1204-IN002 - Rockwell Automation
Contents
1. Category Specifications Input power 380 600V Three Phase Maximum Drive Carrier TFA1 6 kHz Frequency TFB2 2 kHz Refer to Drive Programming on page 9 for additional information Ambient temperature 0 40 degrees C 32 104 degrees F Humidity 5 95 non condensing Atmosphere Class 1 Division 2 Heat dissipation 1 Refer to the heat dissipation table below Enclosure type IP65 NEMA Type 4x Hazardous T3 200 C Groups A B C D Environment Rating Agency certification U L C UL Altitude derating Full rating 0 1000 meters 0 3280 feet degrees C 40 Ambient Temperature 35 Limit 30 o I l l l 1 000 2 000 3 000 4000 m 3 300 6 600 9 900 13 200 ft Altitude 1 The drive PWM carrier frequency that you choose affects the heat dissipation and the surface temperature of the terminator Heat Dissipation This chart is based on an ambient temperature of 45 degrees C 1204 TFA1 Terminator 1204 TFB2 Terminator Drive Length 460 Volts 10 1600 Volts 10 460 Volts 10 600 Volts 10 Freq uency meters feet Watts Heatsink Watts Heatsink Watts Heatsink Watts Heatsink 6 kHz 91 300 210W 142 C 1220W 150 C 183 600 250W 160 C 260W 169 C 4 KHz 91 300 170W 125 C_ 180W 133 C Must Use e 183 600 180W 130 C 210W 138 C 2 kHz 91 300 sow 181 C 100W 195 C 200W 139 C2. the potential for contact is high you should place a shroud of expanded metal or mesh screen around the terminator The shroud should not restrict air flow to the terminator nor should it be closer than 152 4 mm 6 in to the terminator at any point 152 4 mm 6 0 in 152 4 mm 152 4 mm 6 0 in 6 0 in 6 0 in 152 4 mm Shroud ees Ge 6 0 in J Top Vi lt lt Shroud ee Front View 5 Connect the red white and black cable conductors to the corresponding three phase motor leads terminals 6 Attach the green cable conductor to the motor ground that is connected directly to the drive PE terminal 1204 Terminator Class 1 Division 2 9 Drive Programming If the default PWM frequency is greater than the maximum drive carrier frequency listed on page 3 you must re program the drive to a value that is less than or equal to the maximum drive carrier frequency Grounding Follow the recommended grounding practices provided in your drive User Manual The following illustration shows an example of the system grounding practices Motor ze Terminator fay ra Conduit 4 Wire Cable Common R L1 ALLEN
3. 1290W 182 C 183 600 190W 88 C 140W 104 C 250W 160 C 360W 200 C 4 1204 Terminator Class 1 Division 2 Determining the Maximum Use the following tables to determine the maximum cable length for Cable Length for Your System your system The values shown are for nominal input voltage and a drive carrier frequency of 2 kHz If you plan to operate your system at carrier frequencies above 2 kHz refer to the heat dissipation table on page 3 If you plan to operate your system above the levels listed in the heat dissipation table consult the factory If you are running at high line conditions nominal line 10 multiply the values by 0 85 1305 Drive Maximum Motor Cable Length Restrictions Lengths are given in meters and feet w 1204 TFB2 Terminator w 1204 TFA1 Terminator Motor Type Motor Type AorB A B DriveHP MotorHp Cable Type Cable Type Cable Type With Allen Bradley 460V 460V Shielded Unshielded Shielded Unshielded Shielded Unshielded 1329R L Motors 0 5 0 5 NR NR NR NR NR NR For applications installations using new 1 0 5 NR NR 76 250 61 200 76 250 121 400 motors no restrictions in lead length due to 1 NR NR 45 150 61 200 45 150 76 250 voltage reflection are necessary You should observe standard practices for voltage drop 2 0 5 91 300 121 400 99 325 61 200 152 500 121 400 cable capacitance and other is
