REPAIR PARTS CATALOG FOR SUNNEN® INDUSTRIAL HONING
Contents
1. FIGURE E FOOT PEDAL UNIT Page 14 SECTION HONING MACHINE BASE PARTS LIST COVERING FIGURE ITEM NO Z ORDER BY PART NUMBER PHS 594A PHN 121 MB 2123A LBN 450C LBN 369 PSP 308 MB 908 MB 907 MB 2295A KKN 37 MB 3110A MB 2117A MAN 1223 MAN 922 MB 3115A MB 2117A MAN 1223 MAN 922 MB 2122A MB 2118 MBB 971 LBN 452 MBC 710 MBC 720 PHP 415 MB 2118 MBB 971 MBC 725 MBC 728 N S indicates Not Shown QTY AA la LA DESCRIPTION Shoulder Screw 5 16 x 1 4 with 1 4 20 x 7 16 Thd Pkg of 1 with Nut 1 4 20 Hex Pedal Link Assembly Pkg of 1 with ges Set Collar Pkg of 1 with Set Screw 1 4 20 x 1 4 Soc Cup Pt d Spherical Washer Nut 3 8 16 Hex Self Locking Thread Assembly with exe Screw 5 16 18 x 1 2 Soc Hd Cap Foot Pedal Assembly Right with ES Pedal Bushing Washer 3 8 Lock Screw 3 8 16 x 3 4 Hex Hd Cap Foot Pedal Assembly Left with sita Pedal Bushing Washer 3 8 Lock seo Screw 3 8 16 x 3 4 Hex Hd Cap FOLLOWING PARTS ARE FOR NON CE MACHINES Bar Clamp Nut Screw 5 16 18 x 1 Soc Hd Washer 3 8 Plain FOLLOWING PARTS ARE FOR CE MACHINES Pedal Assembly Pedal Ext2. Page 1 SECTION I HONING MACHINE HEAD 44 43 421 FIGURE A HEAD amp MOTOR ASSEMBLY Page 2 SECTION I HONING MACHINE HEAD PARTS LIST COVERING FIGURE ORDER BY DESCRIPTION NO NUMBER QTY 1 PMO 312A 1 Motor 1 2 H P Nema 56 Frame O D P 115 230 Volt 60 Hz 1 ph 1725 RPM 5 8 Dia Shaft 1 PMO 317A 1 Motor 1 2 H P Nerno 56 Frame O D P 220 Volt 50 Hz 1 ph 1425 RPM 5 8 Dia Shaft 1 PMO 364 1 Motor 1 2 H P Nema 56 Frame O D P 220 380 Volt 50 Hz 3 ph 1425 RPM 5 8 Dio Shaft 1 PMO 345A 1 Motor 1 2 H P Nema 56 Frame O D P 208 230 460 Volt 60 Hz 3 ph 1725 RPM 5 8 Dia Shaft 1 PMO R345 1 Motor 1 2 H P Nema 56 Frame T E N V 440 Volt 50 Hz 3 ph 1425 RPM 5 8 Dia Shaft 2 KN 567 4 Screw 5 16 18 x 3 4 Hex Hd Cap 3 KN 568 4 Washer 5 16 Plain 4 MBB 1665A 1 Wire Lead amp Connector Set 5 PEC 114A 2 Cable Connector Pkg of 1 5A MBB 2606A 1 Guard For 208 230 460 440 Volt ph Only 6 MBB 2622A 1 Drive Pulley 60 Hz Machines with 6A LN 1345 Set Screw 10 32 3 8 Soc Cup Pt 6B MBB 2632A 1 Drive Pulley 50 Hz Machines with 6A LN 1345 T es Set Screw 10 32 x 3 8 Soc Cup Pt 7 MBB 2620A 1 V Belt 8 MBB 2665A 1 Countershaft Pulley with Bearing 60 Hz Machines 8A MBB 2675A 1 Countershaft Pulley with Bearing 50 Hz Machines 9 MBB 910 1 Flat B
3. Left with 52 MSA 219 2 Screw 1 4 20 x 1 2 Hex Hd Cap 55 MB 2331A 1 Offset Bar 13 N S MB 2333A 1 Offset Bar 23 Optional Not Supplied with Machine 56 MB 2065 1 Shell 57 LBA 539A 1 Idler Assembly with 58 KN 422 Screw 3 8 16 x 1 Hex 59 LBN 452 2 Washer 3 8 Plain 60 MAN 1223 4 Washer 3 8 Lock 61 KN 383 T xs Nut 3 8 16 Hex N S indicates Not Shown Page 12 SECTION HONING MACHINE BASE FIGURE D COOLANT PUMP amp RESERVOIR UNIT PARTS LIST COVERING FIGURE D ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 MB 2292 1 Pump Belt 2 MB 2205A 1 Wing Hand Screw amp Washer 3 MB 2363A 1 Pump Clamp Nut 4 MB 2285A 1 Tube 8 Spring Assembly with Clamp 5 PEM 334A 1 Wire Hose Clamp 6 MB 2368A 1 Hose Barb 7 MB 2365A 1 Back Check 8 PF 319A 1 Street Elbow 1 4 9 MB 2345A 1 Pump with 10 MB 665 1 Screen Top Retainer with 11 MB 662 4 Screw 8 32 x 5 16 Self Tapping Binding Hd 12 MB 661A To Gna Screen 13 MB 659 1 aaa Screen Bottom Retainer 14 MB 656 4 56 Wing Nut 10 32 15 MB 2275A 1 Oil Reservoir with 16 MB 2281 A 1 Pipe Plug 3 8 17 MB 2349A 1 Pump Support with 18 MSA 219 2 Screw 1 4 20 x 1 2 Hex Hd Cap 19 MS 2262A 1 Settlement Tray N S indicates Not Shown Page 13 SECTION HONING MACHINE BASE gt v 2 2 3 3
4. Bracket N S PEC 113A 1 Cable Connector At Switch N S PEC 114A 1 Cable Connector At Motor N S indicates Not Shown HEATER ELEMENTS amp FUSES Since heater elements and fuses may change with different models of motors and controls replacements must be ordered by supplying the number appearing on the heater elements or fuses in your control box Heater elements are sold one per package supplied from stock or contact your local electrical distributor if desired NOTE Three Phase and Single Phase Machines are identical except for electrical parts and their mounting This Parts List covers common replacement items for other parts listed contact Customer Service Sunnen Products Co Always specify Operating Voltage Frequency Cycles per second and Phase when ordering any electrical part PARTS LIST COVERING 3 PHASE JIC MACHINES ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY N S MBB 768C 1 Motor Starter N S MBB 767A 1 Push Button Control Station Allen Bradley N S MBB 752A 1 Mounting Bracket For Push Button Control Station N S MB 2263A JIC 1 Cover Right N S MBB 2610A JIC 1 Belt Guard Assembly N S PEM 519A 1 Transformer N S indicates Not Shown NOTE Since control box components may vary in size location or manufacturer ALWAYS SPECIFY PART NAME CATALOG NUMBER SIZE ELECTRICAL SPECIFICATIONS and VOLTAGE AS LISTED ON COMPONENT AND ALSO SUPPLY SERIAL NUMBER OF MAC
