AEF015 & AEF35
Contents
1. USE TOXIC PRODUCTS SOLVENTS ABRADING AGENTS OR ANY PRODUCTS THAT MAY DAMAGE THE SURFACES OR THE DOUGH S COMPOSITION CLEAN WITH WATER JET 6 3 EVERY 6 MONTHS 6 3 1 Control of belt s stretching It is necessary to control the belts stretching every 6 months in all transmissions If the belts are too loose the machines will lose power e The transmission s belts of the spiral can be examined by opening the cover of the machine e The transmission s belts of the bowl can be examined by removing the access panel on the bottom side of the machine wo e To verify if the belt needs to be stretched press a finger in the middle of the belt and if the looseness is superior to 1 cm 2 inch there is a need to stretch it e To stretch it it is necessary to call an authorized technician 6 4 EVERY YEAR 6 4 1 Control of the stainless steel bowl Once a year it is necessary to control the stainless steel bowl Verify if the bowl has any damages If you follow the procedures of 5 2 it is not normal that the bowl s surface have damages but if there are some you should replace it Even with a small deterioration of the surface that will possibly reduce the working capacity of the machine and its capacity to prevent dough contamination CHAPTER 7 SECURITY 7 1 SAFETY INSTRUCTIONS e The machine must be used only for the functions that it has been conceived for Manufacturer will not be responsible for the da2. POSITIONING roeien ier aeee TERN EEEE AE EES 12 5 3 ELECTRICAL CONNECTIONS sicnacinnnnnunnncacnaninn n 12 CHAPTER See Ee E EEEE E AE EE E E E E EE 14 SPIRAL MIXER OPERATION scuscpotaiancesuessonsiitiensadicsosuiiddcotetiascanculitsassssonstbibubcunenearegy 14 oy ee GENERAL CHARACTERISTICS enrecnsioresirecsiiniiirne nna 14 5 2 GENERAL INFORMATION v iseeniiirsrmersian naa 15 53A STAR Poienii ea anaa a a a ea AEE e AE a E T a 15 5 3 1 Nase OF emMmergENOy ossetere niseni erari ie aE E Eea 15 5 4 STANDBY MODE SMM cscs vsaancccesotiosainapsecceiatiiyas varucaxeuaatassietreiacuaeeotaavnienekedaeloiins 15 5 4 1 Display information to identify this mode ou ee cceceeeeeseeseeeseeseeeseeneeeeees 15 5 4 2 Water counter optional fUNCTION ccesssscetsecsecceseeesecceeseseeesecseneeeeeees 16 5 5 MANUAL MODE MM svcscsssceccectdccnssstsacsonnesescdueatancesonestaasiechssnconedseniusetsssonsestidncnsnns 16 5 5 1 Display information to identify this mode ccc eeeeeteeseeeseeseeeseeteeeeees 17 5 5 2 Water counter optional TUNCUON sicsicsesccnnsesarsnecdetecaceiessialiceMcatiasehedseeacates 17 5 5 3 Select and visualize speeds P OF P eee ccccceccssecesecesscessccsseeessecsseesseeees 18 5 54 Starting EES IRA MINES iessen ouaiasiamunmned eaOiaes 18 5 5 5 Speed change operation sic cuissversnesivasnccurvinedacesrsndenvinaanddeeurspacsvereieians icmdueetacuntin 18 5 5 6 Counting and visualizing the operat
3. and simultaneously start the hook in normal rotation speed I during one minute Led G is ON Display A continues the working elapsed time Display A adds the normal rotation time and the reverse rotation time After one minute reverse rotation the machine stops bowl and hook pauses 500ms to return to normal bowl and hook rotation To stop the reverse rotation Pulse Button 9 Led G turns OFF The machine stops the bowl and the hook Pauses 500ms After that return to normal rotation bowl and hook To change to speed II Pulse Button 2 during reversing bowl operation Led G turns OFF The machine stops the bowl and the hook Pause 500ms Display B show 2 Display A continues the working elapsed time According to Manual Mode MM 5 5 8 Reversing bowl rotation during work speed II optional function During work speed II This operation is not possible 5 5 9 Stop the machine Manual stop Button 6 stops the machine Water counter stops immediately Display turns OFF Keeps display A B D E H J K information Automatic stop The maximum operating time at display A is 99 minutes and 59 seconds so after that it stops automatically Water counter stops immediately Display turns OFF Keeps display A B D E H J K information To reset time on display A D E and H after stopping the machine Pulse button 6 Display A D E and H changes to 0 Display B changes
