Lamprey™ Series - Cirus Controls
Contents
1. Irus ONTROLS II TM Lamprey LP106 Operation Manual Rev B Page 1 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction W arranty A einar ee etre tee Qata os eti de eere Aneel vi eth e ue 3 R vision level OF this eee beer eer est ene Pr e e ehe e ee 4 Package Contents eee tere eee e o aer Haute Ee CHER ere ed 4 Functional OVeryie Wette sc ee eI OE HARE RT HER DEG Igiene E esos 4 Pre Delivery System Setup Checklist eese 5 Step 1 Installing the control units u mam na u 6 Connecting Shu Sa tiae 6 Step 2 Testing the signal outputs 2 6 Step 3 Configure the Joystick demie RR da ERRORES 6 Joystick Protection and Failure Diagnos s a a 6 System COnTISUTalOTE eo e ts ei e 6 Step 4 Set Up for Operation 8 Instructions for SELES u ns en S R NSS a aa EEA nag 9 Glebal ed eto trio erectus lcs 9 Test and Set Trims for Each Channel u l q h h u enne 10 Using the PC to Identify the Minimum Voltage2. Irus ONTROLS LAMPREY II P HYD OUT Rev B Page 4 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Lamprey Control Pendant Lamprey 106 Proportional Pendant Joystick Switch to toggle between modes 4 channel both axis active no LED Main Power 2 channel one axis active LED lit Power LED 2 Axis Proportional Joystick _ 2 channel output mode on when LED is lit 6 proportional outputs Safety Trigger Connections Pendant 10 pin Molex used for plugging in the joystick pendant for the unit PC Port standard PC serial connection used for field setting trims and other configuration options Optional cable PWR GND 4 pin Molex used for connecting power and ground to system Standard cable HYD OUT 10 pin Molex used for connecting hydraulic coils to system Standard cable Pre Delivery System Setup Checklist Description Completed By Date Step 1 Install System and connect cables Step 2 Test the Signal Outputs Step 3 Configure the Joystick Step 4 Trim hydraulics for all axes of motion Rev B Page 5 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC f
3. seen 10 Maximum Tim VONAGE ioo ertet costes eem eai a enS a oeeie 10 Using the PC to Set the Maximum Voltage oso duxere ex RAN Sq ERE 10 Upload and Store the Trim and Settings a 11 Downloading Trim and Settings Backup Copy 11 Using Stored Trims and Settings Restore Settings 11 System Self Diagnostics and Troubleshootinzg naa 11 Joystick Check during Startup 11 Joystick failure during operation SafeStik Blinks Slow 11 Shorted or Open Circuit on Output channels Blinks Fast 11 Trouble Shooting Guide 1 n Rede ter dere Qu wedded 12 Appendix A Spareparts uq aa a anges 12 Appendix B Glossary of Plow Control Terms 13 Appendix C Standard and Optional System DrawiPngs 13 Rev B Page 2 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Limited Warranty Cirus Controls L
4. Configure the Joystick Joystick Protection and Failure Diagnosis Lamprey II joysticks are true Hall Effect magnetic joysticks When handled properly these joysticks will give long service since there are no contact parts inside Joystick Damage Prevention joystick s by damaged by connecting them into the wrong ports pins Joysticks are installed wired and tested at the factory and should not be removed in the field by anyone other than a qualified technician System Configuration 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Lamprey II plow control Use the latest version of Mako 2 Trim TM Current versions are posted on Cirus Controls website Verify that the COM port on the PC is available Open the Mako 2 Trim configuration utility Rev B Page 6 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool g zl x Mako Configuration Tool lalxl File View Datalink Help File View Datalink Help Global Plow Hoist Hook Global Trims Frequency 4 gt Mn Max 110 Hertz 4 Valve types Other E Enable Plow Float 018 EG Set All Trims NOTE Once enabled the hoist up will only operate if 12v is applied to the Hoist limit input
