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FAG Equipment and Services for the Mounting and Maintenance of

1. FAG Equipment and Services for the Mounting and Maintenance of Rolling Bearings A Member of the Schaeffler Group About this catalogue This catalogue is aimed principally at maintenance managers respon sible for plant in which rolling bearings and other rotating machine components play a critical role in determining the quality of products and processes Maintenance managers are respon sible for the maintenance and production process They must be able to rely every day on the quality of their tools and the expertise of their service providers FAG Industrial Services F IS therefore offers high quality products services and training This catalogue gives a complete guide to the range on offer from PIS PIS employees and their certified partners will be pleased to help you select the ideal products services and training for your needs Dr Ing Bernd Geropp and Dr Ing Hans Willi Kessler Managing Directors of FAG Industrial Services Questions and ideas on this catalogue should be sent to FAG Kugelfischer AG amp Co oHG Postfach 1260 D 97419 Schweinfurt Georg Sch fer Strafe 30 D 97421 Schweinfurt Service Hotline Telephone 49 2407 9149 99 E Mail support fis services de www fis services de The address of the representative responsible for your particular country can be found on the last cover page FAG Industrial Services Competence in Maintenance FAG Industrial Services
2. For detailed information see TI WL 80 56 Double hook wrench kits e g LOCKNUT DOUBLEHOOK KM5 KIT and LOCKNUT DOUBLEHOOK KM13 KIT FAG ordering designations Double hook wrench sets LOCKNUT DOUBLEHOOK KM5 8 SET and LOCKNUT DOUBLEHOOK KM9 13 SET FAG ordering designations Double hook wrenches e g LOCKNUT DOUBLEHOOK KM5 and LOCKNUT DOUBLEHOOK KM13 FAG ordering designations 11 Products Mounting Repair Mechanical mounting and dismounting Mechanical extractors Mechanical FAG extractor PowerPull Mechanical extractors can be used to dismount small rolling bearings up to approx 100 mm bore diameter that are located with a tight fit on a shaft or in a housing The bearing can be dismounted without damage if the extractor is Two arm extractor 54 e For extraction of complete rolling bearings or tightly fitted inner rings as well as other parts e g gears e Grip width 80 350 mm grip depth 100 250 mm Available as set stand with 6 extractors or individually Two arm bearing extractor 47 e For extraction of complete rolling bearings or tightly fitted inner rings e Grip width 45 and 90 mm grip depth 65 and 100 mm Three arm extractor 52 e For extraction of complete rolling bearings or tightly fitted inner rings e Grip width 85 640 mm grip depth 65 to 300 mm in contact with the tightly fitted bearing ring In mechanical FAG extractors the extraction force
3. Since the beginning of 2001 FAG Kugelfischer has concentrated its independent service business through FAG Industrial Services GmbH F IS based in Herzogenrath near Aachen Since the integration of FAG into the Schaeffler Group PIS has undertaken service tasks for the whole Group PIS is a specialist contact for the maintenance of rotating components The aim is to help customers save on maintenance costs optimise plant availability and avoid unforeseen machine downtime The services are provided irrespective of the brand of the FAG Industrial Services Competence in Maintenance pa a Repair Mounting machine components used In order to provide a rapid competent supply of F IS products services and training to customers worldwide F IS has Centres of Excellence around the world These work together with local partners that are certified and regularly audited by F IS Since each customer has a different set of requirements F IS offers concepts individually tailored to the customer The quality requirements are strongly influenced by the history going back more than 100 years of high precision rolling bearing manufacture at FAG Each tool accessory and grease in this catalogue has been subjected to intensive testing in practical use and classified as being of high quality A fi FAG Industrial Services maui a Condition Maintenance monitoring management v Alignment The
4. GE AA E EE GE EE EE Alignment HCE EET SEE CES ETE UVAS Era ra AA MM Vibration Analysis o IT DEE e LLL O AA AA AA AA AA EEN LE GE RE e BOUE a a Eege eene nnne AAA aaa acca a AA AA O AA A Detailed information on the individual training courses can be found on the following pages Training Training descriptions Mounting Repair Mounting Repair Basic training Rolling bearing technology This training communicates basic knowledge on rolling bearings and their use Our rolling bearing experts will explain types characteristics and designations of rolling bearings In the practically based part of the training correct mounting and dismounting will be communicated Rolling bearing failures will be discussed together with their symptoms and causes Training content Basic knowledge of standard rolling bearings and their mounting dismounting Target group Head foremen foremen and mounting personnel from mainte nance shops and interested employees Duration 1 2 days Basic training Spindle bearing technology In this training the participants will acquire basic knowledge of spindle bearings and their use Our spindle bearing experts will explain types char acteristics and designations of spindle bearings In the practically based part of the training correct mounting and dismounting of spindle bearings will be communicated Specific spindle bearing failures will be discussed Training conte
5. In order to fulfil the wide range of customer requests and needs PIS offers customer specific service contracts Once the initial situation has been determined customer interest customer objectives etc PIS submits a proposal for partner ship over an extended period Everything is possible from training and support plans to build up know how in vibration diagnosis according to a precisely defined plan to contracts for complete monitoring of bearing conditions It is also possible to set up an individual online area for service customers with login via the F IS website Information on the current monitoring status can then be obtained at any time The costs for service contracts vary according to their composition Online monitoring In the case of production critical machinery permanent monitoring by means of vibration diagnosis is indispensable in many cases Access at any time to precise information on the condition of the machine offers uniquely effective protection against unplanned downtime and expensive production stoppages If there is also a risk of consequential damage an online monitoring system pays for itself in just a few months Depending on the area of appli cation F IS offers a wide range of solutions including standalone solutions for smaller equipment medium sized systems with up to 8 channels that can be extended on a modular basis and also complex monitoring systems with up to 2048 sens
6. Oil injectors FAG oil injectors The OILINJECTOR2500 can be used Conventional O rings can be used for shaft diameters up to 80 mm as replacement seals Oil injectors have a small flow rate the OILINJECTOR1600 up to 150 mm OR6x1 5 for OILINJECTOR2500 they can be used in the hydraulic OR10x2 0 for OILINJECTOR1600 method for the dismounting of rolling bearings and other press fits with direct seating on tapered shafts e g in machine tools for FAG cylindrical roller bearings For detailed information see NNUA49SK NN30ASK N10K N19K TI WL 80 50 FAG oil injectors Oil injector Valve nipple Connector Oil volume Max Mass oil pressure G Ordering designation O 5 t aro mar Kg OILINJECTOR2500 OILINJECTOR2500 VALVE G3 s 8 2500 0 91 EE eu Cy E EEE E N OILINJECTOR1600 OILINJECTOR1600 VALVE G3 4 27 1600 2 18 107641 107643 The oil injector can be refilled with oil without losses by connecting the valve nipple to the oil injector In this case the oil injector is ordered with a valve nipple Ordering designation for OILINJECTOR2500 OILINJECTOR2500 VALVE OILINJECTOR2500 SET Ordering designation for OILINJECTOR1600 OILINJECTOR1600 VALVE OILINJECTOR1600 SET Products Mounting Repair Hydraulic mounting and dismounting Hand pump sets FAG hand pump sets FAG offers a hand pump set with a single stage pump and three hand pump sets with a twin stage pump The twin stage pumps have a high flow rate in
7. TI WL 80 63 Please direct enquiries to sales fis services de FAG Bearing Analyser III 65 Products Condition monitoring Vibration diagnosis Easy Check DTECT X1 FAG Easy Check series The FAG Easy Check devices are economical vibration monitors for permanent monitoring of critical machinery in plant with constant operating conditions e g pumps fans electric motors etc Since Easy Check vibration monitors are easy to mount and operate they can also be used by employees who have no knowledge of condition monitoring The devices monitor vibration in accordance with ISO 10816 the condition of rolling bearings with the aid of envelope signal processing and the temperature at the bearing locations The use of Easy Check devices can contribute to a considerable cost reduction since incipient damage is detected at an early stage and the necessary work can be integrated into maintenance planning FAG Easy Check FAG Easy Check is a standalone device that is powered by a battery and applied directly to the critical machine The vibration monitor FAG Easy Check 66 draws attention to any problem by means of LEDs traffic light function The status of the LEDs on the Easy Check must be checked at regular intervals FAG Easy Check Online In contrast to the base device FAG Easy Check Online has an external power supply Additional alarm outputs for vibration and temperature offer
8. The Top Laser INLINE helps to quickly identify and eliminate the so called soft foot It is only necessary to loosen each individual screw foot connection The computer determines any foot movement The tilt foot can then be eliminated using shims Products Alignment Shaft couplings Shaft alignment device Accessories Accessories for LASER INLINE The possible applications of the Accessories for LASER INLINE Included Ordering designation basic device LASER INLINE are A M A expanded by a comprehensive range of accessories see table Accessory set complete 1 piece ER LASER INLINE ACCESS SET EE The accessories can be ordered as a set in a handy robust case Chain 600 mm long 2 pieces LASER INLINE CHAIN600 or individually compiled as Chain 1500 mm long 2 pieces LASER INLINE CHAIN1500 individual parts Post 150 mm long 4 pieces LASER INLINE POST150 For detailed information see Post 200 mm long 4 pieces LASER INLINE POST200 TI WL 80 55 Post 250 mm long 4 pieces LASER INLINE POST250 Post 300 mm long 4 pieces LASER INLINE POST300 Magnetic holder 2 pieces LASER INLINE MAGNET Accessory case empty 1 piece LASER INLINE ACCESS SUITCASE 99 Products Alignment Accessories Shims FAG shims Top Laser SHIMS Top Laser SHIMS are used to eliminate any vertical misalignment detected using the FAG Top Laser devices These shims are available in seven thickness values 0 05 0 10 0
9. controlled heating e Easy to use e Automatic demagnetisation e High cost effectiveness through selection of the most suitable size of device for the particular application For the mounting of workpieces up to 300 kg mass FAG supplies five table top heating devices Power Therm HEATER10 to 300 suitable for mobile and or stationary use For workpieces up to 3000 kg mass we recommend the heavy duty standalone devices AWG25 AWG4o and AWG100 For detailed information see TI WL 80 54 31 32 Products Mounting Repair Thermal mounting and dismounting Induction heating devices Overview of induction heating devices Heating device HEATER10 HEATER20 HEATER35 HEATER150 Power consumption max Voltage frequency Current 2 2 kVA 230 V 50 Hz 3 5 kVA 230 V 50 Hz 3 5 kVA 230 V 50 Hz 12 8 kVA 400 V 50 Hz Mass Length Width Ledges 10x10x25 mm 30x30x40 mm 46x40x55 mm 14x14x200 mm 25x25x200 mm 40x40x200 mm Clear width Clear height Accessory ledges 7x7x105 mm 10x10x105 mm 7x7x200 mm 10x10x200 mm 30x30x200 mm 10x10x280 mm 14x14x280 mm 25x25x280 mm 30x30x280 mm 40x40x280 mm 14x14x350 mm 20x20x350 mm 30x30x350 mm 40x40x350 mm 50x50x350 mm 60x60x350 mm Rolling bearing workpiece Min bore Max width 15 mm 65 mm 20 10 mm 120 mm 70 15 mm 180 mm 100 20 mm 210 mm 150 kg horizontal only FAG also supplies inductio
10. in the F IS workshop facilities The mounting service includes e mounting and dismounting of rolling bearings of all types e approval inspection of adjacent parts shafts and housings e maintenance and inspection of bearing arrangements e defect analysis on bearing arrangements not running satisfactorily e advice on rationalisation of mounting operations e design and manufacture of special tools The advantages include e extended bearing life e considerable cost reductions e less unplanned downtime e increased plant availability e improved awareness among employees of the correct handling of rolling bearings Please direct enquiries about the services described to FAG Kugelfischer AG amp Co oHG Tel 49 9721 91 3142 Or 2573 Fax 49 9721 91 3809 Services Mounting Repair Repair service Repair service for large rolling bearings During the maintenance of machinery and plant many rolling bearings are taken out of service and replaced by new ones aS a precaution This exaggerated safety awareness blocks any appreciation of the potential cost savings The fact is that reconditioned bearings generally have the same performance as new ones The PIS experts repair all types of rolling bearings such as cylindrical roller bearings spherical roller bearings tapered roller bearings etc The PIS experts carry out a damage diagnosis that costs between 100 and 500 On this basis a dec
11. starter kits for the CONTROL version as a basis for multi point lubrication systems Ordering designation ARCA LUB C6 CONTROL 250 KIT ARCA LUB C6 CONTROL 500 KIT For single point lubrication the parts required are ordered individually from the range of accessories For detailed information see publication WL 81 122 Products Lubrication Lubrication systems Grease dosing devices Grease gun FAG grease dosing devices These devices supply rolling bearings with accurately dosed grease quantities within a range of 10 to 133 cm3 If larger grease volumes are required the device can be actuated several times With a pneumatically driven double acting piston pump the grease is fed via the dosing valve directly from its container 25 kg or 180 kg to the area to be lubricated FAG grease gun with armoured tube Under difficult operating conditions or rough environmental conditions rolling bearings frequently have to be relubricated via lubrication nipples Relubrication is easy clean and swift if an FAG grease gun with an armoured tube is used These parts meet the requirements of DIN 1283 The grease dosing device consists of e a cap e a piston e a dosing valve e a connecting tube between pump and valve e a tube 2 5 m long e a grease gun Technical data 10 1 400 cm3 min 10 133 cm Pump ratio Delivery quantity Dosing range Ordering
12. uniform heating The heating plates can be used to heat not only rolling bearings maximum temperature 120 C but also labyrinth rings shrink fit rings and sealing rings Dimensions BxTxH 390x270x156 mm Power max 1500 W at 230 V 50 Hz Temperature control continuously variable from 50 to 200 C Ordering designation HEATER PLATE Also available with 115 V 60 Hz For detailed information see TI WL 80 54 By agreement FAG also supplies heating plates for heating parts up to 300 C This design is used for example for heating FAG aluminium heating rings see page 34 FAG induction heating devices Many rolling bearings and other rotationally symmetrical parts made from steel have tight fits on the shaft In particular larger parts can be mounted more easily if they are heated first rolling bearings must not be heated to more than 120 C Rapid and clean induction heating is superior to the conventional methods It is therefore particularly suitable for batch mounting The devices can be used for heating complete bearings rings for cylindrical roller or needle roller bearings and rotationally symmetrical steel parts such as labyrinth rings roll couplings tyres etc Advantages e Rapid energy efficient operation e Suitable for rolling bearings and other ring shaped steel parts e Extremely safe operation e Environmentally friendly oil free no disposal required e Uniform
13. 5 PULLER HYD6o 60 200 152 190 82 4 9 PULLER HYD80 80 250 190 229 82 6 6 SPIDER 100 300 For difficult dismounting work with Extra strong hydraulic extractor extraction forces up to 300 kN with with integral hand pump longer extraction arms on request With accessories in rigid metal case SPIDER 100 300 Ordering designation Extraction force Grip width Grip depth Stroke Mass Extractor kN mm mm mm ke PULLER HYD100 100 280 182 220 82 5 6 ET EE eener EE Ee sicko Ge D MER 0o E NK Gates PULLER HYD250 eege EEN Se PULLER HYDgoo Seegen EE SPIDER 175 400 Extractor for restricted spaces Extra strong hydraulic extractor connected to hand pump by with separate hand pump hydraulic hose extraction force up to 400 kN top of the range model SPIDER 175 400 Ordering designation Extraction force Grip width Grip depth Stroke Mass Extractor kN mm mm mm ke PULLER HYD175 175 356 229 300 82 1546 PULLER HYD400 400 800 1200 405 635 250 49 Products Mounting Repair Mechanical mounting and dismounting Three section extraction plates Three section FAG extraction plates PowerPull PULLER TRISECTION for hydraulic and mechanical extractors These allow the extraction of complete bearings tightly fitted inner rings and other components The load capacity and extraction force are precisely matched to each other The SPIDER extraction claws grip directly under the scr
14. TRUMMY For detailed information see TI WL 80 55 5 Products Alignment Shaft couplings Shaft alignment device FAG shaft alignment device Top Laser INLINE The FAG Top Laser INLINE is a PC based alignment system for coupled shafts in motors pumps ventilators and gearboxes with rolling bearings Advantages e Simple to use e Error free handling even by untrained personnel due to automatic measurement and positioning process e More precise alignment than with conventional methods e Rapid measurement due to continuous rotary motion e Reduced vibration and friction losses e Longer machine running times e Usable with conventional laptops e Suitable for use in combination with Bearing Analyser Included in delivery 1 transmitter receiver incl 3 m cable reflector brackets chains 300 mm posts 115 mm software case serial PC card PH e e NN MM PB All the parts included in the delivery are also available as replacement parts Ordering designation Complete Top Laser INLINE LASER INLINE 58 Case Post Chain Serial PC card Software Reflector Cable Transmitter receiver Bracket Actions before alignment Before any alignment operation any tilting foot machine foot that lifts off the floor when slackened should be removed in order to prevent increased vibration tendency and bearing damage due to housing distortion
