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SHAPE CUTTING SYSTEMS FROM ESAB

1. 0558007882 400V CE 50Hz Sph PowerCut 1600 90A power supply 0558007883 208 230 460V 50 60Hz 1 3ph PowerCut 1600 90A power supply 0558007884 400V CE 50Hz 3ph Note CE Items are used outside North America 3 Plasma Torch Consumables Choose the spare parts kit necessary to support the plasma amperage available from the selected plasma power supply FO Fa ate PU PU PE A 0558008248 o mA 0558008247 OI A OU A 0558008889 4 Remote Control Switch Allows manual control of plasma ON OFF Remote control switch 25 ft 7 6 m cable 0558005548 Remote control switch 50 ft 15 2 m cable 0558005549 Ultra Graph with plasma torch Crossbow E Compact oxy fuel plasma CNC cutting system that is portable and economical E Equipped with plasma oxy fuel or both plasma cut mild steel or aluminum up to 20 mm 3 4 in stainless steel up to 15 mm 5 8 in using oxy fuel cut mild steel up to 100 mm 4 in E Fully integrated CNC eliminating the need for the user to add a controller to the system Portable Cutting Solution Crossbow is compact and lightweight for easy transport as your application requires It s small size makes it ideal for small fabrication shops maintenance and repair shops trade schools or for portable use within large facilities and construction sites Economical Cutting Solution Automated functions and a user friendly CNC p
2. Process Options E Plasma Cutting m Oxy Fuel Cutting E Plasma Bevel Cutting m Oxy Fuel 3 Torch Bevel Cutting E Plasma Marking E Ink Jet Marking E Pneumatic Punch Marking E Zinc Oxide Marking E Vacu Blast Primer Removal E Belt Grinder Primer Removal m X Y Table for Character Marking E Pin Stamp Text Marking Cutting Widths Up to 26 m 85 ft Maximum Stations 6 2 750 50 8 19050 Speed Range ipm mm min 15 16 Hydrocut LX E 3 Axis Gantry with reinforced fabricated welded beam for stiffness and accuracy E Precision dual linear rail Y axis guiding system for greater accuracy E Digital AC drive amplifiers for years of maintenance free operation E AC brushless motors with precision planetary gearboxes for accuracy and long life E Precision heavy duty gearboxes for accuracy and smooth motion E Heavy duty 85 machined crane rail system for accuracy and durability E Way covers in both axis E Wide range of HP intensifier pumps available E Wide variety of cutting and marking process tools available The Hydrocut LR Waterjet Cutting System is a heavy duty gantry style waterjet cutting machine Floor mounted rails and a rigid gantry are combined with digital AC drive amplifiers brushless AC motors and precision planetary gearboxes The result is a high performance multi process capable machine The Hydrocut LR easily combines waterjet with other cutting and marking processes such as
3. dl ESAB aa SHAPE CUTTING SYSTEMS FROM ESAB A gt LEE ae ie 7 AS a a EE RETA EII a TA NO SAIZ A DES hiu E T he es v Y e Ase j Van Mechanized and CNC shape cutting solutions for every application industry and environment Mechanized Cutting Systems Table of Contents Cutting Machines Wa ENET tress ENE SER RS ES TEE em EDER E E SAS SK RSS E E SSB RAR ERE SE tee tease eater en cand EAST SS SAR SER VE ER REESE aa 4 O A A EAN SENERE rave E TERN O SDR KLEM au A ERE a E E a O 5 Utra CmneandWltra GraphiPlasma ODUONS Ear aa aaa TE ER 6 Cros S DON E al le Be aca E E A E gee colt eat ler red A A a ae 7 id e ita ib tarea eb rai 9 SOMBIE A E o er il RENNER 11 DAL AE A E A O A E A E E e PS mel in te 12 A A O REO e a a a o T nata e 13 A retina a Pe ce AEO tee OT OEE AAEE Ta eee ery eyes E NER nr reel ETA 14 an erect errr tree rrr en cere errr SENER error errr tee 15 A O A A E se BESES ENREKERESEN BROS TESS SEE TEERERER 16 A E thao Ree EE E EEA A AE ER 17 NE NX PAIS AS A toe aren E 18 Torches amp Systems HSA Mle WOU GA PP e A uo E eave On A 19 PE Press oi e O An 20 nn E o e o noo 21 AS E apre SUNG ees te aann e A A 23 Bevel Systems Sa de e PP O O ofeeweastcerdieais 25 aca PQ ono A 26 CNCs amp Software Voom ONO ais 27 O A a tesco Po A On A 28 Columbus CAD CAM Softwar e cccccccccssseccsseeeceececcaeceecaeeeesaueecsaeeceuseeseueeseseessaseeseaeeessueeeceaeeeesaeeees
4. Drill Station standard drill stations handle up to 3 4 in holes in up to 2 in plate Specifications Maximum Table Width in mm 118 2992 137 3492 157 8992 177 4492 197 4992 216 5492 236 5992 Rail Gauge in mm 137 8 3500 157 5 4000 177 2 4500 196 9 5000 216 5 5500 236 2 6000 255 9 6500 Machine Width in mm 183 4653 203 5153 222 5653 242 6153 262 6653 281 7153 301 7653 12 Proquct Data Page scooters MCUT 3045 Avenger 2 E 3 axis gantry with reinforced fabricated welded beam for stiffness and accuracy E Welded and machined end trucks with long wheel base for added stability E Digital AC drive amplifiers for years of maintenance free operation E AC brushless motors for wide speed range with accurate speed control E Precision heavy duty planetary gearboxes for accuracy and smooth motion E Precision linear rail drive engagement E Heavy duty 85 machined crane rail system for accuracy and durability E Wide variety of cutting and marking process tools available The Avenger 2 is the most versatile machine in the ESAB product line providing a heavy duty gantry structure which accomodates almost every available cutting and marking process Large all welded end trucks support a machined beam and an independent reinforced deck structure Up to twelve process stations may be installed including up to four plasma cutting stations The Avenger 2
5. 12 7x14 9x27 8 323x378x706 90 41 400 cfh O 80 psig 165 l min O 4 8 5 2 bars PowerCut 900 Product Data Page 1 PAC 21181 PowerCut 130 Product Data Page 1 PAC 21167 Air Plasma Systems PowerCut 1600 E Cuts up to 5 8 in thick mild steel E Can use single phase power at lower duty cycle E Utilizes a drawn arc to initiate the cut which eliminates high frequency interference from the starting circuits E Electronically controlled pilot arc provides for consistent starting and longer consumable life E High operating voltages are ideal for demanding mechanized cutting applications E Includes a full CNC interface with Arc Voltage Height Control support E Built in line conditioner protects against damage from power line noise and spikes even with poor quality power E Digital Readout Display shows help codes to assist in troubleshooting errors minimizing downtime E Automatic fan control only runs the cooling fan when necessary conserves energy and reduce dust and dirt inside the console E 3 year warranty on console ESP 101 m 100 Duty Cycle for continuous operation even at maximum thickness E Utilizes a drawn arc to initiate the cut which eliminates high frequency interference from the starting circuits E Electronically controlled pilot arc provides for consistent starting and longer consumable life E High operating voltages are ideal for demanding mechanized cutting applications
6. CNC height control programming software and the motion system ESAB stands behind the entire system because we make the entire system Smart Voltage Height Control Engineered for consistent cut quality and maximum consumable life Improved Cut Quality Smart Voltage Height Control automatically corrects the arc voltage as the electrode wears Cutting height remains constant even as the arc gets longer Cut quality is maintained because the correct cutting height is maintained Maximum Consumable Life Unnecessary consumable changes are reduced because the torch stays at the correct height The electrode can fully wear without the torch cutting closer and closer to the plate Fewer crashes means fewer damaged nozzles Smart Voltage Height Control New Electrode Electrode erodes Smart Voltage Control adjusts arc length Height stays constant As the only supplier that makes the entire system only ESAB can integrate everything to work seamlessly together creating new technologies that improve your productivity This includes technologies like Precision Hole Technology Smart Voltage Height Control and SmartCycle And because we make the entire system one call is all it takes to get professional support for everything We also offer many value added services that other suppliers can t like free annual checkups free torch replacement and extended warranties Lower Operating Cost The result is better cut q
7. Complete installation and maintenence training takes only minutes ESAB s exclusive patent allows you to combine the non thermal waterjet process with the thermal plasma cutting process on the same gantry The Hydrocut LR can be equipped with ESAB s m3 Plasma systems from 200 up to 720 Amps The air curtain option allows the plasma to cut under water as well as the water jet Fast switching and automatic process control allows both plasma and waterjet tools to be used on the same part ESAB brings you the performance and reliability of the Streamline SL V Plus series intensifier pumps The SL V Plus intensifiers are designed to deliver optimum levels of component reliability and system uptime Ease of installation and maintenance have made Streamline intensifiers the standard of the industry for both water and abrasive cutting applications Alpharex AXD E Large working area increases plate utilization when nesting and cutting large parts E Class 1 Laser protection with the optional PRO LAS enclosure E Optional Laser Contour Beveling up to 45 facilitates welding preparation E Production cutting to 1 in Carbon Steel 5 8 in Stainless Steel 1 2 in Aluminum E Cutting and marking with the same laser tool E Video camera monitoring of the process atthe operator s console Complete process control and automation through ESAB s Vision CNC E Oversized AC Drives for high dynamic response and excellent positio