4. Allen Bradley drives Each motor is energy efficient and designed to meet or exceed the requirements of the Federal Energy Act of 1992 All 1329R L motors are optimized for variable speed operation and include premium inverter grade insulation systems which meet or exceed NEMA MG1 Part 31 40 4 2 PowerFlex 70 700 700H See the PowerFlex Reference Manual Volume 1 publication PFLEX RMO01 available online at www rockwellautomation com literature PowerFlex 700S See the PowerFlex Reference Manual Volume 2 publication PFLEX RM002 available online at www rockwellautomation com literature 1204 Terminator Class 1 Division 2 7 Installation Installation of the 1204 Terminator must be in accordance with Class I Division 2 wiring methods as defined in Article 501 4 b of the National Electrical Code NFPA 70 for installations within the United States or as specified in Section 18 152 of the Canadian Electrical Code for installation within Canada WARNING EXPLOSION HAZARD e Substitution of components may impair suitability for Class I Division 2 e When in hazardous locations turn off power before replacing or wiring modules Do not disconnect equipment unless power has been switched off or the area is known to be nonhazardous To install the terminator follow these steps 1 Remove all power connected to the system death Remove all power before working with this product Verify that the voltage on the bus capacitors
5. exceed the requirements of the Federal Energy Act of 1992 All 1329R L motors are optimized for variable speed operation and include premium inverter grade insulation systems which meet or exceed NEMA MG1 Part 31 40 4 2 6 1204 Terminator Class 1 Division 2 1336 PLUS PLUS II IMPACT FORCE Maximum Motor Cable Length Restrictions 500 600 Volt Drives Lengths are given in meters and feet w 1204 TFB2 Terminator w 1204 TFA1 Terminator i Motor Type Motor Type Hee dley Drive A B 1329R L A B 1329R L Motors Frame Drive kW HP Motor kW HP Any Cable Any Cable Any Cable Any Cable Any Cable Any Cable A4 0 75 1 0 75 1 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 0 37 0 5 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 1 5 2 1 5 2 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 1 2 1 5 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 0 75 1 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 0 37 0 5 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 2 2 3 2 2 3 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 1 5 2 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 0 75 1 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 0 37 0 5 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 3 7 5 3 7 5 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 2 2 3 NR 182 9 600 335 3 1100 NR 61 0 200 1
6. has discharged Measure the DC bus voltage at the and terminals of TB1 The voltage must be zero A ATTENTION Electric shock can cause injury or ATTENTION The terminator surfaces may be hot enough to cause serious burns You should take this into consideration when deciding where to mount your terminator 2 Mountthe terminator on a metal surface Metal Surface Top View Top View t Important Heatsink Fins Must be Vertical Air Flow Front View Front View Front View 1204 Terminator Class 1 Division 2 3 You must allow at least 152 4 mm 6 in on each side of the unit and 304 8 mm 12 in on the top and bottom of the unit for proper air circulation 304 8 mm 12 0 in 152 4 mm 6 0in 152 4 mm 6 0in Ls mu en 152 4 mm 152 4 mm J 6 0 in 6 0 in aint ee a 6 0 in Top View n jj 304 8 mm 12 0in Front View ag s to cause serious burns If your system consistently runs at line voltages above nominal you should place a shroud around the terminator to prevent accidental exposure A ATTENTION The terminator surfaces may be hot enough 4 Ifyour system consistently runs at line voltages above nominal and you are mounting the terminator in a high traffic area where
7. 00 182 9 600 D 45 112 60 X150 45 112 60 150 182 9 600 182 9 600 E 112 187 150 250 112 224 150 300 182 9 600 182 9 600 F 187 336 250 450 187 336 250 450 182 9 600 182 9 600 G 187 448 X250 600 187 448 250 600 182 9 600 182 9 600 H 552 597 700 800 522 597 700 800 182 9 600 182 9 600 With Allen Bradley 1329R L Motors For applications installations using new motors no restric tions in lead length due to volt age reflection are necessary You should observe standard practices for voltage drop cable capacitance and other issues NR Not Recommended 1 Values shown are for 480V nominal input voltage and drive carrier frequency of 2 kHz Consult factory regarding operation at carrier frequencies above 2 kHz Multiply values by 0 85 for high line conditions For input voltages of 380 400 or 415V AC multiply the table values by 1 25 1 20 or 1 15 respectively 2 Includes wire in conduit Type A Motor Characteristics No phase paper or misplaced phase paper lower quality insulation systems corona inception voltages between 850 and 1000 volts Type B Motor Characteristics Properly placed phase paper medium quality insulation systems corona inception voltages between 1000 and 1200 volts 1329R L Motors These AC variable speed motors are Power Matched for use with Allen Bradley drives Each motor is energy efficient and designed to meet or