5. Carrier includes AMET Cable Carrier Bracket Step 4 PEM 872 i idea Cable Carrier Bracket 17 PHSM 600 1 Screw M3 x 0 5 x 5mm FHCS GENERAL INFORMATION The SUNNEN equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment With proper care and maintenance this equipment will give years of service READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING INSPECTING OR INSTALLING THIS EQUIPMENT IMPORTANT Read any supplemental instructions BEFORE installing this equipment These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment Sunnen Technical Service Department is available to provide telephone assistance for installation programming amp troubleshooting of your 6 equipment All support is available during normal business hours 8 00 AM to 4 30 PM Central Time Emergency breakdown support is available on 24 hour 7 day basis Review all literature provided with your Sunnen equipment This literature provides valuable information for proper installation operation and maintenance of your equipment Troubleshooting information can also be found within the Instructions If you cannot find what you need call for technical support Where appiicaplo programming information for your Sunnen equipment is also included Most answers can be found in the
6. Feed Rod Assembly with 59 MBB 343A Spindle Nose with 60 LBN 346A 1 Set Screw 1 2 13 x 7 16 Soc Flat Pt 61 339 4 Set Screws 5 16 24 x 7 16 Soc Flat Pt Pkg of 4 62 332 1 Set Screw 1 4 20 x 3 8 Soc Full Dog Pt 64 MBB 642A Drive Plate with 65 PNP 329 Stone Feed Chart 67 MBB 2320 Housing 67A MAN 1223 Washer 3 8 Lock 67B KN 416 Screw 3 8 16 x 1 1 4 Hex Cop 68 MBB 2563A Dial Pointer with 69 MAN 612 1 Screw 1 4 20 x 3 8 Hex Hd Cap 70 PNP 328 Nameplate 71 PHM 306A Belt Cover Latch Pin with 71A PHW 119 1 Washer 5 16 Lock 71B KN 567 1 Screw 5 16 18 x 3 4 Hex Hd Cap 71C PHS 1016 1 Screw 5 16 18 Lock 72 MBB 2538A Top Cover 78 MBB 2528A Cover with 74 PHS 532 4 Screw 10 32 x 1 4 But Hd Cap 74A LBA 451 4 Washer 75 MAN 375A Stroking Stop Rod Optional Not Supplied with Machine with 76 MAN 374 1 Bracket N S indicates Not Shown Page 4 Parts continued on next page SECTION I HONING MACHINE HEAD PARTS LIST COVERING FIGURE cont d ORDER BY PART DESCRIPTION NO NUMBER QTY 77 MSN 233 JO Thumb Screw 1 4 20 x 5 8 79 MAN 1028 2 Screw 1 4 20 x 3 4 Hex Hd Cap 78 MB 982 4 Washer 1 4 Plain N S MBB 2332 1 CE Motor Screen Guard PMO 317 Motor ONLY N S MBB 2607 1 Motor Guard PMO 364 Motor ON
7. MBB 818 4 Screw 1 4 20 x 3 8 But Hd Cap 3 PHN 120 S Nut 1 4 20 Tinnerman 4 MB 2263A Rear Cover Right with 2 MBB 818 4 Screw 1 4 20 x 3 8 But Hd Cap 3 PHN 20 3 Nut 1 4 20 Tinnerman 5 MB 2095A Top Plate with 6 PHS 567 S Screw 3 8 16 x 1 1 2 Flat Hd Soc Cap 7 LBN 452 3 Washer 3 8 Plain 8 1223 3 Washer 3 8 Lock 9 KN 383 3 Nut 3 8 16 Hex 10 MB 2148A Pivot Block with 11 977 1 Shoulder Screw 5 16 x 5 8 with 1 4 20 x 7 16 th d 12 PHS 595A Screw 5 16 24 x 3 1 2 Soc Hd Cap with 13 PHN 122 1 Nut 5 16 24 Hex Jam 14 MB 2147A Spring 15 MB 2146A Clutch Nut with 11 MBB 977 1 Shoulder Screw 5 16 x 5 8 with 1 4 20 x 7 16 th d 16 PHN 121 1 Nut 1 4 20 Hex Lock 17 MB 2266A 18 CRG 404 19 MB 2267A 18 CRG 404 20 MB 2320A Rear Splash Guard Right with iier Screw 1 4 20 x 3 8 Rd Hd Rear Splash Guard Left with 07 Screw 1 4 20 x 3 8 Rd Torque Bar Support with Wing Hand Screw Pkg of 1 with 21 MB 2205A 22 58 2 Washer 1 2 Plain 23 2325 1 Handle Screw with 22 KN 538 1 Washer 1 2 Plain 24 MB 2140A Bearing amp Bracket Assembly Pkg of 1 with 25 MAN 1028 4 Screw 1 4 20 x 3 4 Hex Hd Cap 25A PHW 118 26 MB 2135A 27 MB 2143A 32 LBA 539C 33 PHS 560 ES Washer 1 4 Lock Clutch Tube Clutch