8. E Includes a full CNC interface with Arc Voltage Height Control support E Built in line conditioner protects against damage from power line noise and spikes even with poor quality power E Digital Readout Display shows help codes to assist in troubleshooting errors minimizing downtime E Automatic fan control only runs the cooling fan when necessary conserves energy and reduce dust and dirt inside the console E Optional Remote Arc Starter allows up to 150 ft between torch and power supply E 3 year warranty on console Output Input Voltage Input Current Cutting Capacity in mm Dimensions WxHxD in mm Weight lbs kg Min Air Requirements Cutting Capacity in mm Dimensions WxHxD in mm Weight Ibs kg Min Air Requirements PowerCut 1600 Product Data Page coccccccnnnnnnaniccnn no PAC 21168 nO PO OOO PAC 21169 ESP 101 Product Data Page 90 Amps 60 Duty Cycle 208 230 400 460 575 VAC 3 Phase 50 60 Hz 44 47 26 23 20 A 3 phase Cuts up to 5 8 16 12 7x14 9x27 8 323x378x706 90 41 400 cfh O 80 psig 165 l min O 4 8 5 2 bars 100 Amps O 100 Duty Cycle 20 KVA 3 Ph 50 60 Hz 208 230 380 400 460 475 575 Volts 3 ph 54 49 29 28 25 24 20 A Cuts up to 1 25 15 5x19 4x26 25 394x493x667 125 38 6 500 cfh 80 psig 236 l min 5 5 bars 22 m3 Plasma Systems ESAB s new EPP 202 and EPP 362 series of plasma power sources feature
9. m 100 Duty Cycle when powered by 3 phase for continuous operation even at maximum thickness E Utilizes a drawn arc to initiate the cut which eliminates high frequency interference from the starting circuits E Electronically controlled pilot arc provides for consistent starting and longer consumable life E High operating voltages are ideal for demanding mechanized cutting applications E Includes a full CNC interface with Arc Voltage Height Control support E Built in line conditioner protects against damage from power line noise and spikes even with poor quality power E Digital Readout Display shows help codes to assist in troubleshooting errors minimizing downtime E Automatic fan control only runs the cooling fan when necessary conserves energy and reduce dust and dirt inside the console E 3 year warranty on console 3 Ph Output 3 Ph Input Cutting Capacity in mm Dimensions WxHxD in mm Weight Ibs kg Min Air Requirements Output Input Voltage Input Current Cutting Capacity in mm Dimensions WxHxD in mm Weight Ibs kg Min Air Requirements 60 Amps 125V 60 Duty Cycle 208 230 VAC 60 Hz 28 23 A 400 VAC 50 60 Hz 14A 460 VAC 60 Hz 12 A Cuts up to 1 2 13 12 7x14 9x 24 8 322x379x630 78 35 4 500 cfh 90 psig 236 I min O 6 2 bars 70 Amps O 100 Duty Cycle 230 400 460 575 VAC 3 Phase 50 60 Hz 20KVA 31 20 18 14A Cuts up to 5 8 16
10. 16 ir ASIAN orton iia 923107 A ana 923074 5 16 in 8 mM AP APA 923108 ET ES MD SIMI pce AQ 923075 7 16 in 11 TH ocvistexensiconnnnariovedeanadeteunisernsintedsamenencnies 923109 172 Ty S FEAT MU aene oie 923076 5 8 in 15 8 mm tenida 923110 3 4 19 MT eones 923111 1131 122 2 TAIN aesae Eere iin 923112 Rotor set 10 pieces cccooccccoocnococcnnconcnoconanononanos 1251501 Product Data Page seeren MCUT 3041 Uitra Line amp Ultra Graph Plasma Options E Easily upgrade from oxy fuel to plasma cutting E Easily switch between oxy fuel and plasma cutting m PT 37 air plasma torch features same diameter as oxy fuel torches E PT 37 torch includes rack for adjustment by manual torch holder E PowerCut 1300 and 1600 plasma systems featuring 70 or 9 Amps Both the Ultra Line and Ultra Graph machines may be equipped with a plasma cutting torch by ordering the following accessories Plasma Cutting Torch Plasma Power Supply Plasma Torch Consumables and Remote Control Switch Options amp Accessories 1 PT 37 Plasma Cutting Torch The PT 37 Torch includes a gear rack mounted to the side of the torch for manual vertical adjustments PT 37 torch with 25 ft leadS 0558004862 PT 37 torch with 50 ft leadS cc ceeeeeeee eee 0558004863 2 Plasma Power Supply Choose one of the following PowerCut 1300 70A power supply 0558007881 208 230 460V 50 60Hz 1 3ph PowerCut 1300 70A power supply
11. Amps 134 128 109 88 Amps 200 Amps DC 360 Amps DC 100 Duty Cycle 100 Duty Cycle 10to 200 Amps 10to 360 Amps 160V 200 V 360 V 360 V 90 94 24x41x47 603x1035x1200 24x41x47 603x1035x1200 1085 492 1140 518 EPP 202 Product Data Page coccoccococccononnannnnccanonononons MCUT 3082 EPP 362 Product Data Page ooooocoocccccoaaonananccnancnonnnnns MCUT 3083 m3 Plasma Systems ESAB s EPP 450 and EPP 601 plasma power sources feature a wide operating current range that allows plasma marking and cutting to be accomplished with the same torch and power supply Each power source features a highly efficient high power factor design for the most efficient use of electrical input power All ESAB plasma power supplies feature a 3 year limited warranty EPP 450 E 12 450 Amps variable output Recommended Piercing amp Cutting Limits E Fan on demand technology E Digital ammeter E Input voltage protection 2 E Local or remote front gls panel control E Led status lights for easy troubleshooting AENA Mild Steel Stainless EPP 601 E 12 600 Amps variable output Recommended Piercing amp Cutting Limits E Fan on demand technology E Digital ammeter E Input voltage protection E Local or remote front panel control E Led status lights for easy troubleshooting Specifications Input Voltage Input Current at rated load Rated Output Current Duty Cycle Output Current Range Output Volta
12. Bevel Systems E Plasma bevel capability available on all Avenger class gantries E Outstanding bevel cutting with the industry s most accurate system E Reliable productivity from a well protected robust mechanical system E Tactile sensor provides the only system capable of precisely maintaining torch height relative to the plate surface E ESAB s PT 36 Plasma Torch delivers the highest accuracy cutting and increased consumable life E Dual mode initial height sensing uses pneumatically balanced tool tip sensing and electrical plate sensor for accurate light touch plate sensing E Encoder equipped Z axis lifter precisely controls the initial height and enables Smart Voltage Height Control E Capable of high quality hole cutting with Precision Hole Technology when vertical cutting ESAB s Variable Bevel Angle Systems are used to accurately plasma bevel cut plate and are fully programmable to cut parts with both bevel and straight cuts The systems automatically switch between high accuracy tactile sensing and Smart Voltage Height Control to provide the most accurate plasma cutting and fully program controlled multi part bevel and straight cutting The integration of ESAB s m3 Plasma System Vision CNC and bevel systems allows unequalled control of bevel cutting All bevel compensations are handled by the Vision CNC so bevel programming is simplified and accuracy is fine tuned Reliability E Simple reliable protr
13. a wide operating current range that allows plasma marking and cutting with the same torch and power supply All EPP power sources feature a highly efficient high power factor design for the most efficient use of electrical input power All ESAB plasma power supplies feature a 3 year limited warranty EPP 202 m 100 duty cycle at 200 Amp output E High speed data bus for precise current control and better diagnostics from the machine CNC E Integrated water cooler takes up less floor space E Innovative water cooled power block provides better cooling and longer component life E Efficient high power factor design EPP 362 m 100 duty cycle at 360 Amp output E High speed data bus for precise current control and better diagnostics from the machine CNC E Integrated water cooler takes up less floor space E Efficient high power factor design E High Output Voltage Capacity for better bevel cutting E Can be paralleled to deliver 720 Amps Specifications Input Voltage Input Current at rated load Rated Output Current Duty Cycle Output Current Range Output Voltage Open Circuit Voltage Power Factor at rated load Dimensions WxHxD in mm Weight Ibs kg Recommended Piercing Cutting Limits man Mild Steel Recommended Piercing amp Cutting Limits inch Mild Stee Staintess 200 230 380 400 460 575 V 50 60 Hz 3Ph 380 400 460 575 V 50 60 Hz 3 Ph 115 96 60 57 50 43
14. complete mastery of any cutting operation The numerous built in diagnostics allow for easier installation startup and maintenance of the machine And ESAB s Remote Diagnostics feature allows our technicians to do real time testing troubleshooting and diagnostics on line moconoD00a gt B dk de e dk aan re s eee loi I 1 23 A IO ARO a ida Section 4 Function pare giai Pido UW A A RE fan oo Ea Pri LA E oe per fil Le sure a b 5 Ear i a E AAA Aaa di ds a Real Time Graphics show program progress and Program Completion Timer shows expected time to complete program execution E e hana Uhh Mi zit Function re Ge Cate File An CP eee i aT BE 5 a 1 rei LEE va TU Hearia E Pare hers Ca Fe iris f Cc ELL AP SHE ee CELE i AE Pais On Board Process Database Sais process setup FE automatically The operator sees which plasma consumables are needed Proquct Data Page sacaste MCUT 3044 Vision T5 CNC E Simple operation through advanced touch screen interface E Operator Wizard simplifies basic operation E New process selector reduces setup time E Context sensitive help system E Remote diagnostics for faster support E Built in process database E Automatic data collection with included DataLeap light feature E Bright wide format 18 5 in touch screen E DXF DWG import with lead in out handling Windows XP for networking and USB suppo
15. intuitive guiding the operator every step of the way The Built In Process Database simplifies cutting tool setup by automatically setting parameters such as cutting speed kerf offset and timers based on material thickness material type and cut quality desired The operator sees a picture and part number for the torch parts that are needed for both plasma and oxy fuel torches v x The Process Selector for the Process Database makes it easy to select material type thickness and quality then the Vision T5 shows you which parts to put in the torch Menu colors show which window is active since multi tasking allows working two concurrent windows All process controls are on screen for quick access to exactly the controls you need Product Data Page c ccececcccssesssssesssssscesssessesersesenees MCUT 3008 21 28 Programming Technology for the Future CAD CAM Software Solutions for Optimal Cutting Machine Productivity New software innovations support faster programming of cutting and marking codes Columbus is a completely new development based on the leading Microsoft SQL standards so users developers and administrators will all benefit from the standard Windows interface streamlined programming process long term software support and a customizable user work space The modular Columbus package can be scaled to meet your exact needs for any cutting application By combining the modules you
