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1. I O Unit Power Supply Unit CS series Expansion Rack 2 EE j Up to seven Expansion a i Racks can be I O Unit Power connected Supply Unit CS series Expansion Rack 7 JX Fi Power Supply Unit I O Unit PLC based Process Control Configuration Example The process control system is configured using Loop Control Boards Units Process Analog I O Units and Analog I O Units to control the functions of the peripheral instruments Personal computer used for programming and monitoring 4 to 20 mA 4 to 20 mA Pulse signal Personal computer for monitoring Compensating conductor x Thermocouple 4 to 20 mA 4 to 20 mA 9 2 Qk Sensor Flow Rate Sensor Rate Sensor Capacitive Flow Process 12 OMRON Loop Control Boards and Units General Specifications Loop Control Boards and Units General Specifications he Speclcation Loop Control Boards Loop Control Unit See note 1 Unit classification CS series Inner Boards CS series CPU Bus Unit Model number CS1W LCBO1 CS1W LCBO5 LCBO5D CS1W LCO001 Standard Inner Board Special Inner Board Duplex Inner Board Applicable CPU Units CS1G H CPULILIH CS 1G H CPULILIH Built into the CS1D CS series CPU Units CS1D CPULILIS CS1D CPULILIS See note 2 See note 2 Inner Board slot in CPU Unit CPU Rack only Number of Boards 1 Board max per CPU Unit 3 Un
2. Isolated type Resistance Thermometer Input Unit t Ni508 4 Q Isolated type Resistance Thermometer Input Unit Pt100 JPt100 Ni508 4 Q lsolated type Resistance Thermometer Input Unit Pt100 JPt100 lsolated type 2 Wire Transmitter Input Unit Isolated type DC Input Unit lsolated type Resistance Thermometer Input Unit 0 15 A 0 75 W 0 15 A 3 9 W Pt100 JPt100 OIOI OF OL OIOIOIOIO B G t af jajaa 2 2 2 2 U U0 Uy Vl U U U VU VU aia sal al alalalala NIN NI DI OIII o ro OF OF oO O oO OINI N WT NMI OA ey lt 0 18 A 0 9 W 0 06 A 1 56 W 0 15 A 0 75 W 0 16 A 4 2 W 0 15 A 0 75 W 0 15 A 3 9 W O 2 D 4 OJO dd U U OIO OJO aR lee 0 12 A 3 12 W CS1W PDC55 0 06 A 1 56 W 0 08 A IW 0 16 A GZW osrw mvor 015A 075W 016A 42W Isolated type Analog Output Units Analog Input Units 0 12 A 0 6 W 0 12 A 8 2 W 6 W O 2 gt J 2 34 W 0 15 A 0 75 W 0 06 A 0 13 A 0 65 W 1 56 W 0 18 A 4 68 W alalo he ee oO gt gt gt o o OL IO PISIS Analog Output Units OIO o D UJU gt gt oO o OJI lt 0 25 A 6 5 W 0 2 A 1 0 W 0 2 A 5 2 W Analog I O Unit Reference Maximum current and total power supplied C200HW PA204 4 6 A 23 W 6 A 15 6 W 30 W C200HW PA204S C200HW PA204R None C200HW PD024 C200HW PD025 1 3 A 3
3. DI 64 point Terminal Inputs 64 contacts from 64 point Input Unit See note DO 5 point Terminal Outputs 5 contacts from 5 point Output Unit See note DO 8 point Terminal Outputs 8 contacts from 8 point Output Unit See note DO12 point Terminal Outputs 12 contacts from 12 point Output Unit See note DO16 point Terminal Outputs 16 contacts from 16 point Output Unit See note DO32 point Terminal Outputs 32 contacts from 32 point Output Unit See note DO64 point Terminal Outputs 64 contacts from 64 point Output Unit See note DI 16 point DO 16 point Inputs and outputs 16 contacts each from 16 point Input 16 point Output Units Terminal See note DI 96 point Terminal Inputs 96 contacts from 96 contact Input Units See note DO 96 point Terminal Outputs 96 contacts from 96 contact Output Units See note DI 48 point DO 48 point Inputs and outputs 48 contacts each from 48 point Input 48 point Output Units Terminal See note Analog I O Al 8 point Terminal Inputs 8 analog signals from the C200H ADOO3 AD003 See note AO 8 point Terminal Inputs 8 analog signals from the C200H DA003 DA004 DA003 4 See note Al 2 point AO 2 point Ter Inputs and outputs 2 analog signals each from the C200H MAD0O1 minal MAD01 See note Al 4 point Terminal Inputs 4 analog signals from one of CS1W PTS01 V1 Isolated type Thermocouple Input PTSO1 V1 02 03 PDCO1 Unit CS1W PTS02 03 Isolated type Temperature resista
4. equipped with two terminating resistors CS1W IC102 U a CE I O Interface Unit For distances exceeding 12 m 50 m max CS1W 11102 Expansion Backplane supports 9 slots CS1D Bl092 taal N L CE online replacement Used for both Duplex CPU Systems and Single CPU Systems 35 OMRON Ordering Information Loop Control Boards and Loop Control Units Loop Control Boards and Loop Control Units _Unitname Specifications Modei Standards Loop Control Boards No of function blocks 50 blocks max CS1W LCB01 UC1 N CE No of function blocks 500 blocks max CS1W LCBO05 Loop Control Unit No of control loops 32 loops max CS1W LCO001 UC1 N CE No of operations 249 max Note Use a CS1D CPU6LIP CSID Process control CPU Unit for Duplex CPU System when duplex operation is required Use the CS1W LCBOL Loop Control Board when using a CS1D CPU Unit for a Single CPU System Process Analog I O Units re a ee po Name high resolution type PL II 100 mV 4 inputs Pt100 Q JIS IEC JPt100 Q Pt50 Q Ni508 4 Q high resolution type Isolated type DC Pant aerate Unit high resolution type 4 inputs 4 to 20 mA 0 to 20 mA 0 to 10 V 10 V 0 to 5 V 5 V eee PDC11 ee ae 0 to 1 25 V 1 25 V olated yps Thermocouple Input Uni Saar ia CE CS1W PT555_ Isolated type Resistance Thermometer Input Unit ne Eoaea ype Thermocousle pul Unt arp BE SLK KL S290 mV ines type Resistance Thermometer Input Unit 4 vere Ni508
5. Driver Supported by Windows 98 Me 2000 or XP Windows based monitoring software for Loop Controllers for WS02 LCMC1 E LCMC1 E Windows NT 4 0 2000 or XP SE E LCMC1 EL03 Note Site licenses are also available for users that need to use the CX One on many computers Ask your OMRON representative for details r e se ee ee ee ee el el el y This eco label is displayed only on products that satisfy stringent environmental standards established by OMRON This ECO label is indicated on products that meet the environmental standards established by OMRON ee ee ee ee ee ee er ane ee a a ee ee ee a 39 OMRON RSView32 Ordering Information RSView32 000 oo oo oo i iowNnam e 0 Specifications Model number Standards Development RSView32 Works 150 Processor Pentium II 400 MHz 4S 9301 2SES2100EPE Ree ot heer RSView32 Works 300 eel 128 pea mere XP Professional version go 220 1 2SES2200EPE Windows NT or rofessional version 4 E RSView32 Works 1500 Service Pack 5 or higher 4S 9301 2SES2300EPE RSView32 Works 5K Graphics SVGA 256 colors min 4S 9301 2SES2350EPE AS 9007 2SES2400EPE AS 9307 2SES2500EPE Runtime ver AS 9007 2SESST0EPE 4S 5 45930T25ES340EFE 45930T 2SES350EPE NS series Programmable Terminals Model name Specifications Model number Standards Ethernet Casecolor NST2 12 inch TFT 800 x 800 dots No CU CE tax rsa r5008 v2
6. Note Only PT models with a suffix of VL are connectable Use the NS 002 to connect models without a VU suffix Sheet Cover Anti reflection Sheets 5 surface sheets NS12 10 NS12 KBA04 seo o oe ns o Moe Protective Covers 5 pack NS12 10 NS12 KBA05 aaa meo o o nre Ns Mene Protective Covers 5 covers included NS12 10 NS12 KBA05N i NS 0 0 NNS7KBABN NSO NSTCKBAGN OMRON Ordering Information Utility Software Utility Software Cable Screen transfer cable for DOS V XW2Z S002 See note 1 USB Host Cable cable length 5 m NS US52 5 m USB Host Cable cable length 2 m NS US22 2 m USB RS 232C Conversion Cable cable length 0 5 m CS1W CIF31 PT to PLC PT connection 9 pins Length 2 m XW2Z 200T Connecting Cable PLC connection 9 pins Length 5 m XW2Z 500T NSH5 Cables RS 422A cable loose wires Cable length 10 m NSH5 422CW 10M RS 232C cable loose wires Cable length 3 m NSH5 232CW 3M RS 232C cable loose wires Cable length 10 m NSH5 232CW 10M SH5 Wall mounting Bracket NSH5 ATT02 Transmission distance 500 m total length Note Use this model when connecting PT models without a VLI suffix Note PT models with a suffix of VE can also be connected Name Specifications Model number Standards Faceplates for Loop Controllers ActiveX Controls for RSView32 WS02 LCFC1 EV2 OS Windows 2000 or XP SYSMAC OPC Server version 2 OPC Data Access 2 0 compatible local remote server WS02 OPCC1 E
7. 3 0 Arithmetic Operation Performs various math operation trigonometric logarithmic etc on floating point decimal See note 1 values converted to industrial units from up to 8 analog inputs Functions Square Root See note 1 Performs square root extraction with low end cutout on single analog signals Absolute Value Outputs the absolute value of single analog signals See note 1 Non linear Gain Dead Performs non linear 3 gain values operation on single analog signals Analog signals can Band See note 1 also set as a dead band with different gap Low end Cutout Sets output to zero close to the zero point of single analog signals See note 1 O D Ko D gt D A N D nx Converts single analog signals to 15 segments before the signals is output See note 1 Temperature And Pressure ion See note 1 Time Function First order Lag Performs first order lag operation on single analog signals See note 1 Rate of change Limit Performs rate of change restriction on single analog signals See note 1 Performs temperature and pressure correction O OD O Er O 5 lt Co gt lt D nx Q D Performs moving average operation on single analog signals See note 1 ead Delay See note 1 Dead Time See note 1 Dead Time Compensation ala2 2 3 O amp 5 A 3 a D oO O 5 O OD gJ 5 D D me me D D 0 D D Performs le
8. 4Q poe PTS03 Moa 4 9 o to 10 V 10 V solated type Analog Output Unit Power Transducer Input Unit 8 inputs 0 to 1 Ae 1 TA CS1W PTR01 Analog Input Unit 100 mV 8 inputs 0 to 100 mV 100 mV CS1W PTRO2 Standard Analog I O Units Name Specifications Standards Analog Input Units 4 inputs 1 to 5 V 0 to 5 V O to 10 V 10 to 10 V 4 to 20 mA aT AD041 V1 ma N L CE Resolution 1 8 000 See note 8 inputs 1 to 5 V 0 to 5 V O to 10 V 10 to 10 V 4 to 20 mA Balas AD081 V1 Resolution 1 8 000 See note 16 inputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA ca fo CE Resolution 1 8 000 See note Analog Output Units 4 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA CS1W DA041 aie N CE Resolution 1 4 000 8 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 CS1W DA08V U pene N CE 8 outputs 4 to 20 mA Resolution 1 4 000 CS1W DA08C Analog I O Unit 4 inputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA CS1W MAD44 U rence N L CE Resolution 1 4 000 4 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 Note Resolution 1 4 000 is also possible 36 OMRON Ordering Information Connector Terminal Block Conversion Unit and Connecting Cable for CS1W AD161 Connector Terminal Block Conversion Unit and Connecting Cable for CS1W AD161 Specifications Model Standards Connector Ter
9. CS1W PTRO1 CS1W PTRO2 Analog Input Units CS1W AD161 AD161 RUN q as 3 2 6CH LIA CN CH 1 I I i i I T fie ook 34 5 hko m 118 03 31 Ordering Information OMRON International Standards Ordering Information DElICCHON GUIE icc epee see tee RE eae 33 Basic PLC Components 020000000ee 34 CS1D Duplex Systems 0022 eee ees 35 Loop Control Boards and Loop Control Units 36 Process Analog I O Units 0 0000 ee eee 36 Standard Analog I O Units 020005 36 Connector Terminal Block Conversion Unit and Connecting Cable for CS1W AD161 37 SYSMAC SPU Units Storage and Processing Units 37 Basic VO UNIS rasonar eee as 37 CPU Bus Units Network Units 0000000 38 Support Software and Connecting Cables 39 RSVICOWS2 2346 bt ei eee ea ewe 40 NS series Programmable Terminals 40 Utility Software ris en ceiowe eee taseannaeens a veaes 42 WMIGGIOW ANG s 64 eG a DEREK beeen seta tenes 42 International Standards The standards indicated in the Standards column are those current for UL CSA cULus cUL NK and Lloyd standards and EC Direc tives as of the end of September 2004 The standards are abbrevi ated as follows U UL U1 UL Class Division 2 Products for Hazardous Locations C CSA UC cULus UC1 cULus Class