4. should always be certain that the plug is really disconnected During and after each operation which requires the dismantling of one or more protections fixed or mobile it is imperative not start working with the machine until all the protections are properly assembled again 6 1 WHEN THE MACHINE IS NEW e When the machine is new you should before starting the production try it with some dough This way it will remove some lubricator s residuum resultant of manufacture e After the 1 working month you have to check the belts tension a The transmission s belts of the spiral may be examined by opening the cover of the machine b The transmission s belts of the bowl may be examined by removing the access panel on the bottom side of the machine c To verify if the belt needs to be stretched press the finger in the middle of the belt and if the looseness is superior to 1 cm inch there is a need to stretch it e To check the electric equipment it is necessary lift the cover of the machine and opening the electric board e To check the motor it is necessary remove the access panel in the back of the machine 6 2 EVERY DAY The machine must be cleaned every day especially in the areas that have contact with the dough bowl spiral and side board To clean the machine do not use knifes sandpaper metallic objects hard brushes or any tool that may damage its surface You may use plastic tools or soft sponges DO NOT
5. 1 WHEN THE MACHINE IS NEW sesissisriessicesiseorisiseresescktserrectreavsesiinirisereiiridesisisa 24 6 2 EVERY DAY csesanunireoienie oni E E ES 24 6 3 EVERY 6 MONTHS ornest k A EA 24 6 3 1 Control of belts SMS UC MNO ois acacacvaisuaposaradsesasaanaalcnauedsscusasatounaecdouediaraprnccdeiesdenaneg 24 0 4 EVERY VEAR siivscisnsctesichtesstinta neu senbiniansbcndannel cunineiinbaeosnssdiceucbhaacseaihivtassbbadatieaiasleal 25 6 4 1 Control of the stainless steel bowl ee cssessstserssssseseesseesesessesssesseneaeeeees 25 CHAPTER osser inina r EERE OE eae E 26 SECURITY e a pce sent eign E AE E E Season E EEE ee 26 tal SAFETY INSTRUCTIONS niccensis 26 7 2 HAZARDS cis tactsicciecacedehsiausitreasedchbindaaut incemetndsitintsbunspodecudiacouebiadgnosabcclaaybincaaneaselieaian 26 TZ S pirak a E a a eases cas E E EE O 26 1 2 2 MAnNSMISSIONS ieiet roees iinei res EEE EEEE A E 26 De de Electio Hazard S si arnein i Beaniceusns sedbdunnlcaxtosoi nc sub tdcansencesdeanlleupntas 26 2A Hygienic Maa S cesissnnenneen an A E E aennennianetas 26 CHAPTER 2 GENERAL DESCRIPTION Using technological innovation and efficient technical experience of our team we have projected the spiral mixer to meet the needs of those who visit us and that make this a tool of work Spiral mixers are designed to be used by qualified people in the bakery production The particular shapes and speeds of the spirals and bowls allow you to have in a short period of time v
6. SPIRAL MIXER AEF015 025 035 050 080 100 150 Index TO GET THE BEST PERFORMANCE OF YOUR MACHINE PLEASE READ CAREFULLY THIS MANUAL CHAPTER A ss ececiaswcdiirnsiceraasenehucenealysdponstecunsieetcapewp onde gnc T EAER O E E 6 NAMEPLATE ienen ena a aiaee E N E nR ERAR 6 CHAPTER 2ni e E A ATATA 7 GENERAL DESCRIPTION auicusuusasrenncchobeasisccensstabarudaisicenualtssds i a e a aii 7 CHAPTER 3 orane ey este ce nt E E E EE A E E ERE 8 TEGHNICALDATA riiin Vantin aeennc ray eat reeime rn tere aer tr rrrten tn tr 8 2 ke GENERAL DIMENSIONS vi sinssvosiceseiisenstercervins dees sntoianriunidernnabedtvoneindisasneandeonpceionet ses 8 3 2 TECHNICAL CHARACTERISTICS wisssiiicossetestaswiseatenssecsdsaovetsccauanceseasamendarsesaseasas 9 3 3 ELECTRICAL CHARACTERISTICS vcsiccucsascesscasssdnenhuveouscrveiataneliiaaedasteiensaaicdeasss 9 3 4 BREAKDOWN SITUATIONS veriossa EE 10 3 5 ELECTRIC INSTALLATION jcscistivusitinastesicontnesbandsodnaudidinrpieadoosdielatebvasanmeaiaieive 10 3 6 SECURITY MECHANISM DESCRIPTION iis secciusnssscaesestanuansreddvoasiuteslanraseocens 10 3 7 CONTROLE DEVICES sined irinen e R RE mimes 10 3 8 EMERGENCY STOP sistrin i iea eden 11 3 9 4 NOISE EMISSION ssuscsasessisssinnaccndeatasuscittant conniseincseevunanchiamasarbunnitonaetiuetpmateansian ce 11 CHAPITER 4 oieee an n a a eaaa E aE R aeaa EENE 12 SHIPPING POSITIONING AND ELECTRICAL CONNECTIONS cccccseseeseeeees 12 4 he SHIPPING socrii naninira e n E E EAr A 12 4 2