16. oxygen inlet hose to supply preheat and cutting oxygen to a three inlet torch Product Data Page rosaire MCUT 3040 Ultra Graph E Simple accurate magnetic tracing system lets you reproduce quickly and precisely at speeds from 4 150 ipm 1 0 3 8 m min E Variable speed direct drive motor performs smoothly and dependably E Cut shapes accurately and economically with a single torch system that s become the industry standard E Put all machine functions at your fingertips with the RC or DC series Ultra Graph controls Since its introduction decades ago the Ultra Graph has become the industry standard for single torch contour cutting Many fabricating shops have found the Ultra Graph to be a practical dependable design that allows cutting highly complex shapes inexpensively and accurately in a fraction of the time required by other means A magnetic rotor follows the contours of a metal template In turn it guides the cutting arm and torch with exceptional precision The Ultra Graph can be either a floor standing or table mounted model each providing a 60 in 1 5 m cutting radius Cutting and tracing speeds range from 4 150 ipm 1 0 3 8 m min selectable by size of the magnetic rotor The speed range required depends on the application plate thickness type of material and process Rotors are available from 1 8 in 3 2 mm to 7 8 in 22 mm in 1 16 in 1 6 mm increments The direct drive moto
17. per minute 450 Amps cuts up to 1 25 in thick at 45 on mild steel keeps traverse time to a minimum Combined with ESAB s high speed lifters and integrated process control this Plasma Edge Prep Station straight line bevel cuts in means maximum throughput and lowest cost per part either X or Y direction The machine features a heavy duty 85 floor mounted Oxy Fuel Torch Station vertical cutting of mild steel up crane rail system for extreme durability The Avenger to 6 in thick standard optionally thicker if necessary X features positioning accuracy of 0 010 in and Oxy Fuel Edge Prep Station three torch unit for weld repeatability of 0 003 in edge prep cutting along a straight line in X or Y direction Available in widths to cover 8 to 18 ft the Avenger X Oxy Fuel Contour Bevel Station three torch unit with can carry a wide variety of cutting and marking tools manually adjusted torches and automatic rotation to cut including precision plasma torches oxy fuel torches a bevel along any contour plasma or oxy fuel bevel heads punch markers drills and router stations Additional options include a rider s platform heat shields and overhead cable track Pneumatic Punch Marker air hammer type marking drag bracket for lines or center point punch marks Ink Jet Marker fast marking for text on cut parts and plates Plasma Marker high speed line marking with variable width and depth can also be used for lettering
18. plasma cutting plasma marking oxy fuel cutting ink jet marking or drilling Waterjet is an extremely precise cutting process but it is also an expensive process to operate Many fabricators require parts cut with high precision for only a small portion of the entire part while most of the part could be cut with a more economical process By combining plasma and waterjet processes on the same machine you have the ability to dramatically reduce the overall cost to produce those parts As with all ESAB cutting machines ESAB s Vision CNC fully automates all process control and setup making operation easier and faster Whether its waterjet plasma oxy fuel or marking all parameters are captured in the on board database where the operator only needs to select material type thickness and process type Specifications Cutting Width in mm Machine Width in mm Rail Gauge in mm Internal Clearance in mm ESAB s abrasive cutting head provides maximum cutting speeds with reduced operating costs and extremely simple maintenance The pre aligned cartridge body orifice and focusing tube produce a sharp and coherent water abrasive stream which cuts faster than other nozzles while consuming less abrasive Pre aligned components require no tools for installation are easily installed in seconds and maintain proper centering when replaced Diamond orifice technology maximizes productivity for only pennies an hour
19. so you get consistent cut quality every shift every operator everytime E Powerful Diagnostic Tools allow for detailed troubleshooting E Program parking allows operator to interrupt a program to take care of urgent projects and returning to it after processing the parts that just can t wait The Vision 51 maximizes durability and reliability in a simplified package ideal for controlling up to four process tools The compact package includes a robust front panel that is completely sealed with solid state components and an industrial operating system for ultimate reliability The built in process database makes it easy and automatic to set up any process tool The colour LCD display and graphical user interface make operating easier for any machine configuration ESAB s Vision 51 cutting machine controller features a PC processor running Windows CE Embedded The Microsoft Windows CE 5 0 environment is designed for stability and security and optimised for use on industrial control systems Designed for rugged reliability in the harshest environment the Vision 51 uses the most reliable Windows based platform ever built A solid state hard drive and industrial PC based components ensure long term reliability A user friendly interface large color LCD with graphical menu driven operation and its compact design make the Vision 51 a highly functional control The Vision 51 is easy to learn easy to use and allows
20. 14 5 m 48 ft cut lengths enables cutting of two 6 m 20 ft long plates IGC system Product Data Page sismaiinioteii iia XA00173721 10 Combirex DX E 3 axis gantry with rack and pinion drives E Reinforced box beam design provides a solid precision platform for the cutting tool E Precision linear rail y axis guide way for greater accuracy E ESAB s Vision CNC Windows based networkable with color LCD E Digital AC drive amplifiers for years of maintenance free operation E AC brushless motors for wide speed range with accurate speed control E Precision heavy duty gearboxes for accuracy and smooth motion The Combirex DX offers large gantry design and performance in a compact package The rugged gantry features all steel construction with machined mating surfaces for stiffness and accuracy Heavy duty H beam weldments support triple machined T rails to provide a sturdy stable foundation and easy installation on any concrete floor Featuring a precision linear rail Y axis guiding system precision three axis rack and pinion drives digital AC drives and AC brushless motors this machine delivers the cutting performance you would expect from much more expensive gantries The Combirex DX can be equipped with air plasma systems up 100 amps or ESAB s m3 Plasma System which allows the machine to cut and mark with the same plasma torch The m3 system is available on the Combirex DX in 200 A
21. PowerCut 900 50A 575 VAC 3ph 0560954746 PowerCut 1300 70A 230 460 VAC 3ph 0560954747 PowerCut 1300 70A 575 VAC 3ph 0560954748 ESP 101 100A 460 VAC Spl ccceeeee eee 0560954749 ESP 101 100A multi voltage o 0560954750 PT 38 hand torch c coccoccnccncncnncnncnnoncnnoncnncnnnnnnns 0558006786 All of the plasma packages listed include a 25 ft 7 6 m PT 37 torch and start up consumable kit Machine may be purchased with both an oxy fuel torch and a plasma torch which must be manually swapped as needed Cutting Tables 4x4 ft with mounting brackets for rail track 0560954398 5x10 ft with mounting brackets for rail track 0560954399 Build Your Own drawing package 4x4 0560954398D Build Your Own drawing package 5x10 0560954399D Product Data Page XA001 70621 7 SGX E Rugged accurate affordable automated cutting machine E Easily produce high quality parts while maximizing material utilization Compact design for minimized floor space requirements ESAB quality value and precision made affordable Rugged High Performance Compact Design Performance and accuracy are assured with a heavy steel The compact design of the SGX cutting machine beam precision machined mating surfaces and linear rail minimizes floor space requirements One meter rail This rugged design ensures smooth motion accuracy and increments keep
22. With an accessory heat shield the Ultra Line can cut material up to 6 in thick 152 mm With Solid State Control no warm up time is required to start the carriage travel The carriage is driven by a reversible DC motor with built in solid state speed regulation Ordering Information 223 258 223 262 223 266 Basic Machine Basic Machine with Torch Acetylene Basic Machine with Torch Propane Speed Range is 3 110 ipm 0 8 2 8 m min Includes 6 ft 10 m track and torch holder Complete with 6 ft 10 m track torch holder torch and 3 tips Options amp Accessories Ultra Line Torch rigging assembly cceceeceeeeeeeeeeeeeeeeeeeseeeeeees 16V90 Includes mounting unit a 24 in 609 6mm rack and torch holder Track 6 ft 10 m V grooved guide rail 16V82 Sections can be linked to extend length Heat Shield Kit ooocccconcconnccccncnonnoncnnonannonancnnanono 995586 For use with prolonged cutting cutting thick material or cutting close to carriage Ultra Line with C 58 Torch Rigging Assembly and Track Options amp Accessories continued Counterweight essere 995587 Use when equipment mounted on one side of carriage causes an imbalance Manifolding KIL susatesassioctecssnas csscccdnodnctveiiesauinmesaneseiers 639659 Provides convenient means of connecting oxy fuel gas from regulators to torch Circle cutting attachment ccccccc