8. 82 9 600 1 5 2 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 0 75 1 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 0 37 0 5 NR 182 9 600 335 3 1100 NR 61 0 200 182 9 600 B 5 5 15 7 5 20 5 5 15 7 5 20 91 4 300 182 9 600 2 NR 61 0 200 182 9 600 c 18 5 45 25 60 18 5 45 25 60 91 4 300 182 9 600 2 NR 61 0 200 182 9 600 D 56 93 75 125 56 93 75 125 91 4 300 182 9 600 2 NR 61 0 200 182 9 600 E 112 224 150 X300 112 224 150 X300 91 4 300 182 9 600 2 NR 61 0 200 182 9 600 F 187 336 250 450 187 336 250 450 91 4 300 182 9 600 2 NR 61 0 200 182 9 600 G 224 448 300 600 224 448 300 600 91 4 300 182 9 600 2 NR 61 0 200 182 9 600 H 522 597 700 800 522 597 700 800 91 4 300 182 9 600 2 NR 61 0 200 182 9 600 NR Not Recommended 1 Values shown are for nominal input voltage and drive carrier frequency of 2 kHz Consult factory regarding operation at carrier frequencies above 2 kHz Multiply values by 0 85 for high line conditions 2 Information not available at time of printing Type A Motor Characteristics No phase paper or misplaced phase paper lower quality insulation systems corona inception voltages between 850 and 1000 volts Type B Motor Characteristics Properly placed phase paper medium quality insulation systems corona inception voltages between 1000 and 1200 volts 1329R L Motors These AC variable speed motors are Power Matched for use with
9. B2 Terminator w 1204 TFA1 Terminator Motor Type Motor Type AorB A B Drive Cable Type Cable Type Cable Type Frame Drive kW HP Motor kW HP Shid 2 Unshid Shid 2 Unshid Shid 2 Unshid AI 0 37 0 5 0 37 0 5 30 5 100 61 0 200 30 5 100 61 0 200 0 75 1 0 75 1 30 5 100 130 5 100 30 5 100 30 5 100 0 75 1 0 37 0 5 REA 30 5 100 61 0 200 30 5 100 61 0 200 A2 1 2 1 5 1 2 1 5 or 1329R L Motor 30 5 100 130 5 100 61 0 200 61 0 200 0 75 1 30 5 100 30 5 100 61 0 200 161 0 200 0 37 0 5 30 5 100 130 5 100 61 0 200 161 0 200 1 5 2 1 5 2 91 4 300 91 4 800 130 5 100 30 5 100 191 4 300 61 0 200 1 2 1 5 91 4 300 182 9 600 130 5 100 130 5 100 191 4 300 161 0 200 0 75 1 182 9 600 1182 9 600 130 5 100 130 5 100 191 4 300 161 0 200 0 37 0 5 182 9 600 1182 9 600 30 5 100 130 5 100 191 4 300 161 0 200 2 2 3 2 2 3 182 9 600 182 9 600 1 5 2 182 9 600 182 9 600 0 75 1 182 9 600 182 9 600 0 37 0 5 182 9 600 182 9 600 A3 3 7 5 3 7 5 182 9 600 182 9 600 2 2 3 182 9 600 182 9 600 1 5 2 182 9 600 182 9 600 0 75 1 182 9 600 182 9 600 Use 1204 TFB2 Terminator 0 37 0 5 182 9 600 182 9 600 or 1329R L Motor A4 5 5 7 5 7 5 10 5 5 7 5 7 5 10 182 9 600 182 9 600 B 5 5 22 7 5 30 5 5 22 7 5 30 182 9 600 182 9 600 c 30 45 X40 X60 130 45 40 60 182 9 6
10. BRADLEY Mode sii ni ie U TH Core s L2 seppe _V T2 ajoo fj W T3 00890 PE Gnd T L3 lt Shield PET L Motor Frame RIO DH LESS or Analog Common Options that can be Giani Nearest ui Core installed as needed Building Structure Steel To Computer Position Controller Motor Frame Pe for TE shield ground see Control and Signal Wiring i 3 4 9 Ground per Local Codes Important If you cannot connect the terminator directly to the motor mounted junction box an auxiliary junction box can be used However the terminator to motor connection length should be no more than 6 meters 20 feet Ifinstalledin hazardous location an auxiliary junction box rated Class 1 Division 2 must be used VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage A ATTENTION The National Codes and standards NEC You can power up the system once proper installation drive programming and grounding is completed 10 1204 Terminator Class 1 Division 2 Maintenance The terminator does not require routine maintenance However you should periodically remove dust to allow for maximum cooling efficiency ATTENTION The terminator surfaces may be hot enough to c
