TravelMate III April 2012 - Present
Contents
1. Floor mat The floor mat should be cleaned with ordinary kitchen type cleaners and a damp cloth Do not use solvents on the floor mat as they may cause the floor mat material to break down CAUTION KEEP CLEANING SOLVENTS AWAY FROM ELECTRICAL WIRES AND CONNECTIONS MAINTENANCE Minimum maintenance should prevent unnecessary repairs You will get years of dependable operation if you follow the suggested maintenance schedule Check the following Day dd ke ss OOOOO gt Charge batteries daily when the Amigo is used Charge the battery until fully charged to ensure proper battery operation Extended charging is good for the batteries and will not overcharge them Ce Check and clean battery terminals and the wire connections as needed with a light piece of emery cloth or brush and soda water e Clean upholstery plastic and metal with a mild surface cleaner e Inspect batteries for any cracks or damage of any kind e Check and tighten any exposed fasteners e Check static ground wire located under vehicle Replace if damaged or missing Wire must be in contact with the floor when operating vehicle CAUTION KEEP CLEANING SOLVENTS AWAY FROM ELECTRICAL WIRES AND CONNECTIONS Six Months E QE 2 OOOO e Check all screws and clips that are holding wheels for tightness and wear e Check all electrical connections for clean contact e Charging connection should be inspected for tight connection e Check tires for wear e2. TRAVELMATE Ill Owner Operational Manual Serial Number Purchase Date Read This Manual Before Operating TABLE OF CONTENTS Safety First Location of Controls Identification of Parts Folding Unfolding Your Amigo ES Operating Your Amigo Driving Your Amigo Safety Warnings Battery Information amp Charging Instructions Cleaning Instructions Maintenance Troubleshooting Diagnostic Codes Electromagnetic Interference Wiring Diagram Exploded View Parts List Warranty 8 9 10 10 11 12 13 14 15 16 17 A new industry began in 1968 when Amigo revolutionized mobility for people with walking limitations Amigo Power Operated Vehicles POVs quickly became a household name for their ease of operation and maneuverability Ever since our first creation Amigo Company has worked hard to bring comfort freedom and satisfaction to our many thousands of customers We would like to take this opportunity to thank you for choosing Amigo Our business will provide you with personalized and innovative electric mobility products and customer satisfaction today and in the future Sincerely Amigo Mobility International Inc AMI Welcome to the Amigo family of active and independent people For thousands of individuals around the world Amigo provides the opportunity to enjoy life more fully We are confident that the following instructions and helptul hints will make your Am
3. UNDER NO CIRCUMSTANCES SHOULD YOU TOUCH THE BATTERIES IF THEY ARE LEAKING Battery Storage If you remove your batteries from the battery case put them on a surface that cannot be damaged by acid fumes Whenever a battery is charged and discharged through a cycle it breathes The breathing of the battery emits acid fumes and may mark surfaces it rests on for long periods of time Store batteries indoors in a dry environment away from any open flames Temperature range is 0 C 32 F to 40 C 104F WARNING TO AVOID DAMAGE TO BATTERIES DURING STORAGE DO NOT PLACE THEM END TO END WITH THE POSITIVE AND NEGATIVE TERMINALS NEXT TO EACH OTHER FIGURE 6 O O Correct Correct Incorrect Figure 6 CLEANING INSTRUCTIONS Tires The tires should be cleaned with ordinary kitchen type cleaners and a damp cloth Don t use solvents on tires as they cause tire material to break down or become too soft Platform The platform of the Amigo is constructed of aluminum and coated with a durable automotive type finish Use cool water with mild soap to remove dirt and oils Do not spray the entire vehicle with water This will damage the electrical parts The platform may be waxed with car body wax and buffed by hand with a soft cloth Seat The vinyl seat can be cleaned with a mild soap or detergent and a damp cloth A vinyl cleaner can also be used Care should be taken not to soak seats as the interior foam rubber will hold water