5. more joysticks have failed and Lamprey II has canceled the output signal to protect the hydraulic system a Output signal on at all times a Flashes slowly joystick failed b Flashes rapidly only when joystick is moved in a particular direction stops flashing when stick returns to neutral Appendix A Spare parts list Lamprey 11 106 Correction s a Turn on power b Replace Fuse Verify power ground connections Minimum truck voltage must be gt 12 0 volts a Engage PTO b Verify Hydraulics actuate plow or hoist manually operate using manual over ride on valve c Check LED at coil connection and at valve junction box Repair cable d Check wiring and switch Power up joystick self test Repair replace indicated joystick f Correct hoist limit conditions a Use Lamprey II Trim to configure the system to match the joystick installed in the truck b See Joystick Safety section in this manual to diagnose which joystick has failed a Verify joystick cable is plugged in properly on both ends b Verify that individual joysticks are plugged into joystick PCB in arm unit C Joystick was damaged by incorrect wiring and must be replaced Replace joystick b Shorted or open circuit external to the Lamprey II Investigate the wiring and coil in the device controlled by the axis of motion that causes the flashing LED Le LED flashes when moving joystick for hoist up Tr
6. under this warranty Cirus Controls will not assume any expense or liability for repairs made outside our plant without our prior written consent We are not responsible for damage to any associated equipment or product and will not be liable for loss of profit or other special damages The provisions of this warranty do not apply to any product or parts which have been subject to misuse negligence or accident or which have been repaired or altered outside of Cirus Controls factory in any way in the judgment of Cirus Controls so as to affect adversely its performance or reliability Neither does this warranty apply to normal maintenance service and parts or to normal deterioration due to wear and exposure This warranty is expressly in lieu of other warranties expressed or implied in fact or by law including any implied warranty of merchantability of fitness for a particular purpose The remedies of repair or replacement as set forth are the only remedies under this warranty Cirus Controls disclaims any obligations or liability for loss of time inconvenience commercial loss or direct consequential special or incidental damages This warranty is in lieu of any other obligation or liability of Cirus Controls of any nature whatsoever by reason of the manufacture sale lease or use of such products and Cirus Controls neither assumes not authorizes anyone to assume for it any other obligation or liability in connection with such product
7. 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 3 From the system mode menu use the check boxes to assign top switches as desired and trim each output with the hydraulic Test Min Max tabs trimming section Note the trucks hydraulics must be running when doing this make sure all personal stay clear Mako Configuration Tool 5l x Mako Configuration Tool 5l x File View Datalink Help File View Datalink Help Global Plow Heist Hook Global Plow Hoist Hook Hoist Up Hoist Down Plow Up r Plow Down LT Wing Out LT Wing In Min Max Max Min Min Min Min Max IS fal fal O mi m i El I i l Ha laa laa gt gt 25 64y 25v amp 4v 25 amp 4v 25v amp 4v 25v 4 25v 64v TestMin Test Min TestMin TestMin Test Min Test Min Test Max Test Max Test Max Test Max Test Max Test Max t Cal Reset _Saca Progress 0 Progress 0 4 Once the joystick and trims are set to your liking send the calibration by pressing send cal 5 Save the file by clicking file save as name the file to your liking to have for future use Step 4 Set Up for Operation Trimming Overvi
