incoming line 810V DC bus equivalent to 575V AC incoming line 1005V DC bus equivalent to 711V AC incoming line Bus Undervoltage Trip 200 240V AC Input 380 480V AC Input 460 600V
24. ge 21 for mounting dimensions l l l t 4 7 in Closest object that may restrict air flow through the drive heat sink and chassis e eg e Mounting Option A Mounting Option B No clearance required between drives Ambient Operating Temperatures Ambient Temperature Enclosure Rating Minimum Mounting Minimum Maximum Clearances 40 C 104 F IP 20 Open Type Use Mounting Option A 10 C 14 F IP 30 NEMA 1 UL Type 17 Use Mounting Option B 50 C 122 F IP 20 Open Type Use Mounting Option B Rating requires installation of the PowerFlex 40P IP 30 NEMA 1 UL Type 1 option kit English 3 Typical Grounding Disconnecting MOVs To prevent drive damage the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove the jumper shown in the figures below 1 Turn the screw counterclockwise to loosen 2 Pull the jumper completely out of the drive chassis 3 Tighten the screw to keep it in place Jumper Location Phase to Ground MOV Removal Three Phase sil AC Inp
25. ial and capable of supplying a minimum of 10 mA per channel Allowable input is DC up to a maximum frequency of 250 kHz The encoder I O automatically scales to allow 5V 12V and 24V DC nominal voltages Category Control Outputs English 7 Power Wire Rating Unshielded 600V 75 C 167 F THHN THWN Specification Relay Quantity 1 Programmable Form C Specification Resistive Rating 3 0A at 30V DC 3 0A at 125V 3 0A at 240V AC Inductive Rating 0 5A at 30V DC 0 5A at 125V 0 5A at 240V AC Opto Quantity 2 Programmable Specification 30V DC 50mA Non inductive Analog Quantity 1 Non lsolated 0 10V or 4 20mA Specification Resolution 10 bit 0 to 10V DC Analog 1k ohm minimum 4 20mA Analog 525 ohm maximum Power Wiring Recommended Copper Wire 15 Mils insulated dry location Shielded 600V 75 C or 90 C 167 F or 194 F RHH Anixter OLF 7xxxxx Belden 29501 29507 or nae equivalent Anixter 7V 7xxxx 3G Shielded Tray rated 600V 75 C or 90 C 167 F or 194 F RHH RHW 2 SE or Power Terminal Block B Frame C Frame DU S L2 T L3 UMI V T2 Wm RILI S L2 D Un vm Wm P2 P DC DC _ BRE BR DC DC _BR _ BR e Terminal 1 Description R L1 S L2 1 Phase Input
26. l UO Terminal Designations No Signal Default Description Param R1 Relay N O Fault Normally open contact for output relay A055 R2 Relay Common Common for output relay R3__ Relay N C Fault Normally closed contact for output relay A055 Analog Output Select 0 10V Sets analog output to either voltage or current Setting must match DIP Switch A065 Analog Out Sel Sink Source Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch DIP Switch setting 01 Stop 1 Coast The factory installed jumper or a normally closed pose input must be present for the drive to start 02 Start Run FWD Not Active 1 O Terminal 03 is fully programmable Program with P036 P037 03 Digital Term 3 Not Active E202 Digital Term 3 To disable reverse operation pggg P037 see A095 Reverse Disable A095 E202 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog I O and opto outputs 05 Digital Input 1 Preset Freq Program with A051 Digital In1 Sel A051 06 Digital Input 2 Preset Freq Program with A052 Digital In2 Sel A052 07 Digital Input 3 Local Program with A053 Digital In3 Sel A053 08 Digital Input 4 Jog Forward Program with A054 Digital In4 Sel A054 09 Opto Common For opto coupled outputs Electronically isolated with opto outputs from analog I O and digital inputs