4. Nylon Insert 1 4 20 Screw Hex 1 4 20 x 1 1 4 Lg Washer Flat 5 8 ID x 1 1 8 0D Cap Black Wheel Screw Hex 1 4 20 x 2 3 4Lg Washer Flat 9 32 ID x 1 OD Nut Hex Nylon Insert 10 24 Velcro Dual Lock 400 In Velcro Dual Lock 170 In Screw Phillips 4 40 x 1 2 Lg Screw Hex Socket 1 4 20 x 7 8 Lg Circuit Breaker Auto Reset 25 Amp Nut Push 1 4 Stud Cap Vinyl Insulated Washer Nylon Shim 3 8 ID x 11 16 OD x 02 Thk Battery 12 Volt 7 2 AH Wire Asm Battery to Circuit Breaker Bearing Set Battery Case Battery Cover Wire Asm Battery to Power Connector Wire Asm Battery to Controller Foam Insert Adhesive Backed Screw Phillips 8 x 3 4 Lg Type B Ground Wire Asm Boot Lower Handle Basket Asm Controller CS1108S 1 Standard Washer Lock 1 4 ID Washer Flat 13 64 ID x 1 2 0D Band Retaining Handle Arm Front Seat Mount Arm Rear Seat Mount Shaft Rear Seat Pivot Shaft Long Seat Pivot Spring Extension Axle Rear Seat Folding Vinyl Qty unit on oa Ww NN HB aa aa CO BR a 3 aa aa RY NY NN NY S NN S S Ww DN S NJ 3 PY Part 11508 11509 11510 11511 20 11512 11513 11514 11515 11517 11518 11519 11520 11521 11522 11524 11526 11527 11528 11529 11530 11531 11533 11534 11535 11542 11543 11544 11549 11550 11553 11557 11565 11568 11569 11592 11657 Description Latch Seat Adjusting Mat Standard Cover Handle Front Cover Asm Handle
5. Inspect inside the battery case particularly at the bottom for liquid Yearly dd e Have your authorized service center check your Amigo completely Battery Maintenance VRLA Valve Regulated Lead Acid deep cycle or optional lithium ion batteries are used for operating your Amigo They are maintenance free and are transportable on aircraft buses trains etc as there is no danger of spillage By following the charger and battery procedures you can expect extended battery life METRIC ISO 898 INCH SAE J429 Fasteners Replacement pa Use only Grade 8 US or 12 9 DIN metric in all applications For service and _ 7 N replacement parts we recommend Amigo authorized parts y Grade 10 9 Grade 8 Microprocessor Controller MPC Tensile 1040 MPa Tensile 150 000 psi Do not attempt to service the MPC or related electronic components as this will void the 150 800 psi warranty Circuit Breaker Replacement Instructions An automatic resetting circuit breaker protects the wiring and battery in the event of a short circuit If your Amigo stops abruptly wait 10 seconds for the circuit breaker to reset If the breaker does not reset check for overloads or short circuits If you suspect the circuit breaker is defective use a jumper wire between the two terminals of the breaker Ifthe Amigo runs now replace the circuit breaker Battery Replacement NOTE Replacement battery must meet passenger and cargo aircraft travel re
6. Rear Pivot Weldment Steering Pivot Weldment Handle Link Handle Latch Bumper Front Wheel Bracket Asm Seat Upper Handle Weldment Throttle Twist Grip Wire Asm Motor Motor Hub 8 w EM Brake Fork Weldment Motor Wheel Asm Rear 9 Bearing 5 8 1D Roller Screw Shoulder 10 24 x 1 Lg Screw Shoulder 10 24 x 1 Lg Screw Shoulder 5 16 18 x 1 4 Lg Spring Compression 3 4 OD x 1 Lg Nut U Spring 8 Screw Screw Set 5 16 18 x 5 8 Lg Ring Retaining 1 2 OD Shaft Wire Asm Brake Platform Pacific Blue Platform Cinnamon Red Platform Lime Green Battery Case Asm Standard Battery Case Asm Lithium Wire Asm Cntrl Display Ring Spiral Handle Grip Seat Cover Back TMG3 Seat Cover Bottom TMG3 Spacer Plastic 1 4 ID x 1 2 OD x 3 4 Lg Kit Trim TM3 Qty unit Na on gt gt lt oo CO gt BR 2 RY RY RN NN d gt N oa WARRANTY TravelMate Ill Product Warranty Effective May 1 2011 Amigo Mobility International Inc AMI warranties the original completed unit it manufactures to the original purchaser 1 Structural components including platform frame and seat post have a two 2 year warranty against defects in materials and workmanship 2 Transaxle motor controller and battery charger are warranted against defects in materials and workmanship for two 2 years o Seats and other components have a one 1 year warranty against defects in materials and workmanship Cuts and tea