10. Input error detection Process value alarms HH H L LL Output scaling 32 000 Square root Rate of change calculation and alarm Input error detection Number Field I O I O type Main specifications of I O isolation See note J Standard accuracy 0 2 Temp coefficient 0 015 C Resolution 1 4 096 Conversion period 100 ms 4 pts Standard accuracy 0 1 Temp coefficient 0 015 C Resolution 1 4 096 Conversion cycle 100 ms 4 pts Built in sensor power supply Contact bounce filter Unit pulse conversion Accumulated value output Instantaneous value output and 4 instan taneous value alarms Standard accuracy Output disconnection alarm 0 1 4 to 20 mA Control output answer input Output rate of change limit 0 2 Output high low limits Temperature coefficient 0 015 C 4 000 outputs Conversion period 100 ms 4 pts Standard accuracy 0 1 Temp coefficient 0 015 C Resolution full scale 10 V 1 V 1 16 000 0to 10 V O to 1 V and 5 V 1 8 000 0 to 5 V 1 4 000 Conversion period 40 ms 4 pts Standard accuracy 0 2 Temp coefficient 0 015 C Resolution 1 4 096 Conversion cycle 200 ms 8 pts Standard accuracy 0 2 Temp coefficient 0 015 C Resolution 1 4 096 Conversion period 200 ms 8 pts Output rate of change limit Output high low limits Output scaling 32 000 Anti overshooting at motor startup Process value alarms H L Output sca
11. Yes NS10 10 inch TFT 640 x 480 dots No aa baa oe RSView32 Runtime 1500 S 9301 2SES3300EPE ench TFT 640 x 480 dots Yes NS8 No Bak NS8 TVOTB V2 NS5 S inch TFT 320x240 dois No ee eee Yes Opa sre S inch monochrome No Res Yes NS5 Hand held 5 inch STN 320 x 240 dots NSH5 SQR001B V2 CE CU approval pending h STN 320x240 dois No gaa a ea Yes 40 OMRON Ordering Information NS series Programmable Terminals Model name Specifications Model number Cable Screen transfer cable for DOS V XWe2Z S002 See note 1 USB Host Cable cable length 5 m NS US52 5 m USB Host Cable cable length 2 m NS US22 2 m USB RS 232C Conversion Cable cable length 0 5 m CS1W CIF31 NSH5 Cables RS 422A cable loose wires Cable length 10 m NSH5 422CW 10M RS 232C cable loose wires Cable length 3 m RS 232C cable loose wires Cable length 10 m PT to PLC PT connection 9 pins Length 2 m NSH5 Wall mounting Bracket Note 1 Use an OMRON USB Host Cable to connect an NS series PT to a printer 2 Site licenses are also available for users that need to use the CX One on many computers Ask your OMRON representative for details E Options Model name Specifications Model number S A Transmission distance 500 m total length NS AL002 Note Use this model when connecting PT models without a VLI suffix Note PT models with a suffix of VL can also be connected Transmission distance 50 m total length
12. 6 0 m CN624 34 OMRON CS1D Duplex Systems name Specifications moder Standards Connector Cover Protects unused Backplane connectors Power Supply Unit connectors C500 COV01 Protects unused Backplane connectors I O Unit connectors CV500 COV01 Ordering Information Space Unit For unused I O slot spaces CS1W SP001 For unused power supply slot spaces Same shape as PA207R CS1D SP001 For unused power supply slot spaces Same shape as PA204 CS1D SP002 CS1D Duplex Systems E For Duplex CPU Systems Name SS Specifications Model Standards CS1D CPU Units I O Program Data memory capacity For Duplex CPU Systems bits capacity 5 120 60K steps 60K steps 128K words CS1D CPU65H peat N L CE 250K steps 448K words CS1D CPU67H D CPU67H CS1D Process control CPU CPU Unit CS1D CPU65H Steer CPU65P ae N CE Units For Duplex CPU Loop Control Board CS1D LCBO5D 500 function blocks max Systems CPU Unit CS1D CPU67H ae ae CPU67P Loop Control Board CS1D LCBO5D 500 function blocks max Duplex Unit Unit for Duplex CPU Systems aia DPLO1 UC1 N L CE For Duplex CPU Systems CPU Backplane 5 slots CS1D BC052 For Duplex CPU Systems CS1D Power Supply Unit Used 100 to 120 V AC or 200 to 240 V AC supports output during operation Output ca CS1D PA207R for both Duplex CPU aes pacity 7 A 5 V DC 1 3 A 26 V DC Total 35 W max Used for both Duplex CPU and Single CPU Systems Systems and Single CPU Sy
13. Divi sion 2 Products for Hazardous Locations CU cUL N NK L Lloyd and CE EC Directives e Ask your OMRON representative for the conditions under which the standards were met E EC Directives The EC Directives applicable to PLCs include the EMC Directives and the Low Voltage Directive OMRON complies with these directives as described below EMC Directives Applicable Standards EMI EN61000 6 4 EMS EN61131 2 and EN61000 6 2 See note PLCs are electrical devices that are incorporated in machines and manufacturing installations OMRON PLCs conform to the related EMC standards so that the devices and machines into which they are built can more easily conform to EMC standards The actual PLCs have been checked for conformity to EMC standards Whether these standards are satisfied for the actual system however must be checked by the customer EMC related performance will vary depending on the configuration wiring and other conditions of the equipment or control panel in which the PLC is installed The customer must therefore perform final checks to confirm that the overall machine or device conforms to EMC standards Note The applicable EMI standard depends on the product Low Voltage Directive Applicable Standard EN61131 2 Devices that operate at voltages from 50 to 1 000 VAC or 75 to 150 VDC must satisfy the appropriate safety requirements With PLCs this applies to Power Supply Units and I O Units that oper
14. Isolated type CS1W PMV01 4 outputs All outputs are isolated Analog Output CS1W PMV02 4 outputs All outputs are isolated Unit Power Trans CS1W PTRO1 8 inputs Inputs and ducer Input Unit PLC sig Analog Input CS1W PTRO2 8 inputs Inputs and PLC sig nals are iso lated lsolated type Resistance Ni508 4 Q Isolated type 2 Wire Transmit ter Input Unit 10 to 10 V 0 to 10 V 5 to 5 V 0 to5V 1to 5 V 10 V DC vari Isolated type Analog Input Unit Max counting speed 20 k pulses s voltage input or no voltage contact input 4 to 20 M 1to5V 100 mV Unit 100 mV 0 to 100 mV OMRON Overview of Process Analog I O Units Standard accuracy 0 1 or Variable range setting 0 1 C whichever is larger Output scaling 32 000 Temperature coefficient 0 015 C Process value alarms HH H L LL Resolution 1 4 096 Rate of change calculation and alarm In Conversion period 100 ms 4 pts put disconnection alarm Standard accuracy 0 2 or 0 2 C Variable range setting whichever is larger Output scaling 482 000 Temperature coefficient 0 015 C Process value alarms HH H L LL Resolution 1 4 096 Rate of change calculation and alarm Conversion period 100 ms 4 pts _ Input disconnection detection Built in power supply for 2 wire transmit ter Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Square root
15. OS Windows NT4 0 2000 or XP FinsGateway version 3 is included Analog I O Unit Support Software Setting software for Process and Standard Analog I O Units WS02 PUTC1 E OS Windows 95 98 2000 XP or NT4 0 Middleware Name O OOOO o Speciications OOOO O O Modelnumber Standards SYSMAC Compolet Version Software for communications with OMRON PLCs SCPL SYSFL 2003E 2003 C CV CS CJ series compatible Multi network version of FinsGateway Runtime Software OS Windows 2000 or XP PLC Reporter 32 Host Link version of easy data collection software SDKY 95HLK E97 OS Windows 98 Me 2000 or XP Multi network version of easy data collection software SDKY 95MLT E97 OS Windows 98 Me 2000 or XP FinsGateway Version 2003 Communications middleware SFGW RT 2003E OS Windows 2000 or XP Note Refer to the SYSMAC CS1 series PLC Catalog Cat No P047 for common and general specifications for SYSMAC CS series Special I O Units and Basic I O Units Refer to the NS series PT Catalog Cat No V078 for more information on NS series PTs 42 Read and Understand this Catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date
16. Performs PID with two degrees of freedom control for enabling deviation MV compensation MV tracking etc Blended PID Performs PID control on the cumulative value cumulative deviation between the accumu lated value PV and accumulated value Remote Set Point Batch Flowrate Capture Functions to open the valve at a fixed opening until a fixed batch accumulated value is reached Fuzzy Logic Outputs up to two analog outputs based on fuzzy logic performed on up to 8 analog inputs Indication and Setting Manual setter with PV indication and SP setting functions See note Function Blocks Unit Ver 3 0 Indication and Operation Manual setter with PV indication and MV setting functions See note Ratio Setting See note Ratio and bias setter with PV indication and ratio setting function Indicator See note PV indicator with PV alarm Note High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBOSD External Controller Blocks Type Block lt name Freeton _ sd External Controller ES100X Controller Termi Performs monitoring and setting for an ES100X Controller connected directly to the RS Block nal See note 232C port on the Loop Control Unit Note LCBOSD not supported Operation Blocks we Boka Freden Alarm Signal restric 4 Point Warning Indicator Provides the alarm contact outputs for the high high high
17. SCADA Interface Blocks are supported by the CS1W LC001 only 2 The CSiLI LCBL_ILIL supports User Link Tables and an HMI instead 22 Analog I O Units Analog I O Units Overview A wide range of 25 I O Units including 16 Isolated type Units covers almost all typical applications Also featuring high speed 10 ms and high resolution 1 64 000 types this line up meets a diverse array of potential uses from data logging to high speed measurement control CS1W PTS11 CS1IW PTS12 CS1W AD161 OMRON Overview Features e Dramatic reductions in installation cost space and set up steps are attained by eliminating the need for external setters and converters Process value alarms and rate of change calculations can be exe cuted from temperature and analog inputs Rate of change limits and high low output limits calculated for analog output Peak bottom hold and top valley hold functions can be used for pro cess values CS1W PLILJ1LJ only Zero point and span can be adjusted for any specified range and adjustment days and times can be automatically saved The adjust ment deadline and adjustment deadline expiration notice can also be set and notification given CS1W PLIL 1LI only Changes exceeding a set threshold can be counted and analog input values can be integrated CS1W PLILJ1L only e Reduced wiring with MIL connectors CS1W AD161 only XW2D 34G6 Connector Terminal Block Conversi
18. and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons Consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability
19. current input 0 4 of F S No isolation be 0 to 55 C tween inputs Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 Can be used with a resolution of 1 4 000 and conversion speed of 1 ms 4 outputs Isolated between 1 to 5 V 0 to 5 V Voltage output 0 3 of F S current output 0 5 of F S inputs and PLC O to 10 V 10 to 10 V 23 2 C signals Voltage output 0 5 of F S current output 0 8 of F S ml No isolation be 0 to 55 C tween inputs Resolution 1 4 000 Conversion speed 1 ms point max 8 outputs Isolated between to 5 V Oto 5 V 0 3 of F S 23 2 C i to 10 V 10 to 10V 1 0 5 of F S 0 to 55 C i Resolution 1 4 000 No isolation be Conversion speed 1 ms point max tween inputs 8 outputs 0 5 of F S 23 2 C 0 8 of ES 0 to 55 C Resolution 1 4 000 No isolation be Conversion speed 1 ms point max tween Inputs Input Voltage input 0 2 of F S current input 0 4 of F S 1 to 5 V 0 to 5 V 23 20 O to 10 V 10 to 10 V Voltage input 0 4 of F S current input 0 6 of F S No isolation be 4 to 20 mA 0 to 55 C tween inputs Output Output 0 3 of F S 23 2 C 1toSV O0toSV O0to Output 0 5 of FS 0 to 55 C 10 V 10 to 10 V I O resolution 1 4 000 Conversion speed 1 ms point max Note 1 The resolution and conversion speed can be switched with a DM setting If it isn t necessary to change t
20. function block connection data Simple Backup Loop Control Board LCB MEMORY CARD Saved to LCB or Memory Card CPU Unit Memory Card in CPU Unit Virtual PV input using wireless debugging Utility Software Face Plate Auto Builder for NS Engineering steps can be drastically reduced by combining a Loop Controller with an NS series Programmable Terminal PT Automatically Generate Control and Tuning Windows The software generates NS touch panel screen data from tag information created on the CX Process Tool tag names tag comments scaling I O allocations etc There is no need for troublesome communications address settings on the PT or ladder programming The generated data can be edited on the CX Designer NS screen creation software as required Created screens are easily transferred to the PT using a Memory Card or network connection ee se lu eee 5 NS series PT EEH i Hl CX Designer NS screen creation software Editing of created data Creating other screens as required CX Process Tool function block programming software Loop Controller programming CSV tag file output Face Plate Auto Builder for NS 11 System Configuration OMRON Mounting Position system Configuration Mounting Position Loop Control Boards Units CS1W LCB01 05 The CS1W LCBO01 05 Loo
21. however could not provide the required process control capabilities and signal conversion with isolators and other devices was required for I O It was just not possible to achieve the ideal system for a specific application Existing DCS Converters ee and E m in R ma ea setting F a devices ere a athe Win IM S A PA y a J NRI xy 1N Sa Running costs are high because maintenance and modifications require specialists The manufacturer must be relied upon for everything from system construction to maintenance Even simple changes to parameters cannot be performed in house And it s nearly impossible to use general purpose devices and software such as HMI devices or Windows based software when modifying the system Reon vo Cut costs Save space Reduce labor PLCs provide the same functionality and performance as DCS while also providing the advanced features of PLCs Open specs easy maintenance and cost performance A wide range of lsolated type Analog Units helps to save space and greatly reduces system costs Loop Control Units Eco Control i int i ini Process Analog I O Units re PEASY CiGgiiceliiig c ires is simple when you can program with function blocks Paste function blocks in a window just like you were creating a flow sheet and then connect the blocks with the mouse to graphically program a wide range of process control And wit
22. no communications programming High speed flexible data links can be created with the PLC to increase control performance Adding OMRON s Storage and Processing Unit SPU Unit which enables high speed large volume and reliable collection of logging data held in the Process Input Unit provides a means to analyze production processes abnormal BRETT operation and relationships between data Ta Jgs iil E and quality SYSMAC SPU a ko BE i 1 coe Sled p Use an environment resistant PLC Unit to collect data Memory Card aes without a personal computer Data Management CSV file Middleware E e Collected data is saved in CSV files No ladder programming is required for data collection Flexibly convert data types into different file formats Software available to easily transfer collected data to a host computer High speed large capacity data collection CSV file Files automatically copied to a computer Ethernet Compact CJ series Loop control CPU Units ideal for equipment built in controller applications have been added to the series further expanding the selection to suit the application gt O Ae D T N a Os A CJ1G CPU4P s n CJ series Loop control A CPU Unit d CJ1W TCOOC i c CJ series Temperature T Control Unit 2 hn o O Easy High speed and highly reliable duplex For details on the CJ Series refer to the L
23. of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Know
24. with a ramp Bank Selector Stores a maximum of eight sets of PID parameters SP P I D MH ML in advance and See note 2 switches them to basic PID advanced PID or blended PID parameters in response to the analog input zone or input bit Split Converter Takes an operating amount input from a basic PID or advanced PID block and converts the See note 2 V characteristics or parallel characteristics into two analog outputs e g heating and cooling operating amounts ITEM Settings Constant ITEM Setting Writes the constant to the specified ITEM at the rising edge of the send command contact See note 1 Variable ITEM Setting Writes the analog signal to the specified ITEM at the rising edge of the send command con See note 1 tact Batch Data Collector Stores each of max 8 analog inputs to buffer by a certain timing within sequential process See note 1 ing OMRON Sequence Control Blocks BlockName O Fre OSOS Pulse Train Operation Accumulated Value Input Adds up to four accumulated value signals Adder Accumulated Value Analog Multiplies analog signals by the accumulated value signals Multiplier Accumulator for Accumu Converts 4 digit accumulated value signals to 8 digits lated Value Input Contact input Accumulat Counts low speed contact pulses and outputs 8 digit accumulated signals ed Value Output Accumulated Value Input Converts 4 digit accumulated value signals to low speed contact pulses before
25. 0 W max 100 to 120 V AC or 200 to 240 V A 24 V DC service power supply C200HW PA204S Output capacity 4 6 A 5 V DC 0 DC Total 30 W max 100 to 120 V AC or 200 to 240 V AC UN output C200HW PA204R U C Output capacity 4 6 A 5 V DC 0 62 6 V DC Total 30 W max 100 to 120 V AC or 200 to 240 V AC with RUN output Output capacity 9 A 5 VDC 1 3 C200HW PA209R U C N L CE A 26 V DC Total 45 W max 24 V DC Output capacity 4 6 A 5 V DC 0 625 A 26 V DC Total 30 W max 24 V DC Output capacity 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max Memory Cars Fash memory 30M8 o o a L CE Flash memory 64 MB LL Flash memory 64 MB LL 64 MB 3 Memory Card Adapter for computer PCMCIA slot HMC AP001 Serial 2 x RS 232C ports protocol macro function CS1W SCB21 V1 U C N L CE Communications Boards 1 x RS 232C port 1 x RS 422 485 port protocol macro function CS1W SCB41 V1 Programming An English Keyboard Sheet CS1W KS001 E is required CQMH1 PRO01 E U C CE Consoles Note Connects to peripheral port on CPU Unit only Cannot connect to RS 232C port CQM1 PROO1 E PRO01 E U C N CE Programming For C200H PRO27 and CQM1 PRO01 CS1W KS001 E Console Key Sheet Programming Connects the CQM1 PRO01 E Programming Console Length 0 05 m CU CN114 NS Console Connecting Cables E Connects the C200H PRO27 E Programming Console Length 2 0 m Sma CN224 Connects the C200H PRO27 E Programming Console Length
26. 3 8 W C200HW PA209R 1 3 A 33 8 W CS1D PA207R 1 3 A 33 8 W 35 W CS1D PD024 56 A 14 6 W CS1D PD025 5 3 A 26 5 W 1 3 A 33 8 W Ambient operating temper 0 to 55 C ature Note Process Analog I O Units can be used even if a Loop Control Board or Loop Control Unit is not used O SA lt gt w A K lal Hl alS io o gt gt io On gt 26 OMRON Touch Panel Software Utility Software Utility Software Touch Panel Software E Face Plate Auto Builder for NS Simply specify the CSV tag file created using the CX Process Tool to automatically create a project constructed with a Face Plate for Loop control CPU Units for use with OMRON s NS series Programmable Terminals Function Overview e Create windows for monitoring and tuning PID and other function blocks for up to 100 loops NS System version 4 or higher e NS project files for monitoring multiple Loop control CPU Units from a single NS series PT can be generated from CX Process projects for up to 32 multiple nodes e When a Segment Program 2 function block is used for program operation the Detailed Setting Windows Time Interval vs Output Value Setting Window Wait Interval Setting Window used for the parameter settings are also automatically generated Basic Specifications item Specifications Model number WS02 NSFC1 EV2 Applicable PLC products CJ series Loop control CPU Units CS series Loop Control
27. 32 blocks max LCBO5D not included troller blocks Sequence None 200 tables max None tables 32 conditions and 32 actions per ta ble max expandable to 64 condi tions and 64 actions per table 6 400 rules total max 20 blocks max 200 blocks max 2 000 commands total 4 000 commands total 100 commands max per block 100 commands max per block Separable into a 100 steps max Separable into a 100 steps max I O blocks Field termi 80 blocks max nal blocks User link ta 2 400 data items max None bles All data HMI functions Send Receive All Blocks Allocated 1 EM Area bank 1 block each max CPU termi None 16 blocks max nal blocks Node termi None 100 blocks max nal blocks System common blocks 1 block max Method for creating and transfer Created and transferred using CX Process Tool purchased separately ring function blocks PID control method PID with 2 degrees of freedom with auto tuning methods Control combinations Any of the following function blocks can be combined Basic PID control cascade control feed forward control sample PI control Smith dead time compensation control PID control with differential gap override control program control time proportional control etc Alarms PID block internal alarms 4 PV alarms upper upper limit upper limit lower limit lower lower limit and 1 deviation alarm per PID block Alarm blocks High low alarm blocks deviation alarm blocks Note 1 Ope