11. E Where this Option is Used What this Option Contains What these Instructions Contain Catalog Number Description 1204 Instructions 1204 Terminator Class 1 Division 2 Catalog Number 1204 TFA1 1204 TFB2 The 1204 Terminator Option can be installed in most adjustable frequency AC drive applications to increase protection of the AC motor The option is designed to be used with Allen Bradley Adjustable frequency AC drives When installed at the motor terminals the terminator can reduce potentially destructive reflected wave spikes that can occur with long motor leads The Terminator Option contains the terminator device with an attached 3 meter 10 feet standard 4 wire 3mm 12 gauge connection cable These instructions contain the information you need to properly install the Terminator Option Recommended mounting connecting and grounding procedures are included Major topics and page numbers are listed below Catalog Number Description 1 Dimensions Weights and Cable Locations 2 Specifications lt 2 1nd savas Lawes vedi eae ne era ee hae et 3 Heat Dissipation wicca eatieans oat sen akee eka ida 3 Determining the Maximum Cable Length for Your System 4 Installations rat lo ai Lio Ei a a 7 Drive Programming serene ripe a eed FA Ania 9 GIOUNGINGi iii alare ele 9 Maintenance 2 9 st ireu ae thea alari 10 The following table provides information about the catalog number for the Terminato
12. ause serious burns Allow the terminator time to cool ATTENTION Electric shock can cause injury or death Remove all power before touching the terminator down before touching any surface Notes 1204 Terminator Class 1 Division 2 11 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1204 5 0 July 2005 P N 74002 112 01 04 Supersedes May 2005 Copyright 2005 Rockwell Automation Inc All rights reserved Printed in USA
13. r Option T F B2 First Position Second Position Third Position Fourth Position Bulletin No Type NEMA Rating Voltage Rating amp Size Maximum Voltage Drive Allowable Drive Description Letter Description Letter Description Code Rating kW HP 1 Carrier Frequency Bulletin T Terminator F NEMA Type 4 A1 380 600V 0 37 3 7 6 kHz Number 0 5 5 B2 380 600V 1 5 597 2kHz 2 0 800 1 Refer to the maximum cable length tables on pages 4 through 6 2 1204 Terminator Class 1 Division 2 Dimensions Weights and Cable Refer to the following diagram for terminator dimensions and cable Locations locations The dimensions are given in millimeters and inches The terminator weighs 3 86 kilograms 8 5 pounds 182 9 lt gt 64 i 1702 7 20 0 25 6 70 142A A 0 56 y DI e Tse me i 5 b 155 5 6 12 127 0 5 00 o eere e pt Y l LI i Y SIRE Approximately mar are 3048 120 SERE 4 Slots for M4 Hardware S 120 wW ia BOTTOM Specifications 1204 Terminator Class 1 Division 2 3 The following specifications are provided for the Terminator Option
14. sues 1 61 200 61 200 99 325 61 200 121 400 121 400 2 NR NR 91 300 61 200 91 300 121 400 3 1 91 300 182 600 99 325 61 200 182 600 121 400 2 91 300 121 400 99 325 61 200 152 500 121 400 3 NR NR 91 300 61 200 91 300 121 400 5 2 121 400 182 600 99 325 61 200 182 600 121 400 3 91 300 121 400 99 325 61 200 152 500 121 400 5 NR NR 91 300 61 200 91 300 121 400 NR Not Recommended Type A Motor Characteristics No phase paper or misplaced phase paper lower quality insulation systems corona inception voltages between 850 and 1000 volts Type B Motor Characteristics Properly placed phase paper medium quality insulation systems corona inception voltages between 1000 and 1200 volts 1329R L Motors These AC variable speed motors are Power Matched for use with Allen Bradley drives Each motor is energy efficient and designed to meet or exceed the requirements of the Federal Energy Act of 1992 All 1329R L motors are optimized for variable speed operation and include premium inverter grade insulation systems which meet or exceed NEMA MG1 Part 31 40 4 2 Lengths are given in meters and feet 1204 Terminator Class 1 Division 2 5 1336 PLUSPLUS II IMPACT FORCE Maximum Motor Cable Length Restrictions 380 480 Volt Drives w 1204 TF
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