7. Unplug unit and plug back in 1 2 or connections 2 Check brake wiring and connections z are open 3 Replace brake 4 Replace MPC controller Motor windings or 1 Check motor wiring and connections connections are shorted 2 Check running light shorts 2 1 3 Disconnect brake and cycle key if code changes to 2 2 replace motor 4 Replace MPC controller Motor windings or 1 Ensure EM brake lever is in drive position 2 2 connections are open 2 Check motor wiring and connections 3 Replace motor 4 Replace MPC controller Power relay short 1 Check Replace batteries 2 3 2 Check Replace MPC controller PSL Motor short 1 Unplug unit and plug back in 2 4 2 Check PSL wiring and connections 3 Disconnect motor and cycle key if code goes away replace motor 4 Check Replace MPC controller Over temperature 1 Allow unit to sit idle for 15 minutes restart and see if code disappears 3 1 condition 2 Ensure EM brake and or motor is not causing excessive amperage draw 3 Replace MPC controller Charger is supplying 1 Replace battery charger if voltage is 32 volts or higher 4 1 too much voltage during 2 If 31volts or lower replace MPC controller the battery charge cycle Charger not dropping 1 Replace charger wiring back into float mode 2 Replace battery charger 4 2 during battery 3 Replace MPC controller charging cycle 5 1 MPC drive FETS shorted 1 Replace MPC c
8. and letting go as you pass through the door jamb Driving On Ramps With the ADA Americans with Disabilities Act buildings require ramps for POV Powered Operated Vehicle access Some have U turns in the middle where good cornering is required Take wide swings with your front wheel around any tight corners so the rear wheels follow a wide arc to stay clear of the corner When you have stopped while facing uphill starting up again simply requires that you apply forward power Accelerate gently after stopping on an incline When proceeding up a ramp or curb lean forward in your seat for maximum stability and safety Drive slowly when going down any ramp or hill to ensure a safe descent Transport Amigos are not designed or tested for use as seats in private or public transporting vehicles AMI advises against transporting POVs in vehicles unless either the unit is folded and placed in the trunk of your car or the assembled unit is placed in the vehicle and strapped down Any straps should be secured to non removable parts of the Amigo i e platform Even when strapped down Amigos should not be used as seats in private or public transporting vehicles To transport your Amigo TravelMate Ill IMPORTANT Remove key before folding Amigo 1 Remove basket 2 Unplug battery connection using black battery power connector handle Firmly grip handle and lift straight up to unplug Note Lifting on the end of the handle only will not u
9. high speeds as this could result in tipping Do not reverse down a steep hill or incline Do not park on inclines or declines Do not sit on the Amigo in a moving vehicle Do not allow anyone to ride with you Do not operate your Amigo near stairs steps curbs or terraces where you might accidentally drop a wheel off the edge Do not operate your Amigo on streets or other areas with vehicular traffic e Do not use the tiller to assist in transferring e Do not lift rear section of platform by holding the rear wheel e Do not expose your Amigo to spray on cleaning solutions and excessive moisture such as spraying it with a garden hose shower or leaving it uncovered in heavy rain AMI is not responsible for any damage or injury incurred due to the improper or unsafe use of the POV AMI specifically disclaims responsibility for any bodily injury or property damage that may occur during any use which does not comply with applicable federal state or local laws or ordinances LOCATION OF CONTROLS Twist Grip Handle A Throttle B ON OFF Key Switch C Battery Gauge D Reverse Indicator Light E Forward Reverse Switch F Horn IDENTIFICATION OF PARTS Battery Case Tiller Hub Motor Rear Wheels Platform Seat Battery Power Connector Handle Seat Adjustment Handle Freewheeling Pin Tiller Release Foot Pedal D D N O U SUN Bumper Lifting Handle FOLDING UNFOLDING YOUR AMIGO
10. IMPORTANT Remove key before folding Amigo 1 Remove basket 2 Unplug battery connection using black battery power connector handle Firmly grip handle and lift straight up to unplug Figure 1 Note Lifting on the end of the handle only will not unplug the battery connection 3 Pull battery case out and away from velcro backing 4 While holding the top of the tiller step on tiller release foot pedal Figure 2 Lower the tiller about two inches then fold down seat back 5 Lift seat adjustment handle allowing seat to move forward into down position Figure 3 Lower the tiller to rest on seat 6 To lock tiller in place loop retainer cord over black knob located on top of