8. Return Spring Idler Assembly with m Screw 1 4 20 x 1 1 4 Hex Hd Cap 34 PHW 116 2 Washer 1 4 Plain 35 PHW 117 1 Washer 1 4 Buna N 36 PHN 126 1 Nut 1 4 20 Neoprene amp Brass 16 PHN 121 1 Nut 1 4 20 Hex Lock N S MB 2294A 37 MB 2299A 38 CRG 404 39 MB 2210A N S LN 1253 N S LBA 451 N S MSA 63 43 P 144 44 LBA 451 45 MSA 63 N S PNP 310A Ground Strap Grounds item 32 to base Reservoir Retainer Pkg of 1 with uec Screw 1 4 20 x 3 8 Rd Hd Door 8 Hinge with Mica Screw 10 32 x 1 2 Flat Head 6 Washer 10 Shakeproof ul Nut 10 32 Hex ai Screw 10 32 x 1 2 Soc Hd Cap Washer 10 Shakeproof Nut 10 32 Hex TM Nameplate with Rivets TL ANA A NINA NA NA VIDA N S indicates Not Shown Parts continued on next page Page 11 SECTION HONING MACHINE BASE PARTS LIST COVERING FIGURE cont d ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 46 PF 288A 1 Handle with 47 PG 459 2 zs Screw 8 32 x 1 4 Rd Hd 48 MB 2214A 1 Cam 49 PHW 154 T 3 5 Washer 3 8 Shakeproof 50 PHN 147 Ty fa Nut 3 8 24 Hex Jam 51 MB 2102A 1 Cover Support Right with 52 MSA 219 Screw 1 4 20 x 1 2 Hex Hd Cap 53 MB 2103A 1 Cover Support
9. literature packaged with your equipment Help us help you When ordering parts requesting information or technical assistance about your equipment please have the following information available Have ALL MANUALS on hand The Customer Services Representative or Technician will refer to it Have Model Number and Serial Number printed on your equipment Specification Nameplate Where Applicable Have Drive model and all nameplate data Motor type brand and all nameplate data For Troubleshooting additional information may be required Power distribution information type delta wye power factor correction other major switching devices used voltage fluctuations Installation Wiring separation of power amp control wire wire type class used distance between drive and motor grounding Use of any optional devices equipment between the Drive amp motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Service toll free at 1 800 325 3670 Customers outside the USA contact your local authorized Sunnen Distributor Additional information available at http www sunnen com or e mail sunnen sunnen com NOTE Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements a
10. 2 PHS 601 AMT Screw 10 24 x 5 8 But Hd Cap 24 MB 2256A 1 Accessory Holder with 25 MB 2257 Spacer 26 PG 724 lan Screw 10 32 x 3 4 Soc Flat Hd Cop 27 MB 2185A 3 Jet Assembly Pkg of 1 with 27A MB 2194A Soc ess Jet Clamp Pkg of 1 27B PHN 116 23 Wing Nut 28 MB 2193A 3 Flexible Tube Feeder Pkg of 1 31 MB 2202A 1 Support Rod 32 MB 2203A 1 Support Rod Clamp 33 MB 2205A 1 Wing Hand Screw Assembly with 34 KN 538 T sss Washer 1 2 Plain 35 MB 2252A 1 Front Splash Guard 36 MB 2170A 1 Valve Body Assembly with 37 PHS 599 1 oes Screw 1 4 20 x 2 Soc Hd 38 MB 2177A 4 E Inlet Stem with 39 MB 2184A e Rin 40 MB 2176A 32 Outlet Stem Pkg of 1 with 41 MB 2182A 2 O Ring Pkg of 3 42 MB 2189A d Pipe 43 MB 2328C 2 Anti Splash Pad Upper 8 Lower Pkg of 2 44 MBB 989A 1 Spindle Nose Cover with 45 MBB 990A 41 S Spindle Nose Cover Extension 47 LN 570A 1 Concentric Sleeve 48 LBN 462A 1 Mandrel Wrench 49 KN 575A 1 Hex Key Wrench 5 32 across flats Supplied in PHS 50A 50 KN 574A 1 Hex Key Wrench 1 8 across flats Supplied in PHS 50A N S PHS 50A 1 Key Kit N S indicates Not Shown Page 17 SECTION HONING MACHINE BASE FIGURE G WORK SUPPORT Optional PARTS LIST COVERING FIGURE G ORDER BY ITEM PARI DESCRIPTION NO NUMBER QTY 1 MB 2333A 1 Of
11. 31 19 32 593750 15 0813 968750 24 6063 236220 6 0000 39 64 609375 15 4781 984252 25 0000 1 4 250000 6 3500 5 8 625000 15 8750 984375 25 0031 17 64 265625 6 7469 629921 16 0000 1 000000 25 4000 vni d 275591 FORMULAS MULTIPLY INCHES in FEET ft 7 0000 41 64 640625 16 2719 TO GET MILLIMETERS mm METERS m SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify discrepancy with Sunnen before proceeding PRINTED IN U S A 0205 Die SUNNEN SUNNEN PRODUCTS COMPANY 7910 Manchester Ave St Louis MO 63143 U S A Phone 314 781 2100 Fax 314 781 2268 U S A Toll Free Sales and Service Automotive 1 800 772 2878 Industrial 1 800 325 3670 International Division Fax 314 781 6128 http www sunnen com e mail sunnen sunnen com MULTIPLV MILLIMETERS mm METERS m x 1 062500 26 98
12. 80 BY 0 03937 3 281 TO GET INCHES in FEET ft SUNNEN PRODUCTS LIMITED No 1 Centro Maxted Road Hemel Hempstead Herts HP2 7EF ENGLAND Phone 44 1442 39 39 39 Fax 44 1442 39 12 12 SUNNEN AG Fabrikstrasse 1 8586 Ennetaach Erlen Switzerland Phone 41 71 6481616 Fax 41 71 648 31 31 SHANGHAI SUNNEN MECHANICAL CO LTD 889 Kang Qiao East Road PuDong Shanghai 201319 P R China Phone 86 21 5 813 3322 Fax 86 21 5 813 2299 SUNNEN ITALIA S R L Viale Stelvio 12 15 20021 Ospiate di Bollate MI Italy Phone 39 02 383 41744 Fax 39 02 383 417 50 COPYRIGHT SUNNEN PRODUCTS COMPANY 2002 ALL RIGHTS RESERVED