7. ay K turns OFF To resume pulse button 3 twice Erase H20 message Display A go on with time counter To try discharging water Pulse button 10 5 5 3 Select and visualize speeds I or II Pulsing Button 2 selects the speed I or II Display B shows speed 1 or 2 5 5 4 Starting the machine Pulsing Button 3 machine starts as selected at display B 5 5 5 Speed change operation To change speed I to speed II At any moment pulsing button 2 speed l stops and after a pause of 1 second speed II starts In order to change from speed II to I Stop the machine by pulsing button 6 pulse button 2 to change display B from 2 to 1 pulse button 3 to restart the machine 5 5 6 Counting and visualizing the operating time Display A indicates the elapsed time at speed I in progress After switching from speed I to II display A adds the elapsed time speed I to elapsed time speed II in progress Display D and E indicate the current elapsed time for speed I and speed II respectively 5 5 7 Reversing the bowl rotation during speed I optional function During work speed I Display B must be 1 Display A elapsed work time must be more than one second and less than 59 seconds Pulse Button 9 The machine stops bowl and hook to pause 1 second After that starts reverse bowl rotation speed I
8. e as near as possible of the machine and easily accessible e In the case of other machines are connected to the same outlet make sure that the intensity is proper to support all the machines 5 3 START Supply the machine according to the Plate Specifications All displays stay ON during 2 seconds displaying number 8 All led stay ON during 2 seconds Simultaneously is emitted a continuous beep during 2 seconds After that changes to Stanby Mode SM When the machine is working stopped or in standby there is always a short beep when any button is pressed or pulsed To work at any mode including programming cycles open message can not be shown erro message can not be shown Button 4 contacts must be closed When the machine is new you should before starting production try it with some dough That will remove the lubricator s residuum that may remain in the bowl and on the tools 5 3 1 In case of emergency In case of emergency Pulse emergency stop button This action does not keep the information on displays A B C D E F G H I J K L These displays turn OFF 5 4 STANDBY MODE SM 5 4 1 Display information to identify this mode To go to Manual Mode MM Pulse button 1 To return to Standby Mode SM Pulse button 1 again 5 4 2 Water counter optional function In this mode SM it is possible to operate with the water counter Display L assume
9. ery smooth dough even when big quantities of water are used These characteristics of implementation arise due to the particular shape of the hook pigtail and to the shape and speed of the tank One of the features of this machine is to be able to work small amounts of dough in tanks of great capacity Example a spiral mixer of 100kg can produce dough from 5kg of flour The machine has a control panel for easy reading with selection of cycles of work automatic and manual at two speeds There are also versions with an integrated automatic dosing of water also programmable with a dose of water before the start of or during the mixing CHAPTER 3 TECHNICAL DATA eae Mase Figure 2 3 1 GENERAL DIMENSIONS Figure 2 shows the dimensions of the machines General characteristics of the spiral mixer 1010 800 48 5 4 80 675 5 100 720 With dosing of water integrated of a maximum capacity of 99 5 liters 3 2 TECHNICAL CHARACTERISTICS Obtaining a dough of bread well mixed and peroxide Avoid overheating of the dough To work with small or large amounts of weight Digital control manual and automatic with 9 memories of scheduling hours of work Independent electrical motors with two engine speeds on the hook and on the tank Equipped with wheels and support antivibration Forwarded by belts Stainless steel Hook and tank Grid in stainless steel for protection against accidents Rol