27. og In 4 20mA b021 Output Power Output Powr Fetr Drive Temp Counter Status Timer Status Stp Logic Status Torque Current Accel Time 1 Decel Time 1 Reset To Defalts Voltage Class Motor OL Ret MM MADNDNNNANNANHNNNNNND ACC EM Logic 0 Logic 1 Logic 2 Logic 3 Logic 4 Logic 5 Logic 6 Logic 7 Logic Time 0 Logic Time 1 Logic Time 2 Logic Time 3 Logic Time 4 Logic Time 5 Logic Time 6 Logic Time 7 Brk Off Delay Brk On Delay MOP Reset Sel DB PID hreshold mert Error Step Units 0 Step Units 1 Step Units 2 Step Units 3 Step Units 4 Step Units 5 Step Units 6 Step Units 7 Pos Pos Enh Control Word Reg Filter Reg Gain Cmd Stat Select Fault 6 Code Fault 7 Code Fault 8 Code Fault 9 Code Fault 10 Code b022 b023 b024 b025 b026 b028 b029 P039 P040 P041 P042 P043 A140 A141 A142 A143 A144 A145 A146 A147 A150 A151 A152 A153 A154 A155 A156 A157 A160 A161 A162 A163 A164 E230 E232 E234 E236 E238 E240 E242 E244 E246 E247 E248 E249 d312 d313 d314 d315 d316 Display Group Parameters English 17 No Parameter Min Max Display Options b001 Output Freq 0 00 Maximum Freq 0 01 Hz b002 Commanded Freq 0 00 Maximum Freq 0 01 Hz b003 Output Current 0 00 Drive Amps x 2 0 01 Amps b004 Outp
28. ol Wiring Block Diagram Notes 1 Important I O Terminal 01 is always a coast to stop input except when P036 Start Source is set to 3 Wire 2 W Lvl Sens or Momt FWD REV control In three wire control VO Terminal 01 is controlled by P037 Stop Mode All other stop sources are controlled by P037 Stop Mode P036 Start Source Stop UO Terminal 01 Stop 3 Wire Per P037 Per P0370 2 Wire Per P037 Coast 2 W Lvl Sens Per P037 Per P0370 2 W Hi Speed Per P037 Coast RS485 Port Per P037 Coast Momt FWD REV Per P037 Per Po37 Important The drive is shipped with a jumper installed between I O Terminals 01 and 11 Remove this jumper when using I O Terminal 01 as a stop or enable input Two wire control shown For three wire control use a momentary input on WO Terminal 02 to command a start Use a maintained input o for I O Terminal 03 to change direction The function of MO Terminal 03 is fully programmable Program with E202 Digital Term 3 Match the Voltage Range Select DIP switch setting with the control scheme for proper Uni Polar or Bipolar operation When using an opto output with an inductive load such as a relay install a recovery diode parallel to the relay as shown to prevent damage to the output When the ENBL enable jumper is removed I O Terminal 01 will always act as a hardware enable causing a coast to stop without software interpretation English 12 Contro
29. ress and release to scroll through user selectable A Display Group and parameters Reset Press and hold for three seconds to clear active fault Drive Programming Tools For additional drive programming and control a DSI remote HIM or PC programming tools DriveExplorer or DriveTools SP should be used Description Catalog Number Converter Module Serial 22 SCM 232 Converter Module USB 1203 USB DriveExplorer Software 9306 4EXPO2ENE DriveTools SP Software 9303 4DTSO1ENE Remote Panel Mount LCD Display 22 HIM C2S Remote Handheld LCD Display 22 HIM A3 1 Requires a Serial or USB Converter Module Set Parameter Display Option E201 LED Display Opt Selects which parameters can be viewed by the drive s LED interface E201 Option Parameter Set 0 All Basic Display Group b and Advanced Display Group d parameters 1 All Basic Display Group 6001 029 parameters 2 Basic Display Group parameters b001 b007 and b010 Basic Display Group parameter b001 b004 Values Default 2 Min Max 0 3 Display 1 English 16 Basic Display Group Output Freq b001 Commanded Freq b002 Output Current b003 Basic Program Group Advanced Program Group Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Relay Out Sel Relay Out Level Opto Out Sel Opto Out Level Opto Out2 Sel Opto Out2 Level Opto Out Logic Analog Out Sel Analog Out High Accel Time
30. t the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Risk of injury or equipment damage exists Drive does not contain user serviceable components Do not disassemble drive chassis English 2 Mounting Considerations e Mount the drive upright on a flat vertical and level surface Frame Sow Size Screw Torgus DINTA B M4 8 32 1 56 1 96 N m 14 17 Ib in 35 mm C M5 10 24 12 45 2 94 N m 22 26 Ib in _ 1 e Protect the cooling fan by avoiding dust or metallic particles e Do not expose to a corrosive atmosphere e Protect from moisture and direct sunlight Minimum Mounting Clearances See pa