13. 8661 718750 18 0000 18 2563 027559 0 7000 23 64 359375 9 1281 734375 18 6531 031250 0 7938 3 8 375000 9 5250 748031 19 0000 031496 035433 0 8000 0 9000 25 64 390625 393701 9 9219 10 0000 750000 765625 19 0500 19 4469 039370 1 0000 13 32 406250 10 3188 781250 19 8438 046875 1 1906 27 64 421875 10 7156 787402 20 0000 062500 078125 1 5875 1 9844 433071 437500 11 0000 7 16 11 1125 796875 812500 20 2406 20 6375 078740 2 0000 29 64 453125 11 5094 826772 21 0000 093750 2 3813 15 32 468750 11 9063 828125 21 0344 109375 118110 2 7781 3 0000 472441 484375 12 0000 31 64 12 3031 843750 859375 21 4313 21 8281 1 8 125000 3 1750 1 2 500000 12 7000 866142 22 0000 9 64 140625 3 5719 511811 13 0000 875000 22 2250 5 32 156250 3 9688 33 64 515625 13 0969 890625 22 6219 157480 4 0000 17 32 531250 13 4938 905512 23 0000 11 64 171875 4 3656 35 64 546875 13 8906 906250 23 0188 3 16 187500 4 7625 551181 14 0000 921875 23 4156 196850 5 0000 9 16 562500 14 2875 937500 23 8125 13 64 203125 5 1594 37 64 578125 14 6844 944882 24 0000 7 32 218750 5 5563 590551 15 0000 953125 24 2094 15 64 234375 5 95
14. HINE Page HEATER ELEMENTS amp FUSES Since heater elements and fuses may change with different models of motors and controls replacements must be ordered by supplying the number appearing on the heater elements or fuses in your control box Heater elements are sold one per package supplied from stock or contact your local electrical distributor if desired NOTE Three Phase and Single Phase Machines are identical except for electrical parts and their mounting This Parts List covers common replacement items for other parts listed contact Customer Service Sunnen Products Co Always specify Operating Voltage Frequency Cycles per second and Phase when ordering any electrical part 20 Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow the instructions for the operation of the equipment FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART NCH DECIMAL 003937 FRACTION MILLIMETER 0 1000 INCH DECIMAL 281250 FRACTION 9 32 7 1438 MILLIMETER NCH DECIMAL 656250 FRACTION MILLIMETER 16 6688 007874 011811 0 2000 0 3000 19 64 5 16 296875 312500 7 5406 7 9375 669291 671875 17 0000 17 0656 015625 0 3969 314961 8 0000 687500 17 4625 015748 0 4000 21 64 328125 8 3344 703125 17 8594 019685 023622 0 5000 0 6000 11 32 343750 354331 8 7313 9 0000 70
15. LY N S indicates Not Shown Page 5 SECTION I HONING MACHINE HEAD 65x 70 62 63 N 66 8 7 9 id gives 20 6 FIGURE HEAD ASSEMBLY SECTION I HONING MACHINE HEAD PARTS LIST COVERING FIGURE ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 MBB 2485A 1 Dial Assembly Upper with 2 EL 11 1 oes Spring 3 LBA 437 4 LBN 450C di lavato Set Collar with 5 LBN 369 ne Set Screw 1 4 20 x 1 4 Soc Cup Pt 6 LBA 150 lai Nut 3 8 24 Hex 7 LBA 445A Pla Spherical Socket with 8 MB 908 1 Spherical Washer 9 LBA 456A de dts Thread Nut amp Jam Nut 10 LBA 438C 1 Pin with 11 MSA 63 T 56 Nut 10 32 Hex 12 MBB 2475A 1 Dial Assembly Lower with 2 EL 11 1 Spring 3 LBA 437 4 poe Plate 4 LBN 450C do ome Set Collar with 5 LBN 369 Set Screw 1 4 20 x 1 4 Soc Cup Pt 6 LBA 150 924 Nut 3 8 24 Hex 13 MSA 151 Washer 3 8 Hardened 14 LBA 453A Spring 7 LBA 445A 4 Spherical Socket with 8 MB 908 dV denti Spherical Washer 9 LBA 456A Thread Nut amp Jam Nut 10 LBA 438C 12 Pin with 11 MSA 63 4 8 Nut 10 32 Hex 15 MBB 2525A 1 Rod Assembly with 16 MBB 938 4 then Spring Collor 17 MSN 345 1 Set Screw 5 16 18 x 5 16 So
16. ON I HONING MACHINE HEAD PARTS LIST COVERING FIGURE A cont d ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 34 976 1 Retaining Ring Truarc No 5133 25 35 MBB 2441A Brake Anchor with 36 MAN 1223 1 Washer 3 8 Lock 37 PHS 605 38 PBR 57A 38A PHS 128A 39 MBB 2529A 40 MBB 2756A ds Screw 3 8 16 x 1 Soc Hd Cap Bearing MRC 206577 Set Screw 10 32 x 1 4 Soc Nylon Tip Spacer Spindle Pulley Thrust Assembly with 41 MBB 365A 42 MBB 646 1 Screw 3 8 16 x 3 4 Soc Hd Cap 43 MBB 647 1 Washer 3 8 Special 44 359 1 Washer 555 Special 45 LBN 385A Feed Arm Assembly Pkg of 2 with 46 LBN 388 4 Screw 5 16 18 x 1 2 Hex Hd Cap 47 KN 172 4 Nut 5 16 18 Hex 48 MB 3088A Feed Arm Stabilizer with 49 LBN 401 2 Washer 50 PHW 118 1 Lockwasher 51 DL 66 1 Screw 1 4 25 x 7 8 Hex Hd Cap 51A LBN 431 52 MBB 3491A 53 MBB 2498A 54 PBR 147A 55 MBB 2497A 56 PHS 582 Nut 1 4 25 Hex Bearing Spacer Bearing Sleeve Bearing with Snap Ring Bearing Retainer with TEN Screw 1 4 20 x 3 4 Soc Hd Cap Re to et IA AA LIA ol ol AAD 3 _ M co ll 57 MBB 3495A Spindle with N S 425 1 Roll Pin 58 MBH 649