28. Boards unit version 1 0 or later CS series Loop Control Units unit version 2 0 or later CS1D Process control CPU Units Applicable PTs NS series NS12 NS10 and NS8 PT version 2 0 or later CX Designer System requirements IBM PC AT or compatible CPU Celeron 400 MHz or better recommended ios Microsoft Windows 98SE Me NT4 0 Service Pack 6a 2000 Service Pack 3 or higher or XP Recommended 32 Mbytes min Hard disk storage Recommended 200 Mbytes free space min Minimum 640 x 480 dots Basic functions Number of generated loops 100 max control windows and tuning windows Applicable face plates 2 position ON OFF 3 position ON OFF Basic PID Advanced PID Indication and Opera tion Indicator Segment Program 2 includes the parameter setting windows Number of loops in control windows 6 loops per window for NS12 4 loops per window for NS10 NS8 Realtime trend in tuning window 1 second cycle Example of Automatically Created Windows To Tuning Window Alarm setting Parameter settings Wee Tag No Tuning are 9 satir k 1 ji i Tag comment Mei i Switch status Status display 1 MAN Status display 2 AUTO MAN CAS EUS ed EHT PV error MV error PV 9999 99 PV numerical value display Function SP 9999 Block Face Alarm status oe SP numerical value display input Plate indicators eas aa Unit display Realtime trend PV bar display cas CAS but
29. C with advanced Loop Control Board Materials tanks Flowrate come outputs Intermediate tank Personal computer HMI Software Ethernet SYSMAC CS1 Duplex CS1D Process control CPU Unit Drying equipment 1 A Revolutionary Solution to Process Control Advanced Controller Functions in a PLC For easier loop control for advanced PLC based analog control The New SYSMAC CS 1 based Solution PLC based Process Control Existing System Problems Excessive installation space is required Consolidate the functions of many controllers When using more than one controller for multi loop control the control panel is just too big And specification changes required altering the control panel making changes difficult Programming is as simple as combining the function blocks required by the application To increase the number of controlled loops just add them to the program HMI windows can also be created easily using a wide range of utility software Programming communications with the controllers is extremely difficult Advanced controller functions are built into the CS1 PLCs No programming is required for communications Communications must be programmed to input data to the PLC And communications time can restrict control performance The more controllers that are used the more difficult maintenance becomes The Loop Control Boards and Units were designed for the CS1 PLCs and require
30. Printed on 100 Note Do not use this document to operate the Unit Recycled Paper OMRON Corporation Control Devices Division H Q Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Tel 81 75 344 7109 Fax 81 75 344 7149 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 gt established by OMRON a PRINTED WITH ANSOYINK ESE TM Trademark of American Soybean Association OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Singapore 239920 Tel 65 6835 301 1 Fax 65 6835 271 1 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 Note Specifications subject to change without notice Cat No P051 E1 07 Printed in Japan 0106 2M Authorized Distributor Ow PLC based Process Control SYSMAC CS Series Programmable Controllers CS1W LCLIL Loop Control Boards Units Ver 3 0 Version Upgrade CS1D CPUL_I_LIP CS1D Process CPU Units for Duplex CPU Systems WS02 LCTC1 EV5 CX Process Tool Ver 5 0 Version Upgrade CS1W PLILLU Process Analog I O Units 8 input Models Added to Series CS1W COCOH Analog I O Units 16 input Models Added to Series Fully Inte
31. Unit CS1W AD Reads up to 16 analog signals with a single Unit Note Models with power supply transducer inputs 1 mA 0 to 1 mA for 0 to 100 mV are also available Refer to Analog I O Units on page 23 for details 33 OMRON Ordering Information Basic PLC Components E Analog Output Isolated type Analog Output Unit Isolated between channels CS1W PMVO01 4 to 20 mA 1 to 5 V CS1W PMV02 0 to 10 V 10 V O to 5V 5V 0to1V 1 V Outputs up to 4 analog signals from a single Unit Is isolation between channels required Non isolated between outputs i isolated between outputs and PLC signals Analog Output Unit CS1W DA Outputs up to 8 analog signals using a single Unit Basic PLC Components a a RE CPU Units I O bits Program Data memory capacity gt capacity 5 120 250K steps 448K words DM 32K words EM 32K words x13 banks em RE CPU67H HEN N L CE 5 120 120K steps aa ee DM 32K words EM 32K words x7 ae CS1H CPU66H 5 120 30K steps 64K wane at 32K words EM 32K words x1 _ CS1H CPU64H 660 20K steps 6aK words OM 32K worde EM 32K words xt barkj STG OPURaH 260 TOK steps 64K words DM 32K words EM 32K words x1 ban CSTG CPUA2H GER a 2 slots Does not connect to eo Rack CS1W BC023 U C N L CE 605 SWS KE T T 100 to 120 V AC or 200 to 240 V AC Output capacity 4 6 A 5 V DC 0 625 A 26 V DC C200HW PA204 U C N L CE Total 3
32. ad delay operation on single analog signals Performs dead time and first order lag operations on single analog signals Used for Smith s dead time compensation PID control Accumulates analog signals and outputs 8 digit accumulated value signals neous Value Input Run Time Accumulator Accumulates the operating time and outputs the pulse signal per specified time Records time sequence data from analog signals and calculates statistics such as averages tistics See note 1 and standard deviations Ramp Program Ramp program setter for combining ramps for time and hold values Segment program setter setting the output values with respect to time Segment program setting with wait function for setting the output values with respect to time Signal Selection Rank Selector See note Selects the rank of up to 8 analog signals Switching NJO D Q Q OD OD S P O JO amp je w o 31 3 NO Input Selector See note 1 Selects the specified analog signals specified by the contact signal from up to 8 analog sig nals 3 input Selector See note Selects and outputs one of three analog input signals 1 3 output Selector Outputs one analog input signal in one of three switched directions See note 1 Constant Selector Selects 8 preset constants by the contact signal See note 1 Constant Generator Outputs 8 independent constants See note 1 Ramped Switch Switches two analog inputs or constants
33. ate in these volt age ranges These Units have been designed to conform to EN61131 2 which is the applicable standard for PLCs 32 Ordering Information Selection Guide OMRON Selection Guide E Process Control Is a Duplex CPU system required No How many control loops are required Less than 20 loops 20 to 199 loops 200 loops or more E Analog Input Temperature input Temperature input Pulse signals Analog signals Pulse Input Isolated between channels Analog Input Is isolation between channels required Non isolated between inputs isolated between input and PLC signals Is high precision required Is power supply from the Unit required Yes Less than 20 loops 20 to 199 loops More than 200 loops Yes No Yes No CS1D Process control CPU Units CS1D CPU6LIP See note CPU Unit with built in Loop Control Board Duplex CPU Units power supplies and networks are possible Note Cannot be used with CS1D S independent CPU Unit system Use a CS1W LCB01 05 for the CS1D S Loop Control Board LCB CS1W LCB01 Provides advanced controller functions in a PLC Function blocks can be set with a control cycle as fast as 10 ms enabling precision control of high speed temperature increases and similar applications Loop Control Board LCB CS1W LCB05 Enables the same control functions as DCS in a PLC Whe
34. ble H PCF cable CS1W SLK11 U C N CE Serial Communications Unit Two RS 232C Ports CS1W SCU21 V1 U C N L CE Ethernet Unit 100Base TX 10Base T CS1W ETN21 UC1 N L CE FINS communications TCP IP and UDP IP format socket service FTP server mail transmission 100Base TX 10Base T supports duplex communications CS1D ETN21D FINS communications TCP IP UDP IP socket service FTP server mail send receive 10Base 5 CS1W ETNO1 FINS communications UDP IP format socket service FTP server mail notifi cation 10Base T CS1W ETN11 FINS communications UDP IP format socket service FTP server mail notifi cation FL net Unit FL net OPCN 2 Ver 2 10Base 5 CS1W FLNO2 UC1 CE FL net OPCN 2 100Base TX CS1W FLN22 DeviceNet Unit Functions as remote I O master and or slave CS1W DRM21 V1 U C CE 38 OMRON Ordering Information Support Software and Connecting Cables Support Software and Connecting Cables Name Specifications Modei Standards CX One FA Integrated Tool Package Ver 1 1 CX Programmer Ver 6 L CX Process Tool Ver 5 1 CX Protocol Ver 1 1 CX Designer Ver 1 CX Process Monitor Plus Peripheral Device Connect ing Cables for peripheral port Peripheral Device Connect ing Cables for RS 232C port USB Serial Conversion Ca ble Windows based Support Software for ladder programming WS02 CXPC1 E V6L on Windows 98SE Me NT 4 0 Service Pa
35. can be per Function block data RAM data backup and re memory formed whenever necessary covery can be performed whenever necessary Error log data Effect on CPU Unit cy 0 8 ms max 25 ms max cle time See note 3 Current consumption 220 mA at 5 V DC Increased by 150 mA when NT AL001 E Link 360 mA max at 5 V DC Increased by 150 mA supplied from Power Adapter is used when NT ALO01 E Link Adapter is used Supply Unit 34 5 x 130 x 100 5 mm WxHxD Weight Moog max 220 g max Standard accessories C200H BAT09 Battery mounted at time of ship ment Note 1 The functions described here are for the Loop Control Board Ver 2 5 2 A Loop Control Board Unit Ver 1 5 or later is required for use Do not use a Loop Control Board with a unit version earlier than 1 5 3 During duplex initialization 2 1 s max 13 OMRON Loop Control Boards and Units Function Specifications Function Specifications Po tem Seerne O O Model numbers CS1W LCB01 CS1W LCB05 CS1W LC001 LCBO5D Built into the CS1D CPU6L IP Operation method Function block method Operation cycle Settable cycles Settable cycles 0 01 0 02 0 05 0 1 0 2 0 5 1 or 2 s default 1 s See note 1 0 1 0 2 0 5 1 or 2 s default 1 s Can be set for each function block Can be set for each function block Control 50 blocks max 500 blocks max 32 blocks max blocks See note 2 Operation 249 blocks max blocks See note 3 External con
36. ck 6a 2000 Ser WsSo9 GXPC1 E03 V6L vice Pack 3 or higher or XP 10 WS02 CXPC1 EL10 VeL i 1 tel Programming software for Loop Controller for Windows WS02 LCTC1 EV5 98SE Me NT4 0 Service Pack 6a 2000 Service Pack 3 or higher or XP CX Simulator Ver 1 1 license Ladder program simulator for Windows 98SE Me NT4 0 WS02 SIMC1 E Service Pack 6a 2000 Service Pack 3 or higher or XP 10 licenses Service Pack 3 or higher or XP AL10C E The following Support Software is included mame 30 licenses version 6 1L CX Process Tool version 5 L CX Simulator Ce AL30G E l version 1 1 CX Protocol version 1 1 CX Designer version LJ NS Faceplate Auto Builder version 2 L 50 licenses Refer to the CX One Catalog R134 for details pene ALSOC E See note The CX Programmer CX Process Tool CX Simulator CX Protocol CX Designer and __ Faceplate Auto Builder can also be 1 license The CX One is an integrated tool package that provides ALO1C E programming and monitoring software for OMRON PLCs FCE and components The CX One runs on any of the following ALO3C E Windows 98 SE Me NT 4 0 Service Pack 6a 2000 ordered individually using the following model numbers 1 license Protocol creation software for Windows 98SE Me NT4 0 WS02 PSTC1 E Service Pack 6a 2000 Service Pack 3 or higher or XP Use with CJ1G CJ1H CPU Unit version 1 2 or higher or CJ1M CPU Un