8. CABLE TS 2031 PERMISSION S ALLOWED B O M MOLEX PIN SIGNAL PART NUMBER DESCRIPTION GROUND WHITE 18AWG 39 01 2040 MOLEX RECEPTACLE 4 PIN 12 VDC RED BLACK 18AWG Digi Key WM3701 ND GROUND WHITE 18AWG 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG 12 VDC RED BLACK 18AWG Digi Key WM2501 ND AUTOMOTIVE GRADE 2 CONDUCTOR 14 AWG CABLE BACK VIEW SIDE PINS ARE INSERTED FROM WIRE TO 10 AMP FUSED POWER SOURCE LABEL CABLE WITH MK 1003 PWR GND WKYR LABEL CABLE WITH MK 1003 PWR GND WK YR LABLE WIRES WITH POWER GROUND 1 2 FROM JACKET WHITE GROUND 1 14 AWG WIRE BLACK WIRE BLACK 12VDC 2 14 AWG WIRES CRIMP AND HEATSHRINK WHITE WIRES 2 18 AWG WIRES 1 14 AWG WIRE WHITE WIRE Cirus 9200 Wyoming Ave N Suite 320 Tel 763 493 9380 ontro Is Fax 763 493 9340 UNI GRIP 4 16 OR 6 16 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO Er POWER CABLE REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED mem w i TE a sa ser or v ALL WIRES TO BE 18 AWG WHITE B QTY PARTNUMBER DESCRIPTION 2 39 01 2100 OR WM3704 ND 10 PIN MOLEX PLUG WITH LOCK 20 39 00 0039 OR WM2501 ND MOLEX SOCKETS FOR PLUGS BACK VIEW BACK VIEW SIDE PINS ARE INSERTED FROM SIDE PINS ARE INSERTED FROM LABEL JP 1010 MOLEX PIN MOLEX PIN Q WN 1 2 3 4 5 6 7 8 9 0 15 long bet
9. If no voltage is applied the hoist will nat go up Progress 0 nem Progress 0 Pea 2 After Mako 2 Trim program is opened turn on Lamprey plow controller The blue bar that says waiting for link will turn green this indicates that the system has uploaded the current configuration in the Lamprey II and now controls Lamprey II plow control Note the joystick s current setup changes to display the current configuration of the Lamprey and should not be changed unless the joystick you are using changes Refer to the Joystick Setup table for types of joysticks and what they should be set to in the Mako 2 Trim Joystick Setups Type of Joystick Joystick Selection Safety Jumper Over What is the Safety Total PWM Purchased needed in Mako 2 Trim ride needed Over ride do Outputs PENDANT JOYSTICK PENDANT N A N A 6 NOT UNLESS 1 SINGLE HFX CUSTOMER BYPASSES TOP amp 1 DUAL HFX DUAL HFX REQUIRES BUTTON 6 1 DUAL AXIS HFX JOYSTICK SINGLE HFX NO ALLOWS FOR J5 amp J6 6 NOT UNLESS BYPASSES TOP SINGLE AXIS HFX HOIST ONLY HFX CUSTOMER NEEDS BUTTON 2 BYPASSES TOP BUTTON WHICH IS NOT UNLESS NEEDED TO MOVE DUAL AXIS HFX PLOW ONLY HFX CUSTOMER NEEDS J1 J4 OUTPUTS 4 NOT UNLESS BYPASSES SAFETY 3 AXIS HFX WING 3 AXIS CUSTOMER NEEDS FOR J1 J6 OUTPUTS 6 PENDANT JOYSTICK V PLOW PENDANT NA NA 6 Rev B Page 7 8 27
10. LC What and who is covered This warranty covers all defects in materials or workmanship in your Cirus Controls system under normal use maintenance and service This warranty coverage applies only to the original owner and is not transferable How long is the warranty period This warranty coverage runs for a period of 1 year from the date of initial installation or 13 months from date of shipment from Cirus Controls whichever occurs first Replacement parts are warranted for the remaining portion of the original warranty period or thirty 30 days from date of shipment from our factory whichever is greater How can you get service Cirus Controls obligation under this warranty is limited to repairing and or replacing at Cirus Controls option any part or parts that are determined by Cirus Controls to be defective To be eligible for any claim under this warranty the owner or Cirus authorized dealer must return any defective part s to the factory within the applicable warranty period as set out above What will we do Cirus Controls may at its option elect to grant adjustments in the field through an authorized representative and may thereby elect to waive the requirement that parts be returned to Cirus Controls factory The repair or replacement of defective parts under this warranty will be made without charge to the owner except for transportation of the part to our authorized repair location What is not covered
11. TE 11 30 09 bid dcc eaa dod m m OVERVIEW Dec Parra M EuroFast 4 SIG Female Pins 3 GND 1 PART NUMBER DESCRIPTION Female Threads or Coupling Nut 5 GND 2 N A M48MB12Z 4P 4P2 5 8 TERMINAL TURCK BOX 15 CABLE 39 01 2100 MOLEX RECEPTACLE 10 PIN Digi Key WM3704 ND 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG Digi Key WM2501 ND BACK VIEW SIDE PINS ARE INSERTED FROM MOLEX PIN BT HYD HYD A MAKO II HYD B COLOR PORT 10 PLOW DOWN PLOW DOWN HEEL DOWN WHITE J1 9 PLOW RIGHT PLOW RIGHT SLIDE OUT YELLOW J3 Wine E mir DOWN aioe DOWN END E DOWN BLUE SS AND HEAT SHRUNK TO MAIN CABLE SPINNER TOE DOWN BLADE RIGHT HPBLACK J7 PLOW UP PLOW UP HEEL UP GREEN J2 VABELCABUE TS2031 PLOW LEFT PLOW LEFT SLIDE IN GRAY J4 HOIST UP HOIST UP BLADE UP RED J6 GND GND GND GREEN YELLOW AUGER TOE UP BLADE LEFT VIOLET J8 C i rus 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 C on t ro 763 493 9340 Rev DATE 1 DESCRPTON 4 16 08 ADDED MAKO Il OUTPUTS BLACK TIP CABLES THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO VALVE JUNCTION BOX 8 PORT REPRODUCTION IN WHOLE OR PART WITH OUT