17. REPAIR PARTS CATALOG FOR SUNNEN INDUSTRIAL HONING MACHINE MODELS MBB 1660 THIS CATALOG COVERS THE MODEL MBB 1660 BEGINNING WITH SERIAL NO 95142 SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY SUNNEN PRODUCTS COMPANY 7910 MANCHESTER AVENUE ST LOUIS MO 63143 U S A PHONE 314 781 2100 X MBB 1660B Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow instructions for operation of equipment INTRODUCTION Illustrations show all major components in exploded detail Item numbers on each illustration are keyed to the corresponding parts list providing a descriptive identification of each part The parts lists include assemblies as well as detail parts An item listed without a part number can be obtained as a component of the complete assembly of which it is a part Standard hardware items are listed with complete descriptions such as Item 29 below These may be purchased at your local hardware store but it is important to replace an item with one having the same dimensions as the original In some places brand names and part numbers are shown These may change depending upon availability Sunnen Products Company reserves the right to make changes without notice to materials specifications colors designs and accessories included with units HOW TO ORDER When ordering replacement parts be sure to include the f
18. SIVE REMEDY THEREFORE SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buyer s destination shipments SPC will not be liable for any settlement claims for obvious and or concealed shipping damages The customer bears the responsibility to unpack all shipments immediately and inspect for damage When obvious and or concealed damage is found the customer must immediately notify the carrier s agent to make an inspection and file a claim The customer should retain the shipping container and packing material SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you as user and licensee Licensee and Sunnen Products Company SPC with respect to preprogrammed software Software provided by SPC for use on SPC Equipment By using the Software you as Licensee agree to become bound by the terms of this Agreement In consideration of payment of the license fee License Fee which is part of the price evidenced by your receipt Receipt SPC grants to you as Licensee a non exclusive right without right to sub license to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software SPC reserves all rights including rights not otherwise expressly granted and retain title and ownership to the Software including all subse quent copies
19. ace 86 705 1 Cushion Indicator Tip 88 LBA 492A 88A KN 520 Cover Plate with Screw 1 4 20 x 3 A Rd Hd 90 MBB 2519A Link with 91 PHS 648A 1 Shoulder Screw 3 8 x 3 8 with 5 16 18 x 1 2 Th d 92 KKN 1169A 1 Spacer 93 TN 84A 11 Spring Washer 94 PHS 661A 1 Shoulder Screw 1 4 x 3 8 with 10 24 x 3 8 thd c cl o I N S PHW 128 1 Spring Washer N S indicates Not Shown Page 8 Parts continued on next page SECTION I HONING MACHINE HEAD PARTS LIST COVERING FIGURE cont d ORDER BY PART DESCRIPTION NO NUMBER QTY 95 MBB 2510A 1 Lever Assembly with 96 PHS 701 A 14 a Shoulder Screw 1 2 x 3 4 with 3 8 16 x 5 8 th d 97 TN 54A 1 117 Spring Washer 98 DL 36 dS tea Nut 3 8 16 Hex 99 MBB 2518A 1 Spring Bracket 100 PSP 307A 1 N S indicates Not Shown Page 9 SECTION HONING MACHINE BASE FIGURE C BASE SUB ASSEMBLY Page 10 SECTION HONING MACHINE BASE PARTS LIST COVERING FIGURE C ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 MB 2264A Rear Cover Left with 2