10. f the national laws statements Incorrect installation of the machine Problems with electric power Non authorized changes or repairs Deficient maintenance Use of unoriginal parts and products of the machines Not following this manual 3 5 ELECTRIC INSTALLATION This machine has an electric installation in compliance with European standards EN 60204 1 Machinery security Electric Equipment of the Machines Part 1 General Application To assure the better security of the users the client has the possibility to connect a second earth cable The following sign marks the specific connection s point 3 6 SECURITY MECHANISM DESCRIPTION The potentially most dangerous area of these machines is the one that surrounds the moving spiral So there is a safety guard that obstructs the entry in this area This safety guard is design in a way to allow the user to watch the dough following the European standards EN 292 1 2 However is possible to observe the machine working If you lift the safety guard the machine will activate the micro switch and stop immediately This procedure is in accordance with the standards EN 60 204 1 e EN 60 947 5 1 To start it close the safety guard and press the green button Start button 7 figure 3 It is forbidden to remove modify or damage the machine s security bars 3 7 CONTROL DEVICES Figure 3 presents the control panel of the spiral mixer The machine is also equi
11. ing tiMe ee eceeeeeeeeeeeeeeeeeeeneeeees 18 5 5 7 Reversing the bowl rotation during speed I optional function 18 5 5 8 Reversing bowl rotation during work speed II optional function 19 5 5 9 Stop the MACHINE 1 0 0 ec cccccscesscessecesecesscesscessecesecessecsecesecesseesseessesesseesseesseeeas 19 5 5 10 Reversing the bowl rotation during discharge optional function 19 5 6 AUTOMATIC MODE AM inricecimnisnninicnisnenntia non 19 5 6 1 Display information to identify this mode eee ecceseeseeseeeseeseeeseeneeeeees 19 5 6 2 Water flow optional function ssesissssescuiccsosstsnssassnradedescsasaseansaudinendseassenenaceerecsaies 20 5 6 3 Program Editieren a E a A niaii aa 20 AF SAVIN Progi areen eiere ea a EREE EAEE E ENET 20 5 6 5 Executing and Operating Saved Programs cccecceseseeseesseeeesscseeseeeeees 20 5 6 6 Counting and visualizing the operating tiMe cee ceecceeseeeeeseeeseeneeeeees 21 5 6 7 Reversing the bowl rotation during work speed I optional function 21 5 6 8 Reversing the bowl rotation during speed II optional function 22 5 6 9 Stopping the Macchie irissen nenea aa a aAa EE 22 5 6 10 Reversing the bowl rotation during discharge optional function 22 CHAPTER Gorei E E EEE te EE E E E 24 MAINTENANCE sesnenennneanuunanoin n e NE maeRN RENAE 24 6
12. lers to ensure the alignment of the tank Painting of high resistance and easy cleaning It can be used in meat industry upon the specifications of the customer To work with dough of 45 to 100 of hydration To conduct dough below 45 of hydration reduce 20 in the maximum capacity of the tank e Allows crushing from 5 of the capacity of the tank e Optional dosage of water and or inverter of the tank Options after consideration of the needs of each customer automatic dosage of water up to 99 9 liters and reversing the rotation of the tank 3 3 ELECTRICAL CHARACTERISTICS e Protection IP55 e Asynchronous Motor with 3 phases ground Pot ncia Rota o rpm ikw Cv 400V 50Hz 230V 60Hz Engine Velocidade 1 4 1 5 750 f 900 AEFO15 Engine Velocidade S 1 41 45 750 900 AEF025 oe Rt tf Engine m ee ee S Engine fl Ae Engine en oe e S Engine Hook 1 Speed 55 75 750 900 Engine 2 Speed 8 10 7 we Fe Engine Hook 5 5 7 5 900 2 Speed 8 10 7 1500 1800 Tank 1 Speed dt tt 15 750 f 900 Engine Hook 1 Speed 5 5 7 5 750 900 Engine 2 Speed 8 10 7 1500 1800 AEF150 Tank 1 Speed 11 15 750 900 Engine 2 Speed 1500 1800 1 phase with inverter 3 4 BREAKDOWN SITUATIONS The manufacturer can not be responsible for the machine s damages in the following situations Bad use of the machines Using them out o
13. m speed 1 to 2 Display A shows the operating time sums at speed II and Display D continues to show the elapsed time at speed I To add water It is possible to execute programs with display J 0 0 Pulse button 10 Valve speed 2 opens Display turns ON Display J blinks Display H increase until display J and K sum reached Valve speed 2 stops Display turns OFF The machine continues the automatic cycle at speed Il During discharge To redefine the preset value on display J use buttons 12 or 13 Button 11 when display is OFF reset the display H to 0 0 During the execution of a program cycle we can make changes at any time by pulsing buttons 7 8 10 11 12 13 At the end of the cycle those changes will not be saved Pre set values remain During work speed 1 Pulse Button 7 If Display D value lt Display A value The machine change to speed 2 During work speed 2 Pulse Button 7 If Display E value lt Display A value Display D Machine stops In case of water failure Valve speed I turns OFF The program cycle does not continue Display A shows the message H20 Display turns OFF To resume pulse button 3 twice Erase H20 message Display A go on with time counter To try discharging water Pulse button 10 5 6 6 Counting and visualizing the operating time Display A indicates the elapsed time at speed I i