23. acks which eases ordering and saves money E Long Life consumables and repairable torch minimize operating costs E Blowback torch design eliminates high frequency starting E One year warranty on torch Product Data Page score sitiar PAC 21185 PT 36 Precision Plasmarc Torch Precision E High precision torch for longer consumable life and better cut quality E Precision close tolerance concentricity for optimum straight or bevel cutting with highest cut quality and consumable life E Posi Thread design makes it easier to install consumables and eliminates the worry of damaged threads on electrode electrode holder and torch body Versatility E Extremely versatile multi gas torch allows you to pick the combination of gases speed and cut quality that you want E Adapts to your cutting requirements cut dry on carbon steel or use the optional water injection module for superior cut quality on stainless steel and aluminum E Practical cutting ranges Low current cutting conventional plasma cutting and 600 Amp thick plate cutting with the same torch and the appropriate power source E Cuts carbon steel up to 2 5 in thick with 450 Amp Oxygen Plasma E Cuts stainless steel or aluminum up to 1 5 in thick with 600 Amp Nitrogen Plasma up to 3 in thick with 720 Amp water injection plasma or up to 6 in thick with 600 Amp Argon Hydrogen H 35 Value Does not require de ionized water reducing maintenance c
24. actor based design automatically puts the torch tip at the focal point of tilt and rotation E Magnetic breakaways protect torch and tactile sensor E Split gear zero backlash feedback system for accurate rotation control E High cutting speeds and outstanding cut quality with latest nozzle technology E Heavy duty vertical lifter with dual linear rails and oversized ball screw E Digital AC amplifiers and brushless motors for both Z axis and rotation drives e eE Plasma bevel cutting under water Capabilities E Straight cutting with Smart Voltage Height Control E Bevel cutting with Tactile Sensor or Arc Voltage E Bevel cutting with Arc Voltage Sample and Hold E Variable bevel on the fly E X V Y and K bevel cutting E 45 degree maximum achievable cut angle E 540 degree automatic rotation E Cuts up to 1 1 4 in thick mild steel at angles up to 45 degrees with 450 Amp oxygen plasma E Torch height is controlled within 0 012 in 30mm of the plate surface regardless of cutting speed or thickness E Cuts on dry tables or under water Depending on plate thickness and bevel geometry An appropriate post processor is required to support multi pass beveling 25 26 Vision 51 CNC E Ergonomic Design with color coded graphical interface E Easily networked or expanded with standard USB devices E On board process database eliminates the guesswork in setting up process parameters
25. aeeesnaeeessueeessueeeseeeeeses 29 Miscellaneous WS CIO es UPI ACS asses occas o R S E SEES SEERE OTEO 31 ONO RETON aurea iz 32 E ci calco A PA RP PP Ag ess 33 ESAB Cutting Systems At ESAB we re more than just order takers we re cutting experts consultants and partners And our history speaks for itself With roots dating back to the early 1900s we ve been constant industry innovators for over a hundred years We even hold the original patent for plasma cutting Since we manufacture the entire system write our own software and stand behind everything we make there s no need for you to juggle different vendors to support individual components We offer everything from the simplest systems to the most complex all from one reliable source And as the only supplier that makes the entire system only ESAB can integrate everything to work seamlessly together creating new technologies that improve your productivity E Precision Hole Technology which vastly improves plasma hole quality E Smart Voltage Height Control which automatically compensates for electrode wear ensuring best cut quality and maximum consumable life E Smart Cycle Technology which boosts productivity by streamlining process control and tool motion Whether upgrading an old machine or investing ina whole new system we help you achieve your goals And because we make the entire system one call is all it takes to get professional
26. ally through the built in process database With the Combirex DX plate marking can be accomplished by the m3 plasma system or by an optional air scribe marker allowing accurate marking and cutting on the same parts 8 2 4 10 3 118 1 3 0 137 8 3 5 118 1 3 0 137 8 3 5 110 2 2 8 129 9 3 3 102 4 2 6 122 3 1 137 8 3 5 157 5 4 0 126 3 2 145 3 7 116 2 9 136 3 5 182 1 4 6 201 8 5 1 83 2 1 83 2 1 26 30 0 7 0 8 26 30 0 7 0 8 56 1 5 56 1 5 56 1 5 2 1 000 0 05 25 4 2 1 000 0 05 25 4 Proquct Data Page scooters MCUT 3027 Sabre DXG E 3 axis gantry with rack and pinion drives E Dual precision linear rail y axis guide ways for greater accuracy E Vision T5 CNC Windows based touch screen controller with Operating Wizard for simple step by step guided operation E Digital AC drive amplifiers for years of maintenance free operation E AC brushless motors for wide speed range with accurate speed control E Precision heavy duty gearboxes for accuracy and smooth motion E Machined 85 crane rail system for accuracy and durability 3 axis gantry with rack and pinion drives The Sabre DXG is a heavy duty low profile gantry designed for high speed plasma and oxy fuel shape cutting with up to 2 plasma torches or up to 8 oxy fuel torches over widths up to 14 ft It is built around a reinforced main beam featuring dual precisioin linear ways that provide outstandin
27. any data fields ensure unique identification of each individual plate and also plate copy Comprehensive traceability of the material from the last remnant plate through to the original plate is ensured Areas of a plate which have not been nested can be divided into any number of remnant plates Subassembly Management a a a PEGPRREPEREEE Significantly speeds up processing of jobs containing subassemblies Part geometry and quantity are predefined in the subassembly making it easy to add the entire group of parts to a nesting job Print Designer T ESAB Cutting Syulama GmbH i Sheets List ma tm a a i o a e ss ces ess r e nm The Print Designer offers maximum flexibility to create professional reports customized data output and use of custom formats and print templates Easily adapt templates or start from the included sample reports to produce exactly the reports you need Support for bar codes is also included Navigation with the Explorer Columbus offers an intuitive Explorer screen to view all objects and data such as parts nests jobs and subassemblies The Explorer window shows the hierarchy and the structure of the objects making it easy to visualize relationships and dependencies and the selected objects can be edited directly Columbus II Brochure ooccoccnnccncnncccnconcnnncnorinncnacinannns MCUT 3019 30 Technology Upgrades Plasma Sy
28. arly any combination of the following Plasma Torch Station vertical plasma cutting from 100 to 720 Amp on mild steel up to 2 5 in thick stainless steel and aluminum from gauge to 6 in thick Plasma Bevel Station bevel cuts with plasma up to 450 Amps cuts up to 1 25 in thick at 45 on mild steel Plasma Edge Prep Station straight line bevel cuts in either X or Y direction Oxy Fuel Torch Station vertical cutting of mild steel up to 6 in thick standard optionally thicker if necessary Oxy Fuel Edge Prep Station three torch unit for weld edge prep cutting along a straight line in X or Y direction Oxy Fuel Contour Bevel Station three torch unit with manually adjusted torches and automatic rotation to cut a bevel along any contour Ink Jet Marker fast marking for text on cut parts and plates Pneumatic Punch Marker air hammer type marking for lines or center point punch marks Plasma Marker high speed line marking with variable width and depth can also be used for lettering Drill Station standard drill stations handle up to 3 4 in holes in up to 2 in plate 354 8991 393 9982 433 10998 455 11557 406 10320 Proquct Data Page scooters MCUT 3061 Avenger 4 E Linear rail y axis guiding system E Reinforced fabricated box beam design with independent suspended guide system E Digital ac drive amplifiers E Oversized ac brushless motors E Precision planetary gearboxes E Maximum ma
29. chine speed 750 ipm 19 040 mm min E Positioning accuracy 015 in Repeatability 005 in E Shipyard panel line applications ESAB provides specialty solutions to unique customer requirements including customized panel cutting machines for shipbuilding block assembly lines By incorporating an automated cutting step after assembly of the panel accuracy is vastly improved and a number of process steps which were traditionally done by hand can be automated This includes panel marking with text and layout lines primer removal for stiffener weld joints weld joint line marking interior cutouts with bevel cutting and automated bevel cutting of the panel periphery The Avenger 4 Telerex is the largest gantry in the ESAB product line and provides the ultimate combination of performance and capabilities Designed to provide precision support for large combination process stations it Can span more than 26 m and carry any cutting or marking process ESAB is also the only supplier able to fully automate all processes associated with panel lines including precision automated 3 torch bevel cutting plasma bevel cutting vacu blast primer removal high speed grinder primer removal dual contour Y axis cutting high speed omni directional plate character marking high speed layout line marking automated plate thickness transitioning and many other special innovations developed for the shipbuilding industry Specifications
30. chnology files works with the Vision PC control and many older plasma systems Micro Nozzle Improve thin plate cutting capability with Micro Nozzles for the PT 36 torch Water Injection Upgrades Add water injection capability to the m3 plasma system for reduced cost cutting on stainless steel and aluminum Dramatic improvements are possible with upgraded plasma systems Modern plasma systems offer significantly faster cutting with far better cut quality and ease of operation Cut Faster New plasma technology cuts 1 2 in Carbon Steel as much as 45 faster than older technology Older Technology 0 25 5 T5 100 125 150 Cut Thicker Newer plasma technology easily cuts 2 in Carbon Steel up to 80 faster than older technology Older Technology Pad y m o a j mur I a 1 ii i sala A MARIS Y Sl LD il PFP FP FP EEE CNC Retrofits CNC Upgrades Modernize Technology To Gain Productivity E Extend the life of your existing machine with a CNC retrofit package E Eliminate the cost and down time of maintaining old equipment E Improve plasma hole quality with CNC support for Precision Hole Technology E Make operation faster and easier with a modern user interface E Enhance machine performance with better kerf and path control E Get faster processing speed for graphics shapes and calculations E Dramatically increase data storage for nests and part