tiller Figure 4 Figure 1 Figure 2 Figure 3 Figure 4 1 Remove retainer cord from black knob 2 Raise tiller until you hear the lower latch lock into place 3 Pull up seat using seat bottom or raising the seat adjustment handle Figure 5 4 Reinstall battery case then power connection followed by basket Insert key Figure 5 OPERATING YOUR AMIGO To operate your Amigo use the following procedures 1 Turn the Amigo ON with ON OFF key switch located on the right side of the handle enclosure 2 Handlebar directions a To move forward red directional control button near the right hand grip should be in the O position Reverse b Twist right hand grip toward you to accelerate Forward Position Hold at desired speed Posi
11. TOR SHOULD ONLY BE UNPLUGGED WHEN TRANSPORTING OR CHARGING THE BATTERY PACK THE BATTERY PACK MAY FALL OUT OF THE HANDLE IF POWER CONNECTOR IS LEFT UNPLUGGED Charger Standard Precautions e Refer to these instructions frequently Each time you use your charger read and follow instructions exactly Working in the vicinity of a battery is dangerous Batteries generate explosive gases during normal battery operation Never smoke or allow an open flame in the vicinity of the battery e Use charger for charging a lead acid battery or lithium battery pack only It is not intended to supply power to an extra low voltage electrical system or to charge dry cell batteries Do not operate charger in a closed in area or restrict ventilation in any way A spark near the battery may cause explosion To reduce risk of spark Prevent external damage to AC and DC cords When connecting charger connect DC charging cord to the battery charge plug before connecting charger AC cord to electrical outlet When disconnecting charger always do so in reverse sequence of connecting procedure Break first connection as far away from battery as possible Be extra cautious not to drop a metal tool onto the battery ies e Remove jewelry CAUTION FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE WARNING IF YOUR BATTERIES ARE DAMAGED AND A LEAK IS APPARENT CALL YOUR AUTHORIZED DEALER IMMEDIATELY
12. common sources of radiated EMI The immunity level of this powered vehicle is not known There are a number of sources of relatively intense electromagnetic fields in the everyday environment Some of these sources are obvious and easy to avoid Others are not apparent and exposure is unavoidable However we believe that by following the warnings listed below your risk to EMI will be minimized The sources of radiated EMI can be broadly classified into three types 1 Handheld portable transceivers transmitters receivers with antenna mounted directly on the transmitting unit Examples include citizens band CB radios walkie talkie security fire and police transceivers cellular telephones and other personal communication devices Note Some cellular telephones and similar devices transmit signals while they are ON even when not being used 2 Medium range mobile transceivers such as those used in police cars fire trucks ambulances and taxis These usually have the antenna mounted on the outside of the vehicle and 3 Long range transmitters and transceivers such as commercial broadcast transmitters radio and TV broadcast antenna towers and amateur HAM radios Note Other types of handheld devices such as cordless phones laptop computers AM FM radios TV sets CD players and cassette players and small appliances such as electric shavers and hair dryers so far as we know are not likely to cause EMI problems to your pow
13. er weight terrain temperature and type of battery used Charge your batteries daily when the Amigo is used Make sure that the charger cord is unplugged from the wall outlet before moving your Amigo Batteries should be charged if the battery indicator light is blinking while operating or if the battery ga ge drops to 2 bars or less Your battery indicator light may blink prematurely when under a heavy power demand such as an incline If it is premature it will stop blinking when the unit is stopped and the power switch is cycled to OFF and back ON If this cycle does not stop the blinking it is time to recharge Charging Instructions Disconnect the battery power connector from the battery case Plug the small DC battery charge connector to the socket on the battery case Plug the AC cord into the wall outlet The charge cycle status is indicated by the battery indicator light LED on the charger The LED will glow ORANGE or RED to indicate charging has started The batteries are fully charged when the LED switches to GREEN The battery charger is designed to accept 90 240 volts 50 or 60Hz AC power input This makes it possible to charge on any AC electrical system globally Charging Frequency e Charge batteries daily when the Amigo is used e If notin use for a long period of time charge for 24 hours every 30 days Extended charging is good for the batteries and will not overcharge them CAUTION BATTERY POWER CONNEC