37. e note Al 16 point Terminal Inputs 16 analog signals from CS1W AD161 AD 161 See note Al 8 point Terminal Inputs 8 analog signals from the CS1W AD081 V or CJU1W AD081 V AD 081 See note AO 8 point Terminal Outputs 8 analog signals from the CS1W DAO8V C or CJ1W DA08V C DA08V C See note Al 4 point Terminal Inputs 4 analog signals from the CS1W AD041 or CJ1W AD041 AD041 See note AO 4 point Terminal Outputs 4 analog signals from the CS1W DA041 or CJU1W DA041 DA041 See note Al 4 point Terminal DRT1 Inputs four analog signals from a DRT1 AD04 DeviceNet Slave Analog Input Unit AD04 See note Input Unit AO 2 point Terminal Outputs two analog signals from a DRT 1 DA02 DeviceNet Slave Analog Output Unit DRT1 DA02 See note Note High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBO5D OMRON Node Terminal Blocks Function Blocks Unit Ver 3 0 Node Terminal Blocks Bock Name er OO Send to Computer DO to Computer Sends 128 contacts to the send to computer area When CX Process Monitor is used the contact signals to be monitored are connected to this function block AO to Computer Sends 16 analog values to the send to computer area When CX Process Monitor is used the analog signals to be monitored are connected to this function block 1 Block Send Terminal to Sends a specified 1 block to the
38. e pointing device Communica Connection with When FinsGateway Serial Unit driver is used tions method CPU Unit or Serial Communications protocol with PLC Host Link Peripheral Bus is not supported See note 3 Communications e Connect the computer to the peripheral port or built in RS 232C port of the CPU Unit or to the RS 232C Board Unit port of the Serial Communications Board Unit e Connecting cable For connecting to peripheral port of CPU Unit CS1W CNLILILJ 2 m or 6 m For connecting to RS 232C port of CPU Unit XW2Z LILILI LJ 2 m or 5 m When CX Server is used CX Server is not supported Communications protocol with PLC Host Link or Pe ripheral Bus Connecting cable e For connecting to peripheral port of CPU Unit CS1W CNLILILI 2 m or 6 m For connecting to RS 232C port of CPU Unit XWeZ LILILI LJ 2 m or 5 m Connection via When FinsGateway Controller Link driver or CX Server is used Controller Link Install the software in a computer with a Controller Link Support Board to communicate with a PLC with a Controller Link Unit mounted Connection via When FinsGateway ETN UNIT driver or CX Server is used Ethernet Install the software in a computer with an Ethernet Board to communicate with a PLC with an Ethernet Unit mounted 15 OMRON software Specifications Specifications CX Process Tool CX Process Monitor Plus Offline functions ITEM data settings for function blocks Construction of user scr
39. eens e Software connections for analog signals e Displaying and printing text strings annotation pasted on function block diagrams and ladder diagrams e Instructions for step ladder blocks and commands for sequence table blocks e Tag settings for CX Process Monitor CX Process Tool and Monitor Online functions e Transfer of function block data Downloading User screens Uploading for Loop Control Boards Units e Overview screen e Starting stopping all function blocks _CU LCB Control screen e Monitoring system operation Monitoring and e Tuning screen controlling the System Common block including Trend screen LCB LCU load rates e Graphic screen e Validating LCB LCU operation Checking function Operating guide message screen block connections including starting and starting Sveter scrcas individual function blocks validating ladder y diagrams and sequence tables and monitoring Alarm history screen ITEMs System monitor screen e Tuning PID constants and other parameters e Operation log screen fine tuning and autotuning e Initialization of Loop Control Unit memory RAM Note 1 The CX Process functions that can be used depend on the version For details refer to the operation manuals Cat No W372 E1 L and W373 E1 L 2 When using Windows Me the CPU must be a Pentium 150 MHz or higher 3 Peripheral Bus cannot be used when FinsGateway V3 is used E Connections to PLC The following 4 methods can be used to c
40. graphically by pasting function blocks for PID control square root calculations or other functions in a window and then connect them with the mouse Multiple ee function blocks can be grouped together to define a e l ise single user defined function block Function blocks can also be used in sequence tables and step ladders for E z sequence control programming bo Sequence table ITEM list Block connection diagrams Operation and Debugging Engineering is simplified by a host of debugging functions that help in setting up the program e ITEM lists for individual function blocks can be monitored or settings can be changed e Parameters can be easily monitored or changed on tuning windows up to 4 windows can be started simultaneously e Tuning data can be saved in CSV format e ndividual function blocks can be added or deleted during operation e Connection tag and comment data can be downloaded to or uploaded from a Memory Card in a Loop Control Board see note or CPU Unit Note Except for CS1D Process control CPU Units CX Process Monitor Plus Tool tuning Operation check Connection map This Windows based utility is used to download function block data from Loop Controllers and to monitor the system with control windows images of the on site functions trend windows graphic windows annunciator wind
41. grated Sequence and Process Control for the Ideal Control System for Every Application MS a Ex 3 a s P AE 4 al Doe cs _ run CS PA204S ERR ALM INH BKUP PRPHL COMM ren YSMAC CSIH RDY EXEC comm 27 e preen FS fay Fig NC at KGB ane i Sivas ep IL ree eg ame es Cory eae ipa IB RSZ f Run CS ERR ALM G INH Bkup PRPHL COMM SYS CSAC D CPug mm ormon CSID CPUSBER cru wrt LCSID CPLUGSN realrzing OMRON s PLC based Process Control Process Control General purpose PLCs provide everything from simple loop control to advanced process control to meet customer needs A Brea kth rough The open nature of the PLCs Is joined by integrating hardware The accelerating wave of globalization calls for rebuilding SOrtware ANd NSIWOrking to meet your needs systems to cope with changes in demand And now Increasing amounts of information standardization and open standards form the basis S for achieving hardware and networking capabilities for process control OMRON has taken its wealth of technical know how in A wide range of software that can be easily used by design development and facto ry automation and maintenance personnel makes operating and maintaining the system far easier process control technology to create a PLC based process control system e DCS functionality in a PLC Analog Unit
42. h a PLC it s easy to incorporate general purpose HMI devices and software such as touch panels and SCADA software Avoid Problems and Minimize Risks with a Duplex System Increase the reliability of the facilities and devices with a Duplex PLC based Process Control System If an error occurs in the active CPU Unit the standby CPU Unit takes over in an instant using the hot standby method so that system operation continues essentially unaffected Other duplex variations are also possible For example instead of duplexing the CPU Unit Power Supply Unit and Controller Link Unit a system can be constructed with a Single CPU Unit and only a duplex Power Supply Unit or only a duplex Controller Link Unit A duplex system means rapid recovery for errors without stopping system operation Replace Units with power supplied or even while the system is running including CPU Units Duplex CPU system Power Supply Units Communications Units Basic I O Units and Special I O Units Duplex PLC the basis of a continuous operation system Duplex Communications Units Duplex Power Supply CS1D Process Control e g Controller Link Units or CPU Units Units to handle power Ethernet Units to increase supply problems network reliability PLC based Process Control Application Examples In line Blending in a Food Plant Batch Control in a Chemical Plant Personal computer HMI Software Ethernet SYSMAC CS1 PL
43. he setting the Unit can be used with the earlier model s mode resolution of 1 4 000 and conversion speed of 1 ms just like the conventional model 2 Use the OMRON XW2D 34G6 Connector Terminal Block Conversion Unit and XW2Z 200C Connecting Cable to wire inputs 25 OMRON Common Specifications for Process and Standard Analog I O Units Analog I O Units Common Specifications for Process and Standard Analog I O Units Specifications Unit classification CS series Special I O Unit Dimensions 35 x 130 x 126 mm W x H x D Weight 450 g max External connection termi CS1W PTS55 56 PDC55 24 point detachable terminal block lever type nals CS1W AD161 MIL connectors 34 pin x 2 Other models 21 point detachable terminal block M3 screws with tightening torque of 0 5 N m Unit number switch 00 to 95 Self diagnostic function Results shown by LED indicators Mounting position CS series CPU Rack or CS series Expansion Rack Internal current consump Confirm that the total current consumption of all the Units including the CPU Unit mounted to a single CPU Rack or Expansion Rack does tion not exceed the maximum power supplied by the Power Supply Unit Name Model Current consumption power i 0 15A 0 75W 0 15 A 3 9 W 0 08 A 2 08 W i 0 18 A 0 9 W 0 06 A 1 56 W Isolated type Thermocouple Input Unit 0 15 A 0 75 W 0 15 A 3 9 W 0 12 A 0 6 W 0 07 A 1 82 W
44. it version 1 3 or higher NS series PT screen creation software for Windows 98SE NS CXDC1 V1 Me NT4 0 Service Pack 6a 2000 Service Pack 3 or high er or XP CX Designer version 1 0 or higher includes the Ladder Mon itor Software Note The Ladder Monitor Software enables monitoring lad der programs in CS CJ series CPU Units from an NS series PT AMemory Card and Memory Card Adapter both sold separately are required 1 license NS aoe Auto Builder 1 license Software to automatically creates NS series PT screens for WS02 NSFC1 EV2 Ver 2 L Windows 98SE Me NT4 0 Service Pack 6a 2000 Service Pack 3 or higher or XP 1 license 3 licenses WST LCHCTEL Connects DOS computers D Sub 9 pin receptacle Length 0 1 m Conversion cable ewone CN118 to connect RS 232C cable to peripheral port Peripheral bus or Host Connects DOS computers D Sub 9 pin Length 2 0 m er CN226 Connects DOS computers D Sub 9 pin Length 6 0 m Peripheral bus or Host Connects DOS computers D Sub 9 pin Length 2 0 m Connects DOS computers D Sub 9 pin Length 5 0 m Peripheral bus or Host Connects DOS computers D Sub 9 pin Length 2 0 m Connects DOS computers D Sub 9 pin Length 5 0 m USB RS 232C Conversion Cable Length 0 5 m and PC driver on a CD ROM disc CS1W CIF31 Complies with USB Specification 1 1 On personal computer side USB A plug connector male On PLC side RS 232C D Sub 9 pin male