31. ted Amps Set to the motor nameplate rated full load amps A127 Autotune 0 2 0 Ready ldle 0 1 Static Tune Provides an automatic method for setting A128 IR Voltage Drop and A129 Flux Current Ref which affect sensorless vector performance Parameter A126 Motor NP FLA must be set to the motor nameplate full load amps before running the Autotune procedure 2 Rotate Tune Stop drive before changing this parameter Enhanced Program Group Parameters English 19 No Parameter Min Max Display Options Default E216 Motor Fdbk Type 0 5 0 None 0 1 Pulse Train O Selects the encoder type 2 Single Chain 3 Single Check 4 Quadrature 5 Quad Check E217 Motor NP Poles 2 40 1 4 Defines the number of poles in the motor E218 Encoder PPR 1 20000 1 1024 Specifies the encoder pulses per revolution when an encoder is used For additional information refe to Appendix F of the PowerFlex 40P User Manual Program Group Parameters Refer to the PowerFlex 40P User Manual supplied with the drive for complete listing of parameters Advanced Display Group Parameters No Parameter Min Max Display Options d301 Drive Status 2 0 1 1 d302 Fibers Status 0 1 1 d303 Slip Hz Meter 0 0 25 0 Hz 0 1 Hz d304 Speed Feedback 0 64000 RPM 1 RPM d305 Speed Feedback F 0
32. ut S L2 T L3 Important Tighten screw after jumper removal English 4 CE Conformity Refer to the PowerFlex 40P User Manual for details on how to comply with the Low Voltage LV and Electromagnetic Compatibility EMC Directives Specifications Fuses and Circuit Breakers Drive Ratings Catalog Output Ratings Input Ratings Branch Circuit Protection Number KW HP Am pee roar F TOM Motos D Min Engjpsurg ps Range imps_ Fuses Protectors Contactors Volume in 200 240V AC 10 3 Phase Input 0 230V 3 Phase Output 22D B2P3 0 4 0 5 2 3 180 264 1 15 2 5 6 140M C2E B40 100 C07 1655 22D B5P0 0 75 1 0 5 0 180 264 2 45 5 7 10 140M C2E C10 100 C09 1655 22D B8P0 1 5 2 0 8 0 180 264 4 0 9 5 15 140M C2E C16 100 C12 1655 22D B012 2 2 3 0 12 0 180 264 5 5 15 5 25 140M C2E C16 100 C23 1655 22D B017 3 7 5 0 175 180 264 18 6 21 0 30 140M F8E C25 100 C23 1655 22D B024 5 5 7 5 24 0 180 264 11 8 26 1 40 140M F8E C32 100 C37 2069 22D B033 7 5 10 0 33 0 180 264 16 3 34 6 60 140M G8E C45 100 C60 2069 380 480V AC 10 3 Phase Input 0 460V 3 Phase Output 22D D1P4 0 4 0 5 1 4 342 528 1 4 1 8 3 140M C2E B25 100 C07 1655 22D D2P3 0 75 1 0 2 3 342 528 2 3 3 2 6 140M C2E B40 100 C07 1655 22D D4P0 1 5 2 0 40 342 528 4 0 5 7 10 140M C2E B63 100 C09 1655 22D D6
33. ut Voltage 0 Drive Rated Volts 1 VAC b005 DC Bus Voltage Based on Drive Rating 1 VDC b006 Drive Status 0 1 1 Condition True Bit 3 Bit2 Bit 1 Bit O Decelerating Accelerating Forward Running b007 Fault x Code F2 F122 F1 b009 b010 Process Display 0 00 9999 0 01 1 b012 Control Source 0 112 Digit 4 Digit 2 amp 3 Speed Command Reserved 01 11 Digit 1 Start Command 1 289 b013 Contrl In Status 0 1 1 Input Present Bit3 Bit2 Bit 1 Bit O DB Trans On Stop Input Dir REV In Start FWD In b014 Dig In Status 0 1 1 Input Present Bit 3 Bit 2 Bit 1 Bit O Digital In 4 Digital In 3 Digital In 2 Digital In 1 b015 Comm Status 0 1 1 Condition True Bit 3 Bit 2 Bit 1 Bit 0 Comm Error DSI Option Transmitting Receiving b016 Control SW Ver 1 00 99 99 0 01 b017 Drive Type 1001 9999 1 b018 Elapsed Run Time 0 9999 Hrs 1 10 Hrs b019 Testpoint Data O FFFF 1 Hex b020 Analog In 0 10V 0 0 100 0 0 1 b021 Analog In 4 20mA 0 0 100 0 0 1 b022 Output Power 0 00 Drive Power x 2 1001 kW b023 Output Powr Fctr 0 0 180 0 deg 0 1 deg b024 Drive Temp 0 120 degC 1 degC b025 Counter Status 0 9999 1 b026 Timer Status 0 0 9999 Secs 0 1 Secs b028 Stp Logic Status 0 8 1 b029 Torque Current 0 00 Drive Amps x 2 0 01 Amps Smart Start Up with Program Group Parameters The PowerFlex 40P is designed so that start up is simple and efficient The Program Group contains the most commonly used parameters
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