15. Training descriptions Condition Monitoring Vibration Analysis o This training gives an overview of conventional vibration diagnosis methods their essential advantages and boundary conditions for the use of vibration diagnosis as part of condition based maintenance Training content Basic overview of vibration diagnosis methods Target group Technicians and engineers from maintenance department and interested employees Duration 1 day Vibration Analysis Building on the training unit Vibration Analysis o this course covers in greater depth the principles of vibration diagnosis with emphasis on frequency analysis Based on practical examples the participants will learn to differentiate machine defects and damage such as bearing failure imbalance gear teeth defects alignment and coupling defects using measure ment signals Training content Detection of machine defects and damage using vibration diagnosis based on frequency analysis Target group Technicians and engineers from maintenance department and interested employees Duration 2 days Product training FAG Easy Check FAG Easy Check Online This training covers the advantages and boundary conditions for the use of the vibration measuring system FAG Easy Check Following the course the partici pants will be able to correctly apply the vibration diagnosis system in relation to the application Training content Correct usag
16. be adjusted to any time between 1 day and 24 months and LC units are available in sizes 250 and 500 cm FAG starter kits Motion Guard CONCEPT6 The starter kits are premounted on a retaining plate and form the basis for the multi point lubrication system Motion Guard CONCEPT6 The patented distribution system MP 6 allows independent supply of between two and six lubrication points The geared motor in the MP 6 is powered and controlled by the drive unit Lubricant is distributed independent of its consistency or solid particle content If the distributor identifies an obstruction in an individual outlet this is indicated on the display of the drive unit The other outlets continue to be supplied Ordering designations ARCA LUB C6 250 KIT ARCA LUB C6 500 KIT Only the following items must be ordered separately hose and connectors for the lubrication point and filled LC units in sizes 250 cm and 500 cm3 LC units are available with the 12 suitable Arcanol grease grades see page 46 47 except for MULTI3 and VIB3 Ordering examples ARCA LUB MULTITOP C6 250 ARCA LUB LOAD400 C6 250 ARCA LUB SPEED2 6 C6 500 ARCA LUB TEMP200 C6 500 By agreement FAG supplies LC units with other greases whose Suitability has been checked Version CONTROL The CONTROL version of the lubricator CONCEPT6 is controlled by the machine i e lubricant is only dispensed while the machine is running FAG also supplies
17. can be attached to either the front or back of the gauge The gauge contains two movable measuring brackets one of which is in contact with the smaller taper diameter while the FAG taper gauges MGK 9205 are available in several sizes The delivery of individual gauges and also of complete sets always includes two magnets Delivery also includes belts for fixing the gauge in positions other than on the upper side of the stud Ordering examples for gauge sets each with two saddles and five masters MGK9205 12 SET taper 1 12 MGK9205 30 SET taper 1 30 See also TI WL 80 70 other at a fixed distance is in contact with the larger taper diameter The deviation of the taper diameter from the nominal value is displayed in both measurement planes by a precision indicator The reproducibility of the measurement results is less than 1 um The gauge is set using a gauge taper available by agreement Ph cece ce FAG taper gauge MGK 9205 FAG taper gauge MGK 133 37 Products Mounting Repair Measurement and inspection Taper gauges Snap gauge FAG taper gauge MGK 132 for external tapers with o to 6 taper angle and 90 to 510 mm taper diameter With the taper gauge MGK 132 the reproducibility of the measurement results is within 1 um The MGK 132 rests on the work piece with four hardened ground and lapped ledges The ledges form an angle of 90 A stop on the
18. designations ARCA PUMP25 ARCA PUMP180 Grease gun Diameter of container 56 mm Total length of gun 390 mm Delivery 2 cm stroke Pressure max 800 bar The grease gun can be refilled either with bulk grease or with a cartridge in accordance with DIN 1284 e 500 cm of bulk grease or e 400 g cartridge according to DIN 1284 diameter 53 5 mm length 235 mm Connection thread GYs Mass approx 1 5 kg Ordering designation ARCA GREASE GUN ARCA PUMP180 Armoured tube Length 300 mm Connection thread GYs Equipped with a hydraulic grip coupling for a hydraulic type lubricating nipple according to DIN 71412 Instead of this hydraulic coupling itis also possible to connect sliding couplings for button head lubricating nipples in accordance with DIN 3404 or other connection pieces These connection pieces can be purchased from specialised retailers Ordering designation ARCA GREASE GUN HOSE 53 54 Products Alignment Belt and chain drives 5 56 Belt pulley alignment device 56 Belt tension measuring device 57 Shaft couplings 8B Shaft alignment device 58 Accessories for alignment 60 Shims 60 35 56 Products Alignment Belt and chain drives Belt pulley alignment device FAG belt pulley alignment device Top Laser SMARTY Top Laser SMARTY is an economical measuring device for the alignment of belt pulleys and chain sprockets Through t
19. e For tightly fitted outer rings e No dismounting of shaft 14 Ordering designation ABZIEHER49 100 060 ABZIEHER49 100 075 ABZIEHER49 200 115 ABZIEHER49 300 150 ABZIEHER49 400 210 Ordering designation nine internal extractors with two countersupports in a rigid metal case ABZIEHER62 SET The nine internal extractors can also be ordered individually Ordering designation six sets of extraction legs and two threaded spindles in a toolbox PULLER INTERNAL SET10 100 The individual parts can also be ordered individually Products Mounting Repair Mechanical mounting and dismounting Hydraulic extractors Hydraulic FAG extractor PowerPull SPIDER The hydraulic FAG extractors PowerPull SPIDER are used where higher extraction forces are required The ten extractor sizes have a range of extraction forces from 40 to 400 KN covering a very wide range of possible applications Overview of significant advantages e Safety grip allows pumping while wearing industrial gloves e Optimum operating position due to 360 rotary coupling for pump handle separate pump with SPIDER 175 and 4oo Pressure build up or reduction by rotation of handle on cut off valve Pressure control valve prevents overload Parts under mechanical load are made from high quality chromium molybdenum steel Maximum possible reduction in torsional and frictional forces due to chromium plated pis
20. is normally applied by means of a threaded spindle In addition to devices with two three or four arms and a hydraulic pressure tool FAG also offers special extraction devices Ordering designation ABZIEHER54 SET ABZIEHER54 100 ABZIEHER54 200 ABZIEHER54 300 ABZIEHER54 400 ABZIEHER54 500 ABZIEHER54 600 Ordering designation ABZIEHER47 100 ABZIEHER47 200 Ordering designation ABZIEHER52 085 ABZIEHER52 130 ABZIEHER52 230 ABZIEHER52 295 ABZIEHER52 390 ABZIEHER52 640 For detailed information see TI WL 80 56 Note For dismounting larger bearings hydraulic extractors should be used page 15 Products Mounting Repair Mechanical mounting and dismounting Mechanical extractors Hydraulic pressure tool 44 e For loosening of tightly fitted parts in conjunction with mechanical extractors e Significant reduction in the effort required due to generation of an axial force of 80 or 150 KN with a hydraulic return mechanism on the larger device Ball bearing extractor 56 e For extraction of complete radial ball bearings e For tightly fitted outer rings e For bearings without radial access e Three sets with different claws available Special bearing extractor 64 e For radial bearings deep groove ball bearings self aligning ball bearings as well as cylindrical roller tapered roller and spherical roller bearings indicate bearing manufacturer e For tight fit of inner ring o
21. kg can JJ ARCA GREASE MULTITOP 5KG FAG rolling bearing grease Arcanol MULTITOP in 5 kg bucket EE ARCA GREASE FOOD2 10KG FAG rolling bearing grease Arcanol FOOD2 in 10 kg bucket ME ARCA GREASE MULTI3 25KG FAG rolling bearing grease Arcanol MULTI3 in 25 kg hobbock s ARCA GREASE LOAD220 180KG FAG rolling bearing grease Arcanol LOAD220 in 180 kg drum 45 Products Lubrication Lubricants Arcanol rolling bearing greases Selection table Overview of Arcanol rolling bearing greases Arcanol MULTITOP MULTI2 MULTI3 LOAD220 LOAD400 LOAD1000 DIN 51825 KP2N 40 K2N 30 K3N 30 KP2N 20 KP2N 20 KP2N 20 Thickener Lithium soap Lithium soap Lithium soap Lithium Lithium Lithium with EP additives calcium soap calcium soap calcium soap with EP additives with EP additives with EP additives Base oil Mineral oil ester Mineral oil Mineral oil Mineral oil Mineral oil Mineral oil Base oil viscosity at 40 C ISO VG ISO VG ISO VG mm s 85 100 80 220 400 1000 Consistency NLGI class 2 2 3 2 2 2 Operating temperature C 40 150 30 140 30 140 20 140 25 4140 20 140 Long term temp limit C 80 75 75 80 80 80 Characteristic areas of application for Universal grease for ball and Universal grease for ball bearings Universal grease for ball bearings Special grease for ball and Special grease for ball and Special grease for ball and Arcanol rolling bearing greases roller bearings D lt 62mm D5 62 mm roll
22. off e Hold hold the measurement value in the display Ordering designation and scope of delivery TEMP MG measuring device with sensor TEMP MG F and service case FAG temperature sensor as replacement part can be ordered individually Rapid reaction surface sensor Ordering designation TEMP MG F FAG temperature sensor as accessory can be ordered individually for measuring the temperature of fluids lubricants etc Immersion insertion sensor Ordering designation TEMP MG TF For detailed information see TI WL 80 54 Products Condition monitoring Operating condition Digital hand tachometer FAG digital hand tachometer TACHOMETER The speed counter is suitable for two types of operation e Direct speed measurement using an adapter track wheel and measuring tips e Non contact optical speed measurement using reflective mark Direct speed measurement For direct speed measurement the supplied adapter must be fitted Through contact with the component the rubber stylus measures the turning speed or determines the surface speed in conjunction with a track wheel Non contact speed measurement For non contact measurement a reflective mark is applied to the machine part to be measured This mark is detected by photoelectric means using visible red light The device displays the speed in revolutions per minute Ordering designation TACHOMETER Contents Digit
23. on this base the F IS team prepares Phases in a consultancy process Analyses The PIS team holds discussions with employees on site and analyses the available documents The analysis includes subjects such as e business processes costs personnel structure tasks responsibilities machine utilisation e commercial and production measurables e technical support for processes e utilisation of IT and measurement systems e maintenance strategies customer specific improvement concepts with the aim of integrating individual solutions within an overall solution PIS provides support not only during the implementation phase but also with an ongoing partnership Implementation IPS system IT linkage Diagnostic system Reporting Concepts Maintenance strategy Condition diagnosis Reporting IPS system installation Key performance indicators Analyses Maintenance analysis Failure analysis IT benefit analysis Materials management Knowledge management e knowledge management e measurables systems relevant to maintenance e co operation between departments Thanks to their experience the PIS consultants are in a position to evaluate the information obtained and place it into the overall context Anonymous data from other companies and sectors are also taken into account for comparison As requested by the customer the results are presented at a management and or plant level
24. the low pressure range up to 50 bar and then switch automatically to the high pressure Stage This generates a high work rate Where there is an increased oil requirement the twin stage pumps are available with an 8 litre oil container suffix 8L For those cases in which the type of installation of the adapter or extraction sleeve requires a separate oil supply FAG supplies upon request a two way valve suffix D For detailed information see TI WL 80 50 PUMP1000 0 7L DIGI PUMP2500 8L D FAG hand pump sets overview of ordering designations Hand pump set Base design With 8 litre oil container With distributor With 8 litre oil container and distributor Single stage 1000 bar PUMP1000 0 7L Twin stage 1000 bar PUMP1000 4L 1600 bar PUMP1600 4L 2500 bar PUMP2500 4L PUMP1000 8L PUMP1000 4L D PUMP1000 8L D PUMP1600 8L PUMP1600 4L D PUMP1600 8L D PUMP2500 8L PUMP2500 4L D PUMP2500 8L D The 1000 bar pumps with one connector are also available with a digital manometer Ordering example PUMP1000 0 7L DIGI Products Mounting Repair Hydraulic mounting and dismounting High pressure pump High pressure pump sets FAG high pressure pump PUMP4000 0 2L The high pressure pump is suitable for mounting and dismounting of rolling bearings for shaft diameters up to 250 mm Since it generates pressures up to 4000 bar the pump can be used to expand heavy shaft couplings and g
25. to be driven onto a shaft or into a housing bore respectively this can be achieved by applying hammer blows to an appropriate mounting sleeve This prevents the mounting forces from being trans mitted through the rolling elements and raceways which can lead to damage The carefully matched FAG precision parts ensure that the forces are uniformly transmitted to the side faces of the bearing rings The FITTING TOOL ALU SET10 50 has mounting sleeves made from aluminium and mounting rings made from plastic The parts are economical and easy to use The steel mounting sleeves and steel mounting rings in the FITTING TOOL STEEL SET10 50 give long wear free operating life These tools can also be used in conjunction with workshop power presses FAG mounting tool sets FITTING TOOL ALU SET10 50 and FITTING TOOL STEEL SET10 50 Included in delivery Mounting rings For bearing bore Outside diameter up to Mounting sleeves Hammer recoilless Dimensions of case For detailed information see TI WL 80 56 Ordering designation FITTING TOOL ALU SET10 50 33 pieces 10 50mm 3 pieces 1 kg 440x350x95 mm FITTING TOOL STEEL SET10 50 33 pieces 10 50mm 5 pieces 0 7 kg 370x320x70 mm Products Mounting Repair Mechanical mounting and dismounting Socket wrenches and hook wrenches for mounting and dismounting FAG socket wrenches LOCKNUT SOCKET For locknuts KMo to KM20 Locknuts can be easi
26. unit and battery set is connected to the lubrication point by means of an adapter or hose Ordering designations ARCA LUB ADAPTER ARCA LUB TUBE 3 m hose with connectors FAG lubricator sets Motion Guard CHAMPION The automatic lubricator Motion Guard CHAMPION in sizes 120 and 250 cm and filled with Arcanol MULTITOP is offered as a complete lubricator set The sets comprise e a drive unit e an adapter e an LC unit with battery set Ordering designations ARCA LUB MULTITOP LC120 SET ARCA LUB MULTITOP LC250 SET The lubricator CHAMPION has only been tested in conjunction with Arcanol lubricants Empty LC units for one off filling are available in the three sizes 60 120 and 250 cm3 but should only be used after consulting FAG Ordering designations ARCA LUB EMPTY LC60 ARCA LUB EMPTY LC120 ARCA LUB EMPTY LC250 By agreement FAG also supplies the lubricator CHAMPION with special filling specifications Accessories for Motion Guard COMPACT and CHAMPION The Motion Guard product range is supplemented by a comprehensive range of accessories For detailed information see publication WL 81 122 51 Products Lubrication Lubrication systems Motion Guard CONCEPT6 FAG lubrication system Motion Guard CONCEPT6 This single and multi point lubrication system can supply up to six lubrication points with lubricant constantly precisely and irrespective of temperature The dispensing times can
27. 0 Max shaft 6 mm 150 80 250 Unlimited Unlimited Products Mounting Repair Hydraulic mounting and dismounting Overview of pressure generation devices Overview of pressure generation devices Pressure device Hand pump set Twin stage PUMP2500 4L High pressure pump PUMP4000 0 2L High pressure pump set PUMP2500 0 2L SET AGGREGATE P1000 2500 Hydraulic unit Compres sed air Electric AGGREGATE E700 674 with high pressure hose Max oil pressure bar 2500 psi 36250 Application Mounting and dismounting of bearings Mounting of press fits up to approx 125 N mm contact pressure e g of gears and couplings For press fits with high contact pressure gt 100 N mm Dismounting of bearings with cylindrical bore Flow rate and oil reservoir are small For press fits with high contact pressure gt 100 N mm Dismounting of bearings with cylindrical bore Flow rate and oil reservoir are small Mounting of shaft couplings and press fits gears etc by the hydraulic method Contact pressure up to 100 N mm For driving large hydraulic nuts up to HYD NUT1180 Mounting of large press fits ship shaft couplings ships propellers gears contact pressure up to 50 N mm Max shaft mm Unlimited Unlimited for rolling bearings up to d 250 mm 23 Products Mounting Repair Hydraulic mounting and dismounting
28. 0 000 Downtime costs depending on the production site involved can run up to 13 000 per hour Thanks to a special filter technique the system can differentiate between vibrations caused by the process itself and those that are generated by defective components gearboxes bearings loose parts etc The current monitoring status can be viewed both on the monitoring unit traffic light system and transmitted to the control FAG Screen Saver 68 station or machine controller The data stored in the monitoring unit can be downloaded offline by employees or sent online via various communication channels such as modem GSM TCP IP etc to a remote computer for further evaluation and monitoring For detailed information see TI WL 80 69 Please direct enquiries to sales fis services de FAG VibroCheck The online monitoring system VibroCheck is ideally used wherever a large number of measurement points must be continuously and reliably monitored such as in rolling mills paper factories or power Stations In its most expanded form up to 2048 sensors can be integrated in the system For the detection of defects such as imbalance and misalignment VibroCheck generates spectrum based parameters that are managed within narrow frequency bands according to speed In addition to general parameter monitoring the user has available an automatic rule based expert system that can monitor up to 20 components per s