45. its max per CPU Unit Units I O memory User Link Tables ITEM data for function blocks can be allocated in any CPU Terminal Blocks ITEM data for function part of I O memory CIO WR HR or DM Areas or EM Area bank 0 blocks can be allocated in any part of I O memory in the CPU Unit CIO WR HR or DM Areas or EM Area bank 0 HMI function used to allocate function block ITEM data for Control Op Send Receive All Blocks Can be allocated in any eration and External Controller blocks in the specified bank of the EM part of I O memory CIO WR HR or DM Areas Area in the CPU Unit Default Bank 0 or EM Area bank 0 Default No data allocated Setting switches Rotary switch on front panel Unit number 0 to F Indicators 3 LEDs RUN ready and communications port send receive 5 LEDs RUN operation communications port send communications port receive CPU Unit er ror and Unit error Front panel connec RS 232C port x 1 The CS1D LCBO05D cannot be used to connect to the ES100X Controller tions Data backup By super capacitor All function block data including sequence tables By battery All function block data including step and step ladder instructions ladder instructions and error log data Battery capacitor life 24 hours at 25 C life shortened by use at higher temperatures 5 years at 25 C life shortened by use at higher temperatures Data storage in flash Function block data RAM data backup and recovery
46. l ON OFF Valve Manipulator Manipulates and monitors ON OFF valves with open close limit switches Target Motor Manipulator Manipulates and monitors motor operation Reversible Motor Manipula Manipulates and monitors reversible motor operation tor Motor Opening Manipulator Inputs a target opening and manipulates an electric positional proportional motor Note 1 High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBO5D 2 LCBO5D not supported 3 Supported by the CS1W LCO001 only Sequence Control Blocks Type SC BlockName S Funcion ee C i C CSCiszCS Sequence Control Step Ladder Program Performs logic sequence and step progression control See note Sequence Table Performs logic sequence and step progression control based on conditions and actions listed See note in tabular form Note High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the CS1D LCBO5D 19 OMRON Field Terminal Blocks Function Blocks Unit Ver 3 0 Field Terminal Blocks Tye BlockN lt namne Scion Y O O O O oc i O O Contact I O DI 8 point Terminal Inputs 8 contacts from 8 point Input Unit See note DI 16 point Terminal Inputs 16 contacts from 16 point Input Unit See note DI 32 point Terminal Inputs 32 contacts from 32 point Input Unit See note
47. ling 32 000 Process value alarms H L Output scaling 32 000 Note Varies depending on usage conditions Refer to the Analog I O Units User s Manual W368 for details 24 OMRON Overview of Analog I O Units Analog I O Units Overview of Analog I O Units ae ee Number of I Field I O isolation I O signal ranges Overall accuracy O CS1W AD041 V1 4 inputs Isolated between 1 to 5V 0 to 5 V Voltage input 0 2 of F S current input 0 4 of F S inputs and PLC O to 10 V 10 to 10 V 23 2 C signals 4 to 20 mA Voltage input 0 4 of F S current input 0 6 of F S No isolation be 0 to 55 C tween inputs Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 Can be used with a resolution of 1 4 000 and conversion speed of 1 ms CS1W AD081 V1 8 inputs Isolated between 1 to 5V 0 to 5 V Voltage input 0 2 of F S current input 0 4 of F S i O to 10 V 10 to 10 V 23 2 C i i 4 to 20 mA Voltage input 0 4 of F S current input 0 6 of F S No isolation be 0 to 55 C tween inputs Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 Can be used with a resolution of 1 4 000 and conversion speed of 1 ms CS1W AD161 See 16 inputs Isolated between 1 to5V 0to 5 V Voltage input 0 2 of F S current input 0 2 of F S note 2 IED i O to 10 V 10 to 10 V 1 23 2 C i i 4 to 20 mA Voltage input 0 4 of F S
48. low and low low limits of single tions Hold See note 3 analog signals This function block provides the same function as the Indicator block model 034 High Low Alarm Provides the alarm contact outputs for the high and low limits of single analog signals See note 1 Deviation Alarm Provides the alarm contact outputs for the deviation of two analog signals See note 1 Rate of change Operation Provides the alarm contact outputs for the high and low limits of rate of change operation and Alarm See note 1 when the analog signal rate of change is output High Low Limit Limits the high and low limits of single analog signals See note 1 Deviation Limit Calculates the deviation between two analog signals and limits the deviation within that See note 1 range Analog Signal Hold Holds the maximum minimum or instantaneous value of single analog signals See note 1 N OMRON Operation Blocks BlockName SSS ction OS Arithmetic Addition or Subtraction Performs addition subtraction with gain and bias on up to 4 analog signals See note 1 Multiplication See note 1 Performs multiplication with gain and bias on up to 2 analog signals Division See note 1 Performs division with gain and bias on up to 2 analog signals Range Conversion Easily converts up to 8 analog signals simply by inputting the 0 and 100 input values and See note 1 0 and 100 output values Function Blocks Unit Ver
49. ly Signal converter Other functions Isolator Help lt Default gt 4200 lt Min gt 32768 lt Max gt 32767 lt Address gt D20602 lt Type gt Signed decimal Pr ferfPC to Uni i ie Set Defaults Parameter settings Process control system redundancy is e Replace Units without Stopping the System easily achieved by mounting Problem mE Process control CPU Units to the corrected SYSMAC CS1D system A duplex system can greatly reduce risk in chemical plants ship boiler systems semiconductor utilities or anywhere reliability is demanded Duplex operation resumed The required number of engineering steps is reduced by software that enables analog control programming by combining function blocks and easy connection to HMI devices CX One Integrated Package Tool a integrat lal IE BO KTV HAG 471030 IEO 7 MD IID D TE EEE r E T THEE nf The CX One is an integrated software package that includes the CX Programmer PLC Support Software and CX Process Loop Controller Support Software as well as the CX Designer PT Support Software The CX One provides inter software information and settings inheritance for complete system level support Even advanced parameters from CPU Unit to CPU Bus Unit parameters through FA network startup can be easily set without relying on user manuals CX Che Network Support Software Z e CX Integrator CX Process Tool Programming Program
50. minal Block 34 terminal dimensions 128 x 40 x 39 mm XW2D e Conversion Unit Connector Terminal Block Length 2 m XW2Z cae E Conversion Unit Connecting Cable SYSMAC SPU Units Storage and Processing Units Specifications Model Standards SYSMAC SPU Unit One Ethernet port one PC card slot CS1W SPU01 UC1 CE Two Ethernet ports one PC card slot CS1W SPU02 SPU Basic Software SPU Unit Setting Software WS02 SPTC1 V1 See note 1 Memory Cards 30 MB compact flash card HMC EF372 si EF372 L CE 64 MB compact flash card 256 MB compact flash card CE 512 MB compact flash card See note 2 Ethernet Cross Cables 2 m cable mace by corega KK Note 1 Required for data collection settings 2 Required to install the Memory Card in the SPU Unit Basic I O Units BEES Standards Input Units JDO Taput Units UCT N CE AC Input Unis a speed Input 24V DC 16 ENA 7 MA oe IDPO1 Unit Output Units Relay Output Units 250 V AC 2 A max 24 VDC 2 A max 120 V DC Sao OC201 UC1 N CE 0 1 A max independent contacts 8 outputs 250 V AC 2 A max 24 VDC 2 A max 120 V DC CS1W 0C211 0 1 A max 16 outputs Transistor Output 12 to 24 V 12 to 24 V DC 0 5 A 16sinking outputs 0 5 A 12 to 24 V DC 0 5 A 16sinking outputs outputs CS1W OD211 UC1 N CE Units 24 V DC 0 5A 16sourcing outputs load short circuit protection with CS1W OD212 U C N CE alarm 12 to 24 V DC 0 5 A 12 to 24 V DC 0 5 A 32sinking output
51. n mounted in a CS1D CPULILIS duplex power supplies and networks are also possible Construct a system with the PLC connected to the network Use Controller Link to enable high volume data links between PLCs Large scale systems can be configured with up to 62 CS1 nodes LCBs Isolated type Thermocouple Input Unit high resolution type CS1W PTS11 thermocouple input CS1W PTS12 resistance thermometer input High speed high definition Temperature Input Units Suitable for high speed temperature control in machinery such as semiconductor devices and industrial furnaces Resolution 64 000 Conversion cycle 20 ms 4 points 10 ms 2 points Isolated type Thermocouple Input Unit economical type CS1W PTS51 55 thermocouple input CS1W PTS52 56 resistance thermometer input Connect temperature sensors directly to the Unit A low cost solution for reading sensor data Isolated type Pulse Input Unit CS1W PPS01 Inputs up to 4 inputs from a Capacitive Flow Rate Sensor oval flow rate sensor Isolated type 2 Wire Transmitter Input Unit CS1W PTW01 Inputs up to 4 points from the transmitter without requiring an external DC power supply Isolated type DC Input Units CS1W PDC11 High speed high resolution Analog Input Unit that reads up to 4 analog input signals using a single Unit CS1W PDC55 A low cost solution for reading up to 8 analog input signals using a single Unit Analog Input
52. nce Thermometer Input Unit PTW01 See note CS1W PDC01 lsolated type Analog Input Unit or CS1W PTW01 2 lead Transmitter Input Unit PI 4 point Terminal Inputs 4 instantaneous values and accumulated values each from CS1W PPS01 Isolated PPS01 See note type Pulse Input Unit AO 4 point Terminal Outputs 4 analog signals from CS1W PMV01 Isolated type Control Output Unit PMV01 See note Al 8 point Terminal Inputs 8 analog signals from CS1W PTRO1 Power Transducer Input Unit or CS1W PTRO2 PTRO1 02 See note Analog Input Unit 100 mV AO 4 point Terminal Outputs 4 analog signals from CS1W PMV02 Isolated type Control Output Unit PMV02 See note 20 OMRON Field Terminal Blocks BlockName SSS el SOS Function Blocks Unit Ver 3 0 Al 4 point Terminal Inputs 4 analog signals from CS1W PTS51 or CJ1W PTS51 isolated type thermocouple In PTS51 See note put Unit SEPO ee Inputs 4 analog signals from CS1W PTS52 or CJ1W PTS52 isolated type thermocouple in PTS52 See note put Unit Al 8 point Terminal Inputs 8 analog signals from CS1W PTS55 isolated type thermocouple Input Unit PTS55 See note Al 8 point Terminal Inputs 8 analog signals from CS1W PTS56 isolated type thermocouple Input Unit Al 8 point Terminal Inputs 8 analog signals from CS1W PDC55 Direct current Input Unit Al 4 point AO 4 point Inputs and outputs 4 analog signals each from the CS1W MAD44 Terminal MAD44 Se