12. ew of Trims for Proportional Control of Motion Feathering Setting trims is the process of setting minimum and maximum signal voltages for the valve coil that result in a fine tuning of the range of proportional control available to the operator Proportional control of motion allows the operator to move the control joystick a small amount to control low speed movement and a large amount to control high speed movement When properly set the operator can feather the control joystick and move the implement plow dump body at the rate of speed that is appropriate to the task at hand for best safety and efficiency Trims can be set at the outer limits of the electro hydraulic system s capability for proportional control of motion or they can be narrowed to a tighter range of control The larger the difference in voltage between the minimum and maximum settings the larger the range of movement of the control joystick and the finer degree of proportional control of motion is available to the operator Minimum Trim the minimum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to begin to move the implement selected This voltage value will vary based on the valve coil in use the size of the hydraulic system the size of the hydraulic cylinder and the weight of the implement dump body plow wing etc Minimum settings can only be determined at operating engine rpm s with hydraulic fluid warmed to its opera
13. ings file on your PC to upload an existing configuration to Lamprey II Connect PC to the Lamprey II plow control as before and click on Send Cal The Lamprey II plow control now is configured with the settings from the stored file System Self Diagnostics and Troubleshooting Joystick Check during Startup During each system power up the Lamprey II tests each joystick for proper electrical function This test takes approximately 5 seconds after power is turned on Should the Lamprey II identify a bad joystick during power up it will automatically cancel all of the joystick outputs to protect the hydraulic system until the joystick problem is corrected When a joystick failure is identified the Red power light will blink slowly Joystick failure during operation SafeStik Blinks Slow In the event that a joystick axis fails during operation the Lamprey II system automatically recognizes the failure and disables the failed axis In this event single axis failure all other joystick axis will function properly To confirm the diagnosis shut off the system power for 5 seconds and then re start the system Upon power up the system self test will recognize the failed axis and cause the POWER LED to blink slowly confirming the failure and then you can replace the joystick or return the unit for service Shorted or Open Circuit on Output channels Blinks Fast The Lamprey system is desig
14. is applied the hoist will not go up TX RX L Page 9 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction This screen is used for setting the coil type coil frequency and setting all the trims to be the same with the global trim sliders Use the slider to select the voltage desired and then selects set all trims to apply those values to all channels on the system Test and Set Trims for Each Channel If wish to set trims individually for each implement use the next 2 tabs to do so for all the axes of motion To set the hoist trims simply click the hoist hook tab Mako Configuration Tool rl x Mako Configuration Tool E xl File View Datalink Help File View Datalink Help Global Hoist Hook Global Plow Hoist Hook r HoistUp Hoist Down 1 Plow Up Plow Down LT Wing LT Wing In Min Max Min Max Max Min Max Min Max Min Max 5 2 5 5 lle 12 2 2 NEE mil im CO i 25v B4y 25v 64v 25 4 25v 4 25 amp 4v 25v amp 4v TestMin Test Min Test Min Test Min Test Min Test Min Test Max Test Max Test Max Test Max Test Max Test Max Using the PC to Identify the Minimum Vo