31. ction Oxy Fuel Torch Station vertical cutting of mild steel up to 6 in thick standard optionally thicker if necessary Oxy Fuel Edge Prep Station three torch unit for weld edge prep cutting along a straight line in X or Y direction Oxy Fuel Contour Bevel Station three torch unit with manually adjusted torches and automatic rotation to cut a bevel along any contour Ink Jet Marker fast marking for text on cut parts and plates Pneumatic Punch Marker air hammer type marking for lines or center point punch marks Plasma Marker high speed line marking with variable width and depth can also be used for lettering Drill Station standard drill stations handle up to 3 4 in holes in up to 2 in plate 291 2 7396 312 2 7929 353 3 8973 330 6 8397 351 6 8930 392 7 9974 370 9398 390 9 9928 454 6 11546 Product Data Page c ccececcccssesssssesssssscesssessesersesenees MCUT 3046 13 Avenger 3 E 3 axis gantry with reinforced fabricated welded beam for stiffness and accuracy E Precision dual linear rail Y axis guiding system for greater accuracy E Welded and machined end trucks with extra long wheel base for added stability E Digital AC drive amplifiers for years of maintenance free operation E AC brushless motors for wide speed range with accurate speed control E Precision heavy duty planetary gearboxes for accuracy and smooth motion E Heavy duty 85 machined crane rail sys
32. eees MCUT 3055 SmartCycle Technology Brochure secs MCUT 3076 33 A ne oa a aaa data Ta La Fr pr LA W i PAS AR jad 4 64 qu i i Pie or AAA aa UNRIVALED SERVICE AND SUPPORT Every ESAB product is backed by our commitment to superior customer service and support Our skilled customer service department is prepared to quickly answer any questions address problems and help with the maintenance and upgrading of your ESAB equipment and software We offer Value packages including machine and process audits to maximize your investment Proactive preventive maintenance programs and maintenance contracts to keep your equipment and software up and running ESAB plasma consumables for the perfect cut Specialized repair services Retrofit upgrade products and packages for the latest in machine control and software technology Complete product and process training including advanced training programs All service and support is provided by ESAB certified technicians not contract manufacturers or third party service providers And our products are backed with the most comprehensive warranty in the business With ESAB you can be confident that the product you purchased will meet your needs today and in the future Ask your ESAB sales representative or distributor for a complete ESAB solution To learn more visit esab cutting com M CE gerd kon 2 180 Y A CA gt Sy o ESAB e
33. g accuracy The gantry sits on a heavy duty crane rail system mounted on H beams providing a stable foundation and easy installation The Sabre DXG is equipped with an advanced drive system using the latest generation digital AC drives and high speed motors and an precision gearbox optimized for shape cutting machines This system provides a wide speed range with smooth accurate motion The Sabre DXG can be equipped with ESAB s m3 Precision Plasmarc System which can cut and mark with the same plasma torch The m3 Plasma system is available on the Sabre DXG in configurations from 200 up to 600 Amp The m3 system offers precision cutting with current ranges from 30 up to 600 Amps cutting gauge Specifications Recommended Plate Width ft m 5 Cutting Width 1 3 Tools in mm 74 1881 Cutting Width with 4 Tool in mm 6 1678 Cutting Width with 5 Tool in mm 8 1475 0 1 5 el Cutting Width with 6 Tool in mm 50 1272 Cutting Width with 7 Tool in mm 42 1069 Cutting Width with 8 Tool in mm 34 865 Maximum Table Width in mm 77 1962 83 2117 98 4 2500 140 3567 Internal Clearance in mm Rail Gauge in mm Machine Width in mm 103 2617 118 1 3000 160 4067 material up to 2 5 in thick carbon steel or stainless steel and aluminum up to 6 in thick The system is completely automated by the Vision CNC the operator simply selects the material type and thickness a
34. ge Open Circuit Voltage Power Factor at rated load Dimensions WxHxD in mm Weight Ibs kg inn Mild Steel Stainless 400 V 50 60 Hz CE 3 Ph 460 575 V 60 Hz 3 Ph 138 Amps 460 V 3 Ph 159 Amps 400 V 3 Ph 110 Amps 575 V 3 Ph 450 Amps DC 100 Duty Cycle 10 to 450 Amps 200 VDC 450 Amps 400 V 427 VDC 460 V 431 VDC 575 V 431 VDC 90 37x40x45 946x1022 x1143 1870 850 400 V 50 60 Hz CE 3 Ph 460 575 V 60 Hz 3 Ph 179 Amps 460 V 3 Ph 206 Amps 400 V 3 Ph 143 Amps 575 V 3 Ph 600 Amps DC 100 Duty Cycle 10 to 600 Amps 200 VDC 600 Amps 400 V 427 VDC 460 V 431 VDC 575 V 427 VDC 90 37x40x45 946x1022 x1143 1870 850 EPP 450 Product Data Page ccseeeeseeeeeeeeeees MCUT 3038 EPP 601 Product Data Page cconccccicicnoncncnncnnnnnncncnanos MCUT 3039 23 24 Oxy Fuel Bevel Systems Three torch oxy fuel bevel stations make it possible to produce all standard welding edges including X Y Y and K cuts ESAB offers a variety of oxy fuel three torch bevel heads to suit any application Edge Prep Station The Straight Line Manual Edge Prep Station is designed to bevel the edge of rectangular plates for subsequent welding operations It is ideal for tank or pipe manufacturers that need to bevel cut large rectangles prior to rolling and welding the plates into their final products Contour Bevel Station The Contour Beve
35. iner diffuser shield and shield retainer The operator can swap out pre assembled consumable sets quickly and easily minimizing down time for consumable replacement or changeover The SpeedLoader requires no expensive torch bodies and does not break any of the fluid connections when swapping parts eliminating the risk of o ring damage or leaks Product Data Page ccccsscecsecesscssssscsssseseeseeseeseeeeeseaes PAC 21210 19 20 Air Plasma Systems PowerCut 900 E Cuts up to 1 2 in thick mild steel E Utilizes a drawn arc to initiate the cut which eliminates high frequency interference from the starting circuits E Electronically controlled pilot arc provides for consistent starting and longer consumable life E High operating voltages are ideal for demanding mechanized cutting applications E Includes a full CNC interface with Arc Voltage Height Control support E Built in line conditioner protects against damage from power line noise and spikes even with poor quality power E Digital Readout Display shows help codes to assist in troubleshooting errors minimizing downtime E Automatic fan control only runs the cooling fan when necessary conserves energy and reduce dust and dirt inside the console E Built in power line conditioner protects against damage from power line noise and spikes even with poor quality power E 3 year warranty on console PowerCut 1300 E Cuts up to 5 8 in thick mild steel
36. is also on the leading edge of machine technology incorporating the industry s most reliable digital servo amplifiers AC brushless motors and precision planetary gearboxes When equipped with ESAB s touch screen based Vision T5 CNC this machine easily becomes the most productive part of your cutting operation Available in widths to cover 12 to 30 ft the Avenger 2 can carry a wide variety of cutting and marking tools including precision plasma torches oxy fuel torches plasma or oxy fuel bevel heads punch markers drills and router stations Additional options include a rider s platform heat shields and overhead cable track drag bracket Specifications Maximum Table Width in mm 173 4394 194 1 4930 235 2 5974 212 5 5397 233 5 5930 274 6 6974 Rail Gauge in mm Machine Width in mm 251 8 6395 272 8 6929 314 7975 The Avenger 2 supports a wide array of process tool station options Each machine is custom built to order depending on the application and customer needs Tool configuration can include nearly any combination of the following Plasma Torch Station vertical plasma cutting from 100 to 720 Amp on mild steel up to 2 5 in thick stainless steel and aluminum from gauge to 6 in thick Plasma Bevel Station bevel cuts with plasma up to 450 Amps cuts up to 1 25 in thick at 45 on mild steel Plasma Edge Prep Station straight line bevel cuts in either X or Y dire
37. l Station adds automatic infinite rotation capability allowing the station to cut bevels on contours or to automatically rotate to cut bevels on multiple sides of a part This system is ideal for many wind tower and power pole manufacturers who cut cone sections for subsequent rolling and welding Oxy Fuel VBA Station The VBA Station adds programmable motorized tilt and offset capability allowing the station to change bevel angle and torch setup automatically This capability allows the highest possible automation and productivity for high volume applications such as wind tower and ship building The combination of infinite rotation and programmable bevel angles allows the program to do all torch setup as well as change the setup during the program cut variable bevel angles handle thickness changes or cut mirror image bevels Oxy Fuel Three Torch Contour Cutting Bevel Angle Adjustment Bevel Angle Range Thickness Range in mm Lateral Adjustment Range in mm Lead Lag Adjustment Range in mm Straight Line Manual Edge Prep Station Manual or Automatic 0 45 1 2 3 12 75 at 45 3 5 5 7 90 145 for stripping 1 2 12 Torch Ignition Automatic Pilot Light Gas Controls Angle and thickness are interrelated not all angles can be achieved on e Proportional valve pressure controls with individual torch solenoids very thickness Also depends on station design Plasma