14. machine s registration plate Model Weight kg AEF015 195 AEF025 202 AEF035 340 AEF050 480 AEF080 675 AEF100 720 AEF150 775 The machine can be lifted as you may see at the examples of Illustration with elevators cables ropes or hooks perfectly dimensioned to withstand the machine s weight It must always be moved with its wheels blocked During manual moving it has to be considered that the machine may slide more than expected or to a non expected direction because of its wheels 4 2 POSITIONING The faulty installation of the machine may cause material and personal damage In this case the producer can not be considered responsible This machine has directional wheels in order to facilitate its positioning and installation The ground surface where the machine will be positioned must be perfectly rigid and firm so the machine may be balanced avoiding its fall during its operation After the installation at its working place all machine s anti vibration devices must be blocked 5 3 ELECTRICAL CONNECTIONS Electrical Connection Make sure all electrical sockets of the premises have the same voltage and power than that described in the machine s registration plate Chapter 1 The sockets should be at the closest location to the machine Avoid connecting more than one machine to the same socket The machine must receive current by an electrical line with neutral poin
15. mages to people animals or objects caused by an improper bad or irrational use of the machine Before cleaning or doing maintenance turn the main switch off and unplug it Do not remove security parts of the machine If the machine has inactive security units do not switch it on The work of the machine may be stop by using the red STOP switch The control panel is a low voltage 24 V If you detect any damages or bad functions of the machine turn it off immediately and don t try to run it again Call for an authorized technician The disrespect for these rules may cause irreversible damages in the machine e The electric connection must follow the procedures presented in the installation chapter e When withdraw the tank make sure that the overall temperature switch is in the off e The user s manual should always be with you for all your machine shipments 7 2 HAZARDS 7 2 1 Spiral The spiral point 4 figure 3 in movement is the most dangerous part of the machine The safety guard does not allow the access to this area point 3 figure 3 You must not remove it damage it or modify it 7 2 2 Transmissions The transmission potential dangerous is protected with fixed protections In order to have access to them you must respect the instructions of the manual 7 2 3 Electric hazards The electric installation follows the European security standards Nevertheless respect the basic security standards in a way to a
16. n progress After switching from speed I to II Display A adds the elapsed time speed I to elapsed time speed II in progress Display D and E indicate the final elapsed time for speed I and speed II respectively The final elapsed time could be different from saved value because During the execution of a program cycle we can make changes at any time by pulsing buttons 7 8 10 11 12 13 At the end of the cycle those changes will not be saved Pre set values remain 5 6 7 Reversing the bowl rotation during work speed I optional function wo Display B must be 1 Display A elapsed work time must be more than one second and less than 59 seconds Pulse Button 9 The machine stops bowl and hook to pause 500ms After that starts reverse bowl rotation speed l and simultaneously starts hook in normal rotation work speed I during one minute even if programmed time speed I is one minute Led G is ON Display A continues the working elapsed time Display A adds the normal rotation time and the reverse rotation time After one minute reverse rotation the machine stops bowl and hook make a pause start normal cycle according Automatic Mode AM Manual stop reverse rotation Pulse Button 9 Led G turns OFF Machine stops the bowl and hook Pause 500ms After that the machine retakes the normal cycle in Automatic Mode as selected 5 6 8 Re