14. ered vehicle Powered Vehicle Electromagnetic Interference EMI Because EMI energy rapidly becomes more intense as one moves closer to the transmitting antenna source the EMI fields from handheld radio wave sources transceivers are of special concern It is possible to unintentionally bring high levels of EMI energy very close to the powered vehicle s control system while using these devices This can affect powered vehicle movement and braking Therefore the warnings listed below are recommended to prevent possible interference with the control system of the powered vehicle Warnings Electromagnetic Interference EMI from sources such as radio stations TV stations amateur radio HAM transmitters two way radios and cellular phones can affect electric vehicles Following the warnings listed below should reduce the chance of unintended brake release or mobile vehicle movement which could result in serious injury 1 DO NOT operate or turn ON handheld personal communication devices such as citizens band CB radios and cellular phones while the vehicle is turned on Be aware of nearby transmitters such as radio or TV stations and try to avoid coming close to them If unintended movement or brake release occurs turn the vehicle off as soon as it is safe Be aware that adding accessories or components or modifying the vehicle may make it more susceptible to interference from radio wave sources Note There is no easy way to evalua
15. igo an extremely useful and reliable friend Because we are concerned about your health and safety please read this manual carefully before operating your vehicle After learning to use your Amigo properly you will discover a world of enjoyment and independence Please return your warranty card to be placed on our e mailing list for Friendly Wheels Friendly Wheels e mailed monthly is about owners participating in life It also keeps you informed about new products accessories helpful hints and service tips Amigo Mobility International Inc AMI disclaims any responsibility for personal injury or property damage from the improper or unsafe use of its products Improving Lives Through Mobility SAFETY FIRST For your convenience and understanding signal words are defined below WARNING WARNING IS USED TO INDICATE THE PRESENCE OF A HAZARD WHICH CAN CAUSE SEVERE PERSONAL INJURY DEATH OR SUBSTANTIAL PROPERTY DAMAGE IF THE WARNING IS IGNORED CAUTION CAUTION IS USED TO INDICATE THE PRESENCE OF A HAZARD WHICH WILL OR CAN CAUSE MINOR PERSONAL INJURY OR PROPERTY DAMAGE IF THE WARNING IS IGNORED Safety Recommendations Use the following guidelines for the safe operation and use of your Amigo Should you have any questions about the safe operation of your vehicle please contact AMI or your Amigo dealer If you are in doubt about your ability to operate your Amigo consult your personal physician DO Read the operat
16. ing manual before using your Amigo Always turn your Amigo OFF before getting on or off your vehicle Always remain seated while the vehicle is in operation Keep legs on the platform while driving Allow the Amigo to come to a complete stop before attempting to reverse Always drive at a slow sensible speed while pedestrians are around Drive slowly while turning Always drive straight up and down inclines Always be careful when maneuvering on inclines or ramps Not all ramps are constructed according to federal standards The federal standard for wheelchair ramps is one inch 2 5 cm rise per foot 30 cm 5 degrees or 8 grade Avoid sudden starts while the tiller is turned sharply Always approach obstacles at a low speed if you are to drive over them Be aware of mechanical pinch points especially when folding assembling and disassembling your Amigo Remove battery case before folding tiller down CAUTION TURNING THE KEY SWITCH OFF WHILE IN MOTION WILL BRING THE AMIGO TO A CONTROLLED STOP DO NOT Do not exceed the maximum weight capacity of 250 pounds Exceeding the weight capacity voids your warranty and may result in personal injury and damage to your Amigo Amigo Company will not be responsible for injuries and or property damage resulting from failure to observe weight limitations Do not drive over or off obstacles more than 1 inch 2 5 cm high This could be unsafe and could damage your Amigo Do not turn your Amigo at