53. ny leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read AO Terminal to CPU Unit Outputs max 8 words from any leading address in CPU Unit I O memory one of ClO WR HR DM and EM area types read and write SCADA Interface Blocks Type _Bl lockName ction OL LL LL cc Expanded CPU Unit Expanded DI Terminal from Inputs any contact data in CPU Unit I O Memory and writes max 64 points on another func Terminals CPU Unit tion block Expanded DO Terminal Inputs the contact data of another function block and writes max 64 points on any I O Mem from CPU Unit ory in the CPU Unit Expanded Al Terminal from Inputs any analog data in CPU Unit I O Memory and writes max 64 words on another func CPU Unit tion block Expanded AO Terminal Inputs the analog data of another function block and writes max 64 words on any CPU Unit from CPU Unit I O Memory Send Receive All Blocks Reads ITEM data specified for Send Receive All Blocks for up to 32 Control Blocks 249 Op Receive All Blocks eration Blocks and 32 External Controller Blocks starting from a specified address in the I O memory of the CPU Unit Send All Blocks Writes ITEM data specified for Send Receive All Blocks for up to 32 Control Blocks 249 Op eration Blocks and 32 External Controller Blocks starting to a specified address in the I O memory of the CPU Unit Note 1 Node Terminal Blocks CPU Unit Terminal Blocks and
54. on Unit can be used Overview of Process Analog I O Units Number Field I O I O type Main specifications of I O isolation See note CS1W PTS11 4 inputs All inputs are isolated CS1W PTS12 4 inputs All inputs are isolated CS1W PDC11 4 inputs All inputs are isolated CS1W PTS51 4 inputs All inputs CS1W PTS55 are isolated CS1W PTS52 4 inputs All inputs CS1W PTS56 T isolated CS1W PDC55 8 inputs All inputs are isolated CS1W PTS01 V1 4 inputs All inputs are isolated T lsolated type Resistance Pt100 Q JIS IEC JPt100 O Pt50 Q Ni100 Q lsolated type DC Input Unit high resolu tion ED lsolated type Thermocouple Input Unit eco nomical type ED lsolated type Resistance Thermometer Input Unit eco JPt100 Pt100 JIS IEC 4 to 20 mA 0 to 10 V 0to5V 1to5V CED economical type lsolated type Thermocouple Input Unit R S K J T L B B E J K N R S Resolution 1 64 000 Conversion period 20 ms 4 pts 10 ms 2 pts Rate of change calculation and alarm In put disconnection alarm Top bottom valley hold Zero span adjustment for any specified rang Standard accuracy 0 05 of F S or Output scaling 32 000 0 1 whichever is larger Process value alarms HH H L LL Temperature coefficient 0 009 C Rate of change calculation and alarm In Resolution 1 64 000 put disconnection alarm Conversion period 20 ms 4 points Top bot
55. onnect to a PLC Communications network Communication driver FinsGateway V3 FinsGateway CX Server V2 2 Version2003 See note 1 Host Link Connection via PLC s peripheral port or DE peer RS 232C port Supported Serial Unit version is used Petipnerareus Not supported Supported monea supper Controller Link Connection to PLC with Controller Link Unit via Supported See note 3 s Controller Link Support Board PCI board CLK PCI version is used upporte Connection to PLC with Controller Link Unit via Controller Link Support Board ISA board Supported CLK ISA version is used Supported oe to PLC with Ethernet Unit via Ethernet S ipporedieineiicnversionisised Seefeld Note 1 Windows 2000 and XP are supported Windows 95 98 and Me are not supported 2 When CX Server is used for communications CX Programmer can be simultaneously connected via the same COM port 3 The Windows 95 operating system cannot be used 16 OMRON System Common Blocks Function Blocks Unit Ver 3 0 System Common Blocks type Bl ockName S Funcion System Makes settings common to all function blocks and outputs signals for the system Control Blocks Block Name J oo o Controller 2 position ON OFF 2 position type ON OFF controller See note 3 position ON OFF 3 position type ON OFF controller for heating cooling ON OFF control See note Basic PID See note Performs basic PID control Advanced PID See note
56. oop control CPU Units Catalog R128 The Smart Products that Configure OMRON Process Control Loop Control Boards LCBs and Loop Control Units LCUs Packed with complete DCS Example Cascade Control functionality the LCBs LCUs are Heating Cooling ae programmed with function blocks aie Loop contro With Function Blocks designed specifically for process 5 control By combining function blocks T a wide array of control methods from basic PID control to cascade and feed forward control can be easily configured The LCB LCU is used in combination with I O Units to perform I O operations Basic PID MIE MVE SS Converter Ao4 Terminal ey ee Basic PID al aged SQ Mie emperature MVE z m exchange Steam Cooling water q Drain Process Analog 1 0 Units These Analog I O Units provide the functionality of isolators power supplies signal converters and other devices The built in functions such as measurement value alarms rate of change calculations and square roots have enabled major savings in cost and space compared with previous systems High resolution Models and 8 point Input Models are also available By combining the Units logging monitoring systems can be constructed or the Units can be used together with LCBs LCUs to construct complete process control systems Parameters can be easily displa
57. ows and more Window configurations can be easily produced by simply selecting the desired tags Overview window Trend window 10 Progressively Easier Handling New Functions for the LCB01 05 Unit Ver 3 0 with CX Process Tool Ver 5 0 makes programs easier to read than ever before Supported by CS1W LCB01 05 unit Ver 3 0 or later Irnproved maintenance capabilities Backup Tags Comments and Connections Data Tag settings comments annotations and function block sonnection data previously saved to Memory Cards can now also be saved in the LCB CS1 CPU Units support simple backup functions using the Memory Card that enable backup recovery and comparison of all PLC data ncluding function block data in the Loop Control Board Supported by CS1W LCB01 05 unit Ver 3 0 or later ireless debugging calibration setting Any desired PV can be set without using inputs from field devices to enable checking operation with only a computer and the PLC No loads need to be connected to verify programming or check operation in advance Supported by CS1W LCB01 05 unit Ver 3 0 or later rocess Tool Pr 11 Node00 Fle View Settings Execute Scale Change Mode Manicuiste FEO Voldete Action Window Help olsa o 277o pe 2 alma Ba e gt E i Zone A Temp Protect EB Node CGH CUS L CX Process Tool Ver 5 0 Tag settings comments annotations and
58. p Control Board is an Inner Board for CS series CPU Units Only one Loop Control Board can be mounted to a CS1L CPULILIH or CS1D CPULILIS CPU Unit CS1 H CPU Unit CPU Rack The Loop Control Board is mounted in the Inner Board slot CS1D CPU6_ P The LCBO5D Duplex Loop Control Board is mounted in the Inner Board slot of the CS1D CPU6LIH and cannot be removed CS1D Process control CPU Unit CPU Rack DUPLEX One Loop Control Board is mounted in each of the Inner Board slots and cannot be removed CS1W LCO001 The CS1W LC001 Loop Control Unit is a CS series CPU Bus Unit Up to three Loop Control Units can be mounted to the CPU Rack of a CS series or CS1D CPU Unit CPU Unit CPU Rack Up to three Loop Control Units can be mounted in any position on the CPU Rack Process Analog I O Units Process Analog I O Units are classified as CS series Special I O Units and are mounted to the CPU Rack or a CS series Expansion Rack The number of Units that can be mounted to a single Rack CPU Rack or Expansion Rack depends on the maximum supply current of the Power Supply Unit and the current consumption of other Units mounted to the Rack Process Analog I O Units can be mounted in any position on the Racks CPU Rack CPU Power Unit Supply Unit I O Unit CS series Expansion Rack 1 FIE
59. ration cycles of 0 01 0 02 and 0 05 s cannot be set for the LCBO5D 2 Control blocks such as those for PID control 3 Operation blocks for process control such as those for alarms square roots time date calculations and pulse train computations Number Analog operation Step ladder program blocks 14 OMRON software Specifications CX Process Tool and Monitor CX Process Tool and Monitor Software Specifications OOO eee O Applicable PLCs CS series PLCs Applicable Units CJ series Loop control CPU Units CJ series Loop control CPU Units CS series Loop Control Units Boards CS series Loop Control Units Boards CS1D Process control CPU Units CS1D Process control CPU Units Compatible IBM PC AT or compatible CPU computers Minimum Pentium 133 MHz min Recommended Celeron 400 MHz min OS Microsoft Windows 2000 Service Pack 3 or higher Microsoft Windows 2000 NT4 0 or XP NT4 0 Service Pack 6a 98SE Me see note 2 or XP Memory Minimum 32 Mbytes Minimum 96 Mbytes Recommended 64 Mbytes min Recommended 128 Mbytes min Hard disk storage Minimum 50 Mbytes free space Minimum 400 Mbytes free space Recommended 100 Mbytes min free space Recommended 500 Mbytes min free space Monitor Minimum XGA Minimum requirement XGA Recommended SXGA 65 536 colors or more XGA or above recommended CD ROM drive 1 drive min Sound board Recommended Microsoft mouse or compatibl
60. s 12 to 24 V DC 0 5 A 32sinking outputs CS1W OD231 UC1 N CE 24 V DC 0 5 A 32 sourcing outputs load short circuit protection with CS1W OD232 U pone N CE alarm 12 to 24 V DC 0 3 A 64 sinking outputs CS1W O0D261 ial N CE 24 V DC 0 3 A 64 sourcing outputs load short circuit protection with CS1W OD262 alarm C AEE er Tac Output Units UC N CE ne SE 37 OMRON Ordering Information CPU Bus Units Network Units Classification Name Specifications Model Standards I O Units DC Input Transistor 24 V DC 6 mA 32 inputs 12 to 24 V DC 0 3 A 32 sinking outputs CS1W MD261 UC1 N CE Output Units 24 V DC 6 mA 32 inputs 24 V DC 0 3 A 32 sourcing outputs CS1W MD262 U C N CE load short circuit protection with alarm 24 V DC approx 5 A 48 inputs 12 to 24 V DC 0 1 A 48 outputs CS1W MD291 U C N L CE sinking inputs outputs 24 V DC approx 5 A 48 inputs 12 to 24 V DC 0 1 A 48 outputs CS1W MD292 sourcing inputs outputs TTL I O Unit 5 V DC 32 inputs 32 outputs CS1W MD561 UC CE Note C200H C200HW Basic I O Units can also be mounted CPU Bus Units Network Units Name Specifications Mode Standards Controller Link Units CSTW CLK2T VT TUGT NL CE Optical ring H PCF cable supports duplex communications CS1W CLK12 V1 UC1 CE Optical ring GI cable supports duplex communications CS1W CLK52 V1 SYSMAC LINK Units Coaxial cable 5C 2V cable CS1W SLK21 U C CE Optical ca
61. s with signal conversion functions A scaleable system CED configuration NS series PT Special HMI software e E u CX Process Monitor Plus Down Operation Monitoring and Data Logging Commercially available 5 ine RE HMI software d Fa HMI software i j L compatible with Pa Application Software FinsGateway 2003 PLC Reporter 32 Compolet Communications Middleware FinsGateway 2003 e Function block programming Sequence programming using either step ladders or sequence tables A direct link to HMI products l Ethernet or Controller Link SMARTPR OU ROL ESS PLC FELTER CS1 Duplex mCS CJ series SE Easy Engineenng CS1D Process control CPU Unit for Duplex CPU Systems Process Analog I O Units red Loop Control Boards Units CJ series Loop control CPU Units e Process Analog I O Units DeviceNet e Duplex operation supported e Complete maintenance functions For details on the CJ Series refer to the Loop control CPU Units Catalog R128 E1 01 Going Beyond the Traditional Limits of PLCs with PLC based Process Control Reducing the Total Cost of Ownership from Initial Costs through Running Costs PLC based Process Control Meets Customer Needs PLC based Process Control Existing System Problems Systems are large meaning high initial costs The over spec nature of a distributed control system DCS increased costs PLCs