15. ltage Caution the hoist will move keep all personnel clear before beginning 1 With the truck running move the hoist up slider up in 0 1 volt increments Each mouse click will move the value up 0 1V and the displayed value will change 2 After each increase press and hold the TEST MIN button This will tell the Lamprey II box to move the hoist at the set level It is not necessary to move the joystick 3 If the hoist doesn t move move the slider and repeat the process until the hoist just starts to move Ideal min voltage is the point at which the hoist barely moves with test min 4 To set the next channel independently select the tab for the next implement and repeat Maximum Trim Voltage The maximum voltage setting is pre set at the factory to match the valve coil in use on this system The max trim can be reduced below the pre set level to from full on to barely moving by moving the max slider downward This type of lowered maximum is used to balance the speed of a lighter implement to keep it from banging when run at top speed Increasing the maximum voltage will only increase speed of motion up to the maximum capacity of the hydraulic system increasing max voltage above that point will not increase the speed Using the PC to Set the Maximum Voltage Caution the hoist will move keep all personnel clear before beginning 1 With the truck running move the hoist up max slider down in 0 1 v
16. ned to recognize when an output channel is connected to a shorted or open circuit This protection ensures that the system stops sending an output signal to the affected device until the problem is resolved The failure indication is a fast flashing POWER LED The LED will flash fast while the operator attempts to actuate the damaged circuit by moving the joystick toward the damaged function If only one output channel controlled by one direction of joystick motion is damaged only that output channel is shut off by the Lamprey II system until repairs can be made Rev B Page 11 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Trouble Shooting Guide Complaint Power Isn t On Lamprey II cuts out or acts strange Plow or Hoist Doesn t Move System doesn t respond to joystick initial setup Implement plow or hoist moves without actuating joystick Power LED Flashes fast or slow Cause s a Master Power Off b Fuse is blown c Bad Power or Ground connection Low power supply voltage from truck battery alternator a PTO not engaged b Hydraulics not functioning c Electrical connection failure d Lamprey II power off e Joystick malfunction f Hoist limit is enabled a Lamprey II not configured to match the joystick system in truck b One or
17. nit comes factory set for a variety of different coils which allows the unit to run without changes However if some of the implements don t move as desired they can be adjusted by setting new min and max trim settings via the Mako Trim configuration program which can be found on the CD accompanying the system user manual Mako Trim is compatible with personal computers PC or laptops running Windows 2000 XP or Vista operating system 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Lamprey II plow control Validate that you are using the latest version of Mako Trim Current versions are posted on Cirus Controls website Verify that the COM port on the PC is available Open the Mako Trim configuration utility 2 After the Mako Trim program is opened turn on the blue Lamprey II plow control The blue bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Lamprey II and now controls the Lamprey plow control Global Trims Tab Mako Configuration Tool clx File View Datalink Help Global Plow Hoist Hook Frequency r Global Trims All Hydraulics i gt 110 Hertz a Valve types Other Ej Enable Plow Float Set All Trims NOTE Once enabled the hoist up will only operate if 12v is applied to the Hoist limit input If no voltage