17. ip toward you The further down you twist the hand grip the faster you will go To slow down slowly twist the hand grip forward To stop let go of the hand grip To reverse your Amigo push the red directional control button to the position and rotate the right hand grip toward you just as you would when moving forward Steering the Amigo is easy and logical Just be sure to remember to give wide clearance when turning so that the rear wheels clear any obstacle Shortcutting a sidewalk corner can cause the back wheel to go off the sidewalk Avoid this situation by steering an exaggerated wide arc around the obstacle If you must steer in a tight spot such as entering a doorway or when turning around stop and then apply power gently Driving Through Doorways Approach an unfamiliar door slowly Does it have a knob or push bar Does it open toward you or away from you Think in terms of using the power of the Amigo to do the work for you Hold the doorknob or bar in one hand and apply the power with the other hand If the door is self closing you can go through allowing the door to close behind you If it is not a self closing door stop when you are clear of the door and push it closed If the door opens toward you hold the knob or bar with one hand and slowly accelerate in reverse letting the Amigo do the work for you When the door is open wide enough accelerate forward leaving your hand on the door to keep it free from touching the Amigo
18. nplug the battery connection 3 Pull battery case out and away from velcro backing 4 While holding the top of the tiller step on tiller release foot pedal Lower the tiller about two inches then fold down seat back 5 Lift seat adjustment handle allowing seat to move forward into down position Lower the tiller to rest on seat 6 To lock tiller in place loop retainer cord over black knob located on top of tiller CAUTION USE A SMALL PIECE OF CARPET OR A HEAVY DUTY TOWEL ON VEHICLE BUMPER WHEN LOADING THE AMIGO INTO THE TRUNK OF A VEHICLE TO PREVENT MARKING OR SCRATCHING OF VEHICLE FINISH a Airline Travel SPECIAL Special Handling tags are suggested when transporting your Amigo by airlines Nonspillable sealed batteries are approved for travel on airplanes When you make HANDLING g your reservation notify the airline that you will be requesting escort service This will assure that your Amigo will be picked up and delivered at the boarding gate For additional Helpful Hints for Airline Travel visit our website at www myamigo com Name _ Optional lithium batteries require you to take battery pack onboard plane as carry on luggage Fight ss Ds e A Destination Public Transportation Some public transportation systems have accommodations for your Amigo but you must AIRLI eg NE TRAVEL transfer to a seat When utilizing public transportation do not sit on your Amigo while it is being lifted
19. onto the vehicle or once the vehicle is in motion SAFETY WARNINGS The driving performance of your Amigo can be influenced by electromagnetic fields such as emitted by cellular telephones and other emitting devices We recommend the power on your unit be switched off when using such a device Refer to Electromagnetic Interference section for additional information In some extreme circumstances your Amigo s performance could be affected by the electromagnetic field emitted from alarm systems in shops refer to Electromagnetic Interference section for additional information The program settings in the controller should only be altered by factory trained service providers in order to maintain safe driving functions For helpful hints visit www myamigo com or contact us at 1 800 248 9131 or 989 777 0910 BATTERY INFORMATION AND CHARGING INSTRUCTIONS Battery Information For maximum range and life it is recommended to fully charge the batteries before using Extended charging is good for the batteries and will not overcharge them Amigos have an overcharge protection feature so that the batteries can be charged anytime the Amigo is not being used It is a popular misconception that 4 batteries should be deeply discharged before recharging This is not the proper procedure for all batteries They can actually be damaged if they are discharged p too deeply before recharging Battery range depends on driv