38. ll laser parameters such as power frequency piercing routines gas pressures and cutting height are set automatically by the CNC The Vision CNC also controls the adaptive optics which provides autofocus and also ensures consistent beam quality Optional Laser Beveling System 157 4000 198 5000 No Theoretical Limit 1 m increments 177 4500 1000 25400 Product Data Page ccoccocccconccoconnnnnnnnnonanannnonanrn ana rn conos MCUT 3057 17 18 PT 37 Plasma Torch The patented PT 37 torch cuts up to 1 in 25 mm material using air as the plasma and shielding gas Utilizing a blowback start and an electronically controlled pilot arc the PT 37 sets a new standard for starting reliability cutting characteristics and consumable life The PT 37 torch comes standard with the PowerCut and ESP 101 mechanized plasma cutting packages E Air plasma torch for up to 100 Amp plasma cutting E Simple low cost consumables only 10 total parts to manage m 100 Duty Cycle for enhanced productivity allowing for continuous operation even at maximum thickness E Machined torch body with 1 3 8 in metal handle and 32 pitch rack fits standard torch holders E Torches without rack are available E Robust machined torch components provide for reliability durability and ease of maintenance E Metal nozzle and shield stand up to the toughest cutting conditions E Wear parts are available individually in sets and in value p
39. mps 360 Amps and 450 Amps configurations Specifications Recommended max plate width ft m 5 1 5 Maximum cross travel with 1 tool in m 78 7 2 Maximum cross travel with 2 tools in m 78 7 2 70 9 1 8 62 9 1 6 98 4 2 5 Internal clearance in m 86 2 2 Maximum table outside width in m 77 1 9 142 7 3 6 Machine height in m 83 2 1 Work table height in m 26 30 0 7 0 8 Parking area in m 56 1 5 Maximum cross travel with 3 tools in m Maximum cross travel with 4 tools in m Rail gauge in m Machine width in m Speed range ipm m min Power requirement 26 30 0 7 0 8 2 1 000 0 05 25 4 2 1 000 0 05 25 4 230 460 575V 50 60Hz 1ph 30A special input voltages are available upon request or EEE PA The plasma station includes a pneumatically balanced initial height sensor along with an electrical clear the plate feature for the softest most accurate tool tip initial height sensing Arc Voltage Height Control provides accurate cutting height and a magnetic break away crash protection system prevents torch damage in case of tipped parts The Combirex DX may be equipped with up to 4 oxy fuel cutting stations The stations feature heavy duty motorized lifters with capacitive height control and pilot flame torch ignitors An electronic proportional valve gas control sets high low preheat pressures cutting oxygen pressure and pierce ramp automatic
40. nd the CNC automatically sets the optimal start cut and shield gas combination The Sabre DXG may be equipped with up to 8 oxy fuel cutting stations and the Advanced Electronic Gas Control System which uses electronic proportional flow control valves for Cutting Oxygen Preheat Fuel Gas and Preheat Oxygen pressures All gas settings are controlled from the Vision CNC so that oxy fuel cutting easy to setup and simple to use With a maximum cutting capacity of 48 torch in the Sabre DXG can oxy fuel cut up to 6 in thick with up to 8 torches The Sabre DXG can also be equipped with a number of different processes tools including routers drill stations plasma markers scribe markers or many others 8 2 4 10 3 113 2881 152 3881 105 2678 144 3678 97 2475 136 3475 89 2272 128 3272 81 2069 120 3069 112 2865 156 3962 162 4117 177 1 4500 219 5567 73 1865 117 2962 122 3117 137 8 3500 180 4567 93 2365 136 3462 142 3617 157 5 4000 199 5067 gt r ee ee 182 4617 196 8 5000 239 6067 Cutting Width is valid for standard straight cutting plasma and oxy fuel station only Bevel tools or special stations reduce the available cutting width Machine width includes CNC but does not include the cable chain and its tray which can be mounted on the floor or overhead Product Data Page rosaire MCUT 3029 Avenger X E 3 axis gan
41. need the basic package can adapt and expand as required The basic package Layout Designer eat CE E ym i kashki Be Mie ee ee i o e em At the heart of Columbus is a user friendly interface that gives complete control over the entire programming process The Layout Designer manages all functions necessary for generating a CNC program or nest straight cutting Oxy fuel plasma laser and marking processes are supported A wide array of data is securely stored in a SQL database for instant recall that helps streamline your workflow Programming can begin by importing a DXF DWG file through an import interface that features a graphical preview and automatic cutting tool assignments To create geometry from scratch a fully integrated CAD program is available for 2D part construction Numerous standard features are included for part manipulation including common line cutting cutting bridges corner loops pre piercing and optimizing small holes using ESAB s Precision Hole Technology Columbus CAD CAM Software Automatic Nesting AA a daa pp Ha as Ms Pas ii im o E F AA A Pace ie E A AS Hua A 1 a om La ES La rn a EEE Fim ee ee Ge EA Fully automatic true shape nesting maximizes plate utilization while automatically creating nests for specific projects using any number of plates or remnants Multi torch nesting automatically reduces the number of torche
42. ning accuracy E CNC controlled auto focus using adaptive optics for highest reliability E Pierce detect and cut loss detection E Safety light barriers front and rear ESAB the industry leader in plasma and oxy fuel cutting has joined forces with the leading laser manufacturer TRUMPF to produce the Alpharex large plate laser cutting machine With working widths of up to 17 ft 5 m the Alpharex has no theoretical restriction in working length The specially designed laser resonator is mounted on the machine and moves with the machine in the longitudinal direction In the transverse direction the beam is delivered by flying optics to the workpiece This design feature eliminates beam divergence along the longitudinal axis and ensures that the laser intensity and the cut quality remain constant over the full work space ESAB s Alpharex laser cutting machine is fitted with a CO laser system supplied by TRUMPF The TLF turbo lasers featuring power selections of 3 2 up to 6 kw enable ESAB to guarantee high precision cutting of carbon steel up to 1 0 in 25 mm thick The Alpharex may also be configured with a laser bevel head for cutting up to 45 bevels on parts Specifications Cutting Width in mm 120 3000 Cutting Length Parking Length in mm Maximum Positioning Speed ipm mm min As with all ESAB cutting machines the laser process is fully controlled and automated through ESAB s Vision CNC A
43. o learn and operate Product Data Page PERE EA XA00170621 Crossbow Ordering Information Basic Machine Crossbow 4x4 4x4 ft 1 2x1 2 m cut area 0560954394 Crossbow 5x10 5x10 ft 1 5x3 m cut area 0560954395 Basic machine includes central unit with CNC rail track assembly cross beam assembly with fuel gas and oxygen tubes motorized torch lifter cutting oxygen solenoid valve arc voltage height control with Ohmic Contact IHS two 2 cable holders plasma interface cable power cable user manual and basic programming software Options amp Accessories For Oxy Fuel Cutting Oxy fuel kit for fuel gases other than Acetylene 0560954396 Includes Oxweld C 69 Torch with needle valves torch hoses 8m supply hoses and three 3 1515 series tips 1 4 1 2 3 4 1 1 2 2 4 Oxy fuel kit for use with Acetylene 0560954397 Includes Oxweld C 70 Torch with needle valves torch hoses 8m supply hoses and three 3 1502 series tips 3 8 1 2 5 8 1 1 2 2 4 Optional Regulators Machine requires one 1 Oxygen and one 1 Fuel Gas regulated input SC 250 125 540 Oxygen cccooocccnnccconancnnnnononos SC07819400 SC 250 75 580 Propane Propylene SC07819410 SC 250 15 510 Acetylene ccccseeeeeeeeees SC07819405 Plasma Cutting Packages PowerCut 900 50A 460 VAC 3ph 0560954744 PowerCut 900 50A 208 230 VAC 3ph 0560954745
44. ols 1270 mm 50 0 in 1770 mm 69 7in 2270 mm 89 4 in Maximum Station Travel with Three Tools 1070 mm 42 1 in 1570 mm 61 8 in 2070 mm 81 5 in Maximum Machine Speed 25400 mm m 1000 ipm Work Table Height 660 700 mm 26 27 in Station and travel is reduced by 90 mm 3 5 in when machine is equipped with optional band and pulley SGX SGX Features and Options E Easily to install and align with sturdy fully adjustable rail pedestals for straight and level machine rails E Perfect rail system alignment with triple machined T rails that guide the cutting system in the longitudinal axis a precision drive rack mounted directly to the machined side of the rail provides perfect rail to rack alignment E Increased cutting productivity through 1 000 ipm traverse speed E Choice of tool station options for three stations enables up to two oxy fuel cutting stations maximum 100 mm 4 in thick and one plasma torch plasma marking with optional m3 Plasma or one air scribe marker E Efficient piercing of thicker materials using hi lo oxy fuel gas control with ease on cutting oxygen E Add the cutting table to suit your needs the machine can be supplied with a down draft table for dry cutting or water table for above or under water plasma cutting E Load and unload material with a fork truck is enabled through low rail design E Configured with 1 5 2 and 2 5 m 4 5 6 and 8 ft cutting widths and 2 5 m 8 ft to