62. saved in files 28 OMRON SYSMAC SPU Units Storage and Processing Units Related Products Part Names SPUO2 T RUN LED 7 segment display Unit number switch Card button Serial port PC card slot UPS power supply input DIP switch Ethernet LAN ports CS1W SPU01 One port CS1W SPU02 Two ports Command selection switch Command execution button Basic PID Block System configuration example Process Analog Input Unit SYSMAC SPU PLC Windows computer Compensating conductor 4 to 20 mA eg Th rmocouple 4 to 20 mA amp k Flow Rate Sensor Note Refer to the SYSMAC SPU Unit Catalog Cat No V301 for details on the SYSMAC CS series SPU Unit Process 29 OMRON CPU Units Dimensions Dimensions CPU Units E CS1D Process control CPU Units Unit mm CS1D CPU65P CS1D CPU67P Inner Boards E Loop Control Boards Unit mm CS1W LCBO1 CS1W LCBO5 CPU Bus Units E Loop Control Unit Unit mm CS1W LCO01 30 OMRON Special I O Units Dimensions Special I O Units E Analog I O Units Unit mm Process Analog I O Units Standard Analog I O Units CS1W PTS11 CS1W AD041 V1 CS1W PTS12 CS1W AD081 V1 CS1W PDC11 CS1W DA041 CS1W PTS51 CS1W DA08V CS1W PTS52 CS1W DA08C CS1W PTS55 CS1W PTS56 CS1W PTS01 V1 CS1W PTS02 CS1W PTS03 CS1W PTWO1 CS1W PDCO1 CS1W PDC55 CS1W PPS0O1 CS1W PMV01 CS1W PMV02
63. send to computer area When CX Process Monitor is used Computer the 1 block to be monitored are connected to this function block 4 Block Send Terminal to Sends a specified 4 block to the send to computer area When CX Process Monitor is used Computer the 4 block to be monitored are connected to this function block Send to All Nodes DO Terminal to All Nodes Sends 32 contacts to nodes on the Controller Link Data Link AO Terminal to All Nodes Sends 2 analog values to nodes on the Controller Link Data Link DO Terminal Settings from Receives 32 contacts sent from the computer Can also be downloaded to the send to all Computer nodes area AO Terminal Settings from Receives 2 analog values sent from the computer Can also be downloaded to the send to Computer all nodes area Receive from All DI Terminal from All Nodes Receives 32 contacts sent from nodes on the Controller Link Data Link Nodes Al Terminal from All Nodes Receives 2 analog values sent from nodes on the Controller Link Data Link CPU Unit Terminal Blocks Type Block BlockName_ Function CPU Unit Terminals DI Terminal from E Unit Inputs max 128 points from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read DO Terminal to CPU Unit Outputs max 128 points from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read and write Al Terminal from CPU Unit Inputs max 8 words from a
64. stems 24 V DC Output capacity 4 3 A 5 V DC 0 56 A 26 V DC Total 28 W max Used CS1D PD024 for both Duplex CPU Systems and Single CPU Systems 24 V DC Output capacity 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max Used for CS1D PD025 both Duplex CPU Systems and Single CPU Systems E For Single CPU Systems See note Name Specifications Modei Standards CS1D CPU Units for Single I O Program Data memory capacity UC1 N L CE CPU Systems bits capacity 5 120 60K steps 128K words 250K stops 448K word 960 10K steps akw s CPU Backplane for Single CPU 8 slots CS1D BC082S Systems CS1D Power Supply Unit Used 100 to 120 V AC or 200 to 240 V AC supports output during operation Output ca CS1D PA207R for both Duplex CPU eee pacity 7 A 5 V DC 1 3 A 26 V DC Total 35 W max Used for both Duplex CPU and Single CPU Systems Systems and Single CPU Systems 24 V DC Output capacity 4 3 A 5 V DC 0 56 A 26 V DC Total 28 W max Used CS1D PD024 for both Duplex CPU Systems and Single CPU Systems 24 V DC Output capacity 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max Used for CS1D PD025 N L both Duplex CPU Systems and Single CPU Systems Note Loop Control Board Unit Ver 1 5 or later is required when using the Loop Control Board Do not use a unit version earlier than Unit Ver 1 5 E Expansion Units 0 00 Specifications Model Standards I O Control Unit For distances exceeding 12 m 50 m max
65. ta collected in specified PLC data types such as boolean or integer can be flexibly converted to different formats when creating files e The WS02 EDMC1 Data Management Middleware can be used to easily transfer collected data from the SYSMAC SPU Unit to a computer Note For 25 collection points E Specifications em o y SSCS Unit number 0 to F Mounting location CPU Rack CS series Expansion Rack Cannot be mounted to C200H Expansion I O Racks or SYS MAC BUS Remote I O Slave Racks Number of Unis per PLC Interfaces PC card slot PC card Type Il 1 slot Conforms to PC Card Standard Release 8 0 used by external storage device See note Note Memory Card OMRON s HMCEFLILIL Memory Card and HMC AP001 Memory Card Adapter required E Function Sampling function item Specifications Functions e Sampling e Saving files Network communications Sampling methods Applicable I O memory areas in CPU Unit CIO Area Work Area Holding Area Auxiliary Area DM Area EM Area banks 0 to C ae Files Specifications ee ee data file format CSV files Indices record number time stamps hh mm ss ns sampling indices serial numbers starting at Records 0 when sampling is started data for each tag delimited with comma records delimited with car foe riage returns Number of samples period Number of records or sampling period specified during which sampling re Number of records e Sampling period sults are
66. they are out Contact Output put Others Analog Pulse Width Con Changes the ON OFF duration ratio in a constant cycle duration so that it is proportional to verter See note 1 the analog signal Sequence Operation Contact Distributor Connect contact signals between function blocks in a 1 1 connection Constant Comparator Compares up to eight sets of analog signals and constants and outputs the comparison re See note 1 sults as contacts Variable Comparator Compares up to eight pairs of analog signals and outputs the comparison results as con See note 1 tacts Timer See note 1 2 stage output type addition timer for forecast values and reached values Can also output the present value ON OFF Timer Timer for performing ON OFF operation at preset ON and OFF times See note 1 Function Blocks Unit Ver 3 0 Clock Pulse See note 1 Manipulates and monitors ON OFF valves with open close limit switches Counter See note 1 2 stage output type addition timer for forecast values and arrival values Can also output the current value Internal Switch Temporary storage contact for accepting relays in the Step Ladder Program block See note 1 Note One internal switch is already allocated as temporary storage in CX Process Tool Level Check See note 1 Checks an analog input for 8 levels and outputs a contact corresponding to the level The level number is also output as an analog value Contact Type Contro
67. tom valley hold 10 ms 2 pts Zero span adjustment for any specified range Standard accuracy 0 05 of F S Output scaling 32 000 Temperature coefficient 0 008 C Process value alarms HH H L LL Resolution 1 64 000 Rate of change calculation and alarm In Conversion period 20 ms 4 pts put disconnection alarm 10 ms 2 pts Top bottom valley hold Zero span adjustment for any specified range Centigrade Selected Process value alarms H L Total accuracy 0 3 of PV or 1 C Input disconnection detection whichever is larger 1 digit max Conversion period 250 ms Unit Centigrade Selected Total accuracy 0 3 of PV or 0 8 C whichever larger 1 digit max Conversion period 250 ms Unit Process value alarms H L Input disconnection detection Standard accuracy 0 3 of F S Resolution 1 16 000 Conversion period 250 ms 8 inputs Process value alarms H L Input disconnection alarm Standard accuracy 0 1 Temp coefficient 0 015 C Resolution 1 4 096 Variable range setting Scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection detection Conversion cycle 150 ms 4 pts 23 Analog I O Units CS1W PTS02 4 inputs All inputs are isolated CS1W PTS03 4 inputs All inputs are isolated E i 4 CS1W PTW01 CS1W PDC01 4 inputs All inputs are isolated Isolated type CS1W PPS01 4 inputs All inputs Pulse Input Unit are isolated
68. ton display display ie vee I Ik I SP bar display Alarm set 14 7 I value display oa 1 Up Down buttons to change SP Tuning Window I I iy I I l i Write read setting data ai RA mi aar AUTO b en I i ALTO utton display MV indicator a MAN button display eines 1 Mv bar dispiay __ eE MV numerical value DN ees Up Down mama display input each step buttons to change I MV Basic PID Block Screen Setting confirmation graph horizontal axis shows steps Segment program details setting window 2 OMRON SYSMAC SPU Units Storage and Processing Units Related Products Related Products SYSMAC SPU Units Storage and Processing Units Device machine process data operation data and inspection data can be collected at high speed in large volume and reliably from the CPU Unit and automatically saved as a CSV file in an external storage device E Function Overview e Data can be automatically sampled without using a ladder program Data can be collected simply by installing the SPU Unit on a Rack that is already operating and recreating I O tables e Large volume data can be collected at intervals set in seconds and high speed sampling can be performed at intervals of a few milliseconds 5 ms max see note e Data collection can be performed for events such as when a bit or word reaches a specified value or a specified time arrives e Da
69. yed and set in an easy to understand form without special tools SYSMAG CS1D series Duplex PLCs I O tables PLC IO Table ABC1 File Edit View Options Help al Sila slale ale ele FJ CS1H CPU67H Q Inner Board Existing DCS s PLCs etc 01 2040 csiw W 02 2050 03 2060 cs1w 04 1500 Ethe i fj 05 2070 Isolated type Thermocoupl 06 2080 CS1W PT556 Isolated type Resistance Thermo 07 2090 C5S1W PDC55 Isolate 08 1525 CS1W CLKS2 Controller Link Unit Unit 09 0000 CS1W 1D261 DC Input Unit y 0100 Rack 01 y 0004 Rack 02 E 0004 Rack amp 0004 Rachl DE eR ETE G Fy 0004 Rac E dy 0004 Rac Fy 0004 Rac Process I O Units Displayed Parameter fan parameters z Number of inputs setting 4 inputs inputi Process value HH high high limi4200_ J Input1 Process value H high limit alar 4000 Inputt Process value L low limit alarm 0 Input1 Process value LL low low limit 200 Input Rate of change value H high lim 4000 Input Rate of change value L low limit 0 Input Gain for span adjustment 100 00 Input1 Zero adjustment value Jo Input2 Process value HH high high limi 4200 Input2 Process value H high limit alar 4000 lInput2 Process value L low limi alarm 0 Input2 Process value LL low low limit 200 Input2 Rate of change value H thigh lim 4000 Power supp

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