29. 0077 Ee a MEE BUMPPIBE C 2 eme A AA A Ee The connector for the pump holder is G34 For other consumer collectors a suitable reduction nipple must be used in addition For detailed information see TI WL 80 50 FAG sleeve connectors for adapter and extraction sleeves up to 800 bar special lengths available by agreement FAG sleeve connectors Connector Connector thread Mass Former ordering designation z Ordering designation kg PUMP SLEEVE CONNECTOR M6 118549A M6 M6 0 22 a E a a a D Pee BUMP SLEEVE CONNECTOR GU 7 He a a a o BUMP SLEEVE CONNECTOR Gi REENEN a AA The connector for the hand pump set is Did For detailed information see TI WL 80 50 Products Mounting Repair Thermal mounting and dismounting Electric heating plate Induction heating devices FAG electric heating plate HEATER PLATE Where tight fits are to be achieved on cylindrical bearing seats it is advisable to heat bearings for mounting Sufficient expansion can be achieved at 80 to 100 C When heating the bearings the temperature must be precisely monitored for example by using the FAG temperature measuring instrument TEMP MG It must not under any circumstances rise above 120 C in order to prevent changes to the structure and hardness Rolling bearings can be heated on a temperature controlled FAG heating plate HEATER PLATE The bearing must be covered with sheet metal and turned over several times in order to ensure
30. 20 0 50 0 70 1 00 2 00 mm and four sizes dimension C 15 23 32 or 44 mm Composition of set The handy case contains 20 shims each in 3 sizes C 15 23 and 32 mm and 6 thickness values 0 05 to 1 0 mm i e a total of 360 shims together with one extraction hook Ordering designation LASER SHIMS SET Individual or replacement parts As replacement parts we supply 10 shims each in one of the 4 sizes and one of the 7 thickness values stated above Ordering examples 10 shims in dimension C 15 mm and 0 20 mm thickness LASER SHIMS15 0 20 10 shims in dimension C 44 mm and 0 10 mm thickness LASER SHIMS44 0 10 For detailed information see TI WL 80 55 60 LASER SHIMS SET Ordering designation Set FAG Thickness Total quantity Mass Shims Dimensions A B C mm 55 50 15 75 70 23 90 80 32 Ordering designation Individual or replacement parts A BC FAG Thickness Total quantity Mass Shims Dimensions mm 55 50 15 5 79 23 90 80 32 125 105 44 Products Condition monitoring Operating condition 62 Products Condition monitoring Operating condition Temperature measuring devices FAG infrared thermometer TempCheck PLUS The FAG infrared thermometer TempCheck PLUS measures the infrared radiation emitted by an object and uses this to calculate the surface temperature The contact free measurement makes it possible to easily determine t
31. 81 82 Services Maintenance management Maintenance consultancy Concepts and implementation The concepts prepared by F IS consultants with the customer are aligned to the situation and vision of the customer There are no standard processes that are imposed on the customer Each customer is given individual treatment The concepts prepared are implemented in partnership with the customer Maintenance strategy e ABC analysis of plant stock in relation to priorities e RCM Reliability Centered Maintenance e FMEA Failure Mode and Effects Analysis e Condition oriented maintenance Introduction concept for a Computerized Maintenance Management System CMMS e Software selection e Master data structures e Strategy for planned maintenance and inspection tasks e Specification and implementation of interfaces e Inclusion of old data IT linkage e Selection of software based on the catalogue of requirements e Preparation of a thorough data model e Specification of interfaces between software packages e Specification of the necessary hardware Plant monitoring concepts e Analysis of plant weak points e Selection of appropriate monitoring points e Definition of limit values e Definition of suitable monitoring methods e Selection of suitable technology Improvement of reporting system e Key performance indicator systems e Automated printed key performance indicators reports for manage
32. CLEAR TM 50 ARCA LUB ACTIVE POLAR Activation screw for lubricator Motion Guard COMPACT POLAR HY 50 ARCA LUB C6 250 KIT 500 KIT Multi point lubrication system CONCEPT6 with LC unit 250 500 cm3 52 ARCA MOUNTINGPASTE Arcanolmounting paste 0 Ai ARCA PUMP25 180 Grease dosing device for 25 180 kegrease comtalner epe cs AWG25 Induction heating device for workpieces up to 600 kg mass 1 22 us AWG40 Induction heating device for workpieces up to 1200 kg mass 33 Index of FAG products Index of FAG products Ordering designation Product Page BEARING MATE250 450 450 650 650 850 Transport and mounting tool for rolling bearings of outside diameter 250 450 mm 450 650 MM 650 850 Mm 40 COIL LOW Electric induction heating device with low voltage n md COIL TRANSFORMER Single phase dry transformer for heating device with low voltage 29 vane FEELER GAUGE100 300 Feeler gauges 100 300 mm long 13 23 blade 36 FIS BAIII SET oo1 Bearing Analyser Ee 65 FIS DETECTORII SET 1MB Detector yj 65 FIS EASYCHECK V1 Easy ak oyj 66 FIS EASYCHECK ONLINE SET Easy Check Online jla 66 FIS X1 K2 BASIC K4 BASIC K8 BASIC DTECTX12 channel 4 channel 8 channel 66 FITTING TOOL ALU SET10 50 Mounting tool set aluminium for rolling bearings bore size 10 50mm 8 MM FITTING TOOL STEEL SET10 50 Mounting tool set steel for rol
33. Corrections are made until the ring gauge fits the shaft over its whole width The inner rings of the bearings are not suitable as ring gauges because their walls are too thin and could be damaged FAG supplies taper ring gauges for taper diameters from 30 to 240 mm UNAN e GE 36 Taper ring gauge Taper diameter Ordering designation mm shaft seats and on adapter and extraction sleeves FAG feeler gauges FEELER GAUGE100 and FEELER GAUGE300 taper 1 12 Only spherical roller bearings of series 240 and 241 have a taper 1 30 Products Mounting Repair Measurement and inspection Taper gauges FAG taper gauge MGK 9205 for the inspection of large tapered shaft studs taper 1 12 or 1 30 Measurement principle of taper gauge MGK 9205 When measuring tapered studs of large diameter a master can be used in which the upper and lower edge form an angle the taper angle of the stud 2 a If the upper edge of the master is parallel to the line diametrically opposed to the master the taper angle is acceptable It is further required that the taper is in a defined ratio to a datum surface e g to the side face of a roll barrel FAG taper gauge MGK 133 for external tapers 1 12 and 1 30 and 27 to 205 mm taper diameter The taper gauge MGK 133 rests on the taper with four hardened and polished support bolts The position of the gauge on the taper is defined by these bolts and one stop The stop
34. EE ee Mq emen rue TU kaaa Ee The black activation screw must be ordered separately Ordering designation 10 pieces ARCA LUB ACTIVE POLAR Products Lubrication Lubrication systems Motion Guard CHAMPION Lubricator drives LC units sets and accessories FAG lubricator Motion Guard CHAMPION The automatic lubricator Motion Guard CHAMPION is electromechanically driven The robust electronically controlled geared motor can be used more than once It allows the dispensing times to be adjusted depending on the temperature and to 1 3 6 or 12 months It is battery powered and the battery set is replaced whenever the cartridge is changed Ordering designation ARCA LUB DRIVE Special drive units are available as accessories for machine controlled operation in explosion hazard areas The lubricator Motion Guard CHAMPION is suitable for all the Arcanol rolling bearing greases described on page 46 47 as well as chain oil Filled LC Lubricant Cartridge units with a dispensing volume of 60 120 and 250 cm3 are available and are screwed onto the drive unit Once the LC unit is empty it cannot be refilled Ordering examples one battery set is included in the delivery ARCA LUB MULTITOP LC60 filled with MULTITOP 60 cm3 ARCA LUB LOAD400 LC120 filled with LOAD 400 120 cm3 ARCA LUB VIB3 LC250 filled with VIB3 250 cm The complete lubricator comprising a drive unit LC
35. F IS range PIS has undertaken ongoing expansion of its range in recent years PIS offers products services and training in the following five areas e Mounting Repair e Lubrication e Alignment e Condition monitoring e Maintenance management Overview For details please consult the contents list Contents Mounting Repale e AA a 8 Lubrication AA 43 Alignment ve 22 5 Mam 55 Condition monitoring sm a Wa 61 Maintenance management 0 69 Services coa RR Aem 71 Mounting Repair XA E 72 Lubrication AMEN ROME 76 Alignment ag GE MESE 77 Condition monitoring 0 ME mJ 78 Maintenance management gt cy 81 Trani Pag A rop 85 Mountig Rega Lk V wo 1 O 87 Lubrication E VD Civ Lies 1198 Condition monos Wir A DX 89 Mainvanance manageme A n 92 Publications 95 Tools for mounting and dismounting Overview Bearing type Bearing bore I h Tapered o O wer il roller bearings Cylindrical Angular contact O Barrel O pali bearings roller bearings Spindle bearings Spherical our point roller bearings contact bearings Co Self aligning ball bearings Ier Cylindrical roller bearings Cylindrical Needle roller bearings Angular contact thrust ball bearings Cylindrical roller thrust bearings Spherical roller thrust bearings Self aligning ball bearings Tapered Self aligning ball bearings with adapter sleeve Barrel roller bearings Barrel roller bearings with adapter slee
36. M AA o LOCKNUT DOUBLEHOOK KM KIT Double hook wrench kit for locknut KM 1 1 1 1 1 1 11 LOCKNUT DOUBLEHOOK KM SET Double hook wrench sets for locknuts KM5 KM8 KM9 KM13 11 Index of FAG products Index of FAG products Ordering designation Product Page LOCKNUT FACE PIN Jointed face wrench for precision locknut NP tt 10 LOCKNUT FLEXI HOOK Jointed hook wrench for locknut KM or precision locknut LNPG 10 LOCKNUT FLEXI PIN Jointed pin wrench for precision locknut AM 10 LOCKNUT HOOK KM Hook wrench for locknut KM or precision locknut LNPG QD LOCKNUT SOCKET KM Socket wrench for locknut KM EE E MGA 31 Enveloping circle gauge for outer enveloping circle n 39 MGI 21 Enveloping circle gauge forinnerenvelopingcircle n 39 un MGK 132 7133 Taper gauge for 90 510 mm Q7 205 mm 38 MGK9205 12 SET 30 SET Taper gauge set for large studs taper 1 12 1 30 37 o MOUNTING CABINET D E F NL Mounting cabinet with contents and mounting bracket for basic course in German English French Dutch 93 MOUNTING CABINET SET1 SET2 SET3 Training case with rolling bearing mounting tool 1 111 94 OILINJECTOR1600 2500 Oil injector 1600 bar 2500 bar 24 OILINJECTOR VALVE Valve nipple 0 7 0 0 0 0 00000000 S oom OILINJECTOR SET Set comprising oil injector and valve nipple Sd os PULLER HYD Hydraulic A A i
37. NG CABINET SET3 Ordering designation MOUNTING CABINET SET2 Training videos 1 x 1 of rolling bearings The film is particularly suitable for communicating initial basic knowledge on rolling bearings It presents all types of bearings and highlights their characteristic features Ordering designation VIDEOFILM201D Mounting and dismounting of rolling bearings The film explains the most important rules of mounting in 94 simple pictures and text Cardinal mistakes are named in simple unambiguous terms It is clearly shown step by step how various bearings are to be correctly mounted Ordering designation VIDEOFILM202D pumps hydraulic nuts special extraction devices adapter and extraction sleeves Furthermore the film explains what has to be borne in mind with tapered or cylindrical shaft seats and how the radial clearance or the axial drive up distance is measured correctly and expertly to ensure a perfect fit of parts on the shaft Ordering designation VIDEOFILM203D Hydraulic method for mounting and dismounting of large rolling bearings Using trick and real scenes the film shows all the common methods and devices in hydraulic mounting Publications Index of FAG products Publications 96 95 96 Publications Publications Publication WL 80 100 Publication WL 80 102 Publication WL 80 123 Publication WL 80 134 Publication WL 80 135 Publication WL 80 151 Publica
38. NNU4964K and NNU4920 to NNU4964 Bearings of bore diameter 100 to 320 mm have removable inner rings In the FAG enveloping circle gauge MGI 21 the internal enveloping circle of the roller and cage assembly is measured by two hardened and precision ground surfaces one of which is movable After mounting of the outer ring the gauge is set to the internal enveloping circle of the roller and FAG enveloping circle gauge MGI 31 for setting the radial internal clearance of cylindrical roller bearings NN3006K to NN3038K and N1006K to N1048K Bearings with a tapered bore have removable outer rings The gauge is used to precisely set the radial internal clearance or preload of the cylindrical roller bearings The raceway diameter of the mounted outer ring is measured using a conventional internal gauge cage assembly This dimension is measured using a snap gauge for example the SNAP GAUGE see page 38 It is then possible to set the inner ring to the diameter that gives the required radial internal clearance Bearings with a tapered bore are slid onto the tapered seat of the shaft For bearings with a cylindrical bore preground inner rings are used suffix F12 that are finish ground to the required raceway diameter Ordering example for NNUA4920 MG121 4920 This dimension is transferred to the two hardened and precision ground measuring surfaces of the enveloping circle gauge The tapered shaft with the p
39. S diagnosis experts can precisely assess the condition of individual components such as rolling bearings and gear teeth Force and torque measurement If damage accumulates at a particular point in the plant a design problem may be surmised Overloading of bearing positions that was not taken into consider ation in the design of the plant can be detected with the aid of force and torque and incorporated in an improved plant structure Balancing Imbalance is one of the main sources of malfunctions that lead to unexpected failure of machine elements Correct balancing gives a decisive increase in the life of rotating machine parts This increases the productivity and plant availability The F IS experts reduce to a normal level the increased vibration that occurs due to contamination wear repairs etc They detect and eliminate the causes of imbalances on machines at speeds of 1 to 100 000 rpm such as pumps ventilators compressors turbines motors etc Irrespective of the sector F IS offers not only a detailed analysis of the reasons for the malfunction but also the removal of imbalances in any plane of adjustment If necessary various PIS analysis devices can be used to prepare further diagnoses For detailed information see publication WL 80 317 Please direct enquiries to sales fis services de Services Condition Monitoring Service contract Online monitoring Offline monitoring Service contract
40. The steel strips expand uniformly with the bearing Optimum tension is thus maintained The three tool sizes are matched to different bearing outside diameters see table below Accessories Long brackets to prevent tilting of self aligning bearing inner rings 2 pieces Ordering designation BEARING MATE LOCKBAR270 Carrying sling 1 m long 2 pieces BEARING MATE SLING 1M Replacement parts Short brackets to prevent tilting of self aligning bearing inner rings 2 pieces Ordering designation BEARING MATE LOCKBAR170 Pack of spare parts BEARING MATE SERVICE KIT FAG transport and mounting tool Ordering designation Transport and min mounting tool mm Bearing outside diameter Bearing mass Operating temperature Workpiece mass max max max ke C 450 500 120 650 500 120 850 500 120 Products Mounting Repair Accessories Gloves Heat resistant FAG gloves HANDSCHUH1 Heat resistant FAG gloves are particularly suitable for the handling of heated rolling bearings or other parts in mounting or dismounting The outside comprises rugged polyester and can withstand temperatures up to 150 C The inside is made from comfortable cotton Heat resistant and oil resistant FAG gloves FAG HANDSCHUH2 Heat resistant and oil resistant FAG gloves are particularly suitable for the handling of heated rolling bearings or other parts in mounting or dismounting Their principal characterist
41. agement Computerized Maintenance Management Systems CMMS Other services on CMMS e Release and database platform changeover e CMMS modifications and expanded functions e Data analysis and corrective data maintenance e Implementation of automated processes e Training of your personnel to user and administrator level Please direct enquiries to sales fis services de Training Overview er UU 86 Training descriptions 87 Mou Te Hepair ee 87 To gts ce ML Condition Monitoring MILL LOO Maintenance management 92 Training aids 93 85 86 Training Overview PIS offers in relation to the own customised training course on standard training courses can be product and service range both the basis of these training found at www fis services de in the standard training and customer components The training courses section Training specific training The individual are offered both at FAG Group training units are based on a locations and also on site at our modular concept with the result customers The current training that customers can compile their programme including dates for the Overview of the most important F IS training courses Overview of the most important F IS training courses Training format Training module Standard Individual Basic training Rolling bearing technology e rr ates LOSS AKA TI ETT YE EE GENEE BEEN E TEE EE Lubrication