18. o result in enough flow of hydraulic fluid to begin to move the implement selected Maximum Trim the maximum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to reach the maximum speed of motion of the implement intended Appendix C Standard and Optional System Drawings Rev B Page 13 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction LAMPREY II VALVE PIGTAIL OPTIONS TS 2010 M12 TO WEATHERPACK TS 2011 M12 TO AMP JUNIOR TIMER TS 2012 M12 TO AMP TS 2013 M12 TO ITT CANNON Dogan TS 2014 M12 TO DIN TS 2017 M12 TO METRI PACK 150 18 4 3 211 TS 2020 M12 TO DEUTSCH NEUEN TS 2016 DUAL M12 TO DIN SIDE PINS ARE INSERTED FROM MOLEX MINI FITJR WIRE COLOR CONNECTION 10 RED POWER 5VDC ORANGE TRIGGER WHITE X AXIS BLUE Y AXIS N A OPTIONAL 2ND Y AXIS BLACK ROUND YELLOW POWER SWITCH PURPLE AUX PUSH BUTTON GREEN D BROWN TS 2031 HYD OUT JOYSTICK PENDANT Cr LAMPREY Il MODULE CI RUS mm Fax n 9340 CONTROLS LLC 9210 WYOMING AVE N SUITE 200 BROOKLYN PARK MN 55445 Rev oa DESCRIPTION LAMPREY II SERIES THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND CABLE OVERVIEW PROPRIETARY NO REPRODUCTION IN WHOLE OR PART lesen AS BUILT PROJECT NUMBER DA
19. olt increments Each mouse click will move the value down 0 1V and the displayed value will change 2 After each increase press and hold the TEST MAX button This will tell the Lamprey II to move the hoist at the set level Do not move the joystick 3 Final setting will depend on the desired maximum speed you seek Observe the speed at several Max settings and choose the speed that meets your needs Rev B Page 10 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 4 To set the next channel independently select the tab for the next implement and repeat Upload and Store the Trim and Settings Once all the trims are set to the users liking they must be uploaded to the Lamprey II box by clicking the Send Cal button NOTE TRIMS ARE NOT UPDATED OR SAVED IN THE SYSTEM UNTIL THE SEND CAL BUTTON IS PRESSED This file can also be saved on the PC by clicking the file menu and saving the configuration When the PC is connected to a printer the numerical values can be printed for your records Downloading Trim and Settings Backup Copy In the event you wish to download the trim setting from a Lamprey TM box Connect the PC as before and simply press the Get Cal button Save the new file on your PC Using Stored Trims and Settings Restore Settings You may use a sett
20. or each reproduction Step 1 Installing the control unit The Lamprey II control unit may be mounted anywhere in the cab as long as the pendant cable is long enough to reach the operator location Connecting the cabling 1 Verify that power switch is off Connect the hydraulic cables to the labeled ports Cable is labeled on the sheeting with TS 2031 2 Connect the Pendant to the control module in the Joystick port 3 Finally connect the power cable MK 1003 to the unit Check to make sure that the power switch on the pendant is off before connecting the power leads and then connect power and ground to the cable The power cable should be connected to a power circuit capable of delivering a maximum of 10 amps and should be fused A chassis ground is not adequate the ground source must be connected to the battery Step 2 Testing the signal outputs WARNING KEEP ALL PERSONNEL CLEAR OF MOVING PARTS With the truck off turn on the system and wait 5 seconds for self test to complete Move the joystick on the Lamprey II TM Move the joystick up and check for the correct LED lighting up on the valve junction box out by the valve body Repeat this for every function on the truck Once that is complete start the truck and repeat The implements should now move when each function is selected The speeds of the functions can be tailored using the Mako Trim configuration tool which is described in the Trimming step Step 3