17. pped with a general switch that interrupts the current yellow and red When it is in position O off the machine is devoid of any type of electrical power When he is in the position on the machine is powered by electrical power and the panel bright lights and beeps 3 8 EMERGENCY STOP The machine has two emergency stop devices in the form of a mushroom one in the control panel and another in the pending button These allow the user to stop the machine when it is the wish or need preventing the passage of current The buttons stopped emergency are consistent with the Directive 89 392 EEC and the European standards EN 418 and EN 60204 1 When the user loads one of these buttons emergency the machine stops and the button is locked The emergency stop button has two arrows in its surface it is necessary run it clockwise follow the arrows and the device will be reset by itself 3 9 NOISE EMISSION The use of particular construction techniques such as driving belts that keep a lower sonorous pression lower than 70dB in compliance with European Directive 98 37 EC and the standard ISO 3744 Acoustic Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane CHAPITER 4 SHIPPING POSITIONING AND ELECTRICAL CONNECTIONS 4 1 SHIPPING The machine weight is indicated on the following table and it can also be read at the
18. s actual water temperature Change Display L from Celsius into Fahrenheit The machine must be in standby mode Led OFF Press for 3 seconds button 11 Display L shows corresponding to Celsius Pulse button 11 Display L changes to corresponding to Fahrenheit After 3 seconds it assumes automatically the selected value F Display L turns to water temperature again To adjust display K Pulse buttons 13 or 12 To start the water counter Pulse button 10 Water counter automatically stops when display H reaches the selected value on display K To pause during discharge Pulse button 10 To resume Pulse again button 10 After a stop or a pause the display H can reset by pulsing button 11 During discharge display is ON and display K blink display H increases Display K remains as pre set To redefine the preset value on display M use buttons 12 or 13 In case of water failure The valve turns OFF after 10 seconds Display A shows the message H20 Display turns OFF To try discharging water Pulse button 10 5 5 MANUAL MODE MM The machine goes to this mode If in Standby Mode pulse button 1 If in Automatic Mode pulse button 5 At any moment we can operate the water counter 5 5 1 Display information to identify this mode 5 5 2 Water counter optional function The water counter operates either if the machine is working or not Button 10 11 12 13 are alway
19. s available If display B is taken to 1 To adjust display K Pulse buttons 13 or 12 To start the water counter Pulse button 10 Water counter automatically stops when display H reaches the selected value on display K To pause during discharge Pulse button 10 To resume Pulse again button 10 After a stop or a pause the display H can be reseted by pulsing button 11 During discharge Led turns ON and K blink display H increases and display K remains as pre set To redefine the preset value on display K use buttons 12 or 13 In case of water failure Valve speed I turns OFF after 10 seconds Display A shows the message H20 Led tuns OFF To resume pulse button 3 twice Erase H20 message Display A go on with time counter To try discharging water Pulse button 10 if display B is taken to 2 To adjust display J Pulse buttons 13 or 12 To start the water counter Pulse button 10 Water counter automatically stops when display H reaches the display J and K sum To pause during discharge Pulse button 10 To resume Pulse again button 10 After a stop or a pause the display H can resets by pulsing button 11 During discharge display H turns ON and J blink display H increases and display J remains as pre set To redefine the preset value on display J use buttons 12 or 13 In case of water failure Valve speed Il turns OFF after 1 minute Display A shows the message H20 Displ