42. al hand tachometer Adapter for direct 1 1 measurement Track wheel 1 10 m Track wheel 6 inch Rubber stylus 10 reflective marks User manual Case Replacement parts 10 reflective marks Ordering designation TACHOMETER REFLEX MARKS 64 Products Condition monitoring Operating condition Sonar device FAG sonar detector SOUND CHECK The sonar detector can be used to check rolling bearing noise very easily quickly and reliably Changes in noise due to wear pitting formation or distortion of the bearing can be detected at an early stage if regular inspection is carried out In this way unexpected interruptions in operation and more Serious machine damage can be avoided The device is used in the same way as a doctor s stethoscope The tips of the earpiece are placed in the ear canals to provide insulation against background noise The insulating grip is held like a pencil between index finger and thumb and the sensor is placed firmly on the part to be measured If a noise is heard the sensor is moved until its volume reaches a maximum Ordering designation SOUND CHECK Products Condition monitoring Vibration diagnosis Detector Il Bearing Analyser Ill Condition monitoring by vibration diagnosis Vibration diagnosis is the most reliable method for identifying machine damage at an early stage Balance and misalignment defects can be detected accurately as well as
43. ance Please direct enquiries about the services described to FAG Kugelfischer AG amp Co oHG Tel 49 9721 91 3142 Or 2573 Fax 49 9721 91 3809 15 76 Services Lubrication Lubrication as a service greases for use in the food industry on the basis of ongoing In more than half of all cases innovation inadequate lubrication is the cause of unplanned machine downtime FAG rolling bearing greases Arcanol are also suitable for use in FAG automatic lubricators Motion Guard The use of suitable greases for different operating and environmental conditions as well as know how of when how frequently and with what quantities bearings should be lubricated make it possible to significantly extend the life of rotating machine elements Specialised employees offer their service across market sectors and have special experience for example in the areas of railways transport power trans mission steel and aluminium paper wind power agriculture and forestry the food and delicacies industry as well as mining and extractive equipment F IS services include the selection and installation of lubricants and lubrication systems the lubrication of bearing positions the preparation The software Motion Guard SELECT MANAGER Version 2 0 allows e selection of lubricators e definition of dispensing times and relubrication quantities e selection of suitable preferred Arcanol greases
44. ant and any recommended counteractive measures machine The F IS consultancy team takes sufficient time to clarify with the customer all the existing questions A plan is jointly drawn up for the introduction or the improvement of existing vibration monitoring systems In particular the distinction between online and offline monitoring has a major influence on the monitoring quality as well as on the costs of monitoring Remote diagnosis Due to modern communication technology and the e service functionality of F IS products PIS is able to remotely monitor practically any plant such as offshore wind turbines From the PIS diagnosis centre the PIS experts can access the customer s monitoring systems at any time and view the current status of the plant The F IS systems diagnose any deviation from the normal condition and forward the diagnosis automatically via mobile telephone line or Internet connection to the F IS diagnosis centre In such cases the expert team is automatically informed and can quickly prepare an in depth Services Maintenance management Maintenance consultancy Maintenance consultancy Maintenance consultancy by PIS helps to make costs more transparent and design maintenance more effectively The F IS team moves beyond classical consultancy and places the emphasis on technical perspectives The consultancy process starts with a comprehensive analysis of the relevant processes Building
45. arings since it behaves neutrally towards all conventional rolling bearing greases and oils 150 C It is resistant to water steam and many alkaline and acid agents Available in 70 g tubes 250 g tubes 400 g cartridges 1 kg cans Ordering designation ARCA MOUNTINGPASTE 70G ARCA MOUNTINGPASTE 250G ARCA MOUNTINGPASTE 400G ARCA MOUNTINGPASTE 1KG It can be easily and effectively removed using alkaline solvents and neutral cleaning agents Available in 0 4 litre spray can with ozone safe propellant CO Ordering designation ARCA ANTICORROSIONOIL 400G Products Lubrication DH ORO EES of haa TERR D cM ard COMPACT n c c uM I T cM T TM Products Lubrication Lubricants Arcanol rolling bearing greases Special rolling bearing greases like Arcanol at first glance cost a little more than standard greases But they are worth the price For with Arcanol you can buy some extra safety as FAG selects only the best from a number of good greases in a Series of tests provides quality assurance and gives lubrication recommendations Bearings which fail prematurely because they were lubricated with the wrong grease with all the unpleasant and expensive consequences increasingly belong to the past In co operation with renowned lubricant manufacturers we have for many years developed lubricating greases that are particularly suitable for rolling b
46. ased significantly by appropriate and regular maintenance F IS therefore offers operators of all railway vehicles the opportunity to have their wheelset bearings professionally dismounted cleaned and reconditioned Customers can thus benefit from the high quality maintenance measures and technical expertise of the F IS employees in the Reconditioning Team The F IS service offer applies to e all cylindrical spherical and tapered roller bearings up to a maximum width of 180 mm and a maximum outside diameter of 420 mm e products from all rolling bearing manufacturers e all railway vehicles The service includes e professional dismounting cleaning and reconditioning of wheelset bearings at the F IS Service Center in Schweinfurt e marking of each individual bearing before dismounting e if required bearing specific documentation of all maintenance activities carried out The advantages include longer life of railway wheelset bearings due to high quality maintenance work marking of each individual bearing for cleaning and reconditioning If required this provides bearing specific documentation of all maintenance work carried out return of the wheelset bearing ready for mounting after completion of the maintenance work short downtimes due to swift implementation of the maintenance process the emphasis in all maintenance operations is on precision and care reduced maintenance costs due to preventive mainten
47. ate number of parts to be extracted per day Recommended FAG accessories e Electric heating plate for temperatures up to 300 C by agreement e Temperature measuring instrument TEMP MG see page 62 e Gloves HANDSCHUH2 e Heat conducting paste see below HEATING RING PASTE 20 ml included in delivery the heating ring to the bearing inner ring disposable syringe containing 20 ml silicone free heat conducting paste HEATING RING PASTE 20ML For detailed information see TI WL 80 58 Ordering examples for heating rings HEATING RING320E for the inner ring of a cylindrical roller bearing NU320E NJ320E etc HEATING RING2317E for the inner ring of a cylindrical roller bearing NU2317E NJ2317E etc For detailed information see TI WL 80 58 gt d F E Products Mounting Repair Thermal mounting and dismounting Electric induction heating devices coils Electric induction heating devices coils Electric induction heating devices are suitable for the dismounting of inner rings on medium sized and large cylindrical roller and needle roller bearings bore diameter 90 mm and larger They can also be used to heat labyrinth rings couplings ring rolls and other rotationally symmetrical parts Heating devices with low voltage This design comprises an induction coil and a transformer The coil runs on safe low voltage and is water cooled This allows cont
48. d Motion Guard SELECT MANAGER FAG automatic lubricators Motion Guard Reliable and economical lubrication for a long bearing life Rolling bearings are reliable machine components that give a long operating life The most frequent cause of failure is inadequate or incorrect lubrication Approximately 90 of all bearings are lubricated with grease Providing a reliable supply of suitable grease is therefore particularly important If an automatic lubricator is used for controlled relubrication a sufficient quantity of fresh grease is continuously supplied to the contact points of the rolling bearing This results in a significant increase in bearing life These reliable economical devices give extended lubrication and maintenance intervals and also prevent undersupply or oversupply of grease As a result plant downtime and maintenance costs are reduced The sparing and environmentally friendly use of lubricants contribute to higher cost efficiency FAG Motion Guard lubricators are individually matched to the bearing location and eliminate the need for costly central lubrication systems They have a wide range of applications for example on pumps compressors and fans in conveying equipment vehicles etc The single point lubrication systems Motion Guard COMPACT and CHAMPION can be used to dispense eight or all 14 Arcanol greases described on pages 46 to 47 Motion Guard CONCEPT6 is used as a Singl
49. detect machine machine defects and damage using vibration diagnosis based on frequency analysis Target group Technicians and engineers from maintenance department and interested employees Duration 1 day Product training FAG DTECT X1 On the basis of the training unit Vibration Analysis this course gives well founded knowledge both on vibration diagnosis as well as the online measuring system FAG DTECT X1 in relation to functionality possible applications and usage handling In particular the versatile configuration possibilities of the system are com municated intensively in practical usage In addition the principles of communication technology for teleservice are presented This course will enable the participants to identify machine defects and damage in detail based on trend analysis using the measuring system by remote diagnosis and online Training content Extensive knowledge of online vibration diagnosis and safe use of the FAG DTECT X1 for detection of machine defects and damage by remote access Target group Technicians and engineers from maintenance department and interested employees Duration 4 days Product training FAG WiPro This course is based on the training module Vibration Analysis and conveys knowledge both on vibration diagnosis and the online measuring system FAG WiPro in relation to functionality and possible applications in the wind power
50. e handling of the vibration measuring system FAG Easy Check Target group Technicians and engineers from maintenance department and interested employees Duration By agreement Product trainings FAG Detector Il Well based knowledge on the measuring system FAG Detector II in relation to functionality possible applications and usage handling is communicated in this course The participants will then be able to identify machine defects and damage based on trend analysis using the measuring system Training content Advantages and boundary conditions of vibration diagnosis and the safe handling of the measuring system FAG Detector II for detection of machine defects and damage using vibration diagnosis based on parameters Target group Technicians and engineers from maintenance department and interested employees Duration 2 days OO Training Training descriptions Condition Monitoring Product training FAG Bearing Analyser IlI This training builds on the training unit Vibration Analysis and communicates in depth knowledge on the measuring system FAG Bearing Analyser III in relation to functionality possible applications and usage handling Following the course the partici pants will be able to identify machine defects and damage in detail based on trend analysis using the measuring system Training content Safe use of the FAG Bearing Analyser III to
51. e operation of a lubrication and maintenance plan Use of the F IS lubrication service can prevent the failure of rotating machine parts and increase productivity while reducing lubrication costs of lubrication and maintenance plans lubrication point management lubrication consultancy and lubricant investigations and tests A comprehensive selection of high quality FAG greases Arcanol specially tested and selected for use in rolling bearings is available The consistent quality of Arcanol lubricants is ensured by ongoing investigation on special test rigs The use of names that are easily remembered and matched to the application allows rapid grease selection The F IS team also deals with special requirements such as rapidly biodegradable greases and Services Alignment Alignment Incorrect alignment of belts and shafts are among the most common causes of unplanned machine downtime Correct alignment considerably increases the life of rotating machine parts The highly qualified PIS employees are able to reduce to a minimum the increased vibration levels that are induced by deformations in the shafts machine bodies foundations etc They position drive components such as motors couplings gearboxes etc such that the drive operates with as little wear as possible The F IS experts locate and eliminate misalignments on machines using two or more coupled shafts and belts In additio
52. e point or multi point lubrication system with twelve Arcanol greases Advantages of the lubricators e Individually configured precise supply to each bearing position immediately after initial operation Fully automatic maintenance free operation e Savings on personnel costs compared to manual relubrication e Various dispensing times can be selected 1 3 6 or 12 months for CONCEPT6 1 day to 24 months No risk of confusion or contamination of lubricants Pressure build up to 4 bar COMPACT to 5 bar CHAMPION or to 25 bar CONCEPT6 thus overcoming any obstructions Suitable for connection to the FAG monitoring system Easy Check e Comprehensive range of accessories Motion Guard SELECT MANAGER The software Motion Guard SELECT MANAGER Version 2 0 allows e selection of lubricators e definition of dispensing times and relubrication quantities e selection of suitable preferred Arcanol greases e maintenance of a lubrication and maintenance plan Detailed information on FAG automatic lubricators is given in publication WL 81 122 Products Lubrication Lubrication systems Motion Guard COMPACT Lubricators and activation screws FAG lubricators Motion Guard COMPACT This automatic lubricator is electrochemically driven The electrolyte is environmentally friendly citric acid The metal housing is filled with 120 cm of FAG Arcanol rolling bearing grease The dispensing time is determined by the differe
53. e software Trendline Any incipient damage can thus be detected at an early stage Detector Il can also be used by personnel who have no experience of vibration measure ment A very useful feature in this respect is the E Mail button This allows the collected data to be sent to an external diagnosis expert for further analysis For detailed information see TI WL 80 62 Please direct enquiries to sales fis services de FAG Detector Il FAG Bearing Analyser Ill Bearing Analyser Ill is a multi channel vibration analysis device The device is suitable for reliable early diagnosis of damage as well as for troubleshooting on machines Bearing Analyser Ill can be used for detailed analysis of complex machinery and plant as well as multi stage gearboxes and rolling mills The Bearing Analyser comprises a laptop the BA Ill software and a docking station that is connected to the laptop via a data acquisition card The signals collected are transferred to the laptop and evaluated by the Bearing Analyser software Bearing Analyser Ill also offers the option of continuous data recording The automatic diagnosis system can together with the integrated database identify typical patterns of machine damage in the vibration signal and alert the user via the inbuilt traffic light function In this way damage can be detected and analysed independently of the absolute level of the signal power For detailed information see
54. e supplied by agreement For detailed information see TI WL 80 50 Reduction nipple Reduction nipple G gt G G G Ordering designation Type A with sealing ring Type B with blade sealing Reduction nipple Reduction nipple G gt G G G Ordering designation Adapter Ordering designation Products Mounting Repair Hydraulic mounting and dismounting Connectors accessories FAG pump holder FAG pump holder Pump holder Ordering designation Mass kg Without connector PUMP HOLDER 2 EE E D95 With connector GY PUMP HOLDER 3 for manometer 118543 2A 1 95 FAG manometers When selecting a manometer pay attention to the max operating pressure FAG manometers Manometer Former ordering designation Ordering designation Connector thread Pressure display Diameter Mass PUMP1000 MANO GY 124830 PUMP1600 MANO GY 130594 PUMP2500 MANO GY 133315 29 Products Mounting Repair Hydraulic mounting and dismounting Connectors accessories FAG high pressure pipes for high pressure pumps sheathed in PVC hose max permissible pressure of 2500 bar should be monitored by manometer FAG high pressure pipes High pressure pipe Consumer collector Mass Former ordering designation z Ordering designation kg PUMP PIPE G 4 164641 GY 0 6 PUMPPIBE C ee TA AA a BUMP RIDERS CU87
55. e the FAG mounting sets 1 and 2 individual exercises from the FAG mounting cabinet to demonstrate the Mounting set 1 Shaft with housing Suitable for the following exercises e Selection of fits e Checking the bearing positions e Mounting the bearing on the shaft e Axial location of the bearing e Fitting of a rotary shaft seal e Assembly locating bearing e Dismounting using extractor Ordering designation MOUNTING CABINET SET1 mounting and dismounting of rolling bearings during teaching or have the apprentices carry these out The shaft and housing parts can be clamped in a vice for moun ting Mounting set 3 Mounting set 3 is an additional exercise to the FAG mounting cabinet and facilitates the mounting of a self aligning ball bearing in a housing Mounting set 2 Hydraulic mounting Suitable for the following exercises e Mounting with the aid of pressure Screws e Mounting using a hydraulic nut e Setting and checking the radial internal clearance e Axial location using a locknut and tab washer Mounting set 3 Plummer block housing Suitable for the following exercises e Checking the bearing position e Mounting of adapter sleeve and bearing e Mounting as locating bearing e Mounting as non locating bearing e Mounting as through shaft e Mounting in housing closed on one e Dismounting using an oil injector side e Dismounting of bearing and adapter sleeve Ordering designation MOUNTI
