“ACID LEVEL MEASUREMENT” USER MANUAL
Contents
1. 266 5811 PO Box 507 Fax 810 266 5711 Byron MI 48418 E TechSupport lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems l Connect the sensor to Gage Port 4 of the data collector If G5 was selected in gage configuration use Gage Port 5 2 Press lt Menu gt to turn on the LMI 440 3 Press V to highlight Gage 4 Press lt enter gt 5 From the gage list use the A or V keys on the data collector to choose gage file G4 and press lt on the collector Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 11 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems PGE List _ 1BG Configure Test Haster Serial gage 1 Read at Enter Read at Enker gage d Read at Enter Read at Enter Read at Enter gage J Read at Enter gage da Read at Enter gage 5b Configurations 2 w 6 Master will be highlighted in screen header and G4 is identified as Gage Port If G4 is not the Gage Port press the gt gt or lt lt until G4 appears G4 is the Master Gage Port aa highlighted Haster LO aster Zerg 7 Place the sensor into the top or Lo step of LMI SK53042. Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems 2 1 Measurement Sensor Custom acid resistant handle with ultrasonic distance measuring sensor Connect 4 pin plug to port 4 on Battery Compartment by aligning pins and turning knurled portion of knob until snug IMPORTANT NOTICE The measurement sensor used in this device requires a Warm Up period for continuous accurate and stable results Please see the table below It takes 1 2 hours for minimal affect and 3 4 hours for a complete warm up You can calibrate and use the unit right away just be aware that during the warm up period you will experience changes in accuracy until fully completed You will simply have to re master the unit frequently until 1t maintains stable readings Due to this we recommended the unit be left ON except when it is expected to set for extended periods of time to avoid frequent warm ups Also note the unit can be left ON while the battery is charging Change in Zero Position over time Time minutes e Series Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 3 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Lin
3. Master Block Verify Master Lo is highlighted on the collector press lt enter gt List Configure Test LEHA Gage Port G4 8 Place the sensor into the bottom or H1 step of the LMI SK5304 Master Block Verify Master H1 is highlighted on the collector press lt enter gt Form CA 170 2 02 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 12 of 14 115 S Ann Street Ph 810 266 5811 PO Box 507 Fax 810 266 5711 Byron MI 48418 E TechSupport lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Lish Configure Test LEHA Gage Port G4 asle lt ero 9 Position the sensor into the calibration block s center or Master Verify Master Zero is highlighted on the collector press lt enter gt a Master Hi Lera Calibration Mastering for the LMI SK5303 Sensor is now complete MAKING THE CHECK Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 13 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Linear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Using the pre calibrated and mastered LMI SK5303 Sensor insert the sensor pilot into any battery fill hole set up in that gr
4. of the charging cycle The battery can be charged while the sensor is ON and during operation PERR Fe a Under continuous operation the battery will last approximately 95 hours when fully charged b The amount of time needed to fully re charge the battery is approximately 4 hours c The light LED on the universal smart charger housing will change from RED to GREEN and automatically shut off when the battery is fully charged Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 5 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 in CustomerService Imicorporation com Linear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems 6 Tool Belt Designed to manage your equipment It has many various sized compartments to arrange and store components Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 6 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems LMI MODEL SK5303 SENSOR CALIBRATION AND MASTERING Calibration is accomplished by inserting the sensor pilot into hole at the low and high step of the LMI SK5304 master block and steadying the shoulder on the top surfac
5. 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 ME Fax 810 714 5711 oe C ustomerService Imicorporation com Linear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems ACID LEVEL MEASUREMENT Required Equipment l LMI 440 LMI SK5303 Sensor amp Battery Compartment LMI SK5304 master block LMI 6009 4 pin 4 pin cable Battery Charger Tool Belt USER MANUAL FOR THE LMI SK5303 SENSOR Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page l of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService Imicorporation com Linear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems OVERVIEW The LMI SK5303 Sensor is designed and manufactured to be used as a portable compact durable precision electronic linear measurement instrument that delivers positive and negative deviation measurements from a set nominal reference point The LMI SK5303 Sensor is compatible with many data collection systems on the market today and is used for accurately measuring the level of acid present in a battery 1 LMI 440 Data collector Set up routines display measurements and store data from the measurement sensor Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 2 of 14 101 N