20. t connection EE with a differential protection of 300mA Make sure that the rotation hook and bowl is the correct one If necessary change the sequence of 2 phases ATTENTION WHEN YOU USE ELECTRIC TOOLS ALWAYS PROCEED WITH CAUTION IN ORDER TO REDUCE FIRE RISKS ELECTRIC SHOCKS AND PERSONAL DAMAGE IN ANY CASE ONLY TRAINED PERSONNEL SHOULD HAVE ACCESS TO THE MACHINE ELECTRIC SYSTEM AND THEY SHOULD ALWAYS FOLLOW THESE RULES Stop the machine Disconnect the electrical current at the master switch Pull the plug out from the electrical socket Do all necessary maintenance or repairing operations Make sure that the machine is in perfect condition to operate At the end plug in the machine to the electrical grid again Connect the electrical current at the master switch ON OAR WD B Never disconnect or modify the machine s safety systems CHAPTER 5 SPIRAL MIXER OPERATION 5 1 GENERAL CHARACTERISTICS e Electric commands with two modes manual or automatic mode e 9 different programs capacity e In each program you may adjust the time of work for the 1 and on speed e Low tension working 24 Volts Figure 3 Button Function 1 Standby Switch SM 2 Speed change Manual Mode MM 3 Start the machine bowl motor and hook motor simultaneously 4 Emergency STOP 5 Select Automatic Mode AM 6 Stops the machines bowl and hook motors simultaneously as well
21. the bowl the hook stay stopped Press Button 9 continuously touch hold to run control gt 500ms Led G is ON Display A does not change during this operation The reverse rotation must be speed I To stop the reverse rotation Release Button 9 5 7 ALARM MESSAGES Display Message Cause OPEn Manual mode MM ou Automatic mode AM Safety guard opened Prog Successful access in program mode AM SAVE Successfully leaving and saving edited program AM Erro Thermal relay protection activated Effort of the machine with activate of the thermal protection of engine or caused by the effort of hard dough Or by various frictions Shut the machine of the plug Reduce the load on the machine Try to work again H20 Water s failure Optional function DonE Automatic program cycle has ended In case of erro message switch off the general switch of the machine thy for approximately 10 minutes The error can be eliminated if it was caused by a punctual cause but if not call the after sales Service wo CHAPTER 6 MAINTENANCE ATTENTION BEFORE DOING MAINTENANCE AND CLEANING SWITCH OFF THE MACHINE WITH THE MAIN SWITCH AND UNPLUG IT There are always operations potentially dangerous such as adjustments maintenance disassemblies electrical or mechanical replacements The operator
22. to 1 The machine is ready to do a new operation 5 5 10 Reversing the bowl rotation during discharge optional function The machine must be stopped Safety guard can be close or open Button 9 reverses the rotation of the bowl the hook stay stopped Press Button 9 continuously touch hold to run control gt 500ms Led G is ON Display A does not change during this operation The reverse rotation must be speed I To stop the reverse rotation Release Button 9 5 6 AUTOMATIC MODE AM To change to Automatic Mode AM The machine must be at Manual Mode MM Pulse button 5 The machine goes to this mode If in Standby Mode pulse button 1 and after pulse button 5 5 6 1 Display information to identify this mode 5 6 2 Water flow optional function Discharging water speed I is automatic before the machine starts Discharging water speed II is manual during speed I 5 6 3 Program Edit Programs are saved in non volatile memory up to 9 programs Press button 5 during 3 seconds Word Prog blinks in display A Led F blinks Display C blinks Buttons 7 and 8 sets display C Pulse button 5 to move to display D Display D blinks Buttons 7 and 8 sets display D Pulse button 5 to move to display M Display K blinks Buttons 7 and 8 sets display K Pulse button 5 to move to display E Display E blinks Buttons 7 and 8 sets display E Pulse but