20. c Cup Pt 18 MBB 946A 1 Spring with 19 MBB 939 d Washer Special 20 MBB 947C 1 Lever with 21 MBB 2487A Lever Pivot with 22 PHW 118 41 Washer 1 4 Reg Lock 23 LBN 431 4 4 es Nut 1 4 20 Hex 24 MBB 885A 1 Support Assembly 25 PBR 54A 1 Bearing Bunting 50 4 26 PBR 34A 2 Bearing Garlock 120010 Pkg of 2 27 MBB 2520A 1 Arm amp Shaft Assembly with 28 MBB 2515A 1 oss Arm amp Collor Assembly with 29 PHS 106 1 setae Set Screw 1 4 28 x 5 16 Soc Cup Pt 30 MBB 858 Washer Special 31 MBB 859 We Spring Washer 32 MBB 867A 2 Thrust Bearing Nylon Pkg of 3 34 MBB 312 1 ee Set Screw 3 8 16 x 1 2 Soc Cup Pt 35 LBA 381 A 1 Adjusting Nut Assembly 36 LBA 367C 1 Sleeve 37 PBR 53A 2 Bearing Garlock 100008 Pkg of 2 38 LBB 2413A 1 Idler Shaft 39 MBB 1858A 1 Thrust Bearing 40 LBN 337A 1 Set Collar with 41 KN 456 Ts ata Set Screw 1 4 20 x 3 8 Soc Cup Pt N S indicates Not Shown Parts continued on next page Page 7 SECTION I HONING MACHINE HEAD PARTS LIST COVERING FIGURE B cont d ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 42 MBB 2420A 42A LBN 489A 42B LBN 486 42C PHN 121 42D LBN 482A 42E LBN 485 42F MAN 319 42G LBN 491 Tension Assembly consists of DS Spring Set Pkg of 2 ne Tension Bolt 1 4 20 x 4 3 4 Hex Hd Cap Special dv Locknut 1 4 20 Hex Det Tension S
21. crew Assembly Tct Set Screw 3 8 16 x 5 8 Soc Cup Pt Nylok us Cotter Pin 1 16 x 1 2 Long 43 LBA 334A Tension Arm Spring 44 LBN 409A Spring Anchor 45 LBA 446A Lever 46 MBB 2465A Crank Arm Lever with 47 PHS 612 1 Screw 1 4 28 x 3 4 Soc Flat Hd Cap 48 PHW 145A 1 Washer Spring 49 MBB 2464A Bearing Insert 50 MBB 2460A Stub Crank Arm Assembly with 51 CK 3187 1 Washer 1 4 Plain 52 LBN 491 1 Cotter Pin 1 16 X 1 2 Long 53 LBA 395A Feed Arm Link Assembly 54 LBN 406A Stop Pin Pkg of 1 with 55 KN 568 2 Washer 5 16 Plain 56 LBN 408 2 Nut 5 16 18 Hex 57 MBB 2405A 59 MBB 986A 60 LBN 369 58 LBN 379 62 LBN 372A 63 LBN 369 Feed Screw with t Set Collar with Set Screw 1 4 20 x 1 4 Soc Cup Pt atta Fiber Washer Dial Assembly with E Set Screw 1 4 20 Soc Cup Pt 64 MBB 719A Plate 65 MBB 2395A Body Assembly with 66 718 2 Spring 67 MBB 716 1 Rocker 68 PG 587 2 Washer 70 PHS 583 1 Screw 1 4 20 x 1 Soc Hd Cap 71 MBB 376 11 72 711 1 Screw 10 32 x 1 Soc Hd Cap 81 KKN 1139A Spindle Nose Cover Clip with 82 MSN 277 1 Screw 10 32 x 3 8 Rd Hd 83 MBB 707A Dial Indicator amp Pin Assembly complete with 84 MBB 708TA 1 Dial Indicator Bezel amp Crystal 85 709 1 Dial Indicator F
22. dditions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation First in the three step plan 1 Always ground yourself when handling sensitive components or assemblies 2 Always use a conductive or shielded container during storage or transportation These materials create a Faraday cage which will isolate the contents from static charges Open ESD safe containers only at a static safe work station At the static safe work station follow these procedures before beginning any work A Put on your wrist strap or foot grounding devices B Check all grounding cords to make sure they are properly connected to ground ensuring the effective dissipation of sta tic charges Make sure that your work surface is clean and clear of unnecessary materials particularly common plastics Anti static bubble wrap has been included for use at the machine when an ESD safe workstation is not available You are now properly grounded and ready to begin work Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle a
23. elt 37 1 4 Inside Circumference 10 MBB 1671A 1 Switch Box with 10A PHS 940 cM Screw 6 32 x 3 8 Self Tapping Pan Hd 11 MBB 1672A 1 Switch Bracket with 11A MSA 219 2 Screw 1 4 20 x 3 8 Hex Hd Cap 12 MBB 1676A 1 Switch amp Cover with 12A PHS 671 2724 Screw 6 32 x 1 Pan Hd 14 PEC 112A 1 Cable Connector For 115V and 230V 15 PEC 62A 1 Cord Set For 115 Volt 1 phase 15 PEC 61A 1 Cord Set For 230 Volt 1 phase 16 LBB 1129A 1 Idler Arm with 17 MBB 312 s Set Screw 3 8 16 x 1 2 Soc Cup Pt 18 LBB 825A 1 Idler Pulley Assembly 22 MBB 968A 1 Brake Adjusting Screw with 23 LBN 431 do esses Nut 1 4 20 Hex 24 MBB 978A 1 Brake Lever with 25 MBB 977 1 Shoulder Screw 5 16 x 5 8 with 1 4 20 x 7 16 th d N S PHN 121 di 56 Locknut 1 4 20 Hex 26 MBB 973A 1 Brake Cam with 27 MBB 971 0 Screw 5 16 18 x 1 Soc Cap 28 MBB 972 086 Washer 5 16 Serrated Lock 30 MBB 969A 1 Brake Strap with 31 MSN 277 Ae Screw 10 32 x 3 8 Rd Hd 32 MBH 396 di ses Washer Bent 33 MBB 985A 1 Brake Rod Assembly with N S indicates Not Shown This part is for MBB 1660 Single Phase Machines Three Phase Machines differ only in electrical parts and their mounting See Page 22 Always specify Voltage Hertz and Phase when ordering any replacement electrical part for these machines Parts continued on next page Page 3 SECTI