45. ost E Requires fewer parts to purchase and stock lowering operating cost E Current capacity of 720 Amps at 100 duty cycle E Speed Loader aids in consumable changes without the worries and leaks caused by O rings or the expense of spare torch bodies With higher arc density the PT 36 provides higher speed with better cut quality E No special beveling consumables are necessary E The torch body and consumables are designed with high accuracy and concentricity for more consistent bevel angles and part size E The PT 36 is much more robust with heavier thicker nozzles cups shields and retainers the PT 36 holds up better in demanding beveling applications E Available Lifetime Warranty on torch body Precision Plasmarc Cutting Torch The PT 36 is a versatile torch that lowers operating cost and delivers excellent cutting performance It can be used with a variety of gas combinations and can be configured for use in a wet or dry mode to suit your specific cutting application Use it dry for cutting carbon steel or use the water injection capability for superior cuts on stainless and aluminum Water Injection Plasma The PT 36 is capable of both dry dual gas or wet water injection cutting Water Injection produces superior cuts on stainless and aluminum at reduced cost when compared to Argon Hydrogen cutting The special SpeedLoader fixture allows pre assembly of the nozzle nozzle reta
46. r allows precise speed control The Ultra Graph can be used for oxy fuel or plasma arc cutting or plasma GMAW and GTAW welding Specifications Operating radius in m Circle max diameter in m Straight line max in m Weight RC floor lbs kg Weight RC table Ibs kg Weight DC floor Ibs kg Weight DC table Ibs kg 176 80 115V 50 60Hz 1ph 248 112 5 Power requirement Ultra Graph with RC control torch and hose package DC Series Control The DC Control features basic speed control and direction control CW OFF CCW Solid state full wave rectification ensures accurate speed control over the entire speed range Also included are fuses and power indicator RC Series Control Expanded capabilities are available with the RC Control It includes push button controls to operate an oxy fuel torch as well as the optional torch ignitor It also includes a solenoid valve for cutting oxygen control Speed and direction controls are also included Ordering Information DC 60 Floor Ultra Graph 2232855 DC 60 Table Ultra Graph 2232722 RC 60 Floor Ultra Graph 2232851 RC 60 Table Ultra Graph 2232721 Basic machine includes control unit 1 4 in rotor and 1 2 in rotor Does not include torch All models have a 60 in reach Options amp Accessories Transformer 5OHZ cccccceceececeeseeceeeeseueeueeseueeeeess 2236319 Standard rotors WIMAS 2 I E A E E 1301017 3
47. rovide powerful versatile oxy fuel or plasma processing in a value minded package Precision guide rail enables stable motion of the crossbeam and full support of the cutting torch for accurate reliable performance Precision linear rails minimize vibration during cutting to ensure accurate cutting over the entire working envelope Flexible Process Solution Crossbow can be equipped with plasma oxy fuel or both With plasma cut mild steel or aluminum up to 20 mm 3 4 in or stainless steel up to 15 mm 5 8 in Using oxy fuel cut mild steel up to 100 mm 4 in thick It s simple menu driven interface makes operation easy to learn and use The CNC features a comprehensive library of 24 common shapes which minimize programming and set up time Dimensions are easily edited to create custom shapes without additional programming Custom programs are supported through basic M and G Code programming and off line programmed NC files can be transferred to the machine using a standard USB connection Specifications Effective Cutting Width Effective Cutting Length Maximum Traverse Speed Overall Cross Bar Length Overall Track Length Overall Dimensions CNC Drive Unit Total Weight Input Voltage 1 550 mm 60 in 3 100 mm 120 in or 1 220 mm 48 in 3 000 mm min 118 ipm 2 362 mm 93 in 4 000 mm 157 in 600 x 460 x 420 mm 23 6 x 18 1 x 16 5 in 95 9 kg 211 Ibs 110 220 VAC 50 60 Hz Easy t
48. rt E Optional EasyNest Automatic True Shape Nesting The Vision T5 has been designed specifically for cutting systems It supports the entire range of cutting tools including plasma oxy fuel water jet or laser cutting It controls the most complex processes such as bevelling drilling plate marking and labelling The Vision T5 is a powerful yet easy to use CNC designed specifically for shape cutting machines Windows XP Embedded provides a stable open architecture operating system to run the Control Software provide network connectivity support USB devices and other Windows software The Dual Processor design separates motion and process control from the Windows XP interface to ensure reliable real time control ESAB is the only manufacturer that offers a complete range of fully integrated CNC shape cutting machines By integrating all process controls into the Vision T5 operation is simplified and manual errors are reduced unlocking all of the productivity potential from your machine Virtually every step of the production process can be controlled and automated to ensure fast accurate and easy operation Simplicity and ease of operation are the core principles guiding the development of the new Vision T5 touch screen based control The touchable graphical user interface is designed to provide more information and feedback to the operator Important information is always visible and operating steps are clear and
49. s when necessary Nesting jobs can automatically use specific plates or plates can be manually switched if desired Maximum software flexibility makes nesting as easy as possible Job Control Easily set up tables for jobs and subassemblies Jobs can contain parts together with their associated data and they are available from the Layout Designer for further processing Subassemblies which have been created from existing parts in the parts database can be added into jobs The table for job parts displays the processing status of each part Columbus Brochure ccccceccecceccceccecceecaeccaccaeeaeeees XA00175821 Columbus CAD CAM Software Bevel Cutting LA AA A AS Mus Via Y Hi a Minas eee ca Mama EA ee E LTE al ieee Em Sama ca om im Leg Ti ESS Gy A The bevel cutting function in Columbus enables simple programming of oxy fuel plasma and laser bevel systems Choose from a multitude of pre defined bevel profiles V upper bevel V lower bevel Y upper bevel Y lower bevel X bevel K bevel or create your own bevel profiles up to five pass cutting of a contour Programmed bevel parts are saved in a parts database with object descriptions so they can easily be re used in other projects Plate Management aw A Fida ik ASEO Ee e eee Re sso ee A ee eS Rectangular as well as remnant plates are managed and defined here Accordingly m
50. s with the modern PC based hardware E Open the door to modern machine drive upgrades for better positioning speed and performance E Handle larger more complex programs with ease E Utilize better communication options including USB and Ethernet E Improve operator ergonomics with higher resolution display and graphical color coded menus E Upgrade to EasyNest Automatic Nesting right on the CNC E Speed up troubleshooting with built in remote diagnostics Easily Upgrade from Older Vision CNCs New retrofit versions of the Vision 51 and Vision T5 are designed to quickly and easily replace an older Vision CNC such as the Vision 500 Vision 1000 Vision 2000 or Vision PC These new controls have identical mounting holes and feature identical electrical interface plugs so swapping an old control for a new one is almost plug and play The new electrical interface also supports many older I O systems so in most cases the only thing that needs to be replaced is the CNC itself This means the hardware upgrade can be done in a matter of hours getting you back up and running quickly Improve productivity with an intuitive Windows graphical user interface CNC upgrades lead to improved productivity reduced down time and increased reliability New CNC Features Intuitive touch screen interface makes operation easier Make it easier to get new operators up to speed quickly The built in Operating Wizard simplifies basic opera
51. sab com J You iD ANN X y 2 re pNAGEME4 or ISo g 9 Eo 13 SN MCUT 3078A 03 15
52. sseseeeeeeeeeeeseeeees 16V84 Consists of an 18 in 0 5 m radius bar and pivot system permitting 2 54 in 0 05 1 4 m diameter circle cutting TWO torch operation cccccceceeeceeeeeeeeeees 16V89 or 16V92 Adaptors that allow cutting with two torches MOTI CAL DOS Uae ere ere nen 491620 Allows cutting in the vertical plane Valve block ASSEMDI ccceeeeeceeeeeeeeeeeeeeeeeeeseeeeeeees 07X26 Allows adjustment of oxy fuel gas flows on valveless torches Cutting Torch Various devices that attach to an OXWELD cutting torch for versatility and added capabilities Quick acting valve ASSEMDIY ccccceeseseeeeeeeeeeeees 32Y08 Substitutes for the standard cutting oxygen throttle valve Adjustable bevel cutting adaptor ooccccnnnccnnicnoninn 18845 Connects to the torch like a nozzle and can be adjusted 0 90 from the torch center line Auxiliary Preheat Kits are available for preheating the plate ahead of the cut Mounted to the bevel cutting adaptor Acetylene eo Ae 61Y99 Other fuel gas ssminniraranariri codsinsestecsasenesediatouvesvestessee 63Y13 Scissor type slitting adaptoF ncoccooonnccccconcccccconnnnonnnoos 22X42 Divides cutting operation into two nozzles to make parallel cuts ranging from 1 1 2 to 12 in 38 1 304 8 mm wide The adaptor is mounted to the torch in place of the standard single nozzle Two way inlet adaptorF oooccconcinicncicococonocncnnonnnononanonnn 18X20 Allows one
53. stem Upgrades Improve Quality and Reduce Operating Cost E Higher Cutting Speeds with latest nozzle technology E Faster easier plasma setup thanks to Automatic Gas Controls E Dramatically improved hole cutting with Precision Hole Technology E More flexibility and improved cut quality with shield gas selection and mixing E Precision cutting of thin materials using Micro Nozzle technology E Reduced operating cost due to longer consumable life E Significantly higher cutting capacity with thick plate piercing technology E Better consistency provided by closed loop pressure control E More flexibility improved accuracy and faster cycle time when plasma marking and cutting using the same torch E Less down time with robust more reliable power supplies technology E Improved stainless steel and aluminum cutting with Argon Hydrogen and Water Injection cutting Typical Plasma Upgrades PT 36 Torch Upgrade Improve cut quality and reduce operating cost by upgrading to the latest plasma torch XR Nozzle Upgrades Speed up your production and improve cut quality on the PT 36 torch by upgrading to XR nozzle technology Precision Hole Technology Dramatically improve hole quality by upgrading to m3 plasma with Precision Hole Technology allowing effortless production of bolt ready holes Enhanced Hole Technology Get the best possible plasma cut holes with your existing equipment by upgrading software and process te
