cmt103 manual
Contents
1. JP 1 F MASTER 1 2 v4 HH HH hocessing the Analog World c CN3 CNI CN2 Connector Locations Connector Function _ Size CN2 PCOS AT Bus 40pi 40 pi 2mm Flash Drive Connector 68 pi CMT103HR Flash Drive utilityModule 6 Real Time Devices USA Inc User s Manual PC 104 Bus Connectors CN1 and CN2 Connectors CN1 and CN2 provide PC 104 bus connections CN1 carries XT bus signals and CN2 carries additional signals for the AT bus The signals on CN1 and CN2 conform to the IEEE P966 standard for the PC 104 bus The following tables list the connector pinouts PC 104 XT Bus Connector CN1 O IOCHCHK RESETDRV SD6 505 IRQ9 SD4 6 803 DRQ2 SD2 NEN PEN SD1 ENDXFR _ 9 12V SMEMW SME IOR DACK3 DRQ3 DACKI DRQI lt 9 da ol d T SYSCLK IRQ7 IRQ6 1 5 DACK2 BALE 5V OSC OV CMT103HR Flash Drive utilityModule 7 Real Time Devices USA Inc PC 104 Bus Connectors CN1 and CN2 PC 104 AT Bus Connector CN2 LA17 DAL SD 6 L KEYINGPIN 0V Note Two locations on the bus have mechanical keying pins to help prevent misconnection of the PC 104 bus These keying pins are a part of the PC 104 standard and we strongly recommend you leave them in place If you have other modules without keying pins we suggest you m2. CMT103HR IDE Controller and Flash Drive Carrier utilityModule User s Manual Hardware Revision 1 0 TO Real Time Devices Inc Accessing the Analog World Publication No CMT103HR 98 06 25 1509001 and AS9100 Certified CMT103HR IDE Controller and Flash Drive Carrier utilityModule User s Manual REAL TIME DEVICES USA INC PO Box 906 200 Innovation Blvd State College PA 16804 0906 USA Phone 814 234 8087 FAX 814 234 5218 E Mail sales rtdusa com techsupport rtdusa com Website http www rtdusa com Notice We have attempted to verify all information in this manual is correct as of the publication date Information in this manual may change without prior notice from Real Time Devices USA Published by Real Time Devices USA Inc 200 Innovation Blvd P O Box 906 State College PA 16804 0906 USA Copyright 1998 by Real Time Devices USA Inc All rights reserved Printed in U S A PC XT PC AT are registered trademarks of IBM Corporation PC 104 is a registered trademark of PC 104 Consortium The Real Time Devices Logo is a registered trademark of Real Time Devices utilityModule is a trademark of Real Time Devices All other trademarks appearing in this document are the property of their respective owners Table of Contents CHAPTER 1 INTRODUCTION viscsisscssescsscedicccocc acoscesantbestecestscasssecseccssessdvessoesivbacesceuessedeassessessesesonisnedases
3. User s Manual a CMT103HR as a slave drive on a computer with an IDE controller and a master drive Using Install IDE jumper Remove BUS jumper Install PRI jumper Not used since in IDE mode Remove SEC jumper Not used since in IDE mode Connect a three connector 40 pin cable from CPU s IDE connector to the master drive and to the CMT103HR IDE connector CN3 be careful to observe pin 1 orientation Install jumper JP1 pins 1 2 to select slave pins 3 4 should be always open Use the CPU s setup utility to configure the heads cylinders and sectors for the primary or secondary slave drive a CMT103HR as a slave drive on a computer without an IDE controller and another CMT103HR as a master drive Set the Master drive as above then set the slave as follows Install IDE jumper Remove BUS jumper Install PRI jumper Not used since in IDE mode Remove SEC jumper Not used since in IDE mode Install jumper JP1 pins 1 2 to select slave pins 3 4 should be always open Connect a 40 pin cable from the master CMT103HR IDE connector CN3 to the slaveCMT103HR IDE connector CN3 be careful to observe pin 1 orientation Use the CPU s setup utility to configure the heads cylinders and sectors for primary or secondary slave drive CMT103HR Flash Drive utilityModule 17 Real Time Devices USA Inc Return Policy Chapter 7 RETURN POLICY AND WARRANTY Return Policy If the utilityModule requires repair you may return it to us by follo