56. e wrenches can be used to mount small bearings on tapered shaft seats Tightening is achieved by means of axially arranged holes Ordering example for FAG jointed face wrench suitable for locknuts LNPo17 to LPNo25 LOCKNUT FACE PIN LNP17 25 For detailed information see Tl WL 80 56 Products Mounting Repair Mechanical mounting and dismounting Socket wrenches and hook wrenches for mounting and dismounting FAG double hook wrenches For locknuts KM5 to KM13 FAG double hook wrenches are intended for the mounting of self aligning ball bearings with a tapered bore They are available as kits sets or individual wrenches FAG double hook wrench kits LOCKNUT DOUBLEHOOK KIT comprise a case containing a double hook wrench a torque wrench and a user manual The torque wrench allows a precisely defined tightening torque to be achieved at the start of the mounting operation FAG double hook wrench sets LOCKNUT DOUBLEHOOK SET former FAG designations 173556 and 173557 contain four or five double hook wrenches The other items in the case are the same as in the kits Individual double hook wrenches LOCKNUT DOUBLEHOOK KM5 to LOCKNUT DOUBLEHOOK KM13 former designations DHN5 to DHN13 are also available Each double hook wrench is engraved with the torsion angles for the self aligning ball bearings to be mounted Thus the sliding distance and reduction in radial internal clearance can be precisely set
57. earings However before a new grease is included in the Arcanol programme it has to pass a series of stringent tests in the FAG lubricant lab The greases are tested thoroughly On our lubricant test rigs FE8 DIN 51819 and FE9 DIN 51821 the greases are tested in rolling bearings to find out how they improve service life and reduce friction and wear Only the best greases are subjected to the following tests under simulated field conditions in far more complicated rolling bearing test rigs If the results meet the requirements of the stringent FAG specifications the greases are included in the Arcanol programme Thus they receive the Arcanol seal of quality In addition we test every single batch to ensure the uniform quality of the product It is only after the grease has passed this final test that it is allowed to be filled into containers labelled Arcanol The programme consists of fourteen greases which cover nearly all fields of application in an optimum manner The overview on pages 46 47 shows chemical physical data fields of application and the conditions for which these greases are suitable The selection of a suitable grease is considerably facilitated by the electronic INA FAG rolling bearing catalogue e More than 80 of all rolling bearings are lubricated with grease e Inadequate lubrication causes more than 40 of all cases of rolling bearing damage Therefore users need lubricants and lubricatio
58. ears by the hydraulic method The pump is connected directly or via thick walled adapters The high pressure pump can also be connected via a pump holder with or without a manometer and a 2 metre flexible high pressure hose permissible oil pressure 2500 bar The pump must always be operated with a manometer For detailed information see TI WL 80 50 FAG high pressure pump sets In order to make it easier to select the right device FAG supplies complete sets in storage cases FAG high pressure pump set PUMP2500 0 2L SET For detailed information see TI WL 80 50 Pull rod Connector thread G3 Oil container for across flats 27 mm Pump body FAG high pressure pump PUMP4000 0 2L High pressure pump Connector Oil container Flow rate Max Mass volume Ordering designation oil pressure cm stroke bar kg PUMP4000 0 2L G3 0 2 comprising PUMP4000 0 2L BODY pump body PUMP4000 0 2L TANK oil container formerly 120109 FAG high pressure pump set PUMP2500 0 2L SET with manometer up to 2500 bar Included in delivery 1 high pressure pump PUMP4000 0 2L 1 Pump holder 3 reduction nipples Ordering designation for set PUMP2500 0 2L SET EV High pressure pipe Oil container 1 manometer 1 high pressure hose 1 storage case Pump body Products Mounting Repair Hydraulic mounting and dismounting Hydrau
59. ection great significance was set on merging technical drawing computating and mechanical engineering into one training unit The practical section consists of practising the mounting and dismounting of common bearing types with mechanical and hydraulic equipment on model like simplified mating parts of rolling bearings shafts housings The teaching material is based on smaller instruction steps and does not exceed the standard required in vocational training today Other units such as gearboxes pumps spindles car wheels etc can be prepared for practical training on the basis of this basic course Handbook 1 Theoretical part e Mechanical engineering e Technical computating e Technical drawing Handbook 2 Practical part e Mounting of bearings with a cylindrical bore e Mounting of bearings with a tapered bore e Hydraulic method e Practical training with shafts and housings Technical data Mounting cabinet Dimensions 1135x710x380 mm Mass including contents 94 kg Suitable for 10 mounting exercises 5 with shafts 2 with housings 3 with shafts and housings Smallest shaft diameter 15 mm Largest shaft diameter 55 mm Ordering designation mounting cabinet with contents and angle plate MOUNTING CABINET Further demonstration models for training are available on request Please contact sales fis services de 93 Training Training aids Mounting sets 1 und 2 The trainer can us
60. ed in Germany by Weppert Print amp Media GmbH FAG Kugelfischer AG amp Co oHG Postfach 1260 D 97419 Schweinfurt Georg Schafer StraBe 30 D 97421 Schweinfurt Service Hotline Phone 49 2407 9149 99 Fax 49 2407 9149 59 E Mail support fis services de www fis services de Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make modifications in the interests of technical improvement by FAG 2005 Reproduction in whole or in part without our authorisation is prohibited WL 80 250 2 EA
61. emperatures 46 ARCA GREASE MULTI2 Universal grease for bearings under normal loads D s 62 mm 46 ARCA GREASE MULTIS Universal grease for bearings under normal loads D gt 62 mm 46 ARCA GREASE SPEED2 6 Special grease for very high speeds lowtemperatures n HE u ARCA GREASE TEMP 9o Special grease for low and high temperatures Af ARCA GREASE TEMP 110 Special grease for low and high temperatures high speeds Af ARCA GREASE TEMP120 Special grease for high temperatures high loads M EN ARCA GREASE TEMP200 Special grease for very high temperatures A ARCA GREASE VIB3 Special grease for high loads high temperatures oscillating motion gt onem ARCA GREASE GUN oL Arcanol grease gun BB ARCA GREASE GUN HOSE Areanolreinforced hose BB ARCA LUB Lubricator COMPACT with grease charge without activation screw Hun ARCA LUB CLEAR Lubricator COMPACT CLEAR o o yjaaaaa 50 ARCA LUB LC60 LC120 LC250 LC unit with 60 120 250 cm of grease for lubricator CHAMPION H ARCA LUB LC120 SET LC250 SET Lubricator set CHAMPION with LC unit 120 250 cm Si ARCA LUB ACTIVE 1M 3M 6M 12M Activation screws for lubricator Motion Guard COMPACT YY A8 ARCA LUB ACTIVE CLEAR 1M 3M 6M Activation screws for lubricator Motion Guard COMPACT
62. ensor This allows monitoring of all rolling bearing types and tooth meshes in the vicinity of a sensor in relation to the occurrence of component specific frequency windows In addition to vibration signals other process parameters such as temperature power pressure torque etc can also be processed Through remote access the data can also be analysed by external service providers or CM experts at other locations The display which is individually tailored to the customer s require ments gives a user interface that allows rapid overview of the condition of the plant Depending on the complexity of the plant this display can be arranged on several levels Through the high predictive accuracy and early identification of forthcoming damage optimum use can be made of planned stoppages and downtimes due to failure can be drastically reduced FAG VibroCheck For detailed information see TI WL 80 67 Please direct enquiries to sales fis services de Products Maintenance management CMMS Interface 70 69 O Products Maintenance management CMMsS Interface CMMS Interface With the CMMS Interface PIS offers an intelligent link between vibration measurement analysis and the maintenance management system MAXIMO By means of a software module the portable FAG vibration measuring device Detector Il and its Trendline software is linked to the maintenance management system MAXIMO In additi
63. er bearings roller bearings roller bearings in in in in in in rolling mills small large rolling mill mining mining construction electric motors electric motors equipment machinery machinery machinery agricultural and agricultural and rail construction construction automotive construction construction vehicles machinery machinery engineering machinery machinery preferably spinning and household fans under grinding appliances shock loads spindles and in large bearings under under under under increased high loads very high loads very high loads speeds with wide speed moderate moderate high loads range temperatures temperatures low and high high humidity moderate low speeds temperatures speeds Low temperatures O Se O High temperatures O O O Low friction high speeds O O High loads low speeds O O Vibrations O Support for seals O O Relubrication facility ISO VG extremely suitable O suitable less suitable ISO viscosity group very suitable not suitable 46 Products Lubrication Lubricants Arcanol rolling bearing greases Selection table KP2P 40 Calcium polycarbamide with EP additives PAO oil Special grease for ball and roller bearings in couplings electric motors automotive engineering under high temperatures high loads TEMP110 KE2P 40 Lithium complex soap Ester oil ISO VG 150 Special grease for ball a
64. eve or an extraction sleeve If the bearing is located using an extraction sleeve or an adapter sleeve the hydraulic nut can also be used for dismounting the mounting of couplings gears ships propellers etc For detailed information see TI WL 80 57 FAG hydraulic nuts HYD NUT Ordering designation Design Main application HYD NUT50 to HYD NUT200 With metric precision thread to DIN 13 Standardised adapter and withdrawal sleeves HYD NUT205 to HYD NUT1180 With trapezoidal thread to DIN 13 with metric dimensions HYD NUTgoINCH to With inch size thread to ABMA Standards Sleeves with inch dimensions HYD NUT530INCH for Mounting Accessories Section 8 Locknut Series N oo HYD NUT100HEAVY to Reinforced design For high mounting forces HYD NUT9ooHEAVY with smooth bore e g in shipbuilding HYD NUT DISPLACE GAUGE Displacement gauge for HYD NUT Where radial internal clearance cannot be see also page 20 measured using feeler gauge due to poor accessibility 20 Products Mounting Repair Hydraulic mounting and dismounting FAG displacement distance gauge for hydraulic nuts FAG displacement distance gauge for hydraulic nuts If the radial internal clearance cannot be measured with a feeler gauge due to poor accessibility the axial displacement of the bearing on the tapered seat can be measured This can be achieved by means of a gauge screw mounted to the end face of the hydraulic nut If the axial threaded co
65. ew studs of the PULLER TRISECTION and provide uniform distribution of force Even where parts are firmly seated there is no tilting or bending The high extraction forces are concentrated for example on the bearing inner ring In general the bearing and shaft remain intact and can be used again The PULLER TRISECTION is proven in practical use and can be fitted under the bearing with just a few movements For detailed information see TI WL 80 56 Three section FAG extraction plates PowerPull PULLER TRISECTION Ordering designation Dimensions Mass Recommended for Extraction plate hydraulic extractor mechanical extractor d i a M B SPIDER mm kg PULLER TRISECTION50 12 50 17 0 5 e 52 085 52 130 SULLER ECON nen Esc oe NEN 5 DUM TOL E MN dee PULLER TRISECTION160 co me T dk pou e A SUITS E ENG C cei T MD rie e Ee Bou o EEN PULLER TRISECTION380 Nato NG ME E eg ee AN 18 Products Mounting Repair Hydraulic mounting and dismounting Hydraulic nuts FAG hydraulic nuts HYD NUT Hydraulic nuts HYD NUT former FAG designation RKP can be used to press parts with a tapered bore onto their tapered seat Presses are mainly used if the pressing forces required cannot be applied using other devices e g shaft nuts or pressure screws They are mainly used for the mounting of rolling bearings with a tapered bore The bearings can be seated directly on a tapered shaft on an adapter sle
66. for mounting and dismounting FAG jointed hook wrenches LOCKNUT FLEXI HOOK For locknuts KMo to KM4o and precision locknuts LNPGo17 to LNPG200 FAG jointed hook wrenches of series LOCKNUT FLEXI HOOK can be used to tighten and loosen locknuts precision locknuts on shafts adapter sleeves and extraction sleeves if no torque value is specified The joint allows one hook wrench of series LOCKNUT FLEXI HOOK to be used for mounting or dismounting locknuts of various sizes Ordering example for FAG jointed hook wrench suitable for locknuts KM14 to KM24 LOCKNUT FLEXI HOOK KM14 24 For detailed information see TI WL 80 56 FAG jointed pin wrenches LOCKNUT FLEXI PIN For precision locknuts AM15 to AMoo FAG jointed pin wrenches of series LOCKNUT FLEXI PIN can be used to tighten and loosen locknuts on shafts if no torque value is specified FAG jointed pin wrenches can be used to mount small bearings on tapered shaft seats Tightening is achieved by means of radially arranged holes Ordering example for FAG jointed pin wrench suitable for locknuts AM35 to AM6o LOCKNUT FLEXI PIN AM35 60 For detailed information see TI WL 80 56 FAG jointed face wrenches LOCKNUT FACE PIN For precision locknuts LNPo17 to LNP170 FAG jointed face wrenches of series LOCKNUT FACE PIN can be used to tighten and loosen precision locknuts on shafts if no torque value is specified FAG jointed fac
67. front or rear precisely defines the position of the gauge Between the support ledges the measurement slide runs on FAG snap gauge SNAP GAUGE for inspecting the diameter of cylindrical shafts and workpieces of all types directly on the machine tool and for setting the enveloping circle gauge MGI 21 see page 39 The actual dimension of the workpiece can be determined precisely The snap gauge functions as a comparator gauge Its setting is checked using shims FAG supplies the shims required for each diameter preloaded roller bearings A dial gauge fixed in the housing acts against the measurement slide and indicates the deviation of the taper diameter from the nominal value A precision indicator is fixed to the measurement slide Its blade Shaped tip is in contact with the workpiece and measures the deviation of the taper from the nominal value The gauge is set using a gauge taper available by agreement Available snap gauges Ordering designation mm SNAP GAUGE30 60 30 60 ce MPH Eeer A E o AO e eme ec UM CMM Ordering example for shaft diameter 120 mm SNAP GAUGE100 150 snap gauge SNAP GAUGE MASTER DISK120 shim FAG taper gauge MGK 132 FAG snap gauge Products Mounting Repair Measurement and inspection Enveloping circle gauges FAG enveloping circle gauge MGI 21 for setting the radial internal clearance of cylindrical roller bearings NNU4920K to
68. he temperature of difficult to reach or moving objects The device is very light it weighs only 150 g and can be taken practically anywhere it is needed The FAG infrared thermometer TempCheck PLUS can measure temperatures in a range between 32 C and 530 C It has a high precision glass optic for accurate contact free temperature measure ment It is suitable for monitoring the temperature of rolling bearings and other components FAG temperature measuring device TEMP MG This handy device has a display range of 60 to 1000 C The surface temperature sensor TEMP MG F included in the delivery has a measurement range of 60 to 300 C The device is suitable for measuring the temperature of e rolling bearings housings and lubrication systems for operational monitoring e heated rolling bearings and joints during mounting The microprocessor controlled measuring device has a single line display The touch keyboard has Overview of the advantages of TempCheck PLUS e Rapid and precise temperature measurement e State of the art infrared temperature measurement technology e Simple to use e Reduction of unplanned downtime e Low purchase cost Ordering designation and scope of delivery TEMP CHECK PLUS measuring device with battery strap user manual and carry case Safety warning Do not look into the laser beam or point it in other people s eyes the following switching functions e On
69. he setup and use of CMMS implemented at the customer The content is defined upon customer s request Training content Setting up and using a CMMS Target group At customer s option Duration By agreement CMMS administrator training This training covers the support and maintenance of the CMMS implemented at the customer The content is defined upon customer s request and taken from the areas of database management Internet technology server support and authorisation concepts Training content Supporting and maintaining a CMMS Target group System administrators and key users Duration By agreement INA FAG Technical Training Centre Hirschaid 92 Training Training aids Rolling bearing mounting cabinet and mounting sets Basic course for vocational training Plenty of literature is available on the correct mounting of rolling bearings but there is usually a lack of components for trainees to practice on realistically For this reason the FAG training shop instructors have prepared a basic course The objective of this basic course is to convey the knowledge required for suitable bearing selection appropriate mounting and dismounting and bearing maintenance The course is Split into two parts a theoretical section deals with the fundamental knowledge of rolling bearings and a practical section imparts the fundamental skills needed for mounting and dismounting In the theoretical s
70. he use of this device the wear of belt drives bearings and seals is reduced Less vibration is generated and the running time and reliability of the machinery are increased Features and advantages e Displays parallelism and misalignment of both pulleys e Significantly quicker and more precise than conventional methods e Suitable for both horizontally and vertically mounted machinery e Only one person required for alignment e Also suitable for non magnetic sprockets or pulleys The measuring device can be mounted in just a few seconds The laser beam can be clearly seen on the target marks When the laser beam coincides with the slits in the target marks as a result of adjust ment the machine is correctly aligned J A e O N A TI 7 7 HAN OB MAP WII Due to the low mass of the measuring device the transmitter and target marks can be fixed to non magnetic drive pulleys using a strong double sided adhesive Strip Ordering designation Complete laser measuring device incl 2 target marks 2 batteries and user manual in padded case LASER SMARTY Replacement part 1 magnetic target mark LASER SMARTY TARGET For detailed information see TI WL 80 55 Products Alignment Belt and chain drives Belt tension measuring device FAG belt tension measuring device Top Laser TRUMMY The robust handy Top Laser TRUMMY is an optical electronic instrument f