6. cid level battery Any variation in acid level will read a F positive acid above nominal or negative acid below nominal figure Group 31 acid level nominal of 1 52 set Zero Master to 52 Apply this theory to any other acid level nominal requirement 7 If changes in this screen are needed press the A or V to highlight the different selections then press lt enter gt to toggle through the choices of Type Master Type and Zero Before Read 8 To make changes to the Scale or Zero Master press A or V to highlight Scale or Zero Master and press lt enter gt This will bring up the numeric keypad Key in the new value and press gt gt to accept 9 Press the lt menu gt key to return to the Main Menu If any changes were made in the Gage Configuration screen a save gage notification will appear If the changes are intentional highlight Save to current gage and press lt enter gt If changes are not intended highlight Cancel and press lt enter gt and reset Configure Gages per step 6 Lisk Mate Test Hasker Gage Port G4 Gaue Gage Configuration l Cance Gage configuration is complete I MASTERING INSTRUCTIONS LMI suggests that this process be performed at the start of every shift Form CA 170 2 02 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 10 of 14 115 S Ann Street Ph 810
7. e A or V to highlight gage G4 in the Gage List and press lt enter gt on the collector The alphanumeric screen will then appear Telete w Complete QW ER W UI OF Serial gage 1 Read at Enker gage 2 Read at Enker ga Read at Enker gac Read ak Enter gage 4a J Read at Enber gage 3 AS DF GH JEL ee CU EHH gt 123456 7398 Configurations 2 w G4 and G5 can both read the SK5303 Sensor The only rule to follow is the gage file must match the source code in part file see collector manual for details The balance of this instruction will be based on G4 To use G5 perform the following steps using the G5 gage file Form CA 170 2 02 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 8 of 14 115 S Ann Street Ph 810 266 5811 PO Box 507 Fax 810 266 5711 Byron MI 48418 E TechSupport lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems 5 Use the A gt lt 4 or V to highlight the desired character then press lt enter gt repeat process until the gage file name is spelled out then press gt gt to accept the new name Serial lelete Comelete Telete Comelete Read at Enter Read at Enker gage 3 GH EF TY UN oF Gh BFE TY UI OF Read at Enter AS DF GH JEL AS DF GH JEL Read at Enter ze CU BAM Za CU BAM g3 Read at Enker 123456r89 0 123456r89 0 da Read at Ente
8. e of the master Mastering for the nominal position is done by inserting at the middle step of the LMI SK5304 labeled MASTER 1 000 Due to the large variety of data collection systems on the market please contact LMI for specific calibration and mastering instructions Configuration and Mastering Instruction for the LMI SK5303 Sensor to the LMI 440 This process will outline Section Pages I Configuration of the LMI 440 7 10 II Mastering the LMI SK5303 with SK5304 11 13 I GAGE CONFIGURATION Section I is a one time setup After a successful gage configuration is finished there should be no need to repeat section I It is recommended to store a copy of the gage files onto a personal computer or laptop Consult the collector manual or if purchased the TranSend manual for further details l Press lt menu gt to turn on the collector Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 7 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems 2 Press Y to highlight Gage Ji 3 Press lt enter gt It is recommended to assign simple user name to the gage files such as SK5303 sensor etc This will help to identify different setups 4 To assign a gage file name press th
9. ear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems 2 2 Battery Compartment Communication unit with battery charging port sensor port collector port power switch amp status LED 1 Power on off rocker switch 2 Status LED RED GREEN 3 Communication port LMI 6009 cable to LMI 440 data collector 4 Connector to attach measurement sensor 5 Receptacle for battery charger plug 3 LMI SK5304 Master Block Stepped master for calibrating sensor prior to operation 4 LMI 6009 4 pin to 4 pin cable Connect this cable between the LMI 440 ports G4 or G5 and the battery compartment where it s labeled COLLECTOR Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 4 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Linear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems 5 Battery Charger ks H Al WF A lt P j 9 V aay th ian The measurement unit during operation will display a green LED When the LED turns RED it s time to charge the battery Plug the charger into a standard wall outlet and connect the charging plug to the receptacle on the front of the battery compartment There will be a short delay before the LED turns back to GREEN at the start
10. oup Verify the shoulder on the end affecter is firmly seated against the face of the battery lid The LMI SK5303 sensor is now ready for the reading to be sampled Press the enter key to sample a reading Once the sensor reading has been recorded remove it from the fill hole and continue to the next until each depth has been measured Form CA 170 2 02 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 14 of 14
11. r fab Read at Enber gage 3b nig H Configurations l y 6 Press the to Configure By default the screen should read as follows This screen determines how the collector will interpret the signal from the gage Failure to set this screen properly may cause undesired results If no changes to the screen are required configuration is complete and press the lt menu gt key See Note below for Johnson Controls specific Configuration information Lisk Hutai Test fasber cero Before Read anaa Ho Hole Check Note Form CA 170 1 25 12 R Quality Calibration Instructions CA 170 SK5303 Acid Level Sensor doc Page 9 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService I micorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems To master using the LMI SK5304 Master Block you must set the Scale on the Configuration screen to 3 25 this is the overall range of the unit as mastered Another important detail to understand in the Configuration setup pertains to the Zero Master Using as an Example Group 27 acid level nominal of 1 21 Set Zero Master to 21 and carry out the calibration steps in the Section II mastering instruction When mastering the gage at the master step 1 000 your sensor will display 0 00 on a perfect 1 21 a
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