4. JP1 pins 1 2 jumpers select master or slave mode for the drive BUS Mode This mode decodes the PC 104 bus to create an IDE interface This interface can be the primary or secondary interface and the drive can be a master or slave as per the jumpers The 40 pin IDE connector is used to connect a second drive to this interface The second drive can be a standard 3 5 drive or another CMT103HR or CMT104 operating in IDE mode CMT103HR Flash Drive utilityModule 13 Real Time Devices USA Inc Flash Drive CN4 Power Protection Circuitry To reduce the risk of damage due to power supply problems the utilityModule includes several protective components Module Power Supply Protection The utility Module includes components to help prevent damage due to problems with the 5Vdc power supply from the PC 104 bus or power supply connector Protection is provided for e Over current Reversed polarity Excessive voltage This protection is only for the utilityModule and will not protect other devices in a PC 104 stack The protective fuse is replaceable and is available from electronics suppliers Its description and part number are Littelfuse Nano SMF 1 0 amp R451 001 Caution Replace fuses only with parts of identical current and voltage rating CMT103HR Flash Drive utilityModule 14 Real Time Devices USA Inc User s Manual CMT103HR Flash Drive utilityModule 15 Real Time Devices USA Inc Connect
5. NTROLLER AS THE ONLY IDE DRIVE 16 CONNECTING THE CMT103HR TO A COMPUTER AS THE SECONDARY MASTER IDE DRIVE CONTROLLER 16 USING A CMT103HR AS A SLAVE DRIVE ON A COMPUTER WITH AN IDE CONTROLLER AND A MASTER DRIVE 17 USING A CMT103HR AS A SLAVE DRIVE ON A COMPUTER WITHOUT AN IDE CONTROLLER AND ANOTHER CMT103HR AS A MASTER DRIVE cssccsscssscssscssscessccssessscsusceresssescsnscsecsesesseseecssccsscessesscesccuseseeecensvensesevenseasenases 17 CHAPTER 7 RETURN POLICY AND WARRANT Y ccocssresssesescscsssceeaceee PEETER EO E T RETURN POLICY E AT E EEA EEA E ETAO E E EERI E 18 User s Manual Chapter 1 INTRODUCTION This manual gives information on the CMT103HR IDE Controller and Flash Disk Carrier utilityModule This module mounts 1 8 ATA Flash Drives in the PC 104 stack CMT103HR IDE and Flash Drive Carrier utilityModule The CMT103HR utilityModule was designed to provide a Flash drive in the PC 104 stack to support the Real Time Devices cpuModules and other standard PC 104 processor modules Features The following are major features of the CMT103HR utilityModule Supplied with a SanDisk 20 MB Industrial grade Flash Drive Allows up to four drives in the PC 104 stack Supports 1 8 Flash drives such as SanDisk Jumper selection of bus or cabled operation e Bus mode decodes IDE interface through the PC 104 bus for cableless operation IDE mode attaches drive to a
6. ORTH ABOVE NO OTHER WARRANTIES ARE EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND REAL TIME DEVICES EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED HEREIN ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES FOR MECHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY IN THE EVENT THE PRODUCT IS NOT FREE FROM DEFECTS AS WARRANTED ABOVE THE PURCHASER S SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE UNDER NO CIRCUMSTANCES WILL REAL TIME DEVICES BE LIABLE TO THE PURCHASER OR ANY USER FOR ANY DAMAGES INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES EXPENSES LOST PROFITS LOST SAVINGS OR OTHER DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE THE PRODUCT SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR CONSUMER PRODUCTS AND SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE CMT103HR Flash Drive utilityModule 19 Real Time Devices USA Inc