71. ics derive from the multiple layer construction comprising different fibres The principal characteristics are e Resistant up to 150 C e Lint free e Asbestos free e Comfortable e Cut resistant Ordering designation HANDSCHUH1 The principal characteristics are e Resistant up to 250 C e Non flammable e Heat resistant even when damp e Authorised for use with mechanical DIN EN 388 and thermal DIN EN 407 influences e Cotton free e Cut resistant Ordering designation HANDSCHUH2 41 Products Mounting Repair Accessories Mounting paste Anti corrosion oil FAG mounting paste This mounting and multi purpose paste has proven valuable particularly for the mounting of rolling bearings It facilitates the Sliding of bearing rings and prevents stick slip scoring wear and fretting corrosion It also gives good protection against corrosion It is pale in colour and does not cause contamination The mounting paste is applied in a very thin layer such that the metallic sheen turns matt The paste can be used at temperatures between 30 C and FAG anti corrosion oil The anti corrosion oil is suitable particularly for unpacked rolling bearings It can also be sprayed on bright metal surfaces of devices machines and machine elements to give long term anti corrosion protection when stored indoors It is not generally necessary to wash anti corrosion oil out of rolling be
72. id as a measure of the firm seating of the bearing It is measured by means of a feeler gauge The FAG Mounting Manager is available on CD ROM Ordering designation CD MM 1 0 21 Products Mounting Repair Hydraulic mounting and dismounting Overview of pressure generation devices Overview of pressure generation devices Pressure device Oil injector Hand pump set Single stage Twin stage OILINJECTOR1600 OILINJECTOR2500 PUMP1000 0 7L PUMP1000 4L PUMP1600 4L Oil container volume l 0 027 0 008 0 7 A ee Connector G3 G3 s GY GY4 D A Max oil pressure bar 1600 2500 1000 1000 1600 psi 23200 36250 14500 14500 23200 Application Mounting and Mounting and Mounting and Mounting and Mounting and dismounting of bearings with tapered bore Press fits up to approx 80 N mm contact pressure dismounting of bearings with tapered bore Press fits up to approx 125 N mm contact pressure dismounting of rolling bearings Mounting of press fits up to approx 50 N mm contact pressure For driving hydraulic nuts up to HYD NUT395 dismounting of rolling bearings Mounting of press fits up to approx 50 N mm contact pressure e g of ships propellers For driving hydraulic dismounting of rolling bearings Mounting of press fits up to approx 80 N mm contact pressure e g of rudder spindles and rudder blades HYD NUT3ooHEAVY nuts up to HYD NUT80
73. inuous heating which is particularly suitable for batch mounting Due to the lightweight construction these devices are easy to handle Each bearing size requires a special coil The coil is connected to a mobile transformer that can be designed for any mains voltage The voltage for the coil is adjustable to a value between 20 and 40 V The transformers for the induction coils are available from FAG in six different power steps The largest transformer and the corresponding coil can be used to heat inner rings up to a maximum mass of 1200 kg to the required dismounting temperature of 80 120 C in the case of couplings the maximum mass is 600 kg Ordering example for bearing inner rings 120x150x144 mm COIL152 145LOW 1 coil COIL TRANSFORMER45 400V 50HZ transformer Heating devices with mains voltage In addition to coils for low voltage FAG also supplies coils for mains voltage with a switch box or foot switch This economical alternative without water cooling is used for sporadic dismounting where batch dismounting is not required Information required for quotation FAG induction heating devices are always produced as one off items In order to prepare a quotation we require the following information 1 Exact designation of the bearing or dimensions of the parts to be extracted 2 Width of the intermediate ring if available 3 The mains voltage and frequency present at the mounting loca
74. ision is made as to whether repair is viable or not For detailed information see publication WL 80 151 DA Please direct enquiries to FAG Industrial Services Mettmanner Strafe 79 42115 Wuppertal Telephone 49 202 2932 227 Fax 49 202 2932 437 E Mail kleine_g fis services de www fis services de Cylindrical roller bearing back up roller for Sendzimir rolling mills a 270 Outer ring grinding Sensing trace for a spherical roller bearing inner ring Mounting of a large bearing 73 74 Services Mounting Repair Equipment rental Equipment rental Customers who require special mounting and measuring equipment only infrequently for example in order to carry out repairs can rent these from FAG on a weekly basis for a fee FAG mainly offers for rent e taper gauges e enveloping circle gauges e hydraulic nuts e hand pump sets e heating devices The equipment is stored at our mounting workshop and its function is checked and maintained by our mounting specialists Please direct enquiries about this service to FAG Kugelfischer AG amp Co oHG Tel 49 9721 913142 Service Hotline Tel 49 2407 914999 Services Mounting Repair Railway wheelset bearing maintenance Railway wheelset bearing maintenance Wheelset bearings for railway vehicles are among the most heavily loaded vehicle parts Their life can be incre
75. lexible range of services in the field of condition based maintenance For detailed information see publication WL 80 315 DA Troubleshooting If malfunctions or other problems occur on a machine a detailed defect analysis must be carried out as soon as possible This can be likened to detective work Based on many years experience in different sectors and applications the F IS diagnosis experts are well versed in such troubleshooting tasks Their analysis incorporates various information for example from visual observation examination of the machine documentation and discussions with machine operators Problems or malfunctions in machine operation often become apparent through changes in vibration behaviour unusual temperature patterns or similar phenomena The F IS experts therefore also carry out measure ments on the machine The measurement methods used will depend on the particular application The F IS experts are familiar with all measurement techniques from vibration measurement to torque analysis or endoscopy As a result they can quickly identify malfunctions and prepare possible solutions Endoscopy If damage has been detected but the component cannot be replaced in the short term for production reasons the precise extent of the damage can be determined using endoscopy The interior of the machine is examined using digital video endoscopes Based on their knowledge and experience the PI
76. lic systems and units Compressed air driven and gears by the hydraulic method Included in delivery FAG hydraulic unit The 1000 bar pump can charge a Base unit ready to use hydraulic nut at the same time The incl 1 manometer o to 1000 bar The compressed air driven pump is suitable for press fits with 1 manometer o to 2500 bar FAG hydraulic unit contact pressures up to 100 N mm 3 high pressure hoses 2500 bar AGGREGATE P1000 2500 is mobile 2 metres and comprises a 13 litre oil container made from light metal and two pumps 1000 bar and 2500 bar Compressed air driven FAG hydraulic unit FAG supplies designs for other operating pressures by agreement Hydraulic unit Oil container Max Mass The 2500 bar pump has two volume oil pressure separately controllable outputs Ordering designation ES l A bar ELE kg NORTE and is suitable as a pressure device for expanding shaft couplings ee EE Electrically driven Included in delivery FAG hydraulic unit Base unit ready to use 1 high pressure hose 1000 bar incl 1 manometer o to 1000 bar 2 metres 1 pressure control valve These units are suitable for charging large hydraulic nuts and mounting of large press fits such Electrically driven FAG hydraulic unit as ship shaft couplings ships propellers and gears contact Hydraulic unit Oil container Oil Max oil MOT Mass pressure up to 5o N mm volume volume pressure rating Electrical connection plug voltage suction f
77. ling bearings bore size1o 50mm 8 HANDSCHUH 2 Heat resistant heat resistant and oil resistant gloves 41 HEATER10 Induction heating device for workpieces up to 10 kg mass S NN HEATER20 Induction heating device for workpieces upto 20 kg mass E RN HEATER35 Induction heating device for workpieces upto 35kgmass 32 NM HEATER150 Induction heating device for workpieces up to 150 kg mass SE HEATER300 Induction heating device for workpieces up to 300 kg mass 33 HEATER PLATE Heating plate 1500 W f l yyjjaaaaa 31 HEATING RING Heating ring for inner ring of cylindrical roller bearing or needle roller bearing 34 o HEATING RING PASTE 20ML Heat conducting paste 20 ml expendable syringe S NR HYD NUT Hydraulic nut with metric internal thread 19 aus HYD NUT HEAVY Hydraulic nut reinforced design with smooth bore i onm HYD NUT INCH Hydraulic nut with inch size internal thread 19 HYD NUT DISPLACE GAUGE Displacement gauge for HYD NUT s d nem KLR IE 36 LASER INLINE Shaft alignment device 0 58 LASER SMARTY Belt pulley alignment device O Z a 56 LASER SHIMS Shims for Top Laser alignment devices n 60 LASER TRUMMY Belt tension measuring device ss X LOCKNUT DOUBLEHOOK KM Doublehookwrenchforlocknut K
78. low 400 V at 50 Hz quantity Other voltages and frequencies by Ordering designation WEE l min bar kW eR kg c agreement AGGREGATE E700 10 0 9 700 1 1 40 with oil Mobile FAG hydraulic unit to the individual application for batch mounting When making enquiries or placing orders information on the bearing The mobile unit has a valve con type and power connection as well trolled double direction pressure as installation drawings shaft cylinder pressure force 700 kN housing additional parts are stroke 215 mm driven by a motor required pump The height position of the This unit is principally used for the cylinder can be varied between mounting and dismounting of 290 and 690 mm by means of a FAG TAROL wheelset bearings lifting cylinder and rocker see also FAG TI WL 80 50 Accessories such as guide bushes mounting sleeves traction and Ordering designation pressure spindles and drawing TAROL MOUNTING AGGREGATE frames must be ordered according MHU TAROL Products Mounting Repair Hydraulic mounting and dismounting Connectors accessories FAG adapters and reduction nipples Adapters and reduction nipples are matched to the threads of high pressure hoses and pressure pipes Adapters and reduction nipples of type A with sealing ring are suitable for oil pressures up to 800 bar Type B with blade sealing is suitable for oil pressures up to 2500 bar Other adapters and reduction nipples can b
79. ly tightened and loosened on shafts adapter sleeves and extraction sleeves using FAG socket wrenches LOCKNUT SOCKET They require less space on the circumference of the nut than hook wrenches and allow the use of ratchets and torque wrenches For increased reliability socket wrenches should be secured using a locking pin and rubber washer FAG socket wrenches therefore have a hole for the locking pin and a groove for the rubber washer The locking pin and rubber washer are included in the delivery Ordering example for FAG socket wrench suitable for locknut KM5 LOCKNUT SOCKET KM5 For detailed information see TI WL 80 56 FAG hook wrenches LOCKNUT HOOK For locknuts from KMo and precision locknuts from LNPGo17 FAG hook wrenches of series LOCKNUT HOOK former FAG designation HN can be used to tighten and loosen locknuts precision locknuts on shafts adapter sleeves and withdrawal Sleeves FAG hook wrenches can be used to mount small bearings on tapered shaft seats adapter sleeves or extraction sleeves Withdrawal sleeves can also be dismounted using FAG hook wrenches together with the extraction nuts Ordering example for FAG hook wrench suitable for locknuts KM18 KM19 KM20 LOCKNUT HOOK KM18 20 former designation HN120 130 For detailed information see TI WL 80 56 10 Products Mounting Repair Mechanical mounting and dismounting Socket wrenches and hook wrenches
80. ment e Electronic reporting via the Internet e Benchmarking against partner companies Maintenance of concepts In order to maintain the optimisation of costs and benefits achieved in the long term regular assessments are carried out after the implementation phase These measures are carried out by the customer himself while the F IS consultants are at the customer s disposal as a neutral partner Maintenance controlling can be carried out through extension of the reporting system by means of systems of main tenance relevant key performance indicators and benchmarking projects It is important that maintenance controlling is continually being checked in terms of its significance and effect on the process Services Maintenance management Computerized Maintenance Management Systems CMMS IPS systems In the field of Computerized Maintenance Management Systems CMMS F IS apply their profound technical knowledge to offer analysis of customer specific requirements independent of the manufacturer On this basis the PIS team achieves a CMMS optimised and tailor made for the customer The PIS service covers both complete solutions in the form of CMMS implementation as well as individual modules for the following areas Systems integration Through the implementation of interfaces for example to ERP Enterprise Resource Planning systems the CMMS is integrated into the IT environment of the Co
81. mpany This allows holistic assessment and data analyses in a complete system Redundant data maintenance and multiple inputting of data can be avoided Process operations are standardised and optimised and the exchange of information across departments is improved Mobile solutions With the use of electronic check lists and a handheld PC data can be collected during an inspection such that damage processing and feedback takes place with ongoing acquisition The data determined and checked for consistency are transferred via a workplace PC into the CMMS database The mobile system ensures thorough IT support to the main tenance process and thus avoids the extensive use of paper and time in manual order processing Data quality and analysis potential are increased through the use of standardised coding Establishment expansion of the reporting system The integration of reports into the CMMS provides an authoritative reporting system that offers versatile possibilities for data analysis and representation Typical applications in this field include evaluation and failure analyses with multi stage reports stock and master data lists as well as internal and external business papers Reports can be generated quickly and easily the quality of information is improved by electronic completion of forms and the use of standardised reports conforms to the requirements of certification 83 Services Maintenance man
82. n heating devices for other voltages and frequencies Values in brackets refer to accessory ledges Products Mounting Repair Thermal mounting and dismounting Induction heating devices Overview of induction heating devices Heating device HEATER300 AWG100 Power consumption max Voltage frequency Current 12 8 kVA 400 V 50 Hz 25 kVA 400 V 50 Hz 40 kVA 100 kVA 400 V 50 Hz Mass Length Width 500 mm 2000 kg 3000 mm 1000 mm Ledges Clear width Clear height Accessory ledges 20x20x490 mm 30x30x490 mm 40x40x490 mm 50x50x490 mm 60x60x490 mm 70x70x490 mm 30x30x700 mm 40x40x700 mm 60x60x700 mm 80x80x700 mm 60x60x850 mm 80x80x850 mm 100x100x850 mm 100x100x1300 mm 150x150x1300 mm Rolling bearing workpiece Min bore Max width 115 30 mm 390 mm 145 45 mm 390 mm 300 kg horizontal only 600 kg 220 85 mm 600 mm 290 145 mm 800 mm HEATER300 can be converted to a mobile unit Ordering designation for the trolley required HEATER300 TROLLEY FAG also supplies special heating devices with even higher power ratings for very heavy workpieces or for automation in special process Operations 33 Products Mounting Repair Thermal mounting and dismounting Heating rings Heat conducting paste FAG heating rings Heating rings are suitable for dismounting the inner rings of cylindrical roller and needle roller bearing
83. n on mounting and dismounting of bearings is offered in the integrated library containing appropriate publications Technical Information documents etc and the Rolling Bearing Learning System WLS Calculation possibilities for mounting methods Bearings with a tapered bore are mounted either directly on the tapered shaft or journal or by means of an adapter sleeve or extraction sleeve on the cylindrical shaft The internal clearance is set either by conventional means using feeler gauges or by means of the axial displacement a Mounting of bearings with tapered bore by measurement of the axial displacement The bearing is placed in its starting position on the tapered bearing seat with a hydraulic nut The required Starting pressure defined for each individual bearing is set in the hydraulic nut by means of the digital manometer The dial gauge mounted on the hydraulic nut is used to measure the axial displacement until the final position is reached on the tapered seat This mounting method e gives considerably shorter and simpler mounting e offers very high security and accuracy e allows the correct mounting of sealed bearings b Mounting of bearings with tapered bore by measurement of the reduction in radial internal clearance When the bearing is pushed onto the tapered seat the inner ring is expanded and the radial internal clearance is thereby reduced This reduction in radial internal clearance is val
84. n recommendations which they can rely on Arcanol rolling bearing greases ensure that a bearing can be used to its full capacity long service life good running behaviour very safe operation Relative service life Mixed friction Lubrication interval Speed 44 Products Lubrication Lubricants Arcanol rolling bearing greases Container sizes Ordering examples Arcanol rolling bearing greases Container sizes Arcanol grease 20g 70g 250 g 400 g 1 kg 5 Kg 10 kg 25 kg 50 kg 180 kg tube tube tube cartridge can bucket bucket hobbock hobbock drum MULTITOP e e o o o e e MULTI2 e o o o e e e e MULTI3 e e e e o e e LOAD220 e e e e LOAD400 e e e e e e e LOAD1000 EENG TEMP90 e e o o e e TEMP110 e e e TEMP120 e e e TEMP200 ya AAA EA KA DARAAN BASA EE SPEED2 6 e e e VIB3 e e e BlO2 e e e O O FOOD2 e e e O e Other container sizes by agreement Arcanol rolling bearing greases Ordering examples Ordering designation Description ARCA GREASE MULTI2 20G FAG rolling bearing grease Arcanol MULTI2 in 20 g tube 50 pieces NENNEN ARE ETE FAG rolling bearing grease Arcanol TEMP200 in zo g tube ARCA GREASE SPEED2 6 250G FAG Rolling bearing grease Arcanol SPEED2 6 in 250 g tube 10 pieces ZEN ARCA GREASE LOAD400 400G FAG rolling bearing grease Arcanol LOAD400 in 400 g cartridge 10 pieces o ARCA GREASE BIO2 1KG FAG rolling bearing grease Arcanol BIO2 in 1