24. ension Assembly Spring Pin Clamp Block Screw 5 16 18 x 1 Soc Hd Cap Pedal Cover Assembly Pedal Yoke Page 15 SECTION HONING MACHINE BASE FIGURE F DRIP TRAY amp ACCESSORIES Page 16 SECTION HONING MACHINE BASE PARTS LIST COVERING FIGURE F ORDER BY PART DESCRIPTION NO NUMBER QTY 1 MB 2230A 2 Stationary Splash Guard Pkg of 1 with 2 MBB 982 4 Washer 1 4 Plain 3 PHN 124 4 Nut 1 4 20 Hex Acorn 4 MB 2220A 1 Stationary Drip Tray with 5 MB 2224 NEU Reinforcing Block N S dee shee Caplug Installed in right side panel of Drip Tray 7 KN 99 2 Washer 3 8 Plain 8 KN 422 2 liana Screw 3 8 16 x 1 Hex Hd Cap 9 MAN 1079A 1 Elbow 10 MB 2228A 1 Pipe Extension 11 MB 2235A 1 Movable Tray Assembly with 11A MB 2248A Guide Rod 12 MB 2253 deg eben Detent Rail Right 13 MB 2254 es Detent Rail Left 14 KN 972 4 5 Screw 10 24 x 3 8 Flat Hd 5 15 MB 2208A 1 Rear Support Rod with 16 MB 2207 Rear Support Clamp 17 KN 568 1 e Washer 5 16 Plain 18 PHN 116 T Ate Wing Nut 5 16 24 19 MB 2249A 1 Movable Splash Guard with 20 MB 2251 4 Spacer 21 CRG 868 1 owes Washer 3 16 Plain 22 PHS 601 Tr Screw 10 24 x 5 8 But Hd Cap 23 MB 2258A 1 Movable Splash Guard with 20 MB 2251 1 ues Spacer 21 CRG 868 dl tana Washer 3 16 Plain 2
25. fset Bar 23in 584mm 2 LBN 738A 1 Support with 3 MB 2325A 2 Handle Screw N S KN 538 27 Washer 1 2 Plain 4 LBN 721A 1 Offset Bar 13in 330mm N S indicates Not Shown Page 18 SECTION Ill GUARDS 9 gt FIGURE BELT GUARD ASSEMBLY PARTS LIST COVERING FIGURE H ORDER BY HEM PORT DESCRIPTION NO NUMBER QTY 1 MBB 2610A 1 Belt Guard Assembly complete with 2 PNP 411A T oes Speed Selection Chart 2A PNP 214A T xe Lubrication Chart 3 MBB 2545A T ox Knob amp Bracket Assembly with 3A PHW 118 T aaa Washer 1 4 Lock 3B MSA 219 1 Screw 1 4 20 x 1 2 Hex Hd Cap 4 MBB 807A T as Latch with 5 MBB 806 4 qoe Latch Pivot 6 MBB 804 Washer 1 4 Special 7 AN 15 1 s Spring 8 PHN 121 Locknut 1 4 20 Hex 9 MBB 1019A 1 jue Upper Support 10 PHS 506 di 22 Screw 10 32 x 3 8 But Hd Cap 11 MAN 1028 1 eese Screw 1 4 20 x 3 4 Hex Hd Cap 11A LBN 401 Washer 1 4 Plain 12 MB 2109A 1 Belt Guard Bracket with 13 KN 568 1 Washer 5 16 Plain 14 LBN 386 la Screw 5 16 18 x 1 2 Hex Hd Cap N S indicates Not Shown Page 19 SECTION IV 3 PHASE MACHINES PARTS LIST COVERING 3 PHASE MACHINES ORDER BY PART DESCRIPTION NO NUMBER QTY N S MBB 742C 1 Motor Starting Switch with N S 5 xu Screw 10 32 x 3 8 Rd Hd N S Si Nut 10 32 Hex N S MBB 743A 1 Switch
26. gainst the hazards of static electricity When you are working with ESD sen sitive devices make sure you GROUND ISOLATE NEUTRALIZE SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries SPC warrant that all new SPC honing machines gaging equipment tooling and related equipment will be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC Upon prompt notification of a defect during the one year period SPC will repair replace or refund the purchase price with respect to parts that prove to be defective as defined above Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired if possible at customer s request Customer shall be charged current rates for all such repair Prior to returning any SPC product an authorization RMA and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer Warranty Limitations and Exclusions This Warranty does not apply to the following Normal maintenance items subject to wear and tear belts fuses filters etc Damages resulting from but not limited to Shipment to the customer for items delivered to customer or customer s agent F O B Shipping Point Incorrect installation including improper lifting dropping and or placement Incorrect electric p
27. inguished WARNING The capacitors are still charged and can be quite dangerous vi CONTENTS PAGE IrittOdUCctlon oae etit c eta t A CO iii HOW Order iret tee ed a ee pe Ci e iii How To Use This Parts LISt peret ep sed iii General Informationi rate tec l iv ESD Prevention Review i iv Sunnen Limited Product Warranty i V Sunnen Software License V General Safety Instructions snanar vi Contents i ecd 1 SECTION HONING MACHINE HEAD A Head amp Motor Assembly 2 Head Assembly ais aia rene N alia 6 SECTION HONING MACHINE BASE C Base Sub Assembly 10 D Coolant Pump amp Oil Reservoir Unit Lane nanna 13 E Foot Pedal Init iere teet n e 14 F Dip Tray Q ACCOSSOrEeS nin en pap E i 16 5 SUppOTCt cot tente dre At esce 18 SECTION GUARDS H Belt Guard Assembly i 19 SECTION IV THREE PHASE MACHINES ote tentent etm esee tee pe Pe 20 3 Phase Machines nar 0 0000 nennen nenne tnnt nnne 20 SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY Copyright 2002 by Sunnen Products Company 7 Printed in U S A