7. cpuModules IDE interface and to attach a slave to a master drive Jumper selection of primary or secondary IDE interface in bus mode Primary IDE Interface at 1F0 1F7h Secondary IDE Interface at 170 177h Jumper selection of master or slave drive e Master for the first drive on each interface e Slave for the second drive on each interface CMT103HR Flash Drive utilityModule 1 Real Time Devices USA Inc Features Connectors Connectors provided are CNI PC 104 Bus XT e CN2 PC 104 Bus e CN3 cable e CN4 1 8 Flash Drive connector Recommended Cables e The CMT103HR requires a 40 pin IDE cable to connect a master CMT103HR to a slave CMT103HR to connect a CMT103HR in IDE mode to a CPU IDE adapter General Specifications Dimensions 3 8x 3 9 x 0 6 97 x 100 x 16 mm Weight mass 3 0 ounces 85 grams 4 layer PCB Operating conditions including standard drive e temperature 20 85 degrees C relative humidity 0 9596 non condensing Storage temperature 55 to 125 degrees C 1 Flash Drive utilityModule 2 Real Time Devices USA Inc User s Manual Chapter 2 CONFIGURING THE UTILITYMODULE The following sections contain information on configuring the utilityModule Please read this entire section before attempting to use the utilityModule Jumpers Jumper JP1 configures the following functions e Master Slave Bus Cabled Pr
8. esessedesebsoass 1 FEATURES casei vaacsbdodacecsaasaueeuucdsenedateh ET REEERE A TENA 1 CHAPTER 2 CONFIGURING THE UTILITYMODULEE ccccccoscsssssssscscscsssscsesenerse 3 NIU TRETEN een 3 CHAPTER 3 INSTALLING THE UTILITYMODULE 20e20002000000000020000 T REFER 5 RECOMMENDED PROCEDURE 5 lan sa inneres euo UTE Eee soe Pea epe ede 5 CHAPTER 4 CONNECTING THE UTILITYMODULE ccccsssssssscssscsssscsesscsesssccscscsesccecscscscscscsscscnccescesencoes 6 PC 104 Bus CONNECTORS CN1 AND CN2 eese tree 7 IDE EIN E ERE RET eT Ee M ai ito a uto td Medea E E adt 9 FEASHDRIVE CN4 ieri reete reote reet een tele neu horis i vnde reine rug 11 CHAPTER 5 USING THE UTILITY MODULE cccccssscssscssscssscsesscscscssssovessccosesecossesosesevsessoscsseccscoscscossosessoes 12 EEASH HARD DISK ara Essen 13 POWER PROTECTION CIRCUITRY nai i a 14 CHAPTER 6 INTERFACING FLASH DRIVEG cccccssscsssssssccosssesessesssesecsenesccecscessccscscccscscscoenssonsscocssoossoocsees 16 CONNECTING THE CMT103HR TO A COMPUTER WITH AN IDE CONTROLLER AS THE ONLY 16 CONNECTING THE CMT103HR A COMPUTER WITHOUT AN IDE CO
9. imary Secondary Default Settings The utilityModule is delivered from the factory configured according to the following table Setting Function 1 2 Closed Decode IDE Through PC 104 bus Use CN3 for IDE interface If BUS mode is selected then PR Primary IDE interface Secondary IDE interface Notes 1 Position 3 4 must be left open 2 You must select only one of BUS or IDE 3 If you have selected BUS you must select only one of PRI or SEC Jumper Locations CMT103HR Flash Drive utilityModule 3 Real Time Devices USA Inc Jumpers The figure below shows jumper locations LH FI 1 TOD omas m uiiit Moduis JP1 MASTER 1 2 4 Accessing the Analog World 2 O 00000000 r 2 Rata OOD Jumper Locations CMT103HR Flash Drive utilityModule 4 Real Time Devices USA Inc User s Manual Chapter 3 INSTALLING THE UTILITYMODULE Since the utilityModule uses a PC 104 stackthrough bus the only hardware installation you will do is placing the module to the PC 104 stack To do this you will connect the PC 104 bus connector with the matching connector of another module Recommended Procedure We recommend you follow the procedure below to ensure that stacking of the modules does not damage connectors or electronics Turn off power to the PC 104 system or stack Select and install standoffs to properly position the utilityModule on the PC 104 s