21. oubleshoot wiring and Hydraulic coil for hoist up function 000861 Lamprey Pendant and cable 030195 Lamprey control module MK 1003 Lamprey Power Cable 0009821 2 Lamprey hanger IP 68 Valve Junction Box Parts TS 2031 8 active Port Junction Box TS 2011 24 Pigtail with Weatherpak termination 2 pin tower half TS 2017 24 pigtail w Metripak terminations TS 2020 24 pigtail w Deutsch terminations Rev B Page 12 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Appendix Glossary of Plow Control Terms Lamprey T Proportional joystick system for controlling plowing systems Mako Trim Windows compatible software for configuration of plow control system Proportional Control the ability to control motion of a plow in a smooth feathering manner from slowest to fastest speed of motion possible for a given hydraulic set up The closer the joystick is to center neutral the slower the implement will move the further from center the faster the implement will move Bang Bang Control the ability to control motion of a plow as either fully on or fully off resulting in a single speed of motion determined by the hydraulic system no operator control Minimum Trim the minimum signal voltage delivered to the coil necessary t
22. s Rev B Page 3 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Revision level of this manual Rev Letter Date Detail A 11 19 09 Initial Release B 8 23 12 Setup update Cirus Controls reserves the right to make revisions to this manual without notice Package Contents complete Lamprey II control system contains the following items 1 Lamprey II control unit 2 Mako Trim program for the PC on a CD 3 This manual 4 Power cable 5 Hydraulic control cables ordered 6 Joystick pendant If any of these items are missing please contact your distributor for replacement parts Functional Overview The Lamprey II control system is a 6 channel proportional hydraulic controller It translates movements from a joystick s to movements of truck implements such as plows hoists and hook lifts The closer the joystick is to center neutral the slower the implement will move the further from center the faster the implement will move The Lamprey II system is field configurable using a PC connection This allows the end user to tailor the speed of each individual function or to turn on and off certain functions For example set the speed of the plow down different from the plow up speed Lamprey Top View and cable connections JOYSTICK ec PORT amp
23. ting temperature Maximum Trim the maximum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to reach the maximum speed of motion of the implement intended This voltage value will vary based on the valve coil in use the size of the hydraulic system the size of the hydraulic cylinder and the weight of the implement in use dump body plow wing etc and is normally pre set at the factory Rev B Page 8 8 27 2012 Copyright 2012 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Typical Settings largest difference between min and max settings choosing these settings results in the largest amount of proportional control available for that hydraulic system The operator will be able to make large and small adjustments to speed of motion by moving the control joystick a corresponding amount Bang Bang Control On Off Set the minimum and maximum trim voltage levels at 12V Zero proportional control of speed is available at this setting Other Setting Combinations because each implement has performance characteristics setting trims uniquely for each one will create the best sense of control for both safety and efficiency Instructions for Setting Trims In order for Lamprey II plow control system to proportionally move implements the system may have to be trimmed The u
24. ween molex connectors C i rus 9210 Wyoming Ave N Suite 200 Brooklyn Park MN 55445 Tel 763 493 9380 t ro Is Fax 763 493 9340 JUMPER CABLE SERIES THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO 10 PIN PLUG TO 10 PIN PLUG REPRODUCTION IN WHOLE OR PART WITH OUT I n n PERMISSION IS ALLOWED ERR DN ALL WIRES TO BE 18 AWG WHITE B QTY PARTNUMBER DESCRIPTION 2 39 01 2100 OR WM3704 ND 10 PIN MOLEX PLUG WITH LOCK 20 39 00 0039 OR WM2501 ND MOLEX SOCKETS FOR PLUGS BACK VIEW BACK VIEW SIDE PINS ARE INSERTED FROM SIDE PINS ARE INSERTED FROM LABEL JP 1010 MOLEX PIN MOLEX PIN Q WN 1 2 3 4 5 6 7 8 9 0 15 long between molex connectors C i rus 9210 Wyoming Ave N Suite 200 Brooklyn Park MN 55445 Tel 763 493 9380 t ro Is Fax 763 493 9340 JUMPER CABLE SERIES THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO 10 PIN PLUG TO 10 PIN PLUG REPRODUCTION IN WHOLE OR PART WITH OUT I n n PERMISSION IS ALLOWED ERR DN
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