20. ontroller MPC regenerative braking 1 Replace MPC controller 5 2 FETS shorted Throttle potentiometer or 1 Check to ensure handle cable is in good condition 5 3 throttle circuitry in fail 2 Check that throttle lever moves freely and returns to center band fault 3 Replace throttle potentiometer 5 4 Requires software revision 1 Replace MPC controller MPC not limiting the 1 Replace MPC controller 5 5 electrical current to the motor ELECTROMAGNETIC INTERFERENCE WARNING RADIO WAVE SOURCES MAY AFFECT POWERED MOBILE VEHICLE CONTROL Electromagnetic Interference EMI From Radio Wave Sources Powered vehicles may be susceptible to electromagnetic interference EMI which is interfering electromagnetic energy EMI emitted from sources such as radio stations TV stations amateur radio HAM transmitters two way radios and cellular phones The interference from radio wave sources can cause the powered vehicle to release its brakes move by itself or move in unintended directions It can also permanently damage the powered vehicle s control system The intensity of the interfering EMI energy can be measured in volts per meter V m Each powered vehicle can resist EMI up to a certain intensity This is called its Immunity Level The higher the immunity level the greater the protection At this time current technology is capable of achieving at least a 20 V m immunity level which would provide useful protection from the more
21. pening sealed components will void the warranty 11 Accessories and parts that are not a part of the original completed unit or rebuilt units will have a one 1 year warranty against defects in materials and workmanship This warranty begins when the unit is sold to the original owner If warranty information such as owner s name serial number or date of purchase is not available then AMI will use the production date of the unit as the effective warranty date This warranty supersedes and is in lieu of all other warranties expressed or implied and no person agent or dealer is authorized to give any warranties on behalf of AMI nor to assume for AMI any other liability concerning any of its products unless made in writing and signed by an official of AMI Any unauthorized repair or modification will void this warranty and release AMI from any liability This warranty gives you specific rights with the possibility of other rights which vary depending upon your locality NOTES NOTES H1322011 AMIGO MOBILITY INTERNATIONAL INC Improving Lives Through Mobility 6693 Dixie Highway Bridgeport MI 48722 9725 Service 800 248 9131 or 989 777 0910 Fax 800 334 7274 www myamigo com 2012 Amigo Mobility International Inc Amigo is a trademark of Amigo Mobility International Inc 0412 11659RevA
22. quirements Remove four screws as shown Automatic Resetting Circuit Breaker and remove battery front cover Part Number 7441 e Remove the black wire from each battery e Lift each battery far enough to expose the red wire connection and remove it from each battery e Reverse this sequence to install batteries NOTE Tampering with electrical or mechanical parts will void warranty 10123 ASIC MPC DIAGNOSTIC CODES The Amigo is equipped with an ASIC MPC This controller has a built in diagnostic feature that will cause the diagnostic light LEDs located on either side of the battery gauge to flash a numeric code indicating service issues and to aid in diagnoses When indicating a service problem the diagnostic light LEDs will flash hesitate for a moment and then flash again Follow the code listings below to determine the problem If the code indicates a service problem contact your local service representative or call the Amigo Service Department at 800 248 9131 for instructions to verify and correct the problem Note First solution listed for each diagnostic code will fix that problem 80 of the time Attempt solutions in the order listed Description Possible Solution EM Brake windings 1 Unplug unit and plug back in 1 1 Or connections 2 Check brake wiring and connections g are Shorted 3 Disconnect brake and cycle key if code changes to 1 2 replace brake 4 Replace MPC controller EM Brake windings 1