28. ollowing information to ensure prompt shipment of correct parts 1 The part number and description of each part desired obtained from this parts catalog 2 The quantity of each part desired 3 The voltage frequency and phase when ordering electrical parts 4 The model and serial number of the machine obtained from the name plate where there is any question concerning a part HOW TO USE THIS PARTS LIST Step 1 Locate desired part on illustration Note item number Step 2 Locate item number in the parts list Step 3 If the item has a part number listed order by part number and the description A part number in light face type indicates that it is a component of the last preceding part number in bold face type Step 4 If no number is listed order the part number of the unit of which the desired part is a component ORDER ONLY BY PART NUMBER AND DESCRIPTION NOT by item number NOTE In this manual parts be followed by For CE Machines or For Non CE Machines to denote domestic machines from exported machines The CE version is constructed to meet the requirements of the European market and is available to any customer Step 1 14 ORDER BY PART DESCRIPTION NO NUMBER QTY Step 2 1 MVH 4499A 1 Spindle Cap includes IM 108 Screw M6 x 1 x 16 SHCS Step 3 3 PHW 354 3 ge Washer M6 4 MVH 4422 1 Inner Spindle Nose 14 PEM 870A 1 Cable
29. or updates in any media The Software and all accompanying written materials are covered by copyrights owned by SPC If supplied on removable media floppy disk you as Licensee may copy the Software only for back up purposes or you may request that SPC copy the Software for you for the same purposes All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement The Software and accompanying written materials including the user s manual if any are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose even if SPC has been advised of this purpose SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct indirect consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use It is recognized that some states do not allow the exclu sion or limitation of liability for consequential or accidental damages and to the extent this is true the above limitations may not apply Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreemen
30. ower beyond 10 of rated voltage including intermittent or random voltage spikes or drops Incorrect air supply volume and or pressure and or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment EMI Storm lightning flood or fire damage gt Failure to perform regular maintenance as outlined in SPC manuals Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non SPC machines tooling abrasive fixturing coolant repair parts or filtration Incorrect software installation and or misuse Non authorized customer installed electronics and or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND EXPRESS OR IMPLIED WHETHER AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS SPC SHALL NOT BE LIABLE FOR DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE REVENUE OR PROFIT SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER SPC s LIABILITY IF ANY FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS AND BUYER S SOLE AND EXCLU
31. t SAFETY INSTRUCTIONS READ FIRST This machine like any equipment may be dangerous if used improperly Please read all warnings and instructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine Always wear eye protection when operating this machine NEVER open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment DO NOT attempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions Due to the wide variety of machine configurations all possibilities cannot be described in these instructions Instructions for safe use and maintenance of optional equipment ordered through Sunnen will be provided through separate documentation and or training provided by your Sunnen Field Service Engineer or Technical Services Representative DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment If specially built automation components are added to this system be sure that safety is not compromised If necessary obtain special enlarged work area safety system from Sunnen Products Co Indicates CE version ONLY 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are ext
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