10. ing CMT103HR to a computer with an IDE controller as the only IDE drive Chapter 6 INTERFACING FLASH DRIVES The utilityModule can be configured in several methods Connecting the CMT103HR to a computer with an IDE controller as the only IDE drive Install IDE jumper Remove BUS jumper Install PRI jumper Not used since in IDE mode Remove SEC jumper Not used since in IDE mode Connect a 40 pin cable from CPU s IDE connector to the CMT103HR IDE connector CN3 be careful to observe pin 1 orientation Remove jumper JP1 pins 1 2 to select master pins 3 4 should be always open Use the CPU s setup utility to configure the heads cylinders and sectors for primary master drive Connecting the CMT103HR to a computer without an IDE controller as the only IDE drive Install BUS jumper Remove IDE jumper Install PRI jumper Remove SEC jumper Remove jumper JP1 pins 1 2 to select master pins 3 4 should be always open Use the CPU s setup utility to configure the heads cylinders and sectors for primary master drive Connecting the CMT103HR to a computer as the secondary master IDE drive controller Install BUS jumper Remove IDE jumper Install SEC jumper Remove PRI jumper Remove jumper JP1 pins 1 2 to select master pins 3 4 should be always open Use the CPU s setup utility to configure the heads cylinders and sectors for secondary master drive CMT103HR Flash Drive utilityModule 16 Real Time Devices USA Inc Using
11. odify them to include keying CMT103HR Flash Drive utilityModule 8 Real Time Devices USA Inc User s Manual CN3 is a 40 pin 0 1 DIL connector is the IDE input connector in IDE mode and the IDE output in BUS mode The pinout of this connector is shown below 10 11 12 14 15 N Lom CMT103HR Flash Drive utilityModule 3 HD5 HD10 a o X HD11 HD3 HD12 H HD13 HD1 8 HDO mallee el Ies o E sali 9 IDE Hard Drive Connector CN3 Function Ground signal HD data 7 HD data 8 HD data 6 HD data 9 HD data 5 HD data 10 HD data 4 HD data 11 HD data 3 HD data 12 HD data 2 HD data 13 HD data 1 HD data 14 HD data 0 HD data 15 Ground signal Address Enable out Ground signal IOW VO Write ou Ground signal 25 IOR VO Read ou Ground signal 27 IOCHRDY _V OChannelReady in BALE Bus Address Latch Enable out EN en 7 GND Groundsignal 32 10 516 16bittransfer in 33 Al Addesi ou 343 GND Groudsigal 35 A0 Addres0O 36 A2 Addrs2 Real Time Devices USA Inc in out Reset HD out in out in out in out in out in out in out in out in out in out in out in out in out in out in out in out in out 40 GND Groundsignal CMT103HR Flash Drive utilityModule 10 Real Time Devices USA Inc U
12. ser s Manual Flash Drive CN4 The 50 pin Flash Drive connector is to connect hard drives and Flash ATA cards This works with SanDisk Flash Drives CMT103HR Flash Drive utilityModule 11 Real Time Devices USA Inc Flash Drive CN4 Chapter 5 USING THE UTILITYMODULE CMT103HR Flash Drive utilityModule 12 Real Time Devices USA Inc User s Manual Flash Hard Disk In general IBM PC computers support two IDE interfaces Each interface can support a master and a slave IDE drive which allows up to 4 drives in a computer assuming that the CPU BIOS supports 4 drives The CMT103HR operates as a drive carrier to convert the 50 pin 2 mm connector on 1 8 Flash drives to the standard 40 pin IDE connector and provide a master slave jumper It can also be an IDE controller for computers without an IDE interface or to add a secondary IDE interface to a computer that only has one These two modes of operation are selected by installing one of the IDE or BUS jumpers The hard drive controller of the utilityModule appears as a standard PC IDE hard drive controller It will support standard IDE drives less than 528MB and enhanced IDE drives over 528MB You may need to run the setup program for your cpuModule or computer to configure the correct hard drive type IDE Mode The PC 104 bus only provides power to the drive The board performs a physical interface between the 50 pin 2 mm connector and the 40 pin IDE connector The