23. rs in seats are not covered by warranty 4 AMI warranties batteries supplied from its factory AMI factory supplied batteries carry Amigo brand labels A six 6 month battery warranty from the date of purchase applies against the battery manufacturer s defects in workmanship or materials freight not included after six months Damage caused by battery moisture spillage or leakage is exclusive of warranty When removing a battery always set on cardboard or newspapers to avoid damage 5 Weight Restrictions Use of a product by persons exceeding the specified load capacity for that model is not recommended and voids warranty 6 After sixty 60 days labor will be charged on warranty repairs except where law prohibits 7 Items replaced under warranty are covered by the original warranty Warranty replacement does not extend the warranty period 8 AMI is obligated to repair or replace products or parts returned by the purchaser and found to be defective under warranty at its headquarters in Bridgeport Michigan 9 For unit and parts this warranty does not cover accidental damage misuse normal wear and tear such as LED lights electrical and mechanical switches wires belts chains and resistors or use of products for other than personal purposes Damage during shipment is not covered by the warranty 10 If inspection determines that a returned part or unit is fully functional it will be returned at the expense of the owner O
24. te their effect on the overall immunity of the vehicle 5 Report all incidents of unintended movement or brake release to the mobile vehicle manufacturer and note whether there is a source of EMI nearby Important Information 1 _ 20 volts per meter V M is a generally achievable and useful immunity level against EMI as of May 1994 The higher the level the greater the protection 2 The immunity level of this product is not known WIRING DIAGRAM nn nn FWD RVS FWD RVS LED SWITC 11553 BATTERY CASE BATTERY 12VDC BATTERY 12VDC E C u CHARGER PLUG 11520 J SHUNT BATTERY SOCKET CHARGER WHT 14 EXPLODED VIEW 11549 STANDARD 11519 11292TMG3 g 11510 11549 STANDARD 11550 LITHIUM 10516 11527 1 3622 gr INS all 10050 5514 10973 21 11529 N X 6227 Le 2022 TR 588 Lys 11512 gt e e I O COLUMN BEARING NOTTO SCALE PARTS LIST Part 1040 1069 1254 2315 3622 3623 4269 5209 5514 5893 6227 6304 6305 6699 7281 7441 7600 7713 9022 96 6 9720 10050 10122 10123 10134 10144 10151 10346 10393 10516 10973 21 11292 TMG3 11311 11337 11481 20 11501 11502 11503 11504 11505 11506 11507 TravelMate Ill 580003 May 1 2011 to Present Description Ring Retaining 5 8 OD Shaft Washer Shim 5 8 ID x 7 8 OD x 016 Thick Pin Spring 1 8 OD x 1 1 8 Lg Nut Hex Nylon Insert 4 40 Nut Hex
25. tion c Release grip to stop d To reverse push directional control button to the position then twist the hand grip toward you as you would to move forward 3 If necessary to manually push the Amigo use a one finger application to push down on one end of the freewheeling pin into vertical upright position Figure 6 To resume power mode push pin down into horizontal position Before driving make sure tiller is locked in an upright position PUSH TOO FAST PTF FEATURE With controls on or off in freewheeling mode the PTF feature is intended as a safety measure allowing the Amigo to be pushed only a few feet Upon reaching the pre programmed speed the Amigo will go into a safety mode and limit how fast and or how easily it can be pushed There is an extended period of 10 15 seconds before the Amigo is able to be pushed easily but again for only a few feet and the cycle repeats itself If it is necessary to push the TravelMate Ill for an extended distance unplug the battery connector remove the battery case and wait 30 seconds to bypass the PTF feature Figure 6 CAUTION Always move carefully and deliberately getting on or off the Amigo in freewheeling position Some movement of the Amigo may occur DRIVING YOUR AMIGO Make sure you are on a level surface and properly seated Turn the key to the ON position Make sure the red directional control button is in the O position To move forward twist the right hand gr
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