85. n to detailed analysis of causes the F IS service includes alignment of belts and shafts on pumps ventilators compressors electrical machinery etc as well as the detection and correction of positional deviations in belts and shafts using F IS vibration and laser measurement devices F IS also offers various measuring devices that can be used personally to align defective elements With the aid of the F IS alignment service you can avoid unplanned machine downtime due to misalignment You thereby consi derably increase plant availability while reducing your maintenance costs For detailed information see publication WL 80 316 Please direct enquiries to sales fis services de 7 78 Services Condition Monitoring Troubleshooting Balancing Condition Monitoring The failure free and optimised operation of complex machinery and plant can only be achieved by means of condition based maintenance The key method used by F IS in condition based maintenance is vibration diagnosis This method makes it possible to detect incipient damage in machinery ata very early stage The customer is thus able to act rather than having to react For example damaged components can be replaced as part of planned downtime In particular vibration diagnosis helps to avoid unplanned down time and expensive consequential damage increase productivity and improve plant availability PIS offers a comprehensive and f
86. nd roller bearings in electrical equipment automotive engineering under high temperatures high speeds TEMP120 KPHC2R 30 Polycarbamide with EP additives PAO ester oil ISO VG 460 Special grease for ball and roller bearings in continuous casting plant under high temperatures high loads TEMP200 KFK2U 40 PTFE SPEED2 6 KE3K 50 Polycarbamide Fluoro polyether oil PAO ester oil Special grease for ball and roller bearings in track rollers in baking machinery piston pins in compressors kiln trucks chemical plant under very high temperatures in chemically aggressive environments ISO VG 22 2 3 50 120 Special grease for ball bearings in machine tools instruments under very high speeds low temperatures KP3N 30 Lithium complex soap with EP additives Mineral oil Special grease for ball and roller bearings in blade adjusters in rotors for wind power plant packaging machinery under high temperatures high loads oscillating motion KPE2K 30 Lithium calcium soap Ester oil Special grease for ball and roller bearings in environmentally hazardous applications KPF2K 30 Aluminium complex soap White oil Special grease for ball and roller bearings in applications with food con tact H1 to USDA 4 48 Products Lubrication Lubrication systems Motion Guar
87. ng diagnosis with the FAG Bearing Analyser III Modern condition oriented monitoring of plant and machinery using FAG digital vibration monitors FAG WiPro Wind Turbine Protection FAG VibroCheck online monitoring system for heavy industry FAG Easy Check FAG Easy Check Online FAG Screensaver Measurement and dimensioning of tapered studs using the FAG taper gauge MGK9205 Electronic INA FAG rolling bearing catalogue Rolling bearing learning system FAG Motion Guard Select Manager FAG Mounting Manager Index of FAG products Index of FAG products Ordering designation Product Page ABZIEHER Mechanical extractor for small bearings n i AGGREGATE E700 Electrically driven FAG hydraulic unit 227 AGGREGATE P1000 2500 Compressed air driven hydraulic unit h O A ARCA ANTICORROSIONOIL 400G Spray can containing Arcanol anti corrosion oil d oum ARCA GREASE BIO2 Special grease for environmentally hazardous applications n AM ARCA GREASE FOOD2 Special grease for applications with food contact 5 A soa ARCA GREASE LOAD220 Special grease for high loads large speed range n 46 ARCA GREASE LOAD 400 Special grease for very high loads moderate speeds 46 ARCA GREASE LOAD1000 Special grease for very high loads low speeds 46 ARCA GREASE MULTITOP Universal grease for high speeds high loads high t
88. nnector hole GY of the hydraulic nut is taken up by the pump the second axial hole can be used for the displacement distance gauge The bearing is first placed in its starting position The oil pressure required is dependent on the bearing size and the number of displacement surfaces and is given in the user manual A hand pump set with a manometer must be used see page 25 The dial gauge is set to zero and the bearing is moved by pumping until the specified displacement is achieved The user can determine which of the metering needles supplied should be used from the comprehensive user manual included with each gauge Ordering designation HYD NUT DISPLACE GAUGE former FAG designation RKP MG 1 displacement distance gauge with dial gauge 6 metering needles and seals in case For detailed information see TI WL 80 57 Products Mounting Repair Hydraulic mounting and dismounting Mounting Manager FAG Mounting Manager The FAG computer program MOUNTING MANAGER is a user friendly aid for ensuring the correct mounting of bearings with tapered bore and offers the following options e it shows various mechanical and hydraulic mounting methods e it calculates the data required for mounting in relation to reduction in radial internal clearance displacement and start pressure e it gives useful mounting advice e and it generates a list of the accessories and tools required Further informatio
89. nt Basic knowledge of spindle bearings and their mounting dismounting and maintenance Target group Head foremen foremen and mounting personnel from maintenance shops and interested employees Duration 1 day Rolling bearing maintenance for rail vehicle maintenance personnel general This training covers the maintenance of wheelset bearings based on cylindrical and tapered roller bearings Rolling bearing experts from Application Engineering Railway will communicate current knowledge on the bearings and their application Experienced setting supervisors will pass on their knowledge of manual work for rolling bearing maintenance and show correct handling using selected demonstration items Training content Maintenance of wheelset bearings based on simple cylindrical and tapered roller bearings Target group Head foremen foremen and mounting personnel from rail vehicle maintenance workshops Duration 1 2 5 days Rolling bearing maintenance for TAROL bearings The subject of this training is the maintenance of TAROL wheelset bearings These double row tapered roller bearing units are adjusted greased and sealed on both sides Rolling bearing experts from Appli cation Engineering Railway will communicate current knowledge on the bearings and their application Experienced setting supervisors will pass on their knowledge of manual work for the maintenance of TAROL bearings and show the particular aspec
90. nt coloured activation screws Automatic lubricators Motion Guard COMPACT are available with suitable lubricants in standard packs of 10 containers Ordering examples ARCA LUB LOAD400 filled with LOAD4oo pack of 10 containers without activation screw ARCA LUB TEMP90 filled with TEMP90 pack of 10 containers without activation screw Activation screws Ordering designations 10 pieces ARCA LUB ACTIVE 1M for 1 month yellow ARCA LUB ACTIVE 3M for 3 months green COMPACT lubricators filled with Arcanol MULTITOP and MULTI2 are also available in single packs including activation screws while those with TEMP200 are only supplied in single packs with activation screws Ordering examples ARCA LUB MULTITOP 1M filled with MULTITOP including activation screw for 1 month ARCA LUB MULTI2 3M filled with MULTI2 including activation screw for 3 months ARCA LUB MULTITOP 6M filled with MULTITOP including activation screw for 6 months ARCA LUB TEMP200 12M filled with TEMP200 including activation screw for 12 months ARCA LUB ACTIVE 6M for 6 months red ARCA LUB ACTIVE 12M for 12 months grey 12M cannot be used for MULTITOP and MULTI2 ARCA LUB TEMP200 6M Arcanol Suitable Arcanol greases chain oils and activation screws 1M 3M 6M 12M MULTITOP e e e dm men em sem Eee Te TT ME iem seem eee see dO en e iem seem seme E TEMP90 vem en eee E 49 Prod
91. nus PULLER INTERNAL SET10 100 Internal extractor set for bearings with bore 10 to 100mm IA PULLER TRISECTION Three section FAG extraction plate for hydraulic and mechanical extractors MM 17 O PUMP1000 1600 2500 Hand pumps and accessories AR PUMP2500 0 2L SET High pressure pump set 2500 bat sss 26 PUMP4000 High pressure pump 4000 bar and accessories 26 PUMP ADAPTER Pressure device accessory adapters 28 PUMP HOLDER 2 3 Pump holder without with manometerconnector z M PUMP MANO Mate T S PUMP NIPPLE Pressure device accessory reduction nipples 28 PUMP PIPE Pressure device accessory high pressure hoses 30 Index of FAG products Index of FAG products Ordering designation Product Page SNAP GAUGE w Snapgauge 38 SNAP GAUGE MASTER DISK Master disc for snap gauge s 39 un SOUND CHECK Polyscope sonar device y aa 64 TACHOMETER Digital hand tachometer 4Ji i 7 Sd rum TAROL MOUNTING AGGREGATE Mobile hydraulic unit for batch mounting of TAROL bearings DW AT TEMP CHECK PLUS Infrared temperature measuring device contactfree n 62 TEMP MG Temperature measuring device contact type PI VIDEOFILM201D 1x10frolingbearings 20 4L cL 0 P ma VIDEOFILM202D Mounting and dismounting of rolling bearings 11 94 VIDEOFILM203D Hydraulic method for mounting and dismounting 94 100 95 04 05 Print
92. on to the advantages of the two systems in themselves the link created by the CMMS Interface generates the following synergy effects e Central storage of diagnostic and maintenance data e Redundancy free administration of master data e Fully automatic generation of current routes for Detector Il e Automatic generation updating of follow up orders in MAXIMO in an alarm situation e Generation of a measurement value history in MAXIMO Please direct enquiries to sales fis services de Services Mounting Repattty 27 E ian EA 72 MOURGH 8S Ot WICC dr ett A E ew Pos e EA AA E A 73 Equipine Hee EE me Ee O 74 Railway wheelset bearing maintenance 75 Denk e n ER uk Wy ea ie e A 76 Wl mmm 77 Condition Monitoring 78 TO CC 78 B a Vanai 05 5 78 CV a Lou 79 Online nmm o 0 0 0 79 AE E G 79 Mea Un SO Maintenance management 81 Manten MASIA cs sli 81 Maintenance planning and control systems 83 72 Services Mounting Repair Mounting service Mounting service The FIS Mounting Team offers mounting services for rolling bearings across market sectors We have extensive experience for example in railways mining steel and aluminium wind power paper etc The FIS mounting personnel are specially trained and will provide reliable assistance with a rapid response where necessary The mounting services are provided either at the customer s location or
93. or measuring and setting optimum belt tension strand force Optimum belt tension like precise alignment of the belt pulleys see Top Laser SMARTY page 56 is an essential precondition for achieving the maximum possible life of the belt drive There is also less wear of the drive components energy costs are reduced and cost effectiveness is increased The user friendly Top Laser TRUMMY can be used in many locations and comprises a measure ment probe and a microprocessor that indicates relevant measurables for belt tension either as frequency Hz or force N By means of an impulse for example by striking the stationary belt the tensioned belt is excited to natural vibration The individual static natural frequency thus generated is measured within seconds by the TRUMMY sensor using clock pulse light and displayed In order to calculate the strand force of the belt drive the belt mass and length are entered in the microcomputer before measurement TRUMMY uses these data to calculate the strand force which is then compared with the specified nominal value In comparison with systems operating for example by sound waves this new measurement technique using clock pulse light is clearly superior since the measurement result cannot be distorted by disruptive influences The simple and secure user instructions are given in several languages Ordering designation Laser measuring device in plastic case LASER
94. ors In addition to giving expert advice in selecting the right system F IS also implements plant monitoring This includes not only hardware selection but also system configuration and if necessary its integration into existing systems Depending on know how the customer can either carry out plant monitoring himself or enlist the PIS monitoring service All of the F S monitoring systems have e service functionality allowing external monitoring by F IS experts under favourable terms Offline monitoring The failure of individual machines is not always critical for production The failure of so called B or C category plant items does not lead directly to stoppages and does not therefore bring expensive consequential damage For such machine parts the more economical offline monitoring is generally recommended In this case costs and benefits are in an optimum ratio In offline monitoring machinery is examined and assessed by vibration analysis at regular inter vals for example every 4 weeks This regularity gives more in depth knowledge of the normal condition of the machine allowing deviations to be easily detected When preparing the offline monitoring concept the selection of measure ment points and monitoring accessories as well as the definition of the measurement interval play a decisive role It is not absolutely essential to have expertise on site In the case of irregularities in meas
95. ory screens by remote diagnosis and online Training content Competent knowledge of online vibration diagnosis and safe use of the FAG Screen Saver for detection of machine defects and damage by remote access in the vibratory screens sector Target group Technicians and engineers from maintenance department and interested employees Duration 4 days Product training FAG VibroCheck On the basis of the training module Vibration Analysis in this course participants will gain in depth knowledge both on online vibration diagnosis and the measuring system FAG VibroCheck in relation to functionality possible applications and usage handling In addition the principles of communication technology for network based measuring systems are presented Following the course the participants will be able to configure the online monitoring system in relation to automated detection of machine defects and damage and analyse the measurement data Training content Extensive knowledge of online vibration diagnosis and safe use of the FAG VibroCheck including configuration of the automatic evaluation algorithms for timely detection of machine defects and damage Target group Technicians and engineers from maintenance department and interested employees Duration By agreement 91 Training Training descriptions Maintenance management User training for implemented CMMS This course focuses on t
96. r outer ring Ordering designation ABZIEHER44 080 ABZIEHER44 150 Ordering designation ABZIEHER56 020 SET ABZIEHER56 120 SET ABZIEHER56 220 SET Ordering example for deep groove ball bearing 6000 Base device ABZIEHER64 400 Pincers ABZIEHER64A 6000 Ordering example for tapered roller bearing pair 30203A in X arrangement Base device ABZIEHER64 400 Pincers ABZIEHER64B 30203A Pincers ABZIEHER64C 30203A 13 Products Mounting Repair Mechanical mounting and dismounting Mechanical extractors Extraction device 49 e For all rolling bearing types For extraction of complete rolling bearings or tightly fitted inner rings The extractor and the separator device are available in five sizes with grip widths of up to 210 mm Principally for cases in which the inner ring is abutted against a shoulder on the shaft without extraction slots Good radial access to the bearing position is required Internal extractor 62 e For deep groove ball bearings and angular contact ball bearings The internal extractor set comprises nine extractors and can be used on bearings with a bore of 5 mm up to approx 70 mm e For tightly fitted outer rings e The inner ring bore must be free Internal extractor PULLER INTERNAL SET10 100 e For standard deep groove ball bearings The set comprising 6 sets of extraction legs and 2 threaded spindles can be used on bores from 10 to 100 mm
97. remounted inner ring and roller and cage assembly can then be inserted in the gauge The shaft is moved axially by the hydraulic method until the precision indicator shows the required radial internal clearance or preload Ordering example for NN3006K MGA31 3006 FAG enveloping circle gauge MGI 21 for setting radial internal clearance or preload of cylin drical roller bearings with removable inner ring FAG enveloping circle gauge MGA 31 for setting radial internal clearance of cylindrical roller bearings with removable inner ring Products Mounting Repair Accessories Transport and mounting tool FAG transport and mounting tool BEARING MATE from FAG is an accessory for the secure rapid and easy handling of medium sized and large rolling bearings It can also be used where bearings are heated prior to mounting The tool comprises two handles and two Steel strips Turning the handles clamps the steel strips firmly on the outer ring of the rolling bearing The compact packaging also includes two brackets These are used on spherical roller bearings and self aligning ball bearings in order to prevent tilting of the inner rings The tool and bearing are carried either by two people or a crane If two carrying slings are used the rolling bearing can be rotated to any position when transported by crane During heating on an induction heating device the tool remains mounted on the bearing