23. ton 5 to move to display J Display J blinks Buttons 7 and 8 sets display J Optional function Without this function it is not possible display modify 5 6 4 Saving program Press button 5 during 3 seconds A beep sounds and appears the word SAVE at display A The program is saving Now it is possible to execute this program change it or make changes to another program number 5 6 5 Executing and Operating saved programs Led F must be ON Buttons 7 and 8 select the saved programs Display C shows the selected program blinking Button 3 starts the programmed cycle in automatic mode Valve speed 1 opens Display turns ON Display K blinks During discharge To redefine the preset value on display K use buttons 12 or 13 Display H increase until display K reached Valve speed 1 stops Display turns OFF It is possible to execute programs with display K 0 0 To start the machine while it loads water pulse button 3 twice After water stops the machine starts automatically at speed I Display D blinks Display B shows the speed 1 When display A reaches the time that has been defined at display D It turns speed I OFF Makes a pause Changes automatically to speed II At same time there is a 3 seconds continuous beep If display K quantity is not yet in display H the display K must be loaded Display E blinks Display B shows the change fro
24. versing the bowl rotation during speed Il optional function During work speed II This operation is not possible 5 6 9 Stopping the machine Manual stop Button 6 stops the machine Water counter stops immediately Keeps Display A B C D E F H J k L information By pulsing button 3 the machine restarts Display A continues increasing time Automatic stop At the end of the cycle Water counter stops immediately Keeps display A B C D E H J K L information Display C blinks Display A shows Done during 3 seconds Display A change Done to elapsed total time Display B shows 0 Display D shows the speed I elapsed time Display E shows the speed Il elapsed time Display H shows the discharged water quantity display K and J sum Display K shows the speed I water quantity Display J shows the speed II water quantity Display turns OFF To erase time on display A D E and H Pulse button 6 Display A and H changes to 0 0 Other displays stay as programmed To repeat previous program Pulse button 3 The machine repeats the previous program number To run a new program Select program number button 7 or 8 Pulse button 3 The machine will run as selected 5 6 10 Reversing the bowl rotation during discharge optional function The machine must be stopped Safety guard can be close or open Button 9 reverses the rotation of
25. void the risk of fire electric shock personal and material damages Only qualified people may access to the parts that as electric current which are obliged to 1 Stop the machine 2 Turn off the main switch 3 Unplug the machine 4 Do the necessaries operations 5 Plug the machine again 7 2 4 Hygienic hazards All the materials that are in contact with the dough are not toxic FIGURE 4 Control panel Machine structure Safety bars Spiral hook Bottom body Stainless steel bowl Machine floor fixer Roller Optional on AEF015 Sideboard QS OCT ONS FIGURE 5 Micro switch Control panel Electric motor Electric motor exception AEFO15 and AEF025 Safety bars Current transformer Switch Contactor Electric plug 10 4 wire electric cable cord 11 Main switch NS CONAN
26. water meter 7 Decrease value on displays C D E 8 Increase value on displays C D E 9 Reverse bowl rotation optional function 10 Start stop water meter optional function 11 Reset display H optional function 12 Decrease value on displays J K optional function 13 Increase value on displays J K optional function Display Function Information timer Working Speed A B C Program number D At automatic mode AM Low speed I working time At manual mode MM Low speed l elapsed working time E At automatic mode AM High speed II working time At manual mode MM High speed II elapsed working time H Water loaded to the bowl optional function Water quantity selected for speed II optional function A oO Water quantity selected for speed I optional function L Water temperature in the counter Celsius by default optional function Led Function F Function indicator Button 5 ON G Function indicator Button 9 ON optional function Start stop water meter indicator optional function 5 2 GENERAL INFORMATION e Electrical supply installation must be in accordance with the electrical rating on the nameplate e Connect the electric plug of the cable to a switch provided with differential protection of 30mA compatible with the characteristics of registration type CE e The plug must b
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