54. ster Cycle Time SmartCycle Technology is all about eliminating unproductive time and motion By skipping initial height sensing where possible and eliminating the full torch retract after every cut the total time required to cut a nest can be dramatically reduced Increased Productivity Depending on part geometry productivity gains can be significant Nests filled with smaller parts with more holes will see dramatic improvements Nests with large part and few holes will also see some benefit Easier Operation The power of ESAB s integration is the ability to control all process tools and systems through the Vision CNC This level of integration makes operation easier and allows the CNC to automate more of the system through advanced programming at ge cat Single Source Responsibility Since we at ESAB make the entire system write our own sss F More Parts Per Hour Depending on part geometry production rate parts per hour can more than double when using SmartCycle Technology versus traditional methods Contact ESAB today to find out how you can increase productivity with an ESAB integrated plasma cutting system i software and stands behind everything we make there s N 3 no need for you to juggle multiple vendors to support te individual components One call to ESAB is all it takes to get professional support for your entire system E Precision Hole Technology Brochure ccccc
55. support for everything We also offer many value added services that other suppliers can t like free annual checkups free torch replacement and extended warranties For the complete ESAB Mechanized Cutting product offering please visit esab com cutting order our Mechanized Cutting Systems catalog MCUT 3078 or call us at 1 800 ESAB 123 _ ot oe _ hh a esab cutting com Oxy Fuel Waterjet te i ANN Ultra Line E Solid state control E Convenient easily accessible controls E Sturdy one piece cast aluminum housing E Knurled drive wheels for positive traction E 6 ft 2 m track lengths E Wide variety of accessories for expanded capability E Speed range 3 110 ipm 76 2 2794 mm min E Extensive variety of accessory equipment for expanded capability E Standard 115 220V 50 60Hz input power The Ultra Line is a lightweight portable carriage designed for straight line cutting applications Widely used ina small metal fabricating operation shipyards and steel mills the Ultra Line can be adapted to many special applications with a wide variety of accessory equipment The Ultra Line s one piece aluminum housing measures 16 in 406 mm long 7 1 4 in 184 mm wide and 5 3 4 in 146 mm high without torch rigging Weight is approximately 22 Ibs 10 kg without accessories Using an OXWELD oxy fuel gas machine cutting torch the Ultra Line can cut plate up to 4 in thick 101 6 mm
56. tem for accuracy and durability The Avenger 3 is the largest gantry in the standard ESAB product line Designed to provide precision support for the largest process stations it can span up to 32 ft and carry any cutting or marking process Large all welded end trucks support a machined beam and an independent reinforced deck structure Up to twelve process stations may be installed including up to four plasma cutting stations The Avenger 3 is also on the leading edge of machine technology incorporating the industry s most reliable digital servo amplifiers AC brushless motors precision planetary gearboxes and linear rails and bearings When equipped with ESAB s Vision T5 CNC this machine easily becomes the most productive part of your cutting operation The Avenger 3 is the perfect platform for plasma or oxy fuel bevel cutting It can accurately support up to two of ESAB s Plasma Bevel stations or two of ESAB s Three Torch Oxy Fuel Bevel stations Specifications Machine Width in mm 236 5994 275 6985 Rail Gauge in mm Maximum Table Width in mm 315 8001 194 1 4930 233 5 5930 272 8 6929 312 2 7929 351 6 8930 390 9 9928 413 4 10500 170 4320 209 5 5320 248 8 6320 288 2 7320 327 6 8320 367 9320 The Avenger 3 supports a wide array of process tool station options Each machine is custom built to order depending on the application and customer needs Tool configuration can include ne
57. the footprint small to maximize long term machine durability With dual side high speed production space AC drives and a fast torch lifter SGX enables higher productivity through rapid cut to cut cycle times Easy to Use Vision T5 CNC R Fully integrated with ESAB plasma and oxy fuel process Precision Plasma Cutting controls a built in process database and an easy to use The SGX cutting machine equipped with ESAB s m3 Plasma touch screen the Vision T5 CNC enables simple enables precision plasma cutting for a wide range of automated operation material types and thicknesses ESAB Quality at a Great Value The SGX cutting machine provides ESAB quality precision and leading edge technology ideal for E Aluminum up to 38 mm 1 5 in small fabricators and manufacturers E Mild steel up to 50 mm 2 in E Stainless steel up to 25 mm 1 in The m3 Plasma automatic gas control makes plasma setup quick and easy The operator simply selects material type and thickness on the Vision T5 CNC touch screen and all plasma parameters are set automatically IGC system Specifications 20002800 Rail Gauge 2000 mm 78 7 in 2500 mm 98 4 in 3000 mm 118 1 in Machine Width 2759 mm 108 6 in 3259 mm 128 3 in 3759 mm 148 in Maximum Table Width 1626 mm 64 in 2126 mm 84 in 2626 mm 103 in Maximum Station Travel with One Tool 1560 mm 61 4 in 2060 mm 81 1 in 2560 mm 100 8 in Maximum Station Travel with Two To
58. tion from machine startup to cutting a nest Improved Shape Library for faster programming of common shapes No programming knowledge is required to create optimized parts with optimized lead ins amp lead outs DXF and DWG Import lets you handle customer drawings right at the machine Simple clean DXF and DWG files can be quickly and easily post processed into part programs right at the control with optimized lead ins and lead outs appended automatically Built in Precision Hole Technology cuts better holes automatically Any parts created from the EasyShape library or imported from DXF and DWG files can have Precision Hole Technology automatically applied so you get the best quality possible from plasma cut holes without any special operator intervention Built In Process Database shows torch parts and makes process setup fast and easy Setting up the process tools is quick easy intuitive The operator simply selects the material type thickness and a few other options The control does the rest setting the plasma system or oxy fuel gas controls automatically 31 32 CNC Plasma Integration The ESAB Advantage As the technology leader in machine and process automation and the only total system supplier ESAB is uniquely qualified to integrate the entire plasma cutting process Only ESAB delivers the entire package Rely on ESAB to manufacture the gantry and integrate the entire system including the plasma
59. try with reinforced fabricated welded beam for stiffness and accuracy E Precision dual linear rail Y axis guiding system for greater accuracy E Digital AC drive amplifiers for years of maintenance free operation E AC brushless motors for wide speed range with accurate speed control E Precision heavy duty gearboxes for accuracy and smooth motion E Heavy duty 85 machined crane rail system for accuracy and durability E Wide variety of cutting and marking process tools available The Avenger X represents the latest in engineering The Avenger X supports a wide array of process tool excellence from ESAB Cutting Systems This large station options Each machine is custom built to order gantry design delivers the speed accuracy and flexibility depending on the application and customer needs desired by fabricators ship builders and equipment Tool configuration can include nearly any combination manufacturers around the globe Its dual precision linear of the following ways and high stiffness fabricated beam structure make it ideal for precision cutting marking and beveling High speed AC drives and oversized gearboxes make it fast precise and durable for added productivity Plasma Torch Station vertical plasma cutting from 100 to 720 Amp on mild steel up to 2 5 in thick stainless steel and aluminum from gauge to 6 in thick Plasma Bevel Station bevel cuts with plasma up to A maximum positioning speed of 1 400 in
60. uality and consistency in all of your cut parts Overall cost per part is reduced by maximizing consumable life and reducing production interruptions Higher Productivity Productivity improves by reducing interruptions and automating arc voltage corrections Fewer consumable changes and more consitent cut quality result in more parts cut per shift Spent Electrode Smart Voltage Height Control Brochure MCUT 3072 CNC Plasma Integration Precision Hole Technology Effortless production of bolt ready holes Precision Hole Technology is an integrated set of systems that improve hole cutting cylindricity and deliver the highest possible edge quality This system captures the best hole cutting techniques in ESAB s new Columbus III programming software and also in the Vision T5 CNC Only ESAB m3 plasma systems can fully control shield gases Extensive testing shows that pure oxygen is not the ideal shield gas for edge quality Precision Hole Technology uses a mix of Oxygen and Nitrogen as the shield gas and changes the shield gas between starting and cutting to minimize pierce spatter The result is easy automatic production of bolt ready holes from your plasma cutting machine Precision Hole Technology also applies to slots having width to thickness ratios down to 1 1 SL Aa A RACI N SmartCycle Technology Boosting productivity through total CNC and plasma system integration Fa

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