98. ro It is thus possible to monitor amplitudes within fixed very nar row frequency bands for specified limit values and trigger an alarm If necessary the remote monitoring function can be used to monitor machines without the need fora diagnosis expert on site Any changes are automatically notified via telecommunication systems fixed line mobile or GSM modem to the operator plant manufacturer or service provider irrespective of where the system is located throughout the world Stored and current data can be remotely retrieved and analysed by the FAG Diagnosis Centre For detailed information see TI WL 80 65 Please direct enquiries to sales fis services de FAG WiPro WiPro is a cost effective online monitoring system for the condition based maintenance of wind turbines The system certified by the AZT Allianz Zentrum fiir Technik can monitor not only the drive train main bearing gearbox coupling generator but also vibrations in the tower If required other information such as rotor blade speeds or oil quality can be integrated in the condition monitoring WiPro is equipped with a signal processor and evaluates all measurement signals in the nacelle itself Due to the intelligent linking of expert knowledge with information from the turbine it is possible to keep the transfer data volume very small This is particularly important where a large number of turbines are to be monitored on a permanent basi
99. rolling bearing damage and gear tooth defects In this field PIS offers a comprehensive product range from simple vibration monitors to complex monitoring systems with a large number of measurement points FAG vibration measuring devices help to plan maintenance work extend bearing life reduce costs and increase plant availability In the field of offline monitoring devices FAG offers Detector II and Bearing Analyser III The online monitoring devices include products from the economical Easy Check range the digital vibration monitors DTECT X1 WiPro and Screen Saver as well as the online monitoring system VibroCheck FAG Detector Il Detector Il is a portable vibration measuring device and data collector in one Using this economical device is straightforward and easy to learn It weighs approx 450 g and is highly suitable for monitoring extensive plant where large distances must be covered Detector II picks up vibration signals at predetermined measure ment points and calculates the effective values for vibration rate and acceleration It can be used to monitor machine vibrations in accordance with ISO 10816 as well as the rolling bearing condition using envelope signal processing Temperatures can also be measured by non contact means using an infrared sensor The data collected by the device are transferred to a computer They are then evaluated analysed and presented in diagrammatic form with the aid of th
100. s allowing transfer data quantities to be kept to a minimum Due to the different communication options an appropriate solution can be found for any wind farm FAG WiPro With WiPro the operator is kept informed at all times of the condition of the most important components This means a high level of investment security and active machine protection The modular concept of WiPro systems allows all types of wind turbines to be retrofitted with the system Any wind farm can be networked using the WiPro system whether the turbines are connected using copper cables fibre optics ISDN or analogue lines or even if no telephone connection is present at all For detailed information see TI WL 80 66 Please direct enquiries to sales fis services de 67 Products Condition monitoring Vibration diagnosis Screen Saver VibroCheck FAG Screen Saver Screen Saver is a vibration measuring system for use on vibrating screens that is matched to the rough environmental conditions of the materials processing industry mining cement industry etc Since the system detects incipient damage at an early stage maintenance measures can be planned and unforeseen downtime can be avoided Vibrating screens or vibratory conveyors are often key components in materials processing Their continuous functional capability is therefore very important Depending on the type of screen replacement can cost between 20 000 and 15
101. s and interested employees Duration By agreement Product training FAG lubricants Arcanol In this training the participants will acquire further knowledge of the FAG lubricant family Arcanol in relation to possible applications usage and handling Following the course the participants will be able to select the correct grease for their particular application Training content Selection and framework usage conditions of the FAG lubricant family Arcanol Target group Head foremen foremen and mounting personnel from maintenance shops and interested employees Duration By agreement Alignment Product training FAG Top Laser SMARTY FAG Top Laser TRUMMY FAG Top Laser INLINE This course conveys well founded knowledge on the alignment of belt drives and shafts and the measurement of belt tension The functionality possible applications and handling of the measuring systems Top Laser TRUMMY SMARTY and INLINE are explained Following the course the participants will be able to carry out the required alignment work using the measuring systems Training content Safe handling and framework usage conditions of the measuring systems FAG Top Laser SMARTY FAG Top Laser TRUMMY FAG Top Laser INLINE Target group Head foremen foremen and mounting personnel from maintenance shops and interested employees Duration By agreement Training
102. s without ribs and inner rings with one rib Heating rings are particularly advantageous for the occasional extraction of small and medium sized bearing rings bore diameter 50 to 200 mm Depending on the size of the ring heating takes between 5 and 30 seconds The heating rings are made from light metal They have a radial slot They are easy to handle due to the heat insulated handles Heating rings are heated to between 200 and 300 C by means of an electric heating plate The cylindrical outside surface of the bearing inner ring must be coated with a silicone free heat conducting paste HEATING RING PASTE This provides optimum heat transfer The bearing ring must be removed from the heating ring immediately FAG heat conducting paste HEATING RING PASTE The silicone free heat conducting paste HEATING RING PASTE is used as an aid in the dismounting of bearing inner rings by means of heating rings The cylindrical outside surface of the bearing inner ring is coated with the heat conducting paste before extraction in order to achieve optimum heat transfer from after extraction in order to prevent overheating Each bearing size requires a special heating ring By agreement FAG supplies these heating rings made from a special aluminium alloy In order to prepare a quotation we require the following information 1 Bearing designation or ring dimensions 2 Drawing of mounting position Stating fits 3 Approxim
103. sector as well as usage handling Particular attention is paid to the system configurations required in a wind turbine on the basis of practical examples In addition the principles of communication technology for teleservice are presented Following the course the partici pants will be able to identify in detail machine defects and damage on wind turbines based on frequency analysis by remote diagnosis and online Training content Profound knowledge of online vibration diagnosis and safe use of the FAG WiPro for detection of machine defects and damage by remote access in the wind power sector Target group Technicians and engineers from maintenance department and interested employees Duration 4 days Training Training descriptions Condition Monitoring Product training FAG Screen Saver On the basis of the training unit Vibration Analysis this training gives well founded knowledge both on vibration diagnosis and the online measuring system FAG Screen Saver in relation to functionality and possible applications in the vibratory screens sector as well as usage handling Particular attention is paid to the system configurations required in vibratory screens on the basis of practical examples In addition the principles of communication technology for teleservice are presented Following the course the participants will be able to identify in detail machine defects and damage on vibrat
104. the possibility of presenting alarm conditions ona control station or traffic light device This eliminates the need for regular inspections and allows the monitoring of difficult to access locations Using the input FAG Easy Check Online can be administered remotely for example for resetting the alarms Starting the learning phase or activating a measurement cycle FAG Easy Check Online For detailed information see TI WL 80 68 Please direct enquiries to sales fis services de FAG DTECT X1 DTECT X1 allows early detection of damage by selective frequency vibration monitoring based on individually adjustable frequency bands By means of the selective frequency method specifically selected machine parts can be monitored DTECT X1 has charac teristics that would normally only be found on significantly more expensive systems The system is variable and can be specially matched to the requirements of the application The base device is available with 2 channels 4 channels or as an 8 channel system with an external multiplexer All conventional acceleration velocity and displacement sensors can be attached It is possible to record process variables such as speed temperature torque and pressure The signal collected by the sensor is broken down into its frequency components by means of Fast Fourier Transformation FFT FAG DTECT X1 Products Condition monitoring Vibration diagnosis DTECT X1 WiP
105. tion For detailed information see TI WL 80 58 Heating device for low voltage with transformer for dismounting the inner rings of cylindrical roller bearings 35 Products Mounting Repair Measurement and inspection Feeler gauges Taper gauges FAG feeler gauges FEELER GAUGE100 Feeler gauges are used to measure and FEELER GAUGE300 the radial internal clearance especially for mounting on tapered FAG feeler gauges FEELER GAUGE100 and FEELER GAUGE300 Ordering designation Feeler length Feeler thickness mm mm FEELER GAUGE100 100 0 03 0 08 0 14 a AA AA Ken posue ee E pu ame a AA AA OS eege Bees e FEELER GAUGE300 300 0 03 0 12 0 20 PA a am E Cervi d menus poem a Do umeme 2c MM AALAGA AA oe Eegen a a TT ME D ee AA eege p nem aa pu em pi wee AA AA ARA AA AG TO MMC RS Taper gauges precisely machined such that the fit surfaces match precisely When a bearing with a tapered bore FAG supplies various gauges for is seated directly on the shaft measuring the taper Most bearings the tapered bearing seat must be with a tapered bore have a FAG taper ring gauge Ordering designation example KLR20 The simplest means of measuring Taper ring gauge for bearings of tapered shaft seats of small bearings 100 mm bore e g for double row is the taper ring gauge By application cylindrical roller bearings NN3020ASK of bluing material it can be deter or NNU4920SK mined whether the shaft and ring gauge match
106. tion WL 81 115 Publication WL 81 116 Publication WL 81 122 Publication WL 82 102 Technical Information TI WL 00 11 TI WL 80 14 TI WL 80 38 TI WL 80 50 TI WL 80 53 TI WL 80 54 TI WL 80 55 TI WL 80 56 TI WL 80 57 TI WL 80 58 TI WL 80 62 TI WL 80 63 TI WL 80 65 TI WL 80 66 TI WL 80 67 TI WL 80 68 TI WL 80 69 TI WL 80 70 CD ROMs CD Medias 4 0 CD WLS CD MGSM 2 0 CD MM 1 0 Mounting and dismounting of rolling bearings How to mount and dismount rolling bearings hydraulically All about rolling bearings The FAG training offer on the theory and practice of rolling bearings FAG video on the mounting and dismounting of rolling bearings FAG video on the hydraulic method for the mounting and dismounting of rolling bearings Repair service for large rolling bearings Rolling bearing lubrication Arcanol Grease tested for use in rolling bearings Motion Guard Automatic Lubricator Rolling bearing damage FAG videos on rolling bearings Mounting and dismounting of spherical roller bearings with tapered bore Mounting of self aligning ball bearings using adapter sleeves FAG pressure generators Rolling bearing mounting cabinet and mounting sets Basic course for vocational training FAG heating devices FAG alignment tools FAG tools for mechanical mounting and dismounting of rolling bearings FAG hydraulic nuts FAG extraction devices FAG Detector II the mobile phone among data collectors Rolling beari
107. ton made from quenched and tempered steel Stroke travel adjustable by means of standard adapter High load capacity of extraction arms and claws through manufacture as single piece Simple centring by spring loaded steel cone Quick screw thread for setting of optimum grip depth Simple conversion to two arm operation if insufficient space for three arms These devices allow rolling bearings gears sleeves and many other shrink fitted parts to be quickly and easily dismounted In addition the low mass of the extractors allows for use in any position If necessary greater grip depth can be achieved through the use of extra long extraction arms available as accessories For protection of operators the extractors SPIDER4o to 80 have a safety grid All larger hydraulic extractors are supplied with a transparent very tough safety cover The cover can be easily placed around the workpiece or tool and secured using velcro strips For detailed information see TI WL 80 56 sda bina mes 15 Products Mounting Repair Mechanical mounting and dismounting Hydraulic extractors SPIDER 40 80 Compact extractor for extraction Hydraulic standard extractor with forces up to 80 kN together with integral hand pump safety grid in rigid case SPIDER 40 80 Ordering designation Extraction force Grip width Grip depth Stroke Mass Extractor kN mm mm mm kg PULLER HYD4o 40 150 152 55 4
108. ts of this maintenance using selected demonstration items Training content Maintenance of TAROL wheelset bearings Target group Head foremen foremen and mounting personnel from rail vehicle maintenance workshops Duration 1 day Product training Mounting tools This training focuses on various tools for the correct mounting and dismounting of rolling bearings Particular emphasis is placed on the correct use of tools on a day to day basis The content of customer specific training is always agreed with the customer Training content Technically correct use of mounting and dismounting tools Target group Head foremen foremen and mounting personnel from maintenance shops and interested employees Duration By agreement 97 88 Training Training descriptions Lubrication Alignment Lubrication Product training FAG lubrication systems Motion Guard This training covers the FAG lubrication systems Motion Guard in relation to functionality possible applications usage and handling This course will enable the participants to correctly select and use the various products in the lubrication system Motion Guard Thus unplanned machine downtime due to defective lubrication is avoided Training content Safe handling and framework usage conditions of FAG lubrication systems Motion Guard Target group Head foremen foremen and mounting personnel from maintenance shop
109. ucts Lubrication Lubrication systems Motion Guard COMPACT Versions CLEAR and POLAR Version CLEAR The CLEAR version of the lubricator Motion Guard COMPACT is suitable for explosion protected and corrosion inducing humidity areas The lubricator can be used at operating temperatures from o to 40 C The upper temperature limit is determined by the transparent plastic housing with a volume of 100 cm3 Ordering example ARCA LUB FOOD2 CLEAR filled with FOOD2 pack of 10 containers without activation screw In addition to FOOD2 seven other Arcanol grease grades as listed for COMPACT on page 49 as well as chain oil can be used Version POLAR The POLAR version of the lubricator Motion Guard COMPACT is designed for operation in temperatures from 25 C to 10 C The metal housing is filled with 120 cm of Arcanol rolling bearing grease MULTITOP it is only available with this grease Ordering designation ARCA LUB MULTITOP POLAR filled with MULTITOP pack of 10 containers without activation screw For the dispensing time as a function of the actual temperature see the following table The special activation screws for the CLEAR version with dispensing times of 1 3 or 6 months are offered separately Ordering designation 10 pieces ARCA LUB ACTIVE CLEAR 1M ARCA LUB ACTIVE CLEAR 3M ARCA LUB ACTIVE CLEAR 6M Version POLAR Temperature Dispensing time 10 C 1 week irap incre Due kas
110. urements and trend analyses F IS offers the e service At the push of a button all relevant data are exported from 9 SO Services Condition Monitoring Offline monitoring Measurement concepts Remote diagnosis the database and sent by e mail to the PIS diagnosis centre where it is subjected to expert analysis The customer is promptly sent easily understandable and authoritative diagnosis reports by e mail Based on teamwork with the F IS experts excellent analytical know how is soon achieved F IS also offers support in data acquisition and carries out regular on site measurements if the customer s internal personnel cannot be made available Measurement concepts If the decision is made in favour of condition based maintenance the important concept phase begins The aim is to reduce maintenance outlay and increase machine availability A comprehensive cost benefit analysis shows the optimum monitoring strategy for each area and gives an overview of the requirements for the equipment to be used Numerous parameters influence the selection of the systems to be used such as the importance of the machine for the production flow the consequential damage that may occur and the value of the analysis Depending on the urgency different stages of the agreed escalation plan are put into action Thus the customer is provided in a short space of time with the important information on the condition of the pl
111. ve Spherical roller bearings Spherical roller bearings with adapter sleeve Spherical roller bearings with withdrawal sleeve Adapter sleeve Fc Withdrawal sleeve Th i men rust ball bearings Cylindrical Bearing Mounting size With Without heating heating Large Medium sized Large BP ROWE it gd tx Cylindrical roller bearings double row Tapered Small Medium sized Large Hydraulic method Dismounting With heating jj A Without heating Symbols Hydraulic method WW X 2x Induction heating device Heating plate Hot air cabinet Heating cabinet Oil bath Induction heating device coil Heating ring Hammer and mounting sleeve Mechanical and hydraulic presses Double hook wrench Nut and hook wrench Socket wrench Nut and mounting screws End cap Hydraulic nut Hammer and drift Extraction device Hydraulic method Products Mounting Repair Mechanical mounting and dismounting 8 Products Mounting Repair Mechanical mounting and dismounting Mounting tool sets FAG mounting tool sets FITTING TOOL ALU SET10 50 and FITTING TOOL STEEL SET10 50 FAG fitting tool sets allow economical and secure mounting of rolling bearings up to 50 mm bore They can also be used to easily mount sleeves intermediate rings seals and similar parts Where inner or outer rings with a tight fit are

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