13. tack Touch a grounded metal part of the stack to discharge any buildup of static electricity Remove the utilityModule from its anti static bag Check that keying pins in the PC 104 bus connector are properly positioned Check the stacking order make sure an XT bus card will not be placed between two AT bus cards or it will interrupt the AT bus signals Hold the utilityModule by its edges and orient it so the bus connector pins line up with the matching connector on the stack Gently and evenly press the utilityModule onto the PC 104 stack CAUTION Do not force the module onto the stack Wiggling the module or applying too much force may damage it If the module does not readily press into place remove it check for bent pins or out of place keying pins and try again CMT103HR Flash Drive utilityModule 5 Real Time Devices USA Inc Recommended Procedure Chapter 4 CONNECTING THE UTILITYMODULE The following sections describe connectors of the utilityModule Finding Pin 1 of Connectors The pin 1 end of connectors is indicated by a white area silk screened on the PC board It is also indicated by a square solder pad visible on the bottom of the PC board Please make certain you have correctly identified pin 1 of a connector before you connect to it and attempt to use the utilityModule Connector Locations The figure below shows connector locations Or DRIVE zum pF LE D D CMTIGSHR
14. te the RMA number on the outside of the package 8 Ship the package to Real Time Devices 200 Innovation Blvd State College PA 16803 USA CMT103HR Flash Drive utilityModule 18 Real Time Devices USA Inc User s Manual Limited Warranty Real Time Devices Inc warrants the hardware and software products it manufactures and produces to be free from defects in materials and workmanship for one year following the date of shipment from REAL TIME DEVICES USA This warranty is limited to the original purchaser of product and is not transferable During the one year warranty period REAL TIME DEVICES USA will repair or replace at its option any defective products or parts at no additional charge provided that the product is returned shipping prepaid to REAL TIME DEVICES USA All replaced parts and products become the property of REAL TIME DEVICES USA Before returning any product for repair customers are required to contact the factory for an RMA number THIS LIMITED WARRANTY DOES NOT EXTEND TO ANY PRODUCTS WHICH HAVE BEEN DAMAGED AS A RESULT OF ACCIDENT MISUSE ABUSE such as use of incorrect input voltages improper or insufficient ventilation failure to follow the operating instructions that are provided by REAL TIME DEVICES USA acts of God or other contingencies beyond the control of REAL TIME DEVICES USA OR AS A RESULT OF SERVICE OR MODIFICATION BY ANYONE OTHER THAN REAL TIME DEVICES USA EXCEPT AS EXPRESSLY SET F
15. wing the procedure listed below Caution Failure to follow this return procedure will almost always delay repair Please help us expedite your repair by following this procedure 1 Read the limited warranty which follows 2 Contact the factory and request a Returned Merchandise Authorization RMA number 3 On a sheet of paper write the name phone number and fax number of a technically competent person who can answer questions about the problem 4 On the paper write a detailed description of the problem with the product Answer the following questions Did the product ever work in your application What other devices were connected to the product How was power supplied to the product What features did and did not work What was being done when the product failed What were environmental conditions when the product failed 5 Indicate the method we should use to ship the product back to you e We will return warranty repairs by UPS Ground at our expense Warranty repairs may be returned by a faster service at your expense e Non warranty repairs will be returned by UPS Ground or the method you select and will be billed to you 6 Clearly specify the address to which we should return the product 7 Enclose the paper with the product being returned 8 Carefully package the product to be returned using anti static packaging We will not be responsible for products damaged in transit for repair 7 Wri
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